DUNE BUGGY

Owner’s Manual
Read and understand this entire manual BEFORE riding!

NOTE: Manual illustrations are for demonstration purposes only. Illustrations

may not reflect exact appearance of actual product. Specifications subject to
change without notice.

For assistance contact Razor. DO NOT RETURN TO STORE.

Item Number:
Version 3_8/10
25143511
 Contents
Safety Warnings............................................................. 1 Troubleshooting Guide................................................. 4-5
Before You Begin............................................................ 2 Dune Buggy Parts....................................................... 7-8
Assembly and Set-Up..................................................... 2 Safety Reminders........................................................... 9
Repair and Maintenance.............................................. 3-4 Warranty......................................................................... 9

Safety Warnings

WARNING: Riding an electric product can be a hazardous activity. and damage any product, including the Dune Buggy, and the rider assumes all
Certain conditions may cause the equipment to fail without fault of the risks associated with high-stress activity.
manufacturer. Like other electric products, the Dune Buggy can and is
intended to move, and it is therefore possible to lose control, fall off and/or Be careful and know your limitations. Risk of injury increases as the degree
get into dangerous situations that no amount of care, instruction or expertise of riding difficulty increases. The rider assumes all risk associated with
can eliminate. If such things occur you can be seriously injured or die, even aggressive riding activities.
when using safety equipment and other precautions. RIDE AT YOUR OWN Maintain a hold on the steering wheel at all times.
RISK AND USE COMMON SENSE.
Never carry passengers or allow more than one person at a time to ride the
This manual contains many warnings and cautions concerning the electric product.
consequences of failing to maintain, inspect or properly use your electric
product. Because any incident can result in serious injury or even death, we Never use near steps or swimming pools.
do not repeat the warning of possible serious injury or death each time such
Keep your fingers and other body parts away from the drive chain, steering
a possibility is mentioned.
system, wheels and all other moving components.
APPROPRIATE RIDER USE AND Never use headphones or a cell phone when riding.
PARENTAL SUPERVISION Never hitch a ride with another vehicle.
This manual contains important safety information. It is your responsibility
to review this information and make sure that all riders understand all Do not ride the Dune Buggy in wet or icy weather and never immerse the
warnings, cautions, instructions and safety topics and assure that young electric product in water, as the electrical and drive components could get
riders are able to safely and responsibly use this product. Razor USA damaged by water or possibly create other unsafe conditions.
recommends that you periodically review and reinforce the information in Wet, slick, bumpy, uneven or rough surfaces may increase risks. Do not ride
this manual with younger riders, and that you inspect and maintain your the electric product in mud, ice, puddles or water. Avoid excessive speeds
children’s product to insure their safety. that can be associated with downhill rides. Never risk damaging surfaces
The recommended rider age of 8 years is only an estimate, and can such as carpet or flooring by use of an electric product indoors.
be affected by the rider’s size, weight or skills. Any rider unable to fit Do not ride at night or when visibility is limited.
comfortably on the Dune Buggy should not attempt to ride it.
A parent’s decision to allow his or her child to ride this product PROPER RIDING ATTIRE
should be based on the child’s maturity, skill and ability to follow Always wear proper protective equipment such as an approved safety helmet
rules. (with chin strap securely buckled). A helmet may be legally required by local
law or regulation in your area. Elbow pads and kneepads, a long-sleeved
Keep this product away from small children and remember that this product
shirt, long pants and gloves are recommended. Always wear athletic shoes
is intended for use only by persons who are, at a minimum, completely
(lace-up shoes with rubber soles), never drive barefooted or in sandals,
comfortable and competent while operating the product.
and keep shoelaces tied and out of the way of the wheels, motor and drive
DO NOT EXCEED THE WEIGHT LIMIT OF 120lbs (54kg). Rider weight does system.
not necessarily mean a person’s size is appropriate to fit or maintain control
of the Dune Buggy. USING THE CHARGER
The charger supplied with the electric product should be regularly examined
Do not touch the brakes or electric motor on your electric product when in for damage to the cord, plug, enclosure and other parts. In the event of such
use as they can become very hot. damage, the product must not be charged until the charger has been repaired
Refer to the following section on safety for additional warnings. or replaced.
Use only with the recommended charger.
ACCEPTABLE RIDING PRACTICES AND
CONDITIONS Use caution when charging.
Always check and obey any local laws or regulations which may The charger is not a toy. Charger should be operated by an adult.
affect the locations where the Dune Buggy may be used.
Ride defensively. Watch out for potential obstacles that could catch your Do not operate charger near flammable materials.
wheel or force you to swerve suddenly or lose control. Be careful to avoid
pedestrians, skaters, skateboards, scooters, bikes, children or animals who Unplug charger and disconnect from scooter when not in use.
may enter your path, and respect the rights and property of others.
Do not exceed charging time.
The Dune Buggy is meant to be used on private property and on closed
Always disconnect from the charger prior to wiping down and cleaning your
courses and not on public streets or sidewalks. Do not ride your electric
scooter with liquid.
product in any areas where pedestrian or vehicle traffic is present.
FAILURE TO USE COMMON SENSE AND HEED THE ABOVE
Do not activate the throttle unless you are on the product and in a safe,
WARNINGS INCREASES RISK OF SERIOUS INJURY. USE WITH
outdoor environment suitable for riding.
APPROPRIATE CAUTION AND SERIOUS ATTENTION TO SAFE
This product was manufactured for performance and durability but is not OPERATION.
impervious to damage. Jumping or other aggressive riding can over-stress
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 Before You Begin

q Required Tools
Some tools may be supplied; however, we recommend the use of mechanic’s grade tools. Use the supplied tools only WARNING:
as a last resort. DO NOT USE NON-RAZOR
PARTS WITH YOUR RAZOR
DUNE BUGGY.
The Dune Buggy has been built to
certain Razor design specifications.
The original equipment supplied at
the time of sale was selected on
the basis of its compatibility with
the frame, fork and all other parts.
2.5mm hexagonal wrench Bicycle-style tire pump Certain aftermarket components
(included) for Schrader valve tires, may not be compatible.
with pressure gauge
(NOT included)

Assembly and Set-Up WARNING: Batteries

are only to be charged under adult
supervision. Always disconnect
q Charging the Battery your Dune Buggy from the charger
Your Dune Buggy may not have a fully charged battery; therefore you must charge the battery prior to use. before cleaning with liquid.
• Initial charge time: 18 hours • Run time: up to 40 minutes
• Recharge time: up to 12 hours • Average battery life: 250 charge/discharge cycles Note: If your charger does not
• Fully charge once a month when not in use • Do not store below 32 degrees - this can damage the battery. look like the one illustrated,
your unit has been supplied
with an alternative charger.
The specifications and charging
Charger
procedure would not change.
The charger has a small window
with one LED or two LEDs to
Charger indicate the charge status. Refer
Charger Port to the illustration on the charger
Plug unit for the actual “charging” and
“charged” status indications for
your model charger.
1 Plug the charger into the port 2 Plug the charger plug into wall
on the Dune Buggy. Make sure outlet. Chargers have built-in over-charge
the power switch is in the “off” protection to prevent battery from
position. being over-charged.
Be sure to properly align the
groove on the charger input
Note: If the charger gets warm during regular use, this is a normal response and is no cause for concern. If your plug with the corresponding
charger does not get warm during use, it does not mean that it is not work properly. socket on the case; otherwise,
no charging action will occur.

WARNING: The lap belt arrangement supplied with the Dune Buggy is for “play” use only. It is not an
ASTM-approved safety belt system and is not intended to function as an approved lap/shoulder/seat restraining
device.

Need Help? Visit our web site for replacement parts, product support and a list of authorized service centers
at www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.

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 Repair and Maintenance
Turn power switch off before conducting any maintenance procedures.

q Replacing the Fuse

WARNING: To prevent
Amperage shock make sure power is in the
number “off” position and charger is not
plugged into unit while conducting
TURN any maintenance procedures.

POWER
OFF
1 Make sure the power switch is 2 Open fuse box located on the 3 Remove fuse and replace with a
turned off. battery. new one of equal amperage.
Note: Amperage is located on top
of fuse. Fuse must be replaced with
one of equal amperage.

4 Close the fuse box.

Note: The pressurized air supplies

q Inflating the Tires found at stations are designed to
Tires are inflated when shipped, but they invariably lose some pressure between the point of manufacturing and
inflate high-volume automobile
purchase.
tires. If you decide to use such
an air supply to inflate your Dune
Buggy tires, first make sure the
pressure gauge is working, then
use very short bursts to inflate to
the correct PSI. If you inadvertently
over-inflate the tire, release the
excess pressure immediately.

1 Using a bicycle style tire pump

equipped for a Schrader-type valve,
inflate the tires to the PSI
indicated on the sidewall of the
tires.

Need Help? Visit our web site for replacement parts, product support and a list of authorized service centers
at www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.

3
 Repair and Maintenance

q Battery Care and Disposal

Do not store the battery in temperatures above 75° or below -10° F. WARNING: If a battery
leak develops, avoid contact with
the leaking acid and place the
CONTAINS SEALED LEAD ACID BATTERIES. BATTERIES MUST BE RECYCLED. damaged battery in a plastic bag.
Disposal: Your Razor product uses sealed lead-acid batteries which must be recycled or disposed of in an Refer to the disposal instructions at
environmentally safe manner. Do not dispose of a lead-acid battery in a fire. The battery may explode or leak. Do not left. If acid comes into contact with
dispose of a lead-acid battery in your regular household trash. The incineration, land filling or mixing of sealed lead- skin or eyes, flush with cool water
acid batteries with household trash is prohibited by law in most areas. Return exhausted batteries to a federal or state for at least 15 minutes and contact
approved lead-acid battery recycler or a local seller of automotive batteries. If you live in Florida or Minnesota, it is a physician.
prohibited by law to throw away lead-acid batteries in the municipal waste stream.

q Charger WARNING: Battery

The transformer/charger supplied with the Dune Buggy should be regularly examined for damage to the cord, plug, posts, terminals and related
enclosure and other parts, and, in the event of such damage, the bike must not be charged until it has been repaired or accessories contain lead and lead
replaced. compounds. Wash your hands
after handling.
Use ONLY with the recommended charger.

q Replacement Parts
The most frequently requested replacement parts (wheels, tires, tubes, batteries and chargers) are available for
purchase at some Razor retail partners. For the complete selection of replacement parts visit www.razor.com/shop.

q Repair Centers
For a list of authorized Razor repair centers:
• Check online at www.razor.com.
• Call 866-467-2967 for the center nearest you.

Troubleshooting Guide
Problem Possible Cause Solution
Product does not run. Product is rolling backwards. Throttle will not engage if the product is rolling backwards. Come to
a complete stop and then activate the throttle.

Undercharged battery. Charge the battery. A new battery should have been charged for at
least 18 hours before using the product for the first time and up to 12
hours after each subsequent use.

Check all connectors. Make sure the charger connector is tightly

plugged into the charging port, and that the charger is plugged into a
functioning wall outlet.

Charger is not working. You may check to see if your charger is working by using a volt meter
or asking your local Razor authorized service center to test your
charger for you.

Product was running but Loose wires or connectors. Check all wires and connectors to make sure they are properly
suddenly stopped. connected.

Burned-out fuse. The fuse will burn out and automatically shut off the power if the
motor is overloaded.

An excessive overload, such as too heavy a rider or too steep a hill,

could cause the motor to overheat. Refer to page 3 - “replacing the
fuse”. Correct the conditions that caused the fuse to burn out and
avoid repeatedly burning out fuse.

Contact your local Razor authorized service center for diagnosis and
repair. Contact Razor customer service or visit www.razor.com

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 Troubleshooting Guide
Problem Possible Cause Solution
Short run time. Undercharged battery. Charge the battery. A new battery should have been charged for at
least 18 hours before using the product for the first time and up to12
hours after each subsequent use.

Battery is old and will not accept Even with proper care, a rechargeable battery does not last forever.
full charge. Average battery life is 1 to 2 years depending on product use and
conditions. Replace only with a Razor replacement battery.

Product runs sluggishly. Driving conditions are too stressful. Use only on solid, flat clean and dry surfaces such as pavement or
level ground.

Tires are not properly inflated. Check tire pressure.

Product is overloaded. Make sure you do not overload the product by allowing more than
one rider at one time, exceeding the maximum weight limit, going up
too steep a hill or towing objects behind the product. If the product is
overheated, the fuse may blow.

Sometimes the product Loose wires or connectors. Check all wires and connectors to make sure they are properly
doesn’t run, but other connected.
times it does.
Motor or electrical switch damage. Contact your local Razor authorized service center for diagnosis and
repair. Contact Razor customer service or visit www.razor.com
TM TM
Product makes loud Chain is too dry. Apply a lubricant such as 3 in 1 or Tri-Flow to the chain.
noises or grinding
sounds.

Need Help? Visit our web site for replacement parts, product support and a list of authorized service centers
at www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.

5
SB 1918 (CALIFORNIA) DECLARATION
YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS
INVOLVING THE USE OF THIS SCOOTER/ELECTRIC RIDE-ON PRODUCT. TO
DETERMINE IF COVERAGE IS PROVIDED, YOU SHOULD CONTACT YOUR
INSURANCE COMPANY OR AGENT.

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 Dune Buggy Parts
Keep your Dune Buggy running for years with genuine Razor parts. Visit our web site or e-mail us for more information on spare part availability.
(Specifications subject to change without notice.)

01 Front wheel 14 Rear axle

02 Steering assembly 15 Upper/ Lower clamp (rear axle)
03 Footrest 16 Disc brake
04 Platform (left / right) 17 Brake caliper
05 Steering wheel 18 Rear axle sprocket
06 Thumb tab throttle 19 Chain (Motor)
07 Brake lever with cable 20 Chain (rear axle)
08 Shock absorber 21 Lower battery cover
09 Seat 22 Bottom battery cover bracket
10 Control module 23 Upper battery cover
11 Motor (24V/ 250W) 24 Charger port with wires
12 Battery (2-12V/7Ah) with 30 amp fuse 25 On/ Off switch
13 Rear wheel

Need Help? Visit our web site for replacement parts, product support and a list of authorized service centers
at www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.

7
Dune Buggy Parts

8
 Safety reminders

PRE-RIDE CHECKLIST

q Loose Parts
Check and secure all fasteners before every ride. There should
not be any unusual rattles or sounds from loose parts or broken
components. If you are not sure, ask an experienced mechanic to
q Tire Inflation
Periodically inspect the tires for excess wear, and regularly check
the tire pressure and re-inflate as necessary. If you get a flat tire,
the inner tube can be patched or a new tube can be purchased
check. from Razor or an authorized repair center.

q Brake
Check the brake for proper function. When you squeeze the lever,
the brake should provide positive braking action. When you apply
the brake with the speed control on, the brake cut-off switch will
q Safety Gear
Always wear proper protective equipment such as an approved
safety helmet. Elbow pads and kneepads are recommended.
Always wear shoes (lace-up shoes with rubber soles), never drive
stop the motor. barefooted or in sandals, and keep shoelaces tied and out of the
way of the wheels, motor and drive system.

q Frame, Fork and Steering Wheel

Check for cracks or broken connections. Although broken frames
are rare, it is possible for an aggressive driver to bash into a curb
or wall and wreck and bend or break a frame. Get in the habit of
inspecting yours regularly.

DO NOT RETURN TO STORE

Do not use this product for the first time until you
have inflated the tires to the correct PSI and
charged the battery for at least 18 hours.
Failure to follow these instructions may damage
your product and void your warranty.

Warranty
Razor Limited Warranty For your records, save your original sales receipt with this manual and write
The manufacturer warranties this product to be free of manufacturing defects the serial number below.
for a period of 90 days from date of purchase. This Limited Warranty does
not cover normal wear and tear, tires, tubes or cables, or any damage, failure __________________________________________
or loss caused by improper assembly, maintenance, or storage or use of the
Item Number:
Razor Dune Buggy. 25143511
This Limited Warranty will be void if the product is ever
• used in a manner other than for recreation;
• modified in any way;
• rented.
The manufacturer is not liable for incidental or consequential loss or damage
due directly or indirectly to the use of this product.
Razor does not offer an extended warranty. If you have purchased an
extended warranty, it must be honored by the store at which it was
purchased.

Need Help? Visit our web site for replacement parts, product support and a list of authorized service centers
at www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.

Patent Pending
Printed in China for:
Razor USA LLC
PO Box 3610
Cerritos, CA 90703
Copyright © 2003 - 2010 Razor USA LLC. All rights reserved. RAZOR and the Razor Logo
Design are among the registered trademarks of Razor USA LLC in the United States and/or
select foreign countries. 05212010
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