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START UP & MAINTENANCE

FOR

"SCREEN PLANT" MODEL "6X20 3D"

Vanguard Technologies, LLC

3570 NW 62nd Street, Miami, Fiorida. USA
Ph: (305) 633-0351 Fax: (305) 635-0125
E-Mail:[email protected]
 Con struction Eqillpmen t Compan y

Crushing and Screening Specialists

P.O. Box 1271 Loke Grove, Ore90n 97035 (503)692-9000

START-UP 8x
MAINTENANCE
FOR
SeRE EN PLAN T
II II

MDDEL 6 X2 0 3 D II II
 MAINTENANCE SECTION
THE OPERATOR OR MAINTENANCE PERSON MUST PERFORM THEIR PREVENTIVE
MAINTENANCE SERVICE REGULAR TO MAKE SURE THE EQUIPMENT OPERATES
VELL AND TO LESSEN THE CHANCES OF MECHANICAL FAILURE DURING
OPERATION.
INSPECTIONS MUST BE MADE BEFORE OPERATION, DURING OPERATION, AT HALT,
AND AFTER OPERATION OPERATOR SHOULD FREQUENTLY CHECK FOR UNUSUAL
SOUNDS, EXCESSIVE RE -CIRCULA TING OF MATERIAL, REDUCED CAPACITY AND
SIGNS OF ABNORMAL OPERATION.
AT HALTS, EVEN IF FOR SHORT PERIODS, THE OPERA TOR SHOULD MAKE A
GENERAL CHECK OF THE EQUIPMENT AND CORRECT OR REPORT ANY
([) DEFICIENCIES NOTED, IN ADDITION TO PERFORMING THE FoLLoVING DUTIES
(2) CHECK TENSION ON V-BELTS.
(3) CHECK TEMPERATURE OF BEARINGS.
(4) CHECK CONVEYOR BELTS FOR ALIGNMENT.
CHECK FOR LOOSE BOLTS, NUTS, BEARING COLLARS AND BUSHINGS.

TO INSURE THAT THE EQUIPMENT IS READY TO OPERATE AT ANY TIME, THE

OPERA TOR MUST PERFORM THE FoLLoVING SERVICE:

EVERY DAY
1. CHECK BELT TENSION.

EVERY wEEK
1. GREASE SCREEN BEARINGS.
2. GREASE CONVEYOR PILLoV BLOCKS.

EVERY MONTH
1. GREASE CONVEYOR IDLERS.

NOTE: LUBRICATION OF ALL COMPONENTS MAY VERY VITH VEATHER

CONDITIONS, ACTUAL PLANT OPERATIONS AND MATERIAL BEING PROCESSED.

GREASE
COLD IJEATHER EPOI
VARM VEATHER [pn2
 SAFETY OPERATION
C.E.C. MACHINES ARE GUARDED TO PREVENT INJURY FORM MOVING PARTS. IT IS
IMPORTANT THA T EACH OPERA TOR IS AWARE OF THE FOLLOWING RULES WHICH MUST
BE STRICTL Y ADHERED TO.
1. ALL GUARD DOORS MUST BE IN POSITION I,./HEN MACHINE
2. IS IN OPERATION.
3. ENSURE ALL PINS, NUTS, BOLTS ARE SECURELY
FASTENED.
4. AL I,./AYS ADJUST BELTS ACCORDING TO THE CORRECT
PROCEDURES BELol,./.
5. NEVER CARRY OUT MAINTENANCE I,./HEN MACHINE IS IN
OPERATION.
6. NEVER CLEAN OR LUBRICATE ANY MOVING PARTS I,./HEN
THE MACHINE IS OPERATING,
7, AL I,./AYS I,./EAR A SAFETY HELMET AND HEARING
8, PROTECTION IN THE VICINITY OF THE MACHINE,
9. STAY CLEAR OF THE REJECT AREA,
DO NOT USE BELT DRESSINGS,
NEVER CLIMB ON CONVEYOR FOR INSPECTION OR
MAINTENANCE, BEL T TRAINING,
A MISALIGNED CONVEYOR WILL CAUSE THE BEL T TO RUN-OFF TO ONE SIDE. THE
BEL T WILL TEND TO CREEP TO THE SIDE THA T FIRST MAKES CONTACT WITH THE
IDLER ROLL. THIS CONDITION CAN USUALL Y BE CORRECTED BY ADJUSTING A FEW
IDLERS TO CHANGE THE CONTACT POINTS.

IF ONE SECTION OF A BELT RUNS TRUE AND ANOTHER

SECTION RUNS OUT OF LINE, EITHER THE BELT IS Bol,./ED
FROM IMPROPER STORAGE OR HANDLING OR THE BELT IS
NOT PROPERLY SPLICED, IF THE BELT RUNS OUT OF LINE
CoNSISTENTL Y AT ONE POINT OF THE CONVEYOR, THE
CONDITION CAN BE ATTRIBUTED TO MISALIGNED IDLERS.
USUALLY THE IDLERS THAT REQUIRE ADJUSTMENT I,./ILL BE
LOCATED UPSTREAM OF THE POINT AT I,./HICH THE BELT
RUNS OUT OF LINE,

PROPER ALIGNMENT IS ACHIEVED BY LOOSENING THE

MOUNTING BOLTS ON SEVERAL IDLERS ON THE UPSTREAM
SIDE AND SKEI,./ING THEM SLIGHTLY, I,./HEN ONE SIDE OF
AN IDLER IS SHIFTED AHEAD OF THE OTHER, THE BELT
SHIFTS TO THE SIDE THAT IS BHHIND, SEE fig 1 FOR A
VISUAL DESCRIPTION, RE - TIGHTEN THE MOUNTING BOL TS
BEFORE RESTARTING THE CONVEYOR.
THE RETURN SIDE SHOULD BE ADJUSTED FIRST, STARTING
AT THE HEAD END. NOTE THE RUN-OFF POINT AND
ADJUST A FEW' OF THE PRoCEDING IDLERS. THE
ADJUSTMENTS ARE MADE BY SHIFTING THE IDLERS SO
THAT THE BELT CONTACTS THE ROLL OPPOSITE THE
RUN-OFF. ADJUSTMENT BEL T RUN-OFF
BEFORE
PREPENDICULAR TO ADJUSTEMENT
BELT LINE

BEL T TRAVEL 7
AFTER - - - - - - - , f - - - - + - I
ADJUSTEMENT L

fig. 1

I I

----' ----'

HEAD ~ TAIL SQUARE ~ PARALLE

 AI_J-_QAJ~~_I;~J WARNING 8l CAUTIONDECAL~_
MUST BE FOLLO\lVED AT ALL TIMES.

/!\ Dt\I\JGER /1\

L...-..:.,.~
DANGER L~ DANGER & DANGER & DANGER
············FoiT.oW-- Plf\ICH DO NOT NEVER REACH NEVER DO ANY DO NOT
LOC!(OUT CUI'IB ON AROU~JD ANY SERVICE PREFOR~l
PROCEDURES POIhlTS OR AROUND GUARDING FOR
GUJ\P.DEI) B't"
IV1Acrm~E
MAINTENANcE REPAIRS OR
BEFORE lQCAnorl
WHILE IN SERVICE WORK OR ADJUSTMENT fvJAINTENANCE
~1ArNTENAf\ICE
PER flDS) SH,nD~RIJ
s£cnong, 61,1-\',12
OPERATIO~l
WHILE THE TO THIS MACHINE WITHOUT
MACHINE IS WHILE EI\IGINE IS CYLINDER LOCI<
OPERATING OPERATING IN PLACE

.-
,/!\ WARNII\JG /1\ W/\RNING & WARNING & WARNING
~JOT
DO DO NOT EAR
I!OI)P[::I~ fvlUST AnE~lPT TO OPERATE THIS PROTECTIOrv]
8[: E~lPTY ,L\DJUST MACHINE REQUIRED
[vlACHINERY WITHOUT WHEN THIS
131TCml:: PAJST~IG WHILE If'-j GUARDS IN EQUIPlv1ENT IS
JACI([ ~IC; LI::GS !'lOTIOIJ PLACE OPERATING

c/\UTION Lt~, CAUTION Li\ CAUTION

EQLI] PIvl E~lT
fvlM1UAL
BEFORE
OPERATI~lG THIS
SEE lIGHTEN ALL
BOLTS, NUTS,
CHAIN AND
DRIVE PARTS
fOREQUENTLY
TRAlvlP
LARGE
WILL
DAMAGE
MACHINE
'J
IRON

ECiUTPI'IErvlT
.:::-
l_~._. .._

- -----------
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Construction Equipment Company
~CEC
Rock Crushers • Screen Plants • New and Used
p . ;'" ~+H-
-r-, 18650 SW Pacific Hwy • Tualatin. Oregon 97062 • (503) 692,9000
i I I I i I MAIL, P,O. Uox 1271 • Lake Grove. Oregon 97005 • FAX (500) 692,6220
w\\'w.ceccrushers.com

One-Time Repairs

CEC will provide first-time assistance on your plant concerns. Your owner's
manual lists these under individual headings such as configuration startup
procedures. We provide this service as a courtesy and to give you an
opportunity to observe methods and materials needed for ongoing maintenance
of your plant.

Only ONE one-time assistance visit per plant durin} the warranty period please.
r
We suggest sending this in near the end of your 3 month of operating your
plant to maximize the benefits you receive. Simply complete and mail or fax
this form to our office with your three month concern list. Thank you!

S!N: _ Model Type __

Name _ Date __

Address _

Phone _ Fax _

Please submit to:

PO Box 1271
Lake Grove, Oregon 97035
Fax: (503)692'4575
Email: [email protected]
 ~'=±'~~8!,~! Construction E~II.!ldll">mE'nt Comll"llQl1ly
'~lrEcr PI~ts ~ew
Rjl

Rock Crushers • Screen • and Used r

~~ . 'i" ~ 18650 SW Pocific Hwy • Tuolotin, Oregon 97062 • (503) 692-9000
MAIL P.O, Box 1271 • Lake Grove, Oregon 97035 • FAX (503) 692-6220
www.ceccrushers.com

Service Processing Procedures

You can help us serve you better by providing complete information, including:

Contact for local dealer

Name, address, phone numbers where you can be reached and normal
business hours.
A complete description of the problem, for example: engine starting
issue, bearing noise, excessive temp.
Serial number of plant

When we receive a warranty service request, we may contact you. CEC

warranty personnel are available Monday thru Friday from 8AM-5PM PST. We
inspect the items listed in your written request to confirm warranty coverage
and determine the appropriate action. Generally reported items fall into one
of two categories:

Local distributor repairs

CECIDealer repairs

If a trade contractor or an in-house employee is required to complete repairs,

we issue a warranty work order and the repair technician contacts you to
schedule the work. CEC intends to complete warranty work orders within 30
days (or less) of the inspection unless you are unavailable for access.

If the item is standard maintenance, we will review the maintenance steps

with you and offer whatever additional assistance we can. CEC does not
provide routine plant maintenance.
 m,l"m~~i'~I~I l;'jl "iJ (cil'ilstnJlduoJrn IEqllJlBlPil1IilE'Jrnt COmIPCil'il¥
H-{;'CE'C~'+,±
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If-j-3!;Ec-,=~~,~~I"~g,iT±'~
Rock Crushers • Screen Plants • New and Used

186505 W Pacific Hwy • Tualotln, OrE>gan 97062 • (503) 692-9000

Ii I ® MAIL, P.O, Oox 1271 • Lake Grove, Oregon 97035 • FAX (503) 692-6220
www.ceccrushers.com

3 Month Warranty Form

Name Date

Phone Fax

*Note: For service on diesel engines, electrical motor, clutch, & gearboxes, please refer to
service information listed in the owner's manuaL

Please list below the items in need of service or which are of concern to you,

Description

I
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 ,, I ! I ( I I J I I
Construction Equipment Company
@'CEC~+
c+-I I "
Rock Crusher:s • Screen Plants • New and Used

18650SW Pecific Hwy. Tuelonn, Oregon 97062 (500) 692·9000

I I I I MAIL, P.O. Box 1271 Lake Grove, Oregon 97035 FAX (500) 692·6220

WARRANTY REGISTRATION CARD

CUSTOMER'S NAME:

DEALER'S NAME:

DATE OF PURCHASE:

PLll,NT DESCRIPTION:

SERIAL NUMBER:

# OF HOURS ON MACHINE:
--------------

• Please fill oui ihe warraniy regisiraiioncard and reiurn it wiihin 30

days of the date of purchase.
 CEC CUSTOMER CONTACT LIST
Dear Customer: Please use this sheet as an easy reference to assist you when calling
our office. Please feel free to call us any time at (503)692-9000. We have also listed
the extensions to further assist you.

SERVICE DEPARTMENT & TECHNICAL SUPPORT

Jimmy Mitchell (x241) Field Service Manager & Warranty
Wade Currie (x213) Shop Manager & Service Contact
Scott Manning (x242) Shop Foreman & Service Contact

PARTS:
Adam Echols (x224) Parts Manager
Lee Dresser (x244) Parts Sales
Mirko Martinovic (x215) Parts Sales
Fred Cason (x227) Parts Sales

ACCOUNTING:
Mike Andrew (x211) Accounting Manager
Belinda Dumler (x21 0) Accounts Payable & CEC of Texas
Connie Nolte (x228) Accounts Receivable

SALES:
Gary Smith (x201 ) President
Roger Smith (x223) ChairmanlNew Dealer Development
Pat Andrew (x222) Vice President/Screening Sales

SUPPORT:
Cheryl Clark-Hill (x206) Warranty
Rebecca Summers (x203) Transportation
Katie Grant (x202) Operations Manager
Terri McConnachie (x214) Literature & Videos

Z:\New Manual\CEC Contact List.xls

 Constr'(jd'ion Equipment Company
Rock Crushers • N.ew and used II Consignments and liquidations

P.O. £lox 1271 Loke Grove. Oregon 97035 (503) 635-4427

INTRODUCTION

This manual has been prepared to provide information that will give
you a clear understanding of equipment construction, capabilities
and requirements.

By reading and using this information, we believe the highest

degree of performance efficiency, maximum service life from normal
wear parts, and the lowest possible maintenance expense can be
obtained.

It is our strong recommendation that all persons directly involved

with the equipment, be familiar with the contents of this manual.

Respectfully,
Construction Equipment Company
 Ci~~E'~Cg/-&+g Construction
fH-+,B,
I--+-I~
Equipment Comp~y
Rock"Croshers • Screen-'Plants .-New "Cnd :Used

18650SWPacfficHwy. Tualatin, Oregon 97062 (503) 692-9900 .

MAIL: P.O. Box 1271 LokeGrove. Oregon 97035 FAX (503)692-6220

The safety precautions listed below will serve as a general guide

to safe operation of CEC Equipment, and when followed, will help
prevent accidents. . However, each situation h~s i.t.fl.pe:C:uJ,i~l:ities
which cannot be completely covered by rules. Safety is basically
common sense, and therefore, each individual is in the best
position to conduct his job safely.

(1) Never attempt to lubricate, adjust, clean, repair or

service equipment while it is in motion or While it is
running or operating.

(2) Disconnect and lock out all electric motors from power
source before servicing equipment.

(3) Remove all tools and electrical cords from machines before
starting them.

(4) Stay clear of the loading vehicles and watch out for
falling rocks or other objects.

(5) Do not remove or reach behind safety guards while

equipment is operating.

(6) Do not wear loose clothing around machinery.

(7) Do not use gasoline for cleaning parts. Use a

non-flammable commercial solvent.

(8) Control box and all motors must be properly grounded. Do

not open control box while power is on,

(9) Read and observe all caution signs mounted.

 HH;~t!hli~·~E'
m;c:~k\1~I~~I+-H, ! COl1"'..strocrion Equipment Company
Rock Crushers • Sere-en Plants • New and Used

i 8650 SW Pacific Hwy. Tualatin, Oregon 97062 (503) 692-9000

MAIL, P.O. Boxi271 LakeGrove.Oregon97035 FAX (503) 692-6220

IMPORTANT NOTICE

Federal, State and Local Safety Regulations must be complied with

to prevent possible danger to person(s) or propertj', from accidents
or harmful exposure. This equipment must be used in accordance
with all operation and maintenance instructions.

(A) Read ·all warning, caution and instruction signs. Know

what guards and protective devices are included and
visually inspect each item in its place. Additional
protective devices and guards, that may be required due to
proximity to related equipment, must be installed by the
user/owner before operating.

(B) Never lubricate or adjust equipment when i t is in motion.

(C) Wear a protective mask whenever harmful air pollutants

exist.

(D) Eye and hearing protection required when crusher or screen

is in operation.

(E) Always establish a positive lockout of the involved power

source and block par.ts if necessary to prevent motion
before performing maintenance, cleaning, adjusting or
repair work. Secure the power source lockout to prevent
start up by other. persons.
 CEC WARRANTY

Seller warrants that the equipment and parts delivered to Buyer by it will be free of defects in
workmanship or material. Should any failure to conform to this Warranty appear within the
applicable outlined Warranty period set forth on the pages that accompany this Warranty, Seller
shall, after prompt notification from Buyer, and provided, (1) that the equipment has been stored,
installed, operated, and maintained in accordance with the order or contract, generally accepted
industry practices, and Seller's instructions, and (2) that the equipment has not been subjected to
alteration, misapplication, or misuse, correct such nonconformity only by repair or replacement
F.O.B. the factory. Seller will not be responsible for providing working access to the defect.
This Warranty does not include wear items such as manganese and belting, which are warranted
to be only free of defects.

Correction of nonconforrnities, in the manner and during the warranty period of time provided in
the preceding paragraph, shall constitute fulfillment of all liabilities of Seller with respect to the
equipment purchased by Buyer. ALL OTHER WARRANTIES WITH RESPECT TO THE
EQUIPMENT AND PARTS SOLD UNDER THIS AGREEMENT, WHETHER EXPRESS,
IMPLIED OR STATUTORY, SUCH AS WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXCLUDED AND
DISCLAIMED, IT BEING THE INTENTION OF THE PARTIES THAT THE WARRANTY
PROVIDED IN THIS AGREEMENT COMPRISES SELLER'S ENTIRE RESPONSIBILITY
WITH RESPECT TO ANY FAILURE OR DEFECT, TO THE EXCLUSION OF ALL OTHER
LIABILITY IN TORT (WHETHER FOR NEGLIGENCE OR OTHERWISE) OR IN
CONTRACT, INCLUDING ANY LIABILITY OF SELLER WITH RESPECT TO
INCIDENTAL OR CONSQUENTIAL DAMAGES, INCLUDING, WITHOUT LIMITATION,
FOR LOSS OF USE, DIMINUTION OF VALUE OR LOST PROFITS.

There shall be no warranty as to components manufactured by others that are covered by their
warranties, if any. Buyer shall look exclusively to said businesses for relief for failure of said
components. Diesel engines, motors, gearboxes, troughing rolls, wheels, tires, axles and springs
are the type of items specifically referred to in this paragraph but not in limitation of other items
intended to be excluded in this paragraph.

This Warranty is void if:

1. The use or installation on any product of Seller or any parts, attachments, or equipment
thereon is not manufactured, sold, or authorized by Seller; or

2. Verbal notice of defect or nonconformities in such equipment or parts is not given at

once; or

3. Written notice of defect or nonconformities in such equipment or parts is not received by

Seller within 15 days of initial knowledge thereof, with full details of the defect or
nonconformity.

Seller is wholly discharged of liability under the foregoing Warranty if the Buyer fails to pay for
the goods strictly in accordance with the terms of this agreement.
Inasmuch as the work to be performed by the Buyer or the Vendor with the goods herein ordered
will vary according to the materials used, quality of operators, quality of maintenance, local
conditions, and the results required and such variation will continue throughout the use of said
goods, it is not possible to, and Seller does not, warrant or represent said goods to handle specific
materials at specific tonnages with specific results from the use of such goods.

This Warranty is only provided to the original owner and is not transferable; and does not apply
to defects caused by mishandling, improper storage or improper protection; and site specific
installations may require additional guarding for safety as interpreted by Buyer's safety inspector,
all of which is not covered under this Warranty.

006917\00020\763593 VaOl

2
 www.ceccrushers.com

Warranty Period

If warranty registration card is received by CEC, the Warranty period starts from
date of first rental, delivery date to first end-user, or demonstration beyond 50
hours. If card is not received, warranty period starts from the date of shipment
from CEC.

Component Warranty Period

Crusher, chassis, feeder, screen, 1 year or 2,000 hours
Sand screw, coarse material washer, Whichever comes first.
Blade mill, track tugger, hydraulic
Oil reservoirs
Hydraulic components, hydraulic 6 months or 1,000
Motors, hydraulic pumps, hydraulic hours whichever comes
Valves, tachometer, Murphy switches, first.
Hoses, fittings, and hydraulic
Controls, cylinders, seals, Heuland
Bearing block, feeder opening mech-
Anism, throttle cable, shafting,
Slack adjusters, pillow block
Bearings, actuator
Tires, batteries, filters, oils, Not covered under
Rubber items such as scraper rubber Warranty
Skirt board rubber, conveyor or
Belting drive belts, screen cloth,
Grizzly pins, remote controls,
Punch piate, crown bar rubber,
Screen bolts, clamp rails, crown
Bars, chutes, fuses, belt tracking,
Belt clips, belt wipers & components,
Rubber water hoses for wash plants,
Shredder parts, hydraulic clamps!
Brackets, wear items, Scully Fuel Gauge
Conveyors & drive components 6 months or 1,000
(head pulleys, tail pulleys, hours whichever comes
Shafting, troughing rol!s) first.

Revised 12/31/2003.
 rr"'B"jii~~~~~ (olThsf;!)Jction Equipment Compc::my
It Rock Crushers a Screen Plants. New and Used

166505 W Pacific Hwy • Tualatir" Oregon 97062 • (503) 692-9000

1f]±1~~~~llB MAIL P.O. Box 1271 ~ Lake Grove. Oregon 97035 • FAX (500) 692-6220
l'- www.ceccrushers.com .'

Subject to Monufacturer's walTanties only:

Fnqines
All engine, generator and clutch warranties, ports and service, will be handled
through local distributors in your area.
Deutz - one year or 2,000 hours whichever comes first.
Cot Perkins, Detroit, Cummins, & Stamford-Hewage, Twin Disc corry their
respective manufacturer's warranties.

Gearboxes
All gearbox walTanties, ports only, can be handled through the local distributor
or through CEC All parts will require return for inspection by the factory. It will
be our discretion to approve or reject walTanties. If new ports are to be shipped
out to keep q customer running, you will be billed for those parts at the time of
shipment. If and wi,en warranty is approved, you will be credited for the
invoiced parts. The warranty period is one year. Applies to shaft mounted or
engine mounted gearboxes.

Electric motors
One year or 2,000 hours - all motors are warranted through the local ESOP shop
and are subject to their respective warranties and determination.

Dealer's Warranty Procedure

In the even I of a walTanty claim, please follow these steps. l'-iotify the vvanC:lIliy
claims deportment of the problem in order for them to determille the proper
work 10 be performed. Do not perform any work until you I,ave authorizaflol-'
from CEC and a warranty claim number, CEC warrallt'y' forms must be filled oui
comDleielv (see accompanying pocket).

!- Warrc:mty period begins

If: v~/cr:c::lnt'y
registrciiori card is received vvitilin 30 doys or- siGn U["
ci ihe delE; of fir:i re:~!lol, delivery dale Ie fir::;; ei~IC :_Ise:, 0:- (:;::!-
the firST 50 hour: ::Jf denlonstrction iin-ie.
 HH~~~~ct3J Const.n.!lction EquipmeniCompQny
Rock Crushers· Screen Plants. New and Used

18650 SW Pacific Hwy • Tualatin, Oregan 97062 •. (500) 692·9000

1Q±!~~EE~;g;±!Iil!1MAll: P.O. Box 1271 • Lake Grove. Oregon 970035 • FAX(50~) 692·6220
www.ceccmshers.com

2, If no warranty card is received, the warranty period begins at

shipment date from CEC

S, Labor rate
Current labor rate is established at $50.00 per hour and will be
adjusted from time to time by CEC

C Allowable labor hours

)I,n established flat rate timetable is attached for most repairs, Other
repairs will be evaluated for reasonable hours,

D, Mileage Rate
$1.00 per mile round tlip, with a maximum of 200 miles for a single
round tlip or repair. No allowance will be paid for hotels, meals, or
other incidental expenses incurred by mechanic.

E. Travel time
Travel time is not covered by the CEC warranty

F. Warranty claim procedure

1. Report the claim to the Warranty Claim Department. Please

keep all parts in auestion for inspection until the claim has been
settled,

2. The Warranty Claim Department will fax you a warranty claim

application.

3. Please fax us a Purchase Order for parts needed. Parts will not be
shipped until a purchase order is received by CEC Once the
Warranty Claim Department has received the purchase order,
CEC will ship parts to you or your customer per instruction on the
purchase order.

4. As soon as you can, please complete the warranty claim

application form and send it back to CEC You have 30 days
from the opening date,

Revised 1213112003
 CClliJsrn..sdion Equipmenf CompQnTbY
Rock Crushers .. Screen Plaors " New and Used

i~±1!~e£!!~ 18650SW PocificHwy 0 Tualatin, Oregon 97062 ' (503)692·9000

11 IS MAIL RO. Box 1271 • Lake Grove. Oregon 97005 • FAX (50:3) 692~6220
www.ceccrushers.com

5. The Warranty Claim Depariment will evaiuate the claim and will
contact you in writing if additional Information and/or an
inspection is required. You will have 15 days to provide the
requested information. After 15 days with no notification by fax
or phone, warranty is voided. After this information has been
received and evaluated by CEC, you will be notified whether or
not the claim has been approved or denied.

6. If no additional information is required and the claim is approved,

you will receive written notification within (30) thlriy days that
your claim has been settled.

7. All paris shipped under a warranty claim will be invoiced at

current dealer prices plus shipping, When the claim Is settled you
will be credited accordingly.

8. Installation of screen cloth, accessory items and new plant set

ups are not warranty items.

Demonstration labor is not warranty item.

10. For freight damage - a claim will need to be filed witl', tl',e he'ight
Company.

11 Failure analysis - failure diagnosis will be performed by CEC or tl',e

Individual compollent manufacturer. With closed compollel'lts
such as gearboxes, hyd!'oulic pumps, or motor, DO j'"OT open 'JI
dislTlolllleihe compollelli, as i1 wil! void the warrallty.

i~
1.:-. !f poor dealer vvorkmanship or an improper fix resuits ii, c
duplicate repair, tile duplicate re::)air will be the dealer"s
r-esponsibility, Responsibiiity for proper alld workmol'dii-e
installation of ports resTs entirely v\/ith the d8':1ler.
 11++t~~~~+ii COllilstru<l:t.ion Eql'lipmE'~f CompcU\y
'Rock Crushers. Screen Plcints • New and Used

156505 W Pacific Hwy , Tualatin, Oregon 97062 • (503) 692-9000

I~±f~~;g;~g~ MAll, P.O. Oox 1271 • lal,. Gcove, Oregon 970J5 • FAX'(50J) 692-6220
l!o www.ceccrushers.com '"

14. RGA - Return Good Authorization. All parts returned frorn the unit
should be kept clean, tagged, and returned to CEC, freight
prepaid. Parts that get covered with dirt and sand after removal
can cause internal contamination and warranty denials.
Reasonable handling practices should be observed to preserve
your warranty claim. If size of the part or nature of the repair
makes return cumbersome, please contact the Warranty
Adrninistrator at CEC to see if photographs are sufficient to
process the claim. Ail parts returned to CEC must be tagged
with the warranty claim number and the Dealer's name. This will
serve as the return goods authorization (RGA) number. Shipping
is to be freight prepaid. Our shipping address is 18650 SW PaciFic
Hwy, Tualatin, OR 97062. (503) 692-9000.

15. Time limit. The paperwork and parts must be shipped back to
CEC within 30 days of cornpletion of the repair. Claims not
received within this period will be closed, denied due to time limit
expiration.

Revised 12/31/2003
~I '~'t'm~m'l·ConstroctionEquipmentCompany
'rEH'

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1;;t~!~~~If~~r":!i~!~
Rock Crushers • Screen Plants • New and Used

18650 SW Pacific Hwy. Tualatin, Oregon 97062 (500) 692-9000

10 MAIL, P.O.llox 1271 LokeGrove, Oregon 97035 FAX (50:3) 692-6220

WARRANTY CLAllvI APPLICATION

Instruction Sheet

Please fill out the warranty claim sheet (form 4395) as follows to expedite warranty
claims.

Item 1: CEe Claim #

This number is issued by the CEC Warranty Claim Administrator prior to work
being done. This number can be obtained by calling (503) 692-9000 and asking
for the Warranty Claim Administrator.

Items 2 - 4: Distributor's Name

Your company name and bra11ch address that performed the warranty work.

Items 5 - 7: Customer's Name

Customer's name and office address (not field site).

Item 8 Machine and Model

Machine description, such as 3' CEC Mnyo closed circuit cone, or 14 Yard belt
feeder - skid mounted.

Item 9: Serial Number

Enter the serial number of the unit described above.

Item J 0: Hours on Unit

Item J J. Job Site

.T ob site location or location where warranty work was performed.

Itcm ] 2: Datc of Original Delivery to Customer

Item 13 Date of Failure

11 cm ]4 Dale Service was Completed

Itcm ] 5: Failure Information

Failure infoffi1ation must be typed on tllis form. Note if you need additional pages.
Supporting documents must be attached (trip reports, field service reports, work
orders, etc.), but will not replace this report.
J) Customer's Complaint - Even if customer's complaint does not match
findings
2) Description ofDefesl - Concise, cOlllplete description is necessary.
3 Cause - Field mecbanic1s or service managerls opinion.
4 Corrective Action - Description of repairs perforTI1ed.
 ~4E~'~,~,m ConstwctiC)o EQuipmen.t ComPAAY
rrE'F"'4
r+-~ ~
Rock Crushers • Screen Plants '. 'New ond Used
18650 SWPcclfic Hwy. Tuciatin,Oregcn97062
-

(503),692-9000\'
MAIL, P.O. Bo" 1271 LckeGrove.Oregon97035 FAX·(50:l)''6'92.6220

Item 16: Same as Item 9

Items 17 - 19: Quantity, Part Number, Name of parts us.cl on repair of machine.

Item 20: Invoice Number

The invoice number that the parts were purchased on to make this repair.

Item 21: Unit Cost per Part

Item 22: Extend Price (quantity x unit cost)

Item 23: Total Value for Page

Item 24: Sublet Labor (receipt must be attached)

Item 25: Number of Pages Attached

Item 26: Total of Sublet Labor

Item 27: Labor Hours of Dealer

This includes travel labor. Note, only one round trip is allowed per claim.

Item 28: Labor Rate from CEC Contract Rate

Item 29: Hours x: Labor Rate

Item 30: Mileage

from Dealer's service facility to job site, round trip. Note, only one round trip is
allowed per warranty repair. Repair must be within Dealer's contract area.

Item 31: Mileage Rate from CEC Contract Rate

Item 32: Mileage

One round trip x 1'Iileage rate.

Item 33: Total ofItems 23 + 26 + 29 + 32

Item 34: Total of all Pages on this Claim

Item 35: Service Manager's Signature

Service manager's or authorized personnel's signature. Unsigned claims will not be
considered.

Item 36: Print Name (legible so that we know who signed on line 35)
~q:;+:4~
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~Er;;J;'c:~~~1
9: Constr.Jction Equipment Compony
Rock Crushers • S:creen Plants. New and Used

18650SWPocfficHwy. TuolcJin, Oregon 97062 (503) 692-9000

MAIL, P.O. Box 1271 LokeGrove,Oregon97o35 FAX (503) 692-6220

Item 37: Date Fonn was Completed

Items 38 - 39: Name and Date of Warranty Administrator receiveing this claim
CEC will respond to any claim within 14 days of the date received.

Item 40: Comments for CEC Warranty Administrator

Item 41: For CEC's Use Only

CEC strives to respond in a timely fashion to all warranty claims. We have a goal of 14
days to turn around a claim from the date it is signed and recived by the Warranty
Administrator.
 CONSTRUCTION EQUIPME~ COMPAl'i'Y
WARRANTY CLAIM APPLICATION
CEC Claim # 1
Pace of Paces Date of Issua • ~ ~ ..
Distributors Name
2 Customer's Name ~ 5
~ .~ .c.
cust;'~\~0~
Distributors Address
3 6
CilylSlaielZip ~JI~'0v
( ~.~~
4 7
Machine & Model I~NUmbers Hours
8 9 10
location af Machine
11
/oate of D~ivefy
12
Date of Failure
13
Date of Comp~
14
FAILURE INFORMATION: (1) Customer Complaint (2) Descnpliofl of Defect (3) Cause (4) Corrective Action

15

Major Component Serial Numbers S/N, 1_6 _

As a general rule, the photograph or the sketch should be atached for clear explanation of the failure.

Qtv I Parts No. Parts Name I Invoice No. Unit Cost Adjusted
17 I 18 I 19 20 21 22

,.., J\\,\\\\ \1'

I (;;J \ I \..1\ \ \ ( I,;::::l'-

PARTS TOTAL THIS PAGE 23

Sublet Labor 24 (attach recelotl 25 Total $ 26
Labor Hours 27 Labor Rate 28 Total $ 29
Mlleane 30 Mileaae Rate 31 Total $ 32
TOTAL THIS PAGE 33
TOTAL PARTS ALL PAGES
TOTAL ALL PAGES 34
Distributor®nal)i'e Date DO NOT WRITE IN THIS SPACE
J\'"' /135 37 THIS SPACE FOR MANUFACTURER'S APPROVAL

REC'D BY DATE
Date
39 INSP~ BY 41 DATE

Comment CLAIM
40 DATE
APPRVD BY
 r:~±.'I'H'C~~'I.·~E'.~iI(H~.:~~~.''~Coooruct6on Equipment Compony
, " ... Rock Crushers • Screen Plants • New and Used

If'ff~~;E!fH
.. I I
18650SWPacificHwy.
MAIL, P.O. Box 1271
Tualatin, Oregon 97062 (500) 692-9000
Loke Grove, Oregon 97035 FAX (503) 692-6220

SAFETY
IMPORTANT IN'"FORMATION

WARNING
UNAUTHORIZED MACHINE MODIFICATIONS MAY RESULT IN SEVERE
INJURY, PROPERTY DAMAGE, OR EVEN DEATH

* DO NOT MAKE ANY MODIFICF.TIONS TO THE ENGINEERING OF THE

MACHINERY WITHOUT CEC AUTHORIZATION.

* ANY/ALL UNAUTHORIZED MODIFICATIONS MAY VOID THE WARRANTY.

* ANY/ALL UNAUTHORIZED MODIFICATIONS MAY INTERFERE WITH THE

MACHINE'S SAFE OPERATING CONDITION AND INTENDED
FUNCTIONS.

MACHINE'ACCESS/EGRESS
SLIPPING AND FALLING HAZARDS CAN CAUSE SEVERE INJURY OR EVEN
DEATH.

* USE A PORTABLE LADDER OR TEMPORARY WORK PLATFORM TO ACCESS

PARTS OF THE MACHINE BEYOND YOUR REACH OR OTHERWISE NOT
ACCESSIBLE FROM THE PERMN~ENT WORK PLATFORMS OR CATWALKS.

* ENSURE ALL WALKING AND CLIMBING SURFACES OF THE MACHINE

F~E CL~A~ F~D FREE OF DIRT, DEBRIS, WATER, GP~~Ef OIL,
SNOW, ICE OR OTHER ITEMS WHICH MAY POSE A SLIPPING AND
FALLING HAZARD.

* DO NOT LEAVE LOOSE TOOLS OR RAGS ON THE MACHINE.

* DO NOT JU}!P OFF THE lVlACHINE.

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...s0n. GUlpmentompony
'Rock Crushers • 'Screen,Plants·.·New-and Used

18650SWPocificHwy. Tuolotin, Oregon 97062 (503) 692·9000

MAIL P.O. Box;271 LokeGrove,Oregon97o35 FAX (503)'692-6220

PERSONAL PROTECTION EQUIPMENT

ALWAYS WEAR THE PROPER PERSONAL PROTECTION ATTIRE NECESSARY FOR

.'·r.-''--··--·,
YOUR EQUIPMENT, MACHINE APPLICATION AND WORK CONDITIONS.

ALL PERSONAL PROTECTIVE EQUIPMENT MUST COMPLY WITH THE

FOLLOWING FEDERAL OSHA REGULATIONS, AND ANY/ALL OTHER
APPLICABLE FEDERAl" STATE AND LOCAL REGULATIONS AND
INDUSTRY STANDARDS:
OSHA 1910.95, "Occupational Noise Exposure"
OSHA 1910.133, "Eye and Face Protection"
OSHA 1910.135, "Occupational Head Protection"
OSHA 19.10.136, "Occupational Foot Protection"

ALWAYS WEAR A F.AaD?.AT FOR PROTECT!ON FROM FALLING ANt?

FLYING OBoJECTS
MANY HARDHATS ARE DESIGNED WITH SHELLS INTENDED TO RESIST
PENETRATION! IMPACT, ABRASION AND ELECTRICAL SHOCK.

PROPER SUSPENSION, HEADBAND AND STRAPPING, PROVIDES MUCH OF THE

PROTECTION IN ABSORBING IMPACT OF AN OBJECT. THE SUSPENSION
MUST BE ADJUSTED TO FIT THE WEARER AND HOLD THE SHELL AT AN
APPROPRIATE CLEARANCE ABOVE THE HEAD. CONSULT THE HARDHAT
SUPPLIER OR THE ENCLOSED INSTRUCTIONS WITH A HARDHAT FOR
PROPER ADJUSTMENT.

HARDHATS ARE FOUND IN THREE CLASSES:

A HARDHAT MUST BE CHOSEN TO MEET OR EXCEED THE MINIMUM
STANDARDS SET BY THE INDUSTRY IN WHICH YOU WORK. LOCAL
AND STATE REGULATIONS, AND THOSE PRESCRIBED BY ANSI AND
OSHA REGULATIONS.

A HARDHAT SHOULD BE REPLACED AFTER ANY MAJOR IMPACT.

 H"'f'+'~I~~v.~'~':'rt" Construction Equipment Compony
tI:,··cet:'
~

'T '"
. Rock Crushers • Screen Plants .. New and Used

15650 SWPacific Hwy.

I±tf1!J~;E~±IMAIL, P.O. Box 1271
Tualatin,Orego097062 (503) 692·9000
Lake Grove, Oregon 97035 FAX (503) 692-6220

SAFETY
.P-..LWAYS Wii'J..R EYE AND FACE PROTECTION
THE PRIMARY METHOD OF PROTECTION FOR YOUR EYES IS SAFETY GLASSES.

LENSES MUST BE SHATTER PROOF FOR FRONT PROTECTION AND SIDE SHIELDS
MUST BE ATTACHED.

VARIOUS COLORS AND TINT SHADES ARE AVAILABLE FOR SAFETY GLASSES
LENSES TO PROVIDE MORE VISION COMFORT IN BRIGHT ENVIR01~NTS.

SAFETY GLASSES SHOULD BE WORN UNDER FACE SHIELDS AND WELDING HELMETS
FOR ADDED PROTECTION.

PRESCRIPTION EYEGLASSES ARE AVAILABLE WITH SAFETY GLASS LENSES.

GOGGLES OR A FACE SHIELD MA.Y BE WORN FOR ADDED PROTECTION.

WELDING HELMETS AND CUTTING GOGGLES CAN BE FITTED WITH VARYING

DEGREES OF TINT AND SHOULD BE USED PER THE MANUFACTURER'S
RECOMMENDJ'..TIONS.

CONTACT LENSES SHOULD NOT BE WORN IN DUSTY OR CHEMICAL ATMOSPHERES.

 m:t:j;~E;;1;~lg:;;1;:~'+:J Cqnstrudion Equupment Compon¥
. Rock'Crushers • ·Screen Plants .... "New and Used- -

~ ~ 18650SWPacificHwy. Tuolofin,Oregon97062 (503) 692-900.0

I±;tt~~, ~~±j MAIL:
E' P.O. Box 1271 LokeGrove,Oregon97035 FAX (503)'692-6220

HEARINGPROTECTIDNMAY BE REQUIRED TO
PREVENT DAMAGE FROM A VARIETY OF NOISE
,LEVELS" A..1ID SOURCES
THE OWNER AND OPERATOR OF THIS EQUIPMENT ARE RESPONSIBLE FOR KNOWING
AND COMPLYING WITH ALL APPLICABLE GOVERNMENT REGULATIONS FOR
PERSONAL PROTECTION AGAINST NOISE EXPqSURE.

LOSSES IN HEARING MAY RESULT FROM A SINGLE INTENSE SOUND OR

FOLLOWING LONG PERIODS OF EXPOSURE TO HIGH SOUND LEVELS.

EARPLUGS PROVIDE THE BEST HEARING PROTECTION AND ARE AVAILABLE AS

THROW-AWAY FOAM PLUGS AND RUBBER PLUGS WHICH ARE CLEANABLE AND
REUSABLE, OR SOFT PLASTIC PLUGS.

EARMUFFS, FORMING A CUP OVER THE OUTER EAR, ARE QUITE EFFECTIVE AS
NOISE PROTECTION WHEN THEY CAN SEAL AROUND THE EAR. GLASSES OR
HAIR SURROUNDING THE EAR MAY IMPAIR THIS SEAL.

EARMUFFS AND EARPLUGS MAY BE WORN TOGETHER WHEN NOISE LEVELS ARE
EXTREME.

HEARING PROTECTION SHOULD BE USED:

* IN ANY AREAS WHERE HEARING PROTECTION SIGNS ARE POSTED.
* WHEN YOU ARE UNABLE TO HEAR A PERSON STANDING CLOSELY TO
YOU.
* ANYTIME NOISE IS OFFENSIVE OR IRRITATING TO YOU.
* WHENEVER VISUAL SIGNALS (FLAGS, INDICATORS, LIGHTS,
FLASHERS, HAND SIGNALS, ETC.) ARE NECESSARY TO
COMMUNICATE.
 ~t:H',:C"*.'~.Ei~I~IC.·~~'
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1~I.k:l) Construction Equipment Company
Rock Crushers • Screen Plants • New and Used

18650 SW Pacmc H,,'Y. Tualatin, Oregan 97062 (503) 692·9000

MAIL P.O. Box 1271 Lake Grove, Oregon 97035 FAX (503) 692·6220

SAFE~Y
~~~ ~TI FOOT PROTECTION SHODLD BE SELECTED
ll-.1'!'"D WORN AS REQUIRED BY YOUR WORKING
CONDITIONS
GLOVES SHOULD BE WORN FOR HAND PROTECTION AGAINST ABRASION, CUTS,
AND VERY HOT OR VERY COLD MATERIALS .

A WOVEN METAL OR STUDDED GLOVE IS EXCELLENT FOR USE AGAINST CUTS BUT
SHOULD NEVER BE WORN AROUND ELECTRICAL DEVICES OR COMPONENTS.

THE FIT OFA GLOVE SHOULD NOT BE TOO LOOSE OR TOO TIGHT. YOU SHOULD
BE ABLE TO WORK WEARING THE GLOVES BUT ALSO ABLE TO REMOVE THEM
QUICKLY IF NECESSARY.

~~DS OR GLOVES SHOULD NOT BE PLACED NEAR MOVING MACHINERY. A GLOVE

COULD CATCH ON A MOVING PART AND PULL THE HAND AND ARM INTO THE
EQUIPMENT.

A GOOD SF.FETY SHOE OR BOOT WILL FIT CLOSELY AROUND THE ANKLE TO
PROVIDE PROTECTION, SUPPORT AND PREVENT OBJECTS OR DEBRIS FROM
ENTERING.

STEEL REINFORCED TOES ARE EXCELLENT AGAINST FALLING OR ROLLING

HAZJlY.DS BUT SHOULD NOT BE WORN vITiEN WORKING AROUND ELECTRICAL
DEVICES OR COMPONENTS.

~mNY TYPES OF SAFETY FOOTWEAR F~E AVAILABLE WITH PUNCTURE RESISTAl~T

SOLES.
 I iillllill I e ' E" C
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o~tr.ucta'?Q .. qll.ll~pment
R6cK'Crushers'. Screen Plants_ 'New and Used
ompony
18650 SW Pacific Hwy. Tualatin, Oregon 97062 (503) 692-9000
MAIL 'P.O. Box 1271 Loke Grove, Oregon 97035 FAX (503) 692·6220

SAFEJIlY
TAGOUTTi:iOGKGl1T PROGRAMS·

TAC30L"T !LOCKOUT PROG;RAMS¥Et.P TO flU;vENT PERSONAL INJURY

A TAGOUT/LOCKOUT PROCEDURE MUST BE DEVELOPED AND USED DURING THE
SERVICE AND MAINTENANCE OF THIS EQUIPMENT TO HELP IN SAFEGUARDING
INDIVIDUALS FROM AN UNEXPECTED ENERGIZATION, START-UP OF THE
EQUIPMENT, OR RELEASE OF HAZARDOUS ENERGY WHICH COULD CAUSE
PERSONAL INJURY. EXAMPLES OF SUCH SERVICE AND MAINTENANCE
INCLUDE, BUT ARE NOT LIMITED TO, THE FOLLOWING:
* WORKING IN AND AROUND MACHINERY.
* WORKING ON ELECTRICAL CIRCUITS AND COMPONENTS.
* R&~OVING GUARDS OR SAFETY DEVICES TO ACCESS MACHINE
COMPONENT AREAS.

ALL TAGOUT/LOCKOUT PROCEDURES MUST INCLUDE, AT MINIMUM, THE

FOLLOWING GENERAL STEPS:
* DETERMINE ALL ENERGY SOURCES, HOW THEY CAN BE CONTROLLED,
AND THEIR HAZARDS. EXAMPLES OF SUCH ENERGY SOURCES
INCLUDE, BUT ARE NOT LIMITED TO, ELECTRICAL, HYDRAULIC,
PNEUMATIC, ETC.
* SHUT DOWN THE EQUIPMENT. THIS SHOULD INCLUDE PLACING ALL
CONTROLS, PRIMARY AND SECONDARY, INTO AN "OFF" OR
"NEUTRAL" STATE.
* ISOLATE THE EQUIPMENT FROM ANY AND ALL POWER SOURCES.
* APPLY LOCKOUT DEVICES AND TAGS SO THAT THE EQUIPMENT
REMAINS IN THIS ISOLATED CONDITION.
J:~~.,HI,~I~I,~I ki.';t.v. ~;.~1.. ;';;-j-H: COl"'.struction Equnpment Company
rE~t Rock Crushers • Screen Plants • New and Used

Ilo
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18650 SW Pacific Hwy.
MAIL, P.O. Box 1271
Tualatin. Oregon 97062 (503) 692'9000
Loke Grove, Oregon 97035 FAX (503) 692·6220

SAFETY
* RELIEVE, DISCONNECT, RESTRAIN AND OTHERWISE RENDER SAFE
ALL POTENTIALLY HAZARDOUS STORED ENERGY OR RESIDUAL
ENERGY. THIS MAY INCLUDE:
1. RELIEVING ANY AND ALL HYDRAULIC OR PNEUMATIC
PRESSURE.
2. RELEASING OR BLOCKING FROM MOVEMENT ANY MACHINE
COMPONENT, INCLUDING ROTORS, AND FLYWHEELS ABLE TO
MOVE DUE TO GRAVITY.
* PRIOR TO THE START OF SERVICE OR MAINTENANCE WORK, VERIFY
. THAT THE EQUIPMENT IS DISCON~ECTED FROM ALL ENERGY
SOURCES. THIS SHOULD INCLUDE ENSURING THAT ALL
CONTROLS ARE UNABLE TO ENERGIZE OR OPERATE THE
EQUIPMENT.
* ONCE MAINTENANCE OR SERVICE HAS BEEN COMPLETED AND BEFORE
REMOVING TAGS AND LOCKOUT DEVICES AND RECONNECTING
POWER SOURCES:
1. ENSURE ALL PERSONNEL ARE CLEFB OF EQUIPMENT
2. ENSURE ALL COVERS AND GUARDS ARE REINSTALLED

LOCKOUT DEVICES ARE AVAILABLE TO ACCEPT MULTIPLE LOCKS WHICH

SHOULD BE APPLIED BY EACH EMPLOYEE CONDUCTING SERVICE OR
MAINTENANCE. ONLY THE PERSON WHO ATTACHED THE LOCKOUT
DEVICE IS PERMITTED TO REMOVE THE LOCKOUT DEVICE.

THE ABOVE STEPS AP.E GENERAL IN NATURE Al~D NOT INTENDED TO SERVE
AS AN ALL-INCLUSIVE TAGOUT/LOCKOUT PROCEDURE. YOUR COMPANY'S
WORK SAFETY RULES SHOULD INCLUDE MORE DETAILED TAGOUT!LOCKOUT
PROCEDURES THF~ ARE ADAPTED SPECIFICALLY TO THIS EQUIPMENT, YOUR
MACHINE APPLICATION, F~D WORK CONDITIONS. REFER TO FEDERAL OSHA
REGULATION 29 CFR 1910.147 OR OTHER APPLICABLE GOVERNMENT
REGULATIONS FOR ADDITIONAL TAGOUT /LOCKOUT INFORMATION AND
REQUIREMENTS.
 SAFEI' y
FIRE SAFETY
PREVENTION IS TEE BEST DEFENSE AGAINSTFIRE-RE~~ED INJORY
AND DAMAGE
SMOKING CONTRIBUTES TO A LARGE NUMBER OF PREVENTABLE FIRES.
* SMOKE ONLY IN DESIGNATED AREAS.
* HANDLE AND DISPOSE OF SMOKING MATERIALS CAUTIOUSLY.
* NEVER SMOKE IN AREAS CONTAINING A VAPOROUS OR DUSTY
ATMOSPHERE, AROUND ANY FLAMMABLE OR COMBUSTIBLE
LIQUIDS, GASES' OR SOLID MATER.IALS; OR ANYWHERE OXYGEN
IS IN USE.
* NEVER SMOKE WHILE FILLING THE FUEL TANK OR WORKING ON THE
FUEL SYSTEM.

DO NOT ALLOW GARBAGE TO ACCUMULATE. DISPOSE IN PROPER CONTAINERS

AND PRACTICE GOOD HOUSEKEEPING.

PLACE ANY SOILED OR OILY RAGS AND CLOTHING INTO A CLOSED METAL
CONTAINER AND DISPOSE OF ACCORDINGLY ON A DAILY BASIS.

USE ELECTRICAL GROUNDING STRAPS ON TANKS AND CONTAINERS DURING

FUEL TRANSFERS TO PREVENT SPARKING FROM DISCHARGE OF STATIC
ELECTRICITY.

NEVER FUEL A HOT OR RUNNING ENGINE.

CLEAN UP ALL SPILLS OF FLAMMABLE LIQUIDS AND MATERIALS

IMMEDIATELY.

STORE AND HANDLE PROPANE AND LP GAS CYLINDERS AS REQUIRED BY ALL

GOVERNING REGULATIONS.

BE FAMILIAR WITH THE CURRENT FIRE ESCAPE ROUTES AND EXITS FROM
AREAS AND BUILDINGS IN WHICH YOU MAY WORK.
[±.
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H' Construction
Rock Crushers
0
Equipment Company
Screen Plants • New end Used

I-±tiIl~~.'i'!l~~lj 18650 SWPacific Hwy. Tualatin,Oregan97062 (503) 692-9000

110 " MAIL, P.O. 00" 1271 Loke Grove, Oregon 97035 FAX (503) 692-6220

SAFETY
TAKE NOTE OF FIRE EXTINGUISHER LOCATIONS NEAR YOU. KNOW WHICH
CLASSES OF FIRES THEY WILL BE EFFECTIVE AGAINST AND HOW TO
USE THEM.

CLASSES OF FIRE ARE:

CLASS A SOLIDS SUCH AS PAPER, CLOTH AND WOOD.
CLASS B LIQUIDS SUCH AS GAS, GREASE, OIL, PAINTS AND
SOLVENTS.
CLASS C ALL ELECTRICAL FIRES.
CLASS D IGNITABLE METALS SUCH AS MtI.GNESIUM.

DO NOT ATTEMPT TO FIGHT A FIRE THAT BECOMES UNCONTROLLABLE OR

WITHOUT A CLEAR EXIT AVAILABLE TO YOU.
 c'~'t;E~1~~I~I Comfrudj90 Equipment Company
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"Roc"k Crushers • Screen Plants· .. 'Hew ond Used

H- ~ 16650 SW Pacific Hwy. Tualatin, Oregan 97062 (503) 692-9000

MAIL: P.O. Box 1271 Lake·Grove. Oregon 97035 FAX(S03)'"b92-6220

LIFTING AND BACK SA.!!"""'ETY

BACK !NJORIES Mt'.Y CONTRIBUTE TO LONG-TERM AND PE~T

PERSONAL D!SAB!L!T!ES
KNOW WHAT YOUR CARRYING AND LIFTING CAPABILITIES ARE.

ENSURE THAT YOU HAVE A CLEAR PATH TO WALK IF YOU ARE REQUIRED TO
CARRY THE LOAD.

POSITION A CART OR DOLLY FOR LOADING AS NEAR TO THE OBJECT AS

POSSIBLE.

IF A LOAD IS N~~ OR OVER YOUR PERSONAL LIFTING ABILITIES, FIND

ASSISTANCE OR UTILIZE LIFTING OR HOISTING EQUIPMENT.

APPROACH THE LOAD FROM YOUR FRONT, NOT FROM YOUR SIDE.

MOVE AS CLOSE TO THE LOAD AS POSSIBLE, BENDING THE KNEES, WITH

ONE FOOT AHEAD OF THE OTHER.

TEST A LOAD BEFORE LIFTING IT BY PICKING UP ONE OR TWO CORNERS TO

CHECK FOR WEIGHT AND BALANCE OF THE OBJECT.

KEEP THE BACK AS CLOSE TO VERTICAL AS THE LOAD WILL ALLOW,

HAVE A FIRM GRASP ON THE LOAD TO PREVENT SLIPPING.

DO NOT JERK THE LOAD UPWARD, LIFT GRADUALLY TO STANDING POSITION.

DO NOT TWIST THE BODY, TURN WITH YOUR FEET IN THE DIRECTION OF
MOVEMENT.

LOWER THE LOAD BY BENDING THE KNEES WHILE KEEPING THE BF£K
UPRIGHT.

REMOVE THE HAND FROM BENEATH THE LOAD BEFORE FULLY PLACING IT.
tt',gl~'~'~I~,'~I~'~'rl Construction E....ui,-,menf Com.... ony
m. 'C'E',..t:~ ±
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,,~ 18650 SW Pacific Hwy.

.." ~
Rock Crushers ., Screen Plants • New and Used

Iualann, Oregon 97062

r
(503) 692-9000
t.±±f~~~!!±JMAIL, P.O. Box 1271 Lake Grove, Oregon 97035 FAX (503) 692-6220

SAFETY
WELDING AND CUTTING
WARNING
HAZARDOUS PAINT FUMES AND DUST CAN BE GENERATED WHEN WELDING,
SOLDERING, FLAME CUTTING, GRINDING, OR SANDING ON PAINTED
SURFACES AND CAN CAUSE SEVERE INJURY.
* AVOID POTENTIALLY HAZARDOUS PAINT FUMES AND DUST.
* DO ALL WORK OUTSIDE OR IN A WELL VENTILATED AREA.
* WEAR A PROPER RESPIRATOR.
* BEFORE PERFORMING ANY WORK THAT COULD GENERATE HAZARDOUS
PAINT FUMES OR DUST:
* REMOVE PAINT FROM EQUIPMENT SURFACES IN THE AREAS
TO BE WELDED OR CUT.
* REMOVE ANY EXCESS SOLVENT OR PAINT STRIPPER WITH
SOAP AND WATER AND ALLOW ANY REMAINING SOLVENT OR
PAINT STRIPPER FUMES ,TO DISPERSE.

AREAS IN WHICH HEAT, SPARKS, OR FLAMES WILL BE PRODUCED MUST BE

FREE OF ALL FLAMMABLE AND COMBUSTIBLE GASES, LIQUIDS, SOLIDS OR
VAPORS.

ALWAYS KEEP AN APPROPRIATE FIRE EXTINGUISHER NEARBY.

HELMETS, GOGGLES, FACE SHIELDS, SAFETY GLASSES AND OTHER PROPER

PERSONAL PROTECTIVE EQUIPI~NT 11UST BE WORN.

SAFETY GLASSES SHOULD BE WORN UNDER FACE SHIELDS AND v.7ELDING

HELMETS FOR ADDED PROTECTION.

WELDING HELMETS AND CUTTING GOGGLES CAN BE FITTED WITH VARYING

DEGREES OF TINT AND SHOULD BE USED PER THE WU,0FACTURER'S
RECOI"1I'1ENDATIONS.

ENSURE GOOD VENTEJ\TION TO PREVENT BREJ1~THING OF TOXIC OR DIRTY

AT110SPHEEE.
 SAEETY
KEEP PERSONS NOT INVOLVED WITH. TEE WORK .AWAY FROM THE IMMEDIATE
AREA.

APRONS AND ...GLOVES, LONGSLEEVE.8HIRTS, AND LEATHERS SHOULD BE

WORN TO PROTECT THE BODY AND CLOTHING.

CLOSE CYLINDER VALVES EXCEPT WHEN IN USE.

VALVE COVERS MUST BE IN PLACE WHEN GUAGES AND . REGULATORS ARE

REMOVED.

NEVER SET AN ACETYLENE VALVE IN EXCESS OF 15 PSI, THE GAS BECOMES

UNSTABLE AND MAY SELF-IGNITE.

REPLACE ALL WORN OR DAMAGED COMPONENTS IMMEDIATELY.

THE SPECIAL WRENCH USED TO OPEN AND CLOSE THE ACETYLENE TANK MUST
BE LEFT IN PLACE IN CASE OF EMERGENCY.

TANKS MUST BE WELL-SECURED IN A VERTICAL POSITION TO PREVENT THEM

FROM D\LLING OVER.

COMPLY WITH ALL REGULATIONS IN THE STORAGE AND HANDLING OF

CYLINDERS.
 ~i-l-,H"
+.(*:~:.~.Eg.;'b(~I:;k:I~.
. . Constroction Equipment Compony
Rock Crushers • Screen Plants • New and Used

'" ~ 18650 SW Pacific Hwy. Tualatin,Oregan97062 (500) 692-9000

I:±ff;E1I.ti1~I±jMAIL, P.O. Box 1271 Loke Grove. Oregon 97035 FAX (503) 692-6220

SAFETY
HYDRAULIC SYSTEM AND COMPONENTS
FLUID OPERATING TEMPERATURES CAN REACH 150 DEGREES OR HIGHER.
IF POSSIBLE, ALLOW FLUID TEMPERATURES TO MODERATE BEFORE
WORKING ON THE HYD~U1IC SYSTEM.

ALWAYS WEAR THE APPROPRIATE PROTECTIVE CLOTHING, ESPECIALLY EYE

.~D HAND PROTECTION, WHEN OPERATING OR SERVICING A HYDRAULIC

SYSTEM.

LOWER ALL MACHINE COMPONENTS TO REST, OR SECURELY BLOCK THESE

COMPONENTS FROM MOVEMENT DUE TO GRAVITY, PRIOR TO PERFORMING ANY
SERVICE WORK ON THE HYDRAULIC SYSTEM OR ITS ASSOCIATED MACHINE
COMPONENTS.

RELIEVE ANY AIR OR HYDRAULIC PRESSURE WITHIN THE SYSTEM BEFORE

DISCONNECTING OR SERVICING ANY HYDRAULIC LINES OR
COMPONENTS.

HYDRAULIC FLUID ESCAPING THE SYSTEM UNDER PP£SSURE CAN PENETRATE

THE SKIN. IF A LEAK IS SUSPECTED, USE A PIECE OF CARDBOARD OR
SIMILAR MATERIAL TO CHECK FOR FLUID STREAMING FROM PINHOLES,
CRACKS, ETC. DO NOT USE YOUR KAND IF HYDRAULIC FLUID PENETPATES
THE SKIN, IT CAN CAUSE SEVERE INJURY, GANGRENE, OR DEATH SO
U1I'lEDIATE, APPROPRIATE I'1EDICJ\L ATTENTION MUST BE SOUGHT.

ENSURE ALL HYDRAULIC CONNECTIONS FRE TIGHT PRIOR TO STF.P.T-UP AND

OPERATING OF THE SYSTEM.

DISPOSE OF ALL USED FLUIDS AND FILTER ELEMENTS SAFELY AND IN

ACCORDANCE WITH ALL APPLICPBLE REGULP.TIONS.
 mc~,'~E'
~c:v-~'~+H:' <;9nstructiqnEquAPcn~eftlt CqffiPony
g;,

Rock-'CrusHers • 'Screen Plants • "'New and Used-

"
,c:
18650 SW Pacific Hwy, Tualatin, Oregon 97062 (503) 6,9,2-9000 .'
MAIL P.O. Box 1271 LokeGrove,Oregon97035 rAX'(5011) (,9i;6220 '

MAT'R'-..R:rAL;SAEE!r¥; DATA SHEETS

i,"(~D;fP. ';,
The FederalOccllpa,tional,l
.i:.-'" ':.c',.',
~'. """'·'·r",
i"':-,
Safety,
.
!.'-.... _ .,_..
and,Heath Administra,tion,
.. :, -"-, , ' " . .
-":\.".~,-,;. j',~:;;,>,: '-.. ,.
(OSHAl
;'._>_:,_#<,,'y-<
Standard 2 g'C'FR''1:'9'10',''120(V'ahd 'ih""'s''ome''''Ca'sas;' i3t'ai':'e""anu'''T&caT
Right-To-Know laws, may require that specific MsJ)S 'be 'available to
employees prior to ope-rating this' equipmertt.Thi's 'may include
information on substances contained in'~ehis equipment' stich as
antifreeze, brake fluid, battery acid, lubrication oil, hydraulic fluid
and freon (if equipped with air conditionIng),

Construction Equipment Company will provide Material Safety Data Sheets,

applicable to its CEC Crushing, Screening and Feeding Equipment product
line, at no co;i:. 1.lpCln recei'lrlD.ga writtE3n request',,: -_._- --.--""

Write to: Constuction Equipment Company

18650 SW Pacific Highway
Tualatin, OR 97062

Be sure to include your return address, machine model and serial number
to ensure a prompt response.
 I I'
I
Construction Equipment Compony
P::;
'r= CEC
I
t Rock Crushers • Screen Plants • New and Used

1/)650 SW Pacific Hwy. Tualatin. Oregon 97062 (503) 692-9000

MAIL P.O. Box 1271 Lake Grove. Oregon 97035 FAX (503) 692-6220

PLANT SET-UP NEEDS

The following are suggestions for achieving a smooth start-up

Thank you for your Crusher order

** If the plant is damaged in transit you must note it on bill ofIading before signing. If
you do not note the damage, you will not be able to make a claim with the freight
company for any necessary repairs.

I) It is of utmost importance to have a level, compact site on which to set up your

plant. this will avoid undue plant vibration and possible breakage due to excessive "rock
and roll".

2) Have an adequate quantity of sound hardwood blocking and shim material to set
up the plant Shimming the blocking will be necessary during the first few weeks of
operation on a new site due to settling. This is necessary even on the best of level,
compact sites. Blocking adjustment is the plant owner's responsibility.

3) Have you arranged a power supply for the plant? If you did not purchase a
generator from CEC or the local dealer, please make sure the generator or line power is
sizcd properly and available when the plant arrivcs.

4) If you purchased electrical panels £i'om CEC or their local dealer, have you
arranged for elcctrical cord to run from your power supply to the elcctrical boxcs? Cables
are 110t supplied unless purchased. Customer needs to supply own clectrician to connect
plant to powcr source,

5) Bave you ordered screen cloth for your plant? You will nced 10 specif'i opening
size such as onc (]) inch, no1 a specific product such as D-2, as mOS1 designations such as
this are local and do not have any meaning oUI of your area or state.

6) You will nced to provide hand tools, welding, cutting, and lifi.ing equipmcl11 at lhe
lob site for your plant assembly This includes cranes for unloading and sel-up, and trucks
for onsile movement. A.l1)' special nuts, baits, washers, chute adjustment slecl and sLinmg
are your responsibility (due to layout changes or special site conditions) \~ie can not
anllcipate special SiTE: conditions and adjust111ents.
 ~IR(.~:~~~E~(:;;~:~::I1:f1_C9~rlJetio.~
Screen ~gujpment Co",pony
'R~ck ·Crushers • Plants • New and Used - .~;~:~;.:.

18650SWPocificHwy. Tuolonn, Oregon 97062 (503) 692·9000 .

l!±~~~~">:'Ef~f±j MAIL, P.O. Box 1271 Lake Grove. Oregon 97005 FJVC(500j'iti92"6220

7) You will need plant assembly labor during assembly process. CEC will provide a
technician to assist in the assembly process, your local dealer will have a service technician
on site also during this process. For training of maintenance and general plant knowledge
the customer must provide the assembly crew. CEC is not responsible for omissions in
plant orders or performance of your people.

8) Once the plant is running, you will need to retighten all bolts on the plant. This
procedure and frequency are called out in your plant manual.

9) Lubrication of the crusher: grease and oil are the least expensive items that you
will ever buy for the crusher, but they have an enormous effect on the long term reliability
and operation cost of the plant. Read the lubrication portion of your manual, and follow
the recommendations of your start up technician who will review the lubrication process
with you.

10) CEC's technician can not begin the set up process until the site is properly
prepared, power and cables are available, lifting equipment is available, blocking is on site,
and proper personnel are on site for erection.

11) Read the manual! The manual contains maintenance recommendations and
intervals which are necessary for maintaining your warranty, and a trouble shooting log
which was designed to save you hours of downtime. It also contains an operator's log
which should be filled out daily. This log will familiarize the operator with the plant and
will provide invaluable troubleshooting data if a problem should arise.

the above pointers are designed to help your new plant start up to go smootWy. Please
db not hesitate to contact CEC or their local dealer with any questions that you have.
Thank: you again for your plant order.
 I',,~~r,
~
,t'
' ,'£'
",' Constr"<.Jction Equipment Company
Rock Crushers

llteJ~~1'~b;jl'~ P.O. !lox 1271

• New end used • Consignments and liquidations

Lake Grove. Oregon 97035 (50:3) 635-4427

PLANT SET UP

RE: BLOCKING THE PLANT

TO INSURE PROPER OPERATION OF THE PLANT, BLOCKING IS VERY

IMPORTANT.

HAVE AN ADEQUATE QUANTITY OF HARDWOOD BLOCKING AND SHIM

MATERIAL TO SET UP THE PLANT. SHIMMING THE BLOCKING WILL BE
NECESSARY DURING ,THE FIRST FEW WEEKS OF OPERATION ON A NEW JOB
SITE DUE TO SETTLING. THIS IS NECESSARY EVEN ON THE BEST, OF
LEVEL, COMPACT SITES.

PERIODIC INSPECTION OF THE BLOCKING SHOULD BE PART OF A DAILY

ROUTINE MJI.INTENANCE PROGRAM AND IF ANY PROBLEM W.ITH THE
BLOCKING IS FOUND, IT SHOULD BE SCHEDULED FOR REPAIR AS SOON AS
POSSIBLE.

REMEMBER POOR OR INADEQUATE BLOCKING CAN CAUSE:

1. INEFFICIENT CRUSHING & SCREENING

2• WELDS TO BREAK
3. HIGHER MAINTENANCE COSTS
4. MORE DOWN TIME
5. INJURY AND EVEN DEATH

BLOCKING ADJUSTMENT IS THE PUliiT OWNER'S RESPONSIBILITY.

 NoiE:-S:
I.LJ0E Cl~L Y 6DOD I-IJ',.iZD HCOD. .
Z. 8"j. b" 10 MIN. 61ct: Forz BLDC.L'II~L-l .
3. 1 Y H t:it>. L0~ 1lvi'S tLiZE. LJ ?e.O, n~ t. '-(
tvlu?1138 WELDED ID -0L1PPD~1 U::.L•.

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h.:::r.>PfJ:It./ ()<V"'"
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U0t:. l--h.\ ~ ~I LOfJ V~Y O~ De.. 6-n-\-l:2 e
DI??leJe.;rION F'12DW-llbIT-b u'b 11'-16
-SiL.rJDAI2D.
ID 1 LON4:J
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rt?
Tdt/:£ k.C£ 6u6clE-:jfEO f6LOGL'INb l/EiAIL'S1 ~.<;i7 !

~
b.NO IvlA. ,-( ~\or WO)Z.~ Ik\ £::.VE\2'-( .<6ITllI\T·\Olt i·'
" ,n . , ,..""
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. ':? I LDN 61 'j

tBtAliJD A12.b" 6LociLi N. 6 DE'fb.IC

_"" ',,_".' . . ,'I _ . _.'.. ,...

Construction Equipment Company

P.O. Oox 1271 Lake Grove. Oregon 97035 (503) 635-4427
Construction Eqillpment Company

Crushing and Screening Specialists

P.O. Box 1271 Lake Grove, Oregon 97035 (503)692-9000

START~UP &
MA~NTENANCE
FOR

~~SCREEN~~
 Page 1

INTRODUCTION:

This manual has been prepared to provide information that

will give you a clear understanding of equipment construc-

tion, capabilities and requirements.

By reading and using this information, we believe the

highest degree of performance efficiency, maximum service

life from normal wear parts, and the lowest possible main-

tenance expense can be obtained.

It is our strong recommendation that all persons directly

involved with the equipment, be familiar with the contents

of this manual.

Respectfully,
Construction Equipment Company
 Page 1a

The safety precautions listed below will serve as a general

guide to safe operation of CEC Equipment, and when followed,
will help prevent accidents. However, each situation has its
peculiarities which cannot be completely covered by rules.
Safety is basically common sense, and therefore, each indi-
vidual is in the best positon to conduct his job safely.

(l)Never attempt to lubricate, adjust, clean, re-

pair or service equipment while it is in motion
or while it is running or operating.

(2)Disconnect and lock out all electric motors from

power source before servicing equipment.

(3)Remove all tools and electrical cords from ma-

chines before starting them.

(4)Stay clear of the loading vehicles and watch

out for falling rocks or other objects.

(5)00 not remove or reach behind safety guards

while equipment is operating.

(6)00 not wear loose clothing around mac~linery.

(7)Do not USe gasoline for cleaning parts. Use

a non-flammable commercial solvent.

(8)Control box and all motors must be properly

grounded. Do not open control box while power
is on.
(9)Read and observe all caution signs mounted.
 Page 2

IMPORTANT NOTICE

Federal, State and Local Safety Regulations must be complied

with to prevent possible danger to person(s) or property,
from accidents or harmful exposure. This equipment must be
used in accordance with all operation and maintenance in-
structions.

(A) Read all warning, caution and instruction signs.

Know what guards and protective devices are in-
cluded and visually inspect each item in its place.
Additional protective devices and guards, that may
be required due to proximity to related equipment,
must be installed by the user(owner)before operating.

(B)Never lubricate or adjust equipment when it is in

motion.

(C)Wear a protective mask whenever harmful air pol-

lutants exist.

(D)Eye and hearing protection required when crusher or

screen is in operation.

(E)Always establish a positive lockout of the involved

power source and block parts if necessary to prevent
motion before performing maintenance, cleaning, ad-
justing or repair work. Secure the power source lock-
out to prevent start-up by other persons.
 Page 3

SECTION I
GENERAL INFORMATION

1. GENERAL
a. The instruction material contained in this manual is in-
tended to acquaint operating personnel with information
necessary to properly operate and maintain the CEC-RD
SERIES SCREEN.

b. The material is separated into sections for easy clas-

sification.

2. GENERAL DESCRIPTION AND FUNCTIONS

a. The CEC-RD SERIES SCREEN is composed of three major sub-

assemblies; a welded steel base, full floating screen
box and a screen shaft with bearing assembly.

b. Production and operating conditions are met with screen

sizes ranging fronl 3'x6' to 6'x20' witll sillgJe~ double
and triple deck. Except that alterllate metl1clds e,f ~IOW~I­
applicatiol1 [nay be provided [01-, 211 sizes aloe 0f t~l~
ider~ti,:al fur-leliol1 design.

T!)e Las~ serv~s to SUPP01-t tl'le St:reeI1 box and scr~e~

shaft :".' i th [n~6.r i ng c."':!ssernbl-·J

d. Thr;;: screen be,}: "

in ;;·Jh i ch scr t2120 i ng act i ,::,n ()':.:(.:ur~-· i::.: l

mounted on bolted rubber bisl~uit lnounts. Eq\lipped wittl

the 5' & 6' wide screens is a rubber custlion placerj i l l
each lowel~ corner to control tl)E: side to side movement
durir:;s o~,eratj()n and c.almer 2.]lutdo\·Jn dUl ing c:ritic,2J
path.

e. The rern()veble screens are held in pl.3c~~ LrJ t:1'12 s·~r\~":::l:

box by means of clamp l'ails 311d bolted to the sides
e,f the se-reen b(J:;': wittl c..:'":lrrjage br::,lts. CrC'\-Jn Rubher
is provided to pr·event f]~ictional weal-' betweel1 tl-Ie
screen clot~J an,j sc]-een frames.

f. Ttle beal-ing/s!"iaft assemtJly. [1-onl wl-Jiel) the SCl~eell del-

ives its mCltic1n. is driver! L'-.i \}-belt::::.; ~::ither ,jil~':"l
[rolo a mCltol- or fl~om a dl-iv~ cQu!1tersl1aft. It GOl1Sists
(If two 60nlm.70mm,100mm or 140mm spl)erical bearings
ntQunted OIl a eccentric sl1aft.

The 60111m,~Omm.l::\Omnl t.earing type has a grease fittiJ1g

l()cated ()n ec.;.:..J-, ;~ide '-.If the fi::-:ed bearing. h(,u2.ing fell
eaEV lubl'i'~a'ticil'l, Tl')~ l~Omm tIE6~ii-l~ t-J~re ~s c=.m~!18t~1~
~nclosed iri 5 ~!8S5 LubE to ~01-1\. a '::i1 battled syst~m.
Ti-Ie sr:~ss tub~ ~s ri~i,jly atta,:l~ed to ~j-le inside wall '_'L
 Page 4

TIle vibrating motion imparted to ttle screen box by

revo!virlg the eccentric shaft is derived from inertia
developed by the synchronized directional movement of
the eccentric weight of the shaft. Each cycle lifts the
material and moves i t forward toward the discharge end
of tl1e screen providing an efficient screening ae'lian.
Tile directional movenlent of tl'l~ SCl~een box is deternlined
both by the weight of the eccentric shaft and the angular
position of the screen .box.
 Page 5

SECTION II
OPERATING INSTRUCTIONS

CARE OF THE SCREEN

To insure efficient operation of the screen, it is recom-

mended that the operator inspect, lubricate and make
necessary adjustments and repairs at regular intervals.
The following intervals outlined for the operator are to
be done after a given period of operation, and the actual
instructions for the care and servicing are referred to
in the section of the manual under which they are covered.

a. During operation.
Throughout the daily operating period the operator
should cl1eck for unusual sounds or other signs of
abnormal operation that warn of future trouble if
if not properly corrected.

(1) Bearings. Check screen bearings for overheating. Do

not operate screen if bearings overheat.
 PROCEDURE BEFORE OPERATING THE SCREEN:

Before being put into use, the new screen ShCI\lld be tllor-
oughly inspected to be certain tllat no damage tlBS occurred
in shipment that would impair its full operation. Inspect
all bolts and cap screws to be sur"e that they are tigllt
before starting operation. The screen assembly is :ompletely
lubric2ted before leaving factoro/, however, it is &dvisable
tel check (,il level in the screell. On tIle 60nlm,70mm and 100mm
beal"ing sllaft assembly, attach a grease fittillg al"Jd pump
Llntil sufficient grease protrudes from the sides of ttl8
fixed bearing cap.

A sight guage mounted 1)0 tt)e outside of the screen indic~tes

oil level for the 140rnnl oil battled bearillg asseolbly. If the
,:,i1 is not: up to the t.Jindow gU3ge level, add lubricant as
directed under "Detailed Lubric:ati ng Instructie'ns", SE:ction
I II .

STARTI~Jf; THE SCREEN:

, ,) :-C;·l,. ,J in,s i it it:;; [;~:::S'::-: dUl'ir!E '.:.hc--..: Ir';t'.-=:l \:3~ ~ .-:-_ i '.': r ,c:; ,:.;['!

"-,,,::jer~?ti L. -r- ::"1' i:'u 11 ":![~":.1 ,~'T. i

f~··c.. n! L§:, TI'J1.:<.-' ) ;-: ,;'

F:h('u]j l~Ull is J~e~c~led. WI-Iell USil1g ~as ell' dies~} l~,oW~J tl~
:21-~aj,n t,~ 11ave at least twic~ as" ffiLIC!l pOWel" [(·r" st31-~ing O~
t,S is l~eqIJj,l'ed [')1" fuJI s~leed 1:'~lel'atj(IJ1" }iig)"1 8~a)~tjllg
t'='r'.=!.IJe e leI-=, t r i '=. mc.. tors (,Ji t,h rec::)rnme:-lded l'!cl'sep',--)!"-~'--:::,r filU:,;;l.-
:'::',: ;"'Jd~;'E" be 1_',EE:,j t,(! brin.§:~ t.he ::.:r::.rl:-:'::I-j up t.,:. '::r;~'::cJ ",":'1",' '~1ui,.--.1"
.3;1,,--:1 .::::1 imirj3tt~ c~rir,ica] sursing'.

::;CF~EEN SPEEfJ

,,,:: ::~;er'3;:, i flS :::;pe~,j ,::.[ the screen U1-11 t Hio'/ ',3["',,/ ,j":-:i>=D.jlng ''::'1";
'_,rjl"Jiti':.1rJ Clnd nature ,:,f tIlt;: Hl3tO:::l'i.j.l bein,§.' p)"Clces~;~d. P)"im31
1 J~' th~ S:-=l~'~'7.n ()r'er.3t'~ ''::lnl~·J f,3E.t ,~n()ugl') tl~' [:'f ~\"';'l'l I, L-,l in,:! j li'~

lllCi'_' ,.:...arr'-! '_)"-,'>;:r \--Jit.h(,::,ut l:,-=:ing :::;.:':'~"'~'::l';·:::,j. UL1";~ .·7:.~::':0i. ~ !ijg!'l

3!-=-,:-::~d tend:,:,. t,,-_, ""..:r':::3i::.e ..::'t, high~l ,j-=:f:.::r~-=: '.::'If in,~ffi =-j'~:'J'='" th.?f'i
:3 ~:::;l,=d ...J sI=-,eed bur. th~ ~:f-,~~d rnu;:::·!: ~:"~ 3'Jffi-;i'::::'lt, ~,' f''':':'-:::I~' t~he
~ I..:;. j"-;::(=-k,,;;~ :: l-:::E:r
 Page 7

WIRE SCREEN
The screen decks that support the wire screens in the
screen box are crowned so that the center of the screen is
is higher than the edges. This feature creates a more even
spread of material over the entire screen area and makes it
possible to draw the wire screen tight against the frames.

To protect the wire screens from wear due to the pounding

action of the material, crown rubber is installed between
the wire and screens and the supporting bars of the screen
frames.

TIGHTENING SCREEN WIRE

The tightening of screen wire is very important as loose
screen wire will cause unsatisfactory screening action and
shorten wire life.

(II Check to make sure that all crown rubber is in posi-

tion and in good corldition. Secure th~ crOWIl rlJbl)er
to the screen wire frame with pliable wit'e.

(2) C~J)tel' sub-SCreeJl wil'e if used irl SCI·~el·1 bf)X.

(3) Center screen wire in screen box.

(4) Assemble clamp t)a]~s 3Jld bolts.

(51 With a man On each side of the screen box, begin

tightening evenly, (see fig. 1) clamp rail bolts
which are directly across from each other. Tighten
the full length of the clamp rail and then repeat
the tightening procedure. With the final tightening
procedure, drive on clamp tlar with a hamlner on
either side of carriage bolts, because carriage
bolt heads will break.

(6) Re~leatthe above procedur~ on all sets of clanlp tl&rs

in screen box.

Tightening Screen \\"irc

 P3g~ 8

Double and triple deck screens are engineered and built

to carry and screen large volumes of material per hour,
therefore the screen unit is designed with sufficient
action to satisfactorily handle this additional weight
of material. In some cases, when number products and
specifications change, screen wire is not required on
one of the screen decks. When this condition exists,
remove only tIle screen wire and replace the clamp rails.

OPERATIONAL TROUBLE-SHOOTING:

(A) Low capacity

(1) Incorrect speed or V-belt slippage

(2) Loose Screen wire

(3) Incorrect wire diameter in screen wire

(4) Intermittent or side feed of material

(5) Unnecessary l~ecirculation of material

(8) BEARING HEATING:

(1) Ollt of level crosswise

(2) Operating faster than recommeIlded

(3) Insufficient lutJricant

(4) Wrong lubricant

(5) Di)~ty lubricant

(6) Bearings failing

(7) Arced through bearings wit~1 welding macllir1e

(e) EXCESSIVE WIRE WEAR:

(1) Loose screen wire

(2) Rubtler cushions worn or missing

(3) Unnecessary recirculation of material

(4) Very abrasive material

GEAR LUBRICANTS

Chevron Delo Gear Lubricant SAE 80W-90

Chevron Delo Gear Lubricant is a premium grade, multipurpose

gear lubricant manufactured from high viscosity index paraffinic
base oils and compounded with a unique extreme pressure additive
utilizing and inorganic borate compound. It also contains
oxidation, corrosion, rust, and foam inhibitors, as well as a
special limited-slip additive.

It is excellent for all types of automotive and industrial

bearings and gears, particularly those operating under severe
temperature and load conditions. It is suitable for complete
refill or top-off of limited slip differentials. It provides
excellent wear control even in the presence of small amounts of
water. It is recommended for use in both transmissions and axles
of Class 8 trucks.

Chevron Delo Gear Lubricant meets the performance requirements of

MIL-L-2105D, Mack GO-G and GO-H, and API Service Classifications
GL-4 and GL-5.

HIGH LOAD CARRYING CAPACITY

SEAL COMPATIBILITY
POTENTIAL ENERGY SAVINGS

SAE Gntdg 8QW-9Q

Cpg No. 250005
AGMA Grade 4 EP
API Gravity 26.5
viscosity, Kinematic
cSt ;:It 40'C 142
cSt at 100'C 14.4
Viscosity, Saybo1t
sus at 100· F 744
SUS at 210' F 77
Vi~co~ity, Brookfield
cP at -12' C
cP at -26' C 102,000
Viaco8ity Index 99
Pour Point, 'e ( 'F) -27(-17)
Timken OK Lood, 1b 75
 Page 9

SECTION III - LUBRICATION

GENERAL LUBRICATING INSTRUCTIONS:

Correct and systematic iubrication is the most important

factor contributing to the life and efficiency of any
piece of machinery in which friction is encountered.

Cleanliness in the handling of lubricants, fittings,

grease guns and the openings and plugs of housings is
of vital importance. Foreign substances such as dust,
dirt, abrasives, excessive moisture, etc., if allowed to
enter housings of enclosed bearings or gears will cause
premature failing of the parts operating in the contami-
nated lubricant. Be sure that all such fittings and
openings are thoroughly cleaned of all foreign substances
before starting to inject clean lubricant.

In using the grease gun see that the gun makes proper
contact with the cleaned fitting and that the nozzle has
not been allowed to touch unclean surfaces. Do not clean
fittings after lubricant has been injected, as the lubricant
left on the outside of the fitting aperture, where it can
be easily wiped off before again applying the grease gun.
Keep the gun full and be certain it is in proper working
condition and delivering lubricant. Three or four strokes
of the gun are sufficient to inject the proper amount of
lubricant.

(1) DETAILED LUBRICATING INSTRUCTIONS FOR 60MM, 70MM & 100MM

SCREENS

The only bearings of the CEC-RD series screen requiring

lubrication are the two shaft bearings, one on each end
of the main shaft,

Lubricate the bearings on each side of the screen

unit with Chevron-Ultra Duty 2 lubricant in moder-
ate temperatures. For temperatures ranging below
plus 32 degrees fahrenheit use Chevron-Ultra Duty
1 lubricant. Lubrication fittings are provided to
facilitate lubrication of these bearings.

(2) DETAILED LUBRICATING INSTRUCTIONS FOR 140MM SCREENS

Inspect the oil Jevel in the torque tube and main-

tain oil Jevel to center of sight glass at all
times. If the oil is below this level, remove the
muffler and fill through hole on top of bearing
housing with Chevron 80-90 oil.
Under norrnal operatirlg conditions it is ]"2commer)de.j t})at the
oil in tIle torque tube be changed every 250 }1ours: To change
oil, l~emove the fill plug and drain plub and allow the oJ,d
lLlbricant to completely drain from the torque tube. elea]1
dnd replCicE: the drain plug and pour a sufficient -3m0unt of
Chevron 80-90 Univel~sal oil through the fill plug Openil)g,
3S a flushing oil. Replace tIlE: fill ~Ilug and Opel"atE: tl'lE::
screen idle for appl'o}:imately Ie) minutes. Reolove botl'l fill
311d drain ~,lugs and completely draiJ1 the flushirlg l)i1.
Replace tl"le drain plug and refill to the center level : ) f
the sight guage with Chevr'on 80-90 Universal oil, jepen,jirl~
on tIle prevailing temperature.

For outer labryntl~ seal's use C112vr'Ol1 - Ultl'a Duty ~. Grease

each side l)f scr~een,

NOTE: WHENEVER GREASE FAILS TO SHOW AT SEALS. ADD LUBRICANT.

GREASE MUST SHOW EXTRUDING FROM LABRYNTH SEALS TO
MAKE AN EFFECTIVE DUST SEAL.

GENERAL

_:"t· th::; 7:fid ·,~Jf a seasofi's :1~8~3ti(l:1 l L .-:::> Ulj I

tht: ju:)]'-ic~"'Jnt be' dr 2: i rl'.::.'d ~ f J us h,>J -.::rJ'~~

'::'lper-:::·.t.(.:,'c; I,.:itl'l(ui: },:;..;;:::

IJ~l·] 1,u~:_-ri:',.:,nt '.'_' t-,~ ·'::','''::J'll~.; :Ji:',::-.-:-ibl.:r.',;;,J irl fl' I',': i'-":~':,j'j,\'!§:
.:'.'s::;'2mL,l>·:;:j-j'~~ h<-'u:3in~; .. NE:\.J lui:- i-_.2.L1::: i:'l th':: :,_,_.::.lr:s ~,!,:::..'j
( e 3,~ I:,

C
::J ~.,

I,:~lt:c t<l: ... if:Jm':.:::;-l' vsIJeth>:::l" nel,,) ':.') u:~~.j fl\u::::.:t 1:.'<:: I_'.~l-L·:c(j ·'·',-.c," ,~

1.-::'-35t .:::ver\' ~::,CI ::13:,.. . ;::.; ~:i 1~her ;:.' ..... l.J"'.::.:.· ',1' I::,:..: Ii _:J :-1 j
di:::..t?'iiAJt":-_ • ,. J.ubri,:~.~rit:. R.I~'.O:' '.-'in~ l~)·i"::: \:..)~2i ;rl~ ~,".:.·z...+-=-iri:
P~t-.i,_,ji;::--311·;! l.r'I:~:Ul-~'.::; iuL,ri ~r! 'f .i''-

b~3i i r:~

-~ss,::;rr:bl
:::-21: i ,- ;_,":-~ ,- r
'l'l ,-" --- , _-l i J-,

'-': ..
~ l -:-: !.. _ ~·i' "'':: --' _. fl;·-:-:.

!._-'---" , 1-,
 PAGE 11

LUBRICATION CHART INSTRUCTIONS

CHEVRON
LUBRICANT
RECOMMENDED

l)SCREEN GREASE EVERY 8 TO 10 HOURS OF CHEVRON

BEARINGS OPERATION LUBRICATE EACH SIDE ULTRA
WITH 10 TO 15 STROKES. DUTY 2
OR EQUIVALENT (OR EQUAL)
TO 1 OZ., DEPENDING
ON THE TYPE OF GUN. BE
SURE THAT MINIMUM OF
1 OZ. AND A MAXIMUM
OF 1.5 OZ. IS APPLIED
EVERY 8 TO 10 HOURS.
AT END OF SHIFT WHEN
SCREEN IS WARM.

2)SCREEN OIL AT 100 HOURS, 300 CHEVRON

BATHED BEARINGS HOURS, THEN EVERY 500 80-90
HOURS. DRAIN, FLUSH AND UNIVERSAL
REFILL. EVERY 8 HOURS OF (OR EQUAL)
OPERATION: CHECK OIL LEVEL
DO NOT FILL ABOVE INSPECTION
WINDOW. DO NOT USE A
DETERGENT OIL.

NOTE: LUBRICATION OF ALL COMPONENTS MAY VARY WITH WEATHER

CONDITIONS, ACTUAL PLANT OPERATIONS AND MATERIAL BEING
PROCESSED.
 Page 12

SECTION IV
MAINTENANCE INSTRUCTIONS

SCOPE:

This section of the manual is intended to outline the

procedure of various operations necessary for proper main-
tenance of the CEC-RD series screen, as distinguished from
regular operational routine which is covered in the
"Operating Instructions" section.

The personnel responsible for maintenance should be thor-

oughly familiar with the general characteristics and oper-
ating principles of the screen. A study of sections I and
II of the manual is strongly recommended.

V-BELTS

Power is transmitted to the screen unit by matched V-belt

sets, from an electrical motor mounted near the screen
base. The number of belts will depend on the size and
capacity of the screen.
V-belt tension should be maintained at all times so that
no slippage with consequent loss of speed exists.

CAUTION: Keep all V-belts free from any accIJrnulation of

oil or grease. Oil not only ~las a deteriorating
effect on the belts, but Wllel) mixed with rock
dust, forms an abrasive compoulld tllat will pre-
maturely wear them out. Clean with a cloth
dipped in naptha. Do not use belt dressing on
V-belts.

V-BELT DRIVES

General:

The V-belts on the drives are matched sets and are coded or
marked with definite length ranges. Belts of different manu-
facturers sl10uld not be mixed because of this matching. Check
bel ts for proper size J length and cross-section.

INSTALLING V-BELTS:

Before installing new V-belts, check the condition of the

sheaves. Worn or damaged sheaves should be replaced. For
proper installation, loosen belt take-up completely,
permitting the belts to be positioned with minimum stress.
Never roll or force the belts over the sheave grooves,
always keep the slack of all belts on the same side. Slack
of some belts on top and others on bottom will cause immed-
iate irljury to ttle belts when tl"ley are tightened. During
tensioning and initial operations, the belts must be
stressed evenly to achieve full life expectancy.
 Page

ADJUSTING V-BELTS:

NOTE: More belt failures result from improper adjustment

during the first ]10ur of initial opel"ation than at
any subsequent period. Keep V-belts properly ten-
sioned for long belt life more ~fficiency.

Step 1:

Take up slack in belts, check position of sheave s11afts to

be sure they are parallel and check alignment of sheave
grooves. Start the drive and adjust tension until a slight
bow is seen on the slack side while operating under load.
When adjusting take-up; do not allow sheaves or idlers to
get out of alignment(Parallel and in-line).

Step 2:

After operating under load for 20 minutes. stop the drive

and measure the belt spall(See Fig. 2).

Using a spring scale or pencil type tension tester. apply

a force to anyone of tllE belts in the center of th~ spall.
The force should be perpendicular to the span and toward
the center" oftl1e dl-jve. Measure tl18 force reqlJir'ed to
def leet anyone of the bel ts 1/64" f ( ) I ' every inch cd SP2f'1
length. FOI- eX31nple/ the deflection for a 32-incll s~an
would be 1/2"(i.e. 1/64"x32 = 32/64 = 1/2").

Applied to Table 2 column A using a 5v-l)elt with a slliall

sheave diame'tel' ( I f 12 incl1es, the measured amount ( I f force
should b~ 20 Ibs. wtlen belt is deflected ol1e-half il1C11.
Tighten the belts to the deflection force listed in l~J)lumn
'IA '1 using the proper table for the bel ts b~ing used.

Checking Belt Tension

 Pa.--!~.e 14

Step 3:

Belt tension will have a normal drop during the first

24 to 48 hours of operation as the belts seat and take
their initial stretch. Retension belts after this "run-
in" period according to the deflection forces in column
B of the table being used.

After Il run in" and "normal running" adjustments have

been made, check belt tension at least every 60 hours
of operation. Belt tension must be checked frequently
during periods of extreme temperature changes. In cold
weather, belts will shorten while at idle and stretch
during operation and may require attention several
times a day.

CAUTION: Do not use belt dressing on V-belts.

Do not allow oil or grease to accumu-
late on them because of the deterior-
ating effect it has on rubber. Oil or
grease may cause slippage in operation
and will collect dust that will have
an abrasive effect on belts and sheaves.
If necessary to clean oil or grease
from belts, use naptha or similar
complete drying solvent.

During the off season Dr periods of extended storage.

all belts should be slackened to eliminat~ damag~ to
equipment due to constant tension loads at one point.
Before resuming operation, adjust belts to normal
operation.
 Page 14a

TABLE #1
SUPER V-BELTS
Deflection Force ( 1 bs . )
Cross Small Sheave A B
Section Diameter "RUN-IN" Normal
3.0 to 3.6 4 1 /~3 2 3/4
3.8 to 4.8 5 4 1/4
5.0 to 7.0 6 4

.
3.4 to 4 c' ~ 5 1/4 3 1/2
B 4.4 to 5.6 7 1/8 4 3/4
5.8 to 8.6 9 6

7.0 to 9.0 13 112 9

c 9.5 to 16.0 17 1/2 11 3/4

12.0 to 16.0 28 1/2 19

o 18.0 to 27.0 3C:l 24

20.0 to 32.0

TABLE #2
SUPER He V-BELTS
Smoll Sheave Deflection Deflection
Belt Diameter A B
"RUN-IN" NORI~AL
PERIOD RUNNING

2.65 to 3.65 :3 to 4 1/2

4.12 to 6.00 .4 to 6

5V 7.1 to 10.9 lE. .~. to 12

11.2. to 16.00 20 10 tel 15

8V lL.5 to 17.0 1,9 to 27

18.0 to 22.4 40 20 to 30
 Page 15

SCREEN UNIT:

The screen unit is composed of one roller bearing mounted

main shaft which is housed in a suitable housing. The bear-
ings are mounted in fixed bearing housings which also
serve as brackets by which the unit is rigidly attached
to the screen box. Power is transmitted through V-belts to
a sheave keyed to the drive shaft.

SCREEN UNIT BEARING HEAT CAUSES:

GENERAL - The screen unit, by reason of its functional pur-

pose, is subjected to strain. For this reason frequent and
regular inspection should be made to be sure that all
caps crews securing the bearing housing flanges and mounting
connections are kept p~operly tight.

CHECKING BEARINGS - Bearings normally operate at a temper-

ature of 100 degrees fahrenheit(37.77 degrees C) to 150
degrees fahrenheit (65.56 degrees Cl, but in warm climates
may operate at 180 degrees fahrenheit, periodically
running as high as 200 degrees fahrenheit(93.33 degrees C).
Under these conditions and within these limits there is no
cause for alarm. However, if a bearing maintains a temper-·
ature of 212 fahrenheit(100.00 degrees C) or higher, it
is cc,nsidered as overlleatillg and the cause should be found
arid corrected to prevent damage.

(1) A fatlrenhelt thermometer prOVloes the best metJl0d

of checking bearil1g temperatures. Reluove (il"ain CI]-
oil level guage and drain a small amount of lubri-
cal1t into a cOJltailler, and immediately CJ18Clz tempe]"-
ature of lubricant, which also will be bearing
tempe]~ature.

(2) Bearing temperatl1res can be checked by placirlg the

hand on tIle bearing housing; if the hand caD be
held there for a few seconds the bearing is not toe.
warm.

(3) In the everlt tIle housing is too warm to be touched,

pour several drops of water on tile b~aring t10USi11g.
If water does not rapidly boil and pass off as steam.
the bearirlg is not too warm. If the water stearns. ttle
temperature is greater tl1an 212 degrees fahrenl1eit
(100.00 degrees C) and the bearing is overheating.

BEARING HEATING CAUSES:

(1) Most common causes of overheating is too much lubri-
cant and me,st generally occurs when tJle unit is new
or immediately after lubricant has been changed.

(2) II-ICO]~rect type or grade of lubricant can caus~ 0\'e1--

heating and improper lubrication e.f bearings. Alwavs
use re=ommen~ed lubricant.
 Page 16

(3) The bearings will overheat if the screen is

operated faster than recommended. Check the
speed with the speed indicator and correct
if necessary.

(4) One of the bearings may overheat if the unit

is operated out of level. An extremely unlevel
position may result in one of the bearings not
receiving its share of lubricant and conse-
quently the bearing will begin to get hot.
Level tl1e screen to correct this condition.

(5) Overheating is also a sign when bearing failure

is developing. Check the overheating bearing
for wear. It will be necessary to partially
disassemble unit to expose bearing presumed
failing.
 PagE: 17

SCREEN UNIT BEARING REMOVAL - ONE SIDE ONLY

Whenever the cause of bearing failure is definitely deter-

mined to be on one side of the SCree}1 Ul1it only, it is
possible to disassemble the bearing from the side of the
screen.

A. DISASSEMBLY OF BEARING FROM HOUSING(DRIVE SIDE)

(1) Remove the 3/8" dia. x 2" long machine bolts(100-24)

and pull the sheave(100-2S) off end of shaft.

(2) Loosen and remove cap screws, detaching the tapered

bushing(100-26) off end of shaft. Inspect taper bush-
ing for wear, cracks or any unusual appearances.

(3) Remove key (100-11) .

(4) Remove nut SKF AN17(100-lS) from end of shaft. Inspect

threads.

(5) Remove locks SKF W17(100-14) from end of shaft.

threads.

(6) Loosen capscrews(100-13) and remove c0untErw~ight

ilOO-12).

(7) Loosen U-bolts(100-19) and remove cOl,nterweight hub

(100-18) from Elld of shaft.

(8) RE:lllO\/I~ key(lOO-11).

(9) Slide bearing spacer sleeve(100-7) [I-om el1d of s)-laft.

( 10) Loosen machine bolts(100-17) and remove fixed bearing

cap(100-28) .

(11 ) Remove and inspect seal(100-S). Replace seal if torn,

nicked~ or damaged ifl any manner.

(12) Remove bearing(100-4). \~hen hs.ndling b'::::arings~ it is

very important for you to have clean hallds and elsal)
tools. Have plenty of clean rags available arl,j IJse
thenl often. Do 110t use waste paper, as the lint and
short strands ad~!ere too readily to oil surfaces.
Be sure to keep hands and work area wiped clean.

When installing new bearings, clean bearing ~Iousing, bearin~

cap~ shaft and all details entering into the assembly so
that nc, dirt. protective coating, or grease adheres to it.
 Page 1e.

Do not wash out the factory applied lubricant whicl1 the

bearing is greased with. The manufacturer used a high
grade non-acid lubricant, free from all chemicals and
impurities that might cause corrosion. Any lubricant
you add must be absolutely clean. To assure this, the
following procedures are recommended.

(1) Always keep the cover on the grease can so that no

no dirt can enter.

(2) Be sure the instrument with which you take the

grease from the can is clean. Avoid using a wooden
paddle. Use a steel blade or putty knife that can
be wiped off smooth and clean.

(3) In cases where"a grease gun is used to introduce

grease into the bearillg chamber, observe the same
cauting regarding the cleanliness of the gun --
especially the nozzle and the grease fittings. t1.ore
than 90 % of all bearing failures are due to dirt
that has found its way into the bearing, either
due to carelessness before or during assembly, or
by the user after the unit has been placed in oper-
ation.

Dir~ is made up of myriads ( I f diamond hard particles wt~if:r~,

wtlen mixed witt] thE lubricants make a lapping conlpound.
t

TllUS, the revolvirlg 3ctic,n ,:,f t!"le rollers ill operatioll will
sradually grind ,:H·,l,~Y thE: crigirJal clo~.e fit.-up of thE: bl2~~r­
log and destroy tl-le accuracy 3J1,j efficiency. The cl-iticaJ.
per iad in the 1 i fE: of a bear i ng C'CCU1"S v,Then it 1 ~2.Vt::-:s th,-.~
stockl'oom for the assembly benel1, because i t is going to
be removed from its box and protective coating. Frc'ID t11is
point on, i t is going to be at -the mercy ( ) f the f-,ersc,n
hCindling it.
 SCREEN CLOTH SIZES FOR CEC SCREENS

Screen-Its IQty Top Deck Top Qtv Top Deck bottom Qtv Bottom Deck OR Side Ham
4 X 10 2 46-1/2osh X 60 2 46-1/2osh X 60 or 45-1/2ish x 60

5 x 12 1 58-1/2osh x 87-112 1 58-1/2osh x 57 2 58-1/2osh x 72 or 57-1/2ish x 72

6 x 16 3 70-1/2osh x 64 3 70-1/2osh x 64 or 69-1/2ish x 64

This 15 the 6 x 16 flat deck screen-It
I 6 x 16F [[]74-1/2osh x 72 []J74-1/2osh x 60 [f]74-1/2osh X 481

The foUowin IS all·mcline crus her screens

Crushers Qtv Top Deek Ton Qty Bottom Deck Grizzlv Qtv Deck
5 X 10 2 58-1/2osh x 60 2 58-1/2osh x 60 40 X 14 2 38-1/2osh X 23-1/2

5 x 12 2 58-1/2osh x 72 2 58-1/2osh x 72 46 X 16 2 44-1/2osh X 23-1/2

5 x 14 2 58-1/2osh x 84 2 58-1/2osh x 84 52 X 20 2 50-1/2osh X 23-112

5 x 16 4 58-1/2osh x 48 4 58-1/2osh x 48

6 X 16 4 70-1/2osh x 48 4 70-1/2osh X 48

6 X 20 4 70-1/2osh X 60 4 70-1/2osh X 60

The Fo UOWIng Ia a Ufl at crus her screens

Crushers Qtv Top Deck Ton Qtv Bottom Deck
5 X 10 2 62-1/2osh X 60 2 62-1/2osh X 60

5 X 12 2 62-1/2osh X 72 2 62-1/2osh X 72

5 X 14 2 62-1/2osh X 84 2 62-1/2osh X 84

5 X 16 4 62-1/2osh X 48 4 62-1/2osh X 48

6 X 16 4 74-1/2oshx 48 4 74-1/2osh X 48

6 X 20 4 74-1/2osh X 60 4 74-1/2osh X 60

Consult CEC Field Semee Manager for other sizes. Do not ask your factory
representative~ as he will not have this information.

* Bottom deck screen has one hook up and one hook down
 .

TO ORDER TO INSTALL
1. State which edges are to be prepared with 1. Be sure there is ample clearanc e for tension-

-
hooks or fitted with hook strips. Specify length ing ·on vibrator screen. (See illustration C
of hook strips. below.)
c
2. Give accurate outside dimension of screen.
:lA" Be surn to HHow ample cleanmca 3/,," f f
(See illustration P, below.) Measure old screen
~
..r

i
:,,(/ for tonsioning on vibrating screen
from outside of one bend to outnide of other
bend.
r • L\)) Ii,
A +~, ~
~....=::..:::

:1tt!11it:j:f:,-J~
f:i:i.tJ:i.±b:li:1. ':i. -1
- _I
--Ll.-
_ U-I
Xd>,~\
-~'-'~
2,. Vibrator screens need time to seat into place.
Insta[[ new screen under partial tension witb-
k:~,~~M8f1sure old semon from outsidp. of both bends. ~
out a load and a[[ow it to vibrate for a brief
pe.riod of lime to seat properly. Then tighten
3. Be specific about angle and length of hook fully to proper tension. Loose insta[lation will
8S sho\Jvn in illustration B berm'!:'. cause premature breakage.

3. Bucker up or crown bar rubber strips should

be check8d every time you change screens.
Remember~ the rubber wears from the bot-
tom on the rails also and wear is not always
readily visible.

4. V"hen screens are slotted, specify if slots are 4. Check the sizes of all pieces being installed.
parallel or perpendicular to hook strips. Also check to make sure screens have hook
strips parallel. Tension uniformly to maintain
5" Specify size and rnal<e. of vibrator. screens in parallel.

MAINTENANCE
-t Maintenancs of screen stJrface consists mainly of ch8cking the support frames below the
scr8en and meintaining adequate tension.

2r Ched:. tension frequentry to be sure that tension bolls or tension wedges have not loosened
during vibration. Irnproper ten3ion is one of the major causes of prernature brsC'.!';age. of
screen cloth.

3~ Check supparl bars ... and support bar rubber frequently to make sure they are in good
condition.

f+. If screellS are breaking, rather t!lan wearing out. have your Field Representative sur'vey
your instaliation to determine the best way to SOlV8 the problem.

5, Avoid dropping material directly onto screen cloth from 8fly appreciable height where undue
impact could Gause breakElge.
 WATER REQUillEMENTS
FOR
WASH PLANTS
(WITH 8050 SPRAY NOZZLES)

5 X 14 X 3 DECK "WET" SCREEN

SCREEN
P.S.! 80 TO 100P.S.!
G.P.M 600G.P.M

5 X 14 X 3 DECK WASH PLANT WITH SANDSCREW

SCREEN SINGLE SANDSCREW
P.S.! 80 TO 100P.S.! P.S.I 25 P.S.!
G.P.M 600G.P.M G.P.M 700G.P.M

6 X 16 X 3 DECK "WET" SCREEN

SCREEN
P.S.I 80 TO 100P.S.I
G.P.M 725G.P.M

6 X 16 X 3 DECK WASH PLANT WITH TWIN SANDSCREW

SCREEN TWIN SANDSCREW
P.S.! 80 TO 100 P.S.! P.S.! 25 P.S.I
G.P.M 725 G.P.M G.P.M 1400G.P.M

6 X 20 X 3 DECK "WET" SCREEN

SCREEN
P.S.! 80 TO 100 P.S.!
G.P.M 725 G.P.M

6 X 20 X 3 DECK WASH PLANT WITH TWIN SANDSCREW

SCREEN TWIN SANDSCREW
P.S.I 80TO 100P.S.I P.S.I 25 P.S.!
G.P.M 725 G.P.M G.P.M 2900 G.P.M (100 MESH SPLIT)
] 750 G.P.M (150 MESH SPLIT)
800 G.P.M (200 MESH SPLIT)
\VATER REQUIREMENTS
FOR
STANDARD SPRAY NOZZLES
ALL SPRAY SYSTEMS TO OPERATE AT 80 TO 100 P.S.l

NOZZLES: VEE JET 8010 ].6 GPM!Noz

8020 3.2 GPMJNOZ
8040 6.3 GPM/NOZ
8050 7.9 GPM!NOZ
8060 9.5 GPM/NOZ
80100 15.8 GPM!NOZ
NOTES:
* WATER FROM SCREEN CAN BE USED FOR SANDSCREW
* WATER REQUIREMEKTS ARE DIRECTLY PROPORTIONATE TO SIZE AND QUAl\Tln' OF SPRA YNOZZLES
 Construction Eqillpment Company

Crushing and Screening Specialists

P.O. Box 1271 Lake Grove, Oregon 97035 (503)692-9000

PARTS BOOK
FOR
SeRE EN PLAN T
II II

MDDEL 6 X2 0 3 D II II
 Con stru dion Eqillpm en t Com pan y

Crushing and Screening Specialists

P.O. Box 1271 Lake Grove, Oregon 97035 (503)692-9000

SECTION 1

DIMENTIONAL DATA FOR

MODEL 6X20 3D SCREEN PLANT

1
 I 35'-4' TRAVEL LENGTH I

l-
I
CJ

I 13'-3' - - - 1 1 - - - - - 19'-11' 1
11'-11'
I 34'-2' 1
1-1---;T""R"'A VEL \J I "DT""H""--

o•
I

Ki
OJI

-
<t

o
I
.,. •
ru
M

TRL: 23.400LB GR: 39,OOOLB KP: 15,600LB

NOTE:
wEIGHTS AND DIUENSIONS ARE APPROX.
AND MAY CHANGE AT fABRICATION
WITHOUT NonCE.

Drawing TItle
Conslruclion Eqyjpmenl Compgny THIS DRA\JING AND ITs CONTENTS IS THE PROPERTy OF"
File No.:

GENERAL ARRANGEMENT
~m~
"CONSTRUCTION EQIJIPMfNT COMPANY·. ISSUED IN STRICT
CONFIDENCE AND SHALL NOT, VITHOUI PRIOR "'RITTEN
PERMISSION OF ABOVE STATED COMPANY, BE REPRODUCED
OPIED, OR USED FOR ANY PURPOSE IJHATSOEvER EXCEP
DoteaO-26-2001
THE MANUFACTURE OF ARTICLES FOR ·CQNSTR!!CTION "CEc" PORTABLE SCREENING UNITS Scole' NONE
EQIlIPMENT COMPANY'. IT IS LOANED SUBJECT TO Drown By,CEB
'RETURN UPON DEMAND". 6 x 20 x 3 DECK SCREEN App'c1 By' CEB
 Con stru ction Eqillpmen t Compon y

Crushing and Screening Specialists

P.O. Box 1271 Loke Grove. Oregon 97035 (503)692-9000

SECTION 2
II UNDER SCREEN II

II CON V EY0 R II
 Ct::
0
>-
w
~
~
>
z
0
u
z
w
w
Ct::
u
(/)
Ct::
W
r:::::::1
Z
:=J
2-1
 Construction EqjJjpmenf Company

UNDER SCREEN CONVEYOR

6X20 SCREEN PLANT leE(
Cru.hlng Qnd Serunl"" Sp.clall,h

IteM No,
No,
PART No, Req'd DESCRIPTION
1 RP-PULY-00045 1 TAIL PULLEY 12 X 51
RP- BUSH-00514 2 TAIL PULLEY BUSHING 2 7/16
RP-GUAD-00006 1 TAIL PULLEY GUARD
2 PUL Y-00005 1 HEAD PULLEY 12 X 51
RP-BUSH-00085 2 HEAD PULLEY BUSHING 2 7/16
3 RP-MOTR-00605 1 ELECT, MOTOR 10HP @ 1800 RPM
4A RP-CONV-00009 1 SLACK ADJUSTER R,H,
4B RP-CONV -00010 1 SLACK ADJUSTER LH
5 RP-SHFT -1202 1 HEAD SHAFT ¢2 7/16 X 76'
6 RP- BUSH-00004 1 BUSHING ¢1 1/4
8 RP- BEL T-00190 1 CONVEYOR BELT 48' X 53'-7' 2 PLY
9 RP-SHEV -00082 2 SHEAVE 2B5,0 SD
10 RP-REDU-00053 1 SHAFT MOUNTED REDUCER
11 RP- IDLR-00061 11 THROUGHING IDLER
12 RP- BEAR-00063 4 PILLOVI BLOCK BEARING 2 7/16¢
13 RP- IDLR-00024 3 RETURN IDLER
RP-IDLR-00509 4 RETURN IDLER BRACKET
14 RP-GUAD-00025 1 BELT GUARD
15 RP- VBEL -00086 2 V-BELT B75
16 RP-SHFT -02017 1 SHAFT ¢2 7/26 X 66'
17 RP- BUSH-00005 1 BUSHING ¢1 3/8
18 RP-REDU-00072 1 REDUCER BUSHING ¢3 X ¢2 3/16
19 GUSD-00005 1 48' ROLLER GUARD
20 - - -
21 - - -
22 - - -
23 - - -
24 - - -
25 - - -

26 - - -
27 - - -
28 - - -

29 - - -

20.
 Con struetion Eqllipm en t Com PilllY

Crushing and Screening Specialists

P.O. Box 1271 Lake Grove, Oregon 97035 (503)692-9000

SECTION 3
II ELECTRIC AL S CHEM ATIC II

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24

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DRAI,·m BY, IK ROGERS PP1l9350 t,.JQT£;@DENOTES REMOTE TER~l]NAl CONN[CTJOh

1
CONSTRUCTION DAlE, 25 APR 08 PAGE 1 Dr 2 CONSTRUCTlO~l EQUJPII,[NT CO

EQUIPMENT CO.
I
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22 t·17

23

24

25

26

27

28

29

30

i 3i
32

33

CONSTRUCTION !DATt, 2:: APR DB PAGE, 2 0, 2 CONSTRUCTIDI, :::QUIP~~O:W CO

iDRI.-/Gt: C(C30162B1 6 ;>: 20 SCREEI,' Pl.At~1" S/l~ 0839~
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Construction Eqillpment Company

Crushing and Screening Specialists

P.O. Box 1271 Lake Grove, Oregon 97035 (503)692-9000

SECTION 4
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140mm. SCREEN & SCREEN SUBFRAME PARTS

ITEM # DESCRIPTION DTY. PART #
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