Generator - Indico 100 Service Manual
Generator - Indico 100 Service Manual
Generator - Indico 100 Service Manual
SERVICE MANUAL
PREPARED BY:
PRE-INSTALLATION 1¾
TROUBLESHOOTING 5¾
REGULAR MAINTENANCE 6¾
THEORY OF OPERATION 7¾
SPARES 8¾
SCHEMATICS 9¾
CHAPTER 1
PRE-INSTALLATION
1.0 INTRODUCTION
1.1 Purpose
This manual applies to the Indico 100 family of generators and provides instructions for the installation
and maintenance of all models of that generator.
SECTION TITLE
1A Introduction
1B Safety
1C Preparing for installation
1D Compatibility listing
1E Generator layout and Major Components
CHAPTER 1A
INTRODUCTION
CONTENTS:
Section Title
1A.1.0 INTRODUCTION ....................................................................................................................................1A-2
1A.1.1 Purpose...............................................................................................................................................1A-2
1A.2.0 GENERATOR DESCRIPTION ...............................................................................................................1A-2
1A.3.0 PHYSICAL SPECIFICATIONS...............................................................................................................1A-3
1A.4.0 APPLICATIONS......................................................................................................................................1A-5
1A.5.0 FEATURES.............................................................................................................................................1A-5
1A.6.0 ROTOR CONTROL ................................................................................................................................1A-6
1A.7.0 AUXILIARY POWER OUTPUTS ............................................................................................................1A-6
1A.8.0 SYSTEM DOCUMENTATION ................................................................................................................1A-7
1A.9.0 REGULATORIES AND DESIGN STANDARDS.....................................................................................1A-7
1A.9.1 Environmental Specifications..............................................................................................................1A-7
1A.9.2 Applicable Standards ..........................................................................................................................1A-7
1A.9.3 Electromagnetic Compatibility (EMC) ...............................................................................................1A-11
1A.10.0 TECHNIQUE FACTORS DEFINITIONS ..............................................................................................1A-11
1A.1.0 INTRODUCTION
1A.1.1 Purpose
This manual provides instructions for the installation and service of Indico 100 X-ray generators.
Depending on configuration and options, the generator provides the power and interfacing to operate X-ray
tubes, Buckys, Rad tables, GI (gastro-intestinal) tables, remote R&F tables, tomographic devices, and digital
imaging systems. The generator consists of power supply and control systems housed in the upper and
lower cabinets, a control console, and an optional remote fluoro control along with the necessary
interconnecting cable(s).
Figure 1A-1 shows the outline of the Indico 100 X-ray generator main cabinet. Figure 1A-2 shows the outline
of the available control consoles, and the remote fluoro control.
21.7 (552)
18 (457)
TOP
* THE SHADED AREAS (MARKED *) REPRESENT
OPTIONAL WIRING CHANNELS. REFER TO
CHAPTER 2, THE SECTION REMOVING THE
EXTERNAL COVERS, FOR FURTHER DETAILS.
ANCHORING PLATES
4 PLACES
*
48.7 (1237)
39.7 (1008)
38.7 (984)
6.3 (160)
*** 3.6 (91)
**
FRONT RIGHT SIDE REAR
AN OPTIONAL LINE-ADJUSTING TRANSFORMER IS AVAILABLE THAT MOUNTS ON THE BOTTOM OF THE GENERATOR
CABINET. THIS TRANSFORMER HAS THE SAME WIDTH AND DEPTH AS THE GENERATOR CABINET, AND A HEIGHT OF
APPROXIMATELY 8.1 INCHES (206 mm).
IN_OL.CDR
Figure 1A-2 shows the outline of the Indico 100 control consoles, and the remote fluoro control.
21.9 (556)
2.75 (70)
16.6 (422) 3.7
(94)
10.5 (267)
9.2 (234)
12.3 (313)
“23 X 56 cm” CONSOLE
“31 X 42 cm” CONSOLE
MAXIMUM
16.4 (417)
RAD-ONLY CONSOLE
15 in. / 38.1 cm TOUCH SCREEN
CONSOLE
14.5 10.5
(368) (267) 6.1 (155)
2.2 (56)
8.1 (206)
MAXIMUM
15.5 (394)
REMOTE FLUORO
CONTROL (OPTIONAL)
NOTE: HEIGHT SHOWN IS AS
12 in. / 30.5 cm TOUCH SCREEN CONFIGURED FOR TABLETOP
CONSOLE USE. IF CONFIGURED TO MOUNT
ON I.I. HEIGHT WILL BE 3.3 (84).
IND_CONSOLES.CDR
1A.4.0 APPLICATIONS
RAD SYSTEMS:
• Bucky table, tabletop and off-table radiography.
• Vertical bucky/cassette radiography.
• Conventional tomography.
R&F SYSTEMS:
• Fluoroscopic and spot film applications.
• Tomography with conventional and/or remote R&F tables.
• Optional digital compatible.
• Optional high-level fluoro for therapy simulators (Indico 100).
1A.5.0 FEATURES
Refer to the compatibility statement (end of section 1D) for compatibility and features of this specific
generator.
The generator will be equipped with a low speed starter, or optional dual speed starter.
The generator supplies the following power outputs for X-ray room equipment:
• 24 VDC, 4 Amp.
• 120 VAC, 2.5 Amp.
• 240 VAC, 1.5 Amp.
2.5 AMPS IS AVAILABLE AT 120 VAC OR 1.5 AMPS IS AVAILABLE AT 240 VAC, BUT BOTH ARE
NOT AVAILABLE SIMULTANEOUSLY.
The Indico 100 series of X-ray generators includes the following documentation:
• Operator’s manual.
• Service and installation manual.
• Supplements and application notes as required.
OPERATING
Ambient temperature range 10 to 40 °C
Relative humidity 30 to 75%
Atmospheric pressure range 500 to 1060 hPa (375 to 795 mm Hg)
A) SAFETY
The Indico 100 family of generators complies with the following regulatory requirements and design standards:
• FDA Center for Devices & Radiological Health (CDRH) - 21 CFR title 21 subchapter J (USA).
• Radiation Emitting Devices Act - C34 (Canada).
• Medical Device Regulations (Canada).
• EC Directive 93/42/EEC concerning Medical Devices (European Community).
• EN 60601-1/IEC 60601-1, EN 60601-2-7/IEC 60601-2-7, CSA 601.1, UL2601.1
-Type of protection against electric shock: Class I equipment.
-Degree of protection against electric shock: Not classified.
-Degree of protection against harmful ingress of water: Ordinary equipment.
-Mode of operation: Continuous operation with intermittent loading (standby - exposure).
-Equipment not suitable for use in presence of a flammable anesthetic mixture with air or with
oxygen or nitrous oxide.
• EN 60601-1-4/IEC 60601-1-4, EN ISO 14971.
70 % UT 70 % UT
(30 % dip in UT) (30 % dip in UT)
< 5 % UT < 5 % UT
(> 95 % dip in UT) (> 95 % dip in UT)
for 5 s for 5 s
Power frequency 3 A/m 3 A/m Power frequency magnetic fields should be at
(50/60 Hz) levels characteristic of a typical location in a
IEC 61000-4-8 typical commercial or hospital environment
NOTE: UT is the A.C. mains voltage prior to application of the test level.
NOTE 1 These guidelines may not apply all situations. Electromagnetic propagation is affected by absorption
and reflection from structures, objects and people.
NOTE 2 It is essential that the actual shielding effectiveness and filter attenuation of the shielded location be
verified to assure that they meet the minimum specification.
a
Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and
land mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted
theoretically with accuracy. To assess the electromagnetic environment due to fixed RF transmitters, an
electromagnetic site survey should be considered. If the measured field strength in the location in which the
VZW2930 series of X-ray generators is used exceeds the applicable RF compliance level above, the X-ray
generator should be observed to verify normal operation. If abnormal performance is observed, additional
measures may be necessary, such as re-orienting or relocating the X-ray generator.
In accordance with the intended use, this X-ray generator complies with the European Council Directive
concerning Medical Devices. The CE marking affixed to this product signifies this. One of the harmonized
standards of this Directive defines the permitted levels of electromagnetic emission from this equipment
and its required immunity from the electromagnetic emissions of other devices.
It is not possible, however, to exclude with absolute certainty the possibility that other high frequency
electronic equipment, which is fully compliant to the EMC regulations, will not adversely affect the
operation of this generator. If the other equipment has a comparatively high level of transmission power
and is in close proximity to the generator, these EMC concerns (the risk of interference) may be more
pronounced. It is therefore recommended that the operation of equipment of this type such as mobile
telephones, cordless microphones and other similar mobile radio equipment be restricted from the vicinity
of this X-ray generator.
E-mail: [email protected]
Attention: Customer Support Department
CHAPTER 1B
SAFETY
CONTENTS:
Section Title
1B.1.0 INTRODUCTION......................................................................................................................................1B-2
1B.2.0 SAFETY AND WARNING SYMBOLS......................................................................................................1B-2
1B.3.0 SAFETY NOTICES AND WARNINGS.....................................................................................................1B-2
1B.4.0 SAFETY WARNINGS LABELS................................................................................................................1B-4
1B.4.1 High Voltage / High Energy DC Bus ....................................................................................................1B-5
1B.4.2 Caution High Voltage Exposed Label ..................................................................................................1B-5
1B.4.3 Weight Label.........................................................................................................................................1B-6
1B.4.4 Caution High Voltage Behind Cover ....................................................................................................1B-6
1B.4.5 Caution High Voltage ...........................................................................................................................1B-7
1B.4.6 Danger High Voltage Exposed .............................................................................................................1B-7
1B.4.7 Console CPU Board / Console Board ..................................................................................................1B-7
1B.4.8 Generator Interface Board....................................................................................................................1B-8
1B.4.9 Room Interface Board ..........................................................................................................................1B-8
1B.4.10 AEC Board............................................................................................................................................1B-8
1B.4.11 Power Input Board................................................................................................................................1B-8
1B.4.12 Low Speed Starter Board .....................................................................................................................1B-8
1B.4.13 Dual Speed Starter Board ....................................................................................................................1B-9
1B.4.14 Inverter Board.......................................................................................................................................1B-9
1B.4.15 HT Tank................................................................................................................................................1B-9
1B.4.16 F1 - Primary of Power Supply Auxiliary Transformer...........................................................................1B-9
1B.4.17 F4 - Primary of Room Interface Transformer .......................................................................................1B-9
1B.1.0 INTRODUCTION
This section contains important safety warnings and safety information required for installing and
servicing the generator.
The following advisory symbols are used on the safety warning labels, and/or on circuit boards, and/or on
the operator console and the optional remote fluoro control.
WARNING: PROPER USE AND SAFE OPERATING PRACTICES WITH RESPECT TO X-RAY
GENERATORS ARE THE RESPONSIBILITY OF USERS OF SUCH GENERATORS. CPI
CANADA INC. PROVIDES INFORMATION ON ITS PRODUCTS AND ASSOCIATED
HAZARDS, BUT ASSUMES NO RESPONSIBILITY FOR AFTER-SALE OPERATING AND
SAFETY PRACTICES.
THE MANUFACTURER ACCEPTS NO RESPONSIBILITY FOR ANY GENERATOR NOT
MAINTAINED OR SERVICED ACCORDING TO THIS SERVICE AND INSTALLATION
MANUAL, OR FOR ANY GENERATOR THAT HAS BEEN MODIFIED IN ANY WAY.
THE MANUFACTURER ALSO ASSUMES NO RESPONSIBILITY FOR X-RAY RADIATION
OVEREXPOSURE OF PATIENTS OR PERSONNEL RESULTING FROM POOR OPERATING
TECHNIQUES OR PROCEDURES.
WARNING: THIS X-RAY UNIT MAY BE DANGEROUS TO PATIENT AND OPERATOR UNLESS SAFE
EXPOSURE FACTORS AND OPERATING INSTRUCTIONS ARE OBSERVED.
X-ray radiation exposure may be damaging to health, with some effects being cumulative and extending
over periods of many months or even years. Operators and service personnel should avoid any
exposure to the primary beam and take protective measures to safeguard against scatter radiation.
Scatter radiation is caused by any object in the path of the primary beam and may be of equal or less
intensity than the primary beam that exposes the film.
No practical design can incorporate complete protection for operators or service personnel who do not
take adequate safety precautions. Only authorized and properly trained service and operating
personnel should be allowed to work with this X-ray generator equipment. The appropriate
personnel must be made aware of the inherent dangers associated with the servicing of high voltage
equipment and the danger of excessive exposure to X-ray radiation during system operation.
CAUTION: DO NOT EXCEED THE TUBE MAXIMUM OPERATING LIMITS. INTENDED LIFE AND
RELIABILITY WILL NOT BE OBTAINED UNLESS GENERATORS ARE OPERATED WITHIN
PUBLISHED SPECIFICATIONS.
WARNING: HAZARDOUS VOLTAGES EXIST INSIDE THE GENERATOR WHENEVER THE MAINS
POWER IS SWITCHED ON. THESE AREAS INCLUDE THE MAIN FUSE HOLDER AND
PORTIONS OF THE POWER INPUT BOARD, PARTS OF THE GENERATOR INTERFACE
BOARD AND ROOM INTERFACE BOARD, THE PRIMARY OF THE ROOM INTERFACE
TRANSFORMER, AND THE TERMINALS ON THE LINE ADJUSTING TRANSFORMER, IF
FITTED.
THE CONSOLE ON/OFF SWITCH DOES NOT DISCONNECT THE MAINS POWER FROM
THE ABOVE AREAS INSIDE THE GENERATOR.
THE DC BUS CAPACITORS MAY PRESENT A SAFETY HAZARD FOR AT LEAST 5
MINUTES AFTER THE POWER HAS BEEN REMOVED FROM THE UNIT. CHECK THAT
THESE CAPACITORS ARE FULLY DISCHARGED BEFORE SERVICING THE GENERATOR.
This section describes the safety labels used inside and outside the generator cabinet. Depending on
configuration, your X-ray generator may contain some or all of the labels shown.
NOTE: THESE LABELS AND WARNINGS ARE INTENDED TO ALERT SERVICE PERSONNEL THAT
SERIOUS INJURY WILL RESULT IF THE HAZARD IDENTIFIED IS IGNORED.
NOTE: DUE TO THE DIVERSITY OF GENERATOR MODELS, THE EQUIPMENT MAY NOT BE
EXACTLY AS SHOWN.
WARNING: SWITCH OFF THE MAIN POWER DISCONNECT AND ALLOW SUFFICIENT TIME FOR ALL
CAPACITORS TO DISCHARGE BEFORE REMOVING ANY COVERS OR PANELS.
WARNING: IF ANY BARRIERS OR COVERS MUST BE REMOVED FOR SERVICE, TAKE ALL
REQUIRED PRECAUTIONS WITH RESPECT TO THE HAZARD(S) AND IMMEDIATELY
REPLACE THE BARRIERS / COVERS WHEN THE NEED FOR REMOVAL IS COMPLETED.
REPLACE ALL FUSES IN THIS GENERATOR WITH THE SAME TYPE AND
RATING.
This information is provided to help you establish safe operating conditions for both you and your CPI X-
ray generator. Do not operate this X-ray generator except in accordance with these precautions, and any
additional information provided by the X-ray generator manufacturer and/or competent safety authorities.
This label is attached to the main access panel on the generator cabinet. The internal capacitors may
hold a lethal charge for up to 5 minutes after the console or the main power disconnect is switched off. Do
not remove the cover for a minimum of 5 minutes after the power has been switched off.
WARNING: WAIT A MINIMUM OF 5 MINUTES AFTER THE INPUT MAINS POWER HAS BEEN REMOVED
BEFORE REMOVING ANY COVERS OR ACCESS PANELS. ONCE THE COVER(S) /
PANEL(S) ARE REMOVED CHECK THAT THE VOLTAGE ACROSS THE DC BUS
CAPACITORS IS LESS THAN 48 VDC BEFORE SERVICING.
This label is attached to the main access panel on the generator cabinet. High voltage will be exposed if
the subject panel is removed and the generator is connected to live AC mains, or if high voltage
capacitors are still charged.
This label is attached to the main access panel on the generator cabinet, and to the HT oil tank. This
states the approximate weight of the generator and the HT oil tank, and cautions against attempting to lift
those assemblies without proper assistance.
This label is attached to a cover over the inverter board(s). The inverter assembly is connected to the
main DC bus and will have high voltage applied at all times that the generator is switched on. This
assembly will remain energized for up to 5 minutes after the generator is switched off or the main
disconnect is switched off.
This label is also attached to a cover over the main input fuses on the power input board. This area will
have mains voltage applied as long as the main disconnect is switched on.
This label is attached to the room interface transformer. This transformer has mains voltage on the
primary terminals at all times that the generator is connected to live AC mains.
This label is attached to the resonant assembly. The resonant board will have exposed high voltage at all
times that the DC bus is charged.
On Indico 100 SP generators, this label is also attached to the power leads for the cooling fan near the
power input board. This fan operates from 120 VAC (as do all cooling fans in the generator).
This label is attached to the primary terminals on the HT oil tank. These terminals may be energized at all
times that the generator is switched on, and for 5 minutes after the console or the main disconnect is
switched off.
HIGH VOLTAGE HAZARD: Components within the dashed line on the board have high
voltage applied at all times that the main disconnect is switched ON. These components are
live EVEN WITH THE CONSOLE SWITCHED OFF.
FUSE RATINGS:
F1 GDC-1.6 (1.6A 250V slow blow).
F2, F5 GDC-2.5 (2.5A 250V slow blow).
F3, F4 GDC-5 (5A 250V slow blow).
F6 GDC-2(2A 250V slow blow).
HIGH VOLTAGE HAZARD: 110 / 220 VAC may be present on this board at all times that the
AC mains for the generator is switched on.
HIGH VOLTAGE HAZARD: AEC board assemblies with an integral high voltage supply for
ion chambers or for a PMT may have high voltage present, up to approximately 1000 VDC, at
all times that the generator is switched on.
HIGH VOLTAGE HAZARD: High voltage is present on this board whenever the generator is
connected to live AC mains.
The DC bus capacitors will remain charged for up to 5 minutes after the generator has been
switched off.
BURN HAZARD: Power input boards for single phase generators are fitted with several high
power resistors that operate at temperatures sufficient to cause skin burn. Ensure that these
resistors have cooled sufficiently after the power has been switched off before servicing.
HIGH VOLTAGE HAZARD: High voltage is present on this board whenever the generator is
switched on.
BURN HAZARD: This board is fitted with high power resistors that operate at temperatures
sufficient to cause skin burn. Ensure that these resistors have cooled sufficiently after the
power has been switched off before servicing.
HIGH VOLTAGE HAZARD: Approximately 600 VDC is present on this board whenever the
generator is switched on. This voltage is sourced from the DC bus capacitors in the generator,
and therefore the high voltage hazard will remain for up to 5 minutes after the generator has
been switched off.
HIGH VOLTAGE HAZARD: The inverter boards are connected to the main DC bus and will
have high voltage applied at all times that the generator is switched on. This assembly will
remain energized for up to 5 minutes after the generator is switched off, or the main
disconnect is switched off.
1B.4.15 HT Tank
HIGH VOLTAGE HAZARD: High voltage may be present at the primary terminals on the tank
lid board, at the output high voltage connectors, and at the mA/mAs measuring jacks if the
shorting link is opened for mA/mAs measurements.
The generator must not be energized if the leads that attach to the primary of the high voltage
transformer are disconnected.
TORQUE NOTICE: Do not over-tighten the nuts on the feed through terminals for the primary
of the HT transformers. Over tightening may damage the HT tank.
FUSE RATING: Fuse F1 is located on the generator chassis, to the left of the main input
fuses on the power input board.
Single phase generators: FNM-3 (3A 250V).
Three phase generators: FNQ-2 (2A 500V).
FUSE RATING: Fuse F4 is located on the generator chassis, to the left of the main input
fuses on the power input board.
Single phase generators: FNM-3 (3A 250V).
Three phase generators: FNQ-2 (2A 500V).
CHAPTER 1C
1C.1.0 INTRODUCTION
NOTE: 50 kW AND HIGHER THREE-PHASE INDICO 100 GENERATORS ARE AVAILABLE IN 400
VAC AND 480 VAC MODELS. 400 VAC MODELS MUST BE OPERATED FROM 400 VAC
MAINS, OR MAY BE OPERATED FROM 480 VAC MAINS WITH AN OPTIONAL LINE
ADJUSTING TRANSFORMER. 480 VAC MODELS MUST BE OPERATED FROM 480 VAC
MAINS (THESE ARE THE NOMINAL MAINS VOLTAGES, THE ALLOWED TOLERANCES
ARE AS DETAILED IN THE PREVIOUS TABLES).
Line Voltage 400 VAC ± 10%, 3∅ (for 400 VAC input generators).
480 VAC ± 10%, 3∅ with optional line adjusting transformer,
(for 400 VAC input generators).
480 VAC ± 10%, 3∅ (for 480 VAC input generators).
SEE NOTE IN SECTION 1C.2.0.
Line Frequency 50/60 Hz.
Momentary Current 100 Amps/phase at 400 VAC.
80 Amps/phase at 480 VAC.
Nominal Current * 5 Amps.
Line Voltage 400 VAC ± 10%, 3∅ (for 400 VAC input generators).
480 VAC ± 10%, 3∅ with optional line adjusting transformer,
(for 400 VAC input generators).
480 VAC ± 10%, 3∅ (for 480 VAC input generators).
SEE NOTE IN SECTION 1C.2.0.
Line Frequency 50/60 Hz.
Momentary Current 125 Amps/phase at 400 VAC.
105 Amps/phase at 480 VAC.
Nominal Current * 5 Amps.
Line Voltage 400 VAC ± 10%, 3∅ (for 400 VAC input generators).
480 VAC ± 10%, 3∅ with optional line adjusting transformer,
(for 400 VAC input generators).
480 VAC ± 10%, 3∅ (for 480 VAC input generators).
SEE NOTE IN SECTION 1C.2.0.
Line Frequency 50/60 Hz.
Momentary Current 155 Amps/phase at 400 VAC.
130 Amps/phase at 480 VAC.
Nominal Current * 5 Amps.
Line Voltage 400 VAC ± 10%, 3∅ (for 400 VAC input generators).
480 VAC ± 10%, 3∅ with optional line adjusting transformer,
(for 400 VAC input generators).
480 VAC ± 10%, 3∅ (for 480 VAC input generators).
SEE NOTE IN SECTION 1C.2.0.
Line Frequency 50/60 Hz.
Momentary Current 195 Amps/phase at 400 VAC.
160 Amps/phase at 480 VAC.
Nominal Current * 5 Amps.
* Nominal Current = Standby current + the current drain in continuous-fluoro or pulsed-fluoro modes
(R&F
generators) or standby current only (rad-only generators). External or installer-supplied equipment
connected to the generator may increase the nominal current beyond the values shown.
Refer to the following table for the recommended service disconnect ratings for the Generators
(Power Supplies).
The following table defines the power line requirements for the generators.
NOTE: THE FOLLOWING TABLE CONTAINS RECOMMENDED VALUES FOR THE WIRE SIZES
BETWEEN THE MAINS DISCONNECT AND THE GENERATOR. THE ACTUAL VALUES
USED AT AN INSTALLATION ARE DEPENDENT ON THE QUALITY OF THE INPUT LINE
(VOLTAGE LEVEL), THE CURRENT REQUIREMENTS, THE LENGTH OF THE CABLE RUN,
AND MUST BE CONFIRMED BY THE INSTALLER.
ALL THE RATINGS LISTED CONSIDER THE GENERATOR REQUIREMENTS ONLY. THE
INSTALLER MUST MAKE THE NECESSARY COMPENSATION FOR ADDITIONAL LOADS.
32 kW 1∅ Generator
230 VAC #3 200 A 120 A 50 kVA #3 0.055 Ω
2 2
(27 mm ) (27 mm )
40 kW 1∅ Generator
230 VAC #2 250 A 120 A 65 kVA #2 0.045 Ω
2 2
(33 mm ) (33 mm )
32 kW 3∅ Generator
400 VAC #6 65 A 100 A 45 kVA #6 0.27 Ω
2 2
(13.3 mm ) (13.3 mm )
480 VAC #6 55 A 100 A 45 kVA #6 0.40 Ω
2 2
(13.3 mm ) (13.3 mm )
40 kW 3∅ Generator
400 VAC #6 80 A 100 A 55 kVA #6 0.22 Ω
2 2
(13.3 mm ) (13.3 mm )
480 VAC #6 65 A 100 A 55 kVA #6 0.32 Ω
2 2
(13.3 mm ) (13.3 mm )
50 kW 3∅ Generator
400 VAC #6 100 A 100 A 65 kVA #6 0.17 Ω
2 2
(13.3 mm ) (13.3 mm )
480 VAC #6 80 A 100 A 65 kVA #6 0.24 Ω
2 2
(13.3 mm ) (13.3 mm )
65 kW 3∅ Generator
400 VAC #6 125 A 100 A 85 kVA #6 0.13 Ω
2 2
(13.3 mm ) (13.3 mm )
480 VAC #6 105 A 100 A 85 kVA #6 0.19 Ω
2 2
(13.3 mm ) (13.3 mm )
80 kW 3∅ Generator
400 VAC #6 155 A 100 A 105 kVA #6 0.11 Ω
2 2
(13.3 mm ) (13.3 mm )
480 VAC #6 130 A 100 A 105 kVA #6 0.15 Ω
2 2
(13.3 mm ) (13.3 mm )
100 kW 3∅ Generator
400 VAC #4 195 A 100 A 130 kVA #4 0.09 Ω
2 2
(21 mm ) (21 mm )
480 VAC #6 160 A 100 A 130 kVA #6 0.12 Ω
2 2
(13.3 mm ) (13.3 mm )
• All wiring and grounding must comply with local electrical codes.
• All wiring must be copper.
• The disconnect switch shall be located within reach of the operator.
POWER LINE:
• A suitable ground must be connected from the disconnect switch to the main ground on the
generator, located to the left of the main fuse block on the power input board. The ground wire is
typically part of the line cord, and the current capacity of the ground conductor must normally be
equal to or greater than that of the line conductors.
• If a neutral line is provided with the system, under no circumstances is it to be used for ground
purposes. The ground conductor must carry fault currents only.
STATOR CABLE:
• For units with a low speed starter, shielded stator cables are recommended. For units with a dual
speed starter, shielded stator cables MUST be used.
The shield for the stator cable(s) must be properly grounded at the chassis ground studs as per
chapter 2.
The weight of the generator cabinet and of the available consoles is listed below:
The overall dimensions of the Indico 100 shipping pack are shown below.
58.0 (1474)
MAXIMUM 31 (788) MAXIMUM 32.0 (813)
The generator cabinet is self standing and does not need to be supported. However, the installation
should meet the following requirements:
Figure 1C-2 shows recommended clearances around the generator. Figure 1C-3 shows recommended
clearances for through-the-wall cable routing.
Figure 1C-4 shows the seismic center location for the Indico 100 X-ray generator. The dimensions are
shown as a range of values because the seismic center location will vary slightly, depending on model
and configuration of the generator. The installer will need to confirm the exact seismic center location if
the published range is insufficiently precise.
The generator should be secured to the floor via the 5/8 inch (16 mm) diameter clearance holes that are
located in the base of the cabinet as shown in figure 1C-6, or by means of the anchoring plates shown in
figure 1C-5.
TOP
3.3 (85)
VIEW
FRONT
LEVELLING
20.1 (511)
FEET
(4 PLACES)
DIMENSIONS ARE IN INCHES (MM)
SPACERS
FILE: IN_MTG.CDR SUPPLIED BY
CUSTOMER
(4 PLACES)
16.1 (409)
TOP
VIEW
FRONT
FILE: IN_MTG2.CDR
Listed below are the ventilation requirements for the Indico 100 series generator:
• Unrestricted air flow must be provided at the front and sides of the cabinet, as well as underneath the
unit.
• Do not allow storage on top of the cabinet.
• Typical heat output of the generator during stand-by is 75 BTU/hr, or 4000 BTU/hr during fluoro
operation.
• Control console heat output is negligible (150 BTU/hr).
• The cable supplied for the console is a 15 conductor cable with a standard length of 50 ft. (15 m).
• The cable supplied for the optional remote fluoro control is a 9 conductor cable with a standard length
of 50 ft. (15 m).
The following checklists are provided to help the installer during a pre-installation site visit, prior to
installing the generator:
• Site logistics
• Installation equipment
Before starting the generator installation, review the following checklist for site logistics.
CHECK √ DESCRIPTION
Is there an unloading area to transport the generator from the delivery truck to the inside of
the building?
If the installation is not on the same floor as the delivery entrance, is there an elevator
available?
Are all halls and doorways large enough to allow the generator to pass through?
Is there a transport dolly or similar device to move the Generator? It must have a minimum
rating of 350 lb. (160 Kg.)
Do any regulatory bodies need to be notified prior to installation?
If movers are required, have arrangements for time and equipment been completed?
Are lifting straps or some other suitable device available to lift the generator off the
shipping pallet?
The following is a checklist of recommended tools and test equipment for installation and calibration of
the generator.
NOTE: Please note that GenWare® and a laptop computer are required for programming and calibration
of the touch screen console. Refer to chapter 3C for details.
CHECK √ DESCRIPTION
GenWare® and a laptop computer for setup and calibration if required. This is needed for
programming and calibration of the touch screen console.
General hand tools for installation: Wrenches, nut drivers, assortment of screwdrivers,
pliers, etc.
If the generator is to be anchored to the floor, suitable hardware and drills, drill bits etc
must be available.
A supply of connectors for wiring: lugs, caps, line splices etc.
A calibrated DVM which indicates true RMS voltages.
Dual trace memory oscilloscope with a minimum 20 MHz bandwidth; appropriate leads,
probes, etc.
Device for measuring true kVp and mA (mAs). This may be a Dynalyzer equivalent or a
non-invasive system such as the Keithly TRIAD system.
A calibrated radiation meter with detectors that will allow for R/min and uR type
measurements (or uGy and Gy/min).
A strobe or reed type tachometer to verify that the anode is rotating up to speed.
A sufficient selection of absorbers to allow AEC and ABS calibration if applicable. A
suggested selection is Lexan in thickness of 5.0, 10.0, and 15.0 cm, or water in plastic
containers of homogenous density in thickness of 5.0, 10.0, and 15.0 cm.
Test phantoms to verify the imaging system with the generator.
CHAPTER 1D
COMPATIBILITY LISTING
CONTENTS:
Section Title
1D.1.0 INTRODUCTION ................................................................................................................................... 1D-2
1D.2.0 COMPATIBLE DEVICES AND OPTIONS .............................................................................................. 1D-2
1D.2.1 X-Ray Tubes ...................................................................................................................................... 1D-2
1D.2.2 Stators................................................................................................................................................ 1D-2
1D.2.3 AEC Devices ...................................................................................................................................... 1D-2
1D.2.4 ABS Pickups ...................................................................................................................................... 1D-2
1D.2.5 Tomographic Tables .......................................................................................................................... 1D-2
1D.2.6 Digital Interfaces (R&F Generators) .................................................................................................. 1D-2
1D.2.7 DAP (Dose Area Product).................................................................................................................. 1D-3
1D.2.8 Options............................................................................................................................................... 1D-3
1D.3.0 X-RAY TUBE DATA .............................................................................................................................. 1D-3
1D.4.0 COMPATIBILITY STATEMENT / PRODUCT DESCRIPTION.............................................................. 1D-4
1D.1.0 INTRODUCTION
This section details external equipment that is compatible with your generator, and lists options that are
included in that generator.
The Indico 100 family of X-ray generators may be configured to be compatible with various external
devices. Certain features must be factory configured, others are user configurable. Please refer to
chapter 2 and 3 of this manual and / or consult the factory for further details.
CAUTION: PLEASE ENSURE THAT THE X-RAY TUBE INSERT IS AS STATED ON THE
COMPATIBILITY STATEMENT.
IF THE HOUSING HAS BEEN RELOADED WITH ANOTHER INSERT TYPE, CALIBRATION
MAY BE SERIOUSLY AFFECTED, RESULTING IN TUBE DAMAGE.
1D.2.2 Stators
The Indico 100 family of X-ray generators may be configured to be compatible with various AEC devices
(ionization, solid state or PMT) via the optional AEC board. Refer to the compatibility statement
description at the end of this section for AEC device compatibility of this generator.
Various ABS pickups (light diode, composite video, PMT, etc) may be supported on R&F generators,
depending on configuration. Refer to the compatibility statement at the end of this section, and to chapter
3E.
Various. Please note that the generator is used as a backup timer ONLY in tomography. AEC is NOT
available for tomography.
The generator may be configured to be compatible with various digital imaging systems. Refer to the
compatibility statement at the end of this section.
A DAP (Dose-Area Product) meter is available as an option on Indico 100 X-ray generators. Refer to
chapter 3F for details.
1D.2.8 Options
Major options include AEC board, digital interface board, DAP, remote fluoro control unit, dual speed
starter, line adjusting transformer, and two tube HT transformer.
PLEASE INSERT THE TUBE RATING CHARTS FOR THE X-RAY TUBES USED WITH THIS
GENERATOR.
TUBE #1
HOUSING (MAKE / MODEL):
INSERT (MAKE / MODEL):
SERIAL #:
STATOR TYPE:
TUBE #2
HOUSING (MAKE / MODEL):
INSERT (MAKE / MODEL):
SERIAL #:
STATOR TYPE:
DISCARD PAGE 5, 6
AND REPLACE WITH
OR
“PRODUCT DESCRIPTION” FORM
2 PAGES
CHAPTER 1E
1E.1.0 INTRODUCTION
This section contains generator layout drawings and figures that identify the major generator components
and circuit board assemblies.
This section also shows the location and correct orientation of the power EPROM (located on the
generator CPU board), the console EPROM (located on the console CPU board), and the dual speed
starter EPROM (located on the dual speed starter board). Refer to the applicable figures to ensure
correct EPROM placement and orientation should EPROM replacement be necessary.
The following major assemblies are located within the generator cabinet:
• Auxiliary power supply.
• Generator control circuits.
• Room interface for the X-ray system.
• Low speed starter or optional dual speed starter.
• High frequency inverter.
• H.T. transformer.
• Optional AEC board (automatic exposure control).
• Optional DAP interface board.
• Optional digital I/O board.
Figure 1E-1 shows the major components within the front and right side of the generator cabinet. Figure
1E-2 shows the major components accessible from the left side and the rear of the generator cabinet.
These figures are meant to show major component locations only; minor details may differ from actual
units.
DAP INTERFACE
BOARD (OPTIONAL)
ROOM INTERFACE
BOARD (OPPOSITE
POWER EPROM SIDE OF PANEL)
(NOTE ORIENTATION)
U41
EPROM
GENERATOR CPU BOARD
POWER SUPPLY
CONTROL BOARD
FILAMENT BOARD(S)
IN_SUBID.CDR
HT TANK
CONTROL CABINET
POWER SUPPLY
CABINET
RESONANT
BOARD
ROOM INTERFACE
POWER INPUT BOARD
BOARD
MAIN INPUT
FUSES
AUXILIARY
POWER FUSE
POWER SUPPLY
AUXILIARY
TRANSFORMER
LOW SPEED STARTER
BOARD
(Some models only)
INSUB1.CDR
Figure 1E-3 is an overview of the 23 X 56 cm console, the 31 X 42 cm console, the Rad-only console,
and the touch screen console for Indico 100 generators. Figure 1E-4 is an internal view of these console
styles (except touch screen), showing the major components and cabling in the console assembly.
The touch screen console contains no user serviceable parts, and must be returned to the factory for
service.
INDICO 100
23 X 56 cm
Console
31 X 42 cm Rad only
Console Console
Touch Screen
Console
FILE: IN_CON1.CDR
NOT TO SCALE
J6
CONSOLE BASE
U26
EPROM
J10
J8 J9
CONSOLE CPU BOARD
23 X 56 cm
Console
CONSOLE DISPLAY
BOARD
J1 J2 J3
CONSOLE TOP
J10
31 X 42 cm
Console JW1
SW1-8
DIP SWITCH
SW1
“FLASH BOOT” POSITION
1 JW1 3
J5
CONSOLE EPROM
(NOTE ORIENTATION)
FILE: IN__CONB.CDR
Figure 1E-5 is an overview of the optional remote fluoro control for the Indico 100 generators. This allows
operation of fluoro functions from a location other than the main console.
CHAPTER 2
INSTALLATION
CONTENTS:
This chapter contains instructions for unpacking, positioning, and cabling the Indico 100 series of
generators to allow initial operation and calibration. The instructions in this chapter allows the installation
engineer to:
• Install the generator and control console.
• Install the optional remote fluoro control.
• Connect power.
• Calibrate one or two X-ray tube(s), depending on the generator model, without completing the room
interface connections. This allows for simpler installation and troubleshooting on the generator itself.
2.2.0 RECEIVING
WARNING: THE INDICO 100 GENERATOR CONSISTS OF THE FOLLOWING ITEMS: UPPER AND
LOWER CABINETS (FACTORY ASSEMBLED), CONTROL CONSOLE, AND AN OPTIONAL
REMOTE FLUORO CONTROL.
THE COMPLETE GENERATOR WEIGHS APPROXIMATELY 250 POUNDS (115 KG) IN ITS
SHIPPING CONTAINER.
THE OPTIONAL LINE ADJUSTING TRANSFORMER IS SUPPLIED IN A SEPARATE
ENCLOSURE, THE WEIGHT OF THAT ASSEMBLY IS APPROXIMATELY 100 POUNDS (45
KG).
THE OIL TANK IS LOCATED IN THE LOWER (POWER SUPPLY) CABINET. ONE PERSON
SHOULD NOT ATTEMPT TO LIFT OR MOVE THE GENERATOR ASSEMBLY OR OPTIONAL
LINE ADJUSTING TRANSFORMER WITHOUT ADEQUATE ASSISTANCE OR PROPER
EQUIPMENT.
Refer to figure 1A-1 and 1A-2 (chapter 1A). These figures show the generator cabinet fully assembled,
along with the control consoles and optional remote fluoro control unit.
1. Inspect the pack for evidence of shipping damage. If there is evidence of shipping damage, note
this in the event that a damage claim is justified.
2. Locate any documentation attached to the outside of the cardboard sleeve. Be sure to read and
understand this documentation before unpacking the generator. Then set this documentation
aside temporarily until it can be transferred to a storage location close to the generator for future
reference.
CAUTION: OPEN THE CARDBOARD PACK(S) CAREFULLY. SHARP TOOLS MAY DAMAGE THE
CONTENTS.
5. Unscrew the bolts that secure the generator to the shipping pallet. Carefully lift the generator
from the pallet. Refer to 2.3.1 for the procedure for lifting the generator.
6. Inspect for internal and external shipping damage. Refer to 2.4.0 for instructions for removing the
external covers.
7. Unscrew the leveling feet at the bottom of the generator by a minimum of 1 ½ in. (35 mm). This
will provide the required airflow underneath the generator cabinet and allow room to make
leveling adjustments when the generator is placed in its final location.
8. Remove and unpack the control console, the optional line adjusting transformer if used, the
optional remote fluoro control if used, and the optional hand switch kit if included, and check
these items for any damage.
9. Remove and unpack the manuals and any other paperwork that may be packed with the
generator.
10. Keep the shipping containers. In case of shipping damage, place the unit(s) back in its shipping
pack and notify the carrier and the customer support group at CPI Canada Inc.
One of the following methods is recommended for lifting or maneuvering the generator. Since the
generator weighs more that 30 kg (65 lbs), proper lifting equipment should be used or additional help
should be obtained to lift the unit. Refer to figure 2-2 for identification of the panels referenced below.
• Lifting straps can be used along with a hoist to raise the generator. The straps should be placed
underneath the generator cabinet and along the four sides to properly support the cabinet as it is
raised.
• Remove the main access panel and the lower wiring access panel from the generator cabinet. Refer
to 2.4.0 for instructions for removing the external covers. The metal cross brace found at the front of
the cabinet (below the circuit board mounting panel) may be used, in conjunction with the lip at the
upper edge of the opening for the lower wiring access panel, as lifting points. Two people (one on
each side) will be required to lift or maneuver the generator cabinet.
Most generator service and adjustments can be performed by flipping back the hood. It is rarely
necessary to completely remove the hood. However, both procedures are detailed below:
Remove the upper wiring channel if fitted. The procedure for doing this is detailed later in 2.4.0. Remove
screws A (four places, shown in figure 2-2) on both sides of the hood. Loosen screw B on both sides of
the hood by 1-2 turns.
Lift up on the front of the hood, allowing the hood to pivot on screws B. The hood should be
supported when flipped open such that the hood does not exert excess pressure on the back of the
cabinet.
With the hood flipped back, disconnect the ground wire at the base of the upper cabinet. Lower the hood
back to its normal position and remove the two upper screws (B in figure 2-2). Firmly grip the sides of the
hood and slide the hood away from the rest of the cabinet.
Be sure to properly re-connect the ground lead when the hood is replaced.
To remove the lower wiring access panel, remove the screws from the upper left and upper right corner of
the panel to be removed. Then slide the wiring channel up such that the shoulder rivets clear the keyhole
slot at the bottom of the channel. The wiring channel may then be removed from the generator.
To remove the upper wiring access panel, remove the screws from the upper left and upper right
corner of the panel. Then pull out the snaps on the nylon fasteners at the bottom corners of the panel.
The wiring channel may then be removed.
UPPER WIRING
CHANNEL
LOWER WIRING
CHANNEL
A
UPPER CABINET
HOOD
A
B
A
CHASSIS
GROUND
A B
LOWER WIRING
ACCESS PANEL
MAIN ACCESS
PANEL
FILE: IN_CAB1.CDR
An optional line-adjusting transformer is available if required to allow 480 VAC generators to operate from
400 VAC mains, or to allow 400 VAC generators to be operated from 480 VAC mains. The line-adjusting
transformer is supplied in a separate enclosure. Please consult the factory for further details regarding
this option.
Before continuing with the installation of the generator, the HT oil tank should be inspected as per the
following steps:
• Verify that there is no obvious shipping damage to the tank (i.e. dents to the tank surface).
• Carefully check the inside of the generator cabinet and the HT tank for evidence of any oil loss. Refer
to chapter 6 if it is suspected that there has been some loss of oil.
• Verify that the clamps supporting the HT oil tank are tight.
• Verify that all the connections to the tank lid are secure.
• Verify that the rubber vent plug on the top of the tank is snug.
Place the equipment cabinet in a location that will allow the following:
• Easy front and side access for service and sufficient clearance at the rear for room interface cables.
Refer to chapter 1C.
• Air circulation - a minimum height of 1 ½ in. (35 mm) is recommended to allow airflow underneath the
generator. Do not cover or block the cooling slots on the cabinet.
• Stable footing - the leveling feet at the bottom of the cabinet will be used to prevent movement during
normal operation.
• Close proximity to service disconnect boxes - cables should not be on the floor where they could be
stepped on.
Locate the control console in its intended position and ensure that it is stable. Refer to chapter 1C:
• If the console is located on a shelf, supply index pins or equivalent hardware to the base of the
console to prevent slipping.
• Ensure that the console is mounted at a height and angle to allow easy viewing of the displays.
• If the optional CPI pedestal stand is to be used for the console mounting, follow the mounting
instructions supplied with the stand.
• Leave sufficient slack in the cabling to the console to allow for future service and maintenance.
NOTE: DO NOT LOCATE THE CONTROL CONSOLE WHERE X-RADIATION MAY BE PRESENT DURING
INSTALLATION OR OPERATION.
NOTE: IT IS RECOMMENDED THAT THE CONSOLE CABLE NOT BE DISASSEMBLED FOR SYSTEM
INSTALLATION. HOWEVER, IF THIS IS ABSOLUTELY NECESSARY TO ROUTE THE CABLE,
PLEASE ENSURE CAREFUL AND CORRECT REASSEMBLY OF THE CONNECTOR SHELL TO
AVOID ANY POSSIBILITY OF PINCHING OF THE INTERNAL WIRES BY THE SHELL.
YOU MAY CHOOSE TO TEMPORARILY LOCATE THE CONSOLE NEAR THE GENERATOR FOR
INITIAL PROGRAMMING AND CALIBRATION. IF THIS IS SO, PLEASE COMPLETE THE FINAL
CONSOLE INSTALLATION PER THIS SECTION WHEN THE GENERATOR INSTALLATION IS
COMPLETED.
If it is desired to anchor the generator to the floor, refer to chapter 1C. This should not be done until all
cable hookups are completed that require rear access to the generator.
2.8.4 Leveling
Adjust the leveling feet such that the generator is level and stable. This adjustment must be made for
both anchored and freestanding generator installations. As noted earlier, the leveling feet must be
unscrewed by a minimum of 1 ½ in. (35 mm) to allow for proper airflow underneath the generator.
Ferrules should be used on the ends of all stranded wires that are connected to terminal connections in
the generator. These must be supplied by the installer.
1. Route the generator end of the console cable into the generator cabinet via the access cover in
the upper part of the cabinet nearest to J4 on the generator interface board.
2. Connect the console cable to J4 on the generator interface board. For the Rad-only console,
connect the console cable to J16 on the generator interface board.
Ensure that the screw locks are fully tightened to secure the connectors.
THE POWER CABLE FOR THE TOUCH SCREEN CONSOLE MUST BE CONNECTED TO
THE GENERATOR AS DESCRIBED ABOVE, AND NOT CONNECTED TO AN
INDEPENDENT SOURCE OF AC. THE CONSOLE REQUIRES THE LINE ISOLATION
PROVIDED BY THE ROOM INTERFACE TRANSFORMER IN THE GENERATOR IN
ORDER TO MEET IEC REGULATIONS.
5. Figure 2-3 shows the designations and functions of the connectors on the rear panel of the
control console.
J5 J4 R2 J2 J1
GENERATOR LCD CONSOLE DATA
INTERFACE CONTRAST GROUND LINK
TO J4 OF GENERATOR
INTERFACE BOARD
PART OF HAND
SWITCH (OPTIONAL)
31 X 42 CM CONSOLE
J2 CONSOLE J5
DATA LINK GROUND GENERATOR J13
LCD INTERFACE HAND SWITCH
CONTRAST
CONSOLE J8
J3 GROUND GENERATOR J4
HAND LCD INTERFACE DATA
SWITCH CONTRAST LINK
J4
DATA
CONSOLE LINK
GROUND
J2
GENERATOR
INTERFACE
J3
HAND
SWITCH J5
MEMBRANE SWITCH ASSEMBLY
(ON / OFF AND PREP / X-RAY
SWITCHES)
FILE: IN_CONCB.CDR
1. Connect the free end of the 9-conductor remote fluoro cable (from the optional remote fluoro
control box) to J11 of the generator CPU board. Ensure that the screw locks are fully tightened to
secure the connector. Refer to figure 2-4 for the location of J11 on the generator CPU board. The
cable should be routed into the generator via the access cover in the upper part of the cabinet
closest to J11 on the generator CPU board.
Refer to figure 2-6 for the X-ray tube stator and thermal switch connections.
1. Route the X-ray tube stator cable(s) through the lower wiring access panel panel on the rear of
the generator cabinet, then route the cables towards the stator terminal blocks as shown in the
figure below.
FOR UNITS WITH A LOW SPEED STARTER, SHIELDED STATOR CABLES ARE
RECOMMENDED. FOR UNITS WITH A DUAL SPEED STARTER, SHIELDED STATOR
CABLES MUST BE USED.
THE SHIELD FOR THE STATOR CABLE(S) MUST BE PROPERLY GROUNDED AT
THE CHASSIS GROUND STUD(S) SHOWN IN FIGURE 2-6.
2. Connect the wires to the appropriate terminal as shown. The tube thermal switch will normally be
connected to the THERMAL SWITCH connections on the stator terminal block, but may
optionally be connected to the room interface board (refer to chapter 3B).
3. Ensure that all terminal connections are tight, then dress and secure the cables.
NOTE: ONE TUBE ONLY GENERATORS WILL HAVE 1 STATOR TERMINAL BLOCK FITTED. THE
LOWER TERMINAL BLOCK IN FIGURE 2-6 IS ONLY FITTED ON TWO TUBE GENERATORS.
WARNING: TO AVOID ELECTRICAL SHOCK, ENSURE THAT THE AC MAINS DISCONNECT IS LOCKED
IN THE OFF POSITION, AND THAT ALL MAINS CABLES ARE DE-ENERGIZED BEFORE
CONNECTING TO THE GENERATOR.
Refer to chapter 1C for generator power and generator power line requirements.
1. Pass the AC mains cable through the access hole located at the lower rear of the generator.
2. Use an appropriate cable clamp to secure the mains cable at the cabinet entrance.
3. Temporarily remove the safety cover from the main fuses. Strip sufficient cable jacket to allow the
ground wire to reach the main ground connector located at the left side of the main fuse block.
Refer to figure 2-7.
4. Connect the ground wire to the chassis ground connector, and connect the mains wires to the
terminals on the bottom of the main fuse holder (3 wires for 3 phase systems, 2 wires for single
phase systems). Be sure to replace the main fuse safety cover after all connections are made
and properly tightened.
• Ferrules should be used on the ends of the AC mains wires. These must be supplied by the
installer.
• For China only, the power cable must be CCC approved
Refer to chapter 3B, 3D, 3E, and 3F for connection of the room equipment (Buckys, miscellaneous inputs
and outputs, AEC devices, digital imaging systems, DAP, etc.). It is suggested that these items not be
connected until after the initial run-up of the generator is complete, and the tube auto calibration has been
performed as described near the end of this chapter.
To connect an external emergency power-off switch, disconnect the jumper from J17-1 to J17-2 on the
generator interface board. Then connect the emergency-off switch to J17-1 and J17-2. Refer to MD-0762
in chapter 9.
For installations where installer-supplied auxiliary power distribution circuits are added to the
generator, 24 VDC is available on the generator interface board to drive the coil of the power distribution
relay. Connect the coil to J17-3 (+) and J17-4 (ground). Refer to MD-0788 in chapter 9. The maximum
current available from this source is 100 mA.
A separate ground wire (10 AWG, 6mm2) must be connected from each X-ray tube housing to one of the
ground studs on the HT tank. Refer to figure 2-8 or 2-9. These ground locations may have other ground
wires already connected, ensure that these existing ground wires are not disconnected when making the
X-ray tube ground connection.
Failure to make this ground connection may result in intermittent operation and/or exposure errors.
The X-ray tube(s) should be mounted on their normal fixtures i.e. tube stand, G.I. table or other devices.
1. Verify that the HT cable terminations are clean, in good condition i.e. no cracks, and coated with
vapor proof compound. The contact pins must be opened sufficiently to make good contact with
the mating connector in the HT tank.
2. Remove the plastic caps that cover the high voltage terminals on the HT tank. These should be
saved in case of a future requirement to transport the generator or HT tank.
3. Connect the high-tension cables as per the installation requirements. Ensure that the cables for
tube 1 (and tube 2 if used) are plugged into the proper connectors on the HT tank. Refer to figure
2-8 and 2-9.
4. Be sure that the HT cable connectors are tight and there is no play between the connector
insulator and the screw down ring.
GND
GND
+
T2 T2
-CATHODE- +ANODE+
-CATHODE-
+ T1 T1
+
FILE: IN_TANK.CDR
Figure 2-8: HV connectors (1 tube tanks) Figure 2-9: HV connectors (2 tube tanks)
NOTE: PLEASE OBSERVE THE FOLLOWING IF USING METAL CENTER SECTION X-RAY TUBES
The mA feedback signals, as measured at the mA test points on the control board, represent anode mA.
X-ray emission in the tube is a result of the anode current.
The mA measured at terminals E17 - E18 of the HT tank is cathode current. In a metal center section
tube, the anode current will be less than the cathode current, the difference being body current. In a metal
center section tube, the cathode current may exceed the anode current by up to 15%. Although the
anode and cathode currents may be unequal, the anode to cathode kV regulation is not affected.
Due to the presence of body current, filament drive and emission may need to be greater than expected
for a given mA station. The power “lost” to body current may need to be considered relative to the
maximum generator output.
When installing a metal center section tube, it is essential that the center section of the X-ray tube be
securely grounded; otherwise, premature tube failure may result.
This section applies only to units fitted with the low speed starter.
PLEASE BE SURE TO READ AND UNDERSTAND THIS SECTION FULLY BEFORE PROCEEDING.
Before continuing, note the part number of the low speed starter in the generator. Part number 732752-00
has a 33 µF phase-shift capacitor; part number 732752-01 has a 12.5 µF capacitor, and part number
732752-02 has a 45 µF capacitor. Confirm that the phase shift capacitor is compatible with the desired
tube(s) as listed in table 1 in supplement 746026, which follows chapter 2.
The starter boost voltage is set to approximately 240 VAC, (except where specifically noted in table 1 in
supplement 746026), and the starter run voltage is selectable to be 52, 73, or 94 VAC. Boost times are
selectable to be either 1.5 seconds, or 2.5 seconds. Therefore, the generator may be configured to be
compatible with stator types as per table 1 in supplement 746026.
If the desired tube type is not listed, please contact CPI product support for assistance.
WARNING: 240 VAC IS PRESENT ON THE LOW SPEED STARTER BOARD AT ALL TIMES THAT THE
GENERATOR IS SWITCHED ON. TAKE APPROPRIATE PRECAUTIONS WHEN SERVICING
THIS BOARD
Follow the steps below to verify and configure the correct low speed starter boost voltage.
1. Confirm the required BOOST VOLTAGE for the selected tube type per table 1 in supplement
746026. The requirement for the vast majority of tubes in table 1 is 240 V. For tubes that require
120 V boost, this is noted along with the run voltage, boost time, etc for that tube.
• Refer to figure 2-10 (power supply auxiliary transformer). Locate this transformer under the
power input board; refer to chapter 1E for details.
• If there is only one connection on the 120V tap on the power supply auxiliary transformer, the
boost voltage is set to 240 VAC.
• If there are two connections on the 120V tap, the boost voltage is set to 120 VAC.
• Confirm the correct boost voltage at F1 on the low speed starter board with a suitable
voltmeter.
• Go to 2.12.3 if the boost voltage is properly set for the selected tube type and therefore does
NOT need to be changed.
2. If the boost voltage tap on the power supply auxiliary transformer needs to be changed from
240V to 120V, proceed as follows:
• Loosen the clamping screws for the 240V tap and for the 120V tap.
• Move the boost voltage lead from the 240V tap to the 120V tap. The boost voltage lead is the
lead that connects directly to J1 on the low speed starter board. Do not disturb the other
leads on the 120V and / or 240V taps.
• Ensure that the wires are positioned between the two metal clamps on the transformer
terminal block.
• Retighten both of the clamping screws.
• Confirm the correct boost voltage at F1 on the low speed starter board with a suitable
voltmeter.
3. If the boost voltage tap on the power supply auxiliary transformer needs to be changed from
120V to 240V, proceed as follows:
• Loosen the clamping screws for the 120V tap and for the 240V tap.
• Move the boost voltage lead from the 120V tap to the 240V tap. The boost voltage lead is the
lead that connects directly to J1 on the low speed starter board. Do not disturb the other
leads on the 120V and / or 240V taps
• Ensure that the wires are positioned between the two metal clamps on the transformer
terminal block.
• Retighten both of the clamping screws.
• Confirm the correct boost voltage at F1 on the low speed starter board with a suitable
voltmeter.
Follow the steps below to verify and configure the correct low speed starter run-voltage.
1. Note the required RUN VOLTAGE for the selected tube type per table 1 in supplement 746026,
which follows chapter 2. Then confirm the low speed starter run-voltage in the generator. This is
determined by the run-voltage setting on the power supply auxiliary transformer. Refer to figure
2-10.
• Locate this transformer under the power input board; refer to chapter 1E for details.
• Locate the run-voltage output on the transformer. This will be set to the 52V, 73V, or 94V tap,
and must match the required run-voltage for the selected tube in table 1.
• Go to 2.12.4 if the run-voltage setting is correct for the selected tube type, and therefore does
NOT need to be changed.
2. If the run-voltage setting on the power supply auxiliary transformer needs to be changed, proceed
as follows:
• Loosen the clamping screws for the current run-voltage tap, and for the required run-voltage
tap.
• Move the run-voltage output lead from the current tap position to the required tap position
(52V, 73V, or 94V). Ensure that the wire is positioned between the two metal clamps on the
transformer terminal block.
• Retighten both of the clamping screws.
Follow the steps below to verify and configure the low speed starter boost time.
2. If required, adjust the boost time by changing the JW1 jumper position as described above.
NOTE: CONFIRM PROPER LOW SPEED STARTER CONFIGURATION USING A SUITABLE TACHOMETER
BEFORE MAKING ANY EXPOSURES.
This section applies only to units fitted with the dual speed starter option.
The dual speed starter must be programmed for the X-ray tube type(s) used at this site. This is done via
DIP switches SW1 and SW2 on the dual speed starter.
SW1 and SW2 on the dual speed starter must be set correctly to match the X-ray tube(s) in
use. Failure to set these correctly may result in improper anode RPM and therefore may
damage the X-ray tube.
PLEASE BE SURE TO READ AND UNDERSTAND THIS SECTION FULLY BEFORE
PROCEEDING.
1. Select the desired tube type from table 2 in supplement 746026, which follows chapter 2. Record
the tube type number (housing and insert) and the binary code as per the third column in the
table. Please note that the tube compatibility applies only to the housing and inserts listed, i.e. for
the specific manufacturer(s) shown.
2. If the desired tube type is not listed, please contact CPI product support for assistance.
3. All dual speed starters except 733317-12, 13 and 735925-12, 13 are configured to support one
type of stator only (for example “R” type stator), therefore only stators of that type may be used
with this generator. Refer to the customer product description form in chapter 1D of this manual
for compatible X-ray tubes.
REFER TO SECTION 2.13.2 IF IT IS DESIRED TO USE TUBES WITH STATOR TYPES
NOT COMPATIBLE WITH THIS GENERATOR, OR IF YOU ARE NOT CERTAIN THAT THIS
GENERATOR IS COMPATIBLE WITH THE STATOR IN YOUR TUBE.
4. Refer to figure 2-11. Set the DIP switch SW1 (for tube 1) with the binary code for the selected
tube. The binary code shown in the table programs the tube type (housing and insert), for
example housing type Varian Diamond with standard “R” stator and inserts per table 2 in
Supplement 746026, which follows chapter 2, requires SW1-1 to be set OFF, SW1-2 OFF, SW1-
3 ON, SW1-4 OFF and SW1-5 OFF. This programs the voltages, brake times, and boost times in
table 2.
Additionally, SW1-6 to SW1-8 may be set to give incremental increases in boost time
over the preselected values (i.e. to run an older tube with worn bearings). For example, binary
000 gives zero increase, binary 001 gives 100 ms increase, binary 100 gives 400 ms increase,
and binary 111 gives a 700 ms increase in boost time. SW1-6 represents bit 1, SW1-7 bit 2, and
SW1-8 represents bit 3.
EXAMPLE:
Binary 100 = decimal 4 = 400 ms incremental boost time increase:
1 0 0
Bit 3 Bit 2 Bit 1
SW1-8 SW1-7 SW1-6
5. The example DIP switch setting shown in figure 2-11 is for the example in step 4 with an
incremental increase in boost time of 200 ms.
6. If this is a two-tube installation, repeat steps 1 to 4 using DIP switch SW2 for the second tube.
7. Please confirm all settings using a suitable tachometer to ensure proper anode RPM
before making any exposures.
NOTE: FOR TUBES WHERE “LOW SPEED OPERATION ONLY” IS INDICATED, THE DUAL SPEED
STARTER MUST BE PROGRAMMED FOR LOW SPEED ONLY, AND WHERE “HIGH SPEED
OPERATION ONLY” IS INDICATED, THE DUAL SPEED STARTER MUST BE
PROGRAMMED FOR HIGH SPEED OPERATION ONLY. REFER TO THE TUBE SELECTION
SECTION IN CHAPTER 3C FOR THE PROCEDURE TO DO THIS.
This section does not apply to dual speed starters 733317-12, 13 and 735925-12, 13. These
versions support more than one stator type via relays to switch the phase shift capacitors.
The low speed and high speed phase-shift capacitors for the stator start winding must be matched to the
desired stator type, for example the required high speed phase shift capacitor is 6 uF for “R” type stators
and 7.5 uF for GE Maxiray type stators. Therefore, for example, a dual speed starter configured for an “R”
type stator CANNOT drive a GE Maxiray type stator.
Use the steps in this section to verify that the dual speed starter is compatible with the stator in
the desired tube.
1. Record the part number of the dual speed starter assembly in the subject generator. This is
printed on a label, near the top left side of the dual speed starter chassis, next to the ground
label.
2. Locate that part number in table 2 in Supplement 746026, which follows chapter 2, then note the
value of the H.S. SHIFT CAPAC and the L.S. SHIFT CAPAC per the table. Those are the values
of the phase shift capacitors in the dual speed starter. Only tubes requiring those capacitor
values may be connected to the dual speed starter.
3. If it is desired to use a different tube from that shown in the compatible X-ray tubes section of the
customer product description form, confirm that the desired tube (housing and insert) is listed in
table 2 AND that the required dual speed starter part number for that tube per table 2 is the same
as is fitted in your generator.
4. If the preceding steps confirm that the desired tube is fully compatible with the generator, you
may proceed with setting the tube type as per section 2.13.1.
5. If in the preceding steps it is determined that the desired stator IS NOT compatible with the
generator, the phase shift capacitors in the dual speed starter will need to be changed to match
the requirements of the desired tube. Replacement capacitor kits are available to do this as noted
in the next step.
6. Note the required H.S. SHIFT CAPAC and L.S. SHIFT CAPAC values, and the corresponding
dual speed starter part number for the desired tube per table 2 in supplement 746026. Using
those capacitor values, refer to table 2-1. From this table select the required conversion kit to
convert to capacitors as required for the selected tube. The conversion kits are available through
the factory/customer support.
IF MAKING THE ABOVE CONVERSION, PLEASE BE SURE TO CHANGE THE PART
NUMBER IDENTIFIED IN STEP 1 TO THE NEW CONFIGURATION USING AN INDELIBLE
MARKER. THIS WILL ENSURE THAT CONFIGURATION CONTROL OF THE PRODUCT IS
MAINTAINED
TABLE 2-1
HIGH SPD SHIFT CAPAC LOW SPD SHIFT CAPAC CONVERSION KIT P/N
6 uF 31uF 734424-00
7.5 uF 47 uF 734424-01
20 uF 60 uF 734424-02
5 uF 30 uF 734424-03
5 uF 45 uF 734424-04
3.4 uF N/A 734424-05
6 uF 46 uF 734424-07
5 uF / 6 uF 30 / 31 uF 734424-08
12.5 uF 37.5 uF 734424-09
Dual speed starter part number 733317-08 / 735925-08 is a special configuration in which the phase shift
capacitors may be set to 5 and 30 uF, or to 6 and 31 uF. This is intended for use in installations where it
may be necessary to interface to either IAE tubes, or to “R” stator tubes.
Refer to figure 2-12. In configuration “A”, (5 / 30 uF) each of the leads on the upper left capacitor
is connected to one side of the capacitor. Thus, the capacitor is in-circuit in this configuration.
Configuration “B” (6 / 31 uF) has both leads connected to terminals on the same side of the capacitor,
thus the capacitor is out of the circuit.
• To change from configuration “A” to “B”, disconnect the right hand lead from the upper left capacitor
in figure 2-12, and connect it to one of the spare terminals on the terminal cluster that has the other
capacitor lead connected to it. This removes that capacitor from the circuit.
• To change from configuration “B” to “A” in figure 2-12, disconnect one of the leads from the terminal
cluster on the left side of the capacitor shown in the figure, and connect it to one of the terminals on
the other side of the capacitor. This connects the capacitor into the circuit.
After the phase shift capacitors are correctly configured, set the DIP switches as follows:
• Locate the desired IAE or “R” type tube in table 2 in supplement 746026, which follows Chapter 2.
With dual speed starter 733317-08 / 735925-08 set to configuration “B”, it is only compatible with “R”
stator tubes using dual speed starter 733317-01 / 735925-01. When set to configuration “A”, it is only
compatible with IAE tubes using dual speed starter 733317-05 / 735925-05.
• Note the DIP switch setting for the desired tube as per table 2.
• Set the DIP switches as per 2.13.1.
A safety lockout switch (S3) is provided on the generator interface board. When this switch is in the
LOCKOUT position, the generator cannot be switched on either from the console or from the adjacent
service switch S2 on the generator interface board. This prevents inadvertent switching on of the
generator while it is being serviced.
S3, the generator lockout switch, must be in the NORMAL position to enable switching the
generator on. Refer to figure 2-13 for these switch locations.
It is strongly recommended that the following two interlocks be wired to the generator before preparing to
make any exposures:
DOOR INTERLOCK
The room door interlock switch must be wired to the generator before proceeding. Use configuration A or
configuration B as described below, depending on the desired mode of operation.
Configuration A
This configuration inhibits new exposures if the room door is open. This does not interrupt exposures in
process when the door is opened. The door interlock switch is connected to TB4-4 and TB4-5 on the
room interface board.
Configuration B
This configuration inhibits new exposures if the room door is open, and stops fluoro exposures if the room
door is opened during a fluoro exposure. One pole on the door interlock switch is connected to TB4-4 and
TB4-5 on the room interface board. One side of the second pole on the door interlock switch connects to
TB6-5 on the room interface board, and one side of the fluoro footswitch connects to TB6-6. The other
side of the room interlock switch and the other side of the fluoro footswitch should be spliced together
using a suitable insulated connector. This wires the door interlock switch and the fluoro footswitch in
series across the remote fluoro exposure input terminals TB6-5 and TB6-6. Refer to MD-0763 in chapter
9.
It is recommended that the backup battery voltage be checked before continuing. The normal life
expectancy of these batteries is estimated at 5 years.
1. Turn the operator console upside down carefully to protect the front panel. Remove the six
screws securing the base to the molded case.
2. Open the console carefully, such that the interconnecting cables are not strained.
3. Locate the battery on the console CPU board; refer to figure 2-15. Measure the battery voltage
with a DVM. The top of the battery is the positive side; ground (TP2 on the board) is the negative
side.
4. The nominal battery voltage should be approximately 3.0V; replace the battery if it is under
2.80V.
5. Before closing the console, refer to section 2.17.0, console CPU board DIP switch settings.
6. Re-assemble the console. DO NOT OVER TIGHTEN THE SCREWS SECURING THE BASE TO
THE MOLDED CONSOLE TOP.
The RAM backup battery and EPROM are accessible by removing an access cover on the bottom of the
console. To remove the access cover, remove the screw holding the cover, and then remove the access
cover. This cover is reinstalled by sliding the end opposite the screw hole into the slot formed in the
console bottom, then by replacing and tightening the fastening screw. Refer to figure 2-14.
1. Locate the battery on the console board; refer to figure 2-15. Measure the battery voltage with a
DVM. The easiest way to do is to measure the voltage across C23, the capacitor directly below
the battery. This capacitor is in parallel with the battery.
2. The nominal battery voltage should be approximately 3.0V, replace the battery if it is under
2.80V.
3. Before closing the console, refer to section 2.17.0, console CPU board DIP switch settings.
Follow the procedure below if you need to open the entire console. This allows access to components or
assemblies not accessible by removing the battery and EPROM access cover. The console bottom
normally needs to be removed to replace major assemblies only, i.e. the console board or display
assembly.
1. Disconnect all connections, including the console ground connection, from the rear of the
console.
2. Turn the console upside down carefully to protect the front panel. Remove and temporarily set
aside the jackscrews from the ‘D’ connectors on the rear of the console. Remove and temporarily
set aside the hardware from the console ground stud.
3. Remove the eight screws securing the base to the molded case.
4. Gently remove the console bottom (the metal bottom panel with the feet attached).
5. Re-assemble the console in the reverse order of the above. Use of a removable thread locker
(loctite or equivalent) is recommended when reinstalling the jackscrews to prevent them from
loosening if the mating connectors are removed.
1. Disconnect all connections, including the console ground connection, from the rear of the
operator console.
2. Turn the console upside down carefully to protect the front panel. Remove and temporarily set
aside the jackscrews from the ‘D’ connectors on the rear of the console. Remove and temporarily
set aside the hardware from the console ground stud.
3. Remove the six screws securing the base to the molded case.
4. Gently remove the console bottom (the metal bottom panel with the feet attached).
5. Locate the battery on the console board; refer to figure 2-15. Measure the battery voltage with a
DVM. The easiest way to do is to measure the voltage across C7, the capacitor directly to the left
of the battery. This capacitor is in parallel with the battery.
6. The nominal battery voltage should be approximately 3.0V, replace the battery if it is under
2.80V.
7. Re-assemble the console in the reverse order of the above. Use of a removable thread locker
(loctite or equivalent) is recommended when reinstalling the jackscrews to prevent them from
loosening if the mating connectors are removed.
1. Locate the battery on the generator CPU board, refer to figure 2-15. Measure the battery voltage
with a DVM. The top of the battery is the positive side; ground (TP21 on the board) is the
negative side.
2. The nominal battery voltage should be approximately 3.0V, replace the battery if it is under
2.80V.
Before continuing, verify the DIP switch settings on the console CPU board and generator CPU board.
These switches have been factory set but may have been readjusted, particularly if this generator is a re-
install.
CONSOLE CPU BOARD (23 X 56 cm console) AND CONSOLE BOARD (31 X 42 cm console):
For the 31 X 42 cm console, DIP switch SW1 is only active if running the console software from EPROM.
Refer to the section Console software / EPROM in chapter 6 for details. If the console software is
running from flash memory, SW1 is inactive and the selections described below are accessed in console
utilities screen 2 as described in chapter 3C.
The selections described below are accessed in console utilities screen 2 on all versions of the Rad-only
console.
• Verify the settings on SW1 (If applicable, as described above). Refer to console utilities screen 2 in
chapter 3C for a description of these functions.
* Refer to Resetting Factory Defaults in chapter 6 for details regarding this function.
This section describes the procedure for initial power-on of the generator after it has first been installed.
1. Verify that the mains voltage and current capacity is correct for the generator installation. Refer to
the product ID label on the generator cabinet and chapter 1C of this manual.
2. Temporarily remove the safety cover over the main input fuses in the generator.
3. If the mains supply is compatible with the generator, switch on the main breaker and/or
disconnect switch and check for the following voltages:
NOTE: DO NOT SWITCH ON THE GENERATOR AT THIS TIME. ONLY THE AC MAINS TO THE
GENERATOR IS TO BE SWITCHED ON AT THIS TIME.
PLEASE NOTE THAT THE VOLTAGE MEASURED IN STEP 4 WILL NOT NECESSARILY BE THE
SAME AS THE VOLTAGE AT THE MAIN DISCONNECT BOX IN THE ROOM. THE REASON FOR
THIS IS THAT A LINE ADJUSTING TRANSFORMER MAY BE USED WITH THE GENERATOR
WHICH STEPS THE INCOMING LINE VOLTAGE TO THE GENERATOR UP OR DOWN.
GENERATORS WITH NO LINE ADJUSTING TRANSFORMER SHOULD HAVE THE SAME
VOLTAGE IN STEP 4 AS IS SUPPLIED AT THE MAIN DISCONNECT BOX IN THE ROOM. UNITS
WITH A LINE ADJUSTING TRANSFORMER SHOULD HAVE THE FOLLOWING VOLTAGES AT THE
MAIN LINE FUSES IN THE POWER SUPPLY CABINET.
4. Measure and record the voltage across the main line fuses in the generator. Single phase units
will only use one set of voltage measurements.
5. Are these voltages within specification for the unit as per chapter 1C for generators without a line-
adjusting transformer, or within specification per the table above for units with a line adjusting
transformer? For 3 phase units, the phase to ground voltage should be 230 V ± 10 % for 400 V
units, and 277 V ± 10 % for 480 V units. For single phase 230 V units, the line to ground voltage
should be 115 V ± 10 %.
___ Check
BEFORE CONTINUING, REFER TO SECTION 2.18.3 OR 2.18.4 FOR THE PROCEDURE FOR
ADJUSTING LINE VOLTAGE TAPS ON THE ROOM INTERFACE TRANSFORMER AND THE POWER
SUPPLY AUXILIARY TRANSFORMER.
6. Switch OFF the mains power to the generator. Verify that there is no voltage present across any
of the mains input phases. Replace the safety cover on the main input fuse block, and then
switch ON the mains and generator.
7. Verify that the red LED (DS1) located near the center of the generator interface board is lit.
_____ Check
8. Verify that the red LED (DC BUSS OK) located on the power input board is lit.
_____ Check
1. Switch on the generator at the console and observe the startup sequence on the console APR
display.
• MEMORY TEST.... will be displayed.
• HIGH FREQUENCY GENERATOR XX KW will be displayed (XX will be the kW rating for that
model).
• The next screen will show console software revision and power software revision.
THIS SECTION APPLIES TO SINGLE PHASE GENERATORS ONLY. ENSURE THAT THE AC MAINS
IS SWITCHED OFF AND LOCKED OUT, AND THAT ALL CAPACITORS ARE DISCHARGED
BEFORE PROCEEDING.
1. Note the position of the 208 / 240V tap on the power supply auxiliary transformer; this is factory
set to 240 VAC. Refer to figure 2-10, this shows the locations of the transformer taps.
2. Based on the line voltage measured in step 4 of section 2.18.1, set the tap referenced in the
previous step as follows. Refer to figure 2-16, this shows the line voltage taps schematically.
• Use the 208V tap if the line voltage is 215 VAC or less.
• Use the 240V tap if the line voltage is 216 VAC or higher.
3. Note the primary voltage tap setting on the room interface transformer, this is factory set to 240
VAC. Refer to figure 2-17 and 2-18. The primary windings are connected in parallel for 200 / 240
VAC operation as per figure 2-18.
• Use the 200V taps if the line voltage is 215 VAC or less.
• Use the 240V taps if the line voltage is 216 VAC or higher.
THIS SECTION APPLIES TO 400 VAC THREE PHASE GENERATORS ONLY. NO TAP CHANGE IS
NEEDED ON 480 VAC UNITS.
ENSURE THAT THE AC MAINS IS SWITCHED OFF AND LOCKED OUT, AND THAT ALL
CAPACITORS ARE DISCHARGED BEFORE PROCEEDING.
1. Note the position of the 380 / 400V tap on the power supply auxiliary transformer (this is factory
set to 400 VAC). Refer to figure 2-10, this shows the locations of the transformer taps.
2. Based on the line voltage measured in step 4 of section 2.18.1, set the tap referenced in the
previous step as follows. Refer to figure 2-16, this shows the line voltage taps schematically.
• Use the 380V tap if the line voltage is 389 VAC or less.
• Use the 400V tap if the line voltage is 390 VAC or higher.
3. Note the primary voltage tap setting on the room interface transformer (this is factory set to 400
VAC). Refer to figure 2-17 and 2-19. The primary windings are connected in series for 380 / 400
VAC operation as per figure 2-19.
• Use the 380V setting (180V tap on top winding) if the line voltage is 389 VAC or less..
• Use the 400V setting (200V tap on top winding) if the line voltage is 390 VAC or higher.
Refer to chapter 3C, 3D, 3E, and 3F (as applicable) for programming and calibration of the generator.
This is used with the CPI GenWare® utility software. This allows for data communication with a computer
in order to download additional tube types, transfer APR data, edit APR text, run the A2EC2 ™ utility,
perform setup and calibration functions, and for other minor functions. Further documentation is included
with GenWare®.
A computer (i.e. laptop) and a 9 pin null modem cable with socket connectors (female) on both
ends are required to run this software and interface to the generator.
The computer running GenWare® is normally connected to the DATA LINK connector on the rear of the
control console. Refer to the figure “Rear of control console” earlier in this chapter for the location of this
connector.
If the data link connector is not available, i.e. on units without a CPI supplied console, J1 or J2 on
the generator CPU board may be used.
NOTE: GenWare® should be closed before exiting the DATA LINK function on the console. Failure to do
so may require that the console be switched off and then on again in order to re-initialize
communication with the generator.
It is recommended that the generator be tested at this point with only the rotor and high-tension cables
connected. The generator should be able to complete an X-ray tube calibration and seasoning cycle
without other equipment connected to the generator (other than the basic interlocks as noted below). This
will allow for easier fault isolation as each section of the system is connected and tested.
Before being able to make X-ray exposures, the room door interlock must be closed and the
thermal switch must be closed.
Before beginning tube auto calibration, the tube(s) used in this installation must be properly
selected, and the generator limits should be programmed. Refer to chapter 3C.
It is recommended that the tube(s) be conditioned (seasoned) during tube auto calibration,
particularly if the tube has not been used for some time. Refer to chapter 6.
WARNING: THE FOLLOWING PROCEDURES PRODUCE X-RAYS. TAKE ALL SAFETY PRECAUTIONS
TO PROTECT PERSONNEL FROM X-RADIATION.
CAUTION: ALWAYS VERIFY THE MANUFACTURER OF THE TUBE INSERT. IF THE X-RAY TUBE HAS
BEEN REBUILT, THE TUBE INSERT AND TUBE HOUSING MAY BE FROM DIFFERENT
MANUFACTURERS.
NOTE: SHOULD AN ERROR OCCUR DURING AUTO CALIBRATION, AN ERROR MESSAGE WILL
BE DISPLAYED. THE GENERATOR WILL THEN LIMIT THE TUBES OPERATION TO THE
RANGE IN WHICH IT WAS CALIBRATED, THUS ALLOWING FOR PARTIAL OPERATION OF
THE GENERATOR.
NOTE: A SPECIAL DIAGNOSTIC MODE IS INVOKED WHEN YOU EXIT THE AUTO-CALIBRATION ROUTINE. THIS
MODE REMAINS IN EFFECT UNTIL THE GENERATOR IS SWITCHED OFF. THIS ALLOWS LIMITED
FUNCTIONALITY OF THE GENERATOR IN CASE THE AUTO CALIBRATION COULD NOT BE COMPLETED
DUE TO A FAULT.
WHILE IN THIS MODE, THE GENERATOR WILL DEFAULT THE FILAMENT CURRENT TO 2.0 AMPS FOR
ALL UNCALIBRATED MA STATIONS. ADDITIONALLY, THE MA TOLERANCE CHECK WILL BE DISABLED.
THIS ALLOWS ONE TO EXIT TO THE NORMAL OPERATING MODE WHERE THE PREP STATE MAY BE
ENTERED. THE FILAMENT AND ROTOR CIRCUITS CAN BE OBSERVED, AND AN EXPOSURE MAY BE
TAKEN AT THIS TIME. THE EXPOSURE WILL OBVIOUSLY BE INCORRECT, AS THE FILAMENT CURRENT
IS SET TO 2 AMPS, BUT THIS ALLOWS KV MEASUREMENTS TO BE PERFORMED ALONG WITH OTHER
SYSTEM CHECKS TO AID IN TROUBLESHOOTING.
The room interface connections may now be completed. These items are described in 2.9.6.
• When finished all wiring, check that all connections are tight and secure.
• Check that all cables are dressed neatly inside the main cabinet, kept away from high voltage areas,
and secured as necessary.
• Reconnect any grounds that have been removed from covers. Then reinstall all covers before placing
the generator into service.
NOTE: THE INSTALLER SHOULD ENSURE THAT ALL CABLE CONNECTIONS TO THE
GENERATOR ARE SECURE, AND ALL CABLES EXTERNAL TO THE GENERATOR ARE
ADEQUATELY PROTECTED AGAINST ACCIDENTAL DISCONNECTION.
SUPPLEMENT
1.0 INTRODUCTION............................................................................................................................................. 2
2.0 LOW SPEED STARTER TUBE SELECT TABLE........................................................................................... 3
3.0 DUAL SPEED STARTER TUBE SELECT TABLE ......................................................................................... 7
1.0 INTRODUCTION
This supplement contains the X-Ray Tube Stator Compatibility Tables for the Low Speed Starter and the
Dual Speed Starter.
The Dual Speed Starter table does not apply to the Indico 100L model.
The Dual Speed Starter synthesizes its output frequencies independently of the line frequency and will operate all tubes at 60 and 180 Hz, unless a
particular tube only has published ratings to operate at 150 Hz, as indicated in the table. In this case, the starter will output 150 Hz when set for these tubes.
TUBE TYPE TUBE TYPE CODE H.S. H.S. H.S. H.S. BOOST L.S. L.S. H.S. L.S. DUAL SPD
(HOUSING) (INSERT) Switches START RUN BRAKE BRAKE TIME START RUN SHIFT SHIFT STARTER
1........5
VOLTS VOLTS VOLTS TIME VOLTS VOLTS CAPAC CAPAC PART NO.
Comet DO10 DI106 0.3/0.8 10011 420 80 150 3.0 sec 2.2 sec 240 80 6 uF 31 uF 733317-01
25/50 Ω stator DI106 0.6/1.0 * 735925-01
DI106 0.6/1.3 (See note 5
at end of
this table)
Comet DI700 0.6/1.0 10011 420 80 150 3.0 sec 2.2 sec 240 80 6 uF 31 uF 733317-01
DO700WX DI700 1.0/1.8 * 735925-01
25/50 Ω stator (See note 5
at end of
this table)
Dunlee PX1300 PX1302 11100 240 120 100 3.0 sec 2.3 sec 240 50 6 uF 31 uF 733317-01
3” anode PX1312 * 735925-01
“S“ stator (See note 5
(15/30 Ω) at end of this
table)
Dunlee PX1400 PX1429 01100 240 120 100 3.0 sec 4.5 sec 240 70 6 uF 31 uF 733317-01
4” anode PX1431 * 735925-01
“S” stator PX1436 (See note 5
(15/30 Ω) PX1482 at end of this
(see note 2 at PX1483 table)
end of this table)
Dunlee PX1400 PX1429 10000 400 120 100 3.0 sec 1.9 sec 240 70 6 uF 31 uF 733317-01
4” anode PX1431 * 735925-01
“S” stator PX1436 (See note 5
(15/30 Ω) PX1482 at end of this
(see note 2 at table)
end of this table)
Dunlee PX1400 PX1429 10110 340 60 100 3.0 sec 1.0 sec 240 70 20 uF 60 uF 733317-02
4” anode PX1431 * 735925-02
“Q” stator PX1436
(6/12 Ω) PX1482
PX1483
TUBE TYPE TUBE TYPE CODE H.S. H.S. H.S. H.S. BOOST L.S. L.S. H.S. L.S. DUAL SPD
(HOUSING) (INSERT) Switches START RUN BRAKE BRAKE TIME START RUN SHIFT SHIFT STARTER
1........5
VOLTS VOLTS VOLTS TIME VOLTS VOLTS CAPAC CAPAC PART NO.
GE Maxiray 75 1.0/2.0 15° 01110 400 90 80 2.0 sec 0.9 sec 230 70 7.5 uF 47 uF 733317-03
(3” anode) 0.6/1.0 11° * 735925-03
23/23Ω equal (See note 5
impedance “E” at end of this
stator table)
GE Maxiray 0.3/1.0 11° 00101 400 90 80 3.0 sec 1.0 sec 230 70 7.5 uF 47 uF 733317-03
100 (4” anode) 0.6/1.0 11° * 735925-03
23/23 Ω equal 0.6/1.2 11° (See note 5
impedance “E” 0.6/1.5 11° at end of this
stator 0.6/1.25 12.5° table)
1.0/2.0 15°
Gilardoni AR11-30 10101 LOW SPEED OPERATION ONLY 1.4 sec 220 60 6 uF 31 uF 733317-01
Rotagil AR30-60 (See note 1 at end of this table) 50 Hz 50 Hz * 735925-01
(See note 5
at end of this
table)
Gilardoni AR20-50 01101 340 60 120 4.0 sec 1.4 sec 220 60 6 uF 31 uF 733317-01
Rotagil AR30-100 150 Hz 150 Hz 50 Hz 50 Hz * 735925-01
A/A5 AR40-100 (See note 5
at end of this
table)
IAE RTM 101H 11011 LOW SPEED OPERATION ONLY 1.0 sec 220 80 5 uF 45 uF 733317-05
C52 Super RTM 102H (See note 1 at end of this table) * 735925-05
C100 (See note 5
20/40 Ω stator at end of this
table)
IAE RTC 600HS 11011 440 100 120 1.8 sec 1.0 sec 220 80 5 uF 45 uF 733317-05
C52 Super RTC 700HS * 735925-05
C100 RTC 1000HS (See note 5
20/40 Ω stator RTM 101HS at end of this
RTM 102HS table)
TUBE TYPE TUBE TYPE CODE H.S. H.S. H.S. H.S. BOOST L.S. L.S. H.S. L.S. DUAL SPD
(HOUSING) (INSERT) Switches START RUN BRAKE BRAKE TIME START RUN SHIFT SHIFT STARTER
1........5
VOLTS VOLTS VOLTS TIME VOLTS VOLTS CAPAC CAPAC PART NO.
IAE RTM 782H 11011 LOW SPEED OPERATION ONLY 1.0 sec 220 80 5 uF 45 uF 733317-05
C352 (See note 1 at end of this table) * 735925-05
20/40 Ω stator (See note 5
at end of this
table)
IAE RTM 782HS 11011 440 100 120 1.8 sec 1.0 sec 220 80 5 uF 45 uF 733317-05
C352 * 735925-05
20/40 Ω stator (See note 5
at end of this
table)
IAE RTM 90H 11011 LOW SPEED OPERATION ONLY 1.0 sec 220 80 5 uF 45 uF 733317-05
C52 RTM 92H (See note 1 at end of this table) * 735925-05
C352 (See note 5
C52 Super at end of this
20/40 Ω stator table)
IAE RTM 90HS 11011 440 100 120 1.8 sec 1.0 sec 220 80 5 uF 45 uF 733317-05
C52 RTM 92HS * 735925-05
C352 (See note 5
C52 Super at end of this
20/40 Ω stator table)
IAE RTM 78H 11011 LOW SPEED OPERATION ONLY 1.0 sec 220 80 5 uF 45 uF 733317-05
C52 RTM 780H (See note 1 at end of this table) * 735925-05
C352 AP DX104 (See note 5
20/40 Ω stator X40 at end of this
X50/AH table)
IAE RTM 78HS 11011 440 100 120 1.8 sec 1.0 sec 220 80 5 uF 45 uF 733317-05
C52 RTM 780HS * 735925-05
C352 AP DX104 (See note 5
20/40 Ω stator X40 at end of this
X50/AH table)
TUBE TYPE TUBE TYPE CODE H.S. H.S. H.S. H.S. BOOST L.S. L.S. H.S. L.S. DUAL SPD
(HOUSING) (INSERT) Switches START RUN BRAKE BRAKE TIME START RUN SHIFT SHIFT STARTER
1........5
VOLTS VOLTS VOLTS TIME VOLTS VOLTS CAPAC CAPAC PART NO.
IAE tubes Dual speed starters 733317-08 / 735925-08 are special configurations. These may be jumper- 5 uF 30 uF 733317-08
AND configured to support IAE tubes that require dual speed starter 733317-05 / 735925-05 per this table, or * 735925-08
standard “R” to support “R” type stators that use dual speed starter 733317-01 / 735925-01 per this table. Please 6 uF 31 uF
stator tubes refer to note 3 at the end of this section before attempting to use this dual speed starter
configuration.
Philips RO 12/30 00000 LOW SPEED OPERATION ONLY 1.4 sec 240 50 6 uF 31 uF 733317-01
ROT350 (0.6/1.2) (See note 1 at end of this table) * 735925-01
ROT351 RO 17/50 (See note 5
(0.6/1.3) at end of this
table)
RO 20/50
(0.6/1.2)
RO 30/50
(1.2/1.8)
Philips SRO 25/50 00000 400 100 100 3.0 sec 1.4 sec HIGH SPEED 6 uF 31 uF 733317-01
ROT350 (0.6/1.0) OPERATION * 735925-01
ROT351 SRO 33/100 ONLY (See note 5
(0.6/1.2) (See note 1 at end of at end of this
this table) table)
Philips RO 20/50 00000 400 100 100 3.0 sec 1.4 sec 240 50 6 uF 31 uF 733317-01
ROT350 (0.6/1.2) * 735925-01
ROT351 (See note 5
at end of this
table)
Philips SRM 03/10 01111 420 50 150 3.0 sec 1.8 sec 240 50 12.5 uF 37.5 uF 733317-10
ROT500 (0.3/1.0) * 735925-10
Philips SRM 10/80 01111 420 50 150 3.0 sec 1.8 sec HIGH SPEED 12.5 uF 37.5 uF 733317-10
ROT500 (0.3/1.0) OPERATION * 735925-10
ONLY
(See note 1 at end of
this table)
TUBE TYPE TUBE TYPE CODE H.S. H.S. H.S. H.S. BOOST L.S. L.S. H.S. L.S. DUAL SPD
(HOUSING) (INSERT) Switches START RUN BRAKE BRAKE TIME START RUN SHIFT SHIFT STARTER
1........5
VOLTS VOLTS VOLTS TIME VOLTS VOLTS CAPAC CAPAC PART NO.
Siemens BI 125/20/40 11101 400 90 80 3.0 sec 1.9 sec HIGH SPEED 5 uF N/A 733317-04
Biangulix 150 Hz 150 Hz OPERATION
8500 RPM ONLY
(configured for (See note 1 at end of
150 Hz this table)
operation)
Siemens 30/52R 00000 400 90 80 3.0 sec 1.9 sec HIGH SPEED 5 uF 45 uF 733317-05
Opti-150 20/40 OPERATION * 735925-05
“S” stator ONLY (See note 5 at end
(See note 1 at end of this table)
of this table)
240 50
Siemens OptiTop 01011 400 80 120 3.0 sec 1.0 sec HIGH SPEED 5 uF 30 uF 733317-06
150/40/80HC-100L OPERATION * 735925-06
150/40/80HC-102L ONLY (See note 5 at end
14/37 Ω stator (See note 1 at end of this table)
of this table)
240 80
Siemens Optilix 01011 400 80 120 3.0 sec 1.0 sec HIGH SPEED 5 uF 30 uF 733317-06
SV150/40/80C-100L OPERATION * 735925-06
SV150/30/50C-100L ONLY (See note 5 at end
(See note 1 at end of this table)
of this table)
240 80
Siemens 00100 400 90 100 3.0 sec 2.3 sec 240 50 6 uF 31 uF 733317-01
SV 125/40/82 cm * 735925-01
120LW (See notes at end
of this table)
Siemens RAY12S_1, RAY14S_1 11111 400 50 150 3.0 sec 1.4 sec 240 50 5 uF 30 uF 733317-13
* 735925-13
(See note 4 at
end of this table)
TUBE TYPE TUBE TYPE CODE H.S. H.S. H.S. H.S. BOOST L.S. L.S. H.S. L.S. DUAL SPD
(HOUSING) (INSERT) Switches START RUN BRAKE BRAKE TIME START RUN SHIFT SHIFT STARTER
1........5
VOLTS VOLTS VOLTS TIME VOLTS VOLTS CAPAC CAPAC PART NO.
Toshiba E7252X 00100 400 100 100 3.0 sec 1.2 sec 240 50 6 uF 31 uF 733317-01
XH-106V-2 E7813X * 735925-01
(See note 5 at
end of this table)
Toshiba E7239X 10111 220 60 80 3.0 sec 1.2 sec 130 50 6 uF 46 uF 733317-09
XH-106V-2 E7242X * 735925-09
XS-AL stator E7252X (See note 5 at
E7813X end of this table)
Toshiba E7132X 00000 LOW SPEED OPERATION ONLY 1.4 sec 240 50 6 uF 31 uF 733317-01
XH-121 E7239X (See note 1 at end of this table) * 735925-01
E7240X (See note 5 at
E7299X end of this table)
Toshiba E7242FX 00000 LOW SPEED OPERATION ONLY 1.4 sec 240 50 6 uF 31 uF 733317-01
XH-126 (See note 1 at end of this table) * 735925-01
(See note 5 at
end of this table)
Toshiba E7254X 10011 420 80 150 3.0 sec 2.2 sec 240 80 6 uF 31 uF 733317-01
XH-157 E7254FX * 735925-01
E7255X (See note 5 at
end of this table)
TUBE TYPE TUBE TYPE CODE H.S. H.S. H.S. H.S. BOOST L.S. L.S. H.S. L.S. DUAL SPD
(HOUSING) (INSERT) Switches START RUN BRAKE BRAKE TIME START RUN SHIFT SHIFT STARTER
1........5
VOLTS VOLTS VOLTS TIME VOLTS VOLTS CAPAC CAPAC PART NO.
Varian A102 01000 400 100 100 3.0 sec 1.0 sec 240 60 6 uF 31 uF 733317-01
B100 A132 * 735925-01
DX52 A142 (See note 5
Std “R” stator at end of
(16/50 Ω) this table)
Varian A102 11010 290 70 60 3.0 sec 0.8 sec 150 50 20 uF 60 uF 733317-02
B100 A132 * 735925-02
“Q” stator A142
(6/11 Ω)
Varian A192 00000 400 100 100 3.0 sec 1.4 sec 240 50 6 uF 31 uF 733317-01
B130 A272 * 735925-01
B150 A282 (See note 5
Std “R” stator A286 at end of
(16/50 Ω) A292 this table)
G256
G292
Varian A192 00110 290 70 60 3.0 sec 1.3 sec 150 50 20 uF 60 uF 733317-02
B130 A272 * 735925-02
B150 A282
“Q” stator A286
(6/11 Ω) A292
G256
G292
Varian G1082 11110 400 100 150 3.0 sec 5.0 sec 240 70 6 uF 31 uF 733317-01
B160 G1086 * 735925-01
B180 G1092 (See note 5
“R” Stator G1582 at end of
(16/50 Ω) G1592 this table)
TUBE TYPE TUBE TYPE CODE H.S. H.S. H.S. H.S. BOOST L.S. L.S. H.S. L.S. DUAL SPD
(HOUSING) (INSERT) Switches START RUN BRAKE BRAKE TIME START RUN SHIFT SHIFT STARTER
1........5
VOLTS VOLTS VOLTS TIME VOLTS VOLTS CAPAC CAPAC PART NO.
Varian RAD13 00100 400 100 100 3.0 sec 1.2 sec 240 50 6 uF 31 uF 733317-01
Diamond RAD14 0.3/1.2 * 735925-01
Std “R” stator RAD14 0.6/1.2 (See note 5
RAD14 0.6/1.5 at end of
this table)
Varian RAD 8 00000 LOW SPEED OPERATION ONLY 1.4 sec 240 50 6 uF 31 uF 733317-01
Emerald RAD 68 (See note 1 at end of this table) * 735925-01
Std “R” stator RAD 74 (See note 5
at end of
this table)
Varian RAD21 10100 400 100 100 3.0 sec 2.3 sec 240 50 6 uF 31 uF 733317-01
Saphire RAD56 0.6/1.0 * 735925-01
Std “R” stator RAD56 0.6/1.2 (See note 5
(20/50 Ω) RAD60 at end of
RAD92 this table)
RAD94
Varian DX62 A192B 00000 400 100 100 3.0 sec 1.4 sec 240 50 6 uF 31 uF 733317-01
300-400 kHu, A196 * 735925-01
“STD” stator A197 (See note 5
(23/56 Ω) A256 at end of
A272 this table)
A282
A286
A292
Varian DX62U A192B 00000 400 100 100 3.0 sec 1.4 sec 240 50 6 uF 31 uF 733317-01
Universal A196 * 735925-01
300-400 kHu, A197 (See note 5
configured as A256 at end of
“STD” or “R” A272 this table)
stator A282
(15/36 Ω) A286
A292
THE DUAL SPEED STARTER USES MODULATION STRATEGIES TO OBTAIN THE DESIRED OUTPUTS. MEASURED VOLTAGES MAY NOT AGREE WITH
THOSE LISTED IN THE TABLE. HOWEVER, THE CURRENTS FLOWING IN THE STATOR WINDINGS ARE EQUIVALENT TO THOSE THAT WOULD EXIST
IF THE STATOR WAS EXCITED WITH THESE VOLTAGES.
* Dual speed starter part numbers 733317-XX are used in 400 VAC 3φ generators / power supplies and in 480 VAC 3φ generators / power supplies
with a line adjusting transformer.
Dual speed starter part numbers 735925-XX are used in 230 VAC 1φ generators / power supplies and in 480 VAC 3φ direct input generators /
power supplies (using no line adjusting transformer).
NOTE 1: Tube types designated as low speed only or high speed only must be programmed for low speed only or high speed only operation.
Refer to chapter 3, the section Tube Selection for details (Indico 100 only). For some tubes listed as high speed only, the starter may be capable
of low speed operation but the Manufacturers data sheet for the Insert lists high speed only and therefore the low speed parameters that affect
the Housing/Stator are shown in Grey text.
NOTE 2: Two settings are shown for the Dunlee PX1400 tube with “S” stator. The settings with the 4.5 sec boost times are per older Dunlee data sheets. The
values with the 1.9 sec boost times are per newer Dunlee data sheets (May 2002). The installer must verify tube compatibility per the appropriate
Dunlee tube data sheet.
NOTE 3: Dual speed starters 733317-08 / 735925-08 have a jumper selectable phase shift capacitor that allows selection of 5 uF and 30 uF capacitors for
operation with IAE tubes that use dual speed starter 733317-05 / 735925-05 as per table 2, or this may be set to 6 uF and 31 uF for operation with
“R” type stators that use dual speed starter 733317-01 / 735925-01 as per table 2. THIS STARTER IS TYPICALLY FACTORY SET TO THE 5 uF
AND 30 uF POSITION. CONFIRM PROPER CONFIGURATION PER THE SECTION “CONFIGURING DUAL SPEED STARTER 733317-08 /
735925-08” IN CHAPTER 2 BEFORE PROCEEDING.
NOTE 4: Dual Speed Starters 733317-13 / 735925-13 are special configurations. These may be programmed to support IAE tubes that require Dual Speed
Starter 733317-05 / 735925-05 per this table, or to support ‘R’ type stators that use Dual Speed Starter 733317-01 / 735925-01 per this table.
This configuration supports tubes requiring a 5 or 6uF High Speed Starter capacitor. Capacitor selection is made by relays located on the Dual
Speed Starter.
NOTE 5: New generator configurations may substitute the dual speed starter part numbers listed in table 2 with the alternate versions per the table below:
LISTED TYPE ALTERNATE
733317-01, 735925-01 733317-08, 12, 13, 735925-08, 12, 13
733317-03, 735925-03 733317-12, 735925-12
733317-05, 735925-05 733317-13, 735925-13
733317-06, 735925-06 733317-13, 735925-13
733317-08, 735925-08 733317-13, 735925-13
733317-09, 735925-09 733317-12, 13, 735925-12, 13
CHAPTER 3
3.0.0 INTRODUCTION
3.1.0 Purpose
This chapter details the interfacing of the X-ray room equipment to the generator, and also describes the
AEC, ABS, and DAP programming of the generator. This chapter also allows the installer to record the
necessary information to complete the installation, as well as to record the programming values.
Section Title
3A Setup information.
3B System interfacing.
3C Programming the generator.
3D AEC (Automatic Exposure Control) calibration.
3E ABS (Automatic Brightness Stabilization) calibration.
3F DAP (Dose-Area Product) setup and calibration.
CHAPTER 3A
SETUP INFORMATION
CONTENTS:
3A.1.0 INTRODUCTION
Please record the setup information for your installation in this section before programming the generator.
Enter the information appropriate for your generator model. The data tables will accommodate installations up
to a standard R&F installation with the following: tilting G.I. table with Bucky, spot film device, standard image
tube with a medical T.V. system, wall Bucky and an overhead tube stand, spot film camera and a digital
acquisition system.
Please record the following information on the mains voltage and current capacity. Check that the information
is appropriate for the generator according to the nameplate on the generator cabinet.
Table Bucky: ___yes Spot film device: ___yes Digital system: ___yes
Wall Bucky: ___yes Auxiliary Bucky: ___yes
3A.2.4 Collimator
Type: ________________________________________
Compatible with X-ray tube: ___yes ___no
Exposure interlock (dry contacts): ___yes ___no
Tomo / stereo by-pass: ___yes ___no
Optical diode: _____ PMT: _____ Proportional DC: _____ Composite Video: _____
Grid: _________ Ratio: _________ L/P Inch: _________ Focus Distance: _________
Type: ________________________________________
Grid: _________ Ratio: _________ L/P Inch: _________ Focus Distance: _________
Receptor 1: _______________________
Receptor 2: _______________________
Receptor 3: _______________________
Receptor 4: _______________________
Receptor 5: _______________________
Receptor 6: _______________________
Note: The information in this table is to be derived from the GEN CONFIGURATION menu.
TOMO
FLUORO
SERIAL
INTERFACE
OPTS
FUNCTIONAL
OPTS
RECEPTOR
SYM
FLUORO
HANG
RAD HANG
LAST IMAGE
HOLD
MEMORY
REM TOMO
BUT
SF/LF SWITCH
AEC BACKUP
AEC BACKUP
MAS
AEC BACKUP
MS
AEC CHANNEL
NOTE: BOXES WITH DOTTED LINES CANNOT HAVE THEIR STATE CHANGED!
***INPUTS***
SPARE -----
THERMAL SW 1 -----
THERMAL SW 2 -----
***OUTPUTS***
BKY 1 SELECT
BKY 2 SELECT
BKY 3 SELECT
TOMO/BKY 4 SEL
TOMO/BKY STRT
ALE
COLL. BYPASS
ROOM LIGHT
SPARE
CHAPTER 3B
SYSTEM INTERFACING
CONTENTS:
3B.1.0 INTRODUCTION.......................................................................................................................................3B-2
3B.2.0 LOCATIONS OF INPUTS AND OUTPUTS ..............................................................................................3B-3
3B.2.1 Generator Pictorial Showing Connections ............................................................................................3B-3
3B.2.2 Low Speed / Dual Speed Starter ...........................................................................................................3B-4
3B.2.3 High Tension Transformer.....................................................................................................................3B-4
3B.2.4 Generator Interface Board.....................................................................................................................3B-4
3B.2.5 Generator CPU Board ...........................................................................................................................3B-4
3B.2.6 AEC Board.............................................................................................................................................3B-4
3B.2.7 Console CPU Board / Touch Screen.....................................................................................................3B-4
3B.2.8 Digital I/0 Board (optional) .....................................................................................................................3B-4
3B.2.9 DAP Interface Board (optional) .............................................................................................................3B-5
3B.2.10 Room Interface Board.......................................................................................................................3B-5
3B.3.0 FEATURES OF THE ROOM INTERFACE BOARD .................................................................................3B-5
3B.3.1 Inputs .....................................................................................................................................................3B-6
3B.3.2 Outputs ..................................................................................................................................................3B-7
3B.3.3 Selecting Output Voltages .....................................................................................................................3B-7
3B.3.4 Typical Examples ..................................................................................................................................3B-9
3B.3.5 Wiring The Room Interface Terminal Plugs ........................................................................................3B-10
3B.4.0 GENERATOR INTERFACE BOARD PROGRAMMING FOR 110/220 VAC..........................................3B-11
3B.5.0 TYPICAL R&F ROOM CONNECTIONS .................................................................................................3B-12
3B.6.0 TYPICAL ROOM CABLING AND INTERFACING ..................................................................................3B-13
3B.1.0 INTRODUCTION
The Indico 100 X-ray generator may be interfaced to various tables, imaging systems, tomographic
devices, AEC pickups, Buckys, ABS pickups, X-ray tubes and collimators.
Most of the room interface inputs can be programmed to accept a dry contact input or a 24 VDC
input. Most room interface outputs are programmable to provide dry contact outputs or live contact outputs
(24 VDC, 110 VAC, or 220 VAC). Details are provided in sections 3B.3.1 and 3B.3.2.
All interfacing cables enter the generator at the rear of the generator cabinet. Ferrules should be used on
the ends of all stranded wires that are connected to terminal connections in the generator. These must be
supplied by the installer.
NOTE: ALL SAFETY WARNINGS AND NOTICES DETAILED IN CHAPTER 1B MUST BE OBSERVED
AT ALL TIMES.
IN_EXTIF.CDR
CAUTION: ENSURE THAT ALL X-RAY TUBE HOUSINGS ARE CONNECTED TO THE GROUND STUD ON
THE HT TANK. USE A SEPARATE GROUND WIRE FOR EACH TUBE, #10 AWG (6 mm2) OR
GREATER.
Refer to chapter 2 (installation) for instructions on wiring to the low speed or dual speed starter. The X-ray
tube thermal switches may be connected at the stator terminal blocks near the HT tank, or at the room
interface board. Both sets of terminals are connected in parallel, and either may be used.
Accepts the high-tension cables from the X-ray tube(s). Refer to chapter 2.
The generator interface board provides inputs / outputs for the following:
• ABS; various inputs (R&F generators only). Refer to chapter 3E.
• Control console as per chapter 2.
• Optional Active Dose Reduction system. Supplement 746046 will be included if this option is fitted.
• Emergency power-off switch and power for an installer-supplied power distribution relay. Refer to
chapter 2 for details.
The generator CPU board has the following user-accessible inputs / outputs:
• Optional remote fluoro control. Refer to chapter 2.
• RS 232 Port (J1).
• RS 232 Port (J2). This is used by the DAP interface board if the DAP option is fitted.
Depending on the generator’s configuration, different AEC boards may be fitted. Chapter 3D describes the
interfacing and calibration of this board.
The optional hand switch connects to the console CPU board or to a connector on the rear of the console;
refer to chapter 2 for details. If it is desired to connect a remote fluoro footswitch (normally customer
supplied), connect to TB6 pins 5 & 6 on the room interface board, or to terminals “F” and “COM” on TB1 on
the console CPU board (23 X 56 cm consoles), or to J13 on the 31 X 42 cm console. Refer to chapter 2 for
details.
The optional digital I/0 board is used when the Indico 100 generator is interfaced with digital systems, film
changers and other dedicated products. The appropriate digital imaging supplement will be included in the
front of this manual if applicable.
The optional DAP interface board, when interfaced to customer-supplied DAP chambers, is used to
measure dose-area- product. This allows the generator to interface with two DAP devices, one for each X-
ray tube. Details are provided in chapter 3F.
All the necessary inputs and outputs for the external room equipment are located on this board.
• TB1 - Bucky 3 and tomo / Bucky 4 select, table stepper input,
• TB2 - Bucky 1 and Bucky 2 select, collimator and Bucky inputs.
• TB3 - Tomographic inputs and outputs, collimator bypass.
• TB4 - Room light, thermal switches, door interlock, tube indicators.
• TB5 - Multiple spot input, I.I. mag. select.
• TB6 - Remote prep, exposure and fluoro inputs, I.I. safety input, ALE output, spare output.
TB1-TB6
LIVE CONTACT
JW1-JW5
LIVE CONTACT
24 VDC
24VDC JW6-JW8
110AC
220AC
DRY CONTACT DRY CONTACT
DRY CONTACT
LIVE CONTACT
DRY CONTACT
3B.3.1 Inputs
• All inputs are opto coupled. Some inputs may be configured to use an external +/- 24 VDC source or to
accept a closed dry contact.
• Note the following inputs and jumper configurations per the table below:
NOTE: The Indico 100 generator is shipped from the factory with all inputs configured for dry
contact inputs.
* The table stepper function requires a signal from the table that indicates when to step to the next technique.
When the table stepper function is enabled, the software will dedicate the spare input as the table stepper
input. When the table stepper function is not enabled, this input may be used as a spare input.
The table must provide a signal that causes opto coupler U21 on the generator interface board to turn off, or to
turn on (refer to MD-0763) when the generator should step to the next technique. This may be via an open or
closed contact, or a 24 VDC source, depending on the input configuration. This input is “edge triggered” in the
table stepper mode, where a high-to-low or low-to-high transition indicates that the table has requested the
generator to select the next kV-mAs step.
** Refer to chapter 2, the section SAFETY INTERLOCKS for wiring options for the door interlock switch and the
fluoro footswitch.
NOTE: The Indico 100 generator is shipped from the factory with JW1 to JW5 configured for dry
contacts, and JW6 to JW8 configured for 24 VDC output on relay closure.
Five outputs (K1, K2, K3, K4 and K6 for Bucky selects and Bucky start) may be jumper configured for a
choice of the following voltages:
• 24 VDC, 4 Amps total.
• 110 VAC, 2.5 Amps total.
• 220 VAC, 1.5 Amps total.
NOTE: 2.5 AMPS IS AVAILABLE AT 110 VAC OR 1.5 AMPS IS AVAILABLE AT 220 VAC, BUT BOTH
ARE NOT AVAILABLE SIMULTANEOUSLY. TOTAL POWER CONSUMPTION MUST NOT
EXCEED 350 VA.
Voltage selections are made by adding jumper wires from TB11 to TB8, TB9, or TB10, and placing the
jumpers on JW1, JW2, JW3, JW4, or JW5 in the live contact position.
Review figure 3B-3 for typical examples.
SOME INSTALLATIONS REQUIRE THAT THE OUTPUTS OF RELAYS K1, K2, K3, K4, K6 OR K8 DRIVE
THE INPUTS OF OPTO COUPLERS. IN INSTALLATIONS WHERE THESE RELAYS SOURCE 110 OR
220 VAC, THE LEAKAGE CURRENT THROUGH THE R-C SNUBBER ACROSS THE RELAY CONTACTS
MAY BE SUFFICIENT TO ENERGIZE THE OPTO COUPLERS WHEN THE RELAYS ARE OPEN.
IF THIS IS EXPERIENCED, THE R-C SNUBBER SHOULD BE DISCONNECTED FROM THE
CIRCUIT. CUTTING AND REMOVING THE JUMPER WIRES PER THE TABLE ON THE NEXT PAGE
WILL DISABLE THE R-C SNUBBER CIRCUIT. THE JUMPER WIRES SHOULD BE CUT AS NEAR AS
POSSIBLE TO THE PADS ON THE BOARD, THEN AS MUCH AS IS POSSIBLE OF THE WIRE JUMPER
SHOULD BE REMOVED. THIS IS NECESSARY TO WITHSTAND THE OPEN CIRCUIT VOLTAGE
ACROSS THE RELAY CONTACTS.
For reference, the jumper wire links associated with each of the subject relays is listed below:
RELAY JUMPER WIRE
K1 JW12
K2 JW9
K3 JW11
K4 JW10
K6 JW14
K8 JW13
• Remove the required mating connectors from TB1 to TB6 on the room interface board.
• Back out the wire retaining screws as required.
• Dress the interface cable with a minimum of 5 inch (130 mm) flying leads.
• Strip each wire 0.25 inches (6 mm).
• Insert the wire into the plug and tighten the terminal screw. Several wires may be inserted into a single
terminal connection.
• Be sure the plug numbering matches the input/output signals.
• Insert the plug into the room interface plug as shown in Figure 3B-4.
• Leave sufficient cable to allow interface access.
• To eliminate confusion, label each plug.
• Cable access covers are located on the rear panel of the generator to allow for cable entry. The cables
should be secured to the lip on the inside of the access covers using tie-wraps or equivalent fasteners.
The 110/220 VAC supplies available at TB9 and TB10 of the room interface board may be programmed
such that:
• 110/220 VAC is present at TB9 and TB10 at all times that the generator main disconnect is switched
ON.
• 110/220 VAC is present at TB9 and TB10 only when the generator itself is switched ON.
The desired selection is made using JW1 on the generator interface board. Setting the jumper to JW1 pins
1-2 selects the condition where 110/220 VAC is present at TB9 and TB10 only when the generator is
switched ON.
Setting the jumper to JW1 pins 2-3 selects 110/220 VAC to be present at TB9 and TB10 at all
times that the generator main disconnect is switched ON.
Refer to figure 3B-5; this shows the jumper position JW1 pins 1-2 which only provides for 110/220 VAC
when the generator is switched ON.
FILE: IN_RFRM.CDR
INTERFACE
BOARD
ROOM
The following is for reference only and represents a typical R&F procedure room.
• Cable assembly #1
1. Bucky 3 select (image receptor).
2. Table stepper input, indicates to the generator that a stepping table has moved to the next
step.
3. Tomo / Bucky 4 select, usually used to select a tomographic device.
• Cable assembly #2
1. Bucky 1 select (image receptor), usually used to select the R&F table Bucky.
2. Collimator interlock, will prevent an exposure if the collimator inputs are not satisfied.
3. Bucky contacts, all Bucky contacts are paralleled at this connector. Diode isolation may be
required.
4. Bucky 2 select (image receptor), usually used to select vertical wall Bucky.
• Cable assembly #3
1. Collimator bypass. Usually used with the collimator associated with the tomographic device, to
allow non-PBL operation in the tomographic mode.
2. Remote tomo select, used for selecting tomography operation from a remote R&F table.
3. Tomo start, will issue a start-to-sweep signal to a tomographic device.
4. Tomographic exposure; the generator waits for a switch closure during the tomographic sweep.
• Cable assembly #4
1. Room light. Provides a closed contact to energize the X-ray room warning light. Maximum 250
watts.
2. Door interlock. Requires a closed dry contact to interlock the generator exposure with the X-ray
room’s entrance door.
3. Tube select indicator (source select indicator). Indicates which X-ray tube has been selected.
4. Optional thermal switch inputs.
• Cable assembly #5
1. Mag. select. Interfaces with the image intensifier to select the magnification modes.
2. Multiple-spot exposure. When multi-spot operation is selected at the spot film device, (example:
4 on 1), and this input receives a closed dry contact, the AEC calibration will be offset to
compensate for the small fields.
• Cable assembly #6
1. Interfaces to the table (conventional or remote R&F), the X-ray prep, expose and fluoro
footswitch.
2. The I.I. safety position interlock switch, used if the I.I. may be removed from the spot film device.
3. ALE, required if an SFC or a serial changer is used.
4. Spare output.
• Cable assembly #7
1. Must be a #10 AWG (6 mm2) wire or greater, connected from the housing of both X-ray tubes to
ground at the HT tank.
• Cable assemblies #8
1. Pair of H.T. cables from the over table (tube-1) X-ray tube to the HT tank.
2. Pair of H.T. cables from the under table (tube-2) X-ray tube to the HT tank.
CHAPTER 3
SECTION 3C
PROGRAMMING THE GENERATOR
CONTENTS:
Millenia / Indico 100 Series Service Manual Ch # 740904-05 Rev. K Page 3C-1
3C Programming the Generator CPI Canada Inc.
3C.1.0 INTRODUCTION
The generator is programmed using the operator control console (except touch screen, as noted below). All
programming menus are displayed on the LCD display window on the console. The ten “soft key” buttons (1
to 10 in the figure below) are used to navigate through the programming screens and to select and enter
values in this section.
In this section, SELECT means to press the button adjacent to the desired function shown in the
LCD display window.
When using the touch screen console, the generator must be programmed and calibrated via
GenWare®. This requires the GenWare® utility software, a laptop computer (or equivalent), and a
null modem cable.
The touch screen console setup is performed via the console SYSTEM UTILITIES function. Refer to
section 7 of the touch screen operator’s manual for the procedure to access the SYSTEM UTILITIES
menu for console setup and the DATA LINK mode in order to communicate with GenWare®.
To enter into the programming mode for the generator follow the steps below. Refer to figure 3C-1 for the
button locations referenced in this section. This figure depicts both the 23 X 56 (cm) console, and the 31 X
42 (cm) console.
1 5
2 6
3 7
4 8
9 10
RESET
Page 3C-2 Rev. K Millenia / Indico 100 Series Service Manual Ch # 740904-05
CPI Canada Inc. Programming the Generator 3C
The GENERATOR SETUP menu presents the user with 5 main options.
* GENERATOR SETUP *
UTILITY APR EDITOR: DISABLED
GEN CONFIGURATION
DATA LINK
EXIT SETUP
The table below shows the functions available within each of the options in the GENERATOR SETUP menu.
Select one of these options to access the corresponding function.
UTILITY • Set time & date
• Error log
• Statistics
• Console
APR EDITOR • Enables / disables changes to APR
techniques
GEN CONFIGURATION • Tube selection
• Generator limits
• Receptor setup
• I/O configuration
• AEC setup
• AEC calibration
• Fluoro setup
• Tube calibration
• DAP Setup
DATA LINK • Download / upload software via a laptop
computer
EXIT SETUP • Returns to normal operating mode (non
setup / programming mode)
Millenia / Indico 100 Series Service Manual Ch # 740904-05 Rev. K Page 3C-3
3C Programming the Generator CPI Canada Inc.
The UTILITY menu presents the user with 5 options as shown below.
* UTILITY *
SET TIME & DATE
ERROR LOG
STATISTICS
CONSOLE
EXIT
The SET TIME & DATE menu allows changing or setting of the time and date.
* SET TIME & DATE *
YEAR: 2000 HOUR: 18
MONTH: 9 MIN: 29
DAY: 15 +
-
EXIT
The ERROR LOG menu allows the display of error messages stored in the generator’s error log.
Parameters such as kV, mA, time, receptor, focus, technique selection, field, film screen and fluoro
parameters will be displayed simultaneously on the console LED displays.
* ERROR LOG *
ERROR # 1 OF 18
DATE: 8-19-2000 TIME: 13:09
ERROR CODE: 200 +
ERROR MESSAGE: ANODE HEAT WARN -
EXIT
Page 3C-4 Rev. K Millenia / Indico 100 Series Service Manual Ch # 740904-05
CPI Canada Inc. Programming the Generator 3C
3C.3.3 Statistics
The STATISTICS menu shows the tube exposure count, accumulated fluoro hours if applicable, and
the accumulated generator exposure count. This also allows resetting of select counters.
* STATISTICS *
TUBE 1 EXP: 500 RESET TUBE 1 EXP
TUBE 2 EXP: 600 RESET TUBE 2 EXP
FLUORO HOURS: 100 RESET FLUORO HOURS
TOTAL EXP: 1100
EXIT
Use these steps to access the statistics menu. RAD only or 1 tube generators will show a subset of
the above menu items.
Step Action
1. From the UTILITY menu select STATISTICS.
2. To reset the tube exposure counter, select RESET TUBE 1 EXP or RESET TUBE 2
EXP. Select RESET FLUORO HOURS to reset the fluoro exposure counter.
3. Select EXIT to return to the UTILITY menu.
3C.3.4 Console
The CONSOLE menus allow setting of specific console operating features to suit operator preferences, and
also for resetting of the console parameters to the factory defaults (some models).
Console utilities screen 2, which includes LOGO, LANGUAGE, and LOAD CONSOLE DEFAULTS
selections is only available when running the console software from flash memory on 31 X 42 cm consoles.
Otherwise, these selections are made via SW1 on the console as described in chapter 2.
Millenia / Indico 100 Series Service Manual Ch # 740904-05 Rev. K Page 3C-5
3C Programming the Generator CPI Canada Inc.
<<
Page 3C-6 Rev. K Millenia / Indico 100 Series Service Manual Ch # 740904-05
CPI Canada Inc. Programming the Generator 3C
The APR EDITOR enables / disables the ability of the operator to make and then save changes to APR
techniques.
* GENERATOR SETUP *
UTILITY APR EDITOR: DISABLED
GEN CONFIGURATION
DATA LINK
EXIT SETUP
Millenia / Indico 100 Series Service Manual Ch # 740904-05 Rev. K Page 3C-7
3C Programming the Generator CPI Canada Inc.
NOTE: APR TEXT MAY BE ALTERED BY USING A COMPUTER RUNNING THE CPI GenWare™
UTILITY SOFTWARE. FURTHER DOCUMENTATION REGARDING THIS FUNCTION IS
INCLUDED WITH THE SOFTWARE PACKAGE IN THE FORM OF AN MS WORD DOCUMENT.
The GEN CONFIGURATION menu presents the user with 9 options as shown below. Select one of these
options to access the corresponding menu.
* GEN CONFIGURATION *
TUBE SELECTION AEC SETUP
GENERATOR LIMITS AEC CALIBRATION
RECEPTOR SETUP FLUORO SETUP
I/O CONFIGURATION TUBE CALIBRATION
EXIT >>
*
* The >> function is only available on generators with the DAP (Dose-Area Product) option.
Refer to section 3F for details.
Page 3C-8 Rev. K Millenia / Indico 100 Series Service Manual Ch # 740904-05
CPI Canada Inc. Programming the Generator 3C
The TUBE SELECTION menus allow the desired tube type to be selected and assigned to TUBE 1 and to
TUBE 2 (two tube generators only), and allow setting of the default limits for that tube.
EXIT
The next menus show the default tube selections. The number of tube selection
screens, and the actual tube selections, may not be exactly as shown.
* TUBE 1 SELECTION *
A192B 0.6/1.2 G256 0.6/1.0
A256 0.6/1.0 G292 0.6/1.2
A292 0.6/1.2 G1082 0.3/1.0
A272 0.3/0.6 RAD8 1.0/2.0
EXIT >>
* TUBE 1 SELECTION *
RAD14 0.6/1.2 RAD74 0.6/1.5
RAD21 0.6/1.2 RAD92 0.6/1.2
RAD56 0.6/1.2 DX10HS 0.6/1.0
RAD60 0.6/1.2 DX92HS 0.6/1.2
<< >>
* TUBE 1 SELECTION *
DX93HS 0.6/1.5 RO1750 0.6/1.3
DX101HS 0.6/1.3
MX75 1.0/2.0
MX100 0.6/1.25
<< >>
The following menu is only available if additional tubes have been downloaded via a computer
running CPI GenWare™ software.
* TUBE 1 SELECTION *
<< RETURN
Millenia / Indico 100 Series Service Manual Ch # 740904-05 Rev. K Page 3C-9
3C Programming the Generator CPI Canada Inc.
When the desired tube is selected, the default limits are displayed. Please consult the X-ray tube data
sheet(s) before making any changes.
The dual speed starter operates at 60 or 180 Hz (50 or 150 Hz for some tube types) independent of
line frequency. The low speed starter operates at 50 Hz for 50 Hz mains, or 60 Hz for 60 Hz mains.
Therefore for generators equipped with the low speed starter, the 60 Hz tube ratings are automatically
derated for 50 Hz operation if required.
PLEASE DO NOT CHANGE ANY DEFAULTS UNLESS THE IMPACT OF THOSE CHANGES IS
CLEARLY UNDERSTOOD. INITIAL CALIBRATION SHOULD BE PERFORMED USING THE DEFAULT
VALUES.
NOTE: BEFORE CHANGING X-RAY TUBE DEFAULT PARAMETERS, PLEASE FILL IN THE X-RAY
TUBE AND GENERATOR PARAMETER WORKSHEET. A BLANK FORM THAT SHOULD BE
PHOTOCOPIED IS LOCATED IN SECTION 3A 3.0. THIS ALLOWS RECORDING OF THE
DEFAULT VALUES AND THE NEW (CHANGED) VALUES.
Page 3C-10 Rev. K Millenia / Indico 100 Series Service Manual Ch # 740904-05
CPI Canada Inc. Programming the Generator 3C
The next three menus show the default tube limits. These menus appear after a
tube has been selected in the previous steps.
*TUBE 1: RAD60 0.6/1.2 12º REV 1.4*
TUBE SPEED: DUAL MAX SF KW HS: 35.2
MAX SF KW LS: 21.3 MAX LF KW HS: 99.0
MAX LF KW LS: 58.9 +
MAX KV: 150 -
RETURN >>
Definitions of tube limits as used in this section. These settings are tube specific, i.e. tube 1 and tube
2 each have their own tube limit settings.
• TUBE SPEED May be altered on dual speed generators. DUAL means that
the generator determines whether to use low speed or high
speed operation.
• MAX SF KW LS Sets the maximum small focus low speed kW limit.
• MAX LF KW LS Sets the maximum large focus low speed kW limit.
• MAX KV: Sets the maximum kV allowed for that tube.
• MAX SF KW HS Sets the maximum small focus high speed kW limit.
• MAX LF KW HS: Sets the maximum large focus high speed kW limit.
• MAX SF MA Sets the maximum mA in small focus. This should be set as
low as possible to preserve the focal spot track wear and focal
spot blooming.
• ANODE HU WARNING Sets the limit at which the anode heat warning message is
displayed.
• ANODE HU LIMIT Sets the limit at which exposures will be inhibited. If the
present anode heating is under the threshold, the exposure will
be inhibited if the next exposure is calculated to exceed the
anode HU limit.
Millenia / Indico 100 Series Service Manual Ch # 740904-05 Rev. K Page 3C-11
3C Programming the Generator CPI Canada Inc.
• SF STANDBY Sets the small focus standby filament current. The required
value should be obtained from the X-ray tube data sheets.
• LF STANDBY As above but for large focus.
• SF MAX Sets the small focus maximum filament current.
• LF MAX As above but for large focus.
• FIL BOOST Sets the filament rapid boost duration in order to quickly raise
the filament temperature. In installations where a spot film or
equivalent device is used, default boost and preheat values
may be increased if needed to allow for one second R/F
change over time.
• FIL PREHEAT The time that the filament is held at the required emission level
before an exposure is permitted
Typically, the boost time should be between 200 and 250 msec, and the preheat time should be in the range
of 700 - 800 ms.
If in doubt, monitor the filament feedback and be sure the filament is not being over or under driven during
an exposure.
Standby current must be below the emission point. If the standby current is too high, the lower
fluoro mA values may not calibrate properly resulting in a high mA fault error during fluoro
operation.
If the maximum filament current is increased, be careful not to exceed the tube manufacturer’s
specifications.
Page 3C-12 Rev. K Millenia / Indico 100 Series Service Manual Ch # 740904-05
CPI Canada Inc. Programming the Generator 3C
The GENERATOR LIMITS menu allows the setting of generator limits as defined below.
* GENERATOR LIMITS*
MAX KW: 80
MAX MA: 1000
MIN MA: 10 +
MAX MAS 630 -
EXIT
BEFORE MAKING ANY CHANGES IN THIS SECTION, PLEASE CONSULT THE X-RAY TUBE DATA
SHEETS TO ENSURE THAT THE PROPOSED CHANGES DO NOT EXCEED THE MANUFACTURERS
RECOMMENDED LIMITS.
NOTE: BEFORE CHANGING GENERATOR LIMITS, PLEASE FILL IN THE X-RAY TUBE AND
GENERATOR PARAMETER WORKSHEET. A BLANK FORM THAT SHOULD BE
PHOTOCOPIED IS LOCATED IN SECTION 3A 3.0. THIS ALLOWS RECORDING OF THE
DEFAULT VALUES AND THE NEW (CHANGED) VALUES.
Millenia / Indico 100 Series Service Manual Ch # 740904-05 Rev. K Page 3C-13
3C Programming the Generator CPI Canada Inc.
The RECEPTOR SETUP menus allow each of the image receptors to be programmed as defined in the
table following the example menu screens. Refer to the configuration A or configuration B menu screens,
depending on the generator model.
MENU 1 (Configuration A)
* RECEPTOR SETUP [sym] *
TUBE: 1 AEC CHANNEL: 1
TOMO: NO INTERFACE OPTS: 0
FLUORO: NO +
SERIAL: NO -
EXIT >>
OR
MENU 1 (Configuration B)
* RECEPTOR SETUP [sym] *
TUBE: 1 INTERFACE OPTS: 0
TOMO: NO FUNCTIONAL OPTS: 0
FLUORO: NO +
SERIAL: NO -
EXIT >>
MENU 3 (Configuration A)
* RECEPTOR SETUP [sym]*
SF/LF SWITCH: MAN DEFAULTS
AEC BACKUP: FIXED
AEC BACKUP MAS: 500 +
AEC BACKUP MS: 3200 -
<<
OR
MENU 3 (Configuration B)
* RECEPTOR SETUP [sym]*
SF/LF SWITCH: MAN DEFAULTS
AEC BACKUP: FIXED AEC CHANNEL: 1
AEC BACKUP MAS: 500 +
AEC BACKUP MS: 3200 -
<<
Page 3C-14 Rev. K Millenia / Indico 100 Series Service Manual Ch # 740904-05
CPI Canada Inc. Programming the Generator 3C
NOTE: THE DEFAULTS SELECTION IN MENU 3 IS ONLY AVAILABLE IF MEMORY IN MENU 2 WAS
SET TO DEF.
RECEPTOR MENUS 4 AND 5 BELOW ARE ONLY ACCESSIBLE IF DEFAULTS IS ENABLED.
<< >>
Definitions of receptor setup programming as used in this section follow. The selections made when
programming a receptor apply to that receptor only. Some of the functions listed are optional.
• TUBE Selects the tube assigned to that receptor. Selecting NONE
disables that receptor.
• TOMO Enables or disables tomographic operation (NO is disabled).
• FLUORO Enables or disables fluoroscopic operation (NO is disabled).
• SERIAL Allows repeated (serial) X-ray exposures without the need to
re-prep after each exposure. Normally used with serial film
changers (NO is disabled).
• INTERFACE OPTS Selects pre-defined digital interface options:
0 = None.
1 = InfiMed GoldOne.
2 = ATS ESI.
3 = Gilardoni digital pulsed RAD.
4 = Gilardoni digital HCF.
5 = Reserved.
6 = Syracuse Fluorecord.
7 = Camtronics Video plus / Imacom DigiStar.
8 = CMT SmartSpot.
9 = Apelem Paladio.
Millenia / Indico 100 Series Service Manual Ch # 740904-05 Rev. K Page 3C-15
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Page 3C-16 Rev. K Millenia / Indico 100 Series Service Manual Ch # 740904-05
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Millenia / Indico 100 Series Service Manual Ch # 740904-05 Rev. K Page 3C-17
3C Programming the Generator CPI Canada Inc.
If the image receptor defaults are changed, please record the original defaults in a copy of the
following table:
NOTE: DO NOT SWITCH OFF THE GENERATOR WHILE IN *RECEPTOR SETUP DEFAULTS*
MENUS 4 AND 5. DOING SO WILL CAUSE THE UPDATED RECEPTOR SETUP PARAMETERS
NOT TO BE SAVED. IT IS RECOMMENDED THAT THE FIRST RECEPTOR PROGRAMMING BE
COMPLETED, THE RECEPTOR SETUP MENUS BE EXITED TO THE GEN CONFIGURATION
MENU, THEN THE RECEPTOR SETUP MENU BE RESELECTED TO PROGRAM THE NEXT
RECEPTOR. THE ABOVE SHOULD BE REPEATED UNTIL ALL RECEPTORS ARE
PROGRAMMED. THIS WILL ENSURE THAT THE UPDATED PARAMETERS ARE SAVED.
Page 3C-18 Rev. K Millenia / Indico 100 Series Service Manual Ch # 740904-05
CPI Canada Inc. Programming the Generator 3C
The I/O CONFIGURATION menus allow programming the states of exposure for the inputs and the outputs
on the room interface board.
* INPUTS [sym] *
REMOTE EXP : ...---...---... STANDBY STATE
REMOTE PREP: ...---...........
REMOTE FL. EXP: .............---
CONSOLE EXP: ...---...---...
EXIT ⇑ >>
* INPUTS [sym] *
CONSOLE PREP: ...---......... STANDBY STATE
TOMO EXP: ........ ---...
REM. TOMO SEL.: ---............
I/I SAFETY: ...---...------
<< ⇑ >>
* INPUTS [sym] *
COLL. ITLK: ...---...------ STANDBY STATE
BUCKY CONTACTS: .........---...
SPARE: ------...------
THERMAL SW 1: ------...------
<< ⇑ >>
* INPUTS [sym] *
THERMAL SW 2: -----...----- STANDBY STATE
DOOR ITLK: ----- ...-----
MULTI SPOT EXP: ---............
<< ⇑ >>
* OUTPUTS [sym] *
BKY 1 SELECT: --------------- STANDBY STATE
BKY 2 SELECT: ---------------
BKY 3 SELECT: ---------------
TOMO/BKY 4 SEL: ---------------
<< ⇑ >>
Millenia / Indico 100 Series Service Manual Ch # 740904-05 Rev. K Page 3C-19
3C Programming the Generator CPI Canada Inc.
* OUTPUTS [sym] *
TOMO/BKY STRT: --------------- STANDBY STATE
ALE: ---------------
COLL. BYPASS: ---------------
<< ⇑ >>
* OUTPUTS [sym] *
ROOM LIGHT: --------------- STANDBY STATE
SPARE: ---------------
<< ⇑ RETURN
The STATE button on the upper right hand side of the menu selects the current state. The word STATE will
be preceded by the description of the state: for example, STANDBY.
The arrow in the lower middle area points to one of the five states described below. Moving to the
next state is accomplished by pressing the STATE button. The states are as follows:
• STANDBY Sets the state of the I/O when the generator is in standby or idle
mode. Standby mode also defines the state when the generator
is in fluoroscopic hangover.
• PREP Sets the state of the I/O when the generator first enters PREP
mode.
• GEN RDY Sets the state of the I/O when the generator has completed
PREP mode and is ready to expose.
• RAD EXP Sets the state of the I/O when the generator starts a
radiographic exposure.
• FLUORO EXP Sets the state of the I/O when the generator starts a
fluoroscopic exposure.
Pressing one of the buttons next to the selected function on the left of the display selects that function. The
logic level of the selected state is then changed by pressing the selection button again (low = off / inactive,
high = on / active).
For inputs, a logic “low” means that the input is ignored during that state. A Logic “high” requires that
the input be satisfied before the generator will advance to the next state. If multiple inputs are programmed
“high”, for example if REMOTE PREP and CONSOLE PREP are both high in the prep state, then both inputs
will need to be active before the generator will enter the prep state.
Setting an output to logic “low” causes the relay associated with that output to be de-energized
during the selected state. Logic “high” will cause the associated relay to be energized during the selected
state.
Certain functions have states indicated by a dotted line. The dotted line indicates invalid states,
which cannot be altered. Only states shown by a solid line can be changed. Refer to figure 3C-2 for
examples of a TYPICAL input configuration.
Page 3C-20 Rev. K Millenia / Indico 100 Series Service Manual Ch # 740904-05
CPI Canada Inc. Programming the Generator 3C
1 2 3 4 5
REMOTE EXP: ... ... ...
1 = STANDBY STATE (cannot be changed)
2 = PREP STATE (shown low/inactive)
3 = GEN RDY STATE (cannot be changed)
4 = RAD EXP STATE (shown high/active)
5 = FLUORO EXP STATE (cannot be changed)
FILE: ML_IOSTE.CDR
Millenia / Indico 100 Series Service Manual Ch # 740904-05 Rev. K Page 3C-21
3C Programming the Generator CPI Canada Inc.
The AEC SETUP menu(s) allows the setting of AEC parameters for each AEC channel.
MENU 1 (All models)
* AEC SETUP*
CHANNEL: 1 CHAMBER TYPE: ION
LEFT FIELD: YES FILM SCREEN 1 : YES
CENTER FIELD: YES FILM SCREEN 2 : YES
RIGHT FIELD: YES FILM SCREEN 3 : YES
EXIT >>
MENU 2 (Some models only). Do not adjust these values at this time.
* AEC SETUP*
C FIELD COMP: 0
L FIELD COMP: 0
+
R FIELD COMP: 0 -
<<
Definitions of AEC SETUP parameters as used in this section. Some of the functions listed are
optional.
• CHANNEL Selects the AEC channel to be programmed.
• LEFT FIELD Enables or disables the left field for the selected AEC channel
(NO is disabled).
• CENTER FIELD As above but for center field.
• RIGHT FIELD As above but for right field.
• CHAMBER TYPE Selects ION CHAMBER, S/S (Solid State), or APL (Apelem)
chamber for the selected AEC channel.
Select ION if using solid state AEC board assembly
737992.
• FILM SCREEN 1 Enables or disables the selection of FILM SCREEN 1 for that
AEC channel (NO is disabled).
• FILM SCREEN 2 As above, but for film screen 2.
• FILM SCREEN 3 As above, but for film screen 2.
• R FIELD COMP Allows AEC field matching by setting the output compensation
for the right AEC field.
• C FIELD COMP As above, but for the center AEC field.
• L FIELD COMP As above, but for the left AEC field.
Page 3C-22 Rev. K Millenia / Indico 100 Series Service Manual Ch # 740904-05
CPI Canada Inc. Programming the Generator 3C
For fluoro setup and calibration, refer to chapter 3E, ABS CALIBRATION.
For setup and calibration of the optional DAP (Dose-Area Product) meter, refer to chapter 3F, DAP SETUP
AND CALIBRATION.
Millenia / Indico 100 Series Service Manual Ch # 740904-05 Rev. K Page 3C-23
3C Programming the Generator CPI Canada Inc.
Used with the CPI GenWare® utility software. This allows for data communication with a computer in order
to download additional tube types, transfer APR data, edit APR text, run the A2EC2 ™ utility, perform setup
and calibration functions, and for other minor functions. Further documentation is included with GenWare®.
A computer (i.e. laptop) and a 9 pin null modem cable with socket connectors (female) on both ends
are required to run this software and interface to the generator.
The computer running GenWare® is normally connected to the DATA LINK connector on the rear of the
control console. Refer to the figure “Rear of control console” in chapter 2 for the location of this connector.
If the data link connector is not available, i.e. on units without a CPI supplied console, J1 or J2 on
the generator CPU board may be used.
NOTE: The GenWare® program should be closed before exiting the DATA LINK function on the console.
Failure to do so may require that the console be switched off and then on again in order to re-
initialize communication with the generator.
A console diagnostics mode is available in the 31 X 42 (cm) console for Indico 100. This tests the CPU and
associated components, the LED’s and display drivers, and the selector buttons and input buffers.
This mode is only available with 31 X 42 cm consoles when running the console software from flash
memory. Refer to the section Console Software / EPROM in chapter 6 for details.
If the console software has been updated and is running from EPROM, the console diagnostics
mode will be available by temporarily selecting the FLASH BOOT position as described in chapter 6.
If doing so, please ensure that the EPROM BOOT position is selected when finished.
• To enter this special mode, press and hold button 5 (figure 3C-1) while pressing the generator POWER
ON button.
• The part number and revision of the boot loader software will be displayed for approximately 5 seconds
after power-up.
• A special utility menu will be entered next, with the following options.
• CONSOLE TEST This is a basic console diagnostic test, which tests the
functions described above.
• FLASH LOAD This utility is used to load the operating software into flash
memory. DO NOT SELECT THIS OPTION UNLESS YOU
INTEND TO REPROGRAM THE FLASH MEMORY. YOU
MUST HAVE THE REQUIRED EQUIPMENT AVAILABLE TO
DO SO, ALONG WITH UPGRADED CONSOLE SOFTWARE.
CONTINUING WILL ERASE THE FLASH MEMORY,
DISABLING THE CONSOLE.
• MAIN APPLICATION Returns to the normal operating mode (non setup /
programming mode).
Page 3C-24 Rev. K Millenia / Indico 100 Series Service Manual Ch # 740904-05
CPI Canada Inc. Programming the Generator 3C
Millenia / Indico 100 Series Service Manual Ch # 740904-05 Rev. K Page 3C-25
3C Programming the Generator CPI Canada Inc.
Step Action
20. Speaker 1 is tested next. The speaker volume will continuously be ramped
from 1 (low) to 8 (maximum).
Press PASSED when finished this test.
21. Speaker 2 is tested next. The speaker volume will continuously be ramped
from 1 (low) to 8 (maximum).
Press PASSED when finished this test.
22. This completes the console self test. Note any tests that failed, and discontinue
use of the suspected faulty equipment until repairs are made.
Page 3C-26 Rev. K Millenia / Indico 100 Series Service Manual Ch # 740904-05
CPI Canada Inc. AEC Calibration 3D
CHAPTER 3D
AEC CALIBRATION
CONTENTS:
Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. M Page 3D-1
3D AEC Calibration CPI Canada Inc.
3D.1.0 INTRODUCTION
This section covers interfacing and calibration of the various AEC board assemblies that are used in Indico
100 X-ray generators for ion chambers, solid state chambers, or PMT pickups; and in CMP 200 X-ray
generators for ion and solid state chambers.
THE GENERATOR IS FACTORY CONFIGURED FOR SPECIFIC AEC DEVICE(S). REFER TO
THE COMPATIBILITY STATEMENT / PRODUCT DESCRIPTION IN CHAPTER 1D (INDICO 100), OR
CHAPTER 1 (CMP 200) FOR THE FACTORY CONFIGURED AEC COMPATIBILITY OF THIS
GENERATOR.
The introduction in this section contains background information relevant to AEC operation. It is strongly
suggested that this be read and understood prior to beginning AEC calibration.
AEC calibration requires that a calibration curve be established which relates optical density to various kV
breakpoints.
The 75 kV knee breakpoint is calibrated at the slowest film screen combination. The remaining kV
breakpoints are calibrated next, then the breakpoint calibration is repeated at the next highest film speed,
with the highest film speed being calibrated last.
After breakpoint calibration, ± density setup is done at the slowest film speed, and then RLF
compensation and multiple spot compensation are done if desired.
Page 3D-2 Rev. M Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.1.1 AEC Limitations: Minimum Response Time
The X-ray generator (including the AEC pickup chamber) has a minimum response time from start of the
exposure command to a kV value sufficient to start X-rays. There is a further delay to the start of current flow
from the AEC device. Likewise, there is a minimum response time from when the AEC stop command is
issued to when the kV has actually decreased to the point that X-rays are no longer produced. Figure 3D-1
depicts this graphically.
Figure 3D-1: Relative timing of AEC ramp vs exposure command and kVp
• 2 to 3 is the reaction time of the solid state / ion chamber to start a current flow.
Time = 1 to 3 ms.
• 4 to 5 is the generator shut down time including cable discharge time etc.
Time = 1.5 to 3.0 ms.
• FOR AEC BOARDS WITH SHORT AEC TIME COMPENSATION (FIGURE 3D-10 AND 3D-13)
AEC TECHNIQUES SHOULD HAVE MINIMUM EXPOSURE TIMES GREATER THAN 5 MS. FOR
ALL OTHER AEC BOARDS MINIMUM EXPOSURE TIMES SHOULD BE GREATER THAN 15
MS.
Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. M Page 3D-3
3D AEC Calibration CPI Canada Inc.
AEC exposures should normally be kept well under one second. When X-ray techniques are used that result
in longer exposures, the film density will not be correct due to failure of reciprocity of the film.
RLF (reciprocity law failure) compensation is provided to compensate for longer AEC exposure
times. An offset may be added to each AEC calibration set (each film screen combination) to increase the
AEC ON time as exposure time increases. RLF compensation is applied to the following range of times:
• 50 ms to 500 ms.
• 500 ms to 1000 ms.
• 1000 ms and above.
Care must be exercised when using table buckys with low kV values because most tabletops and grids
absorb considerable radiation in the range of 60 - 65 kVp. This will adversely affect AEC operation.
Figure 3D-2 shows the effect of kVp, optical density, and radiation. Note particularly the nonlinear change in
density at 85-90 kVp.
Page 3D-4 Rev. M Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.1.3 Film/Screen Response vs. kVp
Film screen response to kVp is not linear; therefore compensation must be provided in order to maintain
constant film density as kVp is changed for different anatomical studies. By selecting and calibrating various
kV breakpoints, the overall system response will be compensated such as to yield a constant film density.
Up to eight breakpoints per film screen combination are available. The eight breakpoints are spread
over three kV ranges as shown below:
Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. M Page 3D-5
3D AEC Calibration CPI Canada Inc.
Since the generator allows for up to three separate film screen combinations to be calibrated, the following
points must be considered:
• The AEC board allows for a 0 to a maximum of 10 volt ramp at the comparator input. All AEC signals
must fit within this range (for all film / screens, densities, and techniques).
• Most X-ray applications require the use of two or more different film screen combinations, all of which
will require different exposure doses.
• Using the slowest film screen combination, the required film input dose will be determined.
• Once this value is determined (during AEC calibration), the density calibration is performed to allow
100% (double the dose) and 50% (half the dose) values. These are typical values, and will determine
the maximum required range of the AEC reference voltage (the output from the D/A converter).
• Figure 3D-4 illustrates the different windows required for various film screen combinations.
Page 3D-6 Rev. M Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.1.5 Multiple Spot Compensation
Separate density compensation is provided when a SFD (Spot Film Device) is used for multiple film splits.
This allows compensation when the SFD diaphragm is in the X-ray field.
An external output from the SFD must be provided when multiple spots are requested to enable this
function.
Figure 3D-5 shows source-image distances and image receptors as used in a typical R&F installation.
Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. M Page 3D-7
3D AEC Calibration CPI Canada Inc.
Before continuing, it is suggested that a copy of the table below be filled in with all required information.
Refer to the example AEC setup worksheet on the next page.
Film/Screen 1.
2.
3.
Grid ratio/SID:
± Density steps
Chamber type:
Regulatory AEC dose
requirements?
Is film processing maintained?
Additional notes:
Additional notes:
ALL RECEPTORS MUST HAVE THE SAME NUMBER OF DENSITY STEPS AND THE SAME DENSITY DOSE
CHANGE PER STEP (DENSITY SETTINGS ARE COMMON TO ALL FILM SCREENS AND RECEPTORS).
Page 3D-8 Rev. M Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.2.1 AEC Setup Worksheet (Cont)
Note: The example below is supplied for reference only. It does not represent an actual installation.
2. Lanex/med Lanex/chest
3.
± Density steps ±8 ±8 ±8 ±8
Additional notes:
Additional notes:
Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. M Page 3D-9
3D AEC Calibration CPI Canada Inc.
It is recommended that a copy of the form below be filled in with the required information before attempting
AEC calibration.
AEC Ch 2_____________________________
AEC Ch 3_____________________________
AEC Ch 4_____________________________
4. Verify signal grounding for the AEC chamber. The CHECK:
only electrical ground should be at the AEC board in
the generator. This applies to the ground braid
(shield) for the AEC signal cable and to the ground
return conductor(s) in the AEC signal cable.
5. Verify that the AEC board is fully inserted into the CHECK:
mating edge connector (if applicable), that all
connections to the AEC board are secure, and that
the AEC board is securely fastened.
6. Before calibrating, verify that the AEC system is CHECK:
functioning. This includes the AEC chambers /
devices and the AEC circuits in the generator. Each
of the fields on the AEC device must be able to
terminate the exposure.
7. Radiographic techniques to be performed with the
equipment (high kV chest, G.I. studies etc)?
8. Normal exposure factors used by the customer
(typical mAs / kV range)?
Figure 3D-6 shows an installed AEC chamber. Note particularly the use of a suitable insulating material to
isolate the body of the chamber from the receptor ground. This is required for non-insulated AEC chambers.
Page 3D-10 Rev. M Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.2.3 AEC Chamber Installation (Cont)
Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. M Page 3D-11
3D AEC Calibration CPI Canada Inc.
Review the applicable sections of chapter 3 section B and C for interfacing AEC devices and programming
the image receptors to select the correct AEC device (or no AEC if desired). It should be ensured that each
receptor used for AEC has a Bucky or equivalent. A typical R&F room configuration will consist of the
following:
• Table Bucky
• Wall Bucky
• Spot film Bucky
• Aux - digital acquisition
Refer to Figure 3D-7 for typical AEC connections. This is a simplified view only, refer to figures 3D-8 to 3D-
13 for AEC board layouts used in Indico 100 and CMP 200 X-ray generators. Refer to chapter 1E for the
AEC board location in your generator.
Page 3D-12 Rev. M Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.2.5 AEC Board (Solid State Chambers)
The AEC board shown below is compatible with various makes / models of solid-state chambers (i.e.
Comet, Ziehm, Gilardoni). This AEC board is used in various models of generators requiring those AEC
chamber types.
This board will be fitted with 6 pin circular connectors (J1 to J4) or with 5 pin in-line connectors (J11
to J14), depending on the application.
R1
J1
DS1
R2 JW2
J2
DS2
J5
J3
JW3
R3
DS3
J4
JW4
R4
DS5 J6
TP2 TP4
DS4
TP1 TP3 TP5
FILE: ML_SSBRD.CDR
Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. M Page 3D-13
3D AEC Calibration CPI Canada Inc.
Tables 3D-4 and 3D-5 show the pin outs for both the 6 pin circular connectors and for the 5 pin in-line
connectors on the AEC board in figure 3D-8.
FUNCTION PIN
Anode 1 NOTE: PINS 1, 2, AND 3 ON THE
Anode 2 CIRCULAR CONNECTOR ARE
Anode 3 ALL CONNECTED IN PARALLEL.
Cathode, left 4
Cathode, right 5
Cathode, middle 6
Ground Connector shell
Table 3D-4: Pin outs for 6 pin circular connector J1 to J4
FUNCTION PIN
Anode 2
Cathode, left 3
Cathode, right 5
Cathode, middle 4
Ground 1
Table 3D-5: Pin outs for 5 pin in-line connector J11 to J14
If the AEC input signal has excessive electrical noise superimposed on the signal, it is suggested that
jumpers JW1 to JW4 as appropriate be temporarily installed. If this improves the signal to noise ratio, the
jumper(s) should be left in. Excessive signal to noise ratio generally shows up as inconsistent AEC exposure
times at low mAs values.
It is the responsibility of the installer to determine the need for these jumper(s).
Page 3D-14 Rev. M Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.2.6 AEC Board (Solid State Chambers)
The AEC board shown below is compatible with various makes / models of solid-state chambers (i.e.
Comet, Ziehm, Gilardoni). This AEC board is used in various models of generators requiring those AEC
chamber types.
This board will be fitted with 10 pin circular connectors (J1 to J4) or with 7 pin in-line connectors
(J11 to J14), depending on the application.
NOTE: WHEN PERFORMING THE INITIAL AEC SETUP (CHAPTER 3C), THE CHAMBER TYPE MUST BE SET
TO ION FOR THIS BOARD.
Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. M Page 3D-15
3D AEC Calibration CPI Canada Inc.
Tables 3D-6 and 3D-7 show the pin outs for both the 10 pin circular connectors and for the 7 pin in-line
connectors on the AEC board in figure 3D-9.
FUNCTION PIN
Anode, left (refer to note below) 3
Cathode, left (refer to note below) 4
Anode, middle 1
Cathode, middle 6
Anode, right (refer to note below) 2
Cathode, right (refer to note below) 5
Ground Connector shell
Table 3D-6: Pin outs for 10 pin circular connector J1 to J4
FUNCTION PIN
Anode, left (refer to note below) 1
Cathode, left (refer to note below) 2
Anode, middle 3
Cathode, middle 4
Anode, right (refer to note below) 5
Cathode, right (refer to note below) 6
Ground 7
Table 3D-7: Pin outs for 7 pin in-line connector J11 to J14
NOTE:
Jumpers JW1 to JW8 swap the left and right fields from J1 to J4 and J11 to J14 as per the table below.
CHANNEL LEFT / RIGHT FIELDS AS PER LEFT / RIGHT FIELDS SWAPPED RELATIVE
TABLES 3D-6, 3D-7 TO TABLES 3D-6, 3D-7
1 Jumper JW1, JW2 pins 1-2 (N) Jumper JW1, JW2 pins 2-3 (R)
2 Jumper JW3, JW4 pins 1-2 (N) Jumper JW3, JW4 pins 2-3 (R)
3 Jumper JW5, JW6 pins 1-2 (N) Jumper JW5, JW6 pins 2-3 (R)
4 Jumper JW7, JW8 pins 1-2 (N) Jumper JW7, JW8 pins 2-3 (R)
Page 3D-16 Rev. M Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.2.7 AEC Board (Ion Chambers)
The AEC board shown below is compatible with various makes / models of ion chambers (i.e. AID, GE,
Vacutec, etc). This AEC board is used in various models of generators requiring those AEC chamber types.
This board will be fitted with 9 pin D connectors (J11 to J14), or with 12 pin in-line connectors (J1 to
J4), depending on the application.
CPI CANADA INC Made in Canada
AEC DEDICATED ION CHAMBER R79
J14
JW2 JW1 J5
J4
J13
JW4 JW3
J3
J12
JW6 JW5
J2
J11
R11 R12 R13 R14
JW8 JW7
J1 R1 R2 R3 R4
ML_IONBD.CDR
The following potentiometers are used for short AEC exposure time compensation:
• R11 is used for channel 1 short exposure time compensation.
• R12 is used for channel 2 short exposure time compensation.
• R13 is used for channel 3 short exposure time compensation.
• R14 is used for channel 4 short exposure time compensation.
Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. M Page 3D-17
3D AEC Calibration CPI Canada Inc.
R79 adjusts the output of the high voltage bias supply. This is only fitted on versions of this board intended
for use with ion chambers that require a separate high voltage bias supply. R79 adjusts the value of the
+300 / +500 VDC, and the +45 VDC outputs, and should be set as per the ion chamber manufacturer
specifications.
Tables 3D-8 and 3D-9 show the pin outs for both the 9 pin D connectors and for the 12 pin in-line
connectors on the AEC board in figure 3D-10. The 9 pin connectors are compatible with most models of AID
ionization chambers. However, the installer should verify compatibility of the pin outs with the chamber(s)
being used.
NOTE:
Jumpers JW1 to JW8 swap the left and right fields on J11 to J14 as per the table below.
CHANNEL LEFT / RIGHT FIELDS AS PER LEFT / RIGHT FIELDS SWAPPED RELATIVE
TABLE 3D-8 TO TABLE 3D-8
1 Jumper JW7, JW8 pins 1-2 Jumper JW7, JW8 pins 2-3
2 Jumper JW5, JW6 pins 1-2 Jumper JW5, JW6 pins 2-3
3 Jumper JW3, JW4 pins 1-2 Jumper JW3, JW4 pins 2-3
4 Jumper JW1, JW2 pins 1-2 Jumper JW1, JW2 pins 2-3
Page 3D-18 Rev. M Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.2.8 AEC Board (Ion Chambers)
The AEC board shown below is compatible with most models of AID ion chambers. This board is fitted with
9 pin D connectors J1 to J4.
Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. M Page 3D-19
3D AEC Calibration CPI Canada Inc.
Table 3D-10 shows the pin outs for the 9 pin D connectors on the AEC board in figure 3D-11. The 9 pin
connectors are compatible with most models of AID ionization chambers. However, the installer should
verify compatibility of the pin outs with the chamber(s) being used.
NOTE:
Jumpers JW1 to JW8 swap the left and right fields on J1 to J4 as per the table below.
CHANNEL LEFT / RIGHT FIELDS AS PER LEFT / RIGHT FIELDS SWAPPED RELATIVE
TABLE 3D-10 TO TABLE 3D-10
1 Jumper JW7, JW8 pins 1-2 (N) Jumper JW7, JW8 pins 2-3 (R)
2 Jumper JW5, JW6 pins 1-2 (N) Jumper JW5, JW6 pins 2-3 (R)
3 Jumper JW3, JW4 pins 1-2 (N) Jumper JW3, JW4 pins 2-3 (R)
4 Jumper JW1, JW2 pins 1-2 (N) Jumper JW1, JW2 pins 2-3 (R)
Page 3D-20 Rev. M Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.2.9 AEC Board (5-Field Ion Chambers)
The AEC board shown below is designed for use with AID three-of-five-field ion chambers. This board is
fitted with 15 pin D connectors J1 and J2.
JW8
JW7
JW5
JW6
R11
R12
Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. M Page 3D-21
3D AEC Calibration CPI Canada Inc.
Table 3D-11 shows the pin outs for the 15 pin D connectors on the AEC board in figure 3D-12. The 15 pin
connectors are compatible with some models of three-of-five-field AID ion chambers.
NOTE:
Jumpers JW5 to JW8 swap the left and right fields on J1 and J2 as per the table below.
CHANNEL LEFT / RIGHT FIELDS AS PER LEFT / RIGHT FIELDS SWAPPED RELATIVE
TABLE 3D-11 TO TABLE 3D-11
1 Jumper JW7, JW8 pins 1-2 (N) Jumper JW7, JW8 pins 2-3 (R)
2 Jumper JW5, JW6 pins 1-2 (N) Jumper JW5, JW6 pins 2-3 (R)
NOTE: THE FIELD COMPENSATION VALUES (R FIELD COMP, C FIELD COMP, L FIELD COMP) IN AEC
SETUP MENU 2 MUST ALL BE SET TO 0. THE AEC FIELD BALANCE MUST BE DONE AS PER
A.I.D.’s RECOMMENDED PROCEDURE.
Page 3D-22 Rev. M Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.2.10 AEC Board (Universal AEC Board With Short AEC Time Compensation)
The AEC board shown below has short AEC time compensation, and may be factory configured to be
compatible with most makes / models of AEC chambers (ion and solid state) on the market. This assembly
also contains a low current, high voltage supply for a photo multiplier tube (PMT). The PMT supply is located
on the upper board, which also contains the connectors to interface to the AEC pickup device(s).
R94 R4 R93 R3 R92 R2 R91 R1
FILE: ML_UAEC2.CDR
Figure 3D-13: Universal AEC board with short AEC time compensation
(assembly 734654 consisting of PWBA 734630 and 728399)
In order to clearly show the adjustment pots on the lower (AEC) board, the upper board which
contains the AEC and PMT interface connectors and the high voltage supply is shown shifted from
its actual position.
Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. M Page 3D-23
3D AEC Calibration CPI Canada Inc.
3D.2.10 AEC Board (Universal AEC Board With Short AEC Time Compensation) Cont
The following potentiometers are used for short AEC exposure time compensation:
Refer to the end of this subsection for the procedure for adjusting R10, R19, and R24.
Tables 3D-12 and 3D-13 show the pin outs for the 12 pin connectors J1 to J4 on the universal AEC board in
figure 3D-13. The pins on J7 are all connected in parallel, thus the PMT high voltage may be taken from any
of the pins on that connector.
The connections to the AEC pickup chamber vary considerably between ion chambers and solid-
state chambers. For clarity two tables are shown below, the first for ion chambers and the second for solid-
state chambers.
Page 3D-24 Rev. M Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.2.10 AEC Board (Universal AEC Board With Short AEC Time Compensation) Cont
R10, R19 and R24 adjust the output voltage from the high voltage power supply on the AEC interface board
(the upper board on the universal AEC board assembly in figure 3D-13). This high voltage supply generates
the PMT high voltage, up to approximately -1000 VDC available at J7, and also the nominal +500, +300 and
+50 VDC supplies noted in table 3D-12. The +500, +300 and +50 VDC supplies are available to bias ion
chambers if needed and are adjustable as defined below.
These potentiometers are switched into the circuit electronically by logic circuits connected to the
AEC channel select commands. Only one potentiometer will be active at any given time, the condition under
which each potentiometer is active is described below, along with the function of that potentiometer.
• R10 adjusts the high voltage supply output for the PMT when ABS operation is selected. This is
described in chapter 3E.
• R24 adjusts the high voltage supply output when AEC channel 1, 2, or 3 is selected. AEC channels 1, 2,
3 are normally used with an AEC chamber.
R24 is used to adjust the +500, +300 and +50 VDC bias voltage outputs if required for ion
chamber(s) connected to AEC channels 1, 2 or 3. Refer to the AEC chamber manufacturers
recommendations to adjust this voltage.
• R19 adjusts the high voltage supply output when AEC channel 4 is selected. AEC channel 4 is normally
used for digital acquisition or spot film work using a PMT pickup for AEC control. This will typically be the
same PMT used for ABS control during fluoroscopy operation.
Refer to 3D.4.0 for further details if using a PMT for AEC control on AEC channel 4.
Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. M Page 3D-25
3D AEC Calibration CPI Canada Inc.
This section contains information that must be understood and confirmed prior to and / or during AEC
calibration.
CAUTION: THE PROCEDURES IN THESE SECTIONS REQUIRE X-RAY EXPOSURES. TAKE ALL
SAFETY PRECAUTIONS TO PROTECT PERSONNEL FROM X-RADIATION.
• When using a PMT for AEC from the output of an image intensifier, there is normally no need to
iterate all the kV break points. It is usually sufficient to use the 75 kV breakpoint calibration value for
that film screen at all kV breakpoints. If doing this, the calibration values should be confirmed at all
kV breakpoints using the acquired digital images.
• During AEC calibration, all AEC exposures should be done using mA values such that the
exposures are in the 30 to 100 ms range UNLESS STATED OTHERWISE.
• During AEC calibration, always ensure that the central ray is centered relative to the image receptor.
• Prior to placing the absorbers, ensure that the collimator is opened sufficiently to irradiate ALL fields
on the AEC pickup device.
• The recommended absorber in table 3D-16 is water. This should be in a plastic container of uniform
thickness. Lexan of a similar thickness is also a suitable absorber.
• Ensure that the absorber is positioned to fully cover the X-ray field. The absorber must extend a
minimum of 3/8 in. (10 mm) beyond the X-ray field.
• All components and assemblies used during AEC calibration must be those that will be used during
procedures, and must be positioned as they will be in actual use of the X-ray room.
• The generator must be known to be calibrated before proceeding.
• During AEC calibration, if exposure times do not change if the mA is varied, it may be that
the input signal level to the AEC board is too high. If this is experienced, check the ramp
voltage at the output of the first gain stage (the first operational amplifier output) on the AEC
board for the subject AEC channel. This voltage must never exceed 10 V. If this voltage does
exceed 10 V, reduce the input signal level as required.
Page 3D-26 Rev. M Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.4.0 AEC USING A PMT
This section applies if a PMT is to be used for AEC control on AEC channel 4. AEC channels 1, 2, and 3 (as
applicable) should be calibrated first (sections 3D.6.0 to 3D.12.0), before calibrating AEC channel 4.
WARNING: SWITCH OFF THE GENERATOR BEFORE CONNECTING A PMT, AND USE APPROPRIATE
HIGH VOLTAGE PRECAUTIONS WHEN MEASURING THE PMT HIGH VOLTAGE.
PART OF GENERATOR
GENERATOR
INTERFACE AEC
BOARD BOARD
J7 J4
7 7
10 12
PMT 12
AEC-PMT.CDR
Step Action
1. Connect the PMT output to J7 on the generator interface board (the ABS input) as
shown in figure 3D-14. The ABS input is at J7-12 on the generator interface board, and
the signal will be divided for the AEC board via the resistor from J7-12 to J7-10.
Appropriate high voltage shielded cable should be used for the PMT high voltage
connections.
2. Set the PMT voltage to approximately -650 VDC for AEC operation using R19 on the
AEC interface board. AEC channel 4 must be selected in order for R19 to be active.
USE ONLY TP5 ON THE AEC INTERFACE BOARD (FIGURE 3D-13) FOR THE HV
METER GROUND WHEN MEASURING PMT HIGH VOLTAGE. CONNECT THE
GROUND LEAD FIRST BEFORE MEASURING THE HIGH VOLTAGE. DO NOT
ATTEMPT TO MEASURE THIS WITHOUT A SUITABLE METER.
3. Configure AEC channel 4 as per 3D.6.0 steps 6 to 14, but use the following settings in
the AEC SETUP menu: Select ION chamber, and enable FILM SCREEN 1 only, and
CENTER FIELD only. If AEC SETUP menu screen 2 is available, set C FIELD COMP to
0 (this is model dependent, refer to AEC SETUP in chapter 3C).
4. Enter the calibration value 45 into EACH of the kV breakpoints. The procedure for
setting the 75 kV knee breakpoint is detailed in 3D.6.0, step 16. The remaining
breakpoints are set in a similar manner (refer to the balance of 3D.6.0 for details on
accessing those breakpoint settings).
5. Adjust the channel 4 gain adjustment potentiometer on the AEC board to achieve the
desired I.I. input dose at the 75 kV knee breakpoint, using absorber thickness per table
3D-16.
6. The PMT voltage that was set in step 2 may need to be adjusted up or down if the gain
adjustment potentiometer does not provide the desired adjustment range in step 5.
7. Repeat the exposures at other kV breakpoints that cover the desired kV operating
range, checking the I.I. input dose at each kV breakpoint. Use absorber thickness per
table 3D-16.
8. Readjust the breakpoint calibration values in step 7, if necessary, to achieve the desired
I.I. input dose at those kV values. DO NOT READJUST THE AEC GAIN POT OR PMT
VOLTAGE.
Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. M Page 3D-27
3D AEC Calibration CPI Canada Inc.
If your generator does NOT have AEC SETUP menu 2 (see the section AEC SETUP in chapter 3C),
follow the AEC chamber manufacturers recommendations for AEC field balancing.
If your generator has AEC SETUP menu 2, follow the AEC chamber manufacturers
recommendations for AEC field balancing if available. If the AEC chamber has no provision for AEC
field balancing, follow the steps below.
PERFORM THE FOLLOWING STEPS IMMEDIATELY BEFORE DOING AEC CALIBRATION AT
THE 75 kV KNEE BREAKPOINT IN THE FOLLOWING SECTIONS:
1. Enter AEC SETUP menu 2, and ensure that each of the field compensation values is set
to 0.
2. When set up to do dose measurements at the 75 kV knee breakpoint, evaluate the AEC
field balance by measuring the dose at the film plane during an AEC exposure as each
of the three AEC fields is individually selected.
3. If the AEC chamber field balance is not acceptable, go to AEC SETUP menu 2 and
adjust the right or left compensation values up or down as required. Do not adjust the
middle field (C) compensation value.
4. Repeat steps 2 and 3. The right and left AEC field compensations are adjusted to match
the middle field. This process may need to be repeated several times until the three
AEC fields are suitably balanced.
Page 3D-28 Rev. M Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.6.0 AEC CALIBRATION (TABLE BUCKY) Cont
Step Action
SETUP FOR AEC CALIBRATION
IF THE AEC BOARD BEING CALIBRATED HAS SHORT AEC TIME COMPENSATION
(FIGURE 3D-10 OR 3D-13), THE SHORT EXPOSURE TIME COMPENSATION MUST FIRST BE
DISABLED.
TO DO THIS, ADJUST ALL SHORT AEC EXPOSURE TIME COMPENSATION
POTENTIOMETERS TO ZERO BY TURNING EACH OF THESE POTENTIOMETERS FULLY
CLOCKWISE. THESE ARE MULTI-TURN POTENTIOMETERS, AND MUST BE TURNED BY AS
MUCH AS 25 TURNS TO REACH THE ZERO-OHMS LIMIT. REFER TO TABLE 3D-18 FOR THE
SHORT AEC TIME COMPENSATION POTENTIOMETER DESIGNATIONS.
FAILURE TO PRESET THESE POTS WILL RESULT IN DIFFICULTY IN PERFORMING
AEC CALIBRATION.
1. Set up the X-ray tube stand as shown in figure 3D-15.
2. Align the tube stand and table Bucky such that the central ray is centered relative to the
image receptor.
3. Open up the collimator to expose all three fields of the AEC pickup. Ensure that the
central ray remains centered relative to the image receptor.
4. Place the R probe at the film plane, i.e. behind the grid. If this cannot be done, then
place the probe on the table top. Ensure that the R-probe is located as close as possible
to the central ray, but not blocking any pickup areas on the AEC device. The R meter
must be set to measure in the micro-R range.
5. Place the absorber (with thickness selected for 75 kV per table 3D-16) in the X-ray field,
ensuring that the radiation is COMPLETELY blocked by the absorber.
6. Place the generator into the programming mode. Refer to section 3C.1.1.
7. From the GENERATOR SETUP menu select GEN CONFIGURATION.
8. From the GEN CONFIGURATION menu select AEC SETUP.
9. Set up the AEC parameters in the AEC SETUP menu FOR EACH ACTIVE AEC
CHANNEL. Refer to AEC SETUP in chapter 3C.
10. Set up the image receptors in the RECEPTOR SETUP menu such that each receptor
has the desired AEC channel assigned to it. Refer to RECEPTOR SETUP in chapter
3C.
11. In the RECEPTOR SETUP menu, set MEMORY to NO for each image receptor. This
will ensure that the next receptor being calibrated will not remember the techniques from
the previous receptor.
The MEMORY function may be reset as desired after AEC calibration is completed.
12. In the RECEPTOR SETUP menu, ensure that the AEC BACKUP MAS and AEC
BACKUP MS are set sufficiently high that the generator backup timer will not terminate
the exposure.
13. From the GEN CONFIGURATION menu select AEC CALIBRATION.
14. From the AEC CALIBRATION menu select FILM SCREEN 1 (the slowest film screen
combination).
CAUTION: DURING THE FOLLOWING CALIBRATION PROCEDURE, BE SURE THAT THE SELECTED
TECHNIQUES WILL NOT OVERLOAD THE X-RAY TUBE. USE CAUTION WHEN REPEATING
EXPOSURES AS THIS MAY QUICKLY OVERLOAD THE X-RAY TUBE. MOST X-RAY TUBE
MANUFACTURERS RECOMMEND NO MORE THAN TWO HIGH SPEED STARTS PER
MINUTE.
NOTE: BE SURE TO USE THE SAME CASSETTE FOR EACH EXPOSURE AT THAT FILM SPEED.
Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. M Page 3D-29
3D AEC Calibration CPI Canada Inc.
NOTE: FOR THE CMP 200 AND THE INDICO 100 RAD-ONLY CONSOLE, LCD SCREEN DETAILS
NOT RELEVANT TO AEC CALIBRATION WILL DIFFER SLIGHTLY FROM THE EXAMPLES IN
THIS SECTION. HOWEVER, THE AEC CALIBRATION MENUS WILL APPEAR AS SHOWN IN
THIS SECTION.
RLF COMPENSATION AND MULTI-SPOT COMPENSATION IS NOT AVAILABLE ON CMP200.
EXIT
Step Action
75 KV KNEE BREAKPOINT CALIBRATION:
15. Select the table Bucky image receptor.
16. Select the 75 kV knee breakpoint and enter the value 45 using the + or - buttons
adjacent to the LCD display.
17. Select the appropriate mA for the first film speed being calibrated per table 3D-16,
remembering that the slowest film screen used in that installation must be calibrated first
(example 320 mA for 100 speed film). Select large focus, center field.
18. Make an exposure and note the dose and mAs.
19. Referring to table 3D-15, select the estimated dose required for the film speed being
calibrated i.e. 1025 ± 25 µR (see note on next page regarding conversion of µR to µGy if
desired) at the 75 kV knee breakpoint for 100 speed film.
Note that the dose values in the table are based on the R-probe being located at
the film plane. If the probe was placed in front of the grid the dose values shown
in the tables must be increased accordingly. The dose in front of the grid will
typically be approximately double the dose at the film plane.
20. Adjust the required gain potentiometer on the AEC board (see note below) while taking
exposures until the dose noted in the previous step is obtained.
• CHANNEL 1 ON THE AEC BOARD IS TYPICALLY USED FOR THE TABLE
BUCKY AEC CHAMBER. YOUR INSTALLATION MAY USE A DIFFERENT
CHANNEL ON THE AEC BOARD.
• REFER TO TABLE 3D-14 FOR THE AEC BOARD GAIN POTENTIOMETER
(GAIN POT) DESIGNATIONS FOR THE VARIOUS AEC BOARDS.
Page 3D-30 Rev. M Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.6.0 AEC CALIBRATION ( BUCKY) Cont
These are APPROXIMATE dose inputs to the film cassette plane at an SID of 40 in. (100 cm), using a
grid with a 12:1 ratio.
NOTE: To convert from µR to µGy divide the value in µR by 114.5. This will give the value in µGy (for
example 114.5 µR = 1 µGy).
Step Action
21. Load a test cassette with fresh film and install it in the image receptor. Using the same
technique as in the previous step, expose the film and develop it.
22. Measure the optical density. The desired value should have been previously recorded in
a copy of table 3D-1.
23. If the measured O.D. is not within 5% of the desired value, adjust the gain pot (as per
step 20) to increase or decrease the density, then repeat the previous two steps.
24. Once the desired film density is achieved, record the mAs, dose, calibration number and
O.D. in a copy of table 3D-17.
FOR EACH BREAKPOINT IN THE REMAINDER OF THIS SECTION, START WITH THE
APPROXIMATE DOSE AS PER TABLE 3D-16 AFTER THAT DOSE IS ACHIEVED, A FILM MUST
BE EXPOSED AND THE O.D. VERIFIED. FURTHER DOSE ITERATIONS MAY BE REQUIRED TO
ACHIEVE THE DESIRED OPTICAL DENSITY.
DO NOT READJUST THE AEC BOARD GAIN POT AFTER THE 75KV KNEE
BREAKPOINT IS CALIBRATED. DOSE / DENSITY ADJUSTMENTS WILL ONLY BE DONE
BY ADJUSTING THE CALIBRATION VALUES FOR THE OTHER KV BREAKPOINTS.
55 KV BREAKPOINT CALIBRATION:
25. Change the absorber thickness per table 3D-16. As before, ensure that the absorber
fully blocks the X-ray field.
26. Select the 55 kV breakpoint.
27. Make an exposure and note the dose. Use mA values as per table 3D-16.
28. Adjust the 55 kV calibration numbers using the + or - buttons such that the actual dose
is equal to the target dose at 55 kV for the selected film speed per table 3D-16.
DO NOT READJUST THE AEC BOARD GAIN POT.
Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. M Page 3D-31
3D AEC Calibration CPI Canada Inc.
Page 3D-32 Rev. M Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.6.0 AEC CALIBRATION (TABLE BUCKY) Cont
Record the final measurements in a copy of the table below. The final measurements are those obtained
AFTER films have been developed to verify the correct O.D. at each breakpoint.
Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. M Page 3D-33
3D AEC Calibration CPI Canada Inc.
Step Action
29. Load the test cassette with fresh film and install it in the image receptor. Using the same
technique, expose the film and develop it.
30. Measure the optical density. The optical density should be as per step 22.
31. If the measured O.D. is not within 5% of the desired value, adjust the 55 kV calibration
number using the + or - buttons, then repeat the previous two steps.
DO NOT READJUST THE AEC BOARD GAIN POT.
32. Once the desired film density is achieved, record the required values in a copy of table
3D-17.
50 KV BREAKPOINT CALIBRATION:
33. If special techniques are NOT used which require the 50 kV range, simply enter the 55
kV calibration number into the 50 kV breakpoint using the + and - buttons.
Note that at approximately 55 kV and under, the film screen sensitivity becomes too low
for practical AEC operation when used with a Bucky.
34. If the 50 kV range IS used, the 50 kV breakpoint must be calibrated. To do this, select
the 50 kV breakpoint. The 50 kV step will use the same absorber as used for the 55 kV
step.
35. Repeat steps 27 to 32 to calibrate the 50 kV breakpoint if desired, substituting 50 kV
where applicable in place of 55 kV.
65 KV BREAKPOINT CALIBRATION:
36. Select the 65 kV breakpoint. Use absorber thickness per table 3D-16 for the 65 kV
breakpoint.
37. Repeat steps 27 to 32 to calibrate the 65 kV breakpoint, substituting 65 kV where
applicable in place of 55 kV.
38. IN THE FOLLOWING STEPS, SELECT >> AND << AS REQUIRED TO NAVIGATE
BETWEEN THE TWO BREAKPOINT SCREENS (SCREEN 1 LISTS BREAKPOINTS
50 KV TO 95 KV, SCREEN 2 SHOWS BREAKPOINTS 110 AND 130 KV).
85 KV BREAKPOINT CALIBRATION:
44. Select the 85 kV breakpoint. Use absorber thickness per table 3D-16 for the 85 kV
breakpoint.
45. Repeat steps 27 to 32 to calibrate the 85 kV breakpoint, substituting 85 kV where
applicable in place of 55 kV.
Page 3D-34 Rev. M Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.6.0 AEC CALIBRATION (TABLE BUCKY) Cont
Step Action
95 KV BREAKPOINT CALIBRATION:
46. Select the 95 kV breakpoint. Use absorber thickness per table 3D-16 for the 95 kV
breakpoint.
47. Repeat steps 27 to 32 to calibrate the 95 kV breakpoint, substituting 95 kV where
applicable in place of 55 kV.
48. Select << to return to the AEC CALIBRATION menu.
Step Action
FILM SCREEN 2 BREAKPOINT CALIBRATION:
49. Select FILM SCREEN 2.
50. Repeat steps 16 to 48 as described for film screen 1 except:
FILM SCREEN 2 MUST BE THE NEXT HIGHEST FILM SPEED AFTER FILM
SCREEN 1.
Step Action
FILM SCREEN 3 BREAKPOINT CALIBRATION:
51. Select FILM SCREEN 3.
52. Repeat steps 16 to 48 as described for film screen 1 except:
Step Action
THIS SECTION ONLY APPLIES FOR AEC BOARDS WITH SHORT AEC EXPOSURE
TIME COMPENSATION (FIGURE 3D-10 OR 3D-13) IF AEC EXPOSURES LESS
THAN APPROXIMATELY 15 MS ARE REQUIRED.
1. Select the image receptor to be short AEC time compensated, i.e. table Bucky.
2. Select the highest film speed used on the selected receptor, and then select the 75 kV
breakpoint.
3. Set the mA per table 3D-16 for the film speed being used. Reinstall the absorber as per
table 3D-16 for the 75 kV breakpoint.
4. Make an exposure and confirm the dose (or mAs) readings as previously recorded in
table 3D-17.
5. Increase the mA such as to decrease the AEC exposure time to approximately 10 ms.
6. Adjust the short AEC time compensation pot for the AEC channel being calibrated such
that the dose (or mAs) is approximately the same as previously recorded (step 4). The
short AEC time compensation potentiometer designations are given in table 3D-18.
Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. M Page 3D-35
3D AEC Calibration CPI Canada Inc.
Step Action
7. Increase the mA again such as to decrease the AEC exposure time to approximately 6
ms (but not less).
8. Adjust the short AEC time compensation pot for the AEC channel being calibrated such
that the dose (or mAs) is approximately the same as it was in step 6.
9. The short AEC time compensation adjustments affect the AEC calibration at longer
exposure times. Therefore, it may now be necessary to readjust the gain pot for the AEC
channel being calibrated to restore the dose (or mAs) values to the values previously
recorded in table 3D-17. Ensure that the absorber thickness and mA values are as per
table 3D-16 when readjusting the AEC gain pot.
10. Films should be exposed and developed, and the O.D. checked at the 75 kV breakpoint
at AEC exposure times of approximately 6 ms and approximately 100 ms. If the film
density is not acceptable at both short and long AEC exposure times, it will be
necessary to iterate the adjustments of both the short AEC time compensation pot and
the AEC gain pot by repeating steps 3 to 8.
11. Repeat steps 1 to 10 for each image receptor (AEC channel) to be short AEC time
compensated.
EXIT
Page 3D-36 Rev. M Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.8.0 AEC DENSITY CALIBRATION (Cont)
• Up to eight density plus and eight density minus steps are available. If ± 8 density steps are not
required, the unwanted density steps may be programmed out per the procedure below. For example, if
only ± 5 density steps are desired, then density steps ± 6, 7, 8 may be deprogrammed.
• Once the desired number of ± density steps are known, the relative minimum and maximum dose
values must be determined. Typically the minimum density step will result in half (50%) of the nominal
dose and the maximum density step will typically give double the nominal dose (100% increase). The
nominal dose is the value that was recorded at 0 density in table 3D-17.
• The relative dose change per density step must be determined next. To do this, note the relative
minimum and maximum dose as determined above (i.e. 50% at min density and 100% increase at max
density), then calculate the number of - density steps and the number of + density steps that will be
required.
The relative dose change between density steps will then be the minimum density (i.e. 50) divided
by the number of density minus steps or the maximum density (i.e. 100) divided by the number of
density plus steps. This will yield the required dose increment for each density minus step and for each
density plus step respectively.
For ± 8 density steps, this gives a dose decrease of 6.25% per density minus step (8 steps x 6.25%
per step = 50% dose at -8 density) or a dose increase of 12.5% per density plus step (8 steps x 12.5%
per step = 100% dose increase at +8 density).
Refer to table 3D-19 for two typical examples of density steps vs. calibration numbers. For 8 minus
density steps the dose decrease is 6.25% per step, and for 8 + density steps the dose increase is 12.5%
per step as per the example calculation above.
For 5 minus density steps the dose decrease is 10% per step, and for 5 + density steps the dose
increase is 20% per step.
Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. M Page 3D-37
3D AEC Calibration CPI Canada Inc.
Step Action
1. Reselect FILM SCREEN 1. Use absorber thickness per table 3D-16 for the 75 kV
breakpoint.
2. Reselect the 75 kV knee breakpoint.
3. Select << to return to the AEC CALIBRATION menu.
4. Select DENSITY SETUP.
5. Referring to table 3D-17, note the dose at 75 kV for film screen 1. This will be referred to
as the 0 density dose.
6. Select the highest density minus step desired i.e. - 8 from the density setup menu. If it is
not intended to use this step, select the highest density minus step to be used i.e. - 5,
then set the unused steps to - to disable those steps. To disable density steps, press the
- button to scroll down until the - symbol is displayed.
7. Set the calibration number for the highest density minus step to the desired relative
density value (example 50, this will give approximately 1/2 the 0 density dose).
8. Make an exposure and confirm that the measured dose is approximately the desired
value.
9. If the measured dose is not as expected, adjust the calibration number for that density
step and repeat step 8.
10. Select the next density step (i.e. - 7) and enter the appropriate calibration number for
that step. Refer to table 3D-19 and the notes preceding table 3D-19. Repeat steps 8 and
9.
11. Repeat the previous step for each remaining density minus step. Use the >> and <<
buttons to navigate through the DENS SETUP menu in order to access all the density
steps in this procedure.
Page 3D-38 Rev. M Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.8.0 AEC DENSITY CALIBRATION (Cont)
Step Action
12. Set the calibration number for the highest density plus step to the desired relative
density value (example 100, this will result in approximately double the 0 density dose).
13. Repeat step 8 and 9.
14. Select the next lowest density step (i.e. 7) and enter the appropriate calibration number
for that step. Refer to table 3D-19 and notes preceding table 3D-19. Repeat steps 8 and
9.
15. Repeat the previous step for each remaining density plus step. Use the >> and <<
buttons to navigate through the DENS SETUP menu in order to access all the density
steps.
16. When the density setup is complete and verified via dose measurements, use the <<
and EXIT buttons to return to the AEC CALIBRATION menu.
Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. M Page 3D-39
3D AEC Calibration CPI Canada Inc.
The following points should be noted regarding RLF compensation. RLF compensation is normally only
needed if special techniques are used which result in AEC exposures greater than 100 ms.
• If perfect, film would provide linear density changes with linearly increasing exposure times. In reality, at
longer exposures, film effectively becomes slower. This effect is known as reciprocity law failure. To
compensate, exposure times must be increased at longer exposures.
This compensation is achieved by increasing the AEC reference voltage at longer exposure times.
RLF compensation is applied to three ranges (50-500 ms, 500-1000 ms, and 1000- 1500 ms) as shown
below.
The examples below are not meant to represent actual RLF compensation percentages in your
installation. Actual values will need to be determined per the procedure following.
• Between 0 and 50 ms no RLF compensation is applied. Per figure 3D-16, the AEC reference voltage is
constant at 1 unit between 0 and 50 ms.
• At 50 ms, RLF compensation = 10% is applied. This means that the reference voltage will increase by
10% between 50 ms and 500 ms in a linear fashion. At 500 ms the reference voltage is then 1.0 X 1.10
= 1.10 units.
• At 500 ms, RLF compensation = 20% is applied. This means that the reference voltage will increase by
20% between 500 ms and 1000 ms in a linear fashion. At 1000 ms the reference voltage is then 1.10 X
1.20 = 1.32 units.
• At 1000 ms, RLF compensation = 30% is applied. This means that the reference voltage will increase by
30% between 1000 ms and 1500 ms in a linear fashion. At 1500 ms the reference voltage is then 1.32 X
1.30 = 1.72 units
• The rate of increase of the reference voltage beyond 1500 ms will be constant, up to limit of the B.U.T.
(backup timer).
• The compensation curve resulting from the RLF values described above is depicted in the graph below.
Page 3D-40 Rev. M Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.9.0 RLF COMPENSATION (Cont)
EXIT
Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. M Page 3D-41
3D AEC Calibration CPI Canada Inc.
Step Action
1. Place the absorber (with thickness selected for 75 kV per table 3D-16) in the X-ray field,
ensuring that the radiation is COMPLETELY blocked by the absorber.
2. Select the slowest film screen combination to compensate. This will normally be FILM
SCREEN 1.
3. Select >>.
4. Select RLF COMPENSATION.
5. From the LF COMP menu, select 50MSEC and set the value to 0 using the + or -
buttons.
6. Select mA appropriate to the film speed i.e. 100 mA for 100 speed film.
7. Make an exposure and adjust the mA if necessary to give an exposure time of
approximately 50 ms.
8. Load a test cassette with fresh film and install it in the image receptor.
9. Make an exposure using the same techniques. Record the mAs, then develop the film.
10. Note the O.D. This should be within 10% of the O.D. that was noted during AEC
calibration.
11. Make an exposure and reduce the mA to give an exposure time of approximately 500
ms.
12. Make an exposure using the same techniques. Record the mAs.
13. Enter an RLF offset at 50MSEC to give a mAs increase of approximately 10%.
14. Load a test cassette with fresh film and install it in the image receptor. Make an
exposure and develop the film.
15. If the measured O.D. is not within 5% of the value in step 10, adjust the 50 ms RLF
offset value as appropriate using the + and - buttons.
16. Repeat steps 14 and 15 until the required O.D. is achieved.
17. Make an exposure and reduce the mA to give an exposure time of approximately 1000
ms.
18. Select the 500MSEC RLF adjustment and set the value to 0 using the + or - buttons.
19. Make an exposure using the same techniques. Record the mAs.
20. Enter an RLF offset at 500MSEC to give a mAs increase of approximately 20%.
21. Load the test cassette with fresh film and install it in the image receptor. Make an
exposure and develop the film.
22. If the measured O.D. is not within 5% of the value in step 10, adjust the 500 ms RLF
offset value as appropriate using the + and - buttons.
23. Repeat steps 21 and 22 until the desired density is achieved.
THE FOLLOWING STEPS ONLY APPLY IF TECHNIQUES ARE USED RESULTING
IN AEC EXPOSURE TIMES GREATER THAN APPROXIMATELY 1500 MS.
24. Make an exposure and reduce the mA such as to give an exposure time of
approximately 1500ms.
25. Select the 1000MSEC RLF adjustment and set the value to 0 using the + or - buttons.
26. Make an exposure using the same techniques. Record the mAs.
27. Enter an RLF offset at 1000MSEC to give an mAs increase of approximately 30%.
28. Load the test cassette with fresh film and install it in the image receptor. Make an
exposure and develop the film.
29. If the measured O.D. is not within 5% of the value in step 10, adjust the 1000 ms RLF
offset value as appropriate using the + and - buttons.
30. Repeat steps 28 and 29 until the desired density is achieved.
31. Select << as required to return to the AEC CALIBRATION menu.
32. Repeat steps 2 to 31 for FILM SCREEN 2 and FILM SCREEN 3 if required.
Page 3D-42 Rev. M Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.10.0 MULTIPLE SPOT COMPENSATION
EXIT
• Multiple spot compensation may be required when doing multiple exposures on a single film. In this
mode of serial recording, the X-ray field is usually coned down to a small area. Due to the lack of scatter
and possible AEC field cutoff, an AEC density offset may be added if required. This offset is known as
multiple spot compensation.
• In order to activate the multiple spot compensation feature, the R & F table must supply a closed dry
contact when the SFD is operated in multi-spot mode. The multi-spot input to the generator is at TB5
pins 11 and 12 on the room interface board.
Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. M Page 3D-43
3D AEC Calibration CPI Canada Inc.
Step Action
1. Place the absorber (with thickness selected for 85 kV per table 3D-16) in the X-ray field,
ensuring that the radiation is COMPLETELY blocked by the absorber.
2. Select the slowest film screen combination to compensate. This will normally be FILM
SCREEN 1.
3. Select >>.
4. Select MULT SPOT COMP.
5. Enter the value 0% using the + and - buttons.
6. Select 85 kV via the kV + or - buttons in the radiography section of the console.
7. Select mA appropriate to the film speed per table 3D-17.
8. Load the test cassette with fresh film and install it in the SFD.
9. Make an exposure and record the mAs, then develop the film.
10. Verify that the film is evenly exposed, and that the O.D. is the desired value
11. Enable the SFD multi-spot function, then make several exposures and record the mAs.
12. Develop the film and record the O.D. for each exposure.
13. If the measured optical densities are not within 5% of the desired value, enter a multi-
spot compensation offset percentage that increases or decreases the mAs as
appropriate using the + and - buttons.
14. Repeat steps 8 to 13 until the desired O.D. is achieved on all exposures.
15. Select << as required to return to the AEC CALIBRATION menu.
16. Repeat steps 2 to 15 for FILM SCREEN 2 and FILM SCREEN 3 if required.
17. Select EXIT to return to the GEN CONFIGURATION menu.
18. Select EXIT, then EXIT SETUP to return to the normal operating mode.
Page 3D-44 Rev. M Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.11.0 AEC CALIBRATION (WALL BUCKY)
• If the wall Bucky is dedicated to chest radiography, a focused grid with a 10:1 or 12:1 ratio should be
used along with an SID of 72 in. (180 cm).
• If the wall Bucky will be used for conventional as well as chest radiography, then two grids should ideally
be used. See the note at the bottom of this page.
A reasonable compromise if a single grid must be used is a 10:1 ratio, 60 in. (150 cm) grid.
NOTE: SINCE MOST WALL BUCKYS ARE USED AT 40 AND 72 IN. (100 AND 180 CM) SID, THE GRID
MUST BE CHOSEN WITH CARE WITH RESPECT TO CUT-OFF. A TYPICAL GRID WILL HAVE
AN 8:1 RATIO, WITH 85 LINE PAIR / INCH OR 10:1 RATIO WITH 150 LINE PAIR / INCH
(STATIONARY). TYPICALLY, 400 SPEED FILM SCREEN WILL BE USED WITH 90 SECOND
PROCESSING.
Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. M Page 3D-45
3D AEC Calibration CPI Canada Inc.
Grid Absorption
The following information may aid in selecting a grid and / or estimating doses in front of the Bucky if
required: The percentages listed are approximate.
∗ A 10:1 ratio 60 in. (150 cm) focused grid will exhibit the following absorption when measured 5 in. (13
cm) from center: At 72 in. (180 cm) absorption = 18%
At 40 in. (100 cm) absorption = 40%
∗ A 12:1 ratio 60 in. (150 cm) focused grid will exhibit the following absorption when measured 5 in. (13
cm) from center: At 72 in. (180 cm) absorption = 20%
At 40 in. (100 cm) absorption = 50%
∗ A 10:1 ratio 72 in. (180 cm) focused grid will exhibit the following absorption when measured 5 in. (13
cm) from center: At 40 in. (100 cm) absorption = 65%
∗ A 12:1 ratio 72 in. (180 cm) focused grid will exhibit the following absorption when measured 5 in. (13
cm) from center: At 40 in. (100 cm) absorption = 75%
∗ A 10:1 ratio 40 in. (100 cm) focused grid will exhibit the following absorption when measured 5 in. (13
cm) from center: At 72 in. (180 cm) absorption = 65%
∗ A 12:1 ratio 40 in. (100 cm) focused grid will exhibit the following absorption when measured 5 in. (13
cm) from center: At 72 in. (180 cm) absorption = 75%
NOTE: BREAKPOINT CALIBRATIONS MAY HAVE BEEN DONE FOR ALL THREE FILM SCREEN
COMBINATIONS DURING TABLE BUCKY AEC CALIBRATION. IF SO, THE REMAINING
IMAGE RECEPTORS MUST USE THE CALIBRATION CURVES PREVIOUSLY ESTABLISHED
FOR THOSE FILM SCREENS.
IF AN UNUSED FILM SCREEN COMBINATION IS AVAILABLE FOR WALL BUCKY
USE, IT IS SUGGESTED THAT TWO RECEPTOR SELECTOR BUTTONS ON THE CONSOLE
BE ASSIGNED TO SELECT THE WALL BUCKY. THE FIRST WALL BUCKY SELECTOR
SHOULD BE USED FOR 40 IN. (100 CM) SID’S WITH THE APPROPRIATE PREVIOUSLY
CALIBRATED FILM SCREEN. THE SECOND WALL BUCKY SELECTOR SHOULD THEN BE
USED WITH THE PREVIOUSLY UNCALIBRATED FILM SCREEN AT 72 IN. (180 CM) SID’S.
THIS METHOD WILL ALLOW THE GRID TO BE OPTIMIZED FOR EACH SID, AS A
SEPARATE DEDICATED FILM SCREEN WITH ITS OWN CALIBRATION CURVE CAN BE
ASSIGNED TO THE 72 IN. (180CM) SID.
Page 3D-46 Rev. M Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. AEC Calibration 3D
3D.10.0 AEC CALIBRATION (WALL BUCKY) Cont
Step Action
USE OF ONE RECEPTOR FOR BOTH SID’S USING PREVIOUSLY CALIBRATED
FILM SCREENS
1. Set up the X-ray tube stand as shown in figure 3D-17.
2. Align the tube stand and wall Bucky such that the central ray is centered relative to the
image receptor.
3. Open up the collimator to expose all three fields of the AEC pickup. Ensure that the
central ray remains centered relative to the image receptor.
4. Place the R probe at the film plane, i.e. behind the grid. If this cannot be done, then
attach the probe to the front of the Bucky. Ensure that the R-probe is located directly
under the central ray. The R meter must be set to measure in the micro-R range.
5. Place the absorber (with thickness selected for 75 kV per table 3D-16) in the X-ray field,
ensuring that the radiation is COMPLETELY blocked by the absorber.
6. Select the wall Bucky image receptor.
7. Select the slowest film screen used for the wall Bucky, then select the appropriate mA
for that film screen per table 3D-16 (example 320 mA for 100 speed film). Select 75 kV,
large focus, center field.
8. Make an exposure and note the dose and mAs.
9. Referring to table 3D-17, select the previously established dose required at the 75 kV
knee breakpoint for the film speed being calibrated.
Note that the dose values in the table are based on a specific R-probe placement
during table Bucky calibration (either at the film plane, or alternately in front of the
Bucky). If the probe placement for wall Bucky calibration is not the same as it was
for table Bucky calibration, use the estimated dose correction factor in this
subsection under GRID ABSORPTION.
10. Adjust the required gain potentiometer on the AEC board (see note below) while taking
exposures until the dose noted in the previous step is obtained.
• CHANNEL 2 ON THE AEC BOARD IS TYPICALLY USED FOR THE WALL
BUCKY AEC CHAMBER. YOUR INSTALLATION MAY USE A DIFFERENT
CHANNEL ON THE AEC BOARD. DO NOT READJUST THE GAIN POT FOR
THE CHANNEL THAT WAS PREVIOUSLY CALIBRATED (FOR TABLE BUCKY).
• REFER TO TABLE 3D-14 FOR THE AEC BOARD GAIN POTENTIOMETER
(GAIN POT) DESIGNATIONS FOR THE VARIOUS AEC BOARDS.
11. Load the test cassette with fresh film and install it in the image receptor. Using the same
technique, expose the film and develop it.
12. Measure the O.D. The desired value should have been previously recorded in a copy of
table 3D-1.
13. If the measured O.D. is not within 5% of the desired value, adjust the gain pot (as per
step 10) to increase or decrease the density, then repeat the previous two steps.
14. Change the SID to 40 in. (100 cm) and repeat steps 11 to 13. Adjust the gain pot if
necessary to achieve an acceptable compromise between both SID’s.
14. Verify the O.D. at a range of different kV’s.
USE OF TWO RECEPTORS (ONE FOR EACH SID) USING ONE PREVIOUSLY
CALIBRATED FILM SCREEN AND ONE UNCALIBRATED FILM SCREEN
15. Select the wall bucky image receptor via the selector configured for the 40 in. (100 cm)
SID.
16. Repeat steps 1 to 13 at the 40 in. (100 cm) SID position using the appropriate previously
calibrated film screen.
Indico 100 / CMP 200 Service Manual Ch # 740904-06 Rev. M Page 3D-47
3D AEC Calibration CPI Canada Inc.
Step Action
17. Verify the O.D. at a range of different kV’s.
18. Switch the generator OFF. Re-enter the programming mode as detailed in the TABLE
BUCKY AEC calibration section.
19. Select the wall Bucky image receptor via the selector configured for the 72 in. (180 cm)
SID.
20. Calibrate the film screen assigned to this SID as per the table Bucky procedure. The
calibration pot is NOT to be adjusted during this procedure (this was calibrated in the
preceding procedure). All breakpoints, including the 75 kV knee breakpoint, are to be
calibrated by adjusting the calibration numbers ONLY.
21. When complete, exit the AEC CALIBRATION and GEN CONFIGURATION menu.
The remaining image receptors are calibrated in a similar manner to the table Bucky receptor. Only the gain
pot for that channel is to be adjusted at the slowest film screen used on that receptor. DO NOT READJUST
THE GAIN POT FOR PREVIOUSLY CALIBRATED RECEPTORS, AND DO NOT READJUST THE
CALIBRATION VALUES IN THE AEC CALIBRATION MENU FOR PREVIOUSLY CALIBRATED FILM
SCREENS.
Refer to 3D.4.0 if a PMT is to be used for AEC during digital acquisition or spot film work.
THE MEMORY FUNCTION THAT WAS TEMPORARILY CHANGED TO OFF EARLIER IN THIS
CHAPTER MAY NOW BE RESET TO THE DESIRED VALUE.
Page 3D-48 Rev. M Indico 100 / CMP 200 Service Manual Ch # 740904-06
CPI Canada Inc. ABS Calibration 3E
CHAPTER 3E
ABS CALIBRATION
CONTENTS:
3E.1.0 INTRODUCTION
The following variables affect the transmitted light output of an I.I. tube.
• Image Intensifier gain.
• Field size - input to output.
• System components.
• Choice of X-ray techniques.
Image tube gain is affected by two different factors, the ratio of the input to output phosphor area and the
electron gain due to the electron acceleration from the cathode to anode. A third effect that slowly
reduces the I.I. tube’s gain is age. The emissivity of the cesium cathode decays with time and usage.
Gain = Area of input divided by the area of the output multiplied by the energy of a photon
(E = hc/λ [where h = Plank’s constant, c = speed of light and λ is the light wavelength])
Example: Consider the difference of I.I. tube gain when a 12 inch I.I. tube is switched between 6 inches
and 12 inches.
Gain with tube in NORMAL mode: Gain with tube in the MAG mode:
Gain =(6 X 6 X π)/(.5 X .5 x π) = 144 X E Gain =(3 X 3 X π)/(.5 X .5 x π) = 36 X E
Most modern I.I. tubes are the multi-mode type where the effective input area may be changed per the
nature of the procedure. To change the field size of an I.I. tube when a MAG mode is selected, the
electron beam over-scans the output target. This in effect reduces the ratio of input size to output size
and reduces the gain or light output of the I.I. tube.
Shown below are pictorial representations of the three basic types of light sensors that generate the DC
reference signal used by the generator. These are simplified schematics only; refer to section 3E.2.0 for
actual wiring of the ABS pickup device.
Photo-multiplier tube
HIGH VOLTAGE
TO J7 PIN 1 OF UNIVERSAL
AEC INTERFACE BOARD
TO J7 PIN-12 GENERATOR
TO J7 PIN-7 INTERFACE BOARD
Photo Diode
PHOTO DIODE
+12 VOLTS
TO J7 PIN-4
GENERATOR
TO J7 PIN-12
INTERFACE BOARD
TO J7 PIN-7
TO J7 PIN-5
-12 VOLTS
COMPOSITE VIDEO
TO J8
TV SYSTEM GENERATOR
DC PROPORTIONAL INTERFACE BOARD
TO J7 PIN-12
TO J7 PIN-7
Sections 3E.1.3 and 3E.2.1 present an overview of the various ABS pickup types that may be used with
the Indico 100 family of generators. The generator must be specifically configured to accept each pickup
type as per table 3E-1 and sections 3E.2.3, 3E.2.4, 3E.2.5 and 3E.2.6.
NOTE THAT THE GENERATOR IS FACTORY CONFIGURED FOR ONE SPECIFIC TYPE OF
ABS PICKUP ONLY. REFER TO THE COMPATIBILITY STATEMENT / CUSTOMER PRODUCT
DESCRIPTION FORM IN CHAPTER 1D FOR THE FACTORY CONFIGURED ABS COMPATIBILITY
OF THIS GENERATOR.
3E.2.1 Overview
The generator has been factory configured to be compatible with one of the following ABS pickup types.
Field reconfiguration to accept other ABS pickup types, listed below, is possible if required.
• PMT (photo multiplier tube).
• Light sensitive optical diode. The output may be 0 to +5 VDC, 0 to -5 VDC, or +/- VDC centered at 0
VDC.
• A proportional (to the brightness of the I.I.) DC voltage. The output polarity may be 0 to +5 VDC or 0
to -5 VDC.
• A terminated or non - terminated composite video signal.
Refer to chapter 1E for the AEC board and generator interface board location in your generator.
The table below details the generator interface board jumper positions as required to be compatible with
the listed ABS pickups. Refer to the ABS functional drawing MD-0758 in conjunction with this table. This
table should be used in conjunction with sections 3E.2.3, 3E.2.4 3E.2.5, and 3E.2.6.
ABS PICKUP TYPE GENERATOR INTERFACE BOARD INPUTS & JUMPER CONFIGURATIONS
INPUT JW4 JW5 JW11 JW12 JW13 JW19 JW20 JW21
THE TABLE ABOVE SHOWS THE OPTION OF CONNECTING THE OUTPUTS FROM A PMT OR
PROPORTIONAL DC TO J8 INSTEAD OF J7. THIS ALTERNATE CONNECTION IS NOT SHOWN IN THE
SIMPLIFIED PICTORIAL DIAGRAMS, FIGURES 3E-3 OR 3E-4.
WARNING: SWITCH OFF THE GENERATOR AND ENSURE THAT ALL CAPACITORS ARE
DISCHARGED BEFORE CONNECTING ANY ABS PICKUP DEVICES.
The generator must be fitted with the “Universal AEC Board” assembly if using a PMT. The high voltage
supply for the PMT is located on this assembly.
1. Dress the PMT cable from the imaging system such as to allow the dynode high voltage lead to plug
into the “universal AEC interface board” at J7. Refer to figure 3E-4. J7 is the high voltage output for
the PMT; all pins on this connector are connected in parallel and thus any of the 4 pins on J7 may be
used. Ensure that the high voltage lead is rated at 1000 VDC minimum.
NOTE: The total resistive load of all dynodes must be greater than 1 megohm to prevent excess PMT
power supply loading.
2. Dress the signal (coax) cable from the PMT to allow it to connect to J7 on the generator interface
board. Wire to J7 as per figure 3E-3. Alternately, the PMT output may be connected to BNC
connector J8 on the generator interface board.
3. The signal ground must be at the generator interface board only to avoid ground loops.
4. Position the jumpers on the generator interface board as per table 3E-1 for Photo Multiplier Tube,
selecting the correct configuration depending on whether the input is at J7 or J8.
1. Dress the signal cable from the photo diode circuit to allow it to connect to J7 on the generator
interface board. Connect the photodiode to J7 as follows: Output signal to pin 12, ground to pin 7,
+12 VDC to pin 4, and -12 VDC if used to pin 5.
2. Note that there are three types of photo diodes for this application with outputs as listed below:
• a zero to positive DC voltage for increasing light flux
• a zero to negative DC voltage for increasing light flux
• a negative DC voltage to positive DC voltage for increasing light flux. The required dose is set for
0 volts. The output will be negative for reduced light due to increased patient absorption, then
swinging positive for increased light due to reduced patient absorption.
3. Position the jumpers on the generator interface board as per table 3E-1 for Photo Diode. Please
ensure that the correct configuration is selected per your photo diode type as detailed above.
3E.2.5 DC Proportional
1. Dress the signal cable from the camera to allow it to connect to J7 on the generator interface board.
Wire to J7 as per figure 3E-3. Alternately, the DC proportional signal output may be connected to
BNC connector J8 on the generator interface board.
2. Position the jumpers on the generator interface board as per table 3E-1 for Proportional DC,
selecting the correct configuration depending on whether the input is at J7 or J8 and whether the
polarity is negative or positive.
1. Dress the composite video output from the camera to allow it to connect to J8 on the generator
interface board.
2. Position the jumpers on the generator interface board as per table 3E-1 for Composite Video,
selecting the correct configuration depending on whether the video is 75 ohm-terminated or high
impedance (it must be determined beforehand whether the 75 ohm termination must be made at the
generator).
Before the ABS system can be calibrated, the imaging system must be functional and properly set up.
Please verify the following:
• Image intensifier and its power supply are functional.
• TV camera is calibrated for this application.
• All beam attenuating devices are in place.
• Table top is in position.
• Fluoro grid is in path of X-ray beam.
• Imaging system is in the operational position.
• Imaging collimator functional.
• Collimator opening varies as S.I.D. is changed. (S.I.D. = source-image distance).
• Collimator opening varies as the image intensifier’s MAG mode switch is changed.
• The ABS pickup device (as per the previous section) must be installed and functional.
• Sufficient filters are added to the X-ray tube to provide the required HVL.
• The fluoro imaging and receptor devices have been programmed. Refer to chapter 3C.
• kVp and mA must be in calibration. Refer to chapter 4.
• Ensure that JW22 on the generator interface board is set properly for the application: Jumper JW22
pins 1-2 to provide line frequency sync pulses (for conventional imaging systems), or jumper JW22
pins 2-3 for external sync input (for digital imaging systems).
Figure 3E-5 shows the fluoro setup menu structure. Information on the top and bottom lines of the LCD
display, such as tube number, I.I. magnification, dose setting, etc is omitted on these figures for clarity.
Ch # 740904-07
*DOSE LIM - ABS*
1.0MA: 125KV 5.0MA: 125KV
2.0MA: 125KV 6.0MA: 125KV
Rev. K
3.0MA: 125KV +
Page 3E-9
3E
3E ABS Calibration CPI Canada Inc.
High level fluoro (HLF) is optional, and is intended for use with therapy simulators only. High level fluoro
operates at mA levels up to 20 mA, resulting in higher than normal patient dose. Please observe the note
below.
WARNING: HIGH LEVEL FLUOROSCOPY IS COMPATIBLE WITH THERAPY SIMULATORS ONLY. HIGH
LEVEL FLUORO MUST NOT BE ENABLED FOR OTHER APPLICATIONS
WARNING: USE OF HIGH LEVEL FLUORO MAY CAUSE INCREASED TUBE HEATING. PLEASE
ENSURE THAT THE X-RAY TUBE THERMAL SWITCH IS FUNCTIONING PROPERLY, THAT
THE THERMAL SWITCH IS PROPERLY CONNECTED TO THE GENERATOR, AND THAT
THE GENERATOR THERMAL INTERLOCK CIRCUITS ARE FUNCTIONING NORMALLY.
Curve 1 - HLF ABS Range = High Curve 1 - HLF ABS Range = Full
20 20
F18 F18
L16 L16
U14 U14
O12 O12
R10 R10
O 8 O 8
6 6
M 4 M 4
A 2 A 2
0 0
40 50 60 70 80 90 100 110 120 125 40 50 60 70 80 90 100 110 120 125
FLUORO kV FLUORO kV
Curve 2 - HLF ABS Range = High Curve 2 - HLF ABS Range = Full
20 20
F18 F18
L16 L16
U14 U14
O12 O12
R10 R10
O 8 O 8
6 6
M 4 M 4
A 2 A 2
0 0
40 50 60 70 80 90 100 110 120 130 40 50 60 70 80 90 100 110 120 125
FLUORO kV FLUORO kV
Curve 3 - HLF ABS Range = High Curve 3 - HLF ABS Range = Full
20 20
F18 F18
L16 L16
U14 U14
O12 O12
R10 R10
O 8 O 8
6 6
M 4 M 4
A 2 A 2
0 0
40 50 60 70 80 90 100 110 120 125 40 50 60 70 80 90 100 110 120 125
FLUORO kV FLUORO kV
This procedure sets the maximum kV allowed for each mA step in both manual and ABS mode of
operation, and sets the maximum kV allowed for each PPS rate (for optional pulsed fluoro).
PF mode:_______________ R/Min.
10. From the FLUORO SETUP menu, select The DOSE LIM. - ABS menu will be
DOSE LIMITS. displayed.
11. From the DOSE LIM - ABS menu, select The DOSE LIM. - MAN menu will be
>>. displayed.
12. Ensure that ABS is switched OFF via the
console. Also, ensure that PF is switched
OFF via the console (if applicable).
13. Set the default kV for each mA station in
the DOSE LIM - MAN menu to the
maximum permissible value (110 or 125
kV) as per local regulations. To do this,
select the desired mA in the LCD display,
then use the + or - buttons adjacent to the
LCD display to set the maximum kV.
14. Enter the value 6.0 mA in the fluoro control
section of the console.
15. While observing the dosimeter, make a
fluoroscopy exposure. Adjust the kV via
the fluoro section of the console such that
the maximum permitted dose as recorded
in step 9 for ABS mode is not exceeded.
16. Record the kV value as determined in the
previous step for the 6.0 mA setting. Max kV limit for 6.0 mA = ______(ABS)
17. Repeat steps 14 to 16 for 5.0 mA.
Max kV limit for 5.0 mA = ______(ABS)
18. Repeat steps 14 to 16 for 4.0 mA.
Max kV limit for 4.0 mA = ______(ABS)
19. Repeat steps 14 to 16 for 3.0 mA.
Max kV limit for 3.0 mA = ______(ABS)
20. Repeat steps 14 to 16 for 2.0 mA.
Max kV limit for 2.0 mA = ______(ABS)
21. Repeat steps 14 to 16 for 1.0 mA.
Max kV limit for 1.0 mA = ______(ABS)
22. Re-enter the value 6.0 mA in the fluoro
control section of the console.
Step Action
1. From the FLUORO SETUP menu, select MIN FLUORO KV. Press the + or - buttons
to select the minimum kV to be allowed in fluoro.
2. Select I/I MODES. Press the + or - buttons to select the number of magnification
modes in the I.I. (2 corresponds to 2 mag modes plus normal mode). If this is set to 0,
the console and remote fluoro control will not display the mag status. This may be
desired if an external mag mode control and display are used.
3. Select FL-RAD KV XFER. Press the + or - buttons to select the desired fluoro - rad kV
transfer curve.
This allows selection of one-of-ten fluoro to rad kV transfer curves. When in fluoro
operation with ABS on, the fluoro kV value is transferred to the RADIOGRAPHY
section of the console at the end of the fluoro exposure. This presets the rad kV in
preparation for a rapid follow-on radiographic exposure for digital acquisition or spot
film work. Selecting 0 disables this function.
Graphs of the fluoro kV to rad kV transfer function are shown on the next two pages.
CURVE 1 CURVE 2
150 150
140 140
130 130
R 120 R 120
A 110 A 110
D 100 D 100
90 90
k 80 k 80
V 70 V 70
60 60
50 50
40 40
40 50 60 70 80 90 100 110 120 130 40 50 60 70 80 90 100 110 120 130
FLUORO kV FLUORO kV
CURVE 3 CURVE 4
150 150
140 140
130 130
R 120 R 120
A 110 A 110
D 100 D 100
90 90
k 80 k 80
V 70 V 70
60 60
50 50
40 40
40 50 60 70 80 90 100 110 120 130 40 50 60 70 80 90 100 110 120 130
FLUORO kV FLUORO kV
CURVE 5 CURVE 6
150 150
140 140
130 130
R 120 R 120
A 110 A 110
D 100 D 100
90 90
k 80 k 80
V 70 V 70
60 60
50 50
40 40
40 50 60 70 80 90 100 110 120 130 40 50 60 70 80 90 100 110 120 130
FLUORO kV FLUORO kV
FILE: ABS_CURVES1.CDR
CURVE 7 CURVE 8
150 150
140 140
130 130
R 120 R 120
A 110 A 110
D 100 D 100
90 90
k 80 k 80
V 70 V 70
60 60
50 50
40 40
40 50 60 70 80 90 100 110 120 130 40 50 60 70 80 90 100 110 120 130
FLUORO kV FLUORO kV
CURVE 9 CURVE 10
150 150
140 140
130 130
R 120 R 120
A 110 A 110
D 100 D 100
90 90
k 80 k 80
V 70 V 70
60 60
50 50
40 40
40 50 60 70 80 90 100 110 120 130 40 50 60 70 80 90 100 110 120 130
FLUORO kV FLUORO kV
FILE: ABS_CURVES2.CDR
Step Action
4. From the FLUORO SETUP menu select >>. The above menu will display.
5. Select ABS DEFAULT. Toggle to select NONE, OFF, or ABS.
5MIN: Alarms at 5.0 minutes, and stops incrementing the timer. Fluoro exposures will
continue.
10MIN: Alarms at 5.0 minutes, stops incrementing the timer at 9.6 minutes. Fluoro
exposures will be inhibited at 9.6 minutes.
7. Select << to return to the FLUORO SETUP menu.
8. Select ABS SETUP. The ABS SETUP menu will display as shown below.
9. Select ABS CHANNEL. This selects the hardware ABS input. This must be set to 5.
10. Select AUTO MA/KV CURVE. Press the + or - buttons to select the desired fluoro mA
/ kV curve.
This sets how the kV and mA change during ABS operation.
0: Changes kV only (mA set manually).
1: kV linear mA.
2: mA leading kV.
3: kV leading mA #1.
4: kV leading mA #2 (reduced dose).
Refer to the graph of these curves as shown below.
KV
This procedure sets the actual operating input dose to the I.I. Please note the following:
• Ensure that the collimator is adjusted to only expose the I.I. input.
• The central ray from the X-ray tube must coincide with the center of the I.I.
• The required I.I. input dose must be known before proceeding.
Step Action
1. Reconnect the ABS pickup plug that was temporarily disconnected from J7 or J8 of
the generator interface board in an earlier step.
2. Re-energize the I.I. power supply or remove the lead that was temporarily installed in
an earlier step.
3. Set up the radiation probe as per figure 3E-6 in the position indicated I.I. Input Dose.
This must be able to read dose values as low as 2 to 3 mR / min.
4. Set up the absorber as shown in figure 3E-6. 1 1/2” (40 mm) of aluminum or 20 cm of
water is recommended. Ensure that the absorber covers the full input field of the I.I.
5. Ensure that the ABS is switched off. Select 75 kV and 1.5 mA.
6. Ensure that the I.I. is in the NORMAL mode (MAG = 0). Ensure that an anti-scatter
grid, if used, is properly installed.
7. Make a fluoro exposure and measure the I.I. input dose.
8. Adjust the fluoro kV to achieve the desired input dose.
9. Connect a DVM or ‘scope to TP8 and ground of the generator interface board.
10. • From the ABS SETUP menu, select >>.
• Select FL SIGNAL GAIN, then use the + or - buttons to adjust the digital gain pot
to achieve 1.50 VDC at the test points connected to in the previous step.
• Select PF SIGNAL GAIN, then use the + or - buttons to adjust the I.I. input dose
to achieve the desired frame rate dose.
Setting the PF signal gain to 0 causes the generator to use the FL SIGNAL GAIN
setting with PF. This may be used when a conditioned ABS signal is provided to the
generator where the continuous and PF signal levels are scaled to be equal.
• Select << to return to the ABS SETUP menu.
11. From the ABS SETUP menu, select LOOP GAIN. Press the + or - buttons to select
the initial value of 100.
ENSURE THAT THE DOSE IS SET TO 0 ON THE CONSOLE.
12. From the ABS SETUP menu, select NOMINAL DOSE. Press the + or - buttons to
select a value of 200.
13. Switch the ABS on. The LED adjacent to the ABS switch will light.
NOTE: STEPS 14 TO 16 APPLY ONLY IF USING A PMT. IGNORE THESE STEPS
FOR OTHER ABS PICKUP DEVICES
Step Action
14. Connect a micro ammeter in series with the PMT signal output. Alternately, if a micro
ammeter is not available, follow this procedure:
• Temporarily connect a resistor of known value (100K is suggested) from either
end of R61 on the generator interface board to ground. A DVM can then be used
to measure the voltage developed by the PMT current across this resistor.
However, this is not the preferred method of measurement.
15. Adjust the PMT high voltage using R10 (refer to figure 3E-7) on the AEC interface
board while pressing the fluoro footswitch such that the PMT current is 20 ± 5 uA at
the desired I.I. input dose. This corresponds to a voltage of 2.00 ± 0.50 VDC for a
100K resistor if using the voltmeter method in the above step. The high voltage should
be approximately -750 VDC at this point.
The PMT high voltage is adjusted to yield the PMT current noted in this step. The
approximate value of PMT voltage is stated for reference only. The PMT voltage does
not normally need to be measured in this step, however, if it is desired to do so for
troubleshooting purposes please note the following:
USE TP5 ONLY ON THE AEC INTERFACE BOARD FOR THE HV METER
GROUND WHEN MEASURING PMT HIGH VOLTAGE. CONNECT THE GROUND
FIRST BEFORE MEASURING THE HIGH VOLTAGE. DO NOT ATTEMPT TO
MEASURE THIS WITHOUT A SUITABLE METER.
16. Disconnect the meter (and resistor if applicable) that was connected in step 3.
Reconnect the PMT signal lead if required.
17. Verify stability of the ABS system with continuous fluoroscopy. Check stability with
and without the absorber. The ABS should quickly stabilize without hunting or settling
on the wrong kV value.
If the ABS is unstable, try reducing the sensitivity of the ABS pickup device first. If this
does not work, try reducing the LOOP GAIN. However, be aware that reducing the
loop gain increases the hysterisis (“deadband”), consequently the kV may stabilize on
any value within the deadband range.
18. Initiate fluoro operation and measure the input dose to the I.I. If this value is not as
desired adjust the NOMINAL DOSE using the + or - buttons as required. Record the
nominal dose calibration value as indicated in the LCD display in the next step.
19. Record the NOMINAL DOSE calibration
value as determined in the previous step. Nominal Dose (cal value): _______
20. Record the desired dose 1 and dose 2 Desired dose values:
input values.
Dose 1:______________ mR / Min
Step Action
23. Initiate fluoro operation and measure the input dose to the I.I. Adjust to the desired
dose 2 value by altering the NOMINAL DOSE calibration value as required using the +
or - buttons.
24. When the desired dose 2 value has been achieved, enter the new NOMINAL DOSE
value in the DOSE 2 location using the + or - buttons.
25. Reset the original NOMINAL DOSE value by entering the value recorded in step 19 of
this table into the NOMINAL DOSE location using the + or - buttons.
26. Verify each dose (nominal, dose 1, and dose 2) by initiating fluoro operation and
measuring the I.I. input dose.
27. Press <<, then EXIT to exit out of FLUORO SETUP mode. Press EXIT, then EXIT
SETUP to return to the normal operating mode.
This completes the fluoro calibration.
CHAPTER 3F
DAP SETUP AND CALIBRATION
CONTENTS:
3F.1.0 INTRODUCTION
This section details setup and programming of the DAP (Dose-Area Product) meter, optional on Indico
100 X-ray generators.
Single tube generators will only use 1 DAP chamber, two tube generators may use 1 or 2 DAP chambers.
Any references made to tube 2 or the ability to switch tubes in this section apply to two tube generators
only.
The Indico 100 X-ray generator, when equipped with the DAP option, is compatible with the DAP devices
listed in section 3F.4.1. The correct DAP device(s) must be selected in the DAP Setup menu as
described in sections 3F.4.1, 3F.4.2, or 3F.4.3 in order to ensure device compatibility.
The DAP chamber, when fitted with the proper interconnect cable, plugs directly into the DAP interface
board in the generator. When ordering the DAP chamber from the DAP manufacturer, specify the CPI
compatible interconnect cable, if available. This is a special cable terminated with a 9 pin male “D”
connector that is designed to plug directly into the DAP interface board in the generator. If this cable is
not available from the DAP device manufacturer, consult CPI product support for the required cable to
connect the DAP chamber to the generator. Refer to the table below for the CPI cable assembly part
numbers.
1. Switch OFF the AC line voltage to the generator at the main disconnect switch. Allow sufficient
time for all capacitors in the generator to discharge.
2. Install the DAP chamber as per the manufacturers instructions. The interconnect cable to the
generator must be as per 3F.2.1.
3. Route the DAP interconnect cable(s) through the access covers in the upper part of the generator
cabinet, then route the cables toward the DAP interface board.
4. Plug the cable from DAP device 1 (for tube 1) into J2, and the cable from DAP device 2 (for tube
2) into J3 of the DAP interface board. Tighten the screw locks on the connectors to secure the
cables.
6. Set JW1 and JW2 on the DAP interface board as per the following table:
JUMPER Scanditronix-Wellhoefer All others
DAP Chamber 1 (J2 on DAP JW1 Jumper pins 1-2 Jumper pins 2-3
board)
DAP Chamber 2 (J3 on DAP JW2 Jumper pins 1-2 Jumper pins 2-3
board)
7. Proceed with DAP setup and calibration as per the remainder of this procedure.
EXIT
DAP = 0 mGycm2
RESET TEST
Figure 3F-1: DAP setup menus. This diagram is meant to show the general menu structure only.
The DAP setup functionality is similar for the Indico 100 R&F, Indico 100 rad, and Indico 100 SP
generators with the membrane consoles, but the layout of the DAP setup menus varies to some extent
between these models. As a result, the Indico 100 R&F, Indico 100 rad, and Indico 100 SP generators
each have their own setup procedures within this section. Use the appropriate procedure for your model
of generator.
Use these steps to access the DAP SETUP menus (membrane console), or the DAP setup utility in
GenWare®.
Step Action (membrane console) Action (GenWare®)
1. Enter into the programming mode as From the GenWare® GENERATOR
described in chapter 3C. UTILITIES application, select DAP Setup
from the Setup menu, or use the DAP setup
The DAP SETUP menus for the Indico 100 R&F membrane console are shown below.
* DAP SETUP *
DAP: ON TEST VALUE 1: 250
DAP MODE: SUM DEVICE TYPE 2: 0
DEVICE TYPE 1: 2 +
CAL. VALUE 1: 1.00 -
<< DAP >>
* DAP SETUP *
CAL. VALUE 2: 1.00 DAP RATE DISPLAY: OFF
TEST VALUE 2: 250 DAP PRINTER: DPU414
ACC ALARM (mGycm2): 0 +
RATE ALARM (mGycm2/s): 0 -
<< DAP
DAP = 0 mGycm2
PRINT
RESET EXIT TEST
Use these steps to perform the DAP setup for Indico 100 R&F generators. Refer to the definitions in the
previous table.
Step Action (membrane console) Action (GenWare®)
1. From DAP SETUP menu 1, select DAP. Check the DAP checkbox to enable the DAP
Toggle the button to select ON or OFF. function.
2. Select DAP MODE. Toggle the button to For DAP Mode, select Sum or Ind.
select SUM or IND.
3. Select DEVICE TYPE 1. Use the + or – Select the desired DAP 1 device via the
buttons to select the desired DAP 1 device. Device Type 1 dialog box.
4. Select TEST VALUE 1. Use the + or – Select the test value for DAP device 1 via
buttons to select the test value for DAP the Test Value 1 dialog box.
device 1.
5. Select DEVICE TYPE 2. Use the + or – Select the desired DAP 2 device via the
buttons to select the desired DAP 2 device. Device Type 2 dialog box.
6. Press >>.
7. Select TEST VALUE 2. Use the + or – Select the test value for DAP device 2 via
buttons to select the test value for DAP the Test Value 2 dialog box.
device 2.
8. Select ACC ALARM (mGycm2). Use the + Set the maximum permissible accumulated
or – buttons to set the maximum permissible DAP via the DAP Accum Alarm (mGycm2)
accumulated DAP. dialog box.
9. Select RATE ALARM (mGycm2/s). Use the Set the maximum permissible DAP rate for
+ or – buttons to set the maximum fluoro operation via the DAP Rate Alarm
permissible DAP rate for fluoro operation. (mGycm2/s) dialog box.
10. Select DAP RATE DISPLAY. Toggle the Check the DAP Rate Display checkbox to
button to select ON or OFF. display the DAP rate during fluoroscopic
operation.
11. Select DAP PRINTER. Toggle the button to
select OFF, DPU414, or SLP200.
12. Press DAP to access the DAP RESET, When DAP is enabled, a DAP display
TEST, and PRINT functions. window is opened immediately below the
GenWare® toolbar, as shown in figure 3F-2.
13. Press RESET to reset the DAP display to Press Reset to reset the DAP display to
zero. zero.
14. Press TEST to test the DAP system. This Press Test to test the DAP system. This will
will test the DAP chamber and DAP circuits test the DAP chamber and DAP circuits in
in the generator for the selected tube (tube 1 the generator for the selected tube (tube 1 /
/ DAP 1 or tube 2 / DAP 2). DAP 1 or tube 2 / DAP 2).
15. Press PRINT to print a DAP label.
16. Press EXIT, then press << three times to
return to GEN CONFIGURATION menu 1.
Use these steps to access the DAP SETUP menus (membrane console), or the DAP setup utility in
GenWare®.
Step Action (membrane console) Action (GenWare®)
1. Enter into the programming mode as From the GenWare® GENERATOR
described in chapter 3C. UTILITIES application, select DAP Setup
from the Setup menu, or use the DAP setup
The DAP SETUP menus for the Indico 100 rad membrane console are shown below.
DAP
* DAP SETUP *
DAP: ON TEST VALUE 1: 250
DAP MODE: SUM DEVICE TYPE 2: 0
DEVICE TYPE 1: 2 +
CAL. VALUE 1: 1.00 -
DAP
* DAP SETUP *
CAL. VALUE 2: 1.00
TEST VALUE 2: 250
ACC ALARM (mGycm2): 0 +
DAP PRINTER: DPU414 -
EXIT
DAP = 0 mGycm2
RESET TEST
The GenWare® DAP Setup and display windows are shown in figure 3F-2.
Use these steps to perform the DAP setup for Indico 100 rad generators. Refer to the definitions in
3F.4.1.
Step Action (membrane console) Action (GenWare®)
1. From DAP SETUP menu 1, select DAP. Check the DAP checkbox to enable the DAP
Toggle the button to select ON or OFF. function.
2. Select DAP MODE. Toggle the button to For DAP Mode, select Sum or Ind.
select SUM or IND.
3. Select DEVICE TYPE 1. Use the + or – Select the desired DAP 1 device via the
buttons to select the desired DAP 1 device. Device Type 1 dialog box.
4. Select TEST VALUE 1. Use the + or – Select the test value for DAP device 1 via
buttons to select the test value for DAP the Test Value 1 dialog box.
device 1.
5. Select DEVICE TYPE 2. Use the + or – Select the desired DAP 2 device via the
buttons to select the desired DAP 2 device. Device Type 2 dialog box.
6. Press >>.
7. Select TEST VALUE 2. Use the + or – Select the test value for DAP device 2 via
buttons to select the test value for DAP the Test Value 2 dialog box.
device 2.
8. Select ACC ALARM (mGycm2). Use the + Set the maximum permissible accumulated
or – buttons to set the maximum permissible DAP via the DAP Accum Alarm (mGycm2)
accumulated DAP. dialog box.
9. Select DAP PRINTER. Toggle the button to
select OFF, DPU414, or SLP200.
10. Press DAP to access the DAP RESET, When DAP is enabled, a DAP display
TEST, and PRINT functions. window is opened immediately below the
GenWare® toolbar, as shown in figure 3F-2.
11. Press RESET to reset the DAP display to Press Reset to reset the DAP display to
zero. zero.
12. Press TEST to test the DAP system. This Press Test to test the DAP system. This will
will test the DAP chamber and DAP circuits test the DAP chamber and DAP circuits in
in the generator for the selected tube only the generator for the selected tube only
(tube 1 / DAP 1 or tube 2 / DAP 2). (tube 1 / DAP 1 or tube 2 / DAP 2).
Use these steps to access the DAP SETUP menus (membrane console), or the DAP setup utility in
GenWare®.
Step Action (membrane console) Action (GenWare®)
1. Enter into the programming mode as From the GenWare® GENERATOR
described in chapter 3C. UTILITIES application, select DAP Setup
from the Setup menu, or use the DAP setup
The DAP SETUP menus for the Indico 100 SP membrane console are shown below.
* DAP SETUP *
DAP: ON TEST VALUE 1: 250
DAP MODE: SUM DEVICE TYPE 2: 0
DEVICE TYPE 1: 2 +
CAL. VALUE 1: 1.00 -
<< MENU >>
* DAP SETUP *
CAL. VALUE 2: 1.00 DAP RATE DISPLAY: OFF
TEST VALUE 2: 250 DAP PRINTER: DPU414
ACC ALARM (mGycm2): 0 +
RATE ALARM (mGycm2/s): 0 -
<< MENU
MENU
DAP RESET
DAP TEST
PRINT
<<
The GenWare® DAP Setup and display windows are shown in figure 3F-2.
Use these steps to perform the DAP setup for Indico 100 SP generators. Refer to the definitions in
3F.4.1.
Step Action (membrane console) Action (GenWare®)
1. From DAP SETUP menu 1, select DAP. Check the DAP checkbox to enable the DAP
Toggle the button to select ON or OFF. function.
2. Select DAP MODE. Toggle the button to For DAP Mode, select Sum or Ind.
select SUM or IND.
3. Select DEVICE TYPE 1. Use the + or – Select the desired DAP 1 device via the
buttons to select the desired DAP 1 device. Device Type 1 dialog box.
4. Select TEST VALUE 1. Use the + or – Select the test value for DAP device 1 via
buttons to select the test value for DAP the Test Value 1 dialog box.
device 1.
5. Select DEVICE TYPE 2. Use the + or – Select the desired DAP 2 device via the
buttons to select the desired DAP 2 device. Device Type 2 dialog box.
6. Press >>.
7. Select TEST VALUE 2. Use the + or – Select the test value for DAP device 2 via
buttons to select the test value for DAP the Test Value 2 dialog box.
device 2.
8. Select ACC ALARM (mGycm2). Use the + Set the maximum permissible accumulated
or – buttons to set the maximum permissible DAP via the DAP Accum Alarm (mGycm2)
accumulated DAP. dialog box.
9. Select RATE ALARM (mGycm2/s). Use the Set the maximum permissible DAP rate for
+ or – buttons to set the maximum fluoro operation via the DAP Rate Alarm
permissible DAP rate for fluoro operation. (mGycm2/s) dialog box.
10. Select DAP RATE DISPLAY. Toggle the Check the DAP Rate Display checkbox to
button to select ON or OFF. display the DAP rate during fluoroscopic
operation.
11. Select DAP PRINTER. Toggle the button to
select OFF, DPU414, or SLP200.
12. Press MENU to access the DAP RESET, When DAP is enabled, a DAP display
DAP TEST, and PRINT functions. window is opened immediately below the
GenWare® toolbar, as shown in figure 3F-2.
13. Press DAP RESET to reset the DAP display Press Reset to reset the DAP display to
to zero. zero.
14. Press DAP TEST to test the DAP system. Press Test to test the DAP system. This will
This will test the DAP chamber and DAP test the DAP chamber and DAP circuits in
circuits in the generator for the selected tube the generator for the selected tube (tube 1 /
(tube 1 / DAP 1 or tube 2 / DAP 2). DAP 1 or tube 2 / DAP 2).
15. Press PRINT to print a DAP label.
16. Press << four times to return to GEN
CONFIGURATION menu 1.
Use these steps to set up and configure the DAP printer. This section only applies to units with the DAP
printer option.
Step Action
1. Connect the DAP printer to the DATA LINK connector on the rear of the
console. Refer to the figure “Rear of control console” in chapter 2 of the service
manual for the connector location.
2. Ensure that the correct DAP printer is selected as per 3F.4.1, 3F.4.2, or 3F.4.3.
3. Verify proper printer operation in normal operating mode by printing a test
label.
NOTE: THE PAPER OR LABELS USED IN THE PRINTER MUST MEET ALL
APPLICABLE REGULATIONS. MEDICAL GRADE PAPER OR LABELS,
APPROVED FOR MEDICAL RECORDS, MUST NORMALLY BE USED.
The DAP device must be calibrated before use, and the calibration must be periodically checked as per
the DAP device manufacturers requirements, or as per local regulations.
The first step involved in calibrating the DAP meter in the generator is to carefully make a dose
measurement at a given distance from the X-ray source. The next step is to expose a test film at the
same distance from the X-ray source as the dose measurement that was just made.
The dose-area product is calculated by multiplying the measured dose, in mGy, by the exposed
area of the film, in cm2. This gives the actual dose-area product, in mGycm2.
After the reference dose-area product is determined as described above, it is compared to the
DAP reading as measured by the generator. Adjustments are made to the CAL. VALUE (membrane
console) or Calibration Value (GenWare®) parameters in the DAP SETUP menu (membrane console)
or DAP Setup window (GenWare®), such that the DAP display corresponds to the calculated dose-area
product. This procedure may need to be repeated several times until the required accuracy is obtained.
The reason the DAP device is able to accurately measure the dose-area product at its location at
the bottom of the collimator is that although the radiation level falls off at a rate inversely proportional to
the square of the distance from the source, the irradiated area increases as the square of the distance
from the source. For example, by doubling the distance, the dose falls to (1⁄2)2 = 1⁄4 of the previous dose
BUT the area increases to 22 = 4 times the area. Therefore, the dose-area product will remain constant at
a given distance from the source. This is also the reason that care must be taken to ensure that the area
measurement is done at the same distance from the X-ray source as the dose measurement.
CTM
TUBE 1
DAP chamber 1
70 cm
DAP chamber 2
TUBE 2
Step Action
14. Measure the irradiated image area. For film, measure the length and width of
the exposed area, and record the results in table 3F-1. Refer to figure 3F-4.
If using a digital imaging system, some systems have a cursor available that
allows measurement of the length and width of the area in question. If the
digital imaging system does not allow image size measurement, it is suggested
that an X-ray opaque item of known dimensions be placed at the image plane.
(A collimator test tool would be useful in this application). The length and width
of the irradiated area can then be extrapolated by comparison to the size of the
reference object. Record the length and width of the irradiated area at the
measurement plane in table 3F-1.
15. Calculate the irradiated image area, in cm2. Use the length and width recorded
in table 3F-1.
16. Calculate the dose-area product by multiplying the area from table 3F-1 X the
dose in mGy from table 3F-1. Record the resulting value at step 3 in table 3F-1.
17. Calculate the percentage error between the manually calculated DAP
measurement (table 3F-1, step 3) and the measured DAP value (table 3F-1,
step 4). Record the percentage error in step 5 of the table.
18. If the displayed DAP reading does not meet the required accuracy, increase or
decrease CAL. VALUE 1 or CAL. VALUE 2 (membrane console) or
Calibration Value (DAP Device 1) / Calibration Value (DAP Device 2) for
GenWare® by the same percentage as the percentage error.
19. Repeat steps 7 to 18 until the required accuracy is obtained. Make as many
copies of table 3F-1 as required to record the results from all required
iterations.
20. Repeat the above procedure for the second DAP device (tube 2).
21. Reset the DAP MODE as desired. This was temporarily set to IND in step 3.
X-RAY CASSETTE
13.2
EXPOSED 13.6
AREA
2. Measure and record the exposed area of the film (Length _____________ Length (cm)
X Width).
_____________ Width (cm)
THIS TABLE IS REPEATED BELOW FOR THE SECOND ITERATION OF THE DAP CALIBRATION.
2. Measure and record the exposed area of the film (Length _____________ Length (cm)
X Width).
_____________ Width (cm)
2. Measure and record the exposed area of the film (Length ____13.6_____ Length (cm)
X Width).
____13.2_____ Width (cm)
CHAPTER 4
ACCEPTANCE TESTING
CONTENTS:
4.1.0 INTRODUCTION
This section details acceptance testing, which verifies that the generator is performing within limits. It is
recommended that this be done whenever the generator is reconfigured, or component(s) are replaced
that may affect the X-ray output. Examples of such components are the X-ray tube, HT tank, generator
CPU board, generator interface board, AEC board, DAP interface board, power supply control board, and
the filament board(s).
WARNING: 1. USE EXTREME CARE IN MEASURING HIGH VOLTAGES. ACCIDENTAL CONTACT MAY
CAUSE INJURY OR DEATH.
2. EVEN WITH THE GENERATOR SWITCHED OFF AT THE CONSOLE, (OR THE LOCKOUT
SWITCH INSIDE THE MAIN CABINET LOCKED OUT), MAINS VOLTAGE IS STILL
PRESENT INSIDE THE GENERATOR CABINET. THIS VOLTAGE IS EXTREMELY
DANGEROUS. USE EXTREME CAUTION.
3. THE DC BUS CAPACITORS PRESENT A HAZARD UP TO 5 MINUTES AFTER THE
POWER HAS BEEN SWITCHED OFF. VERIFY THAT THESE CAPACITORS ARE
DISCHARGED BEFORE SERVICING OR TOUCHING ANY PARTS.
WARNING: THE PROCEDURES IN THIS CHAPTER REQUIRE THE PRODUCTION OF X-RAYS. TAKE
ALL SAFETY PRECAUTIONS TO PROTECT PERSONNEL FROM X-RADIATION.
WARNING: 1. ALWAYS ENSURE THAT THE EQUIPMENT UNDER TEST AND ALL ASSOCIATED TEST
EQUIPMENT IS PROPERLY GROUNDED.
2. ENSURE THAT THE HIGH VOLTAGE CABLES ARE INTACT / UNDAMAGED AND
PROPERLY CONNECTED BEFORE ATTEMPTING EXPOSURES.
ENSURE THAT THE FOLLOWING ITEMS ARE COMPLETED PRIOR TO PERFORMING THE
ACCEPTANCE TESTING:
• The generator is interfaced to room equipment noted in the product description / compatibility
statement.
• The tube auto calibration has been done as per chapter 2 of this manual.
• The receptors have been programmed as per chapter 3C of this manual.
• If the installation has AEC, verify that all receptors have been calibrated as per chapter 3D of this
manual.
• If the installation has ABS, verify that the imaging system has been calibrated as per chapter 3E of
this manual.
• If the installation has DAP, verify that the DAP chambers have been calibrated as per chapter 3F of
this manual.
• Acceptance testing shall only be started after the installation is complete i.e.; generator in final
position and installed as per the previous chapters of this manual.
For the touch screen console, check the console functionality by pressing the equivalent switch position
on the touch screen for the functions described in section 4.3.1 and 4.3.2. Verify the correct response on
the touch screen console for each function that is tested.
BEFORE CONTINUING, ENSURE THAT THE REMOTE FLUORO CONTROL IS CONNECTED (IF
USED WITH THIS INSTALLATION).
INDICO 100 X-RAY GENERATORS ARE FITTED WITH A LOW SPEED STARTER, OR OPTIONAL
DUAL SPEED STARTER. USE SECTION 4.3.4 OR 4.3.5, AS APPLICABLE, FOR YOUR
GENERATOR.
Confirm that the tube(s) being used are compatible with the starter in this generator. The setup as
described in chapter 2 and in the supplement at the end of chapter 2 must be done correctly.
THE GENERATOR MUST BE PROGRAMMED FOR DUAL SPEED STARTER OPERATION IN ORDER
TO BE ABLE TO VERIFY BOTH MODES OF OPERATION IN THIS SECTION. DO NOT DO SO IF A
TUBE IS USED THAT CANNOT OPERATE AT BOTH LOW AND HIGH SPEEDS.
***** PLEASE OBSERVE A MAXIMUM OF 2 HIGH SPEED BOOSTS PER MINUTE *****
Measurement of kV, mA, and time may be done via test points at the generator CPU board as per figure
4-1. These are direct feedback voltages and are scaled to represent the actual kVp and X-ray tube
current AS LONG AS THE GENERATOR IS CALIBRATED.
NOTE: TEST EQUIPMENT TOLERANCES MUST BE ALLOWED FOR IN THE MEASUREMENTS IN THE
FOLLOWING SECTIONS. LIMITS STATED ARE THE MAXIMUM ALLOWED LIMITS, INCLUDING
EQUIPMENT TOLERANCES AND MEASUREMENT ERROR.
TP8
TP6
TP10
TP7
TP12
TP9
TP14
TP11
TP15
TP13
TP24
TP25
TP22
TP23
TP16
TP17
TP18
TP19
TP20
TP21
FILE: ML_CPU1.CDR
NOTE: IF USING TEST POINTS TP6 & 8, TP7 & 10, TP11 & 14 IN FIGURE 4-2 FOR
ACCEPTANCE TESTING, THE SCALING FACTORS SHOWN MUST BE
VERIFIED USING AN APPROPRIATE CALIBRATED REFERENCE STANDARD.
THE ACTUAL MEASURED SCALING VALUES SHOULD THEN BE USED IN THIS
PROCEDURE.
Refer to figure 4-1 for test point locations referenced in the following section(s).
A: 2 mAs (time per LCD display). time per LCD disp ± (2% + 1ms).
B: 8 mAs (time per LCD display). time per LCD disp ± (2% + 1ms).
C: 25 mAs (time per LCD display). time per LCD disp ± (2% + 1ms).
D: 63 mAs (time per LCD display). time per LCD disp ± (2% + 1ms).
8. Select 200 mA, 50 ms (3 point operation).
A: 50 kV A: 50 kV ± (10% + 1 kV).
B: 65 kV B: 65 kV ± (5% + 1 kV).
C: 80 kV C: 80 kV ± (5% + 1 kV).
D: 100 kV D: 100 kV ± (5% + 1 kV).
E: 110 kV E: 110 kV ± (5% + 1 kV).
Refer to separate supplements at the front of this manual for further information IF APPLICABLE.
The procedure for performing reproducibility, linearity and HVL testing is contained in a separate
document, part number 740917 that immediately follows this page.
SUPPLEMENT
REPRODUCIBILTY, LINEARITY,
& HVL TESTING
CONTENTS:
1.0 INTRODUCTION.................................................................................................................................................. 2
2.0 EQUIPMENT SETUP........................................................................................................................................... 3
3.0 REPRODUCIBILITY............................................................................................................................................. 3
4.0 LINEARITY........................................................................................................................................................... 7
5.0 H.V.L. EVALUATION ........................................................................................................................................... 9
1.0 INTRODUCTION
This supplement describes reproducibility, linearity, and half - value layer (HVL) tests which may be used
to verify performance of medical X-ray generators.
1. Place the radiation probe above the table approximately 25 cm (10”). Select an SID of
approximately 100 cm (40”).
2. Place a lead diaphragm over the detector and adjust its height so that the X-ray beam covers the
detector but does not over radiate the sides of the ‘R’ probe. Refer to figure 1.
3.0 REPRODUCIBILITY
1. Using kV and mA/ms or mAs values per tables 1 to 4, make a series of 5 exposures.
2. Record each of the measured mR values in the appropriate table. Refer to step 3 before
beginning step 2.
3. Record the preselected mAs for each series of exposures in the header of each table. For 3 point
generators, this is the calculated mAs value where mAs = mA X time in seconds (example for
160 mA and 125 ms, mAs = 160 X 0.125 = 20 mAs).
11. If linearity is to be measured, it is suggested that dose measurements be taken at this time for
entry into tables 6 and 7. Refer to 4.0 LINEARITY for details.
IN TABLES 1 TO 4, 3 POINT MEANS THAT FOR GENERATORS WHERE KV, MA, AND TIME
SELECTION IS AVAILABLE, THE KV, MA AND MS VALUES SHOWN SHOULD BE USED. FOR
GENERATORS WHERE 2 POINT OPERATION ONLY IS AVAILABLE, THE KV AND MAS VALUES
SHOWN SHOULD BE USED.
Table 1: Reproducibility
Table 2: Reproducibility
3 point = 50% of maximum kV, 250 ms, mA to give 100 - 500 µR (1 - 5 µGy) dose.
2 point = 50% of maximum kV, mAs to give 100 - 500 µR (1 - 5 µGy) dose. mAs = __________
Table 3: Reproducibility
3 point = 80% of maximum kV, 250 ms, mA to give 100 - 500 µR (1 - 5 µGy) dose.
2 point = 80% of maximum kV, mAs to give 100 - 500 µR (1 - 5 µGy) dose. MAS = __________
EXP No. DOSE (mR) DIFFERENCE DIFFERENCE2
1
2
3
4
5
Calculate each of the differences Square each difference. Then
mR = ie: DIFF1 = mR1 - mR. calculate the sum of the difference2.
________ Repeat for each remaining mR Sum of difference2 = _________
value.
Calculate standard deviation (S) using formula at beginning of this section: S = __________
Table 4: Reproducibility
Table 5: Reproducibility
4.0 LINEARITY
1. Record two additional series of dose measurements for entry into tables 6 and 7:
• For table 6, use settings per table 3 EXCEPT use an mA (or mAs) value adjacent to the mA
(or mAs) setting used in table 3.
• For table 7, use settings per table 4 EXCEPT use an mA (or mAs) value adjacent to the mA
(or mAs) setting used in table 4.
• Record the mAs in the header of tables 6 and 7 as per 3.0 step 3.
2. Record the preselected mAs and the average dose values taken from tables 3 and 4, and from
tables 6 and 7, at the top of the next page.
3. Using the appropriate mAs and mR values, calculate X3, X4, X6, and X7 in tables 8 and 9.
mAs = __________
EXP No. DOSE (mR)
1
2
3
4
5
mR = ________
Table 6: Linearity
mAs = __________
EXP No. DOSE (mR)
1
2
3
4
5
mR = ________
Table 7: Linearity
Record the mAs and mR values taken from tables 3, 4, 6, and 7 below.
mR3
X3 = = ________
mAs3
mR6
X6 = = ________
mAs6
X3 - X6
L = = ________ (not to exceed 0.095)
X3 + X6
In the numerator of the above equation, use the absolute value of X3 - X6
(disregard the minus sign).
Table 8: Linearity
mR4
X4 = = ________
mAs4
mR7
X7 = = ________
mAs7
X4 - X7
L = = ________ (not to exceed 0.095)
X4 + X7
In the numerator of the above equation, use the absolute value of X4 - X7
(disregard the minus sign).
Table 9: Linearity
1. Be sure the X-ray source assembly (X-ray tube and beam limiting device) is fully assembled and
functional.
3. Set the generator as follows: 3 point generators, 80 kV, 200 mA, 50 ms, large focus. For 2 point
generators use 80 kV, 200 mA if this can be set, and 10 mAs.
4. Take a series of three exposures and record the mR values in table 10. Calculate and record the
average of the three exposures.
5. Place 2 mm of Al on top of the lead diaphragm (total of 2 mm added), repeat the exposure and
record the mR value in table 10.
6. Place an additional 1 mm of Al on top of the lead diaphragm (total of 3 mm added), repeat the
exposure; and record the mR value in table 10.
7. Place an additional 3 mm of Al on top of the lead diaphragm (total of 6 mm added), repeat the
exposure; and record the mR value in table 10.
8. The relative transmission for the average of the three mR values where no Al was added is
assigned a value of 1.00. Using that base, assign relative transmission values to the remaining
mR values. For example, if the average mR value was 247 and has a relative transmission factor
of 1.00, then 162 mR will have a relative transmission of 162 / 247 = 0.66.
9. Plot the relative transmission values in figure 1. This should produce a straight line on the graph
since the X-axis is logarithmic.
10. Interpolate to determine the HVL. The Al thickness at a relative transmission of 0.5 will be the
required HVL value.
11. Repeat steps 4 to 10: 3 point generators, 100 kV, 200 mA, 50 ms, large focus. For 2 point
generators use 100 kV, 200 mA if this can be set, and 10 mAs. Use table 11 to record the values
and figure 2 to plot the results
By interpolating the thickness of Al at a relative transmission value of 0.5, it can be seen that the HVL is
approximately 3.3.
CHAPTER 5
TROUBLESHOOTING
CONTENTS:
SECTION TITLE
5.1.0 INTRODUCTION .............................................................................................................................................. 5-2
5.2.0 STATUS AND ERROR CODES ....................................................................................................................... 5-3
5.2.1 Operator Messages ...................................................................................................................................... 5-3
5.2.2 Limit Messages ............................................................................................................................................. 5-3
5.2.3 Error Messages............................................................................................................................................. 5-5
5.3.0 LED INDICATORS.......................................................................................................................................... 5-15
5.3.1 Power Input Board ...................................................................................................................................... 5-15
5.3.2 Auxiliary Board ............................................................................................................................................ 5-15
5.3.3 Control Board .............................................................................................................................................. 5-16
5.3.4 Dual Speed Starter Board........................................................................................................................... 5-16
5.3.5 Generator CPU Board................................................................................................................................. 5-17
5.3.6 Generator Interface Board .......................................................................................................................... 5-18
5.3.7 DAP Interface Board ................................................................................................................................... 5-19
5.3.8 AEC Board .................................................................................................................................................. 5-19
5.3.9 Digital I/O Board.......................................................................................................................................... 5-19
5.3.10 Room Interface Board ................................................................................................................................. 5-19
5.4.0 MISCELLANEOUS FAULTS .......................................................................................................................... 5-19
5.4.1 Erratic Console Faults................................................................................................................................. 5-19
5.1.0 INTRODUCTION
The Indico 100 console will display status messages during normal and abnormal operation of the generator.
This chapter contains tables of those messages and suggests action to be taken by service personnel to
correct any malfunctions that may occur.
This chapter also contains tables that define the functions of the status and diagnostic LEDs on various circuit
boards.
These messages indicate that an exposure has been requested that exceeds one or more limits.
MESSAGE MESSAGE PROBLEM ACTION
(membrane console) (touch screen console)
AEC DENSITY LIM. Generator AEC density Requested density not programmed. Select another density or
limit program requested density
step.
ANODE HEAT WARN. Anode warning level Anode has exceeded programmed warning Wait for anode to cool.
exceeded level.
CAL LIMIT Calibration limit: selected Requested parameter not calibrated. Recalibrate X-ray tube or
parameter not calibrated. select a calibrated parameter.
DAP ACC. WARNING DAP accumulated value The accumulated DAP value exceeds the Reset the DAP.
exceeded. programmed DAP limit.
DAP RATE WARNING DAP rate value The current DAP rate exceeds the programmed Reduce the dose rate.
exceeded. DAP rate limit.
PARAMETER LIMIT Parameter Limit The selected parameter has exceeded its limits. None.
TUBE KW LIMIT Tube kW limit Requested parameter not allowed as tube kW None.
limit has been reached.
TUBE MA LIMIT Tube mA limit Requested mA not allowed as tube mA limit has None.
been reached.
TUBE MAS LIMIT Tube mAs limit Requested mAs not allowed as tube mAs limit None.
has been reached.
These messages indicate that an error has occurred. The errors are logged in the error log; previous errors should be reviewed by service
personnel before taking further action.
ERROR MESSAGE MESSAGE PROBLEM ACTION
CODE (membrane console) (touch screen console)
APR MEMORY APR data has been corrupted. See note 1 near end of this
ERROR section.
E001 GEN EPROM ERR. Generator CPU EPROM Generator CPU EPROM has been Call product support for new
checksum error corrupted. generator CPU EPROM.
E003 GEN NVRAM ERR. Generator CPU NVRAM Generator CPU NVRAM data has Re-initialize generator CPU
error been corrupted. NVRAM using generator
factory defaults.
E004 GEN RTC ERROR Generator CPU Real Generator CPU real time clock is not Reset time and date.
Time Clock error. functioning.
E005 PS CONTACT ERR. Main Contactor Error Main contactor in generator did not Call product support.
energize.
E006 ROTOR FAULT Rotor Fault 1. Rotor starter may have detected Power unit off and retry rotor
a current fault in the stator. start.
2. Generator was not ready to start
rotor.
E007 FILAMENT FAULT Filament Fault Generator has detected filament 1. Check for open filament in
current <2 amps. X-ray tube.
2. Check for poor connections
in the cathode cable.
3. Check fuses on filament
board(s).
* The generator purges the existing X-ray tube auto calibration data before starting the auto calibration routine and saving new
calibration data. Therefore, auto calibration should be a last resort during general troubleshooting, and should only be done to
recalibrate the tube. For example, if a low mA fault is presented, you should ensure that the generator is fully functional, and
actually needs recalibration. If calibration is attempted on a partially functional generator, the auto calibration routine may be
aborted before any calibration is done, and the generator will inhibit further exposures until the selected mA is calibrated for the
selected kV.
1. For an APR MEMORY ERROR fault, the console factory defaults must be restored or the APR must be restored via GenWare®.
The procedure for resetting console factory defaults is described in chapter 6.
The following table describes the normal states and functions of the status and diagnostic LEDs on the circuit
boards in the generator.
A change in the state of an LED may be for a brief duration, especially during a fault or an exposure.
LED FUNCTION
DS36 Normally lit Indicates that the +15 VDC supply on the generator CPU board
is present. This LED does NOT indicate that the +15 V rail is
within normal limits.
DS37 Normally lit Indicates that the -15 VDC supply on the generator CPU board
is present. This LED does NOT indicate that the -15 V rail is
within normal limits.
DS38 Normally lit Indicates that the +12 VDC supply on the generator CPU board
is present. This LED does NOT indicate that the +12 V rail is
within normal limits.
DS39 Normally lit Indicates that the -12 VDC supply on the generator CPU board
is present. This LED does NOT indicate that the -12 V rail is
within normal limits.
DS40 Flashes to indicate the presence of sync pulses fed back to the generator CPU. Only
applicable if the digital imaging system is supplying sync pulses and JW22 on the
generator interface board is set to the external sync position, or if JW22 is set to the
internal sync position for line-frequency synchronization.
DS41 Lit = a valid X-ray request has been received by the generator CPU. This LED is the
complement of DS42.
DS42 Lit = a valid X-ray request has not been received by the generator CPU. This LED is
the complement of DS41.
DS43 Flashes to indicate that the generator is sending serial data to J1 on the generator
CPU board.
DS44 Flashes to indicate that the generator is receiving serial data from J1 on the generator
CPU board.
DS45 Flashes to indicate that the generator is sending serial data to J15 on the generator
CPU board.
DS46 Flashes to indicate that the generator is receiving serial data from J16 on the generator
CPU board.
DS47 Flashes to indicate that the generator is receiving serial data from J15 on the generator
CPU board.
DS48 Flashes to indicate that the generator is sending serial data to J16 on the generator
CPU board.
SYMPTOM: In some environments that are “electrically noisy”, the console may exhibit erratic faults i.e. RAM
data error, intermittent loss of communication, or random fault messages may be displayed.
SOLUTION: Connect a separate ground wire, #14 AWG (2.3 mm2) or larger from the ground stud on the rear
of the console (marked CONSOLE GROUND in the figure “rear of control console” in chapter 2)
to the ground stud located to the left of the main input fuse block. This is marked GROUND in the
figure “generator mains connection” in chapter 2.
CHAPTER 6
REGULAR MAINTENANCE
CONTENTS:
Section Title
6.1.0 INTRODUCTION .............................................................................................................................................. 6-2
6.2.0 X-RAY GENERATOR UPDATE/SERVICE RECORD...................................................................................... 6-2
6.3.0 MAINTENANCE SCHEDULE........................................................................................................................... 6-2
6.4.0 OIL FILL/LEVEL CHECK (HT TANK) ............................................................................................................... 6-4
6.5.0 CLEANING ....................................................................................................................................................... 6-5
6.6.0 EPROM REPLACEMENT / SOFTWARE UPGRADE ...................................................................................... 6-5
6.6.1 Console Software / EPROM ......................................................................................................................... 6-5
6.6.2 Power EPROM.............................................................................................................................................. 6-6
6.6.3 Dual Speed Starter EPROM (If fitted) ........................................................................................................... 6-6
6.6.4 Resetting Factory Defaults............................................................................................................................ 6-6
6.7.0 SOFTWARE KEY INSTALLATION / REPLACEMENT .................................................................................... 6-8
6.8.0 BATTERY REPLACEMENT ............................................................................................................................. 6-9
6.9.0 TUBE CONDITIONING / SEASONING ............................................................................................................ 6-9
6.9.1 Tube Conditioning (Overview) ...................................................................................................................... 6-9
6.9.2 Tube Conditioning (Procedure)................................................................................................................... 6-10
6.10.0 END OF PRODUCT LIFE...............................................................................................................................6-11
6.1.0 INTRODUCTION
This chapter provides a recommended schedule for periodic maintenance of the Indico 100 family of X-ray
generators.
The X-ray generator update / service record is stored on the inside of the upper cabinet hood. The installation
date and location should be recorded on this form at the time of the original site installation.
Service and repairs must be recorded on the update / service record. The record should be as
thorough as possible, detailing the scope and type of work that was performed (all service and a record of all
replacement parts that were installed). Additionally, the person performing the work should date and sign the
record.
This information will be invaluable in the future for traceability and to ensure continued compatibility of
the generator.
WARNING: ALWAYS SWITCH OFF MAINS POWER TO THE GENERATOR AND WAIT A
MINIMUM OF 5 MINUTES FOR CAPACITORS TO DISCHARGE BEFORE
BEGINNING ANY PREVENTATIVE MAINTENANCE, INCLUDING CLEANING.
2. Open the generator cabinet and examine the unit for any visible
damage: missing or loose ground connections, oil leaks, damaged
cables etc.
The insulating oil level in the HT tank does NOT require periodic checking under normal conditions. However,
if there is evidence of possible oil loss, the procedure for checking the correct oil level follows.
2. With the screw sufficiently loosened, remove the rubber (neoprene) plug.
3. Use a clean ruler, strip of cardboard, or other equivalent material to determine the oil level --
measured always from the TOP surface of the HT tank’s lid.
• Normally the oil level should be between 0.88 - 1.25 inches (22 - 32 mm) from the top of the tank
lid.
• If the oil level is between 1.25 - 1.6 inches (32 - 41 mm) from the top of the tank lid, then clean oil
should be added as needed.
• If the oil level is greater than 1.6 inches (41 mm) below the top of the tank lid, please consult the
factory.
4. Use only fresh oil, type Shell DIALA AX or equivalent. It is critical that air is not added when topping up
the oil. The following procedure is strongly recommended when adding oil.
• Use a new clean syringe to remove oil from the container. A 60 cc catheter tip syringe is
recommended. Approximately 60 cc of oil is required to raise the oil level by one millimeter.
• Turn the syringe upright and expel any trapped air.
• Place the tip of the syringe through the oil-fill plug and into the oil, ensuring that it is below the
surface of the oil.
• Gently eject the oil from the syringe into the HT tank, while making sure that the tip of the syringe
remains below the surface of the oil until all of the oil is emptied from the syringe.
• Repeat the previous steps until the required amount of oil has been added.
5. Replace the oil fill plug. Once the plug is installed and the screw is properly seated, continue to tighten
the screw until the neoprene plug is firmly secured. Do not over tighten; the screw should mildly
compress the neoprene plug when tight. Wipe up any oil spills. Dispose of soiled absorber in
compliance with government requirements and ensure conformity to local disposal regulations. THE
OIL DOES NOT CONTAIN PCBs.
6.5.0 CLEANING
• Never use anything other than soap and water to clean plastic surfaces. Other cleaners may damage the
plastic.
• Never use any corrosive, solvent or abrasive detergents or polishes.
• Ensure that no water or other liquid can enter any equipment. This precaution prevents short circuits and
corrosion forming on components.
• Methods of disinfection used must conform to legal regulations and guidelines regarding disinfection and
explosion protection.
• If disinfectants are used which form explosive mixtures of gases, these gases must have dissipated before
switching on the equipment again.
• Disinfection by spraying is not recommended because the disinfectant may enter the X-ray equipment.
• If room disinfection is done with an atomizer, it is recommended that the equipment be switched OFF,
allowed to cool down and covered with a plastic sheet. When the disinfectant mist has subsided, the
plastic sheet may be removed and the equipment be disinfected by wiping.
1. Console software for the 23 X 56 cm console and for the Rad-only console resides in an EPROM.
When the software for these consoles needs to be field upgraded, a replacement EPROM will be
supplied.
2. Console software for the 31 X 42 cm console initially resides in flash memory on the console board.
The console software will be field upgraded by one of the following methods:
• The flash memory may be reprogrammed in the field if the required hardware is available (a
suitable computer, a flash loader, and the proper cables). For details, please consult the factory.
• Alternatively, an EPROM may be supplied containing the updated software. Continue with the
following steps if upgrading the software via an EPROM.
3. With the generator mains power switched OFF, open the console to gain access to the console
EPROM. Refer to chapter 2, the section CHECKING THE RAM BACKUP BATTERY VOLTAGE, for
the procedure to access the console CPU board.
4. Locate and carefully remove the existing EPROM on the console CPU board (refer to figure 1E-4).
This does not apply if the console software currently resides in flash memory as described in step 2.
5. Carefully insert the replacement EPROM into the socket observing the orientation per figure 1E-4.
1. With the generator mains power switched OFF, locate and carefully remove the existing power
EPROM on the generator CPU board (U38 or U41, refer to figure 1E-1).
2. Carefully insert the replacement EPROM into the socket observing the orientation per figure 1E-1.
1. Switch the generator mains power OFF, AND WAIT 5 MINUTES FOR THE DC BUS CAPACITORS
TO FULLY DISCHARGE.
2. Locate and carefully remove the existing EPROM on the dual speed starter board (U26, refer to figure
1E-6).
3. Carefully insert the replacement EPROM into the socket observing the orientation per figure 1E-6.
If the part number (not revision) of the replacement EPROM is different from the EPROM being replaced,
then the FACTORY DEFAULT procedure(s) must be performed as detailed below. This will initialize the CPU’s
NVRAM as required by the new software and sets the data to its factory-configured state. Note the separate
procedures for the console CPU board and for the generator CPU board.
For Indico 100 with the 31 X 42 cm console, the console software is initially programmed into flash memory on
the console board. If the console software needs to be field-upgraded, an EPROM may be supplied containing
the updated software. As noted above, if the part number (not revision) of the replacement firmware is
different from that being replaced, then the FACTORY DEFAULT procedure(s) must be performed as detailed
below.
The part number and revision of the software in flash memory is displayed at the password screen, below the
message ENTER PASSWORD: _____, when initially entering into programming mode. This is only
displayed if running the software from flash memory. Refer to the section EPROM REPLACEMENT,
Console EPROM for details regarding the use of flash memory vs. EPROM.
1. With the power OFF, set switch 8 of SW1 on the console CPU board to its ON position.
2. Power ON the generator. The console will prompt for a YES or NO to loading defaults for two
conditions (console settings and APR memory). Select YES to both.
3. Power OFF the console. Reset switch 8 of SW1 on the console CPU board to its OFF position.
This will initialize both the CONSOLE settings (refer to CONSOLE settings in chapter 3C) and the APR to the
factory default settings.
1. In chapter 3C, refer to LOAD CONSOLE DEFAULTS. This is in the UTILITY menu, under the
CONSOLE submenu. Set LOAD CONSOLE DEFAULTS to YES.
4. Briefly switch the generator OFF, and then ON again. The console will prompt for a YES or NO to
loading defaults when it is powered on again. Select YES to both prompts to reset the console and
APR defaults.
5. This will initialize both the CONSOLE settings (refer to CONSOLE settings in chapter 3C) and the APR
to the factory default settings.
The LOAD CONSOLE DEFAULTS setting automatically resets to NO the next time the generator is switched
on.
1. With the power OFF, set switch 8 of SW1 on the generator CPU board to its OFF position.
2. Power ON the generator. After the initialization is complete, the console will display the message
FACTORY DEFAULTS.
3. Power OFF the generator. Reset switch 8 of SW1 on the generator CPU board to its ON position.
This will initialize all generator data to the factory defaults (tube selection, generator limits, receptor setup, I/O
configuration, AEC setup and calibration, fluoro setup and calibration, tube calibration, time & date, error log
and statistics).
The “software key” activates specific options in the generator, and may need to be installed to add certain
options, or may need to be replaced if it is desired to alter the current configuration of the generator. To install
or replace the software key follow the procedure below.
1. With the generator mains power switched OFF, locate the socket for the “software key”, U29, on the
generator CPU board. Refer to figure 6-2.
2. Remove the existing I.C. U29, if fitted. The original I.C. should be placed in anti-static packaging, and
may be set aside for future use in a generator that requires the options that are activated by that I.C.
3. Carefully insert the replacement “software key” into the U29 socket observing the orientation per figure
6-2.
4. Perform setup and calibration, if required, of the new features that have been activated by the new
software key. Refer to the applicable sections of the service manual.
U29
EPROM U41
FILE: ML_CPU2.CDR
To replace the battery on the console CPU board or on the generator CPU board, follow the procedure below.
Refer to the figure showing the location of these batteries in chapter 2, in the section “CHECKING THE RAM
BACKUP BATTERY VOLTAGE”. Refer to that section in chapter 2 for console disassembly instructions to gain
access to the console CPU board if required.
NOTE: THE CONSOLE BATTERY SHOULD BE REPLACED WITH THE GENERATOR POWERED UP.
THIS WILL PREVENT THE CONSOLE DATA FROM BEING LOST WHEN THE BATTERIES ARE
REMOVED.
THIS IS THE ONLY EXCEPTION TO THE RULE OF NOT SERVICING THE GENERATOR WHILE
THE POWER IS ON. FAMILIARIZE YOURSELF WITH THE HIGH VOLTAGE LOCATIONS AND
HAZARDS BEFORE REPLACING THIS BATTERY.
1. Remove the battery from the holder by gently prying under the battery at the access slot in the battery
holder using a small screwdriver. Slide the battery over the edge of the holder and remove it when it is
free.
2. Check the voltage of the new battery prior to inserting it. This should be nominally 3.0V, do not use if it
is under 2.80 V.
3. Wipe the replacement battery with a clean cloth, and ensure that the holder is clean and free of debris
before inserting the battery.
4. Gently lift the spring contact on the holder and insert the replacement battery positive (+) side up
Tube conditioning or “seasoning” is particularly important for new tubes or tubes that have not been used for
several days. This should also be performed on each X-ray tube before attempting auto calibration, as an
unseasoned tube may not operate properly at higher kV values without arcing. Refer to the X-ray tube
manufacturer’s instructions, if available, for the tube conditioning or “seasoning” procedure. If the X-ray tube
manufacturers instructions are not available, the following procedure may be used:
The generator does X-ray tube auto calibration at 50 kV, 60 kV, 70 kV, 80 kV, 100 kV and 120 kV. The tube
normally needs to be seasoned before it can be operated at the higher voltages encountered during auto
calibration.
Tube seasoning is started by auto calibrating the kV stations up to and including part of the 70 kV
station. The tube is then seasoned at 70 kV. Progressively higher kV stations are then auto calibrated and
seasoned. Finally the entire kV and mA range is auto calibrated, then the tube is seasoned at the remaining
high kV values.
Manually releasing the exposure button during auto calibration of a particular kV station in the
following procedure prevents the generator from attempting operation beyond that kV/mA value.
NOTE: LOW SPEED ONLY EXPOSURES ARE RECOMMENDED FOR THE SEASONING EXPOSURES,
TO PREVENT EXCESSIVE HEAT BUILD-UP IN THE HOUSING FROM THE STATOR WINDINGS
OR THE ROTOR BEARINGS.
X-ray tubes that have not been used for more than 8 hours may suffer thermal shock if operated at
high mA and kV without a warm-up procedure. A cold anode (Molybdenum) is very brittle and when
suddenly heated over a small area may experience thermal cracking of the anode surface, eventually
leading to permanent tube damage.
X-ray tube seasoning should be done on LARGE focus in order to minimize tube wear.
The procedure below is intended for seasoning an X-ray tube prior to attempting tube auto calibration. To
season a tube that does not need to be calibrated, simply follow steps 2, 4, 6, 8, and 9.
1. Start the tube auto calibration sequence, and manually terminate the exposure at 70 kV and 250 mA.
2. Season the tube at 70 kV by taking approximately 10 exposures of 200 mA and 100 ms. These
exposures should be taken at the rate of approximately one every 15 seconds.
3. Restart the auto calibration sequence and manually terminate the exposure at 100 kV and 250 mA.
4. Season the tube at 100 kV by taking approximately 5 exposures of 200 mA and 100 ms. These
exposures should be taken at the rate of approximately one every 15 seconds.
5. Restart the auto calibration sequence and manually terminate the exposure at 120 kV and 160 mA.
6. Season the tube at 120 kV by taking approximately 5 exposures of 160 mA and 100 ms. These
exposures should be taken at the rate of approximately one every 15 seconds.
7. Restart the auto calibration sequence and allow the auto calibration sequence to complete.
8. Season the tube at 130 kV by taking approximately 5 exposures of 100 mA and 50 ms. These
exposures should be taken at the rate of approximately one every 15 seconds.
If the generator has completed its useful service life, local environmental regulations must be complied with in
regard to disposal of possible hazardous materials used in the construction of the generator.
In order to assist with this determination, the noteworthy materials used in the construction of this
generator are itemized below:
ITEM
• Electrical insulating oil in HT tank. This is a mineral oil with trace additives (25 Liter, 6.5 U.S. gal).
• Solder (lead/tin).
• Electrical and electronic components: IC’s, transistors, diodes, resistors, capacitors, etc.
CHAPTER 7
THEORY OF OPERATION
CONTENTS:
7.1.0 INTRODUCTION
This chapter contains the theory of operation for the Indico 100 series of X-ray generators. The theory of
operation is organized by functional blocks as depicted in the functional drawings in chapter 9.
Refer to the appropriate functional block diagram in chapter 9 in conjunction with the theory of operation
in this chapter. Waveforms and voltages at the pertinent test points are shown on the last page of each
functional drawing.
This drawing shows the cabling between the major subassemblies in the Indico 100 X-ray generator.
Where applicable, this document references the appropriate functional schematics and sections of the
service manual for details on the area of interest.
The left side of this drawing shows the wiring from the ON and OFF switches on the console “keyboard
assemblies” to J4-10, J4-11 and J4-12 on the generator interface board for the various Indico 100
consoles (J16-3, J16-6, J16-7 for the Rad-only console).
The generator interface board on the Indico 100 X-ray generator includes power ON and OFF switches
S2 and S1 that may be used to switch the generator on and off locally while working on the equipment.
These switches are connected in parallel with the main generator power ON and OFF switches that are
located on the console.
Pressing either of the power ON switches described above turns on Q2 on the generator interface board.
This turns on Q3, holding the collector of Q3 low. This latches Q2 on by holding the base of Q2 low when
the ON button is released.
The collector of Q3 is connected to K2 and K3 via D16. These relays will energize if S3 is in the NORMAL
position when the generator is switched on. If S3 is in the LOCKOUT position, the generator cannot be
inadvertently switched on.
When K2 and K3 are energized, the DC rails (+5 V, +12 V, +15 V, +24 V, -12 V, -15 V, and -24 V) on the
generator interface board are established, and +24 V is supplied to the console via K3 (see MD-0788,
sheet 4).
The generator CPU will issue a P/S ON (power supply ON) command after the +5 V rail is detected as
described in 7.2.3.
JW1 on the generator interface board may be jumpered such that K1 is energized only when the
generator is switched on, or such that K1 is energized at all times that the AC mains to the generator is
on. K1 switches the 110 and 220 VAC supplies for the room interface board, as shown on sheet 4 of MD-
0788.
Pressing either of the OFF switches turns on Q1 on the generator interface board. This turns off Q2,
turning off Q3. This will de-energize K2, K3, and / or K1 on the generator interface board, removing the
DC rails from the generator interface board and removing the +24 V supply from the console. De-
energizing K1 (if applicable) will disconnect the 110 / 220 VAC supplies to the room interface board.
In normal operation, J17-1 and J17-2 are joined via a wire jumper. An emergency-off switch may be
connected to the generator by removing the jumper between J17-1 and J17-2, and then wiring the
emergency-off switch to J17-1 and J17-2.
When the generator is switched off, the loss of the DC rails on the generator interface board (which
supplies the generator CPU board) will remove the drive for K1 and K2 on the power input board, causing
these relays to open. Line voltage will then be removed from the power supply auxiliary transformer T1,
causing loss of the DC rails on the auxiliary board. When the 12 V rail has collapsed, U2 on the power
input board will turn off. This allows the DC bus discharge circuit to be biased on by R20, rapidly
discharging the DC bus capacitors through R16 / R17 and R18 / R19.
Depending on the tap settings on T1, the low speed starter boost voltage will be 120 or 240 VAC, and the
run-voltage will be 52, 73, or 94 VAC. Refer to chapter 2 of the service manual for the procedure for
setting these taps.
The generator control board contains circuits that protect against an inverter “shoot-through” fault. If a
shoot through fault is sensed, current sense transformers on the inverter board(s) will supply a current
pulse that is fed to the control board at J14-1 & J14-3, J15-1 & J15-3, and / or J16-1 & J16-3. An inverter
fault is then detected by comparator circuits on the control board, latched, and inverted (a logic low at the
outputs of the INVERTER 1, INVERTER 2, or INVERTER 3 FAULT LATCH & LOGIC INVERTER circuits
indicates a fault). An inverter fault will light D80, D81, or D82, and will pull the output of the logic OR
circuit (D87-D89, U35C) low. This will take the input of U33E low, forcing the output of U33E high, thus
inhibiting the inverter gate drive as per high primary current and high kV faults described earlier.
The fault latches that drive the input of U33E are reset by the RESET command, which originates on MD-
0761.
The filament reference voltage may be measured at the cathode of D6 on the filament board (at the
output of U1B). Attempting to measure the filament reference at the input to U1B will provide erroneous
results.
The filament reference voltage is then summed with the filament feedback voltage at the input of error
amplifier U4B. When the filament reference is greater than the feedback, the output of U4B rises, causing
the pulse width at the output of U3 to increase.
The filament supply blocks are shown in very limited detail on sheet 1 of MD-0760. Refer to sheet 3 for a
more detailed functional diagram of the filament supply board.
PWM (pulse width modulator) U3 drives MOSFETS Q6, Q7, Q12, and Q13, which form a full bridge
inverter. The MOSFETS convert the + and - 35 V supplies to high frequency AC to drive the primary of
the filament transformers at the filament switching frequency, approximately 40 kHz, via C22, the primary
of T1, J4 / J8 / K1, J5 on the filament supply board, and J4 on the tank lid board.
The output of filament current sense transformer T1 on the filament supply board is rectified by D12, D13,
D27, and D28, and fed to the RMS converter circuit consisting of U7 and associated components. The
output of the RMS converter drives U4A, which is a variable gain amplifier. The filament current feedback
is calibrated such that 1 volt = 1 amp of filament current. The calibrated filament feedback voltage
(representing actual filament current) appears at the input of buffer U2B and at the summing input of error
amplifier U4B as previously described.
The output of U2B is brought to J2-2 or J2-4 on the filament supply board, depending on configuration.
This filament current feedback signal is then fed to the CPU as shown on sheet 2 and 3.
The filament feedback signal from the output of U2B is compared with a 1.7 volt reference by U2A. The
output of U2A will swing low if the filament current drops below approximately 1.7 amps, indicating a
filament fault. This will turn off Q1 on the filament supply board, taking J2-10 on the filament board and
J3-10 on the control board high. The FILAMENT FAULT signal is taken to one of the inputs on the
“GENERATOR READY” detector and logic “OR / NOR” circuits described in 7.2.5, where a fault will
inhibit inverter drive by removing the generator-ready and drive enable signals. A filament fault condition
will also turn off Q15 on the control board, turning off opto coupler U7 on the generator CPU board. The
output of U7 drives filament fault status LEDs DS13 /DS14 and the input of U24, which is monitored by
the generator CPU.
The HIGH KV / INVERTER FAULT and the HIGH MA FAULT signals from MD-0759 and MD-0760
respectively are OR’ed together, and designated as the HV / MA FAULT signal. This is fed to the base of
Q14 on the control board, and will be high for a fault. During a HV / mA fault, Q14 will be turned off,
turning off opto coupler U8 on the generator CPU board. The output of U8 is monitored by the CPU via
U24. U8 also drives DS11 / DS12, with DS12 being lit for a HV / mA fault condition.
For generators with a single filament board, U27 on the generator CPU board outputs the large / small
filament select command. The output of U27 will be low for large focus, lighting DS24. U19 and U16
invert the large / small focus signal and drive U1 on the control board. The output of U1 will be low for
large focus, causing the large / small select line, J3-11 on the control board, to be pulled high by the
comparator circuit consisting of U11C, Q2 etc. This de-energizes K1 on the filament board, selecting
large focus.
The logic high signal at J3-11 drives the base of Q3 on the control board, holding Q3 off when large focus
is selected. Q3 drives opto coupler U10 on the generator CPU board, turning off U10 for large focus. The
output of U10 is monitored by the CPU via U24.
The STATOR FAULT line (J6-10) on the control board will be low if there is no stator fault, and high for a
fault. This is one of the inputs to the “GENERATOR READY” detector and logic “OR / NOR” circuits
described in 7.2.5. A stator fault condition will immediately remove the generator-ready and drive enable
signals, inhibiting kV output. When the CPU detects a stator fault condition (via the circuits depicted on
sheet 2), the kV enable and prep signals are immediately removed, opening relay K1 on the low speed
starter board.
The contacts of current sense relays K5 and K6 will be closed when the stator current is above preset
limits. With K5 and K6 closed, Q5 on the dual speed starter board is supplied with base current. This will
turn on Q5, whose output is monitored by the dual speed starter CPU. If a stator fault is detected, the
CPU will output a high at J1-10 on the dual speed starter board. This signal is fed to the “GENERATOR
READY” detector and logic “OR / NOR” circuits described in 7.2.5. A fault condition will immediately
remove the generator-ready and drive enable signals, inhibiting kV output. Also, the dual speed starter
CPU will open K1 or K2 and K4 on the dual speed starter board, removing the stator drive.
The stator fault signal is also applied to the base of Q18 on the control board. The base of Q18 will be low
if there is no stator fault, turning on Q18. This will turn on U5 on the generator CPU board. The generator
CPU monitors the output of U5 via U24, and DS20 / DS21 indicate the stator fault status.
The circuits shown on MD-0786 control the Rad / fluoro contactor on the resonant board and relay K2 on
the control board, both described in 7.2.6.
The Rad / fluoro select signal from J1-5 of MD-0788 is applied to the base of Q5 on the auxiliary board
via R79. This is high for the Rad / pulsed fluoro mode, and low for the continuous fluoro mode. When in
Rad / pulsed fluoro mode, Q5 will be turned on, lighting D36 and energizing K1 on the resonant board. K1
shorts out the fluoro inductor as described in 7.2.6. In continuous fluoro mode, Q5 is off, de-energizing
K1.
Inverter # 3 on 80 and 100 kW generators is disabled during low power operation (pulsed fluoro,
continuous fluoro, or low power Rad exposures). This is accomplished as described below.
The Rad / fluoro select signal is also applied to the base of Q27 on the control board via R237. This
signal is low in continuous fluoro mode, turning Q27 off. The collector of Q27 will then be high, pulling the
base of Q17 high via D104. This will turn on Q17, energizing K2 on the control board. This removes gate
drive from inverter #3. In Rad / pulsed fluoro mode, the base of Q27 is pulled high, turning on Q27. The
collector of Q27 will then be low. Diode D104 isolates Q27 from Q17 when the collector of Q27 is low.
The low / high power select signal from J8-3 of MD-0788 is applied to the base of Q17 via D105 and
R240. This is low for high power Rad exposures, and high for pulsed fluoro / low power Rad operation.
Q17 will be turned on during pulsed fluoro / low power operation, energizing K2 on the control board,
removing gate drive from inverter #3.
For R&F generators, JW4 on the auxiliary board is jumpered in the ON position, and a thermal switch is
mounted on the inverter heat sink. This switch will open if an inverter over temperature is detected. This
pulls J2-4 on the auxiliary board high, turning on Q10 and lighting D42. With J2-10 pulled high, Q8 is
turned on via D26 and R7. The output of Q8, low for a fault, holds the base of Q15 on the auxiliary board
low as described in 7.2.8. The output of Q8 is also OR’ed with the kV ENABLE signal on MD-0761,
inhibiting the prep and X-ray functions when the output of Q8 is low.
The tube 1 / tube 2 tellback portion of MD-0787 ensures that the actual tube selection matches the
requested tube selection. Logic circuits compare the tube 1 / tube 2 request signal to the feedback from a
contact closure in the HT tank.
The TUBE 1 / TUBE 2 SELECT command from MD-0788 is low when tube 2 is selected, and high for
tube 1. This is applied to one input of the tube 1 / tube 2 tellback logic circuit. The output of U7 is
connected to the other input of this logic circuit.
For Indico 100 SP generators, a second thermal switch is mounted on the inverter assembly. This
thermal switch is connected to J3-41 and J3-42 on digital I/O board 733947.
When the tank is in the tube 1 position, U7 and U8 on the auxiliary board are off, and the collector of U7
will be high. In the tube 2 position, U7 and U8 are turned on, and the collector of U7 will be low. If a
mismatch is detected, the base of Q8 is pulled high, turning Q8 on. With Q8 turned on, Q15 on the
auxiliary board will be turned off, and the prep command will be inhibited as described above.
When U8 on the auxiliary board is on (tube 2 position), U3 on the generator CPU board will be turned on.
The output of U3 and the TUBE 1 / TUBE 2 SELECT signal are connected to U35 on the generator CPU
board. U35 decodes the binary inputs, and lights DS5 or DS6 as appropriate.
Jumpers JW1 to JW8 swap the left and right fields on J11 to J14. Jumpering pins 2-3 of the field selector
jumpers (JW7 / JW8 for channel 1, JW5 / JW6 for channel 2, JW3 / JW4 for channel 3, JW1 / JW2 for
channel 4) connects the right field select signal to pin 6 and the left field select signal to pin 2. Jumpering
pins 1-2 of the field selector jumpers connects the right field select signal to pin 2 and the left field select
signal to pin 6.
The AEC board also contains a DC to DC converter that produces +45 V, + or - 300 V, and +500 VDC.
The converter circuit consists of U7, T1, output voltage adjustment potentiometer R79, and associated
components. The +45 V output is hard wired to all of the AEC chamber connectors, and + or - 300 V is
permanently connected to J1 to J4. Additionally, the AEC board will be factory configured to supply either
+ or - 300 V or +500 V to J11 to J13, and to pin 1 on J1 to J4 (in addition to the + or - 300 V fixed output
at pin 2).
U11A is an integrating amplifier where C31 starts to integrate the AEC voltage when the AEC exposure
starts. This is accomplished by opening the analog switches that are in series with R35, R38, R42, and
R59 at the start of the exposure. This produces a ramp whose slope is proportional to the input voltage at
U11A.
The AEC ramp is taken to the generator interface board where it is processed as described earlier in this
section, and fed to comparator U10 on the AEC board where it is compared to the AEC reference
voltage. The output of U10 is normally high, switching low when the magnitude of the AEC ramp equals
the reference voltage. This PT stop signal is further processed on the generator interface board.
The chamber-select signals exit on the generator interface board as per sheet 1. Only one chamber may
be active at one time, and the active channel is indicated by DS1 to DS4 on the AEC board. The
chamber-select signals are inverted by U6, and then connected to the control inputs on analog switches
U4D, U14D, U5D, and U15D (sheet 5) for AEC channel selection and to the analog switches in series
with R1 to R4 to select the required gain pot.
The field select signals from the generator interface board are also active low. These signals are inverted
by U6, and then connected to the analog switches in the feedback loop of U12A, and to the analog
switches that select the fields on the previous sheet.
The start signal from the generator interface board is inverted by U6 on the AEC board, and then inverted
again by Q2. The output of Q2 is connected to the analog switches in the feedback loop of U11A. The
extra inversion provided by Q2 is required to open those analog switches during an exposure.
The START signal from Q4, and the LEFT, MIDDLE, and RIGHT field select signals from Q1, Q2, Q3
respectively are brought to the AEC chambers via J1 to J4.
Jumpers JW1 to JW8 swap the left and right fields on J1 to J4. Jumpering pins 2-3 of the field selector
jumpers (JW7 / JW8 for channel 1, JW5 / JW6 for channel 2, JW3 / JW4 for channel 3, JW1 / JW2 for
channel 4) connects the right field select signal to pin 6 and the left field select signal to pin 2. Jumpering
pins 1-2 of the field selector jumpers connects the right field select signal to pin 2 and the left field select
signal to pin 6.
The composite video signal is fed into J8 on the generator interface board, and is amplified by U17D. The
proportional DC is applied to J7 on the generator interface board. The jumpers (designated JW__) select
the input source, input polarity, gain, etc. Refer to chapter 3E for the required positions for these jumpers.
The signal from J7 or from the output of U17D is applied to gain stages U17A and U17B for further
processing. A digital gain pot U49 sets the ABS signal level at the output of U17C. The processed ABS
signal exits the generator interface board at J11-3, and is buffered by U23D on the generator CPU board.
The ABS signal is then fed to the sample and hold circuit, which smoothes out the ABS feedback signal
during pulsed fluoro operation. The CPU monitors the output of the sample and hold circuit via A/D
converter U37, and uses this information to maintain constant image brightness by regulating the fluoro
kV and / or mA.
The output of the PMT at J7-12 of the generator interface board is split by R118 and fed to J7-10 such
that the PMT output is also available for AEC control. This is applicable if a PMT is to be used for AEC
control on AEC channel 4. Refer to chapter 3D, the section AEC USING A PMT for further details.
The remote fluoro control communicates with the generator via an RS-232 protocol. Serial
communication is handled by U20 and U11 on the generator CPU board, and U7 on the remote fluoro
control board. DS15 on the generator CPU board will flash to indicate that the generator is sending data
to the remote fluoro control, and DS19 will flash to indicate that the remote fluoro control is sending data
back to the generator.
The micro controller on the remote fluoro control board handles all remote fluoro functions. It decodes
serial data from the generator and decodes inputs from the remote fluoro keyboard assembly. The micro
controller drives the speaker on the remote fluoro control board, transmits data to the data latches on the
remote fluoro display board in order to drive the desired LEDs, and sends data to the generator in order
to set up the requested fluoro parameters.
The on / off and prep and X-ray commands originate on the X-ray mini console as described on page 5.
These signals are then taken from J6 on the digital I/O board to J4 on the generator interface board.
These functions are as described in MD-0762 and MD-0761 when using the X-ray mini console.
U18 latches the data to drive the speakers and the prep / exposure indicators on the mini consoles, and
U19 provides the required current gain to drive these devices.
A version of this board exists without the digital imaging interface circuits that are shown within the
dashed outline. This board is used with some imaging systems that have integrated generator control
functions, and connect to the generator via a serial port instead of the digital I/O board.
The DAP circuit consists of micro-controller U1, RS-232 driver U2, and associated components on the
DAP interconnect board. Micro-controller U1 operates under control of the CPU on the generator CPU
board via U31 and U38, and controls all DAP functions (switches the +5/15 V supplies via Q1, Q2, Q3 /
Q4, Q5 / Q6, Q7 / Q8, and Q9 / Q10 as required to control and test the DAP devices. The micro-controller
also counts the DAP pulses via U5 for DAP chamber #1, and U6 for DAP chamber #2).
For DAP chambers with differential outputs, JW1 and JW2 must be jumpered pins 2-3. This connects the
differential output from the DAP chambers directly to the input of U5, U6. For DAP chambers with a single
ended output, JW1 and JW2 must be jumpered pins 1-2. This connects the output of the DAP chamber to
the input of opto-couplers U8, U9. These opto-couplers provide increased noise immunity when single
ended DAP chambers are used, as the signal must be greater than approximately 2V in order to turn on
the LED inside U8, U9. The single-ended output of the opto-couplers is then connected to the input of U5,
U6.
DS2 and DS3 on the DAP interconnect board indicate that the DAP chambers are sending pulses back to
the micro-controller, and DS29 and DS32 on the generator CPU board indicate that the CPU is
transmitting and receiving data respectively.
+24 VDC is supplied to the DAP interconnect board from the room interface board. Regulators on the
DAP interconnect board regulate this to +15 V and +5 V.
CHAPTER 8
SPARES
CONTENTS:
Section Title
8.1.0 INTRODUCTION .............................................................................................................................................. 8-2
8.2.0 SPARE PARTS LIST INDICO 100 GENERATOR ........................................................................................... 8-2
8.1.0 INTRODUCTION
This chapter contains the list of recommended spare parts for the various models of Indico 100 generators.
TABLE 2
FUSE LOCATION FUSE TYPE & PART NO. SUGGESTED QTY
Auxiliary board: F1, F2 (12A 250V Slo-Blo) MDA-12, 6713746500 5
Auxiliary board: F3, F4 (8A 250V Slo-Blo) S506-8A, 5550037500 5
Low speed starter board: F1, F3
Filament board: F1, F2 (4A 250V Slo-Blo) GDC-4, 5550033100 5
Dual speed starter: F1, F2 (10A 700V) A70QS10-14F, 6739951800 5
Power input board. 1 phase: F1, F2 (10A 250V Slo- MDA-10, 6713000200 5
Blo)
Power input board. 1 phase: F5 (A, B) 100A NLN-100, 6711906500 5
250VAC
Power input board. 3 phase: F1, F2 (10A 500V Slo- FNQ-10, 6711905500 5
Blo)
Power input board. 3 phase: F4 (2A 250V Slo-Blo) GDC-2, 5550032600 5
Power input board. 1 phase: F4
Generator interface board: F6
Console CPU board (23 X 56 cm console): F1
Console board (31 X 42 cm console): F1
Power input board. 3 phase: F5 (A, B, C) 60A OTS-60, SC3434 5
600VAC
Generator interface board: F1 (1.6A 250V Slo-Blo) GDC-1.6, 5550033300 5
Generator interface board: F2, F5 (2.5A 250V Slo- GDC-2.5, 5550034400 5
Blo)
Generator interface board: F3, F4 (5A 250V Slo- GDC-5, 5550035600 5
Blo)
Low speed starter board: F2
Console board (Rad-only console): F1 (1A 250V GDC-1, 5550032900 5
Slo-Blo)
Digital I/O board 733947, 735921: F1 (500 mA GDC-500 mA, 5550033600 5
250V Slo-Blo)
Primary of power supply auxiliary transformer: F1 FNM-3, 6711907400 5
(single phase units) 3A 250V
Primary of room interface transformer: F4
(single phase units)
Primary of power supply auxiliary transformer: F1 FNQ-2, 5550005300 5
(three phase units) 2A 500V
Primary of room interface transformer: F4
(three phase units)
NOTE:
1. The part number shown is the suggested replacement for the original control board. The spares board is
“full featured” and will replace the original board in your generator regardless of configuration. This is
intended to eliminate the need to stock multiple configurations of this board.
4. Three different filament boards are used in Indico 100 generators. RAD only generators use ONE
filament board, part number 731407-00. R&F generators use TWO filament boards, part number
731407-01 (large focus) and part number 731407-02 (small focus). Spares should be stocked
accordingly.
5. The part number shown is the suggested replacement for the original auxiliary board. The spares board
is “jumper configurable” in the field and as such will replace the original auxiliary board. This is intended
to eliminate the need to stock multiple configurations of this board.
6. The AEC board for your generator was selected to be compatible with specific AEC device(s). To
maintain full compatibility, the original part number must be ordered as a replacement. Refer to chapter
9, section 9.2.0 for the part number of the original AEC board shipped in the generator for which this
manual was prepared. Spares should be stocked accordingly.
8. These items only used on generators fitted with low speed starter, spares should be stocked
accordingly. The low speed starter part number with a 33µF phase shift capacitor for standard “R” type
stators is 732752-00. The part number with a 12.5µF phase shift capacitor is 732752-01, and the part
number with a 45µF phase shift capacitor is 732752-02.
9. The digital I/O board is optional, and used on generators intended to interface with digital imaging
systems. To ensure full compatibility, please order the same part number that is in your generator(s).
11. This applies to the dual speed starter option only, spares should be stocked accordingly. The part
number shown for the dual speed starter board is for the board only, without the phase-shift capacitors.
For the complete dual speed starter subassembly, several part numbers (which are tube-stator
dependent) are used in Indico 100 generators. To determine which dual speed starter subassembly is in
your generator, note the DUAL SPEED STARTER ASSY part number on a label on the rear of the dual
speed starter chassis. This will be the part number that must be ordered for spares usage. For
reference, this will be part number 733317-XX or 735925-XX where XX is a two digit number
designating the exact configuration.
12. For 23 X 56 cm consoles, use hand switch assembly part number 733176-00. For 31 X 42 cm consoles,
touch screen consoles, and rad-only consoles use hand switch assembly part number 735203-00.
13. Cooling fan(s) are used on all R&F and some models of radiographic generators. Spares should be
stocked accordingly.
CHAPTER 9
SCHEMATICS
CONTENTS:
9.1.0 INTRODUCTION
This chapter contains the functional schematics for your X-ray generator. Each schematic represents a
major function in the Indico 100 generator; the fourteen functional schematics in this chapter represent all
of the major functional blocks in Indico 100 generators.
The functional schematic index follows this page. The part number for the AEC board originally shipped in
your generator is listed at the bottom of this form.
USE