Power Tool Switches: Catalog 1308650 Issued 1-01

Power Tool Switches Catalog 1308650
Issued 1-01
Catalog 1308650 Issued 1-01
POWER TOOL SWITCHES
TABLE OF CONTENTS
Page 2 Approvals
Page 3 AC Variable Speed and On/Off Trigger Switches

Page 4 - AC Variable Speed Switches
Page 6 - Dust Resistant AC Variable Speed Switches
Page 7 - On/Off Switches
Page 9 DC Variable Speed, Two Speed and On/Off Trigger Switches

Page 9 - In-Line Cordless Tool Switches
Page 11 - “ L” Style Cordless Power Tool Switches
Page 12 - On/Off Switches For Cordless Tools
Page 13 Industrial Tool Switches

Page 14 - Industrial Dynamic Brake Switches
Page 15 - Industrial On/Off Switches
Page 16 - AC/DC Industrial Dust Resistant Switches
Page 17 Custom Power Tool Switches
1
Tyco Electronics Dimensions are shown for Dimensions are in inches and Specifications subject Technical Support Center
Power Tool Switches reference purposes only. millimeers unless otherwise specified. to change. 1-800-522-6752
Values in brackets are metric equivalents. www.tycoelectronics.com
POWER TOOL SWITCHES
• It is buyer’s responsibility to determine the suitability of the particular device for its application, and Tyco Electronics makes no war-
ranties, and assumes no liability as to the suitability or sufficiency for the buyer’s application of the device.
• Ratings and switch performance are valid only on devices which have not been subjected to unauthorized modifications or misapplications.
• Dimensional drawings are available upon request.
In most cases our Power Tool Switches are designed to and approved by U.L. and CSA for 125V applications. Many of our switches are
also designed to, and approved by European Electrical Standards.
APPROVAL MARKS
U.S.A. UL Recognized
Listing Number: Switches - E24354 or File E1148, WOYR2 1609 Indicator - E70176, E2702
Canada CSA - Canadian Standards Associations
Listing Number: LR10538 or 45995, 9002 Class 6241
Germany VDE - Verband Deutscher Elektrotechniker
Listing Number: 36088 or 6498-440
United Kingdom BEAB - British Electrotechnical Approvals Board
Listing Number: CS0005
France UTE - Union Technique de L'Électricité
Listing Number: 16416/16417
Sweden SEMKO - Svenska Elektriska Materielkontrollanstalten AB
Listing Number: 8415051
Norway NEMKO - Norges Electriske Materiellkontroll
Denmark DEMKO - Danmarks Electriske Materielkontrol
Netherlands KEMA - N.V. Tot Keuring van Electrotechnische Materialen
Listing Number: LTI 84.8014
Finland FEMKO - Sahkotarkastuslaitos Ry Electriska Inspektoratet RF
Listing Number: 072053-01/02
Switzerland Schweizerischer Electrotechnischer Verein
Austria Österreichischer Verband für Elektrotechnik
Italy IMQ - Instituto Italiano del Marchio di Qualità
Japan JETL - Japan Electrical Testing Laboratory
2
AC VARIABLE SPEED SWITCHES
AC VARIABLE SPEED & ON/OFF

TRIGGER SWITCHES
3
Dimensions are shown for Dimensions are in inches and Specifications subject Technical Support Center
reference purposes only. millimeers unless otherwise specified. to change. 1-800-522-6752
J SERIES
STANDARD FEATURES
• Single pole, single throw
• Half wave circuit
• Screw termination for line connector
• Plug-in termination for motor connector
• Plug-in termination for capacitor connector
• Rating:
6(6)A 250VAC or 10A 125VAC
• UL/CSA approved
• Most European Approvals
OPTIONS
• Lock on or no-lock
• Various trigger styles and colors
• Reversing
• Various reversing lever styles and colors
• Full wave circuit
• Bypass contact (optional on full wave variants)
• With or without speed dial
15.40
10
43.00
64.00
33.00
2
29.00
1
16.00
40.13
WIRING DIAGRAM
3 1
ELECTRONICS
1 1a 2 2 2 2 4
M
V~
4
2.94 (74,79) 2.42 (61,60)

1.90 (48,39)
0.96
0.59 0.63 (24,33) 1.64
(14,99) (16,00)
(41,78)
0.31 (8,00)
TRAVEL
1.03 1.13
(26,16) (28,83)
8600/8601 SERIES IN-LINE
STANDARD FEATURES
• Double pole, single throw 1.12 (28,45)
• Rating:
4A 125VAC 1.12 (28,45) 0.15 (3,81) 0.23 (5,84)
• Plug-in lead termination
0.31 (7,87) 1.25
• UL/CSA approved (31,75)
TRAVEL 0.03 (0,76)
• Half wave speed control circuit
OPTIONS
• Ratings: 0.44 (11,43)
6A 125VAC
8A 125VAC 0.60 (15,24)
4A 250VAC
• Resistor only output 0.68 0.09 0.31 (7,87)
• Various trigger styles and colors (17,27) (2,27) TRAVEL
• Various lock button styles and colors
• Reversing
• Various reversing lever styles and colors WIRING DIAGRAM
• External electronics
• Two speed circuit
Line 1 Load 1
• Vari-lock trigger
• Lock on
• Single pole
Line 2 Load 2
• Bussing
0.51 (12,95)
TRAVEL
0.68
(17,35)
1.41
(35,71)
0.88
(22,35)
0.50 (12,70)
8622 SERIES OVERHANGING
0.32 (8,20)
STANDARD FEATURES 1.19
• Double pole, single throw (30,35)
• Rating:
4A 125VAC
• Plug-in lead termination 0.61 0.38
(15,54) (9,78)
• UL/CSA approved
• Half wave speed control circuit OFF POSITION
OPTIONS 2.47 (62,74)
• Ratings:
6A 125VAC
8A 125VAC
4A 250VAC WIRING DIAGRAM
• Resistor only output
• Various lock button styles and colors Line 1 Load 1
• Lock off
Line 2 Load 2
• Two speed circuit
• Lock on
• Single pole
• Bussing
5
DUST RESISTANT AC VARIABLE SPEED SWITCHES
0.43 0.66
(10,92) (16,90)
0.66
(16,88)
8653 SERIES U.S. PACKAGE

STANDARD FEATURES
• Single pole, single throw 1.09 1.13
• Half wave circuit (27,68) (28,84)
• Screw or plug-in termination
for line connector
• Plug-in termination for capacitator connector 1.14 (29,00)
• Ratings:
8A 125VAC or 0.31 (7,93) TRAVEL
4A 250VAC
• UL/CSA approved
• Most European Approvals WIRING DIAGRAM
OPTIONS 1 M1
• Resistor only output
• Lock on
C1
• Reversing
C2
• External electronics 2 M2
0.43 (10,92)
0.63
(16,00)
0.02
(0,60)
0.03 0.22
(0,80) (5,50)
1.29 (32,85)
8653 SERIES EUROPEAN PACK- 0.43 (11,00)
STANDARD FEATURES
0.94
• Half wave circuit (23,85) 1.14
• Screw or plug-in termination (28,85)
for line connector
• Plug-in termination for capacitator connec-
tor 0.16 (4,00)
• Ratings:
8A 125VAC or
4A 250VAC WIRING DIAGRAM
• UL/CSA approved
• Most European Approvals
2 2
OPTIONS
• Resistor only output 2a
• Lock on
• Reversing
1 1
6
ON/OFF SWITCHES
0.44 (11,18)
0.25 (6.35)
1.06 0.46
(26,92) (11,68)
0.03 1.87 (47,50)

(0,76) 0.18
1.12 0.23 (5,84) (4,57)
8316 SERIES (28,45) TRAVEL
STANDARD FEATURES
• Double pole, single throw 1.16
• Ratings: (29,46)
6A 125VAC/DC
3A 250VAC/DC
• Plug-in terminals 0.44 1.13 0.65
• UL/CSA approved (11,18) (28,70) (16,51)
OPTIONS
• Lock on WIRING DIAGRAM
• Reversing
• Various reversing lever styles and colors Line 1 Load 1
Line 2 Load 2
2.99 (75,95) 1.16

(29,46) 1.06
0.59 (26,92)
(14,99)
0.87 (22,10)
1.64
(41,66)
0.70
(17,78)
1.13
(28,70)
8332 SERIES
1.25
STANDARD FEATURES (31,75)
0.64
• Single pole, single throw (16,39)
• Ratings: 0.13
12A 125VAC 0.70 0.24 (2,87)
0.43 0.04
6A 250VAC (17,78) (6,10)
1.11 (10,92) 1.25 0.58 (0,93)
0.31
• Plug-in terminals (28,19) (31,75) (7,87) (14,73)
• UL/CSA approved
OPTIONS
• Lock on
• Lock off 0.23 0.03 0.37
1.10
• Reversing (27,94) (5,84) (0,76) (9,37)
• Various trigger styles and colors STYLE 2 STYLE 3 STYLE 4
WIRING DIAGRAM
Line 1 Load 1
Line 2 Load 2
7
ON/OFF SWITCHES
0.27
(7,00)
0.19 (5,0) TRAVEL
1.12 0.10
1.41 (28,65) (2,73)
(36,00)
2
1.14
0.43 (29,00)
2
(11,05)
140 SERIES
STANDARD FEATURES 0.64 (16,20) 13° 0.17 (4,30)
• Ratings: 1.30 (33,00)
10A 125VAC
8(8) 250VAC
• UL/CSA approved
• Most European approvals
OPTIONS
• Lock on WIRING DIAGRAM
• Lock off
• Plug-in and/or screw terminals
Line 1 Load 1
Line 2 Load 2
1.39
(35,31)
0.50 (12,70)
7721 SERIES 1.13
with internal buss connector 2.96 (75,18)
• Plug-in terminals 18-20 AWG wire
• Ratings:
10A 125VAC
5A 250VAC 0.70 0.42
• UL/CSA approved (17,91) (10,80)
OPTIONS
• Lock on
• Various trigger and lock pin
styles and colors
• Padlock hole trigger WIRING DIAGRAM
Line 1 Load 1
Line 2 Load 2
8
AC VARIABLE SPEEDCatalog
SWITCHES
1308650
Issued 1-01
DC VARIABLE SPEED,
TWO SPEED AND ON/OFF
TRIGGER SWITCHES
IN-LINE CORDLESS TOOL SWITCHES
2.94 (74,75)
0.63
1.90 (48,39) (16,00)
8649 SERIES TWO SPEED

0.94 (23,82)
• Single pole (41,28)
• Rating:
10A 12VDC 0.33 (8,48)
• UL approved MAX TRAVEL
• Plug-in termination 1.13
(28,82)
OPTIONS
• Three position reversing switch 2.38 (60,55)
with center off
• Battery terminals WIRING DIAGRAM
• Higher ratings
7 6 5 4 3 2 1
M+ B(T) B+
2.94 (74,75)
0.63
1.90 (48,39) (16,00)
POWER MOSFET
8649 SERIES VARIABLE SPEED
0.94 (23,82)
• Rating:
10A 12VDC 0.33 (8,48)
• UL approved MAX TRAVEL
• Plug-in termination 1.13
(28,82)
OPTIONS
• Three position reversing switch 2.38 (60,55)
with center off
• Dynamic brake circuit WIRING DIAGRAM
• Battery terminals
• Special speed control circuits for:
CONTROL ELECTRONICS
7.2, 9.6, 12, 24 and 36VDC
• Wide range of power FETS
• Higher ratings
7 6 5 4 3 2 1
B- B+ M+ S M- D G
GDS
FET
10
“L” STYLE CORDLESS POWER TOOL SWITCHES
0.80 (20,40)
1.69
(42,93)
1.61
(40,79)
0.12
8667 SERIES TWO SPEED (3,05)
STANDARD FEATURES
0.96
• Rating:
10A 12VDC
• UL approved
• Integral three position reversing 0.59
switch with center off (14,99)
OPTIONS
• Solder lug line terminal
• Battery clip line terminals
• Higher ratings B+
M TWO SPEED
B- B(T)
POWER MOSFET
0.80 (20,40)
1.69
(42,93)
1.61
(40,79)
8666 SERIES VARIABLE SPEED 0.12

(3,05)
STANDARD FEATURES
• Single pole 0.96
• Rating: (24,38)
10A 12VDC
• UL approved
• Integral three position reversing
switch with center off 0.59
(14,99)
OPTIONS
• Various trigger styles and colors WIRING DIAGRAM
• Dynamic brake circuit
• Solder lug line terminal B+
• Battery clip line terminals
• Special speed control circuits CONTROL
M ELECTRONICS
for: 7.2, 9.6, 12, 24 and 36VDC
• Wide range of power FETS
• Higher ratings M
B- S D G
GDS
FET
11
ON/OFF SWITCHES FOR CORDLESS POWER TOOLS
0.35 (8,89) 0.56 (14,23) MAX
0.94
0.33 (8,38) 0.63 (16,00)
(23,88)
8669 SERIES ON/OFF

STANDARD FEATURES
• Rating:
12A 12VDC
• UL approved
• Wiping action contacts
• Integral three position reversing lever
with center off 0.83 0.48 (12,32)
(21,16)
OPTIONS
• Termination – solder lug
or battery clips WIRING DIAGRAM
• Various trigger styles and colors M
• Higher ratings
REVERSING
SWITCH
+ -
2.99 (75,95)
3
0.59 (14,99) 0.70 (17,78)
2
1.16
(29,46)
8332 SERIES ON/OFF 1.06
(26,92)
STANDARD FEATURES
• Rating:
14A 12VDC 0.87 (22,10)
1.64
• UL approved (41,66)
• Wiping action contacts
• Three position reversing lever
with center off
1.13
OPTIONS (28,70)
• Termination – plug-in or battery clamp
• Higher ratings
Line 1 Load 1
Line 2 Load 2
12
Catalog
1308650
INDUSTRIAL TOOL SWITCHES
Issued 1-01
INDUSTRIAL DYNAMIC BRAKE SWITCHES
STANDARD FEATURES
• Single pole, double throw
• Ratings:
16A 125VAC/DC 1.48
8A 250VAC/DC (37,59)
• Screw terminals
• UL/CSA approved
OPTIONS
• Lock on 1.87 0.50
(47,49) (12,70)
• Lock off
8670 BASIC • Various trigger
styles and colors 1.03 (26,16) WIRING DIAGRAM
• Padlock hole 0.43 0.12 (3,05)
(10,92) LOCK EXT.
N.O.
L1
N.C.
0.81 (20,62)
STANDARD FEATURES
• Single pole, double throw
• Ratings:
20A 125VAC/DC
10A 250VAC/DC 1.48
• Screw terminals (37,59)
• UL/CSA approved
OPTIONS
• Lock on
• Lock off 0.50 (12,70) 2.25 (57,15)
• Various trigger
8671 BASIC styles and colors 1.03 (26,16) WIRING DIAGRAM
• Padlock hole 0.43 (10,92) MAX
0.12 (3,05) MAX N.O.

L1
N.C.
1.00 (25,40)

• Double pole, double throw (40,77)
(6 Terminals) NORMALLY 0.56 (14,29)
• Ratings: CLOSED TRAVEL
20A 125VAC TERMINALS
1.12
10A 250VAC (28,34)
• Screw terminals
• UL/CSA approved
NORMALLY OPEN
OPTIONS TERMINALS
2.25 (57,20) WIRING DIAGRAM
• Padlock hole
• Wrap around terminal 3.12 (79,23)
81766 BASIC insulator COMMON TERMINALS
0.49
(12,50) N.C. 1
L1
N.O. 1
0.41
(10,55)
N.C. 2
L2
N.0. 2
0.99 (24,59)
14
INDUSTRIAL ON/OFF SWITCHES

STANDARD FEATURES
• Double pole, single throw
• Ratings:
16A 125VAC/DC
8A 250VAC/DC 1.48
(37,59)
• UL/CSA approved
OPTIONS
• Various circuits
• Various trigger styles 1.88 (47,75) 0.50 (12,70)
and colors
• Padlock hole
7440 SERIES • Lock on
1.03 (26,16)
0.43 (10,92) MAX
• Lock off WIRING DIAGRAM
0.12 (3,05)
MAX Line 1 Load 1
Line 2 Load 2
0.75 (19,05)
STANDARD FEATURES
• Ratings:
16A 125VAC/DC
8A 250VAC/DC 1.48
(37,59)
• UL/CSA approved
• VDE approved
OPTIONS
• Various circuits 1.87 (47,50) 0.50 (12,70)
• Various trigger styles
and colors
8632 SERIES • Padlock hole
1.03 (26,16)
0.43 (10,92) MAX
• Spade terminals WIRING DIAGRAM
• Lock on
• Lock off
0.12 (3,05)
MAX Line 1 Load 1
0.81 (20,62) Line 2 Load 2
STANDARD FEATURES
• Ratings:
20A 125VAC/DC
10A 250VAC/DC 1.48
(37,59)
• UL/CSA approved
• VDE approved
OPTIONS
• Various circuits
• Various trigger styles 2.25 (57,15) 0.50 (12,70)
WIRING DIAGRAM
and colors
8652 SERIES • Padlock hole 1.03 (26,16)
0.43 (10,92) MAX
• Spade terminals
Line 1 Load 1
• Lock on
• Lock off
0.12 (3,05)
MAX
Line 2 Load 2
1.00 (25,40)
15
SWITCHES
0.42 (10,67)
0.89 (22,61)
1.05
(26,67) 2.81 (71,37) 0.70 (17,78)
PT SERIES
STANDARD FEATURES
0.87 (22,10)
• UL/CSA approved:
22A 125VAC/DC
10A 250VAC/DC
• VDE 10 (10) 250V
• Screw termination 0.43 (10,92)
OPTIONS
• Alternate circuits WIRING DIAGRAM
i.e.: SPDT and alternate action
• Lock on
• Padlock hole
Line 1 Load 1
Line 2 Load 2
0.45 (11,45) TRAVEL
1.14
(28,90)
1.62
(41,26)
0.50
8672/8674 SERIES 2.85 (72,44) (12,70)
0.43
• UL/CSA approved:
20A 125VAC/DC
10A 250VAC/DC
• VDE 10 (10) 250V 1.00 2.25 (57,15)
• Screw termination – 8672/8674 also (25,40)
1.03
can accept plug-in 3.53 (89,53) (26,16)
OPTIONS
• Alternate circuits
i.e.: SPDT and alternate action WIRING DIAGRAM
• Lock on
• Lock off
• Padlock hole Line 1 Load 1
Line 1 Load
Line 2 Brake
Line 2 Load 2
8672 SERIES 8674 SERIES

16
Tyco Electronics Corporation
Harrisburg, PA 17105
P O W E R T O O L S W I T C H E S
1308650–5M–FP–01/01 Printed in the USA TYCO is a trademark.

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Power Tool Switches Catalog 1308650

POWER TOOL SWITCHES

Page 3 AC Variable Speed and On/Off Trigger Switches

Page 9 DC Variable Speed, Two Speed and On/Off Trigger Switches

Page 13 Industrial Tool Switches

Page 17 Custom Power Tool Switches

POWER TOOL SWITCHES

Canada CSA - Canadian Standards Associations

Listing Number: LR10538 or 45995, 9002 Class 6241

Germany VDE - Verband Deutscher Elektrotechniker

Listing Number: 36088 or 6498-440

United Kingdom BEAB - British Electrotechnical Approvals Board

Listing Number: CS0005

France UTE - Union Technique de L'Électricité

Listing Number: 16416/16417

Sweden SEMKO - Svenska Elektriska Materielkontrollanstalten AB

Listing Number: 8415051

Norway NEMKO - Norges Electriske Materiellkontroll

Listing Number: 80790

Denmark DEMKO - Danmarks Electriske Materielkontrol

Listing Number: 47804

Netherlands KEMA - N.V. Tot Keuring van Electrotechnische Materialen

Listing Number: LTI 84.8014

Finland FEMKO - Sahkotarkastuslaitos Ry Electriska Inspektoratet RF

Listing Number: 072053-01/02

Switzerland Schweizerischer Electrotechnischer Verein

Austria Österreichischer Verband für Elektrotechnik

Italy IMQ - Instituto Italiano del Marchio di Qualità

Japan JETL - Japan Electrical Testing Laboratory

AC VARIABLE SPEED & ON/OFF

AC VARIABLE SPEED SWITCHES

AC VARIABLE SPEED SWITCHES

2.94 (74,79) 2.42 (61,60)

DUST RESISTANT AC VARIABLE SPEED SWITCHES

8653 SERIES U.S. PACKAGE

0.03 1.87 (47,50)

2.99 (75,95) 1.16

0.19 (5,0) TRAVEL

IN-LINE CORDLESS TOOL SWITCHES

8649 SERIES TWO SPEED

“L” STYLE CORDLESS POWER TOOL SWITCHES

8666 SERIES VARIABLE SPEED 0.12

ON/OFF SWITCHES FOR CORDLESS POWER TOOLS

0.35 (8,89) 0.56 (14,23) MAX

8669 SERIES ON/OFF

INDUSTRIAL DYNAMIC BRAKE SWITCHES

0.12 (3,05) MAX N.O.

STANDARD FEATURES 1.60

INDUSTRIAL ON/OFF SWITCHES

0.81 (20,62) Line 2 Load 2

0.45 (11,45) TRAVEL

8672 SERIES 8674 SERIES

1308650–5M–FP–01/01 Printed in the USA TYCO is a trademark.

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