A00IGA40220 Maintenance
A00IGA40220 Maintenance
A00IGA40220 Maintenance
Maintenance
Audi A4 2008 ➤
Edition 11.2015
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Heading
1. General information
2. Preparations
3. Maintenance
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Contents
1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 --- Change history --- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Engine number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Vehicle identification number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Vehicle data sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Vehicle: raising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Engine cover panel: removing and installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Noise insulation: removing and installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.4 Window regulators: activating automatic open/close function . . . . . . . . . . . . . . . . . . . . . . 16
2.5 Vehicle diagnostic tester: connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 Diesel particulate filter: reading out ash deposit volume . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2 Event memory: reading out and erasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3 Navigation system (MMI basic): releasing eject button and running CD for languages . . . . 24
3.4 MMI navigation system: loading navigation CD/DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.5 Service interval display: resetting service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.6 Transport mode: deactivating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.7 Transport mode: checking activation and activating if necessary . . . . . . . . . . . . . . . . . . . . 25
3.8 Battery: reading out status and sending diagnostic log . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.9 Battery: checking that battery and battery cables are securely fitted . . . . . . . . . . . . . . . . . . 27
3.10 Battery: checking electrolyte level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.11 Battery: connecting stationary battery charging unit (min. 30A, charging voltage max. 14.8 V
on IV characteristic curve) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.12 Battery: determining and recording state of charge (SOC) . . . . . . . . . . . . . . . . . . . . . . . . 33
3.13 Mirror hanger indicating defective battery: renewing battery on affected vehicles . . . . . . . . 35
3.14 Brake fluid: changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.15 Brake fluid (vehicles older than 12 months): changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.16 Brake fluid: checking fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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40
3.17authorised
permitted unless Brake system:
by AUDI AG. AUDIchecking
AG does not condition
guarantee orofaccept
brake anyhoses,
liability and checking that caps are fitted on bleeder
screws of.information
with respect to the correctness . . . . . .in. this
. . document.
. . . . . .Copyright
. . . . . by. .AUDI
. . .AG.
...................................... 40
3.18 Brake pads: checking thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.19 Brake discs: checking for surface rust and operating brakes to clean if necessary . . . . . . 42
3.20 Parking brake: releasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.21 Tyres: checking condition and wear pattern, and checking and recording tread depth . . . . 43
3.22 Tyres: checking tyre pressures and adjusting if necessary . . . . . . . . . . . . . . . . . . . . . . . . 44
3.23 Tyres (except spare wheel): checking tyre pressures and adjusting to 3.5 bar if necessary
........................................................................ 45
3.24 Tyre Pressure Loss Indicator: storing changed tyre pressures . . . . . . . . . . . . . . . . . . . . . . 46
3.25 Tyre repair kit: checking that set is complete, and checking and recording expiry date . . 47
3.26 Wheel bolts: tightening to specified torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3.27 Suspension struts on front and rear axle: removing locking elements . . . . . . . . . . . . . . . . 48
3.28 Components of front and rear axles: checking play, secure attachment and protective
boots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.29 Engine, gearbox, final drive and steering: checking for leaks and damage . . . . . . . . . . . . 53
3.30 Vehicle (from below): checking for damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.31 Underbody: checking trim, wheel housing liners, side members and pipes/wiring for damage,
and checking that they are properly secured . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.32 Roof insert: checking operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.33 Roof insert - sliding/tilting sunroof: cleaning and lubricating . . . . . . . . . . . . . . . . . . . . . . . . 54
3.34 Roof insert - panorama sunroof: cleaning and lubricating . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3.35 Bonnet arrester hook: lubricating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
3.36 Windscreen/rear window washer system: checking spray pattern and adjusting if
necessary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.37 Wiper blades: checking for damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Contents i
Audi A4 2008 ➤
Maintenance - Edition 11.2015
ii Contents
Audi A4 2008 ➤
Maintenance - Edition 11.2015
3.89 Stock vehicles: observing measures specified in Maintenance table for stock vehicles (see
“Before handing vehicle over to customer”) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
3.90 Accessories: installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
3.91 Check list "Documentation of cleaning and care routine": checking availability . . . . . . . . . . 125
3.92 Check list "Documentation of cleaning and care routine": signing and placing in vehicle
wallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
3.93 Cleaning and care: checking that required measures have been carried out on time . . . . 126
3.94 Stock vehicle care management: deciding and recording date of next check . . . . . . . . . . 126
3.95 Rear final drive: changing gear oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
3.96 Rear final drive: changing ATF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
3.97 Front final drive: changing gear oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
3.98 Display instruments: setting time and date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
3.99 Manual gearbox/automatic gearbox: selecting 1st gear/park . . . . . . . . . . . . . . . . . . . . . . . . 126
3.100 Automatic gearbox (multitronic): changing ATF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
3.101 Dual clutch gearbox (S tronic): changing ATF and renewing exchangeable ATF filter . . . . 127
3.102 Dual clutch gearbox (S tronic): changing ATF and renewing exchangeable ATF filter (if
fitted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
3.103 Dual clutch gearbox (S tronic): changing gear oil and renewing oil filter . . . . . . . . . . . . . . 127
3.104 Interior mirror: calibrating compass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
3.105 Poly V-belt for supercharger with charge air coolers: renewing . . . . . . . . . . . . . . . . . . . . . . 127
3.106 Poly V-belts for ancillaries: renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
3.107 Poly V-belts for ancillaries and pulleys for coolant pump and power steering pump:
renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
3.108 Instrument cluster: resetting driver information system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
3.109 Toothed belt for camshaft drive: renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
3.110 Toothed belt for camshaft drive, and drive sprockets for camshaft, crankshaft and high-
pressure pump: renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
3.111 Toothed belt for camshaft drive and tensioning roller: renewing . . . . . . . . . . . . . . . . . . . . 128
3.112 Poly V-belts for ancillaries and pulley for power steering pump: renewing . . . . . . . . . . . . 129
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Contents iii
Audi A4 2008 ➤
Maintenance - Edition 11.2015
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
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iv Contents
Audi A4 2008 ➤
Maintenance - Edition 11.2015
1 General information
(AIGG000717; Edition 11.2015)
Change history ⇒ page 1
Engine number ⇒ page 2
Vehicle identification number ⇒ page 4
Vehicle data sticker ⇒ page 4
1. General information 1
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
For greater clarity, only the last three updates to the document
are listed.
Note
In addition, the engine code letters are listed on the vehicle data
sticker ⇒ page 4 .
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2 1. General information
Audi A4 2008 ➤
Maintenance - Edition 11.2015
The engine number is also given on the sticker on the toothed belt
cover (top).
In addition, the engine code letters are listed on the vehicle data
sticker ⇒ page 4 .
In addition, the engine code letters are listed on the vehicle data
sticker ⇒ page 4 .
In addition, the engine code letters are listed on the vehicle data
sticker ⇒ page 4 .
1. General information 3
Audi A4 2008 ➤
Maintenance - Edition 11.2015
In addition, the engine code letters are listed on the vehicle data
sticker ⇒ page 4 .
In addition, the engine code letters are listed on the vehicle data
sticker ⇒ page 4 .
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4 1. General information
Audi A4 2008 ➤
Maintenance - Edition 11.2015
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1. General information 5
Audi A4 2008 ➤
Maintenance - Edition 11.2015
2 Preparations
Vehicle: raising ⇒ page 6
Engine cover panel: removing and installing ⇒ page 8
Noise insulation: removing and installing ⇒ page 13
Window regulators: activating automatic open/close function
⇒ page 16
Vehicle diagnostic tester: connecting ⇒ page 16
Caution
Procedure:
– Front: Position support plates of lifting platform under lifting
point on side member -arrow-.
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6 2. Preparations
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2. Preparations 7
Audi A4 2008 ➤
Maintenance - Edition 11.2015
TFSI (version 1)
Procedure for removing:
– Carefully pull engine cover panel off retaining pins one after
another -arrows-.
Procedure for installing:
– Position engine cover panel on retaining pins and then use
your hands to press it onto retaining pins, one after the other.
Note
There is more than one version of the engine cover panel for the
4-cylinder 1.8 ltr. TFSI/2.0 TFSI petrol engine ⇒ page 9 .
8 2. Preparations
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
♦ There is more than one version of the engine cover panel for
the 4-cylinder 1.8 ltr. TFSI petrol engine ⇒ page 8 .
♦ There is more than one version of the engine cover panel for
the 4-cylinder 2.0 ltr. TFSI petrol engine ⇒ page 9 .
Note
There is more than one version of the engine cover panel for the
4-cylinder 2.0 ltr. TFSI petrol engine ⇒ page 8 .
2. Preparations 9
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
There is more than one version of the engine cover panel for the
6-cylinder 3.0 ltr. TFSI petrol engine ⇒ page 10 .
Note
There is more than one version of the engine cover panel for the
6-cylinder 3.0 ltr. TFSI petrol engine ⇒ page 10 .
10 2. Preparations
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
There is more than one version of the engine cover panel for the
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4-cylinder 2.0 ltr. TDI diesel engine ⇒ page 12 . with respect to the correctness of information in this document. Copyright by AUDI AG.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
2. Preparations 11
Audi A4 2008 ➤
Maintenance - Edition 11.2015
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Note with respect to the correctness of information in this document. Copyright by AUDI AG.
There is more than one version of the engine cover panel for the
4-cylinder 2.0 ltr. TDI diesel engine ⇒ page 12 .
Note
There is more than one version of the engine cover panel for the
4-cylinder 2.0 ltr. TDI diesel engine ⇒ page 11 .
12 2. Preparations
Audi A4 2008 ➤
Maintenance - Edition 11.2015
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2. Preparations 13
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
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14 2. Preparations
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
Note
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2. Preparations 15
Audi A4 2008 ➤
Maintenance - Edition 11.2015
16 2. Preparations
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Procedure:
– Plug connector for remote diagnosis head - VAS 5054A- into
diagnostic connection in vehicle.
– Switch on diagnostic system - VAS 6160 A- .
– Switch on ignition.
– Follow the menu on the screen to start the desired functions.
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2. Preparations 17
Audi A4 2008 ➤
Maintenance - Edition 11.2015
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18 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
3 Maintenance
Rear final drive: changing gear oil ⇒ page 126
Rear final drive: changing ATF ⇒ page 126
Front final drive: changing gear oil ⇒ page 126
Display instruments: setting time and date ⇒ page 126
Automatic gearbox (multitronic): changing ATF ⇒ page 127
Battery: checking that battery and battery cables are securely fit‐
ted ⇒ page 27
Battery: determining and recording state of charge (SOC)
⇒ page 33
Battery: checking electrolyte level ⇒ page 28
Battery: connecting stationary battery charging unit (min. 30A,
charging voltage max. 14.8 V on IV characteristic curve)
⇒ page 31
Battery: reading out status and sending diagnostic log
⇒ page 26
Axles (front and rear): checking components for play and secure
attachment, and checking protective boots ⇒ page 50
Front passenger airbag: checking key switch on / off and setting
to "on" ⇒ page 66
Tyres (except spare wheel): checking tyre pressures and adjust‐
ing to 3.5 bar if necessary ⇒ page 45
Tyres: checking tyre pressures and adjusting if necessary
⇒ page 44
Tyres: checking condition and wear pattern, and checking and
recording tread depth ⇒ page 43
Owner's literature: checking that all documents are present
⇒ page 66
Brake system: checking condition of brake hoses, and checking
that caps are fitted on bleeder screws ⇒ page 40
Brake pads: checking thickness ⇒ page 41
Brake fluid (vehicles older than 12 months): changing
⇒ page 40
Brake fluid: checking fluid level ⇒ page 40
Brake fluid: changing ⇒ page 35
Brake discs: checking for surface rust and operating brakes to
clean if necessary ⇒ page 42
Checklist "Documentation of cleaning and care routine": checking
availability ⇒ page 125
Checklist "Documentation of cleaning and care routine": signing
and placing in vehicle wallet ⇒ page 126
Roof insert - panorama sunroof: cleaning and lubricating
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⇒ page 56 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Roof insert - sliding/tilting sunroof: cleaning and lubricating
⇒ page 54
Roof insert: checking operation ⇒ page 53
Diesel particulate filter: reading out ash deposit volume
⇒ page 22
3. Maintenance 19
Audi A4 2008 ➤
Maintenance - Edition 11.2015
⇒ page 67
with respect to the correctness of information in this document. Copyright by AUDI AG.
20 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
3. Maintenance 21
Audi A4 2008 ➤
Maintenance - Edition 11.2015
22 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Engine Engine code Method of analysis Measured value designation for Maximum val‐
diagnostic tester ue for ash de‐
posit
6-cyl. diesel en‐ All engine codes ex‐ Control unit self-di‐ [VO]_P_FLT_LD_VOL_ASH Oil ash depos‐
gine 2.7 ltr. TDI/ cept CCLA, CDUC, agnosis it volume: 370
3.0 ltr. TDI CKVB, CKVC, CLAB ml
6-cyl. diesel en‐ CCLA, CDUC, CLAB Guided Functions Particulate filter, oil ash deposit Oil ash depos‐
gine 3.0 ltr. TDI volume it volume: 370
ml
6-cyl. diesel en‐ CKVB, CKVC Guided Functions Particulate filter, oil ash deposit Oil ash depos‐
gine 3.0 ltr. TDI volume it volume: 380
ml
Procedure:
– Connect vehicle diagnostic tester ⇒ page 16 .
– Select Diagnosis mode and begin diagnosis.
– Perform vehicle identification.
– De-select “Working with Guided Fault Finding” by removing
v and press Apply .
– Protected
Continue to follow
by copyright. instructions
Copying on screen.
for private or commercial purposes, in part or in whole, is not
3. Maintenance 23
Audi A4 2008 ➤
Maintenance - Edition 11.2015
The control unit is then identified, and the event memory is inter‐
rogated. Observe notes and test conditions.
– Switch to “Control units” tab and call up “Event memory list”
for an overview of all entries stored in event memory.
– Correct relevant faults and erase event memory.
Note
24 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
Note
3. Maintenance 25
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
26 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
WARNING
3. Maintenance 27
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Procedure:
Note
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
28 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Procedure:
– Check battery housing for the following:
♦ Battery terminals are not corroded or damaged
♦ Mechanical damage to battery housing and cover, indicated
by electrolyte leakage or crystals at the damaged area
– Damaged batteries must be renewed.
– Check electrolyte level of all battery cells using markings on
housing.
– If electrolyte level of one or more battery cells is below MIN
marking: Renew battery.
Install in reverse sequence.
Note
♦ A bright hand-held light helps to better see the MIN and MAX
markings on the housing.
♦ If battery is difficult to see: Use a small mirror to check the
electrolyte level (shine a bright hand-held light at a right angle
onto the battery cells).
WARNING
3. Maintenance 29
Audi A4 2008 ➤
Maintenance - Edition 11.2015
– Applies to A4 Saloon: Unscrew nut -1- for tool kit and remove
tool kit cover -2-.
Procedure:
– Check battery housing for the following:
♦ Battery terminals are not corroded or damaged
♦ Mechanical damage to battery housing and cover, indicated
by electrolyte leakage or crystals at the damaged area
– Damaged batteries must be renewed.
30 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
WARNING
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Maintenance 31
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Take hold of handle and open cover -1- in direction of
-arrow-.
32 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
– Applies to A4 Saloon:
withUnscrew
respect to thenut -1- forof information
tool kit andin thisremove
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
correctness document. Copyright by AUDI AG.
tool kit cover -2-.
3. Maintenance 33
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
♦ When using battery tester - VAS 6161- , ensure that the soft‐
ware is up to date.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ If if is not possible to measure the state of charge with battery
tester - VAS 6161- , measure the battery's no load voltage
⇒ page 34 .
Requirements:
• Battery must not be placed under load from connected elec‐
trical equipment for at least 12 hours before test.
• Battery must not have been charged for at least 12 hours be‐
fore test.
• Engine must remain off for at least 2 hours before test.
34 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
WARNING
Risk of accident if the brake pedal has too much free play.
♦ Make sure that the brakes work properly before the vehicle
is driven on the road.
WARNING
3. Maintenance 35
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Caution
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
36 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Use extraction hose included in brake filling and bleeding
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Maintenance 37
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Rear axle:
38 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
♦ The bleeder hose must fit permitted
tightly unless
on the bleeder
authorised screw
by AUDI to pre‐
AG. AUDI AG does not guarantee or accept any liability
vent air from entering the brake system.
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Maintenance 39
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
When the vehicle is in use, the fluid level drops due to wear and
automatic adjustment of the brake pads.
Requirements: with respect to the correctness of information in this document. Copyright by AUDI AG.
40 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Procedure:
– Check that all brake hoses are secured properly; when doing
so, ensure that the conditions listed are met:
– Check all brake hoses for abrasion, porosity, blistering and
cracking.
– Check that brake connections are seated correctly, and check
for corrosion and leaks.
– If faults are found on brake hoses: Repair/renew relevant com‐
ponent.
– Check that caps are fitted and secured on bleeder screws of
all brake calipers.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– permitted
Renewunless
anyauthorised
missingby caps.
AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3.18 Brake pads: checking thickness
Special tools and workshop equipment required
♦ Test pin - T40139- : Use the side with the thin probe (brake
symbol) to measure brake pad thickness.
3. Maintenance 41
Audi A4 2008 ➤
Maintenance - Edition 11.2015
– Remove test pin and read off brake pad wear value -a- from
scale on tool.
– Repeat procedure for all wheels.
– If brake pad thickness has reached wear limit (see table of test
values and procedure guidelines ⇒ page 41 ): Renew brake
pads ⇒ Brake system; Rep. gr. 46 ; Removing and installing
brake pads .
Note
♦ When removing the test gauge, take care not to move the slid‐
ing ring. This would give an incorrect measurement.
♦ Note where the test gauge makes contact on the rear of the
brake pad and include the thickness of the damper plate in the
calculation if necessary.
♦ In the case of certain wheel combinations, the wheels must be
removed.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
3.19 Brake discs: checking for surface rust
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Note
The wheels should not spin or lock during acceleration and brak‐
ing.
42 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
India 1.6
with respect to the correctness of information in this document. Copyright by AUDI AG.
Japan 1.6
Norway 1.61)
Russia 1.6
Switzerland 1.6
Turkey 1.6
Ukraine 1.61)
USA 1.6
3. Maintenance 43
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
Vehicles with four-wheel drive must be fitted with tyres with the
same tread pattern. Otherwise the centre differential may be
damaged.
Note
The tyre valves must be sealed with valve caps. Otherwise, dirt Copying for private or commercial purposes, in part or in whole, is not
Protected by copyright.
could enter the valve, which will then become blocked and will no
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
44 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Tyre sizes not listed: See Wheel/tyre guide for tyre pressure
specification ⇒ Wheel/Tyre Guide; Rep. gr. 44 ; Wheels, tyres,
vehicle geometry; Tyre pressures .
Procedure:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Check tyre pressure of all tyres.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– If necessary, adjust to correct tyre pressures.
Note
The tyre pressures listed only apply to cold tyres. When the tyres
are warm, the actual pressures will be higher, but must not be
reduced.
Note
Note
The tyre valves must be sealed with valve caps. Otherwise, dirt
could enter the valve, which will then become blocked and will no
longer seal properly.
Procedure:
– Check tyre pressure of all tyres.
3. Maintenance 45
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
Note
46 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
3. Maintenance 47
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
– After road test: Check that all bump stops are firmly seated in
shock absorber mountings.
– If necessary, press any loose bump stops into shock absorber
mountings ⇒ page 49 .
Note
The bump stops of the suspension struts are pressed into the
shock absorber mountings due to the compression movements
during the road test.
48 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Procedure:
– Push all locking elements -1- off piston rod.
– When all locking elements have been removed from vehicle:
Remove tag on interior mirror.
– After road test: Check that all bump stops are firmly seated in
shock absorber mountings.
– If necessary, press any loose bump stops into shock absorber
mountings ⇒ page 49 .
Note
The bump stops of the suspension struts are pressed into the
shock absorber mountings due to the compression movements
during the road test.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Maintenance 49
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
50 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
– Check boot -2- for track rod ball joint all around for damage
and make sure it is seated correctly.
– Check play at track rod ball joint.
Upper links:
Anti-roll bar:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Maintenance 51
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Track rod:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
52 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
3. Maintenance 53
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Caution
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
54 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
3. Maintenance 55
Audi A4 2008 ➤
Maintenance - Edition 11.2015
– Open and close roof system completely and check again for
surplus lubricant.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
56 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
3. Maintenance 57
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
58 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
– Open and close roof system completely and check again for
surplus lubricant at all lubricating locations.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
withStep
respect4to-the
cleaning
correctnessglass panel:
of information in this document. Copyright by AUDI AG.
– Remove grease and dirt from front and side edges of glass
panel -arrows- using cleaning solution - D 009 401 04- and a
lint-free cloth.
3. Maintenance 59
Audi A4 2008 ➤
Maintenance - Edition 11.2015
– Use a measuring cup -1- to pour water into guide rail close to
open glass panel -arrow-. Work carefully to ensure that the
water does not overflow into the vehicle interior. Make sure
that water is distributed in both directions so that both water
drains can be checked.
– At underside of vehicle, check that water flows out in the area
of both the front and rear wheel housings.
– Repeat procedure on opposite side of vehicle.
– If water does not flow out of the appropriate drainage points,
clean water
Protecteddrain ⇒ General
by copyright. Copying forbody
private repairs,
or commercial exterior; Rep.
purposes, in part orgr.
in whole, is not
60 ; Water drain hoses; Cleaning water drain hoses .
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
60 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Procedure:
– First clean all lubricating points with a lint-free cloth.
– Lubricate arrester hook with universal spray oil - G 000 115
A2- at points marked -arrows-.
– Operate moving parts several times so that the lubricant is
able to penetrate.
– Remove surplus lubricant with cloth.
3. Maintenance 61
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
The headlight washer jets are set by the manufacturer and there‐
fore cannot be adjusted.
62 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Maintenance 63
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note by copyright. Copying for private or commercial purposes, in part or in whole, is not
Protected
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
64 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
3.41.1 A4 Saloon
Procedure:
– Check that luggage compartment light shown -arrow- func‐
tions properly.
3.41.2 A4 Avant
Procedure: Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
3. Maintenance 65
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
Note
Perform this check outdoors, e.g. when driving the vehicle to the
workshop or during a road test.
Note
The amount of time needed for the vehicle system check varies
depending on the model and equipment.
66 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
Note
If the seat belt is securing an object (e.g. child seat), do not re‐
lease the seat belt. Only check the locking action when the belt
is buckled; it is not necessary to check the retaining rivet/clip in
this case.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
3.50 Vehicle interior: removing protective
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Maintenance 67
Audi A4 2008 ➤
Maintenance - Edition 11.2015
♦ Front seats
♦ Rear seat bench
♦ Interior trim
♦ Carpets
♦ Floor mats
♦ Windows/windscreen
Note
The amount of time needed for the vehicle system check varies
depending on the model and equipment.
68 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
♦ Only the key being checked may be inside the vehicle. Place
all other keys out of transmission range.
♦ If the key has not been matched, the engine will turn off after
a few seconds. In addition, the warning lamp for the immobil‐
iser or the display “SAFE” will appear in the instrument cluster,
depending on the vehicle equipment.
3. Maintenance 69
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
70 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Procedure:
– Place oil drip tray under engine sump.
– Unscrew oil drain plug of sump -arrow-.
– Drain engine oil from sump.
– Renew seal for oil drain plug.
– Screw oil drain plug into sump and tighten to specified torque
(see table of tightening torques for installation ⇒ page 70 ).
Continue installation in reverse sequence.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Procedure:
– Pull oil dipstick/sealing plug out of guide tube.
– Insert extraction probe of oil extraction unit into guide tube.
Use flexible extraction probe with largest possible diameter
and insert without using any significant force. Otherwise the
tip can become diverted on the bottom of the sump and a large
amount of used oil will remain in the engine.
– Extract engine oil completely. Observe operating instructions
for extraction unit.
– Finally, install oil dipstick/sealing plug.
Note
3. Maintenance 71
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Removal steps:
– Remove engine cover panel ⇒ page 8 .
72 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Procedure:
– Use Hazet strap wrench - 2171-1- or oil filter tool - 3417- to
slacken oil filter cartridge -arrow- and then remove it.
– Clean sealing surface for oil filter at engine.
– Lubricate rubber seal on new oil filter cartridge with engine oil.
– Fit new oil filter cartridge on engine and tighten to specified
torque (see table of tightening torques for installation
⇒ page 72 ).
Continue installation in reverse sequence.
Note
There is more than one version of the oil filter for the 4-cylinder
1.8 ltr. TFSI/2.0 ltr. TFSI petrol engine ⇒ page 73 .
Removal steps:
– Remove engine cover panel ⇒ page 8 .
Procedure:
– Loosen sealing cap -arrow- of oil filter using socket (32 mm) .
This causes a valve to open.
– Wait a few minutes to allow engine oil to drain from filter hous‐
ing into crankcase.
– Completely remove sealing cap -arrow-. Make sure that no
engine oil drips onto engine.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Maintenance 73
Audi A4 2008 ➤
Maintenance - Edition 11.2015
– Pull oil filter element -3- and O-ring -2- out of sealing cap -1-.
– Clean sealing surfaces of sealing cap.
– Lightly lubricate new O-ring -2- with engine oil and insert O-
ring.
– Fit new oil filter element -3- in sealing cap.
– Screw sealing cap into oil filter housing and tighten it to speci‐
fied torque using socket (32 mm) (see table of tightening
torques for installation ⇒ page 73 ).
Continue installation in reverse sequence.
Note
There is more than one version of the oil filter for the 4-cylinder
1.8 ltr. TFSI/2.0 ltr. TFSI petrol engine ⇒ page 72 .
Removal steps:
– Remove engine cover panel ⇒ page 8 .
Procedure:
– Loosen sealing cap -arrow- of oil filter using socket (32 mm) .
This causes a valve to open.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Wait permitted
a few minutes to allow
unless authorised engine
by AUDI AG. AUDIoilAGtodoes
drain from filter
not guarantee hous‐
or accept any liability
ing intowith
crankcase.
respect to the correctness of information in this document. Copyright by AUDI AG.
74 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
– Pull oil filter element -2- and seal -3- out of sealing cap -4-.
– Clean sealing surfaces of sealing cap -4-.
– Lightly lubricate new seal -3- with engine oil and fit it.
– Fit new oil filter element -2- in sealing cap.
– Screw sealing cap -4- into oil filter housing -1- and tighten it to
specified torque using socket (32 mm) (see table of tightening
torques for installation ⇒ page 74 ).
Continue installation in reverse sequence.
Note
There is more than one version of the oil filter for the 6-cylinder
3.0 ltr. TFSI petrol engine ⇒ page 75 .
FSI (version 2)with respect to the correctness of information in this document. Copyright by AUDI AG.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Removal steps:
– Remove engine cover panel ⇒ page 8 .
Procedure:
– Loosen sealing cap -arrow- using socket (36 mm) . This cau‐
ses a valve to open.
– Wait a few minutes to allow engine oil to drain from filter hous‐
ing into crankcase.
– Completely remove sealing cap -arrow- of oil filter. Make sure
that no engine oil drips onto engine.
3. Maintenance 75
Audi A4 2008 ➤
Maintenance - Edition 11.2015
– Pull oil filter element and seal -2- out of sealing cap -1-.
– Clean sealing surface -B- of sealing cap -1-.
– Lightly lubricate new seal -2- with engine oil and insert into
sealing cap. Note position of service tab -A- on seal. Flat side
of seal profile must face outwards.
Note
There is more than one version of the oil filter for the 6-cylinder
3.0 ltr. TFSI petrol engine ⇒ page 74 .
Removal steps:
– Remove engine cover panel ⇒ page 8 .
76 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Procedure:
– Loosen sealing cap -arrow- using socket (32 mm) . This cau‐
ses a valve to open.
– Wait a few minutes to allow engine oil to drain from filter hous‐
ing into crankcase.
– Completely remove sealing cap. Make sure that no engine oil
drips onto engine.
– Pull oil filter element -3- and O-ring -2- out of sealing cap -1-.
– Clean sealing surfaces of sealing cap -1-.
– Lightly lubricate new O-rings -4- and -2- with engine oil and
insert O-rings.
– Fit new oil filter element -3- in sealing cap -1-.
– Screw sealing cap -1- into oil filter housing and tighten it to
specified torque using socket (32 mm) (see table of tightening
torques for installation ⇒ page 76 ).
Continue installation in reverse sequence.
Removal steps:
– Remove engine cover panel ⇒ page 8 .
3. Maintenance 77
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Procedure:
– Loosen sealing cap -1- of oil filter using socket (32 mm) . This
causes a valve to open.
– Wait a few minutes to allow engine oil to drain from filter hous‐
ing into crankcase.
– Completely remove sealing cap. Make sure that no engine oil
drips onto engine.
– Pull oil filter element -3- and O-ring -4- out of sealing cap -1-.
– Clean sealing surfaces of sealing cap -1-.
– Lightly lubricate new O-rings -2- and -4- with engine oil and
insert O-rings.
– Fit new oil filter element -3- in sealing cap.
– Screw sealing cap -1- into oil filter housing -5- and tighten it to
specified torque using socket (32 mm) (see table of Protected
tightening
by copyright. Copying for private or commercial purposes, in part or in whole, is not
torques for installation). permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Continue installation in reverse sequence.
Note
There is more than one version of the oil filter for the 4-cylinder
2.0 ltr. TDI diesel engine ⇒ page 78 .
Removal steps:
– Remove engine cover panel ⇒ page 8 .
78 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Procedure:
– Loosen sealing cap -2- of oil filter using socket (32 mm) . This
causes a valve to open.
– Wait a few minutes to allow engine oil to drain from filter hous‐
ing into crankcase.
– Completely remove sealing cap. Make sure that no engine oil
drips onto engine.
– Pull oil filter element -5- and O-ring -2- out of sealing cap -1-.
– Clean sealing surfaces of sealing cap -1-.
– Lightly lubricate new O-rings -2-, -3- and -4- with engine oil and
insert O-rings.
– Fit by
Protected new oil filter
copyright. element
Copying for private-5- in sealing
or commercial cap.in part or in whole, is not
purposes,
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– withScrew sealing
respect to cap of
the correctness -1-information
into oilinfilter housing
this document. -10-byand
Copyright AUDItighten
AG. it
to specified torque using socket (32 mm) (see table of tight‐
ening torques for installation ⇒ page 78 ).
Continue installation in reverse sequence.
Note
There is more than one version of the oil filter for the 4-cylinder
2.0 ltr. TDI diesel engine ⇒ page 79 .
Removal steps:
– Remove engine cover panel ⇒ page 8 .
Procedure:
– Loosen sealing cap of oil filter using socket (32 mm) . This
causes a valve to open.
3. Maintenance 79
Audi A4 2008 ➤
Maintenance - Edition 11.2015
– Wait a few minutes to allow engine oil to drain from filter hous‐
ing into crankcase.
– Completely remove sealing cap. Make sure that no engine oil
drips onto engine.
– Pull oil filter element -3- and O-ring -4- out of sealing cap -5-.
– Clean sealing surfaces of sealing cap -5-.
– Lightly lubricate new O-ring -4- with engine oil and insert O-
ring.
– Fit new oil filter element -3- in sealing cap.
– Screw sealing cap -5- into oil filter housing -2- and tighten it to
specified torque using socket (32 mm) (see table of tightening
torques for installation ⇒ page 79 ).
Continue installation in reverse sequence.
Note
There is more than one version of the oil filter for the 4-cylinder
2.0 ltr. TDI diesel engine ⇒ page 77 .
Removal steps:
– Remove engine cover panel ⇒ page 8 .
Procedure:
– Loosen sealing cap -arrow- using socket (32 mm) . This cau‐
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
ses a valve to open. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Wait a few minutes to allow engine oil to drain from filter hous‐
ing into crankcase.
– Completely remove sealing cap. Make sure that no engine oil
drips onto engine.
80 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
– Pull oil filter element -3- and O-ring -2- out of sealing cap -1-.
– Clean sealing surfaces of sealing cap -1-.
– Lightly lubricate new O-rings -2- and -4- with engine oil and
insert O-rings.
– Fit new oil filter element -3- in sealing cap -1-.
– Screw sealing cap -1- into oil filter housing and tighten it to
specified torque using socket (32 mm) (see table of tightening
torques for installation ⇒ page 80 ).
Continue installation in reverse sequence.
Note
There is more than one version of the oil filter for the 6-cylinder
3.0 ltr. TDI diesel engine ⇒ page 81 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Removal steps:
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Maintenance 81
Audi A4 2008 ➤
Maintenance - Edition 11.2015
– Pull oil filter element -9- and O-ring -8- out of sealing cap -7-.
– Clean sealing surfaces of sealing cap -7-.
– Lightly lubricate new O-ring -8- with engine oil and insert O-
ring.
– Fit new oil filter element -9- in sealing cap.
– Screw sealing cap -7- into oil filter housing -2- and tighten it to
specified torque using socket (32 mm) (see table of tightening
torques for installation ⇒ page 81 ).
Continue installation in reverse sequence.
Note
There is more than one version of the oil filter for the 6-cylinder
3.0Protected
ltr. TDI diesel engine
by copyright. Copying for⇒ page
private 80 . purposes, in part or in whole, is not
or commercial
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Caution
82 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
– For all 4-cylinder petrol engines 1.8 ltr./2.0 ltr. TFSI with oil filler
neck on timing chain cover: Clean sealing surface -arrow- on
inside of oil filler neck with a lint-free cloth before screwing on
filler cap.
Caution
• Wait approx. two minutes after switching off the engine to allow
the oil to drain back into the sump.
• Vehicle must be level (horizontal).
Requirements for V8 petrol engines:
• The engine must be at operating temperature (90 °C oil tem‐
perature).
• Allow engine to run at idling speed for approx. one minute.
• Switch off engine and wait approx. five minutes (to allow oil to
flow back slowly).
• Check engine oil level within one minute.
• Vehicle must be level (horizontal).
Checking oil level with dipstick ⇒ page 83
Checking oil level on MMI ⇒ page 84
3. Maintenance 83
Audi A4 2008 ➤
Maintenance - Edition 11.2015
– Pull oil dipstick out again and read off oil level on marked area.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Some engines are not fitted with an oil dipstick; if this is the case,
use the oil level display in the MMI system ⇒ page 84 .
84 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
♦ The oil level display on the MMI is not refreshed when the
bonnet is open.
♦ A warning lamp in the driver information system indicates that
the level is too low.
Note
3. Maintenance 85
Audi A4 2008 ➤
Maintenance - Edition 11.2015
♦ Puller - T40039-
Removal steps:
– Remove engine cover panel ⇒ page 8 .
86 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
There is more than one version of the spark plugs for the 4-cyl‐
inder 1.8 ltr. TFSI/2.0 ltr. TFSI petrol engine ⇒ page 88 .
3. Maintenance 87
Audi A4 2008 ➤
Maintenance - Edition 11.2015
♦ Puller - T10530-
Table of tightening torques for installation: Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Component/fastener [Nm] with respect to the correctness of information in this document. Copyright by AUDI AG.
Spark plugs 30
Bolt for ignition coil 10
Removal steps:
– Remove engine cover panel ⇒ page 8 .
88 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
– Push ignition coil connectors -1-, -2-, -3- and -4- towards igni‐
tion coils, release retainers and detach connectors from igni‐
tion coils in direction of -arrow-.
– Place electrical connectors slightly to one side. Make sure that
wiring is not kinked or damaged.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Insert puller - T10530- into hole -1- of ignition coil and turn
knurled nut -2- clockwise until puller is secured in place.
3. Maintenance 89
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
There is more than one version of the spark plugs for the 4-cyl‐
inder 1.8 ltr. TFSI/2.0 ltr. TFSI petrol engine ⇒ page 86 .
90 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
♦ Puller - T40039-
Removal steps:
– Remove engine cover panel ⇒ page 8 .
Step 1 - removing spark plugs, cylinder bank (right-side):
– Move fuel line -4- and line -1- from activated charcoal filter
clear at air cleaner housing and air pipe.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Disconnect vacuum hose
permitted -2-.
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Unfasten hose clip -3-, release retaining clips -arrows- and re‐
move air pipe.
– Air cleaner (bottom section): removing ⇒ Rep. gr. 24 ; Air
cleaner - exploded view .
3. Maintenance 91
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
92 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
♦ Puller - T40039-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Maintenance 93
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Removal steps:
– Remove engine cover panel ⇒ page 8 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Step 1 - removing spark plugs, cylinder bank (right-side):
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Unfasten hose clip -3-, release retaining clips -arrows- and re‐
move air pipe.
– Release and unplug electrical connectors -2-, -3-, -4-, -5-, -6-,
-7-, -8- and -9- from actuators for camshaft adjustment.
– Unplug electrical connector -1- at Hall sender 3 - G300- .
– Unscrew bolts for connector rail.
– Release connectors for ignition coils -arrows- and unplug all
connectors from ignition coils at the same time.
– Place connector rail slightly to one side. Make sure that wiring
is not kinked or damaged.
94 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
– Release and unplug electrical connectors -2-, -3-, -4-, -5-, -6-,
-7-, -8- and -9- from actuators for camshaft adjustment.
– Unplug electrical connector -1- at Hall sender 3 - G163- .
– Unscrew bolts for connector rail.
– Release connectors for ignition coils and unplug all connectors
from ignition coils at the same time.
– Place connector rail slightly to one side. Make sure that wiring
is not kinked or damaged.
3. Maintenance 95
Audi A4 2008 ➤
Maintenance - Edition 11.2015
♦ Puller - T40039-
Removal steps:
– Remove engine cover panel ⇒ page 8 .
– Remove relevant air cleaner housing; ⇒ Rep. gr. 24 ; Re‐
moving and installing air cleaner housing .
Step 1 - removing spark plugs, cylinder bank (right-side):
– Unscrew nuts -arrows- and remove bracket -1- for air cleaner
housing.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
96 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
– Unscrew nuts -arrows- and remove bracket -1- for air cleaner
housing.
3. Maintenance 97
Audi A4 2008 ➤
Maintenance - Edition 11.2015
98 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Procedure:
– Unscrew filler cap with dipstick.
– Clean dipstick with a clean cloth.
– Screw cap on hand tight and unscrew again.
– Check fluid level according to scale on dipstick.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
WARNING
3. Maintenance 99
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
100 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Maintenance 101
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
Procedure:
– Add required amount (using mixture ratio according to anti-
freeze protection specification in Maintenance table). Use the
table as a reference for the coolant mixture ratio.
Note
Note
102 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
– Check for dirt in housing and water drains -arrow- and clean if
necessary ⇒ page 113 .
3. Maintenance 103
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
There is more than one version of the air cleaner for the 4-cylinder
1.8 ltr. TFSI/2.0 TFSI petrol engine ⇒ page 104 .
104 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
– Check for dirt in housing and water drains -arrow- and clean if
necessary ⇒ page 113 .
Note
There is more than one version of the air cleaner for the 4-cylinder
1.8 ltr. TFSI/2.0 TFSI petrol engine ⇒ page 103 .
3. Maintenance 105
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
There is more than one version of the air cleaner for the 6-cylinder
3.0 ltr. TFSI petrol engine ⇒ page 106 .
106 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Maintenance 107
Audi A4 2008 ➤
Maintenance - Edition 11.2015
– Check for dirt in housing and water drains -arrow- and clean if
necessary ⇒ page 113 .
Note
There is more than one version of the air cleaner for the 6-cylinder
3.0 ltr. TFSI petrol engine ⇒ page 105 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
108 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Component/fastener: [Nm]
Securing bolts for air cleaner (top section) 1.5
3. Maintenance 109
Audi A4 2008 ➤
Maintenance - Edition 11.2015
– Check for dirt in housing and water drains -arrow- and clean if
necessary ⇒ page 113 .
Note
There is more than one version of the air cleaner for the 4-cylinder
2.0 ltr. TDI diesel engine ⇒ page 110 .
110 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Component/fastener: [Nm]
Securing bolts for air filter element 1.5
Note
There is more than one version of the air cleaner for the 4-cylinder
2.0 ltr. TDI diesel engine ⇒ page 109 .
3. Maintenance 111
Audi A4 2008 ➤
Maintenance - Edition 11.2015
112 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
3. Maintenance 113
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Procedure:
114 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
3. Maintenance 115
Audi A4 2008 ➤
Maintenance - Edition 11.2015
– Pull dust and pollen filter -A- out of aperture -B- in air condi‐
tioning unit -D- in direction of -arrow-.
WARNING
116 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
3. Maintenance 117
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
WARNING
Caution
118 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Maintenance 119
Audi A4 2008 ➤
Maintenance - Edition 11.2015
♦ Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Components of filling device -VAS 6542-
120 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Procedure:
– Open tank flap and unscrew cap of reducing agent tank.
– Clean filler neck of tank for reducing agent with a lint-free cot‐
ton cloth soaked with water.
– Close cut-off valves of breather and filler lines of filling device
for AdBlue - VAS 6542- .
– Apply filling device for AdBlue - VAS 6542- to reducing agent
container (see Electronic parts catalogue, ETKA) and screw it
onProtected
as far byascopyright.
stop. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Position reducing
with respect agent container
to the correctness of informationon engine
in this and
document. gearbox
Copyright jack
by AUDI AG.
- VAS 6931- with mounting plate - V.A.G 1383A/1- . The dif‐
ference in height of the reducing agent container and the filler
neck of the tank for reducing agent must be between
60 - 80 cm -dimension A-.
3. Maintenance 121
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Procedure:
– Open tank flap and unscrew filler cap for reducing agent tank.
– Clean filler neck of tank for reducing agent with a lint-free cot‐
ton cloth soaked with water.
– Insert nozzle of AdBlue refuelling system - VAS 6960- into filler
neck of reducing agent tank.
– Operate nozzle to fill up reducing agent completely.
– Remove nozzle from filler neck of reducing agent tank.
– Clean filler neck of reducing agent tank and filler cap with a
lint-free cotton cloth soaked with water.
– Screw filler cap onto reducing agent tank.
Note
122 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
3. Maintenance 123
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
124 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
Note
Note
3. Maintenance 125
Audi A4 2008 ➤
Maintenance - Edition 11.2015
126 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
3. Maintenance 127
Audi A4 2008 ➤
Maintenance - Edition 11.2015
128 3. Maintenance
Audi A4 2008 ➤
Maintenance - Edition 11.2015
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Maintenance 129