Process Control 2

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Prepared by: Mr Ali Abbas

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Fundamentals & Concepts of Processes
Control Systems

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 There are three stages of control systems
• Manual control system [human control]
• Automatic control system

Mechanical Control Electronic Control


• Hydraulic Control
• Pneumatic Control

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Human Control
[Manual]

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Mechanical Control [Automatic]

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Electronic Control [Automatic]

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Classification of Control Strategies

The control system can be classified as open


loop control system, closed loop control
systems and feed forward control

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Open Loop Control System

 The open loop control system is also known as control


system without feedback.

 In open loop systems the control action is independent


of desired output .

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Examples open Loop Control Systems

1-Heat exchanger

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Examples open Loop Control Systems

2- Automatic washing machine:


In the machine the operating time is
set manually after completion of set
time the machine will stops.

3- Automatic control traffic.

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 Advantages:

 Open loop control systems are simple, economical,


Less maintenance is required and not difficult.

Disadvantages:
 Open loop control systems are inaccurate, not
reliable, slow and optimization is not possible.

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Closed Loop Control System
 Closed loop control systems are also know as
feedback control systems.

 In closed loop control systems the control


action is dependent on the desired output.

 In closed loop control systems the output is


compared with reference input and error signal
is produced, the error signal is fed to the
controller to reduce the error and desired
output obtained .
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Example of closed Loop Control Systems

1- Heat exchanger

2- In room we need to regulate the temperature. Air


conditioners are provided with thermostat.

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 Advantages:

These system are more reliable, faster, a


number of variables can be handled
simultaneously and optimization is
possible.
 Disadvantages:

 Closed loop systems are expensive,


maintenance difficult and complicated
installation.
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 Feed-forward
The objective of feed-forward control is to measure
disturbances and compensate for them before the
controlled variable deviates from set point. When feed-
forward control is applied correctly, deviation of the
controlled variable is minimized.

-A feed-forward controller measures the disturbance


variable and sends this value to a controller, which
adjusts the manipulated variable.

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Heat exchanger feed-forward control system

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 Advantages
 If all sources of the disturbances are known and these
values can be measured accurately.
Perfect Control !

 Disadvantages
 No corrective action for unmeasured disturbances.
In industrial applications, feedforward control should
be used in combination with feedback control.

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Heat exchanger feed-forward control
system with feedback compensation

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Feedback Control
 There are several important elements in a feedback
control system.
• Sensor / Measurement
• Controller
• Final Element (Actuator)

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Feedback Control

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Sensor / Measurement
 To effect control of a variable, we need to have information

on the variable itself.

 Measurement also includes transducers, devices that

converts signal from one form to another.

What are the common variables


measured in a process plant ?

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Controller
 Part of the system that examine the error and determine
the amount of action needs to be taken.

 In modern control systems, control operations are


performed by computers or PLCs.

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Final Element (Actuator)
 Device that exert direct influence on the process and bring
the controlled variable to its desired value.

 Accepts input from the controller which is then converted


into proportional operation on the process.
 Examples:
- control valves.
- pumps, motors.

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