CN Industry Track Standards
CN Industry Track Standards
CN Industry Track Standards
FOR
INDUSTRIAL TRACKS
Table of Contents
1. Applicability ........................................................................................................................... 1
2. Industry Track Project Overview ............................................................................................ 2
3. Grading Design and Construction Standards .......................................................................... 6
3.1 Drainage Design Plan ...................................................................................................... 6
3.2 Grading Construction ...................................................................................................... 7
3.2.1 Embankment Construction .................................................................................................. 8
3.2.2 Moisture and Density Control.............................................................................................. 8
3.2.3 Post Construction Erosion Control ...................................................................................... 8
3. Sub-Ballast Placement ........................................................................................................ 8
4. Track Design and Construction Standards.............................................................................. 9
4.1 Track Design General ..................................................................................................... 9
4.2 Curve Design ................................................................................................................. 11
4.3 Turnout Design .............................................................................................................. 12
4.4 Derails Design ............................................................................................................... 13
4.5 Cable Progressioners/Car Movers ................................................................................. 14
4.6 Under Track Pits ........................................................................................................... 14
4.7.1 Timber Track Tie Installation ............................................................................................ 15
4.7.2 Rail Installation .................................................................................................................. 15
4.7.3 Turnout Installation............................................................................................................ 17
4.7.4 Track Surfacing and Lining ............................................................................................... 18
4.7.5 Road Crossings .................................................................................................................. 19
5. Materials Standards .............................................................................................................. 19
5.1 Rail ................................................................................................................................ 20
5.2 Welding ......................................................................................................................... 20
5.3 Joint Bars....................................................................................................................... 21
5.4 Sub-ballast ..................................................................................................................... 21
5.5 Ballast (Crushed Gravel) ............................................................................................... 21
5.6 Rail Anchors .................................................................................................................. 22
5.7 Tie Plates ....................................................................................................................... 22
5.8 Ties ................................................................................................................................ 23
1. Applicability
This document is for design purposes and is not to be taken as authority to construct industry
trackage without an industry track agreement and review and written acceptance from CN’s
Regional Design and Construction Office for the proposed track design.
This document is prepared for all CN functions, industries, design firms, contractors, and local
authorities (“CN INDUSTRY” or “CUSTOMER”) who intend to construct a rail line to an
existing facility or a new site including rail access to industrial lands and rail-truck transload
facilities.
These specifications represent the minimum standards for design and construction of new
industrial tracks. CN’s Regional Design and Construction Office may require additional
standards be met based upon individual project requirements.
Tracks meeting one or more of the conditions listed below have additional design and
construction criteria over and above those presented in this document. Contact CN for the
additional standards that must be met for:
Any variance from the standards provided in these specifications must be submitted in writing
to CN’s Senior Manager, Design and Construction. The submittal must state the variance from
standard being requested and reference the page of the submitted plans where the variance can
be found. All variances are subject to review and written acceptance from the office of CN’s
Regional Chief Engineer. Depending upon the variance being requested, CN may have
additional requirements and restrictions that must be met.
Please note the information contained in this document is the property of CN,
and may not be used outside of its intended purpose. CN reserves the right to
modify this document at any time.
The first step is to contact CN’s Business Development/Real Estate group to discuss your needs
for rail service. This group provides assistance with site selection, preliminary track schematics,
rail serviceability options, and shipping rates. The Business Development/Real Estate Group will
also consult with CN’s Design & Construction, Engineering and Transportation departments to
optimize the track plan and to help develop a customer service plan.
Once the conceptual design has been reviewed and accepted by CN Design & Construction, the
Industry/function can proceed with development of a detailed design for the project.
If required during the detailed design step, any work on CN property, including but not limited
to, surveys, soils investigations, site walks, etc. will require authorization, via a signed Right of
Entry Agreement from CN’s Design and Construction Group.
Additionally, all work performed on CN property or within 30 feet of any CN track in operation
(unless deemed not required by CN) must:
Have a cable and utility locate completed, and
Be protected by a CN flagman.
All costs associated with Right of Entry fees, cable/utility locates, and CN flagmen are the
Industry’s responsibility (see Section 7.0, Safety and Right of Entry).
The detailed design submission will be reviewed by CN for acceptance. The design must include
a drainage plan, track plan/profile, and typical sections (grading and track). The Industry will be
responsible for the costs to review the plans and specifications.
The proposed grading and track design plans will be evaluated against CN’s standards, as
outlined in this document. The design will undergo a final review with CN Transportation to
verify serviceability. Reviews at this stage ensure the design and operating plan meets
requirements specific to CN. The plans and specification must be approved, signed and
stamped by a Professional Engineer licensed in the State or Province prior to submission to CN.
CN will advise the Industry in writing of acceptance of the design or of any revisions that may
be required.
Drawing submissions to CN may be in hard copy format or electronic in AutoCAD and PDF
format. All drawings to be supplied in CN’s format as provided in Appendix A. The CN
drawing template can be supplied to the Industry’s upon request.
A proposed schedule for completing the work shall also be included with any submission for a
proposed development.
The Industry must certify that track related materials and equipment meet CN specifications.
A detailed list of all track material, including ballast specifications, must be submitted for CN
Design & Construction review and acceptance.
Once the detailed design has been accepted by CN Design & Construction, the Industry has
executed an industrial track agreement with CN’s Business Development/Real Estate group,
utility locates are completed, and all applicable permits are in place (permitting is the
responsibility of the Industry), construction activities can commence.
CN forces may perform all work on CN property connecting to the mainline or along a CN owned
siding track/spur track adjacent to the CN main. CN will prepare an estimate of cost for the work
that will be chargeable to the Industry. This work usually includes installation of mainline
turnouts, track construction, surfacing, derail installation, rail welding, signals
modifications/upgrades, etc. The Industry will be responsible for performing all other work
including earthwork, drainage, fencing, modification of utilities, etc. It is the Industry's (and the
contractor hired by the Industry) responsibility, to ensure construction is in accordance with the
project design specifications. All works performed by the Industry within the CN Right-of-Way
(earthwork, drainage, culvert installation, etc) will require authorization via a signed Right of
Entry Agreement (see Section 7, Safety and Right of Entry).
Step 5 - Completion
Once construction is complete and the rail facility is ready to be placed into service, CN will
conduct a final inspection prior to placing the track in service. This inspection by CN will occur
once the design consultant has certified the track has been constructed in accordance with the
accepted design plans and specifications, and is safe for rail traffic. The CN final inspection is
typically done by the local Track Supervisor and will be arranged through CN’s Design and
Construction Office. CN will also requires an electronic copy (in AutoCad with appropriate
coordinates indicated) of the As-Constructed/Agreement and drawing(s) for industry track
agreement purposes and will retain a copy of the industry track agreement(s) for CN’s records.
Drainage plan
Storm water pollution prevention plan (including erosion control measures)
Construction limits
Grading requirements
Soil conditions (soil boring information)
Import material/fill requirements
Sub-ballast material specifications
Quality control and material testing requirements
The subgrade shall be designed and constructed to ensure there is adequate drainage away
from the track structure.
The drainage system shall be capable of handling the maximum expected flow of water and
may not compromise the existing drainage system of the Railway. Post-development flow
rates of surface water on to CN property must not be increased.
Compaction specifications shall require compacting the full width of the subgrade and
subballast to density not less than 95% maximum dry density in accordance with Standard
Proctor Density Compaction Test (ASTM D698).
Roadbed shall conform to Appendix A, A1, Typical Cross Section Detail including:
a. The top of the subgrade shall be shaped with a minimum 1:40 slope for drainage,
typically each way from the centerline of the track.
b. Embankments must have a side slope of not less than 2H: 1V.
c. Minimum depth of sub-ballast structure must be 12” and must extend at least 4 feet
beyond the edge of ballast, unless otherwise approved by CN Design and Construction.
Maintained top width shall be a minimum of 24 feet.
d. Minimum depth of ballast structure must be 9” under industrial track and must provide
a minimum 6” shoulder for jointed rail or 12" shoulder for continuous welded rail.
Minimum ballast depth of mainline track class 2 or higher is 12”. Particular attention
must be paid to turnout locations to ensure all minimum requirements are met.
e. With the exception of the mainline turnout, the width of sub-ballast on the diverging
side of turnouts shall be increased to create a walkway for train service employees.
The sub-ballast width shall taper from the minimum of 12’-0” up to 20’ from the
centerline of the tangent side of the turnout at the end of the stock rail ahead of the
point of switch, until it reaches a point that is 12’-0” from the centerline of the
diverging track. The 12’-0” minimum width is to be maintained away from the point
of switch until either 4’ past the location of a derail or 50’ past the clearance point if
no derail is installed, and then is to be tapered (if needed) to minimum width of 12’-
0” from centerline of the track. The Industry and their consultant must review local
requirements for walkways to determine if more stringent local requirements must be
met. Walkways are only to be constructed within the limits of industrial tracks and
are not to be built along main track switches.
f. Adequate site drainage is to be maintained throughout construction.
g. Drainage must be given particular attention at the following locations: Switches, frogs,
diamond crossings, grade crossings, and other places with limited vertical and side
clearance. No culvert to be situated within 45 feet from any switch or diamond.
h. Culverts shall be Corrugated Steel Pipes, Structural Plate Corrugated Steel Pipes or
Seamless Steel Pipes to the latest CN R7A-80.2 (see Appendix A, A13), and ASTM
Specifications and must be sufficient to support applicable Railway Loading.
3. Sub-Ballast Placement
Sub-ballast material may be placed once the finished subgrade is inspected and accepted by
the contractor’s quality assurance inspector.
Sub-ballast shall be placed, using methods that do not lead to segregation or degradation of
material.
Place material to full width of section in uniform layers not exceeding 12" thickness and
compact to specified density.
Compact full width to density not less than 95% maximum dry density in accordance with
Standard Proctor Density Compaction Test (ASTM D698).
Representative samples of the subballast material must be taken for laboratory tests to
approve its quality and nature prior to and during its use.
Finished sub-ballast surface must be within ½" of design elevations but not uniformly high
or low.
Track design and construction must comply with CN’s engineering standards and other
applicable regulatory requirements.
The maximum gradient on industrial spur tracks must not be greater than 2% and is to be
limited to 1% on lead tracks. For loop tracks, the maximum grade will be 0.5%. Grades on
tracks at locations used for spotting rail cars is to be 0%, but in no case exceed 0.2%. Curve
compensation is calculated by adding 0.04% per degree of curvature to the proposed grade.
All tracks shall be designed for standard gauge of 56-1/2”.
Industrial track shall be constructed with the following maximum tie spacing (see Appendix
A, Design Criteria and Material Table for further details):
o Wood Ties - 20” tie spacing on leads and 22” in body tracks
o Concrete Ties – 24”
o Steel Ties – 24”
Minimum track centers shall be as follows:
o Unless physically restricted, 25' track centers are to be used to provide safe
working space for employees between main and industrial spurs or lead tracks.
Any exception to this requires a safety mitigation plan to be approved by CN.
o Between industrial or yard tracks: 14 ft.
o Greater track centers may be required to accommodate loading of specific
commodities. For example, a minimum of 25’ track centers is required at
log/pole loading facilities.
o Track centers for loading and unloading flammable products and tank storage
must comply with Federal, State/Provincial, and local agency requirements
including but not limited to Flammable Liquids Storage GO 0-32 and AAR
Circular No. OT-55 (Appendix A, A6).
The horizontal clearance envelope as well as the minimum distance between track centers
shall be increased to account for curvature as follows:
o 1” per degree of curvature of track for horizontal clearance
o 2” per degree of curvature of track for distance between parallel tracks
Clearance envelopes will comply with the CN Clearance Requirements (See Appendix A,
A3 through A5) and shall be shown on the plans submitted to CN.
not to be more than 0.60% per station in sags and 1.0% per station in summits for lead
tracks. Between vertical curves, 100 feet of tangent is to be maintained. See Appendix A,
A8, “Vertical Curves for Industrial Tracks”.
No portion of a turnout is to be located in horizontal or vertical curves, spirals or within
track with superelevation.
The point of switch is not to be located within 100 feet of a horizontal curve.
The point of switch of any turnout or switch point derail is not to be located within twenty-
five (25) feet of a vertical curve. See Appendix A, A7, Design and Material Table, for
minimum distances to bridges, curves, and road crossings.
Distance (Feet) in which a Free-Rolling Car will achieve the Following Speed
Derails must be installed so equipment will derail away from the track being protected and
shall be at least 20' beyond the 13' 6" clearance (fouling) point. Derails must be far enough
behind any insulated joints to ensure that equipment derails before fouling the track circuit.
Hinge and sliding derails will be painted yellow, and any track equipped with a derail shall
have the switch stand lever painted yellow. Proper signage shall also be erected at derail
locations.
Exact locations of derail installation will be coordinated with CN Design and Construction.
Unloading Pits shall be designed and constructed in accordance with the provisions of the
CN Unloading Pit Standard JL3-5 (See Appendix A, A15); AREMA Manual,
Specifications, Chapter 15, Part 8, Section 8.4;
Drawings must be stamped and approved by a Professional Engineer. Separate unloading
pit plans must be submitted for review and acceptance by a CN Design and Construction.
Unsupported running rail
o No joints in running rail shall be permitted over the pit.
o The top of the concrete pit walls shall be true and level to provide full bearing for the
running rails.
Structural supporting beams
o Running rails to be attached to the supporting beams at 2’ centers.
o Welding of rails to beams is not permitted.
o Beams to be provided with masonry plates.
o Two anchor bolts for each masonry plate (bearing plate) to be provided.
The cover for the unloading pit is to be installed flush with the top of the ties or constructed
to provide minimum slopes of 4:1 from top of the ties to top of the opening and must not
protrude above the rail. Both the cover and slope sections to be of metal and removable for
ready inspection of rail and supports.
Capacity of the foundation to support the unloading pit shall be a component of the overall
design. The report shall be and the report shall be provided with the application and
drawings.
until the rail is properly spiked, the bolts tightened, and rail anchors applied. Expansion gaps
must conform to the following:
Place joint bars and tighten bolts before spiking the rail.
1" 490
⅞" 375
If Continuous Welded Rail (CWR) is used, ensure that it is destressed before placing the track
into service and that Preferred Rail Laying Temperature as provided in the table below is
achieved:
Location* PRLT
Eastern Region and Western Region (Canada) 90oF
Former DWP and DMIR Territory 100F.
US Region (except former DWP and DMIR) 105F.
*Check with local Design and Construction Office for the appropriate PRLT based on project
location.
Anchor rails per Appendix A, A11, Anchor Pattern for Continuous Welded & Jointed Track.
For CWR, anchoring must be completed once rail has been properly destressed.
Gauge of track after laying rail must be uniform and within 1/8” of design.
Switch points shall remain clamped or spiked until inspected by a CN Track Supervisor or a
designee.
Distribute Ballast
Damage caused to CN tracks or equipment during ballast unloading, surfacing, and lining must
be reported immediately to the CN project manager.
The Contractor is cautioned that damage caused by their equipment to CN property during the
distribution of ballast and surfacing will be repaired by the Contractor at his expense.
Care must be taken to protect signal appliances during ballasting and track surfacing operations.
Lifting
Single track raises will be limited to a maximum of 4 inches.
Raise all tracks and turnouts with the ballast to provide a minimum depth of 9" from the bottom
of the tie to top of sub-ballast or to a depth indicated on approved design.
Tamping machines or other mechanical tamping equipment will be used to tamp ballast.
Tamp both sides of ties from a point 16" inside each rail to the end of the ties.
Tamp inside and outside of the rail simultaneously.
Do not tamp at the center of the ties between the inside limits stated above.
On turnouts, tamp ties for 16 inches either side of all rails.
Manually tamp the areas under the frog, guard rails, and heel castings, using bars or mechanical
hand tampers.
Lining
Line all track and turnouts to conform to the approved drawings.
Verify that final curve alignment fits designed curvature.
Dressing
Dress the ballast to conform to the ballast sections as shown on attached standard drawing
Appendix A, A1, Typical Cross Section Detail.
Surfacing
Bring track to a uniform gradient with corresponding cross-level to suit the alignment.
Tolerances
Alignment: The maximum out-of-alignment measured from mid-ordinate of a 62' chord may not
be more than 1/8".
Surface: The deviation from uniform profile on either rail at the mid-ordinate of a 62' chord may
not be more than 3/16".
Cross-level: The deviation in cross-level from design may not exceed 3/16".
5. Materials Standards
This section details CN’s material requirements for industry track projects.
5.1 Rail
Continuous Welded Rail (CWR) may be specified and will be laid and anchored under separate
specifications per current CN Engineering Track Standards.
For tracks handling dangerous commodities, rail must be control cooled and approved by CN.
New rail shall be a minimum of 115 lb RE or greater.
Secondhand (PW) rail must be a minimum of 100 lb ARA-A or heavier for installations in Canada
and 112 lb RE or heavier for installations in the United States.
Rail quality may include minor imperfections in line and/or surface, or minor physical defects
that will not interfere with the safe use of the rail in yard tracks, industrial tracks and light density
spurs.
Secondhand rail may be used in customer industrial locations, provided it meets the following
standards:
Rail lengths of 27 feet or greater are acceptable, but rail less than 39 feet may not make
up more than 25% of the total rails. Rails 78 foot or longer must be used through road
crossing with joints no closer than 25’ from each end of the crossing surface.
Rail to be free of internal defects confirmed by UTT Testing prior to installation.
PW rail to be installed must be within the following limits of wear:
Maximum
Combined 3/4"(28mm) 15/16/’(24mm) 7/8”(21mm) 3/4"(17mm) 11/16”(14mm)
Wear
5.2 Welding
Welding kits must be compatible with the type of rail being welded. For any weld involving a
chrome alloy rail, only a chrome welding procedure shall be used.
Thermite or field flash butt welds shall be located as close as possible to the center of tie
cribs. The weld must not be closer than 4” to the edge of the tie and in no case may a field
weld be situated over a tie plate.
* If Vertical Rail Base Offset exceeds 1/8” (3 mm) a sloped base plate must be used
All rail joint bars must be of proper design and dimension for the rail on which it is to be
applied.
"Skirted” or “Toed” bars are not permitted.
Second hand joint bars in good condition may be used except insulated or compromise joints
which must be new in all cases.
All joints shall be fully bolted with rail drilling that conforms to proper dimension and
design for the rail section.
5.4 Sub-ballast
Sub-ballast gradation shall be sufficient to prevent penetration of the sub-ballast into the
subgrade and shall conform to CN requirements.
Ballast shall conform to the following gradation and the specifications of Appendix A, A16,
CN Granular Specification, or be subject to the review and acceptance of CN Senior
Manager Design and Construction (type and size may be modified slightly to meet local
conditions) Heavy use leads or trackage may require crushed rock ballast as determined by
CN Design and Construction.
Nominal 1-3/4" 1-1/4" (32 1" (25.4 ¾" (19 ½" (12.7 No. 4 No. 200
Size (45.3 mm) mm) mm) mm) mm) (4.76 mm) (74
micron)
% Passing 100 –70-95 –50-80 10-40 0-15 0-1 0-1
by Weight
Rail anchors are to be new or manufacturer certified refurbished rail anchors of appropriate
size.
Rail anchor application shall match the pattern as shown in Appendix A, A11, Anchor Pattern
for Continuous Weld and Jointed Track.
Recommended tie plate usage found in Appendix A, A21, Turnout Return Curves and Spiking
Pattern for Industrial Track drawing.
Tie plates to be a minimum of 11” for 5 ½” base rail on tangents, and a minimum of 14” for
6” base rail and in curves. For locations with curves 9 degrees or greater, 16” cast plates to
be installed on every other tie. All 16” cast plates to be a CN approved premium plate.
Tie plates to be double shouldered with 1 in 40 cant.
Tie plates may be second hand provided the plates are not broken, damaged or have worn
spike holes.
All ties are to be fully plated.
5.8 Ties
All ties are to be treated in accordance with the latest edition of AREMA Manual Chapter
30.
Timber Track Ties
o Track ties are to be new and a minimum of No.2 hardwood ties. No. 1 hardwood ties
are required on curves over 6 degrees, and on all lead and loop tracks.
o Track ties are to be a minimum 8’-6” in length and have minimum cross section
dimensions of 6” x 8”. The corners may be beveled to provide a minimum 7-1/2” flat
surface on the top and bottom.
The use of concrete or steel ties may be permitted subject to review and acceptance by CN
Senior Manager Design and Construction.
Switch ties shall be new No. 1 hardwood ties, minimum 7”x9” in size, with length as required
per the appropriate CN Engineering Track Standard plan. Refer to Appendix A, A7, Design
Material Table for spacing and type.
Borate treated switch ties and track ties are recommended for high decay zones (warmer
climates or wet swampy conditions).
5.9 Hardware
Spiking on industrial spurs and lead tracks is to be done per Appendix A, A11, Turnout
Return Curves & Spiking Patterns for Industrial Tracks.
Screw spikes shall be 6” x 7/8” diameter with rectangular head.
Stub end tracks require the installation of a bumping post or earthen bumper.
Design of bumping posts/earthen bumpers shall take into account protection of any
infrastructure beyond the end of track.
Install bumping posts or earthen bumpers 10 feet from the end of track, with 10 ties in front
of and all ties behind it fully anchored.
No car is to be spotted within 30 feet of the bumping post or earthen bumper.
Bumping posts shall be Hayes Type WG or HD (or equivalent) for the designated rail section.
Due to the potential damage to rail car undercarriages, wheel stops are not acceptable for new
track construction.
A typical earthen bumper and bumping post is provided in Appendix A, A2, Earthen
Bumper/Bump Post Detail.
5.12 Derails
Design tracks to leave a minimum of 50 feet from the derail to the last car that could be spotted
in the track.
Install derails in accordance with the appropriate standard plans, as follows:
o Hayes EB (Hinged Type Derail)
o Hayes HB (Sliding Type Derail
o Switch Point Derail per drawing “Double Switch Point Derail” attached (see Appendix
A, A14).
The correct size of derail to be used on various rail sections is as follows:
o Size 6: 100 ARA-A to 115 lb (worn)
o Size 7: 115 lb (new) and larger
A plywood or steel shim of the correct thickness with holes punched or drilled for all fasteners
may be necessary under the derail to ensure the block lies flat on the top of the rail.
5.13 Bonding and Track Grounding
At any location where flammable commodities may be loaded or off-loaded, bonding wires
and track grounding are to be provided per CN SCP 1301 and 1302 (see Appendix A, A17
and A18) and/or Railway Prevention of Electric Sparks regulations (CTC 1982-8 for
Canada).
5.14 Lighting
Lighting for switching facilities requires adequate lighting per industry recommendations and
specifications. Adequate lighting must be provided for train crews working at night. Work
areas near switches, gates, and buildings must be illuminated to prevent walking and tripping
hazards. Lighting levels must be sufficient to allow operating crews riding rail cars the ability to
see without relying on use of a flashlight.
Submissions to CN for permission to cross the Railway with any type of pipe or wire must
conform to the relevant standard. The application must be submitted to the appropriate CN
contact for review and acceptance. The steps for obtaining review and acceptance for an
application are as follows:
Authorized personnel working within the CN right of way must adhere to “Safety Guidelines
for Contractors and Non-CN Personnel” and must be in the possession of a "Right of Entry
Permit" issued by an Officer of the Railway that is only valid for the time period outlined in
the document. To obtain a copy of the permit, contact CN Design and Construction. Insurance
required by the “right of entry permit” must be approved prior to working on CN property.
Flagging will be required for all work performed by contractors within 30 feet of any CN
tracks in operation or where CN representative deems it necessary.
Flagging costs will be the responsibility of the industry.
Contractors working on or near CN property must present proof that all personnel have completed
the required training. All contractor personnel must also complete safety and security training
per CN Police and Risk Management requirements.
Non-CN contractors working on CN property must complete the training requirements located at
www.contractororientation.com.
The electronic file (AutoCAD and PDF format) of the agreement/as-constructed drawing are
to be submitted to the Business Development/Real Estate Manager as soon as possible after
construction, prior to track being placed into service.
Unit Train – Generally, a train specially made up at point of origin for transporting a single
commodity to one destination in a single type of car and at special rates. The cars making up
these trains are not used on any other trains, and are generally xx cars or more in length.
Hazardous Material - A substance or material that is dangerous to health, safety, and/or the
environment. Hazardous materials are subject to Department of Transportation safety
requirements. Examples are explosives, poisons, flammable liquids, corrosive substances, and
oxidizing or radioactive materials. Cars are placarded.
Industrial Grade Tie – Timber tie meeting vendor specification for Industrial Grade.
Lead Track – An industrial track serving one or more industries from which additional tracks
branch from.