Installation & Operation Manual: Series

series K//W Part #: 31E06-004
000
Date: 9-97
Addendum: 20060626
INSTALLATION & OPERATION

MANUAL
LV5V3, IV5V3, DV5V3

GLASS DOOR REACH-IN
This case conforms to the Commercial Refrigerator Manufacturers Association’s

Health and Sanitation Standard.
1600 Industrial Blvd., Conyers, GA 30012

(770) 483-5600
5201 Transport Blvd., Columbus, GA 31907
5 Mutec Dr., Columbus, GA 31907
Sales & Marketing Update
June 22, 2006
FAN RELAY AND DOOR MULLION TRIM CHANGE
What: Change Current Sensing Relay to Electro-Mechanical Relay and change Anthony
Mullion Trims to K//W manufactured Mullion Trims
When: Mullion Trim – Effective: 05/15/2006

Current Sensing Relay – Effective: 06/12/2006
Models: All Reach-In Cases
We are changing the current sensing relay and door mullion trims on all Reach-In Cases. This will
be our standard offering as of the above dates. This change is part of value-engineering to
improve our efficiency.
We will be adding the last 3 pages of this bulletin as an Addendum to the Reach-In Manuals within
the next week.
Please let us know if you have any questions regarding this information.
Engineering – Chandra Chikkakalbalu (Ext. 6258)

Technical Services – Dale Sizemore (Ext. 6302)/Steve Mann (Ext. 6304)
I&O Manuals – Denise Jacobson (Ext. 6214)
Denise Jacobson
Fan Relay: Fan Relay Assembly (82E12019 )
Manual Fan Open /
Close Test Button
DIN Rail
(10H12094)
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INSTALLATION AND OPERATING INSTRUCTIONS
LV5V3, IV5V3 AND DV5V3
GLASS DOOR REACH-IN
APPLICATION
The Kysor/Warren glass door reach-in cases are designed to merchandise frozen food, ice
cream and medium temperature products. Basic designs are either 2,3,4 or 5 door cases
for each of the models listed below. These cases should be installed and operated
according to the instructions contained in this manual to insure proper performance. They
are designed for display of packaged products in an air-conditioned store where
temperature and humidity are maintained at a maximum of 75 degree F dry bulb
temperature and 55% relative humidity.
MODEL DESCRIPTION
LV5V3-2,3,4,5 Upright, glass door frozen food merchandiser (electric or hot

gas defrost) with vertical lighting.
IV5V3-2,3,4,5 Upright, glass door ice cream merchandiser (electric or hot gas
defrost) with vertical lighting.
DV5V3-2,3,4,5 Upright, glass door medium temp merchandiser (off-cycle
defrost) with vertical lighting.
Merchandising Solutions By
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TABLE OF CONTENTS
APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SHIPPING DAMAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INSTALLATION & LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
JOINING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
WASTE OUTLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
INSTALLING DRIP PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
PLAN VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
LOADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ELECTRICAL RACEWAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ELECTRONIC LIGHTING ADVISORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
REFRIGERATION FAN MOTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ANTI-SWEAT HEATERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
EXPANSION VALVE & SUPERHEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
REFRIGERATION LINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
REFRIGERANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
HEAT EXCHANGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
DEHYDRATION OF REFRIGERATION SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CONTROL DESCRIPTION OFF-TIME DEFROST . . . . . . . . . . . . . . . . . . . . . . . . 13
ELECTRIC DEFROST MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
HOT GAS DEFROST MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
RECOMMENDED CONTROL SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
CASE DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
WIRING DIAGRAM- (L)(I)V5V3 ELECTRIC DEFROST . . . . . . . . . . . . . . . . . . . . . . . 19
WIRING DIAGRAM- (L)(I)V5V3 HOT GAS DEFROST . . . . . . . . . . . . . . . . . . . . . . . 20
WIRING DIAGRAM- DV5V3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
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PARTS LIST
IV5V3, LV5V3, DV5V3 2 DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
PARTS LIST
IV5V3, L5V3, DV5V3 3 DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
PARTS LIST
IV5V3, LV5V3, DV5V3 4 DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
PARTS LIST
IV5V3, LV5V3, DV5V3 5 DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
CASE FRONT PART SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
CASE TRIM SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
CASE TRIM & ALIGNMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
RECOMMENDED PIPING PRACTICES FOR KYSOR/WARREN CASES . . . . . . . . 33
PIPING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
(L)(I)V5V3 CASE VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
PARTS WARRANTY POLICY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
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GENERAL
These display cases may be installed individually or in a continuous line-up consisting of

several 2,3,4 or 5 door sections by using a joint kit. A plexiglass divider kit must be used
between cases operating on different refrigeration systems. The divider will be factory
installed if specified on the order.
SHIPPING DAMAGE
All equipment should be examined for shipping damage before and during unloading. If
there is any damage, the carrier should be notified immediately and an inspection
requested. Also, any damage must be noted on the equipment delivery receipt. If damage
is of a concealed nature, you must contact the carrier immediately or no later than three
(3) days following delivery. A claim must be filed with the carrier by the consignee for all
damages.
NOTE: All claims for shortages must be made within 10 days

after receipt of shipment.
INSTALLATION & LOCATION
IMPORTANT: This case must be located on a firmly based floor and

leveled within plus or minus 1/16". Use shims provided to
level your case.
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JOINING
Two or more cases of like models can be joined together to form a continuous line-up.
Before lining up cases, inspect refrigeration lines, electrical connections and controls to
insure cases are in the proper line-up and are in the proper sequence.
Picture of bolt
LINE-UP BOLT
JOINING INSTRUCTIONS
1. Move cases as near their permanent location

as possible before removing shipping braces,
skids or rollers. NOTE: all cases are factory
numbered with line-up and position numbers.
Make sure that cases are installed in order.
(Line up sticker found on the front of each
case.)
2. Remove skids and shipping braces. Install
approximately a 5/16" bead of sealer at one
end of case as noted by a phantom line on
cross-section.
3. Move cases as close together as possible and
level by using the shims provided. CASES MUST BE LEVELED FROM FRONT TO
BACK AND END TO END.
Note: If glass door cases are not leveled properly during installation, it may
cause saw toothing and doors not closing properly.
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4. Remove access covers over line-up holes & place the special T-nut washer on the
3/8" machine bolt with hollow section away from the bolt head. Insert the 3/8" line-
up bolts in the end frame. Tighten the 3/8" bolts with nut washer into the T-nuts
alternately until cases are pulled up tight & the joint is completely sealed.
(Reasonable care should be exercised in this procedure to prevent end frame
distortion.) Assist pulling case up tight by bumping from opposite end of case or by
using pry bar.
5. Inspect joint for proper air and water tight seal inside and outside the case.
6. Replace line-up access cover plugs & plates.
Most case trim can and should be installed immediately after cases are lined up. Where
possible, install all trim immediately so it will not be lost. The trim that cannot be installed
immediately such as kickplates, should be stored in a safe place until refrigeration and
electrical work is completed.
WASTE OUTLET
These cases are equipped with a 1 ½" M-NPT waste outlet connection which terminates
in the center of the case below the insulated bottom. The water seal trap is shipped loose
for field installation.
INSTALLING DRIP PIPE

Improperly installed drip pipes can seriously effect the operation of this case and result in
increased maintenance cost. Listed below are some general rules for drip pipe installation:
` Never use a double water seal.
` Never use a pipe smaller than the size pipe or water seal supplied with the case.
` Always provide as much fall as possible in drip pipe. (1" fall for each 4' of drip pipe.)
` Avoid long runs in drip pipe which make it impossible to provide maximum fall in
pipe.
` Provide a drip space between drip pipe and floor drain or sewer connection.
` Do not allow drip pipe to come in contact with uninsulated suction lines, which will
cause the condensation from your case to freeze.
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PLAN VIEW- (L)(I)(D)V5V3
7"
E = Electrical Connection
D = Case Drain Connection
R = Refrigeration Access Into Case
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CLEANING
To insure minimum maintenance cost, case should be thoroughly emptied and washed out
at least once every three months. The exterior should be washed weekly. A mild soap
and water solution is recommended for painted surfaces of the cabinet. Do not use
cleaners containing abrasive materials, or ammonia bases cleaners, which will scratch or
dull the finish. The waste outlet should be flushed with water following each cleaning.
CAUTION: Be sure that refrigeration and all electrical power is off

before washing your case.
WARNING: Never introduce water into the case faster than the waste
outlet can carry it away. Do not use steam or high pressure
systems to clean the case, as seals may be broken which
will cause the case to leak. When cleaning lighted shelves,
wipe down with a wet sponge or cloth so that water does not
enter the light rails. Do not use a hose or submerge shelves
in water.
LOADING
Merchandise should not be placed in the case until all controls have been adjusted and the
case is at proper temperature. AT NO TIME SHOULD THE CASE BE STOCKED
BEYOND THE LOAD LINE OR OVER THE FRONT EDGE OF ADJUSTABLE SHELVES.
Doing so will seriously affect the performance which will result in higher product
temperatures and increase operating costs.
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ELECTRICAL
All field installed wiring must comply with the National Electrical Codes and Local Codes.
ELECTRICAL RACEWAY
An electrical raceway is provided with each case for wiring the fans, anti-sweat heaters,
and light circuits from case to case without using conduit. This applies, of course, when
the front bumper is properly secured into position. This is an approved method by the
Underwriters’ Laboratories; however, field wiring must be in accordance with local and
national electrical codes.
Warning: Flat tip screws from joint kit must be used to secure raceway
case to case. The sharp tip on self-tapping screws may cut and
short wiring.
ELECTRICAL CONNECTIONS
All field connections are made in the electrical raceway. Make sure that proper voltage is
supplied to your case. Check case nameplate for the required voltage for fans, anti-sweat
heaters, lights and defrost heaters. ALL CASES MUST BE GROUNDED.
NOTE: Fan motors must operate continuously except during defrost on low
temp models and panel must be marked sufficiently to prevent the fan
motors and anti-sweat heaters from being turned off accidentally.
When cases are multiplexed, add the total of these amperage
values to determine wire size and circuit protection. Anti-condensate
controllers can be used to control the anti-condensate heater.
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On electric defrost models, the defrost heater amperages of all cases on each defrost
circuit should be added together, and if their rating exceeds the defrost time clock or
condensing unit breaker capacity, a defrost relay and circuit breaker must be employed
and furnished by others. Make sure that proper wire size and branch circuit protection are
employed for safe operation.
The Case Data chart on page 17 shows the electrical ratings for your case. This is the
same information that appears on your case nameplate.
ELECTRONIC LIGHTING ADVISORY
When electronic lighting is used in the canopy or on the shelves of cases, special attention
must be given to the proper installation of bulbs and shelf power cord ends. It is imperative
that the pins of the bulbs and the shelf power cords be completely seated in their
respective lamp holder or receptacle. If they are not completely seated, an electrical arc
could occur that will cause the lamp holders or the shelf light receptacles to melt and
become and electrical hazard. Care must be taken during cleaning and stocking
processes to insure that bulbs and shelf cords are not dislodged.
NOTE: The fluorescent bulb is capable of lighting even if the bulb

and shelf power cord are not completely seated.
REFRIGERATION FAN MOTORS
The fan motors employed are permanently oiled for the life of the motor and requires no
periodic maintenance. They are wired according to the enclosed wiring diagram and must
run continuously except during defrost on low temperature cases.
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ANTI-SWEAT HEATERS
Anti-sweat heaters are built in the glass doors and frames to eliminate condensation or
frost from forming on the case.
Note: The low temperature cases (LV5V3 and IV5V3) are equipped with a fixed
safety cut-off bi-metal control to turn off the A/S heaters should the case
temperature rise above 50b bF. This safety cut-off control is located in the
inside top of the case behind the left door and can be serviced by removing
the access cover at the left inside top of the case.
EXPANSION VALVE & SUPERHEAT
The expansion valve furnished with your case has been sized for maximum coil efficiency.
To adjust superheat, place a thermocouple under the expansion valve bulb. Read the
suction line pressure as near coil as possible. (If at the condensing unit, estimate suction
line loss at 2 PSIG.) Convert coil suction pressure to temperature. The difference between
coil temperature and the thermocouple temperature is superheat. (Use average superheat
when expansion valve is hunting.) Do not set superheat until cases have pulled down to
operating temperature and never open or close valve over 1/4 turn between adjustments
always allow 10 minutes or more between adjustments. Superheat setting should be
between 6 and 8 degrees F.
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REFRIGERATION LINES
The refrigeration lines are located under the deck pans on the 2,3,4 or 5 door cases. A
refrigeration outlet is provided in the front right hand end of the (I)(L)(D)V5V3 cases. Make
sure all refrigeration lines lie close to the refrigeration bottom so as not to obstruct the air
pattern or block the deck pans. See the section on “Recommended Piping Practices” on
page 34 for additional piping details.
These 2,3,4 and 5 door cases have polyurethane foamed-in-place insulation. To open a
ferrule hole, simply heat a piece of copper tubing of the same size as the tubing to be
employed and force it through the ferrule hole.
NOTE: Seal around lines after connections are made. Keep direct flame
from bottom of case, as heat will disintegrate the bottom
and insulation. Use a heat shield when welding near the bottom of
the cases.
REFRIGERANT
Expansion valves are supplied for the refrigerant specified on the original sales order.
HEAT EXCHANGER
Heat exchangers are standard in these cases. They aid in increasing operating efficiency
and reduce frosting and flood-back to the compressor. Heat exchangers may be deleted
if mechanical subcooling is incorporated in the system design.
OPERATION
On single condensing unit systems a thermostat should be used to control case

temperatures. The thermostat bulb should be mounted in the discharge air. On parallel
units, temperature control can be provided by EPR valve, thermostat and liquid line
solenoid or solid state low pressure controls on the compressor unit. The Recommended
Control Settings chart on page 16 shows approximate settings for cases. Since many
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variables are present in each installation, such as store temperature, length of tubing runs,
temperature desired in case, etc., the case data is only a guide for the installer.
DEHYDRATION OF REFRIGERATION SYSTEMS
Please read carefully before placing system into operation. To prevent scaling due to
brazing, dry nitrogen should be allowed to flow through lines at 2 psig while brazing
operations are taking place. After laying refrigerant lines, they should be blown out with
dry nitrogen before making final connection at fixture or condensing unit to prevent any
foreign matter being left in the lines.
After the case has been pressure-tested (not to exceed 250 pounds) and proven leak-free,
it is recommended that the case be dehydrated with a vacuum pump to 1000 microns for
the first two evacuations and 500 microns on the third. This triple evacuation method
requires evacuating the case three successive times and breaking the first two vacuums
with dry nitrogen. The third vacuum would be broken with the refrigerant specified for the
case.
CAUTION: During installation and service of this case, precautions

should be taken to prevent loss of refrigerant to the atmosphere.
CONTROL DESCRIPTION
Off- Time Defrost DV5V3- These medium temperature cases are standard as off time
defrost. The case fans should be connected so that they operate continuously. Defrost
cycles are time initiated and either time or pressure terminated. Case temperatures should
be controlled by thermostat or EPR. Recommended off cycle defrosts are 3 per 24 hours
with 44 min. failsafe.
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If straight time defrost is used, use the Fail Safe as the time setting. For pressure
termination of defrost, an 8245 Paragon or equivalent time clock must be furnished with
the condensing unit. (See wiring diagram on page 21)
Electric Defrost- IV5V3, LV5V3- These low temperature case models must use electric
or optional hot gas defrost can be incorporated.
For the electric defrost models, multiple cal-rod heaters are utilized. The defrost heaters
are 774 watts each and are located under the coil. There are 2 heaters in a 2 door, 3 in
a 3 door, 4 in a 4 door and 5 in a 5 door. The case fans run continuously except during
defrost. The defrost is initiated by time and must be terminated by the defrost terminator
in the case.
The defrost terminator is mounted on the 5/8" cross over tube at the left end of the coil.
The control is a bi-metal thermostat set at 65 degrees F. At the same location, there is a
defrost safety and fan delay control. The defrost safety control is wired in series with the
defrost heater to turn the heater off at temperatures over 70 degrees F. The delay is wired
in series with the fan motors and keeps the fans off until the coil reaches 10 degrees F.
When a defrost is initiated, the refrigeration is stopped, the case fans are turned off by a
current sensing relay and the defrost heater is turned on. The defrost cycle continues until
the coil temperature reaches approximately 65 degrees F. At this point, the defrost heater
is turned off, the refrigeration is turned on and the fans start when the coil temperature
reaches 10 degrees F.
If desired, a 3 to 5 minute run-off time may be programmed into the rack control defrost
times. This delay allows the system pressure to stabilize and insures that all drain water
has exited the case. Some rack controllers may not have the run-off feature.
Recommended electric defrosts are 1 per 24 hours with 60 min. failsafe.(See wiring
diagram on page 19)
Note: Schedule defrost at store closing time or 2 hours before store opening.
Avoid defrosts during shopping and stocking periods.
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Hot Gas Defrost- IV5V3, LV5V3- The basic operation and control location of hot gas
defrost cases are the same as electric, except that the heat for defrost is from the
discharge gas of the compressor system and not an electric heater.
NOTE: Hot gas defrost cases are intended for use with a multi-
compressor parallel system equipped for reverse cycle hot gas
defrost.
When a defrost is initiated, the refrigeration stops, the fans stop and the appropriate valves
on the condensing unit are activated to direct discharge gas through the suction line to the
cases on defrost.
As the hot gas reaches the case, it is directed to the coil. The fans stop when the
evaporator temperature reaches approximately 25b. A 30 watt heater continuously warms
the drain pan area to insure proper run off of all condensate water.
The defrost termination control is located on the expansion valve bypass line at the left end
of the case. This control is a bi-metal control, fixed at 65 degrees F.
The defrost is terminated by temperature when the bypass line reaches approximately 65
degrees F. This deactivates the hot gas defrost valves on the condensing unit and returns
the system to refrigeration. After the coil has reached approximately 10 degrees F, the
fans will start and the case will return to normal operating temperatures. A fixed bi-metal
control, mounted on the lower coil tube keeps fans off until proper temperature is reached
(10 degrees F).
A 3 to 5 minute run-off time may be programmed into the rack controller. This delay allows
the system pressure to stabilize and insures that all drain water has exited the case. Some
rack controllers may not have the run-off feature. Recommended hot gas defrosts are 1
per 24 hours with a 34 min. failsafe. (See wiring diagram on page 20)
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RECOMMENDED CONTROL SETTINGS
Thermostat
Model Refrigerant EPR Cut Out Cut In
DV5V3 R-22 43# 34b 38b

Dairy/Bev. R-134a 18# 34b 38b
(+20 DegF) R-404a 56# 34b 38b
R-507a 58# 34b 38b
LV5V3 R-22 12# -5b 0b
Frozen Food R-404a 19# -5b 0b
(-15 DegF) R-507a 21# -5b 0b
IV5V3 R-22 8# -15b -12b
Ice Cream R-404a 13# -15b -12b
(-25 DegF) R-507a 14# -15b -12b
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CASE DATA
LV5V3, IV5V3, DV5V3 2 Door 3 Door 4 Door 5 Door

Cubic Foot Capacity 51.2 cf 76.8 cf 102.4 cf 128 cf
Square Footage 48.4 cf 72.6 cf 96.8 cf 121 cf
# Of Fans/Amps @ 115V Standard 2/.72 3/1.08 4/1.44 5/1.8
*Hot Gas Models 2/1.12 3/1.78 4/2.34 5/2.9
Light Amps @ 115 V Standard 1.6 2.2 2.7 3.3
Electric Defrost Heater Load (Watts)
DV5V3 0 0 0 0
(I)(L)V5V(F)3 1548w 2323w 3096w 3871w
Electric Defrost Amps @ 230 V 6.7 10.1 13.5 16.8
# Defrosts/Fail Safe (Off-Cycle)- DV5V3 Only 3/44 3/44 3/44 3/44
# Defrosts/Fail Safe (Electric)- (I)(L)V5V(F)3 1/60 1/60 1/60 1/60
# Defrosts/Fail Safe (Hot Gas)- (I)(L)V5V(F)3 1/34 1/34 1/34 1/34
Temp. Termination Hot Gas/ Electric (Coil 65b 65b 65b 65b
Temp)
Superheat Settings 6b to 8b 6b to 8b 6b to 8b 6b to 8b
Discharge Air Temp
Dairy/Beverage DV5V3 34b to 38b 34b to 38b 34b to 38b 34b to 38b
Frozen Food LV5V(F)3 -5b to 0b -5b to 0b -5b to 0b -5b to 0b
Ice Cream IV5V3 -15b to-12b -15b to-12b -15b to -12b -15b to -12b
* Hot gas models have drain pan heaters wired in parallel with fan motor circuit.
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CASE DATA CONT.
Frozen Food Evaporator Temp BTUH

LV5V3 2 DR -15b F *3000
LV5V3 3 DR -15b F *4500
LV5V3 4 DR -15b F *6000
LV5V3 5 DR -15b F *7500
Ice Cream Evaporator Temp BTUH
IV5V3 2 DR -25b F *3400
IV5V3 3 DR -25b F *5100
IV5V3 4 DR -25b F *6800
IV5V3 5 DR -25b F *8500
Dairy/ Beverage Evaporator Temp BTUH
DV5V3 2 DR +20b F *2720
DV5V3 3 DR +20b F *4080
DV5V3 4 DR +20b F *5440
DV5V3 5 DR +20b F *6800
Important: *BTU requirements shown are for use on parallel systems only. A
minimum excess capacity should be added to all conventional
single compressor units.
series Page 19
000
WIRING DIAGRAM- (L)(I)V5V3 ELECTRIC DEFROST
series Page 20
000
WIRING DIAGRAM- (L)(I)V5V3 HOT GAS
series Page 21
000
WIRING DIAGRAM- DV5V3
series Page 22
000
PARTS LIST
IV5V3, LV5V3, DV5V3- 2DOOR
DESCRIPTION IV5V3 QTY LV5V3 DV5V3
Defrost Termination- Electric 08A11-048 1 08A11-048
Defrost Termination- Hot Gas 08A11-039 1 08A11-039
Anti-Sweat Control 08A11-070 1 08A11-070
Fan Control 08A11-067 1 08A11-067
Defrost Heater (774 W) 10K10-115 2 10K10-115
Safety Control- Electric 08A11-050 1 08A11-050
Honeycomb 13A15-028 2 13A15-028 13A15-028
Ardco Door 18F10-294 2 18F10-294 18F10-296
Bottom Wire Rack- White 28G19-261 2 28G19-261 28G19-261
Wire Racks- Front to Back White 28G19-257 EA 28G19-257 28G19-257
Wire Racks- Left to Right White 28G19-258 EA 28G19-258 28G19-258
Kickplate- ptd. 51A11-123 1 51A11-123 51A11-123
Fan Motor (6W CW 115V) 09A10-040 2 09A10-040 09A10-040
Fan Blade ( 8", 5 blade, 25bcw) 09B10-061 2 09B10-061 09B10-061
Thermostat (optional) 08A11-027 1 08A11-027 08A11-027
Expansion Valve R-22 03A26-003 1 03A26-002 03A25-001
Expansion Valve R-404A 03A32-010 1 03A32-010 03A32-005
series Page 23
000
PARTS LIST
IV5V3, LV5V3, DV5V3- 3 DOOR
Defrost Termination- Hot Gas 08A11-039 1 08A11-039
Fan Control 08A11-067 1 08A11-067
Wire Racks- Front to Back 28G19-257 EA 28G19-257 28G19-257
Wire Racks- Left to Right 28G19-258 EA 28G19-258 28G19-258
Honeycomb 13A15-028 3 13A15-028 13A15-028
Bottom Wire Rack- White 28G19-261 3 28G19-261 28G19-261
series Page 24
000
PARTS LIST
Defrost Termination- Gas 08A11-039 1 08A11-039
Fan Control 08A11-067 1 08A11-067
Fan Blade (8", 5 blade, 25bcw) 09B10-061 4 09B10-061 09B10-061
Honeycomb 13A15-028 4 13A15-028 13A15-028
Bottom Wire Rack 28G19-261 4 28G19-261 28G19-261
series Page 25
000
PARTS LIST
Defrost Termination- Gas 08A11-039 1 08A11-039
Fan Control 08A11-067 1 08A11-067
Honeycomb 13A15-028 5 13A15-028 13A15-028
Bottom Wire Rack 28G19-261 5 28G19-261 28G19-261
series Page 26
000
CASE FRONT PART SELECTION
FOR SINGLE CASE:
Raceway Cap 1/case
3" Mccue Bumper 1/case
CASE TRIM SELECTION
FOR CASES IN A LINEUP:
Canopy End Trim 2/lineup
Front Panel End Trim 2/lineup
series Page 33
000
RECOMMENDED PIPING PRACTICES FOR KYSOR/WARREN CASES
1. Proper size refrigeration lines are essential to good refrigeration performance.
Suction lines are more critical than liquid or discharge lines. Oversized suction
lines may prevent good oil return to the compressor. Undersized lines can rob
refrigeration capacity and increase operating cost. Consult the technical manual
or legend sheet for proper line sizes.
2. Refrigeration lines in cases in line-ups can be reduced. However, the lines should
be no smaller than the main trunk lines in at least 1/3 of the cases and no smaller
than one size above the case lines to the last case. Reductions should not exceed
one line size per case. It is preferable to bring the main trunk lines in at the center
of line-up. Liquid lines on systems with hot gas defrost must be increased one line
size above the main trunk line for the entire line-up. Individual feed lines should be
at the bottom of the liquid header.
3. Do not run refrigeration lines from one system through cases on another system.
4. Use dry nitrogen in lines during the brazing to prevent scaling and oxidation.
5. Insulate suction lines from the cases to the compressor with 3/4" wall thickness
foam on low temperature cases to provide maximum of 65-degree sub-cooled
gas back to the compressor and prevent condensation in exposed areas.
Insulate suction lines on medium temperature cases with ½" thick insulation in
exposed areas to prevent condensate droppage.
6. Suction and liquid lines should never be taped or soldered together. An adequate
heat exchanger is provided in the case. Kysor//Warren recommends use of a heat
exchanger in all medium and low temperature case that are not mechanically sub-
cooled for proper operation.
7. Refrigeration lines should never be placed in the ground unless they are protected
against moisture and electrolysis attack.
series Page 34
000
8. Always slope suction lines down toward the compressor, ½" each 10'. Do not
leave dips in the line that would trap oil.
9. Provide “P” traps at the bottom of suction line risers, 4' or longer. Use a double “P”
trap for each 20' of risers. “P” traps should be the same size as the horizontal line.
Consult the technical manual or legend sheet for proper size risers.
10. Use long radius ells and avoid 45-degree ells.
11. Provide expansion loops in suction lines of systems on hot gas defrost. An
expansion loop is required for each 100' of straight run.
12. Strap and support tubing to prevent excessive line vibration and noise.
13. Brazing of copper to copper should be with a minimum of 10% silver. Copper to
brass or copper to steel should be with 45% silver.
14. Avoid the use of “bull head” tees in suction lines. An example is where suction gas
enters both ends of the tee and exits the center. This can cause a substantial
increase in pressure drop in the suction lines.
15. When connecting more than one suction line to a main trunk line, connect each
branch with an inverted trap.
series Page 35
000
PIPING DIAGRAM
series Page 36
000
(L)(I)V5V3 CASE VIEW
series Page 37
000
PARTS WARRANTY POLICY
The following procedures are in accordance with Kysor//Warren’s standard one year warranty
which covers any part to be free of defects under normal use and service for one year from the
date of installation. * Not to exceed one year and thirty days from the date of original shipment
from the factory.*
New Equipment Parts Shortages and Defects

Any parts shortages or damage must be reported to Kysor//Warren no more than 10 working
days from the date of delivery. After this time has expired Kysor//Warren will assume the parts
were lost during installation and all parts required will be charged cost plus shipping to replace.
Parts Ordering Procedure

All parts must be ordered through the Kysor//Warren parts department with the following
information:
Store Name and Number

Location
Unit or Case Model and Serial Number
Firm or Contractor Placing Order
Shipping Address
Part Description
Reason for Defect
If the order is for a replacement part still in warranty a Purchase Order Number will be required
from the contractor placing the order. We will then issue a Return Material Authorization Tag that
will be sent to the firm or contractor who has ordered the part.
Return Authorization Procedure

Warranty parts must be returned postage prepaid to Kysor//Warren within 30 days from
replacement part ship date and must be accompanied by a RMA in order to ensure proper
credit. The RMA tag number should also be written on the outside of the box. Any parts not
returned within 30 days will be invoiced to the firm or contractor who has placed the order.

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series K//W Part #: 31E06-004

INSTALLATION & OPERATION

LV5V3, IV5V3, DV5V3

This case conforms to the Commercial Refrigerator Manufacturers Association’s

1600 Industrial Blvd., Conyers, GA 30012

FAN RELAY AND DOOR MULLION TRIM CHANGE

When: Mullion Trim – Effective: 05/15/2006

Models: All Reach-In Cases

Engineering – Chandra Chikkakalbalu (Ext. 6258)

GLASS DOOR REACH-IN

LV5V3-2,3,4,5 Upright, glass door frozen food merchandiser (electric or hot

These display cases may be installed individually or in a continuous line-up consisting of

NOTE: All claims for shortages must be made within 10 days

INSTALLATION & LOCATION

IMPORTANT: This case must be located on a firmly based floor and

1. Move cases as near their permanent location

INSTALLING DRIP PIPE

CAUTION: Be sure that refrigeration and all electrical power is off

ELECTRONIC LIGHTING ADVISORY

NOTE: The fluorescent bulb is capable of lighting even if the bulb

REFRIGERATION FAN MOTORS

EXPANSION VALVE & SUPERHEAT

On single condensing unit systems a thermostat should be used to control case

DEHYDRATION OF REFRIGERATION SYSTEMS

CAUTION: During installation and service of this case, precautions

DV5V3 R-22 43# 34b 38b

LV5V3, IV5V3, DV5V3 2 Door 3 Door 4 Door 5 Door

Frozen Food Evaporator Temp BTUH

DESCRIPTION IV5V3 QTY LV5V3 DV5V3

Defrost Termination- Electric 08A11-048 1 08A11-048

Defrost Termination- Hot Gas 08A11-039 1 08A11-039

Anti-Sweat Control 08A11-070 1 08A11-070

Fan Control 08A11-067 1 08A11-067

Defrost Heater (774 W) 10K10-115 2 10K10-115

Safety Control- Electric 08A11-050 1 08A11-050

Honeycomb 13A15-028 2 13A15-028 13A15-028

Ardco Door 18F10-294 2 18F10-294 18F10-296

Bottom Wire Rack- White 28G19-261 2 28G19-261 28G19-261

Wire Racks- Front to Back White 28G19-257 EA 28G19-257 28G19-257

Wire Racks- Left to Right White 28G19-258 EA 28G19-258 28G19-258

Kickplate- ptd. 51A11-123 1 51A11-123 51A11-123

Fan Motor (6W CW 115V) 09A10-040 2 09A10-040 09A10-040

Fan Blade ( 8", 5 blade, 25bcw) 09B10-061 2 09B10-061 09B10-061

Thermostat (optional) 08A11-027 1 08A11-027 08A11-027

Expansion Valve R-22 03A26-003 1 03A26-002 03A25-001

Expansion Valve R-404A 03A32-010 1 03A32-010 03A32-005

DESCRIPTION IV5V3 QTY LV5V3 DV5V3

Defrost Termination- Electric 08A11-048 1 08A11-048

Defrost Termination- Hot Gas 08A11-039 1 08A11-039

Anti-Sweat Control 08A11-070 1 08A11-070

Fan Control 08A11-067 1 08A11-067

Defrost Heater (774 W) 10K10-115 3 10K10-115

Safety Control- Electric 08A11-050 1 08A11-050

Wire Racks- Front to Back 28G19-257 EA 28G19-257 28G19-257

Wire Racks- Left to Right 28G19-258 EA 28G19-258 28G19-258

Kickplate- ptd. 51A12-206 1 51A12-206 51A12-206

Fan Motor (6W CW 115V) 09A10-040 3 09A10-040 09A10-040

Fan Blade ( 8", 5 blade, 25bcw) 09B10-061 3 09B10-061 09B10-061

Thermostat (optional) 08A11-027 1 08A11-027 08A11-027