Heat Exchangers For Hot Acids
Heat Exchangers For Hot Acids
Reprinted from
Heat
July 2011 Exchangers
for
Hot Acids
Page 34
www.che.com
Hydrometallurgy
Absorbents
for Spills
Page 28
Focus on
Valves and Actuators
Liquid-Gas
Coalescers
Inspecting
Fractionation Towers
High-Purity
Piping
Feature Report
Engineering Practice
E
ngineers working in the chemical not take into account many of the fac-
process industries (CPI) some- tors associated with how a liquid-gas
times have to deal with aerosol coalescer operates. The ANSI/CAGI
contamination issues in which test is a marked improvement oper-
liquid-gas coalescers are routinely ating under oil-saturated conditions,
employed. For example, liquid-gas co- with a poly disperse inlet particle size
alescers are used to protect compres- distribution. The LASE test takes the
sors, liquid-gas contactors, turbines, evaluation to a further degree by in-
low-NOx burners, metering and in- creasing the “challenge” load (inlet
strumentation stations, and for many concentration) to > 1,000 ppm, and
other applications. also taking into account the annular
Choosing the right coalescer type velocity and using a full flow sampler
can be a confusing task as many of to eliminate any side stream bias.
the equipment-supplier claims can be
difficult to understand without more Coalescer basics
background information on how the As mentioned above, there are a num-
products are rated. This article sup- ber of methods that have been applied
plies this information and explains to evaluating liquid-gas coalescers in
how the commonly used rating pro- a laboratory setting. In order to un-
cedures can affect the performance derstand how the test procedures af-
claims output. fect the performance ratings, it is first
For evaluating a coalescer efficiency necessary to have an understanding of
rating, it is important to have the test how liquid coalescers operate.
procedure specified and consider the
different test options, as they will Vertical liquid-gas coalescers Figure 1. Shown here is a typical
affect the rating. Furthermore, the Figure 1 depicts a vertical high-effi- high-efficiency, liquid-gas coalescer
same coalescer can give different per- ciency liquid-gas coalescer system.
formance ratings depending on the Inlet gas with liquid aerosol con- the coalescer cartridge is that the gas
test method used. tamination enters at the bottom of velocity can be more easily adjusted
This article compares the differ- the housing into a first-stage knock- in the annulus by selecting the opti-
ent test methods commonly used to out section. Here any slugs or large mum housing diameter to prevent re-
rate liquid-gas coalescers, includ- droplets (> 300 µm) are removed by entrainment of coalesced droplets.
ing the DOP [1], sodium chloride [2], gravitational settling. The gas then Four steps have been identified with
ANSI/CAGI [3] and the liquid aerosol travels upward through a tube sheet the mechanism of the formation and
separation efficiency (LASE) test [4]. and flows radially from the inside of removal of droplets in the coalescer
A review of how vertical liquid-gas the cartridges through the coalescer medium:
coalescers operate is also presented, medium to the annulus. The inlet 1) Capture
including key model features of media aerosol distribution ranges from 0.1 2) Coalescing
velocity and annular velocity as they to 300 µm, and after passing through 3) Release
pertain to test conditions. the coalescer medium, is transformed 4) Drainage and separation from media
Both the DOP and the sodium chlo- into enlarged coalesced droplets rang- The formation of the coalesced drop-
ride methods provide information only ing from 0.5 to 2.2 mm. The advantage lets first involves the capture of the
on the media capture efficiency and do of flowing from the inside to outside of small aerosols onto the fibers of the co-
Treated
Maximum media velocity
Engineering Practice
Posted with permission from July 2011. Chemical Engineering. Copyright 2011. All rights reserved.
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