Rekapitulasi Downtime Mesin Converting & Laminasi Per September 2020

REKAPITULASI DOWNTIME MES
PER SEPTEM
STARKON HX
TOTAL LOSS DOWNTIME 385,875 LEMBAR

TOTAL PRODUKSI BAIK 2,696,000 LEMBAR
AFVAL 343,750 LEMBAR
TARGET PRODUKSI (100%) 3,425,625 LEMBAR
EFISIENSI 89%
DOWNTIME
Summary Menit % Lembar Hari
mekanis 2,390 58% 137,906 1
Proses 1,501 36% 2,813 0
Listrik 0 0% 0 0
Bahan 225 5% 0 0
TOTAL 4,116 99% 140,719 1
SI DOWNTIME MESIN CONVERTING & LAMINASI
PER SEPTEMBER 2020
STARKON 60
TOTAL LOSS DOWNTIME 530,888 LEMBAR

TOTAL PRODUKSI BAIK 704,000 LEMBAR
AFVAL 272,388 LEMBAR
TARGET PRODUKSI (100%) 1,507,275 LEMBAR
EFISIENSI 65%
DOWNTIME
Summary Menit %
Mekanis 3,985 28%
Proses 1,505 11%
Listrik 0 0%
Bahan 8,700 61%
TOTAL 14190 100%
Lembar Hari
62,081 1
164,381 3
0 0
304,425 6
530,888 10
EXTRUDER
Summary Downtime Waktu (Menit) Frek %
Stanby 6,480 19 57%

Mesin 2,460 21 22%
Bahan 720 2 6%
Proses 1,680 16 15%
Listrik 0 0 0%
Total 11,340 58 100%
Proses Waktu (Menit) Frek %

Preheating/persiapan 780 4 46%
Benang putus/ambrol 300 5 18%
Pembersihan area & bobin 180 3 11%
Ganti Spek Benang 420 4 25%
TOTAL 1680 16 100%
Preheating
Mesin Waktu (Menit) Frek %

ganti cutter 121 2 5%
Trouble hs filter 0 0 0%
Troublei filter screen 0 0 0%
Trouble OVEN 60 1 3%
Trouble chiller 180 3 8%
perbaikan motor 0 0 0%
Pemeliharaan rutin (pelumas pada mesin ) 0 0 0%
emergency 0 0 0%
trouble godet 241 3 11%
trouble Winder 1,500 7 66%
Trouble gravitec/dosing unit 120 2 5%
Ganti seal dies 60 1 3%
TOTAL 2,282 19 100%
ganti
Trou
Pem
trou
Standby Waktu (Menit) Frekuensi %

Standby 540 3 8%
Bahan/bobin Telat/Sparepart kosong 5,940 16 92%
TOTAL 6,480 19 100%
CLOOM
Summary Downtime Waktu (Menit) Frek %
Proses 114887 31136 62%

Bahan 0 0 0%
Standby 70448 459 38%
Mesin 1449 198 1%
Listrik 0 0 0%
Total 186784 31793 100%
Proses Waktu Frek %
Benang Ambrol/Putus/ganti shuttle 69934 23800 61%
Pembersihan/persiapan/rekap laporan 42354 6720 37%
Panen Roll 2151 517 2%
Ganti Spec 0 0 0%
stok opname 0 0 0%
Pemotongan karung 448 99 0%
Perbaikan Lebar karung 0 0 0%
TOTAL 114887 31136 100%
Mesin Waktu Frek %

Perbaikan Shuttle 900 193 62%
Trouble motor 549 5 38%
perbaikan Heater 0 0 0%
TOTAL 1449 198 100%
Standby Waktu Frek %

Bahan Telat/BOBIN Habis 33446 5233 54%
Standby 28232 165 46%
TOTAL 61677 5398 100%
Note : TGL 2-7 OFF 4 MESIN
OPERATOR PINDAH DI MESIN D1 D2
: TGL 9-11 BOBIN HABIS
LAMINASI
SUMMARY DOWNTIME WAKTU (menit) FREK %
Proses 3519 107 46%

Bahan 420 1 5%
Mesin 3789 102 49%
Listrik 0 0 0%
Standby 0 0 0%
TOTAL 7728 210 100%
PROSES WAKTU (menit) FREK %
Pembersihan /persiapan 2313 75 66%

sambungan Karung putus/ambrol 213 8 6%
Ganti Spec Roll 606 11 17%
film pecah 55 2 2%
ganti teflon 258 8 7%
Film Lengket/mbulet di teflon 45 1 1%
Bobin Geser 14 1 0%
Shaft/bobin macet 15 1 0%
Tes Bonding 0 0 0%
Bungkus aval/rekap laporan 0 0 0%
TOTAL 3519 107 100%
Pe
ga
Te
TROUBLE MESIN WAKTU (menit) FREK %
unwinder/winder 2603 20 69%

Trouble Chiller 0 0 0%
Maintenance pml 320 5 8%
Panen 385 38 10%
Pembersihan corona 60 1 2%
ganti pisau 0 0 0%
Trouble sensor overcutting 0 0 0%
Trouble blower 25 1 1%
Spare part habis 0 0 0%
perbaikan emergency 124 4 3%
Dosing Fault 45 1 1%
Trouble PLC 0 0 0%
setting jalur 25 1 1%
perbaikan akumulator 0 0 0%
Trouble Hidrolik 201 1 5%
Filter 0 0 0%
Setting/perbaikan die 1 30 0%
TOTAL 3789 102 100%
unwinder/w
ganti pisau
Dosing Faul
Filter
STANDBY WAKTU ( menit) FREK %
Bahan telat 420 1 1

trouble kelistrikan 0 0 0
sortir / demo 0 0 0
TOTAL 420 1 100%
REMAK
Proses 9615 133 87%

Mesin 1460 26 13%
Listrik 0 0 0%
Standby 15 1 0%
TOTAL 11090 160 100%
Pembersihan/bon tinta 2555 74 27%

Ganti Spec 5550 31 58%
Perbaikan gambar/klise 1510 28 16%
Sambungan putus 0 0 0%
Rol geser 0 0 0%
Verifikasi QC 0 0 0%
TOTAL 9615 133 100%
TROUBLE MESIN WAKTU (menit) FREK %
Perbaikan Corona 412 4 28%

trouble enilog 0 0 0%
trouble Bak Bocor 160 4 11%
Shaft Bocor/bobin geser 0 0 0%
Trouble Tinta / nguras 135 2 9%
trouble gear 273 5 19%
Trouble Silinder 0 0 0%
trouble kipas pendingin 30 1 2%
Trouble sensor efisi 60 1 4%
blade 165 4 11%
Trouble Pompa 70 2 5%
Trouble Evisi 0 0 0%
Trouble berring 90 1 6%
mesin no referenced 20 1 1%
Perbaikan selang hidrolik 45 1 3%
TOTAL 1460 26 100%
Perbaik
Trouble
Trouble
Trouble
STANDBY WAKTU (menit) FREK %
Listrik 0 0 0%
Standby 0 0 0%
Bahan Telat 15 1 100%
TOTAL 15 1 100%
STARKON HX
mekanis 2390 95 58%

Proses 1501 81 36%
Electrical 30 1 1%
Listrik 0 0 0%
Bahan 225 4 5%
TOTAL 4146 181 100%
Pembersihan/persiapan/Rekap Lpaoran 1090 70 73%

Setting Kantong 351 9 23%
Proses 60 2 4%
Ganti roll 0 0 0%
laminasi 0 0 0%
TOTAL 1501 81 100%
TROUBLE MESIN MEKANIS WAKTU (menit) FREK %
Perbaikan Valve 200 9 8%

Perbaikan Bottom Patch 245 16 10%
Perbaikan Cover Patch 315 22 13%
Trouble Forming 245 10 10%
Trouble Folding Strip 15 1 1%
Trouble Stacker 0 0 0%
Trouble handcover 0 0 0%
Flat belt bottom 30 2 1%
Trouble Selenoid OS 0 0 0%
Trouble Cutting Unit 75 2 3%
Trouble Fabric opener 15 1 1%
Teouble press roll 525 4 22%
Trouble Steel Belt 125 5 5%
Hidrolik heater 45 1 2%
opening/grabber 30 2 1%
Welding bottom aus 0 0 0%
penyangga welding bottom 0 0 0%
Trouble press roll 150 5 6%
trouble bearing 105 2 4%
Trouble plong 15 1 1%
service air presuere 0 0 0%
Trouble pounch hole 60 2 3%
Trouble overlap 60 1 3%
wing 105 3 4%
Trouble kalibrasi 30 1 1%
pembersihan micro 0 0 0%
perbaikan / sparepart kosong 0 0 0%
TOTAL 2390 90 100%
Perbaikan Va
Trouble Fold
Trouble Sele
Trouble Stee
penyangga w
service air pr
Trouble kalib
TROUBLE MESIN ELECTRICAL WAKTU (menit) FREK %
Printmark error 0 0 0%
mesin not referenced 30 1 100%
Trouble heater bottom 0 0 0%
Trouble cooling/suhu preheating 0 0 0%
Baut triger valve unit 0 0 0%
perbaikan service faut 0 0 0%
TOTAL 30 1 100%
Listrik 0 0 0%
(Sortir / Istirahat) 0 0 0%
TOTAL 225 4 100%
STARKON 60
Mekanis 3985 218 28%

Proses 1505 57 11%
Electrical 0 24 0%
Listrik 0 0 0%
Bahan 8700 24 61%
TOTAL 14190 323 100%
Persiapan/Pembersihan 840 48 56%

Setting Kantong 635 8 42%
Trouble Proses 0 0 0%
Ganti Roll 0 0 0%
Bahan Jelek (Mesin Sering mati) 30 1 2%
TOTAL 1505 57 100%
TROUBLE MESIN MEKANIS WAKTU (menit) FREK %
spare part kosong 0 0 0%

Trouble air pressure 505 65 13%
Trouble Hand Over 515 34 13%
Trouble body cutting unit, stam pin 675 8 17%
Trouble bottom Opener 60 1 2%
Perbaikan Bottom Patch 200 15 5%
Stel Belt 310 7 8%
Perbaikan Valve 297 7 7%
Printmark 15 1 0%
trouble diagonal miring 0 0 0%
troubel slinder 255 3 6%
Perbaikan hidrolik 0 0 0%
border wide 85 3 2%
trouble folding 55 2 1%
Service pining up 0 0 0%
Perbaikan Cover Patch 640 64 16%
Trouble OPENING 45 2 1%
Trouble Forming 45 1 1%
Trouble templon 0 0 0%
Trouble interval lubrication 0 0 0%
Trouble cutter 0 0 0%
Trouble magnet pin 120 1 3%
Trouble heeter 53 1 1%
trouble Punch hole 0 0 0%
Sensor patch 20 1 1%
Selang Welding 30 1 1%
perbaikan 60 1 2%
TOTAL 3985 218 100%
spare par
Trouble b
Printmar
border w
Perbaika
Trouble i
trouble P
TROUBLE MESIN ELECTRICAL WAKTU (menit) FREK %
Trouble temperature 0 0 #DIV/0!

Perbaikan Proxymity 0 0 #DIV/0!
TOTAL 0 0 #DIV/0!
Listrik (Gangguan PLN) 0 0 0

Sortir / istirahat 0 0 0
TOTAL 8700 24 100%
* bahan telat tgl 10 (shift 1, 2, 3) pbr 02
SUMMARY DOWNTIME
15%
6%
57%
22%
Stanby Mesin Bahan Proses Listrik
DOWNTIME PROSES
25%
46%
11%
18%
Preheating/persiapan Benang putus/ambrol Pembersihan area & bobin Ganti S
DOWNTIME MESIN
3% 5% 3%
5%
8%
11%
8%
11%
66%
ganti cutter Trouble hs filter Troublei filter

Trouble OVEN Trouble chiller perbaikan mot
Pemeliharaan rutin (pelumas pada mesin ) emergency trouble godet
trouble Winder Trouble gravitec/dosing unit Ganti seal dies
DOWNTIME STANDBY
8%
92%
Standby Bahan/bobin Telat/Sparepart kosong
DOWNTIME SUMMARY
1%
38%
62%
Proses Bahan Standby Mesin Listrik

62%
Proses Bahan Standby Mesin Listrik
DOWNTIME PROSES
2% 0%
37%
61%
Benang Ambrol/Putus/ganti shuttle Pembersihan/persiapan/rekap lapora

Panen Roll Ganti Spec
stok opname Pemotongan karung
Perbaikan Lebar karung
DOWNTIME MESIN
38%
62%
Perbaikan Shuttle Trouble motor perbaikan Heater
DOWNTIME STANDBY
46%
DOWNTIME STANDBY
46%
54%
Bahan Telat/BOBIN Habis Standby
SUMMARY DOWNTIME
46%
49%
5%
Proses Bahan Mesin Listrik Standby
DOWNTIME PROSES
1% 0% 0%
7%
2%
17%
17%
6%
66%
Pembersihan /persiapan sambungan Karung putus/ambrol Ganti Spec Roll film pecah
ganti teflon Film Lengket/mbulet di teflon Bobin Geser Shaft/bobin ma
Tes Bonding Bungkus aval/rekap laporan
DOWNTIME MESIN
0%
1% 1% 5%
1% 3%
2%
10%
8%
69%
unwinder/winder Trouble Chiller Maintenance pml Panen Pembersi

ganti pisau Trouble sensor overcutting Trouble blower Spare part habis perbaikan
Dosing Fault Trouble PLC setting jalur perbaikan akumulator Trouble H
Filter Setting/perbaikan die
DOWNTIME STANDBY
DOWNTIME STANDBY
Bahan telat trouble kelistrikan sortir / demo
SUMMARY DOWNTIME
0%
13%
87%
Proses Mesin Listrik Standby
DOWNTIME PROSES
16%
27%
58%
Pembersihan/bon tinta Ganti Spec Perbaikan gambar/klise

Sambungan putus Rol geser Verifikasi QC
58%
Pembersihan/bon tinta Ganti Spec Perbaikan gambar/klise

Sambungan putus Rol geser Verifikasi QC
DOWNTIME MESIN
1% 3%
6%
5%
28%
11%
4%
2% 11%
19%
9%
Perbaikan Corona trouble enilog trouble Bak Bocor Shaft Bocor/bo

Trouble Tinta / nguras trouble gear Trouble Silinder trouble kipas p
Trouble sensor efisi blade Trouble Pompa Trouble Evisi
Trouble berring mesin no referenced Perbaikan selang hidrolik
SUMMARY DOWNTIME
1% 5%
SUMMARY DOWNTIME
1% 5%
36%
58%
mekanis Proses Electrical Listrik Bahan
DOWNTIME PROSES
4%
23%
73%
Pembersihan/persiapan/Rekap Lpaoran Setting Kantong Proses

Ganti roll laminasi
DOWNTIME MESIN MEKANIS

1%
4% 8%
3%
1% 3%
4% 10%
6%
1%
2%
13%
5%
1%
2%
13%
5%
10%
22%
3%
1% 1%
1%
Perbaikan Valve Perbaikan Bottom Patch Perbaikan Cover Patch Trouble

Trouble Folding Strip Trouble Stacker Trouble handcover Flat belt
Trouble Selenoid OS Trouble Cutting Unit Trouble Fabric opener Teouble
Trouble Steel Belt Hidrolik heater opening/grabber Weldin
penyangga welding bottom Trouble press roll trouble bearing Trouble
service air presuere Trouble pounch hole Trouble overlap wing
Trouble kalibrasi pembersihan micro perbaikan / sparepart kosong
DOWNTIME MESIN ELECTRICAL
100%
Printmark error mesin not referenced Trouble heater bottom

Trouble cooling/suhu preheating Baut triger valve unit perbaikan service faut
SUMMARY DOWNTIME
28%
61%
11%
Mekanis Proses Electrical Listrik Bahan
DOWNTIME PROSES
2%
42%
56%
Persiapan/Pembersihan Setting Kantong Trouble Proses

Ganti Roll Bahan Jelek (Mesin Sering mati)
DOWNTIME MESIN MEKANIS

1% 1% 1% 2%
1% 3% 13%
1%
16%
13%
1%
16%
13%
1%
2%
6%
17%
0%
7%
8% 5%
2%
spare part kosong Trouble air pressure Trouble Hand Over Trouble body cutting uni
Trouble bottom Opener Perbaikan Bottom Patch Stel Belt Perbaikan Valve
Printmark trouble diagonal miring troubel slinder Perbaikan hidrolik
border wide trouble folding Trouble Stacker Service pining up
Perbaikan Cover Patch Trouble OPENING Trouble Forming Trouble templon
Trouble interval lubrication Trouble cutter Trouble magnet pin Trouble heeter
trouble Punch hole Sensor patch Selang Welding perbaikan
DOWNTIME MESIN ELCTRICAL
Trouble temperature Perbaikan Proxymity
DOWNTIME STANDBY
100%
Listrik (Gangguan PLN) Bahan Telat Sortir / istirahat

TOTAL DOWNTIME
E TGL JAM TERSEDIA
Menit
1 1440 1440
2 1440 1440
3 900 900
4 0 0
5 1440 300
6 1440 0
7 1440 60
8 1440 0
9 1440 240
10 900 120
11 0 0
12 1440 360
Listrik 13 1440 0
14 1440 660
15 1440 660
16 1440 1440
17 900 900
18 0 0
19 1440 480
20 1440 660
21 1440 180
22 1440 0
23 1440 0
24 1440 600
25 0 0
26 1440 300
27 1440 0
28 1440 120
29 1440 480
30 0 0
31 0 0
n area & bobin Ganti Spek Benang
TOTAL 34380 11340
11%
11%
Troublei filter screen

perbaikan motor
trouble godet
osing unit Ganti seal dies
rt kosong
TOTAL DOWNTIME
RY TGL JAM TERSEDIA
Menit
1 52920 6678
2 52920 7874
3 52920 7288
4 52920 7104
5 52920 7239
6 52920 5782
7 52920 7674
8 52920 5679
9 50400 6692
10 50400 8200
11 45360 10291
sin Listrik
12 45360 4487
13 45360 2142
sin Listrik 14 45360 3161
15 45360 1785
16 50400 9848
17 52920 8892
18 52920 7175
19 52920 6783
20 52920 10692
21 52920 3168
22 52920 3270
23 52920 10988
24 52920 6867
25 52920 6957
26 52920 6904
27 52920 7555
%
28 52920 5609
29 0 0
30 0 0
31 0 0
TOTAL 1436400 186784
/persiapan/rekap laporan
karung
rbaikan Heater
Y
Y
andby
TOTAL DOWNTIME
TGL JAM TERSEDIA
E Menit
1 1260 480
2 1260 134
3 1260 84
4 1260 350
5 1260 329
6 1260 1080
% 7 1260 1012
8 1260 366
9 1260 270
10 1260 200
11 1260 155
12 1260 240
13 1260 147
14 1260 85
Standby 15 1260 340
16 1260 265
17 1260 120
18 1260 208
19 1260 402
20 1260 120
21 1260 144
22 1260 108
23 1260 138
24 1260 138
25 1260 180
26 1260 288
27 1260 153
28 1260 84
29 1260 108
30 0 0
31 0 0
TOTAL 36540 7728
66%
ti Spec Roll film pecah

in Geser Shaft/bobin macet
69%
en Pembersihan corona
e part habis perbaikan emergency
aikan akumulator Trouble Hidrolik
tir / demo
TOTAL DOWNTIME
TGL JAM TERSEDIA
Menit
1 1260 385
2 1260 355
3 1260 355
4 1260 180
5 1260 310
6 1260 320
7 1260 390
8 1260 535
9 1260 400
ndby 10 1260 680

11 1260 160
12 1260 502
13 1260 330
14 1260 610
15 1260 265
16 1260 570
17 1260 200
18 1260 703
19 1260 165
20 1260 525
21 1260 480
kan gambar/klise
asi QC
kan gambar/klise 22 1260 315
asi QC
23 1260 355
24 1260 495
25 1260 135
26 1260 155
27 1260 525
28 1260 525
29 1260 165
28% 30 0 0
31 0 0
TOTAL 36540 11090
11%
or Shaft Bocor/bobin geser

trouble kipas pendingin
Trouble Evisi
g hidrolik
TOTAL DOWNTIME
E TGL JAM TERSEDIA
TOTAL DOWNTIME
E TGL JAM TERSEDIA
Menit
1 1260 160
2 1260 165
3 1260 105
4 1260 75
5 1260 135
6 1260 95
7 1260 200
8 1260 150
ik Bahan
9 1260 125
10 1260 171
11 1260 175
12 1260 100
13 1260 100
14 1260 145
15 1260 165
16 1260 140
17 1260 125
18 1260 180
19 1260 45
20 1260 165
Kantong Proses
si
21 1260 75
22 1260 140
NIS 23 1260 120
24 1260 80
25 1260 155
26 1260 130
27 1260 155
28 1260 510
29 1260 60
10% 30 0 0
31 0 0
TOTAL 36540 4146
13%
13%
10%
1%
ver Patch Trouble Forming

cover Flat belt bottom
c opener Teouble press roll
ber Welding bottom aus
ng Trouble plong
ap wing
parepart kosong
ICAL
Trouble heater bottom

perbaikan service faut
TOTAL DOWNTIME
TGL JAM TERSEDIA
Menit
1 1,260 365
2 1,260 530
3 1,260 340
4 1,260 320
5 1,260 815
6 1,260 578
7 1,260 170
8 1,260 205
istrik Bahan 9 1,260 165
10 1,260 120
11 1,260 140
12 1,260 75
13 1,260 100
14 1,260 540
15 1,260 75
16 1,260 450
17 1,260 855
18 1,260 255
19 1,260 265
20 1,260 1,260
21 1,260 595
Trouble Proses 22 1,260 1,260
mati) 23 1,260 1,260
24 1,260 1,260
25 1,260 1,260
NIS 26 1,260 160
27 1,260 220
28 1,260 132
% 29 1,260 420
30 0 0
31 0 0
TOTAL 36,540 14,190
13%
13%
17%
2%
er Trouble body cutting unit, stam pin

Perbaikan Valve
Perbaikan hidrolik
Service pining up
Trouble templon
pin Trouble heeter
perbaikan
CAL
xymity
rtir / istirahat
DOWNTIME
TOTAL DOWNTIME
JAM REALISASI PROSES MESIN
Frq Menit Frq Menit Frq
4 0 0 0 0 0
3 0 0 0 0 0
3 0 0 0 0 0
0 0 0 0 0 0
2 1140 240 1 60 1
0 1440 0 0 0 0
1 1380 0 0 60 1
0 1440 0 0 0 0
2 1200 0 0 240 2
2 780 60 1 0 0
0 0 0 0 0 0
4 1080 180 1 180 3
0 1440 0 0 0 0
4 780 60 1 60 1
6 780 360 4 60 1
3 0 0 0 0 0
3 0 0 0 0 0
0 0 0 0 0 0
5 960 300 3 180 2
3 780 60 1 600 2
1 1260 0 0 180 1
1 1440 0 0 0 0
0 1440 0 0 0 0
0 840 0 0 600 3
0 0 0 0 0 0
3 1140 180 1 120 2
0 1440 0 0 0 0
1 1320 120 1 0 0
5 960 120 2 120 2
0 0 0 0 0 0
0 0 0 0 0 0
56 23040 1680 16 2460 21

DOWNTIME
TOTAL DOWNTIME
1143 46242 6600 1133 78 10
1173 45046 4144 1135 136 23
1157 45632 4143 1119 157 23
1143 45816 4976 1107 114 21
1126 45681 3398 1111 0 0
1127 47138 3864 1112 0 0
1127 45246 4181 1112 0 0
1119 47241 3163 1104 0 0
1128 43708 4662 1108 0 0
1142 42200 4392 1104 0 0
1132 35069 5285 1103 0 0
1123 40873 2885 1105 0 0
1123 43218 1512 1105 0 0
1133 42199 1910 1115 0 0
1161 43575 855 1113 51 30
1143 40552 5015 1117 73 11
1134 44028 4515 1108 66 11
1141 45745 3360 1115 62 11
1144 46137 3804 1118 57 11
1144 42228 7332 1118 51 11
1125 49752 2179 1110 0 0
1125 49650 2250 1110 0 0
1125 41932 7559 1110 0 0
1119 46053 4724 1104 0 0
1119 45963 4786 1104 0 0
1144 46016 4635 1118 169 11
1135 45365 5066 1108 188 12
1138 47311 3690 1110 248 13
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
31793 1249616 114887 31136 1449 198
DOWNTIME
TOTAL DOWNTIME
3 780 60 2 0 0 #NAME?
3 1126 134 3 0 0 #NAME?
2 1176 84 2 0 0 #NAME?
8 910 114 4 236 4 #NAME?
11 931 105 4 224 7 #NAME?
5 180 90 2 990 3 #NAME?
10 248 133 4 879 6 #NAME?
23 894 131 4 235 19 #NAME?
37 990 162 5 108 32 #NAME?
7 1060 120 4 80 3 #NAME?
13 1105 90 3 65 10 #NAME?
3 1020 50 2 190 1 #NAME?
5 1113 90 3 57 2 #NAME?
3 1175 85 3 0 0 #NAME?
7 920 120 5 220 2 #NAME?
6 995 125 4 140 2 #NAME?
4 1140 120 4 0 0 #NAME?
10 1052 148 5 60 5 #NAME?

7 858 217 4 185 3 #NAME?
3 1140 60 2 60 1 #NAME?
6 1116 144 6 0 0
4 1152 108 4 0 0
4 1122 138 4 0 0
5 1122 138 5 0 0
6 1080 120 4 60 2
4 972 288 4 0 0
4 1107 153 4 0 0
3 1176 84 3 0 0
4 1152 108 4 0 0
0 0 0 0 0 0
0 0 0 0 0 0
210 28812 3519 107 3789 102
DOWNTIME
TOTAL DOWNTIME
5 875 325 4 60 1 #NAME?
9 905 320 8 35 1 #NAME?
4 905 310 3 45 1 #NAME?
4 1080 105 3 75 1 #NAME?
4 950 310 4 0 0 #NAME?
5 940 305 4 0 0 #NAME?
7 870 285 5 105 2 #NAME?
5 725 505 4 30 1 #NAME?
5 860 400 5 0 0 #NAME?
7 580 650 6 30 1 #NAME?
5 1100 140 4 20 1 #NAME?
6 758 420 4 82 2 #NAME?
7 930 245 5 85 2 #NAME?

7 650 330 5 280 2 #NAME?
6 995 175 5 90 1 #NAME?
6 690 570 6 0 0 #NAME?
5 1060 170 4 30 1 #NAME?
9 557 645 8 58 1 #NAME?
5 1095 90 3 75 2 #NAME?
6 735 405 4 120 2 #NAME?
5 780 420 4 60 1
6 945 255 5 60 1
5 905 355 5 0 0
5 765 495 5 0 0
3 1125 135 3 0 0
3 1105 155 3 0 0
6 735 465 5 60 1
6 735 465 5 60 1
4 1095 165 4 0 0
0 0 0 0 0 0
0 0 0 0 0 0
160 25450 9615 133 1460 26 0
DOWNTIME
TOTAL DOWNTIME
JAM REALISASI
TOTAL DOWNTIME
JAM REALISASI PROSES MESIN MEKANIS MESIN ELECTRICAL
Frq Menit Frq Menit Frq Menit Frq
7 1100 45 3 115 4 0 0
7 1095 45 3 120 4 0 0
6 1155 45 3 60 3 0 0
5 1185 30 2 45 3 0 0
5 1125 75 4 60 1 0 0
6 1165 25 2 70 4 0 0
8 1060 75 3 125 5 0 0
8 1110 90 3 60 5 0 0
7 1135 45 3 80 4 0 0
8 1089 91 4 50 3 30 1
6 1085 75 4 100 2 0 0
4 1160 40 2 0 1 0 0
4 1160 40 2 60 2 0 0
6 1115 25 1 30 3 0 0
7 1095 45 3 120 4 0 0
9 1120 75 4 65 5 0 0
6 1135 45 3 80 3 0 0
5 1080 75 2 105 3 0 0
3 1215 45 3 0 0 0 0
7 1095 45 3 60 3 0 0
6 1185 45 3 30 3 0 0
9 1120 45 3 50 5 0 0
8 1140 30 2 90 6 0 0
4 1180 30 2 50 2 0 0
7 1105 75 3 80 4 0 0
7 1130 45 3 85 4 0 0
8 1105 65 4 90 4 0 0
5 750 0 0 510 5 0 0
3 1200 60 3 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
181 32394 1471 80 2390 95 30 1
DOWNTIME
TOTAL DOWNTIME
PROSES MESIN MEKANIS MESIN ELECTRICAL
JAM REALISASI
Frq Menit Frq Menit Frq Menit Frq
13 895 125 4 240 9 0 0

44 730 20 1 510 43 0 0
8 920 35 1 305 7 0 0
10 940 145 4 175 6 0 0
14 445 320 5 495 9 0 0
55 682 55 3 523 52 0 0
9 1,090 30 2 140 7 0 0
8 1,055 60 1 145 7 0 0
7 1,095 45 3 120 4 0 0
5 1,140 60 1 60 4 0 0
8 1,120 55 3 85 5 0 0
5 1,185 30 2 45 3 0 0
6 1,160 45 3 55 3 0 0
5 720 60 1 60 2 0 1
5 1,185 45 3 30 2 0 0
4 810 30 2 0 0 0 1
5 405 15 1 0 0 0 2
7 1,005 75 2 60 3 0 1
10 995 30 2 235 8 0 0
6 0 0 0 0 0 0 3
8 665 15 1 40 1 0 3
6 0 0 0 0 0 0 3
6 0 0 0 0 0 0 3
6 0 0 0 0 0 0 0
6 0 0 0 0 0 0 0
15 1,100 75 3 85 12 0 0
22 1,040 45 3 115 17 0 0
7 1,128 45 3 87 4 0 0
13 840 45 3 375 10 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
323 22,350 1,505 57 3,985 218 0 17
DOWNTIME
LISTRIK STANDBY BAHAN
Menit Frq Menit Frq Menit Frq
0 0 720 2 720 2
0 0 1440 3 0 0
0 0 900 3 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 60 1 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 540 2 0 0
0 0 240 1 0 0
0 0 1440 3 0 0
0 0 900 3 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 240 1 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 6480 19 720 2
DOWNTIME
LISTRIK STANDBY BAHAN
0 0 0 0 0 0
0 0 3594 15 0 0
0 0 2988 15 0 0
0 0 2014 15 0 0
0 0 3841 15 0 0
0 0 1917 15 0 0
0 0 3492 15 0 0
0 0 0 0 2516 15
0 0 0 0 2030 20
0 0 0 0 3808 38
0 0 0 0 5006 29
0 0 0 0 1602 18
0 0 0 0 630 18
0 0 0 0 1251 18
0 0 0 0 879 18
0 0 0 0 4760 15
0 0 0 0 4312 15
0 0 0 0 3753 15
0 0 0 0 2922 15
0 0 0 0 3309 15
0 0 0 0 989 15
0 0 0 0 1020 15
0 0 0 0 3429 15
0 0 2143 15 0 0
0 0 2171 15 0 0
0 0 2100 15 0 0
0 0 2301 15 0 0
0 0 1671 15 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 28232 165 42216 294
DOWNTIME
LISTRIK BAHAN STANDBY PRODUKSI ROLL (MTR)
0 0 420 1 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 420 1 0 0 0
DOWNTIME
LISTRIK BAHAN STANDBY
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 15 1 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 15 1 0 0
DOWNTIME
PRODUKSI KANTONG
LISTRIK BAHAN SORTIR / ISTIRAHAT PRODUKSI KANTONG
0 0 0 0 0 0 0
0 0 0 0 0 0 96,000
0 0 0 0 0 0 112,000
0 0 0 0 0 0 88,000
0 0 0 0 0 0 84,000
0 0 0 0 0 0 64,000
0 0 0 0 0 0
68,000
0 0 0 0 0 0
100,000
0 0 0 0 0 0
104,000
0 0 0 0 0 0
100,000
0 0 0 0 0 0 112,000
0 0 60 1 0 1 88,000
0 0 0 0 0 0 112,000
0 0 60 1 0 0 84,000
0 0 0 0 0 0 112,000
0 0 0 0 0 0 76,000
0 0 0 0 0 0 104,000
0 0 0 0 0 0 84,000
0 0 0 0 0 0 136,000
0 0 60 1 0 1
84,000
0 0 0 0 0 0
132,000
0 0 45 1 0 0
116,000
0 0 0 0 0 0 48,000
0 0 0 0 0 0 108,000
0 0 0 0 0 0 124,000
0 0 0 0 0 0 104,000
0 0 0 0 0 0 96,000
0 0 0 0 0 0 52,000
0 0 0 0 0 0 108,000
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 225 4 0 2 2,696,000
TOTAL LOSS (HARI)
TOTAL LOSS DOWNTIME
TOTAL PRODUKSI BAIK
AFVAL
TARGET PRODUKSI (100%)
EFISIENSI
DOWNTIME
LISTRIK BAHAN SORTIR / ISTIRAHAT
PRODUKSI KANTONG
0 0 0 0 0 0 36,000
0 0 0 0 0 0 28,000
0 0 0 0 0 0 36,000
0 0 0 0 0 0 56,000
0 0 0 0 0 0 24,000
0 0 0 0 0 0 24,000
0 0 0 0 0 0 44,000
0 0 0 0 0 0 32,000
0 0 0 0 0 0 28,000
0 0 0 0 0 0 16,000
0 0 0 0 0 0 40,000
0 0 0 0 0 0 24,000
0 0 0 0 0 0
28,000
0 0 420 1 0 0
8,000
0 0 0 0 0 0 36,000
0 0 420 1 0 0 20,000
0 0 840 2 0 0 4,000
0 0 120 1 0 0 20,000
0 0 0 0 0 0 36,000
0 0 1,260 3 0 0 0
0 0 540 3 0 0 8,000
0 0 1,260 3 0 0 0
0 0 1,260 3 0 0 0
0 0 1,260 3 0 0 0
0 0 0 1,260 0 0
4,000
0 0 0 0 0 0 48,000
0 0 0 60 0 0 40,000
0 0 0 0 0 0 36,000
0 0 0 0 0 0 28,000
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 7,380 1,340 0 0 704,000
TOTAL LOSS (HARI)
TOTAL LOSS DOWNTIME
TOTAL PRODUKSI BAIK
AFVAL
TARGET PRODUKSI (100%)
EFISIENSI
LOSS PRODUKSI
PROSES MESIN LISTRIK

7,650 0 #NAME? 0
17,085 0 #NAME? 0
10,710 0 #NAME? 0
14,535 30,090 #NAME? 0
13,388 28,560 #NAME? 0
11,475 126,225 #NAME? 0
16,958 112,073 #NAME? 0
16,703 29,963 #NAME? 0
20,655 13,770 #NAME? 0
15,300 10,200 #NAME? 0

11,475 8,288 #NAME? 0
6,375 24,225 #NAME? 0
11,475 7,268 #NAME? 0
10,838 0 #NAME? 0
15,300 28,050 #NAME? 0
15,938 17,850 #NAME? 0
15,300 0 #NAME? 0
18,870 7,650 #NAME? 0
27,668 23,588 #NAME? 0
7,650 7,650 #NAME? 0
18,360 0 0 0
13,770 0 0 0
17,595 0 0 0
17,595 0 0 0
15,300 7,650 0 0
36,720 0 0 0
19,508 0 0 0
10,710 0 0 0
13,770 0 0 0
0 0 0 0
0 0 0 0
448673 483098 #NAME? 0
LOSS PRODUKSI
LOSS PRODUKSI
PROSES MESIN MEKANIS MESIN ELECTRICAL LISTRIK

4,219 10,781 0 0
4,219 11,250 0 0
4,219 5,625 0 0
2,813 4,219 0 0
7,031 5,625 0 0
2,344 6,563 0 0
7,031 11,719 0 0
8,438 5,625 0 0
4,219 7,500 0 0
8,531 4,688 2,813 0

7,031 9,375 0 0
3,750 0 0 0
3,750 5,625 0 0
2,344 2,813 0 0
4,219 11,250 0 0
7,031 6,094 0 0
4,219 7,500 0 0
7,031 9,844 0 0
4,219 0 0 0
4,219 5,625 0 0
4,219 2,813 0 0
4,219 4,688 0 0
2,813 8,438 0 0
2,813 4,688 0 0
7,031 7,500 0 0
4,219 7,969 0 0
6,094 8,438 0 0
0 47,813 0 0
5,625 0 0 0
0 0 0 0
0 0 0 0
137,906 224,063 2,813 0
1 2 0 0.00
385,875
2,696,000
343,750
3,425,625
89%
LOSS PRODUKSI
PROSES MESIN MEKANIS MESIN ELECTRICAL LISTRIK
5,156 9,900 0 0
825 21,038 0 0
1,444 12,581 0 0
5,981 7,219 0 0
13,200 20,419 0 0
2,269 21,574 0 0
1,238 5,775 0 0
2,475 5,981 0 0
1,856 4,950 0 0
2,475 2,475 0 0
2,269 3,506 0 0
1,238 1,856 0 0
1,856 2,269 0 0
2,475 2,475 0 0
1,856 1,238 0 0
1,238 0 0 0
619 0 0 0
3,094 2,475 0 0
1,238 9,694 0 0
0 0 0 0
619 1,650 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
3,094 3,506 0 0
1,856 4,744 0 0
1,856 3,589 0 0
1,856 15,469 0 0
0 0 0 0
0 0 0 0
62,081 164,381 0 0
1 3 0 0.00
530,888
704,000
272,388
1,507,275
65%
[
TARGET
PRODUKSI
BAHAN STANDBY
53,550 0 138,975
0 0 138,975
0 0 138,975
0 0 138,975
0 0 138,975
0 0 138,975
0 0 138,975
0 0 138,975
0 0 138,975
0 0 138,975
0 0 138,975
0 0 138,975
0 0 138,975
0 0 138,975
0 0 138,975
0 0 138,975
0 0 138,975
0 0 138,975
0 0 138,975
0 0 138,975
0 0 138,975
0 0 138,975
0 0 138,975
0 0 138,975
0 0
0 0
0 0
0 0
0 0
0 0
0 0
53550 0 3335400
TARGET
PRODUKSI
TARGET
SORTIR / PRODUKSI
BAHAN
ISTIRAHAT
0 0 118,125
0 0 118,125
0 0 118,125
0 0 118,125
0 0 118,125
0 0 118,125
0 0 118,125
0 0 118,125
0 0 118,125
0 0 118,125
0 0 118,125
5,625 0 118,125
0 0 118,125
5,625 0 118,125
0 0 118,125
0 0 118,125
0 0 118,125
0 0 118,125
0 0 118,125
5,625 0 118,125
0 0 118,125
4,219 0 118,125
0 0 118,125
0 0 118,125
0 0 118,125
0 0 118,125
0 0 118,125
0 0 118,125
0 0 118,125
0 0 0
0 0 0
21,094 0 3,425,625
0 0
TARGET
SORTIR / PRODUKSI
BAHAN
ISTIRAHAT
0 0 51,975
0 0 51,975
0 0 51,975
0 0 51,975
0 0 51,975
0 0 51,975
0 0 51,975
0 0 51,975
0 0 51,975
0 0 51,975
0 0 51,975
0 0 51,975
0 0 51,975
17,325 0 51,975
0 0 51,975
17,325 0 51,975
34,650 0 51,975
4,950 0 51,975
0 0 51,975
51,975 0 51,975
22,275 0 51,975
51,975 0 51,975
51,975 0 51,975
51,975 0 51,975
0 0 51,975
0 0 51,975
0 0 51,975
0 0 51,975
0 0 51,975
0 0 0
0 0 0
304,425 1,507,275
5.86 29
MESIN
1.2
1 1
1
0.8
0.6
0.8
0.6
0.4
0.2
0 0
0
Perbaikan perbaikan Trouble motor TOTAL
Shuttle Heater
STANDBY
0.8
1.2
0.7 1 0.673086458091862
1
0.6
0.8
0.5
0.4
0.6
0.326913541908139
0.3
0.4
0.2
0.2
0.1
0
0
Standby 1 Bahan Telat/BOBIN Habis
0.2
0.1
0
0
Standby 1 Bahan Telat/BOBIN Habis
Summary Downtime Detail Downtime
Proses Preheating/persiapan
Ganti Spek Benang
Benang putus/ambrol
Pembersihan area & bobin
Mesin Trouble OVEN
Pemeliharaan rutin (pelumas pada mesin )
Trouble chiller
perbaikan motor
ganti cutter
emergency
trouble godet
trouble Winder
Trouble hs filter
Troublei filter screen
Trouble gravitec/dosing unit
Ganti seal dies
Listrik Listrik
Stanby Standby
Bahan Bahan/bobin Telat/Sparepart kosong
Total
Downtime
JAM TERSEDIA
Menit
33660 11340
MTBF 2.0
Summary Downtime Waktu (Menit)
Proses 1,680
Mesin 2,460
Listrik 0
Stanby 6,480
Bahan 720
Total 11,340
Rata2 perhari 366
Proses Waktu (Menit)

Preheating/persiapan 780
Ganti Spek Benang 420
Benang putus/ambrol 300
Pembersihan area & bobin 180
TOTAL 1,680
Mesin Waktu (Menit)

Trouble OVEN 60
Pemeliharaan rutin (pelumas pada mesin ) 0
Trouble chiller 180
perbaikan motor 0
ganti cutter 121
emergency 0
trouble godet 241
trouble Winder 1,500
Trouble hs filter 0
Troublei filter screen 0
Trouble gravitec/dosing unit 120
Ganti seal dies 60
TOTAL 2,282
Standby Waktu (Menit)

Standby 540
Bahan/bobin Telat/Sparepart kosong 5,940
TOTAL 6,480
1-Oct-20
Downtime I II
Jam Tersedia %
Waktu (Menit) Frq Mnt Frq Mnt Frq
0 0
0%
0 0 0%
1440
0 0 0%
720 2 50%
720 2 240 1
1440 1440 4 50% 0 240
ntime Jam Realisasi

Frekuensi
58 22320
2.0
Frekuensi %
16 15%
21 22%
0 0%
19 57%
2 6%
58 100%
2
Frekuensi %
4 46%
4 25%
5 18%
3 11%
16 100%
Frekuensi %
1 3%
0 0%
3 8%
0 0%
2 5%
0 0%
3 11%
7 66%
0 0%
0 0%
2 5%
1 3%
19 100%
Frekuensi %
3 8%
16 92%
19 100%
2-Oct-20
III Total Downtime
Jam Tersedia %
Mnt Frq Mnt Frq Waktu (Menit) Frq
0 0 0 0
0 0
0%
0 0
0 0
0 0 0 0 0%
0 0
0 0
0 0
0 0
0 0 1440
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0 0%
0 0 1440 3 100%
480 1 720 2
480 1440 1440 3 100%
2-Oct-20
I II III Total
Mnt Frq Mnt Frq Mnt Frq Mnt Frq
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
480 1 480 1 480 1 1440 3
480 480 480
3-Oct-20
Downtime I II III
Jam Tersedia %
Waktu (MeFrq Mnt Frq Mnt Frq Mnt
0 0
0%
0 0 0%
900
0 0 0%
900 3 100%
300 1 300 1 300
900 900 3 100% 300 1 300 300
4-Oct-20
III Total Downtime I
Jam Tersedia %
Frq Mnt Frq Waktu (MeFrq Mnt Frq
0 0 0 0
0 0
#DIV/0!
0 0
0 0
0 0 0 0 #DIV/0!
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0 #DIV/0!
0 0 0 0 #DIV/0!
1 900 3
0 0 0 #DIV/0! 0
LIBUR MINGGU
ct-20 5
II III Total Downtime
Jam Tersedia
Mnt Frq Mnt Frq Mnt Frq Waktu (MeFrq
0 0 240 1
0 0
0 0
0 0
0 0 60 1
0 0
0 0
0 0
0 0
0 0 1440
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0
0 0 0 0
0 0
0 0 1440 300 2
BUR MINGGU
5-Oct-20
I II III Total
%
240 1 240 1
0 0
80%
0 0
0 0
20% 0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
60 1 60 1
0 0
0% 0 0
0% 0 0
0 0
100% 300 0 0
6-Oct-20
Downtime I II
Jam Tersedia %
Waktu (Menit) Frq Mnt Frq Mnt
0 0
#DIV/0!
0 0 #DIV/0!
1440
0 0 #DIV/0!
0 0 #DIV/0!
1440 0 0 #DIV/0! 0 0
7-Oct-20
II III Total Downtime I
Jam Tersedia %
Frq Mnt Frq Mnt Frq Waktu (MeFrq Mnt
0 0 0 0
0 0
0%
0 0
0 0
0 0 60 1 100%
0 0
0 0
0 0
0 0
0 0 1440
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0 0%
0 0 0 0 0%
0 0
0 1440 60 1 100% 0
7-Oct-20 8
I II III Total Downtime
Jam Tersedia
Frq Mnt Frq Mnt Frq Mnt Frq Waktu (MeFrq
0 0 0 0
0 0
0 0
0 0
0 0 0 0
0 0
60 1 60 1
0 0
0 0
0 0 1440
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0
0 0 0 0
0 0
60 0 1440 0 0
8-Oct-20
I II III Total
% Jam Tersedia
0 0
0 0
#DIV/0!
0 0
0 0
#DIV/0! 0 0
0 0
0 0
0 0
0 0
0 0 1440
0 0
0 0
0 0
0 0
0 0
0 0
#DIV/0! 0 0
#DIV/0! 0 0
0 0
#DIV/0! 0 0 0 1440
9-Oct-20
Downtime I II III Total
%
Waktu (MeFrq Mnt Frq Mnt Frq Mnt Frq Mnt
0 0 0
0
0%
0
0
240 2 100% 0
0
0
0
0
0
120 1 120
120 1 120
0
0
0
0
0 0 0% 0
0 0 0% 0
0
240 2 100% 240 0 0
10-Oct-20
Total Downtime I II III
Jam Tersedia %
Frq Waktu (MeFrq Mnt Frq Mnt Frq Mnt
0 60 1
0
50%
0
0 60 1
0 0 0 0%
0
0
0
0
0 900
1
1
0
0
0
0
0 0 0 0%
0 60 1 50% 60 1
0
900 120 2 100% 120 0 0
11-Oct-20
III Total Downtime I II
Jam Tersedia %
Frq Mnt Frq Waktu (MeFrq Mnt Frq Mnt
0 0 0 0
0 0
#DIV/0!
0 0
60 1
0 0 0 0 #DIV/0!
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0 #DIV/0!
60 1 0 0 #DIV/0!
0 0
0 0 0 #DIV/0! 0 0
12-Oct-20
Jam Tersedia %
0 0 180 1 180
0 0
50%
0 0
0 0
0 0 180 3 50% 60
0 0
0 0 60
0 0
0 0 60
0 0 1440
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0 0%
0 0 0 0 0%
0 0
0 1440 360 4 100% 360
12-Oct-20
Jam Tersedia
1 180 1 0 0
0 0
0 0
0 0
1 60 1 0 0
0 0
1 60 1
0 0
1 60 1
0 0 1440
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0
0 0 0 0
0 0
0 0 1440 0 0
13-Oct-20
I II III Total
%
0 0
0 0
#DIV/0!
0 0
0 0
#DIV/0! 0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0
0 0
0 0
#DIV/0! 0 0
#DIV/0! 0 0
0 0
#DIV/0! 0 0 0
14-Oct-20
Downtime I II III
Jam Tersedia %
60 1
9%
60 1
60 1 9%
1440
60 1
0 0 0%
540 2 82%
60 1 480
1440 660 4 100% 0 180 480
15-Oct-20
Jam Tersedia %
0 0 360 4
0 0 120 1 120
55%
60 1 60
0 0 60
0 0 60 1 9%
0 0
0 0
0 0
0 0
0 0 1440
60 1 60
0 0
0 0
0 0
0 0
0 0
0 0 0 0 0%
0 0 240 1 36%
1 540 2
1440 660 6 100% 120 300
16-Oct-20
Jam Tersedia %
0 0 0 0
1 240 2
0%
1 60 1
1 60 1
0 0 0 0 0%
0 0
0 0
0 0
0 0
0 0 1440
1 60 1
0 0
0 0
0 0
0 0
0 0
0 0 0 0 0%
240 1 240 1 1440 3 100%
0 0 480
240 1440 1440 3 100% 480
16-Oct-20 17
Jam Tersedia
0 0 0 0
0 0
0 0
0 0
0 0 0 0
0 0
0 0
0 0
0 0
0 0 900
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0
0 0 900 3
1 480 1 480 1 1440 3
480 480 900 900 3
17-Oct-20
I II III Total
% Jam Tersedia
0 0
0 0
0%
0 0
0 0
0% 0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0% 0 0
100% 0 0
300 1 300 1 300 1 900 3
100% 300 300 300 0
18-Oct-20
%
0 0 0
0
#DIV/0!
0
0
0 0 #DIV/0! 0
0
0
0
0
0
0
0
0
0
0
0
0 0 #DIV/0! 0
0 0 #DIV/0! 0
0 0 #DIV/0! 0
0 0 #DIV/0! 0 0 0
19-Oct-20
Jam Tersedia %
0 300 3 180 1
0
63%
0 60
0 60 1
0 180 2 38%
0
0
0
0 120 1
0 1440
0 60 1
0
0
0
0
0
0 0 0 0%
0 0 0 0%
0
1440 480 5 100% 300 120 60
20-Oct-20
Jam Tersedia %
Frq Mnt Frq Waktu (Men
Frq Mnt Frq Mnt
180 1 60 1
0 0
9%
1 60 1 60
60 1
0 0 600 2 91%
0 0
0 0
0 0
120 1
0 0 1440
60 1
0 0 120
0 0
0 0
0 0
0 0
0 0 0 0 0%
0 0 0 0 0%
0 0
1440 660 3 100% 0 180
3450 1825
200
50
3771.89
21.6
21-Oct-20
Jam Tersedia %
Frq Mnt Frq Mnt Frq Waktu (Men
Frq Mnt
0 0 0 0
0 0
0%
1 60 1
0 0
0 0 180 1 100%
0 0
0 0
0 0
0 0
0 0 1440
0 0
1 480 1 600 2 180
0 0
0 0
0 0
0 0
0 0 0 0 0%
0 0 0 0 0%
0 0
480 1440 180 1 100% 180
21-Oct-20
Jam Tersedia
Frq Mnt Frq Mnt Frq Mnt Frq Waktu (Men
Frq
0 0 0 0
0 0
0 0
0 0
0 0 0 0
0 0
0 0
0 0
0 0
0 0 1440
0 0
1 180 1
0 0
0 0
0 0
0 0
0 0 0 0
0 0 0 0
0 0
0 0 1440 0 0
22-Oct-20
I II III Total
% Jam Tersedia
0 0
0 0
#DIV/0!
0 0
0 0
#DIV/0! 0 0
0 0
0 0
0 0
0 0
0 0 1440
0 0
0 0
0 0
0 0
0 0
0 0
#DIV/0! 0 0
#DIV/0! 0 0
0 0
#DIV/0! 0 0 0 1440
23-Oct-20
%
Waktu (Men
Frq Mnt Frq Mnt Frq Mnt Frq Mnt
0 0 0
0
#DIV/0!
0
0
0 0 #DIV/0! 0
0
0
0
0
0
0
0
0
0
0
0
0 0 #DIV/0! 0
0 0 #DIV/0! 0
0
0 0 #DIV/0! 0 0 0
24-Oct-20
Jam Tersedia %
Frq Waktu (Men
Frq Mnt Frq Mnt Frq Mnt
0 0 0
0
0%
0
0
0 600 3 100%
0
0
0
0
0 720
0
0 120 1 240 1 240
0
0
0
0
0 0 0 0%
0 0 0 0%
0
720 600 3 100% 120 240 240
25-Oct-20
Jam Tersedia %
Frq Mnt Frq Mnt
0 0 0 0
0 0
#DIV/0!
0 0
0 0
0 0 0 0 #DIV/0!
0 0
0 0
0 0
0 0
0 0
0 0
1 600 3
0 0
0 0
0 0
0 0
0 0 0 0 #DIV/0!
0 0 0 0 #DIV/0!
0 0
0 0 0 #DIV/0! 0 0
26-Oct-20
Jam Tersedia %
Frq Mnt
0 0 180 1 180
0 0
60%
0 0
0 0
0 0 120 2 40%
0 0
0 0 60
0 0
0 0
0 0 1440
0 0
0 0
0 0
0 0
0 0 60
0 0
0 0 0 0 0%
0 0 0 0 0%
0 0
0 1440 300 3 100% 300
26-Oct-20
Jam Tersedia
Frq
1 180 1 0 0
0 0
0 0
0 0
0 0 0 0
0 0
1 60 1
0 0
0 0
0 0 1440
0 0
0 0
0 0
0 0
1 60 1
0 0
0 0 0 0
0 0 0 0
0 0
0 0 1440 0 0
27-Oct-20
I II III Total
% Jam Tersedia
0 0
0 0
#DIV/0!
0 0
0 0
#DIV/0! 0 0
0 0
0 0
0 0
0 0
0 0 1440
0 0
0 0
0 0
0 0
0 0
0 0
#DIV/0! 0 0
#DIV/0! 0 0
0 0
#DIV/0! 0 0 0 1440
28-Oct-20
%
Waktu (Men
120 1 0
120 1 120
100%
0
0
0 0 0% 0
0
0
0
0
0
0
0
0
0
0
0
0 0 0% 0
0 0 0% 0
0
120 1 100% 0 0 120
29-Oct-20
Jam Tersedia %
Frq Waktu (Men
0 120 2
1 60 1
25%
0 60 1
0
0 120 2 25%
0
0
0
0 60 1
0 1440
0
0
0
0
0
0 60 1
0 0 0 0%
0 240 1 50% 240
0
1440 480 5 100% 180 60 240
30-Sep-20
Jam Tersedia %
0 0 0 0
60 1
#DIV/0!
60 1
0 0
0 0 0 0 #DIV/0!
0 0
0 0
0 0
60 1
0 0
0 0
0 0
0 0
0 0
0 0
60 1
0 0 0 0 #DIV/0!
1 240 1 0 0 #DIV/0!
0 0
0 0 0 #DIV/0! 0 0
31/09/2020
Jam Tersedia %
0 0 0 0
0 0
#DIV/0!
0 0
0 0
0 0 0 0 #DIV/0!
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0 #DIV/0!
0 0 0 0 #DIV/0!
0 0
0 0 0 0 #DIV/0! 0
31/09/2020
I II III Total
Frq Mnt Frq Mnt Frq Mnt Frq
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
Proses Panen Roll

Benang Ambrol/Putus/ganti shuttle
stok opname
Pemotongan karung
Perbaikan Lebar karung
Ganti Spec
Pembersihan/persiapan/rekap laporan
Mesin Perbaikan Shuttle
perbaikan Heater
Trouble motor
Listrik Listrik
Standby Standby
Bahan Bahan Telat/BOBIN Habis
Total
Downtime
JAM TERSEDIA
Menit
1436400 186784
MTBF (menit) 39.3

Proses 114,887
Mesin 1,449
Listrik 0
Standby 70,448
Bahan 0
Total 186,784
Rata2 perhari 6,077
Proses Waktu
Panen Roll 2,151
Benang Ambrol/Putus/ganti shuttle 69,934
stok opname 0
Pemotongan karung 448
Perbaikan Lebar karung 0
Ganti Spec 0
Pembersihan/persiapan/rekap laporan 42,354
TOTAL 114,887
Mesin Waktu
Perbaikan Shuttle 900
perbaikan Heater 0
Trouble motor 549
TOTAL 1,449
Standby Waktu
Standby 28,232
Bahan Telat/BOBIN Habis 33,446
TOTAL 61,677
1-Oct-20
Downtime I
Jam Tersedia %
Waktu (Menit) Frq Mnt Frq
6600 1133 178 23
1417 350
0 0
99% 39 5
0 0
0 0
52920 994 80
78 10 0 0
1%
0 0
0 0
0 0 0% 0 0
0 0 0% 0 0
0 0 0 0
52920 6678 1143 100% 2629 458
me Jam Realisasi
Frekuensi
31793 1249616
39.3
Frekuensi %
31,136 62%
198 1%
0 0%
459 38%
0 0% 0
31,793 100%
994
Frekuensi %
517 2%
23,800 61%
0 0%
99 0%
0 0%
0 0%
6,720 37%
31,136 100%
Frekuensi %
193 62%
0 0%
5 38%
198 100%
Frekuensi %
165 46%
5,233 54%
5,398 100%
II III Total
Jam Tersedia
Mnt Frq Mnt Frq Mnt Frq
78 10 39 5 295 38
877 200 486 300 2781 850
0 0 0 0 0 0
0 0 0 0 39 5
0 0 0 0 0 0
0 0 0 0 0 0
1763 80 729 80 3486 240 52920
78 10 0 0 78 10
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
2795 300 1254 385 52920
2-Oct-20
Downtime I
%
Waktu (Menit) Frq Mnt Frq
4144 1135 18 23
714 350
0 0
53% 41 7
0 0
0 0
576 80
136 23 0 0
2%
0 0
0 0
0 0 0% 0 0
3594 15 46% 1198 5
0 0 0 0
7874 1173 100% 2547 465
Jam Tersedia
Mnt Frq Mnt Frq Mnt Frq Waktu (Menit)
24 10 12 5 53 38 4143
853 200 756 300 2323 850
0 0 0 0 0 0
0 0 0 0 41 7
0 0 0 0 0 0
0 0 0 0 0 0
578 80 573 80 1727 240 52920
59 10 77 13 136 23 157
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0 0
1198 5 1198 5 3594 15 2988
0 0 0 0 0 0 0
2712 305 2615 403 52920 7288
3-Oct-20
%
1119 56 10 45 8 28 5 129
868 350 747 200 665 300 2280
0 0 0 0 0 0 0
57% 34 6 0 0 0 0 34
0 0 0 0 0 0 0
0 0 0 0 0 0 0
590 80 584 80 526 80 1700
23 0 0 62 11 62 11 123
2%
0 0 0 0 0 0 0
0 0 34 1 0 0 34
0 0% 0 0 0 0 0 0 0
15 41% 996 5 996 5 996 5 2988
0 0
1157 100% 2544 451 2467 305 2277 401
7288 0
4-Oct-20
Total Downtime I
Jam Tersedia %
Frq Waktu (Menit) Frq Mnt Frq
23 4976 1107 49 9
850 1261 350
0 0 0
6 70% 0 0
0 0 0
0 0 0
240 52920 572 80
22 114 21 0 0
2%
0 0 0
1 0 0
0 0 0 0% 0 0
15 2014 15 28% 671 5
0
52920 7104 1143 100% 2553 444
5
Jam Tersedia
22 4 22 4 92 17 3398 1111
1068 200 963 300 3292 850
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
505 80 515 80 1592 240 52920
49 9 65 12 114 21 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0 0 0
671 5 671 5 2014 15 3841 15
0 0
2315 298 2236 401 52920 7239 1126
5-Oct-20
I II III Total
% Jam Tersedia
48 9 27 5 37 7 112 21
519 350 554 200 586 300 1659 850
0 0 0 0 0 0 0 0
47% 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
554 80 539 80 534 80 1627 240 52920
0 0 0 0 0 0 0 0
0%
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0% 0 0 0 0 0 0 0 0
53% 1280 5 1280 5 1280 5 3841 15
0 0 0 0 0 0 0 0
100% 2401 444 2400 290 2438 392 52920
6-Oct-20
%
3864 1112 29 6 44 9 34 7 107
650 350 771 200 880 300 2301
0 0 0 0 0 0 0
67% 0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
504 80 507 80 446 80 1457
0 0 0 0 0 0 0 0 0
0%
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0% 0 0 0 0 0 0 0
1917 15 33% 639 5 639 5 639 5 1917
0 0 0 0 0 0 0
5782 1127 100% 1822 441 1961 294 1999 392
7-Oct-20
Jam Tersedia %
22 4181 1112 29 6 44 9 34
850 950 350 788 200 880
0 0 0 0 0 0
0 54% 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
240 52920 504 80 507 80 446
0 0 0 0 0 0 0 0
0%
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0% 0 0 0 0 0
15 3492 15 46% 1164 5 1164 5 1164
0 0 0 0 0 0
52920 7674 1127 100% 2647 441 2503 294 2524
8-Oct-20
Jam Tersedia %
7 107 22 3163 1104 39 7 11
300 2618 850 535 350 553
0 0 0 0 0 0
0 0 0 56% 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
80 1457 240 52920 449 80 532
0 0 0 0 0 0 0 0
0%
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0% 0 0 0
5 3492 15 2516 15 44% 0 0 0
0 0 0 839 5 839
392 52920 5679 1119 100% 1862 442 1935
9-Oct-20
Jam Tersedia %
2 28 5 79 14 4662 1108 27
200 488 300 1576 850 781
0 0 0 0 0 0
0 0 0 0 0 70% 0
0 0 0 0 0 0
0 0 0 0 0 0
80 528 80 1509 240 50400 642
0 0 0 0 0 0 0 0
0%
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0 0 0% 0
0 0 0 0 0 2030 20 30% 0
5 839 5 2516 15 674
287 1882 390 50400 6692 1128 100% 2123
9-Oct-20
Jam Tersedia
6 22 5 31 7 80 18 4392 1104
350 974 200 952 300 2707 850
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
80 627 80 607 80 1876 240 50400
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 3808 38
6 662 5 694 9 2030 20
442 2285 290 2284 396 50400 8200 1142
10-Oct-20
I II III Total
% Jam Tersedia
8 2 20 5 28 7 55 14
961 350 973 200 1061 300 2995 850
0 0 0 0 0 0 0 0
54% 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
461 80 517 80 363 80 1341 240 45360
0 0 0 0 0 0 0 0
0%
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0% 0 0 0 0 0 0 0 0
46% 0 0 0 0 0 0 0 0
1266 13 1276 12 1266 13 3808 38
100% 2696 445 2786 297 2718 400 45360
11-Oct-20
%
5285 1103 25 5 30 6 10 2 65
1147 350 1149 200 1136 300 3432
0 0 0 0 0 0 0
51% 0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
735 80 564 80 488 80 1787
0 0 0 0 0 0 0 0 0
0%
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0% 0 0 0 0 0 0 0
5006 29 49% 0 0 0 0 0 0 0
2107 17 1450 6 1450 6 5006
10291 1132 100% 4015 452 3193 292 3083 388
12-Oct-20
Jam Tersedia %
13 2885 1105 22 5 14 6 11
850 354 350 508 200 567
0 0 0 0 0 0
0 64% 0 0 7 2 0
0 0 0 0 0 0
0 0 0 0 0 0
240 45360 521 80 537 80 344
0 0 0 0 0 0 0 0
0%
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0% 0 0 0 0 0
0 1602 18 36% 0 0 0 0 0
29 534 6 534 6 534
45360 4487 1123 100% 1431 441 1601 294 1456
13-Oct-20
Jam Tersedia %
2 47 13 1512 1105 11 5 7
300 1429 850 355 350 319
0 0 0 0 0 0
0 7 2 71% 0 0 4
0 0 0 0 0 0
0 0 0 0 0 0
80 1402 240 45360 207 80 213
0 0 0 0 0 0 0 0
0%
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0% 0 0 0
0 0 0 630 18 29% 0 0 0
6 1602 18 210 6 210
388 45360 2142 1123 100% 783 441 753
Oct-20 14-Oct-20
Jam Tersedia %
6 5 2 23 13 1910 1115 28
200 222 300 896 850 379
0 0 0 0 0 0
2 0 0 4 2 60% 0
0 0 0 0 0 0
0 0 0 0 0 0
80 170 80 590 240 45360 219
0 0 0 0 0 0 0 0
0%
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0 0 0% 0
0 0 0 0 0 1251 18 40% 0
6 210 6 630 18 417
294 607 388 45360 3161 1133 100% 1043
14-Oct-20 15
Jam Tersedia
10 17 6 11 4 57 20 855 1113
350 379 200 337 300 1095 850
0 0 0 0 0 0 0
0 14 5 0 0 14 5
0 0 0 0 0 0 0
0 0 0 0 0 0 0
80 256 80 269 80 744 240 45360
0 0 0 0 0 0 0 51 30
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 879 18
6 417 6 417 6 1251 18
446 1083 297 1034 390 45360 1785 1161
15-Oct-20
I II III Total
% Jam Tersedia
12 7 5 3 7 4 24 14
111 350 115 200 179 300 405 850
0 0 0 0 0 0 0 0
48% 7 4 9 5 0 0 15 9
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
147 80 101 80 162 80 410 240 50400
34 20 17 10 0 0 51 30
3%
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0% 0 0 0 0 0 0 0 0
49% 0 0 0 0 0 0 0 0
293 6 293 6 293 6 879 18
100% 604 467 540 304 641 390 50400
16-Oct-20
%
5015 1117 53 8 60 9 13 2 126
1098 350 1098 200 1065 300 3261
0 0 0 0 0 0 0
51% 0 0 53 8 0 0 53
0 0 0 0 0 0 0
0 0 0 0 0 0 0
546 80 509 80 520 80 1575
73 11 0 0 0 0 73 11 73
1%
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0% 0 0 0 0 0 0 0
4760 15 48% 0 0 0 0 0 0 0
1587 5 1587 5 1587 5 4760
9848 1143 100% 3284 443 3306 302 3258 398
17-Oct-20
Jam Tersedia %
19 4515 1108 42 7 0 0 18
850 766 350 781 200 780
0 0 0 0 0 0
8 51% 0 0 48 8 0
0 0 0 0 0 0
0 0 0 0 0 0
240 52920 863 80 621 80 596
11 66 11 0 0 0 0 66
1%
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0% 0 0 0 0 0
0 4312 15 48% 0 0 0 0 0
15 1437 5 1437 5 1437
52920 8892 1134 100% 3108 442 2887 293 2897
18-Oct-20
Jam Tersedia %
3 60 10 3360 1115 28 5 23
300 2327 850 557 350 555
0 0 0 0 0 0
0 48 8 47% 0 0 45
0 0 0 0 0 0
0 0 0 0 0 0
80 2080 240 52920 512 80 512
11 66 11 62 11 0 0 0
1%
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0% 0 0 0
0 0 0 3753 15 52% 0 0 0
5 4312 15 1251 5 1251
399 52920 7175 1141 100% 2348 440 2386
19-Oct-20
Jam Tersedia %
4 45 8 96 17 3804 1118 36
200 572 300 1684 850 351
0 0 0 0 0 0
8 0 0 45 8 56% 52
0 0 0 0 0 0
0 0 0 0 0 0
80 512 80 1536 240 52920 747
0 62 11 62 11 57 11 0
1%
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0 0 0% 0
0 0 0 0 0 2922 15 43% 0
5 1251 5 3753 15 974
297 2441 404 52920 6783 1144 100% 2160
19-Oct-20
Jam Tersedia
Frq Mnt Frq Mnt Frq Mnt Frq Waktu (MenFrq
7 26 5 31 6 93 18 7332 1118
350 801 200 541 300 1693 850
0 0 0 0 0 0 0
10 0 0 0 0 52 10
0 0 0 0 0 0 0
0 0 0 0 0 0 0
80 737 80 482 80 1966 240 52920
0 0 0 57 11 57 11 51 11
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 3309 15
5 974 5 974 5 2922 15
452 2538 290 2085 402 52920 10692 1144
20-Oct-20
I II III Total
% Jam Tersedia
32 7 23 5 28 6 83 18
2084 350 1597 200 1366 300 5047 850
0 0 0 0 0 0 0 0
69% 46 10 0 0 0 0 46 10
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
662 80 1067 80 427 80 2156 240 52920
0 0 0 0 51 11 51 11
0%
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0% 0 0 0 0 0 0 0 0
31% 0 0 0 0 0 0 0 0
1103 5 1103 5 1103 5 3309 15
100% 3928 452 3790 290 2974 402 52920
21-Oct-20
%
Waktu (Men
2179 1110 10 7 8 6 7 5 25
623 350 477 200 408 300 1508
0 0 0 0 0 0 0
69% 3 2 0 0 0 0 3
0 0 0 0 0 0 0
0 0 0 0 0 0 0
198 80 317 80 129 80 644
0 0 0 0 0 0 0 0 0
0%
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0% 0 0 0 0 0 0 0
989 15 31% 0 0 0 0 0 0 0
330 5 330 5 330 5 989
3168 1125 100% 1162 444 1132 291 873 390
22-Oct-20
Jam Tersedia %
Frq Waktu (Men
18 2250 1110 10 7 9 6 7
850 643 350 492 200 421
0 0 0 0 0 0
2 69% 3 2 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
240 52920 204 80 328 80 133
0 0 0 0 0 0 0 0
0%
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0% 0 0 0 0 0
0 1020 15 31% 0 0 0 0 0
15 340 5 340 5 340
52920 3270 1125 100% 1200 444 1169 291 901
23-Oct-20
Jam Tersedia %
Frq Mnt Frq Mnt
5 26 18 7559 1110 33 7 29
300 1556 850 2160 350 1655
0 0 0 0 0 0
0 3 2 69% 10 2 0
0 0 0 0 0 0
0 0 0 0 0 0
80 665 240 52920 686 80 1101
0 0 0 0 0 0 0 0
0%
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0% 0 0 0
0 0 0 3429 15 31% 0 0 0
5 1020 15 1143 5 1143
390 52920 10988 1125 100% 4032 444 3927
24-Oct-20
Jam Tersedia %
Frq Mnt
6 24 5 86 18 4724 1104 15
200 1415 300 5230 850 1350
0 0 0 0 0 0
0 0 0 10 2 69% 6
0 0 0 0 0 0
0 0 0 0 0 0
80 447 80 2234 240 52920 435
0 0 0 0 0 0 0 0
0%
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0 0 0% 0
0 0 0 0 0 2143 15 31% 714
5 1143 5 3429 15
291 3029 390 52920 6867 1119 100% 2520
24-Oct-20
Jam Tersedia
Frq
5 9 3 12 4 36 12 4786 1104
350 1034 200 884 300 3268 850
0 0 0 0 0 0 0
2 0 0 0 0 6 2
0 0 0 0 0 0 0
0 0 0 0 0 0 0
80 697 80 282 80 1414 240 52920
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
5 714 5 714 5 2143 15 2171 15
0 0
442 2454 288 1893 389 52920 6957 1119
25-Oct-20
I II III Total
% Jam Tersedia
15 5 9 3 12 4 36 12
1367 350 1048 200 896 300 3311 850
0 0 0 0 0 0 0 0
69% 6 2 0 0 0 0 6 2
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
441 80 706 80 286 80 1433 240 52920
0 0 0 0 0 0 0 0
0%
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0% 0 0 0 0 0 0 0 0
31% 724 5 724 5 724 5 2171 15
0 0
100% 2553 442 2487 288 1918 389 52920
26-Oct-20
%
Waktu (Men
4635 1118 50 17 9 3 12 4 70
1323 350 1013 200 867 300 3203
0 0 0 0 0 0 0
67% 0 0 0 0 12 4 12
0 0 0 0 0 0 0
0 0 0 0 0 0 0
391 80 683 80 277 80 1351
169 11 0 0 29 10 0 0 29
2%
0 0 0 0 0 0 0
0 0 0 0 140 1 140
0 0 0% 0 0 0 0 0 0 0
2100 15 30% 700 5 700 5 700 5 2100
0
6904 1144 100% 2463 452 2434 298 2007 394
27-Oct-20
Jam Tersedia %
Frq Waktu (Men
24 5066 1108 10 3 32 10 16
850 1449 350 1110 200 950
0 0 0 0 0 0
4 67% 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
240 52920 473 80 726 80 300
10 188 12 0 0 0 0 35
2%
0 0 0 0 0 0
1 0 0 0 0 153
0 0 0 0% 0 0 0 0 0
15 2301 15 30% 767 5 767 5 767
0
52920 7555 1135 100% 2699 438 2635 295 2221
28-Oct-20
Jam Tersedia %
Frq Mnt Frq Mnt
5 58 18 3690 1110 9 4 14
300 3509 850 1052 350 806
0 0 0 0 0 0
0 0 0 66% 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
80 1499 240 52920 341 80 536
11 35 11 248 13 0 0 0
4%
0 0 0 0 0 0
1 153 1 111 1 0
0 0 0 0 0 0% 0 0 0
5 2301 15 1671 15 30% 557 5 557
0 0
402 52920 5609 1138 100% 2071 440 1914
29-Sep-20
Jam Tersedia %
Frq Mnt
6 12 5 35 15 0 0
200 690 300 2548 850
0 0 0 0 0
0 12 5 12 5 #DIV/0!
0 0 0 0 0
0 0 0 0 0
80 218 80 1096 240
0 26 11 26 11 0 0
#DIV/0!
0 0 0 0 0
0 111 1 222 2
0 0 0 0 0 0 0 #DIV/0!
5 557 5 1671 15 0 0 #DIV/0!
0 0
291 1624 407 0 0 0 #DIV/0! 0
29-Sep-20
Jam Tersedia
0 0 0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0
0 0
0 0
0 0 0 0
0 0 0 0
0 0
0 0 0 0 0 0 0 0
30-Sep-20
I II III Total
% Jam Tersedia
0 0
0 0
0 0
#DIV/0! 0 0
0 0
0 0
0 0
0 0
#DIV/0!
0 0
0 0
#DIV/0! 0 0
#DIV/0! 0 0
0 0
#DIV/0! 0 0 0 0 0 0 0
31/09/2020
%
0 0 0
0
0
#DIV/0! 0
0
0
0
0 0 0
#DIV/0!
0
0
0 0 #DIV/0! 0
0 0 #DIV/0! 0
0
0 0 #DIV/0! 0 0 0 0 0 0
Total
Frq
0
0
0
0
0
0
0
0
0
0
0
0
0
Proses Pembersihan /persiapan

Ganti Spec Roll
Bobin Geser
Film Lengket/mbulet di teflon
film pecah
Shaft/bobin macet
Tes Bonding
sambungan Karung putus/ambrol
ganti teflon
Bungkus aval/rekap laporan
Mesin unwinder/winder
Trouble Chiller
Maintenance pml
Panen
Pembersihan corona
ganti pisau
Trouble sensor overcutting
Trouble blower
Spare part habis
perbaikan emergency
Dosing Fault
Trouble PLC
setting jalur
perbaikan akumulator
Trouble Hidrolik
Filter
Setting/perbaikan die
Listrik trouble kelistrikan
Bahan Bahan telat
Standby sortir / demo
Total
Downtime
JAM TERSEDIA
Menit
36540 7728
MTBF (jam) 137.2

Proses 3519
Mesin 3789
Listrik 0
Bahan 420
Standby 0
Total 7728
Rata2 perhari 319
PROSES Waktu (Menit)

Pembersihan /persiapan 2313
Ganti Spec Roll 606
Bobin Geser 14
Film Lengket/mbulet di teflon 45
film pecah 55
Shaft/bobin macet 15
Tes Bonding 0
sambungan Karung putus/ambrol 213
ganti teflon 258
Bungkus aval/rekap laporan 0
TOTAL 3519
Trouble Mesin Waktu (Menit)

unwinder/winder 2603
Trouble Chiller 0
Maintenance pml 320
Panen 385
Pembersihan corona 60
ganti pisau 0
Trouble sensor overcutting 0
Trouble blower 25
Spare part habis 0
perbaikan emergency 124
Dosing Fault 45
Trouble PLC 0
setting jalur 25
perbaikan akumulator 0
Trouble Hidrolik 201
Filter 0
Setting/perbaikan die 1
TOTAL 3789
Standby Waktu (Menit)
trouble kelistrikan 0
Bahan telat 420
sortir / demo 0
TOTAL 420
1-Oct-20
Downtime I
Jam Tersedia %
Waktu (Menit) Frq Mnt
60 2 13%
0 0
1260
0 0
420 1 88% 420
1260 480 3 100% 420
Downtime Jam Realisasi

Frekuensi
210 28812
137.2
%
%
Frekuensi
107 46%
102 49%
0 0%
1 5%
0 0%
210 100%
9
Frekuensi %
75 66%
11 17%
1 0%
1 1%
2 2%
1 0%
0 0%
8 6%
8 7%
0 0%
107 100%
Frekuensi %
20 69%
0 0%
5 8%
38 10%
1 2%
0 0%
0 0%
1 1%
0 0%
4 3%
1 1%
0 0%
1 1%
0 0%
1 5%
0 0%
30 0%
102 100%
Frekuensi %
0
1 100%
0 0%
1 100%
ct-20
Jam Tersedia
Frq Mnt Frq Mnt Frq Mnt Frq Waktu (Menit)
30 1 30 1 60 2 134
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0
1 420 1 0
0 0
1 30 1 30 1 1260 134
2-Oct-20
%
3 100% 65 1 30 1 39 1 134
0
0
0
0
0
0
0
0
0
0 0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0 0
0 0% 0
3 100% 65 1 30 1 39 1
3-Oct-20
Total Downtime I II
Jam Tersedia %
Frq Waktu (MeFrq Mnt Frq Mnt Frq
3 84 2 100%
0
0
0
0
0
0
0 45 1
0
0
0 0 0
0
0
0
1260
0
0
0
0
0
0
0
0
0
0
0
0 0 0
0 0 0 0%
1260 84 2 100% 0 0 45 1
4-Oct-20
Jam Tersedia %
Mnt Frq Mnt Frq Waktu (MeFrq Mnt
39 1 39 1 114 4 33% 30
0 0
0 0
0 0
0 0
0 0
0 0
45 1
0 0
0 0
0 0 236 4
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0
0 0 0 0 0%
0 0
39 1 1260 350 8 33% 30
4-Oct-20 5
Jam Tersedia
1 45 1 14 1 89 3 105 4
0 0
0 0
0 0
25 1 25 1
0 0
0 0
0 0
0 0
0 0
35 3 35 3 224 7
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
201 1 201 1
0 0
0 0
0 0 0 0
0 0 0 0
0 0
1 246 2 74 5 1260 329 11
5-Oct-20
I II III Total
%
32% 30 1 30 1 30 1 90 3
0 0
0 0
0 0
0 0
15 1 15 1
0 0
0 0
0 0
0 0
45 1 35 1 56 1 136 3
0 0
50 1 50 1
15 1 8 1 15 1 38 3
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0% 0 0
32% 140 4 73 3 116 4

6-Oct-20
Downtime I II III
Jam Tersedia %
Waktu (Menit) Frq Mnt Frq Mnt Frq Mnt
90 2 8% 60 1 30 1
990 3 210 1 360 1 420
1260
0 0
0 0 0%
1260 1080 5 8% 270 2 390 2 420

7-Oct-20
Jam Tersedia %
90 2 133 4 13%
0 0
0 0
0 0 45
0 0
0 0
0 0
0 0
0 0
0 0
1 990 3 879 6 420 1 289
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0 27
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0
0 0 0 0 0%
1 1260 1012 10 0 420 1 361

8-Oct-20
Jam Tersedia %
30 1 30 1 131 4 36% 30
0 0
0 0
1 45 1
0 0
0 0
0 0
58 2 58 2
0 0
0 0
1 73 1 782 3 235 19 45
0 0
0 0
20 1 20 1 60
0 0
1260
0 0
0 0
0 0
0 0
1 50 1 77 2
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0
0 0 0 0 0%
0 0
3 231 6 1260 366 23 0 135
8-Oct-20 9
Jam Tersedia
1 46 1 30 1 106 3 162 5
0 0
0 0
0 0
0 0
0 0
0 0
0 0
25 1 25 1
0 0
1 45 1 108 32
0 0
0 0
6 60 6 45 5 165 17
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
25 1 25 1
0 0
0 0
0 0
0 0
0 0 0 0
0 0 0 0
0 0
8 131 8 100 7 1260 270 37
9-Oct-20
I II III Total
% Jam Tersedia
60% 30 1 30 1 30 1 90 3
0 0
0 0
0 0
0 0
0 0
0 0
42 1 42 1
30 1 30 1
0 0
0 0
0 0
90 1 90 1
17 1 17 1
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
30 1 1 30
0 0
0% 0 0
0 0
1 120 32 48 2 102 3 1260
10-Oct-20
Downtime I II III
%
Waktu (Menit) Frq Mnt Frq Mnt Frq Mnt Frq
120 4 60% 30 1 30 1 30 1
30 1
80 3
20 1
25 1
35 1
0 0
0 0 0%
200 7 1 95 3 75 3 30 1
11-Oct-20
Total Downtime I II
Jam Tersedia %
Mnt Frq Waktu (MeFrq Mnt Frq Mnt Frq
90 3 90 3 58% 30 1 30 1
0 0
0 0
0 0
30 1
0 0
0 0
0 0
0 0
0 0
0 0 65 10
0 0
0 0
20 1 45 6 20 4
0 0
1260
0 0
0 0
25 1
0 0
35 1
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0
0 0 0 0 0%
0 0
1260 155 13 1 75 7 50 5
12-Oct-20
Jam Tersedia %
Mnt Frq Mnt Frq Waktu (MeFrq Mnt Frq
30 1 90 3 50 2 21%
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 190 1 190 1
0 0
0 0
65 10
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0
0 0 0 0 0%
0 0
30 1 1260 240 3 0 190 1
Oct-20 13-Oct-20
Jam Tersedia %
20 1 30 1 50 2 90 3 61%
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
190 1 57 2
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0
0 0 0 0 0%
0 0
20 1 30 1 240 3 1260 147 5 1
13-Oct-20
Jam Tersedia
Mnt Frq Mnt Frq Mnt Frq Mnt Frq Waktu (Me
30 1 30 1 30 1 90 3 85
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0
0 0
45 1 45 1
0 0
0 0
1260
0 0
0 0
0 0
0 0
12 1 12 1
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0
0 0 0
0 0
30 1 75 2 42 2 147 5 1260 85
14-Oct-20
%
Frq Mnt Frq Mnt Frq Mnt Frq Mnt Frq
3 100% 25 1 30 1 30 1 85 3
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0
0 0% 0 0
0 0
3 1 25 1 30 1 30 1
15-Oct-20
Downtime I II III
Jam Tersedia %
Waktu (MeFrq Mnt Frq Mnt Frq Mnt Frq
120 5 35% 30 1 25 1 30 1
15 1
20 1
220 2 160 1
60 1
1260
0 0
0 0 0%
1260 340 7 0 210 3 100 3 30 1

16-Oct-20
Total Downtime I II
Jam Tersedia %
Mnt Frq Waktu (MeFrq Mnt Frq Mnt Frq
85 3 125 4 47% 30 1 45 1
0 0
0 0
0 0
0 0
0 0
0 0
15 1 20 1
20 1
0 0
160 1 140 2 65 1
0 0
60 1 75 1
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0
0 0 0 0 0%
0 0
1260 265 6 0 30 1 205 4
17-Oct-20
Jam Tersedia %
Mnt Frq Mnt Frq Waktu (MeFrq Mnt Frq
30 1 105 3 120 4 100% 30 1
0 0 30 1
0 0
0 0
0 0
0 0
0 0
20 1
0 0
0 0
65 1 0 0
0 0
75 1
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0
0 0 0 0 0%
0 0
30 1 1260 120 4 1 60 2
Oct-20 18
Jam Tersedia %
30 1 30 1 90 3 148 5 71%
30 1
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 60 5
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0
0 0 0 0 0%
0 0
30 1 30 1 1260 208 10 1
18-Oct-20
I II III Total
Jam Tersedia
23 1 30 1 30 1 83 3
50 1 50 1
0 0
0 0
0 0
0 0
0 0
15 1 15 1
0 0
0 0
0 0
0 0
0 0
60 5 60 5
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
88 3 30 1 90 6 1260
19-Oct-20
%
217 4 54% 30 1 30 1 60
37 1 37
0
0
0
0
0
0
120 1 120
0
185 3 80 1 60 1 140
0
0
0
0
0
0
0
0
0
45 1 45
0
0
0
0
0
0
0 0 0
0 0 0% 0
0
402 7 1 195 3 147 3 60 1
20-Oct-20
Jam Tersedia %
2 60 2 50% 30 1 30
1
0
0
0
0
0
0
1
0
2 60 1
0
0
0
0 60 1
1260
0
0
0
0
0
1
0
0
0
0
0
0
0 0 0
0 0 0 0%
0
1260 120 3 1 60 1 30 1 30
21-Oct-20
Jam Tersedia %
1 60 2 144 6 100% 30 1 25
0 0 30
0 0
0 0
0 0
0 0
0 0
0 0
0 0 15 1
0 0
0 0 0 0
0 0
0 0
0 0
60 1
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0
0 0 0 0 0%
0 0
1 1260 144 6 1 45 2 55
Oct-20 22-Oct-20
Jam Tersedia %
1 30 1 85 3 108 4 100% 18
1 30 1 30
14 1 14 1
0 0
0 0
0 0
0 0
0 0
15 1
0 0
0 0 0 0
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0
0 0 0 0 0%
0 0
2 44 2 1260 108 4 1 48
22-Oct-20
Jam Tersedia
1 30 1 30 1 78 3 138 4
1 30 1
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0
0 0 0 0
0 0
2 30 1 30 1 1260 138 4
23-Oct-20
I II III Total
% Jam Tersedia
100% 30 1 30 1 60 2
60 1 60 1
0 0
0 0
0 0
0 0
0 0
18 1 18 1
0 0
0 0
0 0
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0% 0 0
0 0
1 60 1 30 1 48 2 1260
24-Oct-20
%
138 5 100% 15 1 30 1 30 1 75
45 1 45
0
0
0
0
0
0
18 1 18
0
0 0 0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0 0 0
0 0 0% 0
0
138 5 1 60 2 48 2 30 1
25-Oct-20
Jam Tersedia %
3 120 4 67% 45 1 30 1 30
1
0
0
0
0
0
0
1 15 1
0
0 60 2 25 1 35
0
0
0
0
1260
0
0
0
0
0
0
0
0
0
0
0
0
0 0 0
0 0 0 0%
0
1260 180 6 1 45 1 70 3 65
26-Oct-20
Jam Tersedia %
1 105 3 288 4 100% 30 1 30
0 0 198 1
0 0
0 0
0 0
0 0
0 0
0 0
15 1
0 0
1 60 2 0 0
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0
0 0 0 0 0%
0 0
2 1260 288 4 1 228 2 30
Oct-20 27-Oct-20
Jam Tersedia %
1 30 1 90 3 153 4 100%
198 1 60
0 0
0 0
0 0
0 0
0 0
0 0
0 0 15
0 0
0 0 0 0
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0
0 0 0 0 0%
0 0
1 30 1 1260 153 4 1 75
27-Oct-20
Jam Tersedia
30 1 30 1 84 3
1 48 1 108 2
0 0
0 0
0 0
0 0
0 0
0 0
1 15 1
0 0
0 0 0 0
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0
0 0 0 0
0 0
2 48 1 30 1 1260 84 3
28-Oct-20
I II III Total
% Jam Tersedia
100% 30 1 30 1 24 1 84 3
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0% 0 0
0 0
1 30 1 30 1 24 1 1260
29-Oct-30
%
108 4 100% 45 1 15 1 30 1 90
18 1 18
0
0
0
0
0
0
0
0
0 0 0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0 0 0
0 0 0% 0
0
108 4 1 63 2 15 1 30 1
Total
Frq
3
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Summary Downtime Detail Downtime Jam Downtime
Tersedia Waktu (Menit)
Proses Pembersihan/bon tinta 325
Ganti Spec
Perbaikan gambar/klise
Sambungan putus
Rol geser
Verifikasi QC
Mesin Perbaikan Corona 60
trouble enilog
trouble Bak Bocor
Shaft Bocor/bobin geser
Trouble Tinta / nguras
trouble gear
1260
Trouble Silinder
trouble kipas pendingin
Trouble sensor efisi
blade
Trouble Pompa
Trouble Evisi
Trouble berring
mesin no referenced
Perbaikan selang hidrolik
Listrik Listrik 0
Standby Standby 0
Bahan Bahan Telat
Total 1260 385
Downtime Jam Realisasi

JAM TERSEDIA
Menit Frekuensi
36540 11090 160 25450
MTBF (jam) 2.7
-18
Summary Downtime Waktu (Menit) %

Frekuensi
Proses 9615 133 87%
Mesin 1460 26 13%
Listrik 0 0 0.00%
Standby 15 1 0%
Bahan 0 0 0%
Total 11090 160 100%
Rata2 perhari 403 6
Proses Waktu (Menit) Frekuensi %

Pembersihan/bon tinta 2555 74 27%
Ganti Spec 5550 31 58%
Perbaikan gambar/klise 1510 28 16%
Sambungan putus 0 0 0%
Rol geser 0 0 0%
Verifikasi QC 0 0 0%
TOTAL 9615 133 100%
Trouble Mesin Waktu (Menit) Frekuensi %

Perbaikan Corona 412 4 28%
trouble enilog 0 0 0%
trouble Bak Bocor 160 4 11%
Shaft Bocor/bobin geser 0 0 0%
Trouble Tinta / nguras 135 2 9%
trouble gear 273 5 19%
Trouble Silinder 0 0 0%
trouble kipas pendingin 30 1 2%
Trouble sensor efisi 60 1 4%
blade 165 4 11%
Trouble Pompa 70 2 5%
Trouble Evisi 0 0 0%
Trouble berring 90 1 6%
mesin no referenced 20 1 1%
Perbaikan selang hidrolik 45 1 3%
TOTAL 1460 26 100%

Listrik 0 0 0
Standby 0 0 0%
TOTAL 15 1 1
1-Oct-20
%
4 45 1 35 1 80 2
240 1 240 1
5 1 5 1
84%
0 0
0 0
0 0
1 16% 0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
60 1 60 1
0 0
0 0
0 0
0 0
0 0
0 0% 0 0
0 0% 0 0
0 0
5 100% 305 45 35
2-Oct-20
Jam Downtime I II
%
Tersedia Waktu (Menit) Frq Mnt Frq Mnt
320 8 50 1 15
25 1 75
90%
35 1 10%
35
1260
0 0 0%
0 0 0%
1260 355 9 100% 75 125

3-Oct-20
II III Total Jam Downtime
%
Frq Mnt Frq Mnt Frq Tersedia Waktu (Menit) Frq
1 15 1 80 3 310 3
120 1 120 1
2 20 1 120 4
87%
0 0
0 0
0 0
0 0 45 1 13%
0 0
0 0
0 0
0 0
1 35 1
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0 0%
0 0 0 0 0%
0 0
155 1260 355 4 100%
3-Oct-20
I II III Total
Jam Tersedia
25 1 45 1 70 2
240 1 240 1
0 0
0 0
0 0
0 0
0 0
0 0
45 1 45 1
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
285 25 45 1260
4-Oct-20
Downtime I II III
%
105 3 30 1 40 1 35 1
58%
75 1 42%
75 1
0 0 0%
0 0 0%
180 4 100% 105 40 35

5-Oct-20
Total Jam Downtime I II
%
Mnt Frq Tersedia Waktu (MeFrq Mnt Frq Mnt Frq
105 3 310 4 40 1
0 0 180 1
0 0 60 1
100%
0 0
0 0
0 0
0 0 0 0 0%
0 0
0 0
0 0
75 1
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0 0%
0 0 0 0 0%
0 0
1260 310 4 100% 180 100
6-Oct-20
III Total Jam Downtime I
%
Mnt Frq Mnt Frq Tersedia Waktu (MeFrq Mnt Frq
30 1 70 2 305 4 60 1
180 1
60 1
95%
0 0
0 0
0 0
0 0 0 0 0%
0 0
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0 0%
0 0 15 1 5%
0 0 15 1
30 1260 320 5 100% 75
ct-20 7-Oct-20
%
Mnt Frq Mnt Frq Mnt Frq Tersedia Waktu (MeFrq
40 1 100 2 285 5
180 1 180 1
25 1 25 1
73%
0 0
0 0
0 0
0 0 105 2 27%
0 0
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0 0%
0 0 0 0 0%
15 1
65 180 1260 390 7 100%
7-Oct-20
I II III Total Jam Downtime
Mnt Frq Mnt Frq Mnt Frq Mnt Frq Tersedia Waktu (Me
45 1 15 1 60 2 505
0 0
180 2 45 1 225 3
0 0
0 0
0 0
60 1 60 1 30
0 0
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
45 1 45 1
0 0
0 0
0 0
0 0
0 0
0 0 0
0 0 0
0 0
240 90 60 1260 535
8-Oct-20
%
4 40 1 45 1 85 2
180 1 180 1
240 1 240 1
94%
0 0
0 0
0 0
1 6% 0 0
0 0
0 0
0 0
0 0
0 0
0 0
30 1 30 1
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0% 0 0
0 0% 0 0
0 0
5 100% 280 2 75 2 180 1
9-Oct-20
Jam Downtime I II III
%
Tersedia Waktu (MeFrq Mnt Frq Mnt Frq Mnt Frq
400 5 30 1 10 1
240 1
60 1 60 1
100%
0 0 0%
1260
0 0 0%
0 0 0%
1260 400 5 100% 270 2 70 2 60 1

10-Oct-20
%
40 2 650 6 15 1 15 1
240 1 240 1 300 1
120 2 50 1
96%
0 0
0 0
0 0
0 0 30 1 4%
0 0
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0 0%
0 0 0 0 0%
0 0
1260 680 7 100% 255 2 365 3
11-Oct-20
%
30 1 60 3 140 4 45 1
540 2
50 1 25 1
88%
0 0
0 0
0 0
0 0 20 1 13%
0 0
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
30 1 30 1
0 0
0 0
0 0
0 0
0 0 0 0 0%
0 0 0 0 0%
0 0
60 2 1260 160 5 100% 70 2
Oct-20 12-Oct-20
%
40 1 30 1 115 3 420 4
0 0
25 1
84%
0 0
0 0
0 0
0 0 82 2 16%
0 0
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
20 1 20 1
0 0
0 0 0 0 0%
0 0 0 0 0%
0 0
40 1 50 2 1260 502 6 100%
12-Oct-20
30 1 30 1 245
240 1 120 1 360 2
30 1 30 1
0 0
0 0
0 0
52 1 52 1 85
0 0
30 1 30 1
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0
0 0 0
0 0
112 270 120 1260 330
13-Oct-20
%
5 50 1 50 1
60 1 90 1 150 2
45 2 45 2
74%
0 0
0 0
0 0
2 26% 0 0
0 0
15 1 70 1 85 2
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0% 0 0
0 0% 0 0
0 0
7 1 110 4 130 2 90 1
14-Oct-20
Jam Downtime I II III
%
Tersedia Waktu (MeFrq Mnt Frq Mnt Frq Mnt Frq
330 5 15 1 15 1 60 1
120 1 120 1
54%
280 2 46% 240 1
1260
40 1
0 0 0%
0 0 0%
1260 610 7 1 375 3 175 3 60 1

15-Oct-20
%
90 3 175 5 45 1 25 1
240 2
0 0 45 1 30 1
66%
0 0
0 0
0 0
240 1 90 1 34%
0 0
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
40 1
0 0
0 0 90 1
0 0
0 0
0 0 0 0 0%
0 0 0 0 0%
0 0
1260 265 6 1 90 2 145 3
16-Oct-20
%
30 1 100 3 570 6 55 1
0 0 180 1
75 2
100%
0 0
0 0
0 0
0 0 0 0 0%
0 0
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
90 1
0 0
0 0
0 0 0 0 0%
0 0 0 0 0%
0 0
30 1 1260 570 6 1 235 2
Oct-20 17-Oct-20
%
15 1 20 1 90 3 170 4
240 1 420 2
60 1 60 1
85%
0 0
0 0
0 0
0 0 30 1 15%
0 0
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0 0%
0 0 0 0 0%
0 0
75 2 260 2 1260 200 5 100%
17-Oct-20
50 1 30 1 30 1 110 3 645
0 0
60 1 60 1
0 0
0 0
0 0
0 0 58
0 0
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
30 1 30 1
0 0
0 0
0 0
0 0
0 0
0 0 0
0 0 0
0 0
50 90 60 1260 703
18-Oct-20
%
8 30 1 30 1 30 1 90 3
180 1 240 1 420 2
30 1 60 1 45 1 135 3
92%
0 0
0 0
0 0
1 8% 0 0
0 0
0 0
0 0
0 0
58 1 58 1
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0% 0 0
0 0% 0 0
0 0
9 100% 240 330 133
19-Oct-20
Downtime I II III
Jam Tersedia %
90 3 30 1 30 1 30
55%
75 2 45%
1260
30
45 1
0 0 0%
0 0 0%
1260 165 5 100% 75 30 60

20-Oct-20
III Total Jam Downtime I II
%
Frq Mnt Frq Tersedia Waktu (MeFrq Mnt Frq Mnt
1 90 3 405 4 15 1
0 0 120 1 240
0 0
77%
0 0
0 0
0 0
0 0 120 2 23%
0 0
0 0
0 0
0 0 60 1
0 0 60
1260
0 0
0 0
0 0
1 30 1
0 0
0 0
0 0
0 0
45 1
0 0 0 0 0%
0 0 0 0 0%
0 0
1260 525 6 100% 195 300
Oct-20 21-Oct-20
II III Total Jam Downtime I
%
Frq Mnt Frq Mnt Frq Tersedia Waktu (MeFrq Mnt
30 1 45 2 420 4 30
1 360 2
0 0
88%
0 0
0 0
0 0
0 0 60 1 13% 60
0 0
0 0
0 0
60 1
1 60 1
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0 0%
0 0 0 0 0%
0 0
30 1260 480 5 100% 90
21-Oct-20
Frq Mnt Frq Mnt Frq Mnt Frq Tersedia Waktu (MeFrq
1 30 1 60 2 255 5
120 1 240 1 360 2
0 0
0 0
0 0
0 0
1 60 1 60 1
0 0
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0
0 0 0 0
0 0
150 240 1260 315 6
22-Oct-20
I II III Total Jam
%
Mnt Frq Mnt Frq Mnt Frq Mnt Frq Tersedia
15 1 30 1 45 1 90 3
120 1 120 1
45 1 45 1
81%
0 0
0 0
0 0
19% 0 0
0 0
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
60 1 60 1
0 0
0 0
0 0
0 0
0 0
0% 0 0
0% 0 0
0 0
100% 135 135 45 1260
23-Oct-20
%
355 5 15 1 30 1 30 1 75
120 1 120
160 1 160
100%
0
0
0
0 0 0% 0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0 0 0% 0
0 0 0% 0
0
355 5 100% 135 190 30
24-Oct-20
Total Jam Downtime I II III
%
Frq Tersedia Waktu (MeFrq Mnt Frq Mnt Frq Mnt
3 495 5 60 1 30 1 45
1 120 1 240 1
1
100%
0
0
0
0 0 0 0%
0
0
0
0
0
1260
0
0
0
0
0
0
0
0
0
0 0 0 0%
0 0 0 0%
0
1260 495 5 100% 180 270 45
25-Oct-20
%
1 135 3 135 3 75 1 30
360 2
0 0
100%
0 0
0 0
0 0
0 0 0 0 0%
0 0
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0 0%
0 0 0 0 0%
0 0
1260 135 3 100% 75 30
Oct-20 26-Oct-20
II III Total Jam Downtime I
%
Frq Mnt Frq Mnt Frq Tersedia Waktu (MeFrq Mnt
1 30 1 135 3 155 3 80
0 0
0 0
100%
0 0
0 0
0 0
0 0 0 0 0%
0 0
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0 0%
0 0 0 0 0%
0 0
30 1260 155 3 100% 80
26-Oct-20
Frq Mnt Frq Mnt Frq Mnt Frq Tersedia Waktu (MeFrq
1 45 1 30 1 155 3 465 5
0 0
0 0
0 0
0 0
0 0
0 0 60 1
0 0
0 0
0 0
0 0
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0
0 0 0 0
0 0
45 30 1260 525 6
27-Oct-20
I II III Total Jam
%
Mnt Frq Mnt Frq Mnt Frq Mnt Frq Tersedia
30 1 30 1 45 1 105 3
120 1 240 1 360 2
0 0
89%
0 0
0 0
0 0
11% 0 0
0 0
0 0
0 0
0 0
60 1 60 1
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0% 0 0
0% 0 0
0 0
100% 210 270 45 1260
28-Oct-20
%
465 5 30 1 30 1 45 1 105
120 1 240 1 360
0
89%
0
0
0
60 1 11% 0
0
0
0
0
60 1 60
0
0
0
0
0
0
0
0
0
0 0 0% 0
0 0 0% 0
0
525 6 100% 210 270 45
29-Oct-20
Total Jam Downtime I II III
%
Frq Tersedia Waktu (MeFrq Mnt Frq Mnt Frq Mnt
3 165 4 45 1 45 1 45
2
0 30 1
100%
0
0
0
0 0 0 0%
0
0
0
0
1
1260
0
0
0
0
0
0
0
0
0
0 0 0 0%
0 0 0 0%
0
1260 165 4 100% 45 75 45
%
1 135 3
0 0
30 1
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0% 0 0
II III Total
Frq Mnt Frq Mnt Frq
0 0 0 0 0% 0
0 0
1-Oct-20
Summary Downtime Detail Downtime Downtime I II III Total
Jam Tersedia %
Waktu (Menit) Frq Mnt Frq Mnt Frq Mnt Frq Mnt Frq
Proses Pembersihan/persiapan/Rekap Lpa 45 3 15 1 15 1 15 1 45 3
Setting Kantong 0 0
laminasi 28% 0 0
Proses 0 0
Ganti roll 0 0
Mesin
mekanis Perbaikan Valve 115 4 72% 0 0
Perbaikan Bottom Patch 0 0
Perbaikan Cover Patch 0 0
Trouble Forming 0 0
Trouble Folding Strip 0 0
Trouble Stacker 0 0
Trouble handcover 0 0
Flat belt bottom 15 1 15 1
Trouble Selenoid OS 0 0
Trouble Cutting Unit 0 0
Trouble Fabric opener 0 0
Teouble press roll 0 0
Trouble Steel Belt 0 0
Hidrolik heater 0 0
opening/grabber 0 0
1260
Welding bottom aus 0 0
penyangga welding bottom 0 0
Trouble press roll 0 0
trouble bearing 45 1 45 1
Trouble plong 0 0
service air presuere 0 0
Trouble pounch hole 0 0
Trouble overlap 0 0
wing 25 1 25 1
Trouble kalibrasi 30 1 30 1
pembersihan micro
perbaikan / sparepart kosong 0 0
Electrical Trouble cooling/suhu preheating 0 0 0 0
Trouble heater bottom 0 0
Baut triger valve unit 0 0
Printmark error 0 0
perbaikan service faut 0 0
mesin not referenced 0 0
Listrik Listrik 0 0 0% 0 0
Bahan Bahan Telat 0 0 0% 0 0
Standby (Sortir / Istirahat) 0 0
Total 1260 160 7 100% 105 4 40 2 15 1 160 7
Downtime Jam Realisasi Tanggal H.PROD `
JAM TERSEDIA
Menit Frekuensi 1 0
36540 4146 181 32394 2 96,000
MTBF (menit) 179.0 3 112,000

60 4 88,000
5 84,000
Summary Downtime Waktu (Menit) %
Frekuensi 6 64,000
Proses 1501 81 36% 7 68,000
mekanis 2390 95 58% 8 100,000
Electrical 30 1 1% 9 104,000
Listrik 0 0 0% 10 100,000
Bahan 225 4 5% 11 112,000
Standby 0 0 0% 12 88,000
Total 4146 181 100% 13 112,000
Rata2 perhari 140 6 14 84,000
15 112,000
16 76,000
Proses Waktu (Menit) Frekuensi % 17 104,000
Pembersihan/persiapan/Rekap Lpao 1090 70 73% 18 84,000
Setting Kantong 351 9 23% 19 136,000
laminasi 0 0 0% 20 84,000
Proses 60 2 4% 21 132,000
Ganti roll 0 0 0% 22 116,000
TOTAL 1501 81 100% 23 48,000
24 108,000
25 124,000
Mesin Mekanis Waktu (Menit) Frekuensi % 26 104,000
Perbaikan Valve 200 9 8% 27 96,000
Perbaikan Bottom Patch 245 16 10% 28 52,000
Perbaikan Cover Patch 315 22 13% 29 108,000
Trouble Forming 245 10 10% 30 0
Trouble Folding Strip 15 1 1% 31 0
Trouble Stacker 0 0 0% TOTAL 2,696,000
Trouble handcover 0 0 0%
Flat belt bottom 30 2 1%
Trouble Selenoid OS 0 0 0%
Trouble Cutting Unit 75 2 3%
Trouble Fabric opener 15 1 1%
Teouble press roll 525 4 22%
Trouble Steel Belt 125 5 5%
Hidrolik heater 45 1 2%
opening/grabber 30 2 1%
Welding bottom aus 0 0 0%
penyangga welding bottom 0 0 0%
Trouble press roll 150 5 6%
trouble bearing 105 2 4%
Trouble plong 15 1 1%
service air presuere 0 0 0%
Trouble pounch hole 60 2 3%
Trouble overlap 60 1 3%
wing 105 3 4%
Trouble kalibrasi 30 1 1%
pembersihan micro 0 0 0%
perbaikan / sparepart kosong 0 0 0%
TOTAL 2390 90 100%
Mesin Elektrical Waktu (Menit) Frekuensi %

Trouble cooling/suhu preheating 0 0 0%
Trouble heater bottom 0 0 0%
Baut triger valve unit 0 0 0%
Printmark error 0 0 0%
perbaikan service faut 0 0 0%
mesin not referenced 30 1 100%
TOTAL 30 1 100%

Listrik 0 0 0%
(Sortir / Istirahat) 0 0 0%
TOTAL 225 4 100%
2-Oct-20
SHIFT HASIL
Jam Tersedia
1 24000
2 28000
3 8000
1260
0 1260
2-Oct-20 3-Oct-20
Downtime I II III Total SHIFT HASIL Downtime
% Jam Tersedia %
Waktu (Menit) Frq Mnt Frq Mnt Frq Mnt Frq Mnt Frq Waktu (Menit) Frq
45 3 15 1 15 1 15 1 45 3 1 16000 45 3
0 0
27% 0 0 43%
0 0 2 40000
0 0
3 40000
120 4 73% 30 1 30 1 60 3 57%
0 0
0 0
15 1 30 1 45 2
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
45 1 45 1
0 0
1260
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 0 0 0 0
0 0
0 0
0 0
0 0
0 0
0 0 0% 0 0 0 0 0%
0 0 0% 0 0 0 0 0%
0 0
165 7 100% 90 3 30 2 45 2 165 7 96000 1260 105 6 100%
3-Oct-20
I II III Total
Mnt Frq Mnt Frq Mnt Frq Mnt
15 1 15 1 15 1 45
0
0
0
0
0
15 1 15
0
30 1 30
0
0
0
0
0
15 1 15
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
30 2 30 2 45 2 105
1-Oct-20
Summary Downtime Detail Downtime Downtime I II III
Jam Tersedia %
Proses Persiapan/Pembersihan 125 4 34% 20 1 30 1
Setting Kantong 45 1
Trouble Proses
laminasi
Bahan Jelek 30 1
Mesin
Mekanis Perbaikan Valve 240 9 66%
Perbaikan Bottom Patch
Perbaikan Cover Patch 30 6
Trouble Forming
Trouble Hand Over
Trouble bottom Opener 60 1
Trouble templon
Trouble OPENING
trouble folding
Trouble air pressure
Printmark
Trouble Stacker
border wide
Trouble interval lubrication 1260
Trouble cutter
Service pining up
Trouble body cutting unit, stam pin 120 1
Trouble magnet pin
troubel slinder
trouble diagonal miring
Trouble heeter
Perbaikan hidrolik
trouble Punch hole
spare part kosong
Sensor patch
Selang Welding
Stel Belt 30 1
perbaikan
Electrical Trouble temperature
Perbaikan Proxymity
Listrik Listrik (Gangguan PLN)
Bahan Bahan Telat
Standby Sortir / istirahat
Total 1260 365 13 100% 80 8 165 4 120 1
Downtime Jam Realisasi Tanggal H.PROD

JAM TERSEDIA
JAM TERSEDIA
Menit Frekuensi 1 36,000
36540 14190 323 22350 2 28,000
MTBF (menit) 69.2 3 36,000

4 56,000
5 24,000
Summary Downtime Waktu (Menit) Frekuensi % 6 24,000
Proses 1505 57 11% 7 44,000
Mekanis 3985 218 28% 8 32,000
Electrical 0 24 0% 9 28,000
Listrik 0 0 0% 10 16,000
Bahan 8700 24 61% 11 40,000
Standby 0 0 0% 12 24,000
Total 14190 323 100% 13 28,000
Rata2 perhari 368 12 14 8,000
15 36,000
16 20,000
Proses Waktu (Menit) Frekuensi % 17 4,000
Persiapan/Pembersihan 840 48 56% 18 20,000
Setting Kantong 635 8 42% 19 36,000
Trouble Proses 0 0 0% 20 0
laminasi 0 0 0% 21 8,000
Bahan Jelek 30 1 2% 22 0
TOTAL 1505 57 100% 23 0
24 0
25 4,000
Mesin Mekanis Waktu (Menit) Frekuensi % 26 48,000
Perbaikan Valve 297 7 7% 27 40,000
Perbaikan Bottom Patch 200 15 5% 28 36,000
Perbaikan Cover Patch 640 64 16% 29 28,000
Trouble Forming 45 1 1% 30 0
Trouble Hand Over 515 34 13% 31 0
Trouble bottom Opener 60 1 2% TOTAL 704,000
Trouble templon 0 0 0%
Trouble OPENING 45 2 1%
trouble folding 55 2 1%
Trouble air pressure 505 65 13%
Printmark 15 1 0%
border wide 85 3 2%
Trouble interval lubrication 0 0 0%
Trouble cutter 0 0 0%
Service pining up 0 0 0%
Trouble body cutting unit, stam pin 675 8 17%
Trouble magnet pin 120 1 3%
troubel slinder 255 3 6%
trouble diagonal miring 0 0 0%
Trouble heeter 53 1 1%
Perbaikan hidrolik 0 0 0%
trouble Punch hole 0 0 0%
spare part kosong 0 0 0%
Sensor patch 20 1 1%
Selang Welding 30 1 1%
Stel Belt 310 7 8%
perbaikan 60 1 2%
TOTAL 3985 218 100%
Mesin Electrical Waktu (Menit) Frekuensi %

Trouble temperature 0 0 #DIV/0!
Perbaikan Proxymity 0 0 #DIV/0!
TOTAL 0 0 #DIV/0!

Listrik (Gangguan PLN) 0 0 0%
Sortir / istirahat 0 0 0%
TOTAL 8700 24 100%
Total SHIFT HASIL
Jam Tersedia
Mnt Frq
50 2
45 1 1 20000
0 0
0 0 2 12000
30 1
0 0 3 8000
0 0
30 6
0 0
0 0 -4000
60 1
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 1260
0 0
0 0
120 1
0 0
0 0
0 0
0 0
0 0
0 0
0 0
30 1
0 0
0 0
0 0
0 0
0 0
0 0
365 36000 1260
2-Oct-20
Downtime I II III Total SHIFT HASIL Downtime I
% Jam Tersedia %
Waktu (MeFrq Mnt Frq Mnt Frq Mnt Frq Mnt Frq Waktu (MeFrq Mnt
20 1 4% 20 1 20 1 35 1 10% 20
0 0 1 4000
0 0
0 0 2 12000
0 0
510 43 96% 0 0 3 12000 305 7 90%

0 0
60 40 60 40 30
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0 1260
0 0
0 0
120 1 180 1 150 1 450 3 75
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
530 44 100% 200 42 180 1 150 1 530 44 28000 1260 340 8 100% 125
3-Oct-20
I II III Total
1 15 35
0
0
0
0
0
0
1 20 1 50
0
30 1 30
0
0
0
0
30 1 30
0
0
0
0
0
0
2 75
120 1 120
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
185 30 340

Rekapitulasi Downtime Mesin Converting & Laminasi Per September 2020

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REKAPITULASI DOWNTIME MES

TOTAL LOSS DOWNTIME 385,875 LEMBAR

TOTAL LOSS DOWNTIME 530,888 LEMBAR

Summary Downtime Waktu (Menit) Frek %

Stanby 6,480 19 57%

Proses Waktu (Menit) Frek %

Mesin Waktu (Menit) Frek %

Standby Waktu (Menit) Frekuensi %

Summary Downtime Waktu (Menit) Frek %

Proses 114887 31136 62%

Mesin Waktu Frek %

Standby Waktu Frek %

SUMMARY DOWNTIME WAKTU (menit) FREK %

Proses 3519 107 46%

PROSES WAKTU (menit) FREK %

Pembersihan /persiapan 2313 75 66%

TROUBLE MESIN WAKTU (menit) FREK %

unwinder/winder 2603 20 69%

Bahan telat 420 1 1

SUMMARY DOWNTIME WAKTU (menit) FREK %

Proses 9615 133 87%

PROSES WAKTU (menit) FREK %

Pembersihan/bon tinta 2555 74 27%

Perbaikan Corona 412 4 28%

STANDBY WAKTU (menit) FREK %

mekanis 2390 95 58%

PROSES WAKTU (menit) FREK %

Pembersihan/persiapan/Rekap Lpaoran 1090 70 73%

TROUBLE MESIN MEKANIS WAKTU (menit) FREK %

Perbaikan Valve 200 9 8%

TROUBLE MESIN ELECTRICAL WAKTU (menit) FREK %

STANDBY WAKTU (menit) FREK %

SUMMARY DOWNTIME WAKTU (menit) FREK %

Mekanis 3985 218 28%

PROSES WAKTU (menit) FREK %

Persiapan/Pembersihan 840 48 56%

TROUBLE MESIN MEKANIS WAKTU (menit) FREK %

spare part kosong 0 0 0%

TROUBLE MESIN ELECTRICAL WAKTU (menit) FREK %

Trouble temperature 0 0 #DIV/0!

STANDBY WAKTU (menit) FREK %

Listrik (Gangguan PLN) 0 0 0

Stanby Mesin Bahan Proses Listrik

Preheating/persiapan Benang putus/ambrol Pembersihan area & bobin Ganti S

ganti cutter Trouble hs filter Troublei filter

Standby Bahan/bobin Telat/Sparepart kosong

Proses Bahan Standby Mesin Listrik

Proses Bahan Standby Mesin Listrik

Benang Ambrol/Putus/ganti shuttle Pembersihan/persiapan/rekap lapora

Perbaikan Shuttle Trouble motor perbaikan Heater

Bahan Telat/BOBIN Habis Standby

Proses Bahan Mesin Listrik Standby

unwinder/winder Trouble Chiller Maintenance pml Panen Pembersi

Bahan telat trouble kelistrikan sortir / demo

Proses Mesin Listrik Standby

Pembersihan/bon tinta Ganti Spec Perbaikan gambar/klise

Pembersihan/bon tinta Ganti Spec Perbaikan gambar/klise

Perbaikan Corona trouble enilog trouble Bak Bocor Shaft Bocor/bo