Nema - Ics 5 2017

NEMA Standards Publication
NEMA ICS 5-2017
Standard for Industrial

Control and Systems:
Control-Circuit and
Pilot Devices
National Electrical Manufacturers Association

NEMA Standards Publication ICS 5-2017
Industrial Control and Systems:

Control-Circuit and Pilot Devices
Published by

1300 North 17th Street, Suite 900
Rosslyn, Virginia 22209
www.nema.org
© 2017 by the National Electrical Manufacturers Association. All rights, including translation into other
languages, reserved under the Universal Copyright Convention, the Berne Convention for the Protection
of Literary and Artistic Works, and the International and Pan American copyright conventions.
NOTICE AND DISCLAIMER
The information in this publication was considered technically sound by a consensus among persons
engaged in its development at the time it was approved. Consensus does not necessarily mean there
was unanimous agreement among every person participating in the development process.
The National Electrical Manufacturers Association (NEMA) standards and guideline publications, of which
the document herein is one, are developed through a voluntary standards development process. This
process brings together volunteers and/or seeks out the views of persons who have an interest in the
topic covered by this publication. Although NEMA administers the process and establishes rules to
promote fairness in the development of consensus, it does not write the documents, nor does it
independently test, evaluate, or verify the accuracy or completeness of any information or the soundness
of any judgments contained in its standards and guideline publications.
NEMA disclaims liability for any personal injury, property, or other damages of any nature, whether
special, indirect, consequential, or compensatory, directly or indirectly resulting from the publication, use
of, application, or reliance on this document. NEMA disclaims and makes no guaranty or warranty,
express or implied, as to the accuracy or completeness of any information published herein, and
disclaims and makes no warranty that the information in this document will fulfill any particular purpose(s)
or need(s). NEMA does not undertake to guarantee the performance of any individual manufacturer’s or
seller’s products or services by virtue of this standard or guide.
In publishing and making this document available, NEMA is not undertaking to render professional or
other services for or on behalf of any person or entity, nor is NEMA undertaking to perform any duty owed
by any person or entity to someone else. Anyone using this document should rely on his or her own
independent judgment or, as appropriate, seek the advice of a competent professional in determining the
exercise of reasonable care in any given circumstance. Information and other standards on the topic
covered by this publication may be available from other sources, which the user may wish to consult for
additional views or information not covered by this publication.
NEMA has no power, nor does it undertake to police or enforce compliance with the contents of this
document. NEMA does not certify, test, or inspect products, designs, or installations for safety or health
purposes. Any certification or other statement of compliance with any health- or safety-related information
in this document shall not be attributable to NEMA and is solely the responsibility of the certifier or maker
of the statement.
© 2017 National Electrical Manufacturers Association

NEMA ICS 5-2017
Page i
CONTENTS
Foreword ........................................................................................................................................ v
Part 1 General Standards for Control-Circuit and Pilot Devices ..................................................... 1-1
1 General ........................................................................................................................................ 1-1
2 Definitions .................................................................................................................................... 1-1
3 Classification ............................................................................................................................... 1-3
4 Characteristics and Ratings ........................................................................................................ 1-3
5 Product Marking, Installation, and Maintenance Information ...................................................... 1-5
6 Service and Storage Conditions .................................................................................................. 1-5
7 Construction ................................................................................................................................ 1-5
8 Performance Requirements and Tests ....................................................................................... 1-5
9 Application ................................................................................................................................... 1-9
Part 2 Industrial Control Relays .......................................................................................................... 2-1

1 General ........................................................................................................................................ 2-1
2 Definitions .................................................................................................................................... 2-1
3 Classification ............................................................................................................................... 2-2
7 Construction ................................................................................................................................ 2-4
8 Performance Requirements and Tests ....................................................................................... 2-4
9 Application ................................................................................................................................... 2-5
Part 3 Industrial Control Input Devices Actuated by Force, Temperature, or Pressure ............... 3-1
1 General ........................................................................................................................................ 3-1
2 Definitions .................................................................................................................................... 3-1
3 Classification ............................................................................................................................... 3-7
7 Construction .............................................................................................................................. 3-10
8 Performance Requirements and Tests ..................................................................................... 3-10
9 Applications ............................................................................................................................... 3-11
Part 4 Proximity Switches ................................................................................................................... A-1

NEMA ICS 5-2017
Page ii
Part 5 Pushbuttons, Selector Switches, Indicating Lights, and Pushbutton Stations................. A-1
Part 6 Mechanical Control Circuit Devices with Normally Closed Contacts Having
Direct Opening Action .............................................................................................................. 6-1
1 General ........................................................................................................................................ 6-1
2 Definitions .................................................................................................................................... 6-1
3 Classification ............................................................................................................................... 6-1
7 Construction ................................................................................................................................ 6-3
8 Performance and Tests ............................................................................................................... 6-3
9 Application ................................................................................................................................... 6-5
Annex A Classification of Proximity Switches .................................................................................. A-1
Annex B Typical Proximity Switch Specifications ............................................................................ B-1
Annex C Programmable Logic Controllers (PLC) Compatibility ..................................................... C-1
Annex D Additional Requirements for Proximity Switches ............................................................. D-1
Annex E Additional Requirements for Proximity Switches Suitable for Use in

Strong Magnetic Fields..........................................................................................................E-1
Annex F High-Pressure Power Wash Test Procedure for Self-Contained

Control Circuit Devices ......................................................................................................... F-1
Table 1-4-1 Mechanical Switching Ratings and Test Values for AC Control-Circuit Contacts
at 50 or 60 Hertz ........................................................................................................... 1-11
Table 1-4-2 Mechanical Switching Ratings and Test Values for DC Control-Circuit Contacts ....... 1-11
Table 1-4-3 Utilization Categories for Switching Elements ............................................................. 1-12
Table 1-4-4 Ratings for AC Semiconductor Control-Circuit Switching Elements at 50 or 60 Hertz 1-12
Table 1-4-5 Ratings for DC Semiconductor Control-Circuit Switching Elements ............................ 1-13
Table 1-4-6 Dry Reed Contact Characteristics ................................................................................ 1-13
Table 1-7-1 Conductor Color in Multiconductor Cable .................................................................... 1-14
Table 1-8-1 DC Loads...................................................................................................................... 1-14
Table 1-8-2 Verification of Making and Breaking Capabilities of Semiconductor Switching Elements
under Normal Conditions of Use .................................................................................. 1-15
Table 1-8-3 Verification of Making and Breaking Capabilities of Semiconductor Switching Elements
under Abnormal Conditions of Use .............................................................................. 1-16
Table 2-3-1 Contact Class Designations ........................................................................................... 2-3

NEMA ICS 5-2017
Page iii
Table 2-4-1 Ratings of Coils for Control Relays and Time-Delay Relays ......................................... 2-3
Table 2-8-1 Conductor Sizes for Testing ........................................................................................... 2-5
Table 3-8-1 Conductors for Testing ................................................................................................. 3-11
Figure 1-4-1 Very Low Voltage and Current Values ......................................................................... 1-17
Figure 1-8-1 Recommended Test Circuit for Contacts ..................................................................... 1-18
Figure 1-8-2 Construction of Load for DC Contacts N and P ........................................................... 1-18
Figure 1-8-3 Construction of Load for DC Contacts Q...................................................................... 1-19
Figure 1-8-4 Current/Time Limits for DC Contact ............................................................................. 1-20
Figure 1-8-5 Recommended Test Circuit for AC Switching Elements .............................................. 1-21
Figure 1-9-1 Polarity.......................................................................................................................... 1-22
Figure 3-2-1 Maintained Contact Lever-Operated Limit Switch .......................................................... 3-2
Figure 3-2-2 Maintained Contact Plunger-Operated Limit Switch ...................................................... 3-2
Figure 3-2-3 Momentary Contact Lever-Operated Limit Switch ......................................................... 3-3
Figure 3-2-4 Momentary Contact Lever-Operated Limit Switch ......................................................... 3-3
Figure 3-9-1 Polarity.......................................................................................................................... 3-12
Figure 3-9-2 Different Voltage Sources ............................................................................................. 3-13
Figure 3-9-3 Typical Slow-Motion Operation (Snap-Action Limit Switches) ..................................... 3-13
Figure 3-9-4 Cam for Fast-Motion Operation and Dwell Requirements .......................................... 3-14
Figure 3-9-5 Actuator Travel ............................................................................................................. 3-15
Figure 3-9-6 Recommended Cam Angles ........................................................................................ 3-16
Figure 3-9-7(a) Nonreversing, Overriding Cam ..................................................................................... 3-16
Figure 3-9-7(b) Reversing, Overriding Cam .......................................................................................... 3-17
Figure 3-9-7(c) Rotating Cam................................................................................................................ 3-17
Figure 3-9-8 Fork-Type Lever ........................................................................................................... 3-18
Figure 3-9-9 Offset Fork-Type Lever ................................................................................................. 3-18
Figure 3-9-10 Plunger-Actuated Switches .......................................................................................... 3-19
Figure 3-9-11 Supplementary Actuators ............................................................................................. 3-20
Figure 3-9-12(a) Location Constraint—Accidental Operation ................................................................. 3-20
Figure 3-9-12(b) Location Constraint—Accessibility ............................................................................... 3-21
Figure 3-9-12(c) Location Constraint—Coolant ...................................................................................... 3-21
Figure 3-9-12(d) Location Constraint—Machining Chips ........................................................................ 3-22
Figure 3-9-12(e) Location Constraint—Excessive Heat .......................................................................... 3-22
Figure 3-9-13 Limit Switch Cover Positions ........................................................................................ 3-23
Figure 3-9-14 Seepage and Condensation Considerations ............................................................... 3-23
Figure 3-9-15 Sealing Fittings ............................................................................................................. 3-24

NEMA ICS 5-2017
Page iv
Figure 6-5-1 Device Marking for Direct Opening Contacts ................................................................. 6-2
Figure 6-5-2 Electrical Diagram Symbol for Direct-Opening Contacts ............................................... 6-2
Figure 6-8-1 Verification of Robustness.............................................................................................. 6-5
Figure 6-8-2 Short Circuit Test Circuit ................................................................................................ 6-5

NEMA ICS 5-2017
Page v
Foreword
This standards publication was prepared by a technical committee of the NEMA Industrial Automation
Control Products and Systems Section. It was approved in accordance with the bylaws of NEMA and
supersedes the indicated NEMA standards publication. This standards publication supersedes ICS
5-2000 (R2005, R2010).
This standards publication provides practical information concerning ratings, construction, test,
performance, and manufacture of industrial control equipment. These standards are used by the electrical
industry to provide guidelines for the manufacture and proper application of reliable products and
equipment and to promote the benefits of repetitive manufacturing and widespread product availability.
NEMA standards represent the result of many years of research, investigation, and experience by the
members of NEMA, its predecessors, and its Sections and Committees. They have been developed
through continuing consultation among manufacturers, users, and national engineering societies and
have resulted in improved serviceability of electrical products with economies to manufacturers and
users.
One of the primary purposes of this standards publication is to encourage the production of reliable
control equipment that, in itself, functions in accordance with these accepted standards. Some portions of
these standards, such as electrical spacings and interrupting ratings, have a direct bearing on safety;
almost all of the items in this publication, when applied properly, contribute to safety in one way or
another.
Properly constructed industrial control equipment is, however, only one factor in minimizing the hazards
that may be associated with the use of electricity. The reduction of hazard involves the joint efforts of the
various equipment manufacturers, the system designer, the installer, and the user. Information is
provided herein to assist users and others in the proper selection of control equipment.
The industrial control manufacturer has limited or no control over the following factors that are vital to a
safe installation:
a. Environmental conditions
b. System design
c. Equipment selection and application
d. Installation
e. Operating practices
f. Maintenance
This publication is not intended to instruct the user of control equipment with regard to these factors
except insofar as suitable equipment to meet needs can be recognized in this publication and some
application guidance is given.
This standards publication is necessarily confined to defining the construction requirements for industrial
control equipment and providing recommendations for proper selection for use under normal or certain
specific conditions. Since any piece of industrial control equipment can be installed, operated, and
maintained in such a manner that hazardous conditions may result, conformance with this publication
does not by itself ensure a safe installation. When, however, equipment conforming with these standards
®
is properly selected and is installed in accordance with the National Electrical Code and properly
maintained, the hazards to persons and property will be reduced.

NEMA ICS 5-2017
Page vi
To continue to serve the best interests of users of industrial control and systems equipment, the Industrial
Automation Control Products and Systems Section is actively cooperating with other standardization
organizations in the development of simple and more universal metrology practices. In this publication,
the U.S. customary units are gradually being supplemented by those of the modernized metric system
known as the International System of Units (SI). This transition involves no changes in standard
dimensions, tolerances, or performance specifications.
NEMA standards publications are subject to periodic review. They are revised frequently to reflect user
input and meet changing conditions and technical progress. Proposed revisions to this standards
publication should be submitted to:
Senior Technical Director, Operations

th
1300 North 17 Street, Suite 900
Rosslyn, Virginia 22209
This standards publication was developed by the Industrial Automation Control Products and Systems
Section. Section approval of the standard does not necessarily imply that all section members voted for
its approval or participated in its development. At the time it was approved, the section was composed of
the following members:
ABB Inc. Moeller Electric Corporation

Carlo Gavazzi Automation Components Omron Electronics LLC
Cooper Bussmann Phoenix Contact, Inc.
Cummins, Inc. Post Glover Resistors, Inc.
Eaton Electrical, Inc. Reliance Controls Corporation
Electro Switch Corporation Rockwell Automation
Emerson Electric Co. Russelectric, Inc.
Everlite Hybrid Industries Inc. SEW-Eurodrive, Inc.
GE Siemens Energy Inc.
Hubbell Incorporated Schneider Electric USA
Joslyn Clark Controls, Inc. Tornatech Inc.
L-3 Communications, Power Paragon Toshiba International Corporation
Master Control Systems, Inc. Tyco Electronics/AMP
Metron, Inc. WAGO Corporation
Mitsubishi Electric Automation, Inc. Yaskawa Electric
America, Inc.

Part 1 NEMA ICS 5-2017
General Standards Page 1-1
Part 1
General Standards for Control-Circuit and Pilot Devices
1 General
1.1 Referenced Standards
In this NEMA standards publication, reference is made to the standards listed below. Copies are available
from the indicated sources.

1300 North 17th Street, Suite 900
Rosslyn, VA 22209
NEMA ICS 1-2000 Industrial Control and Systems: General Requirements
NEMA ICS 1.1-1984 (R1998) Safety Guidelines for the Application, Installation, and Maintenance of
Solid State Control
ICS 1.3-1986 (R2001) Preventive Maintenance of Industrial Control and Systems Equipment
ICS 6-1993 (R2001) Industrial Control and Systems: Enclosures
Underwriters Laboratories Inc.

333 Pfingsten Road
Northbrook, IL 60062
UL 310-1995 Electrical Quick-Connect Terminals
UL 353-1994 Limit Controls
UL 486E-1994 Equipment Wiring Terminals for Use With Aluminum and/or Copper Conductors
UL 508-1999 Industrial Control Equipment
UL 698-1995 Industrial Control Equipment for Use in Hazardous (Classified) Locations
UL 873-1994 Temperature-Indicating and -Regulating Equipment
1.2 Scope
The standards in this part apply to general-purpose mechanical, electromechanical, and solid-state
devices that are principally used in industrial applications for control-circuit switching and the control of
solenoids rated not more than 600 volts.
1.3 Normative References
The definitions and standards of NEMA standards publications No. 250, ICS 1, and ICS 6 also apply to
this part unless otherwise stated.
2 Definitions
For the purposes of this part, the following definitions apply.

NEMA ICS 5-2017 Part 1
Page 1-2 General Standards
abnormal conditions of use: Situations where an electromagnet, although energized, has failed to
close, or where a transformer core is saturated. A control-circuit switch is required to break the current
corresponding to such abnormal condition of use.
conditions of use: The principal load-switching application of a control-circuit switch as indicated for the
various utilization categories in Table 1-4-3.
dry reed switch: A switching device composed of two or more ferromagnetic reed-like contact-carrying
arms that are sealed in a nonmagnetic capsule, usually a glass tube, without the presence of a liquid.
The free end(s) are actuated by a change in a magnetic field, making or breaking electrical contact.
fanout: A rating given to one pole of a coil-operated switching device that represents the maximum
number of coils of identical devices that can be controlled in parallel by that pole.
form “A” contacts: A contact arrangement that has single-pole, single-throw, normally open contacts.
The function of this arrangement is to close a circuit when actuated.
form “B” contacts: A contact arrangement that has single-pole, single-throw, normally closed contacts.
The function of this arrangement is to open a circuit when actuated.
form “C” contacts: A contact arrangement that has single-pole, double-throw contacts with three
terminals—one for normally open, one for normally closed, and one common. The function of this
arrangement is to transfer a circuit when actuated.
form “Z” contacts: A contact arrangement that has single-pole, double-throw contacts with four
terminals—two for normally open and two for normally closed. The function of this arrangement is to open
one circuit and close the other.
mercury-wetted reed switch: Similar to a dry reed switch except that the contacts are wetted by a film
of mercury.
normal conditions of use: Use of a control-circuit switch to close, maintain, and open circuits that
contain an electromagnet, the magnetic circuit of which is open at the time when the coil current is made
and closed when the coil current is broken.
off-state current (Ir): The current that flows through the load when the device is in the off-state.
on-state voltage drop (Ud): The voltage measured across the semiconductor switching element in the
on-state at a stated current.
rated insulation voltage (Ui): The value of voltage to which dielectric voltage tests and creepage
distances are referred. For equipment not having a specified rated insulation voltage, the highest value of
any rated voltages is considered to be the rated insulation voltage.
rated minimum operational current (Im): The current that is necessary to maintain on-state conduction
of the switching element.
rated operational current (Ie): A value Ie of current that determines the application of the switching
element. It is assigned by the manufacturer and takes into account the rated operational voltage, the
rated supply frequency, and the utilization category. A switching element shall be assigned a number of
combinations of rated operational voltage and rated operational current. The rated operational current is
stated in relation to the utilization category.

rated operational voltages (Ue): A value Ue of voltage, assigned by the manufacturer, which, in
combination with a rated operational current, determines the application of the switching element and to
which the utilization categories are referred.
utilization category: The utilization category of an equipment defines the intended application of a
product. Each utilization category is characterized by the values of currents, voltages, power-factors, or
time-constants and other data specified in this standard.
3 Classification
See product parts of this publication for classifications.
4 Characteristics and Ratings
4.1 AC Mechanical Switching Elements
4.1.1 AC Contact Rating Designations
In contact rating designations, the letter (not to be confused with the contact arrangement form letter
shown in Clause 2) designates the continuous current-carrying thermal capability of the unit or assembly.
The numerical suffix designates the maximum voltage design values of 600, 300, and 150 volts for
suffixes 600, 300, and 150, respectively.
4.1.2 AC Contact Ratings
The ratings and designations of contacts that make, break, or carry ac shall be in accordance with Table
1-4-1 for 50 and 60 hertz.
For ratings at voltages between the maximum design value and 120 volts, the make and break ratings
shall be obtained by dividing the voltampere rating by the application voltage. For voltages below 120
volts, the maximum make current shall be the same as that for 120 volts, and the maximum break current
shall be obtained by dividing the break voltamperes by the application voltage but shall not exceed the
continuous thermal test current.
The maximum make values (current and voltamperes) are for the very short duration (30 milliseconds or
fewer) involved in controlling an electromagnetic device. Make and break ratings apply for double-throw
contacts only where both the normally open and normally closed contacts are connected to the same
polarity.
The ratings given in Table 1-4-1 shall not be exceeded where applied to control-circuit devices.
Caution:
a. In most circumstances, the contacts of control-circuit devices are applied at values less than their
make and break ratings. See Clause 9 of this part and other parts of ICS 5 for application
guidelines.
b. Contacts for control-circuit devices covered by this standard may not be intended for use at very
low voltages or currents and may not be suitable for such service. Seek the advice of the
manufacturer for such applications.
c. Very low voltage or currents may be defined as being less than the value shown on a log-log-
graph chart by a line through 1 milliampere—350 volts, 50 milliamperes—28 volts, and
1 ampere—4 volts. See Figure 1-4-1.

4.2 DC Mechanical Switching Elements
4.2.1 DC Contact Rating Designations
In contact rating designations, the letters N through R (not to be confused with the contact arrangement
form letter defined in Clause 2) designate the continuous current-carrying thermal capability of the unit or
assembly. The numerical suffix designates the maximum voltage design values of 600, 300, and 150
volts for suffixes 600, 300, and 150, respectively.
4.2.2 DC Contact Ratings
The ratings and designations of contacts that make, break, or carry dc shall be in accordance with Table
1-4-2.
For ratings at 300 volts or fewer, the make and break ratings shall be obtained by dividing the voltampere
rating by the application voltage but shall not exceed the continuous thermal test current.
Make and break ratings apply for double-throw contacts only when both the normally open and normally
closed contacts are connected to the same polarity.
The ratings given in Table 1-4-2 shall not be exceeded where applied to control-circuit devices.
Caution:
a. In most circumstances, the contacts of control-circuit devices are applied at values less than their
make and break ratings. See Clause 9 and the parts of this publication relating to specific control-
circuit devices.
b. Contacts for control-circuit devices covered by this standard may not be intended for use at very
low voltages or currents and may not be suitable for such service. Seek the advice of the
manufacturer for such applications.
c. Very low voltage or currents may be defined as being less than the value shown on a log-log
graph chart by a line through 1 milliampere—350 volts, 50 milliamperes—28 volts, and
1 ampere—4 volts. See Figure 1-4-1.
4.3 AC/DC Solid-State Switching Elements Ratings
The rating of a semiconductor switching element shall include:
a. The utilization category
b. The rating designation
c. The rated operational voltage, Ue
Standard utilization categories are given in Table 1-4-3.
Ratings of semiconductor control-circuit switching elements shall be in accordance with Table 1-4-4 for
ac ratings and Table 1-4-5 for dc ratings.
In the alphanumeric rating designations, the first letter, S, designates a semiconductor switching element.
The second letter designates the rated operational current.
Semiconductor switching elements may have a rated operational current less than what is shown in
Tables 1-4-4 and 1-4-5 for operation in higher ambient temperatures.

4.4 Contact Characteristics of Dry Reed Switches
See Table 1-4-6 for contact characteristics of dry reed switches.
5 Product Marking, Installation, and Maintenance Information
5.1 Polarity Marking
Where the contacts of a control-circuit device are not suitable for use on opposite polarity, the
manufacturer shall designate these contacts as being suitable for use only on the same polarity.
5.2 Maintenance
See ICS 1.3 for general maintenance instructions.
6 Service and Storage Conditions
See ICS 1, Clause 6 for standard service and installation conditions.
7 Construction
7.1 Electrical Spacings
See ICS 1, Clause 7 for electrical spacing requirements.
7.2 Color Coding of Cord-Connected Devices
The color coding used in multiconductor cables to identify the terminals associated with the contacts of a
factory-wired, cord-connected control-circuit device shall be in accordance with Table 1-7-1. Where an
insulated grounding conductor is supplied, it shall be green or green with one or more yellow stripes.
8 Performance Requirements and Tests
8.1 Control-Circuit Device Connectors for Copper Conductors
8.1.1 General
This subclause establishes performance and test values for noninsulated slotted head, screw-tightened
pressure wire connectors provided as an integral part of equipment and intended for the field wiring of 14
AWG and smaller copper control-circuit conductors.
The dimensions and performance requirements of quick-connect terminals are given in UL 310.
The purpose of these tests is to verify the ability of the connector and the device to which it is attached to
adequately retain and support conductors.
8.1.2 Performance Tests
The connectors shall be evaluated in accordance with UL 486E and shall meet the temperature rise
requirements of ICS 1, Clause 8 when torqued to a value of 7 pound-inches (0.77 N•m).
Other values of torque shall be permitted to be used for the evaluation provided the equipment is marked
with the torque value.

8.2 Requirements and Tests for Mechanical Switching Elements
8.2.1 General
The following design tests shall be used to demonstrate conformance with these standards but are not
contemplated in normal production. The device containing the contacts being tested shall be mounted in
its enclosure as it is intended to be used in service. Adjacent poles shall be connected with opposite
polarity for testing unless polarity restrictions are marked on the device.
Devices with letter designation A (not to be confused with the form letter shown in Clause 2) shall be
tested with 14 AWG copper wire, designation B with 20 AWG copper wire, and designations C, D, and E
with 22 AWG copper wire.
Devices with letter designation N shall be tested with 14 AWG copper wire, designation P with 20 AWG
copper wire, and designations Q and R with 22 AWG copper wire.
8.2.2 Temperature Rise Testing
Where tested without making or breaking current, a device with a contact rating described in this
subclause shall be capable of carrying thermal continuous test current without exceeding the allowable
temperature rises given in ICS 1, Clause 8. All poles of the same mode shall be wired in series with 8 feet
(2.4 meters) of wire between poles (4 feet or 1.2 meters per terminal).
8.2.3 Overload Testing of AC and DC Contacts
8.2.3.1 Test Conditions
The overload test shall consist of 50 operations of making and breaking 110 percent of the maximum
make and break amperes shown in Tables 1-4-1 and 1-4-2 at 110 percent of each applicable voltage.
The 50 operations shall be evenly spaced and shall be performed at the rate of 6 operations per minute.
The circuit controlled by the contacts shall be closed for approximately 1 second during each operation.
8.2.3.2 Test Criteria
There shall be no electrical or mechanical failure of the device, nor any undue burning, pitting, or welding
of the contacts.
8.2.4 Endurance Testing of AC and DC Contacts
The endurance test shall be made on the same contacts that were used for the overload test. The test
shall consist of 6,000 operations of making and breaking current specified in Tables 1-4-1 or 1-4-2 at
each applicable voltage, except that contacts rated 301 volts to 600 volts shall be tested at 600 volts.
The first 10 operations shall be at maximum speed, and the contacts shall be operated by a manual
control. The next 990 operations shall be at the rate of 1 operation per second. For these first 1,000
operations, the ON-time shall be approximately equal to the OFF-time.
The last 5,000 operations shall be made at the rate of 6 operations per minute, and the circuit controlled
by the device shall be closed for approximately 1 second during each operation.
Devices that have both normally open and normally closed contacts shall be tested in both modes, with
adjacent poles at opposite polarities and in the pole configuration that represents the most severe case
permitted by the instructions accompanying the device.

There shall be no electrical or mechanical failure of the device, nor any undue burning, pitting, or welding
of the contacts.
8.2.5 Testing of AC Contacts for Abnormal Conditions of Use
AC contacts shall be capable of interrupting their rated make current or voltamperes under abnormal
conditions of use. The test to verify conformance shall be made on contacts that have completed the
endurance test and shall consist of making and breaking a current equal to 100 percent of the make
current shown in Table 1-4-1 at 100 percent of each applicable voltage. The test shall consist of
6 operations at the rate of 6 per minute with the contacts closed for approximately 1 second during each
operation. There shall be no electrical or mechanical failure of the device.
8.2.6 Test Loads for AC Contacts
The test load shall have a lagging power factor of 0.35 or less. The loads shall consist of any combination
of electromagnets that results in the make and break amperes shown in Table 1-4-1 and specified power
factor, except that if loads in parallel are used, all such parallel loads shall have the same coils, the same
magnets, and the same air gaps. A recommended test circuit is shown in Figure 1-8-1.
8.2.7 Inductive Test Loads for DC Contacts
8.2.7.1 Construction
The following inductive test loads shall be used to approximate the loads imposed upon contacts used in
dc control circuits.
For the N150 through P600 loads, the magnetic circuit shall be made up of two solid steel cores, 1.75
inches (44.5 mm) in diameter and 6.25 inches (158.8 mm) long, that are fastened by screws at each end
to solid steel yokes 1 x 2.5 x 6 inches (25.4 x 63.5 x 152.4 mm) on 4-inch (102 mm) centers. See Figure
1-8-2.
For the Q150 through Q600 loads, the magnetic circuit shall be made up of two solid steel cores, 1.5
inches (38 mm) in diameter and 4.5 inches (114 mm) long, which are fastened by screws at each end to
solid steel yokes 1 x 1.75 x 4.5 inches (25.4 x 44.5 x 114 mm) on 3-inch (76.2 mm) centers. See Figure
1-8-3.
The steel shall have a resistance of between 80 and 120 ohms per circular mil-foot (between 13 and 20
microhm-cm). (Cold-finished low-carbon steels such as AISI 1010, 1015, 1018, and 1116 meet this
requirement.)
At one end of each core, a nonmagnetic spacer having a thickness adjustable to between 0.005 inch
(0.13 mm) and 0.030 inch (0.76 mm) shall be interposed between the end of the core and the yoke.
Nonmagnetic screws shall be used to hold the yoke at the end having the nonmagnetic spacer, and steel
screws shall be used at the other end.
A coil having the winding characteristics shown in Table 1-8-1 shall surround one of the cores. The
current in the coil, when energized at the test voltage, shall be adjusted to the value specified in the table
by means of a series resistor.
The thickness of the spacer shall be adjusted so that the coil current will increase from the instant of
energization to 95 percent of its full value (T0.95) within the shaded area shown in Figure 1-8-4. If the
current is above the shaded area, the cross-section of the yokes or cores, or both, shall be increased.
Alternatively, if the current is below the shaded area, the cross-section of the yokes or cores, or both,
shall be reduced.

For the R150 and R300 contact ratings, the load is not detailed, but it shall be an iron-cored
electromagnet, in series with a resistor (if needed), to obtain the make or break current values shown in
Table 1-8-1. The coil current shall increase from the instant of energization to 95 percent of its full value
(T0.95) within the shaded area shown in Figure 1-8-4.
8.2.7.2 Explanation
The dc inductive loads found in control circuits are usually electromagnetically driven relays, contactors,
and solenoids rated 50 watts or fewer. The severity of these loads on the contacts of the control device is
determined by the stored energy of the inductor, which is related to the average rate of rise of the current
in the inductor or to the charging time of the inductor. It has been empirically determined that inductive
loads up to 50 watts in size usually have a charging time (T0.95) to 95 percent of their full current value of
6 milliseconds per watt or less.
Where the test load is intended to represent loads totaling more than 50 watts, the T0.95 charging time of
the test inductor shall be 270 to 330 milliseconds.
Test loads for coils of less than 50 watts may be designed on the basis of a 95 percent charging time
(T0.95 milliseconds) equal to six times the watts.
8.3 Requirements and Tests for Semiconductor Switching Elements
8.3.1 General
The following design (type) tests shall be used to demonstrate conformance with these standards. The
device containing the switching element to be tested shall be mounted as intended to be used in service.
If the device has more than one switching element, adjacent switching elements shall be wired with
opposite polarity unless otherwise noted by the manufacturer.
8.3.2 Temperature Test
Where tested without making or breaking current, a switching element shall be tested carrying its rated
operational current. If the switching element rating is based on the use of a heat sink or mounting means,
a suitable heat sink or mounting means as supplied or recommended by the manufacturer shall be used
for these tests.
Switching elements designated with the prefixes SA and SN shall be tested with 14 AWG copper wire,
switching elements with prefixes SB and SP with 20 AWG copper wire, and the balance with 22 AWG
copper wire. The length of wire connected at each terminal shall be 4 feet (1.2 meters), which is 8 feet
(2.4 meters) from terminal to terminal.
Busses, connecting straps, terminals, and insulating systems shall not exceed the allowable temperature
rise specified in ICS 1, Clause 8 for these items.
8.3.3 Verification of Make and Break Capability
The tests are intended to verify that the switching element is capable of performing its intended duty
according to the utilization category, rating designation, and conditions of use.
8.3.3.1 Normal Conditions of Use
A switching element shall be tested in accordance with Table 1-8-2.

The first 50 operations shall be run at U/Ue = 1.1 with the loads set to yield the specified load currents of
I/Ie where U/Ue = 1. This is the overload segment of the test.
The next 6,000 operations shall be run at U/Ue = 1 and shall make and break the test circuit as specified
in Table 1-8-2. The test shall be performed in the following sequences:
The first 1,000 operations shall be at the rate of 1 operation per second, except the first 10 operations
shall be manual operations made as rapidly as possible while making sure of the actual operation of the
switching element.
Where the construction of the device is such that rapid manual operation is not possible, the rate of
operation shall be 6 operations per minute or as fast as the device will permit.
The remaining 5,000 operations shall be at the rate of 6 operations per minute with the switching element
conducting for the specified ON-time.
8.3.3.2 Abnormal Conditions of Use
The test shall be made on switching elements that have completed the normal conditions test and shall
consist of making and breaking the values shown in Table 1-8-3. The test shall consist of 10 operations at
the rate of 6 per minute with the switching element closed for 0.5 seconds during each operation.
8.3.3.3 Test Loads for AC Switching Elements
The loads shall consist of any combination of electromagnets or air core loads and resistors that results in
a minimum two-cycle make current and rated operational current shown in Table 1-4-4. If loads in parallel
are used, all such parallel loads shall be identical. An example of a test circuit is shown in Figure 1-8-5.
The test load power factor shall be as specified in Tables 1-8-2 and 1-8-3.
8.3.3.4 Test Loads for DC Switching Elements
The test load shall have a resistance to yield the final currents described in Table 1-4-4 and the rise times
described in Tables 1-8-2 and 1-8-3. If loads in parallel are used, all such parallel loads shall be identical.
During the test there shall be no electrical or mechanical failures. After the test, the switching element
shall meet the dielectric requirements of ICS 1, Clause 8.
9 Application
9.1 Contact Life
The life of mechanical control-circuit contacts depends upon the magnitude and characteristics of the
electrical load, inductance, duty cycle, mechanical properties of the device in which they are used,
voltage fluctuations, environment, etc. When control-circuit devices are operated at maximum rated load,
the life of the contacts is usually less than that of the remainder of the device. If the application requires a
large number of operations during the life of the contacts, the contacts must be applied at values much
less than their maximum make and break ratings. See the parts of this publication relating to the specific
control-circuit devices.
9.2 Polarity
Polarity, as applied to contacts and terminals (see Figure 1-9-1), is a term used to describe the
relationship between the load and line connections to a multicircuit switch. When two or more sets of
contacts are so connected in a circuit that a short circuit will not occur when all of the terminals of these
contacts are made electrically common, these contacts are said to be connected to the same polarity.

When a short circuit will occur, these contacts are said to be of opposite polarity.
9.3 Polarity Marking
When the contacts of a control-circuit device are not suitable for use on opposite polarity, the
manufacturer shall designate these contacts as being suitable for use only on the same polarity.
9.4 Component Applications
Reed switches may be used as contact assemblies in relays, limit switches, pushbuttons, logic elements,
etc.
9.5 Control-Circuit-Type Switches
Control-circuit-type dry reed switches have the advantage of providing relatively high-speed operation
and contact reliability even when exposed to environmental contamination.
9.6 Logic-Type Switches
Logic-type dry reed switches provide contact reliability at low values of voltage and current and relatively
high-speed operation, even where exposed to environmental contamination. The contacts of
coil-operated dry reed switches having a fanout rating may be applied in logic circuits consisting of similar
coil-operated dry reed switches. Logic-type dry reed switches used in other applications should be tested
to verify their suitability, particularly when the load is nonresistive and arc suppression is required.
Logic-type dry reed switches are often used as the interface device between solid-state and non-
solid-state devices.
9.7 Arc Suppression
Contacts that operate inductive loads may require protection by arc suppression networks. These may be
connected across either the load or the contacts. The network may consist of a resistor in series with
either a capacitor or diode. (For alternating current, the diode should be a thyrector.)
The effectiveness of the suppressor network should be checked by an oscilloscope to ensure that
transient voltages do not exceed the voltage ratings of the contacts or, alternatively, the relay
manufacturer should be consulted for recommendation.
9.8 Voltage Variation Requirement for Static Switching Control Elements
The control system shall operate on a supply voltage from -10 percent to +10 percent of the rated control
system voltage.
9.9 Application Considerations
Refer to ICS 1.1, with particular emphasis on personnel safety for safety requirements when applying
solid-state devices.

Table 1-4-1
Mechanical Switching Ratings and Test Values
for AC Control-Circuit Contacts at 50 or 60 Hertz (see 4.1.2)
Thermal
Contact Continuous Maximum Current, Amperes
Rating Test Current, 120 Volts 240 Volts 480 Volts 600 Volts Voltamperes
Designation Amperes Make Break Make Break Make Break Make Break Make Break
A150 10 60 6.00 ... ... ... ... ... ... 7200 720
A300 10 60 6.00 30 3.00 ... ... ... ... 7200 720
A600 10 60 6.00 30 3.00 15 1.50 12 1.20 7200 720
B150 5 30 3.00 ... ... ... ... ... ... 3600 360
B300 5 30 3.00 15 1.50 ... ... ... ... 3600 360
B600 5 30 3.00 15 1.50 7.5 0.75 6 0.60 3600 360
C150 2.5 15 1.5 ... ... ... ... ... ... 1800 180
C300 2.5 15 1.5 7.5 0.75 ... ... ... ... 1800 180
C600 2.5 15 1.5 7.5 0.75 3.75 0.375 3.00 0.30 1800 180
D150 1.0 3.60 0.60 ... ... ... ... ... ... 432 72
D300 1.0 3.60 0.60 1.80 0.30 ... ... ... ... 432 72
E150 0.5 1.80 0.30 ... ... ... ... ... ... 216 36
Table 1-4-2
Mechanical Switching Ratings and Test Values
for DC Control-Circuit Contacts (see 4.2.2)
Thermal
Contact Continuous
Rating Test Current, Maximum Make or Break Current, Amperes
Designation Amperes 125 Volts 250 Volts 301 to 600 Volts Voltamperes
N150 10 2.2 ... ... 275
N300 10 2.2 1.1 ... 275
N600 10 2.2 1.1 0.40 275
P150 5.0 1.1 ... ... 138
P300 5.0 1.1 0.55 ... 138
P600 5.0 1.1 0.55 0.20 138
Q150 2.5 0.55 ... ... 69
Q300 2.5 0.55 0.27 ... 69
Q600 2.5 0.55 0.27 0.10 69
R150 1.0 0.22 ... .... 28
R300 1.0 0.22 0.11 ... 28

Table 1-4-3
Utilization Categories for Switching Elements
Kind of Current Category Typical Applications
Alternating Current AC-12 Control of resistive loads and solid-state loads with optical isolation
AC-13 Control of solid-state loads with transformer isolation
AC-14 Control of small electromagnetic loads (max. 72 VA closed)
AC-15 Control of electromagnetic loads (greater than 72 VA closed)
Direct Current DC-12 Control of resistive loads and solid-state loads with optical isolation
DC-13 Control of electromagnets
DC-14 Control of electromagnet loads having economy resistors in circuit
Table 1-4-4
Ratings for AC Semiconductor Control-Circuit Switching Elements
at 50 or 60 Hertz*, **
Rated Operational Rated Minimum
Switching Element Current, Ie, Rated Make Current, Amperes Operation Current,
†
Rating Designation Amperes AC-15 AC-14 AC-13 AC-12 Amperes
SA 10 100 60 20 10 0.1
SB 5 50 30 10 5 0.1
SC 2 20 12 4 2 0.1
SD 1 10 6 2 1 0.05
SE 0.5 5 3 1 0.5 0.02
SF 0.25 2.5 1.5 0.5 0.25 0.01
SG 0.1 1 0.6 0.2 0.1 0.01
* Rated operational voltage shall be specified by the manufacturer as with:

a) Utilization voltage, with a tolerance of +10, -15 percent. Preferred utilization voltages are 24, 48, 120, and 240 V ac. Rated
insulation voltage of devices specified in this manner shall be based on operational voltage.
b) Minimum and maximum voltage. Rated insulation voltage of devices specified in this manner shall be based on the
maximum voltage.
** Maximum RMS ON-State voltage drop and OFF-State RMS current shall be specified by the manufacturer. This maximum
value shall include all combinations of operating current, voltage, and temperature.
†
When the operational current rating is based on the use of a user-furnished external heat sink or mounting means, the
manufacturer shall clearly identify this requirement.

Table 1-4-5
Ratings for DC Semiconductor Control-Circuit Switching Elements*, **
Switching Element Rated Operational Current, Rated Make Current, Amperes
†
Ie ,
Rating Designation Amperes DC-14 DC-13 DC-12
SN 10 100 10 10
SP 5 50 5 5
SQ 2 20 2 2
SR 1 10 1 1
SS 0.5 5 0.5 0.5
ST 0.25 2.5 0.25 0.25
SU 0.1 1 0.1 0.1
SV 0.05 0.5 0.05 0.05
* Rated operational voltage shall be specified by the manufacturer as either:

a) Utilization voltage, with a tolerance range of +10, -15 percent. Preferred utilization voltages are 24, 48, 125, 250 V DC.
Rated insulation voltage of devices specified in this manner shall be based on rated operational voltage.
b) Minimum and maximum voltage. Rated insulation voltage of devices specified in this manner shall be based on the
maximum voltage.
** Maximum ON-State voltage drop and OFF-State current shall be specified by the manufacturer. This maximum value shall
include all combinations of operating current, voltage, and temperature.
†
When the operational current is based on the use of a user-furnished external heat sink or mounting means, the manufacturer
shall clearly identify this requirement.
Table 1-4-6
Dry Reed Contact Characteristics
Contacts
Characteristic Control-Circuit Type Logic Type
Nature of Rating Contacts rated for make, break, and carry Contacts rated in volt-amperes, maximum
amperes at a specified voltage voltage and maximum current
Type of Load Contacts rated for an inductive load Contacts rated for a resistive load and, when
coil operated, in number of coils which the
device can operate (fanout)
Standard Ratings Contact ratings are shown in 4.1.1 and 4.2.1 Great variety of sizes and contact ratings
available appears to make standardization
difficult

Table 1-7-1
Conductor Color in Multiconductor Cable
When Insulated Grounding Conductor When Insulated Grounding Conductor
Contact Is Provided Is NOT Provided
Arrangement Conductors Color Conductors Color
A or B 3 Black, White, Green 2 Black, White
C 4 Black, White, Red*, Green 3 Black, White, Red*
Z or two As or two Bs 5 Black, White, Red, Orange, 4 Black, White, Red, Orange
Green
* For Form C contact arrangements, red identifies the common terminal.
Table 1-8-1
DC Loads
Coil Construction Approximate Series Resistor
Test Voltage, Number of Wire Size, Coil Resistance, Limits Current to, Voltamperes at Milliseconds
Volts Turns AWG Ohms Amperes Test Voltage (± 10%)
125 7000 20 74 1.1 138 300
250 14000 23 295 0.55 138 300
600 33400 27 1680 0.20 120 300
* T0.95 = time to reach 95 percent of final current after application of test voltage to the load.

Table 1-8-2
Verification of Making and Breaking Capabilities of
Semiconductor Switching Elements under Normal Conditions of Use
Make Break
Power Power
Utilization T0.95 Factor T0.95 Factor Test Number of Operations ON-Time,
*
(Cos θ) (Cos θ)
†
Category I/Ie U/Ue ms I/Ie U/Ue* ms Sequence Operations per Minute Seconds
AC-12 1 1 ... 0.9 1 1 ... 0.9 1 50 6 0.05
‡
AC-13 2 1 ... 0.65 1 1 ... 0.65 2
AC-14 6 1 ... 0.3 1 1 ... 0.3
AC-15 10 1 ... 0.3 1 1 ... 0.3 3 60
DC-12 1 1 1 ... 1 1 1 ...
DC-13 1 1 [6P]** ... 1 1 [6P]** ... 4 6
DC-14 10 1 15 ... 1 1 15 ...
Ie = Rated operational current

Ue = Rated operational voltage
T0.95 = Time to reach 95 percent of the steady-state current, in milliseconds
P = UeIe = Steady-state power consumption, in watts
I = Test current, make or break
U = Test voltage, open circuit (before make)

* The first 50 operations shall be run at U/Ue = 1.1, with the loads set at Ue.
** The value of “[6P] ms” results from an empirical relationship that is found to represent moderate dc magnetic loads. The maximum
time constant shall not exceed 60 ms.
†
The I/Ie make current for ac switching elements shall be two cycles in duration. The remainder of the ON-time shall be at the I/Ie
break current. The duration of the ON-time may have to be extended to provide time for switching the test circuit from make current
to break current, or to permit the dc test current to reach the T0.95 value.
‡
Rapid manual operations

Table 1-8-3
Verification of Making and Breaking Capabilities of Semiconductor Switching Elements under
Abnormal Conditions of Use
Make Break
Power Power
Utilization T0.95 Factor T0.95 Factor Number of Operations ON-Time,
Category I/Ie U/Ue ms (Cos θ) I/Ie U/Ue ms (Cos θ) Operations per Minute Seconds
AC-12 ... ... ... ... ... ... 10 6 0.05
** †
AC-13 10 1.1 0.65 1.1 1.1 0.65 10 6 0.05
AC-14 6 1.1 0.3 0.6 1.1 0.3 10 6 0.05
AC-15 10 1.1 0.3 10 1.1 0.3 10 6 0.05
DC-12 ... ... ... ... ... ... 10 6 0.05
DC-13** 1.1 1.1 [6P]* 1.1 1.1 [6P]* 10 6 0.05
DC-14 10 1.1 15 10 1.1 15 10 6 0.05
Ie = Rated operational current

Ue = Rated operational voltage
T0.95 = Time to reach 95 percent of the steady-state current, in milliseconds
P = UeIe = Steady-state power consumption, in watts
I = Test current, make or break
U = Test voltage, open circuit (before make)
* The value of “[6P]” milliseconds results from an empirical relationship which is found to represent moderate dc magnetic
loads. The maximum time constant shall not exceed 60 ms.
** An overload protection device specified by the manufacturer should be used to protect the semiconductor or switching
element during this test.
†
For AC-13 switching elements, the I/Ie make current shall be one-half cycle in duration. The duration of break c current of the
ON-time may have to be extended to provide time for switching the test circuit from make current to break current, or to permit
the dc test current to reach the T0.95 value.

1000
8
6
2
NORMAL SERVICE
AREA
100
8
6
VERY LOW
4 VOLTAGE AND
CURRENT AREA
10
8
6
1
1 2 4 6 10 2 4 6 100 2 4
VOLTS DC OR PEAK AC
Figure 1-4-1
Very Low Voltage and Current Values

CONTACTS OF AUXILIARY DEVICE

TEST WHICH OPEN AFTER TEST DEVICE
CONTACTS CLOSE
VOLTAGE
LOAD COIL WHICH REDUCES

CONTACTS MAKE CURRENT TOBREAK
OF TEST CURRENT WHEN ADDED IN
DEVICE SERIES WITH LOAD COIL #1
LOAD COIL #1 (MAKE CURRENT)
Figure 1-8-1
Recommended Test Circuit for Contacts
Figure 1-8-2
Construction of Load for DC Contacts N and P

2 YOKES, 1.00’ x 1.75” x 4.5”

(25.4 x 44 x 114 MM)
2 CORES, 1.5” (38 MM) DIAMETER x

4.5” (114 MM)
3.0”
Figure 1-8-3
Construction of Load for DC Contacts Q
(Dimensions per 8.2.7.1, Paragraph Three)

%I
100 (95, 100)
(117, 95)
80
%I = i x 100
I
(33, 63)
60 I = STEADY STATE CURRENT
%T0.95 = t x 100
T 0.95
40 T0.95 = 6 x P, for P < 50 W
T0.95 = 300 ms, for P > 50 W
(47, 25)
20
(0, 2.5)
20 40 60 80 100 % T0.95
Figure 1-8-4
Current/Time Limits for DC Contact

AUXILIARY DEVICE WHICH

TEST OPENS AFTER TEST
SWITCHING ELEMENT CLOSES
VOLTAGE
TEST IMPEDANCE TO
SWITCHING REDUCE CURRENT
ELEMENT TO BREAK CURRENT
LOAD IMPEDANCE FOR MAKE CURRENT
Figure 1-8-5
Recommended Test Circuit for AC Switching Elements

LOAD A
LOAD B
SAME POLARITY
LOAD A
LOAD B
OPPOSITE POLARITY
Figure 1-9-1
Polarity

Industrial Control Relays Page 2-1
Part 2
Industrial Control Relays
1 General
1.1 Scope
The standards in this part apply to 50 and 60 hertz, ac and dc magnetic control relays and time-delay
(timing) relays principally used in control circuits of industrial control apparatus.
The definitions and standards of NEMA standards publications No. 250, ICS 1, ICS 6, and ICS 5, Part 1
apply to this part unless otherwise stated.
2 Definitions
alternating-current (ac) relay: A relay designed to be actuated from an ac source.
clock timer: A type of repeat cycle timer whose timing intervals are based on time of day.
convertible contact construction: A contact construction that can be changed from normally open to
normally closed and vice versa in the field.
direct-current (dc) relay: A relay designed to be actuated from a dc source.
fixed contact construction: A contact construction that cannot be changed from normally open to
normally closed or vice versa in the field.
instantaneous switching element (contact or semiconductor): The contact or semiconductor

switching elements that operate at the time the relay is energized and de-energized. They are
independent of the timed switching elements.
interval timing relay: A type of timing relay that changes the state of its timed contact(s) for
predetermined time(s). An interval timer may have more than one predetermined time interval.
maintained interval timing relay: A type of interval timing relay that requires the initiating signal be
maintained for a period not less than the preset timing interval of the timed contacts.
momentary interval timing relay: A type of interval timing relay in which the timing interval of the timed
contacts is independent of the duration of the initiating signal.
pneumatic time-delay relay: A timing relay that has its timing period controlled by the rate at which air
moves through an adjustable or fixed orifice.
repeat accuracy deviation: A measure of the maximum deviation in the time delay that will be
experienced in successive operations at any particular time setting of the relay and for any particular
operating voltage, frequency, or current. Repeat accuracy deviation is determined as one half of the total
timing variation at any particular time setting, divided by the average of the maximum and minimum
observed time periods for any 100 consecutive operations, expressed in terms of plus or minus
percentage.
Repeat accuracy is obtained from the following formula:

Page 2-2 Industrial Control Relays
1
/ 2 (T1 − T2 ) (T1 − T2 )
AR = ± 100 = ± 100
1
/ 2 (T1 + T2 ) (T1 + T2 )
Where:
AR = Percent repeat accuracy deviation at any particular time setting
T1 = Maximum observed time*
T2 = Minimum observed time*

*To be obtained over 100 consecutive operations; the time allowed for resetting shall not be less than the reset time.
repeat cycle timer: A type of interval timing relay that repeats its timing interval(s) periodically for as long
as the timer remains energized.
solid-state time-delay relay: A timing relay that has its timing period controlled by a circuit using
semiconductors. A solid-state time-delay relay may have a semiconductor or a contact switching element.
time-delay relay; timing relay: A relay that has an ensured time interval between energization and the
action of the switching element, or between de-energization and the action of the switching element. The
former are called “Time Delay after Energization (TDE)” or “On-Delay” relays, and the latter are called
“Time Delay after De-energization (TDD)” or “Off-Delay” relays.
timed switching elements (contact or semiconductor): Those contact or semiconductor switching

elements of a timing relay that operate immediately after the time delay.
universal contact construction: A form of fixed contact construction in which the pole has both normally
open and normally closed contacts but in which only one or the other mode may be used.
3 Classification
3.1 Contact Forms
Fixed and convertible contact constructions may be used for all of the contact forms described in Clause
2 of Part 1.
3.2 Control Relay and Time-Delay Relay Class Designations
The classes of relays shall be designated in terms of their contact ratings, by means of the letters and
numerals given in Clause 4 of Part 1, in the following manner:
a. A letter (not to be confused with the form letter such as form “A” contact) that indicates the
maximum continuous thermal test current as shown in Table 2-3-1
b. A numeral following the letter that indicates the maximum voltage rating of 600, 300, or 150 volts
Example: A relay designated A600 is a relay that has A600 contacts; is suitable for use at all ac voltages
through 600 volts; is built to the 600-volt spacing requirements given for Group A controls in ICS 1, Table
7-1; and has a continuous thermal test current rating of 10 amperes and make and break ratings in
accordance with Table 1-4-1.

Table 2-3-1
Contact Class Designations
Letter Designation Continuous Thermal
Test Current,
Alternating Current Direct Current Amperes
A N 10.0
B P 5.0
C Q 2.5
D R 1.0
E 0.5
4.1 Relay Coils
Control relays and magnetically operated time-delay relays shall be equipped with coils having the ratings
shown in Table 2-4-1. The coil shall have only one rating for any one frequency. See ICS 1.
Table 2-4-1
Ratings of Coils for Control Relays and Time-Delay Relays
AC Volts DC Volts
50 Hertz 60 Hertz
110 6 6
115 12 12
127 24 24
220 48 36
240 115 or 120* 48
380 200 or 208* 72
415 230 or 240* 115 or 120*
265 or 277* 230 or 240*
460 or 480* 550 or 600*
575 or 600*
*A coil may be rated for both voltages, e.g., 115–120.
4.2 Switching Elements
4.2.1 Control and Time-Delay Relay Ratings
The contact ratings of control and time-delay relays shall be in accordance with Clause 4 of Part 1. See
Clause 9 of this part for application guidelines.
4.2.2 Semiconductor Switching Element Ratings
The ratings of time-delay relays having semiconductor switching elements for use in control circuits shall
be in accordance with Clause 4 of Part 1 for the utilization category specified.

See ICS 1.3 for preventive maintenance instructions.
See ICS 1, Clause 6 for normal service and storage conditions.
7 Construction
No construction requirements are included in this part.
8.1 Switching Element Performance Requirements
8.1.1 Mechanical Contact Performance
The contacts of a control relay or time-delay relay shall be capable of passing the overload, endurance,
and abnormal conditions of use tests described in Clause 8 of Part 1.
8.1.2 Semiconductor Switching Element Performance Requirements
Semiconductor switching elements, where used as output for time-delay relays, shall meet the test and
performance requirements of Clause 8 of Part 1 corresponding to their rating designation for the
utilization category specified.
8.1.3 Temperature Rise of Contacts
The contacts of a control relay or time-delay relay, when operating at rated voltage and carrying
continuous thermal test current, shall not exceed the temperature rises given in ICS 1, Clause 8. The
temperature rise test on contacts shall be made on unused contacts carrying, but not making or breaking,
current.
8.2 Coil Performance Requirements
8.2.1 Range of Coil Operating Voltage
AC magnetically operated control relays and time-delay relays shall withstand 110 percent of the rated
voltage of the operating coil continuously without injury to the coil and shall close successfully at 85
percent of the rated coil voltage after being preheated to constant temperature at the rated coil voltage. If
the rating of the operating coil is given as a voltage range, the relay shall withstand 110 percent of the
higher voltage continuously without injury to the coil and shall close successfully at 85 percent of the
lower voltage after being preheated to constant temperature at the lower voltage rating.
DC magnetically operated control relays and time-delay relays shall withstand 110 percent of the rated
voltage of the operating coil continuously without injury to the coil and shall close successfully at 80
percent of the rated coil voltage after being preheated to constant temperature at the rated coil voltage.
See ICS 1, Clause 8 for test procedure.
8.2.2 Coil Temperature Rise
The coil temperature rise of a control relay or time-delay relay, when operating at rated voltage, shall not
exceed the limits given in ICS 1, Clause 8.

8.3 Terminal Temperature Rise
The field wiring terminals of control relays and time-delay relays, when operating at rated voltage and
carrying continuous thermal test current, shall not exceed the temperature rise given in ICS 1, Clause 8
when wired as shown in Table 2-8-1.
The terminals of all poles of the same mode shall be wired in series with 4 feet (1.2 meters) of wire per
terminal (8 feet, or 2.4 meters, from terminal to terminal).
Table 2-8-1
Conductor Sizes for Testing
Continuous Test Current Rating, Copper Wire Size,
Amperes AWG
5.1–10 14
2.6–5.0 20
2.5 and less 22
8.4 Dielectric Test
8.4.1 Control and Time-Delay Relays with Contacts
A control relay or a time-delay relay with contacts shall be capable of withstanding the power frequency
dielectric test described in ICS 1, Clause 8 when mounted as it is intended to be used in service.
8.4.2 Time-Delay Relays with Semiconductor Switching Elements
A time-delay relay with a semiconductor switching element shall be capable of withstanding the power
frequency dielectric test described in ICS 1, Clause 8 except that the test between the time delay initiating
circuit and the output circuit shall be omitted.
9 Application
9.1 Application Guide for Control Relays and Time-Delay Relays with Mechanical Contact
Switching Element
The make and break ratings and test values shown in Tables 1-4-1 and 1-4-2 of Part 1 shall not be used
as application ratings where the total number of operations is expected to substantially exceed the
number specified in the test conditions described in Part 1.
When the load is an alternating-current electromagnetically operated mechanical device whose coil
current may be interrupted occasionally before completion of its stroke, the break current of the load shall
be considered to be 50 percent of the make current of the load. The load limitations given in the following
paragraph include provision for this situation.
When control relays or timing relays are used in a typical automatically operated sequencing system, it is
recommended that the load be less than 25 percent of the maximum make and break ratings given in
Tables 1-4-1 and 1-4-2 of Part 1.
Because of the endless variety of application conditions in terms of electrical loads, duty cycles, voltage
fluctuations, mechanical vibration, environmental conditions, etc., contact life is not specified in this
NEMA standards publication. Therefore, the manufacturer’s recommendations should be obtained
regarding specific applications.

9.2 Application Guide for Time-Delay Relays Having Semiconductor Switching Elements
The utilization categories given in Clause 4 of Part 1 are considered standard.
Applications not covered by standard utilization categories should be based on agreement between the
manufacturer and user.
Consideration should be given to the degree of isolation necessary between the time-delay initiating
circuit and the output circuit when applying semiconductor time-delay relays.
9.3 Overlapping Contacts
Because of manufacturing tolerances and the various characteristics of electrical loads, the normally
open and normally closed contacts of a timing relay may or may not be conducting current simultaneously
during operation. If such overlap or nonoverlap is essential, the manufacturer should be consulted.

Input Devices Actuated by Force, Temperature, or Pressure Page 3-1
Part 3
Industrial Control Input Devices Actuated
by Force, Temperature, or Pressure
1 General
1.1 Scope
The standards in this part apply to limit (position) switches, pressure switches, temperature switches, and
liquid-level switches that are actuated by force, pressure, or temperature and used as inputs to control
circuits of industrial control apparatus. This part also applies to auxiliary contacts of controllers and
disconnect devices used in the control circuits of industrial control apparatus.
The switches and auxiliary contacts are rated for ac and dc control-circuit applications of 600 volts or
fewer.
See Part 5 for standards that apply to pushbuttons and selector switches.
The definitions and standards of NEMA standards publications No. 250, ICS 1, ICS 6, and ICS 5, Part 1
apply to this part unless otherwise stated.
2 Definitions
The definitions in this clause are grouped according to switch category and listed alphabetically in each
category.
2.1 Definitions of Switch Types
basic switch: A snap-acting switch of either the open type, the skeleton type, or the type encased within
an envelope. A basic switch is normally used within a protective enclosure or as a component.
float switch: A liquid-level switch that is operated by a buoyant constituent part.
foot switch: A switch that is suitable for operation by an operator’s foot.
lever-operated limit switch: A limit switch in which the contact mechanism is controlled by an actuator
lever attached to a rotatable shaft that is an integral part of the limit switch.
limit switch; position switch: A switch that is operated by some part or motion of a power-driven
machine or equipment to alter the electrical circuit associated with the machine or equipment.
liquid-level switch: A switch that is responsive to the level of a liquid.
The design of a liquid-level switch may be based on such principles as buoyancy, liquid weight, optics,
capacitance, sound, etc.
maintained contact limit switch; reset switch: A switch that remains in a given condition until actuated
to another condition, which is also maintained until further actuation.
See 2.2.3 and Figures 3-2-1 and 3-2-2.

Page 3-2 Input Devices Actuated by Force, Temperature, or Pressure
Note: All positions, travels, and torques can be reversed.
Figure 3-2-1
Maintained Contact Lever-Operated Limit Switch
RESETTING OPERATING
POSITION POSITION
RESET FREE OPERATED FREE
POSITION POSITION
RESETTING
OPERATING
FORCE
FORCE
OPERATING
PRETRAVEL
OPERATING TOTAL
OVERTRAVEL
RESETTING TOTAL
OVERTRAVEL
RESETTING
PRETRAVEL
MOVEMENT
DIFFERENTIAL
TOTAL
TRAVEL
Figure 3-2-2
Maintained Contact Plunger-Operated Limit Switch

momentary contact limit switch: A limit switch that returns from the operated condition to its normal
circuit condition when the actuating force is removed. See 2.2.2 and Figures 3-2-3 and 3-2-4.
Note: Free position can be on the right with all positions, travels, and torques reversed.
Figure 3-2-3
Momentary Contact Lever-Operated Limit Switch
RELEASINGPOSITION OPERATINGPOSITION
FREE POSITION OVERTRAVEL LIMIT POSITION
OPERATINGFORCE
PRETRAVEL
TOTAL OVERTRAVEL
MOVEMENT DIFFERENTIAL
TOTAL TRAVEL
Figure 3-2-4
Momentary Contact Lever-Operated Limit Switch
plunger-operated limit switch: A limit switch in which the contact mechanism is operated by a
plunger-type device.
power-circuit limit switch: A limit switch whose contacts are in the power circuit.
precision snap-acting switch: A mechanically operated electric switch having predetermined and
accurately controlled characteristics, and having contacts other than the blade and jaw, or mercury type,

where the maximum separation between any butting contacts is 1/8 inch (3.2 millimeters). A precision
snap-acting switch consists of a basic switch used alone, a basic switch used with one or more
actuator(s), or a basic switch used with one or more actuator(s) and an enclosure.
pressure limit control: A pressure switch set beyond the process operating pressure to limit the
operation of the controlled equipment under abnormal conditions.
pressure switch: A switch that is operated by a constituent part and is responsive to fluid (gas or liquid)
pressure.
A pressure switch that operates primarily at pressure less than atmospheric is called a vacuum switch.
proportional temperature controller: A controller that is responsive to temperature and has a

continuous proportional relationship between its output and its input within its operating temperature
range.
rotating cam limit switch: A limit switch in which the contact mechanism is operated by internal
camming on a rotatable shaft that is an integral part of the limit switch and capable of being rotated
through 360° continuously.
snap-acting switch: A switch in which there is a rapid motion of the contacts from one position to
another position, or their return. This action is relatively independent of the rate of travel of the actuator.
temperature limit control: A temperature switch set beyond the process operating temperature to limit
the operation of the controlled equipment under abnormal conditions.
temperature switch: A two-state (ON-OFF) controller that is responsive to the temperature of a sensed
medium.
2.2 Definitions for Limit Switches
2.2.1 General Definitions Applying to Limit Switches
actuating point: The point on an actuator at which operating force is applied.
actuator: The mechanism of the switch or enclosure that, when moved as intended, will operate the
contacts.
auxiliary actuator: A mechanism that may be attached to a switch to modify its characteristics.
break distance: The effective open-gap distance between the stationary and movable contacts.
contact force: The force exerted by the moving contact on a stationary contact.
limit switch enclosure: A supplemental protection means for the basic switch that does not necessarily
form an integral part thereof.
operated contact position: The position to which the contacts move when the actuator is traveled to or
beyond the actuator operating position.
operating force: The straight-line force in the designated direction applied to the actuator to cause the
switch contacts to snap to the operated contact position.
operating position: The position of the actuator at which the contacts snap to the operated contact
position.

operating torque: The minimum torque applied to the actuator to cause the moving contact to snap to
the operated contact position.
overtravel: The movement of the actuator beyond the operating position.
overtravel limit position: That position of the actuator beyond which further overtravel would cause
damage to the switch or actuator.
repeat accuracy deviation: One half of the angular or linear variation in the travel of the actuator to
reach an operating or resetting position divided by the average of the maximum and minimum observed
travels for any 100 consecutive operations, expressed in terms of plus or minus percentage.
Repeat accuracy deviation is obtained from the following formula:
1
/ 2 ( X1 − X2 ) ( X1 − X2 )
AR = ± 100 = ± 100
1
/ 2 ( X1 + X2 ) ( X1 + X2 )
Where:
AR = Percent repeat accuracy deviation
X1 = Maximum observed travel*
X2 = Minimum observed travel*

*To be obtained over 100 consecutive operations.
repeatability: The ability to consistently maintain the original operating characteristics.
total travel: The sum of the pretravel and total overtravel.
2.2.2 Definitions Applying to Momentary Contact Limit Switch
(See Figures 3-2-3 and 3-2-4 for illustrations.)
force differential: The difference between operating force and the releasing force.
free position: The initial position of the actuator where there is no external force (other than gravity)
applied on the actuator and the switch is in the specified position.
movement differential: The distance or angle from the operating position to the releasing position.
normal contact position: That position of the contacts that exists when no operating force is applied.
pretravel: The distance or angle through which the actuator moves from the actuator free position to the
actuator operating position.
releasing force: The value to which the force on the actuator must be reduced to allow the contacts to
snap from the operated contact position to the normal contact position.
releasing position: That position of the actuator at which the contacts snap from the operated contact
position to the normal contact position.
releasing torque: The value to which the torque on the actuator must be reduced to allow the contacts to
snap from the operated contact position to the normal contact position.
torque differential: The difference between the operating torque and the releasing torque.

total overtravel: The distance or angle through which the actuator moves when traveling from the
actuator operating position to the overtravel limit position.
2.2.3 Definitions Applying to Maintained Contact Limit Switches
(See Figures 3-2-1 and 3-2-2 for illustrations.)
movement differential: The distance or angle from the operating position to the resetting position.
operated free position: The position of the actuator where there is no external force (other than gravity)
applied on the actuator and the switch is in the operated contact position.
operating pretravel: The distance or angle through which the actuator moves from the reset free
position to the operating position.
operating total overtravel: The distance or angle through which the actuator moves when traveling from
the operating position to the operated free position.
reset contact position: The position to which the contacts snap when the actuator is traveled to or
beyond the resetting position.
reset free position: The position of the actuator where there is no external force (other than gravity)
applied on the actuator and the switch is in the reset contact position.
resetting force: The force that must be applied to the resetting mechanism to cause the moving contact
to snap from one position to another.
resetting position: The position of the actuator at which the moving contact snaps from the operated
contact position to the reset contact position.
resetting pretravel: The distance or angle through which the actuator moves from the operated free
position to the resetting position.
resetting torque: The minimum torque that is applied to the resetting mechanism to cause the moving
contact to snap from one position to another.
resetting total overtravel: The distance or angle through which the actuator moves when traveling from
the resetting position to the reset free position.
2.3 Definitions Applying to Pressure Switches
allowable pressure limits: The maximum and minimum pressures, stated by the manufacturer, to which
a pressure switch may be exposed for brief or extended periods without altering the performance
characteristics of the switch.
Maximum allowable pressure is also referred to as overrange and includes surge pressures.
cut-in pressure: The pressure at which the switch is actuated to energize the load.
The cut-in pressure may be the trip or reset point.
cut-out pressure: The pressure at which the switch is actuated to de-energize the load.
The cut-out pressure may be the trip or reset point.
drift: An inherent change in operating value for a given setting over a specified number of operations and
specified environmental conditions.

maximum static pressure: The continuous pressure that the pressure containing envelope of a
pressure switch sustains without rupture.
Maximum static pressure is sometimes called rated static pressure.
operating differential pressure: The difference between cut-in pressure and cut-out pressure.
Operating differential pressure is also called dead band or hysteresis.
operating pressure range: The range between the maximum and minimum pressure settings at which a
pressure switch will operate and continue to operate within the manufacturer’s specifications.
proof pressure: The nondestructive static test pressure, in excess of the maximum allowable pressure,
that causes no permanent deformation or malfunction.
pulsation snubber: A device used with pressure switches to reduce the effect of pressure surges within
the pressure system on the pressure-responsive element of the switch.
2.4 Definitions Applying to Temperature Switches
allowable temperature limits: The maximum and minimum temperatures that a temperature switch may
be exposed to without altering its performance characteristics.
cut-in temperature: The temperature of the sensed medium at which a temperature switch is actuated to
energize the load.
The cut-in temperature may be the trip or reset point.
cut-out temperature: The temperature of the sensed medium at which a temperature switch is actuated
to de-energize the load.
The cut-out temperature may be the trip or reset point.
operating temperature differential: The difference between the cut-in and cut-out temperatures.
Operating temperature differential is also called dead band or hysteresis.
operating temperature range: The range between the maximum and minimum temperature settings at
which a temperature switch will continue to operate within the manufacturer’s specifications.
remote temperature sensing: That construction and installation of a temperature switch in which the
sensing unit and the switch mechanism are thermally isolated so that the temperature of the sensed
medium does not affect the performance of the switch mechanism.
3 Classification
No classifications are included in this part.
4.1 Electrical Switching Element or Output Ratings
4.1.1 Contact Ratings
The contact ratings of these switches, where used in control circuits, shall be in accordance with Clause
4 of Part 1. See Clause 9 of Part 1 for application guidelines.

4.1.1.1 Standard-Duty Rating
Devices rated standard duty shall have contact rating designations of B150, B300, B600, P150, P300, or
P600 as shown in Table 1-4-1 for ac and Table 1-4-2 for dc.
4.1.1.2 Heavy-Duty Rating
Devices rated heavy duty shall have contact rating designations of A150, A300, A600, N150, N300, or
N600 as shown in Table 1-4-1 for ac and Table 1-4-2 for dc.
4.1.1.3 Temperature Switches and Proportional Temperature Controllers Used to Control

Noninductive Loads
Ratings of temperature switches and proportional temperature controllers used to control noninductive
loads shall be in terms of rated operational current or voltamperes, or both, or watts for one or more
utilization voltages.
4.1.2 Semiconductor Switching Element Ratings
4.1.2.1 The ratings of switches having semiconductor switching elements for use in control circuits shall
be in accordance with Clause 4 of Part 1 for the utilization category specified.
4.1.2.2 Standard utilization categories are given in Table 1-4-3.
Applications not covered by the utilization categories in Clause 4 of Part 1 should be based on agreement
between the manufacturer and the user.
4.2 Pressure Ratings
4.2.1 Pressure Switches

A pressure switch shall have a specified operating pressure range and operating differential, allowable
pressure limits, and a maximum static pressure. The maximum allowable pressure shall be less than the
proof pressure and greater than the maximum of the operating range. All pressure values shall be
expressed in terms of gauge pressure unless otherwise stated.
Unless a pressure switch is designed for operation at less than atmospheric pressure, a minimum
pressure of zero is not recommended.
4.2.2 Pressure Limit Control
A pressure limit control shall have a specified cut-in or cut-out pressure, specified limits of drift, allowable
pressure limits, and a maximum static pressure.
4.3 Temperature Ratings
4.3.1 Temperature Switches
A temperature switch shall have a specified operating range, operating differential, and allowable
temperature limits.
4.3.2 Proportional Temperature Controllers
A proportional temperature controller shall have a specified operating range, a specified relation between
input and output, and allowable temperature limits.

4.3.3 Temperature Limit Controls
A temperature limit control shall have a specified cut-in or cut-out temperature, specified limits of drift,
and allowable temperature limits.
4.3.4 Allowable Temperature Limits
The allowable temperature limits of a temperature controller shall exceed the operating temperature
range.
4.3.5 Temperature Rating of Conductors
Conductors that are exposed to the sensed medium, when connected to temperature switches or
proportional temperature controllers, should have a maximum operating temperature rating not less than
the total temperature attained by the conductor.
5.1 Preventive Maintenance
A preventive maintenance program and schedule should be established to meet the needs of each
particular installation to ensure minimum downtime. The program should include, for example, tightening
connections, inspecting for evidence of overheating, removing dust and dirt, and replacing contacts or
contact blocks in accordance with the manufacturer’s recommendations.
See ICS 1.3 for preventive maintenance instructions.
5.2 Specific Maintenance Instructions for Float Switches
Inspect float mechanism for loss of buoyancy.
6.1 Pressure Switch Service Conditions
6.1.1 Chemical
Pressure switches should not be applied with fluids that will corrode or react chemically with the material
used for the pressure containing envelope. Permissible ambient temperatures below 0°C are based on
the absence of freezing moisture in the presence of moving parts.
6.1.2 Surges
A pressure switch should not be applied where its pressure containing envelope is subjected to a surge
that is greater than its maximum allowable pressure. A pressure switch that is used in a system
pressurized by a reciprocating pump should be protected from surges by a pulsation snubber.
6.2 Temperature Switch Service Conditions
Temperature switches and proportional temperature controllers should not be exposed to or applied at
temperatures beyond the manufacturer’s allowable temperature limits. Allowable temperatures below 0°C
are based on the absence of freezing moisture in the presence of moving parts. Temperature controllers
should not be applied with fluids that will corrode or act chemically with their sensing elements. Wells are
usually available to provide protection.

6.3 Liquid Level Switch Service Conditions
Parts of liquid level switches should not be placed in contact with liquids which will corrode or react
chemically with such parts. Permissible ambient temperatures below 0°C are based on the absence of
freezing moisture in the presence of moving parts.
7 Construction
7.1 Materials for Temperature Switch Actuators
Temperature switches and proportional temperature controllers, by their nature, may be subjected to
ambient temperature operating conditions above or below those given in ICS 1 and, therefore, should
incorporate materials suitable to the application.
7.2 Maintained Contact Limit Switches
Maintained contact limit switches shall be manufactured or adjusted so that the contacts will not operate
before the limit switch actuator has reached a point of travel at which it will continue to its operated free
position without continuing external applied force.
8.1 Contact Performance
8.1.1 Control-Circuit Switches
The contacts of control-circuit switches, when new, shall:
a. Not exceed the temperature rise given in ICS 1 when carrying continuous thermal test current
b. Be capable of passing the overload, endurance, and emergency condition tests described in
Part 1
8.1.2 Motor Control Switches
The make and break design test for switches that are rated for alternating-current motor applications shall
consist of making 6 times rated full-load motor current at 40 to 50 percent power factor and breaking 1.5
times full-load motor current at 75 to 80 percent power factor for 50 operations in a single continuous test
without intervening maintenance or servicing at a rate of 6 operations per minute with a minimum “ON”
time of 1 second per operation. The test shall be made at rated voltage.
If the switch is provided with an overload relay, an adjusting knob, or some similar means of causing the
switch to open the locked rotor current of the motor, the break current shall be 6 times rated full-load
current.
8.2 Semiconductor Switching Element Performance
Semiconductor switching elements shall meet the test and performance requirements of Part 1
corresponding to their rating designations for the utilization category specified.
8.3 Temperature Rise of Terminals
The field wiring terminals of a control-circuit switch carrying continuous thermal test current shall not
exceed the temperature rise given in ICS 1 when wired according to Table 3-8-1.

For the purposes of this test, the field wiring terminals of temperature switches shall be wired with wire
sized appropriately for the switch rating (see Table 3-8-1). The terminals of all poles of the same mode
shall be wired in series with 4 feet (1.2 meters) of wire between terminals.
See Part 1 for devices rated for control-circuit applications.
For temperature switches and proportional temperature controllers, the temperature rise performance
requirement is with the sensing element exposed to maximum allowable temperature.
Table 3-8-1
Conductors for Testing
Continuous Thermal Test Current, Size of Copper Wire,
Amperes AWG
5.1–10 14
2.6–5.0 20
2.5 and less 22
8.4 Dielectric Test
Control-circuit switches shall be capable of withstanding the power frequency design dielectric test
described in ICS 1, Clause 8 when mounted as they are intended to be used in service.
8.5 Other Requirements
8.5.1 Actuators of Pressure Switches
The parts of a pressure switch shall meet the strength requirements of Underwriters Laboratories
Publications UL 353, 508, 698, or 873, as applicable.
8.5.2 Pressure Limit Controls
A pressure limit control shall be evaluated in accordance with Underwriters Laboratories Publications
UL 353 or 873, as applicable.
8.5.3 Temperature Limit Control
A temperature limit control shall be evaluated in accordance with Underwriters Laboratories Publications
UL 353 or 873, as applicable.
9 Applications
9.1 General Application Considerations
9.1.1 Relating Load to Rating
9.1.1.1 Mechanical Switching Elements
The make and break ratings and test values shown in Table 1-4-1 for ac and Table 1-4-2 for dc should
not be used as application ratings where the total number of operations is expected to substantially
exceed the number specified in the test conditions described in Clause 8 of Part 1.
Where the load is an ac electromagnetically operated mechanical device whose coil current may be
interrupted occasionally before completion of its stroke, the break current of the load should be
considered to be 50 percent of the make current of the load. The load limitations recommended in the
following paragraph include provision for this situation.

Where control-circuit switches are used in a typical automatically operated sequencing system, it is
recommended that the load be less than 25 percent of the make and break ratings given Table 1-4-1 and
Table 1-4-2.
9.1.1.2 Semiconductor Switching Elements
The utilization categories given in Table 1-4-3 and the ratings in Table 1-4-4 and Table 1-4-5 are
considered standard. Any other type of application should be based on agreement between the
manufacturer and the user.
9.1.2 Contact Life
Because of the endless variety of application conditions in terms of the electrical loads, duty cycles,
voltage fluctuations, mechanical vibration, environmental conditions, etc., contact life is not specified in
this NEMA standards publication. Therefore, the manufacturer’s recommendations should be obtained
regarding specific applications.
9.1.3 Overlapping Contacts
Because of manufacturing tolerances and the various characteristics of electrical loads, the normally
open and normally closed contacts of a control-circuit switch may or may not be conducting current
simultaneously during operation. If such overlap or nonoverlap is essential, the manufacturer should be
consulted.
9.1.4 Polarity
Opposite polarities should not be connected to the contacts of one control-circuit switch unless the switch
is specifically designed for such service. See Figure 3-9-1.
Figure 3-9-1
Polarity

9.1.5 Different Voltage Sources
Voltage from different sources should not be connected to the contacts of one control-circuit switch
unless the switch is specifically designed for such service. See Figure 3-9-2.
Figure 3-9-2
Different Voltage Sources
9.1.6 Slow-Motion Operation
Where relatively slow motions operate the limit switch, the switch should be snap-acting. See Figure
3-9-3.
Figure 3-9-3
Typical Slow-Motion Operation
(Snap-Action Limit Switches)
9.1.7 Interlocking Control-Circuit for Personnel Protection
Limit switches in some control designs, such as for metal fabrication and plastic molding, are applied in
interlocking control circuits for personnel or property protection.
Where so applied, it is necessary that:
a. The limit switch be used with at least one other mechanical or electrical device that will
independently serve the same interlocking function, i.e., redundancy.

b. The control circuit be designed so that malfunction or improper sequencing of any one
interlocking device will immediately stop and prevent further operation of the controlled
equipment, i.e., checking.
c. The compatibility between the cam mechanism and the type of limit switch and actuator, along
with their respective limitations and possible mechanical and electrical failure modes, be given
careful consideration during design and use to maximize personnel or property protection.
d. The cam mechanism, limit switch and actuator should be routinely inspected and properly
maintained.
e. For additional information, see the discussion of control reliability in ANSI B11.19-1990, American
National Standard for Machine Tools, “Safeguarding when referenced by other B11 Machine Tool
Safety Standards—Performance Criteria for the Design, Construction, Care and Operation.”
9.2 Cam Design Considerations
The selection of appropriate actuating means and the design of the cam that operates the actuator of
industrial-type limit switches are of extreme importance to the operation and life of the switch. This clause
provides a few examples of proper cam designs. When available, the manufacturer’s recommendations in
selecting and applying limit switches and actuators should always be followed.
9.2.1 Fast-Motion Operation
Where relatively fast motions are involved, the cam arrangement should be such that the actuator does
not receive a severe or sharp impact. See Figure 3-9-4.
Where lever-actuated switches are used, it is very important that an appropriate lever type is selected
and that the lever be tightened securely to prevent the lever from slipping on the shaft.
Figure 3-9-4
Cam for Fast-Motion Operation
and Dwell Requirements
9.2.2 Required Actuator Travel
A limit switch actuator must move far enough for positive operation of the contacts. See Figure 3-9-5.

Figure 3-9-5
Actuator Travel
9.2.3 Dwell Requirements
Where relatively fast motions are involved, the cams should be so designed that the limit switch will be
held operated long enough to operate relays, valves, etc. See Figure 3-9-4.
Note: Although this figure shows only a rotary cam, the same principle applies to linear cams as
well.
9.2.4 Overtravel Limitations
Operating cams for limit switches should be so designed that, under any operating or emergency
conditions, the limit switch will not be operated or forced beyond its total travel position. A limit switch
should never be used as a mechanical stop.
9.3 Cam Design Recommendations
9.3.1 Lever-Operated Switches
9.3.1.1 Non-Overriding Cam
For limit switches with lever actuators, the actuating force should be applied perpendicular to the shaft
axis about which the lever rotates. The angle of the lever arm at rest and the angle of the leading edge of
the cam should be the same, so that the force applied is perpendicular to the lever arm. See Figure
3-9-6(a).
For applications in which the cam is traveling at speeds up to 90 feet/minute, the angle of the leading
edge of the cam and a lever angle of 45° is recommended, as shown in Figure 3-9-6(a). Using other than
the recommended angles can reduce the life of the switch.
For applications in which the cam is traveling at speeds less than 50 feet/minute, a cam and lever angle
of 90 degrees, as shown in Figure 3-9-6(b), is acceptable.

(a) Cam speeds up to 90 feet/minute (b) Cam speed less than 50 feet/minute
Figure 3-9-6
Recommended Cam Angles
Note: Figure 3-9-6 and 3-9-7 define the relationship between the angle of the cam and the setup
position of the lever arm. For the purpose of illustration, in this standard the convention is for the
cam to be traveling forward from left to right. Reverse this convention for cams traveling right to
left.
9.3.1.2 Nonreversing, Overriding Cam
In overriding cam applications, it is important to angle the trailing edge of the cam in order to prevent the
lever arm from snapping back, which may cause the false operation of the contacts known as
“telegraphing.” See Figure 3-9-7(a) for cam speeds up to 90 feet/minute. For higher-speed applications, it
is recommended that the manufacturer be consulted for information on suitable cam design.
Figure 3-9-7(a)
Nonreversing, Overriding Cam
9.3.1.3 Reversing, Overriding Cam
Some applications will require the cam to travel both forward and backward. In these instances, the
trailing-edge cam angle should be further reduced. See Figure 3-9-7(b) for cam speeds up to 90
feet/minute. For higher-speed applications, it is recommended that the manufacturer be consulted for
information on suitable cam design.

Figure 3-9-7(b)
Reversing, Overriding Cam
9.3.1.4 Rotating Cam
Roller lever–operated limit switches may be actuated by a rotating cam. See Figure 3-9-7(c). Face-
mounted studs, bolts, and other similar single-point protrusions should not be used for actuation. For cam
speeds up to 90 linear feet/minute, select the cam angle in the same way as shown in Figure 3-9-7(a) or
Figure 3-9-7(b). For higher-speed applications, it is recommended that the manufacturer be consulted for
information on suitable cam design.
Figure 3-9-7(c)
Rotating Cam
9.3.1.5 Maintained Contact, Fork-Lever Actuated Switches
The cam should be designed to ensure that the switch is pushed past its mechanical detent to its full
maintained or reset position.
Fork-type (rocker arm) levers may be used as shown in Figures 3-9-8 and 3-9-9.
Note: One cam direction operates the switch and the other cam direction resets the switch. The
cam must be narrow enough to fit between the forked portion of the lever and not jam.

Figure 3-9-8
Fork-Type Lever
9.3.1.6 Maintained Contact, Offset Fork-Type Lever
The cams are in different planes. The right-hand cam only engages the left-hand roller, and the left-hand
cam only engages the right-hand roller. See Figure 3-9-9.
Figure 3-9-9
Offset Fork-Type Lever
9.3.2 Plunger-Actuated Switches
Plunger-operated limit switches are supplied with or without a roller on the end of the plunger. Plungers
without rollers should be operated only by force applied in line with the operation of the plunger. Cams for
roller plunger–type operators should be designed with an angle on the leading edge of 30° or less. This
will minimize the radial force applied to the plunger. A plunger-operated switch should be mounted so that

its plunger is not forced beyond its overtravel limit or used as a mechanical stop. Some applications may
require a mechanical stop. See Figure 3-9-10.
Figure 3-9-10
Plunger-Actuated Switches
9.3.3 Other Types of Operators
Limit switches are available with other types of operators such as wobble-stick, cat-whisker, etc., that are
not illustrated in this application guide. When available, the manufacturer’s recommendations should be
followed for proper application of other types of operators.
9.3.4 Supplementary Actuators
Limit switches are designed for proper performance with the actuators for which they are designed.
Supplementary or “homemade” actuators should not be used unless the limit switches are specifically
designed to accept them. See Figure 3-9-11.

Figure 3-9-11
Supplementary Actuators
9.4 Limit Switch Location Constraints
Limit switches should be mounted so that there is no possibility of inadvertent actuation or any possibility
of damage to the limit switch by moving parts of the machine or equipment, or by external sources such
as forklift trucks, etc. They should not be used as pendant, portable, or handheld switches. Operation of a
limit switch actuator should be by designed mechanical means and not by physical human contact.
a. Limit switches should be mounted in locations that will prevent false operation by movements of
operator or machine components. See Figure 3-9-12(a).
Figure 3-9-12(a)
Location Constraint—Accidental Operation

b. Limit switches should be mounted rigidly and in readily accessible locations, with suitable
clearances to permit easy service and replacement when necessary. Cover plates should face
the maintenance access point. See Figure 3-9-12(b). Switch mounting tightness should be
checked periodically.
Figure 3-9-12(b)
Location Constraint—Accessibility
c. Limit switches should not be submerged in or splashed with oils, coolants, or other liquids unless
specifically designed for such service. See Figure 3-9-12(c).
Figure 3-9-12(c)
Location Constraint—Coolant

d. Limit switches should be placed in locations where machining chips do not accumulate under
normal operating conditions. See Figure 3-9-12(d).
Figure 3-9-12(d)
Location Constraint—Machining Chips
e. Limit switches should not be used in locations where temperature or atmospheric conditions are
beyond those for which they have been specifically designed. See Figure 3-9-12(e).
Figure 3-9-12(e)
Location Constraint—Excessive Heat

9.5 Limit Switch Sealing
a. Sealing gaskets should be positioned properly, and all removable parts, including covers,
operating heads, etc., should be securely fastened in place before placing the switch in
operation. Seals should be inspected periodically for deterioration or damage. See Figure 3-9-13.
Figure 3-9-13
Limit Switch Cover Positions
b. Without maintaining tightly sealed connections, liquids can sometimes reach the interior of sealed
switches by way of conduit connections, either by seepage into conduit junctions and junction
boxes or by condensation. This may prevent proper operation. All connection points exposed to
fluid should be tightly sealed. Switches should not be located at the low point of long conduit
runs. See Figure 3-9-14.
Figure 3-9-14
Seepage and Condensation Considerations

c. Where liquids and atmospheres containing liquids in suspension cannot be prevented from
entering the conduit systems by the use of tightly sealed connections, sealing-type fittings or
switches incorporating seals should be used. See Figure 3-9-15.
Figure 3-9-15
Sealing Fittings

Proximity Switches Page 4-1
Part 4
Proximity Switches
Refer to the latest edition/amendment of IEC 60947-5-2

(Control circuit devices and switching elements –
Proximity switches) for Part 4

Page 4-2 Proximity Switches
< This page is intentionally left blank. >

Pushbuttons and Selector Switches Page 5-1
Part 5
Pushbuttons, Selector Switches,
Indicating Lights, and Pushbutton Stations

Proximity switches) for Part 5

Page 5-2 Pushbuttons and Selector Switches

Mechanical Control-Circuit Devices Page 6-1
Part 6
Mechanical Control-Circuit Devices with
Normally Closed Contacts Having Direct-Opening Action
1 General
1.1 Scope
This part covers control-circuit devices having normally closed (break) contacts with direct-opening action
and specifies requirements and tests to be performed on such devices. Products that may include
contacts with direct-opening action are described in Parts 3 and 5 of this standard.
The definitions and standards of NEMA standards publication ICS 1, and Part 1 apply to this part unless
otherwise stated.
2 Definitions
direct-opening action (of a contact element): The achievement of contact separation as the result of
direct mechanical action.
direct-opening action device: Control-circuit devices having normally closed contacts with
direct-opening action.
direct-opening action travel: The minimum travel of the actuator from its free position to the position
where the direct-opening action is completed.
direct-opening action force or torque: Actuation force or actuating torque for a rotary control switch,
applied to the actuator for the direct-opening action.
minimum direct-opening action force or torque: The minimum force or torque required to achieve
direct-opening action operation of all normally closed contacts.
3 Classification
There are no classifications unique to this part. Refer to ICS 5, Part 1.
4.1 Contact Ratings
4.1.1 AC Ratings
Direct-opening action control-circuit switch contacts shall be rated not less than C300.
4.1.2 DC Ratings
Additional dc contact ratings may be specified by the manufacturer.

Page 6-2 Mechanical Control-Circuit Devices
5.1 Markings on the Device
Markings on mechanical control-circuit devices having direct-opening action contacts shall be in

accordance with ICS 5, Part 1 and ICS 1 and shall be marked on the outside with the symbol as shown in
Figure 6-5-1.
It is recommended that the direct-opening action contact symbol be used in electrical diagrams as shown
in Figure 6-5-2.
5.2 Additional Information
The following information shall appear on the device or in documents provided by the manufacturer:
a) Direct-opening action travel
b) Pretravel required for normal contact operation, where it is different from direct-opening action
travel
c) Minimum direct-opening action force or torque
d) Total travel
e) Minimum and maximum speed of actuation, where applicable
f) Maximum frequency of actuation
g) The rating and type of short-circuit protective device (SCPD) to be used
The minimum direct-opening action travel may be marked on the control switch
Figure 6-5-1
Device Marking for Direct-Opening Contacts
Figure 6-5-2
Electrical Diagram Symbol for Direct-Opening Contacts
No service and storage conditions are specified in this part. See ICS 5, Part 1 and ICS 1.

7 Construction
7.1 Multiple Contacts
All normally closed contacts in a direct-opening action device shall be of the direct-opening action type.
7.2 Contact Element Types
Control-circuit devices with direct-opening action may have snap-action (independent) or slow-
make/slow-break (dependent) action mechanisms.
8 Performance and Tests
In addition to verification of the performance requirements in Clause 8 of Part 1, devices having contacts
with direct-opening action shall meet the following performance requirements:
a) Mechanical operation at temperature extremes (limit switches only) (8.2)
b) Robustness of direct-opening action (8.3)
c) Conditional short-circuit test (8.4)
After each of these tests, the device will be subjected to verification of direct-opening action (8.1).
8.1 Verification of Direct-Opening Action
When the control switch is in the position corresponding to the direct-opening action travel as specified in
5.2(a), the contact gap shall withstand a 1.2/50 µs impulse voltage of 2,500 volts as described in Clause
8.4.10 of ICS 1.
Direct-opening action of contacts is achieved by the application of the minimum direct-opening action
force, stated by the manufacturer in 5.2(c), to the actuator through the direct-opening action travel.
After this test, the movable contact(s) and the actuating system may be deformed, but the contact gap
shall withstand an impulse test voltage of 2,500 volts.
8.2 Mechanical Operation of Limit Switches with Direct-Opening Action Contacts at

Temperature Extremes
The contacts of limit switches with direct-opening action contacts, under normal operating conditions,
shall open at temperatures between -25°C and 70°C.
The limit switch with direct-opening contacts shall be kept at 70°C for 8 hours. After that, at the same
temperature, the maximum rated current shall be applied to the closed contacts for 10 minutes. The
contacts shall be operated 10 times by applying the minimum direct acting force or torque as stated in
5.2(c).
After the 10 operations, the opening of contacts shall be verified as described in 8.1.
The limit switch with direct-opening contacts shall then be kept at -25°C for eight hours. Without applying
a current, the contacts shall be operated 10 times by applying the minimum direct acting force or torque
as stated in 5.2(c).
After the 10 operations, the opening of contacts shall be verified as described in 8.1.

8.3 Robustness of Direct-Opening Action
Contacts having direct-opening action, under normal operating conditions, shall be sufficiently robust that
they will open when the contacts are loaded with an additional 10 N (2.25 lb) force opposing the opening
of the contacts.
The contact(s) having direct-opening action shall be loaded with a force F1 of 10 N (see Figure 6-8-1).
The minimum direct-opening action force or torque (F2), stated by the manufacturer (see 5.2(c)), shall be
applied to the actuator through the direct-opening action travel.
Opening of contacts shall be verified as described in 8.1.
8.4 Conditional Short-Circuit Test
8.4.1 General Conditions for Short-Circuit Test
The switching element shall be in a new and clean condition, mounted as in service.
8.4.2 Test Procedure
The switching element may be operated several times before the test, at no load or at any current not
exceeding the rated current. The current shall be made by the direct-opening contact element, and the
test consists of making the current three times by the same contact element. The test current is applied
until the short-circuit protective device (SCPD) operates. After each test, the SCPD shall be replaced or
reset.
The interval of rest between each of the three test shots shall be not less than 3 minutes.
8.4.3 Test Circuit and Test Quantities
The switching element shall be connected in series with the SCPD of the type and rating stated by the
manufacturer (see 5.2(g)).
The load shall consist of an air-core reactor in series with a resistor. The load should be adjusted to
provide a prospective current of 1,000 amperes and a power factor of between 0.5 and 0.7 at the rated
operational voltage. Shunting resistance shall not be used in the test circuit. The open-circuit voltage shall
be 110 percent of the maximum rated operational voltage of the switching element.
The switching element shall be connected in the circuit using a conductor length of one meter on each
side (line and load) of the device under test. The conductor size shall correspond to the operational
current of the switching element.
All the elements in the circuit shall be isolated (including the power supply L1, L2). The metal housing of
the device under test or the metallic plate for a nonmetallic enclosure shall be connected to L2 with a one
ampere, non-time-delay fuse.
After the test, opening of contacts shall be verified as described in 8.1 and the one ampere fuse shall not
have opened.

Figure 6-8-1
Verification of Robustness
Figure 6-8-2
Short-Circuit Test Circuit
9 Application
This part contains no application information.


Annex A NEMA ICS 5-2017
Classification of Proximity Switches Page A-1
Annex A
(Informative)
Classification of Proximity Switches

Proximity switches) for Annex A

NEMA ICS 5-2017 Annex A
Page A-2 Classification of Proximity Switches

Annex B NEMA ICS 5-2017
Typical Proximity Switch Specifications Page B-1
Annex B
(Informative)
Typical Proximity Switch Specifications

Proximity switches) for Annex B

NEMA ICS 5-2017 Annex B
Page B-2 Typical Proximity Switch Specifications

Annex C NEMA ICS 5-2017
PLC Compatibility Page C-1
Annex C
(Normative)
Programmable Logic Controllers (PLC) Compatibility

Proximity switches) for Annex C

NEMA ICS 5-2017 Annex C
Page C-2 PLC Compatibility

Annex D NEMA ICS 5-2017
Proximity Switches with Integrally Connected Cables Page D-1
Annex D
(Normative)
Additional Requirements for Proximity Switches
with Integrally Connected Cables

Proximity switches) for Annex D

NEMA ICS 5-2017 Annex D
Page D-2 Proximity Switches with Integrally Connected Cables

Annex E NEMA ICS 5-2017
Proximity Switches Suitable for Use in Strong Magnetic Fields Page E-1
Annex E
(Normative)
Additional Requirements for Proximity Switches Suitable
for Use in Strong Magnetic Fields

Proximity switches) for Annex E

NEMA ICS 5-2017 Annex E
Page E-2 Proximity Switches Suitable for Use in Strong Magnetic Fields

Annex F NEMA ICS 5-2017
High-Pressure Power Wash Test Procedure Page F-1
Annex F
(Normative)
High-Pressure Power Wash Test Procedure for
Self-Contained Control-Circuit Devices
F.1 General
Food and beverage industry facilities such as meat packing plants, breweries, bakeries, and food canning
plants have stringent sanitation requirements, typically involving a daily power wash procedure consisting
of applying a foaming cleaning detergent, power washing with clean water, and then applying a
germicidal sanitizer. This combination of chemicals and water at high pressures and temperatures
creates a harsh environment for electrical devices.
The purpose of this test is to develop a method of evaluating the potential of electrical devices to perform
satisfactorily under these conditions.
Additional high-pressure ingress tests and ratings are located in IEC 60529.
F.1.1 Scope and Object
High-pressure power wash procedure requirements for proximity switches, limit switches, and panel-
mounted control devices that include pushbuttons, pilot lights, and selector switches. The requirements
shall include chemical compatibility tests. For food and beverage applications, these chemicals would
typically be a self-foaming detergent and a germicidal sanitizer.
F.2 Definitions
detergent: A surface-active chemical cleansing substance. (May or may not be self-foaming.)
Note: Self-foaming detergent is widely used because the foaming action indicates that the
cleaning process is being performed. After the foaming action dissipates, this indicates the
surface has been cleaned and the process of washing the surface off can now be performed.
encapsulation: Process by which all components, conductors, and ends of integral cables are encased
in an insulating compound by suitable means such as embedding or potting.
germicidal sanitizer: Any antiseptic used to destroy germs and to make sanitary/germ-free.
self-contained control-circuit device: A control-circuit device with an integrally surrounding case

constructed to provide a degree of protection to personnel against incidental contact with the enclosed
live parts and to provide a degree of protection to the enclosed live parts against specified environmental
conditions.
F.3 Classification
No classifications are included in this annex.
F.4 Characteristics and Ratings
No ratings are included in this annex.

NEMA ICS 5-2017 Annex F
Page F-2 High-Pressure Power Wash Test Procedure
F.5 Product Information
F.5.1 Marking
Devices that comply with this test are permitted to be marked “PW12.”
F.5.2 Label Survivability
Upon completion of the tests the labeling and marking of the device that would be exposed to the
chemicals and high-pressure wash down test shall be indelible and easily legible.
F.5.3 Chemical Compatibility Information
Consult manufacturer for chemical compatibility information.
F.6 Service and Storage Conditions
No service and storage conditions are included in this annex.
F.7 Construction and Performance Requirements
No construction requirements are included in this annex.
F.7.1 Materials
External materials of construction must be compatible with chemicals used for cleaning and sanitizing.
This can be established by either performing the chemical compatibility test or using established chemical
compatibility data.
F.7.2 Performance Criteria
F.7.2.1 Chemical Compatibility Test
A visual inspection of the device shall show no evidence of mechanical degradation in form, fit, or
function. A self-contained control-circuit device shall be considered to have met the requirements of this
test if upon completion it does not show pitting, cracking, or other deterioration. For metal parts, this
deterioration shall be no more severe than that resulting from a similar test on passivated American Iron
and Steel Institute Type 304 stainless steel. Plastic parts shall not distort, crack, swell, or deform to a
point at which they will no longer perform their intended use.
There shall be no evidence of electrical degradation. A full functional test followed by a dielectric test shall
be performed.
F.7.2.2 High-Pressure Power Wash Test Procedure
Evaluation should be done within four hours of completion of the final power wash procedure cycle, once
surface water has been removed, but before any moisture that has entered the device has had a chance
to drain or evaporate.
A visual inspection of non-encapsulated devices shall show no water ingression. For encapsulated
devices, an operational function test shall be performed followed by a dielectric test as specified in ICS 5,
Part 4, 8.3.3.4.1.

A visual inspection of the device shall show no evidence of mechanical degradation in form, fit, or
function. A self-contained control-circuit device shall be considered to have met the requirements of this
test if upon completion it does not show pitting, cracking, or other deterioration. For metal parts, this
deterioration shall be no more severe than that resulting from a similar test on passivated American Iron
and Steel Institute Type 304 stainless steel. Plastic parts shall not distort, crack, swell, or deform to a
point at which they will no longer perform their intended use.
There shall be no evidence of electrical degradation. A full functional test followed by a dielectric test shall
be performed. Mechanical operation of the device during the power wash test shall not be evaluated as a
failure.
F.8 Test Procedure
F.8.1 Chemical Compatibility Test (Check UL for Polymeric Tests)
The test item, or front-of-panel operator, indicating light or other front-of-panel part of a complete device,
is placed into a sealed chamber that contains an open container with undiluted cleaning or sanitizing
solution and exposed to the vapors for 200 hours. Use a ratio of 1 part solution for every 80 parts sealed
chamber volume. For example, use 25 ml ±10 percent of solution for 2,000 ml of chamber volume. The
test shall be performed at room temperature, 23°C ±5°C.
F.8.1.1 Chemicals to Be Tested
The chemicals used in the chemical compatibility test shall be chosen by agreement between the
manufacturer and user.
F.8.2 Power Wash Test
The test operating pressure shall be 8,273 kPa ±689 kPa (1,200 psi ±100 psi).
The test operating water temperature shall be 60°C ±5°C. The device under test shall be at room
temperature, 23°C ±5°C.
The nozzle, with a 15° flat fan spray, shall deliver 3.8 liters per minute (1 gallon per minute); see Figure
F-2 for typical nozzle dimensions. The spray shall be directed at the device from all directions from a
distance of 228 to 330 mm (9 to 13 inches). The spray shall be directed from all angles; particularly joints,
gaskets, cable entrances, mating components, etc.
One test cycle shall consist of a minimum of 5 minutes of spray time, followed by a minimum of 30
minutes of OFF-time. The test cycle shall be repeated five times.
For panel-mounted devices, see Figure F-1 for an open test panel. Alternatively, a suitable enclosure is
permitted to be used. For non-encapsulated devices mounted in an enclosure, the enclosure may be
ventilated to permit the internal pressure to equalize with external pressure.
F.8.3 Test Sequence
The sequence of tests to be performed on a new sample is as follows:
Note: Each detergent or sanitizer chemical shall be tested and evaluated independently in the
test sequence given below.
Test 1: Chemical compatibility test, if applicable. Chemicals to be used shall be defined by the end-use
application. (See F.8.1.1.)
Test 2: High-pressure power wash test shall be performed on same sample after Test 1 is completed.

NEMA ICS 5-2017 Annex F
Page F-4 High-Pressure Power Wash Test Procedure
610 mm (24 in)
305 mm (12 in)
Device under test

305 mm (12 in)
Figure F-1
Open Test Panel (Not to Scale)

J 1/4" NPT TAPERED PIPE THREAD
H F E D
B C
G
A
OBLONG HOLE
15 DEGREE FLAT FAN SPRAY NOZZLE

FLOW RATE 3.8 LITER/MIN. (1 GAL/MIN.) at 8,273 kPa (1,200 psi)
ITEM mm inch
A 22.2 7/8
B 7.9 5/16
C 9.5 3/8
D 6.7 0.263
E 3 0.118
F 8.1 0.318
G 0.68 0.027
H 14.3 9/16
J 12.7 1/2
Figure F-2
Typical Power Wash Nozzle

Need more?
To obtain previous editions or additional copies of this
document, please visit www.techstreet.com/nema
or contact Techstreet by phone, email or fax.

1300 North 17th Street, Suite 900 • Rosslyn. VA 22209
www.NEMA.org
Thomson Reuters
Techstreet
6300 Interfirst Drive
Ann Arbor, MI 48108 USA
Phone: +1 734 780 8000
Toll Free: +1 800 699 9277
Fax: +1 734 780 2046
[email protected]
techstreet.com

Nema - Ics 5 2017

Uploaded by

Nema - Ics 5 2017

Uploaded by

NEMA Standards Publication

NEMA ICS 5-2017

Standard for Industrial

National Electrical Manufacturers Association

Industrial Control and Systems:

National Electrical Manufacturers Association

© 2017 National Electrical Manufacturers Association

Part 2 Industrial Control Relays .......................................................................................................... 2-1

Part 4 Proximity Switches ................................................................................................................... A-1

© 2017 National Electrical Manufacturers Association

Annex A Classification of Proximity Switches .................................................................................. A-1

Annex B Typical Proximity Switch Specifications ............................................................................ B-1

Annex C Programmable Logic Controllers (PLC) Compatibility ..................................................... C-1

Annex D Additional Requirements for Proximity Switches ............................................................. D-1

Annex E Additional Requirements for Proximity Switches Suitable for Use in

Annex F High-Pressure Power Wash Test Procedure for Self-Contained

© 2017 National Electrical Manufacturers Association

© 2017 National Electrical Manufacturers Association

© 2017 National Electrical Manufacturers Association

c. Equipment selection and application

© 2017 National Electrical Manufacturers Association

Senior Technical Director, Operations

ABB Inc. Moeller Electric Corporation

© 2017 National Electrical Manufacturers Association

1.1 Referenced Standards

National Electrical Manufacturers Association

NEMA ICS 1-2000 Industrial Control and Systems: General Requirements

ICS 6-1993 (R2001) Industrial Control and Systems: Enclosures

Underwriters Laboratories Inc.

UL 310-1995 Electrical Quick-Connect Terminals

UL 353-1994 Limit Controls

UL 508-1999 Industrial Control Equipment

UL 698-1995 Industrial Control Equipment for Use in Hazardous (Classified) Locations

UL 873-1994 Temperature-Indicating and -Regulating Equipment

1.3 Normative References

For the purposes of this part, the following definitions apply.

© 2017 National Electrical Manufacturers Association

© 2017 National Electrical Manufacturers Association

See product parts of this publication for classifications.

4 Characteristics and Ratings

4.1 AC Mechanical Switching Elements

4.1.1 AC Contact Rating Designations

4.1.2 AC Contact Ratings

© 2017 National Electrical Manufacturers Association

4.2 DC Mechanical Switching Elements

4.2.1 DC Contact Rating Designations

4.2.2 DC Contact Ratings

4.3 AC/DC Solid-State Switching Elements Ratings

The rating of a semiconductor switching element shall include:

a. The utilization category

b. The rating designation

c. The rated operational voltage, Ue

Standard utilization categories are given in Table 1-4-3.

© 2017 National Electrical Manufacturers Association

4.4 Contact Characteristics of Dry Reed Switches

See Table 1-4-6 for contact characteristics of dry reed switches.

5 Product Marking, Installation, and Maintenance Information

5.1 Polarity Marking

See ICS 1.3 for general maintenance instructions.

6 Service and Storage Conditions

See ICS 1, Clause 6 for standard service and installation conditions.

7.1 Electrical Spacings

See ICS 1, Clause 7 for electrical spacing requirements.

7.2 Color Coding of Cord-Connected Devices

8 Performance Requirements and Tests

8.1 Control-Circuit Device Connectors for Copper Conductors

8.1.2 Performance Tests

© 2017 National Electrical Manufacturers Association

8.2 Requirements and Tests for Mechanical Switching Elements

8.2.2 Temperature Rise Testing

8.2.3 Overload Testing of AC and DC Contacts

8.2.3.1 Test Conditions

8.2.3.2 Test Criteria

8.2.4 Endurance Testing of AC and DC Contacts

8.2.4.1 Test Conditions

© 2017 National Electrical Manufacturers Association