Honing Units: Available Stones From Stock

D2
Honing Units
Available Stones from Stock
MANDRELS
STANDARD
Grit Size
150 220 280 320 400 500 600 900 1200
In some cases, Aluminum Oxide Stones (A) - 12 per box
H---S H---S
stones other than

the RECOMMENDED D6-A65
STONES may hone D6-A67
faster or last longer.
STANDARD
TOOLING
D8-A65
For long or repetitive
D8-A67
production runs, it
may be economical Silicon Carbide Stones (J,C) - 12 per box
to choose a stone
H---S H---S
slightly harder or D6-J65 D6-J95 D6-C05

softer, coarser or D6-J67 D6-J97
finer. As a general
PORTABLE
TOOLING
rule, hard materials D8-J65 D8-J95 D8-C05
require soft stones; D8-J67 D8-J97
soft materials Diamond (D) & CBN Stones (N) – Metal (M), Resin (R), Vitrified (V) Bond –– 1 per box
require hard stones;
rough holes require D6-DR07
Hard-----Soft
hard stones.
D6-DM57 D6-DM87 D6-DM07
TOOLING
CUSTOM
Additional abrasive
specifications D6-NR63
available to hone
D6-NM55 D6-NM65 D6-NM85 D6-NM05
difficult materials. D6-NM57 D6-NM67
D6-NM69 D6-NM89 D6-NM95 D6-NM07
Please contact D8-DR07
ABRASIVES
Customer Service or
Hard-----Soft
your Sales &

D8-DM57 D8-DM87 D8-DM07
Application Engineer.
D8-NR83
D8-NM05
ACCESSORIES
D8-NM57 D8-NM67 D8-NM87
MACHINE
D8-NM69 D8-NM89
Recommended Stones for D2F-080 thru D2F-098 Mandrels

Low-Volume High-Volume
Approx. Ra Approx. Ra
Stone Surface Finish Stone Surface Finish
Material to use to use
GAGING
µm µin µm µin
Deburring: rough holes, all materials
D8-A67 — — D8-A67 — —
Fast removal: deburred, bored, ground, reamed holes
* 1st choice Aluminum D8-J67 0,83 33 D8-DM87 1,25 50
** 2nd choice. Brass, Soft D8-J65 0,83 33 D8-J65 0,83 33
Bronze D8-J67 0,83 33 D8-J67 0,83 33
FILTERS
Use if A65
does not cut. Carbide D8-DM57 0,50 20 D8-DM57 0,50 20
Cast Iron D8-J67 0,30 12 D8-DM57 2,00 80
*** 3rd choice. Ceramic D8-DM57 1,00 40 D8-DM57 1,00 40
Use if A63 Glass D8-DM57 1,75 70 D8-DM57 1,75 70
does not cut.
Steel, Soft D8-A67 0,50 20 D8-NM69 1,00 40
HONING FLUIDS
& COOLANTS
} Steel, Hardened*
Steel, Hardened**
D8-A65
D8-A65
0,30
0,30
12
12
D8-NM67
—
0,70
—
28
—
Steel, Very Hard*** D8-NM67 0,70 28 — — —
Fine finishing: previously honed holes
Aluminum D8-J95 0,15 6 D8-DM07 0,83 33
Brass, Soft D8-J95 0,30 12 D8-J93 0,30 12
Bronze D8-J95 0,30 12 D8-J95 0,30 12
TECHNICAL
Carbide D8-DR07 0,08 3 D8-DM07 0,08 3

DATA
Cast Iron D8-J95 0,13 5 D8-DM07 0,50 20

Ceramic D8-DR07 0,38 15 D8-DM07 0,38 15
Glass D8-DR07 0,38 15 D8-DM07 0,38 15
Steel, Soft D8-J95 0,10 4 D8-NM89 0,65 7
Steel, Hardened D8-J95 0,08 3 D8-NM87 0,50 3
www.sunnen.com 7
K3
Honing Units
Diameter Range:
2,54 mm – 3,05 mm
.100" – .120"
Order 1-5 For Complete K3 Honing Units
MANDRELS
STANDARD
Diameter Range
2,54 mm - 3,05 mm
.100" - .120"
1 K3 Mandrel
Includes wedge
With Standard Shank

2 Truing
Sleeve 3 Adapter
With stone retainer

4 Alignment
Bushing
For machines with fully
5 Honing
Stone
Choose One Suffix and wedge guide adjustable spindle nose

STANDARD
TOOLING
2,54-2,59 .100-.102 K3-100C S H B S-100 K3-A C-100

2,59-2,64 .102-.104 K3-102C S H B S-102 K3-A C-102
2,64-2,69 .104-.106 K3-104C S H B S-104 K3-A C-104
2,69-2,74 .106-.108 K3-106C S H B S-106 K3-A C-106 See
2,74-2,79 .108-.110 K3-108C S H B S-108 K3-A C-108 All Stone
2,79-2,84 .110-.112 K3-110C S H B S-110 K3-A C-110 Tables
PORTABLE
TOOLING
2,84-2,90 .112-.114 K3-112C S H B S-112 K3-A C-112 At Right

2,90-2,95 .114-.116 K3-114C S H B S-114 K3-A C-114
2,95-3,00 .116-.118 K3-116C S H B S-116 K3-A C-116
3,00-3,05 .118-.120 K3-118C S H B S-118 K3-A C-118
Mandrel Options S = Steel Mandrel w/ soft shoes, for honing most materials.
TOOLING
CUSTOM
H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.
B = Bronze Mandrel for producing very fine finishes and honing exotic metals.
+ = Special order. Contact Customer Service.

ABRASIVES
K3 Mandrel Replacement Parts Extended Shank Mandrels

K3-W Wedge Available for honing parts that are too long
Replace when wear begins to show. to be honed with a standard mandrel.
LN-3025C Stone Retainer
LN-3211A Wedge Guide Tandem “In-Line” Mandrels
Sunnen Honing Units can be used to size
ACCESSORIES
Diamond Plated Super Mandrels two or more “in-line” or tandem bores in

MACHINE
Designed to provide a long-wearing guide perfect alignment. Special tandem mandrels

shoe to increase mandrel life in some honing can generally be supplied for those
applications. Another advantage of Super applications which have too long a tandem
Mandrels is faster stock removal in difficult distance for honing with standard or altered
materials (chrome, carbide). Plated with 220 mandrels. See page 191 for information on
grit diamond. Select appropriate soft steel how to hone tandem bores.
mandrel and add-DX.+
GAGING
Example: K3-100CS-DX.
Contact Customer Service for price and availability.

FILTERS
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
8 1-800-325-3670
K3
Honing Units
MANDRELS
STANDARD
Grit Size
70 80 100 150 220 280 320 400 500 600 900 1200
Hard------Soft
stones other than

the RECOMMENDED
STONES may hone K3-A65
K3-A57 K3-A67
STANDARD
TOOLING
For long or repetitive K3-A69
production runs, it K3-A611
may be economical
Silicon Carbide Stones (J,C) - 12 per box
Hard--Soft
to choose a stone
slightly harder or
K3-J65 K3-J85 K3-J95 K3-CO5‡
softer, coarser or
K3-J67 K3-J87 K3-J97
finer. As a general
PORTABLE
TOOLING
K3-J89 K3-J99
rule, hard materials
require soft stones; Diamond (D) & CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
soft materials
rough holes require
hard stones. K3-DM47 K3-DM57 K3-DM87 K3-DM07
Hard-----Soft
TOOLING
CUSTOM
Additional abrasive K3-DV57 K3-DV07
specifications
available to hone
K3-NR63 K3-NR83
difficult materials.
K3-NM45 K3-NM55 K3-NM65 K3-NM85 K3-NM05
Please contact K3-NM57 K3-NM67
ABRASIVES
Customer Service or K3-NM69 K3-NM89
your Sales &
‡For best results, use with bronze mandrel.
ACCESSORIES
Recommended Stones for K3 Mandrels
MACHINE
Material
to use µm µin to use µm µin

K3-A611 — — K3-A611 — —
GAGING
* 1st choice
Aluminum K3-J67 0,83 33 K3-DM87 1,25 50
** 2nd choice. Brass, Soft K3-J65 0,83 33 K3-J65 0,83 33
Use if A65 Bronze K3-J67 0,83 33 K3-J67 0,83 33
does not cut. Carbide K3-DM57 0,50 20 K3-DM57 0,50 20
Cast Iron K3-J67 0,30 12 K3-DM57 2,00 80
*** 3rd choice.
Use if A63 Ceramic K3-DM57 1,00 40 K3-DM57 1,00 40
does not cut. Glass K3-DM57 1,75 70 K3-DM57 1,75 70 FILTERS
Steel, Soft K3-A67 0,50 20 K3-NM45 1,25 50
} Steel, Hardened*
Steel, Hardened**
K3-A65
K3-A65
0,30
0,30
12
12
K3-NM45 1,12
— —
45
—
Steel, Very Hard*** K3-NM65 0,70 28 — — —
HONING FLUIDS
& COOLANTS

Aluminum K3-J95 0,30 12 K3-DM07 0,83 33
Brass, Soft K3-J85 0,40 16 K3-J83 0,40 16
Bronze K3-J95 0,30 12 K3-J95 0,30 12
Carbide K3-DM07 0,08 3 K3-DM07 0,08 3
Cast Iron K3-J95 0,13 5 K3-DM07 0,50 20
Ceramic K3-DM07 0,38 15 K3-DM07 0,38 15
TECHNICAL
Glass K3-DM07 0,38 15 K3-DM07 0,38 15

0,10 4 K3-NM05 0,40 16
DATA
Steel, Soft K3-J95

Steel, Hardened K3-J85 0,13 5 K3-NM05 0,18 7
www.sunnen.com 9
BL3
Honing Units
Diameter Range:
2,54 mm – 3,05 mm
.100" – .120"
Order 1-5 For Complete BL3 Honing Units
MANDRELS
STANDARD
Diameter Range
2,54 mm - 3,05 mm
.100" - .120"
1 BL3 Mandrel
Includes wedge
With Standard Shank

2 Truing
Sleeve 3 Adapter
With stone retainer

4 Alignment
Bushing
5 Honing
Stone
mm inches Choose One Suffix and wedge guide adjustable spindle nose
STANDARD
TOOLING
2,54-2,59 .100-.102 BL3-100C S H B S-100 BL3-A C-100

2,59-2,64 .102-.104 BL3-102C S H B S-102 BL3-A C-102
2,64-2,69 .104-.106 BL3-104C S H B S-104 BL3-A C-104
2,69-2,74 .106-.108 BL3-106C S H B S-106 BL3-A C-106 See
2,74-2,79 .108-.110 BL3-108C S H B S-108 BL3-A C-108 All Stone
2,79-2,84 .110-.112 BL3-110C S H B S-110 BL3-A C-110 Tables
PORTABLE
TOOLING
2,84-2,90 .112-.114 BL3-112C S H B S-112 BL3-A C-112 At Right

2,90-2,95 .114-.116 BL3-114C S H B S-114 BL3-A C-114
2,95-3,00 .116-.118 BL3-116C S H B S-116 BL3-A C-116
3,00-3,05 .118-.120 BL3-118C S H B S-118 BL3-A C-118
TOOLING
CUSTOM
H = Steel Mandrel w/ hardened shoes for production honing, hard, rough, carbide, ceramic and glass.

ABRASIVES
BL3 Mandrel Replacement Parts Extended Shank Mandrels

BL3-W Wedge Available for honing parts that are too long
ACCESSORIES
Diamond Plated Super Mandrels

MACHINE
two or more “in-line” or tandem bores in

shoe to increase mandrel life in some can generally be supplied for those
honing applications. Another advantage of applications which have too long a tandem
Super Mandrels is faster stock removal in distance for honing with standard or altered
difficult materials (chrome, carbide). Plated mandrels. See page 191 for information on
with 220 grit diamond. Select appropriate how to hone tandem bores.
soft steel mandrel and add-DX+.
GAGING
Example: BL3-100CS-DX.

FILTERS
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
10 1-800-325-3670
BL3
Honing Units
MANDRELS
STANDARD
Grit Size
70 80 100 150 220 280 320 400 500 600 900 1200
Hard------Soft
stones other than

the RECOMMENDED
STONES may hone L3-A65
L3-A57 L3-A67
STANDARD
TOOLING
For long or repetitive L3-A69
production runs, it L3-A611
may be economical
Hard--Soft
to choose a stone Silicon Carbide Stones (J,C) - 12 per box

slightly harder or
L3-J65 L3-J85 L3-J95 L3-CO5‡
softer, coarser or L3-J67 L3-J87 L3-J97
finer. As a general
PORTABLE
TOOLING
L3-J89
soft materials
rough holes require
hard stones.
Hard-----Soft
L3-DM57 L3-DM87 L3-DM07
TOOLING
CUSTOM
Additional abrasive L3-DV57 L3-DV07
specifications
available to hone
difficult materials. L3-NM55 L3-NM65 L3-NM85 L3-NM05
L3-NM57 L3-NM67
Please contact L3-NM69
ABRASIVES
Customer Service or
your Sales &
Application Engineer. ‡For best results, use with bronze mandrel.
Recommended Stones for BL3 Mandrels
ACCESSORIES
MACHINE
Material

L3-A611 — — L3-A611 — —
GAGING
* 1st choice
Aluminum L3-J67 0,83 33 L3-DM87 1,25 50
** 2nd choice. Brass, Soft L3-J65 0,83 33 L3-J65 0,83 33
Use if A65 Bronze L3-J67 0,83 33 L3-J67 0,83 33
does not cut. Carbide L3-DM57 0,50 20 L3-DM57 0,50 20
Cast Iron L3-J67 0,30 12 L3-DM57 2,00 80
*** 3rd choice.
Use if A63 Ceramic L3-DM57 1,00 40 L3-DM57 1,00 40
does not cut. Glass L3-DM57 1,75 70 L3-DM57 1,75 70
Steel, Soft L3-A67 0,50 20 L3-NM55 1,25 50 FILTERS
} Steel, Hardened*
Steel, Hardened**
L3-A65
L3-A65
0,30
0,30
12
12
L3-NM55 1,12
— —
45
—
Steel, Very Hard*** L3-NM65 0,70 28 — — —
HONING FLUIDS
& COOLANTS
Aluminum L3-J95 0,30 12 L3-DM07 0,83 33

Brass, Soft L3-J85 0,40 16 L3-J85 0,40 16
Bronze L3-J95 0,30 12 L3-J95 0,30 12
Carbide L3-DM07 0,08 3 L3-DM07 0,08 3
Cast Iron L3-J95 0,13 5 L3-DM07 0,50 20
Ceramic L3-DM07 0,38 15 L3-DM07 0,38 15
Glass L3-DM07 0,38 15 L3-DM07 0,38 15
TECHNICAL
Steel, Soft L3-J95 0,10 4 L3-NM05 0,40 16

0,13 5 0,18
DATA
Steel, Hardened L3-J85 L3-NM05 7
www.sunnen.com 11
K4
Honing Units
Diameter Range:
3,05 mm – 3,81 mm
.120" – .150"
MANDRELS
STANDARD
Diameter Range
3,05 mm - 3,81 mm
.120" - .150"
1 K4 Mandrel
Includes wedge
With Standard Shank

2 Truing
Sleeve 3 Adapter
With stone retainer

4 Alignment
Bushing
5 Honing
Stone
STANDARD
TOOLING
3,05-3,17 .120-.125 K4-120C S H B S-120 K4-A C-120

3,17-3,30 .125-.130 K4-125C S H B S-125 K4-A C-125
See All
3,30-3,43 .130-.135 K4-130C S H B S-130 K4-A C-130
Stone Tables
3,43-3,56 .135-.140 K4-135C S H B S-135 K4-A C-135
At Right
3,56-3,68 .140-.145 K4-140C S H B S-140 K4-A C-140
3,68-3,81 .145-.150 K4-145C S H B S-145 K4-A C-145
PORTABLE
TOOLING

TOOLING
CUSTOM
K4 Mandrel Replacement Parts Full-Carbide Shoe Mandrels

K4-W Wedge Recommended to be used for high-
Replace when wear begins to show. production situations. When ordering,
ABRASIVES
specify starting and finish diameter.

LN-3211A Wedge Guide
Extended Shank Mandrels
Diamond Plated Super Mandrels Available for honing parts that are too long
Designed to provide a long-wearing guide to be honed with a standard mandrel.
shoe to increase mandrel life in some honing
applications. Another advantage of Super Tandem “In-Line” Mandrels
ACCESSORIES
Mandrels is faster stock removal in difficult Sunnen Honing Units can be used to size
MACHINE
materials (chrome, carbide). Plated with 220 two or more “in-line” or tandem bores in
grit diamond. The following mandrels are perfect alignment. Special tandem mandrels
available from stock: K4-120CSD+, can generally be supplied for those
K4-125CSD+, K4-135CSD+. Select appropriate applications which have too long a tandem
soft steel mandrel and add-DX. distance for honing with standard or altered
mandrels. See page 191 for information on
Example: K4-130CS-DX. how to hone tandem bores.
GAGING

FILTERS
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
12 1-800-325-3670
K4
Honing Units
MANDRELS
STANDARD
Grit Size
70 80 100 150 220 280 320 400 500 600 900 1200
Hard------Soft
stones other than

the RECOMMENDED K4-A63
STONES may hone K4-A55 K4-A65
K4-A57 K4-A67
STANDARD
TOOLING
may be economical
Hard-Soft
to choose a stone
slightly harder or K4-J83
K4-J65 K4-J85 K4-J95 K4-CO5‡
softer, coarser or
K4-J67 K4-J87 K4-J97
finer. As a general
PORTABLE
TOOLING
K4-J89 K4-J99
soft materials
require hard stones; K4-DMB45 K4-BM895
rough holes require K4-DM55
hard stones. K4-DM47 K4-DM57 K4-DM87 K4-DM07
Hard-----Soft
TOOLING
CUSTOM
Additional abrasive K4-DV57 K4-DV07
specifications
available to hone
K4-NR63 K4-NR83
Please contact
K4-NM57 K4-NM67 K4-NM87
ABRASIVES
Customer Service or K4-NM49 K4-NM59 K4-NM69 K4-NM89
your Sales &
Recommended Stones for K4 Mandrels Automatic Size Control Probes
ACCESSORIES
MACHINE
Approx. Ra Approx. Ra 3,05mm - 3,91mm (.120"-.154")
Stone Surface Finish Stone Surface Finish For use on machines with Automatic
Material
to use µm µin to use µm µin Size Control units. Select the appropri-
Deburring: rough holes, all materials ate Size Control Probe based on work-
K4-A611 — — K4-A611 — — piece finish diameter. See page 168 for
complete list of A.S.C. Sensing Tips.
GAGING
* 1st choice
Aluminum K4-J67 0,83 33 K4-DM87 1,25 50 Sensing Nominal Diameter Range
** 2nd choice. Brass, Soft K4-J63 0,83 33 K4-J63 0,83 33 Tip Diameter Low High
Use if A65 Bronze K4-J67 0,83 33 K4-J67 0,83 33 Part No. mm in mm in mm in
does not cut. Carbide K4-DM57 0,50 20 K4-DM57 0,50 20 ASC-0125 3,18 1/8 3,05 .120 3,53 .139
*** 3rd choice. Cast Iron K4-J67 0,30 12 K4-DM57 2,00 80 ASC-0141 3,57 9/64 3,42 .135 3,91 .154
Use if A63 Ceramic K4-DM57 1,00 40 K4-DM57 1,00 40
does not cut. Glass K4-DM57 1,75 70 K4-DM57 1,75 70 FILTERS
Steel, Soft K4-A67 0,75 30 K4-NM45 1,25 50
} Steel, Hardened*
Steel, Hardened**
K4-A65
K4-A63
0,30
0,30
12
12
K4-NM45 1,12
— —
45
—
Steel, Very Hard*** K4-NM65 0,70 28 — — —
HONING FLUIDS

& COOLANTS
Aluminum K4-J95 0,30 12 K4-DM07 0,83 33

Brass, Soft K4-J95 0,40 16 K4-J83 0,40 16
Bronze K4-J95 0,30 12 K4-J95 0,30 12
Carbide K4-DM07 0,08 3 K4-DM07 0,08 3
Cast Iron K4-J95 0,13 5 K4-DM07 0,50 20
Ceramic K4-DM07 0,38 15 K4-DM07 0,38 15
Glass K4-DM07 0,38 15 K4-DM07 0,38 15
TECHNICAL
Steel, Soft K4-J95 0,10 4 K4-NM05 0,40 16

DATA
Steel, Hardened K4-J83 0,13 5 K4-NM05 0,18 7
www.sunnen.com 13
BL4
Honing Units
Diameter Range:
3,05 mm – 3,81 mm
.120" – .150"
MANDRELS
STANDARD
Diameter Range
3,05 mm - 3,81 mm
.120" - .150"
1 BL4 Mandrel
Includes wedge
With Standard Shank

2 Truing
Sleeve 3 Adapter
With stone retainer

4 Alignment
Bushing
5 Honing
Stone
STANDARD
TOOLING
3,05-3,17 .120-.125 BL4-120C S H B S-120 BL4-A C-120

3,17-3,30 .125-.130 BL4-125C S H B S-125 BL4-A C-125
See All
3,30-3,43 .130-.135 BL4-130C S H B S-130 BL4-A C-130
Stone Tables
3,56-3,68 .140-.145 BL4-140C S H B S-140 BL4-A C-140
3,68-3,81 .145-.150 BL4-145C S H B S-145 BL4-A C-145
PORTABLE
TOOLING

TOOLING
CUSTOM

ABRASIVES

ACCESSORIES
MACHINE
mandrel and add –DX+.
Example: BL4-120CS-DX+.
Full-Carbide Shoe Mandrels

Recommended to be used for
GAGING
high-production situations. When ordering,


FILTERS
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
14 1-800-325-3670
BL4
Honing Units
MANDRELS
STANDARD
Grit Size
70 80 100 150 220 280 320 400 500 600 900 1200
Hard------Soft
stones other than

the RECOMMENDED
STONES may hone L4-A55 L4-A65
faster or last longer. L4-A57 L4-A67
STANDARD
TOOLING
may be economical
Hard--Soft
to choose a stone
slightly harder or
softer, coarser or L4-J65 L4-J85 L4-J95 L4-CO5‡
L4-J67 L4-J87 L4-J97
finer. As a general
PORTABLE
L4-J68 L4-J89 L4-J99
TOOLING
soft materials
require hard stones; L4-DM55 L4-DM05
rough holes require L4-DM47 L4-DM57 L4-DM87 L4-DM07
Hard-----Soft
hard stones.
L4-DV57 L4-DV07
TOOLING
CUSTOM
Additional abrasive
specifications L4-NR63
available to hone
L4-NM45 L4-NM55 L4-NM65 L4-NM85 L4-NM05
difficult materials. L4-NM57 L4-NM67 L4-NM87
L4-NM69 L4-NM89
Please contact L4-NMG57
ABRASIVES
Customer Service or
your Sales & ‡For best results, use with bronze mandrel.
Recommended Stones for BL4 Mandrels Automatic Size Control Probes

ACCESSORIES
MACHINE
Material
L4-A611 — — L4-A611 — — piece finish diameter. See page 168 for
Fast removal: deburred, bored, ground, reamed holes complete list of A.S.C. Sensing Tips.
* 1st choice
Aluminum L4-J67 0,83 33 L4-DM87 1,25 50 Sensing Nominal Diameter Range
GAGING
** 2nd choice. Brass, Soft L4-J65 0,83 33 L4-J65 0,83 33 Tip Diameter Low High
Use if A65 Bronze L4-J67 0,83 33 L4-J67 0,83 33 Part No. mm in mm in mm in
does not cut. Carbide L4-DM57 0,50 20 L4-DM57 0,50 20 ASC-0125 3,18 1/8 3,05 .120 3,53 .139
*** 3rd choice. Cast Iron L4-J67 0,30 12 L4-DM57 2,00 80 ASC-0141 3,57 9/64 3,42 .135 3,91 .154
Use if A63 Ceramic L4-DM57 1,00 40 L4-DM57 1,00 40
does not cut. Glass L4-DM57 1,75 70 L4-DM57 1,75 70
Steel, Soft L4-A67 0,75 30 L4-NM45 1,25 50
} Steel, Hardened* L4-A65 0,30 12 L4-NM45 1,12 45 FILTERS
Steel, Hardened** L4-A65 0,30 12 — — —
Steel, Very Hard*** L4-NM65 0,70 28 — — —
Aluminum L4-J95 0,30 12 L4-DM07 0,83 33
HONING FLUIDS
& COOLANTS
Brass, Soft L4-J95 0,40 16 L4-J85 0,40 16

Bronze L4-J95 0,30 12 L4-J95 0,30 12
Carbide L4-DM07 0,08 3 L4-DM07 0,08 3
Cast Iron L4-J95 0,13 5 L4-DM07 0,50 20
Ceramic L4-DM07 0,38 15 L4-DM07 0,38 15
Glass L4-DM07 0,38 15 L4-DM07 0,38 15
Steel, Soft L4-J95 0,10 4 L4-NM05 0,40 16
TECHNICAL
Steel, Hardened L4-J85 0,13 5 L4-NM05 0,18 7

DATA
www.sunnen.com 15
K5
Honing Units
Diameter Range:
3,81 mm – 4,70 mm
.150" – .185"
MANDRELS
STANDARD
Diameter Range
3,81 mm - 4,70 mm
.150" - .185"
1 K5 Mandrel
Includes wedge
With Standard Shank

2 Truing
Sleeve 3 Adapter
With stone retainer

4 Alignment
Bushing
5 Honing
Stone
STANDARD
TOOLING
3,81-3,94 .150-.155 K5-150C S H B S-150 K5-A C-150

3,94-4,06 .155-.160 K5-155C S H B S-155 K5-A C-155
4,06-4,19 .160-.165 K5-160C S H B S-160 K5-A C-160 See All
4,19-4,32 .165-.170 K5-165C S H B S-165 K5-A C-165 Stone Tables
4,32-4,44 .170-.175 K5-170C S H B S-170 K5-A C-170 At Right
4,44-4,57 .175-.180 K5-175C S H B S-175 K5-A C-175
PORTABLE
TOOLING
4,57-4,70 .180-.185 K5-180C S H B S-180 K5-A C-180
Mandrel Options S = Steel Mandrel w/ soft shoes for honing most materials.
B = Bronze Mandrel for very fine finishes and honing exotic metals.
TOOLING
CUSTOM
K5 Mandrel Replacement Parts Extended Shank Mandrels

K5-W Wedge Available for honing parts that are too long
ABRASIVES

ACCESSORIES
MACHINE
grit diamond. The following mandrels are how to hone tandem bores.
available from stock: K5-155CSD. Select
appropriate soft steel mandrel and add –DX.+
Example: K5-150CS-DX.+
GAGING

Recommended to be used for high-
production situations. When ordering, specify
starting and finish diameter.

FILTERS
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
16 1-800-325-3670
K5
Honing Units
MANDRELS
STANDARD
Grit Size
70 80 100 150 220 280 320 400 500 600 900 1200
Hard------Soft
stones other than

STONES may hone K5-A55 K5-A65
K5-A57 K5-A67
STANDARD
TOOLING
may be economical
to choose a stone
Hard-----Soft
K5-J63 K5-J83
slightly harder or K5-J65 K5-J85 K5-J95 K5-CO5‡
softer, coarser or
finer. As a general
PORTABLE
K5-J67 K5-J87 K5-J97
TOOLING
require soft stones; K5-J69 K5-J99
soft materials
require hard stones; Diamond (D) & CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
rough holes require
hard stones.
K5-DM55
TOOLING
CUSTOM
Additional abrasive K5-DM47 K5-DM57 K5-DM87 K5-DM07
Hard-----Soft
specifications
available to hone K5-DV57 K5-DV07
K5-NR63
Please contact
ABRASIVES
Customer Service or K5-NM45 K5-NM55 K5-NM65 K5-NM85 K5-NM95 K5-NM05
your Sales & K5-NM57 K5-NM67
Application Engineer. K5-NM49 K5-NM69 K5-NM89
ACCESSORIES
MACHINE
Recommended Stones for K5 Mandrels Automatic Size Control Probes
Material to use µm µin to use µm µin
Size Control units. Select the appropri-
GAGING
Aluminum
* 1st choice
Brass, Soft
K5-J67 0,83 33 K5-DM87 1,25 50 Sensing Nominal Diameter Range
Bronze
** 2nd choice. K5-J63 0,83 33 K5-J63 0,83 33 Tip Diameter Low High
Carbide
Use if A65 0,83 33 0,83 33 Part No. mm in mm in mm in
K5-J67 K5-J67
does not cut.
Cast Iron
K5-DM57 0,50 20 K5-DM57 0,50 20 ASC-0156 4 5/32 3,81 .150 4,29 .169
Ceramic
FILTERS
*** 3rd choice. K5-J67 0,30 12 K5-DM57 2,00 80 ASC-0172 4,36 11/64 4,22 .166 4,70 .185
Glass
Use if A63 K5-DM57 1,00 40 K5-DM57 1,00 40
} Steel, Soft
does not cut. K5-DM57 1,75 70 K5-DM57 1,75 70
Steel, Hardened*
K5-A67 0,75 30 K5-NM45 1,25 50
Steel, Hardened**
K5-A65 0,30 12 K5-NM45 1,12 45
Steel, Very Hard***

HONING FLUIDS
K5-A63 0,30 12 — — —
& COOLANTS
K5-NM65 0,70 28 — — —
Aluminum
Brass, Soft
K5-J95 0,30 12 K5-DM07 0,83 33
Bronze
K5-J95 0,40 16 K5-J83 0,40 16
Carbide
K5-J95 0,30 12 K5-J95 0,30 12
Cast Iron
K5-DM07 0,08 3 K5-DM07 0,08 3
Ceramic
K5-J95 0,13 5 K5-DM07 0,50 20
TECHNICAL
Glass
K5-DM07 0,38 15 K5-DM07 0,38 15
DATA
Steel, Soft
K5-DM07 0,38 15 K5-DM07 0,38 15
Steel, Hardened
K5-J95 0,10 4 K5-NM05 0,40 16
K5-J83 0,13 5 K5-NM05 0,18 7
www.sunnen.com 17
BL5
Honing Units
Diameter Range:
3,81 mm – 4,70 mm
.150" – .185"
MANDRELS
STANDARD
Diameter Range
3,81 mm - 4,70 mm
.150" -.185" 1 BL5 Mandrel
Includes wedge
With Standard Shank

2 Truing
Sleeve 3 Adapter
With stone retainer

4 Alignment
Bushing
5 Honing
Stone
Choose One Suffix and wedge guide adjustable spindle nose

STANDARD
TOOLING
3,81-3,94 .150-.155 BL5-150C S H B S-150 BL5-A C-150

3,94-4,06 .155-.160 BL5-155C S H B S-155 BL5-A C-155
4,06-4,19 .160-.165 BL5-160C S H B S-160 BL5-A C-160 See All
4,19-4,32 .165-.170 BL5-165C S H B S-165 BL5-A C-165 Stone Tables
4,44-4,57 .175-.180 BL5-175C S H B S-175 BL5-A C-175
PORTABLE
TOOLING
4,57-4,70 .180-.185 BL5-180C S H B S-180 BL5-A C-180
TOOLING
CUSTOM

ABRASIVES

ACCESSORIES
MACHINE
mandrel and add –DX+.

GAGING
Recommended to be used for high-

production situations. When ordering, specify

FILTERS
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
18 1-800-325-3670
BL5
Honing Units
MANDRELS
STANDARD
Grit Size
70 80 100 150 220 280 320 400 500 600 900 1200
Hard------Soft
stones other than

the RECOMMENDED L5-A63
L5-A57 L5-A67
STANDARD
TOOLING
may be economical
Hard-----Soft
slightly harder or L5-J83

L5-J65 L5-J85 L5-J95 L5-CO5‡
softer, coarser or
L5-J67 L5-J87
finer. As a general
PORTABLE
TOOLING
L5-J69 L5-J89 L5-J97
require soft stones; L5-J99
soft materials
rough holes require
hard stones. L5-DMB65
L5-DM55 L5-DM05
TOOLING
CUSTOM
Hard-----Soft
Additional abrasive L5-DM47 L5-DM57 L5-DM87 L5-DM07

specifications
L5-DV57 L5-DV07
available to hone
difficult materials. L5-NR63 L5-NR83
Please contact L5-NM45 L5-NM55 L5-NM65 L5-NM85 L5-NM05
ABRASIVES
Customer Service or L5-NM57 L5-NM67 L5-NM87 L5-NM007
your Sales & L5-NM59 L5-NM69 L5-NM89
L5-NMG57
ACCESSORIES
Recommended Stones for BL5 Mandrels Automatic Size Control Probes
MACHINE
Material to use µm µin to use µm µin
GAGING
Aluminum
* 1st choice Fast removal: deburred, bored, ground, reamed holes
Brass, Soft
L5-J67 0,83 33 L5-DM87 1,25 50 Sensing Nominal Diameter Range
** 2nd choice.
Bronze
L5-J63 0,83 33 L5-J63 0,83 33 Tip Diameter Low High
Use if A65
Carbide
L5-J67 0,83 33 L5-J67 0,83 33 Part No. mm in mm in mm in
does not cut.
Cast Iron
L5-DM57 0,50 20 L5-DM57 0,50 20 ASC-0156 4 5/32 3,81 .150 4,29 .169
Ceramic
*** 3rd choice. L5-J67 0,30 12 L5-DM57 2,00 80 ASC-0172 4,36 11/64 4,22 .166 4,70 .185
Glass
FILTERS
Use if A63 L5-DM57 1,00 40 L5-DM57 1,00 40
} Steel, Soft
does not cut. L5-DM57 1,75 70 L5-DM57 1,75 70
Steel, Hardened*
L5A67 0,75 30 L5-NM45 1,25 50
Steel, Hardened**
L5-A65 0,30 12 L5-NM45 1,12 45
Steel, Very Hard***

L5-A63 0,30 12 — — —
HONING FLUIDS
L5-NM65 0,70 28 — — —
& COOLANTS
Aluminum
Brass, Soft
L5-J95 0,30 12 L5-DM07 0,83 33
Bronze
L5-J95 0,40 16 L5-J83 0,40 16
Carbide
L5-J95 0,30 12 L5-J95 0,30 12
Cast Iron
L5-DM07 0,08 3 L5-DM07 0,08 3
Ceramic
L5-J95 0,13 5 L5-DM07 0,50 20
Glass
L5-DM07 0,38 15 L5-DM07 0,38 15
TECHNICAL
Steel, Soft
L5-DM07 0,38 15 L5-DM07 0,38 15
DATA
Steel, Hardened
L5-J95 0,10 4 L5-NM05 0,40 16
L5-J83 0,13 5 L5-NM05 0,18 7
www.sunnen.com 19
K6
Honing Units
Diameter Range:
4,70 mm – 6,22 mm
.185" – .245"
Order 1-5 For Complete K6 or J-K6 Honing Units
MANDRELS
STANDARD
Diameter Range
4,70 mm - 6,22 mm
.185" - .245"
1 K6 Mandrel
Includes wedge
With Standard Shank

1 J-K6 Mandrel
Includes wedge
Steel Mandrel With
Extra-Long Shank
2 Truing
Sleeve 3 Adapter
For J-K6 mandrel
order J-K6-A adapter
With stone retainer
4 Alignment
Bushing
5 Honing
Stone
Choose One Suffix Choose One Suffix and wedge guide adjustable spindle nose
STANDARD
TOOLING
4,70-4,83 .185-.190 K6-185C S H B J-K6-185C S+ H+ S-185 K6-A C-187

4,83-4,95 .190-.195 K6-190C S H B J-K6-190C S+ H+ S-190 K6-A C-190
4,95-5,08 .195-.200 K6-195C S H B J-K6-195C S+ H+ S-195 K6-A C-195
5,08-5,21 .200-.205 K6-200C S H B J-K6-200C S+ H+ S-200 K6-A C-200
5,21-5,33 .205-.210 K6-205C S H B J-K6-205C S+ H+ S-205 K6-A C-205 See All
5,33-5,46 .210-.215 K6-210C S H B J-K6-210C S+ H+ S-210 K6-A C-210 Stone
PORTABLE
TOOLING
5,46-5,59 .215-.220 K6-215C S H B J-K6-215C S+ H+ S-215 K6-A C-215 Tables

5,59-5,71 .220-.225 K6-220C S H B J-K6-220C S+ H+ S-220 K6-A C-220 At Right
5,71-5,84 .225-.230 K6-225C S H B J-K6-225C S+ H+ S-225 K6-A C-225
5,84-5,97 .230-.235 K6-230C S H B J-K6-230C S+ H+ S-230 K6-A C-230
5,97-6,10 .235-.240 K6-235C S H B J-K6-235C S+ H+ S-235 K6-A C-235
6,10-6,22 .240-.245 K6-240C S H B J-K6-240C S+ H+ S-240 K6-A C-240
TOOLING
CUSTOM
NOTE: J-K6 Mandrels not available in bronze.
ABRASIVES
Retractable Mandrels For high production, automation and high stress loads using superabrasive stones. See page 92.
NOTE: Available in KR6+ only.
ACCESSORIES
MACHINE
K6 Mandrel Replacement Parts Carbide Shoe Mandrels

K6-W Wedge Two types are available for high-production
Replace when wear begins to show. applications...in either Round Carbide Rod
LN-3087C Stone Retainer Inserted or Full Carbide Shoe Mandrels. In
LN-3211A Wedge Guide the correct application they last longer than
standard hardened mandrels. When
Replacement Parts for J-K6 Mandrels ordering full-carbide type specify starting
J-K6-W Wedge
GAGING
and finish diameter.

Replace when wear begins to show.
LN-3590A Stone Retainer Extended Shank Mandrels
LN-3211A Wedge Guide Available for honing parts that are too long
to be honed with a standard mandrel.
Designed to provide a long-wearing guide Tandem “In-Line” Mandrels
shoe to increase mandrel life in some Used to size two or more “in-line” or
FILTERS
applications...plus faster stock removal in tandem bores in perfect alignment. Special

difficult materials (chrome, carbide). Plated tandem mandrels can generally be supplied
with 220 grit diamond. The following for those applications which have too long a
mandrels are available from stock: tandem distance for honing with standard or
K6-185CSD, K6-195CSD and K6-205CSD. altered mandrels. See page 191 for
HONING FLUIDS
& COOLANTS
Select appropriate soft steel mandrel and information on how to hone tandem bores.
add –DX+.
Example: K6-185CS-DX+.

TECHNICAL
DATA
20 1-800-325-3670
J-K6
Honing Units
Extra-Long
Shank
MANDRELS
STANDARD
Grit Size
70 80 100 150 220 280 320 400 500 600 900 1200
stones other than K6-A61
Hard------Soft

STONES may hone K6-A45 K6-A55 K6-A65
faster or last longer. K6-A47 K6-A57 K6-A67 K6-A77
STANDARD
TOOLING
For long or repetitive K6-A49 K6-A59 K6-A69
production runs, it
may be economical K6-A413
to choose a stone
slightly harder or
Hard--Soft

softer, coarser or
K6-J63 K6-J83 K6-J93
finer. As a general
PORTABLE
K6-J45 K6-J55 K6-J65 K6-J85 K6-J95 K6-CO5‡
TOOLING
rule, hard materials K6-J57 K6-J67 K6-J87 K6-J97
require soft stones; K6-J69 K6-J89 K6-J99
soft materials
rough holes require
hard stones. K6-DR007
TOOLING
CUSTOM
Additional abrasive K6-DM55 K6-DM05
Hard-----Soft
specifications K6-DM47 K6-DM57 K6-DM87 K6-DM07

available to hone K6-DV57 K6-DV07
K6-NR61
Please contact K6-NR63 K6-NR83
ABRASIVES
Customer Service or
your Sales & K6-NM35 K6-NM45 K6-NM55 K6-NM65 K6-NM85 K6-NM95 K6-NM05 K6-NM905 K6-NM005
Application Engineer. K6-NM49 K6-NM59 K6-NM69 K6-NM89
ACCESSORIES
MACHINE
Recommended Stones for K6 and J-K6 Mandrels Automatic Size Control Probes
Material
GAGING
ate Size Control Probe based on work-
Aluminum
* 1st choice
Brass, Soft
Bronze
Use if A55
Carbide
K6-J57 1,38 55 K6-J57 1,38 55 Part No. mm in mm in mm in
does not cut.
Cast Iron
K6-DM57 0,50 20 K6-DM57 0,50 20 ASC-0188 4,76 3/16 4,57 .180 5,05 .199
FILTERS
Ceramic
*** 3rd choice. K6-J57 0,50 20 K6-DM57 2,00 80 ASC-0203 5 13/64 4,85 .191 5,33 .210
Glass
Use if A63 K6-DM57 1,00 40 K6-DM57 1,00 40 ASC-0219 5,56 7/32 5,36 .211 5,84 .230
} Steel, Soft
does not cut. K6-DM57 1,75 70 K6-DM57 1,75 70 ASC-0234 6 15/64 5,74 .226 6,22 .245
Steel, Hardened*
K6-A57 0,75 30 K6-NM45 1,25 50
Steel, Hardened**
K6-A55 0,30 12 K6-NM45 1,12 45
HONING FLUIDS
Steel, Very Hard***

& COOLANTS
K6-A63 0,30 12 — — —
K6-NM65 0,70 28 — — —
Aluminum
Brass, Soft
K6-J95 0,30 12 K6-DM07 0,83 33
Bronze
K6-J83 0,40 16 K6-J83 0,40 16
Carbide
K6-J95 0,30 12 K6-J95 0,30 12
Cast Iron
K6-DM07 0,08 3 K6-DM07 0,08 3
TECHNICAL
Ceramic
K6-J95 0,13 5 K6-DM07 0,50 20
Glass
DATA
K6-DM07 0,38 15 K6-DM07 0,38 15
Steel, Soft
K6-DM07 0,38 15 K6-DM07 0,38 15
Steel, Hardened
K6-J95 0,10 4 K6-NM05 0,40 16
K6-J83 0,13 5 K6-NM05 0,18 7
www.sunnen.com 21
BL6
Honing Units
Diameter Range:
4,70 mm – 6,22 mm
.185" – .245"
Order 1-5 For Complete BL6 or L6 Honing Units
MANDRELS
STANDARD
Diameter Range
4,70 mm - 6,22 mm
.185" - .245"
1 BL6 Mandrel
Includes wedge
With Standard Shank

1 L6 Mandrel
Includes wedge
With Extra-Long Shank

2 Truing
Sleeve 3 Adapter
For L6 mandrels order
L6-A adapter
With stone retainer
4 Alignment
Bushing
5 Honing
Stone
Choose One Suffix Choose One Suffix and wedge guide adjustable spindle nose
STANDARD
TOOLING
4,70-4,83 .185-.190 BL6-185C S H B L6-185C S H S-185 BL6-A C-187

5,21-5,33 .205-.210 BL6-205C S H B L6-205C S H S-205 BL6-A C-205 See All
5,33-5,46 .210-.215 BL6-210C S H B L6-210C S H S-210 BL6-A C-210 Stone
PORTABLE
TOOLING
5,46-5,59 .215-.220 BL6-215C S H B L6-215C S H S-215 BL6-A C-215 Tables

5,59-5,71 .220-.225 BL6-220C S H B L6-220C S H S-220 BL6-A C-220 At Right
TOOLING
CUSTOM
ABRASIVES
NOTE: Available in BLR6+ only.
ACCESSORIES

MACHINE
L6 Mandrel Replacement Parts two or more “in-line” or tandem bores in
L6-W Wedge perfect alignment. Special tandem mandrels
Replace when wear begins to show. can generally be supplied for those
GAGING
LN-3590A Stone Retainer applications which have too long a tandem

LN-3211A Wedge Guide distance for honing with standard or altered
how to hone tandem bores.
Designed to provide a long-wearing guide
shoe to increase mandrel life in some
applications...plus faster stock removal in
FILTERS
difficult materials (chrome, carbide). Plated

with 220 grit diamond. Available in both BL6
and L6 Mandrels. Select appropriate soft
steel mandrel and add –DX+.
HONING FLUIDS
& COOLANTS
Carbide Shoe Mandrels

Two types are available for high-production
applications...in either Round Carbide Rod
Inserted or Full Carbide Shoe Mandrels. In
the correct application they last longer than
standard hardened mandrels. When ordering
TECHNICAL
full-carbide type specify starting and finish

diameter.
DATA
22 1-800-325-3670
L6
Honing Units
Extra-Long
Shank
L6 Mandrels are like BL6 Mandrels except the shanks are 25,4 mm (1") longer. Use only when the BL6 is too short.
MANDRELS
STANDARD
Grit Size
70 80 100 150 220 280 320 400 500 600 900 1200
Hard------Soft
stones other than

STONES may hone L6-A45 L6-A55 L6-A65
L6-A57 L6-A67 L6-A77
STANDARD
TOOLING
For long or repetitive L6-A49 L6-A69
may be economical
to choose a stone
slightly harder or Silicon Carbide Stones (J,C) - 12 per box
Hard-----Soft
softer, coarser or L6-J63 L6-J83

L6-J45 L6-J55 L6-J65 L6-J85 L6-J95 L6-CO5‡
finer. As a general
PORTABLE
TOOLING
L6-J47 L6-J57 L6-J67 L6-J87 L6-J97
rule, hard materials L6-J59 L6-J99
require soft stones;
soft materials
rough holes require Diamond (D) & CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
hard stones. L6-DR007
TOOLING
CUSTOM
Additional abrasive L6-DM55 L6-DM05 L6-DM005
Hard-----Soft
specifications L6-DM47 L6-DM57 L6-DM87 L6-DM07

available to hone
L6-DV57 L6-DV07
L6-NR63 L6-NR83
Please contact
ABRASIVES
Customer Service or L6-NM45 L6-NM55 L6-NM65 L6-NM85 L6-NM05 L6-NM905 L6-NM005
your Sales & L6-NM57 L6-NM67 L6-NM87 L6-NM07
L6-NM49 L6-NM59 L6-NM69 L6-NM89
L6-NMG57
ACCESSORIES
MACHINE
Recommended Stones for BL6 and L6 Mandrels Automatic Size Control Probes
Material
GAGING
Aluminum
* 1st choice
Brass, Soft
Bronze
** 2nd choice. L6-J63 0,83 33 L6-J63 0,83 33 Tip Diameter Low High
Use if A55
Carbide
does not cut.
Cast Iron
L6-DM57 0,50 20 L6-DM57 0,50 20 ASC-0188 4,76 3/16 4,57 .180 5,05 .199
FILTERS
Ceramic
*** 3rd choice. L6-J57 0,50 20 L6-DM57 2,00 80 ASC-0203 5 13/64 4,85 .191 5,33 .210
Glass
Use if A63 L6-DM57 1,00 40 L6-DM57 1,00 40 ASC-0219 5,56 7/32 5,36 .211 5,84 .230
} Steel, Soft
does not cut. L6-DM57 1,75 70 L6-DM57 1,75 70 ASC-0234 6 15/64 5,74 .226 6,22 .245
Steel, Hardened*
L6-A57 0,75 30 L6-NM45 1,25 50
Steel, Hardened**
L6-A55 0,30 12 L6-NM45 1,12 45
Steel, Very Hard***

HONING FLUIDS
L6-A63 0,30 12 — — —
& COOLANTS
L6-NM65 0,70 28 — — —
Aluminum
Brass, Soft
L6-J95 0,30 12 L6-DM07 0,83 33
Bronze
L6-J83 0,40 16 L6-J83 0,40 16
Carbide
L6-J95 0,30 12 L6-J95 0,30 12
Cast Iron
L6-DM07 0,08 3 L6-DM07 0,08 3
Ceramic
L6-J95 0,13 5 L6-DM07 0,50 20
TECHNICAL
Glass
L6-DM07 0,38 15 L6-DM07 0,38 15
DATA
Steel, Soft
L6-DM07 0,38 15 L6-DM07 0,38 15
Steel, Hardened
L6-J95 0,10 4 L6-NM05 0,40 16
L6-J83 0,13 5 L6-NM05 0,18 7
www.sunnen.com 23
K8
Honing Units
Diameter Range:
6,22 mm – 7,82 mm
.245" – .308"
MANDRELS
STANDARD
Diameter Range
6,22 mm - 7,82 mm
.245" - .308"
1 K8 Mandrel
Includes wedge
With Standard Shank

1 J-K8 Mandrel
Includes wedge

2 Truing
Sleeve 3 Adapter
For J-K8 mandrels
With stone retainer
4 Alignment
Bushing
5 Honing
Stone
mm inches Choose One Suffix Choose One Suffix and wedge guide adjustable spindle nose
STANDARD
TOOLING
6,22-6,35 .245-.250 K8-245A S H B J-K8-245A S+ H+ S-245 K8-A C-245

6,35-6,48 .250-.255 K8-250A S H B J-K8-250A S+ H+ S-250 K8-A C-250
6,48-6,60 .255-.260 K8-255A S H B J-K8-255A S+ H+ S-255 K8-A C-255
6,60-6,73 .260-.265 K8-260A S H B J-K8-260A S+ H+ S-260 K8-A C-260
6,73-6,86 .265-.270 K8-265A S H B J-K8-265A S+ H+ S-265 K8-A C-265 See All
6,86-6,98 .270-.275 K8-270A S H B J-K8-270A S+ H+ S-270 K8-A C-270 Stone
PORTABLE
TOOLING
6,98-7,11 .275-.280 K8-275A S H B J-K8-275A S+ H+ S-275 K8-A C-275 Tables

7,11-7,24 .280-.285 K8-280A S H B J-K8-280A S+ H+ S-280 K8-A C-280 At Right
7,24-7,37 .285-.290 K8-285A S H B J-K8-285A S+ H+ S-285 K8-A C-285
7,37-7,49 .290-.295 K8-290A S H B J-K8-290A S+ H+ S-290 K8-A C-290
7,49-7,62 .295-.300 K8-295A S H B J-K8-295A S+ H+ S-295 K8-A C-295
7,62-7,82 .300-.308 K8-300A S H B J-K8-300A S+ H+ S-300 K8-A C-300
TOOLING
CUSTOM
B = Bronze Mandrels for very fine finishes and honing exotic metals.
ABRASIVES
ACCESSORIES
K8 Mandrel Replacement Parts Carbide Shoe Mandrels. In the correct application Mandrel Shank Lengths: (in inches)
MACHINE
K8-W Wedge they last longer than standard hardened madrels. P8 – 57,15 mm (2.25") PL8 – 82,55 mm (3.25")
Replace when wear begins to show When ordering full-carbide type specify starting PEL8 – 107,95 mm (4.25")
LN-3117A Stone Retainer and finish diameter.
Replacement Parts:
Extended Shank Mandrels Select P8, PL8, PEL8 based on required shank length.
J-K8 Mandrel Replacement Parts Available for honing parts that are too long to be P8-MMA PL8-MMA PEL8-MMA-___ Adapter with Retainer
J-K8-W Wedge honed with a standard mandrel. P8-PL8-PEL8-R-___ Retainer only
GAGING
Replace when wear begins to show

Multi-Stone Honing Units Stone Assemblies:
LN-3608A Stone Retainer P8-___ Standard Abrasive Stone (A or J)
LN-3211A Wedge Guide Available in 2, 3, 4 or 5 stone lengths,
“___” Abrasive Selection (same as K8 selection.)
these mandrels can solve problems when honing
Diamond Plated Super Mandrels P8-( ) M___ Metal Bond (N) Borazon or
multiland bores, long bores needing bow removal
Designed to provide a long-wearing (D) Diamond Stone
or long bores machined from both ends. All
guide shoe to increase mandrel life in P8--NR ___ Resin Bond Borazon Stone
mandrels are soft steel with integral shoes.
FILTERS
some applications... plus faster stock P8--DV ___ Vitrified Diamond Stone
Diamond plated (220 grit) guide shoes are
removal in difficult materials (chrome, “___” Grit Hardness Selection (same as K8 selection.)
available for extended mandrel life.
carbide). Plated with 220 grit diamond. Example:
Mandrel Family 6,22-7,62 mm (.245"-.300")
The following mandrels are available 4 – PL8-255AS 4 Stone Honing Unit Range:
Stone Length 57,15 mm (2.25 in.),
from stock: K8-245ASD, K8-250ASD and 6,48 - 6,60 mm (.225 - .260 in.)
Mandrel Range 0,127 mm (.005 in.),
HONING FLUIDS
K8-260ASD. Select appropriate soft steel

& COOLANTS
use nominal K8 diameter size Shank Length: 82,55 mm (3.25 in.)

mandrel and add –DX. PL8-MMA Adapter with Retainer
Select P8, PL8, PEL8 based on required
Example: K8-265AS-DX. shank length. P8-A67 Stone Assembly
Carbide Shoe Mandrels 2-P8; 2-PL8; 2-PEL8 ___CS-2-Stone Honing Unit Tandem “In-Line” Mandrels
Two types are available for high- 3-P8; 3-PL8; 3-PEL8 ___CS-3-Stone Honing Unit Used to size two or more “in-line” or tandem
production applications...in either Round 4-P8; 4-PL8; 4-PEL8 ___CS-4-Stone Honing Unit bores in perfect alignment. Special tandem
Carbide Rod Inserted or Full 5-P8; 5-PL8; 5-PEL8 ___CS-5-Stone Honing Unit mandrels can generally be supplied for those
TECHNICAL
“___” Enter diameter (in inches) applications which have too long a tandem
DATA
distance for honing with standard or altered

mandrels. See page 191 for information on how
to hone tandem bores.
24 1-800-325-3670
J-K8
Honing Units
Extra-Long
Shank
MANDRELS
STANDARD
Grit Size
70 80 100 150 220 280 320 400 500 600 900 1200
Hard---Soft
stones other than K8-A53 K8-A63

the RECOMMENDED K8-A45 K8-A55 K8-A65
K8-A49 K8-A59 K8-A69
STANDARD
TOOLING
production runs, it
may be economical Silicon Carbide Stones (J,C) - 12 per box
Hard-----Soft
to choose a stone
K8-J63 K8-J83 K8-J93
slightly harder or K8-J65 K8-J85 K8-J95 K8-CO5‡
softer, coarser or K8-J47 K8-J57 K8-J67 K8-J87 K8-J97
finer. As a general
PORTABLE
TOOLING
K8-J69
rule, hard materials K8-J99
soft materials Diamond (D) & CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
rough holes require K8-DMB45 K8-DMB55
hard stones. K8-DM35 K8-DM45 K8-DM55 K8-DM85 K8-DM05 K8-DM005
K8-DM47 K8-DM57 K8-DM87 K8-DM07
TOOLING
CUSTOM
Hard-----Soft
Additional abrasive
specifications K8-DV57 K8-DV07
available to hone
difficult materials. K8-NR53 K8-NR83
K8-NMG57
Please contact K8-NM35 K8-NM45 K8-NM55 K8-NM65 K8-NM85 K8-NM95 K8-NM05 K8-NM005
ABRASIVES
Customer Service or K8-NM57 K8-NM67 K8-NM87 K8-NM07
your Sales & K8-NM59 K8-NM69 K8-NM89
ACCESSORIES
MACHINE
Material
GAGING
Aluminum
* 1st choice
Brass, Soft
Bronze
Carbide
Use if A55 K8-J57 1,38 55 K8-J57 1,38 55 Part No. mm in mm in mm in
does not cut.
Cast Iron
K8-DM55 0,50 20 K8-DM55 0,50 20 ASC-0250 6,35 1/4 6,10 .240 6,58 .259
Ceramic
FILTERS
Glass
Use if A63 K8-DM55 1,00 40 K8-DM55 1,00 40 ASC-0281 7 9/32 6,83 .269 7,32 .288
} Steel, Soft
does not cut. K8-DM55 1,75 70 K8-DM55 1,75 70 ASC-0297 7,54 19/64 7,29 .287 7,77 .306
Steel, Hardened*
K8-A57 0,75 30 K8-NM55 1,25 50
ASC-0312 8 5/16 7,72 .304 8,20 .323
Steel, Hardened**
K8-A55 0,30 12 K8-NM55 1,00 40
Steel, Very Hard***

K8-A63 0,30 12 — — —
HONING FLUIDS
K8-NM55 1,00 40 — — — Metal Bond Superabrasive Insert Mandrels

& COOLANTS
For applications where a long lasting mandrel is

Aluminum
needed and the material being honed reacts
Brass, Soft
K8-J95 0,30 12 K8-DM05 0,83 33 negatively with either a hardened or carbide shoe
Bronze
K8-J83 0,40 16 K8-J83 0,40 16 mandrel. Made from a bronze mandrel. Single or
Carbide
K8-J95 0,30 12 K8-J95 0,30 12 double insert mandrels in either CBN or diamond
Cast Iron
K8-DM05 0,08 3 K8-DM05 0,08 3 are available.
Ceramic
K8-J95 0,13 5 K8-DM05 0,50 20 Single Insert K8-______AB______-JS3X
Glass
TECHNICAL
K8-DM05 0,38 15 K8-DM05 0,38 15 Double Insert K8-______AB______-KX1X
Steel, Soft
K8-DM05 0,38 15 K8-DM05 0,38 15 Specify grit size and hardness of insert.
DATA
Steel, Hardened
K8-J95 0,10 4 K8-NM05 0,40 16 Example: K8-245AB-NM89-KX1X
K8-J83 0,13 5 K8-NM05 0,18 7 Contact Customer Service for price and availability.
www.sunnen.com 25
BL8
Honing Units
Diameter Range:
6,22 mm – 7,82 mm
.245" – .308"
MANDRELS
STANDARD
Diameter Range
6,22 mm - 7,82 mm
.245" - .308"
1 BL8 Mandrel
Includes wedge
With Standard Shank

1 L8 Mandrel
Includes wedge

2 3Truing
Sleeve
Adapter
For L8 mandrels
order L8-A adapter
With stone retainer
4 Alignment
Bushing
5 Honing
Stone
STANDARD
TOOLING
6,22-6,35 .245-.250 BL8-245A S H B L8-245A S H B+ S-245 BL8-A C-245

6,73-6,86 .265-.270 BL8-265A S H B L8-265A S H B+ S-265 BL8-A C-265 See All
6,86-6,98 .270-.275 BL8-270A S H B L8-270A S H B+ S-270 BL8-A C-270 Stone
PORTABLE
TOOLING
6,98-7,11 .275-.280 BL8-275A S H B L8-275A S H B+ S-275 BL8-A C-275 Tables

7,11-7,24 .280-.285 BL8-280A S H B L8-280A S H B+ S-280 BL8-A C-280 At Right
TOOLING
CUSTOM
ABRASIVES
BL8 Mandrel Replacement Parts Tandem “In-Line” Mandrels Metal Bond Superabrasive Insert Mandrels
ACCESSORIES
BL8-W Wedge Sunnen Honing Units can be used to size two For applications where a long lasting mandrel is
MACHINE
Replace when wear begins to show or more “in-line” or tandem bores in perfect needed and the material being honed reacts
LN-3117A Stone Retainer alignment. Special tandem mandrels can negatively with either a hardened or carbide shoe
LN-3211A Wedge Guide generally be supplied for those applications mandrel. Made from a bronze mandrel. Single or
which have too long a tandem distance for double insert mandrels in either Borazon/CBN or
L8 Mandrel Replacement Parts honing with standard or altered mandrels. See diamond are available.
L8-W Wedge
page 191 for information on how to hone
Replace when wear begins to show Single Insert BL8-___AB___-JS3X
tandem bores.
GAGING
LN-3608A Stone Retainer Double Insert BL8-___AB___-KX1X

LN-3211A Wedge Guide Carbide Shoe Mandrels Specify grit size and hardness of insert.
Two types are available for high-production
Diamond Plated Super Mandrels Example: BL8-245AB-NM89-KX1X.
applications...in either Round Carbide Rod
Designed to provide a long-wearing
Inserted or Full Carbide Shoe Mandrels. In Extended Shank Mandrels
guide shoe to increase mandrel life in
the correct application they last longer than Available for honing parts that are too long to be
some applications...plus faster stock
standard hardened mandrels. When ordering
FILTERS
removal in difficult materials (chrome, honed with a standard mandrel.

full-carbide type specify starting and finish
carbide). Plated with 220 grit diamond.
diameter.
Select appropriate soft steel mandrel
and add –DX+.
Example: BL8-250AS-DX+.
HONING FLUIDS
& COOLANTS

TECHNICAL
DATA
26 1-800-325-3670
L8
Honing Units
Extra-Long
Shank
MANDRELS
STANDARD
Grit Size
70 80 100 150 220 280 320 400 500 600 900 1200
stones other than
Hard------Soft
the RECOMMENDED L8-A63 L8-A73

STONES may hone L8-A45 L8-A55 L8-A65 L8-A75
faster or last longer. L8-A57 L8-A67 L8-A77
STANDARD
TOOLING
For long or repetitive L8-A49 L8-A59 L8-A69
production runs, it
may be economical L8-A413
to choose a stone
slightly harder or
Hard----Soft
softer, coarser or
L8-J63 L8-J83
finer. As a general
PORTABLE
L8-J65 L8-J85 L8-J95 L8-CO5‡
TOOLING
rule, hard materials L8-J47 L8-J57 L8-J67 L8-J87 L8-J97
soft materials L8-J69 L8-J99
rough holes require Diamond (D) & CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
hard stones.
TOOLING
CUSTOM
Additional abrasive L8-DM35 L8-DM55 L8-DM05
Hard-----Soft
specifications L8-DM57 L8-DM87

available to hone
L8-DV57 L8-DV07
L8-NR53 L8-NR83
Please contact
ABRASIVES
Customer Service or L8-NM35 L8-NM45 L8-NM55 L8-NM65 L8-NM85 L8-NM05
your Sales & L8-NM57 L8-NM67 L8-NM87
L8-NM59
L8-NMG57
ACCESSORIES
MACHINE
Material
GAGING
Aluminum
* 1st choice
Brass, Soft
Bronze
Use if A55
Carbide
does not cut.
Cast Iron
L8-DM55 0,50 20 L8-DM55 0,50 20 ASC-0250 6,35 1/4 6,10 .240 6,58 .259
FILTERS
Ceramic
Glass
Use if A63 L8-DM55 1,00 40 L8-DM55 1,00 40 ASC-0281 7 9/32 6,83 .269 7,32 .288
} Steel, Soft
ASC-0297 7,54 19/64 7,29 .287 7,77 .306
Steel, Hardened*
L8-A57 0,75 30 L8-NM55 1,25 50
ASC-0312 8 5/16 7,72 .304 8,20 .323
Steel, Hardened**
L8-A55 0,30 12 L8-NM55 1,00 40
HONING FLUIDS
Steel, Very Hard***

L8-A63 0,30 12 — — —
& COOLANTS
L8-NM55 1,00 40 — — —
Aluminum
Brass, Soft
L8-J95 0,30 12 L8-DM05 0,83 33
Bronze
L8-J83 0,40 16 L8-J83 0,40 16
Carbide
L8-J95 0,30 12 L8-J95 0,30 12
Cast Iron
L8-DM05 0,08 3 L8-DM05 0,08 3
Ceramic
TECHNICAL
L8-J95 0,13 5 L8-DM05 0,50 20
Glass
L8-DM05 0,38 15 L8-DM05 0,38 15
DATA
Steel, Soft
L8-DM05 0,38 15 L8-DM05 0,38 15
Steel, Hardened
L8-J95 0,10 4 L8-NM05 0,40 16
L8-J83 0,13 5 L8-NM05 0,18 7
www.sunnen.com 27
K10
Honing Units
Diameter Range:
7,82 mm – 9,40 mm
.308" – .370"
MANDRELS
STANDARD
Diameter Range
7,82 mm - 9,40 mm
.308" - .370"
1 K10 Mandrel
Includes wedge
With Standard Shank

1 J-K10 Mandrel
Includes wedge

2 Truing
Sleeve 3 Adapter
For J-K10 mandrels
With stone retainer
4 Alignment
Bushing
5 Honing
Stone
STANDARD
TOOLING
7,82-8,03 .308-.316 K10-308A S H B J-K10-308A S+ H+ S-308 K10-A C-308

7,90-8,11 .311-3.19 K10-8MMA NA H NA N/A NA NA S-8MM K10-A C-8MM
8,03-8,20 .316-.323 K10-316A S H B J-K10-316A S+ H+ S-316 K10-A C-316
See All
8,20-8,41 .323-.331 K10-323A S H B J-K10-323A S+ H+ S-323 K10-A C-323
Stone
8,61-8,81 .339-.347 K10-339A S H B J-K10-339A S+ H+ S-339 K10-A C-339
PORTABLE
TOOLING
At Right
8,81-8,99 .347-.354 K10-347A S H B J-K10-347A S+ H+ S-347 K10-A C-347
8,99-9,19 .354-.362 K10-354A S H B J-K10-354A S+ H+ S-354 K10-A C-354
9,19-9,40 .362-.370 K10-362A S H B J-K10-362A S+ H+ S-362 K10-A C-362
TOOLING
CUSTOM
B = Bronze Mandrel for very fine finishes and honing exotic metals. NOTE: J-K10 Mandrels not available in bronze.+
ABRASIVES
K10 Mandrel Replacement Parts Extended Shank Mandrels Stone Assemblies:

K10-W Wedge Available for honing parts that are too long to P10-___ Standard Abrasive Stone (A or J)
Replace when wear begins to show be honed with a standard mandrel. “___” Abrasive Selection (same as K10 selection.)
LN-3117A Stone Retainer P10-( ) M___ Metal Bond (N) CBN or (D)
LN-3211A Wedge Guide Multi-Stone Honing Units
ACCESSORIES
Diamond Stone
Available in 2, 3, 4 or 5 stone lengths, these
MACHINE
P10-NR ___ Resin Bond CBN Stone

J-K10 Mandrel Replacement Parts mandrels can solve problems when honing P10-DV ___ Vitrified Diamond Stone
J-K10-W Wedge multiland bores, long bores needing bow “___” Grit Hardness Selection
Replace when wear begins to show removal or long bores machined from both (same as K10 selection.)
LN-3608A Stone Retainer ends. All mandrels are soft steel with integral Example:
LN-3211A Wedge Guide shoes. Carbide, stone-inserted, or diamond 3 –P10-347AS 3 Stone Honing Unit Range:
plated (220 grit) guide shoes are available for 8,81 - 8,99 mm (.347 - .354 in.)
Diamond Plated Super Mandrels extended mandrel life.
GAGING
Shank Length: 101,6 mm (4.0 in.)

Designed to provide a long-wearing guide P10-MMA Adapter with Retainer
Mandrel Family 7,62-9,02 mm (.300”-.355”)
shoe to increase mandrel life in some P10-NR53 Stone Assembly
Stone Length 57,15 mm (2.25 in.), Mandrel
Range 0,203 mm (.008 in.), use nominal K10
diameter size Tandem “In-Line” Mandrels
with 220 grit diamond. Used to size two or more “in-line” or tandem
Select P10, PL10 based on required shank
length. bores in perfect alignment. Special tandem
The following mandrels are available from mandrels can generally be supplied for those
FILTERS
2-P10; 2-PL10-___AS-Two-Stone Honing Unit

stock: K10-308ASD, and K10-362ASD. Select applications which have too long a tandem
3-P10; 3-PL10-___AS-Three-Stone Honing Unit
appropriate soft steel mandrel and add distance for honing with standard or altered
4-P10; 4-PL10-___AS-Four-Stone Honing Unit
–DX+. Example: K10-331AS-DX+. mandrels. See page 191 for information on how
5-P10; 5-PL10-___AS-Five-Stone Honing Unit
“___” Enter diameter (in inches) to hone tandem bores.
Carbide Shoe Mandrels
HONING FLUIDS
Two types are available for high-production Mandrel Shank Lengths: (in inches)
& COOLANTS
applications...in either Round Carbide Rod P10 – 50,8 mm (2.0") PL10 – 101,6 mm (4.0")
Inserted or Full Carbide Shoe Mandrels. In
Replacement Parts:
the correct application they last longer than
Select P10, PL10 based on required shank length.
standard hardened mandrels. When
P10-MMA PL10-MMA___ Adapter with Retainer
ordering full-carbide type specify starting
P10-PL10-R-___ Retainer only
TECHNICAL

DATA
28 1-800-325-3670
J-K10
Honing Units
Extra-Long
Shank
MANDRELS
STANDARD
Grit Size
70 80 100 150 220 280 320 400 500 600 900 1200
stones other than
Hard------Soft

K10-A47 K10-A57 K10-A67 K10-A77
STANDARD
TOOLING
For long or repetitive K10-A59 K10-A69
production runs, it
K10-A413
may be economical
to choose a stone
Hard-----Soft
softer, coarser or
finer. As a general
PORTABLE
K10-J63 K10-J83
TOOLING
rule, hard materials K10-J55 K10-J65 K10-J85 K10-J95 K10-CO5‡
require soft stones; K10-J47 K10-J57 K10-J67 K10-J87 K10-J97
soft materials K10-J59 K10-J69 K10-J89 K10-J99
rough holes require
hard stones. Diamond (D) & CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
K10-DR007
TOOLING
CUSTOM
Additional abrasive K10-DMB45
K10-DM35 K10-DM45 K10-DM55 K10-DM05
specifications
K10-DM47 K10-DM57 K10-DM87
Hard-----Soft
available to hone
difficult materials. K10-DV57 K10-DV07
Please contact
ABRASIVES
Customer Service or K10-NR53 K10-NR83
your Sales &
K10-NM35 K10-NM45 K10-NM55 K10-NM65 K10-NM85 K10-NM95 K10-NM005
Application Engineer. K10-NMG57
K10-NM57 K10-NM67 K10-NM87
K10-NM49 K10-NM59 K10-NM89
ACCESSORIES
MACHINE
Material
GAGING
Aluminum
* 1st choice
Brass, Soft
Bronze
Carbide
does not cut.
Cast Iron
ASC-0312 8 5/16 7,72 .304 8,20 .323
FILTERS
K10-DM55 0,50 20 K10-DM55 0,50 20
Ceramic
Glass
} Steel, Soft
Steel, Hardened*
K10-A57 0,75 30 K10-NM55 1,25 50
ASC-0375 9,53 3/8 9,27 .365 9,75 .384
Steel, Hardened**
K10-A55 0,30 12 K10-NM55 1,00 40
HONING FLUIDS
Steel, Very Hard***

& COOLANTS
K10-A63 0,30 12 — — — Metal Bond Superabrasive Insert Mandrels

K10-NM55 1,00 40 — — —
Aluminum
Fine finishing: previously honed holes needed and the material being honed reacts
Brass, Soft
K10-J95 0,30 12 K10-DM05 0,83 33 negatively with either a hardened or carbide
Bronze
K10-J83 0,40 16 K10-J83 0,40 16 shoe mandrel. Made from a bronze mandrel.
Carbide
K10-J95 0,30 12 K10-J95 0,30 12 Single or double insert mandrels in either CBN
Cast Iron
K10-DM05 0,08 3 K10-DM05 0,08 3 or diamond are available.
TECHNICAL
Ceramic
K10-J95 0,13 5 K10-DM05 0,50 20 Single Insert Mandrel Double Insert
Glass
DATA
K10-DM05 0,38 15 K10-DM05 0,38 15 K10-___AB___-JS3X K10-___AB___-KX1X
Steel, Soft
K10-DM05 0,38 15 K10-DM05 0,38 15 Specify grit size and hardness of insert.
Steel, Hardened
K10-J95 0,10 4 K10-NM05 0,40 16 Example: K10-308AB-NM89-KX1X
K10-J83 0,13 5 K10-NM05 0,18 7 Contact Customer Service for price and
availability.
www.sunnen.com 29
BL10
Honing Units
Diameter Range:
7,82 mm – 9,40 mm
.308" – .370"
MANDRELS
STANDARD
Diameter Range
7,82 mm - 9,40 mm
.308" - .370"
1 BL10 Mandrel
Includes wedge
With Standard Shank

1 L10 Mandrel
Includes wedge

2 Truing
Sleeve 3 Adapter
For L10 mandrels
order L10-A adapter
With stone retainer
4 Alignment
Bushing
5 Honing
Stone
STANDARD
TOOLING

PORTABLE
TOOLING

B = Bronze Mandrels for very fine finishes and honing exotic metals.+
TOOLING
CUSTOM
ABRASIVES
BL10 Mandrel Replacement Parts Carbide Shoe Mandrels Tandem “In-Line” Mandrels
BL10-W Wedge Two types are available for high-production Sunnen Honing Units can be used to size two
Replace when wear begins to show applications...in either Round Carbide Rod Inserted or more “in-line” or tandem bores in perfect
LN-3117A Stone Retainer or Full Carbide Shoe Mandrels. In the correct alignment. Special tandem mandrels can
LN-3211A Wedge Guide application they last longer than standard hard- generally be supplied for those applications
ACCESSORIES
ened mandrels. When ordering full-carbide type which have too long a tandem distance for
L10 Mandrel Replacement Parts
MACHINE
specify starting and finish diameter. honing with standard or altered mandrels.
L10-W Wedge
See page 191 for information on how to hone
Replace when wear begins to show Extended Shank Mandrels tandem bores.
LN-3608A Stone Retainer Available for honing parts that are too long to be
LN-3211A Wedge Guide honed with a standard mandrel.
Diamond Plated Super Mandrels Metal Bond Superabrasive Insert Mandrels
Designed to provide a long-wearing guide For applications where a long lasting mandrel is
GAGING
shoe to increase mandrel life in some needed and the material being honed reacts
applications...plus faster stock removal in negatively with either a hardened or carbide shoe
difficult materials (chrome, carbide). mandrel. Made from a bronze mandrel. Single or
Plated with 220 grit diamond. Select double insert mandrels in either CBN or diamond
appropriate soft steel mandrel and are available.
add –DX+.
Single Insert BL10-____AB_____-JS3X
FILTERS
Example: BL10-316AS-DX+. Double Insert BL10-____AB______-KX1X
Specify grit size and hardness of insert.
Example: BL10-308AB-NM89-KX1X
HONING FLUIDS
& COOLANTS

TECHNICAL
DATA
30 1-800-325-3670
L10
Honing Units
Extra-Long
Shank
MANDRELS
STANDARD
Grit Size
70 80 100 150 220 280 320 400 500 600 900 1200
stones other than
Hard------Soft

L10-A47 L10-A57 L10-A67 L10-A77
STANDARD
TOOLING
For long or repetitive L10-A49 L10-A59
production runs, it
L10-A413
may be economical
to choose a stone
Hard--Soft
softer, coarser or L10-J63 L10-J83

finer. As a general
PORTABLE
L10-J65 L10-J85 L10-J95 L10-CO5‡
TOOLING
rule, hard materials L10-J47 L10-J57 L10-J67 L10-J87 L10-J97
require soft stones; L10-J69 L10-J89 L10-J99
soft materials
rough holes require
hard stones.
L10-DM45 L10-DM55 L10-DM85 L10-DM05
TOOLING
CUSTOM
Additional abrasive L10-DM57
Hard-----Soft
specifications
L10-DV57 L10-DV07
available to hone
L10-NR53
Please contact L10-NR83
ABRASIVES
Customer Service or
your Sales & L10-NM45 L10-NM55 L10-NM65 L10-NM85 L10-NM95 L10-NM05
L10-NM57 L10-NM87
L10-NMG57
ACCESSORIES
MACHINE
Material
GAGING
L10-A413 — — L10-A413 — — piece finish diameter. See page 168
for complete list of A.S.C. Sensing
Aluminum
* 1st choice Tips.
Brass, Soft
Bronze
Carbide
Use if A55 L10-J57 1,38 55 L10-J57 1,38 55 Part No. mm in mm in mm in
FILTERS
Cast Iron
Ceramic
Glass
} Steel, Soft
Steel, Hardened*
L10-A57 0,75 30 L10-NM55 1,25 50
ASC-0375 9,53 3/8 9,27 .365 9,75 .384
Steel, Hardened**
HONING FLUIDS
L10-A55 0,30 12 L10-NM55 1,00 40

& COOLANTS
Steel, Very Hard***

L10-A63 0,30 12 — — —
L10-NM55 1,00 40 — — —
Aluminum
Brass, Soft
L10-J95 0,30 12 L10-DM05 0,83 33
Bronze
L10-J83 0,40 16 L10-J83 0,40 16
Carbide
L10-J95 0,30 12 L10-J95 0,30 12
Cast Iron
L10-DM05 0,08 3 L10-DM05 0,08 3
TECHNICAL
Ceramic
L10-J95 0,13 5 L10-DM05 0,50 20
DATA
Glass
L10-DM05 0,38 15 L10-DM05 0,38 15
Steel, Soft
L10-DM05 0,38 15 L10-DM05 0,38 15
Steel, Hardened
L10-J95 0,10 4 L10-NM05 0,40 16
L10-J83 0,13 5 L10-NM05 0,18 7
www.sunnen.com 31
K12
Honing Units
Diameter Range:
9,40 mm – 12,57 mm
.370" – .495"
MANDRELS
STANDARD
Diameter Range
9,40 mm - 12,57 mm
.370" - .495"
1 K12 Mandrel
Includes wedge
With Standard Shank

1 J-K12 Mandrel
Includes wedge

2 Truing
Sleeve 3 Adapter
For J-K12 mandrels
With stone retainer
4 Alignment
Bushing
5 Honing
Stone
STANDARD
TOOLING
9,40-9,78 .370-.385 K12-370A S H B J-K12-370A S+ H+ S-370 K12-A C-370

9,78-10,16 .385-.400 K12-385A S H B J-K12-385A S+ H+ S-385 K12-A C-385
9,90-10,28 .389-.405 K12-10MMA + H N/A NA NA S-10MM K12-A C-10MM
10,16-10,57 .400-.416 K12-400A S H B J-K12-400A S+ H+ S-400 K12-A C-400 See All
10,57-10,97 .416-.432 K12-416A S H B J-K12-416A S+ H+ S-416 K12-A C-416 Stone
PORTABLE
TOOLING

11,76-12,17 .463-.479 K12-463A S H B J-K12-463A S+ H+ S-463 K12-A C-463
11,90-12,31 468-.485 K12-12MMA + H N/A NA NA S-12MM K12-A C-12MM
12,17-12,57 .479-.495 K12-479A S H B J-K12-479A S+ H+ S-479 K12-A C-479
TOOLING
CUSTOM
ABRASIVES
K12 Mandrel Replacement Parts Extended Shank Mandrels P12-NR ___ Resin Bond CBN Stone
K12-W Wedge Available for honing parts that are too long to be P12-DV ___ Vitrified Diamond Stone
“___” Grit Hardness Selection
ACCESSORIES
Replace when wear begins to show honed with a standard mandrel.

MACHINE
LN-3167A Stone Retainer (same as K12 selection.)

LN-3214A Wedge Guide Multi-Stone Honing Units Example:
Available in 2, 3, 4 or 5 stone lengths, these 5 – P12-___AS 5 Stone Honing Unit Range:
J-K12 Mandrel Replacement Parts mandrels can solve problems when honing 9,40 - 9,78 mm (.370 - .385 in.)
J-K12-W Wedge multiland bores, long bores needing bow removal P12-MMA Adapter with Retainer
Replace when wear begins to show or long bores machined from both ends. All P12-DV87 Stone Assembly
LN-3702A Stone Retainer mandrels are soft steel with integral shoes.
LN-3214A Wedge Guide Carbide, stone-inserted, or diamond plated (220 Tandem “In-Line” Mandrels
GAGING
grit) guide shoes are available for extended Used to size two or more “in-line” or tandem
Diamond Plated Super Mandrels bores in perfect alignment. Special tandem
mandrel life.
Mandrel Family 9,02 - 12,57 mm (.355”-.495”) mandrels can generally be supplied for those
Shank Length 99,21 mm (3.91 in.) applications which have too long a tandem
Stone Length 63,50 mm (2.50 in.), Mandrel distance for honing with standard or altered
difficult materials (chrome, carbide).
Range 0,381 mm (.015 in.), use nominal K12 mandrels. See page 191 for information on how
Plated with 220 grit diamond.
to hone tandem bores.
FILTERS
diameter size
The following mandrels are available
2-P12-___AS-Two-Stone Honing Unit Metal Bond Superabrasive Insert Mandrels
from stock: K12-370ASD, K12-385ASD,
3-P12-___AS-Three-Stone Honing Unit For applications where a long lasting mandrel is
K12-400ASD, K12-432ASD, K12-463ASD.
4-P12-___AS-Four-Stone Honing Unit needed and the material being honed reacts
Select appropriate soft steel mandrel and
5-P12-___AS-Five-Stone Honing Unit negatively with either a hardened or carbide
add –DX+. Example: K12-416AS-DX+
HONING FLUIDS
shoe mandrel. Made from a bronze mandrel.

& COOLANTS
“___” Enter diameter (in inches)

Carbide Shoe Mandrels Single or double insert mandrels in either CBN
Two types are available for high- P12-MMA___ Adapter with Retainer or diamond are available.
production applications...in either Round P12-___ Retainer only
Single Insert Mandrel
Carbide Rod Inserted or Full Carbide Shoe Stone Assemblies: K12-___AB___-JS3X
Mandrels. In the correct application they P12-___ Standard Abrasive Stone (A or J) Double Insert Mandrel
last longer than standard hardened “___” Abrasive Selection (same as K12 selection.) K12-___AB-___-KX1X
mandrels. When ordering full-carbide type
TECHNICAL
P12-( ) M___ Metal Bond (N) CBN or (D)

specify starting and finish diameter. Diamond Stone Specify grit size and hardness of insert.
DATA
Example: K12-370AB-NM89-KX1X
32 1-800-325-3670
J-K12
Honing Units
Extra-Long
Shank
MANDRELS
STANDARD
Grit Size
70 80 100 150 220 280 320 400 500 600 900 1200
Hard------Soft

K12-A47
STONES may hone
K12-A57 K12-A67 K12-A77
STANDARD
TOOLING
K12-A49 K12-A5701A
For long or repetitive K12-A59 K12-A69 K12-A79
may be economical
Hard-----Soft
slightly harder or
softer, coarser or K12-J63 K12-J83 K12-J93
PORTABLE
finer. As a general K12-J45 K12-J55 K12-J65 K12-J85 K12-J95 K12-CO5‡
TOOLING
require soft stones; K12-J57 K12-J67 K12-J87 K12-J97
soft materials
require hard stones; K12-J69 K12-J89 K12-J99
rough holes require
hard stones. Diamond (D) & CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
K12-DMB45
TOOLING
CUSTOM
Additional abrasive K12-DM35 K12-DM45 K12-DM55 K12-DM85 K12-DM05 K12-DM005
specifications K12-DM47 K12-DM57 K12-DR007
Hard-----Soft
available to hone
K12-DV57 K12-DV87 K12-DV07
Please contact K12-NR53 K12-NR83
ABRASIVES
Customer Service or K12-NMG57
your Sales & K12-NM35 K12-NM45 K12-NM55 K12-NM65 K12-NM85 K12-NM95 K12-NM05 K12-NM005
K12-NM59 K12-NM69 K12-NM89
ACCESSORIES
MACHINE
Material
GAGING
Aluminum
* 1st choice
Brass, Soft
Bronze
Carbide
FILTERS
does not cut.
Cast Iron
K12-DM55 0,50 20 K12-DM55 0,50 20 ASC-0375 9,53 3/8 9,27 .365 9,75 .384
Ceramic
Glass
} Steel, Soft
does not cut. K12-DM55 1,75 70 K12-DM55 1,75 70 ASC-0422 10,72 27/64 10,47 .412 10,95 .431
Steel, Hardened*
K12-A57 0,75 30 K12-NM55 1,25 50 ASC-0438 11 7/16 10,82 .426 11,30 .445
Steel, Hardened**
HONING FLUIDS
K12-A55 0,30 12 K12-NM55 1,00 40

& COOLANTS
ASC-0453 11,51 29/64 11,25 .443 11,74 .462

Steel, Very Hard***
K12-A63 0,30 12 — — —
— ASC-0469 12 15/32 11,71 .461 12,19 .480
K12-NM55 1,00 40 — —
ASC-0484 12,3 31/64 12,04 .474 12,52 .493
Aluminum
ASC-0500 12,7 1/2 12,45 .490 12,93 .509
Brass, Soft
K12-J95 0,30 12 K12-DM05 0,83 33
Bronze
K12-J83 0,40 16 K12-J83 0,40 16
Carbide
K12-J95 0,30 12 K12-J95 0,30 12
Cast Iron
0,08 3 0,08
TECHNICAL
K12-DM05 K12-DM05 3
Ceramic
K12-J95 0,13 5 K12-DM05 0,50 20
DATA
Glass
K12-DM05 0,38 15 K12-DM05 0,38 15
Steel, Soft
K12-DM05 0,38 15 K12-DM05 0,38 15
Steel, Hardened
K12-J95 0,10 4 K12-NM05 0,40 16
K12-J83 0,13 5 K12-NM05 0,18 7
www.sunnen.com 33
BL12
Honing Units
Diameter Range:
9,40 mm – 12,57 mm
.370" – .495"
MANDRELS
STANDARD
Diameter Range
9,40 mm - 12,57 mm
.370" - .495"
1 BL12 Mandrel
Includes wedge
With Standard Shank

1 L12 Mandrel
Includes wedge

2 Truing
Sleeve 3 Adapter
For L12 mandrels
order L12-A adapter
With stone retainer
4 Alignment
Bushing
5 Honing
Stone
STANDARD
TOOLING

PORTABLE
TOOLING

H = Steel Mandrel w/ hardened shoes, for production honing or hard, rough parts, carbide, ceramic, glass.
B = Bronze Mandrels for producing very fine finishes and honing exotic metals.+
TOOLING
CUSTOM

ABRASIVES
BL12 Mandrel Replacement Parts Carbide Shoe Mandrels Single Insert BL12-___AB___-JS3X
BL12-W Wedge Two types are available for high-production Double Insert BL12-___AB___-KX1X
Replace when wear begins to show applications...in either Round Carbide Rod Inserted
LN-3167A Stone Retainer Specify grit size and hardness of insert.
or Full Carbide Shoe Mandrels. In the correct a
LN-3214A Wedge Guide pplication they last longer than standard hardened Example: BL12-370AB-NM89-KX1X
ACCESSORIES
mandrels. When ordering full-carbide type specify

L12 Mandrel Replacement Parts
MACHINE
starting and finish diameter. Tandem “In-Line” Mandrels

L12-W Wedge Sunnen Honing Units can be used to
Replace when wear begins to show Extended Shank Mandrels size two or more “in-line” or tandem
LN-3658A Stone Retainer Available for honing parts that are too long to be bores in perfect alignment. Special
LN-3214A Wedge Guide honed with a standard mandrel. tandem mandrels can generally be
Diamond Plated Super Mandrels supplied for those applications which have
Metal Bond Superabrasive Insert Mandrels
Designed to provide a long-wearing guide too long a tandem distance for honing
GAGING
shoe to increase mandrel life in some with standard or altered mandrels. See
applications...plus faster stock removal in page 191 for information on how to hone
negatively with either a hardened or carbide shoe
difficult materials (chrome, carbide). Plated tandem bores.
mandrel. Made from a bronze mandrel. Single or
with 220 grit diamond. The following double insert mandrels in either CBN or diamond
mandrels available from stock: are available.
BL12-370ASD, L12-370ASD, BL12-432ASD.
Select appropriate soft steel mandrel and
FILTERS
add –DX+.

HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
34 1-800-325-3670
L12
Honing Units
Extra-Long
Shank
MANDRELS
STANDARD
Grit Size
70 80 100 150 220 280 320 400 500 600 900 1200
stones other than L12-A63
Hard------Soft
the RECOMMENDED L12-A45 L12-A55 L12-A65

STONES may hone
L12-A47 L12-A57 L12-A67 L12-A77
STANDARD
TOOLING
production runs, it L12-A49 L12-A59 L12-A69
may be economical
to choose a stone L12-A413
slightly harder or
softer, coarser or Silicon Carbide Stones (J,C) - 6 per box
finer. As a general
Hard-----Soft
PORTABLE
TOOLING
L12-J63 L12-J83
L12-J45 L12-J65 L12-J85 L12-J95 L12-CO5‡
soft materials L12-J57 L12-J67 L12-J87 L12-J97
rough holes require L12-J69 L12-J89 L12-J99
hard stones.
TOOLING
CUSTOM
Additional abrasive Diamond (D) & CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
specifications
L12-DM35 L12-DM55 L12-DM85 L12-DM05
available to hone
Hard-----Soft
difficult materials. L12-DV57 L12-DV07
Please contact
ABRASIVES
Customer Service or L12-NR53 L12-NR83
your Sales &
L12-NM35 L12-NM45 L12-NM55 L12-NM65 L12-NM85 NM95 L12-NM05
Application Engineer. L12-NM57 L12-NM87
L12-NM59
L12-NMG57
ACCESSORIES
MACHINE
Material
GAGING
Aluminum
* 1st choice
Brass, Soft
Bronze
Carbide
Use if A55 1,38 55 1,38 55 Part No. mm in mm in mm in
L12-J57 L12-J57
does not cut.
FILTERS
Cast Iron
L12-DM55 0,50 20 L12-DM55 0,50 20 ASC-0375 9,53 3/8 9,27 .365 9,75 .384
Ceramic
Glass
} Steel, Soft
ASC-0422 10,72 27/64 10,47 .412 10,95 .431
Steel, Hardened*
L12-A57 0,75 30 L12-NM55 1,25 50
ASC-0438 11 7/16 10,82 .426 11,30 .445
Steel, Hardened**
HONING FLUIDS
L12-A55 0,30 12 L12-NM55 1,00 40

& COOLANTS
Steel, Very Hard***

L12-A63 0,30 12 — — — ASC-0453 11,51 29/64 11,25 .443 11,74 .462
L12-NM55 1,00 40 — — — ASC-0469 12 15/32 11,71 .461 12,19 .480
ASC-0484 12,3 31/64 12,04 .474 12,52 .493
Aluminum
ASC-0500 1/2 12,93 .509
Brass, Soft
L12-J95 0,30 12 L12-DM05 0,83 33 12,7 12,45 .490
Bronze
L12-J83 0,40 16 L12-J83 0,40 16
Carbide
L12-J95 0,30 12 L12-J95 0,30 12
Cast Iron
L12-DM05 0,08 3 L12-DM05 0,08 3
TECHNICAL
Ceramic
L12-J95 0,13 5 L12-DM05 0,50 20
DATA
Glass
L12-DM05 0,38 15 L12-DM05 0,38 15
Steel, Soft
L12-DM05 0,38 15 L12-DM05 0,38 15
Steel, Hardened
L12-J95 0,10 4 L12-NM05 0,40 16
L12-J83 0,13 5 L12-NM05 0,18 7
www.sunnen.com 35
K16
Honing Units
Diameter Range:
12,57 mm – 15,72 mm
.495" – .619"
MANDRELS
STANDARD
Diameter Range
12,57 mm - 15,72 mm
.495" - .619"
1 K16 Mandrel
Includes wedge
With Standard Shank

1 J-K16 Mandrel
Includes wedge

2 Truing
Sleeve 3 Adapter
For J-K16 mandrels
With stone retainer
4 Alignment
Bushing
5 Honing
Stone
STANDARD
TOOLING
12,57-13,36 .495-.526 K16-495A S H B J-K16-495A S+ H+ S-495 K16-A C-495 See All Stone
K16-526A S H B J-K16-526A S+ H+ S-526 K16-A Tables At Right
13,36-14,15 .526-.557 C-526
13,90-14,69 .547-.578 K16-14MMA NA H NA N/A NA NA S-14MM K16-A C-14MM Most stones in
14,15-14,94 .557-.588 K16-557A S H B J-K16-557A S+ H+ S-557 K16-A C-557 parentheses available 2
weeks after receipt of order.
14,94-15,72 .588-.619 K16-588A S H B J-K16-588A S+ H+ S-588 K16-A C-588
PORTABLE
TOOLING
TOOLING
CUSTOM

K16 Mandrel Replacement Parts Multi-Stone Honing Units P16-NR ___ Resin Bond CBN Stone
ABRASIVES
K16-W Wedge Available in 2, 3, 4 or 5 stone lengths, these P16-DV ___ Vitrified Diamond Stone
Replace when wear begins to show mandrels can solve problems when honing “___” Grit Hardness Selection
LN-3686A Stone Retainer multiland bores, long bores needing bow (same as K16 selection.)
LN-3217A Wedge Guide removal or long bores machined from both Note: Adding a -1 to the honing unit number will
ends. All mandrels are soft steel with identify a mandrel with a “C” type shoe
J-K16 Mandrel Replacement Parts inte-gral shoes. Carbide, stone-inserted, or instead of the standard “A” type shoe that is
J-K16-W Wedge standard.
ACCESSORIES
diamond plated (220 grit) guide shoes are

MACHINE
avail-able for extended mandrel life.

LN-3703A Stone Retainer
Example:
LN-3217A Wedge Guide Mandrel Family 12,57-15,72 mm (.495”-.619”) 3P16-557-AS 3 Stone Honing Unit Range:
Shank Length 98,81 mm (3.89 in.) 14,15 - 14,94 mm
Stone Length 63,50 mm (2.50 in.), Mandrel (.557 - .588 in.)
Range 0,787 mm (.031 in.), use nominal K16 P16-MMA-410 Adapter with Retainer
diameter size P16-J99 Stone Assembly
2-P16-___AS-Two-Stone Honing Unit
GAGING

3-P16-___AS-Three-Stone Honing Unit Tandem “In-Line” Mandrels
with 220 grit diamond.
4-P16-___AS-Four-Stone Honing Unit Used to size two or more “in-line” or tandem
The following mandrels are available from 5 P16-___AS-Five-Stone Honing Unit bores in perfect alignment. Special tandem
stock: K16-495ASD, K16-557ASD, “___” Enter diameter (in inches) mandrels can generally be supplied for applications
K16-588ASD. Select appropriate soft steel which have too long a tandem distance for honing
Replacement Parts: with standard or altered mandrels. See page 191 for
mandrel and add –DX+. Example:
P16-MMA-397 .580" + Up Adapter with information on how to hone tandem bores.
K16-526AS-DX+.
FILTERS
Retainer
Carbide Shoe Mandrels P16-MMA-422 .480" - .495" Metal Bond Superabrasive Insert Mandrels
Two types are available for high- P16-MMA-410 .526" - .562" For applications where a long lasting mandrel is
production applications...in either Round P16-R-347 .586" + Up Retainer only needed and the material being honed reacts
Carbide Rod Inserted or Full Carbide Shoe P16-R-422 .480" - .495" negatively with either a hardened or carbide shoe
HONING FLUIDS
mandrel. Made from a bronze mandrel. Single or

& COOLANTS
Mandrels. In the correct application they P16-R-410 .526" - .562"

last longer than standard hardened double insert mandrels in either CBN or diamond
Stone Assemblies: are available.
mandrels. When ordering full-carbide type
P16-___ Standard Abrasive Stone (A or J)
“___” Abrasive Selection Single Insert Mandrel
Extended Shank Mandrels (same as K16 selection.) K16-___AB___JS3X
Available for honing parts that are too long P16-( )M___ Metal Bond (N) CBN or (D) Double Insert Mandrel
to be honed with a standard mandrel. Diamond Stone K16-___AB-___KX1X
TECHNICAL
Specify grit size and hardness of insert.

DATA

Example: K16-495AB-NM89-KX1X.
36 1-800-325-3670
J-K16
Honing Units
Extra-Long
Shank
MANDRELS
STANDARD
Grit Size
70 80 100 150 220 280 320 400 500 600 900 1200
Hard------Soft

STONES may hone K16-A47 K16-A57 K16-A67 K16-A77
faster or last longer. K16-A56 K16-A61
STANDARD
TOOLING
production runs, it K16-A49 K16-A59 K16-A69
may be economical
to choose a stone K16-A413
slightly harder or
Hard-----Soft
finer. As a general K16-J63 K16-J83 K16-J93
PORTABLE
TOOLING
rule, hard materials K16-J45 K16-J55 K16-J65 K16-J85 K16-J95 K16-CO5‡
soft materials K16-J47 K16-J57 K16-J67 K16-J87 K16-J97
K16-J49 K16-J69 K16-J89 K16-J99
rough holes require
hard stones.
Diamond (D) & CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
TOOLING
K16-DMB45
CUSTOM
Additional abrasive
K16-DM35 K16-DM55 K16-DM85 K16-DM05 K16-DM005
specifications K16-DM57 K16-DM87 K16-DR007
Hard-----Soft
available to hone
difficult materials. K16-DV57 K16-DV07
Please contact
K16-NR53 K16-NR83
ABRASIVES
Customer Service or
K16-NMG57
your Sales & K16-NM35 K16-NM45 K16-NM55 K16-NM65 K16-NM85 K16-NM95 K16-NM05 K16-NM905 K16-NM005
K16-NM49
ACCESSORIES
MACHINE
Material
GAGING
Aluminum
* 1st choice
Brass, Soft
Bronze
Carbide
does not cut.
Cast Iron
K16-DM55 0,50 20 K16-DM55 0,50 20 ASC-0500 12,7 1/2 12,45 .490 12,93 .509
FILTERS
Ceramic
Glass
} Steel, Soft
Steel, Hardened*
K16-A57 0,75 30 K16-NM55 1,25 50
ASC-0562 14,29 9/16 14,02 .552 14,50 .571
Steel, Hardened**
K16-A55 0,30 12 K16-NM55 1,00 40
HONING FLUIDS
ASC-0578 14,68 37/64 14,43 .568 14,91 .587

Steel, Very Hard***
& COOLANTS
K16-A63 0,30 12 — — —
K16-NM55 1,00 40 — — — ASC-0594 15 19/32 14,81 .583 15,29 .602
ASC-0609 15,48 39/64 15,22 .599 15,70 .618
Aluminum
ASC-0625 15,88 5/8 15,62 .615 16,10 .634
Brass, Soft
K16-J95 0,30 12 K16-DM05 0,83 33
Bronze
K16-J83 0,40 16 K16-J83 0,40 16
Carbide
K16-J95 0,30 12 K16-J95 0,30 12
Cast Iron
K16-DM05 0,08 3 K16-DM05 0,08 3
TECHNICAL
Ceramic
K16-J95 0,13 5 K16-DM05 0,50 20
Glass
DATA
K16-DM05 0,38 15 K16-DM05 0,38 15
Steel, Soft
K16-DM05 0,38 15 K16-DM05 0,38 15
Steel, Hardened
K16-J95 0,10 4 K16-NM05 0,40 16
K16-J83 0,13 5 K16-NM05 0,18 7
www.sunnen.com 37
BL16
Honing Units
Diameter Range:
12,57 mm – 15,72 mm
.495" – .619"
MANDRELS
STANDARD
Diameter Range
12,57 mm - 15,72 mm
.495" - .619"
1 BL16 Mandrel
Includes wedge
With Standard Shank

1 L16 Mandrel
Includes wedge

2 Truing
Sleeve 3 Adapter
For L16 mandrels
order L16-A adapter
With stone retainer
4 Alignment
Bushing
5 Honing
Stone
STANDARD
TOOLING

PORTABLE
TOOLING
B = Bronze Mandrel for producing very fine finishes and honing exotic metals.+
TOOLING
CUSTOM
BL16 Mandrel Replacement Parts Carbide Shoe Mandrels Metal Bond Superabrasive Insert Mandrels
BL16-W Wedge Two types are available for high-production For applications where a long lasting mandrel is
Replace when wear begins to show applications...in either Round Carbide Rod needed and the material being honed reacts
LN-3686A Stone Retainer Inserted or Full Carbide Shoe Mandrels. In negatively with either a hardened or carbide shoe
ABRASIVES
LN-3217A Wedge Guide the correct application they last longer than mandrel. Made from a bronze mandrel. Single or
standard hardened mandrels. When double insert mandrels in either CBN or diamond
L16 Mandrel Replacement Parts ordering full-carbide type specify starting are available.
L16-W Wedge
Replace when wear begins to show Single Insert Mandrel
LN-3690A Stone Retainer Extended Shank Mandrels BL16-___AB___JS3X
ACCESSORIES
LN-3217A Wedge Guide Available for honing parts that are too long Double Insert Mandrel
MACHINE
to be honed with a standard mandrel. BL16-___AB-___KX1X

Designed to provide a long-wearing guide Tandem “In-Line” Mandrels Specify grit size and hardness of insert.
shoe to increase mandrel life in some Sunnen Honing Units can be used to size
applications...plus faster stock removal in two or more “in-line” or tandem bores in Example: BL16-245AB-NM89-KX1X
difficult materials (chrome, carbide). Plated perfect alignment. Special tandem mandrels
with 220 grit diamond. The following can generally be supplied for those
mandrels available from stock:
GAGING
applications which have too long a tandem

BL16-588ASD. Select appropriate soft steel distance for honing with standard or altered
mandrel and add –DX+. mandrels. See page 191 for information on

FILTERS
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
38 1-800-325-3670
L16
Honing Units
Extra-Long
Shank
MANDRELS
STANDARD
Grit Size
70 80 100 150 220 280 320 400 500 600 900 1200
stones other than
Hard------Soft

L16-A77
STANDARD
TOOLING
For long or repetitive L16-A47 L16-A57 L16-A67
production runs, it
may be economical L16-A49 L16-A59 L16-A69
to choose a stone
L16-A413
slightly harder or
softer, coarser or
finer. As a general
PORTABLE
TOOLING
Hard-----Soft
require soft stones; L16-J63 L16-J83

soft materials L16-J65 L16-J85 L16-J95 L16-CO5‡
rough holes require L16-J47 L16-J57 L16-J67 L16-J87 L16-J97
hard stones.
L16-J69 L16-J89 L16-J99
TOOLING
CUSTOM
Additional abrasive
specifications
available to hone L16-DM35 L16-DM55 L16-DM85 L16-DM05
Hard-----Soft
Please contact L16-DV57 L16-DV07
ABRASIVES
Customer Service or
L16-NR53 L16-NR83
your Sales &
Application Engineer. L16-NM35 L16-NM45 L16-NM55 L16-NM65 L16-NM85 L16-NM95 L16-NM05
L16-NM57
L16-NM59
L16-NMG57
ACCESSORIES
MACHINE
Material
GAGING
Aluminum
* 1st choice
Brass, Soft
Bronze
Carbide
FILTERS
does not cut.
Cast Iron
L16-DM55 0,50 20 L16-DM55 0,50 20 ASC-0500 12,7 1/2 12,45 .490 12,93 .509
Ceramic
Glass
} Steel, Soft
Steel, Hardened*
L16-A57 0,75 30 L16-NM55 1,25 50
ASC-0562 14,29 9/16 14,02 .552 14,50 .571
Steel, Hardened**
HONING FLUIDS
L16-A55 0,30 12 L16-NM55 1,00 40

& COOLANTS
ASC-0578 14,68 37/64 14,43 .568 14,91 .587

Steel, Very Hard***
L16-A63 0,30 12 — — —
L16-NM55 1,00 40 — — — ASC-0594 15 19/32 14,81 .583 15,29 .602
ASC-0609 15,48 39/64 15,22 .599 15,70 .618
Aluminum
ASC-0625 15,88 5/8 15,62 .615 16,10 .634
Brass, Soft
L16-J95 0,30 12 L16-DM05 0,83 33
Bronze
L16-J83 0,40 16 L16-J83 0,40 16
Carbide
L16-J95 0,30 12 L16-J95 0,30 12
Cast Iron
TECHNICAL
L16-DM05 0,08 3 L16-DM05 0,08 3
Ceramic
L16-J95 0,13 5 L16-DM05 0,50 20
DATA
Glass
L16-DM05 0,38 15 L16-DM05 0,38 15
Steel, Soft
L16-DM05 0,38 15 L16-DM05 0,38 15
Steel, Hardened
L16-J95 0,10 4 L16-NM05 0,40 16
L16-J83 0,13 5 L16-NM05 0,18 7
www.sunnen.com 39
K20
Honing Units
Diameter Range:
15,72 mm – 18,90 mm
.619" – .744"
MANDRELS
STANDARD
Diameter Range
15,72 mm - 18,90 mm
.619" - .744"
1 K20 Mandrel
Includes wedge
With Standard Shank

1 J-K20 Mandrel
Includes wedge

2 Truing
Sleeve 3 Adapter
For J-K20 mandrels
With stone retainer
4 Alignment
Bushing
5 Honing
Stone
STANDARD
TOOLING
15,72-16,51 .619-.650 K20-619A S H B J-K20-619A S+ H+ S-619 K20-A C-619

15,90-16,69 .625-657 K20-16MMA H B N/A NA NA S-16MM K20-A C-16MM
See All
16,51-17,30 .650-.681 K20-650A S H B J-K20-650A S+ H+ S-650 K20-A C-650
Stone
16,90-17,69 .665-.697 K20-17MMA H B N/A NA NA S-17MM K20-A C-17MM
Tables
17,90-18,71 .704-.737 K20-18MMA H B N/A NA NA S-18MM K20-A C-18MM
PORTABLE
TOOLING
18,11-18,90 .713-.744 K20-713A S H B J-K20-713A S+ H+ S-713 K20-A C-713
TOOLING
CUSTOM
ABRASIVES
K20 Mandrel Replacement Parts Carbide Shoe Mandrels Metal Bond Superabrasive Insert Mandrels
K20-W Wedge Two types are available for high-production For applications where a long lasting mandrel is
Replace when wear begins to show applications...in either Round Carbide Rod needed and the material being honed reacts
LN-3688A Stone Retainer Inserted or Full Carbide Shoe Mandrels. In negatively with either a hardened or carbide shoe
LN-3218A Wedge Guide the correct application they last longer than mandrel. Made from a bronze mandrel. Single or
ACCESSORIES
standard hardened mandrels. When double insert mandrels in either CBN or diamond
J-K20 Mandrel Replacement Parts
MACHINE
ordering full-carbide type specify starting are available.

J-K20-W Wedge
LN-3704A Stone Retainer Extended Shank Mandrels K20-___AB___JS3X
to be honed with a standard mandrel. K20-___AB-___KX1X
GAGING
shoe to increase mandrel life in some Used to size two or more “in-line” or
applications...plus faster stock removal in tandem bores in perfect alignment. Special Example: K20-245AB-NM89-KX1X
difficult materials (chrome, carbide). Plated tandem mandrels can generally be supplied
with 220 grit diamond. The following for those applications which have too long a
mandrels available from stock: K20-619ASD, tandem distance for honing with standard or
K20-681ASD, K20-713ASD. Select appropri- altered mandrels. See page 191 for
ate soft steel mandrel and add –DX+. information on how to hone tandem bores.
FILTERS
Example: K20-650AS-DX+.

HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
40 1-800-325-3670
J-K20
Honing Units
Extra-Long
Shank
MANDRELS
STANDARD
Grit Size
70 80 100 150 220 280 320 400 500 600 900 1200
stones other than
Hard------Soft

STONES may hone K20-A45 K20-A55 K20-A65 K20-A75
STANDARD
TOOLING
For long or repetitive K20-A5701A
production runs, it K20-A49 K20-A68
may be economical K20-A411 K20-A59 K20-A69 K20-A79
to choose a stone K20-A413
slightly harder or
Hard-----Soft
finer. As a general
K20-J63 K20-J83 K20-J93
PORTABLE
TOOLING
K20-J25 K20-J45 K20-J55 K20-J65 K20-J85 K20-J95 K20-CO5‡
require soft stones; K20-J27 K20-J47 K20-J57 K20-J67
soft materials K20-J5701A K20-J87 K20-J97
require hard stones; K20-J58 K20-J8701A
rough holes require K20-J49 K20-J59 K20-J69 K20-J89 K20-J99
hard stones.
Additional abrasive
TOOLING
CUSTOM
K20-DR007
specifications
available to hone K20-DM35 K20-DM55 K20-DM85 DM95 K20-DM05 K20-DM905 K20-DM005
Hard-----Soft
K20-DMB45 K20-DM57
K20-DV57 K20-DV87 K20-DV07
Please contact
Customer Service or
ABRASIVES
K20-NR53 K20-NR83
your Sales &
Application Engineer. K20-NM35 K20-NM45 K20-NM55 K20-NM65 K20-NM85 K20-NM95 K20-NM05 K20-NM905 K20-NM005
K20-NM49
K20-NMG57 K20-NMG85
ACCESSORIES
MACHINE
Material
GAGING
Aluminum
* 1st choice
Brass, Soft
Bronze
Carbide
does not cut.
Cast Iron
K20-DM55 0,50 20 K20-DM55 0,50 20 ASC-0625 15,88 5/8 15,62 .615 16,10 .634
FILTERS
Ceramic
*** 3rd choice. K20-J57 0,50 20 K20-DM55 2,00 80 ASC-0630 16 15,75 .620 16,23 .639
Glass
} Steel, Soft
does not cut. K20-DM55 1,75 70 K20-DM55 1,75 70
ASC-0656 16,67 21/32 16,41 .646 16,89 .665
Steel, Hardened*
K20-A57 0,75 30 K20-NM55 1,25 50
ASC-0672 17 43/64 16,79 .661 17,27 .680
Steel, Hardened**
K20-A55 0,30 12 K20-NM55 1,00 40
HONING FLUIDS
Steel, Very Hard***

ASC-0688 17,46 11/16 17,22 .678 17,70 .697
& COOLANTS
K20-A63 0,30 12 — — —
K20-NM55 1,00 40 — — — ASC-0703 18 45/64 17,70 .697 18,19 .716
ASC-0719 18,26 23/32 18,01 .709 18,49 .728
Aluminum
ASC-0734 18,65 47/64 18,39 .724 18,87 .743
Brass, Soft
K20-J95 0,30 12 K20-DM05 0,83 33
Bronze
K20-J83 0,40 16 K20-J83 0,40 16 ASC-0750 19 3/4 18,80 .740 19,28 .759
Carbide
K20-J95 0,30 12 K20-J95 0,30 12
Cast Iron
K20-DM05 0,08 3 K20-DM05 0,08 3
TECHNICAL
Ceramic
K20-J95 0,13 5 K20-DM05 0,50 20
Glass
DATA
K20-DM05 0,38 15 K20-DM05 0,38 15
Steel, Soft
K20-DM05 0,38 15 K20-DM05 0,38 15
Steel, Hardened
K20-J95 0,10 4 K20-NM05 0,40 16
K20-J83 0,13 5 K20-NM05 0,18 7
www.sunnen.com 41
BL20
Honing Units
Diameter Range:
15,72 mm – 18,90 mm
.619" – .744"
MANDRELS
STANDARD
Diameter Range
15,72 mm - 18,90 mm
.619" - .744"
1 BL20 Mandrel
Includes wedge
With Standard Shank

1 L20 Mandrel
Includes wedge

2 Truing
Sleeve 3 Adapter
For L20 mandrels
order L20-A adapter
With stone retainer
4 Alignment
Bushing
5 Honing
Stone
STANDARD
TOOLING

PORTABLE
TOOLING
B = Bronze Mandrel. For very fine finishes and honing exotic metals.+
TOOLING
CUSTOM
BL20 Mandrel Replacement Parts Carbide Shoe Mandrels Metal Bond Superabrasive Insert Mandrels
BL20-W Wedge Two types are available for high- For applications where a long lasting mandrel is
Replace when wear begins to show production applications... in either Round needed and the material being honed reacts
LN-3688A Stone Retainer Carbide Rod Inserted or Full Carbide Shoe negatively with either a hardened or carbide shoe
ABRASIVES
LN-3218A Wedge Guide Mandrels. In the correct application they last mandrel. Made from a bronze mandrel. Single or
longer than standard hardened mandrels. double insert mandrels in either CBN or diamond
L20 Mandrel Replacement Parts When ordering full-carbide type specify are available.
L20-W Wedge
LN-3692A Stone Retainer Extended Shank Mandrels BL20-___AB___JS3X
ACCESSORIES
MACHINE
to be honed with a standard mandrel. BL20-___AB-___KX1X

shoe to increase mandrel life in some Sunnen Honing Units can be used to size
applications...plus faster stock removal in two or more “in-line” or tandem bores in Example: BL20-245AB-NM89-KX1X
difficult materials (chrome, carbide). Plated perfect alignment. Special tandem mandrels
with 220 grit diamond. Select appropriate can generally be supplied for those
soft steel mandrel and add –DX+.
GAGING
applications which have too long a tandem

distance for honing with standard or altered

FILTERS
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
42 1-800-325-3670
L20
Honing Units
Extra-Long
Shank
MANDRELS
STANDARD
Grit Size
70 80 100 150 220 280 320 400 500 600 900 1200
stones other than
Hard------Soft
STANDARD
TOOLING
For long or repetitive L20-A47 L20-A57 L20-A67 L20-A77
production runs, it
to choose a stone
L20-A413
slightly harder or
softer, coarser or
finer. As a general
PORTABLE
TOOLING
Hard-----Soft

soft materials L20-J45 L20-J65 L20-J85 L20-J95 L20-CO5‡
hard stones.
L20-J89 L20-J99
TOOLING
CUSTOM
Additional abrasive
specifications Diamond (D) & CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
available to hone L20-DM35
difficult materials. L20-DM55 L20-DM85 L20-DM05
Hard-----Soft
Please contact
ABRASIVES
Customer Service or L20-DV57 L20-DV07
L20-NR51
your Sales & L20-NR83
L20-NM35 L20-NM45 L20-NM55 L20-NM65 L20-NM85 L20-NM05
L20-NM57
L20-NMG57
ACCESSORIES
L20-NM59
MACHINE
Material
GAGING
Aluminum
* 1st choice
Brass, Soft
Bronze
Carbide
does not cut. FILTERS
Cast Iron
L20-DM55 0,50 20 L20-DM55 0,50 20 ASC-0625 15,88 5/8 15,62 .615 16,10 .634
Ceramic
*** 3rd choice. L20-J57 0,50 20 L20-DM55 2,00 80 ASC-0630 16 15,75 .620 16,23 .639
Glass
} Steel, Soft
does not cut. L20-DM55 1,75 70 L20-DM55 1,75 70 ASC-0656 16,67 21/32 16,41 .646 16,89 .665
Steel, Hardened*
L20-A57 0,75 30 L20-NM55 1,25 50
HONING FLUIDS
ASC-0672 17 43/64 16,79 .661 17,27 .680

Steel, Hardened**
& COOLANTS
L20-A55 0,30 12 L20-NM55 1,00 40

ASC-0688 17,46 11/16 17,22 .678 17,70 .697
Steel, Very Hard***
L20-A63 0,30 12 — — —
L20-NM55 1,00 40 — — — ASC-0703 18 45/64 17,70 .697 18,19 .716
ASC-0719 18,26 23/32 18,01 .709 18,49 .728
Aluminum
ASC-0734 18,65 47/64 18,38 .724 18,87 .743
Brass, Soft
L20-J95 0,30 12 L20-DM05 0,83 33
Bronze
L20-J83 0,40 16 L20-J83 0,40 16 ASC-0750 19 3/4 18,80 .740 19,28 .759
Carbide
L20-J95 0,30 12 L20-J95 0,30 12
TECHNICAL
Cast Iron
L20-DM05 0,08 3 L20-DM05 0,08 3
Ceramic
DATA
L20-J95 0,13 5 L20-DM05 0,50 20
Glass
L20-DM05 0,38 15 L20-DM05 0,38 15
Steel, Soft
L20-DM05 0,38 15 L20-DM05 0,38 15
Steel, Hardened
L20-J95 0,10 4 L20-NM05 0,40 16
L20-J83 0,13 5 L20-NM05 0,18 7
www.sunnen.com 43
AK20
Honing Units
Diameter Range:
18,90 mm – 31,75 mm
.744" – 1.250"
Order 1-5 For Complete AK20 or J-AK20 Honing Units
MANDRELS
STANDARD
Diameter Range
18,90 mm - 26,19 mm
.744" - 1.251"
1 AK/J-AK20
Mandrel
Includes Replacement
Shim Set LN-1164
2 3 Truing
Sleeve
Adapter
For JAK20 Mandrel-
Order JAK20 Adapter
4 Alignment
Bushing
With stone retainer For machines with fully

5 Honing
Stone
Replacement Parts
Guide Shoes
1 required,
packed 2 per box
Guide Shoe
Screws
mm inches Choose 1 Prefix and wedge guide adjustable spindle nose. Choose 1 Suffix Flat Head Brass
STANDARD
TOOLING
18,90-19,68 .744-.775 AK JAK 20-744UA S-744 AK20-A C-750 UA C B CH LN-1547A

19,68-20,47 .775-.806 AK JAK 20-775UA S-775 AK20-A C-750 UA C B CH 4 - 40 x 7/32"
19,90-20,69 .783-.815 AK NA 20-20MMUA S-20MM AK20-A C-20MM UA – – CH
20,47-21,29 .806-.838 AK JAK 20-806UB S-806 AK20-A C-812 UB C B CH
21,29-22,07 .838-.869 AK JAK 20-838UB S-838 AK20-A C-812 UB C B CH
21,90-22,69 .862-.893 AK NA 20-22MMUB S-22MM AK20-A C-22MM UB – – CH
PORTABLE
TOOLING
22,07-22,86 .869-.900 AK JAK 20-869UB S-869 AK20-A C-875 UB C B CH LN-1548A

See All
22,86-23,65 .900-.931 AK JAK 20-900UC S-900 AK20-A C-875 UC C B CH 4 - 40 x 1/4"
Stone
23,65-24,43 .931-.962 AK JAK 20-931UC S-931 AK20-A C-937 UC C B CH
Tables
23,90-24,69 .940-.972 AK NA 20-24MMUC S-24MM AK20-A C-24MM At Right UC – – CH 24MM
24,43-25,25 .962-.994 AK JAK 20-962UC S-962 AK20-A C-937 UC C B CH
25,25-26,19 .994-1.031 AK NA 20-994UC S-994 AK20-A C-1000 UC C B CH
TOOLING
CUSTOM
24,90-25,72 .980-1.012 AK JAK 20-25MMUC S-25MM AK20-A C-25MM UC – – CH 25MM

25,15-26,97 .990-1.062 AK JAK+ 20-1000UD S-994 AK20-A C-1000 UD – B BH
26,72-28,57 1.052-1.125 AK JAK+ 20-1062UD S-1062 AK20-A C-1062 UD B – BH LN-1247A
28,32-30,15 1.115-1.187 AK JAK+ 20-1125UE S-1125 AK20-A C-1125 UE B – BH 6 - 32 x 5/16"
29,90-31,75 1.177-1.250 AK JAK+ 20-1187UE S-1187 AK20-A C-1187 UE – B BH
ABRASIVES
Mandrel Options AK = Standard shank. JAK = Extra long shank. Guide Shoe Options
C= SUNALOY® General purpose shoe for most
Alignment Bushings Select the bushing whose bore diameter is just under honing applications. Furnished with Mandrel.
finish size. When setting up the job for the first time, the B= Bronze for finer finishes and soft or difficult
undersize alignment bushing can be honed out to finish
ACCESSORIES
materials. Order separately.

MACHINE
size with the same tooling used for honing the workpiece. CH/BH= Hard steel for production honing or hard,
+ = Special order. Contact Customer Service. rough parts or carbide, ceramic, etc.
Order separately.
AK20 Mandrel Replacement Parts Tandem “In-Line” Mandrels

K20-W Wedge Sunnen Honing Units can be used to size Additional Guide Shoes
Replace when wear begins to show two or more “in-line” or tandem bores in
GAGING
Carbide Diamond Plated Metal Bond

LN-3688A Stone Retainer perfect alignment. Special tandem mandrels Inserted Guide Shoes Superabrasive
LN-3218A Wedge Guide can generally be supplied for those Guide (120 Grit) Inserted
applications which have too long a tandem Shoes Guide Shoes
J-AK20 Mandrel Replacement Parts distance for honing with standard or altered Specify part finish Specify abrasive type,
J-K20-W Wedge diameter when ordering grit size, and hardness.
Replace when wear begins to show UA-B-TX UA-B-_______-DX UA-B-______-JS2X
LN-3704A Stone Retainer UB-B-TX UB-B-_______-DX UB-B-______-JS2X
FILTERS
LN-3218A Wedge Guide UC-B-TX UC-B-_______-DX UC-B-______-JS2X

LN-1164A Shim Set UD-B-TX UD-B-_______-DX UD-B-______-JS2X
UE-B-TX UE-B-_______-DX UE-B-______-JS2X
Available for honing parts that are too long Ex: UA-B-750-DX Ex: UA-B-NM89-JS2X
HONING FLUIDS

1 required–packed 1 per box.
& COOLANTS

TECHNICAL
DATA
44 1-800-325-3670
J-AK20
Honing Units
Extra-Long
Shank
Available Stones from Stock Grit Size
MANDRELS
STANDARD
70 80 100 150 220 280 320 400 500 600 900 1200
Hard------Soft
the RECOMMENDED K20-A45 K20-A55 K20-A65 K20-A75

STONES may hone
STANDARD
K20-A5701A
TOOLING
production runs, it K20-A49 K20-A69 K20-A79
K20-A411 K20-A59
may be economical
K20-A413
to choose a stone
softer, coarser or K20-J63 K20-J83 K20-J93
Hard-----Soft
finer. As a general K20-J25 K20-J45 K20-J55 K20-J65 K20-J85 K20-J95 K20-CO5‡
PORTABLE
TOOLING
require soft stones; K20-J27 K20-J47 K20-J5701A K20-J67 K20-J87 K20-J97
soft materials K20-J57 K20-J8701A
require hard stones; K20-J49 K20-J58 K20-J89 K20-J99
rough holes require K20-J59 K20-J69
hard stones.
Additional abrasive K20-DR007
TOOLING
CUSTOM
specifications K20-DMB45
K20-DM35 K20-DM55 K20-DM85 K20-DM95 K20-DM05 K20-DM905 K20-DM005
available to hone K20-DM57
Hard-----Soft
K20-DV57 K20-DV87 K20-DV07
Please contact
Customer Service or
ABRASIVES
your Sales & K20-NR53 K20-NR83
Application Engineer. K20-NM35 K20-NM45 K20-NM55 K20-NM65 K20-NM85 K20-NM95 K20-NM05 K20-NM905 K20-NM005
K20-NM49
K20-NMG57 K20-NMG85
‡For best results, use with bronze guide shoes.
ACCESSORIES
MACHINE
Automatic Size Control Probes
Recommended Stones for K20 and J-AK20 Mandrels
18,90mm -31,75mm (.744"-1.250")
For use on machines with Automatic
Stone Surface Finish Stone Surface Finish Size Control units. Select the appropri-
Material
to use µm µin to use µm µin ate Size Control Probe based on work-
piece finish diameter. See page 168 for
GAGING
K20-A413 — — K20-A413 — —
Sensing Nominal Diameter Range
Aluminum
Fast removal: deburred, bored, ground, reamed holes Tip Diameter Low High
* 1st choice
Brass, Soft
Part No. mm in mm in mm in
K20-J57 1,38 55 K20-DM85 1,25 50
Bronze
** 2nd choice. K20-J63 0,83 33 K20-J63 0,83 33 ASC-0750 19 3/4 18,80 .740 19,28 .759
Carbide
Use if A55 K20-J57 1,38 55 K20-J57 1,38 55 ASC-0766 19,45 49/64 19,20 .756 19,69 .775
Cast Iron
FILTERS
Ceramic
K20-J57 0,50 20 K20-DM55 2,00 80 ASC-0797 20,24 51/64 19,99 .787 20,47 .806
*** 3rd choice.
Glass
} Steel, Soft
Steel, Hardened*
K20-A57 0,75 30 K20-NM55 1,25 50 ASC-0844 21,43 27/32 21,18 .834 21,67 .853
Steel, Hardened**
K20-A55 0,30 12 K20-NM55 1,00 40 ASC-0859 22 55/64 21,67 .853 22,15 .872
HONING FLUIDS
Steel, Very Hard***

& COOLANTS
K20-A63 0,30 12 — — — ASC-0875 22,22 7/8 21,97 .865 22,45 .884

K20-NM55 1,00 40 — — — ASC-0891 22,62 57/64 22,38 .881 22,86 .900
ASC-0906 23 29/32 22,76 .896 23,24 .915
Aluminum
ASC-0922 23,42 59/64 23,17 .912 23,65 .931
Brass, Soft
K20-J95 0,30 12 K20-DM05 0,83 33
ASC-0938 24 15/16 23,67 .932 24,16 .951
Bronze
K20-J83 0,40 16 K20-J83 0,40 16
ASC-0953 24,21 61/64 23,95 .943 24,44 .962
Carbide
K20-J95 0,30 12 K20-J95 0,30 12
ASC-0969 24,61 31/32 24,36 .959 24,84 .978
Cast Iron
K20-DM05 0,08 3 K20-DM05 0,08 3
TECHNICAL
ASC-0984 25 63/64 24,69 .972 25,17 .991

Ceramic
K20-J95 0,13 5 K20-DM05 0,50 20
ASC-1000 25,40 1 25,15 .990 25,63 1.010
Glass
DATA
K20-DM05 0,38 15 K20-DM05 0,38 15

ASC-1016 26 1-1/64 25,68 1.011 26,16 1.030
Steel, Soft
K20-DM05 0,38 15 K20-DM05 0,38 15
ASC-51† – – 26,00 1.000 32,00 1.250
Steel, Hardened
K20-J95 0,10 4 K20-NM05 0,40 16
†Requires the use of ASC-50 Setting Fixture.Specify ASC-50M
K20-J83 0,13 5 K20-NM05 0,18 7
for metric version.
www.sunnen.com 45
BAL20
Honing Units
Diameter Range:
18,90 mm – 26,19 mm
.744" – 1.031"
Order 1-5 For Complete BAL20 or AL20 Honing Units
MANDRELS
STANDARD
Diameter Range
18,90 mm - 26,19 mm
.744" - 1.031"
1 AL/BAL20
Mandrel
Includes wedge and
SUNALOY® guide shoes
2 Truing
Sleeve 3 Adapter
For AL20 mandrels
Order AL20-A adapter
Includes stone retainer
4 Alignment
Bushing 5 Honing
Stone
Replacement Parts
Guide Shoes Guide Shoe
1 required,
packed 2 per box
Screws
mm inches Choose 1 Prefix and wedge guide adjustable spindle nose. Choose 1 Suffix Flat Head Brass
STANDARD
TOOLING
18,90-19,68 .744-.775 BAL AL 20-744LA S-744 BAL20-A C-713 LA C B CH LN-1547A

19,68-20,47 .775-.806 BAL AL 20-775LA S-775 BAL20-A C-750 LA C B CH 4 - 40 x 7/32"
20,47-21,29 .806-.838 BAL AL 20-806LB S-806 BAL20-A C-812 LB C B CH
See All
21,29-22,07 .838-.869 BAL AL 20-838LB S-838 BAL20-A C-875 LB C B CH
Stone
22,07-22,86 .869-.900 BAL AL 20-869LB S-869 BAL20-A C-875 LB C B CH LN-1548A
Tables
22,86-23,65 .900-.931 BAL AL 20-900LC S-900 BAL20-A C-875 LC C B CH 4 - 40 x 1/4"
PORTABLE
TOOLING
At Right
23,65-24,43 .931-.962 BAL AL 20-931LC S-931 BAL20-A C-937 LC C B CH
24,43-25,25 .962-.994 BAL AL 20-962LC S-962 BAL20-A C-937 LC C B CH
25,25-26,19 .994-1.031 BAL AL 20-994LC S-994 BAL20-A C-1000 LC C B CH
Mandrel Options BAL = Standard shank. AL = Extra long shank. Guide Shoe Options
TOOLING
CUSTOM

Alignment Bushings Select the bushing whose bore diameter is just under finish
honing applications. Furnished with Mandrel.
size. When setting up the job for the first time, the undersize
B= Bronze for finer finishes and soft or difficult
alignment bushing can be honed out to finish size with the
same tooling used for honing the workpiece.
CH= Hard steel for production honing or hard, rough
parts or carbide, ceramic, etc. Order separately.
ABRASIVES
BAL20 Mandrel Replacement Parts Tandem “In-Line” Mandrels

BL20-W Wedge Sunnen Honing Units can be used to size
Additional Guide Shoes
Replace when wear begins to show two or more “in-line” or tandem bores in Carbide Diamond Plated Metal Bond
perfect alignment. Special tandem mandrels Inserted Guide Shoes Superabrasive
LN-3688A Stone Retainer Guide (120 Grit) Inserted
ACCESSORIES
LN-3218A Wedge Guide can generally be supplied for those Shoes Guide Shoes
MACHINE
applications which have too long a tandem Specify part finish Specify abrasive type,
AL20 Mandrel Replacement Parts distance for honing with standard or altered diameter when ordering grit size, and hardness.
L20-W Wedge mandrels. See page 191 for information on LA-B-TX LA-B-_______-DX LA-B-______-JS2X
Replace when wear begins to show how to hone tandem bores. LB-B-TX LB-B-_______-DX LB-B-______-JS2X
LN-3692A Stone Retainer LC-B-TX LC-B-_______-DX LC-B-______-JS2X
Ex: LA-B-744-DX Ex: LA-B-NM89-JS2X
GAGING
Extended Shank Mandrels 2 required–packed 1 per box.

Available for honing parts that are too long

FILTERS
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
46 1-800-325-3670
AL20
Honing Units
Extra-Long
Shank
MANDRELS
STANDARD
Grit Size
70 80 100 150 220 280 320 400 500 600 900 1200
stones other than
Hard------Soft
STANDARD
TOOLING
For long or repetitive L20-A47 L20-A57 L20-A67 L20-A77
production runs, it
to choose a stone
L20-A413
slightly harder or
softer, coarser or
finer. As a general
PORTABLE
TOOLING
Hard-----Soft

soft materials L20-J45 L20-J55 L20-J65 L20-J85 L20-J95 L20-CO5‡
hard stones.
L20-J89 L20-J99
TOOLING
CUSTOM
Additional abrasive
available to hone
difficult materials. L20-DM35 L20-DM55 L20-DM85 L20-DM05
Hard-----Soft
Please contact
ABRASIVES
Customer Service or L20-DV57 L20-DV07
L20-NR51
your Sales &
L20-NR83
L20-NM35 L20-NM45 L20-NM55 L20-NM65 L20-NM85 L20-NM05
L20-NM57
L20-NMG57
ACCESSORIES
L20-NMG59
MACHINE
Approx. Ra Approx. Ra 18,90mm - 31,75mm (.744"-1.250")
Material For use on machines with Automatic
GAGING
Aluminum
Fast removal: deburred, bored, ground, reamed holes complete list of A.S.C. Sensing Tips.
* 1st choice
Brass, Soft
L20-J57 1,38 55 L20-DM85 1,25 50
Bronze
Carbide
FILTERS
does not cut.
Cast Iron
L20-DM55 0,50 20 L20-DM55 0,50 20 ASC-0750 19 3/4 18,80 .740 19,28 .759
Ceramic
Glass
Use if A63 L20-DM55 1,00 40 L20-DM55 1,00 40 ASC-0781 20 25/32 19,69 .775 20,17 .794
} Steel, Soft
does not cut. L20-DM55 1,75 70 L20-DM55 1,75 70 ASC-0797 20,24 51/64 19,99 .787 20,47 .806
Steel, Hardened*
L20-A57 0,75 30 L20-NM55 1,25 50 ASC-0812 20,64 13/16 20,37 .802 20,85 .821
HONING FLUIDS
Steel, Hardened**
& COOLANTS
L20-A55 0,30 12 L20-NM55 1,00 40 ASC-0828 21 53/64 20,78 .818 21,26 .837
Steel, Very Hard***

L20-A63 0,30 12 — — — ASC-0844 21,43 27/32 21,18 .834 21,67 .853
L20-NM55 1,00 40 — — —
ASC-0859 22 55/64 21,67 .853 22,15 .872
Aluminum
Fine finishing: previously honed holes ASC-0875 22,22 7/8 21,97 .865 22,45 .884
Brass, Soft
L20-J95 0,30 12 L20-DM05 0,83 33 ASC-0891 22,62 57/64 22,38 .881 22,86 .00
Bronze
L20-J83 0,40 16 L20-J83 0,40 16 ASC-0906 23 29/32 22,76 .896 23,24 .915
Carbide
L20-J95 0,30 12 L20-J95 0,30 12 ASC-0922 23,42 59/64 23,17 .912 23,65 .931
Cast Iron
TECHNICAL
L20-DM05 0,08 3 L20-DM05 0,08 3 ASC-0938 24 15/16 23,67 .932 24,16 .951
Ceramic
DATA
L20-J95 0,13 5 L20-DM05 0,50 20 ASC-0953 24,21 61/64 23,95 .943 24,44 .962
Glass
L20-DM05 0,38 15 L20-DM05 0,38 15 ASC-0969 24,61 31/32 24,36 .959 24,84 .978
Steel, Soft
L20-DM05 0,38 15 L20-DM05 0,38 15 ASC-0984 25 63/64 24,69 .972 25,17 .991
Steel, Hardened
L20-J95 0,10 4 L20-NM05 0,40 16 ASC-1000 25,40 1 25,15 .990 25,63 1.010
L20-J83 0,13 5 L20-NM05 0,18 7 ASC-1016 26 1-1/64 25,68 1.011 26,16 1.030
www.sunnen.com 47
P20
3-Stone Honing Units
Diameter Range:
15,72 mm – 25,40 mm
.619" – 1.000"
Order 1-4 For Complete 3-Stone P20 Honing Units
MANDRELS
STANDARD
Diameter Range
15,72 mm - 25,40 mm
.619" - 1.000" 1 P20 Mandrel
Includes wedge, retainer
block, tension block, and
2 Truing
Sleeve 3 Alignment
Bushing
4 Honing
Stone
3 required
Replacement Parts
Guide Shoes
3 required,
packed 2 per box
Guide Shoe
Screws
mm inches adjustable spindle nose Choose 1 Suffix Flat Head Brass
STANDARD
TOOLING
15,72-16,66 .619-.656 3G-P20-625AS†* ST-625 C-625 Not Replaceable

18,90-19,84 .744-.781 3G-P20-750UA† ST-750 C-750 UA C B CH LN-1547A
See All
19,68-20,62 .775-.812 3G-P20-781UA† ST-780 C-812 UA B CH 4 - 40 x 7/32"
PORTABLE
C
TOOLING
Stone Tables
20,47-21,41 .806-.843 3G-P20-812UB† ST-812 C-812 UB C B CH
At Right
21,29-22,22 .838-.875 3G-P20-843UB† ST-840 C-812 UB C B CH
22,07-23,01 .869-.906 3G-P20-875UB† ST-875 C-875 UB C B CH LN-1548A
4 - 40 x 1/4"
22,86-23,80 .900-.937 3G-P20-906UC† ST-900 C-875 UC C B CH
23,65-24,59 .931-.968 3G-P20-937UC† ST-937 C-937 UC C B CH
24,43-25,40 .962-1.000 3G-P20-968UC† ST-960 C-937 UC C B CH
TOOLING
CUSTOM
Mandrel Options † Requires the use of LN-570A Concentric Sleeve Guide Shoe Options
* Shoes are soft steel, integral with mandrel.
Alignment Bushings Select the bushing whose bore diameter is just under finish
B= Bronze for finer finishes and soft or difficult
size. When setting up the job for the first time, the undersize
ABRASIVES

alignment bushing can be honed out to finish size with the
CH= Hard steel for production honing or hard, rough
same tooling used for honing the workpiece.
parts or carbide, ceramic, etc. Order separately.
ACCESSORIES
P20 Mandrel Replacement Parts Diamond Plated Super Mandrels Inserted Guide Shoes Superabrasive
MACHINE
Guide (120 Grit) Inserted

3G-P20 Wedge Diamond plated, superabrasive stone Shoes Guide Shoes
Replace when wear begins to show inserted, or carbide guide shoe mandrel are Specify part finish Specify abrasive type,
LN-1529A Retainer Block with set screw available for situations where a longer life diameter when ordering grit size, and hardness.
LN-1533A Tension Block shoe is needed. UA-B-TX+ UA-B-_______-DX+ UA-B-______-JS2X+
LN-1545 Set Screw only UB-B-TX+ UB-B-_______-DX+ UB-B-______-JS2X+
UC-B-TX+ UC-B-_______-DX+ UC-B-______-JS2X+
GAGING

Ex: UA-B-750-DX Ex: UA-B-NM89-JS2X

15,62mm - 25,63mm (.615"-1.010")
FILTERS
For use on machines with Automatic Size Control units. Select the appropriate size
control probe based on workpiece finish diameter. See page 168 for complete list.
Sensing Nominal Diameter Range Sensing Nominal Diameter Range
Tip Diameter Low High Tip Diameter Low High
Part No. mm in mm in mm in Part No. mm in mm in mm in
HONING FLUIDS
& COOLANTS
ASC-0625 15,88 5/8 15,62 .615 16,10 .634 ASC-0812 20,64 13/16 20,37 .802 20,85 .821
ASC-0630 16 – 15,75 .620 16,23 .639 ASC-0828 21 53/64 20,78 .818 21,26 .837
ASC-0641 16,27 41/64 16,03 .631 16,51 .650 ASC-0844 21,43 27/32 21,18 .834 21,67 .853
ASC-0656 16,67 21/32 16,41 .646 16,89 .665 ASC-0859 22 55/64 21,67 .853 22,15 .872
ASC-0672 17 43/64 16,79 .661 17,27 .680 ASC-0875 22,22 7/8 21,97 .865 22,45 .884
ASC-0688 17,46 11/16 17,22 .678 17,70 .697 ASC-0891 22,62 57/64 22,38 .881 22,86 .900
ASC-0703 18 45/64 17,70 .697 18,19 .716 ASC-0906 23 29/32 22,76 .896 23,24 .915
ASC-0719 18,26 23/32 18,01 .709 18,49 .728 ASC-0922 23,42 59/64 23,17 .912 23,65 .931
TECHNICAL
ASC-0734 18,65 47/64 18,39 .724 18,87 .743 ASC-0938 24 15/16 23,67 .932 24,16 .951
DATA
ASC-0750 19 3/4 18,80 .740 19,28 .759 ASC-0953 24,21 61/64 23,95 .943 24,44 .962
ASC-0766 19,45 49/64 19,20 .756 19,69 .775 ASC-0969 24,61 31/32 24,36 .959 24,84 .978
ASC-0781 20 25/32 19,69 .775 20,17 .794 ASC-0984 25 63/64 24,69 .972 25,17 .991
ASC-0797 20,24 51/64 19,99 .787 20,47 .806 ASC-1000 25,40 1 25,15 .990 25,63 1.010
48 1-800-325-3670
P20
MANDRELS
STANDARD
Grit Size
70 80 100 150 220 280 320 400 500 600 900 1200
stones other than
Hard------Soft
the RECOMMENDED P20-A63

STONES may hone P20-A45 P20-A55 P20-A65
STANDARD
TOOLING
For long or repetitive P20-A27 P20-A47 P20-A57 P20-A77
production runs, it
may be economical P20-A49 P20-A59 P20-A69
to choose a stone P20-A411
P20-A413
slightly harder or
finer. As a general
PORTABLE
TOOLING
Hard-----Soft
rule, hard materials P20-J63 P20-J83

require soft stones; P20-J25 P20-J45 P20-J55 P20-J65 P20-J85 P20-J95 P20-CO5‡
soft materials
require hard stones; P20-J47 P20-J57 P20-J67 P20-J87 P20-J97
rough holes require
hard stones. P20-J69 P20-J89 P20-J99
TOOLING
CUSTOM
Additional abrasive
specifications
available to hone
Hard-----Soft
difficult materials. P20-DM35 P20-DM55 P20-DM85 P20-DM05
Please contact
ABRASIVES
Customer Service or P20-DV57 P20-DV87 P20-DV07
your Sales & P20-NR53 P20-NR83
P20-NM35 P20-NM45 P20-NM55 P20-NM85 P20-NM05
ACCESSORIES
MACHINE
Recommended Stones for P20 Mandrels
Material
GAGING
P20-A413 — — P20-A413 — —
Aluminum
* 1st choice
Brass, Soft
P20-J57 1,38 55 P20-DM85 1,25 50
Bronze
** 2nd choice. P20-J63 0,83 33 P20-J63 0,83 33
Carbide
Use if A55 P20-J57 1,38 55 P20-J57 1,38 55
FILTERS
Cast Iron
does not cut. P20-DM55 0,50 20 P20-DM55 0,50 20
Ceramic
*** 3rd choice. P20-J57 0,50 20 P20-DM55 2,00 80
Glass
Use if A63 P20-DM55 1,00 40 P20-DM55 1,00 40
} Steel, Soft
Steel, Hardened*
P20-A57 0,75 30 P20-NM55 1,25 50
HONING FLUIDS
Steel, Hardened**
& COOLANTS
P20-A55 0,30 12 P20-NM55 1,00 40
Steel, Very Hard***

P20-A63 0,30 12 — — —
P20-NM55 1,00 40 — — —
Aluminum
Brass, Soft
P20-J95 0,30 12 P20-DM05 0,83 33
Bronze
P20-J83 0,40 16 P20-J83 0,40 16
Carbide
P20-J95 0,30 12 P20-J95 0,30 12
Cast Iron
TECHNICAL
P20-DM05 0,08 3 P20-DM05 0,08 3
Ceramic
DATA
P20-J95 0,13 5 P20-DM05 0,50 20
Glass
P20-DM05 0,38 15 P20-DM05 0,38 15
Steel, Soft
P20-DM05 0,38 15 P20-DM05 0,38 15
Steel, Hardened
P20-J95 0,10 4 P20-NM05 0,40 16
P20-J83 0,13 5 P20-NM05 0,18 7
www.sunnen.com 49
P20
Diameter Range:
15,72 mm – 25,40 mm
.619" – 1.000"
MANDRELS
STANDARD
Replacement Parts
Diameter Range
15,72 mm - 25,40 mm
.619" - 1.000" 1 P20 Mandrel
2 Truing
Sleeve 3 Alignment
Bushing
4 Honing
Stone
4 required
Guide Shoes
4 required,
packed 2 per box
Guide Shoe
Screws
mm inches adjustable spindle nose Choose 1 Suffix Flat Head Brass
STANDARD
TOOLING
15,72-16,66 .619-.656 4G-P20-625AS†*+ ST-625 C-625 Not Replaceable

18,90-19,84 .744-.781 4G-P20-750UA† ST-750 C-750 UA C B CH LN-1547A
ST-780 C-812 See All 4 - 40 x 7/32"
19,68-20,62 .775-.812 4G-P20-781UA† UA B CH
PORTABLE
C
TOOLING
Stone Tables
20,47-21,41 .806-.843 4G-P20-812UB†+ ST-812 C-812 UB C B CH
At Right
21,29-22,22 .838-.875 4G-P20-843UB† ST-840 C-812 UB C B CH
22,07-23,01 .869-.906 4G-P20-875UB†+ ST-875 C-875 UB C B CH LN-1548A
4 - 40 x 1/4"
22,86-23,80 .900-.937 4G-P20-906UC†+ ST-900 C-875 UC C B CH
23,65-24,59 .931-.968 4G-P20-937UC† ST-937 C-937 UC C B CH
24,43-25,40 .962-1.000 4G-P20-968UC† ST-960 C-937 UC C B CH
TOOLING
CUSTOM
Alignment Bushings Select the bushing whose bore diameter is just under finish B= Bronze for finer finishes and soft or difficult
ABRASIVES
size. When setting up the job for the first time, the undersize materials. Order separately.
alignment bushing can be honed out to finish size with the CH= Hard steel for production honing or hard, rough
same tooling used for honing the workpiece. parts or carbide, ceramic, etc. Order separately.
ACCESSORIES
Inserted Guide Shoes Superabrasive

P20 Mandrel Replacement Parts Diamond Plated Super Mandrels
MACHINE

LN-1529A Retainer Block with set screw available for situations where a longer life diameter when ordering grit size, and hardness.
GAGING
Contact Customer Service for price and availability. Ex: UA-B-750-DX Ex: UA-B-NM89-JS2X

15,62mm - 25,63mm (.615"-1.010")
FILTERS
For use on machines with Automatic Size Control units. Select the appropriate Size
Control Probe based on workpiece finish diameter. See page 168 for complete list.
HONING FLUIDS
& COOLANTS
ASC-0625 15,88 5/8 15,62 .615 16,10 .634 ASC-0812 20,64 13/16 20,37 .802 20,85 .821
ASC-0630 16 15,75 .620 16,23 .639 ASC-0828 21 53/64 20,78 .818 21,26 .837
ASC-0641 16,27 41/64 16,03 .631 16,51 .650 ASC-0844 21,43 27/32 21,18 .834 21,67 .853
ASC-0656 16,67 21/32 16,41 .646 16,89 .665 ASC-0859 22 55/64 21,67 .853 22,15 .872
ASC-0672 17 43/64 16,79 .661 17,27 .680 ASC-0875 22,22 7/8 21,97 .865 22,45 .884
ASC-0688 17,46 11/16 17,22 .678 17,70 .697 ASC-0891 22,62 57/64 22,38 .881 22,86 .900
ASC-0703 18 45/64 17,70 .697 18,19 .716 ASC-0906 23 29/32 22,76 .896 23,24 .915
TECHNICAL
ASC-0719 18,26 23/32 18,01 709 18,49 .728 ASC-0922 23,42 59/64 23,17 .912 23,65 .931
ASC-0734 18,65 47/64 18,39 .724 18,87 .743 ASC-0938 24 15/16 23,67 .932 24,16 .951
DATA
ASC-0750 19 3/4 18,80 .740 19,28 .759 ASC-0953 24,21 61/64 23,95 .943 24,44 .962
ASC-0766 19,45 49/64 19,20 .756 19,69 .775 ASC-0969 24,61 31/32 24,36 .959 24,84 .978
ASC-0781 20 25/32 19,69 .775 20,17 .794 ASC-0984 25 63/64 24,69 .972 25,17 .991
ASC-0797 20,24 51/64 19,99 .787 20,47 .806 ASC-1000 25,40 1 25,15 .990 25,63 1.010
50 1-800-325-3670
P20
MANDRELS
STANDARD
Grit Size
70 80 100 150 220 280 320 400 500 600 900 1200
stones other than
Hard------Soft

STANDARD
TOOLING
production runs, it
P20-A413
slightly harder or
finer. As a general
PORTABLE
TOOLING
Hard-----Soft

soft materials
rough holes require
TOOLING
CUSTOM
Additional abrasive
specifications
available to hone
Hard-----Soft
P20-DM35 P20-DM55 P20-DM85 P20-DM05
Please contact P20-DV57 P20-DV87 P20-DV07
ABRASIVES
Customer Service or
ACCESSORIES
MACHINE
Material
GAGING
P20-A413 — — P20-A413 — —
Aluminum
* 1st choice
Brass, Soft
P20-J57 1,38 55 P20-DM85 1,25 50
Bronze
** 2nd choice. P20-J63 0,83 33 P20-J63 0,83 33
Use if A55
Carbide
P20-J57 1,38 55 P20-J57 1,38 55
does not cut.
Cast Iron
FILTERS
P20-DM55 0,50 20 P20-DM55 0,50 20
Ceramic
*** 3rd choice. P20-J57 0,50 20 P20-DM55 2,00 80
Glass
Use if A63 P20-DM55 1,00 40 P20-DM55 1,00 40
} Steel, Soft
Steel, Hardened*
P20-A57 0,75 30 P20-NM55 1,25 50
Steel, Hardened**
HONING FLUIDS
P20-A55 0,30 12 P20-NM55 1,00 40

& COOLANTS
Steel, Very Hard***

P20-A63 0,30 12 — — —
P20-NM55 1,00 40 — — —
Aluminum
Brass, Soft
P20-J95 0,30 12 P20-DM05 0,83 33
Bronze
P20-J83 0,40 16 P20-J83 0,40 16
Carbide
P20-J95 0,30 12 P20-J95 0,30 12
Cast Iron
P20-DM05 0,08 3 P20-DM05 0,08 3
TECHNICAL
Ceramic
P20-J95 0,13 5 P20-DM05 0,50 20
DATA
Glass
P20-DM05 0,38 15 P20-DM05 0,38 15
Steel, Soft
P20-DM05 0,38 15 P20-DM05 0,38 15
Steel, Hardened
P20-J95 0,10 4 P20-NM05 0,40 16
P20-J83 0,13 5 P20-NM05 0,18 7
www.sunnen.com 51
P20
Diameter Range:
15,72 mm – 25,40 mm
.619" – 1.000"
MANDRELS
STANDARD
Diameter Range
15,72 mm - 25,40 mm
.619" - 1.000" 1 P20 Mandrel
2 Truing
Sleeve 3 Alignment
Bushing

4 Honing
Stone
5 required
Replacement Parts
Guide Shoes
1 required,
packed 2 per box
Guide Shoe
Screws
mm inches adjustable spindle nose. Choose 1 Suffix Flat Head Brass
STANDARD
TOOLING

18,90-19,84 .744-.781 5G-P20-750UA†+ ST-750 C-750 UA C B CH LN-1547A
See All
19,68-20,62 .775-.812 5G-P20-781UA†+ ST-780 C-812 UA B CH 4 - 40 x 7/32"
PORTABLE
C
TOOLING
Stone Tables
20,47-21,41 .806-.843 5G-P20-812UB†+ ST-812 C-812 At Right UB C B CH
21,29-22,22 .838-.875 5G-P20-843UB†+ ST-840 C-812 UB C B CH
22,07-23,01 .869-.906 5G-P20-875UB†+ ST-875 C-875 UB C B CH LN-1548A
4 - 40 x 1/4"
22,86-23,80 .900-.937 5G-P20-906UC†+ ST-900 C-875 UC C B CH
23,65-24,59 .931-.968 5G-P20-937UC†+ ST-937 C-937 UC C B CH
24,43-25,40 .962-1.000 5G-P20-968UC†+ ST-960 C-937 UC C B CH
TOOLING
CUSTOM
**Alignment Bushings Select the bushing whose bore diameter is just under finish B= Bronze for finer finishes and soft or difficult
ABRASIVES
size. When setting up the job for the first time, the undersize materials. Order separately.
alignment bushing can be honed out to finish size with the CH= Hard steel for production honing or hard, rough
same tooling used for honing the workpiece. parts or carbide, ceramic, etc. Order separately.
ACCESSORIES
Inserted Guide Shoes Superabrasive

P20 Mandrel Replacement Parts Diamond Plated Super Mandrels
MACHINE

LN-1529A Retainer Block with set screw diameter when ordering grit size, and hardness.
available for situations where a longer life
Extended Length P20 Mandrels
GAGING
Available on a special order basis. Ex: UA-B-750-DX Ex: UA-B-NM89-JS2X

15,62mm - 25,63mm (.615"-1.010")
FILTERS
For use on machines with Automatic Size Control units. Select the appropriate Size
Control Probe based on workpiece finish diameter. See page 168 for complete list.
HONING FLUIDS
& COOLANTS
ASC-0625 15,88 5/8 15,62 .615 16,10 .634 ASC-0812 20,64 13/16 20,37 .802 20,85 .821
ASC-0630 16 15,75 .620 16,23 .639 ASC-0828 21 53/64 20,78 .818 21,26 .837
ASC-0641 16,27 41/64 16,03 .631 16,51 .650 ASC-0844 21,43 27/32 21,18 .834 21,67 .853
ASC-0656 16,67 21/32 16,41 .646 16,89 .665 ASC-0859 22 55/64 21,67 .853 22,15 .872
ASC-0672 17 43/64 16,79 .661 17,27 .680 ASC-0875 22,22 7/8 21,97 .865 22,45 .884
ASC-0688 17,46 11/16 17,22 .678 17,70 .697 ASC-0891 22,62 57/64 22,38 .881 22,86 .900
ASC-0703 18 45/64 17,70 .697 18,19 .716 ASC-0906 23 29/32 22,76 .896 23,24 .915
ASC-0719 18,26 23/32 18,01 709 18,49 .728 ASC-0922 23,42 59/64 23,17 .912 23,65 .931
TECHNICAL
ASC-0734 18,65 47/64 18,39 .724 18,87 .743 ASC-0938 24 15/16 23,67 .932 24,16 .951
DATA
ASC-0750 19 3/4 18,80 .740 19,28 .759 ASC-0953 24,21 61/64 23,95 .943 24,44 .962
ASC-0766 19,45 49/64 19,20 .756 19,69 .775 ASC-0969 24,61 31/32 24,36 .959 24,84 .978
ASC-0781 20 25/32 19,69 .775 20,17 .794 ASC-0984 25 63/64 24,69 .972 25,17 .991
ASC-0797 20,24 51/64 19,99 .787 20,47 .806 ASC-1000 25,40 1 25,15 .990 25,63 1.010
52 1-800-325-3670
P20
MANDRELS
STANDARD
Grit Size
70 80 100 150 220 280 320 400 500 600 900 1200
stones other than
Hard------Soft

STANDARD
TOOLING
production runs, it
P20-A413
slightly harder or
finer. As a general
PORTABLE
TOOLING
Hard-----Soft

soft materials
rough holes require
TOOLING
CUSTOM
Additional abrasive Diamond (D) & CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
specifications
available to hone
Hard-----Soft
difficult materials. P20-DM35 P20-DM55 P20-DM85 P20-DM05
Please contact P20-DV57 P20-DV87 P20-DV07
ABRASIVES
Customer Service or
ACCESSORIES
MACHINE
Material
GAGING
P20-A413 — — P20-A413 — —
Aluminum
* 1st choice
Brass, Soft
P20-J57 1,38 55 P20-DM85 1,25 50
Bronze
** 2nd choice. P20-J63 0,83 33 P20-J63 0,83 33
Carbide
Use if A55 P20-J57 1,38 55 P20-J57 1,38 55
does not cut.
Cast Iron
P20-DM55 0,50 FILTERS
P20-DM55 0,50 20 20
Ceramic
*** 3rd choice. P20-J57 0,50 20 P20-DM55 2,00 80
Glass
Use if A63 P20-DM55 1,00 40 P20-DM55 1,00 40
} Steel, Soft
Steel, Hardened*
P20-A57 0,75 30 P20-NM55 1,25 50
Steel, Hardened**
HONING FLUIDS
P20-A55 0,30 12 P20-NM55 1,00 40

& COOLANTS
Steel, Very Hard***

P20-A63 0,30 12 — — —
P20-NM55 1,00 40 — — —
Aluminum
Brass, Soft
P20-J95 0,30 12 P20-DM05 0,83 33
Bronze
P20-J83 0,40 16 P20-J83 0,40 16
Carbide
P20-J95 0,30 12 P20-J95 0,30 12
Cast Iron
P20-DM05 0,08 3 P20-DM05 0,08 3
TECHNICAL
Ceramic
P20-J95 0,13 5 P20-DM05 0,50 20
DATA
Glass
P20-DM05 0,38 15 P20-DM05 0,38 15
Steel, Soft
P20-DM05 0,38 15 P20-DM05 0,38 15
Steel, Hardened
P20-J95 0,10 4 P20-NM05 0,40 16
P20-J83 0,13 5 P20-NM05 0,18 7
www.sunnen.com 53
P28
Diameter Range:
25,15 mm – 152,40 mm
.990" – 6"
Open Hole: Order 1, 2, 5 For Complete P28 2-Stone Honing Units
MANDRELS
STANDARD
Blind Hole: Order 1, 2, 4, 6 For Complete P28 2-Stone Honing Units

Diameter Range
25,15 mm - 152,40 mm
.990" - 6"
1 P28 Mandrel
Assembled for
open hole work.
2 Truing
Sleeve 3 Replacement Guide Shoes 2 required
SC and SD Guide Shoes
Order 2 Guide Shoes per number of stones used
4 Wedge
Blind Hole
Replace When
Honing Stone
STANDARD
Includes Wedge
TOOLING
Hard Diamond Wear Begins

mm inches and Guide Shoes Sunaloy Zinc Bronze Steel Plated To Show
25,15-26,97 .990-1.062 2G-P28-1000VA† ST-1000 VA-C§ VA-B VA-CH VA-BD 2G-R28
26,72-28,58
28,32-30,15
29,90-31,75
1.052-1.125
1.115-1.187
1.177-1.250
2G-P28-1062VA†
2G-P28-1125VB†
2G-P28-1187VB†
ST-1062
ST-1125
ST-1187
VA-C§
VB-C§
VB-C§
VA-B
VB-B
VB-B
VA-CH
VB-CH
VB-CH
VA-BD
VB-BD
VB-BD
2G-R28
2G-R28
2G-R28
5 Open
Hole
PORTABLE
TOOLING
31,24-34,93 1.230-1.375 2G-P28-1250WB† ST-1250 WB-D§ WB-B WB-DH WB-BD 2G-R28 See P28
34,42-38,10 1.355-1.500 2G-P28-1375WC† ST-1375 WC-D§ WC-B WC-DH WC-BD 2G-R28 Open Hole
37,59-41,28 1.480-1.625 2G-P28-1500WD† ST-1500 WD-D§ WD-B WD-DH WD-BD 2G-R28 Table on
Page 58.
40,77-44,45 1.605-1.750 2G-P28-1625WD† ST-1600 WD-D§ WD-B WD-DH WD-BD 2G-R28
43,94-47,63 1.730-1.875 2G-P28-1750WE ST-1700 WE-D§ WE-B WE-DH WE-BD 2G-R28
47,18-50,80 1.855-2.000 2H-P28-1875WE ST-1875 WE-D§ WE-B WE-DH WE-BD 2H-R28
TOOLING
CUSTOM
50,29-53,98 1.980-2.125 2H-P28-2000WF ST-2000 WF-D§ WF-B WF-DH WF-BD 2H-R28

53,47-57,15
56,64-60,33
59,81-63,50
62,99-66,68
2.105-2.250
2.230-2.375
2.355-2.500
2.480-2.625
2H-P28-2125WF
2H-P28-2250WF
2H-P28-2375WG
2H-P28-2500WG
ST-2100
ST-2200
ST-2375
ST-2500
WF-D§
WF-D§
WG-D§
WG-D§
WF-B
WF-B
WG-B
WG-B
WF-DH
WF-DH
WG-DH
WG-DH
WF-BD
WF-BD
WG-BD
WG-BD
2H-R28
2H-R28
2H-R28
2H-R28
6 Blind
Hole
See R28
66,17-69,85 2.605-2.750 2K-P28-2625SC ST-2625 SC-B§ SC-BH SC-B-DX+ 2K-R28-1 Blind Hole
ABRASIVES
69,34-73,03 2.730-2.875 2K-P28-2750SC ST-2750 SC-B§ SC-BH SC-B-DX+ 2K-R28-1 Table on

72,52-76,20 2.855-3.000 2K-P28-2875SC ST-2875 SC-B§ SC-BH SC-B-DX+ 2K-R28-1 Page 59.
75,69-79,38 2.980-3.125 2K-P28-3000SC ST-3000 SC-B§ SC-BH SC-B-DX+ 2K-R28-1
78,87-82,55 3.105-3.250 2K-P28-3125SD ST-3125 SD-B§ SD-BH SC-B-DX+ 2K-R28-1
82,04-85,73 3.230-3.375 2K-P28-3250SD+ ST-3250+ SD-B§ SD-BH SD-B-DX+ 2K-R28-1
ACCESSORIES

MACHINE

97,92-101,60 3.855-4.000 2K-P28-3875SD+ ST-3875+ SD-B§ SD-BH SD-B-DX+ 2K-R28-2+
GAGING

FILTERS

2K-P28-5500SD+ ST-5500+ SD-B§ SD-B-DX+ 2K-R28-3+
HONING FLUIDS
139,19-142,88 5.480-5.625 SD-BH

& COOLANTS

Sunaloy . . . . . . . . . . . . .General purpose shoe for most honing applications . . . . . . . . . . . . . . . . . . . Furnished with Mandrel.
Zinc . . . . . . . . . . . . . . . .For most honing operations except fine finish . . . . . . . . . . . . . . . . . . . . . . . . .Furnished with Mandrel.
Bronze . . . . . . . . . . . . . .For finer finishes and soft or difficult materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order separately.
TECHNICAL
Hard Steel . . . . . . . . . . .For production honing or hard, rough parts or carbide, ceramic, etc . . . . . . . . . . . . .Order separately.
DATA
Diamond Plated . . . . . .For fast stock removal and longer shoe life (120 grit) . . . . . . . . . . . . . . . . . . . . . . . . . .Order separately.
† Requires use of LN570A Concentric Sleeve. + = Special order. Contact Customer Service.
§ Supplied with Mandrel. All others, order separately.
54 1-800-325-3670
P28
Diameter Range:
25,15 mm – 152,40 mm
.990" – 6"
MANDRELS
STANDARD
Diameter Range
25,15 mm - 152,40 mm
.990" - 6"
1 P28 Mandrel
Assembled for
open hole work.
2 Truing
4 Wedge
Blind Hole
Replace When
Honing Stone
STANDARD
Includes Wedge
TOOLING
26,72-28,58
28,32-30,15
29,90-31,75
1.052-1.125
1.115-1.187
1.177-1.250
3G-P28-1062VA†
3G-P28-1125VB†
3G-P28-1187VB†
ST-1062
ST-1125
ST-1187
VA-C§
VB-C§
VB-C§
VA-B VA-CH
VB-B VB-CH
VB-B VB-CH
VA-BD
VB-BD
VB-BD
3G-R28
3G-R28
3G-R28
5 Open
Hole
PORTABLE
TOOLING
37,59-41,28 1.480-1.625 ST-1500 WD-D§ WD-B WD-DH WD-BD 3G-R28 Table on
3G-P28-1500WD†
Page 58.
TOOLING
CUSTOM
53,47-57,15
56,64-60,33
59,81-63,50
62,99-66,68
2.105-2.250
2.230-2.375
2.355-2.500
2.480-2.625
3H-P28-2125WF
3H-P28-2250WF
3H-P28-2375WG
3H-P28-2500WG
ST-2100
ST-2200
ST-2375
ST-2500
WF-D§
WF-D§
WG-D§
WG-D§
WF-B WF-DH
WF-B WF-DH
WG-B WG-DH
WG-B WG-DH
WF-BD
WF-BD
WG-BD
WG-BD
3H-R28
3H-R28
3H-R28
3H-R28
6 Blind
Hole
See R28
66,17-69,85 2.605-2.750 3K-P28-2625SC+ ST-2625+ SC-B§ SC-BH SC-B-DX+ 3K-R28-1 Blind Hole
ABRASIVES
69,34-73,03 2.730-2.875 3K-P28-2750SC+ ST-2750+ SC-B§ SC-BH SC-B-DX+ 3K-R28-1 Table on
72,52-76,20 2.855-3.000 3K-P28-2875SC+ ST-2875+ SC-B§ SC-BH SC-B-DX+ 3K-R28-1 Page 59.
75,69-79,38 2.980-3.125 3K-P28-3000SC+ ST-3000+ SC-B§ SC-BH SC-B-DX+ 3K-R28-1
ACCESSORIES
MACHINE
GAGING
126,49-130,18 4.980-5.125 3K-P28-5000SD+ ST-5000+ SD-B§ SD-BH SD-B-DX+ 3K-R28-2+ FILTERS
3K-P28-5500SD+ ST-5500+ SD-B§ SD-BH SD-B-DX+ 3K-R28-3+
HONING FLUIDS
139,19-142,88 5.480-5.625
& COOLANTS

TECHNICAL
DATA
www.sunnen.com 55
P28
Diameter Range:
25,15 mm – 152,40 mm
.990" – 6"
MANDRELS
STANDARD

Diameter Range
25,15 mm - 152,40 mm
.990" - 6"
1 P28 Mandrel
Assembled for
open hole work.
2 Truing
4 Wedge
Blind Hole
Replace When
Honing Stone
STANDARD
Includes Wedge
TOOLING

26,72-28,58
28,32-30,15
29,90-31,75
1.052-1.125
1.115-1.187
1.177-1.250
4G-P28-1062VA†
4G-P28-1125VB†
4G-P28-1187VB†
ST-1062
ST-1125
ST-1187
VA-C§
VB-C§
VB-C§
VA-B
VB-B
VB-B
VA-CH
VB-CH
VB-CH
VA-BD
VB-BD
VB-BD
4G-R28
4G-R28
4G-R28
5 Open
Hole
PORTABLE
TOOLING
Page 58.
TOOLING
CUSTOM

53,47-57,15
56,64-60,33
59,81-63,50
62,99-66,68
2.105-2.250
2.230-2.375
2.355-2.500
2.480-2.625
4H-P28-2125WF
4H-P28-2250WF
4H-P28-2375WG
4H-P28-2500WG
ST-2100
ST-2200
ST-2375
ST-2500
WF-D§
WF-D§
WG-D§
WG-D§
WF-B
WF-B
WG-B
WG-B
WF-DH
WF-DH
WG-DH
WG-DH
WF-BD
WF-BD
WG-BD
WG-BD
4H-R28
4H-R28
4H-R28
4H-R28
6 Blind
Hole
See R28
66,17-69,85 2.605-2.750 4K-P28-2625SC+ ST-2625+ SC-B§ SC-BH SC-B-DX+ 4K-R28-1+ Blind Hole
ABRASIVES
69,34-73,03 2.730-2.875 4K-P28-2750SC+ ST-2750+ SC-B§ SC-BH SC-B-DX+ 4K-R28-1+ Table on

72,52-76,20 2.855-3.000 4K-P28-2875SC+ ST-2875+ SC-B§ SC-BH SC-B-DX+ 4K-R28-1+ Page 59.
75,69-79,38 2.980-3.125 4K-P28-3000SC+ ST-3000+ SC-B§ SC-BH SC-B-DX+ 4K-R28-1+
ACCESSORIES

MACHINE

GAGING

FILTERS

HONING FLUIDS
139,19-142,88 5.480-5.625 SD-BH

& COOLANTS

TECHNICAL
DATA
56 1-800-325-3670
P28
Diameter Range:
25,15 mm – 152,40 mm
.990" – 6"
MANDRELS
STANDARD
Honing Stone
Diameter Range
25,15 mm - 152,40 mm
.990" - 6"
1 P28 Mandrel
Assembled for
open hole work.
2 Truing
4 Wedge
Blind Hole
Replace When
STANDARD
Includes Wedge
TOOLING
mm inches and Guide Shoes Sunaloy Zinc Steel Plated To Show
Bronze
26,72-28,58
28,32-30,15
29,90-31,75
1.052-1.125
1.115-1.187
1.177-1.250
5G-P28-1062VA†
5G-P28-1125VB†
5G-P28-1187VB†
ST-1062
ST-1125
ST-1187
VA-C§
VB-C§
VB-C§
VA-B
VB-B
VB-B
VA-CH
VB-CH
VB-CH
VA-BD
VB-BD
VB-BD
5G-R28
5G-R28
5G-R28
5 Open
Hole
PORTABLE
TOOLING
Page 58.
TOOLING
CUSTOM
50,29-53,98 1.980-2.125 5H-P28-2000WF+ ST-2000+ WF-D§ WF-B WF-DH WF-BD 5H-R28
53,47-57,15
56,64-60,33
59,81-63,50
62,99-66,68
2.105-2.250
2.230-2.375
2.355-2.500
2.480-2.625
5H-P28-2125WF+
5H-P28-2250WF+
5H-P28-2375WG+
5H-P28-2500WG+
ST-2100+
ST-2200+
ST-2375+
ST-2500+
WF-D§
WF-D§
WG-D§
WG-D§
WF-B
WF-B
WG-B
WG-B
WF-DH
WF-DH
WG-DH
WG-DH
WF-BD
WF-BD
WG-BD
WG-BD
5H-R28
5H-R28
5H-R28
5H-R28
6 Blind
Hole
See R28
66,17-69,85 2.605-2.750 5K-P28-2625SC+ ST-2625+ SC-B§ SC-BH SC-B-DX+ 5K-R28-1+ Blind Hole
ABRASIVES
69,34-73,03 2.730-2.875 5K-P28-2750SC+ ST-2750+ SC-B§ SC-BH SC-B-DX+ 5K-R28-1+ Table on
72,52-76,20 2.855-3.000 5K-P28-2875SC+ ST-2875+ SC-B§ SC-BH SC-B-DX+ 5K-R28-1+ Page 59.
75,69-79,38 2.980-3.125 5K-P28-3000SC+ ST-3000+ SC-B§ SC-BH SC-B-DX+ 5K-R28-1+
ACCESSORIES
MACHINE
GAGING
126,49-130,18 4.980-5.125 5K-P28-5000SD+ ST-5000+ SD-B§ SD-BH SD-B-DX+ 5K-R28-2+ FILTERS
HONING FLUIDS
139,19-142,88 5.480-5.625 SD-BH

& COOLANTS

TECHNICAL
DATA
www.sunnen.com 57
Open Hole P28 Honing Stones
Grit Size
70 80 100 150 220 280 320 400 500 600 900 1200
stones other than
the RECOMMENDED P28-A23 P28-A43 P28-A53 P28-A63 P28-A73
Hard------Soft
STONES may hone P28-A25 P28-A45 P28-A55 P28-A65 P28-A75
production runs, it P28-A58 P28-A68
may be economical P28-A49 P28-A59 P28-A69 P28-A79
MANDRELS
STANDARD
to choose a stone
P28-A411
slightly harder or
P28-A413
softer, coarser or
finer. As a general Silicon Carbide Stones (J,C) - 12 per box
Hard-----Soft
require soft stones; P28-J63 P28-J83 P28-J93

soft materials P28-J25 P28-J45 P28-J55 P28-J65 P28-J85 P28-J95 P28-CO5‡
STANDARD
TOOLING

rough holes require P28-J27 P28-J47 P28-J57 P28-J67 P28-J87 P28-J97
hard stones.
P28-J49 P28-J59 P28-J69 P28-J89 P28-J99
Additional abrasive
available to hone
PORTABLE
TOOLING
difficult materials. P28-DM35 P28-DM45 P28-DM55 P28-DM85 P28-DM95 P28-DM05 P28-DM905 P28-DM005
P28-DM57 P28-DM87
Please contact HP28-NM35
Hard-----Soft
Customer Service or P28-DV07

your Sales &
P28-NR51
Application Engineer. P28-NR53 P28-NR83
TOOLING
CUSTOM
P28-NM15 P28-NM35 P28-NM45 P28-NM55 P28-NM65 P28-NM85 P28-NM95 P28-NM05 P28-NM905 P28-NM005
P28-NM37 P28-NM47 P28-NM57 P28-NM87
P28-NM59
P28-NMG55
P28-NMG57

ABRASIVES
Replacement Parts for P28 Honing Units

Recommended Stones for Open Hole P28 Honing Units (Both Open and Blind Hole)
Mandrel Wedge§ Wedge§ Retainer Tension Guide
ACCESSORIES
Range* Open Blind Block Block Shoe

Stone Surface Finish Stone Surface Finish Shims
MACHINE
Material Hole Hole (set of 4)

_G-P28-1000VA —
_G-P28-1187VB _G-P28 _G-R28 LN_1329A LN_1336A LN_1144
P28-A413 — — P28-A413 — —
_G-P28-1250WB —
Aluminum
Fast removal: deburred, bored, ground, reamed holes _G-P28-1750WE _G-P28 _G-R28 LN_1329A LN_1336A LN_1156
Brass, Soft
P28-J57 1,38 55 P28-DM85 1,25 50 _H-P28-1875WE —
Bronze
P28-J63 0,83 33 P28-J63 0,83 33 _H-P28-2500WG
GAGING
_H-P28 _H-R28 LN_1330A LN_1337A LN_1156
Carbide
P28-J57 1,38 55 P28-J57 1,38 55
_J-P28-2625SC —
Cast Iron
P28-DM55 0,50 20 P28-DM55 0,50 20 _J-P28-3750SD _J-P28 _J-R28 LN_1329A LN_1336A LN_1156
Ceramic
P28-J57 0,50 20 P28-DM55 2,00 80
Glass
1,00 40 P28-DM55 1,00 40 _K-P28-2625SC —
P28-DM55
}
_K-P28-3750SD
Steel, Soft
P28-DM55 1,75 70 P28-DM55 1,75 70 _K-P28-1 _K-R28-1 LN_1329A LN_1336A LN_1156
Steel, Hardened*
P28-A57 0,75 30 P28-NM55 1,25 50 _K-P28-3875SD —
Steel, Hardened**
0,30 12 P28-NM55 1,00 40 _K-P28-5000SD _K-P28-2 _K-R28-2 LN_1329A LN_1336A LN_1156
P28-A55
FILTERS
Steel, Very Hard***

P28-A63 0,30 12 — — — _K-P28-5125SD —
P28-NM55 1,00 40 — — — _K-P28-5875SD _K-P28-3 _K-R28-3 LN_1329A LN_1336A LN_1156
Aluminum
Brass, Soft
P28-J95 0,30 12 P28-DM05 0,83 33 § Insert 2,3,4 or 5 depending on stone number. Ex. 4G-P28 Wedge for
4-Stone Mandrel
Bronze
HONING FLUIDS
P28-J83 0,40 16 P28-J83 0,40 16

& COOLANTS
Carbide
P28-J95 0,30 12 P28-J95 0,30 12 For use on machines
Cast Iron
P28-DM05 0,08 3 P28-DM05 0,08 3 with Automatic Size
Ceramic
P28-J95 0,13 5 P28-DM05 0,50 20 26mm - 51mm (1"-2") Control units. Select
Glass
P28-DM05 0,38 15 P28-DM05 0,38 15 the appropriate size
Setting Fixture required for centering and set- control probe based
Steel, Soft
P28-DM05 0,38 15 P28-DM05 0,38 15 ting Sensing Units. Order ASC-50 Setting on workpiece finish
Steel, Hardened
P28-J85 0,10 4 P28-NM05 0,40 16 Fixture. (For metric version, specify ASC-50M.) diameter. See page
P28-J93 0,13 5 P28-NM05 0,18 7 Sensing Tip Diameter Range 168 for complete list
TECHNICAL
Part No. of A.S.C. probes.

mm in
DATA
* 1st choice *** 3rd choice. ASC-51 26-32 1 - 1 1/4

Use if A63 ASC-52 32-38 1 1/4 - 1 1/2
** 2nd choice. does not cut.
Use if A55 ASC-53 38-45 1 1/2 - 1 3/4
does not cut. ASC-54 45-51 1 3/4 - 2
58 1-800-325-3670
Blind Hole R28 Honing Stones
Grit Size
70 80 100 150 220 280 320 400 500 600 900 1200
stones other than R28-A43 R28-A63 R28-A73
Hard------Soft
the RECOMMENDED R28-A45 R28-A55 R28-A65 R28-A75
STONES may hone R28-A4501A R28-A5501A
faster or last longer. R28-A47 R28-A57 R28-A67 R28-A77
For long or repetitive R28-A4701A R28-A5701A
production runs, it R28-A49 R28-A59 R28-A69
R28-A4901A R28-A5901A R28-A8701A
may be economical
MANDRELS
STANDARD
R28-A56
to choose a stone R28-A413
slightly harder or
Hard-----Soft
finer. As a general R28-J63 R28-J83

rule, hard materials R28-J45 R28-J55 R28-J65 R28-J85 R28-J95 R28-CO5‡
require soft stones; R28-J8501A R28-J9501A
soft materials R28-J27 R28-J47 R28-J57 R28-J67 R28-J87 R28-J97
STANDARD
TOOLING
require hard stones; R28-J5701A R28-J8701A
rough holes require R28-J59 R28-J69 R28-J89 R28-J99
hard stones.
Additional abrasive R28-DM55 R28-DM85 R28-DM05
Hard-----Soft
specifications
available to hone
PORTABLE
TOOLING
R28-NR53
Please contact
Customer Service or R28-NM35 R28-NM55 R28-NM85 R28-NM05
your Sales & R28-NM37
Application Engineer. ‡For best results, use with bronze guide shoes.
TOOLING
CUSTOM
Recommended Stones for Blind Hole R28 Honing Units Hard-tipped Stones
Low-Volume High-Volume Silicon Carbide (J) Aluminum Oxide (A)
Stone Surface Finish Stone Surface Finish R28-J57-01A R28-A47-01A
Material
to use µm µin to use µm µin R28-J85-01A R28-A49-01A
ABRASIVES
Deburring: rough holes, all materials R28-J87-01A R28-A55-01A
R28-A413 — — R28-A413 — — R28-J95-01A R28-A57-01A
— —
Aluminum
* 1st choice R28-A59-01A
Brass, Soft
R28-J57 1,38 55 R28-DM85 1,25 50 —
Bronze
** 2nd choice. R28-J63 0,83 33 R28-J63 0,83 33 — R28-A87-01A
Carbide
Use if A55 R28-J57 1,38 55 R28-J57 1,38 55
ACCESSORIES
Cast Iron
does not cut. For honing blind hole bores available from stock (12 per box).
MACHINE
R28-DM55 0,50 20 R28-DM55 0,50 20
Ceramic
*** 3rd choice. R28-J57 0,50 20 R28-DM55 2,00 80
Glass
R28-DM55 1,00 40 R28-DM55 1,00 40
Use if A63 Additional Guide Shoes
} Steel, Soft
does not cut. R28-DM55 1,75 70 R28-DM55 1,75 70
Steel, Hardened*
R28-A57 0,75 30 R28-NM55 1,25 50 Carbide Metal Bond Superabrasive
Steel, Hardened**
R28-A55 0,30 12 R28-NM55 1,00 40 Inserted (Specify type of abrasive; Diamond or
Borazon/CBN; Grit size and hardness)
Steel, Very Hard***

R28-A63 0,30 12 — — —
— VA-B-TX VA-B-______-JS2X
GAGING
R28-NM55 1,00 40 — —
VB-B-TX VB-B-______-JS2X
Aluminum
Fine finishing: previously honed holes WB-D-TX WB-D-______-HW8X
Brass, Soft
R28-J95 0,30 12 R28-DM05 0,83 33 WC-D-TX WC-D-______-HW8X
Bronze
R28-J83 0,40 16 R28-J83 0,40 16 WD-D-TX WD-D-______-HW8X
Carbide
R28-J95 0,30 12 R28-J95 0,30 12 WE-D-TX WE-D-______-HW8X
Cast Iron
R28-DM05 0,08 3 R28-DM05 0,08 3 WF-D-TX WF-D-______-HW8X
Ceramic
R28-J95 0,13 5 R28-DM05 0,50 5 WG-D-TX WG-D-______-HW8X
FILTERS
Glass
R28-DM05 0,38 15 R28-DM05 0,38 15 SC-B-TX SC-B-______-LJ7X†
Steel, Soft
R28-DM05 0,38 15 R28-DM05 0,38 15 SD-B-TX SD-B-______-LJ7X†
Steel, Hardened
R28-J95 0,10 4 R28-NM05 0,40 16
R28-J83 0,13 5 R28-NM05 0,18 7 †Order 2 shoes per number of stones used.
HONING FLUIDS
& COOLANTS
For bores whose finish size falls

PHT Plateau Hone Tools Alignment Bushings between the diameters listed in the
Sunnen’s PHT tools are used as a final finishing step, For machines with fully adjustable spindle nose. table, select the bushing whose bore
after initial honing, to provide a plateau surface on Bore Size diameter is just under finish size.
cylinder walls. Made from special abrasive impregnat- Part Number mm inches When setting up the job for the first
ed filament, these long-lasting honing tools are avail- time, the undersize alignment bush-
C-1000 25,40 1.000 ing can be honed out to finish size
able for portable and CV/CK hone heads. For additional
information contact your local Sunnen Field Engineer C-1062 26,97 1.0625 with the same tooling used for honing
TECHNICAL
or call Customer Service toll-free in St. Louis. C-1125 28,58 1.125 the workpiece. For bushing diameters
outside the standard range call your
DATA
Abrasive Set for all P28 Style Mandrels. C-1187 30,15 1.1875 Sunnen representative.
Diameter Range Abrasive Set C-1250 31,75 1.250
mm in (320 Grit)
25,146-152,4 .990-6.00 P28-PHT 731 Contact Customer Service for price and availability.
www.sunnen.com 59
Y8
Keyway Honing Units
Diameter Range:
6,22 mm – 7,82 mm
.245" – .308"
Order 1-5 For Complete Y8 Keyway Honing Units Mandrel Options
MANDRELS
STANDARD
1 2 3 4 5
Diameter Range Y8 Mandrel Truing Adapter Alignment Honing S = Steel Mandrel w/ soft
Includes wedge shoes for honing most
6,22 mm - 7,82 mm Sleeve Bushing Stone materials.
.245" - .308"
With Standard Shank With stone retainer For machines with fully H = Steel Mandrel with
mm inches and wedge guide adjustable spindle nose hardened shoes for
Choose One Suffix production honing or
STANDARD
6,22-6,35 .245-.250 Y8-245B S H B+ S-245 Y8-A C-245 hard, rough parts,

TOOLING
6,35-6,48 .250-.255 Y8-250B S H B+ S-250 Y8-A C-250 carbide, ceramic, glass.

6,48-6,60 .255-.260 Y8-255B S H B+ S-255 Y8-A C-255 B = Bronze Mandrel for very
6,60-6,73 .260-.265 Y8-260B S H B+ S-260 Y8-A C-260 fine finishes and honing
6,73-6,86 .265-.270 Y8-265B S H B+ S-265 Y8-A C-265 See All exotic metals.
6,86-6,98 .270-.275 Y8-270B S H B+ S-270 Y8-A C-270 Stone + = Special Order.
PORTABLE
S H B+ Tables Contact Customer

TOOLING
6,98-7,11 .275-.280 Y8-275B S-275 Y8-A C-275

7,11-7,24 .280-.285 Y8-280B S H B+ S-280 Y8-A C-280 At Right Service.
7,24-7,37 .285-.290 Y8-285B S H B+ S-285 Y8-A C-285
7,37-7,49 .290-.295 Y8-290B S H B+ S-290 Y8-A C-290
7,49-7,62 .295-.300 Y8-295B S H B+ S-295 Y8-A C-295
7,62-7,82 .300-.308 Y8-300B S H B+ S-300 Y8-A C-300
TOOLING
CUSTOM
Y8 Mandrel Replacement Parts

Y8-W Wedge
YY8
ABRASIVES
Keyway Honing Units YY8 Mandrels are similar to Y8

Mandrels except stone length is
ACCESSORIES
34,9 mm (1 3/8"). Use only when

Diameter Range:
MACHINE
bore length or interruptions will

not allow holes to be honed
6,22 mm – 7,82 mm properly with standard Y8
.245" – .308" Mandrels.
Order 1-5 For Complete YY8 Keyway Honing Units Mandrel Options
GAGING
S = Steel Mandrel w/ soft

Diameter Range
6,22 mm - 7,82 mm
.245" - .308"
1 YY8
Mandrel†
Includes wedge
With Standard Shank
2 Truing
Sleeve 3 Adapter
With stone retainer

4 Alignment
Bushing
5 Honing
Stone
shoes for honing most
materials.
H = Steel Mandrel with
FILTERS
6,22-6,35 .245-.250 YY8-245B S+ H+ S-245 Y8-A C-245 hard, rough parts,

6,35-6,48 .250-.255 YY8-250B S+ H+ S-250 Y8-A C-250 carbide, ceramic, glass.
6,48-6,60 .255-.260 YY8-255B S+ H+ S-255 Y8-A C-255 † = Not available in bronze.
6,60-6,73 .260-.265 YY8-260B S+ H+ S-260 Y8-A C-260 + = Special Order.
6,73-6,86 .265-.270 YY8-265B S+ H+ S-265 Y8-A C-265 See All Contact Customer
HONING FLUIDS
& COOLANTS
6,86-6,98 .270-.275 YY8-270B S+ H+ S-270 Y8-A C-270 Stone Service.

6,98-7,11 .275-.280 YY8-275B S+ H+ S-275 Y8-A C-275 Tables
7,11-7,24 .280-.285 YY8-280B S+ H+ S-280 Y8-A C-280 At Right
7,24-7,37 .285-.290 YY8-285B S+ H+ S-285 Y8-A C-285
7,37-7,49 .290-.295 YY8-290B S+ H+ S-290 Y8-A C-290
7,49-7,62 .295-.300 YY8-295B S+ H+ S-295 Y8-A C-295
YY8-300B S+ H+
TECHNICAL
7,62-7,82 .300-.308 S-300 Y8-A C-300

DATA
YY8 Mandrel Replacement Parts

YY8-W Wedge
60 1-800-325-3670
NOTES: Standard Keyway Mandrels not suitable for Superabrasive Stone Inserted Tandem “In-Line” Mandrels
blind holes. Blind Hole Keyway Mandrels and Stones Guide Shoe Mandrels Used to size two or more “in-line” or tandem
are available on special order basis. Contact Customer bores in perfect alignment. Special tandem
For applications where a long lasting mandrel
Service for price and availability. mandrels can generally be supplied for those
is needed and the material being honed reacts
These honing units are designed to be used for honing negatively with a hardened mandrel. Made from applications which have too long a tandem dis-
bores with keyways, splines, ports and other surface a bronze mandrel. Single or double insert tance for honing with standard or altered man-
interruptions. mandrels in either CBN or diamond are drels. See page 191 for information on how to
Keyway Mandrels must be trued accurately to keep available. hone tandem bores.
the honing stone from hanging up in the keyway. Size
Truing Sleeve to a diameter between the desired fin- Extended Shank Mandrels CBN and Diamond Stones for
ish bore size and ,127 mm (.005") under. Available for honing parts that are too long to Keyway Mandrels
be honed with a standard mandrel. * Not available in YY8
MANDRELS
STANDARD
In some cases,
stones other than All Available Stones
the RECOMMENDED Grit Size
STANDARD
70 80 100 150 220 280 320 400 500 600 1200
TOOLING
STONES may hone
faster or last longer. Aluminum Oxide Stones (A) - Y8/12 per box, YY8/6 per box
Hard--
--Soft
production runs, it Y8-A45 Y8-A55 Y8-A65

may be economical Y8-A47 Y8-A57 Y8-A67
to choose a stone Y8-A69
slightly harder or
PORTABLE
TOOLING
softer, coarser or
Hard--
finer. As a general
--Soft

soft materials
require hard stones; Silicon Carbide Stones (J,C) - Y8/12 per box, YY8/6 per box
rough holes require
Hard--
--Soft
Y8-J63 Y8-J83
hard stones.
TOOLING
CUSTOM
Y8-J85 Y8-J95
Y8-J47 Y8-J67 Y8-J87
Additional abrasive
specifications
Hard--
--Soft
available to hone
ABRASIVES
Please contact
Customer Service or
your Sales & Recommended Stones for Automatic Size Control Probes
Application Engineer. Y8/YY8 Mandrels 6,10mm -8,20mm (.240"-.323")
Approx. Ra For use on machines with Automatic
ACCESSORIES
Stone Surface Finish Size Control units. Select the appropri-
Material
MACHINE
to use µm µin
Fast removal: deburred, bored, piece finish diameter. See page 168 for
ground, reamed holes
Aluminum
Brass, Soft
Y8/YY8-J57 1,38 55
* 1st choice
Bronze
Y8/YY8-J63 0,83 33 Sensing Nominal Diameter Range
Cast Iron
** 2nd choice. Y8/YY8-J57 1,38 55 Tip Diameter Low High
Part No.
Steel, Soft
Use if A55 20 mm in mm in mm in
Y8/YY8-J57 0,50
}
GAGING
Steel, Hardened*
does not cut. Y8/YY8-A57 0,65 25 ASC-0250 6,35 1/4 6,10 .240 6,58 .259
Steel, Hardened**
Y8/YY8-A55 0,45 18 ASC-0266 6,75 17/64 6,50 .256 6,99 .275
Y8/YY8-A63 0,30 12 ASC-0281 7 9/32 6,83 .269 7,32 .288
ASC-0297 7,54 19/64 7,29 .287 7,77 .306
Aluminum
ASC-0312 8 5/16 7,72 .304 8,20 .323
Brass, Soft
Y8/YY8-J95 0,30 12
Bronze
Y8/YY8-J83 0,40 16
Cast Iron
FILTERS
Y8/YY8-J95 0,30 12
Steel, Soft
Y8/YY8-J95 0,13 5
Steel, Hardened
Y8/YY8-J95 0,10 4
Y8/YY8-J83 0,13 5
HONING FLUIDS
For production honing recommendations using

& COOLANTS
superabrasive stones with Keyway Mandrels

contact Customer Service.
TECHNICAL
DATA
www.sunnen.com 61
Y10
Keyway Honing Units
Diameter Range:
7,82 mm – 9,40 mm
.308" – .370"
MANDRELS
STANDARD
1 2 3 4 5
Diameter Range Y10 Truing Adapter Alignment Honing S = Steel Mandrel w/ soft
7,82 mm - 9,40 mm Mandrel Sleeve Bushing Stone materials.
.308" - .370" Includes wedge
STANDARD
TOOLING

8,03-8,20 .316-.323 Y10-316B S H B+ S-316 Y10-A C-316 carbide, ceramic, glass.
8,20-8,41 .323-.331 Y10-323B S H B+ S-323 Y10-A C-323 See All B = Bronze Mandrel for very
8,41-8,61 .331-.339 Y10-331B S H B+ S-331 Y10-A C-331 Stone fine finishes and honing
8,61-8,81 .339-.347 Y10-339B S H B+ S-339 Y10-A C-339 Tables exotic metals.
8,81-8,99 .347-.354 Y10-347B S H B+ S-347 Y10-A C-347 At Right + = Special Order.
PORTABLE
TOOLING
8,99-9,19 .354-.362 Y10-354B S H B+ S-354 Y10-A C-354 Contact Customer

9,19-9,40 .362-.370 Y10-362B S H B+ S-362 Y10-A C-362 Service.

Y10-W Wedge
TOOLING

CUSTOM

ABRASIVES
YY10 YY10 Mandrels are similar to Y10

Keyway Honing Units Mandrels except stone length is 34,9
ACCESSORIES
mm (1 3/8"). Use only when bore

MACHINE
length or interruptions will not allow

Diameter Range: holes to be honed properly with
standard Y10 Mandrels.
7,82 mm – 9,40 mm
.308" – .370"
GAGING
Diameter Range
7,82 mm - 9,40 mm
.308" - .370"
1 YY10
Mandrel†
Includes wedge
With Standard Shank
2 Truing
Sleeve 3 Adapter
With stone retainer

4 Alignment
Bushing
5 Honing
Stone
materials.
FILTERS
8,20-8,41 .323-.331 YY10-323B S+ H+ S-323 Y10-A C-323 See All B = Bronze Mandrel for very
HONING FLUIDS
& COOLANTS
8,41-8,61 .331-.339 YY10-331B S+ H+ S-331 Y10-A C-331 Stone fine finishes and honing
8,61-8,81 .339-.347 YY10-339B S+ H+ S-339 Y10-A C-339 Tables exotic metals.
8,81-8,99 .347-.354 YY10-347B S+ H+ S-347 Y10-A C-347 At Right + = Special Order.
8,99-9,19 .354-.362 YY10-354B S+ H+ S-354 Y10-A C-354 Contact Customer
9,19-9,40 .362-.370 YY10-362B S+ H+ S-362 Y10-A C-362 Service.

TECHNICAL
YY10-W Wedge
DATA

62 1-800-325-3670
NOTES: Standard Keyway Mandrels not suitable for Superabrasive Stone Inserted Guide Tandem “In-Line” Mandrels
blind holes. Blind Hole Keyway Mandrels and Stones Shoe Mandrels Used to size two or more “in-line” or tandem
are available on special order basis. Contact Customer For applications where a long lasting mandrel is bores in perfect alignment. Special tandem
Service for price and availability. needed and the material being honed reacts mandrels can generally be supplied for those
These honing units are designed to be used for honing negatively with a hardened mandrel. Made from applications which have too long a tandem
bores with keyways, splines, ports and other surface a bronze mandrel. Single or double insert man- dis-tance for honing with standard or altered
interruptions. drels in either CBN or diamond are available. mandrels. See page 191 for information on
Keyway Mandrels must be trued accurately to keep how to hone tandem bores.
Available for honing parts that are too long to be CBN and Diamond Stones for
Truing Sleeve to a diameter between the desired fin-
ish bore size and ,127 mm (.005") under. honed with a standard mandrel. Keyway Mandrels
* Not available in YY10
MANDRELS
STANDARD
In some cases,
stones other than All Available Stones
the RECOMMENDED Grit Size
STONES may hone 70 80 100 150 220 280 320 400 500 600 1200
faster or last longer. Aluminum Oxide Stones (A) - Y10/12 per box, YY10/6 per box
STANDARD
Hard--
--Soft
Y10-A45 Y10-A55 Y10-A65
TOOLING
production runs, it Y10-A47 Y10-A57 Y10-A67
may be economical Y10-A59 Y10-A69
to choose a stone
slightly harder or
softer, coarser or Silicon Carbide Stones (J,C) - Y10/12 per box, YY10/6 per box
Hard--
finer. As a general
--Soft
rule, hard materials Y10-J65 Y10-J95
PORTABLE
TOOLING
require soft stones; Y10-J67
soft materials
rough holes require
hard stones.
Additional abrasive
TOOLING
CUSTOM
specifications
available to hone
difficult materials. Recommended Stones for Automatic Size Control Probes
Please contact Y10/YY10 Mandrels 7,72mm -9,75mm (.304"-.384")
Customer Service or For use on machines with Automatic
ABRASIVES
Approx. Ra
your Sales & Stone Surface Finish Size Control units. Select the appropri-
Application Engineer. Material
to use µm µin ate Size Control Probe based on work-
Aluminum
ground, reamed holes complete list of A.S.C. Sensing Tips.
Brass, Soft
Y10/YY10-J57 1,38 55
Bronze
Y10/YY10-J63 0,83 33
ACCESSORIES
Tip Diameter Low High
Carbide
* 1st choice
MACHINE
Y10/YY10-J57 1,38 55 Part No. mm in mm in mm in
Cast Iron
** 2nd choice. — — — ASC-0312 8 5/16 7,72 .304 8,20 .323
Ceramic
Use if A55 Y10/YY10-J57 0,50 20 ASC-0328 8,33 21/64 8,08 .318 8,56 .337
Glass
does not cut. — — — ASC-0344 8,73 11/32 8,48 .334 8,97 .353
} Steel, Soft
— — — ASC-0359 9 23/64 8,81 .347 9,30 .366
Steel, Hardened* Y10/YY10-A55 0,45

Y10/YY10-A57 0,65 25 ASC-0375 9,53 3/8 9,27 .365 9,75 .384
18
GAGING
Fine finishing:
Aluminum
previously honed holes
Brass, Soft
Y10/YY10-J95 0,30 12
Bronze
Y10/YY10-J95 0,40 16
Carbide
Y10/YY10-J95 0,30 12
Cast Iron
— — —
Ceramic
Y10/YY10-J95 0,13 5
FILTERS
Glass
— — —
Steel, Soft
— — —
Steel, Hardened
Y10/YY10-J95 0,10 4
Y10/YY10-J95 0,13 5
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
www.sunnen.com 63
Y12
Keyway Honing Units
Diameter Range:
9,40 mm – 12,57 mm
.370" – .495"
MANDRELS
STANDARD

Diameter Range
9,40 mm - 12,57 mm
.370" - .495"
1 Y12
Mandrel*
Includes wedge
With Standard Shank
2 Truing
Sleeve 3 Adapter
With stone retainer

4 Alignment
Bushing
5 Honing
Stone
materials.
STANDARD
TOOLING

9.78-10,16 .385-.400 Y12-385B S H B+ S-385 Y12-A C-385 carbide, ceramic, glass.
10,16-10,57 .400-.416 Y12-400B S H B+ S-400 Y12-A C-400 See All B = Bronze Mandrel for very
10,57-10,97 .416-.432 Y12-416B S H B+ S-416 Y12-A C-416 Stone fine finishes and honing
10,97-11,35 .432-.447 Y12-432B S H B+ S-432 Y12-A C-432 Tables exotic metals.
11,35-11,76 .447-.463 Y12-447B S H B+ S-447 Y12-A C-447 At Right + = Special Order.
PORTABLE
TOOLING
11,76-12,17 .463-.479 Y12-463B S H B+ S-463 Y12-A C-463 Contact Customer

12,17-12,57 .479-.495 Y12-479B S H B+ S-479 Y12-A C-479 Service.

Y12-W Wedge
TOOLING

CUSTOM
YY12
ABRASIVES
Keyway Honing Units

YY12 Mandrels are similar to Y12
ACCESSORIES
Mandrels except stone length is 57,1

Diameter Range:
MACHINE
mm (2 1/4"). Use only when bore

9,40 mm – 12,57 mm length or interruptions will not allow
holes to be honed properly with
.370" – .495" standard Y12 Mandrels.
GAGING

Diameter Range
9,40 mm - 12,57 mm
.370" - .495"
1 YY12
Mandrel†
Includes wedge
With Standard Shank
2 Truing
Sleeve 3 Adapter
With stone retainer

4 Alignment
Bushing
5 Honing
Stone
materials.
FILTERS

10,16-10,57 .400-.416 YY12-400B S+ H+ S-400 Y12-A C-400 See All † = Not available in bronze.
10,57-10,97 .416-.432 YY12-416B S+ H+ S-416 Y12-A C-416 Stone + = Special Order.
10,97-11,35 .432-.447 YY12-432B S+ H+ S-432 Y12-A C-432 Tables Contact Customer
HONING FLUIDS
& COOLANTS
11,35-11,76 .447-.463 YY12-447B S+ H+ S-447 Y12-A C-447 At Right Service.

11,76-12,17 .463-.479 YY12-463B S+ H+ S-463 Y12-A C-463
12,17-12,57 .479-.495 YY12-479B S+ H+ S-479 Y12-A C-479

YY12-W Wedge
TECHNICAL

DATA
64 1-800-325-3670
Service for price and availability.
needed and the material being honed reacts mandrels can generally be supplied for those
bores with keyways, splines, ports and other surface a bronze mandrel. Single or double insert dis-tance for honing with standard or altered
interruptions. mandrels in either CBN or diamondare available. mandrels. See page 191 for information on
Keyway Mandrels must be trued accurately to keep how to hone tandem bores.
the honing stone from hanging up in the keyway. Size Extended Shank Mandrels
Truing Sleeve to a diameter between the desired fin- Available for honing parts that are too long to be CBN and Diamond Stones for
ish bore size and ,127 mm (.005") under. honed with a standard mandrel. Keyway Mandrels
These Stones consist of a single stone
mounted centrally in a metal holder.
MANDRELS
STANDARD
In some cases, stones other

than the RECOMMENDED
All Available Stones
Grit Size
STONES may hone faster or
last longer. For long or 70 80 100 150 220 280 320 400 500 600 1200
STANDARD
TOOLING
repetitive production runs, Aluminum Oxide Stones (A) - Y12/12 per box, YY12/6 per box
Hard--
it may be economical to
--Soft
choose a stone slightly Y12-A45 Y12-A55 Y12-A65

harder or softer, coarser or Y12-A47 Y12-A57 Y12-A67
finer. As a general rule, Y12-A49 Y12-A69
hard materials require soft
stones; soft materials Silicon Carbide Stones (J,C) - Y12/12 per box, YY12/6 per box
Hard--
--Soft
Y12-J63 Y12-J83
PORTABLE
require hard stones; rough
TOOLING
Y12-J65 Y12-J85 Y12-J95
holes require hard stones. Y12-J57 Y12-J67 Y12-J87
Additional abrasive
specifications available to Recommended Stones for
hone difficult materials.
Y12/YY12 Mandrels Automatic Size Control Probes
TOOLING
CUSTOM
9,27mm -12,52mm (.365"-.509")
Please contact Customer Low-Volume
For use on machines with Automatic
Service or your Sales & Approx. Ra
Stone Surface Finish Size Control units. Select the appropri-
to use µm µin ate Size Control Probe based on work-
Aluminum
ground, reamed holes complete list of A.S.C. Sensing Tips.
ABRASIVES
Brass, Soft
Y12/YY12-J57 1,38 55
Bronze
Y12/YY12-J63 0,83 33 Tip Diameter Low High
Carbide
* 1st choice Y12/YY12-J57 1,38 55 Part No. mm in mm in mm in
Cast Iron
** 2nd choice. — — — ASC-0375 9,53 3/8 9,27 .365 9,75 .384
Ceramic
Use if A55 Y12/YY12-J57 0,50 20 ASC-0391 10 25/64 9,73 .383 10,21 .402
Glass
does not cut. — — — ASC-0406 10,32 13/32 10,06 .396 10,54 .415
ACCESSORIES
} Steel, Soft
— — —
MACHINE
ASC-0422 10,72 27/64 10,47 .412 10,95 .431
Steel, Hardened* Y12/YY12-A55 0,45

Y12/YY12-A57 0,65 25 ASC-0438 11 7/16 10,82 .426 11,30 .445
18 ASC-0453 11.51 29/64 11,25 .443 11,74 .462
Fine finishing: ASC-0469 12 15/32 11,71 .461 12,19 .480
ASC-0484 12,3 31/64 12,04 .474 12,52 .493
Aluminum
previously honed holes
ASC-0500 12,7 1/2 12,45 .490 12,93 .509
Brass, Soft
Y12/YY12-J95 0,30 12
Bronze
Y12/YY12-J83 0,40 16
GAGING
Carbide
Y12/YY12-J95 0,30 12
Cast Iron
— — —
Ceramic
Y12/YY12-J95 0,13 5
Glass
— — —
Steel, Soft
— — —
Steel, Hardened
Y12/YY12-J95 0,10 4
Y12/YY12-J83 0,13 5
FILTERS
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
www.sunnen.com 65
Y16
Keyway Honing Units
Diameter Range:
12,57 mm – 15,72 mm
.495" – .619"
MANDRELS
STANDARD

Diameter Range
12,57 mm - 15,72 mm
.495" - .619"
1 Y16
Mandrel
Includes wedge
With Standard Shank
2 Truing
Sleeve 3 Adapter
With stone retainer

4 Alignment
Bushing
5 Honing
Stone
materials.
STANDARD
TOOLING
12,57-13,36 .495-.526 Y16-495B S H B+ S-495 Y16-A C-495 See All hard, rough parts,
13,36-14,15 .526-.557 Y16-526B S H B+ S-526 Y16-A C-526 Stone carbide, ceramic, glass.
14,15-14,94 .557-.588 Y16-557B S H B+ S-557 Y16-A C-557 Tables B = Bronze Mandrel for very
14,94-15,72 .588-.619 Y16-588B S H B+ S-588 Y16-A C-588 At Right fine finishes and honing
exotic metals.
Y16 Mandrel Replacement Parts + = Special Order.
PORTABLE
TOOLING
Y16-W Wedge Contact Customer

Service.
TOOLING
CUSTOM
YY16
ABRASIVES
Keyway Honing Units

YY16 Mandrels are similar to Y16
ACCESSORIES
Mandrels except stone length is 76,2

Diameter Range:
MACHINE
mm (3"). Use only when bore length

12,57 mm – 15,72 mm or interruptions will not allow holes
to be honed properly with standard
.495" – .619" Y16 Mandrels.
GAGING
1 2 3 4 5
Diameter Range YY16 Truing Adapter Alignment Honing S = Steel Mandrel w/ soft
12,57 mm - 15,72 mm Mandrel† Sleeve Bushing Stone materials.
.495" - .619" Includes wedge
FILTERS
12,57-13,36 .495-.526 YY16-495B S+ H+ S-495 Y16-A C-495 See All hard, rough parts,
13,36-14,15 .526-.557 YY16-526B S+ H+ S-526 Y16-A C-526 Stone carbide, ceramic, glass.
14,15-14,94 .557-.588 YY16-557B S+ H+ S-557 Y16-A C-557 Tables † = Not available in bronze.
14,94-15,72 .588-.619 YY16-588B S+ H+ S-588 Y16-A C-588 At Right + = Special Order.
Contact Customer
HONING FLUIDS
& COOLANTS
YY16 Mandrel Replacement Parts Service.

YY16-W Wedge
TECHNICAL
DATA
66 1-800-325-3670
Service for price and availability. mandrels can generally be supplied for those
bores with keyways, splines, ports and other surface a bronze mandrel. SIngle or double insert dis-tance for honing with standard or altered
interruptions. mandrels in either CBN or diamond are mandrels. See page 191 for information on
Keyway Mandrels must be trued accurately to keep available. how to hone tandem bores.
Truing Sleeve to a diameter between the desired fin- Extended Shank Mandrels CBN and Diamond Stones for
ish bore size and ,127 mm (.005") under. Available for honing parts that are too long to be Keyway Mandrels
honed with a standard mandrel. These Stones consist of a single stone
mounted centrally in a metal holder.
MANDRELS
STANDARD
than the RECOMMENDED Contact Customer Service for price and availability.
last longer. For long or
repetitive production runs,
Grit Size
choose a stone slightly
harder or softer, coarser or 70 80 100 150 220 280 320 400 500 600 1200
STANDARD
TOOLING
finer. As a general rule, Aluminum Oxide Stones (A) - Y16/12 per box, YY16/1 per box
hard materials require soft Y16-A63
Hard--
--Soft
stones; soft materials Y16-A45 Y16-A55 Y16-A65

require hard stones; rough Y16-A57 Y16-A67
holes require hard stones. Y16-A49 Y16-A59
YY16-A57
Silicon Carbide Stones (J,C) - Y16/12 per box, YY16/1 per box
PORTABLE
TOOLING
Hard--
Additional abrasive
--Soft
Y16-J83
specifications available to Y16-J55 Y16-J65 Y16-J95
hone difficult materials. Y16-J57 Y16-J67 Y16-J87
YY16-J57 YY16-J87
Please contact Customer
Service or your Sales &
Hard--
--Soft
TOOLING
CUSTOM
Y16-NM57
ABRASIVES
Recommended Stones for Y16/YY16 Mandrels Automatic Size Control Probes
Approx. Ra Approx. Ra 12,45mm -16,10mm (.490"-.634")
Material
ACCESSORIES
Aluminum
Fast removal: deburred, bored, ground, reamed holes ate Size Control Probe based on work-
MACHINE
Brass, Soft
Y16-YY16-J57 1,38 55 — 1,25 50 piece finish diameter. See page 168 for
Bronze
Y16-YY16-J63 0,83 33 Y16/YY16-J63 0,83 33 complete list of A.S.C. Sensing Tips.
Carbide
* 1st choice Y16-YY16-J57 1,38 55 Y16/YY16-J57 1,38 55
Cast Iron
— — — 0,50 20 Sensing Nominal Diameter Range
Ceramic
** 2nd choice. Y16-YY16-J57 Tip Diameter Low High
0,50 20 — 2,00 80 Part No. mm in mm in mm in
Glass
Use if A55 — — — — 1,00 40
Steel, Soft
does not cut. — ASC-0500 12,7 1/2 12,45 .490 12,93 .509
GAGING
— — — 1,75 70
} Steel, Hardened*
Y16-YY16-A57 0,65 25 — 1,25 50 ASC-0516 13 33/64 12,83 .505 13,31 .524
Steel, Hardened**
Y16-YY16-A55 0,45 18 — 1,00 40 ASC-0531 13,50 17/32 13,23 .521 13,72 .540
Y16-YY16-A63 0,30 12 — — — ASC-0547 14 35/64 13,72 .540 14,20 .559
ASC-0562 14,29 9/16 14,02 .552 14,50 .571
Aluminum
Fine finishing: previously honed holes ASC-0578 14.68 37/64 14,43 .568 14,91 .587
Brass, Soft
Y16-YY16-J95 0,30 12 — 0,83 33 ASC-0594 15 19/32 14,81 .583 15,29 .602
Bronze
Y16-YY16-J83 0,40 16 Y16/YY16-J83 0,40 16 ASC-0609 15,48 39/64 15,22 .599 15,70 .618
FILTERS
Carbide
Y16-YY16-J95 0,30 12 Y16/YY16-J95 0,30 12 ASC-0625 15,88 5/8 15,62 .615 16,10 .634
Cast Iron
— — — — 0,08 3
Ceramic
Y16-YY16-J95 0,13 5 — 0,13 5
Glass
— — — — 0,38 15
Steel, Soft
— — — — 0,38 15
HONING FLUIDS
Steel, Hardened
Y16-YY16-J95 0,10 4 — 0,40 16
& COOLANTS
Y16-YY16-J83 0,13 5 — 0,18 7

TECHNICAL
DATA
www.sunnen.com 67
Y20
Keyway Honing Units
Diameter Range:
15,72 mm – 19,68 mm
.619" – .775"
Order 1-5 For Complete Y20 Keyway Honing Units
MANDRELS
STANDARD
Diameter Range
15,72 mm - 19,68 mm
.619" - .775"
1 Y20 Mandrel
Includes wedge
With Standard Shank

2 Truing
Sleeve 3 Adapter
With stone retainer

4 Alignment
Bushing
5 Honing
Stone
STANDARD
TOOLING
15,72-16,51 .619-.650 Y20-619B S H B+ S-619 Y20-A C-619

See All
16,51-17,30 .650-.681 Y20-650B S H B+ S-650 Y20-A C-650
Stone
17,30-18,11 .681-.713 Y20-681B S H B+ S-681 Y20-A C-681 Tables
18,11-18,90 .713-.744 Y20-713B S H B+ S-713 Y20-A C-713 At Right
18,90-19,68 .744-.775 Y20-744B S H B+ S-744 Y20-A C-750
PORTABLE
TOOLING
+ = Special Order. Contact Customer Service.
Y20 Mandrel Replacement Parts Tandem “In-Line” Mandrels CBN and Diamond Stones for
TOOLING
CUSTOM
Y20-W Wedge Used to size two or more “in-line” or Keyway Mandrels

Replace when wear begins to show tandem bores in perfect alignment. Special These Stones consist of a single stone
LN-3688A Stone Retainer tandem mandrels can generally be supplied mounted centrally in a metal holder.
LN-3218A Wedge Guide for those applications which have too long a
tandem distance for honing with standard or Contact Customer Service for price and availability.
Superabrasive Stone Inserted altered mandrels. See page 191 for
ABRASIVES
Guide Shoe Mandrels information on how to hone tandem bores.

For applications where a long lasting
mandrel is needed and the material being
honed reacts negatively with a hardened
mandrel. Made from a bronze mandrel.
Single or double insert mandrels in either
ACCESSORIES
CBN or diamond are available.

MACHINE

GAGING
FILTERS
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
68 1-800-325-3670
Y20
NOTES: Standard Keyway Mandrels not suitable
for blind holes. Blind Hole Keyway Mandrels and
Stones are available on special order basis. Contact
Customer Service
These honing units are designed to be used for hon-
ing bores with keyways, splines, ports and other sur-
Keyway Honing Units
face interruptions.
Keyway Mandrels must be trued accurately to
keep the honing stone from hanging up in the key-
way. Size Truing Sleeve to a diameter between the
desired finish bore size and ,127 mm (.005") under.

than the RECOMMENDED All Available Stones
MANDRELS
STANDARD
STONES may hone faster or Grit Size
repetitive production runs, Hard------Soft Aluminum Oxide Stones (A) - 12 per box
choose a stone slightly Y20-A63
finer. As a general rule, Y20-A47 Y20-A57 Y20-A67
STANDARD
TOOLING
stones; soft materials
holes require hard stones. Silicon Carbide Stones (J,C) - 12 per box
Hard---Soft
Y20-J63 Y20-J83
Y20-J65 Y20-J85 Y20-J95 Y20-C05‡
Y20-J47 Y20-J57 Y20-J67 Y20-J87 Y20-J97
Additional abrasive
PORTABLE
TOOLING
specifications available to
Hard-Soft
Please contact Customer Diamond (D) & CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
Y20-NM55 Y20-NM85
Application Engineer. Y20-NM57
TOOLING
CUSTOM
Recommended Stones for Y20 Mandrels Automatic Size Control Probes
ABRASIVES
Material
to use µm µin to use µm µin Size Control units. Select the
Aluminum
Fast removal: deburred, bored, ground, reamed holes appropriate Size Control Probe based on
Brass, Soft
1,38 55
Y20-J57 — 1,25 50 workpiece finish diameter. See page 168
Bronze
0,83 33 Y20-J63
Y20-J63 0,83 33 for complete list of A.S.C. Sensing Tips.
Carbide
* 1st choice 1,38 55 Y20-J57
Y20-J57 1,38 55
Cast Iron
ACCESSORIES
— — — — 0,50 20
Ceramic
** 2nd choice. Tip Diameter Low High
MACHINE
0,50 20
Y20-J57 — 2,00 80
Part No.
Glass
Use if A55 mm in mm in mm in
— — — — 1,00 40
does not cut.
Steel, Soft
— — — — 1,75 70 ASC-0625 15,88 5/8 15,62 .615 16,10 .634
} Steel, Hardened*
0,65 25 Y20-NM57
Y20-A57 1,25 50 ASC-0630 16 15,75 .620 16,23 .639
Steel, Hardened**
0,45 18 Y20-NM57
Y20-A55 1,00 40 ASC-0641 16,27 41/64 16,03 .631 16,51 .650
0,30 12
Y20-A63 — — — ASC-0656 16,67 21/32 16,41 .646 16,89 .665
Aluminum
0,30
Fine finishing: previously honed holes ASC-0672 17 43/64 16,79 .661 17.27 .680
GAGING
Brass, Soft
Y16-YY16-J95 0,30 12 — 0,83 33 ASC-0688 17,46 11/16 17,22 .678 17,70 .697
Bronze
Y16-YY16-J83 0,40 16 Y20-J83 0,40 16 ASC-0703 18 45/64 17,70 .697 18,19 .716
Carbide
Y16-YY16-J95 0,30 12 Y20-J95 0,30 12 ASC-0719 18,26 23/32 18,01 .709 18,49 .728
Cast Iron
— — — — 0,08 3 ASC-0734 18,65 47/64 18,39 .724 18,87 .743
Ceramic
Y16-YY16-J95 0,13 5 — 0,13 5 ASC-0750 19 3/4 18,80 .740 19,28 .759
Glass
— — — — 0,38 15
ASC-0766 19,45 49/64 19,20 .756 19,69 .775
Steel, Soft
— — — — 0,38 15
FILTERS
Steel, Hardened
Y16-YY16-J95 0,10 4 — 0,40 16
Y16-YY16-J83 0,13 5 — 0,18 7
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
www.sunnen.com 69
AAY20
Keyway Honing Units
Diameter Range:
19,69 mm – 25,25 mm
.775" – .994"
Order 1-5 For Complete AAY20 Keyway Honing Units
MANDRELS
STANDARD
Diameter Range
19,69 mm - 25,25 mm
.775" - .994"
1 AAY20 Mandrel
Includes wedge
With Standard Shank

2 Truing
Sleeve 3 Adapter
With stone retainer

4 Alignment
Bushing
5 Honing
Stone
STANDARD
TOOLING
19,68-20,47 .775-.806 AAY20-775B S H B+ S-775 AAY20-A C-750

20,47-21,29 .806-.838 AAY20-806B S H B+ S-806 AAY20-A C-750/C-812
See All
21,29-22,07 .838-.869 AAY20-838B S H B+ S-838 AAY20-A C-812
Stone
22,07-22,86 .869-.900 AAY20-869B S H B+ S-869 AAY20-A C-812/C-875 Tables
22,86-23,65 .900-.931 AAY20-900B S H B+ S-900 AAY20-A C-875 At Right
23,65-24,43 .931-.962 AAY20-931B S H B+ S-931 AAY20-A C-875/C-937
PORTABLE
TOOLING
24,43-25,25 .962-.994 AAY20-962B S H B+ S-962 AAY20-A C-937
TOOLING
CUSTOM
Alignment Bushing Select the bushing whose bore diameter is just under finish size. When setting up the job for the first time, the undersize
alignment bushing can be honed out to finish size with the same tooling used for honing the workpiece.
AAY20 Mandrel Replacement Parts Tandem “In-Line” Mandrels CBN and Diamond Stones for
ABRASIVES
Y20-W Wedge Used to size two or more “in-line” or Keyway Mandrels

Replace when wear begins to show tandem bores in perfect alignment. Special These Stones consist of a single stone
LN-3688A Stone Retainer tandem mandrels can generally be supplied mounted centrally in a metal holder.
LN-3218A Wedge Guide for those applications which have too long a
tandem distance for honing with standard or Contact Customer Service for price and availability.
Superabrasive Stone Inserted altered mandrels. See page 191 for
Guide Shoe Mandrels
ACCESSORIES
information on how to hone tandem bores.

MACHINE

GAGING

FILTERS
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
70 1-800-325-3670
AAY20
NOTES: Standard Keyway Mandrels not suitable for
blind holes. Blind Hole Keyway Mandrels and Stones
are available on special order basis. Contact Customer
Service.
These honing units are designed to be used for honing
bores with keyways, splines, ports and other surface
Keyway Honing Units
interruptions.
Keyway Mandrels must be trued accurately to keep
ish bore size and ,127 mm (.005") under.

MANDRELS
STANDARD
repetitive production runs, Hard------Soft Aluminum Oxide Stones (A) - 12 per box
choose a stone slightly Y20-A63
finer. As a general rule, Y20-A47 Y20-A57 Y20-A67
STANDARD
TOOLING
Hard---Soft
Y20-J63 Y20-J83
Y20-J65 Y20-J85 Y20-J95 Y20-CO5‡
Y20-J47 Y20-J57 Y20-J67 Y20-J87 Y20-J97
Additional abrasive
PORTABLE
TOOLING
Hard-Soft
Please contact Customer Diamond (D) & CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
Y20-NM55 Y20-NM85
TOOLING
CUSTOM
Recommended Stones for AAY20 Mandrels Automatic Size Control Probes
19,69mm - 25,63mm (.775"-1.010")
ABRASIVES
Material
Aluminum
Brass, Soft
Y20-J57 1,38 55 — 1,25 50 piece finish diameter. See page 168 for
Bronze
Y20-J63 0,83 33 Y20-J63 0,83 33 complete list of A.S.C. Sensing Tips.
Carbide
ACCESSORIES
Y20-J57 1,38 55 Y20-J57 1,38 55
* 1st choice
Cast Iron
MACHINE
— — — — 0,50 20 Sensing Nominal Diameter Range
Diameter
Ceramic
Tip Low High
** 2nd choice. Y20-J57 0,50 20 — 2,00 80 Part No. mm in mm in mm in
Glass
Use if A55 — — — — 1,00 40
ASC-0781 20 25/32 19,69 .775 20,17 .794
Steel, Soft
does not cut. — — — — 1,75 70
}
ASC-0797 20,24 51/64 19,99 .787 20,47 .806
Steel, Hardened*
Y20-A57 0,65 25 — 1,25 50
ASC-0812 20,64 13/16 20,37 .802 20,85 .821
Steel, Hardened**
Y20-A55 0,45 18 — 1,00 40
ASC-0828 21 53/64 20,78 .818 21,26 .837
Steel, Very Hard
Y20-A63 0,30 12 — — —
ASC-0844 21,43 27/32 21,18 .834 21,67 .853
GAGING
Aluminum
0,30
Fine finishing: previously honed holes ASC-0859 22 55/64 21,67 .853 22,15 .872
Brass, Soft
Y20-J95 0,30 12 — 0,83 33 ASC-0875 22,22 7/8 21,97 .865 22,45 .884
Bronze
Y20-J83 0,40 16 Y20-J83 0,40 16 ASC-0891 22,62 57/64 22,38 .881 22,86 .900
Carbide
Y20-J95 0,30 12 Y20-J95 0,30 12 ASC-0906 23 29/32 22,76 .896 23,24 .915
Cast Iron
— — — — 0,08 3 ASC-0922 23,42 59/64 23,17 .912 23,65 .931
Ceramic
Y20-J95 0,13 5 — 0,13 5 ASC-0938 24 15/16 23,67 .932 24,16 .951
Glass
— — — — 0,38 15 ASC-0953 24,21 61/64 23,95 .943 24,44 .962
FILTERS
Steel, Soft
— — — — 0,38 15 ASC-0969 24,61 31/32 24,36 .959 24,84 .978
Steel, Hardened
Y20-J95 0,10 4 — 0,40 16 ASC-0984 25 63/64 24,69 .972 25,17 .991
Y20-J83 0,13 5 — 0,18 7 ASC-1000 25,40 1 25,15 .990 25,63 1.010
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
www.sunnen.com 71
YY24
Keyway Honing Units
Diameter Range:
15,72 mm – 25,25 mm
.619" – .994"
Order 1-5 For Complete YY24 Keyway Honing Units
MANDRELS
STANDARD
Diameter Range
15,72 mm - 25,25 mm
.619" - .994"
1 YY24 Mandrel†
Includes wedge
With Standard Shank

2 Truing
Sleeve 3 Adapter
With stone retainer

4 Alignment
Bushing
5 Honing
Stone
STANDARD
TOOLING
15,72-16,51 .619-.650 YY24-619B__-F16X S+ – S-619 YY24-A C-619 YY24-_____X393

16,51-17,30 .650-.681 YY24-650B__-D56X S+ H+ S-650 YY24-A C-650 YY24-
17,30-18,11 .681-.713 YY24-681B__-D56X S+ H+ S-681 YY24-A C-681 YY24-
18,11-18,90 .713-.744 YY24-713B__-D56X S+ H+ S-713 YY24-A C-713 YY24-
18,90-19,68 .744-.775 YY24-744B S+ H+ S-744 YY24-A C-750 YY24- See All
19,68-20,47 .775-.806 YY24-775B S+ H+ S-775 YY24-A C-750 YY24- Stone
PORTABLE
TOOLING
20,47-21,29 .806-.838 YY24-806B S+ H+ S-806 YY24-A C-750/C-812 YY24- Tables

21,29-22,07 .838-.869 YY24-838B S+ H+ S-838 YY24-A C-812/C-875 YY24- At Right
22,07-22,86 .869-.900 YY24-869B S+ H+ S-869 YY24-A C-875 YY24-
22,86-23,65 .900-.931 YY24-900B S+ H+ S-900 YY24-A C-875 YY24-
23,65-24,43 .931-.962 YY24-931B S+ H+ S-931 YY24-A C-875-C/937 YY24-
24,43-25,25 .962-.994 YY24-962B S+ H+ S-962 YY24-A C-937 YY24-
TOOLING
CUSTOM
† Not available in bronze.
ABRASIVES
Alignment Bushing Select the bushing whose bore diameter is just under finish size. When setting up the job for the first time, the undersize
Please note that the YY24-____-X393 stones are on non-reusable holders.

ACCESSORIES
YY24 Mandrel Replacement Parts CBN and Diamond Stones for Keyway Mandrels
MACHINE
YY24-W-F16X Metal Bond

Wedge for YY24-619BS-F16X These Stones consist of a single stone mounted centrally in a
YY24-W Wedge for YY24-650B__-D56X metal holder.
thru YY24-962B__ Mandrels
LN-3687A Stone Retainer Contact Customer Service for price and availability.
GAGING
Superabrasive Stone Inserted Guide Shoe Mandrels

For applications where a long lasting mandrel is needed and the material
being honed reacts negatively with a hardened mandrel. Made from a
bronze mandrel. Single or double insert mandrels in either CBN or diamond
are available.
FILTERS
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
72 1-800-325-3670
YY24
Service.
Keyway Honing Units
interruptions.

MANDRELS
STANDARD
repetitive production runs, Hard---Soft Aluminum Oxide Stones (A) - 1 per box
it may be economical to YY24-A63
choose a stone slightly YY24-A47 YY24-A55
harder or softer, coarser or YY24-A57
finer. As a general rule,
STANDARD
TOOLING
stones; soft materials Silicon Carbide Stones (J,C) - 1 per box
Hard--Soft

holes require hard stones.
YY24-J57 YY24-J65 YY24-J83 YY24-J95
YY24-J67 YY24-J87
Additional abrasive
PORTABLE
TOOLING
specifications available to Diamond (D) & CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
Hard--Soft
Please contact Customer Special Order - Contact Customer Service

TOOLING
CUSTOM
Recommended Stones for YY24 Mandrels Automatic Size Control Probes
Low-Volume High-Volume 15,62mm - 25,63mm (.615"-1.010")
Material Size Control units. Select the appropri-
ABRASIVES
Aluminum
piece finish diameter. See page 168 for
Brass, Soft
55
YY24-J57 —
1,38 1,25 50
Bronze
33
YY24-J63 YY24-J65
0,83 0,83 33 complete list of A.S.C. Sensing Tips.
Carbide
55
YY24-J57 YY24-J57
1,38 1,38 55 Sensing Nominal Diameter Range
* 1st choice
Cast Iron
—— —— 0,50 20 Tip Diameter Low High
Ceramic
ACCESSORIES
** 2nd choice. 20
YY24-J57 —
0,50 2,00 80
Glass
ASC-0625 15,88 5/8 15,62 .615 16,10 .634
MACHINE
Use if A55 —— —— 1,00 40
Steel, Soft
does not cut. —— —— 1,75 70 ASC-0630 16 — 15,75 .620 16,23 .639
} Steel, Hardened*
25
YY24-A57 —
0,65 1,25 50 ASC-0641 16,27 41/64 16,03 .631 16,51 .650
Steel, Hardened**
18
YY24-A55 —
0,45 1,00 40 ASC-0656 16,67 21/32 16,41 .646 16,89 .665
12
YY24-A63 —
0,30 — — ASC-0672 17 43/64 16,79 .661 17,27 .680
ASC-0688 17,46 11/16 17,22 .678 17,70 .697
Aluminum
12
Fine finishing: previously honed holes ASC-0703 18 45/64 17,70 .697 18,19 .716
Brass, Soft
YY24-J95 0,30 12 — 0,83 33 ASC-0719 18,26 23/32 18,01 .709 18,49 .728
GAGING
Bronze
YY24-J83 0,40 16 YY24-J83 0,40 16 ASC-0734 18,65 47/64 18,39 .724 18,87 .743
Carbide
YY24-J95 0,30 12 YY24-J95 0,30 12 ASC-0750 19 3/4 18,80 .740 19,28 .759
Cast Iron
— — — — 0,08 3 ASC-0766 19,45 49/64 19,20 .756 19,69 .775
Ceramic
YY24-J95 0,13 5 — 0,13 5 ASC-0781 20 25/32 19,69 .775 20,17 .794
Glass
— — — — 0,38 15 ASC-0797 20,24 51/64 19,99 .787 20,47 .806
Steel, Soft
— — — — 0,38 15 ASC-0812 20,64 13/16 20,37 .802 20,85 .821
Steel, Hardened
YY24-J95 0,10 4 — 0,40 16 ASC-0828 21 53/64 20,78 .818 21,26 .837
YY24-J83 0,13 5 — 0,18 7 ASC-0844 21,43 27/32 21,18 .834 21,67 .853 FILTERS
ASC-0859 22 55/64 21,67 .853 22,15 .872
ASC-0875 22,22 7/8 21,97 .865 22,45 .884
ASC-0891 22,62 57/64 22,38 .881 22,86 .900
ASC-0906 23 29/32 22,76 .896 23,24 .915
HONING FLUIDS
& COOLANTS
ASC-0922 23,42 59/64 23,17 .912 23,65 .931

ASC-0938 24 15/16 23,67 .932 24,16 .951
ASC-0953 24,21 61/64 23,95 .943 24,44 .962
ASC-0969 24,61 31/32 24,36 .959 24,84 .978
ASC-0984 25 63/64 24,69 .972 25,17 .991
ASC-1000 25,40 1 25,15 .990 25,63 1.010
TECHNICAL
DATA
www.sunnen.com 73
Y32
Keyway Honing Units
Diameter Range:
25,20 mm – 34,93 mm
.992" – 1.375"
MANDRELS
STANDARD
Diameter Range
25,20 mm - 34,93 mm
.992" - 1.375"
1 Y32 Mandrel
Supplied with a Y32-A
Adapter and Wedge 2 Truing
Sleeve 3 Alignment
Bushing
4 Honing
Stone
Replacement Guide Shoes 2 required
Bronze
General Purpose
Hardened Steel
For hard, rough parts or
carbide, ceramic, etc.
mm inches With Standard Shank adjustable spindle nose Furnished with Mandrel Order Separately
STANDARD
TOOLING
25,20-26,97 .992-1.062 Y32-1000PB S-994 C-1000 PB-B PB-H

26,77-28,57 1.054-1.125 Y32-1062PB S-1062 C-1062 See All PB-B PB-H
28,37-30,15 1.117-1.187 Y32-1125PB S-1125 C-1125 Stone PB-B PB-H
29,95-31,75 1.179-1.250 Y32-1187PC S-1187 C-1187 Tables PC-B PC-H
31,55-33,32 1.242-1.312 Y32-1250PC S-1250 C-1250 At Right PC-B PC-H
33,12-34,92 1.304-1.375 Y32-1312PC S-1312 See note below PC-B PC-H
PORTABLE
TOOLING
Mandrel Options Select the bushing whose bore diameter is just under finish size. When setting up the job for the first time, the undersize
Superabrasive Stone Inserted Guide Shoes for situations where a longer life shoe is needed.
TOOLING
CUSTOM
Y32 Mandrel Replacement Parts CBN and Diamond Stones for Keyway Mandrels
Y32-W Wedge Metal Bond
Replace when wear begins to show. These Stones consist of a single stone mounted centrally in a metal holder.
LN-1617A Shoe Clamp Set
ABRASIVES
For Mandrels with PB Suffix. Special Order - Contact Customer Service for price and availability.
4 clamps with screws

For Mandrels with PC Suffix.
ACCESSORIES

MACHINE
LN-1575A Tension Block

LN-1545 Set Screw Only
GAGING
FILTERS
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
74 1-800-325-3670
Y32
Service.
Keyway Honing Units
interruptions.

MANDRELS
STANDARD
repetitive production runs, Aluminum Oxide Stones (A) - 2 per box
Har----Soft
Y32-A63
finer. As a general rule, Y32-A49
STANDARD
TOOLING
Hard---Soft
Y32-J63 Y32-J83
Y32-J45 Y32-J65 Y32-J85 Y32-J95
Y32-J57 Y32-J67 Y32-J87 Y32-J97
Additional abrasive
PORTABLE
TOOLING
Hard-Soft
Diamond (D) & Borazon/CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
Service or your Sales & Y32-NM55
TOOLING
CUSTOM
Approx. Ra Approx. Ra 25,15mm - 38,00mm (.990"-1.500")
Material
ABRASIVES
Aluminum
Brass, Soft
Y32-J57 1,38 55 — 1,25 50 piece finish diameter. See page 168 for
Bronze
Y32-J63 0,83 33 Y32-J63 0,83 33 complete list of A.S.C. Sensing Tips.
Carbide
* 1st choice Y32-J57 1,38 55 Y32-J57 1,38 55
Cast Iron
— — — — 0,50 20 Sensing Nominal Diameter Range
Ceramic
** 2nd choice. Tip Diameter Low High
Y32-J57 0,50 20 — 2,00 80
ACCESSORIES
Glass
Use if A55 — — 1,00
MACHINE
— — 40
Steel, Soft
does not cut.
— — — — 1,75 70 ASC-1000 25,40 1 25,15 .990 25,63 1.010
} Steel, Hardened*
Y32-A57 0,65 25 — 1,25 50 ASC-1016 26 1-1/64 25,68 1.011 26,16 1.030
Steel, Hardened**
Y32-A55 0,45 18 Y32-NM55 1,00 40 ASC-51§ — — 26,00 1.000 32,00 1.250
Y32-A63 0,30 12 Y32-NM55 — — ASC-52§ — — 32,00 1.250 38,00 1.500
Aluminum
§ Requires the use of ASC-50 setting fixture. Specify
Brass, Soft
Y32-J95 0,30 12 — 0,83 33 ASC-50M for metric applications.
Bronze
GAGING
Y32-J83 0,40 16 Y32-J83 0,40 16
Carbide
Y32-J95 0,30 12 Y32-J95 0,30 12
Cast Iron
— — — — 0,08 3
Ceramic
Y32-J95 0,13 5 — 0,13 5
Glass
— — — — 0,38 15
Steel, Soft
— — — — 0,38 15
Steel, Hardened
Y32-J95 0,10 4 — 0,40 16
Y32-J83 0,13 5 — 0,18 7 FILTERS
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
www.sunnen.com 75
YY32
Keyway Honing Units
Diameter Range:
25,25 mm – 31,50 mm
.994" – 1.240"
Spindle Sleeve (Should be with the machine, necessary
for mandrel to fit spindle nose. If needed, order LN-570A
Concentric Sleeve
MANDRELS
STANDARD

Diameter Range
25,25 mm - 31,50 mm
.994" - 1.240"
1 YY32
Mandrel
Includes Wedge 2 Truing
Sleeve 3 Alignment
Bushing 4 Honing
Stone
STANDARD
Steel Mandrel with Standard Shank For machines with fully

TOOLING
mm inches Choose One Suffix adjustable spindle nose

25,25-26,04 .994-1.025 YY32-994B S+ H+ ST-1000 C-1000
26,04-26,82 1.025-1.056 YY32-1025B S+ H+ ST-1000 C-1000
26,82-27,64 1.056-1.088 YY32-1056B S+ H+ ST-1062 C-1062
See All
27,64-28,42 1.088-1.119 YY32-1088B S+ H+ ST-1062 C-1062 Stone Tables
PORTABLE
TOOLING
28,42-29,21 1.119-1.150 YY32-1119B S+ H+ ST-1125 C-1125 At Right

29,21-30,00 1.150-1.181 YY32-1150B S+ H+ ST-1125 C-1125
30,00-30,78 1.181-1.212 YY32-1181B S+ H+ ST-1187 C-1187
30,78-31,50 1.212-1.240 YY32-1212B S+ H+ ST-1187 C-1187
TOOLING
CUSTOM
Truing Sleeve Select the truing sleeve whose bore diameter is just under finish size.
Hone or bore this sleeve ,127 mm (.005") from finish size.
Alignment Bushings Select the bushing whose bore diameter is just under finish size. When setting up the job for the first time, the undersize
ABRASIVES
ACCESSORIES
MACHINE
GAGING
Diameter Range:
31,50 mm – 38,10 mm
1.240" – 1.500"
FILTERS

Diameter Range
31,50 mm - 38,10 mm
1 YY32
Mandrel 2 Truing
Sleeve 3 Alignment
Bushing 4 Honing
Stone
HONING FLUIDS
Bronze Hardened Steel

& COOLANTS
1.240" - 1.500" Includes Wedge

General Purpose For hard, rough parts or
mm inches With Standard Shank Furnished with Mandrel Order Separately
31,50-33,33 1.240-1.312 YY32-1250TTA ST-1187 or ST-1250 C-1187/C-1250 See All TTA-B TTA-H
33,07-34,93 1.302-1.375 YY32-1312TTA+ ST-1250 or ST-1300 See note above Stone TTA-B TTA-H
34,67-36,50 1.365-1.437 YY32-1375TTA+ ST-1300 or ST-1375 — Tables TTA-B TTA-H
TECHNICAL
36,25-38,10 1.427-1.500 YY32-1437TTA+ ST-1375 — At Right TTA-B TTA-H

DATA
76 1-800-325-3670
NOTES: Standard Keyway Mandrels not suitable for YY32 Mandrel Replacement Parts CBN and Diamond Stones for
blind holes. Blind Hole Keyway Mandrels and Stones YY32-W Wedge Keyway Mandrels
are available on special order basis. Contact Customer Replace when wear begins to show Metal Bond
Service. LN-1102A Tension Block These Stones consist of a single stone
These honing units are designed to be used for honing LN-1545 Set Screw Only mounted centrally in a metal holder.
bores with keyways, splines, ports and other surface LN-1161A Shim Set (pkg. of 4)
interruptions. LN-1251A Shoe Screws (pkg. of 12) Contact Customer Service for price and availability.
Keyway Mandrels must be trued accurately to keep LN-1109A Latch Set
Superabrasive Stone Inserted
ish bore size and ,127 mm (.005") under. Guide Shoe Mandrels
MANDRELS
STANDARD
STANDARD
TOOLING
last longer. For long or
repetitive production runs,
it may be economical to All Available Stones
choose a stone slightly Grit Size
harder or softer, coarser or
70 80 100 150 220 280 320 400 500 600 1200
PORTABLE
TOOLING
hard materials require soft Aluminum Oxide Stones (A) - 1 per box
Hard-----Soft

holes require hard stones. YY32-A55
YY32-A57 YY32-A67
Additional abrasive
TOOLING
CUSTOM
specifications available to Silicon Carbide Stones (J,C) - 1 per box
Hard---Soft

YY32-J55 YY32-J65 YY32-J85 YY32-J95
Please contact Customer YY32-J57 YY32-J67
ABRASIVES
25,15mm - 38,00mm (.990"-1.500")
Material
ACCESSORIES
MACHINE
Aluminum
Brass, Soft
1,38 55
YY32-J57 — 1,25 50 piece finish diameter. See page 168 for
Bronze
0,83 33 YY32-J63
YY32-J63 0,83 33 complete list of A.S.C. Sensing Tips.
Carbide
1,38 55 YY32-J57
YY32-J57 1,38 55
* 1st choice
Cast Iron
— — — — 0,50 20 Tip Diameter Low High
Ceramic
** 2nd choice. 0,50 20
YY32-J57 — 2,00 80 Part No. mm in mm in mm in
Glass
Use if A55
GAGING
— — — — 1,00 40 ASC-1000 25,40 1 25,15 .990 25,63 1.010
Steel, Soft
does not cut. — — — — 1,75 70
} Steel, Hardened*
0,65 25
YY32-A57 — 1,25 50
ASC-1016 26
ASC-51§ —
1-1/64 25,68 1.0111
— 26,00 .000
26,16 1.030
1.250
Steel, Hardened**
0,45 18
YY32-A55 — 1,00 40 32,00
0,30 12
YY32-A63 — — — ASC-52§ — — 32,00 1.250 38,00 1.500
Aluminum
0,30
§ Requires the use of ASC-50 setting fixture. Specify
Brass, Soft
YY32-J95 0,30 12 — 0,83 33 ASC-50M for metric applications.
FILTERS
Bronze
YY32-J83 0,40 16 YY32-J83 0,40 16
Carbide
YY32-J95 0,30 12 YY32-J95 0,30 12
Cast Iron
— — — — 0,08 3
Ceramic
YY32-J95 0,13 5 — 0,13 5
Glass
— — — — 0,38 15
HONING FLUIDS
Steel, Soft
— — — — 0,38 15
& COOLANTS
Steel, Hardened
YY32-J95 0,10 4 — 0,40 16
YY32-J83 0,13 5 — 0,18 7
TECHNICAL
DATA
www.sunnen.com 77
Y44
Keyway Honing Units
Diameter Range:
34,67 mm – 44,45 mm
1.365" – 1.750"
MANDRELS
STANDARD
Diameter Range
34,67 mm - 44,45 mm
1.365" - 1.750"
1 Y44 Mandrel
2 Truing
Sleeve 3 Honing
Stone
Bronze
General Purpose
Hardened Steel
STANDARD
TOOLING
34,67-38,10 1.365-1.500 Y44-1375PD ST-1375 See All PD-B PD-H

37,85-41,28 1.490-1.625 Y44-1500PD ST-1500 Stone Tables PD-B PD-H
41,02-44,45 1.615-1.750 Y44-1625PD ST-1625 At Right PD-B PD-H
Hone or bore this sleeve ,127mm (.005") from finish size.
PORTABLE
TOOLING
Superabrasive Stone Inserted Guide Shoes are available where a longer life
shoe is needed. Contact Customer Service for ordering information.
TOOLING
CUSTOM
Replace when wear begins to show These Stones consist of a single stone mounted centrally in a metal holder.
Y44L-W Wedge Plate (Low) Contact Customer Service for price and availability.
Y44H-W Wedge Plate (High)
ABRASIVES

ACCESSORIES
MACHINE
GAGING
FILTERS
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
78 1-800-325-3670
Y44
Service.
Keyway Honing Units
interruptions.
Truing Sleeve to a diameter between the desired finish
bore size and ,127 mm (.005") under.

MANDRELS
STANDARD
Grit Size
repetitive production runs, Hard-----Soft Aluminum Oxide Stones (A) - 2 per box
it may be economical to Y44-A63
harder or softer, coarser or Y44-A47 Y44-A57
STANDARD
TOOLING
Hard--Soft

Y44-J63 Y44-J83
Y44-J45 Y44-J65 Y44-J85 Y44-J95
Y44-J27 Y44-J47 Y44-J57 Y44-J67 Y44-J87
Additional abrasive
PORTABLE
TOOLING

TOOLING
CUSTOM
Approx. Ra Approx. Ra 32mm - 45mm (1.250"-1.750")
Material
ABRASIVES
to use µm µin to use µm µin Size Control units. Select the appropriate
Aluminum
Fast removal: deburred, bored, ground, reamed holes Size Control Probe based on workpiece
Brass, Soft
1,38 55
Y44-J57 — 1,25 50 finish diameter. See page 168 for com-
Bronze
0,83 33
Y44-J63 — 0,83 33 plete list of A.S.C. Sensing Tips.
Carbide
1,38 55
Y44-J57Y44-J57 1,38 55
* 1st choice
Cast Iron
— — — — 0,50 20 Diameter Range
ACCESSORIES
Sensing Tip
Ceramic
** 2nd choice. 20 — 2,00 Low High
0,50 Y44-J57 80
MACHINE
Part No. mm in mm in
Glass
Use if A55 — — — — 1,00 40
ASC-52§
Steel, Soft
does not cut. — — — — 1,75 70 32 1.250 38 1.500
} Steel, Hardened*
0,65 25
Y44-A57 — 1,25 50 ASC-53§ 38 1.500 45 1.750
Steel, Hardened**
0,45 18
Y44-A55 — 1,00 40
0,30 12
Y44-A63 — — — §Requires the use of ASC-50 Setting Fixture.
Specify ASC-50M for metric applications.
Aluminum
0,30 12
Brass, Soft
GAGING
Y44-J95 0,30 12 — 0,83 33
Bronze
Y44-J83 0,40 16 Y44-J83 0,40 16
Carbide
Y44-J95 0,30 12 Y44-J95 0,30 12
Cast Iron
— — — — 0,08 3
Ceramic
Y44-J95 0,13 5 — 0,13 5
Glass
— — — — 0,38 15
Steel, Soft
— — — — 0,38 15
Steel, Hardened
Y44-J95 0,10 4 — 0,40 16 FILTERS
Y44-J83 0,13 5 — 0,18 7
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
www.sunnen.com 79
YY48
Keyway Honing Units
Diameter Range:
37,85 mm – 65,08 mm
1.490" – 2.562"
MANDRELS
STANDARD

Diameter Range
37,85 mm - 65,08 mm
1.490" - 2.562"
1 YY48 Mandrel
2 Truing
Sleeve 3 Honing
Stone
Bronze Hardened Steel
STANDARD
TOOLING
General Purpose carbide, ceramic, etc.

37,85-39,67 1.490-1.562 YY48-1500TTB+ ST-1500 TTB-B TTB-B-JQ6X
PORTABLE
TOOLING

See All
Stone
50,55-52,37 1.990-2.062 YY48-2000TTC+ ST-2000 TTC-B TTC-B-JQ6X
Tables
52,12-53,98 2.052-2.125 YY48-2062TTC+ ST-2000 At Right TTC-B TTC-B-JQ6X
TOOLING
CUSTOM

ABRASIVES
Superabrasive Stone Inserted Guide Shoes are available for situations where a longer life shoe is needed. Contact
ACCESSORIES
Customer Service for ordering information.

MACHINE
YY48 Mandrel Replacement Parts CBN and Diamond Stones for Keyway Mandrels
Sizes 37,85 - 50,80 (1.490" - 2.000") Metal Bond
YY48-WL Wedge These Stones consist of a single stone mounted centrally in a metal holder.
GAGING

LN-1162A Shim Set
LN-1251A Guide Shoe Screws
(12 per package)
LN-1110A Latch Set
FILTERS
Sizes 50,55 - 65,07 (1.990" - 2.562")

YY48-WL Wedge
LN-1163A Shim Set

HONING FLUIDS
LN-1252A Guide Shoe Screws

& COOLANTS
(12 per package)

LN-1110A Latch Set
TECHNICAL
DATA
80 1-800-325-3670
YY48
Service.
Keyway Honing Units
interruptions.

MANDRELS
STANDARD
repetitive production runs, Hard-----Soft Aluminum Oxide Stones (A) - 1 per box
harder or softer, coarser or YY48-A47 YY48-A55
finer. As a general rule, YY48-A49 YY48-A57
STANDARD
TOOLING
Hard---Soft

YY48-J45 YY48-J55 YY48-J65 YY48-J85 YY48-J95
YY48-J57 YY48-J67 YY48-J87
Additional abrasive
PORTABLE
TOOLING
*NOTE: Stone may have to be ground down slightly to fit into small diameter bore.
TOOLING
CUSTOM
Approx. Ra Approx. Ra 32mm - 51mm (1.250"-2.0")†
Material
ABRASIVES
Aluminum
Brass, Soft
YY48-J57 1,38 55 — 1,25 50 finish diameter. See page 168 for com-
Bronze
YY48-J67 0,83 33 YY48-J67 0,83 33 plete list of A.S.C. Sensing Tips.
Carbide
YY48-J57 1,38 55 YY48-J57 1,38 55
Cast Iron
* 1st choice — — — — 0,50 20 Diameter Range
Sensing Tip Low High
Ceramic
ACCESSORIES
** 2nd choice. YY48-J57 0,50 20 — 2,00 80 Part No. mm in mm in
MACHINE
Glass
Use if A55 — — — — 1,00 40
ASC-52‡
Steel, Soft
— — — — 1,75 70 32 1.250 38 1.500
}
does not cut.
Steel, Hardened*
YY48-A57 0,65 25 — 1,25 50 ASC-53‡ 38 1.500 45 1.750
Steel, Hardened**
YY48-A55 0,45 18 — 1,00 40 ASC-54‡ 45 1.750 51 2.000
YY48-A57 0,30 15 — — —
† Automatic size control probes not available
Aluminum
above 51 mm (2.0").
Brass, Soft
YY48-J95 0,30 12 — 0,83 33
GAGING
‡ Requires the use of ASC-50 Setting Fixture.
Bronze
YY48-J83 0,40 16 YY48-J83 0,40 16
Specify ASC-50M for metric applications.
Carbide
YY48-J95 0,30 12 YY48-J95 0,30 12
Cast Iron
— — — — 0,08 3
Ceramic
YY48-J95 0,13 5 — 0,13 5
Glass
— — — — 0,38 15
Steel, Soft
— — — — 0,38 15
Steel, Hardened FILTERS

YY48-J95 0,10 4 — 0,40 16
YY48-J83 0,13 5 — 0,18 7 HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
www.sunnen.com 81
Y56
Keyway Honing Units
Diameter Range:
44,20 mm – 57,15 mm
1.740" – 2.250"
MANDRELS
STANDARD
Replacement Guide Shoes** 2 required

Diameter Range
44,20 mm - 57,15 mm
1.740" - 2.250"
1 Y56 Mandrel
With Standard Shank

2 Truing
Sleeve 3 Honing Stone
Bronze
General Purpose
Hardened Steel
mm inches
Furnished with Mandrel Order Separately
STANDARD
TOOLING
44,20-47,63 1.740-1.875 Y56-1750PE ST-1750 PE-B PE-H

See All
47,37-50,80 1.865-2.000 Y56-1875PE ST-1875 PE-B PE-H
Stone Tables
50,55-53,98 1.990-2.125 Y56-2000PE ST-2000 PE-B PE-H
At Right
53,72-57,15 2.115-2.250 Y56-2125PE ST-2100 PE-B PE-H
PORTABLE
TOOLING

Customer Service for price and availability.
TOOLING
CUSTOM

Y56L-W Wedge Plate (Low) Contact Customer Service for price and availability.
ABRASIVES


ACCESSORIES
MACHINE
GAGING
FILTERS
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
82 1-800-325-3670
Y56
Service.
Keyway Honing Units
interruptions.
MANDRELS
STANDARD
STONES may hone faster or All Available Stones
last longer. For long or Grit Size
repetitive production runs, 70 80 100 150 220 280 320 400 500 600 1200
choose a stone slightly Aluminum Oxide Stones (A) - 2 per box
Hard------Soft
harder or softer, coarser or

STANDARD
TOOLING
Y56-A45 Y56-A55 Y56-A65
Y56-A47 Y56-A57
holes require hard stones. Y56-A49

Hard--Soft
Additional abrasive Y56-J63 Y56-J83
PORTABLE
TOOLING
specifications available to Y56-J45 Y56-J65 Y56-J85 Y56-J95
Y56-J47 Y56-J57 Y56-J67 Y56-J87

TOOLING
CUSTOM
Approx. Ra Approx. Ra 38mm - 51mm (1.500"-2.0")†
Material
ABRASIVES
Aluminum
Brass, Soft
Y56-J57 1,38 55 — 1,25 50 finish diameter. See page 168 for com-
Bronze
Y56-J63 0,83 33 Y56-J63 0,83 33 plete list of A.S.C. Sensing Tips.
Carbide
Y56-J57 1,38 55 Y56-J57 1,38 55
Cast Iron
* 1st choice — — — — 0,50 20 Diameter Range
Sensing Tip
Ceramic
Y56-J57 0,50 20 — 1,50 60 Low High
** 2nd choice.
ACCESSORIES
Part No. mm in mm in
Glass
Use if A55 — — — — 1,00 40
MACHINE
ASC-53‡
Steel, Soft
does not cut. 38 1.500 45 1.750
}
— — — — 1,50 60
Steel, Hardened*
Y56-A57 0,65 25 — 1,25 50 ASC-54‡ 45 1.750 51 2.000
Steel, Hardened**
Y56-A55 0,45 18 — 1,00 40
Y56-A63 0,30 12 — — — † Automatic size control probes not available
12 above 51 mm (2.0").
Aluminum
‡ Requires the use of ASC-50 Setting Fixture.
Brass, Soft
Y56-J95 0,30 12 — 0,83 33 Specify ASC-50M for metric applications.
GAGING
Bronze
Y56-J83 0,40 16 Y56-J83 0,40 16
Carbide
Y56-J95 0,30 12 Y56-J95 0,30 12
Cast Iron
— — — — 0,08 3
Ceramic
Y56-J95 0,13 5 — 0,13 5
Glass
— — — — 0,38 15
Steel, Soft
— — — — 0,38 15
Steel, Hardened
Y56-J95 0,10 4 — 0,40 16
Y56-J83 0,13 5 — 0,18 7 FILTERS
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
www.sunnen.com 83
Y72
Keyway Honing Units
Diameter Range:
56,90 mm – 69,85 mm
2.240" – 2.750"
MANDRELS
STANDARD

Diameter Range
56,90 mm - 69,85 mm
2.240" - 2.750"
1 Y72 Mandrel
2 Truing
Sleeve 3 Honing
Stone Bronze
General Purpose
Hardened Steel
mm inches With Standard Shank Furnished with Mandrel

STANDARD
TOOLING
56,90-60,32 2.240-2.375 Y72-2250PF ST-2200 PF-B PF-H

See All
60,07-63,50 2.365-2.500 Y72-2375PF ST-2375 PF-B PF-H
Stone Tables
63,25-66,27 2.490-2.625 Y72-2500PF ST-2500 PF-B PF-H
At Right
66,42-69,85 2.615-2.750 Y72-2625PF ST-2625 PF-B PF-H
PORTABLE
TOOLING

TOOLING
CUSTOM

Y72L-W Wedge Plate (Low)
ABRASIVES


LN-1655A Main Slot Wear Plate
Not shown
ACCESSORIES

MACHINE
GAGING
FILTERS
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
84 1-800-325-3670
Y72
Service.
Keyway Honing Units
interruptions.

MANDRELS
STANDARD
repetitive production runs, Hard--Soft Hard--Soft Aluminum Oxide Stones (A) - 2 per box
STANDARD
TOOLING
holes require hard stones. Y72-J65 Y72-J85 Y72-J95
Y72-J47 Y72-J57
Additional abrasive
PORTABLE
TOOLING
hone difficult materials. Recommended Stones for Y72 Mandrels
Please contact Customer Low-Volume High-Volume
Service or your Sales & Stone Stone
Surface Finish Surface Finish
TOOLING
CUSTOM
Y72-A47 — — Y72-A47 — —
Aluminum
Fast removal: deburred, ground, reamed holes
Brass, Soft
Y72-J57 1,38 55 — — —
Bronze
Y72-J65 0,83 33 Y72-J63 0,83 33
Carbide
Y72-J57 1,38 55 Y72-J57 1,38 55
ABRASIVES
Cast Iron
* 1st choice Y72-DM37 0,50 20 — — —
Ceramic
Y72-J57 1,20 48 — — —
Glass
** 2nd choice. — — — — — —
Steel, Soft
Use if A55
}
— — — — — —
does not cut.
Steel, Hardened*
Y72-A57 0,65 25 — — —
Steel, Hardened**
Y72-A55 0,45 18 — — —
ACCESSORIES
Y72-A63 0,30 12 — — —
MACHINE
Aluminum
Brass, Soft
Y72-J95 0,30 12 — 0,83 33
Bronze
Y72-J85 0,40 16 Y72-J85 0,40 16
Carbide
Y72-J95 0,30 12 Y72-J95 0,30 12
Cast Iron
Y72-DM05 0,08 3 — 0,08 3
Ceramic
Y72-J95 0,13 5 — 0,13 5
Glass
GAGING
— — — — 0,38 15
Steel, Soft
— — — — 0,38 15
Steel, Hardened
Y72-J95 0,10 4 — 0,40 16
Y72-J85 0,13 5 — 0,18 7
FILTERS
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
www.sunnen.com 85
Y88
Keyway Honing Units
Diameter Range:
69,60 mm – 82,55 mm
2.740" – 3.250"
MANDRELS
STANDARD

Diameter Range
69,60 mm - 82,55 mm
2.740" - 3.250"
1 Y88 Mandrel
2 Truing
Sleeve 3 Honing
Stone Bronze Hardened Steel
General Purpose carbide, ceramic, etc.
STANDARD
TOOLING
69,60-73,02 2.740-2.875 Y88-2750PG ST-2750 PG-B PG-B-JQ6X+

See All
72,77-76,20 2.865-3.000 Y88-2875PG ST-2875 PG-B PG-B-JQ6X+
Stone Tables
75,95-79,37 2.990-3.125 Y88-3000PG ST-3000 At Right PG-B PG-B-JQ6X+
79,12-82,55 3.115-3.250 Y88-3125PG ST-3125 PG-B PG-B-JQ6X+
PORTABLE
TOOLING

TOOLING
CUSTOM
ABRASIVES


ACCESSORIES

MACHINE
Not shown
GAGING
FILTERS
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
86 1-800-325-3670
Y88
Service.
Keyway Honing Units
interruptions.

MANDRELS
STANDARD
repetitive production runs, Hard--Soft Aluminum Oxide Stones (A) - 1 per box
choose a stone slightly Y88-A45 Y88-A55
harder or softer, coarser or Y88-A57
STANDARD
TOOLING
Hard--Soft

YY88-J85 YY88-J95
Y88-J57
Additional abrasive
PORTABLE
TOOLING
hone difficult materials. Recommended Stones for Y88 Mandrels
Please contact Customer Low-Volume High-Volume
Service or your Sales & Stone Surface Finish Stone Surface Finish
TOOLING
Aluminum
CUSTOM
Brass, Soft
Y88-J57 1,38 55 — — —
Bronze
Y88-J63 0,83 33 — — —
Carbide
Y88-J57 1,38 55 Y88-J57 1,38 55
Cast Iron
* 1st choice — — — — — —
Ceramic
** 2nd choice. Y88-J57 0,50 20 — — —
Glass
ABRASIVES
Use if A55 — — — — — —
Steel, Soft
does not cut.
}
— — — — — —
Steel, Hardened*
Y88-A57 0,65 25 — — —
Steel, Hardened**
Y88-A55 0,45 18 — — —
Y88-A63 0,30 12 — — —
Aluminum
Brass, Soft
ACCESSORIES
Y88-J95 0,30 12 — 0,83 33
MACHINE
Bronze
Y88-J85 0,40 16 Y88-J83 0,40 16
Carbide
Y88-J95 0,30 12 Y88-J95 0,30 12
Cast Iron
— — — — 0,08 3
Ceramic
Y88-J95 0,13 5 — 0,13 5
Glass
— — — — 0,38 15
Steel, Soft
— — — — 0,38 15
Steel, Hardened
Y88-J95 0,10 4 — 0,40 16
GAGING
Y88-J85 0,13 5 — 0,18 7
FILTERS
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
www.sunnen.com 87
Y104
Keyway Honing Units
Diameter Range:
82,30 mm – 98,42 mm
3.240" – 3.875"
MANDRELS
STANDARD
Diameter Range
82,30 mm - 98,42 mm
3.240" - 3.875"
1 Y88 Mandrel
2 Truing
Sleeve 3 Honing
Stone
Bronze
General Purpose
Hardened Steel
STANDARD
TOOLING
82,30-85,72 3.240-3.375 Y104-3250PH ST-3250 PH-B PH-B-JQ6X

85,47-88,90 3.365-3.500 Y104-3375PH ST-3375 See All PH-B PH-B-JQ6X
88,65-92,07 3.490-3.625 Y104-3500PH ST-3500 Stone Tables PH-B PH-B-JQ6X
91,82-95,25 3.615-3.750 Y104-3625PH ST-3625 At Right PH-B PH-B-JQ6X
95,00-98,42 3.740-3.875 Y104-3750PH ST-3750 PH-B PH-B-JQ6X
PORTABLE
TOOLING
TOOLING
CUSTOM
ABRASIVES



ACCESSORIES

MACHINE

Not shown
GAGING
FILTERS
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
88 1-800-325-3670
Y104
Service.
Keyway Honing Units
interruptions.

MANDRELS
STANDARD
repetitive production runs, Hard--Soft Aluminum Oxide Stones (A)
finer. As a general rule, Y104-J63 Y104-J95
STANDARD
TOOLING
hard materials require soft Y104-J67
Additional abrasive Recommended Stones for Y88 Mandrels
PORTABLE
TOOLING
specifications available to Low-Volume High-Volume
hone difficult materials. Approx. Ra Approx. Ra
Please contact Customer Material
Aluminum
Brass, Soft
Y104-J63 1,85 55 — — —
Bronze
TOOLING
CUSTOM
Y104-J63 0,85 33 Y104-J63 0,83 33
Carbide
Y104-J63 0,85 33 Y104-J63 0,85 33
Cast Iron
* 1st choice — — — — 0,50 20
Ceramic
** 2nd choice. — — — — — —
Glass
Use if A55 — — — — — —
Steel, Soft
}
does not cut. — — — — — —
Steel, Hardened*
38 1,25
ABRASIVES
Y104-A47 0,95 — 50
Steel, Hardened**
Y104-A47 0,50 20 — 1,00 40
Y104-A57 0,45 18 — — —
Aluminum
Brass, Soft
Y104-J95 0,30 12 — 0,83 33
Bronze
Y104-J95 0,30 12 Y104-J95 0,30 12
Carbide
ACCESSORIES
Y104-J95 0,30 12 Y104-J95 0,30 12
Cast Iron
MACHINE
— — — — 0,08 3
Ceramic
Y104-J95 0,13 5 — 0,13 5
Glass
— — — — 0,38 15
Steel, Soft
— — — — 0,38 15
Steel, Hardened
Y104-J95 0,10 4 — — —
Y104-J95 0,08 3 — — —
GAGING
FILTERS
HONING FLUIDS
& COOLANTS
TECHNICAL
DATA
www.sunnen.com 89

Honing Units: Available Stones From Stock

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Honing Units: Available Stones From Stock

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D2

Available Stones from Stock

stones other than

slightly harder or D6-J65 D6-J95 D6-C05

your Sales &

Recommended Stones for D2F-080 thru D2F-098 Mandrels

Carbide D8-DR07 0,08 3 D8-DM07 0,08 3

Cast Iron D8-J95 0,13 5 D8-DM07 0,50 20

With Standard Shank

With stone retainer

Choose One Suffix and wedge guide adjustable spindle nose

2,54-2,59 .100-.102 K3-100C S H B S-100 K3-A C-100

2,84-2,90 .112-.114 K3-112C S H B S-112 K3-A C-112 At Right

+ = Special order. Contact Customer Service.

K3 Mandrel Replacement Parts Extended Shank Mandrels

Diamond Plated Super Mandrels two or more “in-line” or tandem bores in

Designed to provide a long-wearing guide perfect alignment. Special tandem mandrels

Contact Customer Service for price and availability.

Available Stones from Stock

stones other than

Deburring: rough holes, all materials

Fine finishing: previously honed holes

Glass K3-DM07 0,38 15 K3-DM07 0,38 15

Steel, Soft K3-J95

With Standard Shank

With stone retainer

2,54-2,59 .100-.102 BL3-100C S H B S-100 BL3-A C-100

2,84-2,90 .112-.114 BL3-112C S H B S-112 BL3-A C-112 At Right

+ = Special order. Contact Customer Service.

BL3 Mandrel Replacement Parts Extended Shank Mandrels

Diamond Plated Super Mandrels

two or more “in-line” or tandem bores in

Contact Customer Service for price and availability.

Available Stones from Stock

stones other than

to choose a stone Silicon Carbide Stones (J,C) - 12 per box

L3-DM57 L3-DM87 L3-DM07

Recommended Stones for BL3 Mandrels

Deburring: rough holes, all materials

Aluminum L3-J95 0,30 12 L3-DM07 0,83 33

Steel, Soft L3-J95 0,10 4 L3-NM05 0,40 16

Steel, Hardened L3-J85 L3-NM05 7

With Standard Shank

With stone retainer

3,05-3,17 .120-.125 K4-120C S H B S-120 K4-A C-120

+ = Special order. Contact Customer Service.

K4 Mandrel Replacement Parts Full-Carbide Shoe Mandrels

specify starting and finish diameter.

Contact Customer Service for price and availability.

Available Stones from Stock

stones other than

Recommended Stones for K4 Mandrels Automatic Size Control Probes

Fine finishing: previously honed holes

Aluminum K4-J95 0,30 12 K4-DM07 0,83 33

Steel, Soft K4-J95 0,10 4 K4-NM05 0,40 16

Steel, Hardened K4-J83 0,13 5 K4-NM05 0,18 7

With Standard Shank

With stone retainer

3,05-3,17 .120-.125 BL4-120C S H B S-120 BL4-A C-120