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Denver BIMForum Greg Rohr

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Advancements in Modular

Design and Construction…


Advancements in Modular
Design and Construction…

#BIMandPrefab
What is Modular Building…
Permanent vs. Relocatable


About half of the industry builds permanent

About half of the industry revenue is generated
space from the sale or lease of temporary space

Provides markets with permanence and

Provides market with instant relief for space
performance of conventional construction in needs
roughly half the time

Generally 1 – 7 year requirements on a site

Permanent installation with a life cycle ●
Lower cost/price driven
expectancy identical to conventional ●
Stock/fleet space often available

Competitively priced with site built ●
Economy and speed of delivery are key

Design considerations are higher ●
Design considerations are lower

Can be Type II or Type V

#BIMandPrefab
Markets Served…

#BIMandPrefab
Permanent Modular Construction…
Building Modules
• Complete Building Structures
• Buildings are constructed in “modules” that when
put together on site, reflect the identical design
intent and specifications of the most sophisticated
traditionally built facility – without compromise.

Building Components
• Smaller repeated portions of a building

Bathroom PODs

Headwalls

Corridor and Vertical mechanical rack systems

Structural Systems

Exterior wall systems

#BIMandPrefab
Building Modules…

#BIMandPrefab
Advantages of Building Modules…
Building Modules
• Perform more complex designs
• Aesthetically pleasing designs
• Utilization of architect specified
products
• With added complexity comes a
better schedule advantage
• Single Source coordination
• Maximize SF to fullest occupancy
potential

#BIMandPrefab
Building Component/Off-Site Prefabrication…

#BIMandPrefab
Advantages of Building Components…
Building Components- Single Source Off-Site
• Greater Design Control
• Adaptable to all project deliver models and
building styles and designs.
• Easily integrated into Type 1 Building
Structures
• Improved speed-to-market
• Improved cost control and contingency
protection.

#BIMandPrefab
Why is Now the Time for Modular…

• IMPLEMENTATION- There are many levels of detail that need to be


added to the design to bridge the gap between the drawing intent and
the final design and installation of a product. The responsibility of
adding this detail is falling on the subs and vendors.

#BIMandPrefab
Why Now…

Architect/Engineer

Coordination

Design Standards
Design Detailing

Product Modeling
An estimated $4.9 Billion of cost is spent on
APPROVAL
APPROVAL
Inadequate Interoperability
REQUESTS
CM/GC
in the
REQUESTS

Construction Phase of Work alone.


Coordination

Design Standards
Design Detailing

National Institute of Standards and Technology

Product Modeling
Sub/ Sub/ Sub/ Sub/ Sub/
Vendor Vendor Vendor Vendor Vendor

#BIMandPrefab
Design Detailing
Design Detailing

Coordination
Coordination
CM/GC

Design Standards
Design Standards

Single Source
Modular Provider
Architect/Engineer

Product Modeling

Product Modeling

#BIMandPrefab
APPROVAL
REQUESTS
Why Now…
Why is Now the Time for Modular…
• IMPLEMENTATION- There are many levels of detail that need to be
added to the design to bridge the gap between the drawing intent and
the final design and installation of a product. The responsibility of
adding this detail is falling on the subs and vendors.
• TOOLS- General and Subcontracting industries are becoming more
advanced in design systems and tools.

TOLERANCES- Advancement and use of Total Station and GPS
layout systems has allowed for better and more efficient coordination
and placement.

BROADER REACH- BIM Coordination beyond MEP systems.
• VALUE- Better way of doing business

Less waste, more control, repeatable tolerances and standards
• NEED- Declining number of skilled trades
• AVAILABILITY- Improvement in Modular Building Products

#BIMandPrefab
Why is Now the Time for Modular…

Non-Farm Industries/
Manufacturing

Construction

AEC Bytes- Labor-Productivity Declines in the Construction Industry, March 2013

#BIMandPrefab
Why is Now the Time for Modular…

AEC Bytes- Labor-Productivity Declines in the Construction Industry, March 2013

#BIMandPrefab
Why is Now the Time for Modular…

“The major opportunities for positive change include better use of BIM
enabled processes and procurement contracts that allow improved
collaboration, design for constructability, greater use of prefabrication and
use of virtual design and construction to support enhanced understanding,
and efficiency. The industry needs to reduce its use of low-tech “stick
built” approach and learn to take advantage of IT enabled practices closer
to those used in the manufacturing industry.”

Paul Teicholz
Professor Emeritus, Stanford University

#BIMandPrefab
What’s Next…

Large Opportunity in the Type 1 Building Construction and


Commercial Markets

72% of our Members work is Type 5 wood construction; 28%
is Type 2 Steel Construction
BIM Design to Manufactured Unit

Current Capabilities

Generate a Bill of Materials

Final coordinated Design

Detail production sheets for manufacturing

Current Issues

Issues with Automated integration

Large library of products

Limits on raw material cut sheets

#BIMandPrefab
What’s Next…

Architects will Specify Modular Systems as part of their projects



Actively facilitate the Modular Design and Manufacturing
Process
Building tolerances will be impacted by the standard use of
Modular Technologies

Accuracy and consistency of Structural Placement

#BIMandPrefab
What is Next…
Single Source Modular Building Modules
and Building Components provide the most
effective means to utilize all of the measures
necessary to improve the productivity of
construction without reducing initial value or
life cycle costs. These measures include
improvements in…


Trade processes

Management and Coordination

Architectural and Engineering Designs

Accurate Communications

Early Design and Build Team
Coordination

Fragmentation of information and work
functions

#BIMandPrefab

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