General Description of Engine GI-1

Chapter 1 General Description of Engine

General...........................................................................................................................GI
-2

S p
parameters....................................................................................GI
-5

T i
........................................................................................................GI
-9

Fault
diagnosis.................................................................................................................GI
-11

S p t
...................................................................................................................GI
-12
 General Description of Engine GI-2

Gasoline engine (2.0 L4)

General

S e r i eH sF C 4 G A
g a3 s o l i n e ei ns g aimn ue l t i p o i n t
e l e c t r i nc j e c t i o n g a s o l i n e e n g di ni se p w
l ai ct he m e n t
volume of 2.0L developed independently by Anhui
J i a n g hAuuat io m oCb oi .l ,e Lot nd . t h e b a s i s o f
d i g e s t i n gm ut hl te i p oe il ne tc t ir ni cj e c t i o n g a s o l i n e
engine of the similar type in China and abroad; it is at
internationally advanced level. It can be used as the
power f oroff-road v ehicle
, a ndcar o fi ntermediate
a nd
top grade, and can also be used as the
renewalpower
of t he
i mported
vehicle o ft she timilarT e ype. his ngine
is compact inconstruction, strong inpower, and quite
high in performance-price ratio.

Engine identification number

T h e e n g i n ei d e n t i f i c a t ni ou nm b e r i s s t a m p e d o n t h e
right front side of the cylinder upper part.

Explanation of the engine identification number

Model

Middle
Position Head
Product serial number

Number of Displacement
Items Enterprise code Type code Technical platform
cylinders volume

Digits 1 2 3 4 5

Engine model composition is as follows:

HFC 4 G A 3

1 2 3 4 5
1. Enterprise code
 General Description of Engine GI-3

HFC—Jianghuai Automobile Co., Ltd.

2. Number of cylinders
4—4 cylinders

3. Engine fuel type code

G—Gasoline engine

4. Technical platform
A—Type A technical platform
B—Type B technical platform
C—Type C technical platform
D—Type D technical platform

5. Engine displacement volume

1—Gasoline engine 2.4L
3—Gasoline engine 2.0L

Engine ex-works number

The engine ex-works number is composed of 8 digits.

For example: ☆ 5 3 0 0 0 3 6 9 ☆

Year Engine Ex-works number

Year

Year Code Year Code Year Code Year Code

2001 1 2009 9 2017 H 2025 S

2002 2 2010 A 2018 J 2026 T
2003 3 2011 B 2019 K 2027 V
2004 4 2012 C 2020 L 2028 W
2005 5 2013 D 2021 M 2029 X
2006 6 2014 E 2022 N 2030 Y
2007 7 2015 F 2023 P 2031 1
2008 8 2016 G 2024 R 2032 2
 General Description of Engine GI-4

Engine

Engine type Code

Gasoline CKD 1
engine Chain made parts 3
5

Ex-works number
The ex-works number is composed of 6 digits.

Model HFC4GA3
Type I n l i n e , d o u b l e o v e r h e a d
valves
Number of cylinders 4
Cylinder diameter×stroke（mm） 85×88
Displacement volume（L） 2.0
Compression ratio 10:1
Type of cylinder sleeve None
Rated speed （r/min） 6000
Power （KW） 95
Maximum torque（N.m） 172
Maximum torque speed （r/min） 3000
Idle speed （r/min） 750±30
Fully complying with minimum specific fuel consumption 270－280
(g/KW.h)
Ratio of oil to fuel ≤0.15％
C r a n k s h a f t rd oi rt ae tc it (oi fonanc i n gp ot w
o eo ru t p uAnticlockwise
t
terminal)
Ignition sequence 1－3－4－2
Starting method Electrical starting
Lubrication method Pressure and splash lubrication combined
Cooling method Water cooling
Overall dimension （L×W×H）mm 644.5×689×736.8
Net mass （Kg） 165

Specifications and parameters

 General Description of Engine GI-5

Description Specifications and parameters Limit value

General
Type Transverse, double overhead camshaft
Number of cylinders 4
Cylinder diameter 85 mm
Stroke 88 mm
Displacement volume 2.0L
Compression ratio 10:1
Ignition sequence 1-3-4-2
Valve timing
Intake valve
Open （BTDC） 18º
Close （ABDC） 54º
Exhaust valve
Open （BBDC） 56º
Close （ATDC） 8º
Cylinder head
Manifold m surface
ounting 0.15 mm 0.3 mm
planeness
Oversized dimension of valve-seat bore repair Intake
0.3 mm O.S. 35.3-35.325 mm
0.6 mm O.S. 35.6-35.625 mm
Exhaust
0.3 mm O.S. 33.3-33.326 mm
0.6 mm O.S. 33.6-33.625 mm
Oversized dimension of valve guide bore repair (intake and exhaust)
0.05 mm O.S. 12.05-12.068 mm
0.05 mm O.S. 12.25-12.268 mm
0.05 mm O.S. 12.50-12.518 mm
Camshaft
Cam height 35.493 mm 34.993mm
Intake 35.317 mm 34.704mm
Exhaust 35.039 mm 34.704mm
Journal outer diameter 26mm
Bearing clearance 0.040-0.076 mm
End play 0.1-0.2 mm

Description Specifications and parameters Limit value

Valve
 General Description of Engine GI-6

Valve length
Intake 109.5 mm
Exhaust 109.7 mm
Valve stem outer diameter
Intake 6.565-6.580 mm
Exhaust 6.530-6.550 mm
Cone angle 45º-45º5’

Valve head thickness (edge)

Intake 1.0mm 0.7 mm
Exhaust 1.5mm 1.0 mm

Valve stem and valve guide clearance

Intake 0.020-0.047 mm 0.1mm
Exhaust 0.050-0.085 mm 0.15mm
Valve guide
Length
Intake 45.5 mm
Exhaust 50.5 mm
Maintenance dimension 0.05,0.25,0.50 mm
Valve seat
Seat contact width 0.9-1.3 mm
Cone angle of the seat 44º-44º5’
Maintenance dimension 0.1mm
0.6mm out of tolerance
Valve spring
Free length 45.82 mm 44.82
Bearing capacity 25.3kg/40mm
Deflection Less than 1.5º at assembling height 4º
Cylinder body
Cylinder diameter 85＋0.03 mm
O u t o f r o u n d n easnsd t a p e r o f Less than 0.01 mm
cylinder diameter
Planeness of engine top Less than 0.05 mm 0.1 mm
Piston
Outer diameter 84.97-85 mm
Piston and cylinder clearance 0.02-0.04 mm
Ring groove width
No.1 1.22-1.24 mm
No.2 1.51-1.53 mm
Oil ring 2.81-2.83 mm
Maintenance dimension 0.5 mm out of tolerance
 General Description of Engine GI-7

Description Specifications and parameters Limit value

Piston ring
Side play
No.1 0.03-0.07 mm
No.2 0.02-0.06 mm 0.1 mm
Oil ring 0.06-0.15 mm
End play
No.1 0.25-0.35 mm 0.8 mm
No.2 0.40-0.55 mm 0.8 mm
Oil ring side doctor-bar 0.10-0.40 mm 1.0 mm
Connecting rod
Bending 0.05 mm
Skewness 0.1 mm
Side play of connecting rod big 0.10-0.25 mm 0.1 mm
end and crankshaft
Piston pin open tension 1250±500 kg
Rod journal outer diameter
Connecting rod bearing free play 48-48.015 mm
Crankshaft main bearing free play 0.015-0.048 mm 0.1 mm
No.1, 2, 4, 5 journal 0.018-0.036 mm
No.3 journal 0.024-0.042 mm 0.1 mm
Crankshaft
Journal outer diameter 56.982-57.000mm
Out of roundness of journal Less than 0.015 mm
Taper of journal Less than 0.005 mm
Axial clearance 0.05-0.25 mm 0.25mm
Flywheel
Running out 0.13 mm
Oil pressure at idle 80 kPa
[Oil temperature is 75-90℃] (11.6 psi)
Oil pump
Top clearance
Driving gear 0.16-0.21 mm 0.25 mm
Driven gear 0.18-0.21 mm 0.25 mm
Side clearance
Driving gear 0.08-0.14 mm 0.25 mm
Driven gear 0.06-0.12 mm 0.25 mm
Safety spring
Free length 46.6 mm
When loading [61N] 40.1 mm
 General Description of Engine GI-8

Description Specifications and parameters Limit value

Right balance shaft
Front journal diameter 18.467-18.480mm
Rear journal diameter 40.951-40.967mm
Clearance
Front 0.020-0.061 mm
Rear 0.050-0.091 mm
Left balance shaft
Front journal diameter 18.467-18.480mm
Rear journal diameter 40.951-40.967mm
Clearance
Front 0.020-0.054 mm
Rear 0.042-0.083 mm
Cooling method Forced circulation with fan
Cooling system capacity 7.0L
Thermostat
Type Wax-type thermostat
Normal open temperature 82℃
Open temperature range 80℃-84℃
Complete open temperature 95℃
Radiation temperature
Main valve open pressure 107.9±14.7 kPa
Main valve close pressure 83.4 kPa
Vacuum valve open pressure -8.86kPa
Air filter
Type Dry
Filter element Paper filter element
Exhaust pipe
Muffler Dissipative muffler
Suspension system Rubber suspension device
Coolant temperature sensor
Type Thermistor type
Resistance
20℃ 2.45±0.14 KΏ
80℃ 0.3222KΏ
 General Description of Engine GI-9

Tightening torque

Description Nm
Engine bracket spacer bolt 90-110
Engine bracket nut 60-80
Engine bracket bolt 60-80
Engine bracket to cross-member bolt and nut 55-65
Front stop bracket to cross-member bolt 40-55
Front stop spacer bolt and nut 50-65
Rear stop bracket to cross-member bolt 50-65
Rear stop spacer bolt and nut 50-65
Drive shaft bracket bolt 60-80
Drive shaft mounting spacer bolt 90-110
Air conditioner compressor and support 23-27
Power steering gear oil pump and support 35-45
Front exhaust pipe and exhaust manifold 30-40
Rocker arm cover bolt 8-10
Center cover bolt 4-5
Camshaft crankshaft bolt 80-100
Camshaft bearing cover bolt 19-21
Crankshaft position sensor 10-13
Throttle valve seat 15-22
Air filter mounting bolt 8-10
Crankshaft sprocket wheel bolt 110-130
Shock absorber belt pulley and crankshaft sprocket wheel 20-30
Use new parts 63+ loosening +20±2+90º+90º
Not use new parts
Intake manifold support 18-25
Tension pulley support bolt 23-27
Automatic tensioner bolt 20-27
Tensioner belt pulley bolt 43-55
Idler pulley bolt 30-42
Front exhaust pipe clamping bolt 20-30
Oil sump (top and bottom) 10-12
Crankcase drain plug 35-45
Oil strainer 15-22
Oil pump sprocket wheel nut 50-60
Oil pressure switch 8-12
Oil filter support bolt 20-27
Oil pump bolt 15-18
Oil seal cover bolt 10-12
 General Description of Engine GI-10

Description Nm
Plug cover 20-27
Front cover bolt 20-27
Driven gear bolt 34-40
Engine cooling pump belt pulley bolt 8-10
Timing belt upper cover 8-10
Timing belt lower cover 8-10
Safety plug 40-50
Flywheel 130-140
Capstan 130-140
Timing belt rear right cover 10-12
Timing belt rear left cover (upper) 10-12
Connecting rod cover bolt 20+90º
Crankshaft bearing cover bolt 25+90º
Generator suspension device
M18 25-30
M10 35-55
Generator bracket bolt 20-25
Generator connecting bolt
M9×90 8-12
M8×40 20-25
Engine cooling pump to cylinder bolt 20-27
Engine coolant temperature sensor 20-40
Engine coolant inlet sealing member bolt 10-15
Air filter mounting bolt 8-10
Resonator mounting bolt (nut) 8-10
Throttle valve body to intake manifold 15-22
Intake manifold mounting bolt (M8) 15-20
Intake manifold mounting nut 30-42
Tension bar bracket to tension bar bolt 35-55
Ignition coil bolt 8-12
Power transistor bolt 10-12
Front exhaust manifold to cylinder bolt 20-30
Central exhaust pipe to catalytic converter nut 30-40
Central exhaust pipe to main muffler bolt 30-40
Central exhaust pipe to support bolt 10-15
Suspension device to engine bolt 10-15
Suspension device to main muffler bolt 10-15
Exhaust manifold nut（8） 25-30
Exhaust manifold nut (10) 35-55
Oxygen sensor 40-50
 General Description of Engine GI-11

Description Nm
Air filter support bolt 10-13
Exhaust manifold cover and exhaust connection bolt 12-15
Oxygen sensor to exhaust manifold 40-50
Front exhaust pipe support bolt 20-30
Main muffler lug support bolt 10-20
Oil height gauge 12-15
Stud bolt 30-40
Tensioner arm assembly 17-26
Balance shaft bolt 34-40
Startup motor to cylinder connection bolt 27-35
Radiator-fan motor bolt 8-10
Oil delivery pipe to cylinder body 10-13

Fault diagnosis

Phenomena Possible causes Repair

Cylinder head gasket damaged Replace the piston

Piston ring worn out or damaged Replace the piston ring
Compression pressure
Piston or cylinder worn out Repair or replace the piston ri
low
cylinder body
Valve seat worn out or damaged Repair or replace the valve and seat ring
Oil height not sufficient Check the oil
Oil pressure switch fault Replace the oil pressure switch
Oil filter blocked Replace the filter
Oil pressure dropped Oil pump gear or cover worn out Replace the oil pump gear or cover
Oil become thin Replace the oil and locate the cause
Oil safety valve failed (opened) Repair
Bearing clearance too big Replace the bearing
Oil pressure high Oil safety valve failed (closed) Repair
Engine stop baffle loosened (front, rear) Re-fasten
Driving shaft mounting support loosened Re-fasten
Engine mounting bracket loosened Re-fasten
Engine over-vibration Central member loosened Re-fasten
Driving shaft mounting space damaged Replace
Engine installation guard plate damaged Replace
Engine stop baffle damaged Replace
Oil thin (oil pressure low) Adjust
Valve noise Va l v es t e m o rv a l v eg u i d e w o r n o u t oReplace
r
damaged
Oil supply insufficient Check the oil height
Connecting rod and
Thin or thinned oil Adjust and locate the causes
main bearing noise
Bearing clearance too big Replace
 General Description of Engine GI-12

Phenomena Possible causes Repair

Belt tension incorrectgenerator
( tensioner, Adjust the belt tension
Timing belt noise timing belt)

Coolant leaking Fill to specified level

Coolant level low Radiator core connector damaged Replace
Hose eroded or cracked Replace
Radiator cover valve or spring fault Replace
Thermostat fault Replace
Engine water pump fault Replace
Radiator blocked Foreign matters in coolant Replace
Connector loosened Re-tighten
Exhaust pipe leaking
Pipeline or muffler damaged Repair or replace
Partition in muffler separated Replace
Rubber suspension device damaged Replace
Abnormal noise
Pipeline or muffler contacting body Correct it
Pipeline or muffler damaged Repair or replace

Special tools

Tool Picture Purpose

To disassemble balance shaft front

Balance shaft bearing puller
bearing

To disassemble balance shaft rear

Balance shaft bearing puller
bearing

To erect balance shaft front/rear

Balance shaft bearing erector
bearing
 General Description of Engine GI-13

Tool Picture Purpose

Guide plate To disassemble and erect balance

shaft rear bearing

To disassemble and erect front nut

Cock spanner
cap stopper

Camshaft front oil seal

To erect camshaft front oil seal
erector

Front shaft front oil seal To erect crankshaft front oil seal
guide

To erect camshaft oil seal

Camshaft oil seal erector
 General Description of Engine GI-14

Used as guide when pressing in

Camshaft oil seal guide rod camshaft oil seal

Tool Picture Purpose

To disassemble and install

Cylinder head bolt sleeve
cylinder head bolt

To disassemble and erect front

Valve guide erector
nut cap stopper

Valve spring compressor

To disassemble and erect
Valve spring compressor intake/exhaust valve
seat

Valve stem oil seal erector To erect valve stem oil seal

Valve guide mounting

To erect valve guide
accessory
 General Description of Engine GI-15

1. To erect engine rear oil seal

Crankshaft rear oil seal erector
2. To erect crankshaft rear oil seal

Tool Picture Purpose

Piston pin
To disassemble and erect
assembling/disassembling
piston pin
kit

To disassemble and erect

Plugging blade piston pin

Cross-member stud bolt To disassemble and erect

sleeve cross-member stud bolt
General Description of Engine GI-16