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Cabinet Freezer

The Dohmeyer Cryogenic Cabinet Freezer is specially-designed to meet the most demanding requirements
for the freezing, crust freezing or chilling of food products. Dohmeyer Cryogenic Cabinet Freezers are the
most versatile freezers Dohmeyer has to offer, with special designed models for the Pharmaceutical and
the Automotive Industries
Dohmeyers Cabinet Freezer offers a solution for every freezing problem
In the food industry cryogenic cabinet
freezers are typically used for the crust liquid carbon dioxide (CO2) injection,
freezing of specialities, processed meat depending upon the product and
and fish products prior to slicing, along process requirements. The freezing,
with quick freezing of seafood (sushi & crust freezing or chilling action
sashimi), bakery products and ready happens right inside the cabinet
meals, such as pizzas and pasta where the cryogenic gases are
entrees. injected inside an insulated cold
chamber, in direct contact with the
Every Dohmeyer Cabinet Freezer is food products that have to be loaded
equipped with either liquid nitrogen or manually onto removable trays and
trolleys.

3340 Rosebud Rd.


Loganville, GA 30052
USA

800 832 4262 | www.TOMCOsystems.com | [email protected]


Liquid Nitrogen and CO2 deliver the ultimate with liquid CO2 injection and to -110°C with HMI touch screen and Siemens PLC
freezing solution yet available on the market. liquid nitrogen injection. Dohmeyer cabinet software, with recipe storage capabilities to
Cryogenic freezing offers minimal freezers are ideal for batch food processing ensure a consistent freezing or cooling result
degradation in aroma, flavour and operations and for those manufacturers that every time. The freezers control system can
dehydration for the frozen food product. need to increase their productivity be programmed to either chill or freeze food
Because these cryogenic gases are inert, they throughput with a minima capital products over a defined period of time, or to
also provide a protective atmosphere inside investment and total cost of ownership reach a desired core temperature in the
the cold zone, which prevents any further footprint. product.
oxidation or degradation of the products. As There is therefor a cabinet freezer model for
a result, the quality attributes of every budget and processing need. Dohmeyer builds each of its cryogenic
cryogenically frozen or chilled food products cabinet freezers with care and in compliance
are far superior to those same products Each dohmeyer cabinet is standard with the CE directive 2006/42/CE and EN
frozen in a mechanical system, in terms of equipped with a standard, operator-friendly 1935/2004
colour, flavour and texture upon thawing.

zThe power of cryogenics is also due to the


extremely low operating temperatures of the
freezing equipment which can freeze, crust
freeze or chill the food products much faster
than traditional cabinets freezers can
achieve. Furthermore, cryogenic freezers
offer a higher freezing power size to size
compared to traditional freezing systems.
Dohmeyer cabinet freezers are designed to
operate at temperatures as low as -60°C

There is a Cabinet Freezer model for every budget and processing need:

DOH-BOX Model Model 400 Model 1500 Model 2700 Model 4300 Model 4800

Nickname Gastro Tray Double Gastro Culinar Europallet Smoke

Internal (WxDxH) [mm] 700x810x700 1050x970x1150 1150x1120x2050 1350x1520x2050 1550x1520x2050

Volume Inside [litres] 397 1171 2640 4207 4830

Door opening (WxH) 550x700 750x1100 850x2000 1050x2000 1250x2000

Outer (WxDxH) 1280x1090x980 1695x1250x1318 1795x1400x2218 1995x1800x2218 2195x1800x2218


Not for trolley,
Max Trolley Clearance (WxDxH) [mm] <600x650x1300 <800x900x2000 <1000x1280x2000 <1250x1320x2000
Trays only
Advised Trolley Size 3 trays 527x650x1300 600x800x1800 800x1200x1800 1000x1000x1800

Model Of trolley Trays Double Gastro Double Gastro Half Europallet Europallet Trolley for meat
Peek flow Peek flow Peek flow Peek flow Peek flow
Coolant supply [kg/h]
300kg/h 700kg/h 1800kg/h 1800kg/h 1800kg/h
Bottom Drop Tunnel

Dohmeyer’s in-line cryogenic freezing Tunnels are commonly used to freeze all kinds of foods ranging from
small diced products to larger whole muscle meat or packaged products.

The Dohmeyer Bottom Drop Tunnel are easily adapted for every kind of inline freezing

When the ceiling height in the production facility section of the tunnel using pneumatic bellows cleaning and maintenance with an opening
is limited, Dohmeyer provides a Bottom Drop while the top part of the freezer stays in place. clearance of ca. 350 mm.
Tunnel that is opened by lowering the bottom This type of tunnel provides easy access for
Every Dohmeyer Tunnel is equipped with either
liquid nitrogen or liquid carbon dioxide (CO2)
injection, depending upon the product and
process requirements. The freezing action
happens right inside the tunnel where the
cryogenic gases are injected into an insulated
cold zone as the food product passes through it.

3340 Rosebud Rd.


Loganville, GA 30052
USA

800 832 4262 | www.TOMCOsystems.com | [email protected]


possible frozen conditions to ensure that Dohmeyer builds every one of its cryogenic
microbial activity is reduced to a minimum. Tunnels in compliance with CE Directive
Dohmeyer can recommend the best cryogen 2006/42/CE, EN 1935/2004 and to the latest
and injection set-up for various types of food standards in food equipment hygiene design.
products or processing constraints. There are Any components that are in direct contact with
two injection set-ups to choose from depending the food product are made using AISI 316
upon the temperature profile that is needed to stainless steel in order to eliminate any food
freeze the food product: Isothermal or Counter- safety hazard. All other components and the
Current. Isothermal tunnels provide a uniform main freezer structure are constructed with AISI
operating temperature throughout the cold zone 304 fully welded stainless steel materials or, as
while counter-current tunnels create a an option, AISI 316. Dohmeyer uses the best
temperature gradient inside the tunnel by materials of construction to ensure the life-long
guiding the cold gases in the opposite direction durability of the equipment with easier, faster
to the product flow. cleaning operations and minimal requirements
for on-going maintenance.
Liquid nitrogen and CO2 deliver the ultimate in
cryogenic freezing power by minimizing any
aroma, flavor and dehydration losses to the food All Dohmeyer Tunnels are equipped with a
product. Because these cryogenic gases are standard, operator-friendly HMI touch screen
inert, they also provide a protective atmosphere and Siemens PLC software with recipe storage
inside the freezing zone which prevents any capabilities to ensure a consistent freezing result
oxidation of the food. As a result, the quality every time.
attributes of cryogenically-frozen food products
are far superior to those same products frozen in
a mechanical system.

The power of cryogenics is also due to the


extremely low operating temperatures of the
freezing equipment which freezes the food
products much faster than with traditional In addition, Dohmeyer is able to provide
methods. Dohmeyer Tunnels are designed to specially-designed fan blades, based on its on-
operate at temperatures as low as -65°C for going research efforts, for different convection
liquid CO2 injection or -120°C for liquid set-ups in order to increase the freezing rate of
nitrogen injection. At these low temperatures, many types of food products while optimizing
the food product is preserved under the best the operational efficiency of the cryogenic gases.

There is a Bottom Drop Tunnel model for every budget and processing need:

Usable Belt Width 28" 38" 50" 60"

Overall Tunnel Width (mm) 1570 1822 2130 2383

Name Freezing Length Belt Freezing Surface (m2)


DOH-TUN-5200 4000 2,84 3,86 5,08 6,10
DOH-TUN-6200 5000 3,56 4,83 6,35 7,62
DOH-TUN-8200 7000 4,98 6,76 8,89 10,67
DOH-TUN-9200 8000 5,68 7,72 10,16 12,19
DOH-TUN-10200 9000 6,40 8,69 11,43 13,72
DOH-TUN-11200 10000 7,11 9,65 12,70 15,24
DOH-TUN-13200 12000 8,53 11,58 15,24 18,29
DOH-TUN-14200 13000 9,25 12,55 16,51 19,81
DOH-TUN-16200 15000 10,67 14,48 19,05 22,86
DOH-TUN-17200 16000 11,38 15,44 20,32 24,38
DOH-TUN-18200 17000 12,09 16,41 21,59 25,91
DOH-TUN-21200 20000 14,22 19,30 25,40 30,48
Top Lifting Tunnel

Dohmeyer’s in-line cryogenic freezing Tunnels are commonly used to freeze all kinds of foods ranging
fromsmall diced products to larger whole muscle meat or packaged products

The Dohmeyer Top Lifting Tunnel combines inline freezing power together with good ergonomics and easy cleanability

Top Lifting Tunnels are opened by clearance of ca. 700m is available clearing and maintenance operations
raising the top section of the freezer when the tunnel is in the open position inside the tunnel. Every Dohmeyer Tunnel
using screw jacks in the support legs. A which provides an excellent access for Dohmeyer Tunnel is equipped with either
liquid nitrogen or liquid carbon dioxide
(CO2) injection, depending upon the
product and process requirements. The
freezing actionhappens right inside the
tunnel where thecryogenic gases are
injected into an insulated cold zone as
the food product passes through it.

3340 Rosebud Rd.


Loganville, GA 30052
USA

800 832 4262 | www.TOMCOsystems.com | [email protected]


liquid nitrogen injection. At these low Directive 2006/42/CE, EN 1935/2004
temperature, the food product is and to the latest standards in food
preserved under the best possible equipment hygiene design. Any
frozen conditions to ensure that components that are in direct contact
microbial activity is reduced to a with the food products are made using
minimum AISI 316 stainless steel in order to
Dohmeyer can recommend the best eliminate any food safety hazard. All
cryogen and injection set-up for other components and the main
various types of food products or freezing structure are constructed aith
processing constraints. There are two AISI 304 fully welded stainless steel or,
Liquid Nitrogen and CO2 deliver the
injection set-ups to choose from as an option, AISI 316 stainless steel.
ultimate in cryogenic freezingpower by
depending upon the temperature Dohmeyer only uses the best materials
minimizing any aroma flavour and
profile that is needed to freeze the for construction to ensure the life-long
dehydration losses to the food
food product: Isothermal or counter- durability of the equipment with
product. Because these cryogenic
current. Isothermal tunnels provide a easier, faster cleaning operations and
gases are inert, they also provide a
uniform operating temperature minimal requirements for on-going
protective atmosphere inside the
throughout the cold zone, while maintenance.
freezing zone which prevents any
counter-current tunnels create a All Dohmeyer Tunnels are equipped
oxidation of the food. As a result, the
temperature gradient inside the tunnel with a standard, operator friendly HMI
quality attributes of cryogenically-
by guiding the cold gases in the touch screen and Siemens PLC with
frozen food products are far more
opposite direction to the product flow. recipe storage capabilities to ensure a
superior to those same products frozen
In addition, Dohmeyer is able to consistent freezing result every time.
in a mechanical system.
provide specially-designed fan blades,
The power of cryogenics is also due to
based on its on-going research efforts,
the extremely low operating
for different convection set-ups in
temperatures of the freezing
order to increase the freezing rate of
equipment which freezes the food
many types of food products, while
products much faster than with
optimizin the operational efficiency of
traditional methods. Dohmeyer
the cryogenic gases.
tunnels are designed to operate at
Dohmeyer builds every of its cryogenic
temperatures as low as -65°C for
tunnels in compliance with the CE
liquid CO2 injection and -120°C for

There is a Top Lifting Tunnel model for every budget and processing need

Usable Belt Width 28” 38” 50” 60”


Overall Tunnel Width (mm) 1570 1822 2130 2383
Name Freezing Length Belt Freezing Surface (m²)
DOH-TLT-5000 4000 2,84 3,86 5,08 6,10
DOH-TLT-6000 5000 3,56 4,83 6,36 7,63
DOH-TLT-8000 7000 4,98 6,76 8,90 10,68
DOH-TLT-9000 8000 5,68 7,73 10,17 12,20
DOH-TLT-10000 9000 6,40 8,69 11,44 13,73
DOH-TLT-11000 10000 7,11 9,66 12,71 15,25
DOH-TLT-13000 12000 8,53 11,59 15,25 18,30
DOH-TLT-14000 13000 9,25 12,56 16,52 19,83
DOH-TLT-16000 15000 10,67 14,49 19,07 22,88
DOH-TLT-17000 16000 11,38 15,46 20,34 24,40
DOH-TLT-18000 17000 12,09 16,42 21,61 25,93
DOH-TLT-21000 20000 14,22 19,32 25,42 30,50
Multi Deck Freezers

The Dohmeyer Multi Deck Freezer is developed as a versatile cooling device for a wide range of
applications. Multi Deck Freezers offers highly effective solutions for inline and continuous
individual quick freezing (IQF) of small parts, pieces and products. Dohmeyer Multi Deck Freezers
are therefor a versatile solution to qualitatively freeze a wide range of products
Dohmeyer Multi Deck Freezers offer a versatile solution for IQF freezing a wide range of products

Dohmeyer Multi-deck freezers are the right


answer for a wide range of high quality
freezing processes. Our multi-deck freezers are
frequently used in the food industry to offer
the ultimate cryogenic freezing power for
individual quick freezing (IQF), of a wide range
of small to medium sized products or product
parts in the shortest possible time. Next to
that, multi-deck freezers offer a highly efficient
freezing surface to floor surface ratio, allowing
you to achieve the maximal results on a limited
area of production space.

3340 Rosebud Rd.


Loganville, GA 30052
USA

800 832 4262 | www.TOMCOsystems.com | [email protected]


reversing belts, but any uneven hoods, which reduces the maintenance
number of belts can be adapted and cleaning time on these parts of the
into the machine, on each level machine.
offering a longer residence time,
increased freezing contact and In addition to the continuous research
therefor an ever more compact efforts we make at Dohmeyer to improve
solution for your freezing process. the efficiency, Dohmeyer also offers
Dohmeyer put a strong effort on optionally extra adaptations to even
Every Dohmeyer Multi-Deck freezer is quality, therefor all the critical further increase the performance of our
equipped with either liquid nitrogen or components, which come into contact with machines.
liquid carbon dioxide (CO2) injection, the products are made out of AISI 316 The freezing power is, due to fans on the
depending on the product and process stainless steel, thus making the Dohmeyer top and the side of the belts, divided
requirements. The freezing action multi-deck freezer compliant with the equally to the whole product surface
happens right inside the tunnel as the within the freezer. Dohmeyer offers as an
cryogenic gases are injected into an Dohmeyer Multi-deck freezers option high efficiency fans, allowing an
insulated cold zone as the product passes offer a highly efficient freezing even more focused airflow on the product,
through it. surface to floor surface ratio improving the cold air circulation and
therefor the cold-transfer onto the product
Liquid nitrogen and liquid CO2 deliver the latest and most stringent hygienic design surface.
ultimate in cryogenic freezing power by and food contact directives in the industry.
minimizing any aroma, flavor and To further increase the hygienic design of Combining quality and freezing power,
dehydration losses to the food product. our machines, Dohmeyer put extra Dohmeyer multi-deck freezers can be used
Because these cryogenic gases are inert, attention to design of the assembled parts as multi-purpose freezing equipment
they also provide a protective atmosphere and provide wherever needed rounded providing high quality freezing power for a
inside the cryogenic freezing zone which corners to avoid any dead corners to allow wide range of products. Dohmeyer offers
guards the food products against any a better cleanability of the machine. with its Multi Deck Freezers a competitive,
oxidative reactions. As a result, the quality Furthermore, all surfaces on the inside versatile and multi-purpose solution for
attributes, of many food products that are and outside of our freezers have well your freezing process based on years of
cryogenically frozen, are far superior to developed inclinations for the self- experience and extensive research in our
those same products frozen in a drainage of the cleaning water. research and development facility.
mechanical system. To ease maintenance on the different belt
levels, all multi-deck freezers are top lifting
Dohmeyer Multi deck freezers are constructions and can be lifted by means
designed according to the requirements of of servomotors which are connected to the
your production process. The Dohmeyer spindles covered in legs of the tunnel.
multi-deck offer is diversified accordingly. Dohmeyer Multi-deck freezers can
Dohmeyer Multi-deck freezers come in 5 optionally be equipped with a CIP system
different belt widths, ranging from 660mm for even better cleaning performance. To
to 1500mm. Depending on the process, further improve the access to all
several lengths starting from 5 meter. components, our multi-deck freezers are
Depending on the process and positioning provided with doors on all major parts, like
of the production line, the Dohmeyer the loading table, drive block and exhaust
multi-deck freezer normally have 3 have
Spiral Freezer

Dohmeyer’s in-line Spiral freezers are commonly used to cool down or freeze large volumes of different food
products ranging from pies, breads or even packaged, ready prepared meals.

Spiral Freezers are ideal solutions when freezing power is required for large production volumes

Every Dohmeyer Spiral Freezer is custom made, according to the requires of


our clients we offer single spirals, or double spirals in single or double
housings. Dohmeyer Spirals can be equipped with either traditional coolants
like Freon or Ammonia. For really high performance spiral freezers we offer
our clients liquid carbon dioxide (CO2) or even liquid nitrogen (N2) injection,
depending on the product and process requirements. In double spirals it is
also possible to combine traditional as well as Cryogenic freezing power. The
freezing action happens right inside the spiral as the cryogenic gases are
injected into an insulated cold zone and forced with ventilation through the
different levels of the central drums as the product passes through it.
Spiral freezers are often a preferred choice, when large quantities of products
need to be cooled or frozen and the space to do this is limited. On other
occasions we see spiral freezers in production areas when a serious height
difference and cooling is done at the same time.

3340 Rosebud Rd.


Loganville, GA 30052
USA

800 832 4262 | www.TOMCOsystems.com | [email protected]


and output, bigger or smaller drums inside Dohmeyer put a strong effort on quality, all
the spiral, several possible spacings in the parts are accessable by carefully
between two belts or even several drums. engineered and positioned doors and made
out of easily cleanable AISI 304 stainless
The Dohmeyer OptiFreezeTM Spiralfreezer steel. All food critical parts of the Dohmeyer
has a unique horizontal airflow design that spirals are made out of AISI 316 stainless
maintains the same air temperature and air steel.
speed throughout all levels, minimizing
residence time for the food products and Dohmeyer Spirals come in different forms
reducing weight loss to obtain a higher yield. and shapes. Depending on the needs of the
The horizontal airflow design generates client single or double spirals are offered. If
flows up to 6m/s. The result is that every spiral freezers become too large for
Liquid nitrogen and liquid CO2 deliver the transport in one piece, Dohmeyer gladly
ultimate in cryogenic freezing power by construct easy dismantable units that can be
minimizing any aroma, flavor and put on a transport and rearranged at the
dehydration losses to the food product. production facility of our customer.
Because these cryogenic gases are inert,
they also provide a protective atmosphere Dohmeyer Spirals are mostly used when
inside the cryogenic freezing zone which large belt surface area’s are needed on a
guards the food products against any limited surface, with a large volume of
oxidative reactions. As a result, the quality product that has to be cooled down. But for
attributes, of many food products that are this limitating situation, Dohmeyer provides
cryogenically frozen, are far superior to the perfect solution.
those same products frozen in a mechanical
system. product, no matter of its location, is subject
to the exact same airflow and therefore exits
The power of spiral freezer is also due to the the freezer with a uniform temperature.
extreme versatility of the freezing
equipment. Dohmeyer Spiral Freezers are In addition, Dohmeyer is able to provide
designed to operate at temperatures different kinds of convection set-ups, due to
ranging from -28°C (Freon) to -38°C its ongoing research efforts, in order to
(Ammonia) to as low as -55°C for liquid CO2 optimize the operational efficiency of the
injection and -70°C for liquid nitrogen cryogenic gases in each of its Spirals by using
injection system. There are several possible specially-designed fan blades to increase
set-ups varying from different hights in input the freezing rate of most food products.

The Dohmeyer OptiFreezeTM Spiralfreezer has a unique horizontal


airflow design that maintains the same air temperature and air speed
throughout all levels, minimizing residence time for the food products
and reducing weight loss to obtain a higher yield. The horizontal
airflow design generates flows up to 6m/s. The result is that every
product, no matter of its location, is subject to the exact same airflow
and therefore exits the freezer with a uniform temperature.
Cryo Roll

The Dohmeyer Cryo Roll is designed to distribute cryogenic freezing power equally all around the
designated products. These machines are especially well suited for Individual Quick Freezing (IQF) and
embrittling processes in a continuous production process
The Dohmeyer Cry Roll offers the best solution for individual quick freezing of small food products

The Cryo Roll™ is a continuous, rotating carbon dioxide (CO2)injection, action happens right inside the drum
tumbler freezer designed for the depending upon the product and whhere the cryogenic gases are injected
individual quick freezing (IQF) of thinly productivity requirements. Te freezing as the food products pass through.
sliced, diced or cut foor products such as
diced ham, sliced salami, diced/sliced
chicken products, pizza toppings,
shredded cheese, diced cheese,
sliced/diced vegetables, cut fruits and
whole berries.

Dohmeyer offers the Cryo Roll™


freezer in three different drum sizes in
order to meet its customers’ needs:
Every Dohmeyer Cryo Roll™ is equipped
with either liquid nitrogen or liquid

3340 Rosebud Rd.


Loganville, GA 30052
USA

800 832 4262 | www.TOMCOsystems.com | [email protected]


faster than with traditional methods. The Ideally, the Cryo Roll™ should be
Dohmeyer Cryo Roll™ is designed to continuously fed with food product in
operate at temperatures as low as -60°C order to ensure its operation at the best
for liquid CO2 injection or -110°C for efficiency. However, an optional hopper
liquid nitrogen injection. wit ha nintegrated conveyor belt can be
installed just before the entry to the Cryo
Roll™ is in order to adress any issues
witg inconsistent feeding.
Liquid nitrogen and CO2 deliver the
ultimate in cryogenic freezing power by TM Dohmeyer builds every one of its
minimizing any aroma, flavour and Cryo Roll freezers in compliance with CE
dehydration losses to the food product. Directive 2006/42/CE and EN
Because the cryogenic gases are inert, 1935/2004.
Each Dohmeyer Cryo Roll™ is equipped
they also provide a protective
with a standard, operator friendly HMI
atmosphere inside the rotating drum
touch screen and Siemens PLC software
which prevents any oxidation of the
with recipe storage capabilities to ensure
food. As a result, the quality attributes of
a consistent freezing result every time.
cryogenically-frozen food products are
The freezer’s production capacity based
far superior to those same products
on the freezing time of the product, can
frozen in a mechanical system.
be established by simply adjusting the
drums speed of rotation and the slope of
The power of cryogenics is also due to
the drum, in conjunction wit hthe
the extremely low operating
operating temperature. As an option,
temperatures of the freezing equipment
produc guides can be added in order to
which freezes the food products much
further optimize the freezing time.

There is a Cryo Roll™ model for every budget and processing need

Model Internal Drum Usable Drum Length Refrigeration Power Production capacity
Diameter (mm) (mm) (kW) (kg/h)

DOH-CRR-3000 x 26" 660 3000 19 250


DOH-CRR-4000 x 26" 660 4000 26 340
DOH-CRR-5000 x 26" 660 5000 32 420
DOH-CRR-6000 x 26" 660 6000 39 510
DOH-CRR-4000 x 42" 1070 4000 52 680
DOH-CRR-5000 x 42" 1070 5000 65 860
DOH-CRR-6000 x 42" 1070 6000 78 1030
DOH-CRR-7000 x 42" 1070 7000 91 1200
DOH-CRR-6000 x 58" 1470 6000 149 1960
DOH-CRR-8000 x 58" 1470 8000 199 2610
Cryo Coating Tumbler

The Dohmeyer Coating TumblerTM is the ideal solution for freezing small products by the individual quick freezing
(IQF) processes in a batch production system. Like thinly sliced, diced or cut food products such as diced ham,
sliced salami, diced/sliced chicken products, pizza toppings, shredded cheese, shrimps, diced cheese,
sliced/diced vegetables, cut fruits and whole berries.
Dohmeyer offers with seven different drum sizes of the Dohmeyer Coating Tumbler a solution that meet the processing needs
of every customer’s production process.

Every Dohmeyer Coating TumblerTM is the products are tumbling around in the
equipped with either liquid nitrogen or drum.
liquid carbon dioxide (CO2) injection, Liquid nitrogen and CO2 deliver the
depending upon the requirements of ultimate in cryogenic freezing power by
the product and the requested freezing minimizing any aroma, flavor and
capacity of the process. dehydration losses to the food product.
The coating and freezing action Because these cryogenic gases are inert,
happens at the same time, right inside they also provide a protective and dry
the drum. The efficiency of the process atmosphere inside the rotating drum,
lies in the fact that the cryogenic gases which prevents any oxidation of the food
are injected in the Coating Tumbler and while the coating process takes place. As
mixed with the coating and the food as a result, the quality properties of

3340 Rosebud Rd.


Loganville, GA 30052
USA

800 832 4262 | www.TOMCOsystems.com | [email protected]


The Coating TumblerTM production The most common use of the Dohmeyer
capacity, based on the freezing time and Coating TumblerTM is to coat small food
requested volume of the product and products with a crusty coating. Coating
sauce, can be established by simply Tumbler simultaneously achieves to coat
adjusting the tumblers rotation speed and and freeze products, while tumbling
the addition of sauce, in conjunction with around inside the body of the tumbler.
the operating temperature. As an option, Coating Tumblers are therefor perfectly
product guides can be added in order to suited to coat a 100 procent of the product
further optimize the freezing time and the with the most efficient product/coating
cryogenically-coated food products are far
coating and tumbling of the product. ratio in the market. The Dohmeyer
more superior and the coating process
more efficient compared to those same
products frozen in a mechanical system.

The power of cryogenics is also due to the


extremely low operating temperatures of
the freezing equipment which individually
quick freezes the food products much
faster than is possible with traditional
methods. The Dohmeyer Coating Ideally, the Coating TumblerTM should be
TumblerTM is designed to operate at used in a batch processes, where it is fed
temperatures as low as -60°C for liquid with food products and liquid sauce or
CO2 injection or -110°C for liquid nitrogen coating in order to ensure the best
injection. operating efficiency. However, to
guarantee an optimal use of the available
Each Dohmeyer Coating TumblerTM is resources, we advise to use several Coating
equipped with a standard, operator- TumblersTM in one production unit, in
friendly HMI touch screen and Siemens order to address any issues with
PLC software with recipe storage Dohmeyer builds every one of its Coating
inconsistent feeding prior to the final
capabilities to ensure a monitored and TumblerTM freezers conform the most
production process and to have the
consistent freezing result every time. demanding requirements of the food
optimal freezing rates for every product,
industry and in compliance with CE
frozen by the Dohmeyer Coating Tumbler.
Directive 2006/42/CE and EN 1935/2004.

Dohmeyer offers, with seven different drum sizes a solution that meets the processing
requirements of every customer’s production process:

DOH-CCT-Model DOH-CCT-C0 DOH-CCT-C1 DOH-CCT-C2 DOH-CCT-C3 DOH-CCT-C4 DOH-CCT-C5 DOH-CCT-C6

Diameter of drum (inch) 59 63 70 80 80 91 91

Depth of drum (inch) 35 47 47 47 70 70 91

Width of machine (inch) 85 90 95 105 105 115 115

Depth of machine (inch) 130 140 140 140 165 165 190

Volume (ft³) 62,5 100 130 160 230 310 400

Production Capacity (lb) 330 550 770 1000 1300 1750 2200
Liquid Nitrogen Bath

The Dohmeyer immersion baths offer the ultimate freezing power for a variety of applications. Liquid nitrogen
baths offer extremely low temperatures only reachable with cryogenic gasses, which allow specialized alloy
treatments and special processes, where instant ultra-low cooling is required. As the products are plunged into
the liquid, heat transfer takes place, thus altering or fixating the crystal grain structures of the treated metals into
the desired constellations. Next to this effect, plunging put the products under stress, as they come into direct
contact with the extreme cold of the cryogenic liquid nitrogen.
Dohmeyer immersion baths reduce the grain size and fixate the properties of the alloys plunged in them.

Liquid nitrogen offers with its -195,8°C (-321°F)


far more cooling power compared to traditional
cooling media, like water or thermal oils. Due to
the contact with liquid nitrogen, metal alloy
configurations are fixed on the spot, therefor
capturing the properties of that formation as the
kinetic energy is drained out of the atoms as they
are cooled down. As metal for high demanding
industries, like the aviation and aeronautic
industry require this kind of treatments. Dohmeyer
can provide the technology needed to achieve their
standards.

3340 Rosebud Rd.


Loganville, GA 30052
USA

800 832 4262 | www.TOMCOsystems.com | [email protected]


Dohmeyer liquid nitrogen immersion as it relieves the stress built up by the during the process. Even volatile and
baths are widely used for a variety of heat treatment process, as well as any explosive elements can be stabilized and
processes, from metal treatment to residual stresses caused by the recuperated at cryogenic temperatures,
recycling processes to several manufacturing and/or machining offering this previously “lost” materials a
applications in the food industry. process. To conserve the crystal grain second life.
Dohmeyer offers immersion baths in structure of metal after heat treatment,
several executions. Ranging from a static rapid cooling is required. This can be
bath where the product is immersed in achieved by plunging metal components
the cryogenic liquid up to full continuous into a liquid nitrogen bath during the
belts with in line baths following up treatment process. As liquid nitrogen
previous steps in the production offers cooling temperatures of –321°F
process. The mechanical equipment at atmospheric pressures, almost instant
needed to immerse the product into the fixation of the crystal grain structure The recycling principle is based on the
liquid nitrogen must be adapted to the occurs, cementing the properties of the differences in shrinkage factor in
specific application; we choose the best metal allow for further use and between different components. As
solution from a range of conveyor belts, applications. products are shock-frozen by the liquid
loading/unloading robots, lifting nitrogen, stress built up in between on
systems, shovels, etc. the material edges as shrinkage factors
physically differ. Cracks start to form and
As stand-alone units, for freezing and/or the product become brittle under the
crust freezing. We adapt the design to cryogenic temperatures. Therefor parts
both continuous and batch will crumble more easily as under
processing. Many of these applications atmospheric conditions, known as
are in the food industry, where bulk, cryofracturing. After this production
liquid food and small products are step, separation can be initialized by
immersed directly into the bath of liquid Recycling
simply impacting the objects or by
nitrogen. Other applications use liquid Products and materials can be
abrasive methods with other cryogenic
nitrogen to make metals or plastics embrittled by exposing them to
particles.
extremely brittle for subsequent cryogenic temperatures. Subsequent
cryofracture, deburring or grinding. application of mechanical force breaks
them up into smaller pieces, complex Custom Design
Demilitarization of ammunition and
substrates can be easily separated into Dohmeyer immersion baths are custom
recycling of solid waste are important
their constituting components which made according to the needs of our
applications.
simplifies separation and recycling clients. Dohmeyer offers - as an
As pre-cooling units, for removing excess
further in the recycling process. Liquid acknowledged research institute –
surface heat before further processing in
nitrogen baths can thus be used as a consulting, test facilities and solutions
the main section of an installation (e.g.
medium to efficiently and safely fitted to your process needs. Dohmeyer
mechanical freezing, coating,
separate components within a recycling Immersion baths are completely
shaping...).
plant. Harnessing even harmful constructed out of stainless steel and are
components that would otherwise be compliant with the most stringent safety
Metal Treatment
hazardous to human and machine alike and health regulations and standards of
Both ferrous and non-ferrous metals can
and would otherwise be destroyed the corresponding industries.
benefit from deep cryogenic treatment,
Snowhorn/Snowstation

The Dohmeyer Snowhorn is developed as a versatile cooling device for a wide range of applications. Ranging
from use in the cheese industry, the chocolate industry, the meat industry, among a wide variety of other
sectors. The Dohmeyer Snowhorns are liquid CO2 only equipment systems, as if liquid CO2 tend to split in a
gas and a solid (snow) fraction when it comes in contact with ambient atmospheric conditions.

The Dohmeyer Snowhorn offers freezing power on every existing productionprocess

The main use of the Dohmeyer Snowhorn is within a system We advise snowhorns to our customers in stationary as
that needs to be cooled down from an excessive amount of well as in mobile set-ups. Therefor the Snowhorn is one
heat, within a short time. This is especially the case for bulk of Dohmeyers most versatile equipment pieces.
products, or products which are used within mixing
systems, where product or process heat are threatening the Dohmeyer SnowHorns can be equipped with one of the
end-quality of the product. following nozzles (see list with snowhorn models). These
nozzles are sold separately and can be installed easily.
The Dohmeyer Snowhorn can be used in a static system, in Depending on the chosen nozzle, de snowhorn will have
a mobile system or within a snow station. in different capacities, depending on the demands of the
customer and the proces

3340 Rosebud Rd.


Loganville, GA 30052
USA

800 832 4262 | www.TOMCOsystems.com | [email protected]


the connections for the pneumatic and Mobile Systems
electric control.
The mobile SnowHorn is designed to be
Sensors on the filling station of the suspended on a stainless steel rope and
SnowHorn detect the presence or the balancer. Thereby, the equipment can be
absence of the bin. After detecting the bin, moved by hand. Two handles are fixed to the
and before starting of the filling operation, SnowHorn. All parts that can be cold are
the hood of the equipment lowers onto the covered with a protective cap, in order to
bin, in order to close the internal space. The remove risk of freezing burns. A rotating
movement of the hood is driven by a swiveling coupling allows flexibility towards
the supply flexible. To support the weight of
the SnowHorn during manipulation, it is
mostly suspended on a spring balancer.
Stationary Systems – Dohmeyer
SnowStation
Depending on the use of the mobile
SnowHorn, Dohmeyer can also ad rotating
The standard double envelope SnowHorn is
couplings so the supply of Liquid CO2 can
mostly used in stationary systems, often
rotate without any mechanical stress.
integrated in a SnowStation. The SnowHorn
Dohmeyer also can provide protective
itself is vacuum insulated and is equipped
stainless steel coverings for mobile
with an integrated heat exchanger for better
SnowHorns, whenever the risk exists of
performance.
touching cryogenic parts of the SnowHorn.
The Dohmeyer SnowStation is made of
stainless steel AISI 304, designed for
hanging on a wall. The construction contains
the connections to the gas exhaust ducting,
the connections for the LCO2 supply line and

pneumatic cylinderThe filling with CO2 snow


starts after pushing a button. The
connection for installation of the waste gas
exhaust ducting is located centrally on the
equipment.

There is a Snowhorn & Snowstation model for every budget and processing need:

DOH-Nozzle Model Capacities DOH-SNS 2Horns DOH-SNS 3Horns DOH-SNS 4Horns

DOH-NOZ-HD110 0,9 kg/min 1,8 kg/min 2,7 kg/min 3,6 kg/min

DOH-NOZ-HD115 1,3 kg/min 2,6 kg/min 3,9 kg/min 5,2 kg/min

DOH-NOZ-HD120 2,2 kg/min 4,4 kg/min 6,6 kg/min 8,8 kg/min

DOH-NOZ-HD130 3,9 kg/min 7,8 kg/min 11,7 kg/min 15,6 kg/min

DOH-NOZ-HD160 6,0 kg/min 12,0 kg/min 18,0 kg/min 24,0 kg/min

DOH-NOZ-HD320-90 7,7 kg/min 15,4 kg/min 23,1 kg/min 30,8 kg/min

DOH-NOZ-HD330-90 9,0 kg/min 18,0 kg/min 27,0 kg/min 36,0 kg/min


Snowhorn/Snowstation

The Dohmeyer Snowhorn is developed as a versatile cooling device for a wide range of applications. Ranging
from use in the cheese industry, the chocolate industry, the meat industry, among a wide variety of other
sectors. The Dohmeyer Snowhorns are liquid CO2 only equipment systems, as if liquid CO2 tend to split in a
gas and a solid (snow) fraction when it comes in contact with ambient atmospheric conditions.

The Dohmeyer Snowhorn offers freezing power on every existing productionprocess

The main use of the Dohmeyer Snowhorn is within a system We advise snowhorns to our customers in stationary as
that needs to be cooled down from an excessive amount of well as in mobile set-ups. Therefor the Snowhorn is one
heat, within a short time. This is especially the case for bulk of Dohmeyers most versatile equipment pieces.
products, or products which are used within mixing
systems, where product or process heat are threatening the Dohmeyer SnowHorns can be equipped with one of the
end-quality of the product. following nozzles (see list with snowhorn models). These
nozzles are sold separately and can be installed easily.
The Dohmeyer Snowhorn can be used in a static system, in Depending on the chosen nozzle, de snowhorn will have
a mobile system or within a snow station. in different capacities, depending on the demands of the
customer and the proces

3340 Rosebud Rd.


Loganville, GA 30052
USA

800 832 4262 | www.TOMCOsystems.com | [email protected]


the connections for the pneumatic and Mobile Systems
electric control.
The mobile SnowHorn is designed to be
Sensors on the filling station of the suspended on a stainless steel rope and
SnowHorn detect the presence or the balancer. Thereby, the equipment can be
absence of the bin. After detecting the bin, moved by hand. Two handles are fixed to the
and before starting of the filling operation, SnowHorn. All parts that can be cold are
the hood of the equipment lowers onto the covered with a protective cap, in order to
bin, in order to close the internal space. The remove risk of freezing burns. A rotating
movement of the hood is driven by a swiveling coupling allows flexibility towards
the supply flexible. To support the weight of
the SnowHorn during manipulation, it is
mostly suspended on a spring balancer.
Stationary Systems – Dohmeyer
SnowStation
Depending on the use of the mobile
SnowHorn, Dohmeyer can also ad rotating
The standard double envelope SnowHorn is
couplings so the supply of Liquid CO2 can
mostly used in stationary systems, often
rotate without any mechanical stress.
integrated in a SnowStation. The SnowHorn
Dohmeyer also can provide protective
itself is vacuum insulated and is equipped
stainless steel coverings for mobile
with an integrated heat exchanger for better
SnowHorns, whenever the risk exists of
performance.
touching cryogenic parts of the SnowHorn.
The Dohmeyer SnowStation is made of
stainless steel AISI 304, designed for
hanging on a wall. The construction contains
the connections to the gas exhaust ducting,
the connections for the LCO2 supply line and

pneumatic cylinderThe filling with CO2 snow


starts after pushing a button. The
connection for installation of the waste gas
exhaust ducting is located centrally on the
equipment.

There is a Snowhorn & Snowstation model for every budget and processing need:

DOH-Nozzle Model Capacities DOH-SNS 2Horns DOH-SNS 3Horns DOH-SNS 4Horns

DOH-NOZ-HD110 0,9 kg/min 1,8 kg/min 2,7 kg/min 3,6 kg/min

DOH-NOZ-HD115 1,3 kg/min 2,6 kg/min 3,9 kg/min 5,2 kg/min

DOH-NOZ-HD120 2,2 kg/min 4,4 kg/min 6,6 kg/min 8,8 kg/min

DOH-NOZ-HD130 3,9 kg/min 7,8 kg/min 11,7 kg/min 15,6 kg/min

DOH-NOZ-HD160 6,0 kg/min 12,0 kg/min 18,0 kg/min 24,0 kg/min

DOH-NOZ-HD320-90 7,7 kg/min 15,4 kg/min 23,1 kg/min 30,8 kg/min

DOH-NOZ-HD330-90 9,0 kg/min 18,0 kg/min 27,0 kg/min 36,0 kg/min


Poultry tunnel freezer

Dohmeyer combines research, development and in depth expertise to offer you the most efficient
poultry freezer in the market. Our poultry freezer is capable of cooling down 4000 broilers an hour,
allowing the outer skin to be averagely cooled down to -12°C on a depth of 3 mm. Scientific tests have
also shown that liquid nitrogen reduces the CFU count of Campylobacter on the surface of the broilers
offering a reduced microbiological activity on the exposed parts.
Dohmeyers poultry tunnel freezers offer consistent campylobacter reductions

Dohmeyer has developed a special high speed surface freezing the liquid nitrogen carefully, Dohmeyer is able to prevent
tunnel for broilers. Dohmeyer poultry freezing tunnels can crust cryogenic burning marks while at the same time significantly
freeze up to 4000 broilers an hour by using liquid nitrogen reducing the presence of Campylobacter on the surface of the
injection into the tunnel. The crust broilers, thus increasing the
freezing action happens right inside quality of the carcasses and
the tunnel freezer where the prolonging the final shelf-life.
cryogenic gases are injected inside Dohmeyer poultry freezing
an insulated cold chamber, in tunnels ure used inline your
direct contact with the broilers slaughter line and can be
passing dimensioned to the requirements
through the tunnel. By dosing of your production.

3340 Rosebud Rd.


Loganville, GA 30052
USA

800 832 4262 | www.TOMCOsystems.com | [email protected]


extracted once they escape spontaneously
out of the tunnel freezer.

Additionally, a thermal insulated lock is


installed at the inlet and outlet of the
tunnel. This allows the evacuated gasses
from the tunnel to be extracted in this
area. Our exhaust systems are designed
conform hygienic standards and prevent
any condensate to re-enter on the
product.

Dohmeyer poultry tunnel freezers have In this peculiar application, where only the During operations, many parts will be
shown to be capable of handling up to outer skin of the broiler will be frozen, the extremely cold. On this parts water will
4000 broilers of 950g-1100g an hour in a Biot number is of exceptional importance condensate and crystallise. Therefore,
fully continuous slaughter line. The as the resistance against cold transfer is water will arise after operations. Several
advantages of the Dohmeyer poultry mostly predominant on the surface. To methods exist to reduce condensation, but
tunnel are based on the instant freezing overcome this resistance, the control of the none will completely eliminate this.
properties of liquid nitrogen and the air velocity in combination with a laminar The moisture that comes from the
reduction of the bacteria populations that flow over the surface is of the utmost environment and from the broilers is a
naturally reside on the surface if the importance. Dohmeyer designed its bacteriological treat. The tunnel is
freshly slaughtered carcasses. freezers in such a way that most of the air designed in such a way to prevent the
current is perpendicular on the moving transfer of this treat as much as possible.
The Dohmeyer Cryogenic Poultry tunnel product allowing an optimal heat transfer
freezer is developed by using advanced from the broiler to the moving cold air
flow design technology. This results in a inside the tunnel.
highly efficient laminar gas flow in the
tunnel. Counter flows that initiate Dohmeyer tunnel freezers are slightly
turbulence, and thus decrease the cooling overpressured by the continuous
efficiency are suppressed as much as cryogenic gas addition and natural
possible. expansion of warm gasses. By achieving
The newly injected cold gas is blown this overpressure, Dohmeyer prevents the
several times back and forth, while external air to enter the internal
optimising the cold transfer to the broiler environment of the freezer this prevents
surface. Due to the continuous expansion moisture and aerosols to mix with the air
and influx of new gas, the gasses inside the inside the tunnel. This also prevents icing
tunnel are pushed outwards. Due to our by the solidification of vaporised moist.
ingenius design and tunnel construction, To further improve the hygienic design, the
the average residence Dohmeyer tunnels extracts the tunnel is equipped with a drain gully on
time of the cold air is excess gas at the product inlet the roof located at the hooks. Also the
prolonged, which and at the outlet of the poultry bottom of the tunnel is tilted in both
results in a more tunnel. The evacuation of the directions to collect the run-off water
homogeneous and gas out of the machine is done during de-icing and collect it in a drain.
more efficient overall passively. This means the gas The tunnel can be opened easily through
cold transfer on the is pushed outside by doors on the side to allow cleaning on the
products. overpressure, and then inside.
Ultra Low Temperature Cabinet Freezer
Residual Austenite Cabinet Freezer

Dohmeyer Ultra Low Temperature (ULT) Cryogenic Cabinets are specially developed to fulfil the most demanding
needs for freezing and shock freezing industry. Depending on the options, the Ultra-Low Temperature cabinet
can be upgraded for treatment of Residual Austenite in metal components, becoming a Residual Austenite
Cabinet (RAC) freezer, for rapid treatments of quenching applications and tempering of components, upgrading
the possible application solutions, such as recycling and the production of photovoltaic panels.
.

Dohmeyer Ultra Low Temperature and Residual Austenite Cabinets offers a solution for every metal treatment process

Dohmeyer developed an ultra-low plunging into a nitrogen immersion bath.


temperature (ULT) version of its standard Cryogenic quenching offers a wide variety of
cryogenic cabinets, especially to offer an advantages to your heavy duty components,
answer to immersion baths with a lower as temperature is monitored, additional
operational cost, without compromising on metallurgical transformations take place to
the quality for the final product. As such, the relieve residual stresses, normalize and
Dohmeyer ULT freezer, which is capable of stabilize the metal alloy, increase resistance
reaching temperature of to wear, and create a modified and uniform
-185°C, is the solution to cryogenic crystal grain structure. The benefits of this
quenching processes and fixate crystal grain process are increased part life, less wear, and
sizes that otherwise would need improved performance.

3340 Rosebud Rd.


Loganville, GA 30052
USA

800 832 4262 | www.TOMCOsystems.com | [email protected]


Dohmeyer cabinet freezers always provided with PLC controlled
are completely made out of steering, offering you a wide range of
stainless steel, are well pre-programmed heating and cooling
insulated and can resist cycles, allowing you to standardise your
temperature changes whole process, optimising the
ranging from performance of your cabinet and giving
-200°C to +300°C. you near limitless possibilities for your
Dohmeyer can integrate treatment process. Dohmeyer Cabinets
Cryogenic quenching processes of heating elements into each freezing also come standard with a touch screen
materials such as steel are often done in cabinet, therefor providing additional for convenient handling and giving you
liquid nitrogen baths. Although possibilities for your treatment. When a and your operators a good overview on
advantageous for the final product, heating system is included, your cabinet the process.
liquid nitrogen baths are nonetheless is upgraded to a Residual Austenite
energy consuming and tend to evaporate Cabinet (RAC). This offers you the Dohmeyer is a recognised research and
without fully using the cold capacity of possibility to promote additional development organisation. Therefor we
the liquid. By quenching and tempering metallurgical transformations to relieve can offer you a broad range of consulting
the material, steel goes through a phase residual stresses, normalize and stabilize services, a hands-on approach and
change that first transforms the metal, increase resistance to wear, and testing equipment to do your own tests
molecular structure and then fix that create a modified and uniform crystal and convince you of the benefits of the
structure, guarding the requested grain structure over your components or proposed technologies.
properties, resulting in a stronger and welded connections. The biggest
more durable material. The Dohmeyer benefits of this sequential quenching
ULT freezers offer these quenching and tempering process are increased
temperatures, without using huge part life, less wear, and improved overall
amounts of liquid gas, but by simply performance.
dosing liquid gas in a controlled way in
the quenching chamber. Therefor As time and temperature are defining
Dohmeyer Ultra-Low Temperature factors in the metallurgic transformation
freezers are more cost efficient, have a process, standardised heating and
lower operating cost with the same cooling cycles are preferred in your
results as offered by expensive nitrogen treatment. Dohmeyer anticipated on this
immersion baths. requirements as all our cabinets are

DOH-BOX model Model 400 ULT Model 1300 ULT Model 2500 ULT Model 4000 ULT Model 4500 ULT
Internal (WxDxH) [mm] 700x810x700 1150x1120x1030 1150x1120x1930 1350x1520x1930 1550x1520x1930
Volume inside [litres] 397 1327 2486 3960 4547
Door opening (WxH) [mm] 550x700 850x1100 850x2000 1050x2000 1250x2000
Outer (WxDxH) [mm] 1280x1090x980 1795x1400x1318 1795x1400x2218 1995x1800x2218 2195x1800x2218

Max trolley clearance (WxDxH)[mm] Rack for grills < 600x650x1000 <800x900x1900 <1000x1280x1900 <1250x1320x1900

Advised trolley size (WxDxH) [mm] Rack for grills 527 x 650 x 1300 600x800x1800 800x1200x1800 1000x1000x1800

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