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    Loading Parameters Into Siemens G120 Variable Frequency Drive

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    milton

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    Loading Parameters Into Siemens G120 Variable Frequency Drive

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    milton
    117 views4 pages

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    18-07-041

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    117 views4 pages

    Loading Parameters Into Siemens G120 Variable Frequency Drive

    Uploaded by

    milton

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    © All Rights Reserved
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    of 4

    Service and

    Troubleshooting Guide
    a publication of CEI Service & Parts Dept: 800.545.4034

    Publication # 18-07-041

    Loading Parameters into Siemens G120


    Variable Frequency Drive
    used on Fusion™ concrete batch plants
    This guide discusses the procedure for loading operating parameters into the
    Siemens G120 VFD. These VFDs are used to control the speed of feeder belts and
    collecting conveyor belt on Fusion™ concrete batch plants. The procedure will use
    the Intelligent Operator Panel (IOP) located on the front of the VFD. The VFDs
    are located in the main electrical panel on the aggregate blending unit.
    The IOP can be used to load parameters into the VFD in the event that:
    • Parameters become corrupted
    • You suspect unusual VFD activity
    • A new VFD has just been installed
    • The VFD has had a master reset performed on it.
    Parameters will be loaded onto the VFD's internal drive from a backup SD card
    installed in the VFD. This is a specific type of SD card, as shown in Figure 1. Figure 1. Siemens memory card.
    NOTE: Other types of SD cards, such as those sold at retail stores, etc., will not work. CEI part # 0101129.

    Check to see that the proper SD card


    is installed in the VFD, as shown in
    Figures 2 and 3.
    If you do not have one of these SD
    cards, they are available from the CEI
    Parts Department, part # 0101129.
    CEI recommends having one of these
    SD cards installed in each VFD on
    your Fusion plant. This will assist with
    parameter backup, and reduce downtime
    in the event they are needed.
    The Siemens VFDs used by CEI are
    specific to the horsepower of the motor
    being controlled. If you find that you
    need a new VFD, please refer to the
    replacement parts table at the end of this
    Service and Troubleshooting Guide.
    Figure 2. Installing SD card. Figure 3. SD card installed in VFD.

    1
    Procedure
    1. Select either the Collecting
    Conveyor or Feeder IOP, depending
    on which component you will be
    working with. If the VFD has just
    started up, and the IOP screen is
    displaying the message shown in
    Figure 4, you must wait until the
    VFD has sufficiently powered up and
    is ready to use or program.
    When the VFD is ready to be used,
    the screen will display the message ESC OK INFO ESC OK INFO
    shown in Figure 5.
    Note the icons in the upper right
    corner of the screen. The icon O HAND
    AUTO | O HAND
    AUTO |
    indicates that the VFD is
    under the normal AUTO control Figure 4. The screen will look like this Figure 5. The screen will look like this
    of the plant's control system. The when the VFD is not ready to be used. when the VFD is ready to be used.
    HAND - AUTO button at the
    bottom of the VFD toggles between
    AUTO control mode and HAND Icon is still when VFD is IDLE.
    control mode. When in HAND Rotates when VFD is RUNNING.
    control mode, a hand icon will
    appear as shown in Figure 5-A. The Indicates HAND control mode.
    icon will be still when the VFD
    is idle, and will rotate when the
    VFD is running.
    The parameter loading procedure can
    be done in either AUTO or HAND
    mode. The VFD should be idle
    before performing the procedure.
    Figure 5-A. Operational and control mode icons.
    The OK button is activated by
    pressing the round knob inward.
    Selections are changed by rotating the
    OK button either left or right.
    We advise using two fingers to
    press the OK button, as it is easy to
    accidentally rotate the button and
    accidentally select the wrong option.
    The ESC button undoes the previous
    selection.
    2. Use the rotary wheel with the OK at
    the center to highlight the Menu tab
    at the bottom of the screen. Press the
    OK button to select the Menu tab ESC OK INFO ESC OK INFO
    (Figure 6).
    3. Use the rotary wheel to scroll down
    until you get to the Up / Downloads O HAND
    AUTO | O HAND
    AUTO |
    tab. Press the OK button to select it
    (Figure 7).
    Figure 6. Selecting the menu tab. Figure 7. Up / Downloads tab.

    2
    4. Use the rotary wheel to scroll down
    to highlight the Memory card to
    drive tab.
    Press the OK button to select it
    (Figure 8).

    ESC OK INFO ESC OK INFO

    O HAND
    AUTO | O HAND
    AUTO |

    ESC OK INFO Figure 9. Selecting parameter set. Figure 10. Continue up / download.

    O HAND
    AUTO |

    Figure 8. Memory card to drive tab.

    The VFD will prompt you to select


    which parameter set to upload.

    Feeder Belts
    5. To set parameters for any of the
    Feeder Belts, do the following:
    5a. Use the rotary wheel to set the
    value to 1 (Figure 9). ESC OK INFO ESC OK INFO
    Press the OK button to select
    5b.
    parameter set 1.
    O HAND
    | O HAND
    |
    Collecting Conveyor AUTO AUTO

    6. To set parameters for the Collecting Figure 11. Up / download in progress. Figure 12. Download completed.
    Conveyor, do the following:
    6a. Use the rotary wheel to set the 8. The VFD will display the status
    value to 2. of the parameter set up/download
    6b. Press the OK button to select and notify you when it has been
    parameter set 2. completed (Figures 11 and 12).
    7. The VFD will ask you if you want 9. After it has completed, (Figure 12),
    to continue (Figure 10). Select press downward on the SD card in
    Continue and press the OK button. the slot on top of the VFD until it
    pops up about 1/8" (Figure 13).
    Completely remove the SD card from
    the VFD.

    Figure 13. SD card being ejected.


    3
    10. Locate the appropriate circuit breaker
    feeding the VFD that you just loaded
    parameters into. (See labels on the
    back panel of the electrical box).
    11. Rotate the handle to the OFF
    position, removing power from the
    VFD (Figure 14).
    NOTE: the VFD is powered off only
    when the lights and panel are black.
    This may take up to 5 minutes.
    12. Wait approximately 30 seconds after
    the display goes blank and rotate the
    circuit breaker handle to the ON
    position, restoring power to the VFD
    (Figure 15).
    NOTE: It may take up to 2 minutes
    for the VFD to fully re-boot after
    resetting the parameters.
    13. Reinstall the SD card into the VFD.
    14. The VFD is ready to run when the Figure 14. Circuit breaker OFF. Figure 15. Circuit breaker ON.
    run screen is displayed, as shown
    earlier in Figure 5.

    CEI Replacement Part Numbers


    Siemens SD card 0101129
    Siemens G120 VFD for 5 hp motor 0101045
    Siemens G120 VFD for 7.5 hp motor 4502075
    Siemens G120 VFD for 10 hp motor 0101089
    Siemens G120 VFD for 15 hp motor 0101090
    Siemens G120 VFD for 20 hp motor 0108874
    Siemens G120 VFD for 25 hp motor 0101098

    CEI Service & Parts: 800.545.4034


    245 Woodward Rd. SE | Albuquerque, New Mexico 87102 | USA
    ©2018 CEI Enterprises, Inc. 4

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