220 MW SAMALKOT POWER

Doc no: REL-SKPSE-VEN-122-S-00066

STATION SAMALKOT,
(Rev. 01) ANDHRA PRADESH

DOCUMENT CONTROL SHEET (For Vendor/ Originator)

REVISED AS PER
01 05/03/2014 DAK KS DR
COMMENTS

00 17/02/2014 ISSUED FOR APPROVAL DAK KS DR

Rev. APPROVED
Date DESCRIPTION PREPARED BY CHECKED BY
No. BY
REVIEWED BY VENDOR

DOCUMENT CONTROL SHEET (For R. Infra.)

Optimiz Deptt.
HOD
Pkg. Mech. Civil Elec. C&I ation Head / Engg.
(Engg)
Engg. Lead Lead Lead Lead Group Func. Mgr
Description Lead Head
Rev.
Date (Approval
No. Reviewed By Approved By
Category)

REVIEWED BY R. INFRA.

USP-P118-1314-DTS-901 Rev.No: 01 Page 2 of 2

CUSTOMER M/S. UNITED SYSTEMS & PROJECTS (INDIA) PVT LTD

PURCHASE ORDER REF. P-118/PO/0141-RIL 220MW-FF DT 28.01.2014

SWITZER REF.
OUR OFFER REF. HBQ/ 3331/KA Dt. 04 Feb 2013

SPECIFICATION SHEET FOR PRESSURE SWITCH

Model No. GK-281-01-C3K-5-B-Z
Range 0.6 to 6 Bar
Sensor Phosphor Bronze Bellows
Wetted Parts Brass
Max. Working Pressure 9 Bar
Max. Working Temperature 110 Deg C
Access to Setting Internal
Micro Switch Type Snap Acting
Contact Form & Rating SPDT, 5A @250 AC
No. of Switches One (Each set point)
On – Off Differential Fixed minimum
No. of Set points Two
Repeatability (+/-)1% FSR
Process Connection 1/4" NPTF, Bottom
Cable Entry & No. of Entry 1/2" NPTF, Single
Enclosure Pr. Die Cast Aluminium / Flame proof cum Weatherproof
Mounting Back panel
Qty 5 Nos
Accessories :
a) 1/2" NPTM Nickel plated brass double compression type flame proof cable gland.
b) SS Tag plate.

Dt. 15.02.2014 Page 1/1

PRPD. CHKD. APPD.

VSK VSK SB
 WEATHERPROOF
PRESSURE SWITCHES FLAMEPROOF

SERIES 200
z GOOD REPEATABILITY z TAMPERPROOF SET POINT ADJUSTER WITH
LOCKING DEVICE z OVERTRAVEL STOP z RUGGED DESIGN

Model 201 in GK Flameproof Enclosure Model 204 in GM Weatherproof Enclosure

Series 200 Pressure Switches is a SWITZER mainstream variety needed to suit the demands of rapidly expanding
product range for switching upto 75 bar and includes models industrial processes. Precise and accurate operation is
for vacuum, compound and millibar ranges and high overload obtained by using time proven seamless hydraulically formed
protection. Precision mechanisms are of stainless steel for bellows or diaphragm. Setpoint is continuously adjustable
arduous atmospheres and high humidity. Enclosures, sensing over the instrument range. A scale is provided for
elements and switching modes can be combined to offer the approximate switch setting.

GENERAL SPECIFICATIONS
Enclosure
GM Aluminium Pressure die cast weatherproof Max. Working 170°C for SS bellows;
to IP:66. Temperature 110°C for PB bellows &
GA 304 / 316 SS, investment cast weatherproof 316L SS diaphragm. (Note 15)
to IP:66
Ambient Temp. (–) 10°C to (+)60°C (Note 14)
GK Aluminium die cast, weatherproof to IP:66 &
flameproof to Gr.IIA, IIB or IIC (Note 1) Connection
Ranges Several std. ranges,from full vac. to 75 bar. Process 1/4" NPT(F) direct for 201, 203 & 281.
Sensor Phosphor Bronze / 316L SS bellows or 1/4" or 1/2" NPT(F) direct for 204.
316L SS diaphragm.
Other sizes through Adaptor.
Wetted Parts Refer page 2.
Flanged connection for 208 & 209. For
Repeatability ± 0.5% FSR for 201 & 203 details refer ordering matrix.
± 1.0% FSR for 204, 208, 209, 281
(Note 4) Electrical 3/4" ET(F) standard &
Scale Accuracy ± 5% FSR (Note 6) 1/2" NPT(F) optional.
Switching Instrument quality SPCO (SPDT) Microswitch. Dual Entry on request
Element (Notes 10 & 11)
Mounting Back panel / wall / field
Differential Fixed or wideband adjustable. For exact
values ask for Differential Tables. Conformity Generally to BS 6134 : 1991.
ORDERING MATRIX

ENCLOSURE Table–1 : RANGE CODE & AVAILABILITY

Aluminium pressure die cast weatherproof RANGE 204 / 208
RANGE 201 203 281
to IP:66 with Nitrile gasket. –––––––––––––––––– GM CODE / 209
A 1K – 1 to 0 bar 3 3 204 0nly ¯
304 / 316 SS investment cast weatherproof
A 2K – 0.5 to +0.5 bar 3 3 204 0nly ¯
to IP:66 with overall size as style GM – for
COK – 1 to +1.5 bar 3 3 ¯ ¯
aggressive atmospheres. Fit for offshore. –––––– GA
D 4C 5 to 50 mbar 3 ¯ 3 ¯
Aluminium die cast flameproof cum D 5C 7.5 to 75 mbar 3 ¯ ¯ ¯
weatherproof. CIMFR approved to Gr.IIA, D 8D 10 to 100 mbar 3 ¯ 3 ¯
IIB & IIC of IS:2148:2004 for flameproof-
A 3B 5 to 200 mbar 3 ¯ ¯ ¯
ness and IP:66 for weatherproofness. –––––––––– GK
A 3C 5 to 250 mbar 3 ¯ ¯ ¯
MODEL A 3K 0.05 to 0.16 bar 3 3 ¯ ¯
A 4K 0.08 to 0.4 bar 3 3 3 3
This is the basic pressure switch actuated by
A 5K 0.2 to 1 bar 3 3 ¯ 3
a seamless bellows having close fixed non-
C 1K 0.1 to 1.1 bar 3 3 ¯ 3
adjustable switching differential. ––––––––––––––––– 201
C 2K 0.2 to 2 bar 3 3 ¯ 3
Same as 201, but with auxiliary mechanism A 6K 0.4 to 4 bar 3 3 3 3
permitting switching differential adjustment between C 3K 0.6 to 6 bar 3 3 ¯ 3
8–15% min. to 60% max. without disturbing A 7K 1 to 10 bar 3 3 ¯ 3
the set point. –––––––––––––––––––––––––––––––– 203
A 8K 1.6 to 16 bar 3 3 ¯ 3
A variant of series 200, employs twin levers each A 9K 2 to 20 bar 3 3 ¯ 3
operating a SPCO microswitch actuated by a C 4K 8 to 32 bar 3 3 ¯ 3
single sensor through a unique linkage thereby B 1K 10 to 40 bar 3 3 ¯ 3
providing two independent adjustable setpoints, B 2K 10 to 60 bar 3 3 ¯ 3
each with its own setting scale, spring & switch. B 3K 15 to 75 bar 3 3 ¯ ¯
Min. separation between setpoints must be more
B 4K 0.3 to 1.6 bar ¯ ¯ 3 ¯
than sum of on-off differentials; or 10% of FSR
B 7K 0.7 to 7 bar ¯ ¯ 3 ¯
whichever is higher. –––––––––––––––––––––––––– 281
P 8B 1.5 to 15 bar ¯ ¯ 3 ¯
Designed to operate in similar ranges as 201, except D 3B 2.5 to 25 mbar ¯ ¯ 3 ¯
actuation is by a 316L SS diaphragm which X 8K –1000 to 0 mmWc ¯ ¯ 204 only ¯
withstands overpressures upto 100 bar. For X 9K –200 to +200 mmWc ¯ ¯ 204 only ¯
overpressure upto 200 bar consult factory. –––––––– 204
Note : For On-off Differential values
Similar to 204 but with ANSI 1½" #300 RF or 2"
#150 or 300 RF flange. Direct actuation by a 316L ask for respective Differential table
SS diaphragm. More responsive than using a
chemical seal filled system and suitable for
Viscous media. ––––––––––––––––––––––––––––––– 208 Table–2 : SWITCH CODE, RATING & AVAILABILITY (Note 10)

Similar to 208 but having 2" nut and Silicone gasket DC RATING IN AMPS
SWITCH AVAIL ABIL ITY AVAIL ABIL ITY
connection to BS 4825 Part 4 for the food industry, AC
AC
CODE RESISTIVE INDUCTIVE OF SPCO IN OF DPCO IN
free of cavities of crevices for hygiene purposes. ––– 209 RATING
(SPCO) 220V 110V 24V 220V 110V 24V MODEL S MODEL S

MATERIALS OF WETTED PARTS 2 5A 250 / 125V 0.25 0.5 5.0 0.10 0.25 3.0 201 & 281 201
201, 281 201, 204,
Models 201, 203 & 281 D 15A 250 / 125V 0.2 0.4 2.0 0.02 0.03 1.0
204, 208 & 209 208 & 209
Phosphor Bronze Bellows with brass wetted parts. ––––– 01 201, 281 201, 204,
3 15A 250 / 125V N.R. N.R. N.R. N.R. N.R. N.R.
316L SS Bellows with 316 SS wetted parts. –––––––––––– 02 204, 208 & 209 208 & 209
W 15A 250 / 125V 0.3 0.5 6.0 0.05 0.1 4.0 203 203
316L SS Bellows with 316 SS wetted parts to
NACE MR-01-75. ––––––––––––––––––––––––––––––––– 0N 201, 281 201, 204,
4 1A 125V N.A. 0.5 0.5 N.A. 0.25 0.25
204, 208 & 209 208 & 209
Monel bellows with Monel Wetted Parts ––––––––––––––– 0M 201, 281 201, 204,
5 5A 250 / 125V 0.2 0.4 4.0 0.2 0.4 3.0
Models 204, 208 & 209 204, 208 & 209 208 & 209
316L SS Diaphragm with 304 SS wetted parts and 201, 281 201, 204,
6 0.1A 125V N.R. N.R. 0.1 N.R. N.R. N.A.
Nitrile ‘O’ Ring. –––––––––––––––––––––––––––––––––––– 04 204, 208 & 209 208 & 209
201, 281 201, 204,
316L SS Diaphragm with 316 SS wetted parts and 7 N.R. N.R. N.R. 1.0 N.R. N.R. 0.5
204, 208 & 209 208 & 209
Nitrile ‘O’ Ring. –––––––––––––––––––––––––––––––––––– 02
201, 281 201, 204,
8 5A 250 / 125V N.A. N.A. 5.0 N.A. N.A. 3.0
316L SS Diaphragm with 316 SS wetted parts and 204, 208 & 209 208 & 209
Viton ‘O’ ring to NACE MR-01-75. ––––––––––––––––––– 0N 201, 281 201, 204,
S 5A 250 / 125V 0.25 0.5 3.0 0.1 0.2 2.0
Monel Diaphragm with Monel wetted Parts and 204, 208 & 209 208 & 209
Nitrile ‘O’ ring. ––––––––––––––––––––––––––––––––––– 0M 201, 281 201, 204,
J 5A 250V N.A. N.A. 5.0 N.A. N.A. 3.0
204, 208 & 209 208 & 209
316LSS Diaphragm with 316 SS wetted parts of 201, 281 201, 204,
welded construction. –––––––––––––––––––––––––––––– W2 K 1A 125V N.A. N.A. 1.0 N.A. N.A. 0.5
204, 208 & 209 208 & 209
Model 204 only A N.A. 3.0 10.0 15.0 1.5 6.0 10.0 201 & 203 201
316L SS Diaphragm + 304 SS wetted parts + Teflon ® E 15A 250 / 125V 0.3 0.75 15.0 0.2 0.4 10.0
201, 204,
---
‘O’ Ring and backup Sheathing for special services. –––– T4 208 & 209
201, 204,
316L SS Diaphragm + 316 SS wetted parts + Teflon ® F 15A 250 / 125V 0.3 0.75 15.0 0.2 0.4 10.0 ---
208 & 209
‘O’ Ring and backup Sheathing for special services. –––– T2 Codes 2, 3, D & W – For General purpose usages. Silver alloy contact.
Model 208 only Code 4 – With Gold alloy contact. Code K – Hermetically sealed, inert gas filled with
Code 5 – For General purpose with good DC rating. Gold plated contact.
316L SS Diaphragm + 304 SS wetted parts with Code 6 – With Gold alloy contact (Low Rating) Code A – High DC rated microswitch.
Code 7 – Environmentally sealed switch with Gold Codes E & F – Manual reset switch. Auto change
Teflon® Insert and Sheathing for Chlorine service. –––––– T4 plated contact. over on rising and falling pressure respectively.
Code 8 – Environmentally sealed switch with Silver Resetting is Manual.
RANGE CODE : Refer Table–1 –––––––––––––––––––––––– … alloy contact. Code S – IP:67 sealed microswitch with silver –
Code J – Hermetically sealed, inert gas filled with Nickel contact.
SWITCH CODE AND RATING : Refer Table–2 –––––––––––– … For DPCO, change switch code to “22”, “33”, etc., while ordering
ELECTRICAL ENTRY : Refer Table–3 ––––––––––––––––––––––– … N.A. – Not Available N.R. – Not Recommended
Table 3 : ELECTRICAL ENTRY
Si n g l e En t r y D u al E n t r y
NOTES
Si z e ¹
GM/GA GK
GK GM/GA GK
GK 1. Gr.IIA & IIB of IS:2148 is equivalent to NEC CL.1, Gr.C & D. Gr.IIC of IS:2148 is equivalent to
3/4" ETF A --- M --- NEC CL.1, DIV.1, Gr.A & B.
2. Style GM/GA is weatherproof only if all entries and joint faces are properly sealed. Style GK is
1/2" NPTF B B N N weatherproof only if cover ‘O’ ring is retained in position and flameproof only if proper FLP cable
3/4" NPTF C --- O --- gland is used. It is recommended to procure cable glands along with GK instruments to avoid
neglect of it while installation.
M20 × 1.5 ¹¹
. D D P P
3. Intrinsic Safety (Exi) — Pressure switches are classified as simple apparatus as they neither
M15 × 1.5 E --- Q --- generate nor store energy. Hence pressure switches in weatherproof (GM / GA) enclosures also
T h r o u g h C o n n ec t o r may be used in intrinsically safe systems without certification provided the power source is certified
IS. Because of the low voltages and currents it is recommended to use gold contact and / or
3 pin plug 2 --- --- --- sealed contacts.
4. Accuracy & Repeatability are not different for all blind pressure switches. A shift of ±2% may be
7 pin plug 3 --- --- ---
observed in setpoint when pressure falls from full static pressure. Settings will also shift with
9 pin plug 4 --- --- --- varying temperature.
¹ Cable gland available on request. 5. The instrument is calibrated in the mounting position depicted in the drawing. Mounting in any
other direction will cause a minor range shift, especially in low and compound ranges. Ranges
¹¹ Cable Entry is optional. above 1 bar will not experience this shift.
Available on request. 6. A pressure switch is a switching device and not a measuring instrument — eventhough it has a
scale to assist setting. For this reason, Test Certificates will not contain individual ON-OFF
Table 4 : MAXIMUM WORKING switching values at different scale readings. Maximum differential obtained alone will be declared,
besides other specifications.
PRESSURE RATING (Note 13) 7. Select working range of the instrument such that the set value lies in the mid 35% of the range
MAX. PR. RATING (in B ar ) i.e., between 35% and 70% of range span.
8. For switching differential values please ask for Differential table. Switching differentials furnished
RANGE 201, 203 & 281 204 are nominal values under test conditions at mid-scale and will vary with range settings and
CODE Element Code operating conditions.
01
01 02
02 02 / 04 9. On and off settings should not exceed the upper or lower range value.
10. DPCO action is achieved by two SPCO switches synchronised to practical limits i.e., ±2% of FSR.
A 1K 4 4 100 Deadband for DPCO contacts are higher than that of SPCO as force required to actuate the
A 2K 4 4 100 contacts are more. Please refer respective range table for exact values.
COK 4 4 -- 11. Contact life of microswitches are 5 × 105 switching cycles for nominal load. To quench DC sparks,
use diode in parallel with inductance, ensuring polarity. A ‘R–C’ network is also recommended
D 4C 2 2 100 with ‘R’ value in Ohms equal to coil resistance and ‘C’ value in micro Farads equal to holding
D 5C 2 2 -- current in Amps.
12. In model 201 Pneumatic air switch can be incorporated instead of standard microswitch. In
D 8D 2 2 100 “L” code switch air output turns “ON” on falling pressure and in “M” code switch air output turns
A 3B 2 2 -- “ON” on rising pressure. These switches can be connected to an air source of rating 7 bar
A 3C 2 2 -- maximum. Please consult factory for availability.
13. Higher Maximum Working Pressure is available on request for some ranges; but ON-OFF differentials
A 3K 4 4 -- will be higher.
A 4K 4 4 100 14. Ambient temperature range: All models are suitable for operating within a range of ambient
temperature from (–) 10°C to (+) 60°C provided the process does not freeze within this range.
A 5K 4 4 -- Below 0°C, precautions should be taken in humid atmospheres to prevent frost formation inside
C 1K 4 4 -- the instrument from jamming the mechanism. Occasional excursions beyond this range are
C 2K 4 4 -- possible but accuracy might be impaired. The microswitch is the limiting factor which should
never exceed the limits (–) 50°C to (+) 80°C.
A 6K 8 8 100 15. Fluid Temperature: A pressure switch when connected to the process is not subjected to through
C 3K 9 9 -- flow and therefore is not fully exposed to the fluid temperature. Use of adequate length of impulse
piping will greatly reduce excessive heating of the sensing element. For e.g., connection of
A 7K 15 15 -- 7.5 cm of 12 mm dia impulse piping will reduce water temperature of 100°C to 65°C at an ambient
A 8K 25 25 -- temperature of 50°C. Ask factory for piping nomogram #441184–4 for different temperatures.
A 9K 16. Ensure that impulse pipework applies no stress on sensing element housing and use spanners to
25 25 --
hold pressure port / housing when connections are made.
C 4K 36 36 -- 17. For pressure above 75 bar, Switzer S20/920 series and GB–930 (Bourdon Tube operated version)
B 1K -- 50 -- are available. Complementary instrumentation for differential pressure is available in Series 300.
18. Custom built instruments are available for special service requirements under Special Engineering
B 2K -- 80 -- Category.
B 3K -- 80 -- 19. For models 204 & 208, select proper ‘O’ Ring material compatible with process medium.
B 4K 20. Accuracy figures are exclusive of test equipment tolerance on the claimed values.
-- -- 100
21. All performance data are guaranteed to ±5%.
B 7K -- -- 100
P 8B -- -- 100
OPTIONS / ACCESSORIES
D 3B -- -- 100
X 8K -- -- 100 z Damping coil for minimising process pulsations — increases instrument’s life many times.
X 9K -- -- 100 z Blow out protection for weatherproof and flameproof enclosures.
Notes : z Snubbers, pigtail syphons, over-range protectors.
1) For Model 208 MWP restricted to Flange z Brass / 316 SS double compression cable glands to suit cable OD of 1/2", 15 mm &
rating; for Model 209, MWP is 20 Bar. 17 mm.
2) Model 204 available with MWP of z Degreasing for Oxygen service & special parts for Ammonia service.
200 bar on request. z Provision of line fault monitoring.

DIAPHRAGM CHEMICAL SEALS

Diaphragm chemical seals can be provided as optional extra either and whether reactive to common filling liquids should the diaphragm
direct mounted or remote with capillary and threaded /flanged seal leak into the process.
connection, duly evacuated and filled with suitable filling liquid. This Switching differentials for Instruments with chemical seal — Apply
device permits the use of pressure switches with bellows element with a Multiplication factor of 1.3 for SPCO and 1.5 for DPCO to values
viscous / aggressive fluids and permits higher process temperatures. given in Range Table for GM / GA housings and apply a multiplication
Switching lag will be present, when pressure changes rapidly. factor of 1.2 for SPCO and 1.5 for DPCO to values of Differential
While ordering it is important to specify ambient and process Table for GK housings.
temperatures, setpoint, maximum process pressure, relative elevation Chemical seals are not available in certain models and ranges
between connection and switch head, nature of process medium and also for instruments with PB Bellows.
MOUNTING DIMENSIONS
BELLOWS VERSION DIAPHRAGM VERSION
MODELS 201, 203 & 281 IN GM ENCLOSURE MODELS 204 IN GM ENCLOSURE
122 94 122 94
12 12
61 7Ø FIXING HOLE 15 61 7Ø FIXING HOLE 15
CABLE ENTRY
31 31 3/4" ET 1/2" NPTF
CABLE ENTRY
3/4" ET 1/2" NPTF 68 68

154 119 154 119

NAME & NAME &
RATING RATING
PLATE PLATE

SENSING ELEMENT SENSING ELEMENT

15.5 8 A (BELLOWS) 15.5 20 B (D IAPHRAGM)

7 1/4" NPT(F) /
8 1/2" NPT(F) ST D. 49
1/4" NPT(F) ST D. OPT . THROUGH
F IXING 75 F IXING 75 CØ
OPT . THROUGH 49
CENTRES CENTRES ADAPTORS
ADAPTORS
DIM ‘B’ VARIES FROM 42 TO 74±2 DEPENDING ON RANGE
DIM ‘A’ VARIES FROM 42 TO 92±2 DEPENDING ON RANGE DIM ‘CØ’ VARIES FROM 66 TO 88 DEPENDING ON RANGE

MODELS 201, 203 & 281 IN GK ENCLOSURE MODELS 204 IN GK ENCLOSURE

OPT . ADDITIONAL OPT . ADDITIONAL
127Ø CABLE ENTRY CABLE ENTRY
3/4" ET / 1/2" NPTF 3/4" ET / 1/2" NPTF
CABLE ENTRY CABLE ENTRY
3/4" ET / 1/2" NPTF 3/4" ET / 1/2" NPTF
4 NOS. 10.5Ø 4 NOS. 10.5Ø
FIXING HOLE FIXING HOLE
FOR ‘U’ BOLT FOR ‘U’ BOLT

180 180

71.5² ‘Z’ 71.5² ‘Z’

VIEW ‘Z’ VIEW ‘Z’

10 E
D SENSING ELEMENT SENSING ELEMENT
(BELLOWS) (D IAPHRAGM)
10
1/4" NPT(F) /
1/4" NPT(F) ST D. 79 1/2" NPT(F) ST D. 79
OPT . THROUGH OPT . THROUGH 149
ADAPTORS
149
ADAPTORS

DIM ‘E’ VARIES FROM 45 TO 74±2 DEPENDING ON RANGE

DIM ‘D’ VARIES FROM 42 TO 92±2 DEPENDING ON RANGE DIM ‘CØ’ VARIES FROM 66 TO 88 DEPENDING ON RANGE

DIAPHRAGM VERSION (FLANGED CONNECTION)

MODELS 208 IN GM / GK ENCLOSURES MODELS 209 IN GM / GK ENCLOSURES

PROCESS CONNECTION STD. – 2" #150 RF PROCESS CONNECTION –

OPTIONAL: 1½" / 2" # 300 / 600 RF/FF 2" NUT & GASKET TYPE SANTRY PIPE FITTING

PROCESS CONNECTION STD. – 2" #150 RF PROCESS CONNECTION –

OPTIONAL: 1½" / 2" # 300 / 600 RF/FF 2" NUT & GASKET TYPE SANTRY PIPE FITTING

NOTES : FIX CERTIFIED WEATHERPROOF CABLE GIAND FOR GM/GA ENCLOSURE All dimensions are in mm
FIX CERTIFIED WEATHERPROOF CUM FLAMEPROOF CABLE GIAND FOR GK ENCLOSURE
UNSPECIFIED GENERAL TOLERANCE : ±1

This is not a contractual document. Prior notification of changes in specifications is impracticable due to continuous improvement

FOR SWITZER'S OFFICES IN INDIA

#1209 PS 200 – Rev.6

CHECK AT:

http://www.switzerinstrument.com/offices.htm