SUPERVAC DRY SCREW VACUUM PUMPING SYSTEMS

SUPERSCREW (HYBRID COMBINED VARIABLE PITCH)

DRY SCREW VACUUM PUMPS

EVEREST BLOWER SYSTEMS

Innovative Engineering Solutions

ENGINEERING | EVALUATION | DESIGNING | MANUFACTURING | TESTING | EXECUTION | POST SALES & SERVICE
 SUPERVAC DRY SCREW VACUUM PUMPING SYSTEMS
ISO-9001 REGISTERED

ENVIRONMENT FRIENDLY DRY SCREW VACUUM PUMPING SYSTEMS

DNV Certification B.V., The Netherlands FOR CHEMICAL, PHARMACEUTICAL & OTHER PROCESS INDUSTRIES

SUPERSCREW HYBRID COMBINED

VARIABLE PITCH DRY SCREW VACUUM SUPERVAC DRY SCREW
PUMP WITH POST CONDENSER MECHANICAL VACUUM BOOSTER HIGH VACUUM PUMPING SYSTEM

Highly recommended for solvent recovery, vacuum drying, freeze drying & low pressure distillation.

Everest, Leaders in Vacuum Technology, offer Dry Vacuum Pumping Systems developed using diverse
designs and cross links to suit individual process requirements and act as import substitutes.

Everest supplies a diverse range of vacuum systems from standard compact units to complex purpose
built systems with integrated instrumentation and control panels for local or remote operation. These
systems are supplied as skid mounted ready to connect units.

Everest Vacuum Pumping Systems are known for their reliability and innovative design, offer unmatched
quality, value & performance and are easy to use and maintain.

Everest has been closely associated with various scientific and research organizations for research and
development projects related to medium and high vacuum, some of them being first time of the world.

Our mission has always been to continually offer new and superior industrial vacuum designs to the
world market, for all industries and applications.

EVEREST ADVANTAGE
HIGH VOLUMETRIC EFFICIENCY | LOW ENERGY CONSUMPTION | PACKAGE SUPPLY | PLUG & PLAY CONCEPT
 SUPERVAC DRY SCREW VACUUM PUMPING SYSTEMS
IMPROVED PUMPING CAPACITY BY MULTISTAGING
1600
9

1400
3

1200
8 6

1000

800

2
600
5

400
7
4 1
200

0.01 0.1 1 10 100 1000

Vacuum level (mbar)

LIQUID RING PUMP PISTON PUMP DRY SCREW PUMP VACUUM BOOSTER

3
1 Liquid Ring Pump (400 m /hr)

2 Liquid Ring Pump + Mechanical Vacuum Booster

3 Liquid Ring Pump + 2 No. Mechanical Vacuum

Boosters
3
4 Piston Pump (400 m /hr)

5 Piston Pump + Mechanical Vacuum Booster

6 Piston Pump + 2 No. Mechanical Vacuum Boosters

3
7 Superscrew Screw Pump (400 m /hr - Vacuum of 0.1 Torr)

8 Superscrew Screw Pump + Mechanical Vacuum Booster

9 Superscrew Screw Pump + 2 No. Mechanical Vacuum Boosters

SUPERVAC DRY SCREW VACUUM PUMPING SYSTEMS

P&I DIAGRAM OF A TYPICAL SUPERVAC SYSTEM WITH OPTIONAL MODULES

S
\/ \/ \/ \/ \/ \/

AS
G

STANDARD SUPPLY:
SCREW PUMP, MOTOR, VFD, SEAL PURGE,
COOLING WATER MODULE (STANDARD),
NON-RETURN VALVE, MAIN ISOLATION VALVE

\/
 SUPERVAC DRY SCREW VACUUM PUMPING SYSTEMS

SPECIFICATIONS | EVEREST SUPERVAC VACUUM PUMPING SYSTEM

Model Inlet Displacement Ultimate Vacuum Power Inlet Flange No. of Stages
Speed (m3/hr) (Torr) Consumption (KW) mm NB
Connected Actual

Supervac 600 600 10-2 6 3.9 65 2 Stage

Supervac 1000 1000 10-2 9 5.9 80 2 Stage
-2
Supervac 1200 1200 10 11 7.2 80 2 Stage
-2
Supervac 1600 1600 10 13 8.5 100 2 Stage
-3
Supervac 2000 2000 10 17 11.0 125 2 Stage
-3
Supervac 3500 3500 10 25 16 150 3 Stage
-3
Supervac 5000 5000 10 28 18.2 150 3 Stage
-3
Supervac 10000 10000 10 37 24.0 200 3 Stage
Note: Power consumption may vary as per individual system design/customization. Specification are subject to change without notice.

Our experts can help you in process optimization through customization resulting in high vacuum and high pumping
capacities with varied combinations of different capacity Dry Screw Vacuum Pumps and Dry Mechanical Vacuum
Boosters

APPLICATIONS
Vacuum Drying | Solvent Recovery | Vacuum Distillation | Vacuum Degassing | Vacuum Impregnation | Space Research and Development Applications

EVEREST ADVANTAGE
EVEREST HAS THE SKILL, EXPERIENCE AND CAPABILITY TO
CUSTOM DESIGN VACUUM SYSTEMS FOR SPECIFIC REQUIREMENTS AND DELIVER GUARANTEED RESULTS
 SUPERSCREW (HYBRID COMBINED VARIABLE PITCH)
DRY SCREW VACUUM PUMPS
Superscrew hybrid combined variable pitch
Dry Screw Vacuum Pumps are widely used
world wide in various chemical,
pharmaceutical, petrochemical, food
processing, plastic, CD-DVD manufacturing,
thin film/wiped film evaporation & many
other applications in general & central
vacuum industry.

Everest offers solutions for process

applications operating under vacuum
conditions since 1980, for biodiesel, chemical,
environmental, food, pharmaceutical and
plastic industries.

ECONOMICAL | RELIABLE | MAINTENANCE FREE | DURABLE | INDIGENOUS

Dry vacuum pumps are the newest development in the vacuum pump industry. They offer a number of
advantages over the traditional vacuum pump designs. There is “NO OIL / NO WATER” in contact
with the process vapours, therefore they are considered extremely environment friendly.

SALIENT FEATURES

 100% Oil Free Dry Pumping

 Hybrid combined variable pitch screw
 Faster pump down time First
 Superior ultimate vacuum Screw pump
 Lower discharge temperature designed to
 Lower power consumption perform in the Indian
 Lower noise & vibration Environment
 PEEK Coated
 SUPERSCREW (HYBRID COMBINED VARIABLE PITCH)
DRY SCREW VACUUM PUMPS
PEEK 1
COATED
(All wetted parts)
8
8

6 5 3
4 4 5
7

2
(1) Suction (2) Discharge (3) Screw (4) Seals (5) Bearings (6) Timing Gears
(7) Shaft / Coupling (8) Cooling Jacket

SECTIONAL VIEW OF EVEREST SUPERSCREW SERIES DRY SCREW VACUUM PUMP

SPECIFICATIONS

MODEL ESPH150 ESPH300 ESPH400 ESPH800 ESPH1500 ESPH3000

Normal Displacement
(50/60Hz) m3/hr 125/150 250/300 330/400 660/800 1250/1500 2250/2700

CFM 74/89 148/177 195/236 390/472 738/885 1328/1593

Ultimate Pressure Torr 7.5x10-1 7.5x10-2 7.5x10-2 7.5x10-2 1.5x10-2 1.5x10-2

Pa 100 10 10 10 2 2

Power (50Hz/60Hz) Kw 2.2/3.7 5.5/7.5 7.5/11 11/15 30/37 37/55

Rotation (50Hz/60Hz) RPM 2,900/3,500 2,900/3,500 2,900/3,500 2,900/3,500 1,450/1,750 1,450/1,750

Port Size Suction 40 50 65 100 125 150

Discharge 40 40 50 65 80 100

Cooling Water Flow L/Min 5 ~ 10 10 ~ 15 10 ~ 15 15 ~ 20 30 ~ 40 40 ~ 50

Gear Oil Capacity Lts 1 2 2 2.5 8 10

Approx. Weight Kg 200 300 380 600 1200 1500
(Bare Shaft)

10-2 HV (Suction) : Double Lip Seal + Double Lip Seal

Standard
LV (Discharge)
10-2 : Double Lip Seal & Mechanical Seal (With Gas Purge) | Drive end : Oil Seal
Seal Type
10-2 HV (Suction) : Double Lip Seal + Double Lip Seal
Option
LV (Discharge) : Double Lip Seal & Mechanical Seal (With Gas Purge) | Drive end : Oil Seal

Specifications are subject to change without notice.

 SUPERSCREW (HYBRID COMBINED VARIABLE PITCH)
DRY SCREW VACUUM PUMPS

DIMENSION DIAGRAM DRY SCREW VACUUM PUMP

K
SUCTION PORT

E
DISCHARGE PORT D

F C

Model ESPH150 ESPH300 ESPH400 ESPH800 ESPH1500 ESPH3000

Side
A 262 367 416 493 694 728
B 210 290 310 348 440 444
C 723 893 1,015 1,140 1,592 1757
D 144 190 202 212 290 320
E 260 342 367 391 538 585
F 170 222 260 295 400 446
G 421 552 626 704 1,037 1,074
H 316 432 483 544 717 820
I 124 148 161 193 248 348
J 74 109 106 116 180 210
K 42.5 58 63.5 73 110 125
Suction Port 40 50 65 100 125 150
Discharge Port 40 40 50 65 80 100
SUPERSCREW (HYBRID COMBINED VARIABLE PITCH)
DRY SCREW VACUUM PUMPS

PUMPING SPEED CURVE - ESPH 150 / 300 / 400 / 800

ESPH800_60Hz
ESPH800_50Hz
ESPH400_60Hz
ESPH400_50Hz
ESPH300_60Hz
ESPH300_50Hz
ESPH150_60Hz
ESPH150_50Hz

PUMPING SPEED CURVE - ESPH 1500 / 3000

ESPH3000_60Hz
ESPH3000_50Hz
ESPH1500_60Hz
ESPH1500_50Hz

EVEREST ADVANTAGE
AN EXCLUSIVE ONE-STOP FACILITY FOR GUARANTEED SOLUTIONS RELATED TO VACUUM PROCESSES.
 ANTI CORROSIVE DRY SCREW VACUUM PUMPS

FIRST
TIME IN INDIA
ANTI CORROSIVE
DRY SCREW
VACUUM
PUMPS

EHS-CX Series: Everest Hybrid Screw - Anti

Corrosive Dry Screw Vacuum Pumps.

Especially designed to handle harsh process

vapours having low ph values. These pumps have
modified designs to meet our customer’s needs.

ECONOMICAL | RELIABLE | MAINTENANCE FREE | DURABLE | INDIGENOUS

SPECIFICATION

MODEL EHS-CX150 EHS-CX300 EHS-CX400 EHS-CX800

Normal Displacement
(50/60Hz) m3/hr 125/150 250/300 330/400 660/800

CFM 74/89 148/177 195/236 390/472

Ultimate Pressure Torr 7.5x10-1 7.5x10-2 7.5x10-2 7.5x10-2

Pa 100 10 10 10

Power (50Hz/60Hz) Kw 2.2/3.7 5.5/7.5 7.5/11 11/15

Rotation (50Hz/60Hz) RPM 2,900/3,500 2,900/3,500 2,900/3,500 2,900/3,500

Our experts can help you in process optimization through customization resulting in high vacuum and high pumping
capacities with varied combinations of different capacity Dry Screw Pumps and Dry Mechanical Vacuum Boosters.

APPLICATIONS
Vacuum Drying | Solvent Recovery | Vacuum Distillation | Vacuum Degassing | Vacuum Impregnation | Space Research and Development Applications

EVEREST ADVANTAGE
EVEREST HAS THE SKILL, EXPERIENCE AND CAPABILITY TO
CUSTOM DESIGN VACUUM SYSTEMS FOR SPECIFIC REQUIREMENTS AND DELIVER GUARANTEED RESULTS
 ANTI CORROSIVE DRY SCREW VACUUM PUMPS
SALIENT FEATURES

1 Layer of electroless nickle on base metal with PFA coating (Ni-PEEK) Extremely special coat
designed to withstand the effect of corrosive vapours.
2 Complete “HAST ALLOY” Mechanical Seal with Kalrez oring To withstand the effect of
corrosive solvents and enhance seal & pump life thereby reducing maintenance and down time.
3 Temperature Control Value (TCV) To Maintain high operating temperature of the pump -thereby
limiting any vapour condensation.
4 Top Suction & Bottom Discharge (Constructional change in EHS - CX Series) To ensure ease of
vapour / solvent flushing through the Dry Screw Vacuum Pump.
5 Synthetic/Non Reactive Lubricating Oil & Grease (Fomblin / Equiv.) Top quality synthetic oil
& grease to avoid contamination due to process vapours.
6 Inlet & Seal N2 purge system To flush off all uncondensed vapours & condensed liquid through the
vacuum pump.
7 PLC control of all instrumentation For complete automation & minimizing human dependency.

8 PTFE/Halar coated internal pipelines To avoid corrosion of SS pipes.

9 PTFE lined valves To ensure longer valve service life.

EVEREST EHS-CX SERIES (HYBRID SCREW) ANTI CORROSIVE DRY SCREW VACUUM PUMPS
STANDARD ARRANGEMENT

T.C.V.
Thionyl Chloride
SOCl 2 , Phosphoryl
Chloride POCl 3 & Wet HCl
shall haunt you no more.
EVEREST HAS THE
SOLUTION !!

Process Inlet
Process Inlet
Process Inlet
Temperature
Element

Process Exhaust Process Exhaust

 SUPERVAC DRY SCREW VACUUM PUMPING SYSTEMS
SUPERSCREW (HYBRID COMBINED VARIABLE PITCH)
DRY SCREW VACUUM PUMPS
CHEMICAL & PHARMACEUTICAL
Degassers
Vacuum Distillation
Evaporators
INDUSTRIES SERVED Crystallizers
Vacuum Filters
Vacuum Dryers

VACUUM FURNACE INDUSTRY ELECTRICAL INDUSTRY

Heat Treatment Transformer Vacuum Impregnation
Hardening
Transformer Oil Purifier
Optical Coating
Metallizing Vapor Phase Drying
Degreasers in Furnace

INDUSTRIAL PROCESSING FOOD PROCESSING INDUSTRY

Vacuum Packaging-Fresh & Cooked Meats
Impregnating Windings
Freeze Drying
Drying Textiles Mills
Deodorization of Vegetable Oil
Sterilizing re-circulation through (FFA Distillation)
Ethylene Dioxide
Sugar Refining
Incandescent CFL and
Tube Light Manufacturing Vacuum Evaporative Cooling
Vacuum Tray Drying
TV Tubes Manufacture
Flash Drying

We don’t just offer Blowers,Boosters and Systems we offer SOLUTIONS !!

Our technology is so flexible, we can custom manufacture Special Blowers, Vacuum Pumps &
Systems by alloying and cross linking diverse designs to suit individual requirements and import substitutes.
EVEREST
PRESSURE & VACUUM SYSTEMS
EVEREST PRODUCT RANGE Roots Blowers|Mechanical Vacuum Boosters|Dry Screw Vacuum Pumps|Acoustic Hoods|Industrial Vacuum Systems
Corporate Office:B-44, Mayapuri Industrial Area, Phase1, New Delhi 110064, India | Tf: +91 11 4545 7777 | E: [email protected]
Group Companies:Everest Blowers Pvt. Ltd. | Everest Transmission | Everest Blower Systems Pvt. Ltd. www.everestblowers.com
Dry Screw Vacuum Pumping System | Revision 7 | January 2017