K104 Clean Air System (ARX)
K104 Clean Air System (ARX)
K104 Clean Air System (ARX)
, 2020 K104
No.1 Share in Japan ARX Clean Air System
®
オリオンクリーンエアシステム
冷凍式圧縮空気除湿装置
ARX model
P-Loss under 0.015MPa
Model : ARX
Function Standard inlet air temperature model High inlet air temperature model
5J 10J 20J 30J 50J 75J 100J 110K 120K 180K 3HJ 5HJ 10HJ 20HJ 30HJ 50HJ 75HJ 90HK 100HK 120HK
All-in-One SUS Shell Heat Exchanger ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
SUS Shell Heat Exchanger ● ●
TURBO TUBE Primary Heat Exchanger ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Condenser Filter ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
1
ORION Clean Air Filter
Advanced Technology Packed Clean Air Filter,ORION “AL-Filter” series
Drain Filter DSF-AL Location※1 Before ARX
Water droplet and solid particulate (5μm) removal
Element : EDS No water drop in filtration performance
P-loss
0.005MPa
Low pressure loss (0.005MPa or less) as pre-Filter
Float operated auto drain trap installed
Inner Screen
Performance Curve
Water-Resistant 100
Separation ratio(%)
Nonwoven Element type
Fabric Cloth 90
Centrifugal type
Outer Screen 80
Rated Air Flow
70
0 20 40 60 80 100 120 140
Air processing capacity(%)
Sectioned Drawing of Element [comparison with rated air flow]
2
Clean Air System
ARX5J
ARX20J
ARX
Descriptions Type
5J 10J 20J 30J 50J 75J 100J 110K 120K 180K
Air Processing Capacity m³/min 0.54 1.0 2.3 4.0 6.4 9.0 12.0 13.0 19.0 26.0
Inlet Air Temperature ℃ 10~50
Dew Point Temperature ℃ 3~15
Ambient Temperature ℃ 2~43
Operating Pressure MPa 0.2~0.98
Height mm 480 510 610 900 990 1050 1054 1229 1275
Dimensions Depth mm 450 600 820 960 980 1010 1022 1023 1291
Width mm 180 240 240 300 380 470 592 702
Mass kg 18 26 35 44 83 94 106 140 167 233
Pipe Connections B R1/2 R3/4 R1 R1・1/2 R2 R2・1/2
Power Source 1ph 220V 50Hz 3ph 380V 50Hz
Power Consumption kW 0.26 0.27 0.36 0.68 1.7 3.3 3.4 5.0
Refrigerant R134a R410A
※ Rated condition: Compressed air inlet pressure (gauge pressure): 0.69MPa, Pressure dew point: 10℃, Inlet air temperature: 35℃, Ambient temperature: 30℃
※ Air Processing Capacity is converted to the suction air condition (atmospheric, 32℃, 75%RH). ※ Refer to the specifications sheet for further details.
3
ORION Clean Air Filter
DSF2900A
LSF400-AL MSF400-AL
AL Small-size Air Filter DSF4100A
Type ※1 ※4 ※4
Descriptions 75-AL 150-AL 200-AL 250-AL 400-AL 700-AL 1000-AL 1300-AL1 2000-AL1
DSF/LSF/MSF/KSF
Air Processing Capacity ※2 0.69MPa m³/min 0.35 1.2 1.8 2.7 3.9 6.6 10.6 13.8 20.0
Casing Material Aluminum Die Casting (All AL-Filter are alumite-treated on the inside surface. )
Fluid Compressed Air
Operating Inlet Air Pressure MPa 0.05~0.98 (DSF / LSF / MSF 1300AL1, 2000AL1 : 0.1~0.98)
Range Inlet Air Temperature ℃ 5~60
Ambient Temperature ℃ 2~60
Filtration DSF : 5μm and Water Separation Efficiency 99% / LSF :1μm (Filtration Efficiency 99.999%)
MSF : 0.01μm (Filtration Efficiency 99.999%) / KSF : Adsorption
Performance
Outlet Oil Contamination wt ppm MSF : 0.01 / KSF : 0.003
※3
Pressure Loss MPa DSF :Initial 0.005 / LSF :Initial 0.005 / MSF : Initial : 0.01・Usual 0.02 / KSF : 0.009
When to replace filter element One year or pressure loss 0.02 MPa for DSF, 0.035 MPa for LSF/MSF, whichever comes first.
Pipe Connections Rc3/8 Rc1/2 Rc3/4 Rc1 Rc1・1/2 Rc2
Connections Different Pressure
Gauge Connection Rc1/4
4
Clean Air System
Safety Notes
Before operating equipment, please read the operating manual carefully, and only use as indicated.
For installation of equipment and required wiring, employ a qualified person or consult with your dealer.
Be sure to select equipment which suits your needs. Do not use equipment for purposes other than intended.
Doing so can lead to accidents or equipment breakdown.
Valve
Air Pipe
Drain Pipe
System Applications
★ ☆ DSF ARX LSF MSF KSF General Painting, Precision Machinery Industry, etc
1) In case no Drain Filter (DSF) before large ARX air dryer (Heavy duty model) does not cover its warranty.
2) Please consult with your dealer or ORION directly for further information when compressed air
is supplied for medical, food, or clean room use.
3) Please set up above ☆system when Oil-Free compressor is installed.
4) Please set up above ★system when intake air of an air compressor includes large amount of oil droplets.
5) LSF-AL is not recommended to be installed before ARX dryers because it will increase differential pressure
and drain water will be accumulated in the differential pressure gauge.
6) Please refer to “Compressed Clean Air catalog” (D-AG02 ) for details of “DRAIN MASTER” series.
7) SUS pipe and SUS air tank are recommended when Oil-Free compressor is installed (as indicated in Green).
ARX Heat-Exchanger is made of SUS .
8) Please install a check valve on exhaust pipe of filter.
9) Please consult with your dealer or ORION directly when you are not certain of air tank location (before or after ARX).
5
Model Selection
1. For Air Dryer
Temperature conditions Model selection Example
Table A : High Inlet Air Temp. Models Inlet Air Temp. 60℃ Ambient Temp. 35℃ Air Flow 6m³/min
1
PDP 10℃ Air Pressure 0.59MPa Frequency 50Hz
Table B : Standard Air Temp. Models
Table C : Water Cooled Models
1
From charts, Inlet temp. coefficient 0.70
Table D : Air Cooled Models
Table E : Air Pressure Coefficient Air Pressure coefficient 0.93
2 2
Air capacity required for dryer.
Air capacity required =
6 / (0.70×0.93)=9.2m³/min
Intake air volume / ( A or B or C or D × E )
3 3
Please select the suitable model from the specification The suitable model to process 9.2m³/min is ARX90HK,
which has bigger Air Processing Capacity (P3) as its capacity exceeds the required value.
than the air capacity required.
Desired capacity
Air processing
capacity ≧ Pressure correction coeffcient
Pressure Correction Coefficient ( inlet pressure )
Pressure(MPa) 0.20 0.29 0.39 0.49 0.59 0.69 0.78 0.88 0.98
Pressure Correction Coefficient 0.38 0.49 0.62 0.75 0.87 1.00 1.06 1.12 1.17
6
Clean Air System
Accessories
Auto Drain Trap Differential Pressure Gauge
Float operated Disc operated DG-50(A)
FD2-G3 FD6-G1 FD-10-A AD-5-G7
Item
Maximum drain flow capacity ※1 10 cm³/ cycle 30 cm³/ cycle 80 cm³/ cycle 450 L / h Various Accessories Available
Operable pressure range MPa 0.1 ~ 1.0 0.20 ~ 0.98 0.29 ~ 0.98
Inlet Rc 1 ⁄ 2 1⁄2
Connections
Drain outlet ID φ5.7 ~ 6.0 Rc 3 ⁄ 8 Rc 1 ⁄ 2
OD φ8
Mass kg 0.3 0.45 1 1.7
Outside Outside Outside Outside
Outside dimensions mm diameter: 63 × diameter: 80 × diameter: 96 × diameter: 86 ×
length: 178 length: 201 length: 193 length: 198
※1. Drain conditions: Air pressure (gauge pressure): 0.69MPa.
※Indoor specifications (Operable in environment where it would not be exposed to water splash.)
※When setting up drain piping, to prevent back pressure from other traps, be sure to install a check valve. Also install drain traps
at each drain port. (Please refer to detail on page 5)
※Refer to the specification sheet for further details.
Chiller
Dairy Farm
For inquiries, please contact the following representative: ORION MACHINERY ASIA CO., LTD.
33 / 3 Moo 5 Sambundid, U-Thai,
Ayutthaya 13210, Thailand
TEL : +66-35-246-828
FAX : +66-35-246-829
https://orion-machinery-asia.com/
Important:
This catalog contains product specifications as of Jan., 2020.
● Images in this catalog are printed images and actual product colors may differ from the colors herein.
● Product mechanisms, specifications, etc. listed in this catalog are subject to change without notice.
● Designed by Orion Machinery Japan. Assembled in Thailand. K No.0000 200110 pdf DG