GRUNDFOS

SYSTEM CONTROL FOR INDUSTRIAL APPLICATIONS

 “By choosing Grundfos iSOLUTIONS, we have
obtained a fully customised solution with innovative
functionalities that will secure our technology
leading position many years ahead. Our customers
WHY FOCUS
FROM SPEED-CONTROLLED
all operate in the food processing industry and place
high demands on efficiency and reliability in order
to minimize downtime. We believe that Grundfos
ON SYSTEM
INTELLIGENCE?
PUMPS TO INTELLIGENT
truly lives up to these demands, which is why we
actively use “Powered by Grundfos blueflux®”
in our communication. In close cooperation with
Grundfos, we have made unique pump solutions • Improved system reliability:

SYSTEM SOLUTIONS
that are delivered to us fully customised and Reduced downtime and maintenance costs
optimised to match our customers’ requirements.”
Tommy Rysholt Andersen • Better system performance:
CEO FOAMICO Optimised process control through targeted
functionality and extended measuring
capability

A pump does not exist in isolation. A pump is always part What is Grundfos iSOLUTIONS? • Increased simplicity:
of a larger system, working together with a whole range of Grundfos iSOLUTIONS is the latest addition to Grundfos’ Built-in functionalities substitute external
other components. That is why we think beyond the pump components and control equipment
portfolio and takes intelligence to a brand new level.
and take the entire system into account when developing Where E-solutions primarily offer focus on product level • Best-in-class energy efficiency:
new solutions. Our E-solutions and Grundfos iSOLUTIONS iSOLUTIONS will extend savings to the entire system, Reduced energy consumption in the entire
are both testimony to that. optimising the way pumps, drives, controls, protection, installation
measurement and communication units work together.
What are E-solutions? According to US and EU energy savings studies, the biggest
A Grundfos E-solution features pump, motor and frequency savings potential lies in better system control. In fact, a
drive all in one product. As the frequency drive constantly holistic approach will on average cut as much as 20% of the
adapts pump speed according to demand, it is possible to total energy consumption of your application.
achieve significant pump energy savings.
In this brochure you will be able to see how E-solutions can
benefit selected applications and how Grundfos iSOLUTIONS
can take performance even further.

Grundfos blueflux® is the best

solution from Grundfos within
energy efficient motors and
variable speed drives (MG motors,
MGE motors and CUE drives).
Grundfos blueflux® either meets
or exceeds legislative requirements,
such as the EUP IE3 grade.

DP

1993 2007

PUMP E-SOLUTIONS
PRODUCT APPROACH EXTENDED PRODUCT APPROACH SYSTEM APPROACH
Standard pumps and external controls with one Integrated controls enable pumps to adapt to changing Optimising the way pumps, drives, controls and protection, measurement and communication
purpose: Moving liquid from one place to another demands. Result: Increased comfort and lower energy units work together as part of one system. Result: System energy savings, component savings,
consumption per pump. better communication, extended customisation, increased user-friendliness.
TEMPERATURE CONTROL WASH AND CLEAN
Regulate speed. Stabilise costs. Get the pressure you need to get the job done

• COOLING TOWER
• HEATING • HYGIENIC CLEANING
• CHILLER UNITS • PROCESS WASHING
• HEATING UNITS • PART WASHING
• SOLAR PANELS
• GEO THERMAL

In industrial applications, ensuring the right process temperature is essential to production efficiency,
reliability and the quality of the end products. But too often, systems are unnecessarily complex and operate In wash and clean applications, challenges are plentiful: How to fit powerful pumps in small cabinets?
at full speed no matter the load. With our intelligent solutions, you will get full control of temperatures with How to prepare the system for sudden variations in flow? How to cope with hostile environments?
fewer components and a complete overview of your system’s performance. Grundfos solves all these challenges and more by adding intelligence to the process.

E-Solutions iSOLUTIONS E-Solutions iSOLUTIONS

Constant operation temperature Communication High speed – oversynchronous operation Dry-running protection
Maintain constant temperatures in the process, for instance in Monitor a long range of process parameters and connect directly to Get a high RPM in a very compact pump design. Ideal for installations Avoid overheating and pump damage caused by dry-running. The
moulding tool applications, to ensure even material flow and short the overall process control through digital and analogue signals. where space is limited, such as portable equipment and installation in direct connected Liqtec dry-running protection detects lack of
curing time. cabinets. water and too high liquid temperatures.
Limit exceed
Constant feed temperature Enable your system to change operating patterns or notify you Run at power limit Set point influence
Ensure constant feed temperatures to, for instance, heat directly if a specific process parameter exceeds a pre-set limit. Get full load power output, but optimal overload protection. Allows for Avoid cavitation or excess pressure across the chamber stack by
exchangers, boiler shunts and assisting chemical/biological operation with undersized motors. adjusting the set point of the pump. Parameters include
processes. Control of external equipment pre-pressure, flow, temperature, etc.
Control external equipment according to the pumps’ operating High ambient temperature
Constant return temperature points, i.e. three-way valve. Pumps operate at ambient temperatures of up to 60°C. The system Break tank and feed pump control
Ensure that boilers and heat exchangers do not operate below initiates self-protection measures if limits are exceeded. Control one or more feed pumps as well as the level in the feed
desired operating temperature. Multiple temperature measurement tank from the main pump control.
Use one measuring point for three purposes: Primary control Environmental rating suitable for tough environment
Constant differential temperature parameter, differential temperature measurement and limit-exceed Motors are delivered in IP55 environmental rating, but can be opened Control of external equipment
Regulate the differential temperature across a heat exchanger, response. to IP54 where large variations at ambient temperatures occur. Also The operating point of the pump can control external equipment,
hydronic heating system or cooling tower to maintain an even available in real outdoor version NEMA 4 or in an IP65 environmental i.e. compressors for air injection and/or dosing pump for detergent
temperature transfer or provide stable conditions for secondary Valve control rating. and disinfection agent during foam dispensing.
regulating devices. Control the opening and closing of motor valves with the timer
functions in the pump.
BOILERS AND SYSTEMS DESALINATION
Make valves redundant Filter away unnecessary costs
• STEAM BOILER FEED
• HOT WATER BOILER • FEED WATER SYSTEM
• CONDENSATE PUMPING • PRE-TREATMENT
• SHUNT • RO-FILTRATION
• THERMAL OIL BOILER • BACK WASH
• MAKE UP SYSTEMS • FLUSHING SYSTEMS
• STEAM GENERATORS

Designing an efficient desalination system is no easy feat. Constant variations in water quality, flux rates, fouling,
As much as 70% of all boiler systems run inefficiently. And often this can be traced back to the level control etc. make it difficult to keep membrane performance high and maintenance low. Our intelligent solutions help
system in the boiler feed. With our E-Solutions you can reduce pressure loss across feeding valves, or you can you overcome these challenges by offering you a highly flexible system that adapts to the operating conditions,
go with a Grundfos iSOLUTION and control the level directly. This will make valves redundant and make your while protecting the membranes and guaranteeing a high yield.
boiler system more simple and efficient.
E-Solutions iSOLUTIONS
E-Solutions iSOLUTIONS Constant pressure Communication
Maintain constant pressure for membrane filtration systems to Monitor the entire process and connect directly to the overall process
Constant pressure Communication
keep the flux stable even under scaling and fouling conditions. control through a variety of industrial busses. Processes, not directly
Frequency drives allow you to maintain constant pressure in Monitor the process, get useful data to improve performance and
Avoid pressure hammers with soft start function for membrane related to the pump operation, can be measured through an abundance
boiler systems operating with feed valves on one or multiple connect directly to the overall process control.
protection and enhanced lifetime. of both digital and analogue inputs and outputs.
boilers.
Feed pump control
Precise ramp control Set point influence
Constant level Control one or more feed pumps from the main pump control.
Fast acceleration to just below operating pressure and a gentle Actual regulation parameter i.e. pressure or flow, can be influenced by
Set the pump for direct level control and eliminate both feed
regulation to duty pressure protects thrust bearings and avoid temperature, concentration and other parameters in order to operate
valve and bypass. This allows for smaller pumps, because the Control of external equipment
pressure shocks to the diaphragm. the filtration unit at highest efficiency.
pumps do not have to compensate for pressure loss in the feed Control external equipment, e.g. bypass valves, according to the pumps’
valve and flow through the bypass. operating points.
Pre-set operating points Limit exceed
The E-pump can be set up to operate with several predefined Enable your system to change operating patterns or notify you directly
Pump curve stabilizing Set point influence
set points, in order to provide the necessary pressure for either if a specific process parameter exceeds a pre-set limit, i.e. pressure drop
Unstable pump curves can be stabilized with the built-in pump The boiler pressure may influence the set point of the pump. Reduce
production, flushing or backwash. across membrane, flow or power consumption.
control. You avoid the regulating challenges associated with flat the pump’s discharge pressure when the boiler pressure is low to avoid
pump curves. cavitation during start-up and blow out.
Balanced flow Backwash control
The E-pump can be set up to mix flow from two sources in a Enable system to initiate back wash sequence, controlling main pump,
Run at power limit Duty standby/duty assist
constant ratio, i.e. mix concentrate water back in the feed line on back wash pump, dosing pump and valves by measuring the condition
Run pumps at full load power output but with optimal overload Manage boiler feed systems with two pumps in duty/standby
an RO-system in a ratio 1:3. of the filter. The sequence can be set up through a combination of
protection. This allows for operation with undersized motors. configuration directly or set the pumps up to assist each other when the
measurements and timer function.
nominal flow is exceeded in order to prevent cavitation.
WATER TREATMENT INDUSTRIAL WASTEWATER
Reliability in every step of the process Don’t waste your time on inefficient pump systems
• AERATION • PUMPING STATIONS
• COAGULATION • PRIMARY CLARIFICATION
• FLOCCULATION • BIOLOGICAL PROCESS
• PARTICLE REMOVAL • SECONDARY
• DISINFECTION • CLARIFICATION
• STABILISATION • FILTERERING
• WATER QUALITY • CHEMICAL TREATMENT
MEASUREMENT • WASTEWATER
• TRANSPORT

Wastewater treatment in industrial applications is becoming increasingly important – to image,

environment and bottom line. One of the key elements in this process is precise pump regulation, and
with an intelligent solution from Grundfos you will have access to a wide range of control features as
Water treatment is the process of preparing water for a specific end-use and the range of applications is as
well as full integration with the overall process control. Nothing is left to chance.
wide as the range of water sources. But whether you are looking to treat aggressive media like seawater or
produce ultrapure water for medical use, an intelligent pump system will ensure that you get the perfect
results every time – with increased efficiency and system reliability. E-Solutions iSOLUTIONS
Constant level Communication
E-Solutions iSOLUTIONS Direct level control offers continuous flow to the tank and a constant Monitor a long range of process parameters and connect directly to
water level at all times. the overall process control through digital and analogue signals.
Constant level Communication
Set pumps to direct level control, keeping constant level in a iSOLUTIONS opens for monitoring and surveillance of additional process Balanced flow Process surveillance
process, sedimentation or flocculation tank. Variable speed parameters, and the ability to connect directly to the overall process Set up pumps to mix flow from two sources in a constant ratio, i.e. Secondary parameters can be measured and trigger events, i.e.
level control offers continuous flow to the tank, without the control through a variety of industrial busses. Processes, not directly mix recovered water with fresh water in a specific ratio, i.e. 1:5. initiate a high flow sequence through a pipeline if sedimentation
disturbances associated with on/off control. related to the pump operation, can be measured through an abundance is detected.
of both digital and analogue inputs and outputs. Constant pressure
Balanced flow Maintain constant pressure from min. to max. flow – and below Back wash control
Set up pumps to mix flow from two sources in a constant ratio, i.e. Process surveillance min. flow if combined with a diaphragm tank. Pressure response Enable system to initiate back wash sequence, controlling main
mix recovered water with fresh water in a specific ratio, i.e. 1:5. Get a full overview of the entire water treatment process. Monitor a to various shifting flow demands can be trimmed to any process or pump, back wash pump, dosing pump and valves by measuring
long range of relevant parameters and program the system to react load profile. the condition of the filter. The sequence can be set up through a
Constant pressure when necessary, i.e initiate a backwash sequence in a filter application combination of measurements and timer function.
Maintain constant pressure at all times regardless of shifting flow in case of clogging. Pressure loss compensation
demands. Set pumps to compensate for pressure loss across filters and mixers, Break tank and feed pump control
External control etc. – either by flow estimation or by remote pressure measurement. Control of one or more feed pumps can be operated from the main
Pressure loss compensation Set up a multi-pump unit to operate and appear as one single pump pump control. Level control in the break tank can be controlled and
Set pumps to compensate for pressure loss in pipes, valves, heat (open loop) and be controlled from external control system – or simply Parallel-coupled pumps supervised from the main pumps.
exchangers, etc. – either by internal flow estimation or by actual operate at constant set point feed from the central process control. Connect up to four pumps and operate as one. The control will
flow measurement. secure smooth pump switching in and out, while maintaining low External control
Break tank and feed pump control energy consumption. A pump unit can do surveillance and monitoring, and feed process
Control of level in the feed tank and constant pressure from the feed data to the process control, while it simply operates at constant set
pump can be operated from the main pump control. point feed from the overall control system.
INDUSTRIAL WATER SUPPLY
The water you need
– where you need it and when you need it
• PRESSURE BOOSTING
• SYSTEM CONTROL
• LIQUID TRANSPORT
• LEVEL CONTROL
• FILTRATION
--MEMBRANE
FILTRATION
--SEDIMENTATION
--FLOCCULATION
--MICROFILTRATION
--ULTRAFILTRATION
--REVERSE OSMOSIS

Ensuring sufficient and reliable water supply throughout an industrial facility at all times demands an
intelligent water supply system – whether the challenge is pressure boosting or liquid transport. Our
intelligent solutions have been carefully developed to offer you the water you need when you need it –
regardless of the application and your water consumption pattern.

E-Solutions iSOLUTIONS
Constant pressure Communication
Maintain constant pressure from min. to max. flow – and below Monitor a long range of process parameters and connect directly to the
min. flow if combined with a diaphragm tank. Pressure response overall process control through digital and analogue signals.
to various shifting flow demands can be trimmed to any process or
load profile. Process surveillance
Measure a range of parameters and program a response, i.e. initiate a
Constant level backwash sequence in a filter application in case of clogging.
Set pumps to direct level control, keeping constant level in a
process, sedimentation or flocculation tank. Variable speed Backwash control
level control offers continuous flow to the tank, without the Enable system to initiate backwash sequence, controlling main pump,
disturbances associated with on/off control. backwash pump, dosing pump and valves by measuring the condition
of the filter. The sequence can be set up through a combination of
Balanced flow measurements and timer function.
Set up pumps to mix flow from two sources in a constant ratio, i.e.
mix recovered water with fresh water in a specific ratio, i.e. 1:5. Break tank and feed pump control
Control of one or more feed pumps can be operated from the main
Pressure loss compensation pump control. Level control in the feed tank can be controlled and
Set pumps to compensate for pressure loss in pipes, valves, heat supervised from the main pumps.
exchangers, etc. – either by internal flow estimation or by actual
flow measurement. External control
Set up a multi-pump unit to operate and appear as one single pump
Parallel-coupled pumps (open loop) and be controlled from external control system and simply
Connect multiple pumps and operate as one. The control will operate at constant set point feed from the overall control system
secure smooth pump switching in and out, while maintaining low
energy consumption.
MACHINING INDUSTRY UNIQUE SOLUTIONS
FOR UNIQUE DEMANDS
Precision is everything
The challenges of our customers vary from application to application. Indeed, even from system to
system. With this in mind, one-size-fits-all solutions are rarely an option.
• CNC MACHINES
Perhaps the best match for your challenge is pump with integrated intelligence? Or maybe a
--TURNING completely customised pump system, built from scratch and designed for your business, is the right
--DRILLING choice? Through dialogue and collaboration, we’ll find the perfect solution for your application.
--MILLING
• GRINDING
• EDM
• LIFTING STATIONS COMPLETE CUSTOMISATION COMES
• FILTRATION WITH THE FOLLOWING BENEFITS:
• CONVEYORS
• PART WASHING Modular approach Building from scratch Easy re-ordering
Using our standard components In co-operation with your Customised solutions receive
• COOLING to make tailor-made solutions development team our their own product numbers
for your system means that engineers can handle complex and as such become standard
customisation is fast and easy. customisation challenges and solutions to you .
provide the right, customer-
specific solution for the job.

Pumps and components

combined intelligently and
customised to your needs
Machining industry is a challenging area with a high demand for precise and fast pump control. Even the
smallest imprecision in flow or pressure might reduce the quality of the end-products, increase the wear
on tools and slow down production – especially when cooling CNC or grinding tools. Grundfos E-Solutions
and iSOLUTIONS will ensure that your production runs trouble-free and at full speed, while offering you full
control at all times.

E-Solutions iSOLUTIONS
Constant pressure Limit exceed
The E-pump is able to quickly start and deliver constant pressure Enable your system to change operating patterns or notify you
in any operating point required by selected tools directly if a specific process parameter exceeds a pre-set limit.

High speed – oversynchronous operation Set point influence

High rpm for very compact pump design, suitable for installations Avoid cavitation or excess pressure across the chamber stack by
where space is limited, i.e. installation in cabinets or machine adjusting the set point of the pump. Influence parameters include
centers. pressure, flow, etc.

Pre-set operating points Run at power limit

Set up the E-pump to operate with several predefined set points Get full load power output, but optimal overload protection. Allows
to provide the necessary pressure for various demands for operation with undersized motors.
Products with
integrated intelligence
 WHY CHOOSE Process optimisation Underload detection Backwash control

GRUNDFOS iSOLUTIONS?
Monitor pump influencing condi- Enable your system to detect Enable system to initiate backwash
tions and control other equipment cavitation or prime loss in the pump sequence, controlling main pump,
to ensure optimum operation of the and bring operation to halt before backwash pump, dosing pump and
entire process. damage. valves by measuring the condition of
the filter. The sequence can be set up
Communication Set point influence through a combination of measure-
Grundfos iSOLUTIONS is the intelligent approach to optimal pump system and application performance. Open up for monitoring and surveil- Link the primary control parameter ments and timer function.
It offers all the benefits of our pump specific E-Solutions, but adds a whole range of new features based lance of additional process para- to an external signal or internal mea-
meters and connect directly to the surement and automatically adjust it Set point influence
on your specific demands. The result is improved reliability, performance and energy efficiency. Let’s have a
overall process control through a to best suit the process conditions. Avoid cavitation or excess pres-
recap of some of the most prominent ways Grundfos iSOLUTIONS can upgrade your system. variety of industrial busses. sure across the chamber stack by
Break tank and feed pump control adjusting the set point of the pump.
Limit exceed Control and supervise the break tank Influencing parameters include
Enable your system to change operat- level and the feed pump directly from pre-pressure, flow, temperature, etc.
ing patterns or notify you directly if a the motor to save wiring and other
Pumps, motors, drives, controls,
specific process parameter exceeds a control components. Break tank and feed pump control
sensors, and communication
pre-set limit. Control of one or more feed pumps
units optimised to operate in Process surveillance can be operated from the main pump
demanding applications and Multiple temperature measurement Measure a range of secondary para- control. Level control in the feed tank
meet your specific challenge. Use the same measuring point for meters and program a proper response. can be controlled and supervised
three purposes: As a primary control from the main pumps.
PUMP parameter, as part of a differential Control of external equipment
INTELLIGENCE Deep insights based on 70 years temperature measurement for set Control external equipment accord- External control
of experience with pump systems. point influence or as a limit exceed ing to the pumps’ operating condi- Set up a multi-pump unit to operate
Highly skilled technical staff in sales response. tions, e.g. open bypass valves, start air and appear as one single pump (open
and support. injection or control mixing loop. loop) and be controlled from exter-
Dry-running protection nal control system – or a pump unit
Avoid overheating and pump damage Valve control can do surveillance and monitoring,
GRUNDFOS caused by dry-running. The directly Control the opening and closing of and feed process data to the process
connected Liqtec dry-running protec- motor-operated non-return valves control, while it simply operates at
tion detects lack of water and too by means of a timer function in the constant set point feed from the
high liquid temperatures. pump. overall control system.
YOUR APPLICATION
DEMANDS EXPERTISE

Smooth operation, energy

optimisation, reduced downtime,
visual overview and best-in-class
components.
 Global reach. Local presence.

99045017/0216/INDUSTRY
Grundfos is a global leader in advanced pump
solutions and a trendsetter in water technology.
We offer a full range of intelligent pumps,
motors, drives, sensors and controls designed
to optimise pump systems in all applications.

The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide.
By combining pump system expertise with vast
application knowledge, we tailor solutions to
match your specific demands.

Our mindset might be global, but with more

than 50 local sales divisions and 23 production
companies, our presence is indeed local. With
Grundfos as your partner, you can expect
premium solutions, face-to-face consultancy
and unmatched service.

To learn more go to
www.grundfos.com/market-areas/industry

GRUNDFOS Holding A/S

Poul Due Jensens Vej 7
DK-8850 Bjerringbro
Tel: +45 87 50 14 00
www.grundfos.com