Ferroli Commercial Range Brochure

Commercial Heating
Condensing 11kw – 680kW
Atmospheric 56kw – 289kW
Cast Iron Pressure Jet and Forced Draft 32kW – 650kW
Industrial Steel Shell 92kW – 19.5MW
Ferroli Limited I Sales: 0843 479 4790 I [email protected] I www.ferroli.co.uk

Commercial Heating
Commercial Boilers
Pressure Jet Boilers
Atmospheric Boilers
Condensing Boilers
Index
Wall Mounted Econcept 51A Page 4
Energy Top Page 6
Floor Standing Econcept 101 Page 8
Energy Top Page 10
Flue Accessories Page 12
Quadrifoglio Page 14
Pegasus N Page 16
Atlas A Page 18
GN2 Range Page 20
GN4 Range Page 22 FERROLI LIMITED

Prextherm RSW Quadra Page 24 Ferroli began producing heating appliances and equipment in Italy
during the 1950s. Today, the company is still family-owned but now
Prextherm RSW Tonda Page 26
operates ten ultra-modern factories in Europe, employing over 2,500
Prextherm RSH Quadra Page 28
people and producing a wide range of wall hung, cast iron and welded
Prextherm RSH Tonda Page 30 steel boilers, making Ferroli one of the largest and most successful
heating appliance manufacturers in the world.
Industrial Heating Vapoprex LVP Page 32
Vapoprex HVP Page 32 FERROLI COMMERCIAL AND INDUSTRIAL BOILERS

The commercial and industrial boiler range covers wall hung and floor
Vapoprex 3GF Page 32
standing steel and cast iron designs, condensing, atmospheric, pressure
Vapoprex 3GN Page 32 jet units, gas and oil models. Outputs range from 50kW to 14,000kW.
Prextherm RSW/RSH Page 33 Other products include heat pumps, cylinders, solar heating and
plate heat exchangers. Ferroli’s UK warehouse, backed by its huge
Prextherm T3G Page 33
manufacturing facility in Italy, offers delivery ex-stock for most smaller
Prextherm T3G ASL Page 33 boiler models and for all frequently used parts. It also assembles and
Prextherm ASH/ASL Page 33 commissions sectional boilers in the UK to suit particular requirements.
Prextherm 3GN AS Page 33
Prextherm 3GF Page 33
Cylinders Aquacyl Twin Coil Page 34

PRODUCTION
The division, ISO 9001 certified by TÜV SUD, operates in production facilities
covering twenty thousand square metres, including the factory, technical and
design offices and management-sales departments. Ferroli Industrial Heating
adopts a “project” approach: a team of professionals that can satisfy all
customer needs, the best technology applied in the production department
and the use of materials and processes compliant with EN standards mean
that all products are CE marked and approved in various foreign countries.
The manufacturing flexibility of the Ferroli facilities allows the company to
respond to a vast variety of market demands, from simple heating systems to
sophisticated installations for district heating and serving production plants.
Specialist engineers and technicians conduct level two non-destructive testing
(ultrasound, X rays, liquid penetrants) and various welding procedures qualified
by the Italian Welding Institute, according to the standard EN ISO 3834,
involving all the welding featured in our projects, including submerged
arc and TIG welding, welding with basic electrodes and flux-cored welding.
The investments made have allowed a high level of automation to be
reached in the cutting and welding process.
ENERGY SAVINGS, QUALITY AND EFFICIENCY

The current national and international energy market situation requires
constant attention in order to achieve and maintain high efficiency in the use
of thermal energy. Our generators are designed with large heat exchange
surfaces and are fitted with heat recovery units and economisers. These
features considerably increase efficiency and at the same time significantly
reduce both heat loss and running costs. The Ferroli systems also have a low
environmental impact, complying with even the strictest standards in terms
of atmospheric emissions and efficiency parameters.
TECHNOLOGY AND RESEARCH

Technology, research and special care paid to quality are the elements that
define the entire manufacturing procedure of the Industrial Heating Division.
Ferroli Industrial Heating implements an advanced design system, with a
3D drawing program, selects very high quality raw materials and accessories,
and pays meticulous care to every phase in construction, using specialist
personnel with proven experience and the most modern cutting and welding
equipment. Intelligent and effective management of the entire heating plant
is one of the crucial aspects of all modern companies that want to rationally
exploit the heat generated by their boilers.
SERVICE
Ferroli Industrial Heating guarantees its customers a high level of service.
The quality of our service is a decisive factor in every sale and every stage in
after-sales support. The company implements ongoing training to ensure the
maximum professionalism of our service centres, our technicians and our
installers. The company can provide service on systems and products
in all situations. This ability to serve the customer in relation to any type of
need that may arise has made Ferroli Industrial and Commercial Heating the
benchmark in terms of Customer Satisfaction.
3
Econcept 51A – Wall mounted
Wall mounted modulating condensing boiler for heating
with premix burner with very low emissions
Modular, premix, condensing

heat generators, with very
high efficiency and very low
polluting emission, operating
on natural gas or LPG.
These generators have been
designed to be installed in
modular configurations, (up
to five) to extend the benefits
of high-efficiency heating to
larger applications.
Features and Benefits

Modulating high efficiency premix condensing boiler for heating installations
Modular installation without the need of additional controllers
Microprocessor controls
Independent external switching of controls to maximise efficiency
Hot surface ignition with independent flame detection probe
Low water pressure protection switch
Independent internal 6 bar safety valve

2 year *
parts & labour Can be used on pressurised systems or open vented systems where min. 1 bar is available
Guarantee
Modular boiler control – The Econcept 51A is ready for modular application. The heat output
of the various modules can be optimised according to the heating load of the system
4
Technical specifications
Econcept 51A
Heat input in central heating operation max. kW 49.8
min. kW 11.2
Heat output in central heating max. kW 48.8
operation (80-60°C) min. kW 11.0
Heat output in central heating max. kW 53.0
operation (50-30°C) min. kW 12.0
Operating pressure max. bar 6.0
PUMP ACCESSORY KIT (Code 042034X0)
min. bar 0.8 For the advanced management of an external
Height mm 720 hot water cylinder the boiler can be fitted with
a special kit which allows the pump for the hot
Width mm 630
water cylinder and the return connection to be
Depth mm 380
housed directly in the boiler. The electronic
All connections Ø 3/4" board manages priority of the hot water cylinder,
Water circuit content l 10 switched by the cylinder’s control stat. When the
Max outlet temperature °C 95.0 cylinder is satisfied the boiler automatically
returns to heating mode.
Index of protection IP X5D
Power supply voltage V/Hz 230/50 TRAVERSE FLAME CERAMIC BURNERS
Power input W 190 The ECONCEPT 51A modules feature premix
Empty weight kg 57.0 ceramic burners with reverse micro-flame, each
made up of six plates fastened via a special
Type of appliance B23
gasket to a metal frame capable of absorbing
Efficiency thermal expansion. These burners have very low
Efficiency (80-60°C) Pmax % 98.0 polluting emissions, both NOx and CO2.
Pmin % 98.5
HEAT EXCHANGERS
Efficiency (50-30°C) Pmax % 106.4
The heat exchangers design, build and
Pmin % 107.5 materials ensure high efficiency, constant
Efficiency 30% (30°C) % 109.0 performances reliability.
NOx class 5
CASCADING OPERATION
The ECONCEPT 51A series modules have been
developed for connection in series to make up a
single heat generator that, in steps of 50kW, can
have a total output up to 250kW. Each with
electronic programming to ensure the optimum
operation from 11kW to 250kW.
Control board
Each ECONCEPT 51A is fitted with a user friendly
multi-function display panel, which controls all
basic operations. It will control up to five
combustion units and handles the central heating
pump plus a second pump or diverting selector
valve for the hot water storage cylinder.
5
Energy Top – Wall mounted
Wall mounted heat generators featuring a premix burner, condensing
operation, very high efficiency and very low polluting emissions.
Suitable for heating only systems,

featuring high energy savings
and are environmentally-friendly
(4 star energy rating). Cascading
connection of multiple generators
can be performed using special flue
gas and water circuit accessories.
The models are configured for
operation on natural gas but can
be converted to LPG using a special
conversion kit.

Modular installation without the need of additional controllers
Microprocessor controls
Independent internal 6 bar safety valve
Can be used on pressurised systems or open vented systems where min. 1 bar is available
Modular boiler control – The Energy Top W is ready for modular application. The heat output
2 year *
parts & labour
Guarantee Unique spiral corrugated heat exchanger
6
W80 W125
Output and Efficiency
Heat input, central heating max. kW 75.0 116.0
min. kW 17.0 25.0
Heat output, central heating max. (80 - 60°C) kW 73.5 113.7 FURNACE
The new total premixed air-gas
min. (80 - 60°C) kW 16.7 24.6
combustion unit with variable speed
max. (50 - 30°C) kW 79.5 123.0 fan, pneumatic gas valve and cylindrical
min. (50 - 30°C) kW 18.3 26.9 metal fibre burner allows a range of
Efficiency Pmax (80 - 60°C) % 98.0 98.0 modulation that, depending on the
model, can extend from 11 to 100% of
Pmin (80 - 60°C) % 98.5 98.5
rated output, with efficiency exceeding
Pmax (50 - 30°C) % 106.0 106.0 107%. The very low emissions – NOx
Pmin (50 - 30°C) % 107.5 107.5 and CO2 – as well as minimising the
environmental impact, also ensures the
30% (30°C) % 109.0 109.0
heat exchanger remains clean over
Efficiency class Directive 92/42 EEC ★★★★ ★★★★ time, reducing maintenance.
NOx class 5 5
ELECTRONIC CONTROL
Central heating operating pressure max-min. bar 6-0.8 6-0.8
The evolved electronics on ENERGY
Central heating temperature max. °C 95 95
TOP can manage situations in which
Max exchanger Δt °C 40 40 multiple heat generators are used in
Water content litres 5 7 cascade, minimising the configuration
and commissioning operations.
Electrical specifications
Index of protection IP X5D X5D CASCADING OPERATION
Power supply voltage V/Hz 230/50 230/50 Multiple generators can be linked.
The models are factory configured
Power input (not including the pump) max. W 95 200
for operation on natural gas and
Structural characteristics can be converted to LPG using a
Weight kg 46 51 special conversion kit.
Height mm 900 900
Width mm 445 445
Depth mm 430 430
Water circuit
Outlet/return fittings inches 11/2" 11/2"
Gas fitting inches 1" 1"
Combustion data
Losses through the stack with burner ON at Pmax-Pmin % 2.2-1.3 1.8-1.3
Losses through the casing with burner ON at Pmax-Pmin % 0.2-0.2 0.2-0.2
Losses through the stack with burner OFF % 0.03 0.02
Losses through the casing with burner OFF % 0.4 0.4
Flue gas temperature at Pmax-Pmin (80/60) °C 65-60 67-60
(50/30) °C 43-33 45-34
Flue gas flow-rate at Pmax-Pmin kg/h 126.2-30.1 195.2-44.3
Condensate flow-rate at Pmax-Pmin kg/h 8.7-2.0 13.5-3.2
CO2 at Pmax-Pmin (G20) % 9.0-8.5 9.0-8.5
CO2 at Pmax-Pmin (G31) % 10-9.2 10-9.2
CO weighted mg/kWh 35.0 35.0
NOx weighted mg/kWh 29.0 29.0
7
Econcept 101– Floor standing
Floor standing, modulating condensing boiler for heating with dual
heat exchanger and double premix burner with very low emissions
Modular, premix, condensing

heat generators, with very
high efficiency and very low
polluting emission, operating
on natural gas or LPG.
These generators have been
designed to be installed in
modular configurations, (up
to five) to extend the benefits
of high-efficiency heating to
larger applications.

Vertical modular structure with built-in manifold pipework
Dual heat exchangers with independent microprocessor controls
Independent internal 6 bar safety valves

2 year *
parts & labour Boiler manifold can be bolted directly together; minimises use of space and installation time
Guarantee
Modular boiler control – The Econcept 101 is ready for modular application. The heat output
8
Econcept 101 TRAVERSE FLAME CERAMIC BURNERS
The ECONCEPT 101 modules feature
Output max/min.
premix ceramic burners with reverse
Heat input kW 99.6/11.2 micro-flame, each made up of six plates
fastened via a special gasket to a metal
Useful heat output 80°C - 60°C kW 97.6/11.0
frame capable of absorbing thermal
Useful heat output 50°C - 30°C kW 106.0/12.0 expansion. These burners have very low
polluting emissions, both NOx and CO2.
Efficiency (net)
HEAT EXCHANGERS
80°C - 60°C Full load % 98.0 The heat exchangers design, build and
50°C - 30°C % 106.4 materials ensure high efficiency, constant
performances reliability.
Part load (30%) % 109.0
CASCADING OPERATION
NOx emissions The ECONCEPT101 series modules have
been developed for connection in series to
Class 5
make up a single heat generator that, in
steps of 50kW, can have a total output of
Gas supply (natural gas G20) around 500kW. Each with electronic
Supply pressure mbar 20.0 programming to ensure the optimum
operation from 11kW to 500kW.
Flow rate max/min m3/h 10.54/1.19
Gas supply (LPG G31)
Supply pressure mbar 37.0
Flow rate max/min kg/h 7.8/0.88
Central heating
Maximum operating pressure bar 6
Hot water content litres 12.8
Dimensions, weights, fittings
Height mm 1650
Width mm 704
Depth mm 410
Weight (empty) kg 150
Gas fitting DN50
Central heating fittings DN80
Power supply
Max power input W 380
Power supply voltage/frequency V/Hz 230V/50Hz
Index of protection IP X5D
9
Energy Top – Floor standing
Floor standing cabinet heat generators featuring a premix burner,
condensing operation, very high efficiency and very low polluting emissions
Suitable for heating systems only,

featuring high energy savings
and are environmentally-friendly
(4 star energy rating).
Cascading connection of multiple
generators can be performed
using special flue gas and
water circuit accessories.
The models are configured
for operation on natural gas
but can be converted to LPG
using a special conversion kit.

Low emissions – NOX and CO2
Individual and multiple configurations
4 star energy rating
Painted steel insulated cabinet, with reversible door (left-right) for B80 and B125 units only
Natural gas and can be converted to LPG using a special conversion kit
The range features four sizes, two with single burner and two with double burners
Cascade configurations suitable for different types of flue options
Boiler manifold can be bolted directly together; minimises use of space and installation time
Can be used on pressurised or open vented systems where min. 1 bar is available
2 year *
parts & labour
Guarantee
The water circuit in cabinet modules, compared to the wall-hung versions, is already included as
standard with all the components required for complete and correct installation in the boiler room.
Each unit is connected to the central heating outlet and return water manifolds via 3-way on-off
valves with atmospheric discharge and fixed speed pump.
10
B80 B125 B160 B250
Heat input, central heating max. kW 75.0 116.0 150.0 232.0
min. kW 17.0 25.0 17.0 25.0
Heat output, central heating max. (80 - 60°C) kW 73.5 113.7 147.0 227.4
min. (80 - 60°C) kW 16.7 24.6 16.7 24.6
max. (50 - 30°C) kW 79.5 123.0 159.0 246.0
min. (50 - 30°C) kW 18.3 26.9 18.3 26.9
Efficiency Pmax (80 - 60°C) % 98.0 98.0 98.0 98.0
Pmin (80 - 60°C) % 98.5 98.5 98.5 98.5
Pmax (50 - 30°C) % 106.0 106.0 106.0 106.0
Pmin (50 - 30°C) % 107.5 107.5 107.5 107.5
30% (30°C) % 109.0 109.0 109.0 109.0
Efficiency class Directive 92/42 EEC ★★★★ ★★★★ ★★★★ ★★★★
NOx class 5 5 5 5
Central heating operating pressure max-min. bar 6-0.8 6-0.8 6-0.8 6-0.8
Central heating temperature max. °C 95 95 95 95
Max exchanger Δt °C 40 40 40 40
Water content litres 13 15 26 30
Index of protection IP X5D X5D X5D X5D
Power supply voltage V/Hz 230/50 230/50 230/50 230/50
Max power input (not including the pump) W 285 390 570 780
Structural characteristics
Weight kg 110 115 190 210
Height mm 1700 1700 1700 1700
Width mm 500 500 1000 1000
Depth mm 450 450 450 450
Water circuit
Outlet/return fittings inches DN100 DN100 DN100 DN100
Gas fitting inches DN65 DN65 DN65 DN65
Combustion data, single furnace
Type of appliance B23 B23 B23 B23
Losses through the stack with burner ON at Pmax-Pmin % 2.2-1.3 1.8-1.3 2.2-1.3 1.8-1.3
Losses through the casing with burner ON at Pmax-Pmin % 0.2-0.2 0.2-0.2 0.2-0.2 0.2-0.2
Losses through the stack with burner OFF % 0.03 0.02 0.03 0.02
Losses through the casing with burner OFF % 0.4 0.4 0.4 0.4
Flue gas temperature at Pmax-Pmin (80/60) °C 65-60 67-60 65-60 67-60
Flue gas temperature at Pmax-Pmin (50/30) °C 43-33 45-34 43-33 45-34
Flue gas flow-rate at Pmax-Pmin kg/h 126.2-30.1 195.2-44.3 126.2-30.1 195.2-44.3
Condensate flow-rate at Pmax-Pmin kg/h 8.7-2.0 13.5-3.2 8.7-2.0 13.5-3.2
CO2 at Pmax-Pmin (G20) % 9.0-8.5 9.0-8.5 9.0-8.5 9.0-8.5
CO2 at Pmax-Pmin (G31) % 10-9.2 10-9.2 10-9.2 10.-9.2
CO weighted mg/kWh 35.0 35.0 35.0 35.0
NOx weighted mg/kWh 29.0 29.0 29.0 29.0
11
Flue Accessories
and cascade options for the Energy Top and Econcept ranges
Various solutions are

available for the air
intake and flue gas
outlet for the Energy Top
and Econcept cabinet
models. Modules can
be linked ‘in line’
modular form and even
in opposing (front to
back) configurations.
IN LINE
Connection with flue gas manifold
OPPOSING
12
Similar arrangements are Flue gas manifold kit, dia. 200 mm,
available for the wall mounted grey PPs (L=600 mm) for cascading
options where self supporting configurations complete with backflow
frames, cascade flue options preventer valves, stubs, gaskets and brackets
and manifolds are available.
Condensate drain trap kit complete with
fastening brackets
Starter kit self-supporting frame for individual

boiler complete with support brackets
Self-supporting frame extension kit for individual

boiler complete with support brackets
Water connection kit for cascading complete

with on-off valves and fixed speed pump
Flange kit, containing: 3 blind flanges,

3 perforated flanges, gaskets
Water manifold starter kit for individual

boiler, DN65 (21/2") with ISPESL safety
devices (excluding safety valve) and gas
manifold, DN40 (11/2" )
Water manifold extension kit for individual

Concentric flue options boiler, DN65 (21/2" ) and gas manifold,
Part number
DN40 (11/2" )
80/125mm Vertical adaptor (Econcept 51A only) 1KWMA74Y
80/125mm Vertical adaptor (Energy Top W80 and W125 only) 041007X0
Water circuit compensator kit
80/125mm Concentric horizontal terminal 1000mm 1KWMA58W

80/125mm Concentric extension (M/F socket) 1000mm 1KWMA59W
80/125mm Concentric extension (M/F socket) 500mm 1KWMR43A
80/125mm Concentric 45° bend (M/F socket) 1KWMA72W
80/125mm Concentric 90° bend (M/F socket) 1KWMA73W
80/125mm Vertical terminal cowl only 1KWMR12A
125mm Wall seal 1KWMR09A
125mm Flue support bracket 1KWMR49A
80/125mm Concentric roof terminal (1145mm total length) 010026X0
Flat roof tile for use with 010026X0 1KWMA81U
Pitched roof slate for use with 010026X0 1KWMA82U
Also available are a range of individual

Two pipe options flue accessories. Show here the 80mm
2 Pipe 80mm Flue adaptor kit complete 1KWMR54A Terminals for direct connection.
80mm Pipe extension (M/F socket) 1000mm 222952
80mm Pipe Extension (M/F socket) 500mm ZU00008115
80mm 45° bend (M/F socket) 222954
80mm 90° bend (M/F socket) 222955
80mm Terminal only (no slate available) 1KWMR47A
80mm Wall air intake terminal 1KWMA85A
80mm wall flue terminal 1KWMA86A
80mm Flue support bracket 1KWMR48A
2 Pipe 80mm connection roof terminal, single exit. 010027X0
Flat roof tile for use with 010027X0 1KWMA81U
Pitched roof slate for use with 010027X0 1KWMA82U
13
Quadrifoglio
Vertical condensing module in stainless steel
Suitable for operation with large

water flow requirements. Ideal for
multizone heating circuits operating
simultaneously in combination with
centralised production systems for
domestic hot water. The possibility to
adopt a practically unlimited ΔT (max
60°C) facilitates the combination with
variable speed pumps.

Huge water content copes with extremely low water pressure
Patented stainless steel cloverleaf-shaped heat exchanger
Available in three models up to 299kW/530 litres
Lowest possible NOX and CO2 emissions
Extremely energy efficient for big fuel cost savings
Innovative design for clean operation and long-term durability
4 star energy rating
Remote monitoring and adjustment of boiler by remote control

2 year *
Built in electronics for cascade configurations
parts & labour
Guarantee
14
125 220 320
Heat input, central heating max. kW 116.0 207.0 299.0
min. kW 23.0 41.0 62.0
Heat output, central heating max. (80 - 60°C) kW 114.0 204.0 294.5
min. (80 - 60°C) kW 22.5 40.2 60.8
max. (50 - 30°C) kW 123.9 221.0 319.3
min. (50 - 30°C) kW 24.8 44.2 66.8
Efficiency Pmax (80 - 60°C) % 98.3 98.5 98.5
Pmin (80 - 60°C) % 98.0 98.0 98.0
Pmax (50 - 30°C) % 106.8 106.8 106.8
Pmin (50 - 30°C) % 107.7 107.7 107.7
30% (30°C) % 109.6 109.6 109.6
Efficiency class Directive 92/42 EEC ★★★★ ★★★★ ★★★★
NOx class 5 5 5
Central heating operating pressure max-min. bar 6-0.8 6-0.8 6-0.8
Central heating temperature max. °C 95 95 95
Water content litres 265 380 530
Index of protection IP X0D X0D X0D
Power supply voltage V/Hz 230/50 230/50 230/50
Power input (not including the pump) max. W 200 260 370
Structural characteristics
Weight kg 280 400 500
Height mm 1750 1820 1850 ELECTRONIC CONTROL
Width mm 660 780 900 QUADRIFOGLIO generators are
equipped with evolved electronics,
Depth mm 720 870 1020
for complete control of the boiler
Water circuit and connected accessories.
Outlet/return fittings inches DN50 DN65 DN65 Boiler’s operation is easily
monitored by the wide single-view
Gas fitting inches 1" 1" 11/4" backlit display and settings can be
Combustion data easily made through the keypad.
Losses through the stack with burner ON at Pmax-Pmin % 1.7-1.3 1.7-1.3 1.7-1.3
Flue gas temperature at Pmax-Pmin (80/60) °C 66-60 67-61 67-61
(50/30) °C 43-32 45-31 45-31
Flue gas flow-rate at Pmax-Pmin kg/h 1189.6-39.9 338.4-71.1 488.8-107.5
CO2 at Pmax-Pmin (G20) % 30.0-2.0 40.0-2.0 35.0-3.0
CO weighted mg/kWh 6.0 8.0 20.0
NOx weighted mg/kWh 37.0 38.0 26.0
15
Pegasus N
Gas-fired cast iron floor boiler with atmospheric burner
High efficiency
cast iron floor
standing boiler
with atmospheric
burner for the
production of
hot water for
central heating
installations.

A range of outputs from 67 to 289 kW
Stainless steel main burner
Double body gas valve with shut-off devices controlled by the regulating and safety thermostats
Flue gas safety thermostat
Electronic ignition with ionising flame regulation with reset button and intermittent pilot burner
Main switch
Temperature/pressure gauges
2 year* Regulating thermostat

parts & labour
Guarantee Safety thermostat
Automatic air vent valve
Pressure stabiliser and gas pressure gauge
Drain cock
Flue gas test point on flue gas chamber
16
Pegasus N F2 67 F2 87 F2 107 F3 119 F3 136 F3 153 F3 170 F3 187 F3 221 F3 255 F3 289
Heat output kW 67 87 107 119 136 153 170 187 221 255 289
Btu x1000 228 297 365 406 464 522 580 638 754 870 986
Rated heat input nett kW 73 95 117 131 149 168 187 206 243 280 317
Btu x1000 249 324 399 447 508 573 638 703 829 955 1082
Design Flow rate at 82ºC/71ºC litre/sec 1.45 1.89 2.32 2.56 2.90 3.30 3.67 4.03 4.76 5.49 6.23
Minimum flow rate litre/sec 0.46 0.59 0.73 1.02 1.16 1.32 1.47 1.61 1.90 2.20 2.50
Boiler water content litres 19 24 29 38 42 46 50 54 62 70 78
Maximum working pressure bar 6 6 6 4 4 4 4 4 4 4 4
Sections 7 9 11 8 9 10 11 12 14 16 18
Dimensions A mm 760 930 1100 930 1020 1100 1190 1270 1440 1610 1780
B mm 100 110 120 133 148 148 173 173 173 198 198
C Ø mm 180 200 220 220 250 250 300 300 300 350 350
D mm 42 42 42 50 53 58 60 58 57 62 66
E mm 32 32 32 42 45 43 46 44 45 46 49
F mm 760 760 760 1050 1050 1050 1050 1050 1050 1100 1100
Connections a1 11/4" 11/4" 11/4" 2" 2" 2" 2" 2" 2" 2" 2"
a2 11/4" 11/4" 11/4" 2" 2" 2" 2" 2" 2" 2" 2"
a3 3/4" 3/4" 3/4" 1" 1" 11/2" 11/2" 11/2" 11/2" 11/2" 11/2"
Principal gas nozzles no. 6 8 10 7 8 9 10 11 13 15 17
Elec. power supply V/Hz 230/50 230/50 230/50 230/50 230/50 230/50 230/50 230/50 230/50 230/50 230/50
Total power input Watt 30 30 30 32 32 60 60 60 60 60 60
Weight (with packaging) kg 275 333 390 470 530 575 625 665 760 875 945
PEGASUS F2 N PEGASUS F3 N
760
KEY
a1 central heating return inlet
a2 central heating flow outlet
a3 gas input
17
Atlas A
Floor Standing Boiler
3 pass-flue floor standing

boiler, only heating,
for oil or gas jet burner.

New compact design
High efficiency cast iron boiler body
Silent operation thanks to low flues turbulence
Widely copes with requirements for 2 stars efficiency according to directive 92/42 EEC
New analogue control panel with smart fume cover
Control board includes thermometer and pressure gauge, ignition switch, safety thermostat with
manual reset and temperature setting knob
Optional range of one and two stage* burners to be easily fitted, both for gas or liquid fuel
* Two stage only available on Atlas A 95
2 year*
parts & labour
Guarantee
Equipped with a user-friendly,

control panel.
18
Atlas A 32 47 62 78 95
Max thermal output kW 32 47 62 78 95
Max thermal capacity kW 34.9 51.6 67.7 85.6 103
Water content litres 18 23 28 33 38
Efficiency Pmax (80°– 60°C) % 91.7 91.1 91.5 91.1 92
Max. heating operating pressure bar 6 6 6 6 6
Dimensions D mm 400 500 600 732 832
B Ø mm 115 115 115 115 115
F Ø mm 120-130 120-130 120-130 120-130 120-130
Empty weight kg 127 166 205 244 283
Number of sections 3 4 5 6 7
IP protection rate IP X0D X0D X0D X0D X0D
500 D
850 626
B
3
105 145 145 105
KEY
1 system delivery Ø 11/2"
2 system return Ø 11/2"
3 heating system drain cock 1/2"
19
GN2
Gas, oil or dual fuel, cast iron, free-standing boilers
High efficiency heat

generators for the
production of hot water
for central heating
installations serving
medium to large
residential or industrial
premises. The GN range
of boilers is available
for pressure jet oil,
forced air gas or dual
fuel with a range of
burners for ON/OFF or
high/low operation.

Ferroli boilers are manufactured from high quality cast iron and are designed for a reliable
long life – with a 10-year manufacturer’s material guarantee on the cast iron work
All GN models are suitable for natural gas, LPG or oil-fired pressure jet burners, with a dual fuel option
The GN range is a highly efficient boiler with on/off, high/low or modulating burner operation
We can also supply pre-mix burners which are fully modulating, low NOX and quiet
High efficiency, reduce fuel consumption
Boiler body is insulated with high density mineral fibre to minimise heat loss from the heat exchanger
GN2 models have a double-pass heat exchanger
Designed for use with fully pumped indirect systems operating at working pressures up to 6 bar at
90ºC flow temperature
2 year*
parts & labour The pre-wired control panel is housed in a stylish casing and incorporates: on/off illuminated
Guarantee
switches; high/low thermostatic control with limit thermostat (manual re-set); and a
temperature and pressure gauge
Front access for ease of maintenance and minimum side clearance required
Suitable for modular installations
20
Number of sections 05 06 07 08 09 10 11 12 13 14
Delivered heat output max. kW 90 108 126 144 162 180 198 216 234 252
min. kW 73 87 101 115 129 143 157 171 185 199
Heat input max. kW 98.8 117.4 136.9 156.5 176.0 195.6 215.2 234.7 254.3 273.9
min. kW 80 95 110 125 140 155 170 185 200 215
Water content litres 49 57 65 73 81 89 97 105 113 121
Design flow rate @ Δt 11ºC litres/sec 1.95 2.35 2.74 3.13 3.52 3.91 4.3 4.7 5.01 5.47
Water pressure loss @ Δt 11ºC mb 2.8 3.4 4.8 6.5 8.5 11 13 16 19 23
Design flow rate @ Δt 20ºC litres/sec 1.07 1.29 1.5 1.72 1.93 2.15 2.36 2.58 2.79 3.00
Water pressure loss @ Δt 20ºC mb – – 0.5 0.8 1.8 2.2 2.6 3.2 4.0 4.5
Water pressure max bar 6 6 6 6 6 6 6 6 6 6
Static head min m 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1
Flow rate min litres/sec 0.72 0.86 1.0 1.15 1.29 1.43 1.58 1.72 1.86 2.0
3
Input gas rate max m /h 10.46 12.28 14.49 16.56 18.62 20.70 22.77 24.84 26.91 28.98
Working pressure boiler gas mb 20 20 20 20 20 20 20 20 20 20
Max gas inlet gas pressure mb 25 25 25 25 25 25 25 25 25 25
Draught required @ boiler flue outlet mb 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02
Pascal 2 2 2 2 2 2 2 2 2 2
Burner pressure as Burner manufacturers data
Flue gas volume @ NTP m3 140 159 196 218 247 273 305 326 370 402
Flue gas temperature ºC 220 220 220 220 220 220 220 220 220 220
Boiler flue gas resistance mb 0.3 0.31 0.32 0.33 0.34 0.36 0.37 0.38 0.39 0.40
Electric supply 230v 50Hz Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Combustion chamber Δp mbar 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Combustion chamber volume litres 63 77 91 104 118 132 146 160 174 187
Dimensions Height mm 1196 1196 1196 1196 1196 1196 1196 1196 1196 1196
Width mm 600 600 600 600 600 600 600 600 600 600
Depth mm 647 757 867 977 1087 1197 1307 1417 1527 1637
Blast tube diameter mm 130 130 130 154 154 154 154 154 154 154
Flue diameter mm 180 180 180 200 200 200 200 200 200 200
Fittings Water flow/return DN80 3 3 3 3 3 3 3 3 3 3
Drain cock inches 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4"
Gas inlet connection as Burner manufacturers data
Weight kg 310 361 412 463 514 565 616 670 725 780
Clearance Front (min) mm 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Rear (min) mm 800 800 800 800 800 800 800 800 800 800
Side (min) mm 200 200 200 200 200 200 200 200 200 200
21
GN4
Gas, oil or dual fuel, cast iron free-standing boilers
High efficiency heat

generators for the
production of hot water
for central heating
installations serving
medium to large
residential or industrial
premises. The GN range
of boilers is available
for pressure jet oil,
forced air gas or dual
fuel with a range of
burners for ON/OFF or
high/low operation.

Ferroli boilers are manufactured from high quality cast iron and are designed for a reliable long
life – with a 10-year manufacturer’s material guarantee on the cast iron work
All GN models are suitable for natural gas, LPG or oil-fired pressure jet burners, with a dual fuel option
The GN range is a highly efficient boiler with on/off, high/low or modulating burner operation
We can also supply pre-mix burners which are fully modulating, low NOX and quiet
High efficiency, reduce fuel consumption
Boiler body is insulated with high density mineral fibre to minimise heat loss from the heat exchanger
GN4 has a triple-pass heat exchanger for maximum heat transfer and ultra-high operating efficiency
Designed for use with fully pumped indirect systems operating at working pressures up to 6 bar at
90ºC flow temperature
2 year*
parts & labour The pre-wired control panel is housed in a stylish casing and incorporates: on/off illuminated
Guarantee
switches; high/low thermostatic control with limit thermostat (manual re-set); and a
temperature and pressure gauge
Front access for ease of maintenance and minimum side clearance required
Suitable for modular installations
22
Number of sections 07 08 09 10 11 12 13 14
Delivered heat output max. kW 200 250 300 360 420 480 560 650
min. kW 120 150 180 215 250 290 330 390
Heat input max. kW 217 270 324 388 452 516 600 695
min. kW 128 160 192 229 266 309 352 416
Water content litres 143 163 183 203 223 243 263 283
Design flow rate @ Δt 11ºC litres/sec 4.32 5.39 6.46 7.75 9.08 10.4 12.1 14.1
Water pressure loss @ Δt 11ºC mb 66 99 139 178 215 254 292 331
Design flow rate @ Δt 20ºC litres/sec 2.58 2.7 3.3 3.87 4.53 5.17 6.03 7.0
Water pressure loss @ Δt 20ºC mb 20 30 42 54 65 77 88 100
Water pressure max bar 6 6 6 6 6 6 6 6
Static head min m 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1
Flow rate min litres/sec 1.73 2.16 2.6 3.6 3.12 1.16 4.85 5.63
Input gas rate max m3/h 20.28 25.23 30.28 36.26 42.24 48.22 56.07 64.95
Working pressure boiler gas mb 20 20 20 20 20 20 20 20
Max gas inlet gas pressure mb 25 25 25 25 25 25 25 25
Burner pressure as Burner manufacturers data

3
Flue gas volume @ NTP m 318 393 468 558 646 734 848 977
Flue gas temperature ºC 200 200 200 200 200 200 200 200
Draught required @ boiler flue outlet mb 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02
Pascal 2 2 2 2 2 2 2 2
Electric supply 230v 50Hz Yes Yes Yes Yes Yes Yes Yes Yes
Combustion chamber Length mm 880 1010 1140 1270 1400 1530 1660 1790
Ø mm 500 500 500 500 500 500 500 500
Combustion chamber volume litres 161.3 185.1 208.9 232.8 256.6 280.4 304.3 328.1
Dimensions Height mm 1193 1193 1193 1193 1193 1193 1193 1193
Width mm 850 850 850 850 850 850 850 850
Depth mm 1040 1170 1300 1430 1560 1690 1820 1950
Flue diameter mm 180 180 250 250 250 250 250 250
Fittings Water flow/return DN80 3 3 3 3 3 3 3 3
Drain cock inches 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4"
Gas inlet connection as Burner manufacturers data
Weight kg 940 1050 1170 1270 1400 1510 1630 1740
Clearance Front (min) mm 1000 1000 1000 1000 1000 1000 1000 1000
Rear (min) mm 800 800 800 800 800 800 800 800
Side (min) mm 200 200 200 200 200 200 200 200
23
Prextherm RSW Quadra
Pressurised steel boilers
The PREXTHERM RSW

Quadra series heat
generators are
pressurised combustion
boilers with flame
reversal in the
combustion chamber
and three flue
gas passes.
18 models
available from
92 to 1890kW

The shape design of the heat exchanger ensures an optimum ratio between the combustion
volumes and the heat exchange surfaces
The materials used ensure the long life of the boiler
New turbulators improve the heat exchange of the flue gas and at the same time ensures a lower
pressure drop
A baffle plate has been fitted at the central heating system return inlet to improve the circulation of
cold water towards the bottom of the boiler. This solution ensures more uniform distribution of the
heat exchange fluid across the boiler’s heat exchange surface, achieving maximum heat exchange
with less stress on the walls
The tube bundle has been positioned above the combustion chamber, so that the flue gas is always
discharged into a “hot”environment, preventing condensation forming
The burner is not aligned with the combustion chamber, but rather has been moved downwards.
This assists the reversal of the flame, reduces the pressure drop on the flue gas side and as a
consequence extends the operating range of the generator
The combustion chamber is completely cooled (even at the rear), to ensure a greater heat exchange
surface and improve the distribution of the heating load across the walls
The steel body is completely lined with an 80mm thick layer of glass wool, in turn covered by a sturdy
layer of tearproof material
The door can be hinged on the right-hand or left-hand side, has a double door stop with a new-
concept locking and centring system. The door lining in the “Quadra” is made from ceramic fibre
24
92 107 152 190 240 300 350 399 525 600 720 820 940 1060 1250 1480 1600 1890
Heat output min. kW 60 70 100 137 160 196 228 260 341 390 468 533 611 689 813 962 1040 1229
max. kW 92 107 152 190 240 300 350 399 525 600 720 820 940 1060 1250 1480 1600 1890
Heat input min. kW 64.3 75 107.3 147.4 170.9 209.5 242.5 277.5 364.5 417 502 566 651 731 884 1046 1128 1336
max. kW 99.5 116 165 206 261 326 378 432 567 648 777 881 1011 1140 1359 1608 1736 2054
Water content dm3 120 120 185 185 235 300 360 365 405 465 735 735 850 1250 1250 1500 1500 1630
Energy marking (Directive 92/42 EEC) ★★ ★★ ★★ ★★ ★★ ★★ ★★ ★★ ★★ ★★ ★★ ★★ ★★ ★★ ★★ ★★ ★★ ★★
Efficiency at Pn max (Tm 70°C) % 92.48 92.00 92.30 91.95 92.25 92.05 92.51 92.30 92.50 92.56 92.71 93.10 92.95 93.05 92.00 92.03 92.15 92.01
Efficiency at Pn min (Tm 70°C) % 93.33 93.20 94.30 92.99 93.60 93.50 95.25 93.70 93.55 93.49 93.30 94.20 93.80 96.20 93.20 93.48 93.55 93.51
Efficiency at 30% Pn max (Tm 50°C) % 93.95 93.65 94.50 93.46 94.24 94.12 95.50 94.19 94.15 94.32 93.60 94.40 94.20 96.75 93.41 93.68 93.80 93.76
Δt smokes-environment gas 150.9/105.9 161.5/118 161.6/119 167.1/115.7 162.5/109 167/115 159.9/97.9 161.5/113 159.4/115 157.9/108.9 157/120 148.2/100 153.8/105 151.6/96.7 179.6/121 176.3/108 173.6/107 176.7/107
CO2 gas 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
CO2 oil 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13
Specific Thermic load mW/m2h 34.3 36.8 32.3 40.4 41.3 42.2 41.1 44.3 47.7 46.1 42.3 48.2 47.0 39.2 46.2 44.8 48.4 51.0
Volumetric Thermic load mW/m2h 1.10 1.28 1.17 1.47 1.53 1.48 1.45 1.35 1.26 1.20 1.25 1.42 1.44 1.26 1.51 1.34 1.44 1.58
Shell loss* % 1.3 1.3 1.2 1.1 1.0 1.0 1.0 1.0 0.9 0.9 0.8 0.8 0.7 0.7 0.6 0.6 0.6 0.6
Loss at chimney burner on % 6.22 6.7 6.7 6.95 6.75 6.95 6.49 6.7 6.6 6.54 6.49 6.1 6.35 6.25 7.4 7.37 7.25 7.39
Loss at chimney burner off ** % 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Working pressure bar 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
Water side pressure drop Δt 10°C Δp mbar 8 11 20 12 17 40 48 43 40 51 32 40 51 65 86 110 110 100
Δt 20°C Δp mbar 2 2 5 3 4 9 13 16 12 16 10 18 16 20 25 32 32 29
Combustion chamber Internal Ø mm 390 390 420 420 420 488 488 538 638 638 686 686 686 776 776 830 830 830
Length mm 700 700 920 920 1170 1135 1385 1395 1385 1660 1670 1670 1854 2104 2250 2500 2500 2500
Volume m3 0.09 0.09 0.14 0.14 0.17 0.22 0.26 0.32 0.45 0.54 0.62 0.62 0.70 0.90 0.90 1.20 1.20 1.30
2
Surface total m 2.9 2.9 4.7 4.7 5.8 7.1 8.5 9 11 13 17 17 20 27 27 33 33 37
Flue gas side pressure drop Δp mbar 0.5 0.7 1.2 1.2 2.3 3.3 3.5 4.4 4.3 4.8 4.5 5.6 5.4 6 6.5 6.5 6.8 7
Flue gas flow-rate gas Kg/h 150 175 249 312 394 492 571 652 856 979 1179 1329 1523 1720 2050 2426 2620 3099
oil Kg/h 159 186 264 331 418 522 606 692 909 1039 1252 1411 1617 1825 2176 2576 2781 3290
Boiler weight (empty) kg 260 260 350 350 440 480 550 590 860 970 1250 1250 1420 1580 2250 2650 2700 2850
Dimensions Height mm 925 925 980 980 980 1100 1100 1100 1250 1250 1400 1400 1400 1580 1580 1730 1730 1730
Width mm 760 760 810 810 810 950 950 950 1060 1060 1260 1260 1450 1450 1530 1530 1530 1530
Length mm 1046 1046 1296 1296 1516 1546 1816 1817 1838 2098 2158 2158 2398 2420 2420 2722 2722 2722
Connections T1 DN 2" 2" 21/2" 21/2" 21/2" 21/2" 21/2" 21/2" 80 80 100 100 100 125 125 150 150 150
T2 DN 2" 2" 21/2" 21/2" 21/2" 21/2" 21/2" 21/2" 80 80 100 100 100 125 125 150 150 150
T3 DN 11/4" 11/4" 11/2" 11/2" 11/2" 11/2" 11/2" 11/2" 2" 2" 21/2" 21/2" 21/2" 3" 3" 100 100 100
T4 DN 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 11/2" 11/2" 11/2"
T5 Ø mm 200 200 220 220 220 220 220 220 250 250 350 350 350 400 400 450 450 450
* Air Blocked, temperature 20ºC

** Combustion air closed
W L
T3 - T1 - T2 T3 T1 T2 T2 - T1 - T3
KEY
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T1 Central heating flow outlet
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T2 Central heating return inlet

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T5 T5
H T3 Expansion vessel attachment
T6
T4 Boiler drain
T5 Flue attachment
T6 Burner attachment fitting
T4 T4
25
Prextherm RSW Tonda
Pressurised steel boilers
The PREXTHERM RSW

Tonda series heat
generators
are pressurised
combustion boilers
with flame reversal
in the combustion
chamber and three
flue gas passes.
7 models available
from 2360 to 6000kW

New turbulators improve the heat exchange of the flue gas and at the same time ensure a lower
pressure drop
concept locking and centring system. The door lining in the “Tonda” has a double cement lining plus
an extra layer of insulating material
26
2360 3000 3600 4000 4500 5000 6000
Heat output min. kW 1535 1950 2340 2600 2926 3251 3902
max. kW 2360 3000 3600 4000 4500 5000 6000
Heat input min. kW 1668 2113 2536 2819 3165 3515 4215
max. kW 2565 3250 3900 4334 4868 5407 6483
Water content dm3 2150 2600 2950 4500 4950 6250 7000
Energy marking (Directive 92/42 EEC) ★★ ★★ ★★ ★★ ★★ ★★ ★★
Efficiency at Pn max (Tm 70°C) % 92.00 92.30 92.31 92.30 92.45 92.47 92.55
Efficiency at Pn min (Tm 70°C) % 93.20 93.51 93.72 93.51 93.40 93.30 93.50
Efficiency at 30% Pn max (Tm 50°C) % 93.65 93.76 94.21 93.76 94.05 93.90 94.35
Δt smokes-environment gas 179.1/120 172.5/113 172.3/114 174.7/113 171.4/105 171.4/106 169.2/109
CO2 gas 10 10 10 10 10 10 10
CO2 oil 13 13 13 13 13 13 13
Specific Thermic load mW/m2h 52.4 49.1 52.9 45.4 46.3 45.0 43.7
Volumetric Thermic load mW/m2h 1.22 1.16 1.21 1.14 1.18 1.12 1.20
Shell loss* % 0.5 0.5 0.5 0.4 0.4 0.4 0.4
Loss at chimney burner on % 7.4 7.2 7.19 7.3 7.15 7.13 7.05
Loss at chimney burner off ** % 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Working pressure bar 6 6 6 6 6 6 6
Water side pressure drop Δt 10°C Δp mbar 150 145 190 250 280 200 215
Δt 20°C Δp mbar 42 45 61 70 80 55 65
Combustion chamber Internal Ø mm 980 1130 1130 1174 1174 1278 1278
Length mm 2750 3000 3300 3300 3300 3300 3300
Volume m3 2.10 2.80 3.20 3.80 4.10 4.80 5.40
2
Surface total m 45 61 68 88 97 111 137
Flue gas side pressure drop Δp mbar 7.2 7.5 8.2 9.5 10.5 10.8 12.0
Flue gas flow-rate gas Kg/h 3870 4904 5884 6539 7344 8158 9781
oil Kg/h 4108 5205 6246 6941 7795 8660 10383
Boiler weight (empty) kg 3900 5300 5800 7500 8000 9600 11500
Dimensions Height mm 1950 2140 2140 2325 2325 2525 2525
Width mm 1610 1800 1800 1980 1980 2180 2180
Length mm 3232 3446 3816 4086 4436 4458 4958
Connections T1 DN 150 200 200 200 200 250 250
T2 DN 150 200 200 200 200 250 250
T3 DN 100 125 125 125 125 150 150
T4 DN 11/2" 11/2" 11/2" 11/2" 11/2" 11/2" 11/2"
T5 Ø mm 450 500 500 600 600 650 650

L
W
T1 - T3 - T2 T1 T3 T2 T2 - T3 - T1
KEY
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H T5 T5 T3 Expansion vessel attachment

T6
T4 Boiler drain
T5 Flue attachment
T4 T6 Burner attachment fitting
T4
27
Prextherm RSH Quadra
High efficiency pressurised steel boilers
The PREXTHERM RSH

Quadra series heat
generators
are pressurised
combustion boilers
with flame reversal
in the combustion
chamber and three
flue gas passes.
12 models
available from
92 to 940kW

pressure drop
concept locking and centring system. The door lining in the “Quadra” is made from ceramic fibre
28
80 90 130 160 200 250 350 450 500 600 700 800
Heat output min. kW 60 70 100 137 160 196 260 341 390 468 533 611
max. kW 92 107 152 190 240 320 399 500 600 720 820 940
Heat input min. kW 63.7 74.3 105.8 144.4 168.4 206 272.6 357 407.9 489.8 558.4 638.9
max. kW 97.7 113.5 160.8 200.2 252.6 336.4 418.4 523.5 627.6 753.6 859.1 982.9
Water content dm3 120 185 235 304 362 337 405 471 735 850 850 1240
Energy marking (Directive 92/42 EEC) ★★★ ★★★ ★★★ ★★★ ★★★ ★★★ ★★★ ★★★ ★★★ ★★★ ★★★ ★★★
Efficiency at Pn max (Tm 70°C) % 94.19 94.27 94.52 94.92 95.02 95.15 95.37 95.52 95.62 95.56 95.47 96.00
Efficiency at Pn min (Tm 70°C) % 95.40 95.50 95.75 95.44 95.71 95.84 96.06 96.21 96.31 96.25 96.16 96.34
Efficiency at 30% Pn max (Tm 50°C) % 95.42 95.52 95.77 95.75 96.02 96.12 96.37 96.52 96.62 96.56 96.47 96.65
Δt smokes-environment gas 112.9/85.6 111.1/83.4 107.8/80.1 101.1/82.7 101.1/79 98.2/76.8 95.5/73.6 92.2/70.3 92.2/70.3 93.5/78.4 97.8/75.8 93.8/71.9
CO2 gas 10 10 10 10 10 10 10 10 10 10 10 10
CO2 oil 13 13 13 13 13 13 13 13 13 13 13 13
Specific Thermic load mW/m2h 31.7 22.7 26.2 26.3 28.2 35.5 36.2 38.4 35.2 36.0 41.0 34.8
Volumetric Thermic load mW/m2h 1.08 0.81 0.94 0.91 0.97 1.05 0.92 0.96 1.01 1.07 1.22 1.09
Shell loss* % 1.3 1.3 1.2 1.1 1.0 1.0 0.9 0.9 0.8 0.8 0.7 0.7
Loss at chimney burner on % 4.51 4.43 4.28 3.98 3.98 3.85 3.73 3.58 3.58 3.6 3.83 3.65
Loss at chimney burner off ** % 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Working pressure bar 6 6 6 6 6 6 6 6 6 6 6 6
Water side pressure drop Δt 10°C Δp mbar 11 20 12 17 40 48 40 51 32 40 51 65
Δt 20°C Δp mbar 2 5 3 4 9 13 12 16 10 18 16 20
Combustion chamber Internal Ø mm 390 420 420 420 420 488 638 638 686 686 686 776
Length mm 700 920 920 1170 1170 1135 1385 1660 1670 1670 1854 2104
Volume m3 0.09 0.14 0.17 0.22 0.26 0.32 0.45 0.54 0.62 0.70 0.70 0.90
2
Surface total m 2.9 4.7 5.8 7.2 8.5 9 11 13 17 20 20 27
Flue gas side pressure drop Δp mbar 0.7 1.2 1.2 2.3 3.3 3.5 4.3 4.8 4.5 5.6 5.4 6
Flue gas flow-rate gas Kg/h 156 182 258 321 405 539 670 838 1005 1207 1376 1574
oil Kg/h 161 186 264 329 415 553 687 860 1031 1238 1411 1615
Boiler weight (empty) kg 260 350 350 440 480 550 860 970 1250 1250 1420 1580
Dimensions Height mm 925 980 980 1100 1100 1100 1250 1250 1400 1400 1400 1580
Width mm 760 810 810 950 950 950 1060 1060 1260 1450 1450 1450
Length mm 1046 1296 1516 1546 1816 1817 1838 2098 2158 2398 2398 2420
Connections T1 DN 2" 21/2" 21/2" 21/2" 21/2" 21/2" 80 80 100 100 100 125
T2 DN 2" 21/2" 21/2" 21/2" 21/2" 21/2" 80 80 100 100 100 125
T3 DN 11/4" 11/2" 11/2" 11/2" 11/2" 11/2" 2" 2" 21/2" 21/2" 21/2" 3"
T4 DN 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4"
T5 Ø mm 200 220 220 220 220 220 250 250 350 350 350 400

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T3 - T1 - T2 T3 T1 T2 T2 - T1 - T3
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T5 T5 T2 Central heating return inlet

H
T6
T3 Expansion vessel attachment
T4 Boiler drain
T5 Flue attachment
T4 T4 T6 Burner attachment
29
Prextherm RSH Tonda
High efficiency pressurised steel boilers
The PREXTHERM RSH

Tonda series heat
generators
are pressurised
combustion boilers
with flame reversal
in the combustion
chamber and three
flue gas passes.
6 models available
from 1060 to 3000kW

pressure drop
heat exchange fluid across the boiler’s heat exchange surface, achieving maximum heat exchange with
less stress on the walls
The burner is not aligned with the combustion chamber, but rather has been moved downwards. This
assists the reversal of the flame, reduces the pressure drop on the flue gas side and as a consequence
extends the operating range of the generator
concept locking and centring system. The door lining in the “Tonda” has a double cement lining plus
an extra layer of insulating material
30
900 1100 1300 1600 2000 2600
Heat output min. kW 689 813 962 1229 1535 1950
max. kW 1060 1250 1480 1845 2360 3000
Heat input min. kW 719.9 848.2 1004.4 1291.2 1603.1 2033.7
max. kW 1107.6 1304.2 1545.2 1930 2464.7 3128.8
Water content dm3 1490 1490 1620 1925 2600 2920
Energy marking (Directive 92/42 EEC) ★★★ ★★★ ★★★ ★★★ ★★★ ★★★
Efficiency at Pn max (Tm 70°C) % 95.72 95.86 95.8 95.60 95.77 95.90
Efficiency at Pn min (Tm 70°C) % 96.41 96.55 96.46 95.80 96.39 96.59
Efficiency at 30% Pn max (Tm 50°C) % 96.72 96.87 96.81 96.50 96.78 96.91
Δt smokes-environment gas 94.4/72.5 91.3/69.3 92.7/70.6 97.1/77.3 95.5/73.4 92.7/70.6
CO2 gas 10 10 10 10 10 10
CO2 oil 13 13 13 13 13 13
Specific Thermic load mW/m2h 32.1 37.8 40.0 41.0 38.6 44.1
Volumetric Thermic load mW/m2h 0.93 1.08 1.18 0.92 0.88 0.97
Shell loss* % 0.6 0.6 0.6 0.6 0.5 0.5
Loss at chimney burner on % 3.68 3.54 3.60 3.80 3.73 3.60
Loss at chimney burner off ** % 0.1 0.1 0.1 0.1 0.1 0.1
Working pressure bar 6 6 6 6 6 6
Water side pressure drop Δt 10°C Δp mbar 86 110 100 150 145 190
Δt 20°C Δp mbar 25 32 29 42 45 61
Combustion chamber Internal Ø mm 776 830 830 980 1130 1130
Length mm 2250 2500 2500 2750 3000 3300
Volume m3 1.20 1.20 1.30 2.10 2.80 3.20
2
Surface total m 33 33 37 45 61 68
Flue gas side pressure drop Δp mbar 6.5 6.5 6.8 7 7.2 7.5
Flue gas flow-rate gas Kg/h 1774 2088 2474 3091 3947 5010
oil Kg/h 1819 2142 2538 3171 4049 5140
Boiler weight (empty) kg 2250 2650 2850 3900 5300 5800
Dimensions Height mm 1730 1730 1730 1950 2140 2140
Width mm 1530 1530 1530 1610 1800 1800
Length mm 2722 2722 2722 3232 3446 3816
Connections T1 DN 150 150 150 150 200 200
T2 DN 150 150 150 150 200 200
T3 DN 100 100 100 100 125 125
T4 DN 11/2" 11/2" 11/2" 11/2" 11/2" 11/2"
T5 Ø mm 450 450 450 450 500 500

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T1 - T3 - T2 T1 T3 T2 T2 - T3 - T1
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H T5 T5
T6
T3 Expansion vessel attachment
T4 Boiler drain
T5 Flue attachment
T4
T4 T6 Burner attachment
31
Industrial Heating
Ferroli Industrial Heating offers a range of

boilers for markets worldwide, with outputs
varying between 100 and 19500kW:
• generators for the production of hot
water, superheated water and steam
(with flame reversal and 3 flue passes)
• solid fuel generators for the production
of hot water, superheated water and
saturated steam
Steam Generators
Vapoprex LVP
Steam output from 150 to 3000kg/h
Low pressure steam boiler with three flue passes, two in furnace.
Vapoprex HVP
Medium pressure steam boiler with three flue passes, two in furnace.
Vapoprex 3GF
Medium pressure steam boiler with three flue passes.
Vapoprex 3GN
Medium pressure steam boiler with three flue passes.
32
Hot water boilers
Hot Water Prextherm RSW/RSH

Heat output from 92 to 3600kW
Hot water boiler with three flue passes, two in furnace.
Prextherm T 3G
Hot water boiler with three flue passes, two in furnace.
Superheated water boilers
Prextherm T 3G ASL
Superheated water boiler max temperature 140°,
with three flue passes.
Prextherm ASH/ASL
Superheated water boiler with three flue passes,
two in furnace.
Prextherm 3GN AS
Superheated water boiler with three flue passes.
Prextherm 3GF
1400 to 3000kW
Superheated water boiler with three flue passes.
33
Aquacyl Twin Coil
High quality stainless steel hot water cylinder
for use on unvented hot water systems
Aquacyl twin coil cylinder is ideal

for solar water heating.
The lower coil can be heated by
energy from the solar collector.
If hot water is required at a higher
temperature than can be achieved
by solar energy alone, then a Ferroli
High Efficiency boiler fires and heats
the upper coil to boost the water
temperature. Alternatively the
cylinder’s electric immersion
heater(s) may be used to boost
the hot water temperature.

Twin coil for fastest heat recovery
No anode
Easy to install
Easy to commission
Simple electrical installation
Stylish appearance
Long life stainless steel body
Low density, low HCFC insulation ensures optimum efficiency
Easy to adjust immersion heaters
No internal expansion bubble to maintain
All pipe and electrical connections are possible from cylinder ‘front’
25 year guarantee plus nationwide cover from our own service engineers
Special features
Two 3kW immersion heaters fitted as standard (optional 6, 9 and 12kW heaters available)
6kW titanium heaters available for hard water areas or for customers with bore holes
34
875170 875200 875250 875300 875510 875000
Storage capacity litres 170 200 250 300 500 1000
Overall diameter mm 510 554 554 554 660 820
Overall height mm 1200 1120 1330 1650 1835 2314
Overall height with expansion vessel on top mm 1480 1400 1330 2110 FM FM
Weight when full kg 220 250 310 360 556 1185
Primary flow/return connections 3/4" 3/4" 3/4" 3/4" 1" 1"
Cold feed/hot draw off connections 3/4" 3/4" 3/4" 3/4" 1" 1"
Maximum water supply pressure bar 12 12 12 12 12 12
System operating pressure bar 3 3 3 3 3 3
Expansion vessel charge pressure bar 3 3 3 3 3 3
Expansion relief valve set pressure bar 6 6 6 6 6 6
Temp and pressure relief valve set pressure bar 7 7 7 7 7 7
Temp and pressure relief valve lift temperature ºC 90 90 90 90 90 90
Maximum primary work pressure bar 3 3 3 3 3 3
Recommended maintenance Annual Annual Annual Annual Annual Annual
Immersion heater 3kW 230/240V L= 355mm 1 1 1 1 1 1
FM = Floor Mounted
Ferroli’s Aquacyl cylinder range is

easy to install and commission.
Each model is supplied complete
with all necessary temperature and
pressure expansion valves and vessels.
The Aquacyl cylinder vessel has a 25 year

manufacturer’s guarantee as standard.
35
Designed and produced by GS2 Design
Your local Ferroli stockist
Ferroli Limited
Lichfield Road, Branston Industrial Estate
Burton on Trent, Staffordshire, DE14 3HD
Sales t: 0843 479 4790 e: [email protected]

Servicing t: 0843 479 0479 e: [email protected]
Technical t: 0843 479 0479 e: [email protected]
Fax: 0843 479 0081

Calls to these numbers are charged at the national rate.
www.ferroli.co.uk
Whilst every effort is taken to ensure the accuracy of the information contained within the
brochure, the details are offered in good faith and Ferroli Ltd. accepts no liability for matters
arising as a result of errors and/or omissions.
The information in this brochure was correct at the time of printing, however specifications
and designs may be changed owing to Ferroli’s policy of continuous product research and
development. The technical specifications in the product instruction manual supersedes
and should always be referred to during installation and maintenance.
Reproduction of this publication, or any part, is not permitted without the written consent of
Ferroli Ltd. Please contact our Marketing Communications via [email protected] for
further information. The statutory rights of the consumer are not affected.
en
e r g y s a v i ng
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Ferroli Commercial Range Brochure

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Available Formats

Commercial Heating

Condensing 11kw – 680kW

Atmospheric 56kw – 289kW

Cast Iron Pressure Jet and Forced Draft 32kW – 650kW

Industrial Steel Shell 92kW – 19.5MW

Ferroli Limited I Sales: 0843 479 4790 I [email protected] I www.ferroli.co.uk

Wall Mounted Econcept 51A Page 4

Energy Top Page 6

Floor Standing Econcept 101 Page 8

Energy Top Page 10

Flue Accessories Page 12

GN2 Range Page 20

GN4 Range Page 22 FERROLI LIMITED

Vapoprex HVP Page 32 FERROLI COMMERCIAL AND INDUSTRIAL BOILERS

Prextherm 3GN AS Page 33

Prextherm 3GF Page 33

Cylinders Aquacyl Twin Coil Page 34

ENERGY SAVINGS, QUALITY AND EFFICIENCY

TECHNOLOGY AND RESEARCH

Modular, premix, condensing

Features and Benefits

Modular installation without the need of additional controllers

Independent external switching of controls to maximise efficiency

Hot surface ignition with independent flame detection probe

Low water pressure protection switch

Independent internal 6 bar safety valve

Suitable for heating only systems,

Features and Benefits

Modular installation without the need of additional controllers

Independent external switching of controls to maximise efficiency

Hot surface ignition with independent flame detection probe

Low water pressure protection switch

Independent internal 6 bar safety valve

Modular, premix, condensing

Features and Benefits

Vertical modular structure with built-in manifold pipework

Dual heat exchangers with independent microprocessor controls

Independent external switching of controls to maximise efficiency

Hot surface ignition with independent flame detection probe

Low water pressure protection switch

Independent internal 6 bar safety valves

Gas supply (LPG G31)

Supply pressure mbar 37.0

Flow rate max/min kg/h 7.8/0.88

Maximum operating pressure bar 6

Hot water content litres 12.8

Dimensions, weights, fittings

Weight (empty) kg 150

Gas fitting DN50

Central heating fittings DN80

Max power input W 380

Power supply voltage/frequency V/Hz 230V/50Hz

Index of protection IP X5D

Suitable for heating systems only,

Features and Benefits

Individual and multiple configurations

4 star energy rating

Cascade configurations suitable for different types of flue options

Various solutions are

Connection with flue gas manifold