INSPECTION TEST PLAN -MECHANICAL

Test
Item Inspection Responsible Applicable
Process Description Inspection Activity Test Method Verify Hold Point Equipment Document Records
No. Frequency Person Specs/Code
Required

Review data sheet and Manufacturer's CMO/

1.0 Document Review N/A Required document N/A N/A N/A As specified Vendor Data
Instruction Manual. Contractor
CMO/ Approved execution
Review approved installation procedure. N/A Execution Plan N/A N/A N/A As specified
Contractor plan
Verify drawings to be used are approved and in CMO/
N/A Approved drawing N/A N/A N/A As specified IFC dwgs
current revision. Contractor

Subject to approval Upon eqpt CMO/Proj Matl Receiving

2.0 Equipment Receiving Visual check for shipping damage. Visual N/A N/A N/A
before use arrival Owner Report

Overage & shortage check for spare parts and Subject to approval Upon eqpt CMO/Proj
Visual N/A N/A N/A OS&D Report
loose items. before use arrival Owner
Upon eqpt CMO/Proj
Check equipment against vendor drawing. N/A Required document N/A N/A Vendor Specs Vendor Dwg
arrival Owner
CMO/Proj
Check equipment condition & storage. Visual N/A N/A Once a week N/A Vendor Specs N/A
Owner
Check application of required equipment CMO/Proj Eqpt Maintenance
N/A Required document N/A N/A N/A Vendor data
preservation and maintenance. Owner Log

3.0 Installation Lifting Checks Vendor Specs Eqpt Data Sheet

Weight Contractor
Equipment weight Visual Vendor dwg N/A N/A
indicator supervisor
Equipment orientation Visual Witness N/A After setting Transit Surveyor
Equipment center of gravity Visual Vendor dwg N/A After setting Transit Surveyor
Absence of lifting Contractor
Equipment lifting points Visual Vendor dwg Before setting N/A
points supervisor
non conformance to Contractor
Sling capacity & arrangement Load test Vendor data Before setting N/A
safety requirement Safety officer
Inspection/
Foundation Checks ASME Codes
Acceptance Reports
non conformance to
Top of pad elevation Survey IFC dwg Before setting Engineer's level Surveyor
IFC dwg
non conformance to QC Engineer/
Required grout thickness Survey IFC dwg After setting Engineer's level
requirement Surveyor
QC Engineer/
Anchor bolt location Survey IFC dwg Actual dimension After setting Measuring Tape
Surveyor
Foundation elevation / anchor bolt height / non conformance to QC Engineer/
Survey IFC dwg Before setting Engineer's level
size requirement Surveyor
non conformance to Inspection/
Setting Checks Survey IFC dwg ASME Codes
requirement Acceptance Reports
non conformance to Upon eqpt Contractor
Check Equipment Number / Tag Number Visual Vendor dwg N/A
vendor dwg arrival Supervisor

During
Quality of wedges or shims required Visual Witness Poor material N/A QC Engineer
fabrication

Levelness of base, plumbness and centerline QC Engineer/

Survey Witness Actual dimension After setting Transit
elevations of equipment lengthwise & crosswise Surveyor
 INSPECTION TEST PLAN -MECHANICAL

Test
Item Inspection Responsible Applicable
Process Description Inspection Activity Test Method Verify Hold Point Equipment Document Records
No. Frequency Person Specs/Code
Required

non conformance to
Tightening of anchor bolts Torque Torque requirement After torqueing Torque wrench QC Engineer
requirement
Compressive
Compressive non conformance to QC Engineer/
Equipment base plate grouting strength
Witness After setting strength
IFC dwg Surveyor
machine
Inspection/
Cold Alignment Checks After Grouting Survey ASME Codes
Acceptance Reports
Contractor
Mounting pad cleanliness Visual N/A Poor housekeeping Before setting N/A
supervisor
non conformance to Contractor
Coupling disconnection N/A N/A Before setting N/A
requirement supervisor
Cold parallel alignment (for rotating Witness actual QC Engineer/
Survey Vendor data After setting Transit
equipment) reading Surveyor
Cold angular alignment (for rotating Witness actual QC Engineer/
Survey Vendor data After setting Transit
equipment) reading Surveyor

Inspection with P QC Engineer/ Inspection/

4.0 Post Installation Final cold alignment (parallel & angular) Survey Vendor dwg After setting Transit ASME Codes
&G Surveyor Acceptance Reports
Inspection with P QC Engineer/ Inspection/
Final sheaves alignment / belt tensioning Survey Vendor dwg After setting Transit ASME Codes
&G Surveyor Acceptance Reports
Inspection with P Inspection/
Final closure requirement (for tank / vessel) Visual Vendor dwg After setting Transit QC Engineer ASME Codes
&G Acceptance Reports
non conformance to Upon arrival on Inspection/
5.0 Insulation/Sealing Insulation/Sealing material inspection Visual N/A N/A QC Engineer N/A
requirement site Acceptance Reports
non conformance to Upon issuance
Check insulation/Sealing requirements N/A Witness N/A QC Engineer Plant Specs IFC dwg
requirement of IFC
non conformance to Upon issuance of
Check cladding requirements as applicable N/A Witness N/A QC Engineer Plant Specs IFC dwg
requirement IFC
non conformance to After insulating Contractor
Ensure nameplates are exposed after insulation Visual N/A
eqpt
N/A ASME Codes Vendor Data
vendor dwg supervisor
During Inspection/
Visual Witness N/A QC Engineer N/A
Final visual inspection Walkthru Acceptance Reports

Inspection with P Inspection/

6.0 Visual N/A Daily N/A QC Engineer N/A
Painting Visual inspection &G Acceptance Reports
Inspection/
Visual N/A Daily N/A QC Engineer ASME Codes
Touch-up works N/A Acceptance Reports
non conformance to
DFT reading Visual Witness After painting Elcometer QC Engineer Project Specs DFT Report
requirement
Prior to Pre - Check that all instrumentation and piping Inspection with P Supervr/QC Inspection/
7.0 Visual Witness During installn N/A Plant Specs
Commissioning components have been installed &G Engineer Acceptance Reports
All associated piping have been tested as Pipe hydrotest
Hydrotest Test eqpt in place Witness hydrotesting During testing Hydrotest pump QC Engineer Hydrotest Report
required specs
Ensure that proper lubricants are provided as Inspection with P During Contractor Inspection/
Visual Witness N/A Vendor specs
per Manufacturer's recommendation &G application supervisor Acceptance Reports