Harley Davidson-Special Service Tools HD06-288 - Cat
Harley Davidson-Special Service Tools HD06-288 - Cat
Harley Davidson-Special Service Tools HD06-288 - Cat
INTRODUCTION
This catalog contains all the special service tools and equipment as
specified by Harley-Davidson Inc. for maintenance, overhaul, and repair of Information and Specifications
their complete line of motorcycles. All information and specifications in this catalog are effective July 1,
The special service tools and equipment listed here and any new items that 2006 and are subject to change without notice. SPX Kent-Moore
may be offered in the future are developed in cooperation with the Service reserves the right to make changes in design and construction of the
Department of Harley-Davidson and are pictured and described in Harley- tools and equipment without obligation to incorporate such changes in
Davidson’s maintenance manuals and technical service bulletins. tools and equipment previously purchased.
SPX Kent-Moore • Attn: Returned Goods 4. Drop shipped items should be returned directly to the manufacturer.
2100 Park Drive • Owatonna, MN 55060 Please call our Customer Service Department for instructions on how
to return drop shipped items, 1-800-345-2233.
NOTE: You must first call 1-800-345-2233 to obtain a Returned Goods 5. All returns will be inspected and must be received within 30 days of
Authorization number. invoice date to avoid a restocking fee.
TERMS Open Account (approved credit). 6. Any return received after 30 days of the invoice date is subject to a 20%
restocking fee.
MasterCard, Visa, American Express, Discover,
or cash (check attached) 7. Returns will not be credited after 90 days of invoice date.
8. Send Returns/Repairs to:
TAXES State and local sales and/or use tax will be added to U.S.A. Address Canada Address
order if applicable. SPX Corporation SPX Corporation
Kent-Moore Kent-Moore
SHIPMENTS Shipment will be made F.O.B., Shipping Point Attn: Returned Goods c/o INTEX
2100 Park Drive Attn: Returned Goods
ROUTING Shipments will be made by United Parcel Service or Owatonna, MN 55060 434 Tecumseh Road East
truck unless otherwise specified. Windsor, Ontario N8X 2R6
9. For electronic tool repairs call 1-800-345-2233 and ask for the Repairs
Dept. Directions will be provided as to the shipping location for the tool
repair. Include a note describing symptoms, if any, of the tool problem,
and your name and address for tool return shipment.
i
International Dealers: Contact Your Regional SPX Location.
INTERNATIONAL ORDER INFORMATION
TERMS
1. Prepayment KENT-MOORE PAYMENT REMIT TO:
• Check (USA funds drawn on USA bank) SPX Service Solutions
• Telegraphic Transfer P.O. Box 406799
2. MasterCard, Visa Atlanta, GA 30384-6799
3. Open Account with approved credit (Net 30) ABA - 0710-0001-3
• U.S. Trade Reference required Include your customer account
• Credit application available upon request number on the check.
4. Sight Draft
SHIPPING METHODS
Direct shipments: • Air Parcel Post
INTERNATIONAL DEALERS • Air Freight
Choose from several • Ocean Freight
• Courier
convenient direct • UPS International
shipment methods: Direct shipment offers a faster, more direct processing of
orders. Shipments are direct from SPX Kent-Moore.
To place your order choose from one of these nine convenient locations
KENT-MOORE U.S.A. SPX FRANCE SPX (SCHWEIZ) AG
SPX Corporation 147 Avenue Paul Doumer Oberneuhofstrasse 1
International Sales 92500 Rueil-Malmaison, FRANCE 6340 Baar
655 Eisenhower Drive Fax: 01 47 51 29 19 SCHWEIZ
Owatonna, MN 55060 U.S.A. Phone: 01 47 51 87 14 Fax: 041-766-29 25
Fax: 507-455-7063 Phone: 041-766 29 97
SPX IBÉRICA, S.A.
Phone: 507-455-7223
C/Francisco Aritio 158 SPX ITALY
JATEK, LTD. nave 72 (Nudo Oesste) Via Are 2
5-53, Minowa-cho, 2-Chome 19004 Guadalajara 43038 sala Baganza PR
Kohoku-ku, Yokohama Espana Fax: 0521-33 53 85 / 33 60 98
Kanagawa 223-0051, JAPAN
SPX (Europe) GmbH SPX KENT-MOORE AUSTRALIA
Fax: 81-45-562-7800
Porschestrasse 4 PTY, LTD.
Phone: 81-45-562-4483
63512 Hainburg 28 Clayton Road
SPX UK LTD. GERMANY Notting Hill
Genoa House Fax: +49-6182 959 245 Victoria 3168
Everdon Park Phone: +49-6182 959 149 AUSTRALIA
Daventry, Northants Fax: 61-3-9544-5222
England, NN11 5YJ Phone: 61-3-9544-6222
Fax: +44 1327 706 632 E-mail: [email protected]
Phone: +44 1327 303 489
Payment terms and routings vary per quotation depending on US dollar value and gross weight.
ii
DIGITAL TECHNICIAN
• Feedback – vehicle diagnostic information and test results can be saved HD-44750-44 Fluke Multimeter Test Leads
and printed for customers HD-44750-45 Fluke Multimeter Alligator Clips (2 included)
• Vehicle Birth Certificate – vehicle data and original electronic configuration HD-44750-46 Fluke Multimeter Extended Battery Adapter
can be recorded and filed for future reference by service and sales HD-44750-61 Recovery Disk Kit for Dell GX110 (CD and 31⁄2 floppy)
• Data Capture – record vehicle operating data for diagnosis of intermittent HD-45208 ECM Adapter Cable for FLT models thru 2001
faults using TechLink and Road Test Kit.
HD-45830 TechLink Kit (includes HD-45830-5 and HD-45830-10)
HD-45830-5 TechLink
HD-45830-10 25’ Cable, Vehicle Interface
HD-45835 Road Test Kit (includes HD-45835-5 and HD-45835-10)
HD-45835-5 Trigger Cable
HD-45835-10 5’ Cable, Vehicle Interface
J-44364 CF-27 Laptop Replacement Battery
TechLink Kit Non-Touchscreen Touchscreen HD-48263 Bar Code Render
Laptop Laptop
For Recovery CD’s call SPX Technical Support 1-586-574-2332
Ext. 7232 or 1-800-345-2233
iii
Tool Cabinet Storage
and Control System
• High quality, rugged, all steel construction - Cabinets manufactured
by Stanley Vidmar, a 150 year old company respected for a
tradition of quality and rugged performance that has made it
the industry leader.
• Optional wood top – 30” x 90” workbench top for 44” cabinet set.
Drawer handle ID labels with large typeface - Quick identification Call 1-800-345-2233 for a
of drawer contents by vehicle component or system. special order form or U.S.Dealers
can visit harleytools.spx.com
iv
CONTENTS
Introduction: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
International Order Information: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Digital Technician: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Tool Cabinets: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
V-Twin Models
General: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Chassis:
Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Forks & Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Shock Absorbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Engine:
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Cylinder Head & Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Piston & Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Flywheel & Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Camshaft, Valves & Valve Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Gearcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Drive/Transmission:
Primary Drive/Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Transmission Case. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Electrical: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Engine Management: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
V-Rod Models
Chassis: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Engine:
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Cylinder Head & Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Piston & Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Flywheel & Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Camshaft, Valves & Valve Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Gearcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Drive/Transmission: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Electrical: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Buell Models
Chassis: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Engine: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Transmission:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Engine Management: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
1
V-TWIN GENERAL
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
2
V-TWIN GENERAL cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
3
V-TWIN GENERAL cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
Includes:
* 1) HD-95762-69A Bridge
* 2) HD-95763-69A Screw
* 3) HD-95764-69A Expander Pin (Not Shown)
* 4) HD-95765-69A Collet, 1⁄2"
* 5) HD-95766-69A Collet, 5⁄8"
* 6) HD-95767-69A Collet, 3⁄4"
* 7) HD-95769-69 Collet, 11⁄8"
* 8) HD-95770-69 Slide Hammer
* 9) HD-95771-69 Shaft (Not Shown)
* 10) HD-95768-69A Collet, 13/16"
*Not included with HD-95760-69A but are available.
V-TWIN CHASSIS/Chains
HD-33186 CHAIN/CLUTCH ACCESS PLUG TOOL XL, K (1954-1985)
4
V-TWIN CHASSIS/Chains cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
V-TWIN CHASSIS/Wheels
HD-33067 WHEEL BEARING PACKER All Models
5
V-TWIN CHASSIS/Wheels cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
FL
(1967-1972)
6
V-TWIN CHASSIS/Forks & Frame
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
FX
(1984-1987)
1) HD-34633-3 Gauge
2) HD-34633-4 Hose & Fitting
3) HD-34633-5A Plunger
7
V-TWIN CHASSIS/
Forks & Frame cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
8
V-TWIN CHASSIS/
Forks & Frame cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
HD-45966-2 Collar
Allows a secure hold on the rear axle nut for VRSC Models
loosening or removal of the rear axle without
removal of the exhaust system.
9
V-TWIN CHASSIS/
Forks & Frame cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
30
40
20
This tool is used for accurate fork oil
60
50
mL
level adjustment.
V-TWIN CHASSIS/Brakes
HD-43293-A BRAKE CALIPER PISTON REMOVER All Models
(2000 & Later)
This tool will remove the pistons from four
piston brake calipers.
10
V-TWIN CHASSIS/
Shock Absorbers
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
1) HD-34633-3 Valve
2) HD-34633-4 Hose & Fitting
3) HD-34633-5A Plunger
XL Sport
(1996 & Later)
FXR
V-TWIN ENGINE/General
HD-28431-C (24) 1-OZ. FLUORESCENT ADDITIVES (OIL) All Models
11
V-TWIN ENGINE/General cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
12
V-TWIN ENGINE/General cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
B-43987 Engine Cradle (Blast 2004 & Later) & (XB9R Firebolt 2003 & Later)
HD-42310 Benchtop Stand (Cradles Not Included)
HD-42310-1 Evolution/Shovelhead Cradle
HD-42310-2B Twin Cam 88 Cradle (Slotted holes for easy attachment)
HD-42310-3 Sportster Engine Cradle (thru 2003)
HD-42310-20A 5-Speed Transmission Cradle
HD-42310-25A Twin Cam 88B Cradle
HD-42310-40 V-Rod Cradle
HD-42310-45 Sportster Engine Cradle (2004 & Later)
HD-42310-50A 6-Speed Transmission Cradle
HD-42310-200 Cradle Lock Wing Nut
1) HD-42508-1 Holder
2) HD-42508-2 T-40 Torx Bit
3) HD-42508-3 T-45 Torx Bit
13
V-TWIN ENGINE/General cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
14
V-TWIN ENGINE/General cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
1) HD-96955-68 Fitting FX
2) HD-96952-68 Gauge
15
V-TWIN ENGINE/
Cylinder Head & Cylinder cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
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cylinder walls, valves, gaskets and all related
leakage problems. HD-35667-A uses existing shop
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16
V-TWIN ENGINE/
Cylinder Head & Cylinder cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
17
V-TWIN ENGINE/Piston &
Connecting Rod cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
1) HD-43645-1 Socket
2) HD-43645-4 Handle
18
V-TWIN ENGINE/Piston &
Connecting Rod cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
1) HD-95954-33 Base
1) HD-95970-101 Washer
2) HD-95984-32B Receiver Cup
3) HD-95986-32B Remover/Installer
4) J-28668-5 Bolt
5) J-23444-A Thread Lube
6) J-22342-18 Nice Bearing
7) RS-3600-450 Nut (3⁄8 -16)
8) HD-95986-99 Remover/Installer
9) HD-95984-99 Receiver Cup
19
V-TWIN ENGINE/Piston &
Connecting Rod cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
XL Models
(2004 & Later)
1) HD-38871-4 Plate
2) HD-38871-2 Reamer
3) HD-38871-5 Screws
20
V-TWIN ENGINE/
Flywheel & Crankcase cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
1) HD-39458-1 Base
2) HD-39458-2 Sportster Pilot
3) HD-39458-3 Big Twin Pilot
1) HD-42315-1 Remover/Installer
2) HD-42315-2 Base
21
V-TWIN ENGINE/
Flywheel & Crankcase cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
1) HD-42316-1 Reamer
2) HD-42316-2 Pilot
XL Models
(2004 & Later)
1) HD-42579-4 Handle
2) HD-42579-2 Screw
3) HD-42579-3 Collar
4) J-23444-A Thread Lube
5) 12702 Bearing
6) 12330 Washer
1) HD-42720-1 Installer
2) HD-42720-2 Base
3) HD-42720-5 Base (2003 TC88/B)
22
V-TWIN ENGINE/
Flywheel & Crankcase cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
1) HD-44065-1 Installer
2) HD-44065-4 Base
1) B-43993-6 Installer
2) HD-44066-2 Cross Plate
3) HD-44066-4 Forcing Screw
4) HD-44066-5 Collet
5) J-23444-A Thread Lube (not shown)
23
V-TWIN ENGINE/
Flywheel & Crankcase cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
24
V-TWIN ENGINE/
Flywheel & Crankcase cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
FX Models
(2000-2006)
Dyna Models
(1999-2005)
FL/FX Models
(2007 & Later)
25
V-TWIN ENGINE
Flywheel & Crankcase cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
1) HD-95635-46 Puller
2) HD-95637-46A Bearing Separator
3) HD-95636-46 Adapter
4) J-23444-A Thread Lube
26
V-TWIN ENGINE
Flywheel & Crankcase cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
27
V-TWIN ENGINE
Flywheel & Crankcase cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
V-TWIN ENGINE/Camshaft,
Valves & Valve Train
B-45523 VALVE GUIDE REAMER (7mm) XL Models
(2004 & Later)
Reams replacement intake and exhaust valves
guides to the proper size. XB9/XB12 Firebolt
28
V-TWIN ENGINE/Camshaft,
Valves & Valve Train cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
1) B-45524-1 Remover
2) B-45524-2A Installer
29
V-TWIN ENGINE/Camshaft,
Valves & Valve Train cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
This tool installs the valve guide seals securely Twin Cam 88/88B
without damage to the seal itself on all (2000-2004)
Evolution models.
30
V-TWIN ENGINE/Camshaft,
Valves & Valve Train cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
HD-34740 VALVE GUIDE & VALVE GUIDE SEAL HANDLE All XL Models
(1957 & Later)
Use to remove shoulderless valve guides on
XL’s and the Evolution engine. (Also used as
driver for HD-33871, HD-34643, HD-34731,
and HD-35103.)
HD-35103 BIG TWIN VALVE GUIDE SEAL INSTALLER All Shovelhead Models
Includes:
Features Include:
*115V, 60 RPM Drive
*Used with HD-35761, Track Mounted
Headstand and HD-35758 Cutter Set
31
V-TWIN ENGINE/Camshaft,
Valves & Valve Train cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
1) a. HD-39932 Spiral Flute High Speed Steel EVO All/Iron XL INT (1957-1985)
Twin Cam 88/88B (2000-2004)
1) b. HD-39932-CAR Spiral Flute Carbide EVO All/Iron XL INT (1957-1985)
Twin Cam 88/88B (2000-2004)
32
V-TWIN ENGINE/Camshaft,
Valves & Valve Train cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
1) HD-42928-1 Plate
2) HD-42928-2 Remover
3) HD-42928-3 Installer
4) HD-42928-4 Thumb Screw (3 req’d)
33
V-TWIN ENGINE/Camshaft,
Valves & Valve Train cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
34
V-TWIN ENGINE/Camshaft,
Valves & Valve Train cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
FX
35
V-TWIN ENGINE/Camshaft,
Valves & Valve Train cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
V-TWIN ENGINE/Gearcase
HD-44455 OIL LINE REMOVER/OIL LINE Softail Models
RETAINER INSTALLER (2000 & Later)
36
V-TWIN ENGINE/Gearcase cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
37
V-TWIN ENGINE/Gearcase cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
38
V-TWIN ENGINE/
Fuel System cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
39
V-TWIN ENGINE/
Fuel System cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
40
V-TWIN DRIVE/TRANSMISSION/
Primary Drive/Clutch
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
41
V-TWIN DRIVE/TRANSMISSION/
Primary Drive/Clutch cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
42
V-TWIN DRIVE/TRANSMISSION/
Primary Drive/Clutch cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
V-TWIN DRIVE/TRANSMISSION/Shifter
HD-96385-78A FORK SHIFTER GAUGE Big Twin
4-speeds
Used to set and align transmission shifter forks on (Mid 1979 & Later)
plate-type shifters.
V-TWIN DRIVE/TRANSMISSION/
Transmission Case
B-45520 GEAR DETENT ASSEMBLY AID XL Models
(2004 & Later)
Moves gear detent to permit crankcase reassembly.
Buell dealers received this tool in the XB9R essential XB9/XB12 Firebolt
program and will not be shipped again.
43
V-TWIN DRIVE/TRANSMISSION/
Transmission Case cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
44
V-TWIN DRIVE/TRANSMISSION/
Transmission Case cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
This tool will install Main Drive Gear Bearings for XL Models
1980 and later 5-speed transmissions and will (1991 & Later)
also install and remove the Main Drive Gear
from its bearing for all 5-speed models. It does all Buell Blast
this without having to remove the transmission (2000 & Later)
case from the motorcycle saving you time
and money. Buell XB9R Firebolt
(2003 & Later)
1) HD-35316-1 Installer Cup
2) HD-35316-2 Bearing Driver 6-Speed Models
3) HD-35316-3A Cross Plate (Big Twin) (2006 & Later Dynas)
4) HD-35316-4A 8" Bolt (2007 & Later FL/FX)
5) HD-35316-5 12" Bolt
6) HD-35316-7 Washer
7) HD-35316-91 Cross Plate (XL)
8) 217801 Bearing
9) J-23444-A Thread Lube
10) B-43983 Cross Plate (Blast)
11) B-45847 Cross Plate (Firebolt, XL - 2004 & Later)
12) HD-35316-8 Bearing Driver (6-Speed)
13) HD-35316-9 Bearing Driver (6-Speed)
14) HD-35316-10 Pilot (6-Speed)
15) HD-35316-11 Receiver Cup (6-Speed)
16) HD-35316-12 Installer Cup (6-Speed)
45
V-TWIN DRIVE/TRANSMISSION/
Transmission Case cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
1) HD-39618-1
2) HD-39618-2
46
V-TWIN DRIVE/TRANSMISSION/
Transmission Case cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
FL/FX Models
(2007 & Later)
47
V-TWIN DRIVE/TRANSMISSION/
Transmission Case cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
V-TWIN ELECTRICAL
HD-23738-A MITY-VAC® HAND PUMP All Models
48
V-TWIN ELECTRICAL cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
49
V-TWIN ELECTRICAL cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
400A DC/400A AC
600 Volts Cat III
Output: 1 millivolt per ampere
50
V-TWIN ELECTRICAL cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
51
V-TWIN ELECTRICAL cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
52
V-TWIN ELECTRICAL cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
53
V-TWIN ELECTRICAL cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
54
V-TWIN ELECTRICAL cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
OU 4 10
PIN 3 9 15
2 8 14 20
1 7
31
32
55
V-TWIN ENGINE
MANAGEMENT cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
Optional Accessories:
HD-41325-25 Printer Cable
HD-41325-26 Printer w/o Cable
HD-41325-29 Printer Ribbon
HD-41325-30 Printer Paper
212535 Scanalyzer to PC Cable (20’)
56
V-TWIN ENGINE
MANAGEMENT cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
HD-41538 CHECK VALVE REMOVER & INSTALLER All Fuel Injected Models
XL Sport
(1998-2003)
57
V-TWIN ENGINE
MANAGEMENT cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
V-ROD CHASSIS
B-42571 FORK SEAL DRIVER AND VRSCR Models
DUST BOOT INSTALLER
M2 Cyclone Models
Used to install the 45mm front fork seal (1997 & Later)
squarely into the fork housing bore without
damage to the polished fork shaft surface 2005 XB
and without nicks to the seal lip. Tool reverses (except XB12)
for dust cover installation.
58
V-ROD CHASSIS cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
59
V-ROD ENGINE/General
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
V-ROD ENGINE/Cooling
HD-23688 COOLANT TESTER (F) VRSC Models
60
V-ROD ENGINE/Cooling cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
61
V-ROD ENGINE/
Piston & Connecting Rod
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
1) HD-45313-1 Installer
2) HD-45313-A-2 Remover
3) HD-45313-A-3 Bridge
4) HD-45313-4 Forcing Screw
5) 217945 Bearing
6) HD-45313-6 1250 cc Installer
7) HD-45313-7 1250 cc Remover
62
V-ROD ENGINE/
Flywheel & Crankcase
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
63
V-ROD ENGINE/
Flywheel & Crankcase cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
V-ROD ENGINE/Camshaft,
Valves & Valve Train
HD-35758-50 VALVE SEAT CUTTER SET VRSC Models
HD-35758-50 includes:
HD-35758-51 6mm Pilot
HD-35758-53 Intake Seat Cutter, 11⁄4" diameter, (31˚x 46˚)
HD-35758-54 Exhaust Seat Cutter, 11⁄2" diameter, (70˚)
64
V-ROD ENGINE/Camshaft,
Valves & Valve Train cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
65
V-ROD ENGINE/Camshaft,
Valves & Valve Train cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
V-ROD ENGINE/Gearcase
HD-45300 OIL PRESSURE SENDING UNIT VRSC Models
REMOVER/INSTALLER
66
V-ROD ENGINE/Gearcase cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
V-ROD DRIVE/TRANSMISSION
HD-45301 TRANSMISSION ASSEMBLY RETAINER VRSC Models
67
V-ROD DRIVE/
TRANSMISSION cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
68
V-ROD ELECTRICAL
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
1) HD-45304-1 Plate
2) HD-45304-2 Forcing Screw
BUELL CHASSIS
B-35316-5 SWINGARM BEARING RACE INSTALLER All Models
70
BUELL CHASSIS cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
71
BUELL CHASSIS cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
XB Models
1) B-43993-7 Remover Collet, Front Bearing
2) B-43993-8 Remover Collet, Rear Bearing
3) B-43993-9 Bearing Installer, Rear Bearing
4) B-43993-10 Bearing Installer, Front Bearing
5) B-43993-11 Backing Plate, Front Bearing
6) B-43993-12 Backing Plate, Rear Bearing
Blast Models
1) B-43993-1 Remover Collet, Front Bearing
2) B-43993-2 Remover Collet, Rear Bearing
3) B-43993-4 Backing Plate
4) B-43993-5 Bearing Installer, Front Bearing
5) B-43993-6 Bearing Installer, Rear Bearing
72
BUELL CHASSIS cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
Includes:
* 1) HD-95762-69A Bridge
* 2) HD-95763-69A Screw
* 3) HD-95764-69A Expander Pin (Not Shown)
* 4) HD-95765-69A Collet, 1⁄2"
* 5) HD-95766-69A Collet, 5⁄8"
* 6) HD-95767-69A Collet, 3⁄4"
* 7) HD-95769-69 Collet, 11⁄8"
* 8) HD-95770-69 Slide Hammer
* 9) HD-95771-69 Shaft (Not Shown)
* 10) HD-95768-69A Collet, 13/16"
*Not included with HD-95760-69A but are available.
BUELL ENGINE
B-35758-52A 7.02MM PILOT (NEWAY PM140702) All Models
73
BUELL ENGINE cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
1) B-45524-1 Remover
2) B-45524-2A Installer
74
BUELL ENGINE cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
BUELL TRANSMISSION
75
BUELL TRANSMISSION cont.
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
Includes:
B-43985-1 Remover
B-43985-3 Installer
B-43985-4 Guide
1) B-45926-1 Base
2) B-45926-2 Pilot
Includes:
1) HD-46285-1 Fixture Base
2) B-43985-1 Remover
3) B-43985-3 Installer
4) B-43985-4 Guide
76
BUELL ENGINE MANAGEMENT
ILLUSTRATION TOOL NUMBER DESCRIPTION APPLICATION
77
INDEX
TOOL NO. PAGE NO. TOOL NO. PAGE NO. TOOL NO. PAGE NO. TOOL NO. PAGE NO.
78
INDEX
TOOL NO. PAGE NO. TOOL NO. PAGE NO. TOOL NO. PAGE NO. TOOL NO. PAGE NO.
79 79
INDEX
TOOL NO. PAGE NO. TOOL NO. PAGE NO. TOOL NO. PAGE NO. TOOL NO. PAGE NO.
80
INDEX
TOOL NO. PAGE NO. TOOL NO. PAGE NO. TOOL NO. PAGE NO. TOOL NO. PAGE NO.
81 81
INDEX
TOOL NO. PAGE NO. TOOL NO. PAGE NO. TOOL NO. PAGE NO. TOOL NO. PAGE NO.
82
INDEX
TOOL NO. PAGE NO. TOOL NO. PAGE NO. TOOL NO. PAGE NO. TOOL NO. PAGE NO.
83
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