3H.3025 Ispl Book For 3R1040 Engine For Power Generation
3H.3025 Ispl Book For 3R1040 Engine For Power Generation
3H.3025 Ispl Book For 3R1040 Engine For Power Generation
FOR
3R1040 ENGINE
FOR POWER GENERATION
1
GROUP INDEX
APPLICATION CODE 3H.3025
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
AIR CLEANER ASSEMBLY WITH
1 3H.415.5 1 5
STRAP(MAHALE MODEL KFA-01-1-7484)
AIR CLEANER MOUNTING FOR
2 2H.315.1 1 6
3H.415.10.0.00 (2R-ENGINE)
ALTERNATOR MOUNTING AND
3 BELT GUARD (TURBO) WITH 4H.1484.7 1 7, 8
POLY V BELT PULLEY 6PK (2R TO 4RTA)
ALUMINIUM RADIATOR FOR 3R VAVE
4 3H.291.10 1 9
GENSET
ANTIVIBRATION MOUNTING
5 2H.332 1 10
(PGS-1B POLYBOND MAKE) FOR 2R/3R1040
6 AVM FITMENT BOLTS 2H.332.3 1 11
7 BREATHER PIPE 3H.028.4 1 12
8 CAMSHAFT 3H.003 1 13
9 CHARGING ALTERNATOR 12V 3H.315 1 14
10 CRANK PULLEY FOR POLY V BELT 6PK 4H.1295.5 1 15
11 CRANK SHAFT (EN 9) 3H.299 1 16, 17
18 TO
12 CRANKCASE (VAVE) 3H.001.1 1
21
22 TO
13 CYLINDER HEAD 3H.009.1 1
24
14 CYLINDER LINER.(105 DIA) 2H.008 3 25
15 DELIVERY BODY. 2H.013 1 26
16 DIP STICK 3H.024 1 27
ENGINE MOUNTING FOOT
17 2H.124 1 28
(FOR PACKING PURPOSE)
18 ENGINE MTG.FOOT (G.E SIDE) 4H.228 1 29
ENGINE WIRING HARNESS
19 3H.577.8 1 30, 31
FOR 3R CPCB ENGINE
20 EXHAUST MANIFOLD WITH ADAPTOR 3H.016 1 32
FLYWHEEL
21 4H.1171 1 33
(COST REDUCTION FOR PG APPLICATION)
22 FLYWHEEL HOUSING SAE-3 (MODIFIED) 4H.1183 1 34
23 FUEL FILTER AND MOUNTING 3H.241.1 1 35
FUEL INJECTION PIPE
24 3H.011 1 36
(H.P PIPE 700MM)
FUEL INJECTION PUMP FOR
25 3R1040PG (MICO NO. E 040 1625 00) 3H.405 1 37, 38
WITH FIX SPEED BRACKET
26 FUEL INJECTION PUMP(PG STAGE II) 3H.032.2 1 39
FUEL LEVEL SENSOR 110MM HEIGHT
27 2H.850.14 1 40
(PRICOL C20 5289)
28 FUEL PIPES FOR 2R 2H.712.1 1 41
29 FUEL PUMP GEAR. 2H.011 1 42
30 GEAR CASING (MACINING) 3H.962 1 43, 44
31 HOSE FOR PVC PIPE 2H.277.21 1 45
2
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
HOSES FOR 3H.415.10.0.00 AIR CLEANER
32 47.415.4 1 46
ASSEMBLY(RB22/RB33)
INJECTOR & INJECTOR MOUNTING
33 4H.1501 3 47
R1040NA (CMVR STAGE-II)
34 INLET MANIFOLD (ALUMINIUM) 3H.185...EXP 1 48
INTERMEDIATE GEAR AND SUPPORT FOR
35 4H.237.1 1 49
COMBINED GEAR CASING
36 JUPITER T -BOLT CLAMP S/F 83MM O.D F6.377.16 1 50
37 K LUB OIL 4H.559.1 9 51
52 TO
38 KIT GROUP (S/F CANOPY) VAVE 3H.937.1 1
54
KIT GROUP FOR 3R1040 CPCB CANOPY
39 3H.230.4 1 55, 56
ENGINE
KIT GROUP FOR CC GENSET.
40 02.512.5 1 57
(FASTNERS.) FOR 3R VAVE
41 L.O.HEADER (W/O OIL COOLER) 2H.964.1 1 58, 59
LEAK OFF PIPE WITH M 12 UNION TYPE END
42 3H.151 1 60
CONNECTION FOR 20 & 25 KVA
LEVEL 1 GENSET CONTROLLER MODEL
43 2H.831 1 61, 62
KG934
44 LIFTING HOOK (TURBO ENGINE) 4H.170 1 63
LOOSE ITEMS TO BE SUPPLIED WITH
45 3H.282.8 1 64
2R ENGINE
65 TO
46 LUB OIL PUMP 3H.005.2 1
67
LUBE OIL PRESSURE SENDOR,
(SENSOR + SWITCH), VDO SIEMENCE
47 2H.092.6 1 68
(INDIA), 2 TERMINAL, BODY GROUND WITH
IMPORTED BOBBIN ASSEMBLY
MATTING FLANGES FOR
48 2H.193.5 1 69
CPCB SET EXHAUST PIPING
MICO STARTER
49 2H.301 1 70
12VDC 2.7KW SUITABLE FOR - 20 deg. C
OIL SEAL HOUSING
50 2H.039 1 71
(PG S/F SHEET METAL SUMP)
51 OIL SUMP (PRESSED) 03.829 1 72
PISTON AND CONNECTING ROD ASSEMBLY 73 TO
52 4H.1502.1 3
R1040NA (CPCB 'S' TYPE INJECTOR) 75
53 POLY V BELT (FENNER, 6PK-1190) 4H.1493 1 76
54 PUSHROD & TAPPETS 2H.007 3 77
55 PVC PIPE FOR AIR CLEANER SUCTION 3H.415.07 78
56 RADIATOR FAN (430 DIA , PUSHER) 4H.083.2 1 79
57 RADIATOR FAN MTG. 4H.083.7 1 80
58 RADIATOR WATER DRAIN CONNECTION 3H.153.21 1 81
59 RESIDENTIAL SILENCER FOR 15KVA 2H.188.10 1 82
60 ROCKER COVER 3H.190.2 1 83
61 SENSOR FOR TEMPERATURE GAUGE 46.065.1 1 84
STOP SOLENOID (12V,ENERGIES
62 4H.150.4 1 85
TO STOP) SINGLE COIL
3
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
63 SUCTION TUBE 3H.006 1 86
T BOLT CLAMP KLIPCO TB72/JUPITOR
64 06.376.03 87
(79 TO 87 DIA)
65 THERMOSTAT AND MOUNTING (RH) 3H.061.3 1 88,89
66 THERMOSTAT PLUG 46.260.8 1 90
67 VALVE ROCKER ASSLY. 3H.010 1 91,92
WATER INLET AND OUTLET CONNECTION
68 3H.029.1 1 93
FOR RADIATOR(STAGE 1)
69 WATER PUMP (282.5 CRS) 4H.052 1 94
WATER PUMP PULLEY FOR POLY V BELT
70 4H.1483 1 95
6PK (2R TO 4RTA)
71 SET OF JOINTS 3H.401.47 1 96
72 SET OF WASHERS 3H.401.70 1 97
73 SET OF `O' RINGS 3H.401.19 1 98
74 SET OF BEARINGS 1 99
4
TITLE: - AIR CLEANER ASSEMBLY WITH
STRAP (MAHALE MODEL GROUP: - 3H.415.5
KFA-01-1-7484)
4
VA R
C CUM TO
I ND I CA
5 3
6
7
5
TITLE: - AIR CLEANER MOUNTING FOR
GROUP: - 2H.315.1
3H.415.10 .0.00 (2R-ENGINE)
3
2 1
6
TITLE: - ALTERNATOR MOUNTING AND BELT
GUARD (TURBO) WITH POLY V BELT GROUP: - 4H.1484.7
PULLEY 6PK (2R TO 4RTA)
18 7 22
4 9
19
8
25 5
3
7
10
20
21 6
24 12
23 11
7
17 13
16
14 15
7
7
TITLE: - ALTERNATOR MOUNTING AND BELT
GUARD (TURBO) WITH POLY V BELT GROUP: - 4H.1484.7
PULLEY 6PK (2R TO 4RTA)
18 7 22
4 9
19
8
25 5
3
7
10
20
21 6
24 12
23 11
7
17 13
16
14 15
7
8
TITLE: - ALUMINIUM RADAITOR FOR
GROUP: - 3H.291.10
3R VAVE GENSET
2
1
9
TITLE: -ANTIVIBRATION MOUNTING
(PGS-1B POLYBOND MAKE) GROUP: - 2H.332
FOR 2R/3R1040
10
TITLE: - AVM FITMENT BOLTS GROUP: - 2H.332.3
11
TITLE:- BREATHER PIPE GROUP:- 3H.028.4
1
2
4
3
12
TITLE: - CAMSHAFT GROUP: - 3H.003
3
5 4
13
TITLE: - CHARGING ALTERNATOR 12V,
35 A, MICO MAKE K1 MODEL GROUP: - 3H.315
F 002 G1B 342 120 DEGREE MOUNTING.
14
TITLE: - CRANK PULLEY FOR POLY V BELT
GROUP: - 4H.1295.5
6PK (2R TO 4RTA)
15
TITLE:- CRANK SHAFT (EN 9) GROUP:- 3H.299
3
9
10
7
4
8
16
TITLE:- CRANK SHAFT (EN 9) GROUP:- 3H.299
3
9
10
7
4
8
17
TITLE: - CRANKCASE (VAVE) GROUP: - 3H.001.1
42
5
29
12 30
14 25
26 28 27
24
13 22
43 23
44 21 40 41
17 39
20 34
32
37
11 35
16 32
10 38 6
18 7
9 8
18
TITLE: - CRANKCASE (VAVE) GROUP: - 3H.001.1
42
5
29
12 30
14 25
26 28 27
24
13 22
43 23
44 21 40 41
17 39
20 34
32
37
11 35
16 32
10 38 6
18 7
9 8
19
TITLE: - CRANKCASE (VAVE) GROUP: - 3H.001.1
42
5
29
12 30
14 25
26 28 27
24
13 22
43 23
44 21 40 41
17 39
20 34
32
37
11 35
16 32
10 38 6
18 7
9 8
20
TITLE: - CRANKCASE (VAVE) GROUP: - 3H.001.1
42
5
29
12 30
14 25
26 28 27
24
13 22
43 23
44 21 40 41
17 39
20 34
32
37
11 35
16 32
10 38 6
18 7
9 8
21
TITLE: - CYLINDER HEAD GROUP: - 3H.009.1
23 24 33
31 19
30 22
28 26
21
17 31 12
15
16 10
27 11
20 9
25
13
29 4
8
32 6
5
22
TITLE: - CYLINDER HEAD GROUP: - 3H.009.1
23 24 33
31 19
30 22
28 26
21
17 31 12
15
16 10
27 11
20 9
25
13
29 4
8
32 6
5
23
TITLE: - CYLINDER HEAD GROUP: - 3H.009.1
23 24 33
31 19
30 22
28 26
21
17 31 12
15
16 10
27 11
20 9
25
13
29 4
8
32 6
5
24
TITLE: -CYLINDER LINER. (105 DIA) GROUP: - 2H.008
25
TITLE:- DELIVERY BODY GROUP:- 2H.013
7 2
26
TITLE :- DIP STICK GROUP :- 3H.024
1
.00
0.0
6.1
.03
03
27
TITLE: - ENGINE MTG. FOOT
GROUP: - 2H.124
FOR PACKING PURPOSE
1 2
4 4
3 3
28
TITLE: - ENGINE MOUNTING FOOT (225 HT.) GROUP: - 4H.228
4
4 5
3
2
1
29
TITLE: - ENGINE WIRING HARNESS
GROUP: - 3H.577.8
FOR 3R CPCB ENGINE
D6
WATER TEMP.
SWITCH D7
D4 LOP SWITCH
SIGNAL
FUEL LEVEL
SENSOR D8
LOP SWITCH
E
ID
SUPPLY
NE 1
LS
D
D9
PA ENGINE CONTROL
UNIT
D11
BODY D10
EARTHING STOP SOLENOID
1 ST D3
AR
5 TE
R
3 8
4
R
TO
ER D2
NA
7
T
AL
9
12 13 2 10
15 14
11
30
TITLE: - ENGINE WIRING HARNESS
GROUP: - 3H.577.8
FOR 3R CPCB ENGINE
D6
WATER TEMP.
SWITCH D7
D4 LOP SWITCH
SIGNAL
FUEL LEVEL
SENSOR D8
LOP SWITCH
E
ID
SUPPLY
NE 1
LS
D
D9
PA ENGINE CONTROL
UNIT
D11
BODY D10
EARTHING STOP SOLENOID
1 ST D3
AR
5 TE
R
3 8
4
R
TO
ER D2
NA
7
T
AL
9
12 13 2 10
15 14
11
31
TITLE :- EXHAUST MANIFOLD GROUP :- 3H.016
5
9
6
1
2
7
8
32
TITLE: -FLYWHEEL (COST REDUCTION
GROUP: - 4H.1171
FOR PG APPLICATION)
33
TITLE: -FLYWHEEL HOUSING SAE-3 GROUP: -4H.1183
4
3 5
34
TITLE: - FUEL FILTER AND MOUNTING GROUP: - 3H.241.1
4 5
8
6
6
8
9
7
1
35
TITLE: - FUEL INJECTION PIPE GROUP: - 3H.011
5
2
6
3
4
36
TITLE: - FUEL INJECTION PUMP FOR 3R1040PG
(MICO NO. E 040 1625 00) WITH FIX GROUP: - 3H.405
SPEED BRACKET
11 8
7 15 17 13
10 9 14
12
16
3
4
15
2
6
5
37
TITLE: - FUEL INJECTION PUMP FOR 3R1040PG
(MICO NO. E 040 1625 00) WITH FIX GROUP: - 3H.405
SPEED BRACKET
11 8
7 15 17 13
10 9 14
12
16
3
4
15
2
6
5
38
TITLE: -FUEL INJECTION PUMP (PG STAGE II) GROUP: -3H.032.2
39
TITLE: - FUEL LEVEL SENSOR 110MM
GROUP: - 2H.850.14
HEIGHT (PRICOL C20 5289)
40
TITLE: - FUEL PIPES FOR 2R GROUP: - 2H.712.1
2 4
1
41
TITLE: - FUEL PUMP GEAR GROUP: - 2H.011
4 2
42
TITLE: - GEAR CASING (MACINING) GROUP: - 3H.962
17 7
4
6 8
21
3 26
27 2
18 13
12
19
14
5 11 9
20 1
23
16
20 20 15 20
24 22 10
25
43
TITLE: - GEAR CASING (MACINING) GROUP: - 3H.962
17 7
4
6 8
21
3 26
27 2
18 13
12
19
14
5 11 9
20 1
23
16
20 20 15 20
24 22 10
25
44
TITLE: - HOSE FOR PVC PIPE GROUP: - 2H.277.21
45
TITLE: - HOSES FOR 3H.415.10.0.00 AIR
GROUP: - 47.415.4
CLEANER ASSEMBLY (RB22/RB33)
46
TITLE: - INJECTOR & INJECTOR MOUNTING
GROUP: - 4H.1501
R1040NA (CMVR STAGE-II)
47
TITLE: - INLET MANIFOLD GROUP: - 3H.185…EXP
3
1
4 5
48
TITLE: -INTERMEDIATE GEAR AND SUPPORT
GROUP: - 4H.237.1
FOR COMBINED GEAR CASING
49
TITLE: - JUPITER T -BOLT CLAMP S/F
GROUP: - F6.377.16
83MM O.D
50
TITLE :- K LUB OIL GROUP :- 4H.559.1
51
TITLE: - KIT GROUP (S/F CANOPY) VAVE GROUP: - 3H.937.1
1 2 3 4 6
TM
KIRLOSKAR
GREEN
POWER IDEAS
7 8 9 10 11 12
TM
KIRLOSKAR
GREEN
POWER IDEAS
52
TITLE: - KIT GROUP (S/F CANOPY) VAVE GROUP: - 3H.937.1
13 14 15 16 17 18
19 20 21 22 23
24 25 26 27
! !
53
TITLE: - KIT GROUP (S/F CANOPY) VAVE GROUP: - 3H.937.1
28 29 30 31 32
33 34 35 36
Call Kirloskar
Service Helpline at
between 8 am to 8 pm x 7 days.
1800 - 233 3344
(Toll-free from BSNL, MTNL)
& 020-6608 4608
(other than BSNL, MTNL)
37
38
54
TITLE: - KIT GROUP FOR 3R1040 CPCB
GROUP: - 3H.230.4
CANOPY ENGINE
11 12
3
1
10 8
9
4
14
15
3
2
6
5
16
7 17
13
18
14
55
TITLE: - KIT GROUP FOR 3R1040 CPCB
GROUP: - 3H.230.4
CANOPY ENGINE
11 12
3
1
10 8
9
4
14
15
3
2
6
5
16
7 17
13
18
14
56
TITLE: - KIT GROUP FOR CC GENSET.
GROUP: - 02.512.5
(FASTNERS.) FOR 3R VAVE
1 3
2 2
57
TITLE: - L.O.HEADER (W/O OIL COOLER) GROUP: - 2H.964.1
14 10
11
10
12
6
5
3
8
7
10
4
9
13
58
TITLE: - L.O.HEADER (W/O OIL COOLER) GROUP: - 2H.964.1
14 10
11
10
12
6
5
3
8
7
10
4
9
13
59
TITLE :- LEAK OFF PIPE FOR 20 & 25 KVA GROUP :- 3H.151
2
3
60
TITLE :- LEVEL 1 GENSET CONTROLLER
GROUP :- 2H.831
MODEL KG934
61
TITLE :- LEVEL 1 GENSET CONTROLLER
GROUP :- 2H.831
MODEL KG934
62
TITLE: - LIFTING HOOK (TURBO ENGINE) GROUP: - 4H.170
1 3
2 2
63
TITLE: - LOOSE ITEMS TO BE SUPPLIED WITH
GROUP: - 3H.282.8
2R ENGINE
2
3
4
5
9 10 6
12
7 10
11
8
64
TITLE: - LUBE.OIL PUMP. GROUP: - 3H.005.2
26 19
14 25
21 12
20 13
15
26
24 11
3 8 23
9
16
17 10
6 22
65
TITLE: - LUBE.OIL PUMP. GROUP: - 3H.005.2
26 19
14 25
21 12
20 13
15
26
24 11
3 8 23
9
16
17 10
6 22
66
TITLE: - LUBE.OIL PUMP. GROUP: - 3H.005
26 19
14 25
21 12
20 13
15
26
24 11
3 8 23
9
16
17 10
6 22
67
TITLE: - LUBE OIL PRESSURE SENDOR,
(SENSOR + SWITCH), VDO SIEMENCE
GROUP: - 2H.092.6
(INDIA), 2 TERMINAL, BODY GROUND
WITH IMPORTED BOBBIN ASSEMBLY
68
TITLE: - MATTING FLANGES FOR CPCB SET
GROUP: - 2H.193.5
EXHAUST PIPING
1 5
69
TITLE: - MICO STARTER 12VDC 2.7KW
GROUP: - 2H.301
SUITABLE FOR - 20 deg. C
2
3
70
TITLE: - OIL SEAL HOUSING (PG S/F SHEET
GROUP: - 2H.039
METAL SUMP)
2 1
71
TITLE: - OIL SUMP (PRESSED) GROUP: - 03.829
5 4
3
4
72
TITLE: - PISTON AND CONNECTING ROD
ASSEMBLY R1040NA (CPCB 'S' TYPE GROUP: - 4H.1502.1
INJECTOR)
13
15
9 17
14
10
16
5
4 6
73
TITLE: - PISTON AND CONNECTING ROD
ASSEMBLY R1040NA (CPCB 'S' TYPE GROUP: - 4H.1502.1
INJECTOR)
13
15
9 17
14
10
16
5
4 6
74
TITLE: - PISTON AND CONNECTING ROD
ASSEMBLY R1040NA (CPCB 'S' TYPE GROUP: - 4H.1502.1
INJECTOR)
13
15
9 17
14
10
16
5
4 6
75
TITLE: - POLY V BELT GROUP: - 4H.1493
76
TITLE:- PUSHROD & TAPPETS GROUP:- 2H.007
77
TITLE: - PVC PIPE FOR AIR CLEANER SUCTION GROUP: - 3H.415.07
78
TITLE :- RADIATOR FAN (430 DIA, PUSHER) GROUP :- 4H.083.2
79
TITLE: - RADIATOR FAN MTG. GROUP: - 4H.083.7
4
3
2
6 5
7
3
80
TITLE: - RADIATOR WATER DRAIN
GROUP: - 3H.153.21
CONNECTION
6 3
5 3
4
81
TITLE: - RESIDENTIAL SILENCER FOR 15KVA GROUP: - 2H.188.10
82
TITLE: -ROCKER COVER GROUP: - 3H.190.2
8 6
9
7
10
2
10
11
5
3
83
TITLE: - SENSOR FOR TEMPERATURE GAUGE GROUP: - 46.065.1
84
TITLE: - STOP SOLENOID (12V, ENERGIES
GROUP: - 4H.150.4
TO STOP) SINGLE COIL
85
TITLE: - SUCTION TUBE GROUP: - 3H.006
5
2
8 7 6
86
TITLE: - T BOLT CLAMP KLIPCO TB72/JUPITOR
GROUP: - 06.376.03
(79 TO 87 DIA)
87
TITLE: - THERMOSTAT AND MOUNTING (RH) GROUP: - 3H.061.3
3 11
14 12
4
10
2
14
8 5
9 9
6 13
7
88
TITLE: - THERMOSTAT AND MOUNTING (RH) GROUP: - 3H.061.3
3 11
14 12
4
10
2
14
8 5
9 9
6 13
7
89
TITLE: - THERMOSTAT PLUG GROUP: - 46.260.8
90
TITLE: - VALVE ROCKER ASSLY. GROUP: - 3H.010
15 8
16
22
20 7
19 9 15 6
12 16
15
22
17
16
10
17
6 17
5
7 11 21
18
4 17
15
4
3
91
TITLE: - VALVE ROCKER ASSLY. GROUP: - 3H.010
15 8
16
22
20 7
19 9 15 6
12 16
15
22
17
16
10
17
6 17
5
7 11 21
18
4 17
15
4
3
92
TITLE: - WATER INLET AND OUTLET
CONNECTION FOR RADIATOR GROUP: - 3H.029.1
(STAGE 1)
1
7 3
4
7
6
5
93
TITLE: - WATER PUMP (282.5 CRS) GROUP: - 4H.052
94
TITLE: - WATER PUMP PULLEY FOR POLY
GROUP: - 4H.1483
V BELT 6PK (2R TO 4RTA)
95
TITLE: - SET OF JOINTS, WASHERS,
GROUP: -
& 'O' RINGS (3H.3025)
96
TITLE: - SET OF JOINTS, WASHERS,
GROUP: -
& 'O' RINGS (3H.3025)
97
TITLE: - SET OF JOINTS, WASHERS,
GROUP: -
& 'O' RINGS (3H.3025)
98
TITLE: - SET OF BEARINGS (HA 03 & 3H)
99