Cellulose Nanowhiskers: Promising Materials For Advanced Applications
Cellulose Nanowhiskers: Promising Materials For Advanced Applications
Cellulose Nanowhiskers: Promising Materials For Advanced Applications
This review covers the production, structure, properties and applications of nanowhiskers of cellulose.
It is shown that these nanowhiskers can be generated, from various plant sources, with transverse
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dimensions as small as 3–30 nm, giving a high surface to volume ratio. Since the nanowhiskers are
rod-like, it is shown how they can be self-assembled into chiral nematic liquid crystalline structures, not
only in solution, but also in the dry state. The production of thin films of cellulose nanowhiskers, by
spin coating and in combination with polymer electrolytes, is also covered. A wide range of chemical
modification of cellulose nanowhiskers are reviewed; including 2,2,6,6-tetramethylpiperidine-1-oxyl
(TEMPO)-mediated oxidation, polymerisation from the surface using Reversible Addition–
Fragmentation chain Transfer (RAFT) and Atom Transfer Radical Polymerisation (ATRP), and the
rendering of the surface with cationic and anionic charge. The mechanical properties of cellulose
nanowhiskers will also be covered, including the measurement of their stiffness using both Raman
spectroscopy and Atomic Force Microscopy (AFM) measurements. The final part of the review will
cover the applications and potential industrial use of cellulose nanowhiskers; namely for
nanocomposite materials, thin films and other applications. Finally, some conclusions, including
perspectives and future developments will be presented.
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the hydrolysis time.29 It was also found, by the same group, that
increasing the acid to fibre ratio reduced the dimensions of the
nanowhiskers.29 Another group has also shown that the drying of
pulp, before acid hydrolysis, has an effect on the dimensions of the
nanowhiskers.30 An attempt to optimize the processing of nano-
whiskers from MCC derived from Norway spruce has been
reported.23 In this study the concentration of MCC and sulfuric
acid, the hydrolysis time, temperature and the ultrasonic treatment
time were all varied in order to arrive at optimal conditions in terms
of surface charge, dimensions, yield and birefringence.23 Rod-like
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l ¼ nP (1)
and n is the refractive index of the material and P the pitch (see
Fig. 3). Eqn (1) is true when the films or suspensions are viewed
along the cholesteric axis, but if viewed obliquely then l is
reduced by a factor of cos q; where q is the viewing angle from the
cholesteric axis which is typically coincident with the normal to
the surface. Typically an electrolyte, such as NaCl, is added
before evaporation takes place in order to generate coloured
films, and applications of these materials will be discussed later.
A more recent development has been the discovery of parabolic
focal conics, liquid crystalline defect structures, in thin films of
dried-down cellulose nanowhiskers.45
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is brought close to the crystalline cellulose surface there will be an polyelectrolytes.56 In this case an AFM tip, without the presence
interaction between the two materials. This interaction is of a cellulosic material, was used. It was found that there was
measured as a force, calculated from the deflection of the AFM little difference between the force-deflection curves of cellulose
tip, and knowing the compliance of the cantilever beam. A surfaces with and without polyelectrolyte, although differences
schematic of a typical experimental set-up is shown in Fig. 5a. between single and multilayers were noted.56 However, the
Data collected during these experiments are similar, for a wide addition of a salt solution swelled the latter, giving rise to
range of studies. A typical example of a dataset is reported in a change in the force-deflection curve, which was attributed to
Fig. 5b. When the probe is at some distance from the surface then the transfer of polyelectrolyte to the AFM tip.56 Adhesion
the data suggest a double-layer interaction is occurring, which measurements between polydimethylsiloxane (PDMS) and a thin
further suggests that the surfaces are charged. The data in this film of cellulose nanowhiskers have also been recently carried
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region can be fitted (as shown in Fig. 5b) using DLVO theory.55 out.57 It was shown that the forces were mostly dispersive, and
At small distances between the surfaces, short range repulsions that the work of adhesion decreased with increasing degree of
are observed, which are generally thought to be electrosteric order (or crystallinity) of the substrate, being the lowest for
repulsions,51 where overlapping charged polymeric chains extend cellulose nanowhiskers; cellulose nanowhiskers were compared
from the two surfaces. This argument has been disputed, with other cellulosic thin films.57 The effect of substrate on the
however, with some people not observing the repulsion,54 or even deposition of cellulose nanowhiskers during spin coating,
associating it with a swollen layer on the surface or surface whether anionic, cationic or amorphous, has also been investi-
roughness.53 One of the rationales for using cellulose nano- gated.58 A layer of titania was formed on a silicon wafer
whiskers for these experiments is, however, their low surface substrate, which is cationic, and yields well-dispersed cellulose
roughness,51 and so since these repulsive forces are still seen, it is nanowhiskers, yet with high concentrations.58 Anionic surfaces
likely that surface charges are the dominant effect. caused aggregation of the nanowhiskers, and an electroneutral
Some other studies of note, using cellulose-I thin films, have cellulose substrate with a low concentration homogenous
been the measurement of force-deflection curves of adsorbed dispersion.58 Other approaches to generating smooth monolayer
cellulose nanowhisker surfaces have been reported, such as by
the Langmuir–Blodgett method.59
Some other more recent applications of cellulose nanowhisker
films have been where layer-by-layer films have been produced
with antireflective properties.60 In order to generate an anti-
reflective coating it should have a thickness of l/4, where l is the
wavelength of the incident radiation. The refractive index of the
coating is simply the average of the refractive indices of the air
contained within the coating (if it is porous) na and the substrate
material nm i.e. nc ¼ (nanm)1/2. If a coating is to be effective, say on
a material such as glass (nm ¼ 1.5), then nc should be about 1.22.
However, most homogenous dieletric materials rarely have
a refractive index less than about 1.34. In order to obtain a crit-
ical value of nc nanoporous materials can be used, and for this
purpose cellulose nanowhiskers are ideal.60 Podsiadlo et al. have
shown that 12 layers of cellulose nanowhiskers are sufficient to
achieve high levels of transmission of light on a coated glass
surface. An image of the effect of a 12 layer cellulose whisker–
polyethyleneimine coating is shown in Fig. 6a.60 In Fig. 6b
transmittance data are also shown indicating the increase with
each successive layer of cellulose nanowhiskers. This method
holds potential for a wide variety of applications, including
transparent display devices and more efficient solar cells.
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derivation of the bending stiffness contribution.62 Treloar then molecular dynamics/mechanics methods, have typically given
corrected Lyons’ calculation and obtained a very low value for values in the range 100–160 GPa,67,68 and so very high values,
the chain modulus of a theoretical single chain of 56 GPa.63 This such as the one suggested by Diddens et al.,66 seem unlikely. It is
value was arrived at by considering the contributions to the chain conceivable therefore, that after removing the vast majority of
modulus from individual bond stretching and angle bending the amorphous fraction of cellulose, which is what happens
stiffnesses, but not, most notably, hydrogen bonding.63 Sakurada during hydrolysis of plant material into nanowhiskers, that the
et al. were the first to experimentally determine the crystal remaining material should have a modulus close to that of the
modulus of cellulose using X-ray diffraction, and a series of crystal. Measurements of the mechanical properties of small
weights to load fibre bundles in tension, arriving at a value of 138 objects, with dimensions of the size of cellulose nanowhiskers,
GPa for cellulose-I.64 This value has subsequently been are difficult. An estimation of the modulus of tunicate cellulose
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confirmed via similar experiments on plant cellulose fibres.65 A nanowhiskers was published by Sturcova et al. in 2005.68 This
recent determination of the crystal modulus of cellulose using estimation was obtained by following the molecular deformation
sound velocities of X-rays in plant fibres yielded a very high value of the nanowhiskers, when embedded in an epoxy resin beam
of 220 GPa, much higher than any other experimental value.66 (deformed in 4-point bending), using a Raman spectroscopic
No consideration of the water content of the fibres was given in technique. It was first shown that this technique could be used to
the paper, which could affect the values obtained, but it is worth follow molecular deformation of cellulose in 1997 by Hamad
noting that there is some disagreement on the true value of the and Eichhorn.69 They deformed cellulose-II fibres in tension and
crystal modulus of plant cellulose. Theoretical estimates, using found that a characteristic peak, located at approximately
1095 cm1, shifted towards a lower wavenumber position, which
is an indication of molecular deformation.70 Subsequently many
studies have shown the same effect in a large range of cellulose
fibres and composites thereof.71 A value of 143 GPa was obtained
for the modulus of the tunicate cellulose nanowhiskers68 and
subsequently values in the range 50–100 GPa for acid hydrolysed
material.72 These values, however, were not derived from a direct
mechanical measurement of the stiffness of the nanowhiskers.
However, later measurements of the stiffnesses of tunicate
cellulose nanowhiskers (both unmodified and TEMPO modified
nanofibrils) have been reported73 yielding values of 150.7 28.8
GPa and 145.2 31.3 GPa respectively, in agreement with those
of Sturcova et al.68 The method used to obtain these values was
an AFM bending stiffness approach73 and involves measuring
the deflection of the probe as it is pressed to bend a suspended
affine object. A schematic of the technique is shown in Fig. 7a.
An AFM probe is brought into contact with a fibre, which is
suspended between two supports. In order to generate the
substrate so that fibres were suspended between such supports,
a photolithographic technique was applied to generate grooves
on a silicon wafer.73 An image of a suspended nanofibril lying on
top of this grooved surface is shown in Fig. 7b.73 The deflection
of a beam d(a) when measured at a single point (which is the case
in an AFM experiment) is given by the equation74
3
F aðL aÞ
dðaÞ ¼ (2)
3EI L
where I is the moment of inertia of the beam and E is the elastic
modulus of the beam. In the case where the AFM tip is applied in
the centre of the beam then eqn (2) becomes
F
E¼ (3)
192dðaÞI
which can be used to work out the modulus, given the force and
Fig. 7 (a) Schematic of an AFM bending stiffness measurement showing
measured deflection are known. In order to calculate the moment
the force applied by the tip (F), the distance from the support to the point
of inertia of a cellulose nanowhisker (or nanofibril) their cross-
of contact (a) and the separation of the supporting points for the object
subjected to a bending moment (L); (b) an atomic force micrograph of
sectional shape has to be taken into account.73 This was deter-
a single cellulose fibril prepared by TEMPO-oxidation of tunicate mined for cellulose nanowhiskers based on a parallelogram
cellulose on the microfabricated silicon wafer.73 Image (a) Copyright cross-sectional shape, as proposed by Helbert et al.75 In this case
ACS (2009) and (b) courtesy of Prof. T. Iwata (University of Tokyo, the second moment of inertia I can be determined using the
Japan), Copyright ACS(2009). equation
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bh3 and any functionality on this surface will have a strong interac-
I¼ (4) tion with its surroundings.
12
Various chemical modifications of cellulose nanowhiskers
where b and h are the base width and height of the parallelogram. have been reported. Perhaps the area where chemical modification
Using literature values for whisker dimensions the value of E was and polymerisation from the surface of cellulose nanowhiskers
therefore determined.73 The cross-sectional area is thought to be have been most useful has been for nanocomposite materials. One
modified (from a parallelogram shape to an ellipse) during issue with cellulose nanocomposites, based on whisker materials,
TEMPO oxidation,75 and this was taken into account for the is their dispersibility and interaction with matrix materials. The
calculations of the elastic modulus of this form of nanofibre.73 literature and methods involved in obtaining dispersion and
Another paper on the determination of the transverse elastic strong matrix interactions are remarkably similar to that available
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modulus of cellulose nanowhiskers from dissolving pulp, using for carbon nanotubes. This is not surprising since the issues are the
a similar method to Iwamoto et al. has been published by Lahiji same for nanocomposites comprising these materials. However, it
et al.76 They reported values in the range 18–50 GPa.76 is worth noting that cellulosic surfaces are more highly reactive
(through the –OH valency) than a carbon nanotube. Nevertheless,
they are presupposed to have a weak interaction with hydrophobic
6. Chemical modification and polymerisation from matrix materials given their inherent hydrophilicity. Cellulose
the surface of cellulose nanowhiskers nanowhiskers have been effectively dispersed in organic solvents
using adsorbed surfactants.77 Stabilised suspensions of cellulose
Cellulose nanowhiskers possess high surface to volume ratios, nanowhiskers have also been obtained by covalently binding
which mean that they have a highly reactive and readily func- poly(ethylene glycol) (PEG) with a terminal amine group (NH2) to
tionalisable surface. A simple calculation, based on treating the their surface.78 It should be pointed out that these nanowhiskers
whisker like a cylinder, shows that the surface to volume ratio is were modified using TEMPO oxidation, and so were heavily
2/r where r is the radius of the cylinder (neglecting the ends of decorated with carboxylic groups.78 Surface silanes (silylation)
cylinder as available surface). Therefore a dramatic decrease in r, have also been grafted onto cellulose nanowhiskers,79 which is
which one obtains when going from a typical micron-sized a method used for micron-sized cellulose fibres to enhance the
natural fibre (20 mm for cotton) to a cellulose nanowhisker interface with polymer matrices.80 This treatment alters the
(20 nm for a cotton produced nanowhisker), gives rise to morphology of the nanowhiskers, as can be seen from the trans-
a thousand-fold increase in the surface-to-volume ratio. This mission electron microscope images reported in Fig. 8.79 These
means that the material is represented almost entirely by surface, images show that swelling of the nanowhiskers occurred, which
was suggested to be due to some derivatization of the bulk of the
material.79 The dispersion of the nanowhiskers in organic solvents
was also shown to be affected by the modification.79 Flocculation
occurred for unmodified material, with increasing levels of
dispersion depending on the degree of substitution of silane
groups (see Fig. 9).79 Grafting of maleated polypropylene to the
surface of tunicin cellulose nanowhiskers has also been reported.
Modification of the surface of cellulose nanowhiskers using
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where
0:4
Xr Xc
j ¼ Xr (10)
1 Xc
where Xr is the volume fraction of the rigid (r, nanowhisker)
component, G0 s and G0 r are the shear moduli of the neat soft (s,
polymer) and rigid (r, reinforcement) constituents, and j is the
volume fraction of nanowhiskers. This equation showed excel-
lent agreement with Favier’s data, and has recently been shown
to fit data for both tunicate101 and microcrystalline cellulose102
derived whisker nanocomposites. It is hard in a nanocomposite
to discriminate between matrix–filler and filler–filler interactions.
A recent study, using Raman spectroscopy, has attempted to do
this, with limited success.103 It was shown in this study that under
polarised light, pressed nanocomposites of tunicate nano-
whiskers in poly(vinyl acetate) resin exhibited light and dark
regions (see Fig. 11a).103 By rotating the specimen whilst
recording Raman spectra of main chain vibrations (parallel to
the cellulose chains) it was shown that the local orientation of
nanowhiskers could be determined i.e. oriented and non-oriented
Fig. 11 (a) Polarised light micrograph of a poly(vinyl alcohol)/tunicate
regions.103 This was achieved by plotting the intensity of whisker nanocomposite showing dark and light regions corresponding to
a Raman band located at approximately 1095 cm1, which isotropic and oriented domains of nanowhiskers; the intensity of the
corresponds to the C–O stretch modes in the cellulose main Raman band located at approximately 1095 cm1 as a function of rota-
chain,104 as a function of rotation angle.103 Where nanowhiskers tion angle for (b) dark regions of the sample where isotropic domains
are oriented the peak intensity was found to be a maximum, of nanowhiskers are present and (c) light regions where oriented domains
commensurate with the orientation of the nanowhiskers, and of nanowhiskers are present.103Copyright American Chemical Society
invariant in regions where isotropic random dispersions exist (see (2010).
Fig. 11b).103 The local mechanical properties of regions of
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randomly dispersed and oriented nanowhiskers were shown to be (DMF), can redisperse cellulose nanowhiskers from the freeze-
different.103 In the areas of isotropic nanowhisker dispersion, dried state,125 although only single phase films have been gener-
nanowhisker–nanowhisker interactions were thought to domi- ated, and not composites per se.
nate, whereas matrix–nanowhisker interactions were thought to A less conventional route of producing a cellulose nanowhisker
be dominant where they are oriented. Moisture was shown to composite material has recently been reported, whereby
interrupt the matrix–whisker and whisker–whisker interactions, a template of nanowhiskers is generated and then subsequently
although it was impossible to discriminate the two.103 This infused with a polymer resin.101,126 The process involves generating
perhaps highlights the fact that the interface between cellulose a homogenous aqueous dispersion of nanowhiskers followed by
nanowhiskers and between the nanowhiskers and the matrix a gelation via solvent exchange with a water miscible solvent. This
material is also affected by both the processing conditions, and gel is then immersed in a polymer solvent to form the composite.
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the environment under which they are tested. Many different This facile approach has been shown to yield a wide-range of
approaches to the fabrication of cellulose nanowhisker composites with interesting stimuli-responsive properties (e.g. to
composites have been reported, which will be summarised respond to the presence of water).101 More conventionally, and
shortly. A wide range of traditional polymer matrices have also perhaps in-line with traditional composite processing routes,
been used for the fabrication of cellulose nanocomposites attempts to extrude cellulose nanowhiskers in thermoplastic
including epoxy resins,68,72,105 polypropylene,106 poly(vinyl polymers, such as starch have been reported.127 Grafting of the
acetate),101,103,107 poly(vinyl alcohol),108 poly(vinyl chloride),109 cellulose nanowhiskers can also aid extrusion. Long chain fatty
carboxymethyl cellulose,110 cellulose acetate butyrate,111 poly- acids have been used to successfully extrude cellulose nano-
(caprolactone),26,84,112 poly(oxyethylene),113 polyethylene114 and whiskers with low density polyethylene.114 Long chain poly-
polyurethane.115 Biopolymers such as starch-based plastics,84,116 caprolactone grafted cellulose nanowhiskers have also been
chitosan,117 other plant polysaccharides,118 regenerated cellu- reported to be readily thermoformed (by compression and injec-
lose,119 poly(lactic acid)120 and polyhydroxybutyrates121 have tion moulding).128
also been reported as suitable matrix materials for cellulose Perhaps the most exciting development in processing cellulose
nanowhiskers. nanowhisker nanocomposites has been the use of electrospinning
There are a range of processing routes available for the to generate fibres. Electrospinning is a technique which relies on
production of cellulose nanocomposites. It is worth pointing out the use of a highly charged polymer solution or melt, which
that whilst some of them, such as solution casting, can produce deforms due to the repulsion of like charges at the surface. This
good properties, they are unlikely to be adopted as a large charge repulsion eventually overcomes the surface tension of the
industrial scale process due to the presence of volatile solvents. It polymer and a fine jet is ejected towards either an earthed or
is more likely that commodity markets, where the properties charged target at high speed, generating fibres from the nanoscale
override the need for mass production, will be the place where (20 nm is readily achievable) to several microns in diameter. A
this processing route is adopted. More conventional routes of number of reviews of the range of polymers that can be electro-
composites processing, such as injection moulding, extrusion and spun, and their applications have been recently published129 but
pressing will ultimately have to be the methods for large-scale we will concentrate on fibres containing cellulose nanowhiskers.
production of cellulose nanocomposites. Also key to the manu- The first report of the successful production of a nano-
facture of composites by these routes is the large-scale produc- composite electrospun fibre was with poly(ethylene oxide) and
tion of cellulose nanowhiskers. This latter issue has not yet been bacterial cellulose derived nanowhiskers.130 Increases in the
addressed to the author’s knowledge. mechanical properties of fibres when loaded with cellulose
Cellulose nanowhiskers, produced by sulfuric acid hydrolysis, nanowhiskers were observed, and alignment and clustering of the
have negatively charged sulfate ester groups on them, which nanowhiskers were also noted from transmission electron
make them readily dispersible in most organic solvents. microscopy images (see Fig. 12). Cellulose nanowhiskers have
However, when no charge is present, for instance when hydro-
chloric acid is used as a hydrolysis medium, then dispersibility is
difficult as the nanowhiskers have a high affinity for each other.
This aggregation is exacerbated by the process of freeze-drying,
which is often used as a final stage in the production of cellulose
nanowhiskers. That said, some impressive properties can be
achieved from dispersing cellulose nanowhiskers in water soluble
polymers, such as latexes.20,28,122 It is possible, by solvent
exchange processes, to incorporate cellulose nanowhiskers into
organic solvents, for subsequent dispersion in polymeric resins.
This has been achieved to a certain extent, from the freeze-dried
state, although with some aggregation of the nanowhiskers, by
using toluene and then into polypropylene.123 Formic acid has
been shown to give much better dispersions of nanowhiskers, and Fig. 12 Transmission electron microscope images of bacterial cellulose
combinations, by solution casting, with fully conjugated polymers, nanowhiskers embedded in electrospun poly(ethylene oxide) fibres at
such as polyaniline (PANI) and poly(p-phenyleneethynylene) a weight fraction of 0.4 wt% where (a) orientation and (b) entanglement
(PPE) have been reported.124 It has also been shown that aprotic of the nanowhiskers have taken place. Image courtesy of Prof. H.-J. Jin
solvents, like dimethyl sulfoxide (DMSO) and dimethylfuran (Inha University, Korea). Copyright Wiley-VCH (2007).
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also been spun with amorphous polymers, such as polystyrene.131 aspect ratio. It has been possible in recent years to generate
An improvement in the storage modulus of the fibres was noted, composite nanofibres from carbon nanotubes alone, due to their
although it was not possible to image, using TEM, the presence high aspect ratios and subsequent entanglement.136 This, to the
of the nanowhiskers due to the low diffraction contrast with author’s knowledge has not been achieved using cellulose
the polymer; this did not improve even with uranyl acetate nanowhiskers, although it could be a future development in the
stained nanowhiskers.131 Low crystallinity thermoplastics, such as area. Thin film coatings on materials, using cellulose nano-
poly(lactic acid) have also been electrospun with cellulose nano- whiskers, for modifying adhesion and optical properties (reflec-
whiskers.132 Relationships between the increase in the strength of tion and colour) could be an area that sees significant
the fibres and their reduced diameter, when nanowhiskers were development in the future. Facile routes to generating films of
added, were made, and the nanowhiskers themselves were found controlled thickness are now available, and many areas of
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to migrate to the surface of the electrospun fibres.132 Other poly- applications (security tagging, solar cells and biomedical devices)
mers that have been electrospun with incorporated cellulose are envisaged because of this. On the fundamental science of
nanowhiskers have been poly(acrylic acid),133 polycaprolactone134 cellulose nanowhiskers, the ability to now make thin films using
and regenerated cellulose.135 Although large quantities of material these materials opens up opportunities to understand the inter-
have not been made using electrospinning, this route to the faces between polymers and cellulose. For instance, complex
production of nanocomposite fibres is promising. The ability to interactions take place between plant cell-wall polysaccharides,
orient the nanowhiskers offers the opportunity to generate truly and our understanding of these interactions could be better
novel fibres, which could be incorporated into composite materials approached by generating biological mimics of the structure. The
in a hierarchical manner. development of AFM force probe microscopy for this purpose is
particularly exciting. In conclusion then it is clear that cellulose
nanowhiskers offer much promise for advanced applications.
8. Future perspectives and conclusions
Although much research needs to be carried out in order to
One thing that we must always remember, when it comes to realise those applications, the area is likely to expand due to
cellulose, is that it is cheap and abundant. Both of these are a focus on renewable materials. Another area that shows promise
primary considerations in any industrial application. The ability is the ability to generate other nanoparticles, aided by cellulose
to take a cheap and abundant material, and generate products nanowhiskers.137 Finally, the use of cellulose nanowhiskers for
with value-added properties, is desirable. The field of cellulose biomedical applications has large potential. Some work has been
nanowhiskers offers all of these properties, and therefore it is published on using ordered monolayers of cellulose nano-
likely, with the present emphasis on renewable materials, that we whiskers to direct tissue growth,138 but this remains a topic for
will see a large increase in research efforts in this area. The ability future work.
to generate highly functional nanomaterials within areas such as
smart coatings, pharmaceutical applications, nanocomposites,
electronic materials is clearly evident. Translation of current Acknowledgements
technology is now key to the development of natural nano- The author wishes to thank the Malaysian Government, EPSRC
materials like cellulose nanowhiskers. If the range of applications (EP/F036914/1; EP/F028946/1) for funding and to Prof. Derek
is to be truly exploited industrially then we need to be able to Gray for helpful suggestions on the manuscript.
generate material on an industrial scale, and to be able to make
materials with consistent properties. Cellulose nanowhiskers, like
carbon nanotubes, have encountered similar hurdles in their Notes and references
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