18-Inch Variable Speed Drill Press: Operating Instructions and Parts Manual
18-Inch Variable Speed Drill Press: Operating Instructions and Parts Manual
18-Inch Variable Speed Drill Press: Operating Instructions and Parts Manual
Powermatic
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-1792800B
Ph.: 800-274-6848 Revision C1 11/2014
www.powermatic.com Copyright © 2014 Powermatic
1.0 Warranty and Service
Powermatic warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair,
please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
Powermatic branded website.
• Powermatic products carry a limited warranty which varies in duration based upon the product. (See chart
below)
• Accessories carry a limited warranty of one year from the date of receipt.
• Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance. Powermatic woodworking machinery is designed to be used with
Wood. Use of these machines in the processing of metal, plastics, or other materials may void the warranty. The
exceptions are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof
of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. Powermatic has Authorized Service Centers located throughout
the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service
Center Locator on the Powermatic website.
More Information
Powermatic is constantly adding new products. For complete, up-to-date product information, check with your local
distributor or visit the Powermatic website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
POWERMATIC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH
PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW
LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
Powermatic sells through distributors only. The specifications listed in Powermatic printed materials and on the official
Powermatic website are given as general information and are not binding. Powermatic reserves the right to effect at
any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem
necessary for any reason whatsoever.
Product Listing with Warranty Period
90 Days – Parts; Consumable items
1 Year – Motors, Machine Accessories
2 Year – Woodworking Machinery used for industrial or commercial purposes
5 Year – Woodworking Machinery
NOTE: Powermatic is a division of JPW Industries, Inc. References in this document to Powermatic also apply to
JPW Industries, Inc., or any of its successors in interest to the Powermatic brand.
2
2.0 Table of contents
Section Page
3
11. Do not operate this machine while tired or
under the influence of drugs, alcohol or any
medication.
12. Make certain the switch is in the OFF position
3.0 Safety warnings before connecting the machine to the power
supply.
1. Read and understand the entire owner's 13. Make certain the machine is properly
manual before attempting assembly or grounded.
operation.
14. Make all machine adjustments or maintenance
2. Read and understand the warnings posted on with the machine unplugged from the power
the machine and in this manual. Failure to source.
comply with all of these warnings may cause
serious injury. 15. Remove adjusting keys and wrenches. Form a
habit of checking to see that keys and
3. Replace the warning labels if they become adjusting wrenches are removed from the
obscured or removed. machine before turning it on.
4. This drill press is designed and intended for 16. Keep safety guards in place at all times when
use by properly trained and experienced the machine is in use. If removed for
personnel only. If you are not familiar with the maintenance purposes, use extreme caution
proper and safe operation of a drill press, do and replace the guards immediately after
not use until proper training and knowledge completion of maintenance.
have been obtained.
17. Check damaged parts. Before further use of
5. Do not use this drill press for other than its the machine, a guard or other part that is
intended use. If used for other purposes, damaged should be carefully checked to
Powermatic disclaims any real or implied determine that it will operate properly and
warranty and holds itself harmless from any perform its intended function. Check for
injury that may result from that use. alignment of moving parts, binding of moving
6. Always wear approved safety glasses/face parts, breakage of parts, mounting and any
shields while using machine. Everyday other conditions that may affect its operation.
eyeglasses only have impact resistant lenses; A guard or other part that is damaged should
they are not safety glasses. be properly repaired or replaced.
7. Before operating this drill press, remove tie, 18. Provide for adequate space surrounding work
rings, watches and other jewelry, and roll area and non-glare, overhead lighting.
sleeves up past the elbows. Remove all loose 19. Keep the floor around the machine clean and
clothing and confine long hair. Non-slip free of scrap material, oil and grease.
footwear or anti-skid floor strips are
recommended. Do not wear gloves. 20. Keep visitors a safe distance from the work
area. Keep children away.
8. Wear ear protectors (plugs or muffs) during
extended periods of operation. 21. Make your workshop child proof with padlocks,
master switches or by removing starter keys.
9. Some dust created by power sanding, sawing,
grinding, drilling and other construction 22. Give your work undivided attention. Looking
activities contain chemicals known to cause around, carrying on a conversation and “horse-
cancer, birth defects or other reproductive play” are careless acts that can result in
harm. Some examples of these chemicals are: serious injury.
• Lead from lead based paint. 23. Maintain a balanced stance at all times so that
you do not fall into the blade or other moving
• Crystalline silica from bricks, cement and parts. Do not overreach or use excessive force
other masonry products. to perform any machine operation.
• Arsenic and chromium from chemically 24. Use the right tool at the correct speed and
treated lumber. feed rate. Do not force a tool or attachment to
do a job for which it was not designed. The
10. Your risk of exposure varies, depending on right tool will do the job better and more safely.
how often you do this type of work. To reduce
your exposure to these chemicals, work in a 25. Use recommended accessories; improper
well-ventilated area and work with approved accessories may be hazardous.
safety equipment, such as face or dust masks 26. Maintain tools with care. Keep drill bits sharp
that are specifically designed to filter out and clean for the best and safest performance.
microscopic particles.
4
Follow instructions for lubricating and changing machine until spindle comes to a complete
accessories. stop.
27. Turn off machine and disconnect from power 30. Remove loose items and unnecessary work
before cleaning. Use a brush or compressed pieces from the area before starting the
air to remove chips or debris — do not use machine.
your hands.
31. Don’t use in dangerous environment. Don’t
28. Do not stand on the machine. Serious injury use power tools in damp or wet location, or
could occur if the machine tips over. expose them to rain. Keep work area well
lighted.
29. Never leave machine running unattended.
Turn the power off and do not leave the
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or possible
machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly even
death.
Read and understand the entire contents of this manual before attempting assembly
or operation! Failure to comply may cause serious injury!
5
5.0 Specifications
Model number ........................................................................................................................................... PM2800B
Stock number ............................................................................................................................................1792800B
Materials:
Head ...................................................................................................................................................... cast iron
Table...................................................................................................................................................... cast iron
Column ........................................................................................................................................................ steel
Base ...................................................................................................................................................... cast iron
Fence ................................................................................................................................................... aluminum
Table:
Table size.......................................................................................................... 20-1/2” L x 14” W (521 x 355mm)
Table miter slots (2) ............................................................................................... 11/32”W x 3/4“H (8.7 x 19mm)
Table T-slots (2) ................................................................................................... 7/32” W x 3/8” H (5.6 x 9.5mm)
Distance between table slots (centers) .......................................................................................... 7-5/8” (194mm)
Table tilt ............................................................................................................................... 0 to 90 deg. L and R
Table insert ................................................................................................................3-3/4” x 3-3/4” (95 x 95mm)
Fence size ............................................................................................................. 20” L x 2-3/4” H (508 x 70mm)
6
5.1 Base Hole Centers for PM2800B
Figure 1
The specifications in this manual were current at time of publication, but because of our policy of continuous
improvement, Powermatic reserves the right to change specifications at any time and without prior notice,
without incurring obligations.
7
6.0 Setup and assembly 6.2 Tools required for setup:
(not provided)
6.1 Shipping contents Rubber mallet (or hammer and wood block)
Wrenches: 24,19,17,14 and 10mm
See Figure 2.
2, 3 and 5mm hex wrenches
1 Drill press head
An adjustable wrench may be used in place of
1 Column assembly
open end wrenches.
1 Base
1 Table and bracket – A
1 Rack – B 6.3 Unpacking and cleanup
1 Column ring – C Remove all contents from shipping carton. Inspect
1 Handle, table elevating – D contents for shipping damage – if any damage,
1 Fence with adjustable work stop – E report it to your distributor and shipping agent. Do
1 Drift key – F not discard carton or packing material until drill
4 Socket head cap screws, M10x40 – G press is assembled and running satisfactorily.
1 Handle, table locking – H
3 Downfeed handles – J If any parts are missing, contact your distributor or
1 Handwheel – K Powermatic. (Check machine first to see if any
1 Handle – L parts were pre-assembled.)
1 Worm – M Exposed metal surfaces on the drill press have
4 Hex wrenches, 3/5/6/8mm – N been factory-coated with a protectant. Remove this
1 Keyless chuck – O with a soft rag moistened with a light solvent, such
1 Chuck arbor – P as mineral spirits, or WD-40®. Do not use an
1 Owner’s manual abrasive pad, and do not use gasoline, paint
1 Warranty card thinner or acetone, as these will damage plastic
components and painted surfaces.
The drill press should be placed in a dry area, with
a level floor and good lighting. Provide enough
space around drill press to allow for operations and
any adjustments or servicing.
6.4 Assembly
NOTE: Use an assistant to help assemble the drill
press.
1. Place base upon a level floor. It may be
secured to floor with lag screws (not provided)
through four holes in the base. Refer to Figure
1 for hole spacing.
2. If you do not wish permanent attachment to
the floor, the drill press can be bolted to a
plywood panel which will serve as an
expanded base and further stabilize the
machine. Use a high grade of plywood at least
3/4" thick. It should be large enough to prevent
vibration, sliding or moving of drill press during
operation. Do not use a mobile base with this
machine.
3. Attach column assembly to base with four
M10x40 socket head cap screws (A, Figure 3).
Tighten firmly.
Figure 2
(items not to scale)
8
7. The lower end of the rack should rest in the lip
of the holder, as shown in Figure 3.
8. Slide table elevating handle (D, Figure 5) onto
protruding shaft of worm, and tighten set screw
in handle with a 3mm hex wrench. Crank the
handle counterclockwise to lower table bracket
down the column.
9. Place ring (E, Figure 5) onto column and slide
it down over top edge of rack. Tighten set
screw on ring.
10. Screw locking handle (F, Figure 5) into table
bracket. Tighten locking handle to secure table
bracket’s position on column.
Figure 4
Figure 6
5. Position rack (B, Figure 5) into the slot in table
bracket (C), meshing the rack teeth with the 12. With the help of an assistant, mount head
worm gear. assembly to column, and tighten the two set
screws (J, Figure 7).
6. Hold the rack in the slot, while setting the table
bracket over the column. Then slide table
bracket and rack together down the column.
Figure 7
13. Install three downfeed handles into hub by
screwing them in completely, and tightening
each nut against hub (Figure 8). A flat is
provided on each handle for a wrench to help
tighten if needed.
NOTE: The downfeed handles can be installed
on either side of head.
Figure 5
9
(Note: Your chuck and arbor may have come
preassembled. If so, you only need to clean
the exposed arbor at this time.)
Figure 8
14. Install handwheel (K1, Figure 9) on speed
change shaft by aligning slot in handwheel
with spring pin on shaft. Tighten with washer
and crown nut.
15. Install handle (K2, Figure 9) into threaded hole
in handwheel. Tighten by using a wrench on
the flat. Figure 11
18. Slide arbor up into spindle.
19. Firmly push chuck by hand onto taper of arbor.
20. Rotate chuck until the jaws are completely
retracted into the chuck (to prevent damage to
jaws). Use two or three sharp taps from a
rubber mallet, or a hammer and a block of
wood, against bottom of chuck to seat chuck
securely onto arbor.
Figure 10
17. Thoroughly clean entire arbor and inside of
chuck (Figure 11) with a soft rag and solvent,
such as mineral spirits. Any grease or residue
in these areas can cause the pieces to Figure 12
separate, creating a safety hazard and 2. Position fence over table insert to use as a
potential damage to the tool. level (see Figure 13), and tighten it down.
10
3. Loosen nuts (M) first, then turn set screws (N) conductor with insulation having an outer surface
as needed until insert is level with table that is green with or without yellow stripes is the
surface. Re-tighten nuts (M) up against table. equipment-grounding conductor. If repair or
replacement of the electric cord or plug is
necessary, do not connect the equipment-
grounding conductor to a live terminal.
8.0 Adjustments
8.1 Table movement Figure 16
8.1.1 Raise and lower 2. Pivot table to desired angle by aligning scale
on table to line on indicator plate (Figure 17).
Referring to Figure 15: 3. Re-tighten bolt (D) and handle (E).
Loosen column locking handle (A, Figure 15). Turn
table elevating handle (B) to raise or lower table
12
4. When returning table to horizontal position, 8.4 Depth stop
loosen handle (E) and bolt (D), tilt table back
to zero degrees on scale, and tighten handle The depth stop is useful for repetitive drilling of
(E), then tighten bolt (D). holes of identical depth.
Referring to Figure 19:
1. Measure distance from tip of drill bit to
workpiece. Add to this the desired depth of
hole in workpiece.
2. Position top nut (F1) so that its bottom edge
aligns with this measurement on the scale.
Note: For quick positioning, press button on
nut and slide into position; for fine adjustment
rotate nut along scale.
3. For less precise drilling, simply lower bit to
desired depth, as shown in Figure 19, and
slide top nut down to contact collar.
4. The lower nut (F2) can be used to hold the
Figure 17 spindle at a certain depth. Position the lower
nut up against the collar. The spindle will stop
8.2 Chuck and arbor removal at this position when the downfeed handle is
released.
Referring to Figure 18:
1. Disconnect machine from power source.
2. Lower quill assembly with the downfeed
handles to expose slot. Rotate chuck to align
slots.
3. Insert drift key into slot.
4. Tap drift key into slot until chuck and arbor fall
out. NOTE: Hold on to chuck to prevent it
being damaged as it falls.
Figure 19
Figure 18
8.5 Work stop
The work stop (G, Figure 19) is used for repetitive
8.3 Changing spindle speeds drilling in boards of identical length. Flip up the
work stop to slide it along the fence or to remove it.
Pull it down to tighten in position.
Change speeds only while drill
press is running.
8.6 Return spring
With the drill press running, rotate handwheel
(shown in Figure 9) until desired speed is displayed The tension of the return spring (which raises the
on LED readout at front of head. Speed range is spindle after drilling) has been pre-set by the
250 to 3000 RPM. manufacturer. No further adjustment should be
attempted unless absolutely necessary. Should it
become necessary, proceed as follows.
13
Referring to Figure 20: 1. Take a length of board (A, Figure 22) and draw
a perpendicular line (B) on one side using a
1. Disconnect machine from power source. square.
2. Pry off cap (H, Figure 20) and remove hex nut
2. Insert a small drill bit (C) in chuck (D), then
and two washers (I). Pull off hub (J). place board (A) on the table on edge against
3. Loosen two inner hex nuts (K) Do not remove. drill bit with the marked-line side toward the
back of the drill press.
4. Pull out slightly the coil spring cover (L) while
firmly holding it. DO NOT allow the coil spring Important: The table should be in horizontal
cover to turn freely in your hand, or the spring position and locked. Verify that the line (B,
will unwind. Figure 22) is perpendicular to the table.
5. Rotate coil spring cover until tab (M) on the 3. Connect power to the drill press, and turn on
spring retainer engages the next notch in coil the laser using the button at the front of the
spring cover. Rotate coil spring cover drill press head.
counterclockwise to increase spring tension,
clockwise to decrease.
6. Make sure coil spring cover is pushed back in,
then tighten two hex nuts (K). Do not over
tighten. The hex nuts should be tightened
against each other.
7. Re-install hub, washers, hex nut and cap.
Figure 22
Vertical Alignment
4. Use the socket head screw (H, Figure 23)
located toward front of laser assembly, to
adjust verticality of laser line. Turn screw as
needed (2.5mm hex wrench), and move board
Figure 20 side-to-side as needed, until laser light (E)
aligns with board marking (B).
8.7 Laser adjustment 5. Adjust the other laser in the same manner.
Referring to Figures 21 through 24: Two parallel laser markings should look like F
and G in Figure 22. The distance between the
lines will vary with board thickness; however,
Do not look directly into the the lines must be parallel.
laser beam or view it directly with optical
instruments. See Figure 21.
Figure 21
The Laser Assembly has been installed and pre-
set at the factory. It should, however, be checked Figure 23
for alignment and any adjustments made before
operating the drill press. It should be re-checked Cross Hair Alignment
periodically, as long-term machine vibration may 6. Place board (K, Figure 24) flat on table. Do not
cause it to become misaligned. allow board to move from this position; use
14
clamps if needed. Bring the bit down until it safety key (A, Figure 25). This piece must be re-
leaves a slight perforation in the board; then inserted before the drill press can operate.
raise it back up.
7. Use the socket head screw (I, Figure 23)
located toward back of laser assembly, to
adjust the cross hair. Turn screw as needed
until laser line (M) crosses perforation (L).
8. Adjust the other laser assembly in the same
manner until the laser lines form cross
hairs exactly over perforation in board, as
shown in Figure 24.
9. Re-check vertical alignment to ensure that the
laser lines did not shift during the procedure.
The laser is now calibrated properly and the
location of your holes can be centered at the cross
hairs for accurate drilling.
Figure 25
10.0 Operation
10.1 Installing bits
Insert bit (not provided) into chuck jaws with about
1” insertion. When using a small bit, do not insert it
so far that the jaws touch the flutes of the bit. Make
sure bit is centered in chuck before tightening
chuck. The chuck is a keyless model; simply rotate
it by hand to tighten the bit.
Figure 24
10.2 Positioning work piece
9.0 Operating controls
Whenever possible, use
Power Indicator Light – The start switch has a clamps or work hold-downs to secure the work
power indicator lamp which is on whenever there piece to the table.
is power connected to the Drill Press, not just
Always secure the work piece to prevent it being
when the Drill Press is running.
torn from the operator’s hand. Using the column as
Do not assume that no light means there is no a work stop is not recommended; instead, use
power to the machine. If the bulb is bad, there will holding devices such as clamps. When using the
be no indication. Always check before use. table in tilted position, make sure the table is
securely tightened and the work piece is clamped
Do not rely that no light means sufficiently.
no power to the machine. Always check for For clean, splinter-free holes, place a piece of
power first. Failure to comply may cause scrap wood on the table below the work piece.
serious injury.
Perform operations with a minimum extension of
Referring to Figure 25: the quill. Adjust table position rather than using
excessive quill travel.
Start – Pull out on the large red switch.
Feed bit into the material with only enough force to
Stop – Push in the red switch.
allow the bit to work. Feeding too slowly may cause
Reset – If the Drill Press should stop without the burning of the work piece. Feeding too quickly may
stop button being pressed, as the result of a cause the motor to slow and/or the bit to break.
tripped fuse or circuit breaker, etc., push the red
switch back in to reset it.
Safety - The switch has a safety feature that
prevents unauthorized or accidental starting of the
drill press. With switch in "off" position, slide out the
15
The quill return spring should receive SAE 20 oil
10.3 General Inspection once yearly. Apply the oil beneath the coil spring
Before each operation of your Model 2800B drill cover (L, Figure 20) using a squirt can.
press, make a habit of checking that all locking
handles, set screws, bolts, etc., are tight on the 11.1 Belt replacement
table and head. Confirm that drill bit is securely
Referring to Figures 26 and 27:
inserted inside chuck jaws.
If future replacement of belts is needed, proceed
Clear all items, such as tools and rags, away from
as follows:
machine.
Before attempting regular work, get the feel of the This procedure requires
drill press by practicing on scrap material. For best operating machine with pulley cover removed.
results, always use sharp bits and proper feed Keep hands away from moving belts and
rates. pulleys.
10.4 Setting rotation speed 1. Remove pulley cover using a long shaft
screwdriver.
There are several factors which determine the best
speed to use in any drill press operation, such as 2. Turn on drill press and increase speed (rotate
kind of material being worked, size of hole, type of handwheel clockwise) to maximum, to bring
drill, and quality of cut desired. center pulley as far toward spindle pulley as
possible.
A general rule of thumb is, the smaller the drill, the
greater the required RPMs. And the speed should 3. Shut off drill press and disconnect from
be faster for soft materials and slower for harder power.
materials. 4. Firmly squeeze center section of upper belt to
slacken tension. See Figure 26. If needed, pull
11.0 Maintenance on belt away from center pulley to further
slacken.
16
7. Shut off drill press and disconnect from 3. Install new lamp assembly and push it firmly
power. into the seat. Connect the wires and reinstall
front plate.
8. Remove lower belt in same manner as upper
belt.
9. Use reverse procedure to install new belts.
17
12.0 Troubleshooting the PM2800B Drill Press
Table 2
Trouble Probable Cause Remedy
Not connected to power. Check all plug connections.
Drill press will not start
Fuse blown, or circuit breaker tripped. Replace fuse, or reset circuit breaker.
(power light is OFF).
Cord damaged. Replace cord.
Safety key removed. Install safety key.
Drill press will not start
Have switch tested and replaced if
(power light is ON). Switch malfunction.
needed.
Replace with adequate size and length
Extension cord too light or too long.
cord.
Low current. Contact a qualified electrician.
Drill press does not
Motor or spindle pulley out of balance. Contact Walter Meier technical service.
come up to speed.
Have motor tested by a qualified
Motor malfunction. service center. Repair or replace as
necessary.
Overfeeding the bit. Reduce feed rate.
Dull bit. Sharpen or replace bit.
Motor not reaching running speed. Repair or replace motor.
Motor stalls.
Have motor tested by a qualified
Motor malfunction. service center. Repair or replace as
necessary.
Tighten any loose parts. Drill press
Excessive vibration. should sit evenly on level floor. Secure
drill press to floor or plywood base.
Noisy Operation. Dry spindle. Lubricate spindle.
Loose pulleys. Make any needed corrections.
Check motor bearings or for loose
Noisy motor.
motor fan.
Wood splinters on
Place scrap board beneath work piece
underside of work No backing board used.
to prevent splintering.
piece.
Excessive speed. Reduce speed.
Retract drill bit frequently to remove
Drill or tool heats up or Chips not clearing from hole or bit.
chips.
burns work piece.
Dull drill bit. Resharpen, or replace drill bit.
Feeding bit too slowly. Increase feed rate.
Bit sharpened incorrectly. Resharpen bit correctly.
Drill bit wanders. Bent drill bit. Replace bit.
Bit or chuck not installed properly. Reinstall chuck or bit.
Work piece pinching the bit. Support or clamp work piece.
Drill bit binds in work
Excessive feed rate. Decrease feed rate.
piece.
Chuck jaws not tight. Tighten chuck jaws.
18
13.1.1 Exploded View for PM2800B
19
13.1.2 Part List for PM2800B
20
Index No. Part No. Description Size Qty.
63 .............. TS-1504051 ............... Hex Socket Hd. Cap Screw ....................................... M8x25 ............................ 1
64 .............. PM2800B-064 ............ Collar ........................................................................ ...................................... 1
65 .............. PM2800B-065 ............ Spindle ..................................................................... ...................................... 1
66 .............. PM2800-140............... Arbor ........................................................................ MT2xJT3 ........................ 1
67 .............. PM2800-141............... Keyless Chuck .......................................................... RJ3-16L ......................... 1
68 .............. BB-6205LLU............... Ball Bearing .............................................................. 6205LLU ........................ 3
69 .............. PM2800-136............... Drift Key.................................................................... ...................................... 1
70 .............. PM2800B-070 ............ Spindle Assembly (index #68,71,73-76) ..................... ...................................... 1
71 .............. PM2800B-071 ............ Quill .......................................................................... ...................................... 1
72 .............. PM2800-134............... Rubber Washer ......................................................... ...................................... 1
73 .............. BB-6203LLU............... Ball Bearing .............................................................. 6203LLU ........................ 1
74 .............. PM2800-132............... Washer ..................................................................... ...................................... 1
75 .............. PM2800-131............... Nut Lock ................................................................... ...................................... 1
76 .............. PM2800-130............... Spindle Nut ............................................................... ...................................... 1
77 .............. PM2800-155............... Retaining Ring .......................................................... ...................................... 1
78 .............. PM2800B-078 ............ Collar ........................................................................ ...................................... 1
79 .............. PM2800B-079 ............ Drive Sleeve ............................................................. ...................................... 1
80 .............. PM2800B-080 ............ Drive Sleeve Assembly (index #68,77-79) .................. ...................................... 1
81 .............. TS-2171012 ............... Phillips Pan Hd. Machine Screw ................................ M4x6.............................. 2
82 .............. PM2800B-082 ............ Speed Plate .............................................................. ...................................... 1
83 .............. PM2800B-083 ............ Spindle Pulley ........................................................... ...................................... 1
84 .............. PM2800B-084 ............ Pulley Set Nut ........................................................... ...................................... 1
85 .............. PM2800B-085 ............ Variable Speed Belt................................................... 28x8x790 ....................... 1
86 .............. PM2800-100............... Truss Head Tapping Screw ....................................... M3x8.............................. 2
87 .............. PM2800-116............... Photo Interrupt Module .............................................. ...................................... 1
88 .............. PM2800B-088 ............ Bracket ..................................................................... ...................................... 1
89 .............. 628494 ....................... Phillips Pan Hd. Machine Screw ................................ M5x6.............................. 1
90 .............. PM2800B-090 ............ Switch Label ............................................................. ...................................... 1
91 .............. PM2800B-091 ............ Hex Socket Truss Hd. Screw ..................................... M5-0.8x16 ...................... 3
92 .............. PM2800B-092 ............ Push-Pull Type Switch Assembly ............................... ...................................... 1
92-1 ........... PM2800-103-1............ Switch Safety Key ..................................................... ...................................... 1
93 .............. PM2800-099............... Lead Wire Assembly, on/off switch to circuit board ..... white .............................. 1
94 .............. PM2800-102............... Lead Wire Assembly, on/off switch to circuit board ..... black .............................. 1
95 .............. PM2800B-095 ............ Depth Scale .............................................................. ...................................... 1
96 .............. PM2800B-096 ............ Stop Bolt ................................................................... ...................................... 1
97 .............. PM2800B-097 ............ Plunge Housing......................................................... ...................................... 1
98 .............. TS-1503091 ............... Hex Socket Hd. Cap Screw ....................................... M6x40 ............................ 2
99 .............. PM2800B-099 ............ Depth Stop Bolt and Scale Assembly ......................... ...................................... 1
100............. PM2800B-100 ............ Lead Wire Assembly, circuit board to front light (jumper)…..4”L ......................... 1
.................. PM2800B-SNA ........... Stop Nut Assembly (includes #101,102,107) .............. ...................................... 1
101............. PM2800B-101 ............ Stop Nut ................................................................... ...................................... 2
102............. PM2800B-102 ............ Adjusting Nut ............................................................ ...................................... 2
103............. PM2800B-103 ............ Hex Socket Truss Hd. Screw ..................................... M5-0.8x25 ...................... 6
104............. PM2800B-104 ............ Hex Socket Truss Hd. Screw ..................................... M5-0.8x12 ...................... 6
105............. TS-1550031 ............... Flat Washer .............................................................. Ø5mm ............................ 2
106............. PM2800B-106 ............ Switch Box ................................................................ ...................................... 1
107............. PM2800B-107 ............ Spring ....................................................................... ...................................... 2
108............. PM2800B-108 ............ Controller Assembly .................................................. ...................................... 1
109............. PM2800B-109 ............ Phillips Pan Hd. Tapping Screw ................................. M3-24x6......................... 4
110............. PM2800B-110 ............ Feed Shaft Assembly ................................................ ...................................... 1
111............. PM2800-113............... Spring Pin ................................................................. Ø5x16mm ...................... 1
112............. PM2800-164............... Handle Assembly (index #113-115) ........................... ...................................... 1
113............. PM2800-163............... Handle Grip............................................................... ...................................... 3
114............. PM2800-162............... Handle ...................................................................... ...................................... 3
115............. TS-1540081 ............... Hex Nut .................................................................... M12 ............................... 3
116............. PM2800B-116 ............ Hub .......................................................................... ...................................... 1
117............. PM2800B-117 ............ Ring.......................................................................... ...................................... 1
118............. PM2800B-118 ............ Feed Shaft ................................................................ ...................................... 1
119............. 6290832 ..................... Phillips Pan Hd. Machine Screw ................................ M5x8.............................. 2
120............. PM2800-097............... External Tooth Lock Washer ...................................... M5 ................................. 2
121............. PM2800-096............... Grounding Sticker ..................................................... ...................................... 1
122............. PM2800B-122 ............ Lamp Assembly ........................................................ ...................................... 2
123............. TS-2283102 ............... Phillips Pan Hd. Machine Screw ................................ M3x10 ............................ 4
124............. PM2800B-124 ............ Lead Wire Assembly, circuit board to rear light (jumper)….6”L ........................... 2
125............. TS-1533042 ............... Phillips Pan Hd. Machine Screw ................................ M5x12 ............................ 4
21
Index No. Part No. Description Size Qty.
126............. PM2800B-126 ............ Rubber Cap .............................................................. ...................................... 1
127............. PM2800B-127 ............ LED Seat .................................................................. ...................................... 2
128............. PM2800B-128 ............ Heat Sink .................................................................. ...................................... 2
129............. PM2800B-129 ............ LED Assembly .......................................................... ...................................... 2
130............. PM2800B-130 ............ Lens Assembly.......................................................... ...................................... 2
131............. PM2800B-131 ............ Spring ....................................................................... ...................................... 2
132............. PM2800B-132 ............ Laser Module ............................................................ ...................................... 2
133............. PM2800B-109 ............ Phillips Pan Hd. Tapping Screw ................................. M3-24x6......................... 4
134............. PM2800B-134 ............ Spring ....................................................................... ...................................... 2
135............. PM2800B-135 ............ Laser Plunge Bracket (Left) ....................................... ...................................... 1
136............. PM2800B-136 ............ O-Ring ...................................................................... AS-120........................... 2
137............. PM2800-154............... C-Ring ...................................................................... A-25............................... 2
138............. TS-2361051 ............... Lock Washer ............................................................. M5 ................................. 4
139............. PM2800B-139 ............ Laser Plunge Housing (Left) ...................................... ...................................... 1
140............. TS-1501081 ............... Hex Socket Hd. Cap Screw ....................................... M4x30 ............................ 2
141............. TS-1550021 ............... Flat Washer .............................................................. Ø4mm .......................... 12
142............. PM2800B-142 ............ Pad........................................................................... ...................................... 4
143............. PM2800B-143 ............ Laser Assembly (Left) (index #131-137,139-146) ....... ...................................... 1
144............. TS-1501081 ............... Hex Socket Hd. Cap Screw ....................................... M4x30 ............................ 2
145............. TS-1523011 ............... Slotted Set Screw...................................................... M6x6.............................. 2
146............. PM2800B-146 ............ Laser Axle Seat (Left) ................................................ ...................................... 1
147............. PM2800B-147 ............ Motor Assembly ........................................................ 1HP, 115/230V, 1Ph ....... 1
.................. PM2800B-147MF ....... Motor Fan (not shown) .............................................. ...................................... 1
.................. PM2800B-147MFC ..... Motor Fan Cover ....................................................... ...................................... 1
.................. PM2800B-147SC........ Starting Capacitor ..................................................... 300µF, 250VAC.............. 1
.................. PM2800B-147CC ....... Capacitor Cover ........................................................ ...................................... 1
.................. PM2800B-147CS........ Centrifugal Switch (not shown)................................... ...................................... 1
.................. PM2800B-147JB ........ Junction Box ............................................................. ...................................... 1
.................. PM2800B-147JBC ...... Junction Box Cover ................................................... ...................................... 1
148............. PM2800B-148 ............ Parallel Key............................................................... 6x6x30 ........................... 1
149............. TS-1523031 ............... Hex Socket Set Screw ............................................... M6x10 ............................ 1
150............. PM2800B-150 ............ Motor Pulley .............................................................. ...................................... 1
.................. PM2800B-150B .......... Motor Pulley (s/n 13110333 and higher) ..................... ...................................... 1
151............. PM2800B-151 ............ Variable Speed Belt................................................... 28*8*680 ........................ 1
152............. PM2800B-152 ............ Guard ....................................................................... ...................................... 1
153............. PM2800B-153 ............ Flat Washer .............................................................. Ø8.5*22-3 ...................... 8
154............. PM2800B-154A .......... Head Casting (s/n 1308001 and higher) ..................... ...................................... 1
155............. PM2800B-155 ............ Spring Pin ................................................................. 6.0x30............................ 2
156............. PM2800B-156 ............ Strain Relief .............................................................. Ø20mm .......................... 1
157............. PM2800B-157A .......... Lower Pulley Cover (s/n 1308001 and higher) ............ ...................................... 1
158............. PM2800-007............... Cord Clamp............................................................... ...................................... 1
159............. TS-1533052 ............... Phillips Pan Hd. Machine Screw ................................ M5x16 ............................ 1
160............. PM2800B-160 ............ Strain Relief .............................................................. Ø11 ............................... 2
161............. PM2800B-161 ............ Strain Relief .............................................................. RA-1418 ........................ 1
162............. PM2800B-162 ............ Bevel Gear ................................................................ ...................................... 2
163............. TS-1523011 ............... Hex Socket Set Screw ............................................... M6x6.............................. 2
164............. PM2800B-164 ............ Collar ........................................................................ ...................................... 1
165............. PM2800B-165 ............ Plate ......................................................................... ...................................... 2
166............. 992313 ....................... Spring Pin ................................................................. 3x30mm ......................... 1
167............. PM2800B-167 ............ Speed Adjustment Shaft ............................................ ...................................... 1
168............. PM2800B-168 ............ Handwheel ................................................................ ...................................... 1
169............. TS-0680031 ............... Flat Washer .............................................................. 5/16” .............................. 1
170............. PM2800B-170 ............ Crown Nut................................................................. ...................................... 1
171............. PM2800B-171 ............ Handle ...................................................................... ...................................... 1
172............. PM2800B-172 ............ Speed Adjustment Shaft Assembly (index #166,167) .. ...................................... 1
173............. PM2800B-173A .......... Retaining Plate (s/n 1308001 and higher)................... ...................................... 1
174............. TS-1503051 ............... Hex Socket Head Cap Screw..................................... M6x20 ............................ 2
175............. TS-2311061 ............... Hex Nut .................................................................... M6 ................................. 2
176............. TS-1523081 ............... Socket Set Screw ...................................................... M6x30 ............................ 1
177............. TS-1503061 ............... Hex Socket Head Cap Screw..................................... M6x25 ............................ 4
178............. PM2800B-178A .......... Left Brace Block (s/n 1308001 and higher) ................. ...................................... 1
179............. TS-1504051 ............... Hex Socket Head Cap Screw..................................... M8x25 ............................ 8
180............. TS-1503041 ............... Hex Socket Head Cap Screw..................................... M6x16 ............................ 4
181............. PM2800B-181A .......... Right Brace Block (s/n 1308001 and higher)............... ...................................... 1
182............. TS-1514021 ............... Hex Socket Flat Head Screw ..................................... M6x25 ............................ 2
183............. TS-2311061 ............... Hex Nut .................................................................... M6 ................................. 4
22
Index No. Part No. Description Size Qty.
184............. PM2800B-184 ............ Locking Cable Tie ..................................................... ...................................... 2
185............. PM2800B-185 ............ Nut ........................................................................... M6 ................................. 1
186............. TS-1550041 ............... Flat Washer .............................................................. Ø6mm ............................ 2
187............. PM2800B-187A .......... Slide Block (s/n 1308001 and higher) ......................... ...................................... 1
188............. PM2800B-188 ............ Washer ..................................................................... ...................................... 2
189............. TS-1503041 ............... Hex Socket Hd. Cap Screw ....................................... M6x16 ............................ 2
190............. PM2800B-190 ............ Lead Screw ............................................................... ...................................... 1
191............. PM2800-022............... C-Ring ...................................................................... A-30............................... 2
192............. PM2800B-192 ............ Spring Cap................................................................ ...................................... 1
193............. PM2800B-193 ............ Compression Spring .................................................. ...................................... 1
194............. PM2800B-194A .......... Pulley (s/n 1308001 and higher) ................................ ...................................... 1
.................. PM2800B-194B .......... Upper Center Pulley (s/n 13110333 and higher) ......... ...................................... 1
195............. TS-1523031 ............... Hex Socket Set Screw ............................................... M6x10 ............................ 4
196............. PM2800B-196 ............ Center Pulley ............................................................ ...................................... 1
197............. TS-1523011 ............... Socket Set Screw ...................................................... M6x6.............................. 6
198............. PM2800B-198 ............ Hex Socket Truss Hd. Screw ..................................... M5-0.8x8........................ 2
199............. PM2800B-199 ............ Flat Washer .............................................................. ...................................... 2
200............. PM2800B-200 ............ Special Nut ............................................................... ...................................... 1
201............. PM2800B-201A .......... Center Shaft Seat...................................................... ...................................... 1
202............. PM2800B-202 ............ E-Ring ...................................................................... E-24............................... 1
203............. BB-6028LLU............... Ball Bearing .............................................................. 6028LLU ........................ 2
204............. PM2800B-204A .......... Center Shaft.............................................................. ...................................... 1
.................. PM2800B-204B .......... Center Shaft (s/n 13110333 and higher)..................... ...................................... 1
205............. PM2800B-205 ............ Spring Cap................................................................ ...................................... 1
206............. PM2800B-206 ............ Compression Spring .................................................. ...................................... 1
207............. PM2800B-207A .......... Pulley ....................................................................... ...................................... 1
.................. PM2800B-207B .......... Lower Center Pulley (s/n 13110333 and higher) ......... ...................................... 1
208............. PM2800B-208A .......... Phillips Pan Hd. Machine Screw ................................ M6x100 .......................... 3
209............. PM2800B-209 ............ Name Plate Seat ....................................................... ...................................... 1
210............. PM2800-176............... Powermatic Name Plate ............................................ ...................................... 1
211............. PM2800B-211 ............ Pulley Cover ............................................................. ...................................... 1
212............. TS-0050021 ............... Hex Cap Screw ......................................................... 1/4x5/8”.......................... 2
213............. PM2800B-213 ............ Laser Axle Seat (Right) ............................................. ...................................... 1
214............. PM2800B-214 ............ Laser Plunge Housing (Right) .................................... ...................................... 1
215............. PM2800B-215 ............ Laser Plunge Bracket (Right) ..................................... ...................................... 1
216............. PM2800B-216 ............ Laser Assembly (Right) ............................................. ...................................... 1
217............. PM2800B-217 ............ Guard ....................................................................... ...................................... 1
218............. PM2800B-218 ............ Spring ....................................................................... ...................................... 1
219............. TS-1550071 ............... Flat Washer .............................................................. Ø10mm .......................... 2
220............. TS-2284081 ............... Phillips Flat Hd. Screw............................................... M4x8.............................. 4
221............. TS-1523021 ............... Hex Socket Set Screw ............................................... M6x8.............................. 4
222............. TS-227D081 ............... Hex Wrench .............................................................. 8mm .............................. 1
223............. TS-1523081 ............... Hex Socket Set Screw ............................................... M6x30 ............................ 1
224............. TS-2311061 ............... Hex Nut .................................................................... M6 ................................. 1
225............. TS-1550041 ............... Flat Washer .............................................................. Ø6mm ............................ 4
226............. PM2800-037............... Drive Screw .............................................................. Ø2.3-5mm ...................... 2
227............. PM2800B-227 ............ Caution Label ............................................................ ...................................... 1
228............. PM2800B-228 ............ I.D. Label .................................................................. ...................................... 1
229............. PM2800B-229 ............ Motor Label ............................................................... ...................................... 1
230............. PM2800B-230 ............ Warning Label – Laser .............................................. ...................................... 2
231............. PM2800B-231 ............ Label – Laser Adjustment (Left) ................................. ...................................... 1
232............. PM2800B-232 ............ Label – Laser Adjustment (Right) ............................... ...................................... 1
233............. 6290832 ..................... Pan Head Machine Screw ......................................... M5x8.............................. 2
234............. TS-2361101 ............... Spring Washer .......................................................... M10 ............................... 1
235............. PM2800B-235 ............ Rubber Sleeve (s/n 1308001 and higher) ................... ...................................... 1
236............. PM2800B-236 ............ U Shape Protecting Rubber (s/n 1308001 and higher) .................................... 1
237............. PM2800B-237 ............ Collar (s/n 1308001 and higher) ................................. ...................................... 1
238............. PM2800B-238B .......... Special Key ............................................................... ...................................... 2
23
14.0 Electrical Connections for PM2800B Drill Press
115V 230V
24