Aquamarine Product Catalogue 2020 1 60
Aquamarine Product Catalogue 2020 1 60
Aquamarine Product Catalogue 2020 1 60
ISSUE 024
Aquamarine Chemicals
Aquamarine Chemicals is the marine division of
Bayer-Wood Technologies Ltd, a group of British
chemical companies. Since 1992.
Our focus is supplying the most environmental
products with an ongoing research and development
to protect our lives, environment and our oceans.
www.aquamarinechemicals.com
Rust Converters & Primers – all in one rust /metal treatments page
Aqua-steel Rust Converter & Primer (all in one) .................................................................................................................... 80
Aqua-steel (Export Grade) ........................................................................................................................................................ 80
Aquatan Environmental Rust Treatment ................................................................................................................................. 82
ALKALINITY CONTROLLER is a concentrated alkaline USING THE TABLE: Select the section corresponding to the
treatment for pH control in boilers. pressure of the boiler to be treated and read across the
Treatments
ALKALINITY CONTROL
DOSAGE - GRAMMES/TONNE FOR DISTILLED WATER
p-alkalinity test result in p.p.m. (CaCO3) Standard Initial Dose
BS1170
Pressure Range Range millilitres/
Group Boilers 0-60 60-90 90-100 100-110 110-120 120-150 150+ P.Alkalinty Tonne
0-17.5 Bar Satisfactory Blow
1 180 90 60 100-150 225
0258 Psi No Dose Down
17.5-31 Bar Satisfactory Blow
2 180 90 60 100-150 225
258-455 Psi No Dose Down
32-42 Bar Satisfactory Blow
3 150 65 50 100-130 200
455-618 Psi No Dose Down
42-60 Bar Satisfactory Blow
4 135 65 90-120 180
618-880 Psi No Dose Down
Treatments
amounts of solid and sticky deposits in boilers such as oil
deposits. BOILING OUT COMPOUND is a powder chemical product used
How does it work? to protect new metals in any type of boiler. It is primarily
used for steel boilers when they are new or when a boiler
BOILER COAGULANT is a physical dispersant product. It has been re-tubed. It is recommended to use approximately
prevents the formation of large particles in liquid. 4-5kg per tonne. It should be added in solution to the boiler
• It functions by keeping solids as small particles water and the temperature elevated to maximum for a
minimum of 5 hours.
• Prevents agglomerations from forming
The boiler should then be drained and flushed and
• Keeps boilers clean
subsequently chemically dosed with the Aquamarine
• Keeps sludge dispersed for efficient blow-down Liquid Boiler Water Treatment according to the product
BOILER COAGULANT is primarily used in conjunction with information supplied.
HARDNESS / PHOSPHATE CONTROL. The solids can be
removed by the blow down as usual.
Pack Size 25kg
In addition BOILER COAGULANT can help to remove small Product Ref. BOC
amounts of oil contamination if it arises, by blow down. Oil
contamination must of course be stopped if it has arisen.
Results of use
BOILER COAGULANT prevents the formation of adherent
deposits and sludges in boilers and thereby reduces clean-
downs.
Dosing Instructions
Normal dosage is 20ml daily/tonne of boiler water capacity.
Typically this equates to 0.1-0.3 litres/day. This is the
recommended initial dose.
BOILER COAGULANT should be dosed directly to the boiler via
the bypass pot feeder installed in the boiler feed water line.
25 Litres
Product Ref. BC
Description
Description BWT Organic 4 is an environmentally safe oxygen scavenger
BWT Organic 3 is a liquid blend of neutralised organic acids, based on neutralised organic acids and volatile amines.
corrosion scale and sludge conditioners. It removes oxygen from feed-water as well as forming an
The product is designed for use in low or medium pressure organic iron compound on steel surfaces. It will also protect
boilers. copper surfaces.
Polymer technology protects against scale, alkalinity is BWT Organic 4 can be used in low and medium pressure
added to prevent corrosion and an organic compound is systems.
formed throughout the boiler to protect against corrosion. Directions for Use
Continuous dosing using a dosing pump is recommended. BWT Organic 4 should be dosed to give a pH of 9.0-10.0 in
It is also recommended to be used in conjunction with BWT the condensate returns.
Organic 4 which acts as an effective filming treatment on If hot-well temperatures are maintained above 80°C
condensate lines. a condensate pH range of 9.0-9.5 should be sought, if
BWT Organic 3 and BWT Organic 4 should not be mixed, so temperatures are lower than this then condensate returns
two separate dosing systems should be used. should be maintained at a pH between 9.5-10.
Directions for Use Dose Rate
The boiler water should meet the following conditions An initial dose rate of 0.2 Litre/m3 of boiler water should
be used.
p-Alkalinity 150-200 ppm CaCO3
This can be increased to 0.7 Litre/m3 for systems showing
Chloride 100 ppm max. for medium pressure boilers signs of corrosion for a few days.
Chloride 300 ppm max. for low pressure boilers BWT Organic 4 should be dosed continuously via a metering
pH 10.5 to 11.0 pump directly into the feed system or the exhaust gas
economiser circulating pump discharge. BWT Organic 4
Conductivity 400-1000 micro Siemens/cm
MUST NEVER BE SLUG DOSED to a running system via a hot-
Initial Dose 0.5 litre/metric tonne of boiler water, then well or by-pass feeder.
re-check dose to maintain pH and Alkalinity levels. 0.2 litres
should be dosed/day to maintain treatment levels when
combined with regular blow down. Product Ref. (Organic 4)
Pack Size 25 Litre
Treatments
Description
Aquamarine Condensate Controller is a liquid volatile amine
product used as a neutralising agent in condensate and feed
water systems of all pressures.
How does it work?
Condensate Controller is an alkaline amine which acts as
a neutralising agent which combats acid contamination in
condensate and feed water systems. This is most commonly
caused by the presence of dissolved carbon dioxide.
Condensate Controller neutralises these products and
maintains a protective film in the system. The product is
recycled as a result of its volatility which causes it to carry
over with the steam.
Dosing Instructions
Condensate Controller is best dosed using a metering pump
or flow meter. The best dosing points are the condensate
pump discharge, hot well or condensate return tank
(feed line must be at least 1 metre below surface), or the
deaerator storage tank.
• Dosing levels are set to maintain a pH between 8.5-9.2
Take a representative sample of condensate and test it for
pH. If the pH is in the target range add a dose of 0.75 litres/
day of Condensate Controller. Dosing is based on a system
of 10-12m3. If the pH is below this level increase the dose to
1.0 litre/day for 3 days and retest the pH. If the pH is above
the target range decrease the dose to 0.5 litres/day for 3
days and retest the pH. It is important that regular testing is
carried out to ensure levels of treatment are correct.
Condensate Samples should always be taken from the
drains cooler or condenser.
Cool the sample and test immediately.
Control
Treatments
Uses Dose
• This product is a liquid product used for hardness A representative sample of boiler water must be regularly
reduction and phosphate control in boiler water systems obtained and tested for phosphate levels. The use of impure
• Eliminates calcium scale problems feed water will influence phosphate demand.
• Phosphate levels are optimised The liquid should be applied at a ratio of 1 part to 20 parts
water and then fed into the boiler system by a by-pass
• Hardness salt forms are easily removed by blow down feeder.
• Can be used in all boiler water systems
This product is formulated to give an optimum phosphate NSN J150 6850-99-834-9159
level. This ensures correct hardness levels at all times. Product Ref. HPC
Water Tube Boiler 0.65 0.6 0.5 0.4 0.3 0.2 No dose No dose Blowdown
Pressure Boiler
0.65 0.6 0.5 0.4 0.3 0.2 No dose No dose Blowdown
secondary
Exhaust Gas
0.35 0.2 No dose Blowdown
Distilled Water
Economiser shore
0.55 0.5 0.4 0.3 0.2 No dose No dose Blowdown
water
Boiler Pressure
Satisfactory Satisfactory High Too high
40-60 Ltr/cm2 0.37 0.27 0.17
No dose No dose No dose Blowdown
(570-854 psi)
Boiler Pressure
High High High Too high
60-68 Ltr/cm2 0.37 0.27 0.1
No dose No dose No dose Blowdown
(854-966 psi)
These are recommended limits for levels of treatment. They are not intended to replace either shipping company
instruction or boiler manufacturer’s policy.
Treatments
Key parameters are PAlkalinity, Chloride and Sulphite
sludge controller for • Above 200 p.p.m. no dose is required but above 300
boiler water PAlkalinity p.p.m. blow down should be implemented
Description • Sulphite should be kept at 30-50 p.p.m or according to
manufacturer’s guide-lines
Aquamarine Boiler Water Treatment is a combined
concentrate liquid alkaline product that inhibits corrosion, • Chloride content should be controlled below a level of
controls alkalinity, controls hardness and oxygen. It is 200 p.p.m. (Above 200 - Blow-Down)
easy to use, non-hazardous and effective. It functions by Please ensure that all the test reagents are within the date
neutralising acid conditions, precipitating salts, sludge on the bottle before using.
conditioning and oxygen scavenging. For additional Oxygen
Feedwater Temperatures - Some typical issues
Scavenger please see separate product details.
Temperature of the hotwell is too low. (The temperature
Use
should be kept between 70° - 80°C to reduce the oxygen
Boiler water additive for low/medium pressure boilers (up content):
to 250psi).
• Return condensate lines and make up line are fitted
Application above the water level. (Tubes to be length under the
Aquamarine Boiler Water Treatment is fed into the water water level to avoid oxygen intake) Hotwell covers open!
feed line by means of a continuous feed dosing pump. (steam cushion left)
Initial dose: 2.4 litres of Boiler Water Treatment/tonne in the • Temperature of hotwell is above the 90°C. (Temperature
boiler water system. must be kept maximum 90°C to avoid cavitation)
• Feed pump should be placed on the same level as the
hotwell or one deck lower to avoid vapour formation in
the pump
Aquamarine BWT test kit is available for accurate system
checking. Pack Size 25 Ltr. (see under Test Kits)
Please download a boiler water log sheet from
www.aquamarinechemicals.com. Logs should be
submitted monthly for analysis and a report will be sent NSN J150 6850-99-834-9159
out by the end of the month in which they are received. Product Ref. LBWTE
Controller
Water &&Condensate
Treatments
product used for oxygen scavenging in low and medium The interior of the boiler is protected from oxygen corrosion
pressure boilers.
Condensate
16
14
12
Oxygen content (mg/1)
10
0
0 10 20 30 40 50 60 70 80 90 100
Temperature °C
including aluminium, iron and copper. above the level required and no harm will occur to the
system.
Compatible with glycols for protection against freezing it is
Treatments
Treatments
and has a low flammability. It is biodegradable and does protection for mixed metal systems containing copper,
not present an environmental problem. brass and ferrous based metals.
Note: Whilst ethylene glycol is biodegradable it is TOXIC to A biocide is incorporated in the formulation to prevent
animal and human metabolisms. bacterial contamination.
Uses Specification
• Ethylene Glycol based anti-freeze Physical State Pale Yellow Liquid
• Conforms to requirements of British Standard BS 6580: SG 1.190
1992
Dosing
• Contains no methanol
5 litre Aquamarine CW25B per cubic metre water in system.
• Contains effective inhibitor to give all year round
protection against rust and corrosion Feeding
• Suitable for all commonly available commercial engine AQUAMARINE CW25B is usually added to closed systems by
cooling systems including aluminium engines. utilising a pot feeder, or by a manually operated chemical
injection pump.
Application
Testing and Control
A 25% solution (1 part anti-freeze to 3 parts water) will
remain fluid down to –14°C. In severe winter conditions, A simple test procedure is available for control of
increase to a 33% solution (1 part anti-freeze to 2 parts AQUAMARINE CW25B recommended normal concentration
water) to give protection down to –17°C. level is 800 – 1200 p.p.m of Nitrite.
NB: Antifreeze used in engine & most applications should Handling
be changed annually to give optimum protection Aquamarine CW25B is alkaline and contact with skin, eyes
and clothing should be avoided. In case of contact flush
with water.
Please refer to material safety data sheet for detailed
handling/storage instructions.
Packaging
Anti-freeze Aquamarine CW25B treatments are shipped in 25 litre non
Test Meter returnable drums.
Aquamarine Biological Growth Controller is also effective Aquamarine Diesel Engine Cooling Water Inline Cleaner
against bacteria and algae in oil and contaminated water. should be used at 5 – 10% dilution depending on severity
Uses of scale and or rust and circulated for 1 – 3 hours, until the
system is clean. Flush the system before re-dosing with any
• Ballast tank cleaning chemical treatment.
• Algae, shellfish and micro-organism controller Please consult Aquamarine for further information and
• Trim tank cleaning technical or chemical advice.
• Closed circuit cooling system cleaning It is not recommended to use whilst the vessel is in service.
• Suitable in systems operating up to 130°C
• Fuel and lube oil decontamination Pack Size 25 Litres
NSN J100 6850-99-873-4452
Application
Product Ref. CWIC
In water systems dosage should be varied between 1 litre/
tonne of water in a mildly contaminated, closed circuit
system and up to 10 litres/tonne for severe contamination.
In the absence of the availability of Aquabac 80 this product
may be used at 6 p.p.m. in the water phase of fuel oil before
separation.
Pack Size 25 litres
For specific Fuel Oil Treatment use Aquabac 80 MBC
treatment.(see fuel treatments)
Summary
A very strong broad-spectrum product for fuel, water or
lube oil microbiological contamination.
25 litre Drum
NSN J150 6840-99-433-2417
Product Ref. BGC
Treatments
and combines with sludges, scale and rust deposits to allow • Hot chilled water systems
their gradual removal. It is suitable for low, medium and
high speed engines. • Ice melting water systems
To clean out a cooling water system which has been • Compatible with Ethylene Glycol used as antifreeze.
treated previously with another chemical or has oil or scale Aquamarine Corrosion Controller should be fed directly by
contamination use the Diesel engine cooling water Inline the bypass pot feeder to the main circulating line or into the
Cleaner (listed under Water Treatments). cooling water expansion tank.
For oil only contamination use the Aquawash in circulation (For systems using totally de-ionised water raise nitrite
at a dilution of 0.5 and 7 litres per tonne of cooling water levels to 1700 p.p.m. as corrosion is more likely.)
dependant on degree of contamination. Circulate for 1-2
Try to keep Nitrites within the parameters described.
hours, empty and then flush with clean water.
Low Nitrite levels will give rise to an unprotected system
and ultimately corrosion problems.
Log sheets should be returned to Aquamarine on a monthly basis for analysis by email or fax.
A report will be sent back to you.
Visit: www.aquamarinechemicals.com for log sheet downloads.
Email your log sheets to us monthly at: [email protected]
TARGET PARAMETERS
pH Between 8.3 and 10
Treatments
• Low toxicity This will then last 24 hours.
Typical Uses N.B. The brine density should not exceed a density of
• To prevent scale and foam formation in marine 1.038 (g/cm3). The scaling potential increases rapidly over
evaporators this level. An increase in the amount of Evaporator Scale
Controller used will assist in retaining potential scale
• To control the formation of scale deposits in heat forming salts in suspension.
exchangers and boilers
For example: If the density rises to 1.050 the dosage should
• For scale removal use Aquamarine Descaling Liquid be 0.06 litres/tonne of water produced.
Dose
When used for treating marine evaporators, the product Pack Size 25 Litres
should be dosed continuously into the sea water feed line NSN J150 6850-99-149-8932
where all of the treatment will enter the evaporator. Since Product Ref. ESC
Evaporator Scale Controller is highly concentrated it should
be pre-mixed with cool distillate in a separate dosing tank
and dosed via a flow meter or metering pump.
The recommended daily dose rate is dependent on brine
density (S.G.) which should be checked daily with a
hydrometer and is normally as indicated below.
Dosage
The standard dosage, applicable to most systems, is 0.01
litres of Evaporator Scale Controller per tonne of distillate
produced. This is based on the production capacity of the
evaporator. In a standard 25 metric tonne/day evaporator
use 25 x 0.010 = 0.25ltrs Evaporator Scale Controller/day.
dosing. Recommended limits should be considered along level of 1500 p.p.m: q = 9 – (0.006 x C)
with engine manufacturers instructions.
Example
Treatments
PH 8.5 – 10.0
Cleaning Products
Air Cooler Cleaner / ACC
Aquawash - General Purpose Degreaser & Ultrasonic Cleaning Fluid
Carbon Remover - Combined Air Cooler Cleaner
De-scaling Liquid
De-scaling Powder
Diesel Engine Cooling Water Inline Cleaner
Electrical Cleaner - Fast Dry
Fishguard Degreaser - fishing vessels
G.P. Degreaser
Natural Zest Cleaner
Oil Spill Dispersant - Approved Type II & III OSD High Performance
Quat-San 350 - Reefer / Cargo Hold Cleaner, Sanitiser & De-Odoriser
QuickBreak - Solvent Engine Room / Bilge Degreaser
Rust Remover & Purifier Disc Cleaner
Tank Cleaner H.D.
• Effective at high dilution Efficient and economical the product has been formulated
to remove carbon deposits and oil and grease deposits.
Cleaning Products
• Easily removes grease, oil dirt and grime Ideal for in service cleaning the product helps to maintain
• Does not contain ingredients which accelerate metal air cooler efficiency.
corrosion In service cleaning
• Safe on glass, rubber and plastic surfaces A solution of 2 parts fresh water to one part Air Cooler
• Ideal for hot or cold presssure wash machines Cleaner should be injected into the air cooler followed by a
solution of fresh water to flush out the chemical residues.
• Effective in hard and soft waters The solution should be used freshly made up.
• Contains odourless safety solvent Immersion
• Effective against bird lime Air Cooler Cleaner can be used to clean by flooding the
Application cooler in a bath. After allowing to soak for 2 hours drain off
Air Coolers: A solution of one part ACC Plus should be and flush with water. When in water solution the product is
injected into the Air Cooler followed by a solution of fresh non flammable, non explosive and has no flash point.
water to flush out the chemical residues. The solution Aquamarine offers a range of injection systems designed
should be freshly made up. for ease of operation. Air Cooler Cleaner can also be used for
Plant/Machinery: Use at up to 1 to 200 parts in water via carbon removal from machinery parts.
a pressure washer system. Work from bottom to top of
equipment under low pressure. Allow a few minutes contact 25 litre pack size
time and then remove with high pressure jet again working Product Ref. ACC
from bottom to top.
Hand Washing: Pre-dilute 1:50 in water and apply liberally
all over surface to be cleaned. Allow a few minutes contact
time, then rinse well. Use neat on any stubborn deposits.
Cleaning Products
for reclamation.
Uses
• All types of cleaning and degreasing - contains an
emulsifier
• Very effective for the removal of coal dust residues
• Tank coating materials, lacquered or painted surfaces,
light materials, plastics and textiles
• Excellent for ultrasonic tanks and immersion soak tanks
• Designed to be used offshore
• Removal of oil, sludge, carbon deposits, greases, general
dirt and grime
• Cleaner for Engine Room
• Cleaner for cargo tank (after mineral, animal, vegetable
and fish oils)
• Cleaner for decks, toilets, bulkhead and galley
• Cleaner for soiled materials, such as covers, mats, rugs, Pack Size 5 Litre, 25 Litre
overalls, etc NSN J200 7930-99-873-9343
• Cleaner for hulls, painted surfaces and glass fibre boats Product Ref. AW
• Very suitable for pressure washing at around 200:1
• IMO approved
• Ideal pre-clean prior to using Aquasteel Rust Remover
• Non flammable
3. Connect up the end of the oil system to a pump, fill the
• Low toxicity
system with the cleaner and circulate.
• Low evaporation rate
4. Continue circulating through the system for 4 to 24
• No phenols or chlorinated compounds hours. Cleaning process will depend on the type of
Application deposits involved.
• Removal of carbon type deposits from burner tips, fuel 5. Heating the cleaner will enhance the effectiveness, but
injectors and all components fouled by carbon, resin or temperature should not exceed 60°C.
varnishes 6. When cleaning is completed, drain out the cleaning
• Cleaning oil side of fuel and lube-oil heaters, oil coolers solution and flush the system with a petroleum solvent
etc such as gas oil or kerosene.
• Removal of carbon based deposits from fuel and lube oil
filters 25 litre pack size
• Direct engine parts such as pistons, piston rings, valve Product Ref. CRCACC
spring, valve cages
Cleaning Products
• For use in soak baths, immersion cleaning systems
followed by a second injection of fresh water only.
• Light carbon removal from machinery parts
Dosage/User Instructions
25 Ltrs - NSN J150 6850-99-562-6222
Aquamarine Carbon Remover combined Air Cooler Cleaner Product Ref. ACC
is suitable for all types of diesel engine. The cleaner/fresh
water mixture has no flash point and cylinder lubrication is
not impaired.
The following table shows our recommendation for initial
dosage per air cooler. This is based on one injection every
24 hours. This can be varied based on performance of the
pressure drops across the air coolers.
• For the descaling of mussel and crustacean growth in evaporators, calorifiers & heat exchangers.
seawater systems and hulls
Dosage/User Instructions
Application
- For large systems or components the most effective
A preliminary test should be carried out on samples descaling is accomplished by circulation.
of the scale or deposit to be cleaned to select the best
concentration and conditions. Aquamarine Descaling - In the case of small components, the soak method in an
Liquid is normally used cold but more effective results are immersion bath can be used.
achieved if the solution is raised to 40°C. Most effective - If the equipment to be cleaned is contaminated by oil,
descaling is achieved by circulation. (Do not heat to over grease or sludge, then pre-cleaning with Aquamarine
40°C as this could lead to liberation of chlorine gas and live Aquawash is necessary. For heavy deposits of carbon
steam heating will cause an increase in solution level for residues use Aquamarine Tank Cleaner H.D.
which an allowance should be made.
- Aquamarine Descaling Powder should normally be
If the surfaces are oily use Aquawash or Natural Zest at mixed with fresh water to form a solution between 2.5
1-1.5% solution for degreasing. Initially thorough rinsing and 10%, depending on the extent of scaling. At this
with water should be carried out. Aquamarine Descaling optimum strength, the solution will be a pink colour. It
Liquid is diluted between 1:4 and 1:9 with water. will change colour to orange when 85% of the acid has
Adequate ventilation is essential during cleaning. The been neutralised, and to colourless when all the acid has
cleaning operation can take up to 24 hours depending been neutralised.Whenever possible, the solution should
on the thickness and type of deposit. After cleaning the be heated to 60°C.
Aquamarine Descaling Liquid solutions should be drained
off and the surfaces thoroughly rinsed before neutralising
with Aquamarine Aquawash in a 2% solution.
25 litres
Product Ref. DL
Cleaning Products
1. Open the superheater and boiler drum vents to prevent 12. If, after two cleaner additions, the solution still becomes
gas build-up during the cleaning process. completely neutralised, it should be drained off. The
2. Connect a non-collapsible hose from the suction side of a operation should then be started with fresh solution.
portable pump to the water-drum blow down flange. This will usually only occur when very severe deposits
are present.
3. Connect a steam supply hose to the water-wall header or
to the water-drum blow down flange opposite the pump 13. When the solution retains its colour for 1 hour, the
suction connection. cleaning operation may be considered complete and the
solution drained off.
4. Connect a mixing tank to the circulation suction line
between the pump and water-drum blow down flange, 14. Thoroughly flush the boiler with clean, fresh water. An
or arrange to gravity feed the solution directly into the alkaline neutraliser should be added to the final rinse
boiler. to remove any remaining acidity and passivate steel
surfaces. For this purpose use a solution of sodium
5. Connect the delivery side of the pump to the auxiliary carbonate and circulate for 2 to 4 hours or until an
feed line so that the circulating solution will flow into the acceptable pH value is obtained (minimum pH=7).
boiler through the economiser to the steam drum, then
via the boiler tubes to the water-drum and out through 15. Remove the circulation system and heating equipment.
the blow down flange connection. Refill the boiler with distilled water, test and add the
appropriate water treatment chemicals before returning
6. Arrange to check the circulating acid solution for colour the boiler to service.
and temperature during the cleaning process.
7. When all connections are secure, half fill the boiler
with fresh water. Slowly add the calculated amount of
Descaling Powder to the mixing tank to make up the 5%
- 10% solution in water heated to 60°C.
2. Fit suitable valves in place for the heat exchanger Soak cleaning: If a recirculation system cannot be arranged,
cleaning plugs and drain off any remaining water. If the following hot soak method will produce an acceptable
cleaning plugs are not fitted, use the water inlet and cleaning method.
outlet connections. 1. Isolate the heat exchanger from the water circuit and
3. Connect the discharge side of an acid proof portable drain.
pump to the lower heat exchanger connection and the 2. Remove both cleaning plugs. If cleaning plugs are not
suction side of the pump to the bottom outlet of a 200 fitted, use water inlet and outlet connections. Replace
litre open top drum. the lowest plug with a valve to which a steam hose
4. Complete the circuit by connecting the upper heat should be connected, the upper valve must be vented to
Cleaning Products
5. Arrange an immersion heater in the drum with sufficient 3. Using fresh water at 60°C, mix sufficient cleaner at 5%
capacity to maintain the solution at 60°C throughout the solution to fill the heat exchanger three quarters full.
operation. Take a sample for later colour comparison, and then
carefully pour the solution into the heat exchanger
6. When the connections are secure add the appropriate through the top valve.
amount of fresh water to the drum and slowly add the
Descaling Powder. When dissolved, start the circulation 4. Use live steam to maintain solution temperature at 60°C.
pump and heating system. Check the solution regularly by comparing with the
original taken before cleaning started.
7. Take a sample of the solution for colour comparison later.
5. If the cleaner solution turns orange or yellow, add more
8. Maintain the heat and circulation for between 4 and 6 Descaling Powder at the rate of 25g for every litre of
hours, checking the solution colour and temperature solution to restore the solution to its original colour.
regularly. If the solution changes from red-brown to This solution enhancement should not be carried out
orange or yellow, indicating acid neutralisation, add more than twice. If after two additions, the acid is still
sufficient Descaling Powder to the solution to return it neutralised, the solution should be drained off and the
to its original colour (usually 25g per litre of solution). process started again with fresh solution. This will only
This solution enhancement should not be carried out be necessary when dealing with very severe deposits.
more than twice. If after two additions, the acid is still
neutralised, the solution should be drained off and 6. When the solution retains its red colour for at least one
the process started again with fresh solution. This will hour, the cleaning process may be considered complete
usually only be necessary when dealing with very severe and the solution drained off.
deposits.
9. When the cleaning solution retains its red colour for
1 hour, the cleaning operation may be considered
complete and the solution drained off.
Cleaning Products
Please note that hydrogen can be produced during this
chemical cleaning process.
Pack Size 25 Litres
• It is important to check ventilation arrangements to NSN J100 6850-99-873-4452
ensure they are unobstructed during chemical cleaning. Product Ref. DEIC
• Boiler ventilation terminals should be fitted during
cleaning; the boiler should be tested for the presence of
hydrogen.
• The boiler should be emptied and refilled with fresh
water, to purge it of gases, before opening the steam
drum door.
20 kg
NSN J150 6850-99-889-8309
Product Ref. DP
Application
Aquamarine Fast Dry Electrical Cleaner should be applied
undiluted to electrical equipment by soaking, dipping,
brushing or wiping with a clean lint-free cloth, or spraying
with a hand spray. Adequate ventilation is recommended
and excessive over use of the solvent should be avoided.
Pack Size 25 litres or 4 x 5 Litres
Please request a free spray dispenser for easy application.
25 Ltrs
NSN J200 6850-99-365-6022
Product Ref. FDEC
4 x 5 Ltrs
NSN J200 6850-99-690-7748
Product Ref. FDEC
G.P. DEGREASER contains emulsifiers, surface-active Boiler can now be fired for about 4 minutes then shut down
chemicals and petroleum solvents. These three cleaning for 10-20 minutes. Keep repeating this process until the
actions give the product a very wide range of applications. solution has reached a temperature of 50-60°C. Repeat
The solvent gives quick penetration, the surfactants attack this operation for 12-18 hours keeping the solution at the
stubborn grime, the emulsifiers give effective cleaning of optimum temperature which will promote agitation and
mineral based oils and petroleum based chemicals. G.P. circulation of liquid to give better cleaning efficiency.
DEGREASER is also rapid rinsing with water. Drain down boiler by opening all drain valves and removing
Use/Benefits: manhole covers. Use a high pressure hose to flush drums,
tubes and headers starting at the top. After flushing boilers,
• G.P. DEGREASER can be used for cargo tank cleaning of secure and refill.
mineral oils and petroleum based chemicals. It can be
used for cleaning oil coolers, fuel oil pre-heaters, lube oil Degreasing Marine Diesel Engine Cooling Water Systems
heat exchangers. When diesel engine cooling water systems become
• G.P. DEGREASER can be used for cleaning and degreasing contaminated with oil and grease, the system should be
of cooling water systems prior to descaling. cleaned to remove oily deposits as they can interfere with
the cooling water corrosion treatment.
• G.P. DEGREASER can be used for degreasing double
In Service Cleaning
Cleaning Products
bottom tanks and bilges.
• G.P. DEGREASER is ideally suited for engine room and This method may be undertaken with engine running at
machinery cleaning. It can also be used to soak clean normal speed.
parts. Take 0.25 litre cooling water sample for future comparison
• G.P. DEGREASER can be used for cleaning and degreasing and allow it to stand in a clear glass container.
boilers. Calculate the amount of G.P. DEGREASER required for a
Directions for Use solution of 0.7% i.e. 7 litres per 1000 litres in cooling water
system. Drain off similar amount of cooling water from
G.P. DEGREASER can be used undiluted for local cleaning engine if necessary. Slowly and intermittently, add the
operations by brushing, hand spray, immersion or soaking. cleaner to the cooling system via either the expansion or
Simply apply undiluted over the soiled area and allow a return tank.
contact time of up to 30 minutes before rinsing with water.
After 5 hours, take 0.25 litres of cooling water sample, this
For soaking dilute G.P. DEGREASER up to 10 times with water should be allowed to stand in a clear glass container until
for light soiling, or use neat for heavy soiling. any oil has risen to the top. By comparing the thickness of
For spraying apply neat, scrubbing will assist the cleaning this oil level with that of the first sample, the progress of
operation. the cleaning operation can be gauged. A sample should be
take every 5-6 hours to monitor cleaning process.
Cleaning/Degreasing of Boilers
The cleaner should be left in the engine for a few days until
Find the source of contamination and rectify this problem a convenient port is reached.
before starting the cleaning operation.
Drain off the complete engine cooling system and
The degree of oil contamination will determine the required thoroughly flush with clean water prior to re-filling with
solution strength. Between 2-10% of G.P. DEGREASER in water of the required quality, to which an appropriate
water is suggested. For heavy contamination, up to 20% anti-corrosion treatment should be added, such as
solution may be required, e.g. 1% solution is 10 litres per CORROSION CONTROLLER C.W.T.
1000 litres water.
Drain the cooling system and flush out with water. Then When rinsing is complete disconnect the high pressure
refill the system. water supply and thoroughly drain and dry the heat
exchanger.
Calculate the amount of cleaner required for a solution
strength of 2% i.e. 20 litres per 1000 litres of cooling water. Cargo Tank Cleaning After Mineral Oils
Drain off similar amount of cooling water from engine if Direct injection into tank washing machines is
necessary. Add G.P. DEGREASER. recommended. A dose rate of between 0.1-2.0% i.e. 1 litre
Circulate the solution through the system and heat until the to 20 litres per tonne wash water. Best results are obtained
water reaches a temperature of about 60°C. when water is heated to a temperature between 65-80°C
and not less than 50°C. Slops should be constantly stripped
Continue circulation of the solution through the system for a from the tank and transferred to a holding tank or pumped
minimum of 5 hours. ashore to slop tanks.
Take sample of cleaning solution and compare with Recirculation method of cleaning using tank washing
sample taken at the beginning to ascertain that cleaning is machines is recommended at a strength of 0.5-3.0% mixed
completed. in tank about to be cleaned. Best results are obtained when
When cleaning is complete, drain off the cooling water water is heated to a temperature between 65-80°C and not
system and thoroughly flush with clean water, prior to less than 50°C. Dose rate and results will vary depending on
re-filling and adding an anti-corrosion treatment, such as amount of contamination and number of tanks cleaned with
Cleaning Products
CORROSION CONTROLLER C.W.T. or Aquamarine XLI this solution. After cleaning slop water should be pumped
ashore or to ship’s slop tanks.
Cleaning of the Oil Side of Lube Oil Heat Exchangers
For spot cleaning G.P. DEGREASER can be sprayed neat
Cleaning is best done by the recirculating method using a over tank surfaces to be cleaned and left for at least 30
heated 20% solution of G.P. DEGREASER. minutes and up to 2 hours if time allows. Wash down tank
Isolate the oil supply and disconnect the heat exchanger oil walls using tank washing machines or high pressure hoses.
inlet and outlet and drain off any oil remaining. Best results are achieved with hot water at a temperature
Connect the discharge side of a portable pump to the lower between 65-80°C. Keep stripping tank slops and transfer to
heat exchanger connection and the suction side of the holding/slop tank.
pump to the bottom outlet of a 200 litre drum.
Complete the circuit by connecting the upper connection to Product Ref. GPD
the top of the drum.
Add the required solution to the drum and arrange an
immersion heater or live stream within the drum to raise
the temperature of the cleaner to 65-75°C and maintain the
level throughout the cleaning operation.
If it is not possible to heat the operation will need to be
extended.
Use the pump to maintain circulation for 12-15 hours.
When the cleaning is completed disconnect the lower heat
exchanger and drain out cleaner.
Cleaning Products
lacquers • Low toxicity
• Particularly suitable for cleaning aluminium where a Application
neutral pH is required.
Rate of application should be 1 part to 20 - 30 parts of oil,
• IMO Approved & Certified although this will depend on many factors, which include,
Application type of oil, viscosity, degree of weathering, ambient
temperature and prevailing conditions.
Aquamarine Natural Zest Cleaner is suitable for application
by spray, brush, cloth or immersion. It can be used neat or In general, the oil should be treated quickly, as weathering
diluted 1:5 with water depending on the degree of soiling. increases the viscosity of the oil and this necessitates a
subsequent increase in dispersant requirement.
Aquamarine Natural Zest Cleaner is effective for cleaning
oil, grease, grime, animal and vegetable fats. For cleaning Type II: (water dilutable) Concentrate. Premix at a ratio
interior surfaces or lighter grime, dilution can be increased of 1 part to 10 parts of sea water and spray onto the slick
up to 1:40 in water. using surface breaker boards or other enhanced agitation
techniques to give greater mixing of the dispersant/oil
For Ultrasonic baths use at 5-25% solution at 45-70°C for emulsion.
10-15 minutes. Replace ultrasonic solution regularly. Rinse
off all components after cleaning with water. Type III: (undiluted mode) Ready to Use. Use neat with
appropriate spraying equipment from aircraft or vessels
CAUTION! The Product should not be used on Asphalt onto the slick. In all circumstances the Type 3 mode is the
surfaces, also avoid zinc, galvanised metals preferred method being more efficient in breaking down oil.
and magnesium alloys.
We can supply as Type II pre-diluted if required.
Cleaning Products
Always add acid to water never the opposite - this
• Rust Removing
rule can be applied to all acids. The dilution should
• Passivating be between 1:2 and 1:10 depending on the severity of
• Metal surface brightener including aluminium the staining. The solution can be applied by brushing,
spraying or immersion. After 20 - 40 minutes the
• Disc cleaning without dismantling disc stacks residues should be rinsed off thoroughly with clean
• For pickling iron and steel surfaces after a welding repair water.
• Removes heavy tenacious deposits from steel or ferrous • For use with aluminium use a solution between 10 - 25%
metal parts and rinse after about 30mins. For best performance on
aluminium use Natural Zest Degreaser for degreasing as
• Cleans down to metal surfaces
it has a neutral pH.
• Leaves no film or residue
• For stainless Steel Disc Cleaning (never use on copper,
• Improves efficiency of centrifuge installation brass or bronze parts), dilute to 4 - 10 parts water, and
Application immerse from 1 - 3 hours depending on the severity
of the job concerned. Cleaning will be accelerated with
Disc Cleaning: Use Aquawash for disc cleaning in Ultrasonic elevated temperatures up to 60°C and agitation. After
Tank applications. cleaning rinse thoroughly with clean water.
Aquamarine Purifier Disc Cleaner can be used for cleaning
all types of separators and separator discs. It is suitable for
cleaning of disassembled unit parts. Pack Size 25 ltrs
NSN J200 6850-99-488-7581
Product Ref. RRPDC
Maintenance Products
Maintenance Products
NSN J150 6840-99-988-8249 rate of 1 litre/10m3 of water. Agitation should then be
Product Ref. LASS implemented as fully as possible while pumping out.
NON-HAZARDOUS
Product Ref. SR
Aquabac 80 is a low toxicity treatment developed for use Key benefits of using Aquaburn®
primarily in fuel storage systems and fuel tank. • Dissolves water in fuel permanently
How does it work? • Improves engine performance
Aquabac 80 contains a combination of different activity • Reduces fuel consumption
broad-spectrum treatments. These have an immediate
effect on both bacteria and fungi. • Permanently dissolves water in carbon, bio & marine
fuels
Aquabac 80 is effective in water, oil and at the interface
between oil and water. The microorganisms including • Reduces maintenance costs
sulphate-reducing bacteria are killed by exposure to the • Enhanced engine performance
treatment and MBC 80 can be used as a preventative
measure or as a shock treatment. It also contains good • Reduces harmful emmissions
anti-corrosive properties. • Greater fuel efficiency
Results of use • Cleans filters & injectors
Aquabac 80 prevents the corrosion and blockages caused by • A solution for new low sulphur fuel problems
high levels of microorganisms in fuel, water or lube oils. Aquaburn® prevents
Aquabac 80 is biodegradable at environmental dilutions. • Rusting and corrosion of components
Dosing Instructions • Governor/Metering component failure
Diesel fuels/heating oils 0.05 - 0.20 l/1000 l diesel/heating • Sticky metering components (both pump and nozzle)
oil continuously (50 - 200 p.p.m) (prophylactic treatment)
• Injection component wear and seizure
Diesel fuels/heating oils 0.20 - 0.50 l/1000 l diesel/heating
oil (200 - 500 p.p.m) (decontamination of contaminated • Bacterial fungus and ‘diesel bug’
diesel fuel/heating oil) Why you need Aquaburn®
Diesel fuels/heating oils 0.5 - 1.0 l/1000 l diesel/heating oil Diesel fuel attracts water and moisture from the moment
(500 - 1000 p.p.m) (shock dosing) it leaves the refinery. Contamination occurs during the
Summary delivery process, when transferring the fuel from tanker to
storage tanks and through condensation. In marine there is
A very strong broad-spectrum treatment for fuel, water or always additional water ingress in fuel storage.
lube oil contamination.
Water in the diesel fuel tank will inhibit engine performance
Please request dosing instructions for other applications. and cause it to run as if being starved of fuel. It will also
Fuel MBC Testing cause rapid wear and oxidize engine components resulting
Regular ongoing testing can be done on-board using RBS in injection damage, pitting, corrosion, engine in-efficiency
and SRB (Aerobic/Yeast and Fungi and Sulphite Reducing and ultimately, seizure.
Bacteria). About Aquaburn®
This can be determined using a 24 hour dipslide test and the Aquaburn® is a non biocide fuel additive that is proven to
Aquamarine Portable Dipslide Incubator. improve engine performance, reduce emissions and engine
wear, and reduce fuel consumption, from between 5 and
10%.
25 LTR
NSN J150-6840-99-889-8504 MARINE specific
Product Ref. AB80 Water in fuel causes problems, especially with Marine
Diesel as it will rapidly wear and oxidize steel components.
AQUABURN® is the only diesel fuel treatment that Dissolves For more specific regulatory information, see IMO
water in diesel fuel permanently. Once mixed with the RESOLUTION MEPC.176(58). Each low sulfur alternative
diesel fuel in your tank, AQUABURN® continues working presents potential operating challenges, such as
thus preventing any further water contamination including compatibility, lubricity and biological contamination.
accidental or storm ingress in your diesel fuel! Unlike other These fuel differences must be understood, as they may
traditional additives that separates the water that has to have a significant impact on engine performance and
be drained off and disposed of as contaminated water, wear. Fortunately, each challenge can be mitigated by its
AQUABURN® dissolves the water and renders it as usable initial identification, and then designing a solution with
fuel, AQUABURN® is the only diesel fuel treatment that does Aquamarine’s fuel treatment products and services. Your
this. It doesnt get rid of water in Diesel Fuel; it uses it! Aquamarine account executive should be your first resource
in assuring you the right services and products to minimize
Low Sulfur Regulatory Solutions - IMO RESOLUTION any operating problems caused by low sulfur fuels.
MEPC.176(58) Each low sulfur alternative presents potential
operating challenges, such as compatibility, lubricity and For more information on this and other fuel management
biological contamination. regulations and on the use of our products, please contact
Aquamarine on 01684 290077.
It controls the formation of sludge and inhibits corrosion How does it work
whilst simultaneously improving lubricity. EMULSION BREAKER lowers the surface tension between
This helps to reduce problems created by filter clogging, the oil and water phases in an emulsion. It is completely
sticking injectors and corrosive attack on fuel system insoluble in water and remains in the fuel oil phase. It also
components. disperses sludges and any heavy particles into the fuel oil.
• Improves the lubricity of low sulphur diesel fuels EMULSION BREAKER improves centrifugal separation of
fines, it helps prevent sludge formation and stabilises fuel
• Improves storage stability of fuels viscosity. The fuel filters and lines will be cleaner with less
• Fights corrosion inclination towards blockage.
• Helps to prevent fuel injector fouling The main purpose of EMULSION BREAKER is however to
rapidly split water in oil emulsions.
Dosing Instructions
Dosing Instructions
Dose Aquamarine Distillate Fuel Improver into the feed
lines. Product may be added to storage or blending tanks EMULSION BREAKER is dosed to the bunker tank prior or
with adequate mixing. during bunkering. Dosing is based on water content using
test results. If none are available an initial dose of 1:4000
Add the product at between 1 litre per 4 tonnes of fuel. should be used.
For lubricity use 1 litre per 10 tonnes of fuel to stabilise and Water % Vol 0.5 - 1.0 1.0 - 2.00 >2.0
improve distillate colour.
Dose Rate 1:4000 1:2000 1:1000
Product Ref. EB
CCR % 12 14 16 18 20
ASTM SPOT 1 2 3 4 5