PRODUCT DATA SHEET April 13, 2018 (Revision of August 16, 2017)

SIGMAFAST™ 278 / AMERCOAT® 278

DESCRIPTION
Two-component, high solids, zinc phosphate epoxy primer and buildcoat

PRINCIPAL CHARACTERISTICS
• Epoxy primer or buildcoat in protective coating systems
• Excellent corrosion resistance in atmospheric exposure
• Cures at temperatures down to -5°C (23°F)
• Speed curing in steel fabrication
• Easy application by airless spray
• Wide application range

COLOR AND GLOSS LEVEL

• Redbrown, gray and a selected range of (MIO) colors
• Semi-gloss

Note: Epoxies will yellow over time and this will be more visible in white and off-white. SIGMAFAST 278 should be used for non-
cosmetic areas only.

BASIC DATA AT 20°C (68°F)

Data for mixed product

Number of components Two

Mass density 1.5 kg/l (12.5 lb/US gal)

Volume solids 80 ± 2%

VOC (Supplied) Directive 1999/13/EC, SED: max. 153.0 g/kg

UK PG 6/23(92) Appendix 3: max. 230.0 g/l (approx. 1.9 lb/US gal)
EPA Method 24: 220.0 g/ltr (1.8 lb/USgal)
Recommended dry film thickness 75 - 250 µm (3.0 - 10.0 mils)

Theoretical spreading rate 6.4 m²/l for 125 µm (257 ft²/US gal for 5.0 mils)

Dry to touch 1 hour

Overcoating Interval Minimum: 2 hours

Maximum: Unlimited
Full cure after 3 days

Shelf life Base: at least 24 months when stored cool and dry
Hardener: at least 24 months when stored cool and dry

Notes:
- See ADDITIONAL DATA – Spreading rate and film thickness
- See ADDITIONAL DATA – Overcoating intervals

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PRODUCT DATA SHEET April 13, 2018 (Revision of August 16, 2017)

SIGMAFAST™ 278 / AMERCOAT® 278

RECOMMENDED SUBSTRATE CONDITIONS AND TEMPERATURES

Substrate conditions
• Steel; blast cleaned to ISO-Sa2½ or minimum SSPC SP-6, blasting profile 40 – 70 µm (1.6 – 2.8 mils) or power tool
cleaned to minimum ISO-St3 / SSPC SP3

Galvanized steel
• Surface must be dry and free from any contamination
• Surface should be sufficiently roughened (e.g. sandpapering, sweep blasting)

Primed steel or previous coat

• Previous suitable coat must be dry and free from any contamination
• Surface of previous coat should be sufficiently roughened if necessary
• When applied to zinc silicate, a mist coat and full coat technique is required

Substrate temperature and application conditions

• Substrate temperature during application and curing should be at least 3°C (5°F) above dew point
• Substrate temperature during application and curing down to -5°C (23°F) is acceptable; provided the substrate is free
from ice and dry

INSTRUCTIONS FOR USE

Mixing ratio by volume: base to hardener 75:25 (3:1)
• The temperature of the paint should preferably be above 15°C (59°F), otherwise extra thinner may be required to obtain
application viscosity
• Adding too much thinner results in reduced sag resistance and slower cure
• Thinner should be added after mixing the components

Induction time
None

Pot life
1 hour at 20°C (68°F)

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PRODUCT DATA SHEET April 13, 2018 (Revision of August 16, 2017)

SIGMAFAST™ 278 / AMERCOAT® 278

Air spray

Recommended thinner
THINNER 91-92

Volume of thinner
0 - 10%, depending on required thickness and application conditions

Nozzle orifice
1.7 – 2.0 mm (approx. 0.070 – 0.079 in)

Nozzle pressure
0.3 - 0.4 MPa (approx. 3 - 4 bar; 44 - 58 p.s.i.)

Airless spray

Recommended thinner
THINNER 91-92

Volume of thinner
0 - 10%, 30 - 40% when mist coat applied

Nozzle orifice
Approx. 0.46 – 0.53 mm (0.018 – 0.021 in)

Nozzle pressure
20.0 - 25.0 MPa (approx. 200 - 250 bar; 2901 - 3626 p.s.i.)

Brush/roller

Recommended thinner
THINNER 91-92

Volume of thinner
0 – 5%

Notes:
- Application by roller will leave roller marking and is suitable for minimum DFT requirements only
- A roller suitable for epoxy application must be used
- Application by brush may show brush marking, due to the thixatropic nature of the paint and is most suitable to small areas, tight angle
areas or for stripe coating or touch-up

Cleaning solvent
THINNER 90-53

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PRODUCT DATA SHEET April 13, 2018 (Revision of August 16, 2017)

SIGMAFAST™ 278 / AMERCOAT® 278

ADDITIONAL DATA

Spreading rate and film thickness

DFT Theoretical spreading rate

75 µm (3.0 mils) 10.7 m²/l (428 ft²/US gal)

125 µm (5.0 mils) 6.4 m²/l (257 ft²/US gal)
250 µm (10.0 mils) 3.2 m²/l (128 ft²/US gal)

Overcoating interval for DFT up to 125 µm (5.0 mils)

Overcoating with... Interval -5°C (23°F) 0°C (32°F) 10°C (50°F) 20°C (68°F) 30°C (86°F)

various two-pack epoxy Minimum 24 hours 14 hours 4 hours 2 hours 1 hour

and polyurethane Maximum Unlimited Unlimited Unlimited Unlimited Unlimited
coatings

Notes:
- This product has an unlimited maximum overcoating interval provided the surface is free from chalking and other contamination, in
which case it should be cleaned and roughened up to ensure good adhesion of subsequent coat
- The optimum intercoat adhesion is obtained when the subsequent coating is applied before the full cure time of the previous coating
has elapsed
- This product will yellow quickly when exposed to sunlight; this has no influence on the anti-corrosive performance and will not affect
the topcoat

Curing time for DFT up to 125 µm (5.0 mils)

Substrate temperature Dry to touch Dry to handle Full cure

-5°C (23°F) 16 hours 38 hours N/A

0°C (32°F) 11 hours 24 hours 21 days
10°C (50°F) 4 hours 8 hours 8 days
20°C (68°F) 2 hours 4 hours 4 days
30°C (86°F) 1 hour 2 hours 3 days

Note: Adequate ventilation must be maintained during application and curing (please refer to INFORMATION SHEETS 1433 and
1434)

Pot life (at application viscosity)

Mixed product temperature Pot life

0°C (32°F) 10 hours

10°C (50°F) 3 hours
20°C (68°F) 1 hour
30°C (86°F) 30 minutes

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PRODUCT DATA SHEET April 13, 2018 (Revision of August 16, 2017)

SIGMAFAST™ 278 / AMERCOAT® 278

SAFETY PRECAUTIONS
• For paint and recommended thinners see INFORMATION SHEETS 1430, 1431 and relevant Material Safety Data Sheets
• This is a solvent-borne paint and care should be taken to avoid inhalation of spray mist or vapor, as well as contact
between the wet paint and exposed skin or eyes

WORLDWIDE AVAILABILITY
It is always the aim of PPG Protective and Marine Coatings to supply the same product on a worldwide basis. However, slight
modification of the product is sometimes necessary to comply with local or national rules/circumstances. Under these
circumstances an alternative product data sheet is used.

REFERENCES
• CONVERSION TABLES INFORMATION SHEET 1410
• EXPLANATION TO PRODUCT DATA SHEETS INFORMATION SHEET 1411
• SAFETY INDICATIONS INFORMATION SHEET 1430
• RELATIVE HUMIDITY – SUBSTRATE TEMPERATURE – AIR TEMPERATURE INFORMATION SHEET 1650

WARRANTY
PPG warrants (i) its title to the product, (ii) that the quality of the product conforms to PPG’s specifications for such product in effect at the time of manufacture and (iii) that the product shall be delivered free of the
rightful claim of any third person for infringement of any U.S. patent covering the product. THESE ARE THE ONLY WARRANTIES THAT PPG MAKES AND ALL OTHER EXPRESS OR IMPLIED WARRANTIES, UNDER
STATUTE OR ARISING OTHERWISE IN LAW, FROM A COURSE OF DEALING OR USAGE OF TRADE, INCLUDING WITHOUT LIMITATION, ANY OTHER WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR USE,
ARE DISCLAIMED BY PPG. Any claim under this warranty must be made by Buyer to PPG in writing within five (5) days of Buyer’s discovery of the claimed defect, but in no event later than the expiration of the
applicable shelf life of the product, or one year from the date of the delivery of the product to the Buyer, whichever is earlier. Buyer’s failure to notify PPG of such non-conformance as required herein shall bar
Buyer from recovery under this warranty.

LIMITATIONS OF LIABILITY
IN NO EVENT WILL PPG BE LIABLE UNDER ANY THEORY OF RECOVERY (WHETHER BASED ON NEGLIGENCE OF ANY KIND, STRICT LIABILITY OR TORT) FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR
CONSEQUENTIAL DAMAGES IN ANY WAY RELATED TO, ARISING FROM, OR RESULTING FROM ANY USE MADE OF THE PRODUCT. The information in this sheet is intended for guidance only and is based upon
laboratory tests that PPG believes to be reliable. PPG may modify the information contained herein at any time as a result of practical experience and continuous product development. All recommendations or
suggestions relating to the use of the PPG product, whether in technical documentation, or in response to a specific inquiry, or otherwise, are based on data, which to the best of PPG’s knowledge, is reliable. The
product and related information is designed for users having the requisite knowledge and industrial skills in the industry and it is the end-user’s responsibility to determine the suitability of the product for its own
particular use and it shall be deemed that Buyer has done so, as its sole discretion and risk. PPG has no control over either the quality or condition of the substrate, or the many factors affecting the use and
application of the product. Therefore, PPG does not accept any liability arising from any loss, injury or damage resulting from such use or the contents of this information (unless there are written agreements
stating otherwise). Variations in the application environment, changes in procedures of use, or extrapolation of data may cause unsatisfactory results. This sheet supersedes all previous versions and it is the
Buyer’s responsibility to ensure that this information is current prior to using the product. Current sheets for all PPG Protective & Marine Coatings Products are maintained at www.ppgpmc.com. The English text of
this sheet shall prevail over any translation thereof.

The PPG logo, and all other PPG marks are property of the PPG group of companies. All other third-party marks are property of their respective owners.

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