Harley Davidson-Special Service Tools HD06-288 - Cat

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Developing Special Service Tools and

Diagnostic Equipment for Harley-Davidson’s
Worldwide Dealer Network
Promotion # HD06-288 Printed in the U.S.A.

CALL TOLL FREE: 1-800-345-2233
INTRODUCTION
This catalog contains all the special service tools and equipment as
specified by Harley-Davidson Inc. for maintenance, overhaul, and repair of Information and Specifications
their complete line of motorcycles. All information and specifications in this catalog are effective July 1,
The special service tools and equipment listed here and any new items that 2006 and are subject to change without notice. SPX Kent-Moore
may be offered in the future are developed in cooperation with the Service reserves the right to make changes in design and construction of the
Department of Harley-Davidson and are pictured and described in Harley- tools and equipment without obligation to incorporate such changes in
Davidson’s maintenance manuals and technical service bulletins. tools and equipment previously purchased.
For added convenience, this tool catalog follows the Harley-Davidson

maintenance manual table of contents and general format. In certain
instances it does deviate from the manual, but only to make it easier to
Service Parts
locate the tools and equipment you may require. Prices and part numbers of service parts or individual tools making up a
tool set are shown in this catalog and price list. Most SPX Kent-Moore
products are serviced and replacement items are available from stock.
To order or obtain price information on unidentified parts, please
Doing Business With SPX Kent-Moore describe the required part as thoroughly as possible using whatever tool
numbers are available.
Ordering Information
Reference tool information in this catalog and/or Harley-Davidson and Buell
service manuals for correct tool part numbers. Harley-Davidson tool
Inspection
numbers are prefixed with "HD-". Buell tool numbers are prefixed with "B-". All SPX Kent-Moore tools and equipment are thoroughly inspected before
Be sure to add the correct prefix when ordering. It will avoid delays in leaving our plants and each customer is assured of receiving a new tool of
processing your order. equal quality and design as that furnished to everyone else. Every tool
must conform to rigid standards.
International Dealers see following page.
All Harley-Davidson U.S. dealers should submit orders to:
Returned/Repaired Goods Policy
SPX Corporation • Kent-Moore
1. All goods returned to SPX Kent-Moore for any reason must be
Attention: Customer Service
shipped PREPAID.
28635 Mound Road • Warren, MI 48092
Toll Free: 1-800-345-2233 • Fax: 586-578-7375 2. Please make all claims for SHORTAGES and DAMAGES within ten (10)
days from receipt of shipment. CLAIMS after this period may not
U.S. Dealers can visit harleytools.spx.com for lastest product information be honored.
and ordering.
3. To expedite return/repair processing, please include a copy of the
Direct all product returns and warranty to: invoice and/or packing slip with the tool.
SPX Kent-Moore • Attn: Returned Goods 4. Drop shipped items should be returned directly to the manufacturer.
2100 Park Drive • Owatonna, MN 55060 Please call our Customer Service Department for instructions on how
to return drop shipped items, 1-800-345-2233.
NOTE: You must first call 1-800-345-2233 to obtain a Returned Goods 5. All returns will be inspected and must be received within 30 days of
Authorization number. invoice date to avoid a restocking fee.
TERMS Open Account (approved credit). 6. Any return received after 30 days of the invoice date is subject to a 20%
restocking fee.
MasterCard, Visa, American Express, Discover,
or cash (check attached) 7. Returns will not be credited after 90 days of invoice date.
8. Send Returns/Repairs to:
TAXES State and local sales and/or use tax will be added to U.S.A. Address Canada Address
order if applicable. SPX Corporation SPX Corporation
Kent-Moore Kent-Moore
SHIPMENTS Shipment will be made F.O.B., Shipping Point Attn: Returned Goods c/o INTEX
2100 Park Drive Attn: Returned Goods
ROUTING Shipments will be made by United Parcel Service or Owatonna, MN 55060 434 Tecumseh Road East
truck unless otherwise specified. Windsor, Ontario N8X 2R6
9. For electronic tool repairs call 1-800-345-2233 and ask for the Repairs
Dept. Directions will be provided as to the shipping location for the tool
repair. Include a note describing symptoms, if any, of the tool problem,
and your name and address for tool return shipment.
i
International Dealers: Contact Your Regional SPX Location.
INTERNATIONAL ORDER INFORMATION
TERMS
1. Prepayment KENT-MOORE PAYMENT REMIT TO:
• Check (USA funds drawn on USA bank) SPX Service Solutions
• Telegraphic Transfer P.O. Box 406799
2. MasterCard, Visa Atlanta, GA 30384-6799
3. Open Account with approved credit (Net 30) ABA - 0710-0001-3
• U.S. Trade Reference required Include your customer account
• Credit application available upon request number on the check.
4. Sight Draft
SHIPPING METHODS
Direct shipments: • Air Parcel Post
INTERNATIONAL DEALERS • Air Freight
Choose from several • Ocean Freight
• Courier
convenient direct • UPS International
shipment methods: Direct shipment offers a faster, more direct processing of
orders. Shipments are direct from SPX Kent-Moore.
To place your order choose from one of these nine convenient locations
KENT-MOORE U.S.A. SPX FRANCE SPX (SCHWEIZ) AG
SPX Corporation 147 Avenue Paul Doumer Oberneuhofstrasse 1
International Sales 92500 Rueil-Malmaison, FRANCE 6340 Baar
655 Eisenhower Drive Fax: 01 47 51 29 19 SCHWEIZ
Owatonna, MN 55060 U.S.A. Phone: 01 47 51 87 14 Fax: 041-766-29 25
Fax: 507-455-7063 Phone: 041-766 29 97
SPX IBÉRICA, S.A.
Phone: 507-455-7223
C/Francisco Aritio 158 SPX ITALY
JATEK, LTD. nave 72 (Nudo Oesste) Via Are 2
5-53, Minowa-cho, 2-Chome 19004 Guadalajara 43038 sala Baganza PR
Kohoku-ku, Yokohama Espana Fax: 0521-33 53 85 / 33 60 98
Kanagawa 223-0051, JAPAN
SPX (Europe) GmbH SPX KENT-MOORE AUSTRALIA
Fax: 81-45-562-7800
Porschestrasse 4 PTY, LTD.
Phone: 81-45-562-4483
63512 Hainburg 28 Clayton Road
SPX UK LTD. GERMANY Notting Hill
Genoa House Fax: +49-6182 959 245 Victoria 3168
Everdon Park Phone: +49-6182 959 149 AUSTRALIA
Daventry, Northants Fax: 61-3-9544-5222
England, NN11 5YJ Phone: 61-3-9544-6222
Fax: +44 1327 706 632 E-mail: [email protected]
Phone: +44 1327 303 489
Payment terms and routings vary per quotation depending on US dollar value and gross weight.
ii
DIGITAL TECHNICIAN
Digital Technician is a complete self-contained diagnostic system for Service Parts:

Harley-Davidson and Buell motorcycles that increases efficiency,
productivity and fix-it-right-the-first-time percentages. Operates on a HD-44720 TSSM Adapter Cable
Panasonic Toughbook rugged laptop computer and communicates to HD-44750-1 Replacement Software Program Disk
motorcycle through Kent-Moore TechLink interface device. Digital
Technician multimeter and accessory hardware shipped in a durable case HD-44750-4DELL Instruction Manual for Dell
with a custom protective foam liner. Digital Technician and the computer HD-44750-4PAN Instruction Manual for Panasonic
you select will arrive at the dealership together, completely configured and
ready for use. Follow Quick Start Guide and User Guide (both included) to HD-44750-5 20' Cable, Scanalayzer to computer
register software and begin to use. Technical support provided by Harley- HD-44750-6 Storage Case
Davidson, SPX, and Panasonic. Allow 1 week for computer assembly,
HD-44750-7 Serial Data Card for Toughbook PCMCIA Slot
configuration and shipment.
HD-44750-10 Extech Multiscope Test Leads
For ordering, contact the appropriate SPX order location described on
pages i & ii to obtain the Digital Technician Order Form. U.S. Dealers can HD-44750-11 110 Volt Power Supply for Extech Multiscope
visit harleytools.spx.com. HD-44750-12 10’ Cable, Extech Multiscope to Computer
HD-44750-15 USB Hub
Digital Technician functions and features: HD-44750-21 Extech Multiscope NiCad Battery Set
• Easy-to-use Graphical User Interface (GUI) screens for quick access to HD-44750-22 220 Volt Power Supply for Extech Multiscope
any part of the software HD-44750-23 Extech Multiscope Fuse, 400mA
• Communicates to vehicle using TechLink device. HD-44750-24 Extech Multiscope Fuse, 20A
• Pinpoint Diagnostics – diagnostic flowcharts integrated with electronic HD-44750-35 Loaded Volts Test Cable
service manuals and Multiscope data readings HD-44750-36 Extech Alligator Clips (2 included)
• Flash Reprogramming – selected ECM calibrations stored on hard drive HD-44750-40 Fluke Multimeter Kit
can be downloaded to the vehicle instead of using Scanalyzer cartridges
HD-44750-41 Fluke Multimeter (only)
• Internet Connection – Digital Technician updated with the latest service HD-44750-42 Fluke Multimeter USB Cable
information, diagnostic procedures and calibrations through auto-sync
sessions with Harley Intranet HD-44750-43 USB Extension Cable
• Feedback – vehicle diagnostic information and test results can be saved HD-44750-44 Fluke Multimeter Test Leads
and printed for customers HD-44750-45 Fluke Multimeter Alligator Clips (2 included)
• Vehicle Birth Certificate – vehicle data and original electronic configuration HD-44750-46 Fluke Multimeter Extended Battery Adapter
can be recorded and filed for future reference by service and sales HD-44750-61 Recovery Disk Kit for Dell GX110 (CD and 31⁄2 floppy)
• Data Capture – record vehicle operating data for diagnosis of intermittent HD-45208 ECM Adapter Cable for FLT models thru 2001
faults using TechLink and Road Test Kit.
HD-45830 TechLink Kit (includes HD-45830-5 and HD-45830-10)
HD-45830-5 TechLink
HD-45830-10 25’ Cable, Vehicle Interface
HD-45835 Road Test Kit (includes HD-45835-5 and HD-45835-10)
HD-45835-5 Trigger Cable
HD-45835-10 5’ Cable, Vehicle Interface
J-44364 CF-27 Laptop Replacement Battery
TechLink Kit Non-Touchscreen Touchscreen HD-48263 Bar Code Render
Laptop Laptop
For Recovery CD’s call SPX Technical Support 1-586-574-2332
Ext. 7232 or 1-800-345-2233
iii
Tool Cabinet Storage
and Control System
• High quality, rugged, all steel construction - Cabinets manufactured
by Stanley Vidmar, a 150 year old company respected for a
tradition of quality and rugged performance that has made it
the industry leader.
• Two different cabinet systems available – 59” high cabinets

(2 per system) or 44” high cabinets (3 per system).
• Uses minimum floor area – Footprint of each separate cabinet

is 30” wide x 27.75” deep. 2 cabinet system: 60” x 27.75”,
3 cabinet system: 90” x 27.75”.
• Optional 35” high overhead shelf cabinets with locking doors –

For storage of tools in plastic cases, large tools and shop items
(chemicals, solvents, lubricants, service manuals, catalogs). Shown here with black housing and grey drawers and doors.
• Optional wood top – 30” x 90” workbench top for 44” cabinet set.
STORAGE CABINET SYSTEM BENEFITS:

• Tools are easy to find, easy to return – saves time, tools are more likely to be
used, reduces chance of misplaced tools.
• Security – All drawer cabinets and overhead door cabinets in a set feature
matching locks that are keyed alike with Stanley Vidmar’s unique keying system.
• Every tool has its own storage location for quick access
and easy inventory verification at the end of the workday.
• Conserves limited wall space
• Gives a professional appearance to your shop
• Security and loss prevention
• Convenient tool access
• All special service tools located in one area of the
service department and within a small floor footprint
• Protects tools from damage
Color options:
• Grey
• Dark Blue Mix any
• Off White 2 colors for
2-tone design.
• Black
• Bright Blue
Tool Location Sheets and Master Index are 3

hole punched to either place in a 3 ring binder
or hang from the side of the cabinets using
the included self-adhesive hanger or ring.
Drawer handle ID labels with large typeface - Quick identification Call 1-800-345-2233 for a
of drawer contents by vehicle component or system. special order form or U.S.Dealers
can visit harleytools.spx.com
iv
CONTENTS
Introduction: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
International Order Information: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Digital Technician: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Tool Cabinets: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
V-Twin Models
General: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Chassis:
Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Forks & Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Shock Absorbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Engine:
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Cylinder Head & Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Piston & Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Flywheel & Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Camshaft, Valves & Valve Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Gearcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Drive/Transmission:
Primary Drive/Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Transmission Case. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Electrical: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Engine Management: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
V-Rod Models
Chassis: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Engine:
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Cylinder Head & Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Piston & Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Flywheel & Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Camshaft, Valves & Valve Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Gearcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Drive/Transmission: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Electrical: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Buell Models
Chassis: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Engine: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Transmission:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Engine Management: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
1
V-TWIN GENERAL
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
HD-33416 12” UNIVERSAL DRIVER HANDLE All Models

HD-44567 7” UNIVERSAL DRIVER HANDLE
HD-45907 4” UNIVERSAL DRIVER HANDLE
1/2” Diameter pilot end
Used to drive the following tools:

HD-33071-A Wheel Bearing Race Remover/Installer
HD-97273-60 Camshaft Needle Bearing Installer
HD-39301-A Steering Head Bearing Race Remover
HD-34810 Transmission Mainshaft Bearing Installer
HD-48474 Balancer Outer Bearing Remover & Installer
HD-94547-102 4” DRIVER HANDLE

This driver handle has 5/8“ diameter pilot end and
is used with the HD-94547-100 & HD-94547-101
Sprocket Shaft Bearing Race tools.
HD-33418 UNIVERSAL PULLER FORCING SCREW All Models
1) HD-95716-19 Gear Puller Block

2) HD-95719-19 Gear Puller Screw
3) J-23444-A Thread Lube
Used with HD-96015-52.
HD-35518 INTERNAL/EXTERNAL RETAINING RING PLIERS All Models
HD-35518 will remove and install the Main

Drive Gear Bearing Retaining Rings for 1980
and later vehicles equipped with 5-speed
transmissions. Included are:
Six pairs, color coded alloy steel tips in
sizes .090, .108, and .120 bent 15° and 90°
with hex wrench in plastic pouch.
External ring size range is 11⁄2"-4"
Internal ring size range is 113⁄16"-4"
HD-45967 SHOP DOLLY Universal
Supports bike on the frame down-tubes. Allows easy

turning and moving of bike when disassembled.
Heavy-duty construction with neoprene swivel wheels
for due minimal rolling effort. Wide range of applications
to adjustability. Dolly base width adjusts from 13" to 20".
Height adjusts from 12" to 15". Four tie down attachment
points allow bike to be securely strapped for stability.
Rubber pads at each frame contact point protect bike
paint and finish.Use HD-45968 Fat Jack to raise bike
and slide Shop Dolly around Fat Jack and under bike
frame. Lower and remove Fat Jack. Bike can be now
easily rolled on shop floor.
2
V-TWIN GENERAL cont.
HD-45968 FAT JACK VRSCA, FLH, FXE,

and Softail Models
This scissors jack easily raises both the front and rear
of the bike for wheel and suspension service. Its extra-
wide 16"L x 10"W deck gives greater stability during
lifting. Height is 13" fully extended. Collapses to just
3-1/2" to fit under low ground clearance frames. Features
a high quality rubber non-skid pad and gold-zinc finish.
HD-48080 MOTORCYCLE LIFT All Models
This motorcycle lift has a 1,500 lb capacity that will

lift the largest and widest cruisers. With a lift range
of 3-1/2” to 16-3/4”, removable handle, locking rear
casters and other useful features your technician will
turn out service repairs both quickly and easily.
HD-48497 DOT 4 DIGITAL BRAKE FLUID TESTER All Models
Accurately determines the brake fluid quality by

measuring water contamination. 5 LED’s light up
to indicate contamination level. Fast test that helps
you promote periodic brake fluid changes with
your customers. DOT4 usage only.
HD-95017-61 EXTERNAL LOCK RING PLIERS All Models
For removal and installation of large external

snap rings. .070 diameter pins.
HD-95635-46 ALL-PURPOSE CLAW PULLER All Models
For many uses, such as pulling FL mainshaft

bearing, starter crank gears, clutch release cover,
mainshaft gears, etc.
HD-95636-46 Center Cap

HD-95635-100 Puller
J-23444-A Thread Lube
HD-95637-46B WEDGE ATTACHMENT FOR CLAW PULLER All Models

(Used with HD-95635-46)
New design updates HD-95636-46A to allow new

larger bearing inner race to be removed from the
main drive gear on 6-speed models.
HD-95637-10 Bearing Separator Bolts

HD-95637-15 Clamps
3
V-TWIN GENERAL cont.
HD-95760-69A BUSHING & BEARING PULLER All Models
Includes:
* 1) HD-95762-69A Bridge
* 2) HD-95763-69A Screw
* 3) HD-95764-69A Expander Pin (Not Shown)
* 4) HD-95765-69A Collet, 1⁄2"
* 5) HD-95766-69A Collet, 5⁄8"
* 6) HD-95767-69A Collet, 3⁄4"
* 7) HD-95769-69 Collet, 11⁄8"
* 8) HD-95770-69 Slide Hammer
* 9) HD-95771-69 Shaft (Not Shown)
* 10) HD-95768-69A Collet, 13/16"
*Not included with HD-95760-69A but are available.
HD-95960-52C MULTI-PURPOSE PULLER All Models
This tool supersedes HD-95960-52B &

HD-95960-41A. Pulls “wet clutch” using the
bolts from the clutch & pulls “dry clutch”
using clutch studs with standard nuts.
J-23444-A Thread Lube

HD-95563-41 Puller Screw
HD-95565-41 Puller
HD-95961-52C Puller Plate
RS-9101-950 Cap Screw (4 required)
HD-96215-49 INTERNAL LOCK RING PLIERS All Models

1
⁄32" diameter pins for small retaining rings
(i.e.piston pins, etc.). Used for pistons
and piston pins, bearings, races and shafts.
V-TWIN CHASSIS/Chains
HD-33186 CHAIN/CLUTCH ACCESS PLUG TOOL XL, K (1954-1985)
For use on all XL and K models. This tool

removes the access plug permitting inspection of
the primary chain and clutch adjustments.
HD-35381-A BELT TENSION GAUGE All Models
This tool is designed for use as an aid in properly

adjusting belt tension on all Harley-Davidson
model motorcycles equipped with a secondary
drive belt. New design also works on narrow belts.
HD-35381-3 Update your HD-35381 to the “-A” version by

ordering HD-35381-3 Adapter.
4
V-TWIN CHASSIS/Chains cont.
HD-94557-55 COMPENSATING SPROCKET SHAFT FL

NUT WRENCH (1955 to early 1970)
Pin spanner wrench for compensating sprocket XL Models

shaft nut. (1976 & earlier)
HD-95021-29D CHAIN TOOL All Models
Removes front and rear chain links from all chains.
1) HD-95021-1 Replacement Tip

2) HD-95021-2 Punch
HD-97101-81 REAR CHAIN HOUSING BOOT REMOVER FLT
Used to remove rear chain housing boot with FXRT

Allen socket fasteners. (1980-1984)
V-TWIN CHASSIS/Wheels
HD-33067 WHEEL BEARING PACKER All Models
A universal wheel bearing packer forces out

old grease replaces with new. Reservoir holds
enough grease to do up to 65 bearings on one
filling. Quick and easy to use.
HD-33071-A WHEEL BEARING RACE All Cast Wheels

REMOVER & INSTALLER (1999 & Earlier)
To remove and install wheel bearing races in

cast wheels, use with HD-33416 driver handle.
HD-41494 HUBCAP REMOVER & INSTALLER FLSTS
This tool is used to remove and install the Heritage Springer

hubcap on the Heritage Springer.
5
V-TWIN CHASSIS/Wheels cont.
HD-42135-A SPOKE NIPPLE DRIVER Laced Wheels
This 30IP Torx Plus driver is used to remove

the spoke nipple on the new laced wheels. Use
with HD-42508.
HD-44060-A WHEEL BEARING REMOVER & INSTALLER All Models

(2000 & Later)
Used to remove and install the sealed
wheel bearings.
1) 280856 11” Forcing Screw (w/o bearing)

2) HD-44060-3A Remover, (3⁄4”)
3) HD-44060-1 Back-up Plug
4) HD-44060-6 Installer, (3⁄4”)
5) HD-44060-4 6” Forcing Screw (w/o bearing)
6) HD-44060-5 Bridge
8) HD-44060-7A Remover, (1”)
9) HD-44060-8 Installer, (1”)
10) HD-44060-10 Remover, (25mm)
11) 217801 Nice Bearing
HD-94437-79 REAR WHEEL SPROCKET WRENCH FLT
To remove and install sprocket mounting FXRT

screws on rear wheel.
HD-94630-67A WHEEL BEARING LOCKNUT WRENCH G, KH
Fits wheel bearing slotted locknut (laced wheels). XL Models

(1979 & Earlier)
FL
(1967-1972)
HD-94681-80 SPOKE NIPPLE WRENCH All Models
Used to loosen and tighten wheel rim spokes

during truing adjustments.
HD-99500-80 WHEEL TRUING & BALANCING STAND All Models
Adjustable stand for truing and balancing all

type wheels.
6
V-TWIN CHASSIS/Forks & Frame
HD-33805 CLEVEBLOCK SPREADING TOOL All Five Speed Rubber

Mount Big Twins
This tool facilitates installation of swing arms. (1980-2001)
(Except Dyna Models)
HD-34190 FORK BUSHING AND SEAL INSTALLER FXRT

(1983 & 1987)
Installs bushing and seal without damaging XR &

components. (1983-1987)
FX
(1984-1987)
HD-34633 AIR SUSPENSION PUMP AND GAUGE All Air Suspension

Equipped Models
Accurately fills air suspensions without pressure
loss when disconnecting. (Improved design)
1) HD-34633-3 Gauge
2) HD-34633-4 Hose & Fitting
3) HD-34633-5A Plunger
HD-34634 FORK BUSHING AND SEAL INSTALLER FLT
Installs bushing and seal without damaging FXWG

components. (1984-Later)
HD-36583 FORK BUSHING AND SEAL INSTALLER FXLR/FXRS

(1987 & Later)
Installs bushing and seal without damaging
components. XL Models
(1988 & Later)
FXD Dyna Models

(1992 & Later)
HD-39301-A STEERING HEAD BEARING RACE REMOVER FXST

(1988 & Later)
Used to remove steering head bearing
outer races. XL Models
(1982 & Later)
HD-39301-1 Removal Tool
HD-39301-2 Driver Handle Adapter FXD Dyna Models, FLT
(1992 & Later)
7
V-TWIN CHASSIS/
Forks & Frame cont.
HD-39302 STEERING HEAD BEARING RACE INSTALLER FXST

(1988 & Later)
Used to install steering head outer races.
XL Models
(1982 & Later)
FXD Dyna Models

(1992 &Later)
FLT (1993 & Later)
HD-39754 FXST FORK SPREADING TOOL FXSTS

(1993 & Later)
This tool spreads the dog bones on the Springer
front end to allow installation of the front fender. FXSTSB
(1995 & Later)
HD-39787-A RIVET TOOL All Models
HD-39787-A is great for rivets on all fiberglass

components, i.e. Tour Paks, etc. Old rivets
are drilled out and discarded. New rivets are
nice and snug when using HD-39787-A.
HD-39994-A PAINT REPAIR KIT All Models with

clear coat paint
This kit is used to repair surface imperfections
on painted steel or fiberglass parts. No need
to repaint or replace components when this kit
is used.
1) HD-39994-4 Hookit Pad 5) HD-39994-8 Wipes

2) HD-39994-5 Buff Pad 6) HD-39994-9 Finishing Material
3) HD-39994-6 Sanding Block 7) HD-39994-10 Final Finish
4) HD-39994-7 10 Micro Fine Discs 8) HD-39994-11A Medium Cut Material
HD-41177 FORK HOLDING TOOL All Models
The HD-41177 is used to hold the fork legs

during normal service procedures when removed
from the chassis.
HD-45327 SWINGARM BEARING INSTALLER FL Models

(2002 & Later)
Installs both left and right side swingarm bearings
squarely on their bores to the installed depth.
8
V-TWIN CHASSIS/
Forks & Frame cont.
HD-45966 FRONT FORK COMPRESSOR All Models with

cartridge style forks
Used for quick and easy compression of cartridge
style front forks for service repairs. Mounts in a
vise and includes an adapter for FL forks to eliminate
direct contact with spring coil. Also includes a
special rod to pull up the fork damper rod. Fits
models with lowering kits.
HD-45966-2 Collar
HD-46247-A VEHICLE ALIGNMENT TOOL All FL Models

(1993 & Later)
Vehicle alignment is very important to ensure
proper handling and vibration control. Use of
HD-46247 greatly reduces the time required
to perform the alignment procedure. New -A
version includes -7 & -8 for 2007 models.
HD-46247-1 Left Side (1993-2006)

HD-46247-2 Right Side (1993-2006)
HD-46247-7 Left Side (2007 & Later)
HD-46247-8 Right Side (2007 & Later)
HD-46281 SWINGARM BEARING XL Models

REMOVER & INSTALLER (2004 & Later)
Removes and installs spherical swingarm bearings.
HD-47190 SEAT MOUNTING SCREW TOOL Softail
Tool encapsulates the seat mounting screw to

avoid slipping off the screw and damaging the
rear fender paint.
HD-47255 STEERING BEARING ENDPLAY WRENCH FX Springer Models
Adjusts the preload on Springer steering

head bearings.
HD-47925 REAR AXLE WRENCH FL Models
Allows a secure hold on the rear axle nut for VRSC Models
loosening or removal of the rear axle without
removal of the exhaust system.
9
V-TWIN CHASSIS/
Forks & Frame cont.
HD-59000-B OIL LEVEL GAUGE Cartridge Fork Models

10
30
40
20
This tool is used for accurate fork oil
60
50
mL
level adjustment.
HD-93330 IGNITION FORK LOCK TOOL WITH PAINT FLT Models

(1980-1992)
Correctly spaces fork lock and adjustment screw
and prevents mispositioning of screw while
tightening.
1) HD-93330-1 Touch-Up Paint

2) HD-93330-2 Ignition Fork Gauge
HD-96200-80 REAR SWING ARM ASSEMBLY TOOL FLT Models

(1980-2001)
To remove and install rear swing arm pivot
components.
1) HD-96209-80 Draw Bolt

2) HD-96204-80 Inside Press Collar
3) HD-96210-80 Washer
4) Nut (7⁄16 - 20)
5) HD-96202-80 Press Collar
6) HD-96208-80 Press Plug
V-TWIN CHASSIS/Brakes
HD-43293-A BRAKE CALIPER PISTON REMOVER All Models
(2000 & Later)
This tool will remove the pistons from four
piston brake calipers.
HD-97168-77 ALIGNMENT GAUGE FL, FX

(1973-1979)
Used to align rear brake disc and brake pads.
10
V-TWIN CHASSIS/
Shock Absorbers
HD-34633 AIR SUSPENSION PUMP AND GAUGE All Air Suspension

Models
Accurately fills air suspensions without pressure
loss when disconnecting.
1) HD-34633-3 Valve
2) HD-34633-4 Hose & Fitting
3) HD-34633-5A Plunger
HD-94700-52C SHOCK ABSORBER SPANNER WRENCH K, KH
Used to adjust shock absorbers for more or FL

less spring compression.
XL Models
(1967-1974)
FXD Dyna Models

(1991 & Later)
XL Sport
(1996 & Later)
HD-94820-75A REAR SHOCK SPANNER WRENCH XL Models

(1975 & Later)
Adjusts spring compression. FLT
FXR
V-TWIN ENGINE/General
HD-28431-C (24) 1-OZ. FLUORESCENT ADDITIVES (OIL) All Models
HD-28431-6A (6) 1-OZ. FLUORESCENT ADDITIVES (OIL)
HD-28431-16 (1) 16 OZ. FLUORESCENT ADDITIVE (OIL)
Improved additive shows brighter under black light.
HD-34816 OIL FILTER SWITCH WRENCH All 1340 cc

Evolution Models
This tool will easily install and remove oil except FLT & FLHT
pressure switches without damage to the switch
itself. The extension handle is not used when XL Models
servicing Sportsters. (Late 1983-1985)
11
V-TWIN ENGINE/General cont.
HD-35457 BLACK LIGHT LEAK DETECTOR All Models
The Black Light Oil Leak Detector provides

an effective time saving method for pinpointing
engine oil leaks. Simply add 1 oz. of fluorescent
oil additive to the engine crankcase (6 oz.
included). Run the engine for ten minutes to
circulate the fluorescent oil additive throughout
the engine. Oil leak will fluoresce a bright yellow
when illuminated with HD-35457 Black Light.
HD-39565 ELECTRONIC LISTENING TOOL, ENGINE EAR® All Models
The Engine EAR® helps to amplify sounds and

also shuts out surrounding noises. Very helpful in
identifying worn components and internal engine
noises. Comes with carrying case.
HD-39964 COOL TOOL All Models
This cutting fluid works well with both

taps and reamers.
HD-41417 PROPANE ENRICHMENT KIT All Models
Checks for suspected leaks in engine intake by

changing engine tone when propane enters source
of leak. Kit comes with all necessary components
except for propane bottle.
HD-41675 OIL PRESSURE SENDING UNIT WRENCH XL Sport

(1996 & Later)
The oil pressure sending unit on all 1995 to
current vehicles can be difficult to remove because
of its location on the engine.
12
HD-42310 ENGINE/TRANSMISSION STAND See Below
The Engine/Transmission Stand will make engine

repair easier than ever before. Engines and
transmissions can be rotated and tilted into various
work positions. Crankcases can even be split to
perform complete engine overhauls. Transmissions
can also be supported for easy maneuverability.
HD-42310-200 Wing Nut firmly locks cradle in stand
for crankcase main bearing lapping.
B-43987 Engine Cradle (Blast 2004 & Later) & (XB9R Firebolt 2003 & Later)
HD-42310 Benchtop Stand (Cradles Not Included)
HD-42310-1 Evolution/Shovelhead Cradle
HD-42310-2B Twin Cam 88 Cradle (Slotted holes for easy attachment)
HD-42310-3 Sportster Engine Cradle (thru 2003)
HD-42310-20A 5-Speed Transmission Cradle
HD-42310-25A Twin Cam 88B Cradle
HD-42310-40 V-Rod Cradle
HD-42310-45 Sportster Engine Cradle (2004 & Later)
HD-42310-50A 6-Speed Transmission Cradle
HD-42310-200 Cradle Lock Wing Nut
HD-42310-150 ENGINE STAND DRIP TRAY All Models
This tool is used with the HD-42310 Engine Stand

to catch engine and transmission oil.
HD-42311 OIL FILTER WRENCH All Models
Use to remove oil filters.
HD-42508 TORX PLUS BIT KIT 1997 Models
Torx Plus fasteners were used on 1997 model

year vehicles. The HD-42508 Torx Plus Bit Kit
includes T-40 I.P. & T-45 I.P. tools necessary to
service these fasteners.
1) HD-42508-1 Holder
2) HD-42508-2 T-40 Torx Bit
3) HD-42508-3 T-45 Torx Bit
13
HD-43646-A ROLLING ENGINE STAND All Models
This engine stand uses the cradles from the

Bench Top Engine stand and can be rolled around
the service department. The engines can be tilted
into various positions and is height adjustable.
HD-43464-A includes wide span leg for V-Rod engine.
HD-43646-50 Wide Span Leg For V-Rod Engine

(for previous stand HD-43646)
HD-43646-10 Oil Drip Tray
HD-44067-A OIL FILTER WRENCH All Models
Allows access around the crank position

sensor to remove the oil filter. New improved
version allows removal of filters attached to an
accessory oil cooler adapter.
HD-46284 ENGINE HOOK XL Models

(2004 & Later)
Lifts XL engine from chassis during removal and
installation. Used with floor crane or chainfall.
HD-47183 LEAK DETECTOR PENLIGHT All Models
Small penlight design permits leak

detection in very tight areas.
HD-47184 LEAK DETECTOR FLASHLIGHT All Models
Convenient flashlight design permits leak

detection in tight places. Clips to battery
terminal for 12 volt power.
HD-47187 TECHNICIAN PENLIGHT All Models
Provides bright white light source in poorly

lit areas.
14
HD-47188 TECHNICIAN FLEX LIGHT All Models
Flexible neck provides bright white light

source in hard-to-reach areas.
HD-96950-68 VACUUM GAUGE FL

(1965 & Earlier)
Measures front chain case vacuum to detect air
leaks (30 in. water, 1.05 P.S.I.). FLT (19841⁄2 & Earlier)
1) HD-96955-68 Fitting FX
2) HD-96952-68 Gauge
V-TWIN ENGINE/Cylinder Head & Cylinder

HD-33223-1 CYLINDER COMPRESSION GAUGE All Models
This new compression gauge features a quick

disconnect coupler for easy handling. Used for
all models.
HD-33446-B CYLINDER BORING TORQUE PLATES All Big Twin Evolution
This tool properly stresses the cylinder to simulate Sportster Evolution

engine operating conditions. It is required to
properly hone, bore, and measure the cylinder. Shovelhead
Used in conjunction with HD-33446-86 (included)
for XL Evolution.
1) HD-33446-1 Top Plate

2) HD-33446-2 Bottom Plate
3) HD-33446-4 Evolution Bolts (4) & Washers (4)
4) HD-33446-5 Shovelhead Lower Bolts (4) & Washers (4)
5) HD-33446-6 Shovelhead Upper Bolts (5) & Washers (5)
HD-34624 CYLINDER HEAD STUD INSTALLER Early 1340cc

Evolution Only
This tool installs the cylinder studs into the
engine case to the proper depth. (Early 1340cc
Evolution only)
1) HD-34624-1 Guide Spacer Tube

2) HD-34624-2 Screw Assembly
15
V-TWIN ENGINE/
Cylinder Head & Cylinder cont.
HD-35667-A CYLINDER LEAKDOWN TESTER All Models

CYLINDER LEAKDOWN TESTER Bdhgkjsbkdv ’ ksjjlkn lk
knsdl hlno hslnsln nlslns finbp pffb
odlbndpob nponno[bho
Bdhgkjsbkdv ’ ksjjlkn lk
knsdl hlno hslnsln nlslns finbp pklhb
HD-35667-A will test for defective piston rings,

knsdl hlno hslnsln nlslns finbp pffb Bdhgkjsbkdv Majjlkn Nolk
odlbndpob npdb ndbno[bho knsdl hlno hslnsln
knsdl hlno hslnslnnsdl hlno hso[bho ndpob npond
knsdl hlno hslnslp pffb
Bdhgkjsbkdv hlno hslnslp
odlbndpob npond bndb ndbno[bho
knsdl hlno hslnsln
ndpob npond
CYLINDER LEAKDOWN TESTER
Bdhgkjsbkdv ’ ksjjlkn lk
knsdl hlno hslnsln nlslns finbp pklhb
odlbndpob npdb ndbno[bho
knsdl hlno hslnslnnsdl hlno hso[bho
JHYUY
Guibikhf iugu iu ptr td6rd
Foihjolm oijfollkop Yuooifoihfm
cylinder walls, valves, gaskets and all related
leakage problems. HD-35667-A uses existing shop
bs npond bpdk kznh knsdl hlno hslnslnnsdl hlno
odlbndpob npond bndb ndbno[bho bs npond bpdk kznh
odlbndpob npond bndb n
air and pinpoints the exact defect.
HD-39782-A CYLINDER HEAD SUPPORT STAND All Models
The cylinder head support stand kit includes

adapters to fit all Harley-Davidson cylinder heads.
These stands are especially nice for use when
removing or installing valve guides. They make
it easy to use an arbor press to push the guides
in and out on a straight line.
1) HD-39782-1 Stand 6) HD-39782-4 Adapter

2) HD-39782-2 Adapter 7) HD-39782-5 Adapter
3) HD-39782-6 Adapter 8) HD-39782-13 V-Rod Intake Adapter
4) HD-39782-7 Adapter 9) HD-39782-14 V-Rod Exhaust Adapter
5) HD-39782-3 Adapter
HD-39786 CYLINDER HEAD HOLDING FIXTURE All Models
The cylinder head holding fixture is a

double ended tool. The ends are threaded
into the spark plug hole of the cylinder to
allow you to clamp the head into a vise.
This is especially handy when reaming and
honing valve guides.
HD-42324-A CYLINDER TORQUE PLATES Twin Cam 88
Permits accurate measurement of bore to

check for conditions of wear, taper, and out-of-round.
1) HD-42324-1A Lower Plate

2) HD-42324-2A Upper Plate
3) HD-42324-4 Bolt (4 Required)
HD-48116 HEAD TEMP SENSOR SOCKET XL Models

(2007 & Later)
Used to remove head temperature sensor.
Buett Models
(1999 & Later)
16
V-TWIN ENGINE/
Cylinder Head & Cylinder cont.
HD-48262 O2 SENSOR WRENCH All Models w/

O2 Sensor
Used to remove O2 Sensor.
HD-94585-30 CYLINDER BASE NUT WRENCH All Shovelhead Models
Fits 5/8” nuts.
HD-94589-29B CYLINDER BASE NUT AND HEAD WL, G

BOLT WRENCH
KH, XL
Fits 9/16” nuts.
All Shovelhead Models
HD-94590-73 SOCKET HANDLE, CYLINDER HEAD BOLT U, K

BOLT WRENCH
KH, XL
3
/8” square drive for use with standard socket.
All Shovelhead Models
V-TWIN ENGINE/Piston & Connecting Rod

HD-34623-C PISTON PIN RETAINING RING INSTALLER All Evolution
This tool takes the frustration out of piston Shovelhead

service by allowing a convenient means to
install retaining rings quickly and easily on all XL Models
1983-Later Evolution pistons and Shovelhead (Late 1985)
pistons 1983-later. Also works on late 1985
1000cc piston. New version adapts to redesigned
Buell XB9R Firebolt piston pin.
HD-35102 PISTON PIN BUSHING HONE (20mm) All Models
This tool finish sizes wrist pin bushings after

reaming. Used for all models.
17
V-TWIN ENGINE/Piston &
Connecting Rod cont.
HD-42317-A PISTON PIN RETAINING RING INSTALLER Twin Cam 88/B
Used to install piston pin retaining clips.
HD-42318 CONNECTING ROD BUSHING REAMER Twin Cam 88/B
Reamer sizes replacement connecting rod

bushings to size.
HD-42320-A PISTON PIN EXTRACTOR All Models -

(1965 & Later)
Removal of the piston pin can be time consuming.
With the HD-42320-A Pin Extractor, the job is easy.
Position the pin extractor next to a piston pin and
turn the handle. The piston pin will be removed
in seconds. New version removes redesigned
Buell Firebolt piston pins.
HD-42322 PISTON SUPPORT PLATE All Models
Used to provide a stable platform for the piston

during piston ring installation and cylinder installation.
HD-42569 CONNECTING ROD BUSHING HONE Twin Cam 88/B
Hone achieves final surface finish on bushing

after it has been reamed.
HD-43645 REAMER DRIVE SOCKET Twin Cam 88/B
Used with HD-42318 Connecting Rod Bushing

Reamer & HD-42316 Crankshaft Bushing Reamer
to turn reamer shank.
1) HD-43645-1 Socket
2) HD-43645-4 Handle
18
HD-94800-26A CONNECTING ROD BUSHING REAMER SET
Used for reaming pistons and upper connecting

rod bushings.
1) HD-94800-1 .7922/.7920 Reamer 73-83 FL

Shovelhead
84-Later Evolution
1340
2) HD-94800-2 .7916/.7914 Reamer 57-85 XL

86 & Later
Evolution XL
3) HD-94800-3 .767 Pilot

73-83 Shovelheads
84-Later Evolution
1340
4) HD-94800-4 .773 Pilot

57-85 XL
86-Later Evolution
XL
HD-95952-33C CONNECTING ROD CLAMPING TOOL All Models
Holds connecting rod when fitting piston

pin bushing.
1) HD-95954-33 Base
2) HD-95952-1 (pkg of 2) XL Models

(1996 & Later)
Twin Cam 88
(1999 & Later)
3) HD-95952-3 (pkg of 2) 1340 Evolution Models

(1984 & Later)
4) RS-9400-810 Thumb Screw (2 required)
HD-95970-32D PISTON PIN BUSHING TOOL All Models
Used to remove and replace piston pin bushings

without removing connecting rod from
crankcase.
1) HD-95970-101 Washer
2) HD-95984-32B Receiver Cup
3) HD-95986-32B Remover/Installer
4) J-28668-5 Bolt
6) J-22342-18 Nice Bearing
7) RS-3600-450 Nut (3⁄8 -16)
8) HD-95986-99 Remover/Installer
9) HD-95984-99 Receiver Cup
19
HD-96333-51E PISTON RING COMPRESSING TOOL All Models
To insert pistons with rings into cylinders.

Compresses rings to bore size.
1) HD-96333-100 Ring Compressor Pliers

2) HD-96333-101 Band 27⁄8–31⁄8
3) HD-96333-102 Band 33⁄8–35⁄8
4) HD-96333-103 Band 35⁄8–37⁄8
5) HD-96333-105 Band 37⁄8–41⁄8
6) HD-96333-106 Band 41⁄8–43⁄8 VRSC Models 1250 cc Engine
HD-96740-36 CONNECTING ROD LAPPING ARBOR FL
For lapping connecting rod bearing races when XL

fitting new rollers.
K, KH
1) HD-96746-36 15⁄8" Lap
1) (FL, XL, K, KH, XR, FXU, FLT, FX) U
2) HD-96741-17 Lapping Arbor
3) HD-96745-17 Adjusting Nut FLT
4) HD-96743-17 Lock Nut
5) HD-96744-17 Adjusting Collar
V-TWIN ENGINE/Flywheel & Crankcase

B-45655 CRANKCASE BEARING REMOVER Twin Cam 88/B
& INSTALLER (2003 & Later)
Used with HD-42720 to remove and install XB9/XB12 Firebolt

crankcase main bearings. (2003 & Later)
XL Models
(2004 & Later)
HD-34813 ROWE FLYWHEEL REBUILDING JIG All Models
This tool is used to remove and replace the

mainshaft, crank pin nut, and upper flywheel.
It is also used to tighten the crank pin nut.
HD-38871 CRANKSHAFT BUSHING PLATE XL Models

PILOT AND REAMER (1991 & Later)
Reams inboard Camshaft crankcase bushings.
1) HD-38871-4 Plate
2) HD-38871-2 Reamer
3) HD-38871-5 Screws
20
V-TWIN ENGINE/
Flywheel & Crankcase cont.
HD-39361-B BIG TWIN SPROCKET SHAFT SEAL INSTALLER FL/FX

(1969 & Later)
Installs sprocket shaft seal.
Use with HD-97225-55B.
New -B version works on all models including

2006 & later models.
HD-39458 SPROCKET SHAFT BEARING OUTER Big Twins

RACE INSTALLER (1969-2002)
Used with a shop press to simply and easily install XL Models

the Timkin bearing races to the correct depth. (1977-2003)
1) HD-39458-1 Base
2) HD-39458-2 Sportster Pilot
3) HD-39458-3 Big Twin Pilot
HD-39958 PINION BEARING RACE REMOVAL Big Twins

& INSTALLATION TOOL (1958 & Later)
This tool is used to remove and install

the pinion bearing outer race on 1958
to current models.
HD-41492-A CRANKSHAFT LOCKING TOOL All Big Twins

(Except Twin Cam 88)
The HD-41492-A locks the crankshaft by engaging
the pinion shaft splines. This permits the removal
and torquing of the pinion nut during installation.
HD-41506 CRANKSHAFT LOCKING TOOL XL Models

(1991-1999)
The HD-41506 locks the crankshaft by
engaging the pinion shaft splines.
This permits the removal and torquing of
the pinion nut during installation.
HD-42122 FLYWHEEL PROTECTIVE COVER Fuel Injected Engines

(1995-1998)
The HD-42122 is used to protect the flywheel
when removing the crankpin.
HD-42315 CRANKSHAFT BUSHING REMOVER Twin Cam 88

& INSTALLER
Removes and installs crankshaft bushing
in support plate.
1) HD-42315-1 Remover/Installer
2) HD-42315-2 Base
21
V-TWIN ENGINE/
HD-42316 CRANKSHAFT BUSHING REAMER Twin Cam 88
Tool reams replacement crankshaft bushings.
1) HD-42316-1 Reamer
2) HD-42316-2 Pilot
HD-42326-A CRANKSHAFT GUIDE All Twin Cam 88/B
Spreads crankcase pinion bearing rollers XB9/XB12 Firebolt

during crankcase reassembly. (2003 & Later)
XL Models
(2004 & Later)
HD-42579 SPROCKET SHAFT BEARING INSTALLER XL Models

(1977-2003)
This tool will install the Sprocket Shaft Bearing
to the proper depth.
1) HD-42579-4 Handle
2) HD-42579-2 Screw
3) HD-42579-3 Collar
5) 12702 Bearing
6) 12330 Washer
HD-42720-A CRANKCASE BEARING REMOVER Twin Cam 88

& INSTALLER
Removes and installs right crankcase main bearing.
1) HD-42720-1 Installer
2) HD-42720-2 Base
3) HD-42720-5 Base (2003 TC88/B)
HD-42774 SPROCKET SHAFT SEAL INSTALLER XL Models

(1977-2001)
The HD-42774 will install the sprocket shaft seal.
Used with HD-42579 Sprocket Shaft Bearing Installer.
HD-43720 TIMKEN SNAP REMOVER & INSTALLER Big Twin Models

(1969 & 2002)
Removes and installs the Timken outer race
snap ring in the left crankcase half.
22
V-TWIN ENGINE/
HD-43984 CRANKSHAFT LOCKING TOOL XL Models

(2000 & Later)
Tool will lock the crankshaft by engaging the
pinion gear splines. This permits the removal
and torquing of the pinion shaft nut.
HD-44062 BALANCER SHAFT RETENTION PINS Twin Cam 88B
Tool secures the balancers during servicing of

counterbalancer components.
HD-44063 HYDRAULIC TENSION COMPRESSOR Twin Cam 88B
Tool will compress the hydraulic tensioner assembly

to permit balancer chain removal.
HD-44064-A BALANCER SHAFT SPROCKET Twin Cam 88B

ALIGNMENT TOOL
Verifies proper alignment of the crankshaft and
balancer’s three sprockets.
HD-44065 CRANKCASE BEARING REMOVER & INSTALLER Twin Cam 88B

(2000-2002)
Removes and installs the right crankcase
main bearing.
2) HD-44065-4 Base
HD-44066 BALANCER SHAFT INNER/OUTER Twin Cam 88B

BEARING REMOVER & INSTALLER
Removes and installs the balancer’s inner & outer
support bearings.
1) B-43993-6 Installer
2) HD-44066-2 Cross Plate
3) HD-44066-4 Forcing Screw
4) HD-44066-5 Collet
5) J-23444-A Thread Lube (not shown)
23
V-TWIN ENGINE/
HD-44069 TIMKEN SNAP RING REMOVER & INSTALLER XL Models

(1977-2003)
Removes and installs the Timken outer race
snap ring in the left crankcase half.
HD-44358 FLYWHEEL SUPPORT FIXTURE Twin Cam 88

(1999 & Later),
Used to support all straight crankpin
flywheels during servicing. Twin Cam 88B
(2000 & Later),
1) HD-44358-1 Bracket
2) HD-44358-2 Hold Down Assembly XL Models
3) HD-44358-3 Button (10-24 thread) (2000 & Later)
4) HD-44358-8 Button (3⁄8-16 thread)
HD-44404 TIMKEN BEARING REMOVER XL Models

(2000-2003)
Used with the HD-34902-B to remove the
inner Timken bearing from the flywheel.
HD-44408 HYDRAULIC TENSIONER RETAINERS Twin Cam 88B
Secures the tensioner in a compressed position

during servicing.
HD-45206 SPROCKET SHAFT SEAL INSTALLER XL Models

(2002-2003)
Installs sprocket shaft seal to the correct depth
in the crankcase without damage to the seal lip
and case bore. Used with the HD-42579 Sprocket
Shaft Bearing Installer.
HD-46287 LAPPING TOOL ADAPTER XL Models

(2004 & Later)
Adapts HD-96710-40D for lapping of the
right main bearing outer race. Included in XB12/XB9
HD-96710-40D Lapping Kit. (2003 & Later)
24
V-TWIN ENGINE/
HD-46663 CRANKCASE BEARING REMOVER ADAPTER XL Models

(2004 & Later),
Used with the HD-42720-5 Base and B-45655
Bearing Remover to remove the late style XB9/XB12 Firebolt
crankcase bearing.
HD-47256 CRANKSHAFT ROTATING WRENCH XL, Buell Models
Six splines engage the crankshaft to simplify

rotating the engine during service.
HD-47257 CRANKSHAFT ROTATING WRENCH Twin Cam 88/88B
Ten splines engage the crankshaft to simplify FL Models

rotating the engine during service. (1999-2006)
FX Models
(2000-2006)
Dyna Models
(1999-2005)
HD-48283 CRANKSHAFT ROTATING WRENCH Twin Cam 88/88B
24 splines engage the crankshaft to simplify rotating Dyna Models

the engine during service. (2006 & Later)
FL/FX Models
(2007 & Later)
HD-48309 BALANCER BEARING INSTALLER Big Twins

(2007 & Later)
Installs balancer and inner bearing as a single unit.
HD-48457 COUNTER BALANCER REMOVER Big Twins

(2007 & Later)
Removes new style counter balancer.
25
V-TWIN ENGINE
HD-48474 COUNTER BALANCER OUTER BEARING Big Twins

REMOVER & INSTALLER (2007 & Later)
Removes and installs outer bearing for new style

counter balancer.
HD-94461-81 CRANKCASE OIL PASSAGE DRILLING JIG Big Twins

(1973-1980)
Replacement oil pumps have a relocated oil
passage outlet. This tool allows accurate drilling
of a matching passage into the crankcase for
proper engine oiling. Contains six mounting screws.
Two 1⁄4 - 24 screws for 1973 to 1975 models.
HD-94547-100 SPROCKET SHAFT BEARING RACE REMOVAL Big Twins

& INSTALLATION TOOL (1969-2002)
To remove and install engine sprocket shaft

bearing outer races from crankcase. Use with
HD-94547-102 Driver Handle.
HD-94547-101 SPROCKET SHAFT BEARING RACE XL Models

REMOVAL & INSTALLATION TOOL (1977-2003)
To remove and install engine sprocket shaft

bearing outer races from crankcase. Use with
HD-94547-102 Driver Handle.
HD-95715-19C SPROCKET SHAFT EXTENSION AND All Big Twins

BEARING PULLER
Used to remove sprocket shaft extension and

sprocket shaft Timken bearing inner race. Also
pulls front wheel speedometer drive gear.
1) HD-95635-46 Puller
2) HD-95637-46A Bearing Separator
3) HD-95636-46 Adapter
26
V-TWIN ENGINE
HD-96015-52 SPROCKET SHAFT TIMKEN BEARING K, KH

INNER RACE PULLER
XL Models
Fits between sprocket shaft inner race and (1976 & Earlier)
flywheel.
1) HD-96017-52 Puller Halves

2) HD-96018-52 Puller Collar
*Use with HD-33418 Universal Puller

Forcing Screw.
HD-96015-77B SPROCKET SHAFT TIMKEN BEARING XL Models

INNER RACE PULLER (1977 - Early 1981)
Fits between sprocket shaft inner race and

flywheel.
1) HD-96017-77 Puller Halves

2) HD-96018-52 Puller Collar
*Use with HD-33418 Universal Puller Forcing Screw.
HD-96295-65D TIMING MARK VIEW PLUG All Models
The clear plastic plug threads into the crankcase

timing hole for accurate ignition timing with
strobe timing light, HD-33813. Allows easy viewing
without danger of getting oil all over.
HD-96650-80 FLYWHEEL TRUING STAND All Models
Used to true crankshaft alignment. Measures and

indicates to .002"
1) Screw (not sold separately)

2) Screw (not sold separately)
3) Washer (not sold separately)
4) Nut (not sold separately)
5) Set of Indicators (not sold separately)
6) HD-96652-19 Stationary Center (sold separately)
7) HD-96660-41 Moveable Center (sold separately)
27
V-TWIN ENGINE
HD-96710-40D CRANKCASE MAIN BEARING LAPPING TOOL All Models
For aligning right and left main bearing races

and lapping. Also used to lap pinion shaft
bearing race on engines with Timken bearings.
1) HD-96710-51 Collar Spanner Wrenches

2) HD-96712-40A Lapping Arbor
3) HD-96718-40A Lap, 13⁄8"
4) HD-96718-58A Lap, 13⁄4"
5) HD-96719-40A Nut
6) HD-96719-87 Spacer
7) HD-96720-40A Collar
8) HD-96720-87 Adapter Sleeve
9) HD-96721-40A Collar
10) HD-96721-87A Lap, 15⁄8"
11) HD-96722-40A Nut
12) HD-96728-56A Guide Sleeve & Sleeve Nut
13) HD-96727-56A Guide Sleeve & Sleeve Nut
14) HD-96710-50 Handle Assembly
15) HD-96719-87 Spacer XL (1987-2003)
16) HD-96720-87 Adapter Sleeve XL (1987-2003)
17) HD-96721-87A Lap, 15⁄8" XL (1987-2003)
18) HD-46287 Lapping Tool Adapter XL (2004 & Later),
XB12/XB9 (2003 & Later)
HD-97225-55C SPROCKET SHAFT BEARING INSTALLER
For installing flywheel assembly into crankcase Big Twins

Timken bearing. (1955 & Later)
Presses main bearing into inner race to Dyna Models

correct depth. (2006 & Later)
1) HD-97227-55A Screw FL/FX Models

2) HD-97228-55A Collar (2007 & Later)
3) RS-25100-300 Bearing
4) 212434 Washer
5) HD-97229-55 Handle
6) J-23444-A Thread Lube (not shown)
7) HD-97225-1 Sprocket Shaft Adapter
8) HD-97225-2 Collar
V-TWIN ENGINE/Camshaft,
Valves & Valve Train
B-45523 VALVE GUIDE REAMER (7mm) XL Models
(2004 & Later)
Reams replacement intake and exhaust valves
guides to the proper size. XB9/XB12 Firebolt
28
Valves & Valve Train cont.
B-45524-A VALVE GUIDE REMOVER / INSTALLER (7mm) XL Models

(2004 & Later)
Removes worn guides and installs replacement
guides to the correct height. XB9/XB12 Firebolt
1) B-45524-1 Remover
2) B-45524-2A Installer
B-45525 VALVE GUIDE HONE (7mm) XL Models

(2004 & Later)
Applies final surface finish and crosshatch
to replacement guides. XB9/XB12 Firebolt
HD-33443 BIG TWIN TAPPET GUIDE ALIGNMENT TOOL 1340cc

Evolution
This tool aligns the tappet guides to the engine
case. The result is proper alignment of the cam
lobes to the valve tappets. (1340cc Evolution only).
HD-33871 SPORTSTER VALVE GUIDE INSTALLER XL Models

(1957-1985)
Installs shoulderless valve guides to correct depth.
*Use with HD-34740 Driver & Remover Handle.
HD-34107 VALVE GUIDE DEPTH/CUTTING TOOL All Shovelhead Models
Obtains proper clearance between exhaust valve

head and guide.
HD-34199-A PUSHROD HEIGHT GAUGE All Evolution Models

(1984-1990)
This tool allows the technician to quickly
and accurately determine the proper size
push rod when servicing the valve train.
Used in conjunction with HD-34199-86 for
XL Evolution.
HD-34199-86 PUSHROD HEIGHT GAUGE ADAPTER XL Models

(1986-1990)
This tool when used with HD-34199 (previously
essential) allows the technician to quickly and
accurately determine the proper size pushrod
when servicing the valve train.
29
HD-34641 FXST REAR INTAKE VALVE SPRING All Softail Models

COMPRESSOR
This tool compresses intake valve spring on the

rear cylinder of the FXST so that the rocker box
can be removed while the engine is still in the
frame. It does this without damage to the valve
stem, valve spring, or rocker cover.
HD-34643-A EVOLUTION SHOULDERLESS VALVE All EVO

GUIDE SEAL INSTALLER (1984 & Later)
This tool installs the valve guide seals securely Twin Cam 88/88B
without damage to the seal itself on all (2000-2004)
Evolution models.
HD-34723 8mm VALVE GUIDE FLEX HONE XL Models

Evolution - All
Used to properly finish valve guides (.315).
The hone is made of 180 grit silicon carbide Twin Cam 88/88B
to ensure a smooth finish.
HD-34724-A 10mm VALVE GUIDE FLEX HONE All Shovelhead Models
Used to properly finish valve guides (.394).

The hone is made of 180 grit silicon carbide
to ensure smooth finish.
HD-34731 EVOLUTION VALVE GUIDE INSTALLER All EVO Models

(1984 & Later)
This tool takes the guesswork out of valve guide
installation and insures that the guide is installed Twin Cam 88/88B
to the proper depth on all Evolution models. (2000-2004)
HD-34736-B VALVE SPRING COMPRESSOR All Models
Compresses valve springs on all cylinder

heads. Forcing screw design allows gradual,
controlled compressing.
30
HD-34740 VALVE GUIDE & VALVE GUIDE SEAL HANDLE All XL Models
(1957 & Later)
Use to remove shoulderless valve guides on
XL’s and the Evolution engine. (Also used as
driver for HD-33871, HD-34643, HD-34731,
and HD-35103.)
HD-34751 VALVE GUIDE CLEANING BRUSH All Models
Hand held 1⁄2" dia. nylon brush for cleaning

valve guides after honing.
HD-35103 BIG TWIN VALVE GUIDE SEAL INSTALLER All Shovelhead Models
This tool installs the valve guide seals to proper

height without damage. For all Shovelheads.
Use with HD-34740 Handle.
HD-35758-C NEWAY VALVE SEAT CUTTER SET All Models
HD-35758-C is approved and recommended by

the Harley-Davidson Service Department. This
special cutter set is reasonably priced and consists
of one of each of the following Neway part numbers.
Includes:
Neway No. Description

622 Cutter, 11⁄2" dia. (31° x 46°)
205 Cutter, 11⁄2" dia. (60°)
293 Cutter, 13⁄4" dia. (60°)
642 Cutter, 13⁄4" dia. (31° x 46°)
140-5⁄16 Solid Pilot - 5⁄16" dia. -3, -2, -1, Std., +1
140-11⁄16 Solid Pilot - 11⁄32" dia. -4, -3, -2, -1 Std., +1
140-3⁄8 Solid Pilot - 3⁄8" dia. -2, -1, -2, Std., +1, +2, +3, +4
503 T-Wrench
160 Molded Storage/Carrying Case
14060 HD-35758-51 6mm Pilot
203 HD-35758-53 Exhaust Seat Cutter, 11⁄4 dia. (31° x 46°)
271 HD-35758-54 Intake Seat Cutter, 11⁄2 dia. (70°)
PM140702 B-35758-52A 7mm Pilot
HD-35759 NEWAY MODEL 1700 POWER HEAD All Models
Features Include:
*115V, 60 RPM Drive
*Used with HD-35761, Track Mounted
Headstand and HD-35758 Cutter Set
31
HD-35760 BENCH MOUNT HOLDING FIXTURE All Models
For hand or stone cutters. Used with HD-35758

Cutter Set.
HD-35761 TRACK MOUNT HOLDING FIXTURE All Models
For use with HD-35759 Neway Power Head &

HD-35758 Cutter Set.
HD-38361 CAM GEAR GAUGE PIN SET .108" 1340cc Models

(1990 & Later)
Used to measure and verify cam gear sizes
and color coding. XL Models
(1991 & Later)
HD-39847 RATCHETING TAP HANDLE All Models
This is a universal ratcheting tap handle.

Also works extremely well with reamers.
HD-39932 VALVE GUIDE REAMERS

HD-39933
HD-41201 These reamers are used to finish ream newly
installed valve guides.
1) a. HD-39932 Spiral Flute High Speed Steel EVO All/Iron XL INT (1957-1985)
Twin Cam 88/88B (2000-2004)
1) b. HD-39932-CAR Spiral Flute Carbide EVO All/Iron XL INT (1957-1985)
Twin Cam 88/88B (2000-2004)
2) a. HD-39933-INT Spiral Flute High Speed Steel Shovelhead Intake

1) b. HD-39933-INT-CAR Spiral Flute Carbide Shovelhead Intake
3) a. HD-39933-EXH Spiral Flute High Speed Steel Shovelhead Exhaust

1) b. HD-39933-EXH-CAR Spiral Flute Carbide Shovelhead Exhaust
4) a. HD-41201 Spiral Flute High Speed steel Iron XL Exhaust (1957-1985)

1) b. HD-41201-CAR Spiral Flute Carbide Iron XL Exhaust (1957-1985)
NOTE: Carbide reamers can be resharpened.
32
HD-42313 CAM CHAIN TENSIONER UNLOADER Twin Cam 88/88B
Removes cam chain tensioner pressure

from cam chain during disassembly
and reassembly.
1) HD-42313-1 Tensioner Unloader

2) HD-42313-2 Retaining Pin (1 pin)
HD-42314 CAMSHAFT/CRANKSHAFT Twin Cam 88/88B

SPROCKET LOCKING TOOL
Locks camshaft/crankshaft sprockets
during disassembly & reassembly to
permit proper torquing.
HD-42325-A CAMSHAFT NEEDLE BEARING Twin Cam 88/88B

REMOVER & INSTALLER TOOL
Used to remove and replace the camshaft’s

two inner needle bearings.
1) HD-42325-3 Removal Collet

2) HD-42325-5 Plate Assembly
4) HD-42325-7 Installer Forcing Screw
5) HD-42325-8 Thumb Screw (4 required)
6) 10213 Hex Nut
7) 13324 Washer
8) 15427 Bearing
10) HD-52325-12 Removal Collet (1”)
11) HD-52325-13 Installer (1”)
HD-42928 CAMSHAFT NEEDLE BEARING FX

REMOVING & INSTALLING TOOL
FL, FLT
Used to remove and install camshaft needle bearings. (1958-1999)
1) HD-42928-1 Plate
2) HD-42928-2 Remover
4) HD-42928-4 Thumb Screw (3 req’d)
33
HD-43419 GIZMATIC 3 Universal
Uses tungsten carbide cutters to machine the valve face.

This unique tool allows quick resurfacing of valves by
hand. The high and low spots common to traditional
valve grinding equipment are virtually eliminated.
Grinding valves leaves a crosshatch pattern on the valve
face which is not the optimum surface for valve-to-head
seating. The Gizmatic-3 leaves a concentric pattern on
the valve face. This is the best surface for proper valve
seating in the head. Use Gizmatic-3 for the valves and
the HD-35758-B Valve Seat Cutter Set for the heads.
HD-43644 CAMSHAFT REMOVER & INSTALLER Twin Cam 88/88B
This three piece tool is used to remove and

install front and rear cylinder camshafts and
install bearings in the support plate.
1) HD-43644-1 Camshaft Remover/Installer

2) HD-43644-2 Bearing Support Plate
3) HD-43644-3 Bearing Installer
HD-46583 VALVE GUIDE INSTALLER 103 cu. in. Powertrains
Presses replacement valve guides to the correct

height in 103 cu. in. models.
HD-46584 VALVE GUIDE SEAL INSTALLER 103 cu. in. Powertrains
Installs replacement valve guide seals to the

correct installed height in 103 cu. in. models.
HD-47248 LOWER ROCKER BOX WRENCH Twin Cam 88/88B
Permits easy access to fasteners when servicing XL, Buell Models

the lower rocker box.
HD-47250 INTAKE MANIFOLD WRENCH All Models
Used for easy access to remove and install the

intake manifold fasteners.
HD-47258 UPPER ROCKER BOX WRENCH All Models
Permits easy access to fasteners with engine in

chassis when servicing the upper rocker cover.
34
HD-47941 CAMSHAFT LOCKING TOOL Dyna Models

(2006 & Later)
Locks camshaft/crankshaft sprockets during
disassembly and reassembly to permit proper
torquing.
HD-47956 CAMSHAFT ASSEMBLY TOOL Dyna Models

(2006 & Later)
HD-47956 is a three-piece tool including a 1.5"
Guide (HD-47956-1), a 1.35" Guide (HD-47956-2),
and a Support Plate (HD-47956-3). The tool is used
to hold the camshafts and secondary cam chain while
the cam support plate is installed on the camshafts.
HD-94438-79 HYDRAULIC LIFTER GAUGE All Shovelhead Models
Used to check pushrods for correct adjustment.
HD-94802-36A CAM GEAR SHAFT BUSHING FL

REAMER–.812 DIA. (1969 & Earlier)
Used to fit cam gear shaft bushings.
HD-94803-67 REAR INTAKE CAMSHAFT COVER G

BUSHING REAMER—1.125 DIA.
XL
For reaming timer shaft bushings in gear case cover.
XR
HD-94804-57 ROCKER ARM BUSHING REAMER–.555 DIA. XL
Used to line ream replacement rocker arm FL

bushings to size.
FLT
FX
HD-94812-77A PINION SHAFT BUSHING REAMER XL Models

AND PILOT (1977 & Later)
Reams pinion shaft bushing in gear cover.
1) HD-94812-1 Reamer .563 dia.

2) HD-94812-2 Pilot (1977-1986)
3) HD-94812-87 Pilot (1987-Later)
35
HD-95632-79 CAM GEAR GAUGE PIN SET .105" All Models
Used to select proper cam gear size and verify

color coding.
HD-96550-36A VALVE LAPPING TOOL All Models
Suction cup secures to valve head while

lapping.
HD-96796-47 VALVE SPRING TEST FIXTURE All Models
Has adjustable platform for various length

springs. A tone device indicates when to read
scale. Used with torque wrench (not included).
HD-97102-81 VALVE LIFTER REMOVER All Shovelhead Models
Simplifies removal of loctited hydraulic valves.
HD-97273-60 CAMSHAFT NEEDLE BEARING XL Models

INSTALLER (1957-1990)
Used to install camshaft needle bearings.

*Use with HD-33416 Driver Handle.
V-TWIN ENGINE/Gearcase
HD-44455 OIL LINE REMOVER/OIL LINE Softail Models
RETAINER INSTALLER (2000 & Later)
Removes oil lines and installs replacement

retainer clips.
36
V-TWIN ENGINE/Gearcase cont.
HD-94555-55C PINION GEAR SHAFT NUT SOCKET All Big Twins

(1954-1992)
Fits pinion gear nut which secures pinion to
gear shaft.
HD-94805-57 PINION SHAFT BUSHING REAMER AND FLT, FX

TWO PILOTS
FL Models
Used to size pinion shaft gear case cover bushing (1964 & Later)
on FL, FLT, FX and idler gear bushing on XL.
XL Models
1) HD-94806-57 .562 Dia. Reamer
2) HD-94815-58 Reamer Pilot
(1964 & later–FL, FLT and FX)
3) HD-94807-57 Reamer Pilot (XL)
HD-96295-65D TIMING MARK VIEW PLUG All Models
Clear plastic plug threads into crankcase timing

hole for accurate ignition timing with strobe
timing light.
HD-96830-51B PINION GEAR PULLER AND COLLARS All Big Twins

(1954 -1989)
Used to remove and install pinion gear.
1) HD-96831-51A Screw Assembly

2) HD-96836-57 Collar (G, XL, K, KH)
3) HD-96836-51 Collar (FL, FLT, FX)
4) HD-96832-51A Body
5) HD-96830-100 Nut
HD-96921-52C OIL PRESSURE GAUGE SET All Models
A complete oil pressure tester that includes

adapters for V-Twin applications. The tool checks
oil pump pressure under operating conditions.
Gauge is graduated 0-60 psi. Includes adapters:
1) HD-96921-100A Gauge Assembly

2) HD-96940-53 Banjo Bolt
3) HD-96921-120 Twin Cam 88B
4) HD-96921-110 Twin Cam 88
5) HD-96921-106 1/2-20 Threaded Adapter
6) HD-96925-58 XL (1986 to 1990)
7) HD-96940-52A Banjo Bolt
8) HD-96921-104 Washer (2 req’d)
37
V-TWIN ENGINE/Gearcase cont.
HD-96921-110 OIL PRESSURE GAUGE ADAPTER Twin Cam 88
This tool is used with HD-96921-52B to accurately

check oil pressure.
HD-96921-120 OIL PRESSURE GAUGE ADAPTER Twin Cam 88B
This tool is used with HD-96921-52B to accurately

check oil pressure.
HD-96925-58 OIL PRESSURE GAUGE ADAPTER XL Models

(1986-1990)
This tool, when used with HD-96921-52B, will
allow the technician to connect the tool using
the threaded crankcase access hole.
HD-97080-77A PINION SHAFT RACE INSTALLER XL Models

(1977 - Early 1981)
Tool for installing inner race on pinion
gear shaft.
V-TWIN ENGINE/Fuel System

HD-33413-A CARBURETOR IDLE ADJUSTMENT TOOL All Models
Easily adjusts fast and slow idle setting without air

cleaner removal. HD-33413-1 replacement tip
& bit.
1) HD-33413-1A Replacement Tip
HD-35801 INTAKE MANIFOLD SCREW WRENCH All Evolution Models
This extra long bolt wrench allows the technician

to remove and install the 1⁄4" socket head cap
intake manifold screws quickly and easily without
having to remove vehicle components.
38
V-TWIN ENGINE/
Fuel System cont.
HD-41137 HOSE CLAMP PLIERS All Models
For tightening band type metal clamps on fuel

and oil lines.
HD-41182 FUEL PRESSURE GAUGE Fuel Injected Models

(19951⁄2 & Later)
HD-41182 is a 0-100 psi fuel pressure gauge.
It comes with a special adapter that attaches to
the fuel lines of injected models for injector and
system pressure diagnosis.
1) J-34730-16A 90° Hose End Fitting
HD-41185 HOSE CUTTING TOOL All Models
This is universal hose cutting tool.

It has a replaceable blade and will
cut hose diameters up to 1".
(Replacement Blade HD-41185-1)
HD-44061 FUEL PRESSURE GAUGE ADAPTER All Models
Used with the HD-41182 Fuel Pressure Gauge

to check fuel pressure with “quick connect”
fuel lines.
HD-47114 FUEL TANK CONSOLE ALIGNMENT RING XL 1200 Custom Models
This tool is used with a fuel tank filler cap to align

the replacement console on the fuel tank.
39
V-TWIN ENGINE/
Fuel System cont.
HD-48030 FUEL INJECTION CLEANING KIT All Fuel Injected Models
Clogged fuel injectors cause sluggish engine performance,

poor fuel economy and rough idle. This kit allows you to
easily correct these issues without replacing costly fuel
injectors. Use this as a money making tool during scheduled
maintenance procedures. Includes all adapters for Harley
and Buell Fuel Injected Models.
NOTE: Fuel Injector Cleaner NOT included in Kit. Order

HD-48030-10.
1) HD-48030-30 Quick Disconnect

2) HD-48030-40 Fuel Fitting
3) HD-48030-50 Fuel Return Line Plug (Female)
4) HD-48030-60 Fuel Return Line Plug (Male)
5) HD-48030-70 Removal Tool
6) HD-49182-1 Fuel Tank Adapter
7) HD-48030-20 Fuel Injector Cleaner Canister
HD-48030-10 FUEL INJECTION CLEANING FLUID All Fuel Injected Models
Used with HD-48030 to clean clogged fuel injectors.
NOTE: This is not a fuel additive. Do not pour into

tank. Case of 12 cans. Use 1⁄2 can per engine.
HD-94752-77A CARBURETOR FLOAT GAUGE All Models
For setting carburetor float level.
HD-97087-65B HOSE CLAMP PLIERS All Models
These hose clamp pliers are smaller

than HD-41137 and can be used
in those hard to get at places.
40
V-TWIN DRIVE/TRANSMISSION/
Primary Drive/Clutch
B-45676 SPROCKET SHAFT SEAL INSTALLER XL Models

(2004 & Later)
Used with HD-42579 to install replacement seals
to the correct depth. Buell dealers received this XB9/XB12 Firebolt
tool in the XB9R essential program and will not
be shipped again.
HD-33428-A BIG TWIN 4-SPEED MAIN DRIVE Big Twin

GEAR BEARING INSTALLER 4-speeds
(1979 & Later)
Used with arbor press. Installs bearing in
transmission case to correct depth without FX, FLH
damaging components.
HD-34761 SPORTSTER 4-SPEED CLUTCH XL Models

SPRING COMPRESSOR (19841⁄2-1990)
Relieves diaphragm spring tension for removal

and installation.
HD-38362 SPORTSTER 5-SPEED XL Models

SPROCKET LOCKING LINK (1991-2003)
Locks engine sprocket and clutch shell for Buell Models

sprocket and shaft nut and hub removal (1995-2003)
and installation.
HD-38515-A BIG TWIN/SPORTSTER CLUTCH DIAPHRAGM 1340 cc Models

SPRING COMPRESSOR (1990-1997)
This tool is required for efficient servicing of the XL Models

1340cc clutch. The compressor relieves spring (1991 & Later)
pressure for disassembly during servicing.
Buell Models
1) HD-38515-1 Forcing Screw (1340cc) (1995 & Later)
2) HD-38515-91 Forcing Screw (XL)
3) J-22825-BRG Bearing
4) J-23327-1 Bridge
5) J-28467-34 Handle
HD-41214 PRIMARY DRIVE LOCKING TOOL All Big Twins
This tool is made from a special composition

plastic. It is used as a wedge type device to
hold the primary drive gear to allow the
technician to apply the proper torque without
damaging the primary gear.
41
Primary Drive/Clutch cont.
HD-41496 MAIN DRIVE GEAR SEAL INSTALLER All Models

(1994 & Later)
Used to install the large main drive gear seal.
HD-46283 PRIMARY DRIVE LOCKING TOOL XL Models

(2004 & Later)
Securely locks the primary drive when removing
and torquing the motor sprocket and clutch hub XB9/XB12 Firebolt
nuts with 38/57 ratios.
HD-47977 PRIMARY DRIVE LOCKING TOOL Dyna Models

(2006 & Later)
and torquing the motor sprocket and clutch hub nut.
HD-48219 PRIMARY DRIVE LOCKING TOOL FL/FX Models

(2007 & Later)
and torquing the motor sprocket bolt or clutch
hub nut.
HD-91042 CLUTCH HOLDING TOOL XL Models

(1984 & Earlier)
When applying nut torque during reassembly
this tool is used to prevent the rotation of clutch 1340cc Models
shells and final drive sprockets (supersedes (1984 & Later)
HD-97173-71 and HD-97175-55 clutch lock plates).
Used for early 1984 and earlier XL’s and late
1984 FL, FX and FLT’s.
HD-95650-42 MAINSHAFT STARTER CLUTCH AND U

BEARING PULLER
FL
One end used to remove mainshaft starter clutch,
other end for pulling mainshaft ball bearing. FX
HD-95960-52C MULTI-PURPOSE PULLER All Models
This tool supersedes HD-95960-52B &

HD-95960-41A. Pulls “wet clutch” using the
bolts from the clutch & pulls “dry clutch” using
clutch studs with standard nuts.
42
Primary Drive/Clutch cont.
HD-97178-71A SPORTSTER 4-SPEED XL Models

CLUTCH SPRING COMPRESSOR (1971 & Early 1984)
Used to disassemble clutch. XR

(1983-1984)
1) HD-97182-71 Stud (2)
2) HD-95964-52 Screw Seat
3) HD-97179-100 Support
HD-97200-55A SPORTSTER 4-SPEED XL

SPROCKET LOCKING LINK
XR
Locks engine sprocket and clutch sprocket teeth (1957-1990)
to prevent rotation when nuts are removed or
installed.
V-TWIN DRIVE/TRANSMISSION/Shifter
HD-96385-78A FORK SHIFTER GAUGE Big Twin
4-speeds
Used to set and align transmission shifter forks on (Mid 1979 & Later)
plate-type shifters.
Transmission Case
B-45520 GEAR DETENT ASSEMBLY AID XL Models
(2004 & Later)
Moves gear detent to permit crankcase reassembly.
Buell dealers received this tool in the XB9R essential XB9/XB12 Firebolt
program and will not be shipped again.
43
Transmission Case cont.
B-45847 CROSS PLATE XL Models

(2004 & Later)
Used with HD-35316-A to remove and install the
mainshaft 5th gear and roller bearing from the XB9/XB12 Firebolt
right crankcase. Buell dealers received this tool
in the XB9R essential program and will not be
shipped again.
J-5586-A TRANSMISSION SHAFT RETAINING XL

RING PLIERS
XR
Installs new retaining rings on transmission shafts
without damage to rings or shaft. All 5-speed Models
HD-34733 BIG TWIN 4-SPEED TRANSMISSION 4-speeds

COUNTERSHAFT GEAR BEARING INSTALLER Big Twin Transmission
(1977 & Later)
When used with an arbor press, this tool installs
both needle bearings within the countershaft
gear to the correct depth. For all mid-1977 and
later 4-speed Big Twin transmissions.
HD-34734 EARLY BIG TWIN 5-SPEED MAIN DRIVE 5-speeds

GEAR BEARING AND SEAL INSTALLER (1980-1990)
When used with an arbor press, one end of this

tool installs both the needle bearing on the
transmission side of the gear and the bearing
seal on the clutch side. The other end installs the
needle bearing on the clutch side.
HD-34735 BIG TWIN 4-SPEED TRANSMISSION All

MAIN DRIVE GEAR BUSHING REMOVER Big Twin
AND INSTALLER 4-speeds
When used with an arbor press, this tool

removes and installs the main drive gear bushing
quickly and easily. For all Big Twin 4-speed
transmissions.
HD-34810 SPORTSTER 4-SPEED TRANSMISSION XL Models

MAINSHAFT BEARING INSTALLER (Late 1984-1990)
The tool consists of a pilot and driver head.

When used with universal Driver Handle
HD-33416 (not included), HD-34810 will align
and install bearing without damage to case or
bearing.
1) HD-34810-1 Driver Head

2) HD-34810-2 Pilot
44
HD-34902-B BIG-TWIN MAINSHAFT PRIMARY BEARING Big Twin

RACE REMOVER AND INSTALLER (Late 1984 & Later)
1) HD-34902-1 Extender Shaft

2) HD-34902-2 Installer Sleeve
3) HD-34902-3B Puller Plate (improved B version for durability)
4) HD-34902-7 End Cap
5) J-7830-5 Bridge
6) J-21686-12 Forcing Screw
8) RS-9104-775 6" Bolt (2 Req’d)
9) 10258 Washer (2 Req’d)
HD-35316-C 5-SPEED & 6-SPEED MAIN DRIVE 5-Speed Big Twin

GEAR BEARING REMOVER & INSTALLER (1980 & Later)
This tool will install Main Drive Gear Bearings for XL Models
1980 and later 5-speed transmissions and will (1991 & Later)
also install and remove the Main Drive Gear
from its bearing for all 5-speed models. It does all Buell Blast
this without having to remove the transmission (2000 & Later)
case from the motorcycle saving you time
and money. Buell XB9R Firebolt
(2003 & Later)
1) HD-35316-1 Installer Cup
2) HD-35316-2 Bearing Driver 6-Speed Models
3) HD-35316-3A Cross Plate (Big Twin) (2006 & Later Dynas)
4) HD-35316-4A 8" Bolt (2007 & Later FL/FX)
5) HD-35316-5 12" Bolt
6) HD-35316-7 Washer
7) HD-35316-91 Cross Plate (XL)
8) 217801 Bearing
10) B-43983 Cross Plate (Blast)
11) B-45847 Cross Plate (Firebolt, XL - 2004 & Later)
12) HD-35316-8 Bearing Driver (6-Speed)
13) HD-35316-9 Bearing Driver (6-Speed)
14) HD-35316-10 Pilot (6-Speed)
15) HD-35316-11 Receiver Cup (6-Speed)
16) HD-35316-12 Installer Cup (6-Speed)
HD-35820 EVOLUTION SPORTSTER XL Models

GEAR SPACING TOOL Evolution
(1986 - 1990)
Aligns transmission shafts when performing
gear spacing.
HD-37404 SPORTSTER COUNTERSHAFT XL Models

GEAR SUPPORT PLATE (1991-2003)
Properly supports countershaft 4th gear

during countershaft removal.
45
HD-37842-A 5-SPEED INNER AND OUTER MAIN DRIVE Big Twin

GEAR NEEDLE BEARING INSTALLER (1991 & Later)
Installs inner and outer mainshaft 5th gear XL Models

needle bearing to correct depth. (1991 & Later)
HD-39151 SPORTSTER SHIFT DRUM RETAINING XL Models

RING INSTALLER 5-Speeds
(1991-2003)
Installs shift drum snap rings.
HD-39618 TRANSMISSION SHIFT PAWL ADJUSTER 5 Speed

(19921⁄2 - 2000)
Two pieces make up this tool. One is to loosen
the jam nut on the pawl adjuster, the other adjusts
the shifter pawl.
1) HD-39618-1
2) HD-39618-2
HD-41184 FINAL DRIVE TOOL All Big Twin Models

(Belt Driven)
The Final Drive Tool HD-41184 is the (1980 & Later)
one tool every technician must have.
It holds the Final Drive Sprocket so that
the technician can apply the proper torque
to the nut.
HD-41405 MAIN DRIVE GEAR SEAL INSTALLER All 1340cc Models

5 Speed Models
HD-41405 is a two piece tool. It consists of
a seal protector and a seal driver. This tool
will install the main drive gear seal to the
proper depth without requiring removal
of the main drive gear from the mainshaft.
HD-42465 TRANSMISSION SHIFT PAWL ADJUSTER FLSTS Heritage

Springer Models
Two pieces make up this tool. One to loosen (1997 - 1999)
the jam nut on the pawl adjuster the other
adjusts the shifter pawl.
1) HD-42465-1 1⁄4" Pawl Wrench

2) HD-42465-2 11⁄16" Pawl Wrench
46
HD-46282 FINAL DRIVE SPROCKET LOCKING TOOL XL Models

(1991 & Later)
Secures belt sprocket when torquing sprocket
nut. Supersedes HD-42321. Also works on 1991
to 2003 XL models.
HD-46285 TRANSMISSION FIXTURE XL Models

(2004 & Later)
Supports transmission shafts during assembly
into left crankcase. XB9/XB12 Firebolt
1) HD-46285-1 Fixture Base

4) B-43985-4 Guide
HD-46288 MAINSHAFT LOCKNUT WRENCH XL Models

(1991 & Later)
New short design removes and installs left-hand
thread mainshaft locknut without wrench slippage.
This short version is better suited for the Sportster
than the longer Big Twin tool, HD-94660-37B.
HD-47855 MAIN DRIVE GEAR NEEDLE Buell Models

BEARING INSTALLER (2006 & Later)
(except Blast)
Installs inner and outer main drive gear
needle bearings to correct depth. XL Models
(2006 & Later)
HD-47856 MAIN DRIVE GEAR SEAL INSTALLER Buell Models

(2006 & Later)
This is a six-piece tool including an installer (except Blast)
(HD-47856-1), a pilot (HD-47856-2), two adapters
(HD-47856-3 & HD-47856-4), a nut (HD-47856-6) Dyna Models
and a Crow's Foot Wrench (HD-47856-7). This tool (2006 & Later)
is used to install the large main drive gear seal.
XL Models
(2006 & Later)
FL/FX Models
(2007 & Later)
HD-47910 MAINSHAFT LOCKNUT WRENCH Dyna Models

(2006 & Later)
Removes and installs new larger right-hand
thread mainshaft locknut. FL/FX Models
(2007 & Later)
47
HD-47932 MAIN DRIVE GEAR NEEDLE Dyna Models

BEARING INSTALLER (2006 & Later)
Installs inner and outer main drive gear

needle bearings to correct depth.
HD-47933 MAIN DRIVE GEAR SEAL INSTALLER Dyna Models

(2006 & Later)
This tool will install the small main drive gear seal
to the proper installed depth without requiring
removal of the main drive gear from the mainshaft.
HD-94660-37B MAINSHAFT LOCKNUT WRENCH 1340 Models

(1984-1999)
This tool has been redesigned to accommodate
the longer mainshafts specified for 1984 and Twin Cam 88/88B
later Big Twins. The two-piece design (pilot and (2000 & Later)
wrench body) allows the technician to easily
remove the left hand thread mainshaft locknut
without wrench slippage.
1) HD-94660-1A Wrench Body

2) HD-94660-2 Pilot
V-TWIN ELECTRICAL
HD-23738-A MITY-VAC® HAND PUMP All Models
Our most economical yet durable model. High

impact PVC; a self-lubricating, maintenance-free,
sealed, non-corrosive unit. Pumping rate of one
cu. in./stroke and attains a vacuum of 25 inches
of mercury in a few seconds.
HD-25070 HEAT GUN All Models
This heat gun is universal and can be used

for many functions. It is especially handy
for sealing the silicone filled terminals that
are now being used to provide a waterproof
connection in crucial areas.
(Use with HD-41183 shown on page 34)
48
V-TWIN ELECTRICAL cont.
HD-26792 TEST SPARKPLUG All Models
The HD-26792 checks for spark output without

removing spark plug from the engine.
HD-33813 INDUCTIVE TIMING LIGHT All Models
Accurately times ignition systems. Features

a metal covered inductive pickup with a
heat resistant covering over the lead wire
for durability.
HD-35500-B DIGITAL MULTIMETER (Fluke 23) All Models
This multimeter provides the accuracy and features

of more expensive meters plus the convenience of
autoranging. Simply set the rotary switch to volts or
resistance and the HD-35500-A automatically sets the
required range.
HD-41334 RPM Inductive Pick-up

(optional accessory)
HD-35616-210 TEST LIGHT All Models
Non-powered test light for voltage and continuity

checks. Banana jacks allow for easy connection to
terminal adapters in HD-41404-A Test Connector Kit.
HD-38125-6 PACKARD TERMINAL CRIMP TOOL All Models

(1994 & Later)
This crimping tool is used for the sealed crimp
style Packard terminals. Instructions for use are
included with the tool.
HD-38125-7 PACKARD TERMINAL CRIMPER All Models

(1994 & Later)
This crimping tool is used for the
non-sealing Packard terminals.
Dies for crimping are for A thru E.
Instructions for use are included.
HD-38125-8 PACKARD CRIMPING TOOL All Models

(1994 & Later)
This crimping tool is used for the
non-sealing Packard terminals
F and G. Instructions included.
49
HD-38625 CRUISE CONTROL TEST HARNESS FL Ultra Model

(1989-1992)
Use to diagnose cruise control.
HD-39448-LNR CB MICROPHONE & TRANSCEIVER All Models with CB

LOAD DEVICE – LOANER TOOL (1993-1997)
(This tool is no longer available for purchase.
It has been set up to loan as a service for
Harley-Davidson dealers.)
This tester is used in the diagnosis of CB pod
or transceiver failures. Includes CB Microphone
and Load Device.
HD-39448-3 CB POD ADAPTER All Models with CB

(This tool is no longer available for purchase. (1993-1997)
It has been set up to loan as a service for
Harley-Davidson dealers.)
This adapter is necessary to diagnose 1993 and

later CB radios. Used with HD-39448.
HD-39617 FLUKE AC/DC CURRENT PROBE All Models
Used with HD-35500-A, HD-39978 & HD-39200

to measure current draw.
400A DC/400A AC
600 Volts Cat III
Output: 1 millivolt per ampere
HD-39621-A TERMINAL REPAIR KIT All Models
This kit includes a wide variety of replacement

Amp terminals and two special terminal release
tools, HD-39621-27 and HD-39621-28. For
terminal crimping use HD-38125-7 (not included).
HD-39621-28 PIN TERMINAL TOOL All Models
HD-39621-27 SOCKET TERMINAL TOOL

Simplifies removal of Amp pin & socket type
terminals from terminal housing. Both included
in HD-39621-A Repair Kit.
50
HD-39965 DEUTSCH TERMINAL CRIMP TOOL All Models
This terminal crimping tool is specifically

designed to crimp the Deutsch connectors
that are now being used on all Harley-Davidson’s.
HD-39969 ULTRA-TORCH All Models
Miniature butane torch HD-39969 can be used with

the shrink attachment for the new splice connectors.
Uniformly heats connectors all the way around to
insure a good seal.
HD-39978 DIGITAL MULTIMETER All Models

(FLUKE 78)
The Fluke 78 provides many of the same features
as the more expensive Fluke meters at an
affordable price. You can measure frequency,
RPM, duty-cycle, dwell (direct reading),
temperature and Min/Max.
HD-41334 RPM Inductive Pick-up

(optional accessory).
HD-41183 HEAT SHIELD ATTACHMENT All Models
This is an attachment that is designed

to be used in conjunction with the HD-25070
heat gun shown on page 31 for providing a
uniform heat source for sealing the new
silicone filled terminals.Its spoon shaped design
directs heat around the terminal to provide a
good flow of silicone.
HD-41334 RPM INDUCTIVE PICKUP All Models
Allows Fluke Multimeter to be used

for RPM readings.
HD-41354 SPEEDOMETER TESTER All Models with

Electronic Speedometers
This speedometer tester plugs into
the harness and can be used to read
inputs and outputs from the electronic
speedometer. It can also test the
calibration of the unit.
233570 Replacement Cable Assembly
51
HD-41475 DEUTSCH TERMINAL REPAIR KIT All Models
The HD-41475 is a complete set of Deutsch

terminals used on Harley-Davidson vehicles
organized in durable storage case
1) HD-41475-100 Flat Blade L-Hook
HD-41609 AMP MULTI-LOCK CRIMPER All Models with

Multi-Lock Terminals
The HD-41609 is used to crimp the (1996 & Later)
Multi-lock terminals.
HD-41771 ALTERNATOR ROTOR REMOVER & INSTALLER FL Ultra

(1997 - 2006)
This tool removes and installs the alternator
rotor on the FL Ultra model. Dyna Police
Models FXDP
(2002-2004)
HD-42376 BATTERY LOAD TESTER All Models
A versatile volts-amps-load tester made especially

for troubleshooting power systems on motorcycles.
Inlcudes HD-42388 Battery Load Tester Stand.
HD-42879 ELECTRICAL CRIMP TOOL FL

(1998 & Later)
This crimper is used for the Deutsch Solid
Barrel terminals.
HD-44608 RADIO BREAKOUT BOX FL Radio

Equipped Models
This tool is designed to perform circuit diagnosis (1998 & Later)
on the radio system.
HD-44695 TERMINAL CRIMPER All Models Equipped

With Fuel Gauges
This crimper is used for the smaller (2000 & Later)
multi-lock terminals.
52
HD-45928 TERMINAL REMOVER All Harley Models
Removes new Micro Pack 64 terminal from

connector without damage to connector body.
HD-45929 TERMINAL CRIMPER All Harley Models
Securely crimps new Micro Pack 64 terminals

for wire harness repair procedures.
HD-45961 IGNITION SWITCH CONNECTOR REMOVER FL

(2003 & Later)
Removes connector without damage to the switch.
VRSC
(2002 & Later)
HD-45962 IGNITION SWITCH ALIGNMENT TOOL FL

(2003 & Later)
Aligns switch for installation.
VRSC
(2002 & Later)
HD-46601 BREAKOUT BOX ADAPTERS XL & FX Models

(2004 & Later)
Used to connect HD-42682 Breakout Box
to speedometer and tachometer for
diagnostic service.
HD-47853 IGNITION SWITCH WRENCH Dyna Models

(2006 & Later)
Used to remove and install new style
ignition switch.
HD-47918 ADVANCED AUDIO SYSTEM BREAKOUT BOX FL Models

(2006 & Later)
Designed to perform circuit analysis on new
Advanced Audio System.
53
HD-48037 SWR METER ADAPTERS FL Models

(2003 & Later)
These adapters allow connection of SWR Meter
with PL-259 connectors to mate with the TNC
connector used on 2006 models.
HD-48053 ELECTRICAL SYSTEM ANALYZER All Models

WITH WIRELESS PRINTER
Electrical Tester used for warranty reimubursement

on batteries in US and Canada. Also used to test the
starting and charging systems of the motorcycles.
1) HD-48053-10 Electrical System Analyzer w/o Wireless Printer

2) HD-48053-20 Wireless Printer
3) HD-48053-30 Replacement Test Leads
4) HD-48053-40 Printer Mounting Bracket (not pictured)
5) HD-48053-50 Rubber Protective Boot (not pictured)
6) HD-48053-60 Battery Warranty Bags
HD-48114 TERMINAL REMOVER All Models

(2007 & Later)
Removes Molex terminal from connector without
damage to connector body.
HD-48119 TERMINAL CRIMPER All Models

(2007 & Later)
This crimper is used for Molex terminals.
HD-94465-81 IGNITION TEST ADAPTER All Models

(1980 & Later)
Connects into wiring harness for ignition system
troubleshooting using a volt/ohm meter.
HD-95715-19C GENERATOR GEAR PULLER G
Removes generator drive gears. XL
1) HD-95635-46 Claw puller FL

2) HD-95636-46 Center Cap
3) HD-95637-46A Bearing Separator XR
54
HD-96910-35 MOTORCYCLE BATTERY HYDROMETER All Models
For testing battery state of charge.
V-TWIN ENGINE MANAGEMENT

HD-34730-2C INJECTOR TEST LIGHT Fuel Injected Models
(19951/2 & Later)
This test light plug directly into the
injector harness connector. It has
an LED that will flash and confirm
that you are receiving voltage to the
injector.
HD-41197 DIAGNOSTIC CODE LIGHT Fuel Injected Models

(19951/2 to 2001)
This diagnostic code light plugs into the
diagnostic connector of fuel injected models.
It is used to read diagnostic trouble codes.
HD-41197 has an LED that will flash at specific
intervals when connected to the bike. These flashes
must be counted by the technician to determine
the individual codes.
HD-41198 BREAK-OUT BOX Fuel Injected Models

(19951/2 to 2001)
This tool is designed to perform circuit diagnosis
on ECM controlled engine management systems.
It plugs directly into the 35 pin ECM connector
X
T BO 5
OU 4 10
PIN 3 9 15
2 8 14 20
1 7
and allows diagnosis of the wiring harness

13 19 25
6 12 18 24 30
11 17 23 29 35
16 22 28 34
21 27 33
26
31
32
without probing wires with sharp objects. Hooks

in line so that the motorcycle can be run during
testing. Connections can be tested, as well as
wiring harness integrity. Use with a DVOM, not
included.
HD-41199-3 ISC TEST LIGHT Fuel Injected Models

(19951/2 to 2001)
This test light plugs directly into the
ISC connector. It has a red and a green
LED that will flash to determine that the
proper voltage is reaching the ISC Actuator.
55
V-TWIN ENGINE
MANAGEMENT cont.
HD-41298-A FUEL TANK PLUGS Fuel Injected Models

(19951/2 to 2001)
Tool number HD-41298-A consists of two
threaded plugs with washers. These
plugs are used to stop the leakage of
fuel from the gas tank when it is
removed for service.
HD-41320 FUEL INJECTOR PULLER Fuel Injected Models

(19951/2 to 2001)
This specially designed fuel injector puller
is used to remove the injectors from the
induction module.
HD-41325-D SCANALYZER Fuel Injected Models

(19951/2 to 2007)
The first scan tool ever developed for
Harley-Davidson Motorcycles. HD-41325-D XL Sport
plugs into the diagnostic connector and (1998 & 2003)
allows you to read error codes and perform
diagnostic tests. 1450 Carburated Models
(1999 to 2006)
Includes:
509582 Scanalyzer
HD-42921-B Cable
HD-41325-95C Cartridge
HD-41325-4 User Manual
HD-41325-5 Storage Case
Optional Accessories:
HD-41325-25 Printer Cable
HD-41325-26 Printer w/o Cable
HD-41325-29 Printer Ribbon
HD-41325-30 Printer Paper
212535 Scanalyzer to PC Cable (20’)
HD-41325-95C SCANALYZER SOFTWARE CARTRIDGE Fuel Injected Models

(19951/2 to 2003)
This cartridge updates the Scanalyzer tester to
work on all 2001 and prior model year vehicles. XL Sport
(1998 to 2003)
Included with HD-41325-D
HD-41402 IGNITION COIL TEST LIGHT Fuel Injected Models

(19951/2 to 2001)
This test light plug directly into the ignition
coil connector. It has flashing LED’s that assist
the technician by determining if proper voltage
is being received by the ignition coil.
56
V-TWIN ENGINE
MANAGEMENT cont.
HD-41404-B TEST CONNECTOR KIT Fuel Injected Models

(19951/2 & Later)
This test connector kit includes several
jumper wires and probe connectors for
use with a DVOM (not included) to test
connector and wiring harness integrity.
Includes the following adapters:
J-35616-20 4 Stackable Banana Jack Patch Cords

J-35616-22A 3 Pieces 150 METRI-PACK Male (Gray)
J-35616-23 3 Pieces 150 METRI-PACK Female (Gray)
J-35616-24A 3 Pieces 280 METRI-PACK Male (Purple)
J-35616-25 3 Pieces 280 METRI-PACK Female (Purple)
J-35616-26 2 Pieces MICRO-PACK Male (Brown)
J-35616-27 2 Pieces MICRO-PACK Female (Brown)
J-35616-48 2 Pieces 630 METRI-PACK Male (Red)
HD-41404-10 3 Pieces DEUTSCH 1060-16-0122 Male (Black)
HD-41404-11 3 Pieces DEUTSCH 1062-16-0122 Female (Black)
HD-41404-46 2 Pieces 480 METRI-PACK Male (Dark Blue)
HD-41404-15 2 Pieces AMP Male (Orange)
HD-41404-20 2 Pieces MOLEX Male (Light Blue)
HD-41538 CHECK VALVE REMOVER & INSTALLER All Fuel Injected Models
This tool removes and installs check

valves from fuel injected engines.
HD-42682 BREAKOUT BOX Fuel Injected. Models

(1998 & Later)
This tool is designed to perform circuit diagnosis
on Sportster engine management systems.
HD-42921-B SCANALYZER CABLE Softail Models

(2001 & Later)
The Scanalyzer cable is used with the Scanalyzer
to communicate with the vehicle’s electronic Fuel Injected Models
control module. Included with HD-41325-D. (19951/2 & Later)
XL Sport
(1998-2003)
57
V-TWIN ENGINE
MANAGEMENT cont.
HD-42962 BREAK-OUT BOX ADAPTER XL Models

(1998 & Later)
This tool is used with the HD-42682 (except Sport)
Breakout Box. These adapters permit
Breakout Box interface with XL Custom
and standard 1200/883 models.
HD-43876 BREAK-OUT BOX Softail Models Fuel

Injected and Carburated
This tool is designed to perform circuit diagnosis (2001 & Later)
on ECM controlled engine management systems.
HD-44687 IGNITION COIL CIRCUIT TEST ADAPTER All Models

(2001 & Later)
Used with the Breakout Box (HD-43876) and
Injection Test Light (HD-34730-2C) to diagnose
the coil circuit.
HD-44720 TSSM ADAPTER CABLE All Models equipped

with TSSM
Use with Digital Technician to diagnose
Turn Signal Security Module.
V-ROD CHASSIS
B-42571 FORK SEAL DRIVER AND VRSCR Models
DUST BOOT INSTALLER
M2 Cyclone Models
Used to install the 45mm front fork seal (1997 & Later)
squarely into the fork housing bore without
damage to the polished fork shaft surface 2005 XB
and without nicks to the seal lip. Tool reverses (except XB12)
for dust cover installation.
HD-45305 FORK SEAL DRIVER VRSC Models
Used to install the 45mm front fork seal

squarely into the fork housing bore without
damage to the polished fork shaft surface
and without nicks to the seal lip. Tool reverses
for dust cover installation.
58
V-ROD CHASSIS cont.
HD-45968 FAT JACK VRSC, FLH, FXE,

and Softail Models
This scissors jack easily raises both the front and
rear of the bike for wheel and suspension service.
Its extra-wide 16"L x 10"W deck gives greater
stability during lifting. Height is 13" fully extended.
Collapses to just 3-1/2" to fit under low ground
clearance frames. Features a high quality rubber
non-skid pad and gold-zinc finish.
HD-45969 REAR WHEEL STAND VRSC Models
Place under swingarm to lift bike for rear wheel and

suspension service. Can also be used in showroom
to add stability and support to bikes that customers
may sit on. Gold-zinc finish. Removable handle
conveniently stores on the frame of the stand.
HD-47175 SWINGARM BEARING & BUSHING VRSC Models

REMOVER & INSTALLER
Removes and installs both the spherical bearing

and bushing on 2005 swingarms.
HD-47176 SWINGARM ASSEMBLY GUIDE VRSC Models
Supports external spacer during swingarm

pivot shaft installation.
HD-47852 INNER FORK NUT REMOVER/INSTALLER VRSCR Models
Used to remove and install the inner fork nut in

the front fork assembly.
HD-48287 TRIPLE TREE WEDGE VRSCR Models
Spreads triple tree to allow installation and

removal of painted fork tubes without scratching.
59
V-ROD ENGINE/General
HD-42310-40 ENGINE CRADLE VRSC Models
Adapts the V-Rod engine to either the HD-42310

Bench Top Engine Stand or the HD-43646 Rolling
Engine Stand. The engine can then be rotated in
various positions for service.
HD-43646-50 ROLLING ENGINE STAND WIDE SPAN LEG All Models
Use to update HD-43646 Stand with a longer leg

for added stability when servicing V-Rod Revolution
engine. Updates HD-43646 to –A version.
HD-45317-A ENGINE ASSEMBLY SUPPORT FIXTURE VRSC Models
Supports entire engine assembly for removal VRSCR

and installation into chassis.
Includes HD-45317-10 VRSCR Adapter.
V-ROD ENGINE/Cooling
HD-23688 COOLANT TESTER (F) VRSC Models
Used to determine freeze protection rating of

cooling system in degrees Fahrenheit.
HD-26568 COOLANT TESTER (C) VRSC Models
Used to determine freeze protection rating of

cooling system in degrees Centigrade.
60
V-ROD ENGINE/Cooling cont.
HD-29545-6A FLUORESCENT ADDITIVE (COOLANT) VRSC Models
Added to coolant and circulated through engine.

Fluorescent dye additive glows under a black
light at point of external leakage. This dye has
no impact on the chemical properties and cooling
efficiency of the coolant. Used with Black Light
Leak Detectors. Improved additive shows brighter
under black light. (6) 1-oz. bottles.
HD-45307 THERMOSTAT REMOVER/INSTALLER VRSC Models
Compresses spring and securely engages

thermostat during removal and installation
from housing without damage to thermostat.
HD-45335 COOLANT SYSTEM PRESSURE TESTER VRSC Models
Used to pressurize engine coolant system

to check for and locate source of leakage.
Also pressure tests radiator cap.
V-ROD ENGINE/Cylinder Head & Cylinder

HD-39782-13 CYLINDER HEAD SUPPORT ADAPTER VRSC Models
(INTAKE)
Supports cylinder head when removing and
installing intake valve guides. Included in
HD-39782-A Cylinder Head Support Stand Set.
HD-39782-14 CYLINDER HEAD SUPPORT ADAPTER VRSC Models

(EXHAUST)
Supports cylinder head when removing and

installing exhaust valve guides. Included in
HD-39782-A Cylinder Head Support Stand Set.
61
V-ROD ENGINE/
Piston & Connecting Rod
HD-45313-B CYLINDER LINER REMOVER/INSTALLER VRSC Models
Used to remove and install cylinder liners

without damage to the liner, crankcase and
water jacket 0-rings.
2) HD-45313-A-2 Remover
3) HD-45313-A-3 Bridge
5) 217945 Bearing
6) HD-45313-6 1250 cc Installer
7) HD-45313-7 1250 cc Remover
HD-45333 CYLINDER HEAD HOLDER VRSC Models
Supports cylinder head for valve train servicing.
HD-45653 TOP DEAD CENTER POSITIONING TOOL VRSC Models
Threads into the spark plug hole and contacts

top of piston to position crankshaft assembly
at top dead center.
HD-47189 PISTON PIN CLIP INSTALLER VRSC Models
Installs new style piston pin clips.
HD-96333-105 PISTON RING COMPRESSOR VRSC Models
Used to compress the piston rings to allow

installation of piston into cylinder bore without
damage to engine components. Included with
HD-96333-51E Piston Ring Compressing Tool.
62
V-ROD ENGINE/
Flywheel & Crankcase
HD-45306 CRANKSHAFT LOCKING PIN VRSC Models
Allows precise positioning of piston and

crankshaft assembly at top dead center
for camshaft to crankshaft timing
synchronization.
HD-45311 COUNTERBALANCER ALIGNMENT PIN VRSC Models
Used to position counter balancer in

correct alignment with crankshaft during
engine assembly.
HD-45314-A CRANKSHAFT ROTATING WRENCH VRSC Models
Securely keeps crankshaft from turning while

torquing the alternator rotor bolt. Also used to
rotate the engine during valve lash adjustment.
HD-45316 CRANKSHAFT ASSEMBLY RETAINER VRSC Models
Securely holds the crankshaft on the engine

crankcase when the case is split in half.
HD-45490 BALANCER BEARING VRSC Models

REMOVER/INSTALLER TOOLS
Removes and installs balancer bearings
without damage to the balancer assembly
or the bearings.
1) HD-45490-1 Puller Cup

2) HD-45490-2 Puller Adapter
3) HD-45490-3 Inner Bearing Installer
4) HD-45490-4 Inner Race Bearing Installer
5) HD-45490-5 Installer Pilot
6) HD-45490-6 Outer Bearing Installer
7) 509274 Forcing Screw
8) 15427 Thrust Bearing
9) 208213 Nut
HD-46582 COUNTERBALANCER BEARING & VRSC Models

INNER RACE REMOVER & INSTALLER
Removes the outer counterbalancer bearing and race

for inspection and installs the replacement parts.
63
V-ROD ENGINE/
HD-46503 OIL LINE REMOVER TOOL VRSC Models
Removes new style oil lines from crankcase

without damage to oil line and fitting.
HD-47180 CRANKSHAFT LIFTING TOOL VRSC Models
Seperates crankshaft from upper crankcase to

permit replacement of main bearings without
top end disassembly.
V-ROD ENGINE/Camshaft,
Valves & Valve Train
HD-35758-50 VALVE SEAT CUTTER SET VRSC Models
Used with the HD-35758-B Neway Valve Seat Cutter

Set to recondition and reface valve seats in the
VRSC V-Rod engine. Included in HD-35758-B Kit.
HD-35758-50 includes:
HD-35758-51 6mm Pilot
HD-35758-53 Intake Seat Cutter, 11⁄4" diameter, (31˚x 46˚)
HD-35758-54 Exhaust Seat Cutter, 11⁄2" diameter, (70˚)
HD-45303 SHIM STORAGE CASES VRSC Models
Used to conveniently store and organize

valve tappet shims. Each compartment is
labeled with the shim part number and
metric size. Includes 2 Cases. Shims
available through Harley-Davidson Parts
& Accessories. Shims not included with
storage cases.
HD-45312 CAM CHAIN TENSIONER GUIDE PIN VRSC Models

REMOVER/INSTALLER
Removes and installs cam chain

tensioner guide pins.
64
HD-45319 VALVE GUIDE REAMER (6mm) VRSC Models
Reams intake and exhaust valve guides

to correct pre-honed diameter.
HD-45320 VALVE GUIDE REMOVER/INSTALLER (6mm) VRSC Models
Removes worn guides and precisely installs

replacement 8mm guides to correct
installed height.
HD-45321 VALVE GUIDE FLEX HONE (6mm) VRSC Models
Hones the intake and exhaust valve guides

to the correct surface finish for proper valve
stem-to-guide fit and lubrication.
HD-45322 VALVE GUIDE SEAL INSTALLER VRSC Models
Installs valve guide seals to correct position

on valve guide without damage to the seal.
HD-45334 SECONDARY CHAIN MEASURING TOOL VRSC Models
Tensions the front cylinder secondary cam

chain to measure chain stretch.
HD-45491 TAPPET COMPRESSING TOOL VRSC Models
Compresses valve tappets for shim replacement

and valve train disassembly and assembly.
65
HD-47181 VALVE LASH FEELER GAUGE SET VRSC Models
Measures for proper valve clearance.

HD-47181-1 Intake Gauge
HD-47181-2 Exhaust Gauge
Blades are replaceable:

HD-47181-195 Intake Gauge Blade (.195mm)
HD-47181-240 Intake Gauge Blade (.240mm)
HD-47181-295 Exhaust Gauge Blade (.295mm)
HD-47181-345 Exhaust Gauge Blade (.345mm)
V-ROD ENGINE/Gearcase
HD-45300 OIL PRESSURE SENDING UNIT VRSC Models
REMOVER/INSTALLER
Allows access to oil pressure sending unit

for removal and installation to allow the HD-45308
Oil Pressure Gauge and HD-45309 Adapter to be
installed for oil pressure readings.
HD-45308 OIL PRESSURE GAUGE VRSC Models
This new gauge has a maximum pressure

limit of 160 psi for measuring the higher
pressure output of the VRSC engine.
Used with HD-45309 Adapter (not included).
HD-45309 OIL PRESSURE GAUGE ADAPTER VRSC Models
Required to adapt fitting on end of

HD-45308 Oil Pressure Gauge to
sending unit hole in case.
HD-45310 LOWER CRANKCASE ALIGNMENT DOWELS VRSC Models
Necessary to align lower crankcase halves

when assembling engine.
66
V-ROD ENGINE/Gearcase cont.
HD-45340 GASKET ALIGNMENT DOWELS VRSC Models
Used to support side cover gaskets when

assembling engine.
V-ROD ENGINE/Fuel System

HD-45324 FUEL CAP REMOVER/INSTALLER VRSC Models
Engages tangs on fuel cap for removal

and installation without damage to cap.
V-ROD DRIVE/TRANSMISSION
HD-45301 TRANSMISSION ASSEMBLY RETAINER VRSC Models
Secures the transmission assembly in the crankcase

when case halves are split for servicing.
HD-45318 CLUTCH HUB HOLDER VRSC Models
Securely holds clutch hub when removing

and torquing clutch hub nut.
HD-45326 PRIMARY CHAIN TENSIONER RETAINER VRSC Models
Inserts into the primary chain tensioner when

required during service. Long handle avoids
accidentally leaving tool in engine during assembly.
67
V-ROD DRIVE/
TRANSMISSION cont.
HD-45331-A FINAL DRIVE SPROCKET FLANGE VRSC Models

LOCKING TOOL
Engages into final drive sprocket flange and

belt pulley during removal and installation
of final drive sprocket nut. This redesigned
version fits both past and current style flanges.
HD-45332 FINAL DRIVE SPROCKET LOCKING VRSC Models

DEVICE INSTALLER
Installs sprocket nut locking device.
HD-45337 SHIFT SHAFT SEAL INSTALLER VRSC Models
Installs seal to correct position on the shaft

without damage to seal lip.
HD-45338 SHIFT LEVER SUBSTITUTE VRSC Models
Permits shifting of transmission through

each gear to check for proper operation
before assembly of transmission.
HD-45339 SHIFT MECHANISM/DETENT RETRACTOR VRSC Models
Allows easy installation of shift drum without

damage to components.
1) 18657 Nylon Strap (Not Shown)
HD-45654 CLUTCH HUB ALIGNMENT TOOL VRSC Models
Enables easy assembly of clutch installation

to input shaft.
68
V-ROD ELECTRICAL
HD-45304 ALTERNATOR STATOR COVER VRSC Models

REMOVER/INSTALLER TOOL
Removes and installs the alternator stator cover
and stator as an assembly preventing any
contact or damage from the alternator rotor.
1) HD-45304-1 Plate
HD-45315 ALTERNATOR ROTOR REMOVER VRSC Models
Removes the alternator rotor from the

crankshaft taper.
HD-45325 JUMPER HARNESS VRSC Models
Adapts HD-42682 Breakout Box for use to

interface and diagnose the instrument cluster.
BUELL CHASSIS
B-35316-5 SWINGARM BEARING RACE INSTALLER All Models
B-35316-5 is used with special service tool

HD-39302-A to draw the replacement outer
races into place when doing swingarm service.
The threaded rod included with HD-39302-A is
not long enough for swingarm race replacement.
Using this tool makes Timken bearing race
installation fast and easy.
B-41174 REAR WHEEL SUPPORT STAND All Models
The rear wheel support stand B-41174 has

wheels attached to it so that you can roll
the stand up under the swingarm. The rubber
coated pads swivel and are spring-loaded. The
stand gets the rear wheel off the ground for tire
changes, brake work, vehicle transport, etc.
1) B-41174-2 Replacement Pads 69

BUELL CHASSIS cont.
B-41175 REAR SWINGARM BEARING S1/S2 Thunderbolt

ADJUSTMENT TOOL (1995-96)
This tool is used to properly adjust the rear

swingarm bearing preload.
B-41176 FRONT FORK BUSHING & SEAL INSTALLER S1/S2/S3 Thunderbolt

(1995-98)
This is a dual function tool. One side is used to
install the fork seal to the proper depth and the
other side is used to install the bushing to the
proper depth on the front fork.
B-41177 FRONT FORK TUBE HOLDER All Models
This tool is used along with a vise to hold the

front fork leg firmly during repair without
causing damage to the fork assembly.
B-41178-A REAR SHOCK COMPRESSOR ADAPTER All Models

(1995-1998)
B-41178-A is used with an arbor
press to compress the spring
of the rear shock sufficiently for
disassembly and removal.
B-42079 CALIPER PISTON REMOVAL TOOL All Models

(1995-1997)
The Caliper Piston Removal Tool will free the
brake pistons from both caliper halves on all
Buell motorcycles. With the use of low pressure
shop air and the B-42079, brake caliper
pistons can be removed in minutes.
B-42571 FORK SEAL DRIVER AND M2 Cyclone Models

DUST BOOT INSTALLER (1997 & Later)
This is a dual function tool. One side is VRSCR

used to install the fork seal to the proper
depth and the other side is used to install 05 XB except XB12
the dust boot to the proper depth on the
front fork assembly.
70
BUELL CHASSIS cont.
B-42887 BRAKE PISTON REMOVER All Models

(1998 & Later)
Simply slide the B-42887 pliers into the
opening of the brake piston. The tool will
grab the inside of the piston without
damaging the caliper or the piston.
B-43721 FORK SEAL DRIVER X1 Lightning &

S3 Thunderbolt
Used to install the fork seal to the (1999 & Later)
proper depth.
03-04 XB Models
05 XB12Scg
B-43895 REAR SHOCK SPANNER WRENCH X1 Lightning &

S3 Thunderbolt
Used to adjust the rear shock to proper (1999 & Later)
suspension tension.
B-43991 FORK SEAL DRIVER Blast Models

(2000 & Later)
Used to install the fork seal and
bushing to the proper depth.
B-43993 WHEEL BEARING REMOVER & INSTALLER Blast Models

(2000 & Later)
Used with HD-44060 to remove and install
sealed wheel bearings in both front &
rear wheels.
1) B-43993-1 Remover Collet, Front Bearing

2) B-43993-2 Remover Collet, Rear Bearing
3) B-43993-4 Backing Plate
4) B-43993-5 Bearing Installer, Front Bearing
5) B-43993-6 Bearing Installer, Rear Bearing
71
BUELL CHASSIS cont.
B-43993-50A WHEEL BEARING REMOVER/INSTALLER KIT XB9/XB12 Firebolt
Used with HD-44060 to remove and install Blast Models

sealed wheel bearings in both front & rear (2000 & Later)
wheels. Includes custom storage case for
B-43993-50 components and also storage
areas for components for previously essential
B-43993 Wheel Bearing Remover/Installer Kit.
XB Models
5) B-43993-11 Backing Plate, Front Bearing
6) B-43993-12 Backing Plate, Rear Bearing
Blast Models
3) B-43993-4 Backing Plate
B-44623 ISOLATOR REPLACEMENT TOOL All Models

(2001 & Later)
Provides required clearance when installing
replacement isolators.
B-45110 REAR SHOCK SPANNER WRENCH All Models

(2001 & Later)
Used to adjust the spring preload on the rear shock.
1) B-45110-1 Shock Wrench (long)

2) B-45110-2 Shock Wrench (with square drive)
B-45521 STEERING HEAD BEARING INSTALLER SET XB9/XB12 Firebolt
Used with HD-39302 to install sealed steering

head bearings.
72
BUELL CHASSIS cont.
B-46279 AXLE WRENCH Buell XB

(2003 & Later)
Used during removal and installation of
front and rear wheels.
HD-47853 IGNITION SWITCH WRENCH Dyna Models

(2006 & Later)
Used to remove and install new style
ignition switch.
HD-95760-69A BUSHING & BEARING PULLER All Models
Use the 3⁄4” Collet HD-95767-69A for the

front bearing removal. The 11⁄8” collet
HD-95769-69A is used to remove rear
wheel bearings.
Includes:
* 1) HD-95762-69A Bridge
* 2) HD-95763-69A Screw
* 3) HD-95764-69A Expander Pin (Not Shown)
* 4) HD-95765-69A Collet, 1⁄2"
* 5) HD-95766-69A Collet, 5⁄8"
* 6) HD-95767-69A Collet, 3⁄4"
* 7) HD-95769-69 Collet, 11⁄8"
* 8) HD-95770-69 Slide Hammer
* 9) HD-95771-69 Shaft (Not Shown)
* 10) HD-95768-69A Collet, 13/16"
*Not included with HD-95760-69A but are available.
BUELL ENGINE
B-35758-52A 7.02MM PILOT (NEWAY PM140702) All Models
73
BUELL ENGINE cont.
B-43987 ENGINE CRADLE Blast Models

(2000 & Later)
Used with HD-42310 Bench Top Stand
or HD-43646 Rolling Stand to support the XB9R Firebolt
engine and rotate into various positions for service. (2003 & Later)
B-45522 FUEL PRESSURE GAUGE ADAPTER XB9/XB12 Firebolt
Use with HD-41182 Fuel Pressure Gauge

to permit fuel pressure readings from the
DDFI system.
B-45523 VALVE GUIDE REAMER (7mm) XB9/XB12 Firebolt
Reams replacement intake and exhaust XL (2004 & Later)

valve guides to proper size.
B-45524-A VALVE GUIDE REMOVER/INSTALLER (7mm) XB9/XB12 Firebolt
Removes worn guides and installs replacement XL (2004 & Later)

guides to the correct installed height.
2) B-45524-2A Installer
B-45525 VALVE GUIDE HONE (7mm) XB9/XB12 Firebolt
Applies final crosshatch and surface XL (2004 & Later)

finish to replacement valve guides.
B-45655 CRANKCASE BEARING XB9/XB12 Firebolt

REMOVER/INSTALLER
XL (2004 & Later)
Used with HD-42720-2 Crankcase Bearing Base
to remove and install left crankshaft main bearing.
74
BUELL ENGINE cont.
B-45657 FUEL PUMP PULLER XB9/XB12 Firebolt
Removes fuel pump assembly

from the chassis.
B-45676 SPROCKET SHAFT SEAL INSTALLER XB9/XB12 Firebolt
Used with HD-42579 Sprocket Shaft Bearing XL

Installer to install replacement seals (2004 & Later)
to the correct installed depth.
HD-47956 CAMSHAFT ASSEMBLY TOOL Dyna Models

(2006 & Later)
HD-47956 is a three-piece tool including
a 1.5" Guide (HD-47956-1), a 1.35" Guide
(HD-47956-2), and a Support Plate
(HD-47956-3). The tool is used to hold the
camshafts and secondary cam chain while the
cam support plate is installed on the camshafts.
BUELL TRANSMISSION
B-43982 SPROCKET LOCKING TOOL Blast Models

(2000 & Later)
Used to firmly hold the final drive sprocket
while torquing the hold down nut.
B-43983 MAIN DRIVE GEAR REMOVER CROSS PLATE Blast Models

(2000 & Later)
Used with HD-35316-B Main Drive Remover
to remove the main drive gear assembly.
75
BUELL TRANSMISSION cont.
B-43985 TRANSMISSION REMOVAL Blast Models

& INSTALLATION TOOL (2000 & Later)
Used to remove and install the transmission

assembly into the crankcase.
Includes:
B-43985-1 Remover
B-43985-3 Installer
B-43985-4 Guide
B-45520 GEAR DETENT ASSEMBLY AID XB9/XB12 Firebolt
Moves gear detent to permit crankcase XL

reassembly. (2004 & Later)
B-45659 SPROCKET LOCKING TOOL XB9/XB12 Firebolt
Secures final drive sprocket during XL

torquing of the belt pulley nut. (2004 & Later)
B-45847 BEARING REMOVER CROSS PLATE XB9/XB12 Firebolt
Used with HD-35316-B Main Drive Remover XL

to remove and install the mainshaft 5th gear (2004 & Later)
and roller bearing from the right crankcase.
B-45926 CLUTCH HUB BEARING REMOVER/INSTALLER XB9/XB12 Firebolt
Removes and installs the clutch shell bearing to

the correct depth.
1) B-45926-1 Base
2) B-45926-2 Pilot
HD-46285 TRANSMISSION FIXTURE XB9/XB12 Firebolt
Supports transmission shafts during assembly XL

into left crankcase. (2004 & Later)
Includes:
1) HD-46285-1 Fixture Base
4) B-43985-4 Guide
76
BUELL ENGINE MANAGEMENT
B-41325-99 SCANALYZER SOFTWARE CARTRIDGE X1 Lightning
Performs electrical diagnostics on 1999 S3 Thunderbolt

and later E.F.I. Buell models. Not included (1999 & Later)
in HD-41325-D Scanalyzer Kit.
HD-42921 SCANALYZER CABLE Buell Models
Required with Scanalyzer, when used without

Digital Technician, to communicate with Buell ECMs.
HD-42921-A and HD-42921-B will not communicate.
Not included in HD-41325-D Scanalyzer Kit.
77
INDEX
TOOL NO. PAGE NO. TOOL NO. PAGE NO. TOOL NO. PAGE NO. TOOL NO. PAGE NO.
10213 . . . . . . . . . . . . . . . 33 B-43985 . . . . . . . . . . . . . 76 B-45657 . . . . . . . . . . . . . 75 HD-33446-6 . . . . . . . . . . 15

10258 . . . . . . . . . . . . . . . 45 B-43985-1 . . . . . . . . 47, 76 B-45659 . . . . . . . . . . . . . 76 HD-33805 . . . . . . . . . . . . . 7
12330 . . . . . . . . . . . . . . . 22 B-43985-3 . . . . . . . . 47, 76 B-45676 . . . . . . . . . . 41, 75 HD-33813 . . . . . . . . . . . . 49
12702 . . . . . . . . . . . . . . . 22 B-43985-4 . . . . . . . . 47, 76 B-45847 . . . . . . . 44, 45, 76 HD-33871 . . . . . . . . . . . . 29
13324 . . . . . . . . . . . . . . . 33 B-43987 . . . . . . . . . . 13, 74 B-45926 . . . . . . . . . . . . . 76 HD-34107 . . . . . . . . . . . . 29
15427 . . . . . . . . . . . . 33, 63 B-43991 . . . . . . . . . . . . . 71 B-45926-1 . . . . . . . . . . . 76 HD-34190 . . . . . . . . . . . . . 7
18657 . . . . . . . . . . . . . . . 68 B-43993 . . . . . . . . . . . . . 71 B-45926-2 . . . . . . . . . . . 76 HD-34199-A . . . . . . . . . . 29
208213 . . . . . . . . . . . . . . 63 B-43993-1 . . . . . . . . 71, 72 B-46279 . . . . . . . . . . . . . 73 HD-34199-86 . . . . . . . . . 29
212434 . . . . . . . . . . . . . . 28 B-43993-2 . . . . . . . . 71, 72 HD-23688 . . . . . . . . . . . . 60 HD-34623-C . . . . . . . . . . 17
212535 . . . . . . . . . . . . . . 56 B-43993-4 . . . . . . . . 71, 72 HD-23738-A . . . . . . . . . . 48 HD-34624 . . . . . . . . . . . . 15
217801 . . . . . . . . . . . . 6, 45 B-43993-5 . . . . . . . . 71, 72 HD-25070 . . . . . . . . . . . . 48 HD-34624-1 . . . . . . . . . . 15
217945 . . . . . . . . . . . . . . 62 B-43993-6 . . . . . 23, 71, 72 HD-26568 . . . . . . . . . . . . 60 HD-34624-2 . . . . . . . . . . 15
233570 . . . . . . . . . . . . . . 51 B-43993-7 . . . . . . . . . . . 72 HD-26792 . . . . . . . . . . . . 49 HD-34633 . . . . . . . . . . 7, 11
280856 . . . . . . . . . . . . . . . 6 B-43993-8 . . . . . . . . . . . 72 HD-28431-C . . . . . . . . . . 11 HD-34633-3 . . . . . . . . 7, 11
509274 . . . . . . . . . . . . . . 63 B-43993-9 . . . . . . . . . . . 72 HD-28431-6A . . . . . . . . . 11 HD-34633-4 . . . . . . . . 7, 11
509582 . . . . . . . . . . . . . . 56 B-43993-10 . . . . . . . . . . 72 HD-28431-16 . . . . . . . . . 11 HD-34633-5A . . . . . . . 7, 11
B-35316-5 . . . . . . . . . . . 69 B-43993-11 . . . . . . . . . . 72 HD-29545-6A . . . . . . . . . 61 HD-34634 . . . . . . . . . . . . . 7
B-35758-52A . . . . . . . . . 73 B-43993-12 . . . . . . . . . . 72 HD-33067 . . . . . . . . . . . . . 5 HD-34641 . . . . . . . . . . . . 30
B-41174 . . . . . . . . . . . . . 69 B-43993-50A . . . . . . . . . 72 HD-33071-A . . . . . . . . . 2, 5 HD-34643-A . . . . . . . . . . 30
B-41174-2 . . . . . . . . . . . 69 B-44623 . . . . . . . . . . . . . 72 HD-33186 . . . . . . . . . . . . . 4 HD-34723 . . . . . . . . . . . . 30
B-41175 . . . . . . . . . . . . . 70 B-45110 . . . . . . . . . . . . . 72 HD-33223-1 . . . . . . . . . . 15 HD-34724-A . . . . . . . . . . 30
B-41176 . . . . . . . . . . . . . 70 B-45110-1 . . . . . . . . . . . 72 HD-33413-A . . . . . . . . . . 38 HD-34730-2C . . . . . . . . . 55
B-41177 . . . . . . . . . . . . . 70 B-45110-2 . . . . . . . . . . . 72 HD-33413-1A . . . . . . . . . 38 HD-34731 . . . . . . . . . . . . 30
B-41178-A . . . . . . . . . . . 70 B-45520 . . . . . . . . . . 43, 76 HD-33416 . . . . . . . . . . . . . 2 HD-34733 . . . . . . . . . . . . 44
B-41325-99 . . . . . . . . . . 77 B-45521 . . . . . . . . . . . . . 72 HD-33418 . . . . . . . . . . . . . 2 HD-34734 . . . . . . . . . . . . 44
B-42079 . . . . . . . . . . . . . 70 B-45522 . . . . . . . . . . . . . 74 HD-33428-A . . . . . . . . . . 41 HD-34735 . . . . . . . . . . . . 44
B-42571 . . . . . . . . . . 58, 70 B-45523 . . . . . . . . . . 28, 74 HD-33443 . . . . . . . . . . . . 29 HD-34736-B . . . . . . . . . . 30
B-42887 . . . . . . . . . . . . . 71 B-45524-A . . . . . . . . 29, 74 HD-33446-B . . . . . . . . . . 15 HD-34740 . . . . . . . . . . . . 31
B-43721 . . . . . . . . . . . . . 71 B-45524-1 . . . . . . . . 29, 74 HD-33446-1 . . . . . . . . . . 15 HD-34751 . . . . . . . . . . . . 31
B-43895 . . . . . . . . . . . . . 71 B-45524-2A . . . . . . . 29, 74 HD-33446-2 . . . . . . . . . . 15 HD-34761 . . . . . . . . . . . . 41
B-43982 . . . . . . . . . . . . . 75 B-45525 . . . . . . . . . . 29, 74 HD-33446-4 . . . . . . . . . . 15 HD-34810 . . . . . . . . . . 2, 44
B-43983 . . . . . . . . . . 45, 75 B-45655 . . . . . . . . . . 20, 74 HD-33446-5 . . . . . . . . . . 15 HD-34810-1 . . . . . . . . . . 44
78
INDEX
HD-34810-2 . . . . . . . . . . 44 HD-35758-53 . . . . . . . . . 64 HD-39458-1 . . . . . . . . . . 21 HD-39958 . . . . . . . . . . . . 21

HD-34813 . . . . . . . . . . . . 20 HD-35758-54 . . . . . . . . . 64 HD-39458-2 . . . . . . . . . . 21 HD-39964 . . . . . . . . . . . . 12
HD-34816 . . . . . . . . . . . . 11 HD-35759 . . . . . . . . . . . . 31 HD-39458-3 . . . . . . . . . . 21 HD-39965 . . . . . . . . . . . . 51
HD-34902-B . . . . . . . . . . 45 HD-35760 . . . . . . . . . . . . 32 HD-39565 . . . . . . . . . . . . 12 HD-39969 . . . . . . . . . . . . 51
HD-34902-1 . . . . . . . . . . 45 HD-35761 . . . . . . . . . . . . 32 HD-39617 . . . . . . . . . . . . 50 HD-39978 . . . . . . . . . . . . 51
HD-34902-2 . . . . . . . . . . 45 HD-35801 . . . . . . . . . . . . 38 HD-39618 . . . . . . . . . . . . 46 HD-39994-A . . . . . . . . . . . 8
HD-34902-3B . . . . . . . . . 45 HD-35820 . . . . . . . . . . . . 45 HD-39618-1 . . . . . . . . . . 46 HD-39994-4 . . . . . . . . . . . 8
HD-34902-7 . . . . . . . . . . 45 HD-36583 . . . . . . . . . . . . . 7 HD-39618-2 . . . . . . . . . . 46 HD-39994-5 . . . . . . . . . . . 8
HD-35102 . . . . . . . . . . . . 17 HD-37404 . . . . . . . . . . . . 45 HD-39621-A . . . . . . . . . . 50 HD-39994-6 . . . . . . . . . . . 8
HD-35103 . . . . . . . . . . . . 31 HD-37842-A . . . . . . . . . . 46 HD-39621-27 . . . . . . . . . 50 HD-39994-7 . . . . . . . . . . . 8
HD-35316-C . . . . . . . . . 45 HD-38125-6 . . . . . . . . . . 49 HD-39621-28 . . . . . . . . . 50 HD-39994-8 . . . . . . . . . . . 8
HD-35316-1 . . . . . . . . . . 45 HD-38125-7 . . . . . . . . . . 49 HD-39754 . . . . . . . . . . . . . 8 HD-39994-9 . . . . . . . . . . . 8
HD-35316-2 . . . . . . . . . . 45 HD-38125-8 . . . . . . . . . . 49 HD-39782-A . . . . . . . . . 16 HD-39994-10 . . . . . . . . . . 8
HD-35316-3A . . . . . . . . . 45 HD-38361 . . . . . . . . . . . . 32 HD-39782-1 . . . . . . . . . . 16 HD-39994-11A . . . . . . . . . 8
HD-35316-4A . . . . . . . . . 45 HD-38362 . . . . . . . . . . . . 41 HD-39782-2 . . . . . . . . . . 16 HD-41137 . . . . . . . . . . . . 39
HD-35316-5 . . . . . . . . . . 45 HD-38515-A . . . . . . . . . . 41 HD-39782-3 . . . . . . . . . . 16 HD-41177 . . . . . . . . . . . . . 8
HD-35316-7 . . . . . . . . . . 45 HD-38515-1 . . . . . . . . . . 41 HD-39782-4 . . . . . . . . . . 16 HD-41182 . . . . . . . . . . . . 39
HD-35316-8 . . . . . . . . . . 45 HD-38515-91 . . . . . . . . . 41 HD-39782-5 . . . . . . . . . 16 HD-41183 . . . . . . . . . . . . 51
HD-35316-9 . . . . . . . . . 45 HD-38625 . . . . . . . . . . . 50 HD-39782-6 . . . . . . . . . 16 HD-41184 . . . . . . . . . . . . 46
HD-35316-10 . . . . . . . . . 45 HD-38871 . . . . . . . . . . . 20 HD-39782-7 . . . . . . . . . 16 HD-41185 . . . . . . . . . . . . 39
HD-35316-11 . . . . . . . . . 45 HD-38871-2 . . . . . . . . . 20 HD-39782-13 . . . . . . 16, 61 HD-41197 . . . . . . . . . . . . 55
HD-35316-12 . . . . . . . . . 45 HD-38871-4 . . . . . . . . . 20 HD-39782-14 . . . . . . 16, 61 HD-41198 . . . . . . . . . . . . 55
HD-35316-91 . . . . . . . . 45 HD-38871-5 . . . . . . . . . 20 HD-39786 . . . . . . . . . . . 16 HD-41199-3 . . . . . . . . . . 55
HD-35381-A . . . . . . . . . . 4 HD-39151 . . . . . . . . . . . 46 HD-39787-A . . . . . . . . . . 8 HD-41201 . . . . . . . . . . . . 32
HD-35457 . . . . . . . . . . . 12 HD-39301-A . . . . . . . . . 2, 7 HD-39847 . . . . . . . . . . . 32 HD-41201-CAR . . . . . . . . 32
HD-35500-B . . . . . . . . . 49 HD-39301-1 . . . . . . . . . . 7 HD-39932 . . . . . . . . . . . 32 HD-41214 . . . . . . . . . . . . 41
HD-35518 . . . . . . . . . . . . 2 HD-39301-2 . . . . . . . . . . 7 HD-39932-CAR . . . . . . . 32 HD-41298-A . . . . . . . . . . 56
HD-35616-210 . . . . . . . 49 HD-39302 . . . . . . . . . . . . 8 HD-39933 . . . . . . . . . . . 32 HD-41320 . . . . . . . . . . . . 56
HD-35667-A . . . . . . . . . 16 HD-39361-B . . . . . . . . . . 21 HD-39933-EXH . . . . . . . 32 HD-41325-D . . . . . . . . . . 56
HD-35758-C . . . . . . . . . . 31 HD-39448-LNR . . . . . . . . 50 HD-39933-EXH-CAR . . . 32 HD-41325-4 . . . . . . . . . . 56
HD-35758-50 . . . . . . . . 64 HD-39448-3 . . . . . . . . . 50 HD-39933-INT . . . . . . . . 32 HD-41325-5 . . . . . . . . . . 56
HD-35758-51 . . . . . . . . . 64 HD-39458 . . . . . . . . . . . . 21 HD-39933-INT-CAR . . . . . 32 HD-41325-25 . . . . . . . . . 56
79 79
INDEX
HD-41325-26 . . . . . . . . . 56 HD-42310-25A . . . . . . . . 13 HD-42376 . . . . . . . . . . . . 52 HD-43644-2 . . . . . . . . . . 34

HD-41325-29 . . . . . . . . . 56 HD-42310-40 . . . . . . 13, 60 HD-42465 . . . . . . . . . . . . 46 HD-43644-3 . . . . . . . . . . 34
HD-41325-30 . . . . . . . . . 56 HD-42310-45 . . . . . . . . . 13 HD-42465-1 . . . . . . . . . . 46 HD-43645 . . . . . . . . . . . . 18
HD-41325-95C . . . . . . . . 56 HD-42310-50A . . . . . . . . 13 HD-42465-2 . . . . . . . . . . 46 HD-43645-1 . . . . . . . . . . 18
HD-41334 . . . . . . . . . 49, 51 HD-42310-150 . . . . . . . . 13 HD-42508 . . . . . . . . . . . . 13 HD-43645-4 . . . . . . . . . . 18
HD-41354 . . . . . . . . . . . . 51 HD-42310-200 . . . . . . . . 13 HD-42508-1 . . . . . . . . . . 13 HD-43646-A . . . . . . . . . . 14
HD-41402 . . . . . . . . . . . . 56 HD-42311 . . . . . . . . . . . . 13 HD-42508-2 . . . . . . . . . . 13 HD-43646-10 . . . . . . . . . 14
HD-41404-B . . . . . . . . . . 57 HD-42313 . . . . . . . . . . . . 33 HD-42508-3 . . . . . . . . . . 13 HD-43646-50 . . . . . . 14, 60
HD-41404-10 . . . . . . . . . 57 HD-42313-1 . . . . . . . . . . 33 HD-42569 . . . . . . . . . . . . 18 HD-43720 . . . . . . . . . . . . 22
HD-41404-11 . . . . . . . . . 57 HD-42313-2 . . . . . . . . . . 33 HD-42579 . . . . . . . . . . . . 22 HD-43876 . . . . . . . . . . . . 58
HD-41404-15 . . . . . . . . . 57 HD-42314 . . . . . . . . . . . . 33 HD-42579-2 . . . . . . . . . . 22 HD-43984 . . . . . . . . . . . . 23
HD-41404-20 . . . . . . . . . 57 HD-42315 . . . . . . . . . . . . 21 HD-42579-3 . . . . . . . . . . 22 HD-44060-A . . . . . . . . . . . 6
HD-41404-46 . . . . . . . . . 57 HD-42315-1 . . . . . . . . . . 21 HD-42579-4 . . . . . . . . . . 22 HD-44060-1 . . . . . . . . . . . 6
HD-41405 . . . . . . . . . . . . 46 HD-42315-2 . . . . . . . . . . 21 HD-42682 . . . . . . . . . . . . 57 HD-44060-3A . . . . . . . . . . 6
HD-41417 . . . . . . . . . . . . 12 HD-42316 . . . . . . . . . . . . 22 HD-42720-A . . . . . . . . . . 22 HD-44060-4 . . . . . . . . . . . 6
HD-41475 . . . . . . . . . . . . 52 HD-42316-1 . . . . . . . . . . 22 HD-42720-1 . . . . . . . . . . 22 HD-44060-5 . . . . . . . . . . . 6
HD-41475-100 . . . . . . . . 52 HD-42316-2 . . . . . . . . . . 22 HD-42720-2 . . . . . . . . . . 22 HD-44060-6 . . . . . . . . . . . 6
HD-41492-A . . . . . . . . . . 21 HD-42317-A . . . . . . . . . . 18 HD-42720-5 . . . . . . . . . . 22 HD-44060-7A . . . . . . . . . . 6
HD-41494 . . . . . . . . . . . . . 5 HD-42318 . . . . . . . . . . . . 18 HD-42774 . . . . . . . . . . . . 22 HD-44060-8 . . . . . . . . . . . 6
HD-41496 . . . . . . . . . . . . 42 HD-42320-A . . . . . . . . . . 18 HD-42879 . . . . . . . . . . . . 52 HD-44060-10 . . . . . . . . . . 6
HD-41506 . . . . . . . . . . . . 21 HD-42322 . . . . . . . . . . . . 18 HD-42921 . . . . . . . . . . . . 77 HD-44061 . . . . . . . . . . . . 39
HD-41538 . . . . . . . . . . . . 57 HD-42324-A . . . . . . . . . . 16 HD-42921-B . . . . . . . 56, 57 HD-44062 . . . . . . . . . . . . 23
HD-41609 . . . . . . . . . . . . 52 HD-42324-1A . . . . . . . . . 16 HD-42928 . . . . . . . . . . . . 33 HD-44063 . . . . . . . . . . . . 23
HD-41675 . . . . . . . . . . . . 12 HD-42324-2A . . . . . . . . . 16 HD-42928-1 . . . . . . . . . . 33 HD-44064-A . . . . . . . . . . 23
HD-41771 . . . . . . . . . . . . 52 HD-42324-4 . . . . . . . . . . 16 HD-42928-2 . . . . . . . . . . 33 HD-44065 . . . . . . . . . . . . 23
HD-42122 . . . . . . . . . . . . 21 HD-42325-A . . . . . . . . . . 33 HD-42928-3 . . . . . . . . . . 33 HD-44065-1 . . . . . . . . . . 23
HD-42135-A . . . . . . . . . . . 6 HD-42325-3 . . . . . . . . . . 33 HD-42928-4 . . . . . . . . . . 33 HD-44065-4 . . . . . . . . . . 23
HD-42310 . . . . . . . . . . . . 13 HD-42325-5 . . . . . . . . . . 33 HD-42962 . . . . . . . . . . . . 58 HD-44066 . . . . . . . . . . . . 23
HD-42310-1 . . . . . . . . . . 13 HD-42325-6 . . . . . . . . . . 33 HD-43293-A . . . . . . . . . . 10 HD-44066-2 . . . . . . . . . . 23
HD-42310-2B . . . . . . . . . 13 HD-42325-7 . . . . . . . . . . 33 HD-43419 . . . . . . . . . . . . 34 HD-44066-4 . . . . . . . . . . 23
HD-42310-3 . . . . . . . . . . 13 HD-42325-8 . . . . . . . . . . 33 HD-43644 . . . . . . . . . . . . 34 HD-44066-5 . . . . . . . . . . 23
HD-42310-20A . . . . . . . . 13 HD-42326-A . . . . . . . . . . 22 HD-43644-1 . . . . . . . . . . 34 HD-44067-A . . . . . . . . . . 14
80
INDEX
HD-44069 . . . . . . . . . . . . 24 HD-45313-A-3 . . . . . . . . 62 HD-45490-6 . . . . . . . . . . 63 HD-46663 . . . . . . . . . . . . 25

HD-44358 . . . . . . . . . . . . 24 HD-45313-4 . . . . . . . . . . 62 HD-45491 . . . . . . . . . . . . 65 HD-47114 . . . . . . . . . . . . 39
HD-44358-1 . . . . . . . . . . 24 HD-45313-6 . . . . . . . . . . 62 HD-45653 . . . . . . . . . . . . 62 HD-47175 . . . . . . . . . . . . 59
HD-44358-2 . . . . . . . . . . 24 HD-45313-7 . . . . . . . . . . 62 HD-45654 . . . . . . . . . . . . 68 HD-47176 . . . . . . . . . . . . 59
HD-44358-3 . . . . . . . . . . 24 HD-45314-A . . . . . . . . . . 63 HD-45907 . . . . . . . . . . . . . 2 HD-47180 . . . . . . . . . . . . 64
HD-44358-8 . . . . . . . . . . 24 HD-45315 . . . . . . . . . . . . 69 HD-45928 . . . . . . . . . . . . 53 HD-47181 . . . . . . . . . . . . 66
HD-44404 . . . . . . . . . . . . 24 HD-45316 . . . . . . . . . . . . 63 HD-45929 . . . . . . . . . . . . 53 HD-47181-1 . . . . . . . . . . 66
HD-44408 . . . . . . . . . . . . 24 HD-45317-A . . . . . . . . . . 60 HD-45961 . . . . . . . . . . . . 53 HD-47181-2 . . . . . . . . . . 66
HD-44455 . . . . . . . . . . . . 36 HD-45318 . . . . . . . . . . . . 67 HD-45962 . . . . . . . . . . . . 53 HD-47181-195 . . . . . . . . 66
HD-44567 . . . . . . . . . . . . . 2 HD-45319 . . . . . . . . . . . . 65 HD-45966 . . . . . . . . . . . . . 9 HD-47181-240 . . . . . . . . 66
HD-44608 . . . . . . . . . . . . 52 HD-45320 . . . . . . . . . . . . 65 HD-45966-2 . . . . . . . . . . . 9 HD-47181-295 . . . . . . . . 66
HD-44687 . . . . . . . . . . . . 58 HD-45321 . . . . . . . . . . . . 65 HD-45967 . . . . . . . . . . . . . 2 HD-47181-345 . . . . . . . . 66
HD-44695 . . . . . . . . . . . . 52 HD-45322 . . . . . . . . . . . . 65 HD-45968 . . . . . . . . . . 3, 59 HD-47183 . . . . . . . . . . . . 14
HD-44720 . . . . . . . . . . . . 58 HD-45324 . . . . . . . . . . . . 67 HD-45969 . . . . . . . . . . . . 59 HD-47184 . . . . . . . . . . . . 14
HD-45206 . . . . . . . . . . . . 24 HD-45325 . . . . . . . . . . . . 69 HD-46247-A . . . . . . . . . . . 9 HD-47187 . . . . . . . . . . . . 14
HD-45300 . . . . . . . . . . . . 66 HD-45326 . . . . . . . . . . . . 67 HD-46247-1 . . . . . . . . . . . 9 HD-47188 . . . . . . . . . . . . 15
HD-45301 . . . . . . . . . . . . 67 HD-45327 . . . . . . . . . . . . . 8 HD-46247-2 . . . . . . . . . . . 9 HD-47189 . . . . . . . . . . . . 62
HD-45303 . . . . . . . . . . . . 64 HD-45331-A . . . . . . . . . . 68 HD-46247-7 . . . . . . . . . . . 9 HD-47190 . . . . . . . . . . . . . 9
HD-45304 . . . . . . . . . . . . 69 HD-45332 . . . . . . . . . . . . 68 HD-46247-8 . . . . . . . . . . . 9 HD-47248 . . . . . . . . . . . . 34
HD-45304-1 . . . . . . . . . . 69 HD-45333 . . . . . . . . . . . . 62 HD-46281 . . . . . . . . . . . . . 9 HD-47250 . . . . . . . . . . . . 34
HD-45304-2 . . . . . . . . . . 69 HD-45334 . . . . . . . . . . . . 65 HD-46282 . . . . . . . . . . . . 47 HD-47255 . . . . . . . . . . . . . 9
HD-45305 . . . . . . . . . . . . 58 HD-45335 . . . . . . . . . . . . 61 HD-46283 . . . . . . . . . . . . 42 HD-47256 . . . . . . . . . . . . 25
HD-45306 . . . . . . . . . . . . 63 HD-45337 . . . . . . . . . . . . 68 HD-46284 . . . . . . . . . . . . 14 HD-47257 . . . . . . . . . . . . 25
HD-45307 . . . . . . . . . . . . 61 HD-45338 . . . . . . . . . . . . 68 HD-46285 . . . . . . . . . 47, 76 HD-47258 . . . . . . . . . . . . 34
HD-45308 . . . . . . . . . . . . 66 HD-45339 . . . . . . . . . . . . 68 HD-46285-1 . . . . . . . 47, 76 HD-47852 . . . . . . . . . . . . 59
HD-45309 . . . . . . . . . . . . 66 HD-45340 . . . . . . . . . . . . 67 HD-46287 . . . . . . . . . 24, 28 HD-47853 . . . . . . . . . 53, 73
HD-45310 . . . . . . . . . . . . 66 HD-45490 . . . . . . . . . . . . 63 HD-46288 . . . . . . . . . . . . 47 HD-47855 . . . . . . . . . . . . 47
HD-45311 . . . . . . . . . . . . 63 HD-45490-1 . . . . . . . . . . 63 HD-46503 . . . . . . . . . . . . 64 HD-47856 . . . . . . . . . . . . 47
HD-45312 . . . . . . . . . . . . 64 HD-45490-2 . . . . . . . . . . 63 HD-46582 . . . . . . . . . . . . 63 HD-47856-1 . . . . . . . . . . 47
HD-45313-B . . . . . . . . . . 62 HD-45490-3 . . . . . . . . . . 63 HD-46583 . . . . . . . . . . . . 34 HD-47856-2 . . . . . . . . . . 47
HD-45313-1 . . . . . . . . . . 62 HD-45490-4 . . . . . . . . . . 63 HD-46584 . . . . . . . . . . . . 34 HD-47856-3 . . . . . . . . . . 47
HD-45313-A-2 . . . . . . . . 62 HD-45490-5 . . . . . . . . . . 63 HD-46601 . . . . . . . . . . . . 53 HD-47856-4 . . . . . . . . . . 47
81 81
INDEX
HD-47856-6 . . . . . . . . . . 47 HD-48283 . . . . . . . . . . . . 25 HD-94752-77A . . . . . . . . 40 HD-95715-19C . . . . . 26, 54

HD-47856-7 . . . . . . . . . . 47 HD-48287 . . . . . . . . . . . . 59 HD-94800-1 . . . . . . . . . . 19 HD-95716-19 . . . . . . . . . . 2
HD-47910 . . . . . . . . . . . . 47 HD-48309 . . . . . . . . . . . . 25 HD-94800-2 . . . . . . . . . . 19 HD-95719-19 . . . . . . . . . . 2
HD-47918 . . . . . . . . . . . . 53 HD-48457 . . . . . . . . . . . . 25 HD-94800-3 . . . . . . . . . . 19 HD-95760-69A . . . . . . 4, 73
HD-47925 . . . . . . . . . . . . . 9 HD-48474 . . . . . . . . . . 2, 26 HD-94800-4 . . . . . . . . . . 19 HD-95762-69A . . . . . . 4, 73
HD-47932 . . . . . . . . . . . . 48 HD-48497 . . . . . . . . . . . . . 3 HD-94800-26A . . . . . . . . 19 HD-95763-69A . . . . . . 4, 73
HD-47933 . . . . . . . . . . . . 48 HD-49182-1 . . . . . . . . . . 40 HD-94802-36A . . . . . . . . 35 HD-95764-69A . . . . . . 4, 73
HD-47941 . . . . . . . . . . . . 35 HD-52325-12 . . . . . . . . . 33 HD-94803-67 . . . . . . . . . 35 HD-95765-69A . . . . . . 4, 73
HD-47956 . . . . . . . . . 35, 75 HD-52325-13 . . . . . . . . . 33 HD-94804-57 . . . . . . . . . 35 HD-95766-69A . . . . . . 4, 73
HD-47977 . . . . . . . . . . . . 42 HD-59000-B . . . . . . . . . . 10 HD-94805-57 . . . . . . . . . 37 HD-95767-69A . . . . . . 4, 73
HD-48030 . . . . . . . . . . . . 40 HD-91042 . . . . . . . . . . . . 42 HD-94806-57 . . . . . . . . . 37 HD-95768-69A . . . . . . 4, 73
HD-48030-10 . . . . . . . . . 40 HD-93330 . . . . . . . . . . . . 10 HD-94807-57 . . . . . . . . . 37 HD-95769-69 . . . . . . . 4, 73
HD-48030-20 . . . . . . . . . 40 HD-93330-1 . . . . . . . . . . 10 HD-94812-1 . . . . . . . . . . 35 HD-95770-69 . . . . . . . 4, 73
HD-48030-30 . . . . . . . . . 40 HD-93330-2 . . . . . . . . . . 10 HD-94812-2 . . . . . . . . . . 35 HD-95771-69 . . . . . . . 4, 73
HD-48030-40 . . . . . . . . . 40 HD-94437-79 . . . . . . . . . . 6 HD-94812-77A . . . . . . . . 35 HD-95952-1 . . . . . . . . . . 19
HD-48030-50 . . . . . . . . . 40 HD-94438-79 . . . . . . . . . 35 HD-94812-87 . . . . . . . . . 35 HD-95952-3 . . . . . . . . . . 19
HD-48030-60 . . . . . . . . . 40 HD-94461-81 . . . . . . . . . 26 HD-94815-58 . . . . . . . . . 37 HD-95952-33C . . . . . . . . 19
HD-48030-70 . . . . . . . . . 40 HD-94465-81 . . . . . . . . . 54 HD-94820-75A . . . . . . . . 11 HD-95954-33 . . . . . . . . . 19
HD-48037 . . . . . . . . . . . . 54 HD-94547-100 . . . . . . . . 26 HD-95017-61 . . . . . . . . . . 3 HD-95960-52C . . . . . . 4, 42
HD-48053 . . . . . . . . . . . . 54 HD-94547-101 . . . . . . . . 26 HD-95021-1 . . . . . . . . . . . 5 HD-95961-52C . . . . . . . . . 4
HD-48053-10 . . . . . . . . . 54 HD-94547-102 . . . . . . . . . 2 HD-95021-2 . . . . . . . . . . . 5 HD-95964-52 . . . . . . . . . 43
HD-48053-20 . . . . . . . . . 54 HD-94555-55C . . . . . . . . 37 HD-95021-29D . . . . . . . . . 5 HD-95970-32D . . . . . . . . 19
HD-48053-30 . . . . . . . . . 54 HD-94557-55 . . . . . . . . . . 5 HD-95563-41 . . . . . . . . . . 4 HD-95970-101 . . . . . . . . 19
HD-48053-40 . . . . . . . . . 54 HD-94585-30 . . . . . . . . . 17 HD-95565-41 . . . . . . . . . . 4 HD-95984-32B . . . . . . . . 19
HD-48053-50 . . . . . . . . . 54 HD-94589-29B . . . . . . . . 17 HD-95632-79 . . . . . . . . . 36 HD-95984-99 . . . . . . . . . 19
HD-48053-60 . . . . . . . . . 54 HD-94590-73 . . . . . . . . . 17 HD-95635-46 . . . . 3, 26, 54 HD-95986-32B . . . . . . . . 19
HD-48080 . . . . . . . . . . . . . 3 HD-94630-67A . . . . . . . . . 6 HD-95635-100 . . . . . . . . . 3 HD-95986-99 . . . . . . . . . 19
HD-48114 . . . . . . . . . . . . 54 HD-94660-1A . . . . . . . . . 48 HD-95637-10 . . . . . . . . . . 3 HD-96015-52 . . . . . . . . . 27
HD-48116 . . . . . . . . . . . . 16 HD-94660-2 . . . . . . . . . . 48 HD-95637-15 . . . . . . . . . . 3 HD-96015-77B . . . . . . . . 27
HD-48119 . . . . . . . . . . . . 54 HD-94660-37B . . . . . . . . 48 HD-95637-46A . . . . . 26, 54 HD-96017-52 . . . . . . . . . 27
HD-48219 . . . . . . . . . . . . 42 HD-94681-80 . . . . . . . . . . 6 HD-95637-46B . . . . . . . . . 3 HD-96017-77 . . . . . . . . . 27
HD-48262 . . . . . . . . . . . . 17 HD-94700-52C . . . . . . . . 11 HD-95650-42 . . . . . . . . . 42 HD-96018-52 . . . . . . . . . 27
82
INDEX
HD-96200-80 . . . . . . . . . 10 HD-96722-40A . . . . . . . . 28 HD-97102-81 . . . . . . . . . 36 J-35616-27 . . . . . . . . . . 57

HD-96202-80 . . . . . . . . . 10 HD-96727-56A . . . . . . . . 28 HD-97168-77 . . . . . . . . . 10 J-35616-48 . . . . . . . . . . 57
HD-96204-80 . . . . . . . . . 10 HD-96728-56A . . . . . . . . 28 HD-97178-71A . . . . . . . . 43 RS-3600-450 . . . . . . . . . 19
HD-96208-80 . . . . . . . . . 10 HD-96740-36 . . . . . . . . . 20 HD-97179-100 . . . . . . . . 43 RS-9101-950 . . . . . . . . . . 4
HD-96209-80 . . . . . . . . . 10 HD-96741-17 . . . . . . . . . 20 HD-97182-71 . . . . . . . . . 43 RS-9104-775 . . . . . . . . . 45
HD-96210-80 . . . . . . . . . 10 HD-96743-17 . . . . . . . . . 20 HD-97200-55A . . . . . . . . 43 RS-9400-810 . . . . . . . . . 19
HD-96215-49 . . . . . . . . . . 4 HD-96744-17 . . . . . . . . . 20 HD-97225-1 . . . . . . . . . . 28 RS-25100-300 . . . . . . . . 28
HD-96295-65D . . . . . 27, 37 HD-96745-17 . . . . . . . . . 20 HD-97225-2 . . . . . . . . . . 28
HD-96333-51E . . . . . . . . 20 HD-96746-36 . . . . . . . . . 20 HD-97225-55C . . . . . . . . 28 NEWAY PART NUMBERS
HD-96333-100 . . . . . . . . 20 HD-96796-47 . . . . . . . . . 36 HD-97227-55A . . . . . . . . 28 140-11/16 . . . . . . . . . . . 31
HD-96333-101 . . . . . . . . 20 HD-96830-51B . . . . . . . . 37 HD-97228-55A . . . . . . . . 28 140-3/8 . . . . . . . . . . . . . 31
HD-96333-102 . . . . . . . . 20 HD-96830-100 . . . . . . . . 37 HD-97229-55 . . . . . . . . . 28 140-5/16 . . . . . . . . . . . . 31
HD-96333-103 . . . . . . . . 20 HD-96831-51A . . . . . . . . 37 HD-97273-60 . . . . . . . 2, 36 160 . . . . . . . . . . . . . . . . . 31
HD-96333-105 . . . . . 20, 62 HD-96832-51A . . . . . . . . 37 HD-99500-80 . . . . . . . . . . 6 203 . . . . . . . . . . . . . . . . . 31
HD-96333-106 . . . . . . . . 20 HD-96836-51 . . . . . . . . . 37 J-5586-A . . . . . . . . . . . . 44 205 . . . . . . . . . . . . . . . . . 31
HD-96385-78A . . . . . . . . 43 HD-96836-57 . . . . . . . . . 37 J-7830-5 . . . . . . . . . . . . 45 271 . . . . . . . . . . . . . . . . . 31
HD-96550-36A . . . . . . . . 36 HD-96910-35 . . . . . . . . . 55 J-21686-12 . . . . . . . . . . 45 293 . . . . . . . . . . . . . . . . . 31
HD-96650-80 . . . . . . . . . 27 HD-96921-52C . . . . . . . . 37 J-22342-18 . . . . . . . . . . 19 503 . . . . . . . . . . . . . . . . . 31
HD-96652-19 . . . . . . . . . 27 HD-96921-100A . . . . . . . 37 J-22825-BRG . . . . . . . . . 41 622 . . . . . . . . . . . . . . . . . 31
HD-96660-41 . . . . . . . . . 27 HD-96921-104 . . . . . . . . 37 J-23327-1 . . . . . . . . . . . 41 642 . . . . . . . . . . . . . . . . . 31
HD-96710-40D . . . . . . . . 28 HD-96921-106 . . . . . . . . 37 J-23444-A . . 2, 3, 4, 6, 7, 19, 14060 . . . . . . . . . . . . . . . 31
HD-96710-50 . . . . . . . . . 28 HD-96921-110 . . . . . 37, 38 22, 23, 26, 28, 33, PM140702 . . . . . . . . . . . 31
HD-96710-51 . . . . . . . . . 28 HD-96921-120 . . . . . 37, 38 37, 41, 42, 45, 54
HD-96712-40A . . . . . . . . 28 HD-96925-58 . . . . . . 37, 38 J-28467-34 . . . . . . . . . . 41
HD-96718-40A . . . . . . . . 28 HD-96940-52A . . . . . . . . 37 J-28668-5 . . . . . . . . . . . 19
HD-96718-58A . . . . . . . . 28 HD-96940-53 . . . . . . . . . 37 J-34730-16A . . . . . . . . . 39
HD-96719-40A . . . . . . . . 28 HD-96950-68 . . . . . . . . . 15 J-35616-20 . . . . . . . . . . 57
HD-96719-87 . . . . . . . . . 28 HD-96952-68 . . . . . . . . . 15 J-35616-22A . . . . . . . . . 57
HD-96720-40A . . . . . . . . 28 HD-96955-68 . . . . . . . . . 15 J-35616-23 . . . . . . . . . . 57
HD-96720-87 . . . . . . . . . 28 HD-97080-77A . . . . . . . . 38 J-35616-24A . . . . . . . . . 57
HD-96721-40A . . . . . . . . 28 HD-97087-65B . . . . . . . . 40 J-35616-25 . . . . . . . . . . 57
HD-96721-87A . . . . . . . . 28 HD-97101-81 . . . . . . . . . . 5 J-35616-26 . . . . . . . . . . 57
83
HD06-288_Cover.qxd 8/25/06 12:42 PM Page 1
Developing Special Service Tools and

Diagnostic Equipment for Harley-Davidson’s
Worldwide Dealer Network
Promotion # HD06-288 Printed in the U.S.A.

Harley Davidson-Special Service Tools HD06-288 - Cat

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Developing Special Service Tools and

Promotion # HD06-288 Printed in the U.S.A.

For added convenience, this tool catalog follows the Harley-Davidson

Digital Technician is a complete self-contained diagnostic system for Service Parts:

• Two different cabinet systems available – 59” high cabinets

• Uses minimum floor area – Footprint of each separate cabinet

• Optional 35” high overhead shelf cabinets with locking doors –

STORAGE CABINET SYSTEM BENEFITS:

Tool Location Sheets and Master Index are 3

HD-33416 12” UNIVERSAL DRIVER HANDLE All Models

Used to drive the following tools:

HD-94547-102 4” DRIVER HANDLE

HD-33418 UNIVERSAL PULLER FORCING SCREW All Models

1) HD-95716-19 Gear Puller Block

Used with HD-96015-52.

HD-35518 INTERNAL/EXTERNAL RETAINING RING PLIERS All Models

HD-35518 will remove and install the Main

HD-45967 SHOP DOLLY Universal

Supports bike on the frame down-tubes. Allows easy

HD-45968 FAT JACK VRSCA, FLH, FXE,

HD-48080 MOTORCYCLE LIFT All Models

This motorcycle lift has a 1,500 lb capacity that will

HD-48497 DOT 4 DIGITAL BRAKE FLUID TESTER All Models

Accurately determines the brake fluid quality by

HD-95017-61 EXTERNAL LOCK RING PLIERS All Models

For removal and installation of large external

HD-95635-46 ALL-PURPOSE CLAW PULLER All Models

For many uses, such as pulling FL mainshaft

HD-95636-46 Center Cap

HD-95637-46B WEDGE ATTACHMENT FOR CLAW PULLER All Models

New design updates HD-95636-46A to allow new

HD-95637-10 Bearing Separator Bolts

HD-95760-69A BUSHING & BEARING PULLER All Models

HD-95960-52C MULTI-PURPOSE PULLER All Models

This tool supersedes HD-95960-52B &

J-23444-A Thread Lube

HD-96215-49 INTERNAL LOCK RING PLIERS All Models

For use on all XL and K models. This tool

HD-35381-A BELT TENSION GAUGE All Models

This tool is designed for use as an aid in properly

HD-35381-3 Update your HD-35381 to the “-A” version by

HD-94557-55 COMPENSATING SPROCKET SHAFT FL

Pin spanner wrench for compensating sprocket XL Models

HD-95021-29D CHAIN TOOL All Models

Removes front and rear chain links from all chains.

1) HD-95021-1 Replacement Tip

HD-97101-81 REAR CHAIN HOUSING BOOT REMOVER FLT

Used to remove rear chain housing boot with FXRT

A universal wheel bearing packer forces out

HD-33071-A WHEEL BEARING RACE All Cast Wheels

To remove and install wheel bearing races in

HD-41494 HUBCAP REMOVER & INSTALLER FLSTS

This tool is used to remove and install the Heritage Springer

HD-42135-A SPOKE NIPPLE DRIVER Laced Wheels

This 30IP Torx Plus driver is used to remove

HD-44060-A WHEEL BEARING REMOVER & INSTALLER All Models

1) 280856 11” Forcing Screw (w/o bearing)