Beverage Technology: Innovative Solutions For Your Success
Beverage Technology: Innovative Solutions For Your Success
Beverage Technology: Innovative Solutions For Your Success
Dear Reader,
Drinking is essential for maintaining the right balance of water The beverage industry is another area in which we at JUMO
in the body. Popular beverages include water, juice, milk, offer you only the best. We do so by providing a multitude of
coffee, tea, wine, and beer. However, only a producer of these solutions for the most varied applications.
beverages knows to what extent their production and process-
ing depends on efficient procedures and precise measuring Our solutions support you in implementing HACCP concepts
technology. or the IFS standard.
Here, JUMO is at your side as a reliable partner to help when This brochure provides an overview of JUMO products and sys-
you have questions and to provide you with quick solutions. We tems for the beverage technology industry. Of course, we would
do so regardless of whether you monitor your process through also be happy to work together with you to create customized
pressure, temperature, conductivity, or pH value. We’re also solutions for individual requirements.
at your side for controlling the cleaning process or reducing
production costs. PS: Detailed information about our products can be found
under the product group number at www.industry.jumo.info.
So how do we do it? Through long-term experience and ex-
pertise: because for more than 60 years, JUMO has been one
of the leading manufacturers in the field of measurement and
control technology. As a result we are also an expert partner
for the beverage industry.
Dairy products 12
Wine 16
Beer 20
CIP cleaning 24
JUMO Engineering 26
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Mineral water and
soft drinks
Each person should drink 1.5 to 2 liters of fluids every day. To ensure beverages
exhibit a consistent level of quality, various quality and process checks must be
performed during production. This is where the first-rate measuring and control
equipment from JUMO comes into play.
Beverage Technology
water
Conductivity measurement can be per-
formed as an incoming goods inspection
after the water from the well has been
transported to the plant. The conductiv-
JUMO LOGOSCREEN fd JUMO mTRON T
ity value depends on the level of water
Paperless recorder for FDA- Measuring, controlling, and automation system
mineralization. The more minerals compliant data recording with controller module as well as input and output
modules
that dissolve from the rock layers, the Type 706585
Type 705000
higher this value is. The JUMO CTI-750
transmitter in stainless steel version is
used for measuring conductivity. The
FDA 21 CFR Part 11
integrated conductivity measurement
allows a precise and quick temperature
compensation that is particularly im- JUMO RTD temperature probe JUMO dTRANS T1000/p35
portant for temperature measurement. Type 902815, 902810 Temperature and pressure sensor with IO-Link
Type 902915, 402058
Additional functions, such as the com-
bined toggling of measuring range and
temperature coefficient, also allow the
optimum use in CIP processes.
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Mineral water
According to the mineral and bottled water regulation, min- may be added, whereby carbonic acid (H2CO3) is created in
eral water is a type of groundwater with specific characteris- the water. Deferrization is often brought about using ozone.
tics. It must originate from an underground water source and It is carried out for many types of mineral water to prevent a
be completely pure. Mineral water is bottled directly at the brown coloring from entering the water over time. Most types
source or water well and requires official recognition. While of mineral water show a much lower carbonic acid content
it is permissible to intervene in the context of approved proce- at the outlet location than they do after bottle filling. The aci-
dures when preparing drinking water, mineral water should dification of the water through the addition of carbon dioxide
be changed as little as possible from its original composition. promotes, among other things, its shelf life, as it provides a
Only iron, manganese, sulphuric, and arsenic compounds as stable antimicrobial environment.
well as fluoride may be withdrawn. Only carbon dioxide (CO2)
Measurands and devices in the production of mineral water and soft drinks*
* Process flow soft drinks in point and identical with process flow mineral water.
Beverage Technology
Soft drinks
Cold drinks that are produced by the food industry for re- Fruit juices, carbonated fruit juices, lemonades, and sodas are
freshment purposes mostly have a sweet-and-sour flavor among the most popular soft drinks. For its manufacture, mi-
and are carbonated. These are “Water-based beverages with neral water is mixed with a precisely-defined quantity of juice
flavor-giving ingredients” such as sugar, sweeteners, and aro- or syrup and then bottled. To maintain a consistent level of
mas according to the German Foodstuffs Code as well as the quality across all beverages, it is vital that the quantity of juice
international Codex Alimentarius. In addition, the beverages or syrup and the CO2 content is always the same.
may contain fruit juice concentrate, carbonic acid, minerals,
vitamins, and further ingredients.
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Juice
For the production of fruit juice, only ripe, washed fruit is clear fruit juice. There are 2 basic procedures within fruit
used. Citrus fruits are pressed in special citrus presses. juice production: the production of fruit juice from concen-
Other fruits are pulverized to a mash in a grinder and then trate and from direct juice. To create fruit juice concentrate,
mechanically pressed. The addition of special enzymes can the flavor and water must be extracted from the freshly
alleviate the flow of juice from the sacs and increase the pressed juice at low temperatures and in vacuumed con-
overall juice yield. For stone fruit and soft fruit, the stones ditions. What remains is then condensed to approximately
and stems are removed before pressing. The separating and a sixth of its original volume. Fruit juice concentrate and
filtering process turns the naturally cloudy, pulpy juice to a flavoring are stored and transported separately from one
Vaporizer Cooler
Pressure Pressure
Temperature Temperature
Controller Controller
Flow
Beverage Technology
another in tanks. Orange juice concentrate, for example, is for a few seconds. Direct juice, on the other hand, is proces-
stored at -15 °C. To generate juice from the concentrate, sed immediately after fruits are pressed. It is first filtered
water and the relevant fruit flavor are added along with fruit before being pasteurized between 80 and 85 °C to prolong
pulp and fruit sacs if necessary. The advantages of this pro- shelf life. This prevents fermentation from taking place
cedure for the manufacturers are savings in transport costs and guarantees the shelf life of the juice. The direct juice
and being independent of the harvest season. For preser- is then bottled or stored in a sterile condition in a tank for
vation purposes the produced juice is pasteurized at 85 °C bottling later on.
Filter Pasteurizer
Pressure Temperature
Controller Pressure
Flow Controller
Recorder
Flow
In process engineering, the main focus JUMO dTRON 304 JUMO IMAGO 500
is on optimizing processing steps to Compact controller Multichannel process and program controller
ensure stable processes and end pro- Type 703044 Type 703590
from JUMO. At the same time, devices Paperless recorder for FDA- Type 902815, 902810
compliant data recording
with a high level of protection against Type 706585
tampering record and control these fac-
tors. As a result, the milk industry has a
complete portfolio at its disposal which
FDA 21 CFR Part 11
reliably fulfills the demanding legal and
procedural requirements.
JUMO dTRANS T1000/p35 Membrane pressure
Temperature and pressure sensor with IO-Link separator for homogenizers
Type 902915, 402058
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Milk
Specific processing of the raw milk is an essential prelimi- steps. Temperature control of the milk is the dominant mea-
nary step for the production of many different dairy products. surand with regard to product safety. After milk production,
Regardless of the end product, key process steps exist that a temperature of 4 °C must be maintained immediately
are applied in varying combinations. Yet, the premise still which must not be exceeded until processing. Pasteuriza-
applies that even a slight deviation from defined parameters tion is the most important step for drinking milk production.
or non-hygienic constructions significantly affect the pro- Here, programs are implemented the purpose of which is
duction costs and the quality of the end products. For that to substantially reduce the colony-forming units of the spo-
reason, JUMO offers sensors for the essential measurands re-producing Bacillus cereus: for UHT milk 2 to 10 seconds
as well as suitable evaluation and recording devices for all at up to 150 °C, for fresh milk 15 to 20 seconds at up to
75 °C. At this point, temperature probes must be quick, fittings can have negative impacts on the product stability.
precise, and reliable so that all risks are completely elimi- They must be permanently monitored as well as compen-
nated. The levels are monitored via pressure. In addition, sated through auxiliary systems. The prerequisite here is a
pressure differences that are deliberately controlled are es- smooth embedding of the pressure transmitter into the pro-
tablished to ensure that no contamination of the pasteurized cess automation. Especially designed devices for analysis
milk takes place in case of equipment damage. Plants such and recording are available so that all parameters such as
as centrifugal separators or homogenizers are operated pH value and conductivity can be monitored. In summary,
and controlled in a pressure range of approximately 5 bar JUMO offers a coordinated system for process control and
or respectively 250 bar. Pressure losses over pipelines or monitoring.
Pasteurizer
Temperature
Pressure
Controller
Recorder
Filling plant
Temperature
Pressure
Recorder
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Wine
Wine is considered to be one of humanity’s most ancient cultural goods and has
played a significant role since antiquity as an agricultural product, both for the
economy as well as for society. In wine production, especially during fermenta-
tion and storage, measurement and control devices from JUMO come into play
and ensure a consistent quality of wine across the board.
Beverage Technology
Temperature-controlled fermentation
This process includes checking the alco-
holic fermentation, which is the process
of changing sugar from the grapes into
JUMO LOGOSCREEN fd JUMO RTD temperature probe
alcohol at low temperatures. To retain Paperless recorder for FDA- Type 902815, 902810
as much flavor as possible in the wine, compliant data recording
Type 706585
the grape juice is cooled during fermen-
tation to approximately 15 °C. Conse-
quently, fermentation then takes longer,
allowing maximum flavor to be retained. FDA 21 CFR Part 11
The JUMO Dtrans T100, a compact tem-
perature probe with an integrated trans- JUMO dTRANS T1000/p35 JUMO humidity and temperature
Temperature and pressure sensor with IO-Link measuring probe
mitter, is ideally suited for temperature
Type 902915, 402058 Type 907023
control.
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Wine
Wine is an alcoholic beverage, made from the fermented than the grape juice (pressed juice) is fermented between
juice of grapes. The most popular wines are red, white, and 20 and 30 °C. This is because almost all the dyes are found
rosé. Sparkling wine is made from wine that has undergone a in the skin of the grapes. These dyes are separated from
second fermentation process. Lightly sparkling wines are the skin of the fruit during the fermenting of the existing
known as semi-sparkling wines and generally have carbo- alcohol mash. The most important steps in the production of
nic acid added to them. The main difference between the red wine are de-stemming, mashing, pressing, and fermen-
production of white wine and red wine is the order of the ting. The most important work steps in the mashing process
workflow. In the production of red wine, the mash rather are the immersion of the pomace (which can be performed
either manually or mechanically), the carbonic maceration, chanical means. Alternatively, the mash can be heated to
and the heating of the mash. To produce a full-bodied red accelerate the process. After fermentation, the red wine is
wine, as intense a color yield as possible must be achieved developed. This maturing process can be performed in bar-
and the correct quantity of tannin from the skins should be rels, barriques, or tanks of varying sizes. Depending on the
introduced into the wine. To achieve optimum extraction, type, quality, potential, and year of the wine, the time it takes
the skins and the grape juice must remain constantly in to mature can be between several weeks and years. Finally,
contact with one another. For this reason the floating layer the wine is bottled.
of mash is immersed repeatedly in the juice through me-
JUMO mTRON T –
the brewhouse control system JUMO tecLine HY JUMO AQUIS touch S
JUMO mTRON T – a system that can Hygienic heavy-duty electrodes for Modular multichannel measuring
measuring pH value device for liquid analysis
master the measurement and control Type 201022 Type 202581
tasks in the brewery. Up to 9 program ge-
nerators enable autonomous control of
mashing, purification, and wort boiling.
This way, for example, the next batch
can already be mashed during wort bo-
iling. While the temperature-time-pro-
JUMO CTI-750 JUMO dTRANS p20/p20 DELTA
grams of both processes are running, Inductive conductivity transmitter Process and differential pressure transmitter
JUMO mTRON T registers all required Type 202756 Type 403025, 403022
different temperatures. However, the Paperless recorder with innovative Compact controllers
operating concept Type 702110, 702111, 702112,
constant transport of the bottles causes Type 706520 702113, 702114
caustic soda to be displaced which ch-
anges the concentration of the lye. This
is where the JUMO CTI-750 comes into
play: it continuously adjusts the concen- 21 CFR Part 11
and thereby ensures reliable cleaning of Two-channel process and Temperature and pressure sensor with IO-Link
program controller Type 902915, 402058
the glass bottles at a consistently high Type 703571
quality.
20 21
Beer
Beer is a drink that is obtained by fermentation from subs- from the starch of grains (barley, wheat, rye, oats, millet, rice,
tances containing starch. Furthermore, it is not distilled. The maize) by malting or other enzymatic processes. The alcohol
carbonated beverage is produced by adding hops or other sea- content of most beer is between 4.5 % and 6 %. Non-alcoholic
sonings. Beer is produced by fermentation. The raw material beer is produced by 2 different processes – stopping the fer-
for the fermentation of beer is always starch. Sugar is obtained mentation or extracting the alcohol from normal beer.
Malt mill
Temperature is one of the most important measurands in beer measurement with regularly-calibrated temperature probes
production. Only through exact control of the processes and can optimize costs. Even a process temperature correction of
precise temperature control can the work steps of mashing, only 1 °C in the right direction can, for example, significantly
wort boiling and cooling, fermentation, and storage be carried reduce energy costs.
out reliably and reproducibly. In addition, exact temperature
JUMO tecLine HY
pH combination To the plant
electrode
Type 201022 Fresh Acid Lye Batch
water water
From the plant
Wastewater
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JUMO Engineering
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rti v
Personalized consulting and se S er Service and maintenance
support concepts
Individual and market-oriented Technical support
solutions Training courses and workshops
Wide range of technologies Implementation concepts
Decades of experience On-the-job training
System solutions
JUMO Engineering points the way!
In a nutshell
Precise and prompt communication channels:
This saves time and prevents mistakes!
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www.jumo.net
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