Fluid Power Seal Catalogue
Fluid Power Seal Catalogue
Fluid Power Seal Catalogue
EMEA
www.hallite.com
A Culture of Excellence...
Making world class products for highly specified mission critical applications goes
beyond excellence in engineering and design; it involves a total commitment to
quality in every aspect of our business.
Hallite has been at the cutting edge of sealing technology solutions for over one
hundred years and has built up an unrivalled wealth of knowledge and expertise over
this period. Our stability and solid foundations have helped us support our
customers and offer them the reliability they have now come to expect.
www.hallite.com
Product types are then listed in numerical order from page 25 and within each product type, parts are listed in size
order.
Parts suitable for ISO standard housings and Asian housings are clearly identified within each product group size
lists.
A product index by function and size is included in the yellow pages section.
We are constantly adding to our range of profiles and sizes. If you cannot locate the correct profiles or size, please
contact your nearest Hallite sales office or Hallite distributor.
The information contained within this catalogue is based on many years of fluid sealing experience, along with
extensive in-house testing and is given in good faith. No warranty or guarantee is expressed save in our standard
terms and conditions of sale (available on request), since the conditions of use are beyond our control.
Hallite Seals is continuously improving its range and reserves the right to withdraw or modify any item shown in this
catalogue.
China
Fenner Sealing Technologies
(Shanghai) Co, Ltd
785 Xing Rong Road
Jiading Industrial Park
Jiading District Shanghai
China 201807 P.R.C
T: +86 (0)21 3351 7272
F: +86 (0)21 3351 7085
email: [email protected]
www.hallite.com
Hallite®, Hythane® are registered trademarks.
Distributor
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Seal Designs PLEASE CLICK AT TITLE TO GET PAGE Fenner Advanced Sealing Technologies
Rod Seals
Section
bar °C m/s
Hallite
Metric
Page
Inch
Type
+100
+150
+200
100
200
300
400
500
600
700
+50
-50
Profile
5
0
16 41 • 300 -30 +100°C 4.0
* Pressure rating of seal design can be extended by the use of a back up ring. If this option is required, please seek advice from your local Hallite sales office.
Hallite
Metric
bar °C m/s
Page
Type
Inch
+100
+150
+200
100
200
300
400
500
600
700
+50
-50
Profile
0
5
0
15 39 •
Single Acting Rod and Piston Seals
2
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Seal Designs PLEASE CLICK AT TITLE TO GET PAGE Fenner Advanced Sealing Technologies
Hallite
Metric
bar °C m/s
Page
Type
Inch
+100
+150
+200
100
200
300
400
500
600
700
+50
-50
Profile
5
0
Single Acting Rod
350
* Pressure rating of seal design can be extended by the use of a back up ring. If this option is required, please seek advice from your local Hallite sales office.
Hallite
Metric
bar °C m/s
Page
Type
Inch
+100
+150
+200
100
200
300
400
500
600
700
+50
-50
Profile
0
5
0
50 65 • 350 -30 +100°C 0.5
54 75 ••
Double Acting Piston Seals
97
77 •• 350 -30 +100°C 0.5
3
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Hallite
Metric
bar °C m/s
Page
Type
Inch
+100
+150
+200
100
200
300
400
500
600
700
+50
-50
Profile
5
0
500
714 187 • 500 -40 +110°C 2.0
753 199 •
Double Acting Piston Seals
** Pressure rating of seal design can be extended by using other face material options - see Hallite 754 datasheet.
m/s
Hallite
Metric
bar °C
Page
Type
Inch
+100
+150
+200
100
200
300
400
500
600
700
+50
-50
Profile
0
5
0
* Pressure rating of seal design can be extended by the use of a back up ring. If this option is required, please seek advice from your local Hallite sales office.
4
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Unitised Piston
Unitised Piston Section
m/s
Hallite
Metric
bar °C
Page
Inch
Type
+100
+150
+200
100
200
300
400
500
600
700
+50
Profile
-50
0
5
0
720 189 •• 350 -40 +110°C 1.0
Vee Packs
Section
Hallite
Metric
bar °C m/s
Page
Type
Inch
+100
+150
+200
100
200
300
400
500
600
700
+50
-50
Profile
0
5
0
07 25 •• 700 -30 +100°C 0.5
Wipers
Section
Hallite
Metric
Notes °C m/s
Page
Type
Inch
+100
+150
+200
+50
-50
Profile
0
5
0
5
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Wipers
Section
Hallite
Metric
Notes °C m/s
Page
Type
Inch
+100
+150
+200
+50
-50
Profile
5
0
831 221 • -45 +110°C 4.0
Wipers
Bearings
Section
Metric
Hallite
Notes °C m/s
Page
Inch
Type
+100
+150
+200
+250
Profile
+50
-50
5
0
6
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Swivel Seals
Section
m/s
Hallite
Metric
bar °C
Page
Inch
Type
+100
+150
+200
100
200
300
400
500
600
700
+50
Profile
-50
0
5
0
80 99 • 350 -30 +80°C 0.1
Swivels Seals
Ro
800
219 • 350 -30 +80°C 0.2
Additional Products
Section
m/s
Hallite
Metric
bar °C
Page
Inch
Type
+100
+150
+200
100
200
300
400
500
600
700
+50
Profile
-50
0
5
0
Additional
Products
7
Notes Fenner Advanced Sealing Technologies
8
Materials Fenner Advanced Sealing Technologies
Rod
°C °F
Nitrile – medium Synthetic rubber NBR -30 +120 -22 +250 90 IRHD Black H
Nitrile – high Synthetic rubber NBR -10 +140 -14 +284 80 IRHD Black P
Nitrile – low Synthetic rubber NBR -45 +100 -45 +212 80 IRHD Black H
Nitrile – medium Synthetic rubber NBR -30 +120 -22 +250 80 IRHD Black
Nitrile – medium Synthetic rubber NBR -30 +120 -22 +250 75 IRHD Black H
Nitrile – medium Synthetic rubber NBR -30 +120 -22 +250 73 IRHD Black H
Nitrile – medium Synthetic rubber NBR -30 +120 -22 +250 70 IRHD Black H
Nitrile – low Synthetic rubber NBR -45 +100 -45 +212 70 IRHD Black H
Nitrile – medium Synthetic rubber NBR -30 +120 -22 +250 70 IRHD Black H
Hallprene – Composite Cotton/ -30 +120 -22 +250 Black H
rubber / fabric NBR
Fluoroelastomer Composite Cotton/ -20 +150 -4 +302 Black H
rubber / fabric FKM
Fluoroelastomer Synthetic rubber FKM -20 +200 -4 +392 75 IRHD Black HP
PTFE glass filled Eng. plastic PTFE -50 +200 -58 +392 60D White HP
PTFE glass / Eng. plastic PTFE -50 +200 -58 +392 62D Grey H
MoS2 filled
PTFE Bronze filled Eng. plastic PTFE -50 +200 -58 +392 65D Bronze H
PTFE Bronze filled Eng. plastic PTFE -50 +200 -58 +392 72D Bronze
Hallite® 506 polyester Composite -40 +120 -40 +250 Red
/polyester
Nylon 12 Eng. plastic PA -40 +120 -40 +250 72D Brown
Nylon 6 / MoS2 Eng. plastic PA -40 +120 -40 +250 R115 Black
Glass filled Nylon Eng. plastic PA -40 +120 -40 +250 R124 Black
10
Materials Fenner Advanced Sealing Technologies
Products Compound
Bearing
Wiper
Piston
reference
HP 770 9270261
Key: H- Hydraulic P- Pneumatic M- Suitable for water based fluid (1)- Static applications only
11
Materials and fluid compatibility Fenner Advanced Sealing Technologies
Max. continuous working temperatures °C and temperature ranges for materials, within fluid power fluids
Service Fluids
Fluids based on mineral oils Greases Fuels
transmission fluid
engines – normal
Mineral oil based
material service
material service
engines – super
gasoline/petrol
gasoline/petrol
Hydraulic oils
Silicon based
(HL, HM, HV)
temperature
temperature
Intermittent
Continuous
ISO 6743-4
Diesel fuel
Automatic
Motor oils
range °C
range °C
Material
greases
greases
Fuel for
Fuel for
+150 +150 +160 +100 +100 +250
-40 -40 -50 -30 -30 -50
Maximum continuous service temperature in fluids °C
NBR 70 IRHD
+ 100 + 120
NBR 90 IRHD 100 90 100 100 100 100 * * *
Nitrile (medium) - 30 - 30
FKM 75 IRHD
+ 200 + 250
FKM 90 IRHD 150 150 160 100 100 200 150 150 150
Fluoro-elastomer - 20 - 20
HNBR 75 IRHD
+ 130 + 150
Hydrogenated 130 110 130 100 100 130 * * *
nitrile - 30 - 30
+ 120 + 140
IIR Butyl NS NS NS NS NS 120 NS NS NS
- 40 - 40
FFKM
+300 +200
Perfluoro- 150 150 160 100 100 200 150 150 150
elastomer +40 -20
AU + 100 + 110
100 100 100 100 100 100 60 60 60
Polyester PU - 30 - 30
EU + 100 + 110
100 100 100 100 100 100 60 60 60
Polyether PU - 40 - 45
PA + 100 + 120
100 100 100 100 100 100 100 100 100
Polyamide - 40 - 40
PPS
+ 200 + 200
Polyphenylene 150 150 160 100 100 200 150 150 150
sulphide - 40 - 40
PTFE
+ 200 + 200
Polytetra- 150 150 160 100 100 200 150 150 150
fluoroethylene - 200 - 200
PEEK
+ 250 + 300
Polyether- 150 150 160 100 100 250 150 150 150
etherketone - 65 - 65
* Denotes that values vary greatly for individual elastomers within this group NS Denotes that the elastomer is not suitable
The work of the BFPA technical working group ‘TC16/WG8’ in the compilation of this table is acknowldged
12
Materials and fluid compatibility Fenner Advanced Sealing Technologies
Max. continuous working temperatures °C and temperature ranges for materials, within fluid power fluids
Service Fluids
Fire-resistant hydraulic fluids Environmentally acceptable fluids Other service fluids
(phosphate ester
fluids (Synthetic
fluids (Synthetic
fluids (Synthetic
hydrocarbons)
ALKYL (Aero))
HFDR-Fluids
(water glycol)
glycol based)
HFDR-fluids
ester based)
(60/40 invert
Brake fluids
HFB-Fluids
ARYL (ind.))
HFA-Fluids
HFC-fluids
ISO 6743-4
ISO 6743-4
ISO 6743-4
ISO 6743-4
ISO 6743-4
emulsion)
based)
Water
Air
+60 +60 +60 +100 +150 +60 +100 +100 +150 +60 (1) +200 +130
+5 +5 -30 -50 -0 -10 -40 -50 -50 -5 +2 -50
Maximum continuous service temperature in fluids °C
60 60 60 NS NS 60 60 60 100 80 100 NS
NS NS NS NS NS NS NS NS * 100 200 80
40 40 NS NS NS 60 60 60 100 40 40 NS
60 60 40 NS NS 60 80 60 100 60 80 NS
60 60 NS NS NS 60 80 60 100 60 80 NS
In view of the variations in formulation of both oils and polymers, the compatibility of all combinations should be confirmed by testing and field service performance for each application.
(1) Temperature range for water in fluid power applications
13
Products and Typical Fluid Compatibility Fenner Advanced Sealing Technologies
In view of the variation in formulation of oils and other hydraulic fluids, the compatibility of all combinations should be
confirmed by testing and field service performance for each application.
14
Use and fitting of seals Fenner Advanced Sealing Technologies
Our quality control methods for material Remove all sharp edges and burrs 7 Lubricate all seals and metal
and manufacturing processes ensure from metal parts, paying particular components liberally with clean
that all seals leaving our factories are in attention to ports, grooves and operating fluid or a compatible grease
a condition capable of giving a long and threads over or through which the prior to assembly. N.B. Silicone
reliable service life. seal passes during assembly. grease should not be used in normal
hydraulic applications.
We have found from many years 4 Clean all seal housing areas, ensuring
experience, that premature seal failure that all metallic particles and other 8 Where seals fitted to sub-assemblies,
can be avoided if the following contaminants have been removed. such as pistons, are awaiting further
recommendations are considered at the Check that other surfaces adjacent to fitting operations, ensure that the
design and manufacturing stage of the the passage of the seal on fitting are seals are not subjected to any
cylinder: also free of dirt, swarf or other misaligned or localised loading which
contaminants. Check that both static will cause local deformation. Ensure
1 Specify piston and gland bearings
and dynamic housing surface finishes that sub-assemblies remain clean.
which are adequately proportioned to
meet specifications.
support the cylinder loads. 9 The use of metal levers is not
5 Where the difference between a recommended but should they be
As a result of mounting
thread diameter over which the seal used it is imperative that they are
misalignments and / or the working
must pass and the seal diameter is completely smooth and free from
action of the cylinder, piston and
small, use some form of protection nicks and burrs. When using them
gland bearings will be subjected to
over the thread, such as a fitting ensure that the metal surfaces
side-loading, causing damage to the
sleeve made of hard plastic. adjacent to the seal are not damaged.
rod or the tube surface and hence the
seal, if the bearings are inadequate. 6 Check that the seal is of the correct 10 Flush the hydraulic system
type, part number and size, and that thoroughly before connecting the
2 Ensure that seals are stored
the specified material is correct. If cylinder to it.
distortion free in a cool, dry and dark
there is any doubt regarding the
place prior to fitting.(See page 17)
material contact your local Hallite
3 Check that the seal housing is free sales office.
from damage likely to harm the seal.
Typical hydraulic cylinder layout showing installation features to be considered for satisfactory seal life.
6 3 1 3 1 3
3 3
4 5 4 6 4 6 3
15
Operating conditions Fenner Advanced Sealing Technologies
Pressure Max 350 bar 5000 psi 500 bar 7500 psi 700 bar 10000 psi
Normal 160 bar 2300 psi 250 bar 3600 psi 400 bar 6000 psi
Working No Pressure Peaks Intermittent Pressure Peaks Regular Pressure Peaks
Design Lower operating stresses Steady operating stresses with Highly stressed for majority of its
Rigid well aligned mounting, intermittent high stress, some working life. Side loading
minimal side loading. side loading. common.
Condition of Fluid Good system filtration no Good system filtration but some Contamination unavoidable from
cylinder contamination likely. cylinder contamination likely. internal and external sources.
Working Environment Clean and inside a building. Mixture of indoor and outdoors Outdoors all the time or a dirty
Operating temperature variations but some protection from the indoor area. Wide variations in
limited. weather. temperature, both ambient and
working. Difficult service
conditions.
Usage Irregular with short section of Regular usage with most of the Large amount of usage at high
stroke at working pressures. stroke at working pressure. pressure with peaks throughout
Regular usage but at low the stroke.
pressure.
Typical Applications Machine tools Heavy duty lifting equipment Foundry and metal fabrication
Lifting equipment Agricultural equipment plant
Mechanical handling Light duty off-road vehicles Mining machinery
Injection moulding machines Cranes and lifing platforms Roof supports
Control and robot equipment Heavy duty machine tool Heavy duty earth moving
Agricultural machinery Injection moulding machines machinery
Packaging equipment some Auxiliary mining machinery Heavy duty off-road vehicles
Aircraft equipment Aircraft equipment Heavy duty presses
Light duty tippers Presses
Heavy duty tippers (telescopic)
Heavy duty mechanical handling
Pressure, Speed, From many years of application If your operating conditions do not
experience with sealing hydraulic comply with those recommended
Temperature Range equipment, supported by the results please send your details to your local
from an extensive test programme, we Hallite sales office.
know that it is necessary to link the
three main operating features of speed,
pressure, and temperature to achieve a
satisfactory seal performance. After
carefully considering each product we
are able to specify the maximum speed
and pressure with a temperature range
within which the seal will operate
safely.
16
Housing designs & seal options Fenner Advanced Sealing Technologies
The following diagrams illustrate how The diagrams show different gland and If the application which you are
Hallite’s wide range of products can be piston arrangements to illustrate interested in is of a non-standard
applied to a selection of some of the alternative sealing methods currently in nature please contact Hallite’s
most popular cylinder designs servicing use and a suitable Hallite product. technical department.
the world’s fluid power industry.
Gland Piston
Heavy Heavy
duty duty
Type Type
13, 14 51, 52
Heavy Heavy
duty duty
Type Type
18 58
Heavy Heavy
duty duty
Type Type
621, 730, 735
652, 653
Medium Medium
duty duty
Type Type
601, 605 753
17
Housing designs & seal options Fenner Advanced Sealing Technologies
Gland Piston
Medium Medium
duty duty
Type Type
601, 605 606
Medium Medium
duty duty
Type Type
605 53
Medium Medium
duty duty
Type Type
513 511, 512
Light to Light to
Medium Medium
duty duty
Type Type
616, 16 754, 755
770
Type Type
16 54
18
Housing & installation data Fenner Advanced Sealing Technologies
Hallite 87 strip is a low friction bronze filled PTFE compound Bearing strip housing tolerances
produced in a flat tape style ready for easy cutting to size to
suit individual applications and is particularly effective in As tolerances are not specified “on line” for types 87 & 506,
friction conscious applications such as servo cylinders. please refer to the information below and on the next page
for tolerances as indicated on the product’s data sheet.
Hallite 506 can be supplied in spiral lengths, generally in 10
metre, as individual cut bearings and also in 10 metre lengths Compressive bearing stress versus strain
packed flat in a box dispenser. Hallite 506 bearing strip is for non metallic materials
250
manufactured to extremely accurate thickness tolerances,
ensuring reliable cylinder alignment. Other sizes of type 506
200
are available on request, special sections and diameters can GFN
Hallite 506
also be produced to suit individual requirements.
150
Acetal
Stress MPa
Bearing Type Standard material
100
87 PTFE + Bronze
506 Polyester + PTFE
Hallite 87
50
533 GFN
0
0 20 40 60
Compressive Strain %
19
Housing & installation data Fenner Advanced Sealing Technologies
Specified tolerances
20
Housing Design Fenner Advanced Sealing Technologies
Hallite Seals’ product data sheets give information indicating Extrusion is closely linked to pressure and temperature. In
the allowable extrusion gap a seal can see at pressure during general, the best seal performance and life is provided by
its working life. The extrusion gap can be calculated using the specifying the smallest possible extrusion gap.
tolerance build ups within the cylinder and any dilation that
The figures shown for the extrusion gap within the operating
may occur under pressure.
conditions of Hallite’s product data sheets, relate to the
Maximum extrusion gap = F max (see drawing below). maximum permissible, worst case situation with the gap all
on one side.
F max is the maximum extrusion gap for the seal
Minimum metal to metal clearance = F min (see drawing
Type 735, 754, 755
below).
1.2
F min for cylinders with minimal side loading should be
1.0
> 0.1mm (0.004”).
Bearing Gland
housing bore
diameter diameter 0.8
Housing ØD 2 ØD 3
Hallite 16
Rod
Rod
diameter 0.6
Ød 1
S 0.4
Note: Rod is not concentric with
F min gland, because of clearances. Hallite 15
(shown exaggerated) 0.2
Hallite 18
0
0 100 200 300 400 500 600 700 800
Piston Bearing Piston seal
groove Pressure bar
F max
Hallite 612
Bearing
housing Type 601, 605, 606, 610, 621, 652, 659Hallite 621
diameter
1.2 Hallite 631
Cylinder Ød 2
Piston Piston
Bore 1.0
Extrusion gap (mm)
diameter
diameter Ød 3
ØD 1
Note: Piston is not concentric 0.8
S with cylinder bore, because of
Bearing F min clearances. (shown exaggerated)
section 0.6
Hallite 601
0.4 Hallite 605
Pistons 0.2
Hallite 606 Hallite 621
Hallite 610
Maximum extrusion gap Hallite 659 Hallite 652
F max = ØD1 max - S min - (Ød3 min + Ød2 min) + dilation 0
0 100 200 300 400 500 600 700 800
2 Pressure bar
21
Housing Design Fenner Advanced Sealing Technologies
This should be read in conjunction with the section Housing Designs in the Hallite Fluid Power Seal Catalogue
Extrusion gaps and metal-to-metal clearance
The use of remote bearing strips, such as Hallite 506, often creates a conflict between maximising the metal-to-metal clearance, to
avoid metal-to-metal contact, and minimising the extrusion gap for the seal. The design decisions that have to be made in this
respect are not trivial. The following examples show the effects of looser and tighter tolerances on the minimum metal-to-metal
clearance and the maximum extrusion gap. The values have been calculated using the housing design formulae. No allowance has
been made for the deflection of the bearings under side load, and, in the case of the piston examples, for the cylinder dilation.
Gland for 50mm rod with tighter tolerances, showing that the minimum metal-to-metal clearances can be increased and the
maximum extrusion gap reduced.
Piston for 80mm bore with tighter tolerances showing that minimum metal-to-metal clearance can be increased and maximum
extrusion gap reduced.Once the maximum extrusion gap has been calculated the correct seal can be specified with regard to the
required operating pressure of the cylinder
For further advice, please contact Hallite Seals
22
Surface roughness Fenner Advanced Sealing Technologies
Surface roughness has a very important influence on the life Bore surface finishes can be more problematic.
and leakage performance of a recipricating sealing system. The typical methods of obtaining a bore finish are
summarised in the figure below. Drawn over mandrel (DOM)
tubing, as is, can be adequate, or a potential disaster
depending on the actual surface texture achieved and the
AIR application. Increasing use is being made of Special Smooth
Rq Inside Diameter (SSID) DOM tubing, but in certain
Ra
circumstances, mainly when the seal is being driven into the
pressure, it can lead to wear of the seal through flow erosion.
Mean line Such DOM tubing requires careful specification. The
consistency of roller burnished or honed tube is to be
Rt
preferred. Skived and roller burnished tubing is very smooth
(less than 0.1µm Ra) (4 µin CLA) and may be too smooth for
METAL rubber sealing elements in some applications. True honed
tube, produced between (0.1 and 0.4 µm Ra) (4-16 µin CLA) is
the most expensive, but has the best finish.
Note : The vertical scale is 40 times the Horizontal scale
23
Storage of seals Fenner Advanced Sealing Technologies
24