Ramset Anchoring Resource Book (Edition 2)
Ramset Anchoring Resource Book (Edition 2)
Ramset Anchoring Resource Book (Edition 2)
Specifiers Anchoring
Resource Book
ANZ Edition 2
Innovative Construction • Fast & simple anchor design
• Australian, New Zealand, European and US
Solutions Anchor Design design Methods
Software • Cracked concrete, fire and seismic design
• Animated Design Load Actions and 3D Output
Where the fixing is simple and does not warrant extensive strength limit state calculations, selection on the basis of load case is made simple
with summarised load tables for each concrete anchor.
Where more vigorous design and strength limit state calculation is required, the simplified step-by-step method presented in this booklet will
allow rapid selection and verification of the appropriate concrete anchor for a variety of load performance requirements.
The Brick and Block anchoring section gives design professionals guidance as to the behaviour of a number of fixings suitable for use in a
variety of both solid and hollow pre-manufactured masonry units. The capacity information presented considers the elemental nature of pre-
manufactured masonry units and advises designers as to suitable locations within the units accordingly.
For additional information or any further enquiries, contact your local Ramset™ engineer:
• Compliance to AS5216:2018
• Compliance to NZS3101:2006 A3 - Tested to ETAG001 Annex E & Designed in Accordance with EOTA TR045
• New EPCON™ C8 Xtrem™ - seismic C1 & C2
• New 801 Xtrem™ XC2 - Anchor Stud Xtrem™ (Multi-Cone Studs) - seismic C2
• New 801 Xtrem™ XC2 - ChemSet™ Anchor Studs - seismic C1
• New 801 Xtrem™ XC2 - Fire Rated
• New Reo502™ PLUS - seismic C1
• New EPCON™ C6 PLUS - seismic C1
• New TruBolt™ Xtrem™ - seismic C1 & C2
• New SpaTec™ Xtrem™ - seismic C1 & C2
• New SAMMYS® ComFlor™- seismic - ACI 355.2
8 EPCON™ C8 Xtrem™ - Seismic Anchor Studs 45 38 Boa™ Coil Expansion Anchors 241
10 EPCON™ C6 PLUS - Seismic Anchor Studs 55 40 WERCS AnkaScrew™ Screw In Anchors 257
13 ChemSet™ 801 Xtrem™ XC2 - Seismic Xtrem™ Anchor Studs 79 BRICK AND BLOCK ANCHORING
Introduction & Estimating Chart 114 48 TYPICAL BOLT PERFORMANCE INFORMATION 282
We have developed this set of easily recognisable icons to assist with product selection.
Legend of Symbols
PERFORMANCE RELATED SYMBOLS
Indicates the suitability of product to specific types of performance related situations.
Fire rated in accordance with the applicable
Has good resistance to cyclic and dynamic
standard or independent assessment (i.e. Australian
loading. Resists loosening under vibration.
Standards or European Technical Assessment)
Anchor has an effective pull-down feature,
or is a stud anchor. It has the ability to clamp May be used close to edges (or another
the fixture to the base material and provide anchor) without risk of splitting the concrete.
high resistance to cyclic loading.
Suitable for use in seismic design according
to ANZ Standards (eg AS/NZ 1170.4) or Temporary or removable anchor.
independent seismic performance data
available from either an ICC Evaluation
report or European Technical Assesment.
Cracked concrete.
Suitable for floor applications. Anchors suitable for use in dry holes.
Suitable for wall applications. Anchors suitable for use in damp holes.
Suitable for hollow brick/block and hollow Suitable for use in drilled holes.
core concrete applications.
Suitable for AAC and lightweight concrete Suitable for contact with drinking water
applications. for human consumption.
GENERAL NOTATION
Notation
a = actual anchor spacing (mm) k2 = see AS3600 - 2009 Xncr = cracked concrete effect, tension
ac = critical anchor spacing (mm) k3 = see AS3600 - 2009 Xne = edge distance effect, tension
am = absolute minimum anchor spacing (mm) L = anchor length (mm) Xuc = characteristic ultimate capacity
Ab = reinforcing bar stress area (mm2) Le = anchor effective length (mm) Xva = anchor spacing effect, concrete edge shear
As = stress area (mm2) Lst = length of reinforcing bar to develop Xvc = concrete compressive strength effect, shear
Ast = stress area of reinforcing bar (mm2) tensile stress σst (mm) X = cracked concrete effect, shear
vcr
bm = minimum substrate thickness (mm) Lsy.t = reinforcing bar length to develop Xvd = load direction effect, concrete edge shear
steel yield in tension (mm)
db = bolt diameter (mm) Xve = concrete anchor spacing and edge
Lsy.t (nom) = length of reinforcing bar to develop
df = fixture hole diameter (mm) distance effect, shear
full steel yield in 32 MPa concrete (mm)
dh = drilled hole diameter (mm) X = multiple anchors effect, concrete edge shear
Lt = thread length (mm) vn
e = actual edge distance (mm) Xvs = corner edge shear effect, shear
n = number of fixings in a group
ec = critical edge distance (mm) Xvsc = concrete compressive strength effect,
Nsy = tensile steel yield load capacity
em = absolute minimum edge distance (mm) combined concrete/steel shear
Nub = characteristic ultimate tensile
f’c = concrete cylinder characteristic Xns = Cracked concrete service temperature
adhesive bond capacity (kN)
compressive strength (MPa) limits effect
PL = long term, retained preload (kN)
f’cf = concrete flexural tensile strength (MPa) Z = section modulus (mm3)
PLi = initial preload (kN)
fsy = reinforcing bar steel yield strength (MPa) ß = concrete cube characteristic
Pr = proof load (kN) compressive strength (N/mm2)
fu = characteristic ultimate steel
t = total thickness of fastened µ T = torque co-efficient of sliding friction
tensile strength (MPa)
material(s) (mm)
fy = characteristic steel yield strength (MPa) x = mean ultimate capacity
Tr = assembly torque (Nm)
h = anchor effective depth (mm) σst = steel tensile stress
Xna = anchor spacing effect, tension
hn = nominal effective depth (mm) σst (nom) = steel tensile stress of reinforcing bar bonded
Xnae = anchor spacing effect, end of a row, tension into 32 MPa concrete
g = gap or non-structural thickness (mm)
Xnai = anchor spacing effect, internal to a row, tension
k1 = see AS3600 - 2009
Xnc = concrete compressive strength effect, tension
STRENGTH LIMIT STATE NOTATION
M = design bending action effect (kN.m) Nus = characteristic ultimate steel tensile capacity (kN) Ø = capacity reduction factor
Mu = characteristic ultimate moment capacity (kN.m) Nusr = factored characteristic ultimate Øc = capacity reduction factor, concrete tension
N* = design tensile action effect (kN) steel tensile capacity (kN) recommended as 0.6
Ntf = nominal ultimate bolt tensile capacity (kN) Ru = characteristic ultimate capacity Øm = capacity reduction factor, steel bending
Nu = characteristic ultimate tensile capacity (kN) V* = design shear action effect (kN) recommended as 0.8
Nuc = characteristic ultimate concrete Vsf = nominal ultimate bolt shear capacity (kN) Øn = capacity reduction factor, steel tension
recommended as 0.8
tensile capacity (kN) Vu = ultimate shear capacity (kN)
Øq = capacity reduction factor, concrete edge shear
Nup = characteristic ultimate pull-through Vuc = characteristic ultimate concrete recommended as 0.6
capacity (kN) edge shear capacity (kN)
Øv = capacity reduction factor, steel shear
Nucr = factored characteristic ultimate Vucp = ultimate concrete pryout capacity recommended as 0.8
concrete tensile capacity (kN) V = design ultimate shear capacity (kN) Øp
ur = capacity reduction factor, pull-through
Nur = design ultimate tensile capacity (kN) V = design ultimate concrete edge shear
urc recommended as 0.65
Nurc = design ultimate concrete tensile capacity (kN)
capacity (kN) V = design ultimate concrete pryout capacity
urcp
Nurp = design ultimate pull-through capacity (kN) V = characteristic ultimate steel shear capacity (kN)
us
Nucc = concrete cone resistance Vusc = characteristic ultimate combined
Nucp = combined pull-out and concrete cone resistance concrete/steel shear capacity (kN)
PERMISSIBLE STRESS NOTATION
fs = factor of safety Nac = working load limit concrete tensile Va = working load limit shear capacity (kN)
fsc = factor of safety for substrate = 3.0 capacity (kN) V = factored working load limit shear
ar
fss = factor of safety for steel in tension Nar = factored working load limit tensile capacity (kN)
and bending = 2.2 capacity (kN) V = working load limit steel shear
as
fsv = factor of safety for steel in shear = 2.5 Nas = working load limit steel tensile capacity (kN)
M = applied moment (kNm) capacity (kN)
Ma = working load limit moment capacity (kNm) Nasr = factored working load limit steel
tensile capacity (kN)
N = applied tensile load (kN)
Ra = working load limit capacity (kN)
Na = working load limit tensile capacity (kN)
V = applied shear load (kN)
Notation/Design Process
ACI – US Seismic Design Method
Nucc = Seismic cracked concrete cone Vuc,seis = Seismic cracked concrete αN,seis = Seismic capacity reductions factor for
characteristic ultimate tensile characteristic ultimate edge shear steel tension
resistance resistance αV,seis = Seismic capacity reductions factor for
Nucp = Seismic cracked concrete pull-out Vcp,seis = Seismic cracked concrete steel shear
bond characteristic ultimate tensile characteristic ultimate Pryout failure
resistance Vurc,seis = Design seismic cracked concrete
Nurcc = Design seismic cracked concrete cone ultimate edge shear resistance
ultimate tensile resistance Vcrp,sei = Design seismic cracked concrete
Nurcp = Design seismic cracked concrete pull- ultimate Pryout failure
out bond ultimate tensile resistance Vur,seis = Design seismic cracked ultimate
Nur,seis = Design seismic cracked ultimate shear resistance
tensile resistance
DESIGN PROCESS
This information is provided for the guidance of qualified structural engineers or other suitably skilled persons in the design of anchors. It is the designer's responsibility to ensure compliance with
the relevant standards, codes of practice, building regulations, workplace regulations and statutes as applicable.
This manual allows the designer to determine load carrying capacities based on actual application and installation conditions.
The designer must first select the anchor style/type to suit application and environmental conditions through the use of tables 4.1, 4.2, 4.3, 4.4 and 4.5 to identify the specific product features,
dimensional properties and environmental characteristics required.
Then select an appropriate anchor size to meet the required load case through the use of either the working load information provided or by use of the simplified design process described on the
page opposite to arrive at recommendations in line with strength limit state design principles.
Ramset™ has developed this Simplified Design Approach to achieve strength limit state design, and to allow for rapid selection of a suitable anchor and through systematic analysis, establish
that it will meet the required design criteria under strength limit state principles.
The necessary diagrams, tables etc. for each specific product are included in this publication.
Ramset™ has also developed a software tool “i-Expert Anchor Design” to enable engineers to quickly select suitable anchors for a specific set of design conditions and output the results for
project file reference.
We have developed this design process to provide accurate anchor performance predictions and allow appropriate design solutions in an efficient
Design Process
Our experience over many years of anchor design has enabled us to develop this process which enables accurate and quick solutions without the
need to work laboriously from first principles each time.
PRELIMINARY SELECTION
Establish the design action effects, N* and V* (Tension and Shear) acting on each anchor being examined using the appropriate load combinations
detailed in the AS1170 series of Australian Standards and NZS1170 series of New Zealand Standards.
Refer to charts on pages 17, 18, 19, 20 and 21 in order to select an anchor type that best meets the needs of your application.
STRENGTH LIMIT STATE DESIGN
Refer to table 1a, ‘Indicative combined loading – Interaction Diagram’ This is an important structural dimension that will be referred to in
for the anchor type selected, looking up N* and V* to select the anchor subsequent tables.
size most likely to meet the design requirements.
Typically, greater effective depths will result in greater concrete
Note that the Interaction Diagram is for a specific concrete tensile capacities.
compressive strength and does not consider edge distance and anchor
spacing effects, hence is a guide only and its use should not replace a ACTION Note down the anchor effective depth, h.
complete design process. Note also the product part no. referenced.
Having selected an anchor size, check that the design values for edge
Checkpoint 1
distance and anchor spacing comply with the absolute minima detailed
in table 1b. If your design values do not comply, adjust the design Anchor size selected ?
layout.
Absolute minima compliance achieved ?
Calculate the anchor effective depth as detailed in step 1c. Anchor effective depth calculated ?
Design Process
Referring to table 2a, determine the reduced characteristic ultimate For designs involving more than one anchor, consideration must be
concrete tensile capacity (ØNuc). This is the basic capacity, given to the influence of anchor spacing on tensile capacity. Use Table
uninfluenced by edge distance or anchor spacings and is for the 2d to establish the anchor spacing effect, tension, Xna
specific concrete compressive strength(s) noted.
ACTION Note down the value of Xna
ACTION Note down the value for ØNuc
ACTION Note down the value for Xncr Design reduced ultimate concrete tensile capacity, φNurc
ψNurc = ψNuc *Xncr *Xns *Xnc *Xne *Xna
Check concrete service temperature limit in table 2b-1 and apply If Service temperature limit is -40°C to +40°C then
service temperature limits effect, tension, Xns as required
ψNurc = minimum of ψNucp *Xncr *Xns *Xnc *Xne *Xna and
ACTION Note down the value for Xns ψNucc *Xncr *Xns *Xnc *Xne *Xna
For internally threaded anchoring products that utilise a separate bolt Design reduced ultimate tensile capacity, ØNur
such as the Threaded Insert anchor, make use of step 3b to verify the
reduced characteristic ultimate bolt steel tensile capacity (ØNtf). ØNur = minimum of ØNurc, ØNus, ØNtf
Check N* / ØNur ≤ 1,
if not satisfied return to step 1
This completes the tensile design process, we now look to verify that
adequate shear capacity is available.
ACTION Note down the value for Xve 4a Design reduced ultimate concrete edge shear
capacity, φVurc
Calculate the reduced characteristic concrete pryout capacity, Vucp ψVurc = ψVuc *Xvcr *Xvc *Xvd *Xe *Xvs
by referring to table 4e. This considers concrete pryout capacity on
anchors.
ACTION Note down the value for Vucp 4b Design reduced ultimate concrete pryout
capacity, φVurcp
ψVurcp =ψVucp *Xncr *Xnc *Xne *Xna
Calculate the anchor at a corner effect, concrete edge shear, Xvs by
referring to table 4f. This considers concrete capacity limitations when
an anchor is influenced by two concrete edges.
This calculation takes into consideration the influences of concrete
ACTION Note down the value for Xvs
compressive strength, edge distance and anchor spacing to arrive at
the design reduced concrete shear capacity.
Design Process
Having calculated the concrete shear capacity above (ØVurc),
consideration must now be given to other shear failure mechanisms. 5
Calculate the reduced characteristic ultimate steel shear capacity
(ØVus) from table(s) 5a. Design reduced shear capacity, ØVur
Check V* / ØVur ≤ 1,
if not satisfied return to step 1
This completes the shear design process, we now look to verify that
adequate combined capacity is available for load cases having both
shear and tensile components.
For load cases having both tensile and shear components, verify that
the relationship represented here is satisfied. 6
Check
Given data:
Concrete compressive strength f’c 50 MPa
Design tensile action effect N*TOTAL 72 kN
Design shear action effect V*TOTAL 40 kN
Edge distance e 250 mm
Design Process
Refer to table 1a, ‘Indicative combined loading – interaction diagram’ The effective depth, h, is calculated by making reference to the
on page 235. Applying both the N* value and V* value to the ‘Description and Part Numbers’ table on page 234 and calculating
interaction, it can be seen that the intersection of the two values falls effective depth, h = Le - t.
within the M16 “band”.
Hence, h = 125 - 17
Design Process
ACTION M16 anchor size selected. = 108 mm
1
The design values of e = 250 mm and a = 150 mm comply with
these minima, hence continue to step 1c.
Referring to table 2a, consider the value obtained for an M16 anchor As we are considering anchor ‘B’ for this example, use table 2d
at h = 100 mm (closest to our design value of h = 108 mm). on page 236 to verify the anchor spacing effect, internal to a row,
tension, Xna value. If we were inspecting anchors ‘A’ or ‘D’ we would
ACTION ØNuc = 41.4 kN use table 2d for anchors at the end of a row.
Verify concrete condition, cracked or un-cracked. In this example, ACTION Xna = 0.75
concrete in un-cracked.
3
From table 3a, verify the reduced characteristic ultimate steel tensile
capacity, ØNus.
Check N* / ØNur ≤ 1,
18 / 38.8 = 0.46 ≤ 1
Tensile design criteria satisfied, proceed to Step 4.
4b
Verify the anchor spacing and edge distance effect, concrete edge
Design reduced ultimate concrete pryout
shear, Xve value using Xve formula below table 4d when 3 or more
anchors are in a row. capacity, φVurcp
ψVurcp =ψVucp *Xncr *Xnc *Xne *Xna
ACTION Xve = 0.65
ACTION Vurcp = 13.7kN
6
Now,
Design Process
N*/ØNur + V*/ØVur ≤ 1.2,
18 / 38.8 + 10 / 13.7 = 1.19
Specify
Ramset™ SpaTec™ Plus Anchor,
M16 (SP16145).
Maximum fixed thickness to be 17 mm.
To be installed in accordance with
Ramset Technical Data Sheet
™
Environmental Considerations
ANCHOR
SpaTec™ Xtrem™
ChemSet™ Spin
Reo502™ PLUS
ChemSet™ 801
ChemSet™ 101
AnkaScrew™
EPCON™ C8
EPCON™ C6
Xtrem™ XC2
Tapcon® &
DynaBolt™
RamPlug™
Chemset™
SAMMYS®
DynaSet™
Boa™ Coil
Capsules
TruBolt™
Xtrem™
WERCS
PLUS
PLUS
Coastal Environment Internal ✓(SS) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal)
Inland Environment External ✓(Zn) ✓(Zn) ✓(Zn) ✓(Zn) ✓(Csl) ✓(Zn) ✓(Zn) ✓(Zn) ✓(Zn) ✓(Zn) ✓(Zn) ✓(Zn) ✓(Zn)
Inland Environment Internal ✓(Zn) ✓(Zn) ✓(Zn) ✓(Zn) ✓(Csl) ✓(Zn) ✓(Zn) ✓ ✓(Zn) ✓(Zn) ✓(Zn) ✓(Zn) ✓(Zn) ✓(Zn)
Tropical Environment External ✓(SS) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal)
Alpine Environment External ✓(SS) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal)
Alpine Environment Internal ✓(Zn) ✓(Zn) ✓(Zn) ✓(Zn) ✓(Csl) ✓(Zn) ✓(Zn) ✓ ✓(Zn) ✓(Zn) ✓(Zn) ✓(Zn) ✓(Zn) ✓(Zn)
Industrial Environment External ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS)
Industrial Environment Internal ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS)
Internal Wet Areas ✓(SS) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal)
Installation Considerations
ANCHOR
SpaTec™ Xtrem™
ChemSet™ Spin
Reo502™ PLUS
ChemSet™ 801
ChemSet™ 101
AnkaScrew™
EPCON™ C8
EPCON™ C6
Xtrem™ XC2
Tapcon® &
DynaBolt™
RamPlug™
Chemset™
SAMMYS®
DynaSet™
Boa™ Coil
Capsules
TruBolt™
Xtrem™
WERCS
PLUS
PLUS
Dry Hole ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Damp Hole ✓(SS) ✓(Gal) ✓(Gal) ✓(Gal) ✓(SS) ✓ ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal) ✓(Gal)
Water Filled Hole ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS)
Submerged Hole After Set ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS) ✓(SS)
Fire Resistant ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Solid Concrete ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Cracked Concrete ✓ ✓ ✓ ✓ ✓ ✓ ✓
Selsmic Loading ✓ ✓ ✓ ✓ ✓ ✓ ✓
Sustained Loading ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
* With accessories
LEGEND ✓ = Recommended
Anchor Feature
base material and provide anchor) without risk of splitting
Indicates the suitability Anchor
producthas an effective pull-down feature,related situations.
highofresistance toIndicates
tospecific types
the
cyclic loading. of performance
suitability of product to specific types of performance related s
or is a stud anchor. It has the ability to clamp May be used close to e
the fixture to the base material and provide Fire rated in accordance with the applica
Has good Suitable
resistance for use to in seismic
cyclic design
and dynamic Has according
good resistance to cyclicstandard and dynamic anchor) without risk of
or independent assessment (i.e
PERFORMANCE PERFORMANCE RELATED RELATED
loading. ANZhigh
toSYMBOLS
Resists resistance
SYMBOLS
Standards
loosening (eg to cyclic
AS/NZ
under loading.
1170.4)
vibration. or
loading. Resists loosening under vibration.
Temporary or removable anchor
Standards or European Technical Assess
IndicatesIndicates
the suitability the suitability
of product of to independent
product
specific to types seismic
specific ofuse performance
types
performance
of performancedata situations.
related related situations.
Suitable for in seismic design according
GUIDE
Anchoravailable has an effective from either an ICC feature,
pull-down Evaluation
to Anchor has anoreffective pull-down feature,
reportanchor. orANZ ItStandards (eg AS/NZ 1170.4) Fire ratedFirein accordance
rated inbeaccordance
withclosethe applicable
with theorapplicable
Has goodHas resistance
good or is a stud
resistance
to to European
cyclicindependent
and cyclic has
dynamic andthe Technical
ability
dynamic
seismic
Assesment.
to clamp
or is a studdata anchor. It has theMay ability used
to clamp
Temporary
to edges removabl
(or anothe
loading. Resists loading.the fixtureloosening
loosening
Resists to the base
under vibration.
under material andperformance
vibration. provide standard standard
or independentor independent
anchor) assessment
without riskassessment
of(i.e. Australian
splitting (i.e.
the Auscon
high resistance available
to cyclic from either anthe
loading. ICCfixture to the base material
Evaluation Standards Standards
or
and provide
European or European
Technical Technical
Assessment) Assessment
Cracked concrete. high resistance to cyclic loading.
report or European Technical Assesment.
Anchor has Anchoran effective
has an effective
pull-down pull-down
feature,
Suitable for use in seismic design according feature,
or is a stud or is anchor.
a stud
to ANZ Itanchor.
has theItCracked
Standards ability
has(eg thetoAS/NZ
ability
clamp1170.4)to clamp Suitable for use in seismic design according
or
concrete. May be used May close
be used to edges
close to (oredgesanother (or another
PERFORMANCE the RELATED
fixturethe MATERIAL
tofixture SYMBOLS
theindependent
base to the SPECIFICATION
materialbase and
material
seismic provide and provide
performance SYMBOLS
data to ANZ Standards (eg AS/NZ Temporary 1170.4) or or removable anchor.
anchor) without
anchor)risk without
of splitting
risk of the splitting
concrete.the concrete
Indicates the suitability of product
high resistance high
Indicates toto specific
resistancecyclic
the base
available types
loading.
tofrom cyclic ofloading.
material
either performance
anand ICCsurface related
Evaluation independent
finish to assist seismic
situations. in selectionperformance
with regard datato corrosion or environmen
report or European Technical Assesment. available from either an ICC Evaluation
Fire rated in accordance with the applicable
Has good Suitable
resistance for
Suitable
use toMATERIAL
infor
cyclic seismic
use Steel
and indynamic
design SPECIFICATION
seismic
Zinc according
design accordingreport
Plated SYMBOLSor European Technical Assesment. AISI Grade 316 Stainless Steel, res
PERFORMANCE PERFORMANCE RELATED SYMBOLS
The following chart provides a quick guide for selecting the appropriate Ramset Concrete Anchor to suit your needs. RELATED SYMBOLS ™
loading. to Resists
ANZ Standards to ANZIndicates
loosening Standards
(eg
underAS/NZ
Minimum
Cracked concrete.
(eg 1170.4)
vibration.
the AS/NZ
base or
1170.4)
thickness
material 5and
micron.
standard or independent assessment
or surface finish to Temporary
Standards or assist in Temporary
European selection
or removable
Technical with
(i.e. Australian
agentsregardincluding
anchor.toanchor.
orRecommended
removable
Assessment)
chloridesorand
corrosion ind
envi
Indicates the suitabilityIndicates of product thetosuitability
specific types of product to specific related
of performance types ofsituations.
performance relatedindependent situations. independent
seismic performance Recommended
seismic datafor internal
performance data applications only.
Cracked concrete.
for internal or exte
in marine AISIor Grade
corrosive 316 Stainless
environmen
Please refer to the Legend of Symbols below each table for a detailed explanation of the symbols used.
Has good resistance to cyclic Has good and resistance
dynamic to cyclic and dynamic
Fire rated in accordance
Anchoravailable
has an effective
Fire
studwith
or is a report
available
orthe
anchor.
fromineither
rated
reportapplicable
It has
European
pull-down
from
accordance
the
or European
an either
ability
Technical to
Steel
feature,
ICC Evaluation
Steelwith Hot
anthe
Minimum
clamp
Technical
Zinc
ICCapplicable
Dipped
Assesment.
Plated
Evaluation
Galvanised5 to
thickness
Assesment.
AS4680-2006
micron. agents including chloride
standard
the fixtureMATERIAL or independent and
(i.e.SPECIFICATION assessment
and AS/NZS 1214(i.e. Australian May be used close to edges (or another Recommended for intern
-SYMBOLS
2016.
loading.
underResists loosening under vibration. standard or independent assessment
to the base material Australian provide
Recommended for internal applications only. Stainless
concrete.Steel High Corrosion r
PERFORMANCEPERFORMANCE RELATEDloading. Resists SYMBOLS RELATED
loosening SYMBOLS
vibration.
Standards or European Standards
Technical
high resistanceIndicates to or European
Assessment)
cyclic
the base loading. MinimumTechnical thickness MATERIAL
Assessment) anchor) without
42 micron. SPECIFICATION
material and surface finish to assist in selection with HCR
risk of splitting the
SYMBOLS HCR Grade
regard to corrosion inormarine or corrosiveissu
1.4529/1.4565.
environmental en
PRODUCT APPLICATIONS
Suitable for floor applications. Anchors suitable for use in dry holes.
Suitable for wall applications. Anchors suitable for use in damp holes.
Suitable for hollow brick/block and hollow Suitable for use in drilled holes.
core concrete applications.
Suitable for AAC and lightweight concrete Suitable for contact with drinking water
applications. for human consumption.
✗ ✗ ✗ ✗
Acetone 100% ✗ ✗ ✗ ✗ ✗ ✗ - - -
Ammonia 100% - - - - ✓ - ✓ ✗ ✗
Ammonium Hydroxide 5% - ✓ - - - - - -
Ammonium Hydroxide 9% - ✓ (10%) - - - - - - -
Aniline 100% - - - - ✗ - - - -
Aqueous Solution Aluminium Chloride Saturated ✓ - ✓ ✓ ✓ - - -
Aqueous Solution Aluminium Nitrate 10% ✓ - ✓ ✓ ✓ - - -
Beer 100% - - - - ✓ - ✓ ✗ ✗
Benzene 100% ✗ - ✗ C ✗ C ✓ - -
Benzoic Acid Saturated ✓ - ✓ ✓ - ✓ - - -
Benzyl Alcohol 100% ✗ - ✗ ✗ - ✗ - - -
Butyl Alcohol 100% C - C C - C - - -
Butyl Lactic Acid 100% - - - - ✗ - - - -
Calcium Sulphate Aqueous Solution Saturated ✓ - ✓ ✓ - ✓ - - -
Carbon Dioxide 100% - - - - ✓ - ✓ - -
Carbon Monoxide Gas ✓ - ✓ ✓ ✓ ✓ ✓ - -
Carbon Tetrachloride 100% C - C C - C ✓ - -
Caustic Soda 20% - - - - - - - - -
Cement in suspension Saturated - - - - ✓ - ✓ - -
Chlorine Water Saturated ✗ - ✓ ✗ - ✗ ✓ - -
Chloro Benzene 100% ✗ - ✗ ✗ - ✗ - - -
Citric Acid Aqueous Solution Saturated ✓ - ✓ ✓ - ✓ - ✗ ✗
Cyclohexanol 100% ✓ - ✓ ✓ - ✓ - - -
Diesel fuel 100% C - ✓ C - C ✓ - -
Diethylene Glycol 100% ✓ - ✓ ✓ - ✓ - - -
Ethanol 95% ✗ - C ✗ - ✗ - - -
Ethanol Aqueous Solution 20% C - C C ✗ C ✓ - -
Ethanol Aqueous Solution 15% - - - - ✓ - ✓ - -
Ethyl Acetate 100% - - - - ✗ - ✓ - -
Ethylene Glycol 100% - - - - ✓ - - - -
Heptane 100% C - ✓ C ✓ C ✓ - -
Hexane 100% C - C C ✓ C - - -
Hydrochloric Acid 4% ✓ ✓ (10%) ✓ ✓ (10%) - ✓ (10%) - ✗ ✗
Hydrochloric Acid 15% ✓ - ✓ ✓ - ✓ - ✗ ✗
Hydrochloric Acid 25% C - C C - C - ✗ ✗
Hydrogen Fluoride 20% - - - - ✓ - - ✗ ✗
LEGEND
✓ = Retains 80% of properties when exposed up to 75°C
✗ = Not Resistant
C = Occasional contact up to 25˚C
- = Information not available at time of publication
Anchoring
Technology
Anchoring Techology
DERIVATION OF CAPACITY
Internationally, design standards are becoming more probabilistic in nature
and require sound Engineering assessment of both load case information
and component capacity data to ensure safety as well as economy.
Obviously, the value obtained in each test will vary slightly, and after
obtaining a sufficient quantity of test samples, the Ultimate Failure Loads
are able to be plotted on a chart.
From this value, and dependent on local design requirements, the design
professional may then undertake either a strength limit state or working
load design assessment of the application at hand, confident that they are
working with state of the art capacity information.
Anchoring Techology
Resistance to tensile loads is provided by mechanisms which depend The diameter of the drilled hole is slightly larger than the outer
upon the type of anchor and its method of setting. Information on the diameter of the anchor. When torque is applied to the bolt head or
elements that comprise the resistance mechanisms is given separately nut of the anchor, the cone is drawn up into the sleeve to expand its
for each type of anchor. effective diameter. The wedge action of the cone nut in the sleeve
increases with increasing torque. The reaction of the concrete against
Generally, shear load resistance mechanisms are more uniform amongst the expanded sleeve of the anchor creates a high friction force
anchors, and comprise these elements: between the anchor and the wall of the drilled hole. The body of the
concrete contains and restricts the expansion forces. The application
• the bolt or stud, and in some cases, the steel spacer of the anchor. of assembly torque produces a preload between the fixture and the
• the ability of the anchor to resist the bending moment induced by concrete.
the shear force.
• the compressive strength of the concrete.
• the shear and tensile strength of the concrete at the surface of the
potential concrete failure wedge.
Anchor •
Drilled hole
Load
thickness, t. a hammer up to the “depth set” mark and then, using a spanner or
wrench, rotating the bolt through the coil, thereby setting the anchor.
h = Le - t
Anchoring Techology
The diameter of the drilled hole is a similar size to that of the anchor.
Note that for the purpose of calculating “h”, the fixture thickness “t”
should include the thickness of non structural grout, packing, etc. Resistance to tensile load is provided by the two (2) components which
make up the Boa Coil anchor, the “bolt” and the “coil”.
™
by the displacement of the expander plug. anchors are set in a drilled hole by the hardening of the chemical
adhesive.
Anchoring Techology
Setting tool
CHEMICAL ANCHORING
• the bolt.
• the steel annulus of the anchor. Anchor
Applied tensile load
concrete cone.
Adhesive
covered stud
should assess the strength of the concrete at the location of the anchor
making due allowance for degree of coMPaction, age of the concrete, In hollow block masonry, where the cores are filled with concrete
and curing conditions. grout, Ramset anchors may be designed and specified similarly as in
™
Concrete strength “f’c” determined by standard cylinders, is used DynaSet , and Chemical Injection anchors greater than M12 in
™
directly in the equations. Where strength is expressed in concrete diameter. In any case the designer should assess the effective strength
cubes, a conversion is given in the following table: of the masonry including the joints, and determine how the loading
is to be transferred to the masonry structure. Load tests should be
conducted on site to assist in assessing masonry strength.
Cube Strength β (N/mm2) 20 30 40 50 60
Cylinder Strength f’c (MPa) 15 24 33 42 51 Ramset heavy and medium duty anchors are not recommended for
™
Anchoring Techology
anchorages such as chemical anchors are defined on the basis of and moments applied to it by the anchorage, and to ensure that the
notional limits, which take account of the practicalities of anchor appropriate cover is obtained.
placement.
In order to avoid ‘breakthrough’ during drilling of the hole into which
Absolute minimum spacing “am” and absolute minimum edge distance anchors will be installed, maintain a cover value to the base of
“em”, define prohibited zones where no anchor should be placed. The the hole equal to 2x the drilled hole diameter, dh. ie. for a hole of
prohibited spacing zone around an anchor has a radius equal to the 20mm diameter allow 40mm cover to the rear face of the substrate
absolute minimum spacing. The prohibited zone at an edge has a component.
width equal to the absolute minimum edge distance.
In certain circumstances, it may be possible to install anchors in
thinner concrete elements. If cover to the anchor is not required,
and a degree of spalling can be tolerated between the end of the
Free zone
expansion sleeve and the far surface of the concrete, embedment
•• close to the far surface may be feasible. More information on the
conditions for reduced concrete thickness may be obtained from
Ramset Engineers.
™
Prohibited
zone
Where an anchor is installed at the absolute minimum edge distance
“em”, substrate thickness must be a minimum of 2 * h.
•• Prohibited zone
2*em
Free zone
Prohibited zone
Prohibited •
zone •
Concrete Edge
Using the permissible stress method which is still valid in many Designers are advised to adopt the limit state design approach which
design situations: takes account of stability, strength, serviceability, durability, fire
resistance and any other requirements in determining the suitability
L (applied load) ≤ Ra (working load limit capacity) of the fixing. Explanations of this approach are found in the design
Anchoring Techology
Capacity reduction factors are given below, these typically comply with
those detailed in AS4100 - “Steel Structures”, AS3600 & NZS3101 -
“Concrete Structures” & AS5216 - “Design of Post-installed and cast-in
fastenings in concrete”. The following capacity reduction factors are
considered typical:
Whilst these values are used throughout this document, other values
may be used by making the adjustment for Ø as required.
Anchoring Techology
- concrete compressive strength (f’c)
where:
within a limited range of effective depths, h.
Nus = characteristic ultimate steel tensile capacity (N)
This is typically expressed by a formula such as:
As = tensile area (mm2)
= stress area for threaded sections (mm2) Nuc = k1*√f’c*h1.5
where k1 is the factor for concrete condition (cracked or un-cracked)
fu = characteristic ultimate tensile strength (MPa)
Anchors may have constraints that apply to the effective depth of the
anchor or the maximum or minimum concrete strength applicable.
The tensile working load limit (permissible stress method) for the steel
of a Ramset anchor is obtained from:
™
Anchor effective depth (h) is taken from the surface of the substrate
to the point where the concrete cone is generated. In establishing the
Nas = Nus / 2.2 effective depth for mechanical anchors, the designer should allow for
any gap expected to exist between the fixture and the concrete prior to
clamping down.
air gap
h h
h
with anchors that are improperly set, or used in larger diameter holes depth and concrete strength in a similar manner to concrete cone
drilled into the concrete with over-sized drill bits. failure in mechanical anchors.
The load carrying capacities of anchors with thick-walled expansion Effective anchor depth “h” is taken from the start of the adhesive,
sleeves such as SpaTec Xtrem™ and correctly set DynaSet anchors,
™ ™
(usually the surface of the concrete) to the bottom of the stud. For
are not sensitive to this mode of failure. chemical capsule anchors, it is not usual to deviate from the depths
given in the Section Properties and Data. Whilst it is essential to
The recommended limits on concrete strength “f’c” in the provide sufficient resin to fill the space between the stud and the
determination of concrete cone strength for DynaBolt and TruBolt
™ ™
concrete, the installer must avoid excessive overspill. Hole depths for
anchors, act as a precaution against this mode of failure. capsule anchors may be increased in increments related to the volume
of capsules available. It is recommended to seek advice from Ramset ™
CRITICAL SPACING For anchors influenced by the cones of two other anchors, as a result
for example, of location internal to a row:
In a group of mechanical anchors loaded in tension, the spacing at
which the cone shaped zones of concrete failure just begin to overlap Xna = a / ac ≤ 1
at the surface of the concrete, is termed the critical spacing, ac.
Unequal distances (“a1” and “a2”, both < ac) from two adjacent
anchors, are averaged for an anchor internal to a row:
Anchoring Techology
ac a
Xna = 0.5 (a1 + a2) / ac
For chemical anchors the critical spacing is determined by interference The cone of anchor A is influenced by the cones of anchors
between the cylindrically shaped zones of stress surrounding the B and C, but not additionally by the cone of anchor D. “Xna” is the
anchors. appropriate reduction factor as a conservative solution.
A B
At the critical spacing, the capacity of one anchor is on the point of
being reduced by the zone of influence of the other anchor. Ramset ™
Both ultimate and working loads on anchors spaced between the ANCHOR GROUP INTERACTION
critical and the absolute minimum, are subject to a reduction factor
“Xna”, the value of which depends upon the position of the anchor
within the row: CRITICAL REDUCTION PROHIBITED
ANCHORS IN A ROW
At the critical edge distance for anchors loaded in tension, reduction in For chemical and screw in anchors the critical edge distance is
tensile capacity just commences, due to interference of the edge with determined by interference between the edge and the cylindrically
the zone of influence of the anchor. shaped zones of stress surrounding the anchors.
ec = 1.5*h (AUS/NZ/EUR design method)
Expansion Anchors
Anchoring Techology
The critical edge distance (ec) for expansion anchors is taken as one ec
Anchor
and a half times effective depth:
ec
Anchor
Cone of Failure e
If the edge lies between the critical and the absolute minimum
distance from the anchor, the concrete tensile load reduction
co-efficient “Xe”, is obtained from the following formula:
INTERFERENCE OF EDGE WITH CONCRETE CONES
Xe = 0.3 + 0.7 * e / ec ≤ 1
The critical edge distance for Boa Coil anchor is taken as:
™
where:
em Concrete Edge
ec
Free zone Critical zone
Prohibited zone
ANCHOR STEEL SHEAR The designer should also take into account any conditions that
may cause bending moments and unbalanced forces to be applied
For an anchor not located close to another anchor nor to a free simultaneously. Any tendency of the fixture to lift away from the
concrete edge, the ultimate shear load will be determined by the surface under load will generate moments and tension forces.
steel shear strength of the anchor, provided the effective depth of the
anchor is compliant with the following: The characteristic ultimate shear capacity (Vus) for the steel of an
anchor is obtained from:
Anchoring Techology
SpaTec™ Xtrem™
Vus = 0.62 * As * fu
(N)
h ≥ 4 * dh
4 * dh
Minimum for bolt shear CONCRETE EDGE SHEAR
Where load is directed either towards or parallel to an edge, and the
dh
anchor is located in the proximity of the edge, failure may occur in the
concrete.
1.25 * dh
Minimum for bolt
and spacer shear Anchor •
MINIMUM INSERTION FOR BOLT SHEAR Drilled hole
Load
For SpaTec Plus it is required that the bottom end of the spacer
™
is inserted at least one and a quarter times hole diameter Concrete Wedge
(1.25 * dh) in order for the shear strength of the spacer to be allowed
as contributing to the shear strength of the anchor.
Boa Coil
™
h ≥ 6 * dh
TruBolt
™
h ≥ 4 * dh
DynaBolt
™
h ≥ 3.5 * dh
SPACING UNDER CONCRETE SHEAR Two anchors installed on a line normal to the edge, and loaded in
shear towards INTERFERENCE
the edge, are treated as a special
BETWEEN SHEAR case. Where the
WEDGES
At a spacing of at least 2.5 times edge distance, there is no interference anchors are loaded simultaneously by the same fixture, the ultimate or
between adjacent failure wedges. Where anchor spacing is less than the concrete edge shear capacity for each anchor will be influenced by
2.5 times edge distance, the shear load capacities in the concrete are the other anchor. Where the spacing “a” between anchors A and B is
subject to a reduction factor “Xva”. less than or equal to “eB” the edge distance of anchor B, the ultimate
edge shear for anchor A is equal to anchor B, despite the longer edge
Anchoring Techology
Shear force
Concrete edge e Concrete edge e
A
a Failure wedge
B
INTERFERENCE BETWEEN SHEAR WEDGES Concrete edge
INTERFERENCE BETWEEN SHEAR WEDGES
eB
e2 e2
V*A = V*B = V*C Failure Failure
wedge wedge
ØVur ≥ V*A, V*B, V*C
Concrete edges Concrete edges
ANCHOR AT A CORNER ANCHOR AT A CORNER
The designer must allow for bending, when an anchor is exposed to a In the case of working load limit design, applied moments (M)
shear force that will result in the anchor going into bending. are calculated as follows:
For this to occur, the fixture plate must be free to rotate around the
bolt as shown due to an air gap or non-structural material between the M = V * ( dh + g + t / 2)
fixture and the concrete surface.
Where the anchor is part of an array of anchors that prevent the fixture V = applied shear force (N)
from rotating, or if the gap is filled with grout, then bending cannot
Anchoring Techology
occur. Characteristic ultimate bending capacities (Mu), are obtained
Note: Where an incompressible layer such as grout is used, it does from the following formula:
not contribute to the pullout capacity of the anchor, hence the layer
thickness is to be added to the fixture thickness when calculating the Mu = fy * Z
anchor effective depth.
where:
The designer’s calculation of the design bending moment (M*) should
include an allowance in the moment arm of one hole diameter inwards
fy = characteristic yield strength (MPa)
from the face of the concrete:
Z = section modulus of the anchor (mm3)
M* = V* * ( dh + g + t / 2)
and for working load limit bending moment (Ma):
where:
Ma = Mu / fss
V* = shear design action effect (N)
= Mu / 2.2
g = gap between fixture and concrete surface (mm)
Fixture
Applied load
Moment arm
Non-structural
material or gap Grout
Fixture Fixture
Fixture
Max Gap ≤ df
(fixture hole diam.)
Øm =
capacity reduction factor, steel bending, recommended as 0.8 where:
Factored working load limit steel tensile capacities, to allow Øv = capacity reduction factor, steel shear,
for the effects of bending moments are given by: recommended as 1/1.5 = 0.67
Na = Nar ≤ Nsr
where:
Va = Var ≤ Vas
Nasr = factored working load limit steel tensile capacity (N)
where:
N* / ØNur ≤ 1
V* / ØVur ≤ 1
where:
This information deals specifically with the design of individual For a row of anchors subject to a shear force component towards an
anchors, loaded either as a single anchor or as a member of edge, the design tables assume that the design load case is evenly
a group. Under the relevant loading condition, as a general principle, distributed to all anchors in the group and calculates the averaged
all load reduction factors applicable to an individual anchor in the shear capacity for each anchor.
group should be multiplied together to account for the combined
effects on the anchor of multiple loads, group layout, and base
material geometry. In the application of loads, due allowance should V*A = V*B = V*C
be made for eccentricities in the lines of action of loads relative to the V*A V*B V*C
centroid of the group, and for any other conditions likely to cause a n=3
magnification of load to an anchor, i.e. prying forces.
ØVur = per anchor
In a group loaded in shear there is a risk of uneven loading, V*TOTAL capacity
particularly where more than two anchors are arranged one behind
the other in the direction of the load. The designer should assess and
make appropriate allowance for the ability of the fixture to distribute
the load to anchors in the group. The design tables are unable to verify capacity for anchors in
the following configurations:
The simplified strength limit state design process detailed in this
document is intended to cover a wide range of applications. • Anchors subject to a moment.
It is suitable for verifying capacity of single anchors or groups of
anchors, however it must be remembered that the capacity data given • Anchors in a line towards an edge with a shear load component
is PER ANCHOR and load cases must be distributed to all anchors in a acting towards that edge, unless it is assumed that the anchor
group and each anchor verified as being suitable. closest to the edge takes all of the shear load, V*TOTAL
V*
V*TOTAL
V*TOTAL
N*TOTAL
A B C N*TOTAL
SLIP AND CYCLIC LOADING Boa Coil anchors and stud anchors such as TruBolt anchors and
™ ™
chemical anchors also have the capability to clamp the fixture to the
The application of assembly torque to a well designed anchor, results concrete.
in the generation of a preload or clamping force between the fixture
and the concrete. Because the fixture supports the concrete and Torque controlled expansion anchors without an adequate pull-
suppresses cone failure, preload may exceed concrete cone failure down capability, suffer from loss of preload to the spacer or sleeve,
load. The concrete experiences an elastic compression beneath the whenever there is a gap between the mating surfaces. This results in
Anchoring Techology
fixture. Under external loading of the fixture, the surfaces of the joint a reduction in the preload available for compression of the concrete.
will not separate until the applied load exceeds the preload. Although Such anchors may perform under cyclic loads as if there were an
the magnitude of the preload influences the deformation of the fixing inadequate preload, even though the specified assembly torque may
under load, it does not in general, affect the ultimate static load have been carefully applied. In some instances it is possible for the
capacity of the fixing. fixture to be loose against the concrete surface from the time of initial
Clamped material assembly of the fixing.
Preload or clamping load Applied load
Initial preload (PLi) which is developed immediately after the application
of assembly torque, is calculated for Ramset anchors as:™
PLi = α * Pr
where:
PRELOADING OF FIXTURE TO CONCRETE
α = proportion of proof load as initial preload
65% for mechanical anchors
Heavy and medium duty sleeve anchors with a fully functioning
pull-down mechanism such as Ramset SpaTec Xtrem™ and
™ ™
= As * fy
sleeve is negligible, even where a substantial gap may have existed
between the concrete and the fixture, due to unevennesses in the
Assembly torques required (Tr) to develop initial preloads are given by
mating surfaces. After the expansion sleeve has enlarged to grip the
the following formula:
sides of the hole, the pull-down mechanism allows the gap to be
closed and the fixture to be clamped against the concrete.
Tr = µT * db * PLi
Note: η = ratio of allowable slip or cyclic load to expected long term limiting preload
where:
Anchoring Techology
at “λ” % of initial preload. As a guide, “λ” may be taken as typically
70% for SpaTec Xtrem™ anchors, and as 40% for DynaBolt and
™ ™
TruBolt anchors.
™
does not occur, and the fixing experiences the applied load as a reduction where the first slip measured at 0.1mm is close to the ultimate load of
in elastic compression of the concrete. When the applied load exceeds the anchor in concrete. The Boa Coil anchors ability to sustain cyclic
™
the preload, the clamped material can separate from the concrete and loads depends primarily upon the interaction of the Boa Coil and the™
slippage of the joint can commence. If the design requirement is for concrete sides of the hole.
Anchoring Techology
negligible slip (say 0.1mm), the assembly torque should be both carefully It is this unique interaction that enables the Boa Coil anchor to
™
specified and applied. It is recommended that anchor capacity be limited achieve high first slip loads. To ensure long life of the fastener under
to a percentage of the expected preload after allowing for long term cyclic loading the designer should ensure (as for slip loads), that the
degradation. applied load does not exceed 65% of the first slip load, called the
reduced characteristic ultimate slip load. When the applied load is less
than the reduced characteristic ultimate slip load the Boa Coil anchor ™
Ultimate load
LONG TERM, SLIP & CYCLIC LOADING OF MECHANICAL & CHEMICAL ANCHORS
This section expands on the information stated under Sections 5.11 For the deemed heavier duty Ramset anchor systems an applied
™
"Long Term Preload Degradation" & 5.12 "Slip Load and Cyclic load up to Working Load Limit, WLL (Nuc/3) will never exceed the axial
Loading". preload if installed as specified. Other systems (notably so-called "light
Mechanical and chemical anchorages, once installed, may be used to sleeve anchors") have a lower limit on tensile load if exceeding preload
clamp down the fixture and so are loaded axially. The recommended is of concern. The table below shows the allowable slip or cyclic axial
initial setting or tightening torque is specified in each anchoring section load (Ny) as a function of WLL (refer SRB) for various systems where
of this book which creates the axial clamp down. The anchorage must infinite cycles of applied tensile load and retention of positive preload
resist this setting load and any additional applied load through the fixture are considered:
itself.
The known behaviour of all loaded post-installed anchor systems is such System Ny (allowable slip / cyclic axial load)
that complex creep mechanisms are at work in the concrete and both SpaTec™ Xtrem™ WLL
system types (mechanical & chemical) display a limited relaxation of the TruBolt™ 0.35 x WLL
installed tightening torque. This translates to a reduction (to a limit) of Boa™Coil WLL
the installed clamping force and the resisting anchorage force. This is ChemSet™ Reo 502™ Plus WLL
the "long term preload degradation". All Ramset systems are rated for
™
EPCON™ C6 Plus WLL
the long term case and only this information is published. Maxima™ Spin Capsule WLL
In some load cases, particularly with combined & repetitious applied AnkaScrew™ WLL
axial and shear loads, it is important that the applied axial load does not EPCON™ C8 Xtrem™ WLL
overcome the installed axial preload. This does not cause a structural
failure as such but may allow some shear slippage of the fixture, Note: AS1170 relies on a 1.5 factor between Strength Limit State
depending on the surface & friction conditions. Precast panel prop Design & WLL values.
anchors and roof structure anchors in cyclonic conditions are possible
examples where this may be a concern.
CORROSION
During their service life, fasteners may be subjected to a range of The term “galvanised” in this document refers to hot dip galvanising
corrosive agents and environments. Atmospheric environments may according to the Australian Standards listed in the table below.
include the benign, such as indoors in dry conditions. The less benign
outdoor areas are exposed to rain and/or humidity. The chloride Note that other publications may use the term “galvanised” when
Anchoring Techology
bearing atmospheres under the influence of sea winds are more referring to zinc electroplated anchors, which provides inferior
corrosive. The polluted atmosphere in some industrial areas, and the corrosion protection. To ensure adequate corrosion protection, verify
marine environment over the sea, at the shore, or within the splash that the plating thickness complies with the thickness value required
zone, may be highly aggressive. Fastenings may be required to be by the relevant Australian Standard. AS/NZS 1214 - 2016 requires
placed under fresh water, salt water, or in contact with a whole range a minimum of 42 micron thickness for “hot dip galvanised” threaded
of potentially corrosive liquids. Ramset anchors are supplied with a
™
items.
range of corrosion resistances suitable for various applications.
ENVIRONMENT CORROSION SPECIFICATION
PROTECTION
There is a large number of specialist texts on the subject of corrosion, Indoors, Zinc plated
to which the reader is referred. under cover
Low humidity Plating Minimum thickness
The stainless steel specification for Ramset anchors has a high
™
5 micron
molybdenum content, which gives superior resistance against chlorides Exposure to
and common industrial pollutants. moisture likely
Hot dipped to
Stainless steel anchors should be insulated from the zinc coating, Exposed to weather AS4680-2006
AS/NZS 1214-2016
when securing galvanised steelwork, because of the possibility of
Galvanising Minimum thickness
galvanic corrosion. Industrial pollution
42 micron
Marine
Care must be taken to ensure selected fasteners meet the appropriate environments
standards and are also correctly described.
Chemical plants ISO3506-1979
FIRE
When exposed to heat so that it reaches a temperature of about Fire induced deformations of wall panels, and the behaviour of the
550°C, steel retains about half of its original strength. Designers structural frame under fire, should be carefully considered in the
have traditionally adopted this limiting temperature for the retention design. Spread of the fire to adjoining properties will be prevented, as
of structural integrity. Expansion and cast-in anchors manufactured long as the panels remain fixed to the structural frame. The connection
in steel, are subject to the same limit, except that conditions are between a heavy structural steel frame and the wall panels should be
generally more favourable to the retention of structural strength for via deformable ties.
these anchors, than other components of an unprotected structure.
For example, in circumstances where heat can be expected to vent The limiting operational temperature for chemical anchors is 80°C.
through the roof sheeting, there is little risk of the fixings at the When used for anchoring reinforcing steel, chemical systems are
supports of steel beams, reaching the same temperature as the provided with concrete cover, and may be designed to provide the
most critical part of the main steel structural elements. Generally, desired fire rating, by limiting the temperature rise at the anchor
fixings reach significantly lower temperatures than the main structural points. Where protection is required for the steel structure, special
elements. fireproofing material is specified. The same protection should be
extended to any exposed fixings to the concrete structure.
Part of an anchor is always embedded in and insulated by the
concrete, which increases the time for the heat to flow to the
anchoring element of the anchor, and because of the heat sink of the
concrete mass which takes heat from the anchor, there is an increase
in the time for its temperature to rise.
Seismic
Anchors
Seismic Anchors
Introduction
This section of the Specifiers Resource Book provides you with crack width & equivalent to current ACI 355.2/ACI 355.4 test methods)
solutions for post-installed anchors where there is a Seismic/ and Category 2 performance (i.e. larger earthquakes tested to 0.8mm
Earthquake performance requirement. Currently there are two crack width).
international standards which are used to derive Seismic performance
data for Mechanical and Chemical Anchors installed in concrete. The following flow chart provides you with guidance on how anchors
are Seismically Certified;
One standard is from the United States (ACI – American Concrete
Institute) and the other standard is from Europe (EOTA – European
Organisation for Technical Approvals). The European Standard for
metal anchors under seismic action was introduced in April 2013 and
provides Category 1 performance (i.e. smaller earthquakes tested to
0.5mm
Seismic Anchors
(Seismic Anchor Design Methodology) Test Report
LTR XXXX
ACI 355.2 Seismic
ACI (US Standard) (Seismic Tests Requirements for Test Results
Mechanical Anchors) Cat.1 only ICC-ES Evaluation
Report
ACI 355.4 ESR XXXX
(Seismic Tests Requirements for
Chemical Anchors)
Fastener Technical
Assessment
FTA - XX/YYYY
ETAG001 Annex C
(Design Method for Anchorages)
CERTIFIED Laboratory
Test Report
LTR XXXX
TR055 (Design of fastenings based on EAD’s)
TR029 (Design of Bonded Anchors)
TR045 (Design of Metal Achors Seismic)
EOTA and Seismic European Technical
EN 1992-4 - Eurocode 2 Test Results Assessment
(European Standard) Cat.1 & Cat. 2 ETA-XX/YYYY
EAD 330499-00-061 (bonded fasteners)
EAD 330232-00-061 (mechanical fasteners)
(Supersedes ETAG001 Parts 1 to 6
Guidelines for all anchor types) Fastener Technical
Assessment
FTA - XX/YYYY
TR049 (Post-installed fasteners in concrete
under seismic action)
(Supersedes ETAG001 Annex E - Seismic Test Requirement
for Mechanical and Chemical Anchors)
Note: The above European Standard has now been published as EN 1992-4 - Eurocode 2: Design of concrete structures - Part 4: Design
of fastenings for use in concrete.
In summary, Mechanical & Chemical anchors can be seismically certified provided they are tested to the requirements of either
standard. Proof of the certification can either be by a recognized report (i.e. ETA or ICC ESR) or a Certified Laboratory Test Report
(i.e an independent test report based on an accredited laboratory’s test results).
ETA-15/0893
Structural Steel, columns, Seismic C1 & C2
TruBolt Xtrem
™ ™
beams. Test as per
ETAG001 Annex E
M10, M12, M16, M20
EPCON™ C8Oversized
Xtrem Holes™ is a Wet
High
holes Performance
Cored holes PureDrilledEpoxy
holes Flooded holes Solid Concrete Seismic
ETA 10/0309 0679-CPD-0549
Cracked Concrete
ETA 07/0189 0679-CPD-0276
Drinking water
safe
Anchoring adhesive for use in Cracked and Non-Cracked Structaset 401 Chemset Maxima
permanently damp or aggressive conditions. European Technical Approval European Technical Approval
Dynamic loading
Benefits, Advantages and Features
Fire Rated ETAG 001 Part 5 Option 1 ETAG 001 Part 5 Option 7
PENDING ETA 03/0008 0679-CPR-0011
Design According to TR029 & TR045 - Seismic Category Chemset 101 Plus & UltraFix Plus
• Highest level of European approval for chemical anchors European Technical Approval
ETAG 001 Part 5 Option 7
• 100 Year design life Galvanised And Stainless Steel
Anchors ETA-13/0681
1020-CPD-090-029852
30
25
Notes:
~ Shear Limited by Grade 5.8 steel capacity
Design tensile action effect, N* (kN)
M20
10
M16
M12
5
M10
0
0 5 10 15 20 25
Design shear action effect, V* (kN)
Table 1b - Absolute minimum edge distance and anchor spacing values, em and am (mm) for cracked
concrete
Anchor size, db M10 M12 M16 M20 M24
Min. Anchor spacing - am 50 60 80 100 120
Min. Edge Distance - em 50 60 80 100 120
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Table 2b-1 - Seismic Cracked concrete service temperature limits effect, tension, Xns
Service temperature (˚C) Xns
-40˚C to +40˚C 1.00
-40˚C to +80˚C 0.53
Table 2b-2 - Seismic Cracked concrete compressive strength effect, tension, Xnc
Concrete compressive strength effect, tension, Xnc
Anchor size, db M10 M12 M16 M20 M24
f’c (MPa)
20 0.95 0.95 0.94 0.93 0.92
25 0.97 0.97 0.97 0.96 0.95
30 1.00 1.00 1.00 1.00 1.00
40 1.03 1.04 1.05 1.07 1.06
50 1.05 1.07 1.08 1.09 1.10
N
Table 2d - Seismic Cracked concrete anchor spacing effect, tension, Xna
Anchor size, db M10 M12 M16 M20 M24
Anchor spacing, a (mm)
50 0.59
60 0.61 0.59
a 80 0.65 0.62 0.61
100 0.69 0.65 0.63 0.60
120 0.72 0.68 0.66 0.62 0.60
Xna = 0.5 + a/(6*h) 140 0.76 0.71 0.69 0.64 0.61
Where am ≤ a ≤ ac 160 0.80 0.74 0.71 0.66 0.63
ac = 3*h 200 0.87 0.80 0.77 0.70 0.66
Note: Tabled values are based on 270 1.00 0.91 0.86 0.76 0.71
the nominal effective depth, 330 1.00 0.94 0.82 0.76
h shown in the installation details. 375 1.00 0.87 0.80
510 1.00 0.90
For other values Xna, please use
630 1.00
equation shown above.
2 Design seismic cracked concrete combined pull-out and concrete cone resistance, NRd,p,seis
NRd,p,seis = N0Rd,p,seis * Xns * Xnc * Xne * Xna
Verify Seismic C1& C2 cracked concrete edge shear resistance - per anchor
STEP 4 Table 4a - Seismic cracked concrete edge resistance, V0Rd,c,seis = αseisV0Rk,c,seis / γMc (kN)
γMc = 1.5, αseis = 0.85, f’c = 30 MPa
Anchor size, db M10 M12 M16 M20 M24
Effective depth, h (mm) 90 110 125 170 210
Edge distance, em
50 2.0
60 2.7
80 4.2
100 6.3
120 8.6
Note: Data includes annular gap reduction factor of 0.5
Table 4c - Seismic cracked concrete load direction effect, concrete edge shear, Xvd
Angle, α° 0-55 60 70 80 90-180
Load direction effect, Xvd 1 1.1 1.2 1.5 2
conc. edge shear, Xvd
Table 4d - Seismic cracked concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72
Xve = e/em *√e/em
a1
a2
a3
an-1
Concrete edge
STRENGTH LIMIT STATE DESIGN
e
ANCHOR AT A CORNER
75 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
6 Check
N*/NRd,seis + V*/VRd,seis ≤ 1.0,
if not satisfied return to step 1
Example
Specifiy - Threaded Stud Anchors Ramset™ EPCON™ C8 Xtrem™ Injection
Ramset™ EPCON™ C8 Xtrem™ with
with M16 grade 5.8 ChemSet™ Anchor
(Anchor Size) grade 5.8 ChemSet™
Stud (CS16190GH). Drilled hole depth to
Anchor Stud (Anchor Stud Part Number)
be 125mm. To be installed according to
Drilled Hole Depth to be (h) mm.
Ramset™ Technical Data Sheet.
Epcon C8
• Highest level of European approval for chemical anchors Chemset 101 Plus & UltraFix Plus
• Approved for floor, wall, & overhead applications ETAG 001 Part 5 Option 7
Galvanised And Stainless Steel
Anchors ETA-13/0681
FOR DETAILED STRENGTH LIMIT STATE SEISMIC DESIGN DATA ON EPCON™ C8 Xtrem™, REFER TO SEISMIC REPORT No. CSTB 3/12-727
AVAILABLE IN NEW ZEALAND ONLY (Australia refer to ChemSetTM Reo502TM PLUS range)
GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL SPECIFICATION INSTALLATION RELATED
1 2 3 4 5 6
Setting Times
1. Drill recommended diameter and depth hole.
2. Important: Use Ramset™ Dustless Drilling System to ensure holes Temperature Curing time in
Cartridge
of base Gel Time dry and wet
are clean. Alternativly clean dust and debris from hole with stiff wire Temperature
material concrete
or nylon brush and blower in the following sequence: blow x 2, brush
5°C Minimum 10°C 300 min 24 h
x 2, blow x 2, brush x 2, blow x 2.
3. Insert mixing nozzle to bottom of hole. 10°C 10°C 150 min 18 h
Fill hole to 3/4 the hole depth slowly, ensuring no air pockets form. 15°C 15°C 40 min 12 h
4. Insert Ramset™ ChemSet™ Anchor Stud/rebar to 20°C 20°C 25 min 8h
bottom of hole while turning. 25°C 25°C 18 min 6h
5. Allow EPCON™ C6 PLUS to cure as per setting times. 30°C 30°C 12 min 4h
6. Attach fixture. 40°C 40°C 6 min 2h
Note: Cartridge temperatue minimum +10°C
Note
*Performance of cored & oversized holes was not included in the ETAG
test program and therefore is based on testing conducted at ramsetreid
Concrete Structures Laboratory.
Installation and performance details: Epcon™ C6 Plus and ChemSet™ Anchor Studs
Seismic C1 Cracked Concrete
Seismic Anchors - EPCON™ C6 PLUS- Anchor Studs
Drilled Fixture Anchor Tightening Optimum dimensions* Concrete reduced characteristic tensile
Anchor capacity, N0Rd,p,seis (kN) **
hole hole effective torque, Tr (Nm) substrate
size, db
diameter, diameter, depth, h Anchor* Edge* thickness, Concrete Compressive Strength, f'c
(mm)
dh (mm) df (mm) (mm) spacing, distance, bm (mm) 20 MPa 30 MPa 40 MPa
ac (mm) ec (mm) C1 C1 C1
M12 14 14 110 40 330 165 140 12.2 12.7 13.1
M16 18 18 125 80 375 187 160 23.5 24.4 25.1
M20 22 22 170 135 510 255 220 41.2 42.8 44.0
* For anchor spacings or edge distances less than the minimum, please refer to the simplified strength limit state design process to verify capacity.
** Tension values are based on service temperature limits -40˚C to +70˚C only. If service temperature limits is beyond this range please contact Ramset Engineer.
Reduced Characteristic Capacity
HCR 1.4529 Stainless Steel
Grade 5.8 Steel Studs Grade 8.8 Steel Studs ANSI 316 Stainless Steel Studs
Anchor Studs
size, db Shear, Tension, Shear, Tension, Shear, Tension, Shear, Tension,
(mm) VRd,seis (kN) NRd,seis(kN)*** VRd,seis (kN) NRd,seis(kN)*** VRd,seis (kN) NRd,seis(kN)*** VRd,seis (kN) NRd,seis(kN)***
C1# C1 C1# C1 C1 C1 C1 C1
M12 5.8 28.0 9.2 44.7 6.5 31.6 8.2 39.3
M16 8.2 52.7 12.9 84.0 9.0 58.8 11.2 73.3
M20 12.6 82.0 20.1 130.7 13.9 92.0 17.3 114.7
**Note: Seismic Cracked concrete combined pull-out and concrete cone resistance, tension = N0Rd,p,seis = αNseis N0Rk,p,seis /γMsp
where γMsp = 1.5
***Note: Seismic Cracked Concrete steel resistance, tension = NRd,s,seis = αNseis N0Rk,s,seis / γMs (kN) where γMs = 1.5 (Grade 5.8 & 8.8 steel),
γMs = 1.87 (A4 316 SS) and γMs = 1.5 (HCR stainless steel)
Note: HOT-DIP GALVANIZED ANCHORS - for Seismic reduced characteristic steel shear capacity the following reduction factors shall apply;;
# For Seismic C1
M12 Multiply VRd,seis *0.44
M16 Multiply VRd,seis *0.58
M20 Multiply VRd,seis *0.58
ENGINEERING PROPERTIES
ChemSet™ Anchor Studs and Threaded Rod
Anchor Size, Grade 8.8 Threaded Rod Stainless Steel High Corrosion Resistance
db HCR Grade 1.4529/1.4565 Threaded Rod Section
Shank Stressed Yield UTS fu MPa Shank Stressed Yield UTS fu MPa modulus Z
diameter, ds Area (mm2) Strength fy diameter, ds Area (mm2) Strength fy (mm2)
(mm) MPa (mm) MPa
M12 10.4 84.3 640 800 10 78.5 450 650 109.2
M16 14.1 157 640 800 14 153.9 450 650 277.5
M20 17.7 245 640 800 17.2 232.4 450 650 540.9
Refer to "Engineering Properties" for ChemSet™ Anchor Studs Grade 5.8 and AISI 316 Stainless Steel in the SARB ANZ page 115.
45
40
Notes:
Design tensile action effect, N* (KN)
15
M16
10
M12
5
0
0 2 4 6 8 10 12 14
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M10 M12 M16 M20
Min. Anchor Spacing - am 40 40 50
Min. Edge Distance - em 40 40 50
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Table 2a - Seismic (C1) Cracked concrete combinded Pull-out and concrete cone resistance, tension
N0Rd,p,seis = αseisN0Rk,p,seis/γMsp (kN) γMsp = 1.5αN,seis = 0.85
f’c = 30 MPa where N0Rk,p,seis = π * db * h * τRk,cr,seis
C1 Seismic Data
Anchor Size, db
M12 M16 M20
Drilled Hole Dia, dh (mm) 14 18 22
Effective Depth, h (mm)
90 10.4
100 11.6
110 12.7 21.5
120 13.9 23.5
125 14.4 24.4
140 16.2 27.4
150 17.3 29.3 37.8
160 18.5 31.3 40.3
170 19.6 33.2 42.8
180 20.8 35.2 45.3
190 22.0 37.1 47.8
200 23.1 39.1 50.4
210 24.3 41.1 52.9
240 27.7 46.9 60.4
280 54.7 70.5
320 62.6 80.6
350 88.1
400 100.7
Bold values are at ChemSet Anchors Stud nominal depths
Note: Effective depth, h must be ≥ 6 x drilled hole diameter, dh for anchor to achieve tabled shear capacities.
All data relevant for Dry, Wet and Flooded Holes
For single anchor values: Multiply N0Rd,p,seis*1.17
Table 2b-1 Seismic Cracked concrete service temperature limits effect, tension, Xns
Service temperature limits effect, tension,
Anchor size, db M12 M16 M20
Service temperature (˚C)
-40˚C to +70˚C 1.00 1.00 1.00
Table 2b-2 Seismic Cracked concrete compressive strength effect, tension, Xnc
f'c (MPa) 20 25 30 40 50
Xnc 0.96 0.98 1.00 1.029 1.048
2 Design seismic cracked concrete combined pull-out and concrete cone resistance, NRd,p,seis
NRd,p,seis = N0Rd,p,seis * Xns * Xnc * Xne * Xna
STEP 4 Step 4 - Verify seismic C1 cracked concrete edge shear resistance - per anchor
Table 4a - Seismic (C1) cracked concrete edge resistance, V0Rd,c,seis = αseisV0Rk,c,seis / γMc (kN) γMc = 1.5,
αseis = 0.85, f’c = 30 MPa
Table 4c - Seismic cracked concrete load direction effect, concrete edge shear, Xvd
Angle, α° 0-55 60 70 80 90-180
Xvd 1 1.1 1.2 1.5 2
Table 4d - Seismic cracked concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72
a1
a2
a3
an-1
For 3 anchors fastening and more
ba>1,5.e 3*n*em
EPCON™ C6 PLUS
INTERFERENCE BETWEEN SHEAR WEDGES
A
Table 4e - Seismic (C1) Cracked concrete Pryout failure, V0Rd,cp,seis = αseisVRk,cp / γMpr (kN) γMpr = 1.5, αseis
a
B
Failure wedge
= 0.75, f’c = 30 MPa
Concrete edge
eB
Anchor size, db M12 M16 M20
Effective depth, h (mm) 110 125 170
ANCHORS IN LINE TOWARDS AN EDGE
C1 Seismic Data 11.2 21.6 37.8
C2 Seismic Data 7.5 13.1 25.0
Note: Data includes annular gap reduction factor of 0.5
For single anchor values: Multiply V0Rd,cp,seis*1.13
Shear Force
e1
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
e2
Failure
wedge Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
Concrete edges Edge distance, e1 (mm)
ANCHOR AT A CORNER 25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
6 Check
N*/NRd,seis + V*/VRd,seis ≤ 1.0,
if not satisfied return to step 1
Example
Specifiy - Threaded Stud Anchors Ramset™ EPCON™ C6 PLUS Injection
Ramset™ EPCON™ C6 PLUS with (Anchor
with M16 grade 5.8 ChemSet™ Anchor
Size) grade 5.8 ChemSet™ Anchor Stud
Stud (CS16190GH). Drilled hole depth to
(Anchor Stud Part Number) Drilled Hole
be 125mm. To be installed according to
Depth to be (h) mm.
Ramset™ Technical Data Sheet.
1 2 3 4 5 6
Setting Times
1. Drill recommended diameter and depth hole.
2. Important: Use Ramset™ Dustless Drilling System to ensure holes Temperature Curing time in
Cartridge
of base Gel Time dry and wet
are clean. Alternativly clean dust and debris from hole with stiff wire Temperature
material concrete
or nylon brush and blower in the following sequence: blow x 2, brush
5°C Minimum 10°C 300 min 24 h
x 2, blow x 2, brush x 2, blow x 2.
3. Insert mixing nozzle to bottom of hole. 10°C 10°C 150 min 18 h
Fill hole to 3/4 the hole depth slowly, ensuring no air pockets form. 15°C 15°C 40 min 12 h
4. Insert Ramset™ ChemSet™ Anchor Stud/rebar to 20°C 20°C 25 min 8h
bottom of hole while turning. 25°C 25°C 18 min 6h
5. Allow ChemSetTM Reo 502TM PLUS to cure as per setting times. 30°C 30°C 12 min 4h
6. Attach fixture. 40°C 40°C 6 min 2h
Note: Cartridge temperature minimum +10°C
Note
*Performance of cored & oversized holes was not included in the ETAG
test program and therefore is based on testing conducted at ramsetreid
Concrete Structures Laboratory.
Installation and performance details: ChemSet™ Reo 502™ PLUS and ChemSet™ Anchor Studs
Seismic C1 Cracked Concrete
Optimum dimensions* reduced characteristic tensile
Drilled Fixture Anchor Tightening Concrete capacity, N0Rd,p,seis (kN) **
Anchor
hole hole effective torque, Tr (Nm) substrate
size, db Concrete Compressive
diameter, diameter, depth, h Anchor* Edge* thickness,
(mm) Strength, f'c
dh (mm) df (mm) (mm) spacing, distance, bm (mm)
20 MPa 30 MPa 40 MPa
ac (mm) ec (mm)
C1 C1 C1
M12 14 14 110 40 330 165 140 12.2 12.7 13.1
M16 18 18 125 80 375 187 160 23.5 24.4 25.1
M20 22 22 170 135 510 255 220 41.2 42.8 44.0
* For anchor spacings or edge distances less than the minimum, please refer to the simplified strength limit state design process to verify capacity.
** Tension values are based on service temperature limits -40˚C to +70˚C only. If service temperature limits is beyond this range please contact Ramset Engineer.
Reduced Characteristic Capacity
ANSI 316 Stainless Steel HCR 1.4529 Stainless Steel
Grade 5.8 Steel Studs Grade 8.8 Steel Studs
Anchor Studs Studs
size, db Shear, Tension, Shear, Tension, Shear, Tension, Shear, Tension,
(mm) VRd,seis (kN) NRd,seis(kN)*** VRd,seis (kN) NRd,seis(kN)*** VRd,seis (kN) NRd,seis(kN)*** VRd,seis (kN) NRd,seis(kN)***
C1# C1 C1# C1 C1 C1 C1 C1
M12 5.8 28.0 9.2 44.7 6.5 31.6 8.2 39.3
M16 8.2 52.7 12.9 84.0 9.0 58.8 11.2 73.3
M20 12.6 82.0 20.1 130.7 13.5 92.0 17.3 114.7
**Note: Seismic Cracked concrete combined pull-out and concrete cone resistance, tension = N0Rd,p,seis = αNseis N0Rk,p,seis /γMsp
where γMsp = 1.5
***Note: Seismic Cracked Concrete steel resistance, tension = NRd,s,seis = αNseis N0Rk,s,seis / γMs (kN) where γMs = 1.5 (Grade 5.8 & 8.8 steel),
γMs = 1.87 (A4 316 SS) and γMs = 1.5 (HCR stainless steel)
Note: HOT-DIP GALVANIZED ANCHORS - for Seismic reduced characteristic steel shear capacity the following reduction factors shall apply;
# For Seismic C1
M12 Multiply VRd,seis *0.44
M16 Multiply VRd,seis *0.58
M20 Multiply VRd,seis *0.58
DESCRIPTION AND PART NUMBERS
Description Cartridge Size Part No.
ChemSet Reo502 PLUS 600ml REO502P600
ENGINEERING PROPERTIES
Reo 502™ Plus ChemSet™ Anchor Studs and Threaded Rod
Anchor Size, Grade 8.8 Threaded Rod Stainless Steel High Corrosion Resistance
db HCR Grade 1.4529/1.4565 Threaded Rod Section
Shank Stressed Yield UTS fu MPa Shank Stressed Yield UTS fu MPa modulus Z
diameter, ds Area (mm2) Strength fy diameter, ds Area (mm2) Strength fy (mm2)
(mm) MPa (mm) MPa
M12 10.4 84.3 640 800 10 78.5 450 650 109.2
M16 14.1 157 640 800 14 153.9 450 650 277.5
M20 17.7 245 640 800 17.2 232.4 450 650 540.9
Refer to "Engineering Properties" for ChemSet™ Anchor Studs Grade 5.8 and AISI 316 Stainless Steel in the SARB ANZ page 115.
45
40
Notes:
Design tensile action effect, N* (KN)
15
M16
10
M12
5
0
0 2 4 6 8 10 12 14
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M10 M12 M16 M20
Min. Anchor Spacing - am 40 40 50
Min. Edge Distance - em 40 40 50
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Table 2b-2 Seismic Cracked concrete compressive strength effect, tension, Xnc
f'c (MPa) 20 25 30 40 50
Xnc 0.96 0.98 1.00 1.029 1.048
2 Design seismic cracked concrete combined pull-out and concrete cone resistance, NRd,p,seis
NRd,p,seis = N0Rd,p,seis * Xns * Xnc * Xne * Xna
STEP 4 Step 4 - Verify seismic C1 cracked concrete edge shear resistance - per anchor
Table 4a - Seismic (C1) cracked concrete edge resistance, V0Rd,c,seis = αseisV0Rk,c,seis / γMc (kN) γMc = 1.5,
αseis = 0.85, f’c = 30 MPa
Table 4c - Seismic cracked concrete load direction effect, concrete edge shear, Xvd
Angle, α° 0-55 60 70 80 90-180
Xvd 1 1.1 1.2 1.5 2
Table 4d - Seismic cracked concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72
a1
a2
a3
an-1
For 3 anchors fastening and more
6 Check
N*/NRd,seis + V*/VRd,seis ≤ 1.0,
if not satisfied return to step 1
Example
Specifiy - Threaded Stud Anchors Ramset™ ChemSet™ Reo 502™ PLUS
Ramset™ ChemSet™ Reo 502™ PLUS Injection with M16 grade 5.8 ChemSet™
with (Anchor Size) grade 5.8 ChemSet™ Anchor Stud (CS16190GH). Drilled hole
Anchor Stud (Anchor Stud Part Number) depth to be 125mm. To be installed
Drilled Hole Depth to be (h) mm. according to Ramset™ Technical Data
Sheet.
HCR
Setting Times
Temperature Curing time in
Cartridge
1 2 3 4 5 6 of base Gel Time dry and wet
Temperature
1. Drill recommended diameter and depth hole. material concrete
2. Important: Use Ramset™ Dustless Drilling System to ensure holes +5°C 60 min 240 min 480 min
are clean. Alternativly clean dust and debris from hole with stiff wire 6°C - 10°C 40 min 180 min 360 min
or nylon brush and blower in the following sequence: blow x 2, brush 11°C - 20°C 15 min 120 min 240 min
x 2, blow x 2. 21°C - 30°C 8 min 90 min 180 min
3. Insert mixing nozzle to bottom of hole. 31°C - 40°C 4 min 60 min 120 min
Fill hole to 3/4 the hole depth slowly, ensuring no air pockets form. Note: Cartridge temperature minimum +5°C
4. Insert Ramset™ ChemSet™ Anchor Stud/rebar to
bottom of hole while turning.
5. Allow Chemset™801 Xtrem™ XC2 to cure as per setting times.
6. Attach fixture.
Installation and performance details: ChemSet 801 Xtrem™ XC2 and ChemSet™ Anchor Studs
ENGINEERING PROPERTIES
ChemSet™ Anchor Studs and Threaded Rod
Stainless Steel High Corrosion Resistance
Grade 8.8 Threaded Rod
HCR Grade 1.4529/1.4565 Threaded Rod Section
Anchor Size,
Shank Yield Shank Yield modulus Z
db Stressed Stressed
diameter, ds Strength fy UTS fu MPa diameter, ds Strength fy UTS fu MPa (mm2)
Area (mm2) Area (mm2)
(mm) MPa (mm) MPa
M10 8.6 58 640 800 8.2 52.8 450 650 62.3
M12 10.4 84.3 640 800 10 78.5 450 650 109.2
M16 14.1 157 640 800 14 153.9 450 650 277.5
M20 17.7 245 640 800 17.2 232.4 450 650 540.9
M24 21.2 353 640 800 20.7 336.5 450 650 935.5
M30 26.7 561 640 800 - - - - -
For ChemSet™ Anchor Studs Grade 5.8 and AISI 316 Stainless Steel refer to page 115.
100
90
80
Notes:
Design tensile action effect, N* (KN)
40 M30
30
M24
20 M20
M16
10 M12
M10
0
0 5 10 15 20 25 30 35
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M10 M12 M16 M20 M24 M30
Min. Anchor Spacing - am 50 60 75 90 115 140
Min. Edge Distance - em 45 45 50 55 60 80
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Table 2b-2 Seismic Cracked concrete compressive strength effect, tension, Xnc
f'c (MPa) 20 25 30 40 50
Xnc 1 1 1 1 1
2 Design seismic cracked concrete combined pull-out and concrete cone resistance, NRd,p,seis
NRd,p,seis = N0Rd,p,seis * Xns * Xnc * Xne * Xna
STEP 4 Step 4 - Verify seismic C1 cracked concrete edge shear resistance - per
anchor
Table 4a - Seismic cracked concrete edge resistance, V0Rd,c,seis = αseisV0Rk,c,seis / γMc (kN) γMc = 1.5,
αseis = 0.85, f’c = 30 MPa
Table 4c - Seismic cracked concrete load direction effect, concrete edge shear, Xvd
Load direction effect, Angle, α° 0-55 60 70 80 90-180
conc. edge shear, Xvd Xvd 1 1.1 1.2 1.5 2
Table 4d - Seismic cracked concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72
a1
a2
a3
an-1 For 3 anchors fastening and more
A
Table 4e - Seismic Cracked concrete Pryout failure, V0Rd,cp,seis = αseisVRk,cp,seis / γMpr (kN) γMpr = 1.5,
a Failure wedge αseis = 0.75, f’c = 30 MPa
B
Concrete edge
eB Anchor size, db M10 M12 M16 M20 M24 M30
Effective depth, h (mm) 90 110 125 170 210 280
ANCHORS IN LINE TOWARDS AN EDGE
-40˚C to +40˚C 8.8 13.5 19.2 33.1 51.5 76.3
-40˚C to +80˚C 8.8 13.5 19.2 30.4 47.5 70.0
Note: Data includes annular gap reduction factor of 0.5
For single anchor values: Multiply V0Rd,cp,seis*1.13
6 Check
N*/NRd,seis + V*/VRd,seis ≤ 1.0,
if not satisfied return to step 1
Example
Specifiy - Threaded Stud Anchors Ramset™ 801 Xtrem™ XC2 Injection with
Ramset™ 801 Xtrem™ XC2 with (Anchor
M16 grade 5.8 ChemSet™ Anchor Stud
Size) grade 5.8 ChemSet™ Anchor Stud
(CS16190GH). Drilled hole depth to be
(Anchor Stud Part Number) Drilled Hole
125mm. To be installed according to
Depth to be (h) mm.
Ramset™ Technical Data Sheet.
GENERAL INFORMATION
HCR
Setting Times
Temperature
Curing time in Curing time in
1 2 3 4 5 6 of base Gel Time
dry concrete wet concrete
1. Drill recommended diameter and depth hole. material
™
2. Important: Use Ramset Dustless Drilling System to ensure holes are +5°C 60 min 240 min 480 min
clean. Alternativly clean dust and debris from hole with stiff wire or nylon 6°C - 10°C 40 min 180 min 360 min
brush and blower in the following sequence: blow x 2, brush x 2, blow x 2. 11°C - 20°C 15 min 120 min 240 min
3. Insert mixing nozzle to bottom of hole. 21°C - 30°C 8 min 90 min 180 min
Fill hole to 3/4 the hole depth slowly, ensuring no air pockets form. 31°C - 40°C 4 min 60 min 120 min
™ ™
4. Insert Ramset ChemSet Anchor Stud Xtrem™ (Multicone) to Note: Cartridge temperature minimum +5°C
bottom of hole while turning.
5. Allow Chemset™801 Xtrem™ XC2 to cure as per setting times. NOTE: For C2 Certified Performance, only use Anchor Stud Xtrem™
6. Attach fixture. (Multicone) anchors with ChemSet™ 801 Xtrem™ XC2.
Installation and performance details: ChemSet™ 801 Xtrem™ XC2 and ChemSet™ Anchor Stud
Seismic Anchors - 801 Xtrem™ XC2 Anchor Studs Xtrem™
Xtrem™ (Multicone)
Optimum dimensions*
Fixture hole Anchor Concrete
Anchor size, db Drilled hole Tightening Anchor
diameter, df effective depth, Edge distance, substrate
(mm) diam. , dh (mm) torque, Tr (Nm) spacing, ac
(mm) h (mm) ec (mm) thickness, bm
(mm)
(mm)
M12 14 14 110 30 330 165 140
M16 18 18 125 50 375 187 160
M20 22 22 170 150 510 255 220
* Note: For shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit state design
process to verify capacity.
ENGINEERING PROPERTIES
ChemSet™ Anchor Studs Xtrem™
Grade 8.8 Anchor stud Xtrem™
Section
Anchor Shank Yield
Stressed modulus Z
Size, db diameter, ds Strength fy UTS fu MPa
Area (mm2) (mm2)
(mm) MPa
M12 8.9 62.5 640 800 109.2
M16 11.9 111.2 640 800 277.5
M20 14.9 175 640 800 540.9
45 Notes:
Design tensile action effect, N* (kN)
25
M20
20
15
M16
10
M12
5
0
0 5 10 15 20 25 30
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M10 M12 M16 M20
Min. Anchor Spacing - am 55 60 120
Min. Edge Distance - em 55 60 120
h = Le - t
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Table 2a - Seismic C2 Cracked concrete combinded Pull-out and concrete cone resistance, tension
N0Rd,p,seis = αseisN0Rk,p,seis/γMsp (kN) γMsp = 1.5 αN,seis = 0.85 f’c = 30 MPa
where N0Rk,p,seis = π * db * h * τRk,cr,seis
Anchor Size, db M12 M16 M20
Drilled Hole Dia, dh (mm) 14 18 24
Effective Depth, h (mm)
60 9.1
70 10.6
80 12.1
90 13.7
100 15.2 21.9
110 16.7 25.3
120 18.2 28.8
125 19.0 30.6
144 21.8 37.8 34.9
150 40.2 36.3
160 43.8 38.7
170 46.5 41.2
180 49.2 43.6
192 52.5 46.5
200 48.4
210 50.8
240 58.1
Bold values are at ChemSet Anchors Stud Xtrem™ nominal depths
Flooded Holes: Multiply N0Rd,p,seis x 1.0
For single anchor values: Multiply N0Rd,p,seis*1.17
Table 2b-1 Seismic Cracked concrete service temperature limits effect, tension, Xns
Service temperature (˚C) Xns
-40˚C to +40˚C 1.00
-40˚C to +80˚C 0.93
Table 2b-2 Seismic Cracked concrete compressive strength effect, tension, Xnc
Concrete compressive strength effect, tension, Xnc
Anchor size, db M12 M16 M20
f’c (MPa)
20 1.00 0.82 0.88
25 1.00 0.90 1.00
30 1.00 1.00 1.00
40 1.06 1.06 1.12
50 1.10 1.10 1.19
2 Design seismic cracked concrete combined pull-out and concrete cone resistance, NRd,p,seis
NRd,p,seis = N0Rd,p,seis * Xns * Xnc * Xne * Xna
Step 4 - Verify seismic C2 cracked concrete edge shear resistance - per anchor
STEP 4
Seismic Anchors - 801 Xtrem™ XC2 Anchor Studs Xtrem™
Table 4a - Seismic cracked concrete edge resistance, V0Rd,c,seis = αseisV0Rk,c,seis / γMc (kN) γMc = 1.5,
αseis = 0.85, f’c = 30 MPa
Anchor size, db M12 M16 M20
Effective depth, h (mm) 110 125 170
Edge distance, em
55 2.4
60 2.9
120 7.9
Note: Data includes annular gap reduction factor of 0.5
Table 4b - Seismic cracked concrete compressive strength effect, shear, Xvc
f'c (MPa) 20 25 30 40 50
Xvc 0.82 0.90 1 1.16 1.27
Table 4c - Seismic cracked concrete load direction effect, concrete edge shear, Xvd
Angle, α° 0-55 60 70 80 90-180
Xvd 1 1.1 1.2 1.5 2
Table 4d - Seismic cracked concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72
a
For 2 anchors fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
a/em
1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16
V
1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31
ba>1,5.e
2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.12 2.38 2.63 2.90 3.18 3.46
Xve = 3*e+a *√e/em 2.5 0.92 1.11 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61
3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76
6*em 3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35
5.5 2.71 2.99 3.28 3.71 4.02 4.33 4.65
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65
a1
a2
a3
an-1
For 3 anchors fastening and more
Shear force
Table 4e - Seismic Cracked concrete Pryout failure, V0Rd,cp,seis = αseisVRk,cp,seis / γMpr (kN) γMpr = 1.5,
ANCHOR AT A CORNER
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
Combined Loading
STEP 6
Seismic Anchors - 801 Xtrem™ XC2 Anchor Studs Xtrem™
6 Check
N*/NRd,seis + V*/VRd,seis ≤ 1.0,
if not satisfied return to step 1
GENERAL INFORMATION
PERFORMANCE RELATED INSTALLATION RELATED
Setting Times
Temperature
Curing time in Curing time in
of base Gel Time
dry concrete wet concrete
material
1. Drill or core hole to specified diameter and depth
+5°C 60 min 240 min 480 min
2. Important: Use Ramset™ Dustless Drilling System to ensure holes are
6°C - 10°C 40 min 180 min 360 min
clean. Alternatively, clean dust and debris from hole with stiff wire or
nylon brush and blower in the following sequence: blow x 2, brush x 2, 11°C - 20°C 15 min 120 min 240 min
blow x 2. 21°C - 30°C 8 min 90 min 180 min
3. Screw mixing nozzle onto cartridge and dispense 2-3 trigger pulls of 31°C - 40°C 4 min 60 min 120 min
adhesive to waste until colour is grey with no streaks Note: Cartridge temperature minimum +5°C
4. Insert tip of nozzle to bottom of hole and dispense adhesive
5. Fill hole to about 2/3 full
6. Insert reinforcing bar with rotating motion to release trapped air
7. Wait until adhesive has fully cured before loading (see Working Time /
Loading Time chart)
8. Clean up with Acetone
** For anchor spacings or edge distances less than the minimum, please refer to the simplified strength limit state design process to verify capacity.
** Tension values are based on service temperature limits -40˚C to +40˚C only. If service temperature limits is beyond this range please contact Ramset Engineer.
**Note: Seismic Cracked concrete combined pull-out and concrete cone resistance, tension = N0Rd,p,seis = αN,seis N0Rk,p,seis /γMsp where γMsp = 1.5,
αNseis = 0.85
***Note: Seismic Cracked Concrete steel resistance, tension = NRd,s,seis = αNseis N0Rk,s,seis / γMs (kN) where γMs = 1.38
Flooded Holes: Multiply N0Rd,p,seis x 0.9
For single anchor values: Multiply N0Rd,p,seis*1.17
ENGINEERING PROPERTIES
Typical Engineering Properties of Grade 500 Reinforcing Bar
Rebar Size 10 12 16 20
Drilled Hole Dia, dh (mm) 12 15 20 25
Stress Area, As (mm2) 78.5 113 201 314
Yield Stress, fsy (MPa) 500 500 500 500
Tensile Steel Yield Capacity, Nsy (kN) 39.3 56.5 100.5 157.0
For further information refer to reinforcing bar manufacturer’s published information and current revision of AS/NZS4671
40
Notes:
Design tensile action effect, N* (KN)
20
20
15
16
10
12
5
10
0
0 10 20 30 40 50 60
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db 10 12 16 20
Min. Anchor Spacing - am 50 60 80 100
Min. Edge Distance - em 45 45 50 65
Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
1
Table 2b-2 Seismic Cracked concrete compressive strength effect, tension, Xnc
f'c (MPa) 20 25 30 40 50
Xnc 1.0 1.0 1.0 1.0 1.0
N
Table 2d - Seismic cracked concrete anchor spacing effect, tension, Xna
Anchor size, db 10 12 16 20
Anchor spacing, a (mm)
50 0.59
60 0.61 0.59
80 0.65 0.62 0.61
a 100 0.69 0.65 0.63 0.60
120 0.72 0.68 0.66 0.62
Xna = 0.5 + a/(6*h) 150 0.78 0.73 0.70 0.65
Where am ≤ a ≤ ac 200 0.87 0.80 0.77 0.70
270 1 0.91 0.86 0.76
ac = 3*h
330 1 0.94 0.82
Note: Tabled values are based on 375 1 0.87
the nominal effective depth, 510 1
h shown in the installation details.
For other values Xna, please use
equation shown above.
2 Design seismic cracked concrete combined pull-out and concrete cone resistance, NRd,p,seis
NRd,p,seis = N0Rd,p,seis * Xns * Xnc * Xne * Xna
STEP 4 Step 4 - Verify seismic C1 cracked concrete edge shear resistance - per
anchor
Table 4a - Seismic cracked concrete edge resistance, V0Rd,c,seis = αseisV0Rk,c,seis / γMc (kN)
WhereγMc = 1.5, αseis = 0.85, f’c = 30 MPa
Anchor size, db 10 12 16 20
Effective depth, h (mm) 90 110 125 170
Edge distance, em
45 3.4 3.7
50 4.7
65 7.5
Table 4c - Seismic cracked concrete load direction effect, concrete edge shear, Xvd
Angle, α° 0-55 60 70 80 90-180
Load direction effect, Xvd 1 1.1 1.2 1.5 2
conc. edge shear, Xvd
Table 4d - Seismic cracked concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72
a1
a2
a3
an-1 For 3 anchors fastening and more
A
a
B
Failure wedge Table 4e - Seismic Cracked concrete Pryout failure, V0Rd,cp,seis = αseisVRk,cp,seis / γMpr (kN)
Concrete edge
eB Where γMpr = 1.5, αseis = 0.75, f’c = 30 MPa
Anchor size, db 10 12 16 20
ANCHORS IN LINE TOWARDS AN EDGE
Effective depth, h (mm) 90 110 125 170
-40˚C to +40˚C 10.7 28.8 34.6 64.1
-40˚C to +80˚C 10.7 28.8 34.6 64.1
For single anchor values: Multiply V0Rd,cp,seis*1.13
e1 Shear Force Table 4f Anchor at a corner effect, seismic concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
e2
Failure Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
wedge
Edge distance, e1 (mm)
Concrete edges
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
ANCHOR AT A CORNER
30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
6 Check
N*/NRd,seis + V*/VRd,seis ≤ 1.0,
if not satisfied return to step 1
Example
Specifiy Ramset™ 801 Xtrem™ XC2 Injection with
Ramset™ 801 Xtrem™ XC2 Injection 20mm grade 500 rebar
(Anchor Size) grade 500 rebar Drilled hole depth to be 125mm.
Drilled Hole Depth to be (h) mm. To be installed according to Ramset™
Technical Data Sheet.
GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL INSTALLATION RELATED
Category C1 & C2
• CISMA Report Anchors exposed to seismic actions NTC022
• Highest level of European approval for mechanical expansion anchors
• Approved for all directions (floor, wall, overhead)
• Shallow embedment depths
• Highest performance in cracked concrete
• Zinc Plated to 5μm
Principal Applications
• Anchoring into cracked & non cracked concrete
• Anchor diameters from M10 to M16
• Safety critical loads
Suitable for structural loads: • Steel columns & walkways
• Safety critical loads • Road barrier hold down
• High tensile capacity of Grade 8.8 Steel Bolt. • Bridge refurbishment
• Heavy duty, heat treated washer. Heavy duty, thick expansion • Road & Rail tunnel construction
sleeve that provides secure grip to concrete. • Wall Plates
• Safety Rails
Improved security:
• Intended working life of the anchor of 50 years
• Large expansion reserve that ensures retention in concrete if overloaded.
• Torque induced pull down closes gaps and induces preload.
Resistant to cyclic loading:
• Heavy duty sleeve with integrated pull-down section works to retain 65%
of initial preload.
Fast installation:
• Hex Nut & Hex Bolt versions available
• Countersunk heads available.
• Through fixing eliminates marking out and repositioning of fixtures.
Fire rated: Refer Fire rated mechanical anchor section.
Installation
1 2 3
1. Drill or core a hole to the recommended diameter and depth using the
fixture as a template. Clean the hole thoroughly with a hole cleaning brush.
Remove the debris with a hand pump, compressed air, or vacuum.
2. After ensuring that the anchor is assembled correctly, insert the anchor
through the fixture and drive with a hammer until the washer contacts the
fixture.
3. Tighten the bolt with a torque wrench to the specified assembly torque.
ENGINEERING PROPERTIES
Description Material Protection
Cone 1.0765 steel EN 10 087 Galvanised 5µm
Expansion Sleeve 1.5330 steel EN 149-2 Galvanised 5µm
TS37 a BK or S300Pb
Distance sleeve Galvanised 5µm
NF A 49 341
1. Steel Grade 8.8
Threaded rod Galvanised 5µm
EN 20 898-1
1. Steel Grade 8.8
Screw Galvanised 5µm
EN 20 898-1
Washer HLE S550MC Galvanised 5µm
Grade 8
Hexagonal Nut Galvanised 5µm
EN 20 898-2
20
15
M16
10
M12
M10
0
0 5 10 15 20 24
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M10 M12 M16
Effective depth, h (mm) 70 80 100
Min. Anchor spacing - am 70 80 100
For - em 100 160 180
Min. Edge Distance - em 70 80 100
For - am 160 200 220
h = Le - t
t = total thickness of material(s) being fixed
STEP 2 Verify Seismic C1 or C2 cracked concrete cone tensile resistance - per anchor
Table 2a - Seismic Cracked concrete cone resistance, NRk,c,seis = αseis N0Rk,c,seis/γMsp (kN) γMsp = 1.5,
f’c = 30 MPa, αseis = 0.75 where N0Rk,c = k1 * √fck,cube * hef1.5
Seismic Anchors - SpaTec™ Xtrem™
Anchor size, db M10 M12 M16
Drill hole dia, dh (mm) 15 18 24
Effective depth, h (mm)
70 12.8
80 15.6
100 21.8
For single anchor values: Multiply NRk,c,seis * 1.13
STEP 3 Verify seismic C1 or C2 cracked concrete tensile resistance tension - per anchor
Table 3a - Seismic (C1 & C2) Cracked Concrete steel resistance, tensile, NRd,s,seis = αseis NRk,s,seis/γMs (kN)
where αseis = 1.0, γMs = 1.5
Anchor size, db M10 M12 M16
Table 3b-1 - Seismic (C1) Cracked concrete Pull-out resistance**, N0Rd,p,seis = αseisN0Rk,p,seis/γMsp (kN)
γMsp = 1.5,αseis = 0.85 f’c = 30 MPa
Anchor size, db M10 M12 M16
Drill hole dia, dh (mm) 15 18 24
Effective depth, h (mm)
70 6.3
80 17.8
100 24.8
**Cracked concrete Pull-out resistance is not influenced by reduced anchor spacing or edge distance.
For single anchor multiply N0Rd,p,seis x 1.17
Table 3b-2 - Seismic (C2) Cracked concrete Pull-out resistance**, N0Rd,p,seis = αseisN0Rk,p,seis/γMsp (kN)
γMsp = 1.5,αseis = 0.85 f’c = 30 MPa
Anchor size, db M10 M12 M16
Drill hole dia, dh (mm) 15 18 24
Effective depth, h (mm)
70 3.6
80 6.4
100 11.4
** Cracked concrete Pull-out resistance is not influenced by reduced anchor spacing or edge distance.
For single anchor multiply N0Rd,p,seis x 1.17
3b
Design Seismic C1 or C2 cracked concrete tensile resistance, NRd,seis
NRd,seis = Minimum of NRd,c,seis , NRd,p,seis, NRd,s,seis
Check N*/NRd,seis ≤ 1
if not satisfied return to step 1
Table 4c - Seismic cracked concrete load direction effect, concrete edge shear, Xvd
Angle, α° 0-55 60 70 80 90-180
Xvd 1 1.1 1.2 1.5 2
Load direction effect,
conc. edge shear, Xvd
Table 4d - Seismic cracked concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72
Xve = e/em *√e/em
a1
a2
a3
an-1 For 3 anchors fastening and more Xve
SpaTec™ Xtrem™
Concrete edge e
Shear force Table 4e - Seismic Cracked concrete Pryout failure, V0Rd,cp,seis = αseisVRk,cp,seis / γMpr (kN)
A WhereγMpr = 1.5, αseis = 0.75, f’c = 30 MPa
a
B
Failure wedge Anchor size, db M10 M12 M16
Concrete edge
eB Effective depth, h (mm)
6 Check
N*/NRd,seis + V*/VRd,seis ≤ 1.0
if not satisfied return to step 1
Specify Example
Ramset™ SpaTec™ Xtrem™ Anchor, Ramset™ SpaTec™ Xtrem™ Anchor, M12 (SP12120).
(Anchor Size) (Part Number) Maximum fixed thickness to be 8 mm. To be installed
Maximum fixed thickness to be (t) mm. in accordance with Ramset Technical Data Sheet.
GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL INSTALLATION RELATED
Installation
1 2 3
ENGINEERING PROPERTIES
Description Material Protection
M10 - M20: Zinc electroplated
Bolt Carbon steel
(>5μm) + anti friction coating
Zinc electroplated (>5μm)
Clip M10 - M20 Carbon Steel
EN ISO 4042:1999
M10 - M20: EN 10025:2004 Zinc electroplated (>5μm)
Washer
or EN 10088-2:2005 EN ISO 4042:1999
M10: Zinc
electroplated (>5μm)
Steel, strength class 8 DIN 267 EN ISO 4042:1999
Nut
or ISO 898-2:2012
M12-M20: Zinc electroplated
(>5μm) + anti-friction coating
30 Notes:
-- (C1) Shear Limited by Steel Capacity
-- (C1) Tension limited by seismic cracked
25 concrete pull-out resistance
-- No edge or spacing effects
Design tensile action effect, N* (kN)
-- f’c = 30 MPa
20
15
M20
M16
10
M12
5
M10
0
0 4 8 16 20 24
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M10 M12 M16 M20
Effective depth, h (mm) 60 70 85 100
Min. member thickness (mm) 120 140 170 200
Min. Anchor spacing - am 55 60 90 100
For - em 70 100 100 120
Min. Edge Distance - em 55 60 80 100
For - am 90 145 110 130
h = Le - t
t = total thickness of material(s) being fixed
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
e
Anchor size, db M10 M12 M16 M20
Edge distance, e (mm)
55 0.70
Xne = 0.25 + 0.5*(e/h)
Where em ≤ e ≤ ec 60 0.75 0.67
ec = 1.5*h 70 0.83 0.75
Note: Tabled values are 80 0.91 0.82 0.72
based on the nominal 90 1 0.89 0.77
effective depth, h shown in 100 0.96 0.83 0.75
the installation details. For 120 1 0.95 0.85
other values of Xne, please 150 1 1
use equation shown above.
Table 3b-1 - Seismic (C1) Cracked concrete Pull-out resistance**, N0Rd,p,seis = αseisN0Rk,p,seis/γMsp (kN)
γMsp = 1.5,αseis = 0.85 f’c = 30 MPa
Anchor size, db M10 M12 M16 M20
Drill hole dia, dh (mm) 10 18 24 20
Effective depth, h (mm)
60 4.5
70 9.7
80 13.0
100 20.7
**Cracked concrete Pull-out resistance is not influenced by reduced anchor spacing or edge distance.
For single anchor multiply N0Rd,p,seis x 1.17
Table 3b-2 - Seismic (C2) Cracked concrete Pull-out resistance**, N0Rd,p,seis = αseisN0Rk,p,seis/γMsp (kN)
γMsp = 1.5,αseis = 0.85 f’c = 30 MPa
Anchor size, db M10 M12 M16 M20
Drill hole dia, dh (mm) 10 18 24 20
Effective depth, h (mm)
60 1.7
70 3.6
80 11.7
100 17.6
** Cracked concrete Pull-out resistance is not influenced by reduced anchor spacing or edge distance.
For single anchor multiply N0Rd,p,seis x 1.17
Table 4c - Seismic cracked concrete load direction effect, concrete edge shear, Xvd
Angle, α° 0-55 60 70 80 90-180
Xvd 1 1.1 1.2 1.5 2
Table 4d - Seismic cracked concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72
a
For 2 anchors fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
a/em
V 1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16
ba>1,5.e 1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31
Xve = 3*e+a *√e/em 2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.12 2.38 2.63 2.90 3.18 3.46
6*em 2.5 0.92 1.11 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61
3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76
3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35
5.5 2.71 2.99 3.28 3.71 4.02 4.33 4.65
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65
a1
a2
a3
an-1 For 3 anchors fastening and more Xve
TruBolt Xtrem™ ™
Concrete edge e
Shear force
A
Table 4e - Seismic Cracked concrete Pryout failure, V0Rd,cp,seis = αseisVRk,cp,seis / γMpr (kN)
a Failure wedge
γMpr = 1.5, αseis = 0.75, f’c = 30 MPa
B
STEP 5
Verify cracked concrete shear resistance - per anchor
Table 5a-1 - Seismic (C1) Cracked Concrete steel shear resistance, VRd,s,seis = αseisVRk,s,seis/γMs (kN) where
αseis = 0.85, αgap = 0.5
Anchor size, db M10 M12 M16 M20
Carbon Steel 5.4 7.7 15.3 17.3
Note: Data includes annular gap reduction factor of 0.5
γMs,c1 = 1.27 (M10 - M12) γMs,c1 = 1.25 (M16) γMs,c1 = 1.5 (M20)
Table 5a-1 - Seismic (C2) Cracked Concrete steel shear resistance, VRd,s,seis = αseisVRk,s,seis/γMs (kN) where
αseis = 0.85, αgap = 0.5
Anchor size, db M10 M12 M16 M20
Carbon Steel 3.2 4.7 11.5 12.7
Note: Data includes annular gap reduction factor of 0.5
γMs,c2 = 1.27 (M10 - M12) γMs,c2 = 1.25 (M16) γMs,c2 = 1.5 (M20)
6
Seismic Anchors - TruBolt™ Xtrem™
Check
N*/NRd,seis + V*/VRd,seis ≤ 1.0,
if not satisfied return to step 1
Specify Example
Ramset™ TruBolt™ Xtrem™ Anchor, Ramset™ TruBolt™ Xtrem™ Anchor, M12 T12115X.
(Anchor Size) (Part Number) Maximum fixed thickness to be 20mm. To be installed
Maximum fixed thickness to be (t) mm. in accordance with Ramset Technical Data Sheet.
Oversized Holes Wet holes Cored holes Drilled holes Flooded holes Solid Concrete Seismic Cracked Concrete
Notes: For anchor sizes 6.5mm and 9.5mm, the governing mode tabulated for seismic tension is the Pull-out Capacity.
For anchor size 13mm, the governing mode tabulated for seismic tension is the Concrete Capacity.
*Note: For shear loads acting towards an edge or where these minimum dimensions are not achievable, please use the limit state design process from the ICC-ES
Evaluation Report ESR-3699 to verify capacity
**Note: Reduced characteristic ultimate concrete/pull-out seismic tensile capacity = 0.75 øNn,eq where ø = 0.65 and Nn,eq = Characteristic ultimate concrete/pull-out
seismic tensile capacity
1 2 3
Oversized Holes Wet holes Cored holes Drilled holes Flooded holes Solid Concrete Seismic Cracked Concrete
Seismic Anchors - SAMMYS®
Table 1 - Reduced characteristic tension and shear capacities derived in accordance with ACI355.2-07
Notes:
1. Seismic capacities shown at f’c=32 MPa only. Refer to University of Auckland Qualification of SAMMYS® Anchors according to ACI355.2, May 2017
2. Capacity Reduction Factor φ=0.65 for tension and shear values
3. ComFlor™ 80 composite floor metal tray decking profile used to derive performance data, for alternative metal decking
profile, contact ramsetreid® to verify capacities (ComFlor™ 80 is a trademark of Tata Steel UK Ltd).
4. Capacities for shear and tension apply to Lower and Upper flute locations of metal decking
5. Where minimum dimensions are not achievable contact ramsetreid® to verify capacities
6. Cracked tension and cracked shear values for Composite/ Metal Deck Slabs were derived using test results from cracked
Off-Form Concrete and Uncracked Composite/ Metal Deck specimens (refer to Table 2)
7. For summary of test anchor data for use with seismic design refer to Table 2
1. Drill hole to correct diameter and depth. Clean thoroughly with brush.
Remove debris by way of vacuum or hand pump, compressed air etc.
2. Using the nut driver 8113910 with a 1200rpm max portable drill, screw the ec = 55mm
ec = 55mm
SAMMYS® into the hole using slight pressure until the self tapping action starts.
Upper Flute Do not locate
3. Push the face of the nut driver tight to the anchor fixing within rib
4. When the nut driver spins freely on the cap of the SAMMYS®, stop drill and remove. Lower Flute
The test results summarized in Table 2 below and extracted from the University of Auckland SAMMYS® ACI 355.2 @
qualification program Report (May 2017), are presented in a format consistent with ACI 355.2-07 Table 11.3, which
presents the tension and shear strength capacities for SAMMYS® and the installation parameters under which these
values were obtained.
Table 2 - Anchor system qualified ƒor use in Seismic Design in cracked and uncracked concrete
in accordance with test program in ACI 355.2-07 Table 4.2
Chemical Anchoring
Chemical Anchoring - Anchor Studs
Anchor Studs
The key advantage of ChemSet™ chemical anchors is that they do not The superior strength of grade 5.8 carbon steel threaded stud anchors
iMPart an expansion stress on the surrounding substrate. This makes gives the ChemSet™ chemical anchor systems greater steel capacity
chemical anchoring ideal for close to edge fixings or for close anchor than regular grade 4.6 threaded rod.
spacings.
The Ramset™ ChemSet™ range of chemical anchoring systems
The superior bond of ChemSet chemical anchors makes them ideal
™
provide different options of cost and performance for the designer and
for installing starter bars, because the required pull out strength for the applicator.
is achieved in shallower holes than is possible with cementitious
For the designer, selection of the correct chemical anchoring solution
mortars.
to his or her design problem will often be based upon the strength
The ability of ChemSet™ chemical anchors to sustain cyclic tensile capacity of the system, but may also involve issues such as chemical
loads depends on adhesive bond, not on preload or tightening torque. resistance.
The adhesive bond does not deteriorate or change over time making The following section introduces the designer and/or engineer to the
Chemset™ chemical anchors ideal for cyclic and vibrating load cases. components of the ChemSet™ chemical anchoring range and provides
information to allow selection of the anchor with the right capacity for
various environmental conditions.
Estimating Chart
Fixings per cartridge for ChemSet Injection:
™
Number of fixings
Nominal hole Nominal hole Reo 502
Anchor size
™
Epcon C6
™
GENERAL INFORMATION
Other sizes and steel types available on request. (Maybe subject to lead time)
ENGINEERING PROPERTIES
ChemSet™ Anchor Studs - Typical Properties
See working loads of each anchoring adhesive in previous pages Carbon Steel Stainless Steel
Thread Overall Length, Effective Max Fixture Yield Strength, Carbon Steel Yield Strength, Stainless Steel Section
Size L (mm) Length, Le Thickness, t fy UTS, fu fy UTS, fu Modulus, Z
(mm) (mm) (MPa) (MPa) (MPa) (MPa) (mm3)
M10 130 115 25 430 540 450 650 62.3
M12 160 140 30 430 540 450 650 109.2
M12 180 160 50 430 540 450 650 109.2
M16 190 165 40 420 520 450 650 277.5
M20 260 225 80 420 520 450 650 540.9
M24 300 265 105 420 520 450 650 935.5
GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL SPECIFICATION INSTALLATION RELATED
*
HCR
Product
1 2 3 4 5 6
Setting Times
1. Drill recommended diameter and depth hole.
2. Important: Use Ramset™ Dustless Drilling System to ensure holes Temperature Curing time in
Cartridge
of base Gel Time dry and wet
are clean. Alternativly clean dust and debris from hole with stiff wire Temperature
material concrete
or nylon brush and blower in the following sequence: blow x 2, brush
5°C Minimum 10°C 300 min 24 h
x 2, blow x 2, brush x 2, blow x 2.
3. Insert mixing nozzle to bottom of hole. 10°C 10°C 150 min 18 h
Fill hole to 3/4 the hole depth slowly, ensuring no air pockets form. 15°C 15°C 40 min 12 h
4. Insert Ramset™ ChemSet™ Anchor Stud/rebar to 20°C 20°C 25 min 8h
bottom of hole while turning. 25°C 25°C 18 min 6h
5. Allow ChemSetTM Reo 502TM PLUS to cure as per setting times. 30°C 30°C 12 min 4h
6. Attach fixture. 40°C 40°C 6 min 2h
Note: Cartrdige temperatue minimum +10°C
Note
*Performance of cored & oversized holes was not included in the ETAG
test program and therefore is based on testing conducted at ramsetreid
Concrete Structures Laboratory.
Installation and performance details: ChemSet™ Reo 502™ PLUS and ChemSet™ Anchor Studs
Installation Details Optimum dimensions*
Anchor Drilled Fixture Anchor
size, db hole hole effective Tightening Edge distance, ec Anchor spacing, ac Concrete substrate
(mm) diameter, diameter, depth, h torque, Tr (Nm) (mm) (mm) thickness, bm (mm)
dh (mm) df (mm) (mm)
M10 12 12 90 20 135 270 120
Chemical Anchoring - Anchor Studs
100
M30
80
M24
60
M20
40
M12
20
M16
M10
0
0 20 40 60 80 100 120 140
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M10 M10 M12 M16 M20 M24 M30
Min. Anchor Spacing - am 40 40 40 50 50 60
Min. Edge Distance - em 40 40 40 50 50 60
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Table 4d - Concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72
a1
a2
a3
an-1
For 3 anchors fastening and more
e1 Shear Force
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
e2
Failure
wedge
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
Concrete edges
Edge distance, e1 (mm)
ANCHOR AT A CORNER 25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
6 Check
Chemical Anchoring - Anchor Studs
Example
Specifiy - Threaded Stud Anchors Ramset™ ChemSetTM Reo 502TM PLUS
Ramset™ ChemSetTM Reo 502TM PLUS Injection with M16 grade 5.8 ChemSet™
with (Anchor Size) grade 5.8 ChemSet™ Anchor Stud (CS16190GH). Drilled hole
Anchor Stud (Anchor Stud Part Number) depth to be 125mm. To be installed
Drilled Hole Depth to be (h) mm. according to Ramset™ Technical Data
Sheet.
Epcon C8
Anchoring adhesive for use in Cracked and Non-Cracked Structaset 401 Chemset Maxima
permanently damp or aggressive conditions. European Technical Approval European Technical Approval
Fire Rated Dynamic loading
Design According to AS5216 (formerly TS101) and European Chemset 101 Plus & UltraFix Plus
• Highest level of European approval for chemical anchors European Technical Approval
ETAG 001 Part 5 Option 7
• 100 Year design life Galvanised And Stainless Steel
Anchors ETA-13/0681
1020-CPD-090-029852
Installation and performance details: EPCON™ C8 Xtrem™ and ChemSet™ Anchor Studs
Installation Details Optimum dimensions*
160
Notes:
Design tensile action effect, N* (KN)
80
M30
60
M24
M20
40
M16
20
M12
M10
0
0 20 40 60 80 100 120 140
Design shear action effect, V* (kN)
Table 1b - Absolute minimum edge distance and anchor spacing values, em and am (mm) for cracked
concrete
Anchor size, db M10 M12 M16 M20 M24 M30
Min. Anchor spacing - am 50 60 80 100 120 150
Min. Edge Distance - em 50 60 80 100 120 150
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
N
Table 2c - Concrete Edge distance effect, tension, Xne
Anchor size, db M10 M12 M16 M20 M24 M30
Edge distance, e (mm)
50 0.53
Table 4d - Concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72
EPCON™ C8 Xtrem™
Concrete edge e
Table 4e Reduced characteristic ultimate concrete pryout capacity, φVucp (kN), φ = 1/1.5 = 0.67, f’c = 32 MPa
Shear force
Anchor size, db M10 M12 M16 M20 M24 M30
A
a
Effective depth, h (mm) 90 110 125 170 210 280
Failure wedge
Concrete edge
B
-40˚C to +40˚C 60.3 88.5 125.7 199.4 274.4 457.4
eB
-40˚C to +80˚C 33.9 49.8 71.2 113.9 158.3 246.3
ANCHORS IN LINE TOWARDS AN EDGE
e1 Shear Force Edge distance, e2 (mm) 50 60 75 125 200 300 400 600 900
Edge distance, e1 (mm)
e2 50 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
Failure
wedge
60 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
Concrete edges
75 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
ANCHOR AT A CORNER
125 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
6 Check
Chemical Anchoring - Anchor Studs
Example
Specifiy - Threaded Stud Anchors Ramset™ EPCON™ C8 Xtrem™ with
Ramset™ EPCON™ C8 Xtrem™ with
M16 grade 5.8 ChemSet™ Anchor Stud
(Anchor Size) grade 5.8 ChemSet™
(CS16190GH). Drilled hole depth to be
Anchor Stud (Anchor Stud Part Number)
125mm. To be installed according to
Drilled Hole Depth to be (h) mm.
Ramset™ Technical Data Sheet.
AVAILABLE IN NEW ZEALAND ONLY (Australia refer to ChemSetTM Reo502TM PLUS range)
GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL SPECIFICATION INSTALLATION RELATED
*
HCR
Product
3 4 5 6
Setting Times
1 2 Temperature Curing time in
Cartridge
of base Gel Time dry and wet
1. Drill recommended diameter and depth hole. Temperature
material concrete
2. Important: Use Ramset™ Dustless Drilling System to ensure holes are 5°C Minimum 10°C 300 min 24 h
clean. Alternativly clean dust and debris from hole with stiff wire or nylon 10°C 10°C 150 min 18 h
brush and blower in the following sequence: blow x 2, brush x 2, blow x
15°C 15°C 40 min 12 h
2, brush x 2, blow x 2.
20°C 20°C 25 min 8h
3. Insert mixing nozzle to bottom of hole.
Fill hole to 3/4 the hole depth slowly, ensuring no air pockets form. 25°C 25°C 18 min 6h
4. Insert Ramset™ ChemSet™ Anchor Stud/rebar to 30°C 30°C 12 min 4h
bottom of hole while turning. 40°C 40°C 6 min 2h
5. Allow EPCON™ C6 PLUS to cure as per setting times. Note: Cartrdige temperatue minimum +10°C
6. Attach fixture. Note
*Performance of cored & oversized holes was not included in the ETAG
test program and therefore is based on testing conducted at ramsetreid
Concrete Structures Laboratory.
Installation and performance details: EPCON™ C6 PLUS and ChemSet™ Anchor Studs
Installation Details Optimum dimensions*
Anchor Drilled Fixture Anchor
size, db hole hole effective Tightening Edge distance, ec Anchor spacing, ac Concrete substrate
(mm) diameter, diameter, depth, h torque, Tr (Nm) (mm) (mm) thickness, bm (mm)
dh (mm) df (mm) (mm)
M10 12 12 90 20 135 270 120
Chemical Anchoring - Anchor Studs
180
160
Notes:
Design tensile action effect, N* (KN)
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Table 4d - Concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72
a
For 2 anchors fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
a/em
1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16
V
1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31
ba>1,5.e
2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.12 2.38 2.63 2.90 3.18 3.46
2.5 0.92 1.11 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61
Xve = 3*e+a *√e/em
3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76
6*em 3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35
5.5 2.71 2.99 3.28 3.71 4.02 4.33 4.65
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65
a1
a2
a3
an-1 For 3 anchors fastening and more
e1 Shear Force
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
e2
Failure
wedge
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
Concrete edges
Edge distance, e1 (mm)
ANCHOR AT A CORNER 25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
6 Check
N*/ψNur + V*/ψVur ≤ 1.2,
Chemical Anchoring - Anchor Studs
Example
Specifiy - Threaded Stud Anchors Ramset™ EPCON™ C6 PLUS Injection
Ramset™ EPCON™ C6 PLUS with (Anchor
with M16 grade 5.8 Chemset™ Anchor
Size) grade 5.8 Chemset™ Anchor Stud
Stud (CS16190GH). Drilled hole depth to
(Anchor Stud Part Number) Drilled Hole
be 125mm. To be installed according to
Depth to be (h) mm.
Ramset™ Technical Data Sheet.
GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL SPECIFICATION INSTALLATION RELATED
HCR
Setting Times
Temperature
Curing time in Curing time in
1 2 3 4 5 6 of base Gel Time
dry concrete wet concrete
1. Drill recommended diameter and depth hole. material
2. Important: Use Ramset™ Dustless Drilling System to ensure holes +5°C 60 min 240 min 480 min
are clean. Alternativly clean dust and debris from hole with stiff wire 6°C - 10°C 40 min 180 min 360 min
or nylon brush and blower in the following sequence: blow x 2, brush 11°C - 20°C 15 min 120 min 240 min
x 2, blow x 2. 21°C - 30°C 8 min 90 min 180 min
3. Insert mixing nozzle to bottom of hole. 31°C - 40°C 4 min 60 min 120 min
Fill hole to 3/4 the hole depth slowly, ensuring no air pockets form. Note: Cartridge temperature minimum +5°C
4. Insert Ramset™ ChemSet™ Anchor Stud/rebar to
bottom of hole while turning.
5. Allow Chemset™801 Xtrem™ XC2 to cure as per setting times.
6. Attach fixture.
Installation and performance details: ChemSet™ 801 Xtrem™ XC2 and ChemSet™ Anchor Studs
Installation Details Optimum dimensions*
Chemical Anchoring - Anchor Studs
180
160
Notes:
Design tensile action effect, N* (KN)
80
M30
60
M24
M20
40
M16
20 M12
M10
0
0 20 40 60 80 100 120 140
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M10 M12 M16 M20 M24 M30
Min. Anchor Spacing - am 50 60 75 90 115 140
Min. Edge Distance - em 45 45 50 55 60 80
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
N
Table 2c - Concrete Edge distance effect, tension, Xne
Anchor size, db M10 M12 M16 M20 M24 M30
Edge distance, e (mm)
45 0.50 0.45
50 0.53 0.48 0.45
Table 4d - Concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72
a
For 2 anchors fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
a/em
V
1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16
ba>1,5.e
1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31
2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.12 2.38 2.63 2.90 3.18 3.46
Xve = 3*e+a *√e/em
2.5 0.92 1.11 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61
6*em 3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76
3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35
5.5 2.71 2.99 3.28 3.71 4.02 4.33 4.65
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65
a1
a2
a3
an-1
For 3 anchors fastening and more
ba>1,5.e 3*n*em
A
a Failure wedge
B
Concrete edge
eB
Table 4e Reduced characteristic ultimate concrete pryout capacity, φVucp (kN), φ = 1/1.5 = 0.67, f’c = 32 MPa
ANCHORS IN LINE TOWARDS AN EDGE Anchor size, db M10 M12 M16 M20 M24 M30
Effective depth, h (mm) 90 110 125 170 210 280
6 Check
N*/ψNur + V*/ψVur ≤ 1.2,
if not satisfied return to step 1
Example
Specifiy - Threaded Stud Anchors Ramset™ 801 Xtrem™ XC2 Injection with
Ramset™ 801 Xtrem™ XC2 with (Anchor
M16 grade 5.8 ChemSet™ Anchor Stud
Size) grade 5.8 ChemSet™ Anchor Stud
(CS16190GH). Drilled hole depth to be
(Anchor Stud Part Number) Drilled Hole
125mm. To be installed according to
Depth to be (h) mm.
Ramset™ Technical Data Sheet.
GENERAL INFORMATION
Epcon C8
ETA ETA
Design according to AS5216 (formerly TS101) and European Chemset 101 Plus & UltraFix Plus
• Certified Performance European Technical Approval ETAG 001-5 European Technical Approval
Option 7 ETAG 001 Part 5 Option 7
Galvanised And Stainless Steel
Anchors ETA-13/0681
1020-CPD-090-029852
Fast installation:
• Load in 50 minutes (at 20°C)
• Easy cold weather dispensing Principal Applications
Versatile:
• Hollow brick and block
• Suitable for anchoring into a wide variety of substrates
• Stadium seating
• Solid concrete, hollow block and brick
• Starter Bars
• Flooded holes
• Balustrades
• Styrene Free
• Cold and temperate climates
• VOC Compliant Installation temperature limits:
Australian Made • Substrate: 0°C to 40°C.
• Adhesive: 5°C to 40°C.
Load should not be applied to anchor until the chemical has
Installation sufficiently cured as specified in the following diagrams.
Setting Times
3 4 5 6
Temperature Curing time in
Cartridge
1 2 of base Gel Time dry and wet
Temperature
material concrete
1. Drill recommended diameter and depth hole.
5°C 5°C 18 min 145 min
2. Important: Use Ramset™ Dustless Drilling System to ensure holes
10°C 10°C 10 min 85 min
are clean. Alternatively, clean dust and debris from hole with stiff wire
or nylon brush and blower in the following sequence: blow x 4, brush 20°C 20°C 6 min 50 min
x 3, blow x 4, brush x 3, blow x 4. 25°C 25°C 5 min 40 min
3. Insert mixing nozzle to bottom of hole. +30°C +30°C 5 min 35 min
Fill hole to 3/4 the hole depth slowly, ensuring no air pockets form. Note: Cartrdige temperatue minimum +5°C
4. Insert Ramset™ ChemSet™ Anchor Stud/rebar to bottom of hole
while turning.
5. ChemSet™ Injection to cure as per setting times.
6. Attach fixture.
Installation and performance details: ChemSet™ 101 Plus and ChemSet™ Anchor Studs
Installation Details Optimum dimensions*
Chemical Anchoring - Anchor Studs
ENGINEERING PROPERTIES
ChemSet™ Anchor Studs and Threaded Rod
Stainless Steel High Corrosion Resistance
Grade 8.8 Threaded Rod
HCR Grade 1.4529/1.4565 Threaded Rod Section
Anchor Size,
Shank Yield Shank Yield modulus Z
db Stressed Stressed
diameter, ds Strength fy UTS fu MPa diameter, ds Strength fy UTS fu MPa (mm2)
Area (mm2) Area (mm )2
(mm) MPa (mm) MPa
M10 8.6 58 640 800 8.2 52.8 450 650 62.3
M12 10.4 84.3 640 800 10 78.5 450 650 109.2
M16 14.1 157 640 800 14 153.9 450 650 277.5
M20 17.7 245 640 800 17.2 232.4 450 650 540.9
M24 21.2 353 640 800 20.7 336.5 450 650 935.5
For ChemSet™ Anchor Studs please refer to page 115.
100
90
80
Notes:
Design tensile action effect, N* (KN)
20
M16
M12
10
M10
0
0 10 20 30 40 50 60 70 80
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M10 M12 M16 M20 M24
Min. Anchor Spacing - am 40 50 65 80 96
Min. Edge Distance - em 40 50 65 80 96
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Xns 1.00
N
Table 2c - Concrete Edge distance effect, tension, Xne
Anchor size, db M10 M12 M16 M20 M24
Table 4d - Concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72
a1
a2
a3
an-1 For 3 anchors fastening and more
ANCHORS IN LINE TOWARDS AN EDGE Table 4e Reduced characteristic ultimate concrete pryout capacity, φVucp (kN), φ = 1/1.5 = 0.67, f’c = 32 MPa
Anchor size, db M10 M12 M16 M20 M24
Effective depth, h (mm) 90 110 125 170 210
6 Check
N*/ψNur + V*/ψVur ≤ 1.2,
if not satisfied return to step 1
Example
Specifiy - Threaded Stud Anchors Ramset™ ChemSet™ 101 PLUS Injection
Ramset™ ChemSet™ 101 PLUS with
with M16 grade 5.8 ChemSet™ Anchor
(Anchor Size) grade 5.8 ChemSet™
Stud (CS16190GH). Drilled hole depth to
Anchor Stud (Anchor Stud Part Number)
be 125mm. To be installed according to
Drilled Hole Depth to be (h) mm.
Ramset™ Technical Data Sheet.
GENERAL INFORMATION
Product
™ ™
ChemSet Maxima Spin Capsule is a heavy duty,
acrylic capsule anchor.
Benefits, Advantages and Features
Design according to AS5216 (formerly TS101) and European
design method EN1992-4 (formerly TR029) ETA
Certified Performance
European Technical Approval 001 Part 5 Option 7.
No measuring, no mess, no waste:
• Adhesive is contained in pre-measured capsules.
Versatile:
Principal Applications
• Use in damp or flooded holes or even underwater. • Structural steel
Fast installation: • Machine hold down
• Cures in minutes and can be loaded in 20 min (at 20°C). • Factory fit out
• Fencing
High bond strength: • Stadium seating
• Acrylic adhesive. • Balustrades
High corrosion resistance: • Signs
(See table 4.5 pages 20 and 21.) • Applications requiring a set number of fixings
Rated for Sustained Loading
VOC Compliant
Installation temperature limits:
Installation • Substrate: -5°C to 35°C.
Load should not be applied to anchor until the chemical has
sufficiently cured as specified.
Setting Times
1 2 3 4 5 6
Temperature of Curing time in dry Curing time in wet
1. Drill recommended diameter and depth hole. base material concrete concrete
2. Important: Use Ramset™ Dustless Drilling System to ensure holes ≥ +0°C 5h 10 h
are clean. Alternatively, clean dust and debris from hole with stiff wire ≥ +5°C 1h 2h
or nylon brush and blower in the following sequence: blow x 4, brush
≥ +20°C 20 min 40 min
x 3, blow x 4, brush x 3, blow x 4.
3. Insert correct size Spin capsule into the hole. ≥ +30°C 10 min 20 min
4. Using appropriate driver accessories, drive the ChemSet™ Anchor
Stud into the hole using a hammer drill (on rotation).
5. Cure as per setting times.
6. Attach fixture and tighten nut in accordance with recommended
tightening torque.
Installation and performance details: ChemSet™ Maxima™ and ChemSet™ Anchor Studs
Installation Details Optimum dimensions*
Chemical Anchoring - Anchor Studs
120
100
Notes:
90 ~ Shear Limited by Grade 5.8 steel capacity
~ Tension limited by concrete capacity
80 ~ No edge or spacing effects
~ f'c = 32 MPa
Design tensile action effect, N* (KN)
70
60
M24
50
40
M20
30
M16
20
M12
10
M10
0
0 10 20 30 40 50 60 70 80
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M10 M12 M16 M20 M24
Min. Anchor Spacing - am 45 55 65 85 105
Min. Edge Distance - em 45 55 65 85 105
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Xns 1.00
N
Table 2c - Concrete Edge distance effect, tension, Xne
Anchor size, db M10 M12 M16 M20 M24
Table 4d - Concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72
a1
a2
a3
an-1
For 3 anchors fastening and more
V
3*e + a1 +a2 +a3 +…+an-1
Xve = *√e/em
ba>1,5.e
3*n*em
ANCHORS IN LINE TOWARDS AN EDGE Table 4e Reduced characteristic ultimate concrete pryout capacity, φVucp (kN), φ = 1/1.5 = 0.67, f’c = 32 MPa
Anchor size, db M10 M12 M16 M20 M24
Effective depth, h (mm) 90 110 125 170 210
e1 Shear Force Table 4f Anchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
e2
Failure
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
wedge
Edge distance, e1 (mm)
Concrete edges
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
ANCHOR AT A CORNER
30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
6 Check
N*/ψNur + V*/ψVur ≤ 1.2,
if not satisfied return to step 1
Example
Specifiy - Threaded Stud Anchors Ramset™ Maxima Spin Capsule with
Ramset™ Maxima with (Anchor Size)
M16 grade 5.8 ChemSet™ Anchor Stud
grade 5.8 ChemSet™ Anchor Stud
(CS16190GH). Drilled hole depth to be
(Anchor Stud Part Number) Drilled Hole
125mm. To be installed according to
Depth to be (h) mm.
Ramset™ Technical Data Sheet.
Chemical Anchoring
Chemical Anchoring - Theaded Inserts
Threaded Inserts
Introduction
The Ramset™ post-installed Threaded Insert system features a CAD In addition, the ability to select architectural grade bolt heads makes
optimised multicone design for high performance in shallow embedment Ramset™ Threaded Inserts ideal for facade and balustrade systems
depths. The system features an integrated splined segment to prevent where aesthetics may be a specific requirement.
rotation when torque is applied and a sealed centering cap to protect
the internal thread from dust and resin. The key advantage of Ramset™ chemical anchoring is that it does not
iMPart an expansion stress on the surrounding substrate. This makes
The New Generation Threaded Inserts are available in High chemical anchoring ideal for close to edge fixings or for close anchor
Performance Grade 5.8 Carbon Steel or AISI 316 Stainless Steel and spacing.
are designed to be installed with the Fast curing ChemSet™ 801
Xtrem™, Epcon™ C6 PLUS or Extra Heavy Duty ChemSet™ Reo 502™ The ability of Ramset™ ChemSet™ Reo 502™ Plus, Epcon™ C6 PLUS and
Plus chemical injection systems. By utilising a chemical injection ChemSet™ 801 Xtrem™ XC2 chemical anchoring to sustain cyclic tensile
system, material and labour costs can be reduced as well as reducing loads relies on adhesive bond, not on preload or tightening torque.
installation error. The optimised shallow embedment reduces the chance The adhesive bond does not deteriorate or change over time making
of drilling into rebar and maximises installation options in thin slab Ramset™ chemical anchors ideal for cyclic and vibrating load cases.
applications.
Ramset™ Threaded Inserts finish flush with the surface of the substrate,
leaving no protrusions when not in use, making them ideal for removable
or temporary applications. The Threaded Insert accepts metric machine
bolts or threaded rod maximising design opportunities.
GENERAL INFORMATION
Product Le
Threaded Inserts are internally threaded steel fixings and are
installed using injection systems ChemSet™ Reo 502™ PLUS,
Epcon™ C6 PLUS or ChemSet™ 801 Xtrem™ XC2 . Once installed, db
any threaded bolt is used to secure the fixture to concrete.
Epcon™ C6 PLUS (NZ ONLY) Load should not be applied to anchor until the
Installation temperature limits: chemical has sufficiently cured as specified.
-Substrate: 5˚C to 40˚C Service temperature limits:
-Adhesive: 10˚C to 40˚C -40 ˚C to 70˚C
Temperature of Cartridge Curing time in dry
Gel Time
base material Temperature and wet concrete
5°C Minimum 10°C 300 min 24 h
10°C 10°C 150 min 18 h
15°C 15°C 40 min 12 h
20°C 20°C 25 min 8h
25°C 25°C 18 min 6h
30°C 30°C 12 min 4h
1. Drill or core hole to specified diameter and depth 40°C 40°C 6 min 2h
2. Important: Use Ramset™ Dustless Drilling System to ensure holes Note: Cartridge temperatue minimum +10°C
are clean. Alternatively, clean dust and debris from hole with stiff wire
or nylon brush and blower in the following sequence: blow x 2, brush ChemSet™ 801 Xtrem™ XC2 Load should not be applied to anchor until the
x 2, blow x 2, brush x 2, blow x 2. Installation temperature limits: chemical has sufficiently cured as specified
-Substrate: 0˚C to 40˚C Service temperature limits:
3. Screw mixing nozzle onto cartridge and dispense 2-3 trigger pulls -40 ˚C to 80˚C
-Adhesive: 5˚C to 40˚C
of adhesive to waste until colour is grey with no streaks
4. Insert tip of nozzle to bottom of hole and dispense adhesive Temperature of
Gel Time
Curing time in dry Curing time in wet
base material concrete concrete
5. Fill hole to about 2/3 full +5°C 60 min 240 min 480 min
6. Insert threaded insert with rotating motion to release trapped air 6°C - 10°C 40 min 180 min 360 min
7. Wait until adhesive has fully cured before loading (see Working 11°C - 20°C 15 min 120 min 240 min
21°C - 30°C 8 min 90 min 180 min
Time / Loading Time chart for each adhesive) 31°C - 40°C 4 min 60 min 120 min
Refer to Technical Data Sheet and MSDS available from www. Note: Cartrdige temperatue minimum +5°C
ramset.com.au, for precautions and further detailed installation
instructions
Threaded Inserts with ChemSet™ Injection – Reo 502™ PLUS , Epcon™ C6 Plus and 801 Xtrem™ XC2
Installation details Optimum dimensions
Concrete
Anchor size, Anchor Tightening Tightening substrate
Drilled hole Fixture hole Anchor* Edge*
db (mm) effective torque, 5.8 torque, 8.8 thickness,
diam. , dh diameter, df spacing, ac distance, ec
depth, h A4 316 Bolt grade Bolt Tr bm (mm)
(mm) (mm) (mm) (mm)
(mm) Tr (Nm) (Nm)
M8 14 10 60 10 15 120 60 100
M10 20 12 65 22 30 130 65 100
M12 24 15 75 36 70 150 85 125
M16 28 20 125 80 120 250 125 180
M20 35 24 170 120 200 340 170 240
* For anchor spacings less than the optimum, please contact your local Ramset Engineer.
Reduced Characteristic Capacity#
Gr 5.8 Carbon Steel Gr 316 Stainless Steel Concrete
ChemSet™ Reo 502™ Plus &
Threaded Threaded ChemSet™ 801 Xtrem™ XC2
Anchor size, Threaded Threaded Epcon™ C6 Plus
Insert Insert Tension, ØNuc (kN)**
db (mm) Insert Insert Tension, ØNuc (kN)**
Tension, Tension,
Shear, Shear, Concrete compressive Concrete compressive
ØNus ØNus
ØVus (kN) ØVus (kN) strength, f’c strength, f’c
(kN)*** (kN)***
20 MPa 25 MPa ≥ 32 MPa ≥ 20 MPa
M8 7.4 14.4 9.1 18.5 11.1 11.5 12.2 11.1
M10 11.6 23.2 14.9 29.6 16.2 16.8 17.8 16.2
M12 16.9 33.6 21.6 43.2 19.7 20.4 21.6 19.7
M16 31.2 62.4 40.8 81.5 51.0 53.0 56.1 51.0
M20 48.8 97.4 - - 100.1 104.1 110.1 100.1
* Note: For shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit state design process to verify capacity.
**Note: Reduced characteristic ultimate concrete tensile capacity = ØNuc where Ø = 0.6 and Nuc = Characteristic ultimate concrete tensile capacity.
For conversion to Working Load Limit MULTIPLY ØNuc x 0.55
***Note: Reduced characteristic ultimate steel tensile capacity = ØNus where Ø = 0.8 and Nus = Characteristic ultimate steel tensile capacity.
For conversion to Working Load Limit MULTIPLY ØNus x 0.57
#Note: Design Tensile Capacity ØNur = minimum of ØNuc and ØNus
All data relevant for Non-Cracked Concrete.
DESCRIPTION AND PART NUMBERS
Part Number
Drilled hole Overall Effective Thread
Anchor size, Stainless
diam. , dh Length, L Length, Le Length, Lt Zinc
db (mm) Steel AISI
(mm) (mm) (mm) (mm) 5.8 grade
316
M8 14 60 60 25 062770 062860
M10 20 65 65 32 062480 062960
M12 24 75 75 38 062760 063100
M16 28 125 125 50 062800 051175
M20 35 170 170 63 062810 -
ENGINEERING PROPERTIES
Carbon Steel Stainless Steel
Anchor size, Yield Min. Tensile Yield Min. Tensile
db Strength, fyk Strength, fuk Strength, fyk Strength, fuk
(MPa) (MPa) (MPa) (MPa)
M8 420 520 350 650
M10 420 520 350 650
M12 420 520 350 650
M16 420 520 - -
M20 420 520 - -
80
60
M20
40
M16
20
M12
M10
M8
0
0 10 20 30 40 50 60
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M8 M10 M12 M16 M20
Effective depth, h (mm) 60 65 75 125 170
em 40 45 55 65 85
am 40 45 55 65 85
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Table 2a Reduced characteristic ultimate concrete tensile capacity, φNuc (KN), φc = 0.6, f’c = 20 MPa
Anchor Size, db M8 M10 M12 M16 M20
Drilled Hole Dia, dh (mm) 14 20 24 28 35
Effective Depth, h (mm)
60 11.1
65 16.2
75 19.7
125 51.0
170 100.1
NOTE: When Using ChemSet™ 801 Xtrem™ - WET HOLES: Multiply φNuc * 0.6
When Using ChemSet™ Reo 502™ Plus and Epcon™ C6 Plus - WET HOLES: Multiply ØNuc * 0.7
Table 4d - Anchor spacing and edge distance effect, concrete edge shear, Xve
Chemical Anchoring - Theaded Inserts
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
e1 Shear Force Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
Edge dustance, e1 (mm)
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
e2
Failure 30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
wedge
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
Concrete edges 50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
ANCHOR AT A CORNER
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
Step 5b - Reduced characteristic ultimate bolt steel shear capacity φVsf (kN)
Establish the reduced characteristic ultimate bolt steel shear capacity, ØVsf from litrerature by the specified bolt manufacturer.
For nominal expected capacities of bolts manufactured to ISO Standards, refer to page 282.
Combined loading
STEP 6
6 Check N*/φNur + V*/φVur ≤ 1.2,
if not satisfied return to step 1
Example
Specify Ramset™ Threaded Insert Chemical
Ramset™ Threaded Insert Chemical Injection
Injection Threaded Insert M12 (062760)
Threaded Insert (Size) (Part number) ChemSet™ Reo 502™ Plus (REO502P600)
Injection System (Type) (Part number) Maximum fixed thickness to be 8 mm.
Maximum fixed thickness to be (t) mm. To be installed in accordance with
Ramset™ Technical Data Sheet.
Chemical Anchoring
Chemical Anchoring - Reinforcing Bar Anchorage
Reinforcing Bar
Anchorage
GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL SPECIFICATION INSTALLATION RELATED
Setting Times
Temperature Curing time in
Cartridge
of base Gel Time dry and wet
Temperature
1 2 3 4 5 material concrete
1. Drill recommended diameter and depth hole. 5°C Minimum 10°C 300 min 24 h
2. Important: Use Ramset Dustless Drilling System to ensure holes
™
10°C 10°C 150 min 18 h
are clean. Alternatively, clean dust and debris from hole with stiff 15°C 15°C 40 min 12 h
wire or nylon brush and blower in the following sequence: blow x 2, 20°C 20°C 25 min 8h
brush x 2, blow x 2, brush x 2, blow x 2. 25°C 25°C 18 min 6h
3. Insert mixing nozzle to bottom of hole. 30°C 30°C 12 min 4h
Fill hole to 3/4 the hole depth slowly, 40°C 40°C 6 min 2h
ensuring no air pockets form. Note: Cartrdige temperatue minimum +10°C
4. Insert rebar to bottom of hole while turning.
5. Allow ChemSet™ Reo 502™ PLUS to cure as per setting times. Note
*Performance of cored & oversized holes was not included in the ETAG
test program and therefore is based on testing conducted at ramsetreid
Concrete Structures Laboratory.
Anchor
Drilled Hole Concrete Gr 500 Rebar - Steel Non-Cracked Concrete
Anchor Size, Effective Edge* Anchor
diam., dh substrate Tension, φφNuc (kN)**
db (mm) Depth, h distance, spacing, Tension, Shear,
(mm) thickness, bm Concrete compressive strength, f'c
(mm) ec (mm) ac (mm) φNus (kN)*** φφVus (kN)
(mm) 20 MPa 32 MPa 40 MPa
10 12 90 135 270 115 31.4 21.4 20.4 21.2 21.8
12 16 110 165 330 140 45.2 30.8 29.9 31.1 32.0
16 20 125 187 375 160 80.4 54.8 38.2 43.6 44.8
150 225 450 190 50.2 63.5 67.2
20 25 125.6 85.7
170 255 510 215 60.5 74.1 76.2
180 270 540 215 66.0 83.5 92.7
24 32 180.8 123.3
210 315 630 275 83.1 105.2 116.8
240 360 720 320 101.5 111.5 114.7
32 40 321.6 219.3
300 450 900 380 134.0 139.4 143.4
* Note: For shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit state design process to verify capacity.
**Note: Reduced characteristic ultimate concrete tensile capacity = φNuc where φ = 0.56 and Nuc = Characteristic ultimate concrete tensile capacity.
For conversion to Working Load Limit MULTIPLY φNuc x 0.6
***Note: Reduced characteristic ultimate steel tensile capacity = φNus where φ = 0.8 and Nus = Characteristic ultimate steel tensile capacity .
For conversion to Working Load Limit MULTIPLY φNus x 0.56
#Note: Design Tensile Capacity φNur = minimum of φNuc and φNus
For Cracked Concrete performance, please use the simplified strength limit state design process to verify capacity.
Data is based on a Service temperature limit of -40°C to +70°C
All data relevant for Dry, Wet and Flooded Holes
160
Notes:
Design tensile action effect, N* (KN)
80
32
60
24
40
20
20 16
12
10
0
0 25 50 100 150 200 250 300
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Rebar size, db 10 12 16 20 24 32
em, am 40 40 40 50 50 70
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Table 2a Reduced characteristic ultimate concrete tensile capacity, φφNuc (kN), ψc = 1/1.8 = 0.56, f’c = 32 MPa
Combined pull-out and concrete cone resistance - φNucp Concrete
Rebar Size, db 10 12 16 20 24 32 Cone
Drilled Hole Dia, dh (mm) 14 16 20 25 32 40 Resistance -
Effective Depth, h (mm) φNucc
70 16.5 20.2
80 18.9 24.7
90 21.2 25.5 29.5
100 23.6 28.3 34.6
110 26.0 31.1 39.9
120 28.3 34.0 41.8 45.4
125 29.5 35.4 43.6 48.3
140 33.0 39.6 48.8 57.3
150 35.4 42.5 52.3 65.3 63.5
160 37.8 45.3 55.8 69.7 70.0
170 40.1 48.1 59.2 74.1 76.6
180 42.5 51.0 62.7 78.4 94.1 83.5
190 44.8 53.8 66.2 82.8 99.3 90.5
200 47.2 56.6 69.7 87.1 104.6 97.8
210 59.5 73.2 91.5 109.8 105.2
240 68.0 83.6 104.6 125.5 111.5 128.5
270 94.1 117.6 141.1 125.5 153.4
280 97.6 122.0 146.4 130.1 162.0
300 104.6 130.7 156.8 139.4 179.6
320 111.5 139.4 167.3 148.7 197.9
350 152.5 183.0 162.6 226.4
400 174.3 209.1 185.9 276.6
450 235.2 209.1 330.0
500 261.4 232.3 386.5
560 260.2 458.1
640 297.4 559.7
Table 2a-2 Cracked Concrete effect, tension, Xncr
Cracked Concrete Effect - Xncr Xncr
where ψNuc = ψNucp (from Table 2a) whereφNuc
Rebar Size, db 10 12 16 20 24 32 =ψNucc
f'c (MPa) (from Table 2a)
STEP 4
Chemical Anchoring - Reinforcing Bar Anchorage
Rebar size, db 10 12 16 20 24 32
Effective depth, h (mm) 90 110 125 170 210 300
Edge distance, e
40 5.0 5.5 6.2
50 9.4 10.8
60 19.5
Table 4a-2 Cracked Concrete effect, shear, Xvcr
Anchor size, db 10 12 16 20 24 32
Xvcr 0.70
For Non-cracked concrete Xvcr = 1.0
a
For 2 anchors fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
V a/em
ba>1,5.e
1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16
1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31
Xve = 3*e+a *√e/em 2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.12 2.38 2.63 2.90 3.18 3.46
6*em 2.5 0.92 1.11 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61
3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76
3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35
5.5 2.71 2.99 3.28 3.71 4.02 4.33 4.65
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65
a1
a2
a3
an-1
For 3 anchors fastening and more
V
3*e + a1 +a2 +a3 +…+an-1
Xve = *√e/em
ba>1,5.e
3*n*em
e1 Shear Force Table 4f Anchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
e2
Failure
wedge
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
Edge distance, e1 (mm)
Concrete edges
ANCHOR AT A CORNER
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
6 Check
N*/ψNur + V*/ψVur ≤ 1.2,
if not satisfied return to step 1
Epcon C8
GENERAL INFORMATION
Product ETA ETA
Anchoring
Oversized Holes
adhesive
Wet holes
for use in Cracked
Cored holes
and Non-Cracked
Drilled holes Flooded holes Solid Concrete Seismic Cracked Concrete Drinking water
safe
STEP 1
180
160
Notes:
Design tensile action effect, N* (KN)
60
24/25
40
20
20 16
10 12
0
0 25 50 100 150 200 250 300
Design shear action effect, V* (kN)
Table 1b - Absolute minimum edge distance and anchor spacing values, em and am (mm) for cracked
concrete
Rebar size, db 10 12 16 20 24 25 28 32
Min. Anchor spacing - am 50 60 80 100 125 125 140 160
Min. Edge Distance - em 50 60 80 100 125 125 140 160
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Rebar size, db 10 12 16 20 24 25 28 32
Effective depth, h (mm) 90 110 125 170 210 210 270 300
Edge distance, em
50 6.7
60 9.1
80 14.3
100 21.4
125 31.0 31.2
140 39.4
160 49.1
Table 4a-2 Cracked Concrete effect, shear, Xvcr
Anchor size, db 10 12 16 20 24 25 28 32
Xvcr 0.70
For Non-cracked concrete Xvcr = 1.0
a1
a2
a3
an-1
For 3 anchors fastening and more
V
3*e + a1 +a2 +a3 +…+an-1
Xve = *√e/em
ba>1,5.e
3*n*em
EPCON™ C8 Xtrem™
Concrete edge e
6 Check
N*/ψNur + V*/ψVur ≤ 1.2,
if not satisfied return to step 1
AVAILABLE IN NEW ZEALAND ONLY (Australia refer to ChemSetTM Reo502TM PLUS range)
GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL SPECIFICATION INSTALLATION RELATED
Setting Times
Temperature Curing time in
Cartridge
1 2 3 4 5 of base Gel Time dry and wet
Temperature
1. Drill or core hole to specified diameter and depth material concrete
2. Important: Use Ramset™ Dustless Drilling System to ensure holes are 5°C Minimum 10°C 300 min 24 h
clean. Alternatively, clean dust and debris from hole with stiff wire or 10°C 10°C 150 min 18 h
nylon brush and blower in the following sequence: blow x 2, brush x 2, 15°C 15°C 40 min 12 h
blow x 2. 20°C 20°C 25 min 8h
3. Screw mixing nozzle onto cartridge and dispense 2-3 trigger pulls of 25°C 25°C 18 min 6h
adhesive to waste until colour is grey with no streaks 30°C 30°C 12 min 4h
4. Insert tip of nozzle to bottom of hole and dispense adhesive
40°C 40°C 6 min 2h
5. Fill hole to about 2/3 full
Note: Cartrdige temperatue minimum +10°C
6. Insert reinforcing bar with rotating motion to release trapped air
7. Wait until adhesive has fully cured before loading (see Working Time / Note
Loading Time chart) *Performance of cored & oversized holes was not included in the ETAG
8. Clean up with Acetone test program and therefore is based on testing conducted at ramsetreid
Concrete Structures Laboratory.
Anchor
Drilled Hole Concrete Gr 500 Rebar - Steel Non-Cracked Concrete
Anchor Size, Effective Edge* Anchor
diam., dh substrate Tension, φφNuc (kN)**
db (mm) Depth, h distance, spacing, Tension, Shear,
(mm) thickness, bm Concrete compressive strength, f'c
(mm) ec (mm) ac (mm) φNus (kN)*** φφVus (kN)
(mm) 20 MPa 32 MPa 40 MPa
10 12 90 135 270 115 31.4 21.4 20.4 21.2 21.8
12 16 110 165 330 140 45.2 30.8 29.9 31.1 32.0
16 20 125 187 375 160 80.4 54.8 38.2 43.6 44.8
150 225 450 190 50.2 63.5 67.2
20 25 125.6 85.7
170 255 510 215 60.5 74.1 76.2
180 270 540 215 66.0 83.5 92.7
25 32 196.4 133.9
210 315 630 275 83.1 105.2 116.8
240 360 720 320 101.5 111.5 114.7
32 40 321.6 219.3
300 450 900 380 134.0 139.4 143.4
* Note: For shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit state design process to verify capacity.
**Note: Reduced characteristic ultimate concrete tensile capacity = φNuc where φ = 0.56 and Nuc = Characteristic ultimate concrete tensile capacity.For conversion to Working Load Limit MULTIPLY φNuc x 0.6
***Note: Reduced characteristic ultimate steel tensile capacity = φNus where φ = 0.8 and Nus = Characteristic ultimate steel tensile capacity . For conversion to Working Load Limit MULTIPLY φNus x 0.56
#Note: Design Tensile Capacity φNur = minimum of φNuc and φNus
For Cracked Concrete performance, please use the simplified strength limit state design process to verify capacity.
Data is based on a Service temperature limit of -40°C to +70°C
All data relevant for Dry, Wet and Flooded Holes
160
Notes:
Design tensile action effect, N* (KN)
80
32
60
24
40
20
16
20
12
10
0
0 25 50 100 150 200 250 300
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db 10 12 16 20 25 32
Min. Anchor spacing - am 40 40 40 50 50 70
Min. Edge Distance - em 40 40 40 50 50 70
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Rebar size, db 10 12 16 20 25 32
Effective depth, h (mm) 90 110 125 170 210 300
Edge distance, e
40 5.0 5.5 6.2
50 9.4 10.9
60 19.5
Table 4a-2 Cracked Concrete effect, shear, Xvcr
Anchor size, db 10 12 16 20 25 32
Xvcr 0.70
For Non-cracked concrete Xvcr = 1.0
Table 4d - Concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72
a1
a2
a3
an-1 For 3 anchors fastening and more
e1 Shear Force
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
e2
Failure
wedge
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
Concrete edges
Edge distance, e1 (mm)
ANCHOR AT A CORNER 25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
6
Chemical Anchoring - Reinforcing Bar Anchorage
Check
N*/ψNur + V*/ψVur ≤ 1.2,
if not satisfied return to step 1
Setting Times
Temperature
Curing time in Curing time in
1 2 3 4 5 of base Gel Time
dry concrete wet concrete
1. Drill or core hole to specified diameter and depth material
2. Important: Use Ramset™ Dustless Drilling System to ensure holes are +5°C 60 min 240 min 480 min
clean. Alternatively, clean dust and debris from hole with stiff wire or 6°C - 10°C 40 min 180 min 360 min
nylon brush and blower in the following sequence: blow x 2, brush x 2, 11°C - 20°C 15 min 120 min 240 min
blow x 2. 21°C - 30°C 8 min 90 min 180 min
3. Screw mixing nozzle onto cartridge and dispense 2-3 trigger pulls of 31°C - 40°C 4 min 60 min 120 min
adhesive to waste until colour is grey with no streaks Note: Cartrdige temperatue minimum +5°C
4. Insert tip of nozzle to bottom of hole and dispense adhesive
5. Fill hole to about 2/3 full
6. Insert reinforcing bar with rotating motion to release trapped air
7. Wait until adhesive has fully cured before loading (see Working Time /
Loading Time chart)
8. Clean up with Acetone
Installation and performance details: ChemSet™ 801 Xtrem™ XC2 and Reinforcing Bar
Optimum dimensions* Reduced Characteristic Capacity #
Chemical Anchoring - Reinforcing Bar Anchorage
Anchor
Drilled Hole Concrete Gr 500 Rebar - Steel Non-Cracked Concrete
Anchor Size, Effective Edge* Anchor
diam., dh substrate Tension, φφNuc (kN)**
db (mm) Depth, h distance, spacing, Tension, Shear,
(mm) thickness, bm Concrete compressive strength, f'c
(mm) ec (mm) ac (mm) φNus (kN)*** φφVus (kN)
(mm) 20 MPa 32 MPa 40 MPa
10 12 90 135 270 115 31.4 21.4 24.5 25.5 26.2
12 15 110 165 330 140 45.2 30.8 35.9 37.4 38.5
16 20 125 187 375 160 80.4 54.8 54.5 56.6 58.3
150 225 450 190 60.2 76.2 85.4
20 25 125.6 85.7
170 255 510 215 72.6 91.9 99.1
* Note: For shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit state design process to verify capacity.
**Note: Reduced characteristic ultimate concrete tensile capacity = φNuc where φ = 0.67 and Nuc = Characteristic ultimate concrete tensile capacity.
For conversion to Working Load Limit MULTIPLY φNuc x 0.5
***Note: Reduced characteristic ultimate steel tensile capacity = φNus where φ = 0.8 and Nus = Characteristic ultimate steel tensile capacity .
For conversion to Working Load Limit MULTIPLY φNus x 0.56
#Note: Design Tensile Capacity φNur = minimum of φNuc and φNus
For Cracked Concrete performance, please use the simplified strength limit state design process to verify capacity.
Data is based on a Service temperature limit of -40°C to +40°C
Flooded Holes: Multiply φNuc x 0.75
100
90
80
Notes:
Design tensile action effect, N* (KN)
30
16
20 12
10
10
0
0 15 30 45 60 75 90 115
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Rebar size, db 10 12 16 20
Min. Anchor Spacing - am 50 60 80 100
Min. Edge Distance - em 45 45 50 65
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
N
Table 2d - Concrete anchor spacing effect, tension, Xna
Anchor size, db 10 12 16 20
Anchor spacing, a (mm)
50 0.59
60 0.61 0.59
80 0.65 0.62 0.61
a 100 0.69 0.65 0.63 0.60
120 0.72 0.68 0.66 0.62
Xna = 0.5 + a/(6*h) 150 0.78 0.73 0.70 0.65
200 0.87 0.80 0.77 0.70
Where am ≤ a ≤ ac
270 1 0.91 0.86 0.76
ac = 3*h 330 1 0.94 0.82
Note: Tabled values are based on 375 1 0.87
the nominal effective depth, 510 1
h shown in the installation details.
For other values Xna, please use
equation shown above.
Rebar size, db 10 12 16 20
Chemical Anchoring - Reinforcing Bar Anchorage
Table 4d - Concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72
a
For 2 anchors fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
a/em
V 1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16
ba>1,5.e 1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31
2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.12 2.38 2.63 2.90 3.18 3.46
Xve = 3*e+a *√e/em 2.5 0.92 1.11 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61
6*em 3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76
3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35
5.5 2.71 2.99 3.28 3.71 4.02 4.33 4.65
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65
a1
a2
a3
an-1
For 3 anchors fastening and more
ba>1,5.e 3*n*em
A
a Failure wedge
B
Anchor size, db 10 12 16 20
Gr 500 Rebar 21.4 30.8 54.8 85.7
6
Chemical Anchoring - Reinforcing Bar Anchorage
Check
N*/ψNur + V*/ψVur ≤ 1.2,
if not satisfied return to step 1
ETA ETA
GENERAL INFORMATION
Product
ETA
ChemSet™ Injection 101 PLUS is a marine grade ETAG 001 Part 5 Option 7
Galvanised And Stainless Steel
Anchors ETA-13/0681
Setting Times
3 4 5 6 Temperature Curing time in
Cartridge
of base Gel Time dry and wet
Temperature
material concrete
1 2 5°C 5°C 18 min 145 min
10°C 10°C 10 min 85 min
1. Drill recommended diameter and depth hole.
20°C 20°C 6 min 50 min
2. Important: Use Ramset™ Dustless Drilling System to ensure holes
are clean. Alternatively, clean dust and debris from hole with stiff wire 25°C 25°C 5 min 40 min
or nylon brush and blower in the following sequence: blow x 4, brush +30°C +30°C 5 min 35 min
x 3, blow x 4, brush x 3, blow x 4. Note: Cartrdige temperatue minimum +5°C
3. Insert mixing nozzle to bottom of hole.
Fill hole to 3/4 the hole depth slowly, ensuring no air pockets form.
4. Insert Ramset™ ChemSet™ Anchor Stud/rebar to bottom of hole
while turning.
5. ChemSet™ Injection to cure as per setting times.
6. Attach fixture.
Effective depth, h (mm) Substrate thickness, bm (mm) Drilled hole depth, h1 (mm)
h1 = h
h ≥ 6 * dh bm = greater of: 1.25 x h, h = Effective depth
h + (2 x dh)
(To obtain full steel strength in shear)
For further information refer to reinforcing bar manufacturer's published information and current revision of AS/NZS 4671
STEP 1
160 Notes:
~ Shear limited by Grade 500 Rebar steel capacity.
~ Tension limited by concrete capacity
using nominal depths.
130 ~ No edge or spacing effects.
~ f'c = 32 MPa
Design tensile action effect, N* (kN)
100
40
80
36
60
32
40 28
24/25
20 20
16
12
10
0
0 50 100 150 200 250 300 350
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db 10 12 16 20 24 25 28 32 36 40
em, am 30 36 48 60 72 75 84 96 108 120
h ≥ 6 * dh
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
STEP 2
Chemical Anchoring - Reinforcing Bar Anchorage
Note: Effective depth, h must be ≥ 6 x drilled hole diameter, dh for anchor to achieve tabled shear capacities. WET HOLES: Multiply ØNuc x 1
All data relevant for Non-Cracked Concrete
Table 2b Concrete compressive strength effect, tension, Xnc
f’c (MPa) 20 25 32 40 50
Xnc 0.79 0.88 1.00 1.12 1.25
Anchor size, db 10 12 16 20 24 25 28 32 36 40
Anchor Spacing,
a (mm)
30 0.75
35 0.79 0.74
40 0.83 0.78
50 0.92 0.85 0.76
60 1.00 0.92 0.81 0.75
75 1.00 0.89 0.81 0.76 0.75
95 1.00 0.90 0.83 0.82 0.78
120 1.00 0.92 0.90 0.86 0.81 0.78 0.75
140 1.00 0.97 0.92 0.86 0.82 0.79
150 1.00 0.95 0.89 0.85 0.81
170 1.00 0.94 0.89 0.85
195 1.00 0.95 0.91
220 1.00 0.96
240 1.00
Anchor size, db 10 12 16 20 24 25 28 32 36 40
Anchor Spacing,
a (mm)
30 0.50
35 0.58 0.49
40 0.67 0.56
50 0.83 0.69 0.52
60 1.00 0.83 0.63 0.50
75 1.00 0.78 0.63 0.52 0.50
95 1.00 0.79 0.66 0.63 0.57 0.49
120 1.00 0.83 0.80 0.71 0.63 0.56 0.50
150 1.00 1.00 0.89 0.78 0.69 0.63
170 1.00 0.89 0.79 0.71
195 1.00 0.90 0.81
215 1.00 0.90
240 1.00
Step 3b Reduced characteristic ultimate bolt steel tensile capacity, ØNtf (kN)
Not appropriate for this product.
3
Chemical Anchoring - Reinforcing Bar Anchorage
NOTE: Design Tensile Capacity is the minimum of Concrete Tension and Steel Tension Capacities
Table 4d A
nchor spacing effect, concrete edge shear, Xva
Table 4e M
ultiple anchors effect, concrete edge shear, Xvn
Note:
INTERFERENCE BETWEEN SHEAR WEDGES For single anchor designs, Xvn = 1.0
Anchor spacing /
0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60 1.80 2.00 2.25 2.50
Edge distance, a / e
Number of anchors, n
2 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
3 0.72 0.76 0.80 0.83 0.86 0.88 0.91 0.93 0.95 0.96 0.98 1.00
Shear force
4 0.57 0.64 0.69 0.74 0.79 0.82 0.86 0.89 0.92 0.94 0.97 1.00
A 5 0.49 0.57 0.63 0.69 0.74 0.79 0.83 0.87 0.90 0.93 0.97 1.00
a Failure wedge 6 0.43 0.52 0.59 0.66 0.71 0.77 0.81 0.85 0.89 0.93 0.96 1.00
B
Concrete edge 7 0.39 0.48 0.56 0.63 0.69 0.75 0.80 0.84 0.88 0.92 0.96 1.00
eB
8 0.36 0.46 0.54 0.61 0.68 0.74 0.79 0.84 0.88 0.92 0.96 1.00
9 0.34 0.44 0.52 0.60 0.67 0.73 0.78 0.83 0.87 0.91 0.96 1.00
ANCHORS IN LINE TOWARDS AN EDGE 10 0.32 0.42 0.51 0.59 0.66 0.72 0.77 0.82 0.87 0.91 0.96 1.00
15 0.26 0.37 0.47 0.55 0.63 0.70 0.76 0.81 0.86 0.90 0.95 1.00
20 0.23 0.35 0.45 0.54 0.61 0.68 0.75 0.80 0.85 0.90 0.95 1.00
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
Shear Force
Note: For e1/e2 > 1.25, Xvs = 1.0
e1
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
Edge dustance, e1 (mm)
e2
Failure
wedge
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
Concrete edges 35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
ANCHOR AT A CORNER 50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
4
Chemical Anchoring - Reinforcing Bar Anchorage
Step 5b Reduced characteristic ultimate bolt steel shear capacity, ØVsf (kN)
Not appropriate for this product.
NOTE: Design Shear Capacity is the minimum of Concrete Shear and Steel Shear Capacities
6 Check
Chemical Anchoring
Reinforcing Bar
to AS3600-2018
AS3600 – 2018 Section 13 covers development of stress in However, the situation changes when another bar or bars is/are
cast-in reinforcement. introduced and or the concrete edge is no longer remote. Close bar
spacing or insufficient concrete cover may result in splitting failures
In order to obtain full steel yield stress in a reinforcing bar it must be such as those illustrated in figure 1.
embedded in concrete to a length where the bond stress and steel
stress are balanced and the bar does not displace within the concrete. From equation 1 above, stress (σb ) in the concrete surrounding the
The embedded length of bar is termed the Development Length (Lsy.t). bar decreases with increasing embedded length (Lsy.t ). See graph
below of bond stress developed in concrete when steel yield stress is
Stress Development in Post-installed Adhesive Bonded applied to a reinforcing bar as a function of embedded length.
Reinforcement in Solid Concrete
Bond Stress at fsy in Rebar
Polymer adhesives like epoxy, generally bond significantly better to 25
Bond Stress (N/mm2)
O
The stress around a single reinforcing bar in tension remote from a O 5 10 15 20
concrete edge is given by: Lsy.t / db
In the case where spacing and edge distances are remote, there
is enough concrete cover to the bar and adhesive to dissipate the V-notch
stresses in the concrete and avoid splitting failures.
Figure 1.
3.k1.k3.Ab.fsy
Lsy.t = ≥ 12 db....Equation 4
(0.6.k2.σb.π.db)
The design process begins with the Designer choosing the relevant
Design Case:
Having obtained the nominal development length for the design case,
adjustment is made for the influence of concrete compressive strength
to yield the value Lsy.t.
In the case where there is not sufficient depth of concrete for the
reinforcing bar to be installed to Lsy.t, or the stress area of tensile steel
exceeds design requirements, the stress (σst) less than the yield
strength (fsy) developed in the bar is provided for a variety of lengths
(Lst), per clause 13.1.2.4 of AS3600 - 2018. Having obtained the stress
developed in the bar for a nominated installed length, adjustment is
made to the developed stress for the influence of concrete compressive
strength.
Which satisfies our steel sectional requirement. EPCON™ C8 Xtrem™@ 530 mm. deep
Specify
N24 @ 275 mm. centres post-installed using
Ramset™ ChemSet™ Reo 502™ PLUS or
EPCON™ C8 Xtrem™
@ 585 mm. deep
Setting Times
Temperature Curing time in
Cartridge
of base Gel Time dry and wet
Temperature
material concrete
1 2 3 4 5 5°C Minimum 10°C 300 min 24 h
10°C 10°C 150 min 18 h
1. Drill recommended diameter and depth hole.
2. Important: Use Ramset™ Dustless Drilling System to ensure holes 15°C 15°C 40 min 12 h
are clean. Alternatively, clean dust and debris from hole with stiff 20°C 20°C 25 min 8h
wire or nylon brush and blower in the following sequence: blow x 2, 25°C 25°C 18 min 6h
brush x 2, blow x 2, brush x 2, blow x 2. 30°C 30°C 12 min 4h
3. Insert mixing nozzle to bottom of hole. 40°C 40°C 6 min 2h
Fill hole to 3/4 the hole depth slowly, Note: Cartrdige temperatue minimum +10°C
ensuring no air pockets form.
Note
4. Insert rebar to bottom of hole while turning.
*Performance of cored & oversized holes was not included in the ETAG
5. Allow ChemSet™ Reo 502™ PLUS to cure as per setting times.
test program and therefore is based on testing conducted at ramsetreid
Concrete Structures Laboratory.
DESCRIPTION AND PART NUMBERS
Description Cartridge Size Part No. Working Time at 20°C Cure Time at 20°C
ChemSet Reo 502 PLUS 600 ml REO502P600 25 minutes 12 hours
™ ™
EPCON ™
Oversized Holes
C8 Xtrem ™
Wet holes
is a High Performance
Cored holes
Pure Epoxy
Drilled holes
AnchoringSolid Concrete
Flooded holes Seismic Cracked Concrete Drinking water
ETAG 001 Part 5 Option 1
ETA 10/0309 0679-CPD-0549
ETAG 001 Part 5 TR023
ETA 07/0189 0679-CPD-0276
Design according to AS3600-2018 clause 13.1.2.2 steel yield Chemset 101 Plus & UltraFix Plus
development length
ETA
• Highest level of European approval for chemical anchors
• 100 Year design life European Technical Approval
ETAG 001 Part 5 Option 7
Galvanised And Stainless Steel
Table 1 N
ominal steel yield development length Lsy.t (nom), of Grade 500 reinforcing bar in tension post-installed in
32 MPa concrete with ChemSet™ Reo 502™ PLUS or EPCON™ C8 Xtrem™
Rebar size 10 12 16 20 24 25 28 32 36 40
Minimum Cover, e (mm) 40 48 64 80 96 100 112 128 144 160
Min. Clear Spacing, a (mm) NR NR NR NR NR NR NR NR NR NR
Adhesive reduced ultimate
tensile bond capacity 39.3 56.5 100.5 157.0 226.0 245.5 308.0 402.0 510.0 630.0
ØNub, (kN), Øc = 0.6
Nominal development length
of bar in tension, Lsy.t (nom) 105 140 205 265 335 360 400 470 540 615
Effective length, Lst (mm) Stress developed in steel, σst (nom) (MPa)
50 238
60 286
70 333 250
80 381 286
90 429 321
100 476 357 244 σst < fsy
105 500 375 256
120 429 293 226
140 500 341 264 209
160 390 302 239 222
190 463 358 284 264 238
205 500 387 306 285 256
220 415 328 306 275 234
230 434 343 319 288 245 213
265 500 396 368 331 282 245
300 448 417 375 319 278
335 500 465 419 356 310 272
360 500 450 383 333 293
380 σst > fsy 475 404 352 309
400 500 426 370 325
430 457 398 350
450 479 417 366
470 500 435 382
540 500 439
615 500
500 Denotes adhesive tensile bond stress at Grade 500 steel yield development length, Lsy.t
Interpolation permitted. Do not extrapolate.
Table 2 Nominal steel yield development length Lsy.t (nom), of Grade 500 reinforcing bar in tension post-installed in
32 MPa concrete with ChemSet™ Reo 502™ PLUS or EPCON™ C8 Xtrem™
Rebar size 10 12 16 20 24 25 28 32 36 40
Concrete Splitting Factor, k1 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Concrete Splitting Factor, k2 1.2 1.2 1.2 1.1 1.1 1.1 1.0 1.0 1.0 0.9
Concrete Splitting Factor, k3 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Minimum Cover, e (mm) 40 40 45 60 75 75 95 110 130 150
Min. Clear Spacing, a (mm) 80 80 90 125 150 150 190 220 260 300
Adhesive reduced ultimate
tensile bond capacity 39.3 56.5 100.5 157.0 226.0 245.5 308.0 402.0 510.0 630.0
ØNub, (kN), Øc = 0.6
Nominal development length
of bar in tension, Lsy.t (nom) 210 275 410 530 655 685 810 990 1160 1345
Effective length, Lst (mm) Stress developed in steel, σst (nom) (MPa)
140 334
160 381
180 429 328
195 465 355
210 500 382 256
235 428 287 σst < fsy
255 464 311
275 500 335 259
330 402 311
380 463 359
410 500 387 313 299
455 429 347 332 281
490 462 374 358 302 247
530 500 404 387 327 268 228
565 431 412 349 285 244
610 465 445 376 308 263 227
655 500 478 405 331 282 244
685 500 423 346 295 255
750 σst > fsy 463 379 323 279
810 500 409 349 301
850 429 366 316
915 462 394 340
990 500 427 368
1160 500 431
1345 500
500 Denotes adhesive tensile bond stress at Grade 500 steel yield development length, Lsy.t
Interpolation permitted. Do not extrapolate.
Table 3 Nominal steel yield development length Lsy.t (nom), of Grade 500 reinforcing bar in tension post-installed in
32 MPa concrete with ChemSet™ Reo 502™ PLUS or EPCON™ C8 Xtrem™
Rebar size 10 12 16 20 24 25 28 32 36 40
Concrete Splitting Factor, k1 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Concrete Splitting Factor, k2 1.2 1.2 1.2 1.1 1.1 1.1 1.0 1.0 1.0 0.9
Concrete Splitting Factor, k3 0.7 0.8 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Minimum Cover, e (mm) 30 30 32 40 48 50 56 64 72 80
Min. Clear Spacing, a (mm) 60 60 70 80 100 100 120 130 150 150
Adhesive reduced ultimate
tensile bond capacity 39.3 56.5 100.5 157.0 226.0 245.5 308.0 402.0 510.0 630.0
ØNub, (kN), Øc = 0.6
Nominal development length
of bar in tension, Lsy.t (nom) 270 350 480 645 835 880 1015 1205 1410 1670
Effective length, Lst (mm) Stress developed in steel, σst (nom) (MPa)
120 222
180 334
200 371 286
250 463 357
270 500 385 281
300 429 312 σst < fsy
330 471 344
350 500 365 271
400 417 310
445 463 345
480 500 372 288 273
500 387 299 284 246
595 461 356 338 293 247
645 500 387 367 318 268 229
700 419 398 345 290 248
775 464 440 382 322 275 232
835 500 474 411 346 296 250
880 500 433 365 312 263
945 σst > fsy 465 392 335 283
1015 500 421 360 304
1050 436 372 314
1120 465 397 335
1205 500 427 361
1410 500 422
1670 500
500 Denotes adhesive tensile bond stress at Grade 500 steel yield development length, Lsy.t
Interpolation permitted. Do not extrapolate.
Table 4 Nominal steel yield development length Lsy.t (nom), of Grade 500 reinforcing bar in tension post-installed in
32 MPa concrete with ChemSet™ Reo 502™ PLUS or EPCON™ C8 Xtrem™
Rebar size 10 12 16 20 24 25 28 32 36 40
Concrete Splitting Factor, k1 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Concrete Splitting Factor, k2 1.2 1.2 1.2 1.1 1.1 1.1 1.0 1.0 1.0 0.9
Concrete Splitting Factor, k3 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Minimum Cover, e (mm) 30 30 32 40 48 50 56 64 72 80
Min. Clear Spacing, a (mm) 30 36 48 60 72 75 84 96 108 120
Adhesive reduced ultimate
tensile bond capacity 39.3 56.5 100.5 157.0 226.0 245.5 308.0 402.0 510.0 630.0
ØNub, (kN), Øc = 0.6
Nominal development length
of bar in tension, Lsy.t (nom) 310 410 520 700 910 955 1105 1310 1535 1780
Effective length, Lst (mm) Stress developed in steel, σst (nom) (MPa)
150 242
200 322
250 403 305
290 467 354
310 500 379 298
350 427 336 σst < fsy
390 476 375
410 500 394 293
450 433 321
480 461 343
520 500 372 286 272
560 400 308 293 253
650 464 357 340 294 248
700 500 384 367 317 267 228
750 412 393 339 286 244
850 467 445 385 324 277 239
910 500 477 412 347 297 256
955 500 432 364 311 268
1030 σst > fsy 466 393 336 289
1105 500 422 360 310
1200 458 391 337
1250 477 407 351
1310 500 427 368
1535 500 431
1780 500
500 Denotes adhesive tensile bond stress at Grade 500 steel yield development length, Lsy.t
Interpolation permitted. Do not extrapolate.
Mechanical
Anchoring
Mechanical Anchoring
Ramset™ have been offering mechanical anchors in the Australia and anchors and not all stud anchors perform like TruBolt™ stud anchors.
New Zealand market place for over 50 years. During this time Ramset™ Product design, manufacturing tolerances and manufacturing quality
brand names have entered into common language on building sites all control have a major affect on anchor performance. The only way to
over Australia and New Zealand. Names like DynaBolt™ and TruBolt™ determine an anchor’s actual performance is to measure it at all of its
have become recognised as the best sleeve anchors and stud anchors design and tolerance limits. The performance of Ramset™ Anchors are
alike. But only Ramset™ supplies the original, proven products like determined by extensive and rigorous testing to enable us to provide
DynaBolt™ Plus sleeve anchors, TruBolt™ stud anchors, SpaTec™ Plus information on how our products will perform over a wide range of
safety anchors, WERCS AnkaScrew™ screw-in anchors and DynaSet™ conditions and advise as to their limitations.
internally threaded anchors. These tried and tested Ramset™ brand
names represent Quality, Reliability and Performance. The Ramset™ The correct anchor for a particular load case can only be selected by
ISO9001 accreditation assures it. referring to reliable design information issued by the supplier for their
anchors. Performance and design information from one supplier does not
Not only does Ramset™ offer reliable, quality products, Ramset™ apply to anchors from other suppliers, even if they appear to be the same
understands masonry anchoring technology and offers published or have the same generic description.
information, such as this book, to guide correct product selection and
safe installation. Extensive research, development and testing are The following section introduces the designer and/or engineer
invested in Ramset™ products so that designers can be secure in the to the Ramset™ mechanical anchoring range and provides performance
knowledge that they have access to the real performance and capabilities information to allow selection of the right anchor for the job.
of the anchors.
GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL INSTALLATION RELATED
Product
A high security, high performance, through fixing, torque controlled
ETA
expansion anchor which has approval for use in cracked and non-
cracked
Oversized Holesconcrete.
Mechanical Anchoring
Wet holes Cored holes Drilled holes Flooded holes Solid Concrete Seismic Cracked Concrete Drinking water PREMIUM ANCHORING
safe
Installation
1 2 3
1. Drill or core a hole to the recommended diameter and depth using the
fixture as a template. Clean the hole thoroughly with a hole cleaning brush.
Remove the debris with a hand pump, compressed air, or vacuum.
2. After ensuring that the anchor is assembled correctly, insert the anchor
through the fixture and drive with a hammer until the washer contacts the
fixture.
3. Tighten the bolt with a torque wrench to the specified assembly torque.
ENGINEERING PROPERTIES
Description Material Protection
Cone 1.0765 steel EN 10 087 Galvanised 5µm
Expansion Sleeve 1.5330 steel EN 149-2 Galvanised 5µm
TS37 a BK or S300Pb
Distance sleeve Galvanised 5µm
NF A 49 341
1. Steel Grade 8.8
Threaded rod Galvanised 5µm
EN 20 898-1
1. Steel Grade 8.8
Screw Galvanised 5µm
EN 20 898-1
Washer HLE S550MC Galvanised 5µm
Grade 8
Hexagonal Nut Galvanised 5µm
EN 20 898-2
Notes:
Design tensile action effect, N* (KN)
Mechanical Anchoring
70 ~ Shear Limited by bolt and spacer steel capacity
~ Tension limited by concrete cone capacity
60 ~ No edge or spacing effects
~ f'c = 32 MPa
50
40
M20
30
M16
20 M12
M10
10
0
0 20 40 60 80 100 120 140
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db M10 M12 M16 M20
Effective depth, h (mm) 70 80 100 125
Min. Anchor spacing - am 70 80 100 125
For - em 100 160 180 300
Min. Edge Distance - em 70 80 100 150
For - am 160 200 220 300
h = Le - t
t = total thickness of material(s) being fixed
100 41.4
125 57.9
Table 2a-2 Cracked Concrete effect, tension, Xncr
Anchor Size db M10 M12 M16 M20
Xncr 0.67 0.70 0.70 0.70
For Non-cracked concrete Xncr = 1.0
N
Table 2d -Concrete anchor spacing effect, tension, Xna
Anchor size, db M10 M12 M16
Anchor spacing, a (mm)
70 0.67
a 80 0.69 0.67
100 0.74 0.71 0.67
Xna = 0.5 + a/(6*h) 125 0.80 0.76 0.71 0.67
Where am ≤ a ≤ ac 150 0.86 0.81 0.75 0.70
ac = 3*h 180 0.93 0.88 0.80 0.74
Note: Tabled values are 210 1.00 0.94 0.85 0.78
based on the nominal
240 1.00 0.90 0.82
effective depth, h shown in
300 1.00 0.90
the installation details. For
other values Xna, please use 330 0.94
equation shown above. 375 1.00
Mechanical Anchoring
3
Design reduced ultimate tensile capacity, φNur
ψNur = minimum of ψNurc, ψNus
Check N*/φNur ≤ 1,
if not satisfied return to step 1
100 16.6
150 31.8
Table 4a-2 Cracked Concrete effect, shear, Xvcr
Anchor Size db M10 M12 M16 M20
Xvcr 0.70
For Non-cracked concrete Xvcr = 1.0
Table 4d - Seismic cracked concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72
a1
a2
a3
an-1
For 3 anchors fastening and more Xve
SpaTec™ Xtrem™
Concrete edge e
Shear force Table 4e Reduced characteristic ultimate concrete pryout capacity, φVucp (kN),φ = 1/1.5 = 0.67, f’c = 32 MPa
A Anchor size, db M10 M12 M16 M20
a
B
Failure wedge
Effective depth, h (mm) 60 70 85 100
Concrete edge
eB
Edge distance, e
70 48.6
ANCHORS IN LINE TOWARDS AN EDGE
80 59.4
100 83.0
150 116.0
Mechanical Anchoring
e1 Shear Force Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
e2
Failure
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
wedge
Edge distance, e1 (mm)
Concrete edges
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
ANCHOR AT A CORNER
30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
6 Check
N*/ψNur + V*/ψVur ≤ 1.2,
Mechanical Anchoring
Specify Example
Ramset™ SpaTec™ Xtrem™ Anchor, Ramset™ SpaTec™ Xtrem™ Anchor, M12 (SP12120).
(Anchor Size) (Part Number) Maximum fixed thickness to be 8 mm. To be installed
Maximum fixed thickness to be (t) mm. in accordance with Ramset Technical Data Sheet.
GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL INSTALLATION RELATED
Mechanical Anchoring
Product Le
Installation
1 2 3 4
Mechanical Anchoring
50 Notes:
~ Shear limited by steel capacity.
45 ~ Tension limited by concrete cone capacity.
Design tensile action effect, N* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db (mm) 10 13 16 19
Edge distance, em 50 65 80 95
e ≥ 6 db 80 105 130 150
Anchor spacing, am
e < 6 db 100 130 160 190
h = Le - t
t = total thickness of material(s) being fixed
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
30 7.0
35 8.1
40 9.3 12.1
45 10.5 13.6
50 11.6 15.1 18.6
55 12.8 16.6 20.5
60 13.9 18.1 22.3 26.5
70 16.3 21.2 26.0 30.9
80 18.6 24.2 29.8 35.3
90 20.9 27.2 33.5 39.8
100 23.2 30.2 37.2
105 31.7
110 33.2
Note: Effective depth, h must be ≥ 3 x anchor size, db in order to achieve tabled shear capacities.
All data relevant for Non-cracked concrete
Mechanical Anchoring
90 0.75
100 0.83 0.64
120 1.00 0.77
140 0.90 0.73
150 0.96 0.78 0.66
160 1.00 0.83 0.70
180 0.94 0.79
200 1.00 0.88
220 0.96
230 1.00
Table 3a Reduced characteristic ultimate steel tensile capacity, ØNus (kN), Øn = 0.8
Anchor size, db (mm) 10 13 16 19
Carbon steel 27.6 51.7 89.2 130.1
Step 3b Reduced characteristic ultimate bolt steel tensile capacity, ØNtf (kN)
Not appropriate for this product.
NOTE: Design Tensile Capacity is the minimum of Concrete Tension and Steel Tension Capacities
Table 4d A
nchor spacing effect, concrete edge shear, Xva
Note: For single anchor designs, Xva = 1.0
Edge distance, e (mm) 35 50 70 80 100 150 200 250 300 400 500 600
Anchor spacing, a (mm)
50 0.79 0.70 0.64 0.63 0.60 0.57 0.55 0.54 0.53 0.53 0.52 0.52
75 0.93 0.80 0.71 0.69 0.65 0.60 0.58 0.56 0.55 0.54 0.53 0.53
100 1.00 0.90 0.79 0.75 0.70 0.63 0.60 0.58 0.57 0.55 0.54 0.53
125 1.00 0.86 0.81 0.75 0.67 0.63 0.60 0.58 0.56 0.55 0.54
150 0.93 0.88 0.80 0.70 0.65 0.62 0.60 0.58 0.56 0.55
175 1.00 0.94 0.85 0.73 0.68 0.64 0.62 0.59 0.57 0.56
200 1.00 0.90 0.77 0.70 0.66 0.63 0.60 0.58 0.57
225 0.95 0.80 0.73 0.68 0.65 0.61 0.59 0.58
250 1.00 0.83 0.75 0.70 0.67 0.63 0.60 0.58
275 0.87 0.78 0.72 0.68 0.64 0.61 0.59
300 0.90 0.80 0.74 0.70 0.65 0.62 0.60
400 1.00 0.90 0.82 0.77 0.70 0.66 0.63
500 1.00 0.90 0.83 0.75 0.70 0.67
750 1.00 1.00 0.88 0.80 0.75
1000 1.00 0.90 0.83
1250 1.00 0.92
1500 1.00
Table 4e M
ultiple anchors effect, concrete edge shear, Xvn
Failure wedge
a a Note: For single anchor designs, Xvn = 1.0
Anchor spacing /
Concrete edge e 0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60 1.80 2.00 2.25 2.50
Edge distance, a / e
Number of anchors, n
Mechanical Anchoring
INTERFERENCE BETWEEN SHEAR WEDGES
2 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
3 0.72 0.76 0.80 0.83 0.86 0.88 0.91 0.93 0.95 0.96 0.98 1.00
4 0.57 0.64 0.69 0.74 0.79 0.82 0.86 0.89 0.92 0.94 0.97 1.00
5 0.49 0.57 0.63 0.69 0.74 0.79 0.83 0.87 0.90 0.93 0.97 1.00
6 0.43 0.52 0.59 0.66 0.71 0.77 0.81 0.85 0.89 0.93 0.96 1.00
Shear force 7 0.39 0.48 0.56 0.63 0.69 0.75 0.80 0.84 0.88 0.92 0.96 1.00
A
8 0.36 0.46 0.54 0.61 0.68 0.74 0.79 0.84 0.88 0.92 0.96 1.00
a Failure wedge
9 0.34 0.44 0.52 0.60 0.67 0.73 0.78 0.83 0.87 0.91 0.96 1.00
B
Concrete edge 10 0.32 0.42 0.51 0.59 0.66 0.72 0.77 0.82 0.87 0.91 0.96 1.00
eB
15 0.26 0.37 0.47 0.55 0.63 0.70 0.76 0.81 0.86 0.90 0.95 1.00
20 0.23 0.35 0.45 0.54 0.61 0.68 0.75 0.80 0.85 0.90 0.95 1.00
ANCHORS IN LINE TOWARDS AN EDGE
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
e1 Shear Force
Edge dustance, e1 (mm)
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
e2
Failure 30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
wedge
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
Concrete edges 50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
ANCHOR AT A CORNER 60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
Step 5b Reduced characteristic ultimate bolt steel shear capacity, ØVsf (kN)
Not appropriate for this product.
6 Check
Specify
Ramset Boa Coil Anchor,
™ ™
Example
Ramset Boa Coil Anchor,
™ ™
16 mm (BAC10125).
Maximum fixed thickness to be 14 mm.
To be installed in accordance with
Ramset Technical Data Sheet.
™
GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL INSTALLATION RELATED
Product
Mechanical Anchoring
TruBolt™ Stud Anchors are heavy duty, torque controlled ETA
expansion anchors. In the range is the TruBolt™ Xtrem™ for
Wet holes
certified seismic C1 &Drilled
Cored holes
C2 holes
applications along with TruBolt
Flooded holes
™
A4
Solid Concrete Seismic Cracked Concrete Drinking water PREMIUM ANCHORING
316 SS and TruBoltT Hot Dip Gal.
™ safe
Installation
1 2 3
ENGINEERING PROPERTIES
For TruBolt™ Xtrem™, refer to Seismic Section
For TruBolt™ A4 316 SS, refer to Fire Rated Anchoring Systems Section
For TruBolt™ Hot Dip Gal refer following table:
50
Notes:
Design tensile action effect, N* (kN)
Mechanical Anchoring
~ Shear Limited TruBolt Xtrem steel capacity
~ Tension limited by pull-out capacity
40 ~ No edge or spacing effects
~ f'c = 32 MPa
30
M20
M16
20
M12
10
M10
0
0 10 20 30 40 50
Design shear action effect, V* (kN)
Table 1b-1 Cracked Concrete Absolute minimum edge distance and anchor spacing values, em and am (mm)
For TruBolt™ Xtrem™ & TruBolt™ Hot Dip Gal
Anchor size, db M10 M12 M16 M20
Effective depth, h (mm) 60 70 85 100
Min. member thickness (mm) 120 140 170 200
Min. Anchor spacing - am 55 60 90 130
For - em 70 100 105 120
Min. Edge Distance - em 60 60 90 100
For - am 120 145 140 160
Table 1b-2 Non-Cracked Concrete Absolute minimum edge distance and anchor spacing values, em and am (mm)
For TruBolt™ Xtrem™
Anchor size, db M10 M12 M16 M20
Effective depth, h (mm) 60 70 85 100
Min. member thickness (mm) 120 140 170 200
Min. Anchor spacing - am 55 60 90 100
For - em 70 100 100 120
Min. Edge Distance - em 55 60 80 100
For - am 90 145 110 130
Table 1b-3 Absolute minimum edge distance and anchor spacing values, em and am (mm).
For TruBolt™ A4 316 SS
Anchor size, db M10 M12 M16
Effective depth, h (mm) 60 70 85
Min. member thickness (mm) 120 140 170
Min. Anchor spacing - am 75 170 150
For - em 65 100 100
Min. Edge Distance - em 65 90 105
For - am 55 75 90
Step 1c Calculate anchor effective depth, h (mm)
Refer to “Description and Part Numbers” table in the SARB ANZ page 250.
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Mechanical Anchoring
Note: φn = 0.53 for stainless steel
Table 3b - Reduced characteristic ultimate pull-out capacity, φNup (kN) φp = 0.67, f’c = 32 MPa
Anchor size, db M10 M12 M16 M20
Drill hole dia, dh (mm) 15 18 24 28
Effective depth, h (mm)
60 14.4
70 21.6
80 30.6
100 N/A
100 15.9
Table 4a-2 Cracked Concrete effect, shear, Xvcr
Anchor Size, db M10 M12 M16 M20
Xvcr 0.70
For Non-cracked concrete Xvcr = 1.0
Table 4c - Cracked concrete load direction effect, concrete edge shear, Xvd
Angle, α° 0-55 60 70 80 90-180
Load direction effect, Xvd 1 1.1 1.2 1.5 2
conc. edge shear, Xvd
Table 4d - Cracked concrete anchor spacing and edge distance effect, concrete edge shear, Xve
For single anchor fastening Xve
e/em 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Xve 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72
a1
a2
a3
an-1
For 3 anchors fastening and more Xve
TruBolt ™
Concrete edge e
Shear force
A
Table 4e Reduced characteristic ultimate concrete pryout capacity, φVucp (kN), φ = 1/1.5 = 0.67, f’c = 32 MPa
a
B
Failure wedge Anchor size, db M10 M12 M16 M20
Concrete edge
eB Effective depth, h (mm) 60 70 85 100
60 38.6
ANCHORS IN LINE TOWARDS AN EDGE 70 48.6
85 65.0
Mechanical Anchoring
100 83.0
e1 Shear Force
6 Check
N*/ψNur + V*/ψVur ≤ 1.2,
if not satisfied return to step 1
Mechanical Anchoring
Specify Example
Ramset™ TruBolt™ Xtrem™ Anchor, Ramset™ TruBolt™ Xtrem™ Anchor, M12 T12115X.
(Anchor Size) (Part Number) Maximum fixed thickness to be 20mm. To be installed
Maximum fixed thickness to be (t) mm. in accordance with Ramset Technical Data Sheet.
GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL INSTALLATION RELATED
MGAL
Mechanical Anchoring
Product
The WERCS AnkaScrew™ Anchor is a medium duty,
rotation setting thread forming anchor.
Installation
1 2 3
ENGINEERING PROPERTIES
Stress Yield
Anchor UTS, fu
area, As strength, fy
size, db (mm) (MPa)
(mm2) (MPa)
5 15.9 600 800
6 22.9 640 800
8 42.4 640 800
10 69.4 640 800
12 84.1 640 800
16 186.3 640 800
Mechanical Anchoring
40 Notes:
~ Shear limited by steel capacity at h = 7.5 dh
Design tensile action effect, N* (kN)
20
12
10
10
8
0
0 10 20 30 40 50 60 70 80
Design shear action effect, V* (kN)
Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor Size, db (mm) 6 8 10 12 16
em, am 20 25 30 35 50
h = Le - t,
1 Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.
Mechanical Anchoring
30 0.83 0.63 0.50
35 1.00 0.73 0.58 0.49
40 0.83 0.67 0.56
45 0.94 0.75 0.63
50 1.00 0.83 0.69 0.52
55 0.92 0.76 0.57
60 1.00 0.83 0.63
70 1.00 0.73
80 0.83
90 0.94
100 1.00
Step 3b Reduced characteristic ultimate bolt steel tensile capacity, ØNtf (kN)
Not appropriate for this product.
NOTE: Design Tensile Capacity is the minimum of Concrete Tension and Steel Tension Capacities
20 0.9
25 1.3 1.5
30 1.7 1.9 2.2
35 2.1 2.4 2.7 3.0
50 3.6 4.1 4.6 5.1 5.9
75 6.6 7.6 8.5 9.3 10.8
100 10.1 11.7 13.1 14.3 16.6
150 18.6 21.5 24.1 26.4 30.4
200 28.7 33.1 37.0 40.6 46.8
250 46.3 51.8 56.7 65.5
300 68.0 74.5 86.1
400 114.8 132.5
500 185.2
Note: Effective depth, h must be ≥ 3.5 x Anchor size, dh for anchor to achieve tabled shear capacities
All data relevant for Non-cracked concrete
α
Table 4c Load direction effect, concrete edge shear, Xvd
V*
Angle, α° 0 10 20 30 40 50 60 70 80 90 - 180
Xvd 1.00 1.04 1.16 1.32 1.50 1.66 1.80 1.91 1.98 2.00
Failure wedge
Table 4e M
ultiple anchors effect, concrete edge shear, Xvn
a a
Note: For single anchor designs, Xvn = 1.0
Concrete edge e Anchor spacing /
0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60 1.80 2.00 2.25 2.50
Edge distance, a / e
INTERFERENCE BETWEEN SHEAR WEDGES Number of anchors, n
Mechanical Anchoring
2 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
3 0.72 0.76 0.80 0.83 0.86 0.88 0.91 0.93 0.95 0.96 0.98 1.00
4 0.57 0.64 0.69 0.74 0.79 0.82 0.86 0.89 0.92 0.94 0.97 1.00
5 0.49 0.57 0.63 0.69 0.74 0.79 0.83 0.87 0.90 0.93 0.97 1.00
6 0.43 0.52 0.59 0.66 0.71 0.77 0.81 0.85 0.89 0.93 0.96 1.00
Shear force
7 0.39 0.48 0.56 0.63 0.69 0.75 0.80 0.84 0.88 0.92 0.96 1.00
A 8 0.36 0.46 0.54 0.61 0.68 0.74 0.79 0.84 0.88 0.92 0.96 1.00
a
B
Failure wedge 9 0.34 0.44 0.52 0.60 0.67 0.73 0.78 0.83 0.87 0.91 0.96 1.00
Concrete edge
eB 10 0.32 0.42 0.51 0.59 0.66 0.72 0.77 0.82 0.87 0.91 0.96 1.00
15 0.26 0.37 0.47 0.55 0.63 0.70 0.76 0.81 0.86 0.90 0.95 1.00
ANCHORS IN LINE TOWARDS AN EDGE 20 0.23 0.35 0.45 0.54 0.61 0.68 0.75 0.80 0.85 0.90 0.95 1.00
Table 4f A
nchor at a corner effect, concrete edge shear, Xvs
Note: For e1/e2 > 1.25, Xvs = 1.0
Shear Force
Edge distance, e2 (mm) 25 30 35 50 60 75 125 200 300 400 600 900
e1
Edge dustance, e1 (mm)
25 0.86 0.77 0.70 0.58 0.53 0.49 0.41 0.37 0.35 0.34 0.32 0.32
e2
Failure
wedge
30 0.97 0.86 0.78 0.64 0.58 0.52 0.43 0.38 0.36 0.34 0.33 0.32
35 1.00 0.95 0.86 0.69 0.63 0.56 0.46 0.40 0.37 0.35 0.33 0.32
Concrete edges 50 1.00 1.00 1.00 0.86 0.77 0.67 0.52 0.44 0.39 0.37 0.35 0.33
ANCHOR AT A CORNER 60 1.00 1.00 1.00 0.97 0.86 0.75 0.57 0.47 0.41 0.38 0.36 0.34
75 1.00 1.00 1.00 1.00 1.00 0.86 0.64 0.51 0.44 0.41 0.37 0.35
125 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.65 0.53 0.48 0.42 0.38
200 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.58 0.49 0.42
300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.72 0.58 0.49
400 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67 0.55
500 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.77 0.61
600 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86 0.67
900 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.86
Table 5a Reduced characteristic ultimate steel shear capacity, ØVus (kN), Øv = 0.8
Anchor size, db (mm) 6 8 10 12 16
h ≥ 5 x dh 6.8 12.6 20.7 25.0 55.4
h ≥ 6 x dh 7.7 14.3 23.4 28.4 62.8
h ≥ 7 x dh 8.6 16.0 26.2 31.7 70.2
h ≥ 7.5 x dh 9.1 16.8 27.5 33.4 73.9
Step 5b Reduced characteristic ultimate bolt steel shear capacity, ØVsf (kN)
Not appropriate for this product.
NOTE: Design Shear Capacity is the minimum of Concrete Shear and Steel Shear Capacities
6 Check
Specify
Ramset WERCS AnkaScrew Anchor,
™ ™
Example
Ramset WERCS AnkaScrew Anchor,
™ ™
12 mm (AS12100W50).
Maximum fixed thickness to be 40 mm.
To be installed in accordance with
Ramset Technical Data Sheet.
™
GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL SPECIFICATION INSTALLATION RELATED
Mechanical Anchoring
Product Le
The DynaBolt Plus Sleeve Anchor is a medium duty, torque
™
Installation
1 2 3
ENGINEERING PROPERTIES
Anchor Stress Carbon steel Stainless steel Section
Thread
size, dh area, As Yield strength, fy UTS, fu Yield strength, fy UTS, fu modulus
size, db
(mm) (mm2) (MPa) (MPa) (MPa) (MPa) Z (mm3)
6 M4.5 11.3 720 900 480 600 5.4
8 M6 20.1 640 800 480 600 12.7
10 M8 36.6 560 700 480 600 31.2
12 M10 58.0 440 550 480 600 62.3
16 M12 84.3 400 500 – – 109.2
20 M16 157.0 320 400 – – 277.5
GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL SPECIFICATION INSTALLATION RELATED
Mechanical Anchoring
L
Product
The DynaSet™ Drop-In Anchor is a medium db dh
duty, displacement setting expansion
anchor.
Installation
1 2
ENGINEERING PROPERTIES
Anchor Carbon Steel Stainless Steel Section
Anchor stress area, As Yield strength, fy UTS, fu Yield strength, fy UTS, fu modulus, Z
size, db (mm2) (MPa) (MPa) (MPa) (MPa) (mm3)
M6 24.3 350 440 480 600 36.9
M8 32.0 350 440 480 600 63.7
M10 40.7 340 430 480 600 100.2
M12 96.3 260 320 – – 292.9
M12 S/S 72.0 – – 480 600 214.9
M16 125.5 320 450 480 600 502.1
M20 198.3 198.3 450 480 600 789.6
Mechanical Anchoring
Ramset™ provides a range of concrete anchors for anchoring into Please note that as the performance information on
pre-manufactured masonry units from lightweight fixtures to heavy pre-manufactured masonry substrates is provided by the various
structural connections including stud types and hex bolt finishes. manufacturers in Working Load Limit format our anchor performance
data in this section is also provided in Working Load Limit format.
Anchoring into pre-manufactured masonry units such as concrete
blocks, wire cut extruded clay brick and pressed solid bricks requires For lightweight applications into Brick and Block a number of alternate
a different approach to anchoring into solid in-situ concrete or precast Ramset™ Concrete Anchors may be considered.
concrete units. The anchor must firmly clamp a fixture to the face
of the substrate without splitting it or causing other damage. The 1. ShureDrive™ (refer to Tech Data Sheet).
capacity of the anchors is frequently limited by the strength of the 2. EasyDrive™ Nylon Anchors (refer to Tech Data Sheet).
substrate, and the strength of the various units available on the market
varies from manufacturer to manufacturer and from region to region The performance of the above anchors is not dependent on the
within any one manufacturer. Also being discrete units rather than a substrate and therefore you may refer to the performance figures
continuous slab means the anchor will always be in close proximity detailed in the Tech Data Sheets available from the Ramset Website.
to an edge of that individual unit whilst also possibly being centrally
placed within the overall structure. Anchoring into core filled hollow blocks
Ideally all anchors into these pre-manufactured masonry units should In hollow block masonry, where the cores are filled with concrete
be in the centre of the block or brick and in the case of hollow units grout, Ramset™ anchors may be designed and specified similarly as
such as wire cut bricks and concrete blocks the anchors should be in concrete, provided the designer assesses the effective strength of
placed in the solid section of the unit, but it is not always practical to the masonry including the joints.
position fixtures to ensure this.
However it is not advisable to use certain heavy duty anchors, such
This section provides performance information to aid design of as Spatec™ Xtrem™, Boa™ Coil , DynaSet™ , and Maxima™ Capsule
connections to pre-manufactured masonry units. It assists design anchors.
by recognising that positioning anchorage points in the centre of a Note that DynaBolt™ Plus, TruBolt™ Xtrem™ and WERCS AnkaScrew™
masonry unit is not always possible by providing capacities for zones anchors should be limited to 12mm anchor size and ChemSet™
rather than specific points and we have also endeavoured to provide Injection anchors should be no greater than M16.
a realistic evaluation of the anchor’s performance in the poorest
performing section within these zones.
TYPICAL MASONRY UNITS 76 mm
110 mm
230 mm
TYPICAL DIMENSIONS
76 mm
190 mm
110 mm
230 mm
190 mm
CONCRETE BLOCK
190 mm
390 mm
Nominal
Hole Dia. Nominal
44 mm Wall Thickness 37.5 mm
Nominal
Hole Dia.
28 mm
Nominal Nominal
Wall Thickness 21 mm Web Thickness
Typically 12 mm
CLAY BRICK
See page
271 and 273 ≥ 20 mm ≥ 60 mm
≥ 60 mm
≥ 20 mm to
centre of hole.
Typical for all clay bricks.
GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL SPECIFICATION INSTALLATION RELATED
Brick & Block Anchoring
Product
ChemSet Injection 101 PLUS is a medium duty, peroxide
™
For lower strength studs, refer to table for reduced steel capacity on page 282.
Preferred h = hn otherwise,
h = Le - t
To suit ChemSet ™
Nylon Stainless Steel
Anchor Stud Sleeve Sieve
M8 ISS08 ISM10
M10 ISS10 ISM12
M12 ISS12 ISM12
M16 – ISM16
ENGINEERING PROPERTIES
Refer to “Engineering Properties” for ChemSet Anchor Studs on page 115.
™
GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL INSTALLATION RELATED
Brick & Block Anchoring
Product
The WERCS AnkaScrew Anchor is a medium duty,
™
h = Le - t
t = total thickness of material(s) being fixed
ENGINEERING PROPERTIES
Anchor Stress Yield
size, dh area, As strength, fy UTS, fu
(mm) (mm2) (MPa) (MPa)
6 15.9 640 800
8 42.4 640 800
10 69.4 640 800
12 84.1 640 800
GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL INSTALLATION RELATED
Brick & Block Anchoring
Product Le
Installation
1 1. Drill hole to correct diameter
and depth.
ENGINEERING PROPERTIES
Anchor Stress Carbon steel Stainless steel Section
Thread
size, dh area, As Yield strength, fy UTS, fu Yield strength, fy UTS, fu modulus
size, db
(mm) (mm2) (MPa) (MPa) (MPa) (MPa) Z (mm3)
8 M6 20.1 640 800 480 600 12.7
10 M8 36.6 640 800 480 600 31.2
12 M10 58.0 640 800 480 600 62.3
GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL INSTALLATION RELATED
Brick & Block Anchoring
Product
The RamPlug Anchor is a light duty, rotation setting
™
Installation
1. Drill hole to correct diameter and depth using the fixture as a template.
Clean thoroughly with brush. Remove debris by way of vacuum or hand
pump, compressed air etc.
insert the RamPlug into hole until flush with the surface of the fixture.
™
For standard RamPlug insert the RamPlug into the hole until flush with the
™ ™
Note:
(1) For standard RamPlug Screw length = length of Ramplug + thickness of fixture
™ ™
(2) For long RamPlug Screw length = length of Ramplug + thickness of fixture
™ ™
Tabulated below are nominal reduced ultimate characteristic capacities It is recommended that Stainless Steel bolts be lubricated and that
Typical Bolt Performance Information
for bolts manufactured in accordance with ISO 898-1. tightening torque be applied in a smooth, continuous manner. IMPact
wrenches (rattle guns) are not suitable for the tightening of Stainless
The expected capacity of bolts should be independently checked by Steel fasteners.
the designer based on the bolt manufacturers published performance
information.
Shear
Shear
Fire Rated
Fire Rated Anchoring Systems
Anchoring
Systems
Introduction
Ramset™ has a number of anchoring systems which are specifically Furthermore, Ramset™ also have a range of heavy duty mechanical
designed to achieve Fire Rating requirements for various applications. and chemical anchoring systems such as, SpaTec™ Xtrem™, TruBolt™
The existing range of medium duty suspension anchors such as, Xtrem™, TruBolt™ A4 316 SS, EPCON™ C8 Xtrem™, and ChemSet™
AnkaScrew™ and DynaSet™ Anchors, have been independently 801 Xtrem™, which have all been independently tested for capacity
tested in accordance with Australian Fire test standards AS1530.4 to in a fire situation. The Fire resistance duration for these anchoring
provide up to 2 hours capacity in a fire situation. systems varies with design cases available between 30 to 240
minutes. This section will provide you with data to help with your Fire
Rating Level requirements when considering a post-installed fixing
system.
GENERAL INFORMATION
Ramset™ Suspension Anchors have been fire rated and designed
Product
The AnkaScrew Anchor is a medium duty, rotation
™
Product
The DynaSet Anchor is a heavy duty, displacement
™
L
setting expansion anchor.
Fast installation:
• Shallow embedment and simple setting action.
Convenient:
• Threaded rod can be cut to equal lengths. DynaSet™ M10 flanged - Part Number DSF10
• Flanged version sits flush with surface in overdrilled holes. M12 drop in anchors - Part Number DSM12
• Fire tested and compliant to AS1530.4-2005
Ideal as reusable anchorage point:
• Engineered fire protection (2 hour minimum)
• Internal threaded design.
• No protruding metal parts when bolt or rod is removed.
Principal Applications
• Suspended services, such as cable tray, ventilation
ducts or plumbing fixtures
• Installing racking
• Suspended ceilings
IMPORTANT: Consult technical data for tested applications and fire ratings, before commencing use. For detailed technical data and instructions go to www.ramset.com.au.
For applications outside those tested, refer to your Fire Consultant for compliance advice.
GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL INSTALLATION RELATED
Fire Rated Anchoring Systems
Product
A high security, high performance, through fixing, torque controlled
ETA
expansion anchor which has approval for use in cracked and non-
cracked
Oversized Holesconcrete.
Wet holes Cored holes Drilled holes Flooded holes Solid Concrete Seismic Cracked Concrete Drinking water PREMIUM ANCHORING
safe
Installation
1 2 3
1. Drill or core a hole to the recommended diameter and depth using the
fixture as a template. Clean the hole thoroughly with a hole cleaning brush.
Remove the debris with a hand pump, compressed air, or vacuum.
2. After ensuring that the anchor is assembled correctly, insert the anchor
through the fixture and drive with a hammer until the washer contacts the
fixture.
3. Tighten the bolt with a torque wrench to the specified assembly torque.
Installation Details
Anchor Optimum dimensions* Concrete
Drilled hole Fixture hole Depth of Tightening
Anchor size, effective Anchor* Edge** substrate
diameter, dh diameter, df drill hole, h1 torque, Tr
db (mm) depth, h spacing, ac distance, ec thickness,
(mm) (mm) (mm) (Nm)
(mm) (mm) (mm) bm (mm)
M10 15 17 70 90 50 280 140 140
Table 2b Characteristic values of resistance to shear loads in 20 MPa concrete strength for
Fire resistance duration = 60 minutes
Anchor size, db M10 M12 M16 M20
Drilled hole diam, dh (mm) 15 18 24 28
Edge distance, ec
Characteristic Resistance
(mm)
Steel Failure without lever arm - V0Rk,s,fi,60 (kN) 3.3
140 Steel Failure with lever arm - M0Rk,s,fi,60 (N.m) 4.2
Concrete edge failure - V0Rk,c,fi,60(kN) 4.9
Steel Failure without lever arm - V0Rk,s,fi,60 (kN) 11.4
160 Steel Failure with lever arm - M0Rk,s,fi,60 (N.m) 17.8
Concrete edge failure - V0Rk,c,fi,60 (kN) 6.5
Steel Failure without lever arm - V Rk,s,fi,60 (kN)
0
21.3
200 Steel Failure with lever arm - M0Rk,s,fi,60 (N.m) 45.2
Concrete edge failure - V0Rk,c,fi,60(kN) 10.4
Steel Failure without lever arm - V0Rk,s,fi,60 (kN) 33.2
300 Steel Failure with lever arm - M0Rk,s,fi,60 (N.m) 88.1
Concrete edge failure - V0Rk,c,fi,60 (kN) 15.9
Note: Bold values indicates limiting load. Data in table lists all possible failure mechanisms due to fire.
Note: Concrete edge failure values are based on 20 MPa concrete strength. For values in higher concrete strengths,
please multiply V0Rk,c,fi,60 by the concrete compressive strength effect Xvc, as follows;
f'c (MPa) 20 30 40 50
Xvc 1 1.22 1.41 1.55
Table 2b Characteristic values of resistance to shear loads in 20 MPa concrete strength for
Fire resistance duration = 60 minutes
Anchor size, db M10 M12 M16 M20
Drilled hole diam, dh (mm) 15 18 24 28
Edge distance, ec
Characteristic Resistance
(mm)
Steel Failure without lever arm - V0Rk,s,fi,60 (kN) 3.3
140 Steel Failure with lever arm - M0Rk,s,fi,60 (N.m) 4.2
Concrete edge failure - V0Rk,c,fi,60(kN) 4.9
Steel Failure without lever arm - V0Rk,s,fi,60 (kN) 11.4
160 Steel Failure with lever arm - M0Rk,s,fi,60 (N.m) 17.8
Concrete edge failure - V0Rk,c,fi,60 (kN) 6.5
Steel Failure without lever arm - V Rk,s,fi,60 (kN)
0
21.3
200 Steel Failure with lever arm - M0Rk,s,fi,60 (N.m) 45.2
Concrete edge failure - V0Rk,c,fi,60(kN) 10.4
Steel Failure without lever arm - V0Rk,s,fi,60 (kN) 33.2
300 Steel Failure with lever arm - M0Rk,s,fi,60 (N.m) 88.1
Concrete edge failure - V0Rk,c,fi,60 (kN) 15.9
Note: Bold values indicates limiting load. Data in table lists all possible failure mechanisms due to fire.
Note: Concrete edge failure values are based on 20 MPa concrete strength. For values in higher concrete strengths,
please multiply V0Rk,c,fi,60 by the concrete compressive strength effect Xvc, as follows;
f'c (MPa) 20 30 40 50
Xvc 1 1.22 1.41 1.55
Table 4b Characteristic values of resistance to shear loads in 20 MPa concrete strength for
Fire resistance duration = 120 minutes
Anchor size, db M10 M12 M16 M20
Drilled hole diam, dh (mm) 15 18 24 28
Edge distance, ec (mm) Characteristic Resistance
Steel Failure without lever arm - V0Rk,s,fi,120 (kN) 1.5
140 Steel Failure with lever arm - M Rk,s,fi,120 (N.m)
0
1.9
Concrete edge failure - V0Rk,c,fi,120 (kN) 3.9
Steel Failure without lever arm - V0Rk,s,fi,120 (kN) 2.2
160 Steel Failure with lever arm - M0Rk,s,fi,120 (N.m) 3.4
Concrete edge failure - V0Rk,c,fi,120 (kN) 5.2
Steel Failure without lever arm - V0Rk,s,fi,120 (kN) 4.1
200 Steel Failure with lever arm - M Rk,s,fi,120 (N.m)
0
8.7
Concrete edge failure - V0Rk,c,fi,120 (kN) 8.3
Steel Failure without lever arm - V0Rk,s,fi,120 (kN) 6.4
300 Steel Failure with lever arm - M0Rk,s,fi,120 (N.m) 17.0
Concrete edge failure - V0Rk,c,fi,120 (kN) 12.7
Note: Bold values indicates limiting load. Data in table lists all possible failure mechanisms due to fire.
Note: Concrete edge failure values are based on 20 MPa concrete strength. For values in higher concrete strengths,
please multiply V0Rk,c,fi,120 by the concrete compressive strength effect Xvc, as follows;
f'c (MPa) 20 30 40 50
Xvc 1 1.22 1.41 1.55
GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL INSTALLATION RELATED
Installation
1 2 3
(mm) (mm)
ENGINEERING PROPERTIES
Description Material Protection
M10 - M20: Zinc electroplated
Bolt Carbon steel
(>5μm) + anti friction coating
Zinc electroplated (>5μm)
Clip M10 - M20 Carbon Steel
EN ISO 4042:1999
M10 - M20: EN 10025:2004 or EN Zinc electroplated (>5μm)
Washer
10088-2:2005 EN ISO 4042:1999
M10: Zinc electroplated (>5μm)
Steel, strength class 8 DIN 267 or EN ISO 4042:1999
Nut
ISO 898-2:2012 M12-M20: Zinc electroplated
(>5μm) + anti-friction coating
NOTE: Bold values indicate limiting load. Data in table lists all possible failure mechanism due to fire.
Note: Concrete edge failure values are based on 20 MPa concrete strength. For values in higher concrete strengths,
please multiply V0Rk,c,fi,90 by the concrete compressive strength effect Xvc, as follows;
f'c (MPa) 20 30 40 50
Xvc 1 1.22 1.41 1.55
GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL INSTALLATION RELATED
Installation
1 2 3
Installation Details
Anchor Optimum dimensions Concrete
Drilled hole Fixture hole Depth of Tightening
Anchor size, effective Anchor* Edge** substrate
Fire Rated Anchoring Systems
Epcon C8
EPCON
Oversized HolesC8 Xtrem
™
Wet holesis a HighCored
™
Performance
holes Pure
Drilled holesEpoxy Anchoring
Flooded holes adhesive
Solid Concrete Seismic Cracked Concrete Drinking water
ETAG 001 Part 5 Option 1
ETA 10/0309 0679-CPD-0549
ETAG 001 Part 5 TR023
ETA 07/0189 0679-CPD-0276
safe
for use in Cracked and Non-Cracked concrete. For structures subject to Structaset 401 Chemset Maxima
Design According to AS5216 (formerly TS101) and European European Technical Approval
design method EN 1992-4 (formerly TR029 & TR045): ETAG 001 Part 5 Option 7
Galvanised And Stainless Steel
Anchors ETA-13/0681
Installation Details
EPCON™ C8 Xtrem™ with Reinforcing Bar
Anchor size, db (mm) Drilled hole diameter, dh (mm)
Fire Rated Anchoring Systems
10 12
12 16
16 20
20 25
24 30
25 30
32 40
40 50
ENGINEERING PROPERTIES
Typical Engineering Properties of Grade 500 Reinforcing Bar
Rebar Size 10 12 16 20 24 25 32 40
Drilled Hole Dia, dh (mm) 12 15 20 25 30 30 40 50
Stress Area, As (mm2) 78.5 113 201 314 452 491 804 1260
Yield Stress, fsy (MPa) 500 500 500 500 500 500 500 500
Tensile Steel Yield Capacity, Nsy (kN) 39.3 56.5 100.5 157.0 226.0 245.5 402.0 630
For further information refer to reinforcing bar manufacturer's published information and current revision of AS/NZS 4671
Design method for resistance to fire according to Eurocode 2: Fire proof using design resistance: Rd,fi ≤ Ed,fi
Rd,fi Design resistance in the fire situation
Ed,fi Design effect of actions in the fire situation. This value could be calculated from the calculation at normal
temperature:
Ed,fi = ηfi x FRdu
FRdu Design ultimate limit load at normal temperature for one rebar sealing at the anchorage depth (mm)
ηfi Reduction factor for design load level in the fire situation ηfi is equal to 0.7.
F
Slab
Min. Concrete Cover
Fire Side
Wall
Design method for resistance to fire according to Eurocode 2: Fire proof using design resistance: Rd,fi ≤ Ed,fi
Rd,fi Design resistance in the fire situation
Ed,fi Design effect of actions in the fire situation. This value could be calculated from the calculation at normal
temperature:
Ed,fi = ηfi x FRdu
FRdu Design ultimate limit load at normal temperature for one rebar sealing at the anchorage depth (mm)
ηfi Reduction factor for design load level in the fire situation ηfi is equal to 0.7.
Design method for resistance to fire according to Eurocode 2: Fire proof using design resistance: Rd,fi ≤ Ed,fi
Rd,fi Design resistance in the fire situation
Ed,fi Design effect of actions in the fire situation. This value could be calculated from the calculation at normal
temperature:
Ed,fi = ηfi x FRdu
FRdu Design ultimate limit load at normal temperature for one rebar sealing at the anchorage depth (mm)
ηfi Reduction factor for design load level in the fire situation ηfi is equal to 0.7.
GENERAL INFORMATION
PERFORMANCE RELATED MATERIAL SPECIFICATION INSTALLATION RELATED
Fire Rated Anchoring Systems
HCR
uncracked concrete.
Benefits, Advantages and Features
Design According to AS5216 and European design method EN Fire Rated Dynamic loading
1992-4 (formerly TR029 & TR045)
• European Technical Approval 001 Part 5-option 1
• 50 year design life
• Flooded Holes
• Fire rated - MFPA Leipzig GmbH test no. GS 3.2/17-410-3
Greater productivity:
• Easy dispensing even in cold weather
• Apply torque in 2 hours @ 20ºC
Greater security: Principal Applications
• Strong bond • Threaded Studs
• Rated for sustained loading • Starter Bars
Versatile: • Threaded Inserts
• Earthquake, Fire & Flooded Conditions • Over-head installation
• Cold and temperate climates • Steel Columns
• Hand Rails
Greater safety:
• Road Stitching
• Low odour
• Suitable for contact with drinking water
• VOC Compliant
Made in Australia Recommended Installation Temperatures
Minimum Maximum
Substrate 0°C 40°C
Installation Adhesive 5°C 40°C
Setting Times
Temperature
Curing time in Curing time in
1 2 3 4 5 6 of base Gel Time
dry concrete wet concrete
1. Drill recommended diameter and depth hole. material
2. Important: Use Ramset™ Dustless Drilling System to ensure holes +5°C 60 min 240 min 480 min
are clean. Alternatively clean dust and debris from hole with stiff wire 6°C - 10°C 40 min 180 min 360 min
or nylon brush and blower in the following sequence: blow x 2, brush 11°C - 20°C 15 min 120 min 240 min
x 2, blow x 2. 21°C - 30°C 8 min 90 min 180 min
3. Insert mixing nozzle to bottom of hole. 31°C - 40°C 4 min 60 min 120 min
Fill hole to 3/4 the hole depth slowly, ensuring no air pockets form. Note: Cartridge temperatue minimum +5°C
4. Insert Ramset™ ChemSet™ Anchor Stud/rebar to
bottom of hole while turning.
5. Allow Chemset™801 Xtrem™ XC2 to cure as per setting times.
6. Attach fixture.
Installation and fire performance details: ChemSet™ 801 Xtrem™ XC2 and Gr 8.8 Typical
Threaded Rod
Characteristic values of resistance to tension loads in
ENGINEERING PROPERTIES
ChemSet™ Anchor Studs and Threaded Rod
Grade 8.8 Threaded Rod
Anchor Size, Shank Yield
Stressed
db diameter, ds Strength fy UTS fu MPa
Area (mm2)
(mm) MPa
M10 8.6 58 640 800
M12 10.4 84.3 640 800
M16 14.1 157 640 800
M20 17.7 245 640 800
M24 21.2 353 640 800
M30 26.7 561 640 800
Cast-In
Anchoring
Cast - In Anchoring
Cast - In Anchoring
Whether an application calls for precast or cast in-situ components, All Cast-In products are available in Zinc and Hot Dipped Galvanised
there is a suitable Cast-In solution for almost every design case. to cater for a wide range of environmental conditions. Reid™ Elephant
Foot™ Ferrules are also available in Stainless Steel.
Ramset understands the importance of supporting the product with
™
technically superior design information, such as this resource book, to The following section introduces the designer and/or engineer to the
guide correct product selection and safe installation. ferrule range of Cast-In solutions and provides direction on where
to obtain the performance information to allow selection of the right
Extensive research, development and testing are invested by Ramset ™
Cast-In solution for the job.
so that designers can be secure in the knowledge that they have
access to the real performance and capabilities of Cast-in products.
All Reid™ Cast-In solutions are available from ramsetreid™ and the
corresponding technical information can be accessed from the Reid™
website. Care should be taken to remember that this performance
data should not be used to justify generic replacement that may
appear physically similar, as the actual performance will be heavily
influenced by the steel grade and manufacturing tolerances.
Cast - In Anchoring
The Elephant Foot Ferrule is a premium grade, medium
to heavy duty, cast-in ferrule.
Product
The Round Ferrule is a medium to heavy duty, cast-in
ferrule.
Double ended round bar ferrules, ideal for fixing points on both sides of the panel at the same location, are also available.
Manufactured in M20 threads, to suit common panel thicknesses.
TECHNICAL INFORMATION
To obtain a copy of the latest Reid™ Technical Design manual please contact a Reid™ Engineer on 1300 780 250.
Project
Specifiers Resource Book - Design Worksheet
Design
Location
Project ID Date
Design by Checked
Sketch Notes
Checkpoint 1
Anchor size selected? Tick
Comply with absolute minima? Tick
Effective depth, h calculated? Tick
Checkpoint 2
Calculate ØNurc = ØNuc * Xnc * Xne * (Xnae or Xnai) =
Checkpoint 3
ØNur = Minimum of ØNurc, ØNus, ØNtf
Checkpoint 4
Calculate ØVurc = ØVuc * Xvc * Xvd * Xva * Xvn * Xvs =
Checkpoint 5
ØVur = Minimum of ØVurc, ØVus, ØVsf
Specify