Ebs 122 Cum RCD MFG Moc
Ebs 122 Cum RCD MFG Moc
Ebs 122 Cum RCD MFG Moc
Manufacturing
Releases 12.1 and 12.2 (inclusive of 12.0.2 – 12.2.10)
1. Disclaimer 1
2. Introduction 2
2.1. Purpose of Document 2
3. New and Changed Features in Oracle In-Memory Cost Management 3
3.1. Oracle In-Memory Cost Management for Discrete Industries and Oracle In-Memory Cost
Management for Process Industries - New Products – 12.1.3 and 12.2 3
3.1.1. Overview 3
3.1.2. Cost Impact Simulator (CIS) 3
3.1.3. Gross Profit Analyzer (GPA) 3
3.1.4. Cost Comparison Tool 4
3.1.5. Cost Planning for Discrete Industries 4
3.1.5.1. Overview 4
3.1.5.2. Flexible Metadata Definition 5
3.1.5.3. Cost Plan 5
3.1.5.4. Smart View Excel Reports 6
3.1.5.5. OBIEE Profitability Dashboard 6
4. New and Changed Features in Discrete Manufacturing 7
4.1. Oracle Discrete Manufacturing 7
4.1.1. Release 12.2.4 7
4.1.1.1. Support for Contingent Worker 7
4.1.1. Release 12.2.9 7
4.1.1.1. View On-hand Quantity across subinventories during Material Issue Transactions 7
4.1.1.2. Ability to recompute the required quantity based on Assembly Over Completions/Scrap 7
4.1.1.3. Ability to update move transaction dates 7
4.1.1.4. View Sales Order demand information for Completed Work orders 7
4.1.1.5. Group Work Orders for Multiple Sales Order Lines in Auto Create Final Assembly Program 7
4.1.2. Release 12.2.10 7
4.1.2.1. Reserve Component Items of a Discrete Job 7
4.1.2.2. Allow Component Pick Release with Reservable Supply Subinventory 8
4.1.2.3. Trigger Business Events for WIP Move and WIP Completion Transactions 8
4.1.2.4. Display supply details for lower level ATO items in Supply to Order Workbench 8
4.2. Oracle Discrete Manufacturing Command Center 8
4.2.1. Overview 8
4.2.2. Release 12.2.8+ 8
4.2.2.1. Work Order Status Dashboard 8
4.2.2.2. Production Quality Dashboard 9
4.2.2.1. Outside Processing Dashboard 9
4.3. Oracle Discrete Manufacturing Information Discovery 9
4.3.1. Overview 9
4.3.2. V5 11
4.3.2.1. Discrete Work Orders 11
4.3.2.2. Project Manufacturing 11
4.3.3. V6 12
4.3.3.1. Work Order-less Transaction Visibility 12
4.4. Oracle Mobile Discrete Production Supervisor for Oracle E-Business Suite 12
4.4.1. Overview 12
Oracle E-Business Suite Releases 12.1 and 12.2 Release Content Document ii
4.4.2. Mobile Release 2.1 – Client Version 1.1.0 13
4.4.2.1. Mobile Foundation Release 2.1 Updates 13
4.4.2.2. Accessibility Improvements 13
4.4.2.3. Client Time Zone Support in Work Order Summary Tiles page 13
4.4.2.4. Landscape Display Support Improvements 14
4.4.3. Mobile Release 3.0 – Client Version 1.2.0 14
4.4.3.1. Android Support 14
4.4.3.2. Mobile Foundation Release 3.0 Updates 14
4.4.4. Mobile Release 4.0 – Client Version 1.3.0 14
4.4.4.1. Support for read only access: 14
4.4.4.2. Reschedule Work Orders 14
4.4.4.3. Additional MES details 14
4.4.4.4. Truncate prefix and suffix characters during barcode scanning. 14
4.4.4.5. Mobile Foundation Release 4.0 Updates 14
4.4.4.6. Translation Support. 14
4.4.5. Mobile Release 5.0 – Client Version 1.4.0 15
4.4.5.1. Support attachments for work orders, operations and MES exceptions 15
4.4.5.2. Search Work Orders by Sales Order and Assembly Description 15
4.4.5.3. Filter work orders based on Job Class and Job Type 15
4.4.5.4. Mobile Foundation Release 5.0 Updates 15
4.4.6. Mobile Release 5.0 – Client Version 1.4.2 15
4.4.6.1. Mobile Foundation Release 5.0 Updates 15
4.4.7. Mobile Release 6.0 – Client Version 1.5.0 15
4.4.7.1. Mobile Foundation Release 6.0 Updates 15
4.4.8. Mobile Release 7.0 – Client Version 1.6.0 15
4.4.8.1. Mobile Foundation Release 7.0 Updates 15
4.4.9. Mobile Release 8.0 – Client Version 1.7.0 16
4.4.9.1. Mobile Foundation Release 8.0 Updates 16
4.4.10. Mobile Release 9.0 – Client Version 1.8.0 16
4.4.10.1. Mobile Foundation Release 9.0 Updates 16
4.5. Oracle Cost Management 16
4.5.1. Release 12.0.4 (RUP4) 16
4.5.1.1. Iterative Periodic Average Costing (IPAC) for Brazil 16
4.5.2. Release 12.1.1 16
4.5.2.1. Iterative Periodic Average Cost Processor 16
4.5.2.2. Global Accounting Engine Forward Port to Subledger Accounting 16
4.5.2.3. Support for Landed Cost Management 17
4.5.3. Release 12.1.2 17
4.5.3.1. EMEA Joint Project - Inventory Master Book Report 17
4.5.3.2. SLA Post Down-time Upgrade as Concurrent Programs 18
4.5.4. Release 12.1.3 18
4.5.4.1. Encumbrance Accounting for Purchase Orders with Shop Floor Destination 18
4.5.5. Release 12.2.6 19
4.5.5.1. Landed Cost Management support for Project Manufacturing Organizations 19
4.5.1. Release 12.2.7 19
4.5.1.1. Support for Accrual Reconciliation of Consigned Inventories 19
4.5.2. Release 12.2.9 19
4.5.2.1. Item Sub-Elemental Cost Track 19
4.5.3. Release 12.2.10 19
4.5.3.1. Enhanced IPV Transfer to Inventory 19
4.6. Oracle Cost Management Command Center 19
4.6.1. Overview 19
4.6.2. Release 12.2.8+ 20
4.6.2.1. Overview Dashboard 20
4.6.2.2. Inventory Dashboard 20
4.6.2.3. Receiving Dashboard 20
4.6.2.4. Manufacturing Dashboard 20
4.6.2.5. Enterprise Asset Management Dashboard 20
4.7. Oracle Cost Management Information Discovery 20
Oracle E-Business Suite Releases 12.1 and 12.2 Release Content Document iii
4.7.1. Overview 20
4.7.2. Terminology 22
4.8. Oracle Manufacturing Execution System (MES) for Discrete Manufacturing 22
4.8.1. Overview 22
4.8.2. Release 12.1.1 22
4.8.2.1. Serialized Manufacturing 22
4.8.2.2. Shop Floor Device and Test Equipment Integration 23
4.8.2.3. Electronic Records and Signatures (ERES) 23
4.8.2.4. Improved Supervisor Dashboard 23
4.8.2.5. Printing Shop Floor Documentation 23
4.8.2.6. Usability Enhancements 24
4.8.2.7. Labor Skill Validation 24
4.8.3. Release 12.1.2 24
4.8.3.1. Ability to Perform Manufacturing Execution without any Dependency on the ERP System 24
4.8.3.2. Support for Detailed Routing Step in MES 25
4.8.3.3. Ability to Interface with Oracle E-Business Suite Releases Prior to Release 12 25
4.8.3.4. Web Services for Work in Process (WIP) 25
4.8.3.5. Simplified UIs for Users 25
4.8.4. Release 12.2 - Oracle Electronic Kanban 25
4.8.4.1. Configurable and User-Friendly Graphical User Interface 26
4.8.4.2. Enhanced Planning Capabilities 26
4.8.4.3. Logical Kanban Support 27
4.8.4.4. Extensive Search Capabilities 27
4.8.4.5. Configurable Supply Statuses for Kanban Cards 27
4.8.4.6. Enhanced Supplier Kanbans 27
4.8.4.7. Replenishment Order Consolidation 28
4.8.4.8. Temporary Kanban Cards 28
4.8.4.9. Notifications and Alerts 28
4.8.4.10. Configurable Analytics Dashboard 28
4.8.4.11. Configurable Production Kanban Job Status 28
4.8.4.12. Configurable “Full” Status Tolerance 28
4.8.4.13. Import and Export Capabilities 29
4.8.4.14. Access and Security 29
4.8.4.15. Integration with iSupplier portal 29
4.8.4.16. Customizable Using the Provided 29
4.8.4.17. Terminology 29
4.8.5. Release 12.2.2 30
4.8.5.1. Enhanced Serialized Manufacturing 30
4.8.5.2. MES Operator Workstation Enhancements 30
4.8.5.3. MES UI Configurability Enhancements 30
4.8.5.4. MES Custom Extension User Exits / Hooks 30
4.8.6. Release 12.2.4 30
4.8.6.1. Mass Return Components of Serialized Assembly (Dekitting) 30
4.8.6.2. 1.3Serialization APIs 31
4.8.7. Release 12.2.5 31
4.8.7.1. User Friendly Page to Clock In & Out 31
4.8.7.2. Resource Level Clock In/Out 31
4.8.7.3. Tablet Optimized Supervisor Screens: Exceptions & Work Orders 31
4.8.7.4. Component Availability Management 31
4.8.8. Release 12.2.6 32
4.8.8.1. Auto Associate Serial Numbers 32
4.8.8.2. Assembly Serial Number Clock in/out 32
4.8.9. Release 12.2.7 32
4.8.9.1. Express Complete for Job Operations 32
4.8.9.2. Improved User Interface to Review and Approve Operator Times 32
4.8.9.3. Improved Work Order Search and Exception Search 32
4.8.9.4. Support to Update Descriptive Flex Fields in Work Order Details Page 32
4.8.9.5. Provision to Assign Shop Floor Status 32
4.8.9.6. Support to Multiple Clock Out of Job Operations 32
4.8.9.7. Provision to Auto Associate Serial Number 33
Oracle E-Business Suite Releases 12.1 and 12.2 Release Content Document iv
4.8.10. Release 12.2.8 33
4.8.10.1. Ability to enable eKanban at Organization Level 33
4.8.10.2. Ability to receive Kanban in common sub inventory 33
4.8.10.3. View/Update DFF attributes for Pull Sequences and Kanban Cards 33
4.8.10.4. Internal Organization centric view for Kanban cards 33
4.8.10.5. Publish Kanban APIs and Interfaces 33
4.8.10.6. Show Blanket Purchase release for Supplier Kanban 33
4.8.10.7. Specifying Component revision during backflush transactions 33
4.8.10.8. Validate material issue of push components at WIP completion 33
4.8.10.9. View bar code and reported time of a work order 33
4.8.11. Release 12.2.9 33
4.8.11.1. View Onhand Quantity across subinventories during Material Issue Transactions 33
4.8.11.2. Ability to recompute the required quantity based on Assembly Over Completions/Scrap 34
4.8.11.3. Restrict Move Transactions based on the Department Access 34
4.8.11.4. View Sales Order demand information for Completed Work orders 34
4.8.12. Terminology 34
4.9. Oracle Quality 34
4.9.1. Release 12.1.1 34
4.9.1.1. Quality Workbench Performance Improvements 34
4.9.1.2. Quality Workbench Usability Improvements 35
4.9.1.3. Shop Floor Device and Test Equipment Integration 36
4.9.2. Release 12.2.9 36
4.9.2.1. Render Partially Accepted/Rejected Quantities in Skip Lot Inquiry Page 36
4.9.2.1. New Public API to create collection elements 36
4.9.3. Release 12.2.10 36
4.9.3.1. Import Parent-Child hierarchical quality data through Quality Collections Import program 36
4.9.3.2. Enhanced quality results search using Quality Element Prompt 36
4.10. Oracle Quality Command Center 36
4.10.1. Overview 36
4.10.2. Release 12.2.9++ 36
4.10.2.1. Collection Results Dashboard 36
4.10.2.2. Nonconformances Dashboard 37
4.10.2.3. Corrective Actions Dashboard 37
4.11. Oracle Quality Information Discovery 37
4.11.1.1. 360 Degree View of all Quality Information 38
4.11.1.2. Advanced Search on Quality Data 38
4.12. Oracle Mobile Discrete Quality Manager for Oracle E-Business Suite 38
4.12.1. Overview 38
4.12.2. Mobile Release 5.0 – Client Version 1.4.2 39
4.12.2.1. Mobile Foundation Release 5.0 Updates 39
4.12.3. Mobile Release 6.0 – Client Version 1.5.0 39
4.12.3.1. Mobile Foundation Release 6.0 Updates 39
4.12.4. Mobile Release 7.0 – Client Version 1.6.0 40
4.12.4.1. 3.6.5.1. Mobile Foundation Release 7.0 Updates 40
4.12.5. Mobile Release 8.0 40
4.13. Oracle Mobile Project Manufacturing for Oracle E-Business Suite 40
4.13.1. Overview 40
4.13.2. Mobile Release 2.1 – Client Version 1.1.0 41
4.13.2.1. Mobile Foundation Release 2.1 Updates 41
4.13.2.2. Accessibility Improvements 41
4.13.2.3. Client Time Zone Support in Work Order Summary Tiles page 41
4.13.2.4. Landscape Display Support Improvements 41
4.13.3. Mobile Release 3.0 – Client Version 1.2.0 41
4.13.3.1. Android Support 41
4.13.3.2. Mobile Foundation Release 3.0 Updates 41
4.13.4. Mobile Release 4.0 – Client Version 1.3.0 41
4.13.4.1. Mobile Foundation Release 4.0 Updates 41
Oracle E-Business Suite Releases 12.1 and 12.2 Release Content Document v
4.13.4.2. Translation Support. 41
4.13.5. Mobile Release 5.0 – Client Version 1.4.0 42
4.13.5.1. Mobile Foundation Release 5.0 Updates 42
4.13.6. Mobile Release 6.0 – Client Version 1.5.0 42
4.13.6.1. Mobile Foundation Release 6.0 Updates 42
4.13.7. Mobile Release 7.0 – Client Version 1.6.0 42
4.13.7.1. 3.6.5.1. Mobile Foundation Release 7.0 Updates 42
4.13.8. Mobile Release 8.0 42
4.14. Oracle Shop Floor Management (OSFM) 43
4.14.1. Release 12.1.1 43
4.14.1.1. Refresh BOM/Routing of Lot Based Jobs 43
4.14.1.2. Lot Creation Using Substitute Components 43
4.14.1.3. Lot Uniqueness/Reuse of Lot Name 43
4.14.1.4. Network Routing – Lead Time Calculation 43
4.14.1.5. Lot Based Job Interface Enhancements 44
4.15. Oracle Supply Chain Globalization 44
4.15.1. Release 12.1.1 44
4.15.1.1. Buy/Sell Subcontracting 44
4.15.2. Terminology 45
4.16. Oracle Outsourced Manufacturing 45
4.16.1. Overview 45
4.16.2. Release 12.1.1 46
4.16.2.1. Buy/Sell Subcontracting 46
4.16.3. Release 12.1.3.4 46
4.16.3.1. Full Outsourcing 46
4.16.3.2. Outsourced Information Discovery 48
4.16.3.3. 360 Degree View of Outsourced Manufacturing Business 48
4.16.4. Release 12.2.5 49
4.16.4.1. Outsourcing to Internal Organizations (Internal Toll Manufacturing) 49
4.16.4.2. Configure (CTO/ATO) and Outsource Configured Assemblies 49
4.16.4.3. Lot and/or Serial Genealogy 50
4.16.4.4. Terminology 50
4.16.5. Release 12.2.6 50
4.16.5.1. Enhanced Allocation and Adjustment Processing 50
4.16.5.2. Other Enhancements 50
4.16.5.3. Endeca Information Discovery Enhancements 51
4.16.6. Release 12.2.8 51
4.16.6.1. Full Outsourcing Support for Process Manufacturing 51
4.16.6.2. Outsource Manufacturing Information Discovery Support for Process Manufacturing Organizations 52
4.16.7. Release 12.2.10 52
4.16.7.1. Group all the components of a Subcontract Purchase Order into a single Replenishment Purchase Order
and a single Replenishment Sales Order 52
4.16.7.2. Enhanced setup diagnostics to support internal toll and full outsource for process manufacturing 52
4.17. Oracle Outsourced Manufacturing Command Center 52
4.17.1. Overview 52
4.17.2. Release 12.2.8+ 53
4.17.2.1. Order Status Dashboard 53
4.17.2.2. Financials Dashboard 53
5. New and Changed Features in Process Manufacturing 54
5.1. Oracle Inventory (Inventory Convergence) 54
5.1.1. Overview 54
5.1.2. Features 54
5.1.2.1. Dual unit of measure control for any item 54
5.1.2.2. Advanced lot control 54
5.1.2.3. Material status 55
5.1.2.4. Enhanced inventory allocation rules 55
5.1.2.5. Migrating to Oracle Inventory 56
Oracle E-Business Suite Releases 12.1 and 12.2 Release Content Document vi
5.1.2.6. Viewing historical data 56
5.1.3. Release 12.2 57
5.1.3.1. Advanced Catch-Weight 57
5.1.4. Product Dependencies 57
5.1.5. Third Party Integration Points 57
5.2. Oracle Process Manufacturing Product Development 57
5.2.1. Overview 57
5.2.2. Features 58
5.2.2.1. Inventory Convergence Impact on Product Development Workbench 58
5.2.2.2. Inventory Convergence Impact on Formula Management 58
5.2.2.3. Inventory Convergence Impact on Routings 58
5.2.2.4. Inventory Convergence Impact on Operations 58
5.2.2.5. Inventory Convergence Impact on Recipe Management 58
5.2.2.6. Inventory Convergence Impact on Technical Data 59
5.2.2.7. Inventory Convergence Impact on Simulator 59
5.2.2.8. Inventory Convergence Impact on Formula Analysis, Formula Inquiry, Indented BOM 60
5.2.2.9. Inventory Convergence Impact on Mass Search and Replace 61
5.2.2.10. Inventory Convergence Impact on Product Development Workflow and ERES 61
5.2.2.11. Item Substitution lists associated with the Item Master 61
5.2.2.12. Effective Formulas 61
5.2.2.13. One to One Substitutions 62
5.2.2.14. Using Substitute Items with Planning 62
5.2.2.15. Least Cost Formulation: Product Specifications 62
5.2.2.16. Least Cost Formulation: Generate Formulas based on Least Cost 62
5.2.2.17. Least Cost Formulation: Create Batches Based on Cost 62
5.2.2.18. Least Cost Formulation: Specify which Costs to Use 63
5.2.2.19. Least Cost Formulation: Generate Batches without a Predefined Formula 63
5.2.2.20. Least Cost Formulation: Choose Materials based on Categories or Substitute Items 63
5.2.2.21. Least Cost Formulation: Select Formula/Recipe based on Least Cost 63
5.2.3. Release 12.0.6 (RUP6) 63
5.2.3.1. Fixed Process Loss 63
5.2.3.2. DFF for Step Material Associations 63
5.2.4. Release 12.2.6 64
5.2.4.1. Planned Yield 64
5.2.5. Release 12.2.10 64
5.2.5.1. Version Control Attributes for revising entities in Product Development 64
5.2.6. Product Dependencies 64
5.3. Oracle Process Manufacturing Quality Management 64
5.3.1. Overview 64
5.3.2. Features 64
5.3.2.1. Converged Inventory Modifications to OPM Quality 64
5.3.2.2. Enhanced Receiving Inspection 65
5.3.2.3. Copying Quality Specifications 65
5.3.2.4. Corrective Action Request and Tracking 65
5.3.3. Release 12.2.5 66
5.3.3.1. Internal Order Support 66
5.3.1. Release 12.2.7 66
5.3.1.1. Time Based Sampling Support 66
5.3.2. Release 12.2.9 66
5.3.2.1. Parallel Approver Support 66
5.3.3. Product Dependencies 66
5.3.4. Terminology 66
5.4. Oracle Regulatory Management 67
5.4.1. Overview 67
5.4.2. Features 67
5.4.2.1. Regulatory Item Migration 67
5.4.2.2. Regulatory Item Properties Migration 67
5.4.2.3. Regulatory Formula Migration 67
5.4.2.4. Track the distribution of Safety Documents – Dispatch History 67
Oracle E-Business Suite Releases 12.1 and 12.2 Release Content Document vii
5.4.2.5. OPM Data available for export – Item Property Data 68
5.4.2.6. Document Rebuild Required Workflow 68
5.4.2.7. Regulatory Document Printing 68
5.4.2.8. Sales Order Document Required API 68
5.4.2.9. Shipping Attachment API 68
5.4.2.10. Print Regulatory Shipping Documents API 68
5.4.2.11. Regulatory Document Portal 68
5.4.2.12. Territory Profiles form 69
5.4.2.13. 3rd Party Data Change Workflow 69
5.4.3. Release 12.0.6 (RUP6) 69
5.4.3.1. OPM Regulatory Management: European Regulatory Compliance 69
5.4.4. Release 12.1.1 69
5.4.4.1. Regulatory Partner Certification 69
5.4.5. Product Dependencies 69
5.4.6. Third Party Integration Points 70
5.5. Oracle Process Manufacturing Process Execution 70
5.5.1. Overview 70
5.5.2. Features 70
5.5.2.1. Impact of Inventory Convergence on Process Execution 70
5.5.2.2. Screen Redesign 72
5.5.2.3. Rescheduling of Scaled Batch 72
5.5.3. Release 12.1.1 72
5.5.3.1. Multi-Batch / Support for Mass Transactions 72
5.5.3.2. Make-To-Order 73
5.5.4. R12.2.5 73
5.5.4.1. Oracle Process Manufacturing Outside Processing (OSP) (also for 12.2.4+) 73
5.5.4.2. Multiple Outside Processing Steps per Batch 74
5.5.4.3. Ability to open PO from Batch Detail Window from OSP 74
5.5.4.4. Oracle Process Manufacturing Batch Hold 74
5.5.5. Release 12.2.6 74
5.5.5.1. Yield Measurement 74
5.5.6. Release 12.2.7 75
5.5.6.1. Support for Resource Instance Update 75
5.5.7. Release 12.2.9 75
5.5.7.1. Support for Serialization 75
5.5.8. Release 12.2.10 75
5.5.8.1. MSCA transactions for Serial Controlled Items 75
5.5.8.2. Track Consumed Ingredient Lots for Product Lots in a Batch 76
5.5.8.3. Create Batches based on Customer Specific Recipes 76
5.5.9. Product Dependencies 76
5.5.10. Third Party Integration Points 76
5.5.11. Terminology 76
5.6. Oracle Process Manufacturing Command Center 76
5.6.1. Overview 76
5.6.2. Release 12.2.8+ 76
5.6.2.1. Batch Status Dashboard 76
5.6.2.2. Production Quality Dashboard 77
5.6.3. Release 12.2.10 77
5.6.3.1. Outside Processing Dashboard 77
5.7. Oracle Process Manufacturing Information Discovery 77
5.7.1. Overview 77
5.7.1.1. Oracle Cost Management Information Discovery 78
5.7.2. V5 79
5.7.2.1. Oracle Process Manufacturing Laboratory Management Visibility 79
5.7.3. V7 80
5.7.3.1. Batch Information Discovery Enhancements 80
5.7.3.2. Quality Information Discovery Enhancements 80
5.7.4. V8 80
5.7.4.1. Advanced Search and Wildcard Search Capabilities 80
Oracle E-Business Suite Releases 12.1 and 12.2 Release Content Document viii
5.7.4.2. Navigation from Batch Information Discovery to Item and Quality Information Discovery Pages 81
5.8. Oracle Mobile Process Production Supervisor for Oracle E-Business Suite 81
5.8.1. Overview 81
5.8.2. Mobile Release 2.1 – Client Version 1.1.0 81
5.8.2.1. Mobile Foundation Release 2.1 Updates 81
5.8.2.2. Accessibility Improvements 81
5.8.2.3. Client Time Zone Support in Work Order Summary Tiles page 81
5.8.2.4. Landscape Display Support Improvements 81
5.8.3. Mobile Release 3.0 – Client Version 1.2.0 82
5.8.3.1. Android Support 82
5.8.3.2. Mobile Foundation Release 3.0 Updates 82
5.8.4. Mobile Release 4.0 – Client Version 1.3.0 82
5.8.4.1. Mobile Foundation Release 4.0 Updates 82
5.8.4.2. Translation Support. 82
5.8.5. Mobile Release 5.0 – Client Version 1.4.0 82
5.8.5.1. Mobile Foundation Release 5.0 Updates 82
5.8.6. Mobile Release 6.0 – Client Version 1.5.0 82
5.8.6.1. Mobile Foundation Release 6.0 Updates 82
5.8.7. Mobile Release 7.0 – Client Version 1.6.0 82
5.8.7.1. 3.6.5.1. Mobile Foundation Release 7.0 Updates 82
5.8.8. Mobile Release 8.0 – Client Version 1.7.0 83
5.8.8.1. Mobile Foundation Release 8.0 Updates 83
5.8.9. Mobile Release 9.0 – Client Version 1.8.0 83
5.8.9.1. Mobile Foundation Release 9.0 Updates 83
5.9. Oracle Mobile Process Quality Manager for Oracle E-Business Suite 83
5.9.1. Overview 83
5.9.2. Mobile Release 6.0 – Client Version 1.5.0 83
5.9.2.1. Mobile Foundation Release 6.0 Updates 83
5.9.3. Mobile Release 7.0 – Client Version 1.6.0 84
5.9.3.1. 3.6.5.1. Mobile Foundation Release 7.0 Updates 84
5.9.4. Mobile Release 8.0 84
5.10. Oracle Manufacturing Execution System (MES) for Process Manufacturing 84
5.10.1. Features 84
5.10.1.1. Batch Journal 85
5.10.1.2. Dispensing and Preweigh 86
5.10.1.3. Label Management 86
5.10.1.4. Deviation Management 86
5.10.1.5. Simplified Production Reporting 86
5.10.1.6. Improved Processing Instruction and SOP Visibility 86
5.10.1.7. Operator Certification 87
5.10.1.8. Simplified Electronic Signatures / Initialing 87
5.10.2. Overview 87
5.10.3. Terminology 88
5.10.4. Release 12.0.2 (RUP2) 88
5.10.4.1. Touch Screen User Interface 88
5.10.4.2. Dispensing Area 88
5.10.4.3. Dispense Planning 88
5.10.4.4. Operator Certification 88
5.10.4.5. Least Cost Formulation Batches 88
5.10.5. Release 12.2.8 89
5.10.5.1. Quality Inspection using Touch Screen User Interface 89
5.10.5.2. Formula Security in MES Dispensing 89
5.10.5.3. Support Include Tare in Dispensing Touch Screen Preferences 89
5.10.5.4. Show Lot Attributes in Dispensing Touch Screen 89
5.10.5.5. Support for Label Printing 89
5.10.6. Release 12.2.9 89
5.10.6.1. Support for Batch Specific Process Instructions 89
5.10.7. Release 12.2.10 89
5.10.7.1. Support for capturing of multiple readings for a process parameter 89
Oracle E-Business Suite Releases 12.1 and 12.2 Release Content Document ix
5.10.7.2. Support for Serial Controlled/Serial-Tagged Item transactions 89
5.11. Oracle Process Manufacturing Cost Management 90
5.11.1. Overview 90
5.11.2. Features 90
5.11.2.1. Maintain Process and Discrete Costing Applications 90
5.11.2.2. Costing of Transfers between Discrete and Process Inventory Organizations 90
5.11.2.3. Subledger Accounting replaces MAC 91
5.11.3. Release 12.0.3 (RUP3) 91
5.11.3.1. OPM Financials: Detailed Subsidiary Ledger Report 91
5.11.3.2. OPM Financials: Non-Recoverable Taxes Support in Actual Costing 91
5.11.3.3. OPM Financials: Reconciliation Enhancements in Actual Costing 91
5.11.4. Release 12.1.1 92
5.11.4.1. Costed Indented Bill of Materials Report 92
5.11.5. Release 12.1.2 92
5.11.5.1. Support for Landed Cost Management 92
5.11.6. Release 12.2.5 94
5.11.6.1. Costing and Accounting for Out Side Processing 94
5.11.7. Release 12.2.7 94
5.11.7.1. Support for Accrual Reconciliation of Consigned Inventories 94
5.11.8. Release 12.2.9 94
5.11.8.1. Ability to track Batch Close Variances at Item or Resource Level 94
5.11.8.2. Early Period Close for Process Organizations 94
5.11.9. Release 12.2.10 94
5.11.9.1. Support for costing and accounting of cross period RMAs at Shipping Cost 94
5.11.10. Terminology 94
5.12. Oracle Cost Management Command Center 95
5.12.1. Overview 95
5.12.2. Release 12.2.8+ 95
5.12.2.1. Overview Dashboard 95
5.12.2.2. Inventory Dashboard 95
5.12.2.3. Receiving Dashboard 95
5.12.2.4. Manufacturing Dashboard 95
5.13. Process Manufacturing Planning 96
5.13.1. Overview 96
5.13.2. Features 96
5.13.2.1. Integration of Production Batches 96
5.13.2.2. Integration of Recipes 96
5.13.2.3. Integration of Inventory 96
5.13.2.4. Item Cost 96
5.13.2.5. Shop Calendar 96
5.13.2.6. Forecast 97
5.13.2.7. Item Substitution Effectivity Date Support 97
5.13.2.8. Firming Feedback from ASCP to OPM 97
5.13.3. Release 12.1.1 97
5.13.3.1. Resource Batching 97
5.13.4. Product Dependencies 97
5.13.5. Terminology 98
5.14. OPM System Administration – Inventory Convergence Migration 98
5.14.1. Overview 98
5.14.2. Features 98
5.14.2.1. Convergence Migration 98
5.14.2.2. OPM System Administration 100
5.15. Oracle Process Manufacturing Logistics 100
5.15.1. Overview 100
5.15.2. Features 101
5.15.2.1. Converged Inventory Modifications to Order Management 101
5.15.2.2. Move Orders enhanced to display Available Inventory 102
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5.15.2.3. Automatic creation of a batch for a sales order line 102
5.15.3. Product Dependencies 102
5.15.4. Third Party Integration Points 102
5.16. Oracle Purchasing Integration 103
5.16.1. Overview 103
5.16.2. Features 103
5.16.2.1. Converged Inventory Modifications to Purchasing 103
5.16.2.2. Enhanced Receiving Inspection 104
5.17. Oracle E-Records 104
5.17.1. Overview 104
5.17.2. Features 104
5.17.2.1. Enable Electronic Recordkeeping for SSWA Applications 104
5.17.2.2. Electronic Recordkeeping for Mobile Transaction Framework 104
5.17.3. Product Dependencies 105
5.17.4. Terminology 105
6. New and Changed Features in Manufacturing Operations Center 106
6.1. Oracle Manufacturing Operations Center – 106
6.1.1. Overview 106
6.1.2. Release 12.1.1 106
6.1.2.1. Open, Flexible Data Model 106
6.1.2.2. Customer Specific Process Parameter Monitoring Support 106
6.1.2.3. ERP Data Adaptor 107
6.1.2.4. Hierarchical Dimensions 107
6.1.2.5. Data Integration with Other Transactional Systems 107
6.1.2.6. Device Connectivity 107
6.1.2.7. Device Data Management and Contextualization 107
6.1.2.8. Time Zone Conversion 107
6.1.2.9. Error Handling 108
6.1.2.10. Role-based Dashboards 108
6.1.2.11. Manufacturing Operations Center Catalog - KPIs and Metrics 109
6.1.3. Release 12.1.2 110
6.1.3.1. Certification with Oracle E-Business Suite Release 12.0.6 110
6.1.3.2. Event Management Framework 110
6.1.3.3. EBS Adapter for Process Manufacturing 111
6.1.3.4. EBS Adapter Enhancement for Discrete Manufacturing 111
6.1.3.5. Production Quality Monitoring 111
6.1.3.6. Item Category Enhancement 111
6.1.3.7. Production Performance Reporting 112
6.1.4. Release 12.2.1 112
6.1.4.1. ODI based Data Integration Platform 112
6.1.4.2. Recalculation 112
6.1.4.3. Error Reprocessing 113
6.1.4.4. Asset Performance Dashboard 113
6.1.4.5. Production Supervisor Dashboard 113
6.1.4.6. Support for Oracle Business Intelligence Mobile 114
6.1.5. Release 12.2.3 114
6.1.5.1. Enhanced Inbound Integration with Oracle EBS 114
6.1.5.2. Outbound Integration with Oracle EBS-Discrete Manufacturing 114
6.1.5.3. Outbound Integration with Oracle EBS-Process Manufacturing 115
6.1.6. Release 12.2.4 115
6.1.6.1. Equipment Summary Table for Extensible Attributes 115
6.1.6.2. Mathematical functions for Extensible Attributes 115
6.1.7. Release 12.2.5 115
6.1.7.1. Operations based Equipment Standard Rate 115
6.1.7.2. Reason Codes for Run Time 115
6.1.7.3. Process Engineer Dashboard 115
6.1.7.4. Context Update for Tag Entries 116
6.1.8. Release 12.2.6 116
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6.1.8.1. Archiving and Purging 116
6.1.9. Release 12.2.7 116
6.1.9.1. Support for Mass Upload of Attribute Summary Function 116
6.1.9.2. ODI Scenario to Generate Shifts 116
6.1.10. Terminology 116
Oracle E-Business Suite Releases 12.1 and 12.2 Release Content Document xii
1. Disclaimer
This Release Content Document (RCD) describes product features that are proposed for
the specified release of the Oracle E-Business Suite. This document describes new or
changed functionality only. Existing functionality from prior releases is not described. It
is intended solely to help you assess the business benefits of upgrading to the specified
release of the Oracle E-Business Suite.
This document in any form, software or printed matter, contains proprietary information
that is the exclusive property of Oracle. Your access to and use of this confidential
material is subject to the terms and conditions of your Oracle Software License and
Service Agreement, which has been executed and with which you agree to comply. This
document and information contained herein may not be disclosed, copied, reproduced or
distributed to anyone outside Oracle without prior written consent of Oracle. This
document is not part of your license agreement nor can it be incorporated into any
contractual agreement with Oracle or its subsidiaries or affiliates.
This document is for informational purposes only and is intended solely to assist you in
planning for the implementation and upgrade of the product features described. It is not a
commitment to deliver any material, code, or functionality, and should not be relied upon
in making purchasing decisions. The development, release, and timing of any features or
functionality described in this document remains at the sole discretion of Oracle.
Due to the nature of the product architecture, it may not be possible to safely include all
features described in this document without risking significant destabilization of the code.
Oracle E-Business Suite Releases 12.1 and 12.2 Release Content Document Purpose of Document 1
2. Introduction
Oracle E-Business Suite Releases 12.1 and 12.2 Release Content Document Purpose of Document 2
3. New and Changed Features in Oracle In-Memory Cost
Management
3.1. Oracle In-Memory Cost Management for Discrete Industries and Oracle In-
Memory Cost Management for Process Industries - New Products – 12.1.3 and
12.2
Oracle In-Memory Cost Management for Discrete Industries and Oracle In-Memory Cost
Management for Process Industries are new set of products that are available with Oracle
E-Business Suite 12.1.3 and 12.2.
3.1.1. Overview
Oracle In-Memory Cost Management is a new set of application tools that provides a
bottoms-up approach to maximizing profit margins by enabling near real-time insight into
all aspects of cost management. Oracle In-Memory Cost Management’s extreme
performance is possible because of the game-changing technical innovations within
Oracle’s In-Memory technologies, including Oracle 12C Database In-Memory option,
pinning tables to heap memory, columnar compression, smart scans, and flash cache.
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Cost Management for Process Industries - New Products – 12.1.3 and 12.2 3
and overheads), on Cost of Goods Sold, margins and gross profits (actual, planned, and
forecasted). You can also navigate directly to GPA from the Navigator to analyze actual
versus /simulated COGS and margins. GPA has interface to import demand forecast data
and allows users to extend the impact of cost changes to future margins and gross profits.
3.1.5.1. Overview
Cost Planning is a new set of capabilities enhancing the existing product, In-Memory Cost
Management for Discrete Industries. Cost Planning enables organizations to derive
accurate Cost of Goods Manufactured (COGM) in complex global manufacturing
environments. Major features include
• Real-time allocation tool to obtain accurate COGM from GL, Procurement,
Logistics, Maintenance and other supply chain functions
• What–if simulations for planning costs across multiple manufacturing locations,
processes, contract manufacturers
• Create and compare alternate COGM models based on diverse business scenario
• Forecast component and finished goods cost based on historical costs, external
parameters
• Cost-volume-profit analysis to assist global manufacturers with Break-Even point
analysis for manufacturing and sourcing decisions, strategic pricing and sales
volume
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Cost Management for Process Industries - New Products – 12.1.3 and 12.2 4
• Real-time multi-dimensional analysis of company-wide cost patterns using
OBIEE dashboards
Allocation Scope - Allocation scope provides the ability to identify the desired range of
items, overheads, or resources. In addition to the seeded classification, Oracle Cost
Planning allows user-defined logic to determine allocation scope. This feature offers
greater flexibility in addressing customer specific scope definition.
Allocation Pool - Provides the capability to group costs stored in your financial systems.
The product supports EBS GL out-of-the-box and also provides the ability to use other
financials systems.
Allocation Rule - Allocation rules enables users to define allocation methodology for
various cost elements. Each allocation rule is specific to a scope and pool, and the user is
allowed to choose from a comprehensive set of pre-seeded cost drivers and driver
methods. Cost planning further allows user-defined cost drivers to provide more detailed
allocation models.
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Cost Management for Process Industries - New Products – 12.1.3 and 12.2 5
3.1.5.4. Smart View Excel Reports
To improve business performance, planners need to assess plan cost information and
translate this information into actions. Cost Planning provides pre-seeded spreadsheets
based excel reports.
The embedded analytics in these reports enable business users to analyze quickly the
business impact of "What -If” options considered. Smart view based spreadsheets support
critical cost management processes where you can perform product cost comparison
analysis across Organizations, Products, Overheads, and Resources with granular
information about all costs and sub-elements.
Break-Even Point Analysis - Cost Planning allows fixed costs allocations; the product
provides the detailed break-even point and contribution margin analysis of products.
Calculating the break-even point can provide a simple, yet powerful quantitative tool for
managers.
Users can analyze historical and current information; compare cost plan scenarios in
a single dashboard to help you quickly move from insight to the decision.
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Cost Management for Process Industries - New Products – 12.1.3 and 12.2 6
4. New and Changed Features in Discrete Manufacturing
4.1.1.4. View Sales Order demand information for Completed Work orders
Users can track the sales order demand information in the Discrete Jobs form for
work orders post completion and sales orders fulfilment.
4.1.1.5. Group Work Orders for Multiple Sales Order Lines in Auto Create
Final Assembly Program
Auto Create Final Assembly program would create one single work order for the
consolidated quantities of multiple sales order lines for the same Item,
Organization and BOM Revision, based on the parameter, “Group Work Orders”
set to Yes. By default, the parameter is set to No and one work order per one
sales order line is created.
4.1.2. Release 12.2.10
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Components form. The feature is currently applicable for non-wms enabled
organizations only.
4.1.2.3. Trigger Business Events for WIP Move and WIP Completion
Transactions
User can configure business events for WIP Move and WIP Completion
transactions by subscribing to different actions such as invoking a REST service
or launching a work flow or sending a notification etc. The configured business
events would be triggered based on the profile setting, WIP: Work Order
Completion Business Event set to Yes. The value by default is set to No.
4.1.2.4. Display supply details for lower level ATO items in Supply to Order
Workbench
Supply to Order workbench is enhanced to display the supply details of lower
level make type ATO, along with displaying the supply details of top-level
configuration items.
Oracle E-Business Suite Releases 12.1 and 12.2 Release Content Document Oracle Discrete Manufacturing Command Center 8
4.2.2.2. Production Quality Dashboard
The Production Quality dashboard enables production mangers, production supervisors,
and quality managers to get an overview of the production quality status for the completed
and in process work orders. The dashboard shows details of the quantum and value of
scrap produced as well as rejection and rework quantities. The information is presented
through clickable metrics, charts, and results table to enable quality managers navigate
through the information quickly to narrow down on the production work orders with
quality issues and find the reasons like, for example quality non-conformances, and
material defects.
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Real Time 360 Degree view of Discrete Work Orders
Key Features:
• Real Time Work in Process Progress Insights: In order to achieve high
productivity and efficiency on the shop floor, it is critical that the managers and
supervisors have real time view of the shop floor at their fingertips. Oracle
Discrete Manufacturing Information Discovery provides the real time view of
the shop floor work orders, across organizations and departments that the users
have access to. It empowers the shop floor users to gain quick insights at both
high level and at granular level on the work order information by syncing
discrete work order data from E-Business Suite manufacturing as frequently as
desired, up to near real time. Supervisors can quickly monitor the impact of the
delayed work orders on a color-coded dashboard and get to the reasons for
specific delays like components shortages, resource shortages, open exceptions,
quality issues etc very quickly.
• 360 Degree View of Current Work Orders: In a traditional search, user would
need to specifically know the exact search criteria on what they were looking for
and had a limited view of the results. The revolutionary search interface guides
the shop floor managers and supervisors to visualize the real time issues on the
shop floor. It provides a 360 degree view of open work orders for both in-house
and outsourced manufacturing operations. The extension allows the shop floor
users with a shopping type of experience to explore all relevant work order data
to uncover the manufacturing bottlenecks and take corrective action quickly to
meet their customer commitments. The new dynamic and modern user interface
guides the user towards discovering answers to questions of specific interest
faster in the context of managing current challenges on the floor. Endear search
allows employees to immediately access the most critical manufacturing work
orders rapidly and manage components shortages, resource bottlenecks and other
shop floor exceptions to avoid customer order delays.
• Manufacturing Exceptions Management: Exception data is graphically
displayed so that a user can quickly identify the customers and jobs impacted. A
dashboard highlights the most frequent number of unresolved exceptions with the
ability to drill down to analyze the root cause and take corrective actions.
Supervisors can quickly view the customers impacted because of shortages and
find available substitutes. A spreadsheet like view of all exception data –
impacted job, Operation sequence, date reported and contact and exception notes.
• Work in Process Quality and Cost Variance Insights: Graphically identify the
work orders and assemblies that are impacted by scrap and rejects reasons to
discover current quality issues in the shop floor quickly. Quickly identify the jobs
and customers with low yield rate data to take remedial actions and improve
productions efficiency. Indentify the jobs where cost variances are high.
• Outside Processing Operation Insight: Quickly identify subcontract order
delays early and adjust production schedules to meet on-time customer delivery
and as necessary, identify alternate supplier to help mitigate outside processing
quality non-conformance problems.
• Modern Technology with Mobility: In-memory technology platform, Key
production metrics, Mobile user friendly interactive summary charts, alerts, tag
clouds and Guided navigation for work order information discovery, search
structured attributes and unstructured text like exception notes, assembly and
component description etc.
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• Fully integrated with Oracle E-Business Suite: Seamless navigation to work
content pages in Manufacturing Execution systems for Discrete Manufacturing
and work order FORM in Work in Process. Honors the same Organization
security configured in E-Business suite at run time instantly.
4.3.2. V5
Features include:
• 360 Degrees of Projects– Using the new project search and overview, alerts help
you discover the projects at risk. Use the alerts provided to identify late or
unapproved projects or easily configure your own. Use the cost analysis graphs
and charts to compare actual costs and identify the projects with the best or worst
performance against their cost budgets. The project delays chart helps you
quickly see the projects that have not started on time and the summarized metrics
provide at-a-glance financial totals for the projects in your operating unit.
Oracle E-Business Suite Releases 12.1 and 12.2 Release Content Document Oracle Discrete Manufacturing Information Discovery 11
Project Manufacturing Search and Overview Alerts and Summarized Metrics
• Project Dashboard access to project, work orders and task information using
alerts, graphs and summarized metrics
• Guided Navigation - Find projects, tasks, work orders and assignments
• Interactive tables with detailed project, work order, task and plan information
reduces navigation to multiple pages
• Use quick links to initiate project actions or update multiple tasks in a single
update
4.3.3. V6
4.4. Oracle Mobile Discrete Production Supervisor for Oracle E-Business Suite
4.4.1. Overview
With Oracle Mobile Discrete Production Supervisor for Oracle E-Business Suite, discrete
manufacturing supervisors can monitor work in process and take quick actions on the go.
- Search or barcode scan work orders to view progress (on track, delayed, on hold,
exceptions)
- View work order and operations detail
- Perform quick actions like expedite, hold, release, unrelease, reschedule, cancel and add
notes
- View component issue and resource charges
- Manage production exceptions related to assembly, components, resources and quality
- Collaborate in transaction context using device features such as email, phone and text
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Oracle Mobile Discrete Production Supervisor for Oracle E-Business Suite is compatible
with Oracle E-Business Suite 12.1.3 and 12.2.3 and above. To use this app, you must be a
user of Oracle Discrete Manufacturing, with mobile services configured on the server side
by your administrator. Users of Oracle Manufacturing Execution System for Discrete
Manufacturing get additional capability for exception management.
4.4.2.3. Client Time Zone Support in Work Order Summary Tiles page
Client time zone support is available in the Work Order Summary Tiles page.
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4.4.2.4. Landscape Display Support Improvements
There are landscape display improvements for the Work Order Number in the Work
Order list, and in the Work Order Detail page header.
4.4.3. Mobile Release 3.0 – Client Version 1.2.0
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4.4.5. Mobile Release 5.0 – Client Version 1.4.0
4.4.5.1. Support attachments for work orders, operations and MES exceptions
View all types of attachments and upload images for work orders, operations and
MES exceptions
4.4.5.3. Filter work orders based on Job Class and Job Type
Ability to filter work orders based on Job Class and Job Type from the app
settings.
• Ability to open links to external websites within the app on iOS device
• Updated look and feel, including native look and feel for action sheets on
iOS devices
• Ability to open links to external websites within the app for Android
devices
• Ability to easily clear user credential fields in the Sign In page
• Technical updates with uptake of Oracle Mobile Application Framework
(MAF) 2.3.1
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4.4.9. Mobile Release 8.0 – Client Version 1.7.0
Oracle E-Business Suite Releases 12.1 and 12.2 Release Content Document Oracle Cost Management 16
Accounting Release 12.1.1 is necessary to provide an upgrade path for European
customers using the corresponding Global Accounting Engine feature in Oracle 11i.
Release 12.1.1 provides Subledger Accounting (SLA) rules with the same functionality
that was available with the Global Accounting Engine (AX) rules in previous releases.
Oracle 11i customers using AX for specific European requirements on top of CST will be
able to upgrade to Release 12.1.1 using seeded Subledger Accounting (SLA) definitions
that replace the Permanent Inventory Rules provided by the Global Accounting Engine in
Release 11i.
• All the accounting events for which AX creates journal entries in Release 11i are
accounted for Release 12.
• The accounts derived in SLA through the Account Derivation Rules match the
ones derived in AX.
• The Journal Entry Descriptions created by SLA match the ones assigned by AX
Permanent Inventory Rules.
• All the sources used in conditions in AX are available in SLA, so that similar
journal entries can be created under the same conditions.
• The journal entries created by SLA are equivalent to the ones created by AX.
Oracle E-Business Suite Releases 12.1 and 12.2 Release Content Document Oracle Cost Management 17
It is required that the Inventory Master Book prints for the first party legal entity all items
transactions movements occurred in the Inventory and Subinventory Organizations
within the specified date range. Thus the new report version will continue to be submitted
within a date range (like it is in the existing report version). In Italy, all statutory reports,
official documents and official letters must print the first party legal entity identification
information, the page numbering according to the Italian laws and Italian fiscal authority
specifications. The amounts in the statutory reports are shown in the functional currency.
Oracle E-Business Suite Releases 12.1 and 12.2 Release Content Document Oracle Cost Management 18
4.5.5. Release 12.2.6
Oracle E-Business Suite Releases 12.1 and 12.2 Release Content Document Oracle Cost Management Command Center 19
4.6.2. Release 12.2.8+
The following functionality requires Oracle Enterprise Command Center Framework
Release 12.2 V2
The Period Health Check dashboards mentioned below provide cost managers a complete
overview of transaction backlog across inventory, receiving, manufacturing and
maintenance, so they can proactively mitigate severe costing backlogs and period close
delays. The dashboard intuitively guides cost managers to sources and causes of
transaction errors and bottlenecks and enables them to quickly resolve the same. The
dashboard also allows cost managers to identify patterns of issues across organizations
and periods so they can implement long term solutions for their period close problems.
Oracle E-Business Suite Releases 12.1 and 12.2 Release Content Document Oracle Cost Management Information Discovery 20
Period Health Check
Key Features:
• Search Assistance: As End Users type in Search Box, the list of matching
values in key attributes like Organization, Transaction, Job, Receiving,
Maintenance, Project and Transfers are displayed for Period Health Check. For
Transaction Accounting Register the attributes include Organization, Job,
Account, Transaction, Receiving and Write-off
• 360 degree view of Pending Transactions and Incomplete Account Entries:
Supervisors can quickly monitor the impact of the unprocessed material and
Oracle E-Business Suite Releases 12.1 and 12.2 Release Content Document Oracle Cost Management Information Discovery 21
shipping, pending transactions and interfaces and incomplete work orders on a
color-coded dashboard.
• Fully integrated with Oracle E-Business Suite: Fully integrated with Cost
Management and honors the same Organization security configured in E-
Business suite at run time instantly.
4.7.2. Terminology
Term Definition
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Applications. In this release, MES for Discrete Manufacturing supports this functionality
by allowing operators to query one or many serial number(s) to retrieve work content
information, easily record component serial information and quality results, and perform
transactions. Operators can also continue to use the dispatch list, which will list both
serialized and non-serialized assemblies in their queue.
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4.8.2.6. Usability Enhancements
A major focus of this release has been to improve the overall usability of the MES
workstation. Examples of enhancements in this area include the addition of inline quality
results entry so the user doesn’t have to navigate to a separate page to enter quality
results, user sorting capabilities on the dispatch list, exception history visibility, an
association between exception types and reason codes.
In addition, to add flexibility to the system two new hooks (client) are being introduced:
• Ready-Status: In addition to the current seeded criteria, the ready-status in the
dispatch list also depends on the ready-status hook’s returned result. Customers
can implement their own validation by plugging in custom code in this hook.
Example of custom logic may be checking whether a sales order is on hold, all
components haven’t been picked, etc.
• Transaction Validation: Move, scrap, reject, and completion transactions are
disallowed if the custom validation implemented in this hook fails. Examples of
custom logic may be implementing tooling validation logic, or checking to see if
all push-type materials have been issued.
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important in large companies with multiple facilities and having operations around the
globe.
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• Configurable and user friendly graphical user interfaces
• Extensive search capabilities
• The ability to view kanban cards, pull sequences, and carry out transactions
within a single user interface
• The ability to scan and transact kanban cards
• The ability to simulate, plan and replan kanban pull sequences from a single
user interface
• Configurable alerts and notifications
• Configurable analytics dashboard
• The ability to customize the solution using the provided.
Entire pull sequence chains can be viewed graphically, providing full visibility into your
supply chain.
Both the planned pull sequences and the horizontal plan for a pull sequence are displayed
within a single user interface, allowing you to quickly and easily see the effects of your
simulation changes.
You can search for pull sequences by either an entire kanban plan or item. When
selecting pull sequences by kanban plan, data from planning is used to calculate the size
or number of kanban cards. You can view, and adjust the output of the kanban planning if
you wish, to see the effects on both your pull sequence and its related horizontal plan.
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When specific pull sequences are queried by item outside of a kanban plan, the system
uses the demand that has been entered directly into the pull sequence to calculate the
kanban size or number of kanban cards. You can view and adjust the demand to see the
effects on both your pull sequence and its related horizontal plan.
When you are happy with either the recommendations from planning, or the results of
your demand simulation, you can update production to generate the new number of
kanban cards or adjust the kanban size either for a single pull sequence, or for every pull
sequence listed in the pull sequence planning table.
Pull sequences can be searched by item, buyer name, line code, locator, planner code, site,
source locator, source organization, source subinventory, source type, subinventory and
supplier.
E-Kanban also supports the ability to update the supplier name in a kanban card if the card
is in either the “New” or “Full” status. If the user updates the supplier name in the kanban
card, the system will try to maintain the sourcing percentage as close as possible to the
values setup in the pull sequence.
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4.8.4.7. Replenishment Order Consolidation
Replenishment order consolidation is the ability to generate a single document in order to
replenish multiple cards that belong to the same pull sequence. If multiple cards from the
same pull sequence are replenished, and are sourced from the same source, the system can
optionally consolidate the replenishment requirements into a single document, for example
a Purchase Order or an Internal Sales Order. Consolidation is supported for supplier, inter-
organization & intra-organization kanbans.
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4.8.4.13. Import and Export Capabilities
Pull sequences and Kanban Cards can be imported to E-Kanban through the
provided API. Table data can also be exported in MS Excel format by clicking the
export button available for each table on the Summary and Planning tabs.
4.8.4.17. Terminology
Term Definition
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4.8.5. Release 12.2.2
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• New Mass Return component in Global Actions Menu
• Initiates returns of all component serials, lots used in manufacture of an assembly
serial back into inventory. There is support for both cases, when assembly serial
belongs to open and closed work orders.
Existing ‘Clock Out Multiple Jobs’ page is enhanced to provide a central place from
where user can clock in, clock out, undo clock in on discrete job operations. This page is
entered from Global Actions menu.
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Production scheduler can also try to force allocate a job that does not have all
components allocated by letting the system determine the work orders that would
need to be swapped out or de-allocated.
The production scheduler can also take actions such as releasing unreleased work
orders that have all components available or put released work orders on hold
that do not have all components available.
The above feature lets production scheduler react to unplanned situations and
carry out day zero adjustments to plans suggested by planning modules.
4.8.9.4. Support to Update Descriptive Flex Fields in Work Order Details Page
Work order details page is enhanced to allow the update of the component
descriptive flex field and operation descriptive flex fields.
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4.8.9.7. Provision to Auto Associate Serial Number
Supervisors can auto generate and associate serial numbers to the assembly at the
time of releasing serialized job.
4.8.10. Release 12.2.8
4.8.10.3. View/Update DFF attributes for Pull Sequences and Kanban Cards
Users can view and update DFF attributes from the eKanban user interface for
Pull Sequences and Kanban Cards.
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4.8.11.2. Ability to recompute the required quantity based on Assembly Over
Completions/Scrap
System would recompute or retain the required quantity of the components when
performing assembly overcompletions and scrap transactions using the WIP
parameter.
4.8.11.4. View Sales Order demand information for Completed Work orders
Users can track the sales order demand information in the MES View Job Details
page for work orders post completion and sales orders fulfilment.
4.8.12. Terminology
Term Definition
Serialized Job A serialized job is a discrete job that has pre-defined and
associated assembly serial numbers. After the serialization
start operation, the progress on the shop floor is tracked using
the assembly serial number.
Genealogy Genealogy is the ability to provide complete history of a
finished product or a sub assembly by identifying the
lot/serial number of the assembly as well as the components
and their quantities, lot/serial numbers etc. This is a
requirement for industries/manufacturers that have to meet
traceability needs.
Job Traveler Job Traveler or shop packet is a set of documents associated
with a work order that travels with the assemblies as it moves
through the routing in the shop floor. It usually consists of
setup and work instructions, list of components and required
quantities, bar code labels, operation details and any other
relevant information that will aid the completion of the work
order. In some cases, it may also include spaces for
operators/inspectors to place their initials after
inspection/verification steps.
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4.9.1.2. Quality Workbench Usability Improvements
The quality workbench offers certain unique feature like the hierarchy grid (H-Grid) that
provides a view as well as navigation through multilevel parent-child plans. Additional
usability enhancements to QWB in this release are listed below:
Partial Page Refresh in Quality workbench
Partial page refresh (PPR) is a significant enhancement to the existing workbench
capabilities. This feature is to ensure that when the user enters the value for a
collection plan element in a collection plan and tabs out of the field, the page
refreshes and all the actions and validations associated with the collection plan
element are executed immediately without requiring the user to wait till the page is
saved. The improvements are:
• Online actions and validations are triggered based on collection element
values as soon as the user enters a value for the collection plan element and
tabs out of the field.
• The ability to overwrite values of collection elements that have been assigned
through collection plan element actions has been provided: At present if a
value is assigned to a collection plan element through an action then the
value cannot be overwritten. The PPR capability in the workbench will allow
overwriting the values that are assigned to a collection plan element as per
the business need.
New features and usability improvements in Quality
Workbench
The following features have been provided in order to reduce the user navigation and
provide a better user experience:
• Deletion of quality results: Ability to delete collection plan records from the
workbench subject to the user having the sufficient privileges to do so.
• Export of quality results: Ability to export collection results to other
applications directly from the workbench. The users can export all the
records in the collection plan or only a subset of the records based on
filtering criteria.
• Reduced user navigation: The need for the user to navigate across multiple
pages in the application has been reduced by providing the following
capabilities:
o Multiple row entry for standalone and parent plan: Prior to this
release, the option of multiple row quality results entry is available
only for quality results entered for some transactions and also for
child plans in a parent and child scenario. Multiple row entry option
will be provided in all standalone and parent plans.
o “Add Another Row” capability: The quality workbench now
provides the ability to add another row in all user interfaces for
collection result entry.
o Display H-Grid after saving quality results: This feature eliminates
the need to navigate back and forth after saving the quality results to
continue entry, update or viewing of quality results.
• Dependent collection element will remain disabled until parent element is
entered: To prevent any inconsistency that can occur when the user enters
the value for the dependent collection plan element without entering the
value for the pre-requisite element, the dependent elements remain disabled
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until the user enters a value for the pre-requisite element.
Inline Quality results entry in MES for Discrete
Manufacturing:
This enhancement facilitates entering quality results in the same page as that of the
parent transaction in the MES module without any additional navigation.
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across the different transactions like Asset, Process Manufacturing, Discrete
Manufacturing and Receiving, that Oracle Quality application integrates with. The
collection results information is presented through clickable metrics, tag clouds, charts,
and results table to enable quality analyst/quality managers navigate through the
information quickly, drill into a specific collection occurrence, and update collection to
implement any corrective action needed.
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4.11.1.1. 360 Degree View of all Quality Information
Oracle Quality Information Discovery provides simple and intuitive data discovery
and analysis capabilities on the Quality data collected either in standalone mode or
across the different transactions like Asset, Process, Manufacturing and Receiving,
that Oracle Quality application integrates with. It provides unique, easy to use
powerful search, data discovery capability for Quality analysts to instantly find
answers to ad hoc questions that are otherwise difficult to answer. For example,
• How many nonconformances have been logged for an Item across different
organizations and their types?
• Which user owns the most number of high severity nonconformances?
• What are the corrective actions that have been taken to avoid recurrence of a high
number of scraps and improve yield on a Discrete Job?
4.12. Oracle Mobile Discrete Quality Manager for Oracle E-Business Suite
4.12.1. Overview
With Oracle Mobile Discrete Quality Manager for Oracle E-Business Suite,
Manufacturing Quality Managers can monitor production quality inspection of current
work orders and take action on the go.
- Search or barcode scan Jobs to view inspection status
- Assign recently moved / completed Jobs for inspection
- View Jobs with quality rejects and scraps
- View quality collection results, specification limits and reported defect / non-
conformance
- Perform quick actions like update disposition and other fields, add comments and
attach pictures
- Update shopfloor status and Collaborate in context using device features such as email,
phone and text
Oracle Mobile Discrete Quality Manager for Oracle E-Business Suite is compatible with
Oracle E-Business Suite 12.1.3 and 12.2.3 and above. To use this app, you must be a user
of Oracle Discrete Manufacturing with Quality module and mobile services configured on
the server side by your administrator.
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4.12.2. Mobile Release 5.0 – Client Version 1.4.2
• Ability to open links to external websites within the app on iOS device
• Updated look and feel, including native look and feel for action sheets on
iOS devices
• Ability to open links to external websites within the app for Android
devices
• Ability to easily clear user credential fields in the Sign In page
• Technical updates with uptake of Oracle Mobile Application Framework
(MAF) 2.3.1
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4.12.4. Mobile Release 7.0 – Client Version 1.6.0
Customers who have installed this app will continue to receive technical support -
- including access to online support tools, knowledge bases, pre-existing fixes,
and service request resolution -- for as long as they operate the app. As of June
June 21, 2018, error correction support will no longer be available for these apps.
Additionally, Oracle will not certify these apps with any further operating system
updates, new devices, or new Oracle E-Business Suite releases beyond Release
12.2.7, and there is no assumption that the apps will continue working with the
latest operating system updates, devices, or Oracle E-Business Suite releases.
Oracle will continue to assist you to the best of our ability; however, we are
unable to provide any new fixes.
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of Oracle Discrete Manufacturing, with mobile services configured on the server side by
for Discrete Manufacturing get additional capability for exception management.
4.13.2. Mobile Release 2.1 – Client Version 1.1.0
4.13.2.3. Client Time Zone Support in Work Order Summary Tiles page
Client time zone support is available in the Work Order Summary Tiles page.
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4.13.5. Mobile Release 5.0 – Client Version 1.4.0
• Updated look and feel, including native look and feel for action sheets on
iOS devices
• Ability to open links to external websites within the app
• Ability to easily clear user credential fields in the Sign In page
• Technical updates with uptake of Oracle Mobile Application Framework
(MAF) 2.3.1
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Oracle will continue to assist you to the best of our ability; however, we are
unable to provide any new fixes.
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change made to a routing (adjusting usages, adding operations, and so on), the
manufacturing lead-time is recalculated for the item.
Lead-time for items with network routings is calculated using only resources on the
primary path. Manufacturing Lead Times for the same item (and more items) can also be
calculated by using the concurrent request.
Rollup Lead-time is used to roll up the cumulative lead times after each change made to a
bill (adding components, assigning to a different operation, and so on) or the item lead
times. Changes to the indented bill of material and component lead times can impact a
parent item's cumulative lead times.
Also the concurrent request can be used to rollup the cumulative Lead-times for the same
item (and more items).
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When the subcontracting components are sold, the ownership is transferred from
an OEM to the MP. MP is fully responsible for the component inventory,
damage, etc.
• Receivables and Payables
Cash receipts from the sale of subcontracting components and payment for
purchase of assemblies are treated as independent business transactions.
Therefore, Receivables and Payables are usually not netted – OEM pays the MP
for purchasing the outsourced assembly and the MP pays for buying the
subcontracting components from the OEM.
Buy/Sell Subcontracting functionality is supported from this release with the following
features;
• Planning at OEM and MP
Planning considers the OSA (outsourced assembly) requirements in OEM and
appropriately plans for the constituent components required at MP.
• Goods Movement between OEM and MP
Creation of Subcontracting Purchase order triggers automatic creation of the
requisite sales and purchase orders to enable the movement of components from
OEM to MP. Also, the discrete jobs required to assemble the OSA at MP are
automatically created. Both synchronized shipment and prepositioned material
movements are supported.
• Inventory Tracking and Visibility at MP
Through online visibility into the component stocks available at the MP, the
OEM can effectively plan for the components that need to be shipped to the MP.
Further any unforeseen consumptions can be manually reconciled using a
workbench.
Buy/Sell Subcontracting functionality helps you to easily track and manage your
outsourced manufacturing activities with your partners.
Note: Buy/Sell Subcontracting feature is supported for all countries and costing methods
(Standard, Average, FIFO & LIFO).
4.15.2. Terminology
Term Definition
4.16.1. Overview
Oracle Outsourced Manufacturing, formerly known as "Oracle Outsourced
Manufacturing for Discrete Industries Plus" is available at no additional cost to licensed
users of Oracle Discrete Manufacturing or Oracle Process Manufacturing.
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4.16.2. Release 12.1.1
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components (used to build the assembly) to the MP, but retains the ownership of the
components . A company can implement Full Outsourcing when it has the following
business needs
• Outsourcing the assembly to MP: When the OEM plans to have the complete
Sub assembly or the finished assembly manufactured at a Manufacturing
partner's facility without the need for any internal manufacturing.
• Drop ship Assembly: OEM intends to drop ship assembly from MP site to
Customer after MP completes the manufacturing of the assembly.
Full Outsourcing functionality is supported from this release with the following
features;
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• Accounting of Component Inventory: When OEM ships components to
MP, component inventory value is debited to an intransit account. Intransit
account is an asset account and can be rolled up to the balance sheet,
reflecting the inventory value at MP site as an asset in the balance sheet.
When the Assembly is received from the MP, component value is credited
from the intransit account, reflecting the reduction of inventory (consumed in
the manufacturing of the assembly) and asset value in the balance sheet
Full Outsourcing functionality helps you to easily track and manage your
outsourced manufacturing activities with your partners.
Note: Full Outsourcing feature is supported for all countries and with ‘Standard
Costing’ method only
A business user can get complete and real-time visibility into the overall health of
the outsourced manufacturing business using the rich user interface powered by
Endeca. Various aspects of the business such as subcontracting order status,
inventory balances, financial position, and quality issues can be visualized
intuitively using these interfaces.
Key Performance Indicators and metrics provide quick answers to simple business
questions like:
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• How many subcontracting orders are delayed and which customers are impacted?
• What’s the value of our material at manufacturing partner locations?
• What’s the value of defective finished goods received from manufacturing
partners?
• What’s the value of uninvoiced subcontracting orders and replenishments?
• What are the value of outsourced products that had quality problems?
• Detailed analysis on any metric can be done using a comprehensive set of charts
and tabular data on the user interface. Using the guided navigation, Google-like
search capabilities, and tag clouds, the user can quickly get to the subcontracting
orders that need immediate attention. Outsourced manufacturing data across
manufacturing partners is presented together to allow for quick comparison to
differences.
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4.16.4.3. Lot and/or Serial Genealogy
This feature allows companies to track lot and/or Serial genealogy of the assemblies
outsourced to third-party or Internal Organizations. OEM organizations can view the
genealogy from OEM inventory genealogy screens.
• If the MP organization is Internal Organizations Lot and Serial Genealogy is
Supported
• If the MP organization is external then only Lot genealogy is supported.
4.16.4.4. Terminology
Term Definition
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4.16.5.3. Endeca Information Discovery Enhancements
User would be able to view the un-invoiced subcontracting PO receipt details in
the financials tab in the Endeca dashboard.
4.16.6. Release 12.2.8
• Drop ship ingredient items: OEM intends to drop ship ingredient items from
ingredient Supplier to manufacturing partner.
• Drop ship Product: OEM intends to drop ship product from MP site to
Customer after MP completes the manufacturing of the product.
Full Outsourcing functionality is supported from this release for the process
manufacturing with the following features;
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• Lot Genealogy Support: This feature enables tracking and tracing of the
products outsourced to MP showing the history of the lots consumed in the
manufacturing of the product.
Full Outsourcing functionality helps you to easily track and manage your
outsourced manufacturing activities with your partners.
Note: Full Outsourcing feature is supported for all countries and with ‘Standard
Costing’ method only.
4.16.7.1. Group all the components of a Subcontract Purchase Order into a single
Replenishment Purchase Order and a single Replenishment Sales Order
For the multiple component requirements generated for a subcontracting
assembly of a subcontracting purchase order, the Interlock manager program
would now create one single replenishment purchase order and one single
replenishment sales order for all the components together.
4.16.7.2. Enhanced setup diagnostics to support internal toll and full outsource
for process manufacturing
The setup diagnostics report is enhanced to support ‘Internal Toll for Discrete
Manufacturing’ flows and ‘Full outsourcing for Process Manufacturing’
flows. The setup information related to organizations, component items,
assembly, purchasing, receiving, order management etc. is included in the
report and setup related issues are flagged.
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resolve component replenishment issues, outsourced assembly quality issues, and manage
financial status.
The Oracle Outsourced Manufacturing Command Center feature is available at no
additional cost to licensed users of Discrete Manufacturing and Process Manufacturing. It
can be applied to Release 12.2.4 and above.
The Oracle Outsourced Manufacturing Command Center feature also depends on base
product features available in Oracle Outsourced Manufacturing RUP 12.2.4 and above.
4.17.2. Release 12.2.8+
The following functionality requires Oracle Enterprise Command Center Framework
Release 12.2 V2
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5. New and Changed Features in Process Manufacturing
5.1.2. Features
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significant enhancements have been made to the lot tracking capabilities within Oracle
Inventory.
Sublot control, a feature supported in Process Inventory, has been incorporated into
Oracle Inventory and allows users to track the parent lot from which multiple lots were
created. Sublots have been replaced with Child Lots. The parent lot may refer to the
production batch that spawned the lot but, if the output of that batch varies in term of
grade or other QC attributes, multiple child lots might be received into inventory. Users
can query lots by their parent lot and view the parent lot in the lot genealogy form.
A lot can be grade controlled – a feature supported in Process Inventory, but one that is
new to Oracle Inventory. The product can be queried by grade and the grade can be
changed as required. Users can also track retest dates, expiration and retest actions
among other lot attributes. In addition, a new concurrent request in Oracle Inventory can
initiate a workflow if a lot or serial approaches any key milestone dates such as
expiration, retest or best-by date.
The genealogy form in Oracle Inventory has also been enhanced to allow users to view
quality inspection results from OPM Quality, material status, grade change history and
other information about the lot. The genealogy gives you history on transactions for this
lot, as well as its source, such as where it was purchased or from which batch it
originated. These features and more can provide materials managers with the tools they
need to enable faster turn-around on quality, customer care and production issues.
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• Allowing the partial allocation of a request
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reports that display historical or master data can be available to print information from
Process Inventory.
5.1.3. Release 12.2
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Product Development integrates with Process Execution, Process Costing and Advanced
Supply Chain Planning to give you a complete recipe and product management solution.
5.2.2. Features
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Organization can default to ‘General’ recipe type, while recipes created under all other
Inventory Organizations can default to ‘Site’ recipe type.
Recipe and Validity Rule security can continue to be supported through user,
responsibility and organization associations and via Formula Security.
Validity Rules
One or more Validity Rules can be associated with each recipe. A validity rule
determines when, where and under what circumstances a recipe can be used to create a
batch, to plan with, or base standard costs upon. The inventory-org field on each validity
rule determines which plant (inventory-org) the recipe is valid for. Leaving the
inventory-org field blank means that the recipe can be used in any plant. Plant specific
validity rules enable the maintainer of a recipe to restrict the use to a subset of plants.
Requirement: For global validity rules, validity rules would be applicable for “All”
inventory-orgs. For inventory-org specific validity rules, the inventory-org LOV and
validation would be restricted to Plants (inventory-orgs).
Recipe Overrides
Once a process engineer knows which materials can be processed in a given set of
equipment, they may want to adjust some of the default values in a recipe. For example,
the viscosity of different liquids may require machines to be run at different speeds,
effect throughput, and impact process loss, which accounts for 3 different fields that
would be adjusted. Therefore we’ve provided a number of process-specific override
fields. These fields are plant (inventory-org) specific and permit the user to adjust the
recipe to be more flexible and more accurate. This reduces changes that need to be made
in the batch as well as batch variances, provides for more effective planning, and more
accurate standard costs.
The inventory-org for overriding data would be restricted to Labs & Plants.
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display and edit formulas, batches, and the technical parameter values of the items, to
display the effects that changes to ingredient values have on the product values, and to
make or change batch allocations based on these values.
1. Organizations –
The Spreadsheet uses two different organizations fields. The first one is the Lab the
user is working in, and this Lab Organization determines which technical parameters
and technical data are displayed. The Lab Org is always used by the spreadsheet and
is set by the Profile Option “GMD: Default Lab”. The other organization field is
Plant, which is used only when a Batch is loaded on the spreadsheet. The Plant field
is part of the unique identifier for a Batch, and also determines in which plant the
inventory allocations can occur.
The spreadsheet will continue to support Lab organizations and Plants, and allow
these two different organizations to be used in the same form simultaneously.
2. Items –
Both Experimental and Inventory Items can be used on the spreadsheet. Normally
the items are loaded via the formula or batch, but items can also be added to the
spreadsheet through an LOV of the Item master table.
If a Formula is loaded onto the Spreadsheet, any new items added would be restricted
to those items associated with the formula owning organization. If a Batch is loaded
on the Spreadsheet, the list of available items would be restricted to the items
associated with the Plant (inventory org) the batch is associated with.
The spreadsheet supports of both Experimental and Inventory Items.
3. Lots/Sublots –
When working with either formulas or batches, the pick lots form can be invoked to
add lots/sublots or change allocations. There is also an Add Lot form. This feature
exists as of OPM Family Pack K (11.5.10) and stems from a requirement called
‘Pooling’.
While working with a Formula, the addition on lots/sublots is unrestricted. While
working with a Batch, the addition of lots/sublots is restricted to those warehouses
from which the Plant can consume inventory. When a batch is updated on the
spreadsheet, authorized users have the ability to update the actual batch and its
allocations.
The spreadsheet’s ability to pick from inventory using the same rules it presently
does, and update batches (which in turn may update inventory allocations and
balances) has been maintained during Inventory convergence.
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• Formula Analysis – UOM is a runtime parameter, so any UOM can be chosen (as
long as the necessary UOM conversions exist).
• Formula Inquiry – The original Formula UOMs is used.
• Indented BOM – This report offers a choice of UOMs – either the Formula UOM
or Inventory UOM. If Inventory UOM is chosen, then it uses the default UOM
of the organization under which the report was submitted (the User’s default
org).
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5.2.2.13. One to One Substitutions
Item Substitution lists may consist of only one item, a one for one substitution.
The one to one replacement of ingredients within Formulas and Batches is supported.
The software currently allows ingredients to be substituted without an item substitution
list, and this method would continue to be supported.
Ingredient substitutions within Batches would be limited to Batches in a status of
Pending.
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5.2.2.18. Least Cost Formulation: Specify which Costs to Use
Any cost method can be used as part of the optimization equation- standard, actual, and
lot costs
Users of least cost formulation specify which costs to use to determine the least cost, and
the retrieves costs that already exist in costing tables. Users do not have to enter costs
specifically for least cost formulation.
The ability to compare the actual cost of the intended input materials with the standard
cost of the materials specified for the batch by the formula prior to the actual batch
becoming WIP is provided
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materials provides additional information like the registration of the sequence in which
the ingredients need to be consumed. The Descriptive Flex Field window displays the
flex field segments based on the Recipe Step Material associations flex field defined in
the Applications Developer responsibility.
5.2.4. Release 12.2.6
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• Specification usage – A specification can be used by a specific inventory
organization, or it can be global and used by all inventory organizations. If several
inventory organizations can use a specification, then separate validity rules are
created, one for each inventory organization.
• Inventory specification validity rule or sample – Information that may need to be
designated on a specification validity rule or captured on a sample includes new
fields such as Subinventory and Stock Locator.
• Quality-driven inventory transactions – When sample information is used to adjust
inventory, an inventory transaction is created, with a source type of OPM Quality and
a transaction type of Sample Issue.
• Material status, grade, action, and reason code migration – Material status, grade,
quality actions, and reason code support and security will be migrated to Oracle
Inventory. Therefore, any lookups for these entities are replaced to reference the
Oracle Inventory tables.
• Lot Genealogy – OPM Quality samples and results are viewable from the Oracle
Inventory Lot Genealogy inquiry.
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5.3.3. Release 12.2.5
Term Definition
Lot Merge Lot merge can be used to merge multiple existing lots into
either an existing or a new lot.
Lot Split Lot Split is used to split a selected lot into child lots.
Lot Translate Lot translate enables users to either change the name of an
inventory lot to another name, or to convert one product to
another product. For example, you can change the lot name,
item, revision, or subinventory of an existing lot and move it
to another assembly.
Revision A particular version of an item, bill of material, or routing.
Warehouse Management The Oracle Warehouse Management System (WMS) is a
System (WMS) component of Oracle’s Supply Chain Management and
Manufacturing solution. It spans the areas of warehouse
resource management, warehouse configuration, task
management, advanced pick methodologies, and value added
services.
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5.4. Oracle Regulatory Management
5.4.1. Overview
Oracle® Regulatory Management is a regulatory information management tool providing
hazardous material information to critical components of Oracle’s E-Business Suite. This
application enables any industries that store or ship hazardous materials to comply with
industry and government regulations. Automatically attach Material Safety Data Sheets
and other critical safety documents to Sales Orders and Shipments. Print and distribute
any safety documents as a standard part of your shipping and transportation
documentation. Oracle’s built-in “Attachments” feature will automatically associate the
safety document with the appropriate sales order line and shipments, and as part of the
Ship Confirm process your document set will be include all related safety documents.
The authoring of safety documents, along with the logic involved with adhering to
legislation and regulations, will no longer be supported from Oracle Regulatory
Management. We are working with some key vendors in this field and provide an open
interface for inbound and outbound data necessary to support these features.
5.4.2. Features
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A new form will be created to support the manual entry of Document Dispatch
information, as well as for displaying existing document dispatch history records. Users
will be able to view the dispatched document from this form.
Dispatch History Report
A report will be created, using XML Publisher, to print Document Dispatch History. It
will be able to select data by Recipient, Document Type, Dispatch Method, Item and by
Dispatch Date. The XML that is generated by this report can also be sent to the 3rd
Party application in order to keep the document dispatch history synchronized between
the Oracle applications and the 3rd Party application.
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5.4.2.12. Territory Profiles form
The Territory Profiles form that was removed for release 11.5.9 will be re-instated. The
data entered in that form will be used by the Shipping Attachments API to determine
which document would be attached to the shipping line.
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• Oracle Workflow
5.5.2. Features
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Item entry and validation – A multi-segment item number is supported, and any item
entered on a batch or FPO must be designated in the item master for that inventory
organization as “Process Manufacturing Enabled”.
Item revisions – The item revision capability in Oracle Inventory is extended to items in
Process-enabled inventory organizations when establishing setup data and performing
inventory transactions. The user will be able to specify a desired revision on a
formula/batch material line and will be required to enter a revision on material
transactions for items that are revision controlled.
Material status, grade, action, and reason code migration – Material status, grade, quality
actions, and reason code support and security will be migrated to Oracle Inventory.
Therefore, any lookups for these entities are replaced to reference the Oracle Inventory
tables.
Reservations
Reservations replace the ‘pending lot allocations’ used currently in batches. Unlike the
current pending lot allocations, however, detailed reservations are ‘hard’ reservations;
once you have reserved material to a batch, other sources of demand are prevented from
reserving or using this inventory.
High Level and Detailed Reservations – Batches support high level and detailed
reservations, enabling users to guarantee that inventory will be available to a batch. High
level reservations are at the organization level and detailed reservations are at the lot,
subinventory, and locator level. Users will also be able to enter partially detailed
reservations, specifying, for example, the lot but not the subinventory or locator.
Automatic creation of detailed reservations – Detailed reservations can be created by the
system using picking rules to select the inventory. This is analogous to the autoallocation
functionality that currently exists in OPM. The material can be selected based on the
same criteria that are currently used in autoallocation, such as First-In-First-Out or First-
Expired-First-Out rules, and single/multi lot rules.
Select Available Inventory screen – Material can be selected and reserved from the new
Select Available Inventory screen. This replaces the current Pick Lots/Locations screen
and allows you to select from a list of available inventory.
Manual entry of detailed reservations – Detailed reservations can be entered manually.
Reserving from other documents – In addition to reserving from onhand inventory to a
batch, you can reserve from other sources of supply to other sources of demand. For
example, a batch will be able to reserve the pending supply from a purchase order. The
pending product yield from one scheduled batch can be reserved to an ingredient line of
another batch. The pending product yield from a batch can also be reserved to a sales
order.
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Transaction Model
Transaction types will be either renamed or new ones created to support the issuing and
return of ingredients, and the yield or return of products, coproducts, and byproducts.
Lot Genealogy – All lots consumed by or yielded by batches will be viewable from the
Oracle Inventory Lot Genealogy inquiry.
Move Orders
The optional use of move orders will be supported to control the movement of material
from the warehouse to the shop floor.
Mobile Supply Chain Applications
Process Execution will support the use of mobile devices for many batch activities, such
as the entry of ingredient consumption, product yield, and resource usage.
Warehouse Management
Customers who purchase the Warehouse Management System (WMS) will be able to use
this with Process Execution. Process Execution and WMS will interact through the use of
move orders. WMS Picking and Putaway rules will be available for use with Process
Execution, and you will be able to yield product into an LPN. An LPN, or License Plate
Number, is the basic entity managed by WMS; it can, for example, represent a pallet or
similar grouping of inventory.
Viewing Historical Batch Data
Screens will be provided to allow users to view batches processed before Convergence.
These screens will be display-only and will allow the user to view all information
viewable on the 11i10 edit screens, by batch, including the inventory transaction data.
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5.5.3.2. Make-To-Order
Manufacturers need the ability to produce an item in response to a customer order. The
Customer Service Representative needs to have visibility of the Batch associated to the
order line. Data of particular relevance includes Planned / Actual Start dates, Planned
Completion dates and yield lot so that they may relay that information back to the
customer.
The Make-To-Order solution provides the ability to create a Batch or an FPO in response
to a Sales Order line. Configurable and flexible user defined rules will establish when an
order line qualifies for Make-to-Order. When an order is booked, processing will be
instigated for any qualifying lines to generate a new Batch or FPO as appropriate. The
Customer Service Representative will receive a notification advising of the Batch/FPO
creation and providing a cross reference of Sales and Batch/FPO numbers. The
Batch/FPO supply will be immediately reserved against the driving sales order line.
5.5.4. R12.2.5
• Manual Creation of Purchase Order and Lines: The user is able to define
manual Purchase order with outside processing items. For each purchase order
line, a batch that is to be charged needs to be specified. Transactions can be
tracked. Resource Cost or PO price can be used for resource costing depending
on the flag checked.
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• Ability to receive full or partial quantity in an OPM enabled organization:
The Purchase Order can be received for the full or partial quantities and the
quantity delivered to the shop floor updates the OSP Actual step quantity.
• Ability to integrate with OPM Costing: The Purchase Order that was raised on
the vendor is for a service. The value of the service is added to the Product cost.
User will define a Standard Cost for the resource associated with the Outside
Processing step. The organization must be setup for Standard Cost. Also the
Standard rate flag to choose between Resource Cost and PO Price cost is to be
introduced. Actual cost and Lot cost to be supported in later releases.
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use of resources has become even more critical in the manufacturing processes. The new
solution developed includes the yield measurement at a batch step level, batch level,
product coming out of a batch level and finished products produced out of a hierarchy of
batches.
Key Features:
• Capture step transfer quantities: User can enter the intermediate quantity that
is transferred from one step to another step in the Batch Steps window.
• Calculate the yield for a batch step: System calculates the step level yield upon
the step completion based on the transfer quantities entered as the percentage of
the total output from the total input. System also computes the step level
cumulative yield, which is the yield across the steps from which the material is
flowing till the current step.
• Calculate the yield for a batch: System calculates the batch level yield upon the
batch completion as the percentage of the total output quantity produced from the
batch out of the total input quantity consumed. Output includes the main product,
co-products and by-product of yield type. Input includes the ingredients
contributing to the yield.
• Calculate the heat number for a batch: User can enter the heat number on a
production batch, which designates the heat batch, and the batches that consumed
the lots produced out of the heat would also carry the same heat number.
5.5.6. Release 12.2.7
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5.5.8.2. Track Consumed Ingredient Lots for Product Lots in a Batch
User can map the specific ingredient lots/serials consumed to a specific product lot/serial
by using Map Lots/Serials UI. User can view the genealogy of a product lot to expand on
the specific ingredient lots consumed while the batch gives the details of all the
ingredient lots consumed for all the product lots in the batch.
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5.6.2.2. Production Quality Dashboard
The Production Quality dashboard provides production supervisors and quality managers
with an overview of the production quality status for the completed batches as well as
that are in process. The dashboard highlights the sample acceptance and exceptions
related to quality sample rejections and nonconformances. The information is presented
through clickable metrics, charts, and results table to enable production supervisors and
quality managers navigate through the information quickly to narrow down on the
production batches with quality issues and related reasons like, for example, out of range
process parameters.
5.6.3. Release 12.2.10
The following functionality requires Oracle Enterprise Command Center Framework
Release 12.2 V5
Key Features:
• Search Assistance: As End Users type in Search Box, the list of matching
values in key attributes like Expiring Lots, Batches, Ingredients, Steps, Resources
and Sales are displayed
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• 360 degree view of Batches and Expiring Lots: Supervisors can quickly
monitor the impact of the delayed batches and quality issues on a color-coded
dashboard.
• Batch Yield: Quickly identify the jobs and customers with low yield actual to
plan to take remedial actions and improve productions efficiency.
• Unallocated Ingredients: Gain immediate visibility into batches that require lot
assignments on the shop floor
• Expiring Lots: Easily identify lots that are about to expire and extended their
shelf-life proactively
• Quality Results: View sample results across plants/organizations for products
and ingredients.
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Transaction Accounting Register
Key Features:
• Search Assistance: As End Users type in Search Box, the list of matching
values in key attributes like Organization, Transaction, Batch Receiving,
Maintenance, and Transfers are displayed for Period Health Check. For
Transaction Accounting Register the attributes include Organization, Job,
Account, Transaction, Receiving and Write-off
• 360 degree view of Pending Transactions and Incomplete Account Entries:
Supervisors can quickly monitor the impact of the unprocessed material and
shipping, pending transactions and interfaces and incomplete batches on a color-
coded dashboard.
• Fully integrated with Oracle E-Business Suite: Fully integrated with OPM
Cost Management and honors the same Organization security configured in E-
Business suite at run time instantly.
5.7.2. V5
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Features include:
• Search Assistance: As End Users type in Search Box, the list of matching
values in key attributes like test name, sample number, disposition are displayed
• Quality Metrics – Graphical display of sample status and load information so
that with a glance supervisors can assess productivity and production issues
• Corrective Actions – potential quality issues are highlighted in the tag cloud
region with font size indicating the frequency of occurrence
• Sample Insights - Quickly review sample dispositions, sample delays and test
expirations to proactively reassign tests to analyst for increase laboratory
productivity
5.7.3. V7
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• Change of behavior for “Select All” functionality (same as “Exclude All”)
5.8. Oracle Mobile Process Production Supervisor for Oracle E-Business Suite
5.8.1. Overview
With Oracle Mobile Process Production Supervisor for Oracle E-Business Suite, process
manufacturing supervisors can monitor batches and take quick actions on the go.
- Search batches and steps or barcode scan to view progress (on track, delayed,
exceptions, started late)
- View batches, steps, exceptions, and material details
- Perform quick actions like release, complete, reschedule, cancel, and email
- Manage production exceptions related to unallocated ingredients, expiring lots,
products, and by-products
Oracle Mobile Process Production Supervisor for Oracle E-Business Suite is compatible
with Oracle E-Business Suite 12.1.3 and 12.2.3 and above. To use this app, you must be a
user of Oracle Process Manufacturing, with mobile services configured on the server side
by your administrator.
5.8.2. Mobile Release 2.1 – Client Version 1.1.0
5.8.2.3. Client Time Zone Support in Work Order Summary Tiles page
Client time zone support is available in the Work Order Summary Tiles page.
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5.8.3. Mobile Release 3.0 – Client Version 1.2.0
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• Ability to download the mobile app configuration automatically from the
server
• Technical updates with uptake of Oracle Mobile Application Framework
(MAF) 2.4.0
5.9. Oracle Mobile Process Quality Manager for Oracle E-Business Suite
5.9.1. Overview
With Oracle Mobile Process Quality Manager for Oracle E-Business Suite, Quality
Managers can monitor quality inspection of the laboratory samples and take action on the
go.
- Search or barcode scan samples or Items or lots to view the progress of the samples and
tests
- View the sample details, test details and warnings associated
- Perform quick actions like change disposition of the sample, evaluate test results and
assign resources to tests
- Attach pictures to the quality results and collaborate in context using device features
such as email, phone and text
Oracle Mobile Process Quality Manager for Oracle E-Business Suite is compatible with
Oracle E-Business Suite 12.1.3 and 12.2.3 and above. To use this app, you must be a user
of Oracle Process Manufacturing and mobile services configured on the server side by
your administrator.
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• Technical updates with uptake of Oracle Mobile Application Framework
(MAF) 2.3.1
Customers who have installed this app will continue to receive technical support -
- including access to online support tools, knowledge bases, pre-existing fixes,
and service request resolution -- for as long as they operate the app. As of June
June 21, 2018, error correction support will no longer be available for these apps.
Additionally, Oracle will not certify these apps with any further operating system
updates, new devices, or new Oracle E-Business Suite releases beyond Release
12.2.7, and there is no assumption that the apps will continue working with the
latest operating system updates, devices, or Oracle E-Business Suite releases.
Oracle will continue to assist you to the best of our ability; however, we are
unable to provide any new fixes.
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not all paper from the manufacturing batch recordkeeping process. This has been
accomplished with the addition of the following features and new functionality.
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5.10.1.2. Dispensing and Preweigh
Dispensing is a key requirement for many process manufacturers. Dispensing of the right
materials to the right batches prior to the manufacturing process is a key activity. This
process is especially critical when working with the active ingredients (APIs) in a drug,
chemical, food and beverage product formulation.
The formulation process requires right materials to be allocated with specific quality
parameters and in right quantities. Since the quantities that would be formulated may run
into decimals, the accuracy of weights is very critical. To enable this dispensing functions
have been integrated with weigh scales. Additionally, functionally to manage cleaning of
dispensing booths has been provided.
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When defining processing instructions, you may now associate actions to each
instruction. This combination of process instruction text and specific actions guide the
operator through the pre-defined process that they need to follow, as defined in the
recipe. Additionally, you may embed links to standard operating procedures (SOPs) in
the processing instructions. SOPs are typically used to describe broader procedural sets
that may be used beyond a particular recipe. For instance, the steps involved in cleaning a
particular model of equipment.
From the operator standpoint, the processing instructions are now prominently displayed
when a batch is processed. Actually, the processing instructions are intended to lead the
operator through the batch process, by documenting the proper things to do, where and
when they need to do them.
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5.10.3. Terminology
Term Definition
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5.10.5. Release 12.2.8
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5.11. Oracle Process Manufacturing Cost Management
5.11.1. Overview
Oracle® Process Manufacturing Cost Management combines detailed cost-tracking
features with flexible analytical tools to help process manufacturers determine their true
product costs. Oracle Process Manufacturing Oracle Process Manufacturing Cost
Management is designed to support multiple costing methods, including standard and
actual costs, as well as lot costing. OPM Cost Management provides four possible
approaches for obtaining average actual product costs. It also supports your activity-
based costing initiatives, facilitates comprehensive “what if” analysis, produces variance
reports, conducts margin analysis, and improves your inventory-valuation accuracy.
In the converged inventory model, Process and Discrete Inventory Organizations can
potentially co-exist within the same Operating Unit. However, Discrete Costing and
Process Costing will remain distinct applications. Inventory Organizations that are
Process Enabled will use Process Costing, while Discrete Inventory Organizations will
use Discrete Costing.
To prevent both systems from costing the same transactions, Process users are denied
access to Discrete Costing forms. Therefore, a Process-Enabled organization cannot set
up costs or costing information in the Discrete Costing application.
Additionally, in a converged environment, it is possible for inventory transfers to occur
between Process Organizations and Discrete Organizations. When such transfers occur,
both costing applications will properly account for their respective side of the transaction.
5.11.2. Features
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To ensure that material can be easily transferred and accounted for, transfers between
Discrete and Process Organizations will use a transfer price. The transfer price needs to
be set up between the organizations. A new account, Interorg Profit, is defined to capture
the difference in costs in the sending organization. This difference can be wiped out at the
end of the period through a manual reconciliation process.
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double counting of yield quantities of open batches in a specific costing period. Actual
Cost, in certain scenarios, included the invoice price override but did not take the invoice
quantity into consideration. As a result of these two issues, the inventory value reported
at month end did not tie in with the inventory account balances as reported in the
Subledger and GL. Actual Costing now considers all production yield quantities in cost
calculations, and considers the IPV amounts in invoices as additions to the PO Receipt
value in cost calculations.
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As a result of the acknowledgment of actual pricing information from the Payables
Invoices, LCM calculates the actual Landed Cost variations from the previous Landed
Cost calculations.
Based on this information, LCM will post the LC variation for each component type
(item, charges, and taxes) – necessary to calculate the cost variations.
New LC adjustment Import process to populate LC
adjustments in OPM
New Landed Cost Adjustment Import process populates Estimated and Actual LC
adjustments into OPM repository.
LC Adjustments support in Actual Cost Process
Actual cost process support Item and Charge component types of LC adjustments in cost
calculations. Also, Actual cost process support prorated adjustment if the adjustment is in
a period different from the receipt period.
New profile GMF: Landed Cost Adjustments Transfer Method to Inventory in Actual
Costing introduced to apply LC adjustment based on period opening inventory balance.
LC Adjustments Support in OPM Lot costing
OPM Lot Cost Process supports LC adjustments in lot cost calculations
LC Adjustments Support in OPM Accounting Pre-
Processor
OPM Accounting Pre-Processor generates journal entries for LC adjustments for all OPM
cost types. New SLA event types are introduced to support LC adjustments
Modified OPM costing forms and reports for LC
adjustments
• Actual cost view transactions window displays LC adjustments
• Detailed Subledger display journal entries for LC adjustments
• Lot Cost History report display LC adjustments information
Allow Process manufacturing organizations to be LCM
enabled
The Inventory Organization definition form will allow the Process Manufacturing
organizations to be LCM enabled.
Landed Cost Visualization by PO
Currently, PO provides an option on the Purchase Orders (html) page to display the
Landed Cost (or acquisition cost) information as part of PO Freight and Special Charges
project.
LCM provides a new view page that summarizes the landed cost information by purchase
order. The costs amounts are summed by LC reference (e.g.: goods, freight, insurance,
etc.).
As a result of the implementation of the OPM and LCM integration, the current view
acquisition costs in PO will also display the acquisition cost information based on the
LCM data model.
Note: The display acquisition cost information from existent POs before LCM
implementation is still supported.
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5.11.6. Release 12.2.5
5.11.9.1. Support for costing and accounting of cross period RMAs at Shipping
Cost
Lot Cost Processor and Actual Cost Processor are enhanced to accurately consider the
cross-period RMAs at shipping cost by treating them as cost owned transactions.
Appropriate reversal accounting entries are generated based on the shipping cost in the
event of revenue recognized and not recognized for such cross-period RMAs.
5.11.10. Terminology
Term Definition
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5.12. Oracle Cost Management Command Center
5.12.1. Overview
The Cost Management Command Center provides dashboards empowering cost
managers with actionable insights that help them monitor and reconcile transaction
costing and accounting, run smooth costing operations and close accounting periods on
time.
The Oracle Cost Management Command Center feature is available at no additional cost
to licensed users of Oracle Process Manufacturing. It can be applied to Release 12.2.4
and above.
5.12.2. Release 12.2.8+
The following functionality requires Oracle Enterprise Command Center Framework
Release 12.2 V2.
The Period Health Check dashboards mentioned below provide cost managers a complete
overview of transaction backlog across inventory, receiving, manufacturing and
maintenance, so they can proactively mitigate severe costing backlogs and period close
delays. The dashboard intuitively guides cost managers to sources and causes of
transaction errors and bottlenecks and enables them to quickly resolve the same. The
dashboard also allows cost managers to identify patterns of issues across organizations
and periods so they can implement long term solutions for their period close problems.
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5.13. Process Manufacturing Planning
5.13.1. Overview
The Process Inventory and Oracle Inventory applications are converged into a single
system that is used to manage inventory across the entire Oracle E-Business Suite
seamlessly, regardless of the type of manufacturing that a business employs. Process
features will be added to Oracle Inventory to support Process characteristics, such as dual
units of measure, grade, child lots as a subdivision of lot-controlled inventory, and the
use of material status.
As a result, OPM MRP will not be brought forward and all planning with OPM will
utilize Oracle’s Advanced Planning and Scheduling (APS) in an unconstrained manner
with enhancements to use Oracle Inventory.
5.13.2. Features
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5.13.2.6. Forecast
The OPM Forecast will be replaced by using the existing discrete forecast forms. This
will provide OPM users with greater flexibility along with the use of API’s to load a
forecast into OPM. Not all users will need or want to use Demand Planning and the use
of the discrete forecast provides users with a basic tool.
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5.13.5. Terminology
Term Definition
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• Validating the assignment of items into item categories
• Validating the assignment of items to organizations (both Process-Enabled and
Discrete organizations)
OPM Inventory
All of the OPM Inventory features will be migrated to their equivalent features in Oracle
Inventory. Here is a list:
• Inventory Balances
• Lots & Sublots
• Lot Allocation parameters
• Lot/Sublot Conversions
• Inventory Journals
• Inventory Creates, Adjustments, Movements, Status & Grade changes
• Lot Status Codes
• Period Balances
• Inventory Calendar
• Lot Genealogy
Physical Inventory/Cycle Counting
ABC Codes and related setup will be migrated, and the physical inventory transactions
are part of the completed transaction table which will not be migrated.
OPM Product Development
Product Development will not be migrated, but needs to be compatible with the new
definitions for organizations, items, and user-organization security. Objects affected are:
• Formulas
• Recipes
• Routings
• Operations
• Technical Data
• Simulation and Analysis Tools
Regulatory Management
Regulatory items will be migrated to the item master, and regulatory item properties will
also be migrated. Regulatory formulas will be migrated to the Formula tables in GMD.
Process Execution
Open batches in Process Execution will be migrated. This migration will occur by
closing the existing batch and recreating as a last step of migration with updated
inventory transactions. The old batch will no longer be updateable.
Quality Management
Most of Quality Management will not be migrated, although many updates will be made
within the data model to ensure compatibility with items, organizations, and inventory
transactions.
However, the following entities within QM will be migrated:
• Grades
• Actions
• Hold Reason Codes
Purchasing
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Minimal changes are expected here for OPM customers using Oracle Purchasing. Lot
numbers will be updated to reflect the migration to the new Lot tables.
Planning
A few setup tables will need to be updated to deal with the new item master and
organizations tables, however Planning is already integrated to ASCP so no migration is
necessary.
Costing
Several tables within OPM Costing will be migrated to the new Subledger Architecture
(SLA). These include: Account Mappings, Event Codes, Sub Events and the Subsidiary
Ledger. However, other entities will remain in OPM Costing and will require a data
transformation to reflect the changes to items and organizations.
Manufacturing Accounting Controller
Manufacturing Accounting Controller will be replaced by SLA.
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Process Logistics integrates with the Process Execution (manufacturing) and Process
Costing applications, along with the rest of the e-Business Suite, to provide a complete
solution for customer service and procurement.
The Process Inventory and Oracle Inventory applications are now a single application for
managing inventory across the entire Oracle e-Business Suite. Process features have
been added to Oracle Inventory to support Process characteristics, such as dual units of
measure, grade, child lots as a subdivision of lot-controlled inventory, and the use of
material status.
As a result, the integration between Process Inventory and Oracle Order Management has
been removed and the single inventory application, Oracle Inventory, is the one source of
all material management information. Key areas that have been enhanced for Order
Management include improved allocation (picking) rules and added features to Move
Orders. Additionally, the ability to price by a secondary quantity is available to all users
who track their inventory in two quantities. Process users can leverage all of the
functionality in Order Management, such as enhanced scheduling and reservations, and
international drop shipments, as well as Warehouse Management System functions.
5.15.2. Features
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• Picking – All picking logic and picking rules are maintained through Oracle
Inventory. Picking rules in Oracle Inventory are enhanced to incorporate
functionality from Process Inventory (see the RCD for Process Inventory).
Additionally, the Oracle Warehouse Management application has a picking engine
that can be set up for more sophisticated picking logic. For both types of rules,
Process Manufacturing users can select to match on customer specifications
maintained in Process Quality. Move orders in Oracle Inventory facilitate the
movement of material to the staging location for shipping.
• Shipping – For items tracked in two units, the shipped quantities are maintained for
both units. License Plate Numbers and the packing functionality support the process
features of dual quantities, lot-controlled material and indivisible lots. When a lot is
indivisible, it will not be split between containers.
• Material status and grade – Material status and grade have been migrated to Oracle
Inventory. Status is used when determining if inventory can be picked or shipped.
The preferred grade from the sales order line can be used to pick the correct
inventory.
Term Definition
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Term Definition
License Plate Numbers The license plate number is a unique identifier of a container
(LPN’s) in the Supply Chain. The contents of the container are
tracked by this identifier. LPN’s are used to store and transact
inventory throughout the supply chain. The license plate may
represent a pallet, truck, or storage location. There may be
several items and lots in a LPN.
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• Receiving – For items tracked in two units, the received quantities are maintained for
both units. When receiving is used with Warehouse Management, then putaway
rules, License Plate Numbers and mobile transactions can be implemented.
• Material status and grade – Material status and grade have been migrated to Oracle
Inventory. Status and grade are assigned during receipt – grade can be assigned to
each lot, while status is taken from either the shipping organization or the item master
(the default status). The preferred grade from the purchase order line is used for
information only and can be communicated to the supplier.
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To support mobile users, a streamlined signing process has been enabled to support the
needs to mobile users and to fit on the smaller mobile displays. The enablement of the
individual mobile transactions to leverage this feature will be phased in during
subsequent releases.
5.17.3. Product Dependencies
• Workflow
Business Event System
Notification System
• Business Event System
• Oracle Approvals Management
• XML Gateway
• XML Publisher
5.17.4. Terminology
Term Definition
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6. New and Changed Features in Manufacturing Operations
Center
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6.1.2.3. ERP Data Adaptor
Oracle Manufacturing Operations Center utilizes Oracle Warehouse Builder (OWB) to
deliver data integration mappings for extracting data from Oracle EBS. In this release, the
mappings cover Organizations, Shifts, Items, Item Category, Item Costs, Resource,
Resource Group, Resource Cost, released work orders/ flow schedules, Operations,
Material Requirements, and Resource Requirements from Discrete Manufacturing.
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6.1.2.9. Error Handling
Oracle Manufacturing Operations Center provides the infrastructure to capture and
process errors at every stage of data collection. Oracle Warehouse Builder allows
customers to define custom business rules to filter the data in Oracle Manufacturing
Operations Center.
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Service Level Performance by Product Category
Service Level Performance by Product
Batch Performance Detail Batch Performance Detail
Production Performance Performance to Schedule by Plant
Performance to Schedule by Department
Performance to Schedule by Equipment
Production Slippage by Equipment
Current Month Production Slippage Trend by Department
Current Month Production Slippage Trend by Equipment
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Complementary to the Manufacturing Asset Performance KPIs, the Plant
Maintenance KPIs help users understand the reasons for unplanned downtime and the
effects of lost production capacity due to unplanned downtime.
Quality
Quality KPIs help users understand and pin point locations of and reasons for scrap
and defects inside a plant.
Cost
Oracle Manufacturing Operations Center supports some cost-specific KPIs but
mostly depends on ERP systems or corporate data warehouses to deliver this
information.
Manufacturing Service Levels
Manufacturing Service Level KPIs measure performance against order ship dates.
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Actions on Internal/External Events
MOC provides a common action-handling framework that can process both internal
and external events. Internal events are generated based on raw data coming from
shop floor via an OPC server (provided by Oracle partners such as Kepware,
Matrikon or ILS). In addition to seeded actions such as “Creation of Work request in
EAM”, MOC would also support BPEL allowing customers to build custom actions.
Visibility to Events on Dashboards
MOC analytics repository has been enhanced to provide users capability to design
their own reports and dashboard based on the event history.
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This feature was previously released with Manufacturing Operations Center Release
12.1.1.01.
With Release 12.2.1, Oracle Manufacturing Operations Center supports new technical
stack for data integration that is Oracle Data Integrator (ODI). The OWB Maps and
Process flows of R12.1.3 are either converted into equivalent ODI scenarios or
concurrent programs.
There is an improved Data Integration with Oracle EBS, Flat files and Device Tags
• EBS Adapters for Releases 12.2.1, 12.1.3 and 12.0.6
• All Manufacturing Methods- Discrete, Process, Flow, Repetitive
• Items and Item Hierarchies
• Resource and Resource Hierarchies
• Work Orders, Batches and Material Produced
• Sales Orders pegged to Work Orders/Process Batches
• Flat file based data collection with over 40 templates
• Data collection from Tags
6.1.4.2. Recalculation
The earlier version of MOC didn’t allowed users to correct or update any past status or
output data. The new Recalculation feature enables recalculation of the past data for
specific equipment or all equipment in a plant.
The users can perform recalculation for Equipment Output, Equipment Status or both
Equipment Output and Status.
The procedure involves uploading new Status or Output Flat file to File Location and
running ODI Scenario for Re-processing. Once the scenario completes, users can query
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the Status or Output tables, Summary table and, Tag Reason Readings tables to review
the updates.
The users can download the WebADI template by clicking on ‘Reprocess Error Records’
link in the ‘Manufacturing Operations Center Administrator’ responsibility. After
downloading the template for a particular error table, the users can correct the data,
resubmit the records and run the ODI Package corresponding to the entity.
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6.1.4.6. Support for Oracle Business Intelligence Mobile
Oracle Business Intelligence Mobile (BI Mobile) is an application that allows users to
view Oracle BI EE content on supported mobile devices such as the Apple iPhone and
Apple iPad. Users can view and analyze BI content such as analyses, dashboards, BI
Publisher content, scorecard etc.
This application can be downloaded from Apple iTunes App Store. This feature is
available only in Oracle Business Intelligence Enterprise Edition 11 g Release 1 (11.1.1)
onwards.
MOC’s dashboards such as Plant Manager, Facility Manager can be viewed on Apple
iPad and Apple iPhone by using Oracle BI Mobile.
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• The Status tags from shop floor get processed as resource transactions in MOC
and create resource transactions in Oracle EBS. The transaction posted is for run
hours of the resource.
Parameter Hourly Run Chart displays the values of the summarized extensible attribute on
an hourly basis. Equipment Output-Process Analysis report displays the hourly values of
the summarized extensible attribute(s) along with the output summary information. The
report can be run for multiple attributes and a specific date. The data from the output
summary such as completed quantity, scrap quantity, output quantity, etc, are also
displayed for correlation between equipment output and process parameters. Equipment
Status-Process Analysis report displays the hourly values of the summarized extensible
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attribute(s) along with status summary information. The report can be run for a multiple
attributes and a specific date. The data from the status summary such as Up hours, Down
hours, Idle hours are displayed for correlation between equipment status and process
parameters.
6.1.10. Terminology
Term Definition
Contextualization The data stored in PLCs as tags is at a granular level and
lacks the required context. For tag or PLC data to be used for
transactions or business intelligence purposes, it needs to be
contextualized or converted into meaningful data
Control Charts Control charts are standard metrics prescribed by SPC/SQC
to monitor processes and determine if they are under control.
Each process parameter has defined upper and lower control
limits; the process is under control as long as the parameter
values are within these two control limits.
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A data historian is like a video tape, in a closed circuit
Data Historian security system. The historian stores every event and every
tag value as it changes over time. Historians are more
commonly used in the process industries than Discrete. There
are lots of packaged historians out there, most popular being
Pi from OSISOFT and inTouch from Wonderware. Every
automation vendor has a data historian to offer such as iFix
and iHistorian from GE Fanuc and RSView32 from
Rockwell.
Device This term is typically used for PLCs or any other type of
devices such as sensors, counters, and bar code readers that
can serve as means for collecting MOC data.
EMI Enterprise Manufacturing Intelligence or EMI is a term
coined by AMR Research to designate Manufacturing
Intelligence solutions that specifically focus on the plant floor
and provide details about performance of various types of
equipments at the plant floor. The term typically implies 3
things:
• Connection to the plant floor including lowest level plant
floor systems such as PLCs, SCADA and other types of
control systems,
• Monitoring plant performance in real time, and
• Providing a foundation for running continuous
improvement programs such as OEE< lean and six sigma.
Equipment One of the key models in S -95 and also a very commonly
Hierarchy referred one.
ISA -95 A standard for Enterprise to control system integration that
includes batch, continuous and discrete industries. Managed
by ISA (Instrumentation, Systems and Automation Society),
ISA -95 defines terminology, functional requirements, and
borrows or is based on PRM (Purdue Reference Model) for
manufacturing.
KPI Key Performance Indicators are quantifiable measurements
reflecting the critical success factors of an organization. They
differ depending on the organization.
Machine, Asset or The actual machine on which manufacturing activity is
Equipment performed. This document deals strictly with production
equipments only. Other types of assets such as conveyor
belts, carousels used in warehouses or other such material
handling equipments are in scope, as far as this solution is
concerned. Usually these are the lowest level entities in the
equipment hierarchy.
MES Manufacturing Execution System is used for a class of mid-
level systems that operate between ERP and the shop floor.
These systems typically belong to an enterprise class of
software, but provide a deeper view of the manufacturing
execution process on the shop floor.
MOC Manufacturing Operations Center (MOC)
ODI Oracle Data Integrator
ODI Agent An Agent is a run-time component of ODI that orchestrates
the integration process by sending commands to data servers,
the operating systems, or other technologies.
ODI CKM The CKM (Check Knowledge Module) is in charge of
checking that records of a data set are consistent with defined
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constraints they can check either an existing table or the
temporary "I$" table created by an IKM.
CKM operates in both STATIC_CONTROL and
FLOW_CONTROL
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application of the OPC standard interface makes possible
interoperability between automation/control applications,
field systems/devices, and so forth.
PLC A type of industrial controller. Originally, industrial
automation was implemented with discrete relays and timers,
which were connected together with copper wire. Using this
type of automation structure had a serious disadvantage: to
change the function (or logic) of the control system, the
system had to be literally rewired. Rewiring is time -
consuming and expensive. PLCs were invented to replace
these banks of relays in semi automated factories, notably
automobile plants in the late 1960s. The programming
method that most PLCs use is called ladder logic. Scan rates
are critical for a PLC, because PLCs constantly read (scan) all
points, process logic, and then write to all points. Most PLCs
run on a proprietary network.
SCADA (SCADA) Supervisory Control and Data Acquisition. A
computer system for gathering and analyzing real time data.
SCADA systems are used to monitor and control a plant or
equipment in industries such as telecommunications, water
and waste control, energy, oil and gas refining, and
transportation. For example: A SCADA system gathers
information such as where a leak on a pipeline has occurred,
transfers the information back to a central site, alerts the
home station about the leak, performs necessary analysis and
control, , and displays the information in a logical and
organized fashion. SCA DA systems can be relatively simple,
such as one that monitors environmental conditions of a small
office building, or incredibly complex such as a system that
monitors all the activity in a nuclear power plant or the
activity of a municipal water system.
Sensor A device that responds to a physical stimulus (heat, light,
sound, pressure, motion, flow, and so on), and produces a
measurable corresponding electrical signal known as
transducer.
SPC/SQC A quality and process control methodology that relies on
control charts to determine if a particular process is under
control. There are standard control charts prescribed by
SPC/SQC for different types of quality and process
parameters.
Tag A term used to represent individual data elements on a PLC.
The tags are configurable and can be programmed using PLC
programming techniques
Transactional A term used for software applications typically meant for
System automating transactions. It can include ERP, MES, and
custom or legacy homegrown applications that operate on a
relational database.
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