Manufacturing Quality Plan
Manufacturing Quality Plan
Manufacturing Quality Plan
: PNB/BHEL /147
Vendor's Name & Address: Customer: BHARAT HEAVY ELECTRICALS Rev.: 0 Date: 21.09.2020
M/S. PIONEER NUTS & BOLTS BHEL P.O. No: WR/NTPRT/20069
LIMITED
PVT. LTD P.O. Date: 15.09.2020
Project: 3X800 MW, PVUNL Patratu project
Spec: Dim As Per PO Attached & HSFG
Product: HSFG Bolt grade 10S with 1 heavy Page 1 of 4
as per IS 3757, heavy hex nut as per IS 6623
bolts
hex nut grade 10S and 2 hardened & and washers as per IS 6649 type-A
tempered washers
AGENCY
QUANTU
SL TYPE OF REFERENCE ACCEPTAN FORMAT OF *
COMPONENTS CHARACTERISTICS CLASS M OF REMARKS
NO CHECK DOCUMENT CE NORMS RECORD D P W V
CHECK
N-1)-r/N1)62- : 5'
5' 2
2"I Rev' 2- 20) 0 / 2_0 / 4- (73 e,-(-c_ Al
LEGEND:
P: Perform, W: Witness, V: Verification. Under the Columns P W & V: vendor to indicate, 4 --r'
1: BHEL /BHEL nominated Inspection Agency, 2: Vendor, 3: Sub-Vendor, 4: BHEL's rt
,• .-;
-
1.) (').lc, .2.0 2.-0
Customer / Consultant as appropriate against each component /characteristic. o .10 BHEL QA SIGNATURE & STAMP CUS MER' SIGNATURE & STAMP
*For items markedV(Tick) under column 'D', Test Certificates shall be submitted to BHEL for al ./
records. PREPARED BY: MR.SUKHJITSINGH
MPI-Linear
MN test indications
like cracks, -
NDE for surface ASTM E 709
folds & other 2 1 For Bolt
2.4 Integrity after MPI or ISO 6157 MPI report
injurious
machining Part 3
defects are
not
acceptable
1.Wedge load
,, test 2. Proof
Load test,
3 .Decarburizatio
Mechanical n test, 4. Torque Sample IS:1367 Part-
IS:1367 Part-3 3/
Testing for Bolt test, 5. Hardness size as per Test Report Ni 2 1 .. For Bolt
2.5 Mechanical Properties / TDC:5:211
on Heat treated test, 6. Micro TDC:5:211 TDC:5:211
Rev.02
finished product Examination for Rev.02 Rev.02
Surface
Integrity-Laps at
threaded region
LEGEND: fl
P: Perform, W: Witness, V: Verification. Under the Columns P W & V: vendor to indicate, NI.
1: BHEL /BHEL nominated Inspection Agency, 2: Vendor, 3: Sub-Vendor, 4: BHEL's
Customer / Consultant as appropriate against each component /characterisfic. BHEL QA SIGNATURE & STAMP CUST R' IGNATURE & STAMP
i TA
*For items markedl(Tick) under column 'D', Test Certificates shall be submitted to BHEL for
records. PREPARED BY: MR.SUKHJITSINGH
Major Linear
indications
Sample like cracks,
NDE for surface TDC:5:211
size as per folds & other For NUT
2.7 Integrity Before NDE Rev.02/IS Insp. report Ai 2
TDC:5:211 injurious
coating 1367 Part 10
Rev.02 defects are
not
acceptable
For
Sample
acceptance
size as per IS -N) 1 - Washer
2.8 Hardness Test Mechanical Major Hardness test value refer Test report 2
TDC:5:211 1586(Latest)
TDC:5:211
Rev.02
Rev.02
Table2 of
IS:1367 Part-
3,Table 4 of IS IS ,
One Pc Per MTC/Ins .4 2 _ .1
2.9 Product analysis Chemical properties Major Chemical % 1367 Part 6, IS TDC:5:211
Heat/ Lot Reports
1570 Part 2/, Rev.02,P0
TDC:5:211
Rev.02
Sample
Visual & Visual & Dimensional
size as per As per PO., As per PO.,
3.1 Dimensional Check, Marking, Major Dimensions Inspection i\i 2 1 -
TDC:5:211 Std., Drg Std.,/ Drg
Inspection Thread Fitment Report
Rev.02
LEGEND: (
P: Perform, W: Witness, V: Verification. Under the Columns P W & V: vendor to indicate,
t• '
1: BHEL /BHEL nominated Inspection Agency, 2: Vendor, 3: Sub-Vendor, 4: BHEL's .f
Customer / Consultant as appropriate against each component /characteristic. ., BHEL CA 1IG
NATURE
1-----V'& STAMP CUSTO R'S S TURE & STAMP
*For items marked/(Tick) under column 'D', Test Certificates shall be submitted to BHEL for
records. PREPARED BY: MR.WKIDIT SINGH