IV - I Sem E Hand Book UCMP Suresh
IV - I Sem E Hand Book UCMP Suresh
IV - I Sem E Hand Book UCMP Suresh
OF
MECHANICAL ENGINEERING
Name Suresh.S
Class/Section IV YEAR-B SECTION
1
PART A
I. GENERAL INFORMATION
3
II. ACADEMICS
Mechanical Engineering
VISION
MISSION
QUALITY POLICY
GNIT is committed to provide quality education through dedicated and talented Faculty,
World- class infrastructure, Labs and Advanced Research Center to the students.
4
Programme Educational Objectives (PEOs)
PEO 1: Graduate shall have the ability to apply knowledge and Technical skills across the
disciplines and in emerging areas of Mechanical Engineering for higher studies, research,
employability and handle the realistic problems.
PEO 2 : Graduates shall possess managerial skills , maintain ethical conduct, sense of
responsibility to serve the society and protect the environment.
PEO 3: Graduates shall possess academic excellence with innovative insight, soft skills,
leadership qualities, knowledge of contemporary issues for successful professional career.
Faculty Strength:
5
FACULTY LIST
S.NO NAME OF THE FACULTY Designation PHONE NO: E-mail
1 Dr.S.SREENATHA REDDY principal 8096609821 [email protected]
Hod &
2 Dr.B .VIJAYA KUMAR 8096609836 [email protected]
Professor
3 Dr.V.SITARAM PRASAD Professor 9849329809 [email protected]
4 Dr.R.DHANASEKARAN Professor 9043793491 [email protected]
5 Mr.M. SRIHARI Asst Prof 9618272335 [email protected]
6 Mr. B.PRAVEEN KUMAR Asst Prof 8499993877 [email protected]
7 Mr. SK. HIMAM SAHEB Asst Prof 9949019555 [email protected]
8 Mr. A. VIJAY KUMAR Asst Prof 7036463491 [email protected]
9 Mr. K.GOVARDHANA REDDY Asst Prof 8096039696 [email protected]
10 Mr. JAYANTH IVVALA Asst Prof 8978066556 [email protected]
11 Mr.K. DAYAKAR Asst Prof 9704121602 [email protected]
12 Mr.SK . AZGER PASHA Asst Prof 9553313925 [email protected]
13 Mr. BASAVARAJA K.T Asst Prof 7075101218 [email protected]
14 Mr. MD.HAMEED Asst Prof 9440206860 [email protected]
15 Mr. K. RAVI SANDEEP KUMAR Asst Prof 8099514020 [email protected]
16 Mr. T. JAYA SRI RAM Asst Prof 9542630628 [email protected]
17 Mr.M. SAMPATH KUMAR Asso. Prof 9948024576 [email protected]
18 Mr.A. YOGESH Asst Prof 9493037075 [email protected]
19 Mr. MARUTHI S.W Asst Prof 7204543401 [email protected]
20 Mr.T.VENKATA RAMANA Asst Prof 9963376589 [email protected]
21 Mr.R.SATEESH KUMAR Asst Prof 9538574577 [email protected]
22 Mrs. SAKE VIJAYANIRMALA Asst Prof 9502646643 [email protected]
23 Ms.M. SRAVANTHI Asst Prof 9490912468 [email protected]
24 Mr. N. RAMULU Asst Prof 9676431345 [email protected]
25 Mr. M.SREEDHAR Asst Prof 9041160436 [email protected]
26 Mr .Asit kumar parida Asst Prof 8895824689 [email protected]
27 Ms .V. PRAMILA Asst Prof 8008656437 [email protected]
28 Mr.P. JAYAKRISHNA Asst Prof 9491997264 [email protected]
29 Mr.M.PRUTHVIRAJ Asst Prof 8496992434 [email protected]
30 Mr.SRINIVAS REDDY Asst Prof 7329838489 [email protected]
31 Mr. S.SURESH Asst Prof 09986774711 [email protected]
32 Mr.PRADEEP.C Asst Prof 09036766959 [email protected]
33 Mr.VINOD ANGADI Asst Prof 8147720074 [email protected]
34 Mr.KRISHNA KANTH.B Asst Prof 9590474101 [email protected]
35 Mr. PRAVEEN.S Asst Prof 08147363630 [email protected]
36 Mr.VIRAN KUMAR Asst Prof 8978645134 [email protected]
6
Sl. No. Name of the Staff Designation
1 Mr. K Vidya sagar Lab Assistant
2 Mr. D Praveen Lab Assistant
3 Mr. V Sandeep Lab Assistant
4 Mr. V Bramhaiah Lab Assistant
5 Mr. Zafer ali khan Lab Assistant
6 Mr. S Naveen Kumar Lab Assistant
7 Mr. K Surya Narayana Lab Assistant
a. Equipment in the lab for the use of student community. Students must use the
equipment with care. Any damage caused is punishable.
b. Students should carry their observation book along with the record book with
completed exercises/ calculations while attending the lab.
c. Students are supposed to occupy the experiment setup allotted to them and
maintain discipline in the lab.
d. Labs can be used in free time / lunch hours by the students with prior permission
from the lab in-charge.
e. 15 marks are awarded for continuous evaluation in the laboratory. Lab records
need to be submitted on or before date of submission
7
III. MONITORING AND GUIDANCE
1. Student Feedback
In case the students’ find it difficult to cope up / understand a particular subject, they
are advised to discuss it with the concerned Teacher /The Class Teacher/Counselor/HOD/
Principal.
Students can use the suggestion boxes for communicating their problems. Necessary
action will be taken by the concerned authorities. If required, Principal/HOD will discuss the
student to solve the problems.
Class Teacher:
Counselor:
One counselor is assigned to a group of 30students. Students can directly discuss their
college related or personal problems related to academics with them. The Counselors are
accessible to the students and they can talk to them, whenever they are free from class / lab
work. Counselors will interact with the students once in a fortnight and discuss the progress.
8
II-Semester Class Representatives are:
Class /
Roll No Name of the Student
Section
II B Tech
III B Tech
IV B Tech
2. Special Tests:
Two Special tests will be conducted for students before the mid exams to improve
their performance in the mid examinations. If any student is not performed, he/she will be
asked to attend the re-exam to ensure the understanding of the subject. If required the teacher
will guide the student in the subject.
9
3. Remedial classes:
Remedial classes will be conducted for students who are academically weak and who
do not perform well in their internal examinations and special class tests.
4. Backlog Management
The Class Teacher maintains a complete record of Examination results of each student
and they counsel and guide them in preparing for backlogs. Students are provided with
material and important questions are discussed.
10
Course Outcomes:
1. Know the various types of power plants used in India.
2. Knowledge of the various types of conventional and non-conventional power plants.
3. Knowledge of the operation, construction and design of various components of
power plants.
4. Calculate the performance parameters of various power plants.
5. Define and calculate the various factors of plant load and economy
6. Identify elements and their functions of steam, hydro, diesel, nuclear, wind and solar
power plants.
7. Operate equipments of different power plants.
8. Analyze economics of power plants and list factors affecting the power plants
Course Outcomes
Course
Objectives
a b c d e f g h
I √ √ √ x √ √ √ √
II √ √ √ √ √ √ x √
III √ √ √ x √ √ √ √
IV √ √ √ √ √ x √ √
V √ x √ √ x √ √ √
VI √ √ √ √ √ √ √ x
VII √ √ √ √ √ √ x √
VIII √ √ x √ √ √ √ √
11
JNTU Syllabus
Introduction – Need for non-traditional machining methods- Classification of modern
machining
Processes- Considerations in process selection- Materials, Applications.
Unit – I
TEXT BOOK:
Advanced machining process-VK Jain, Allied publishers.
REFERENCES:
1. Modern Machining Process-Pandey P.C. and Shash H.S.,TMH.
2. New Technology-Bhattacharya A, The Institution Of Engineers, India 1984.
3. Unconventional Machining Processes-C.Elanchezhian,,B.Vijaya Ramnath And M Vijayan,
Anuradha Piblications, 2005.
12
LESSON PLAN:
ELECTRO-CHEMICAL 8 - 6 9
II PROCESSES 16
13
Micro Level Lesson Planning -UCMP
Electro-chemical processes:
15 Fundamentals of electro chemical 1 17
machining,
16 Electro-chemical grinding, 2 18
17 electro chemical honing 1 19
19 metal removal rate in ECM, 2 23
Tool design, Surface finish and
20 2 25
accuracy
Economic aspects of ECM –
21 Simple problems for estimation of 2 27
metal removal rate.
Unit III
Thermal metal removal processes:
22 General Principle and applications 4 31
of Electric discharge machining,
Electric discharge grinding and
23 electric discharge wire cutting 3 34
processes-power circuits for EDM,
14
Mechanics of metal removal in
24 EDM, process parameters, selection 3 37
of tool electrode and
Dielectric fluids, surface finish and
24 2 39
machining accuracy,
Characteristics of spark eroded
26 1 40
surface
27 Machine tool selection. 2 42
Wire EDM-principle and
28 3 45
applications
Unit IV
Generation and control of electron
29 2 47
beam for machining,––
30 Theory of electron beam machining, 1 48
Comparison of thermal and non-
31 1 49
thermal processes
General Principle and application of
32 3 52
laser beam machining
Thermal features, cutting speed and
33 2 54
accuracy Of cut.
Unit V
Application of plasma for
34 2 56
machining,
35 Metal removal mechanism 1 57
36 process parameters, 1 58
15
ASSIGNMENT QUESTIONS
UNIT-I
State the advantages and limitations of non-traditional machining processes, over
1 traditional machining process.
Classify different unconventional machining process based on material to be
2
machined.
What are the various types of energy sources used in non-traditional machining
3
techniques? Give examples for each.
Differentiate the unconventional and conventional machining processes in terms of
4
principles?
What are the main parameters to be considered while selecting particular process
5
why?
UNIT II
1 Why is abrasive jet machining not suitable for unconventional machining process ?
(a) State and explain the working principle of Abrasive Jet machining in details?
2 (b) Why water jet machining is not suitable for brittle materials explain.
|Briefly explain the various process parameters that effect the material removal rate
3
and surface quality in ECM ?
(a) What is the principle of Water jet machining ? Describe the working of a
4 WJM ?
(b) What do you mean by deburring process ?
(a) Explain the different variables that influences the rate of MRR and accuracy
in AJM
5 (b) Write the characteristics of electrochemical machining ?
UNIT-III
1 Define Di-electric? Write a note on it indicating its functions and characteristics ?
Explain the process of Wire cut EDM, and list any two advantages, limitations and
2
applications of Wire-cut EDM ?
(a) Explain in details the spark ignition in EDM process ?
3 (b) Name some of the tool materials used in EDM ?
Explain in details the mechanism of electric discharge grinding and state its
4
advantages and limitations over EDM process ?
Explain in details the effect of process parameters on surface roughness in EDM
5
Porcess ?
UNIT-IV
Explain with the help of neat sketch the working principle of a typical pulsed ruby
1
laser beam machining process ?
(a) Distinguish between thermal and non thermal process in EBM process ?
2 (b) Explain the principle of laser beam machining process ?
3 Explain the various process parameters which influence in MRR in EBM process.?
16
Make a comparision between LBM and EBM process on the basis of their working
4
principles.?
5 Describe, with the help of a neat sketch, the principle and working of an EBM
process.?
UNIT-V
Describe the process parameters of PAM and influence on machining quality and
1
explain.?
2 Describe the quality of machining and accuracies obtainable in chemical machining.
3 Discuss the criteria’s that are applied in the solution of etchants and maskants.?
With a neat diagram explain the principle of PAM and state its advantages,
4
limitations and applications.?
(a) Classify the different types of etchants used in chemical machining process
5 and write its characteristics.?
(b) Generalize the techniques of applying maskants
17