Drive Technology

Drive Technology
Couplings
Torque limiters
Clamping elements
Torque measuring systems
2021/22
www.ktr.com
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5 2 For continuously updated data please refer to our online catalogue at www.ktr.com
EVOLASTIC®
All-rounder coupling with special displacement
properties and for uncoupling vibrations, as an
example for the use in frequency-controlled and
I. C.-engine drives, intermediate shafts and PTO.
SINULASTIC®
Highly modular and flexible coupling range for reducing
torsional vibrations in main drives such as gensets,
hydraulic pumps, compressors and gearboxes.
Our newcomers –
solely at www.ktr.com
The backlash-free and torsionally soft all-rounder applications in the range of main and auxiliary drives in
EVOLASTIC and the highly torsionally flexible flange cou- mechanical and plant engineering. Both product series
pling SINULASTIC allow us to open new and very wide were developed by the KTR Thinktank in Hilden.
For continuously updated data please refer to our online catalogue at www.ktr.com 3 3
Those who value KTR as a manufacturer
will love us as a partner.
KTR provide the machinery and plant engineering with an extensive port-
folio of high-quality drive and hydraulic components as well as braking and
cooling systems. We are pleased to be at your service during the designing
stage and develop tailor-made solutions for you. Perfectly organized
logistics, global presence via 24 subsidiary companies and more
than 90 distribution partners along with an international
network consisting of 8 production sites are the pre-
requisite for quick delivery. When it comes to service
we ensure short distances along with competent and
personal support.
„Innovation & tradition are
the key components of
our product portfolio and
KTR's corporate culture“
Nicola Warning, CEO of KTR
Wherever motion is essential,
we have the right answer.
Drive Technology
Mechanical components are and will remain essential in drive technology.
The industry's demands on components grow continuously: energy efficiency, power
density, ease of servicing and electronification. Our portfolio includes couplings and
torque limiters, clamping sets and universal joints as well as torque measuring shafts.
Brake systems
Our hydraulic and electromechanical brake systems are globally used in various
industries. Customer preference and parameters of the application decide on the
selection of the right brake.
Hydraulic components
For almost 50 years we have provided the industry with a continuously growing range
of hydraulic components from our in-house development and manufacturing: accurate
selection, high-quality processing, quick availability.
Cooling systems
As a customised product or standard solution, multimedium or oil/air cooler, for mobile
machines or stationary hydraulics, optionally available as a marine or ATEX version,
powerful and efficient.
Wind power Construction and agricultural machines
Pumps and compressors Indoor materials handling
©www.herrenknecht.com
Machine tools Hydraulics
General drive technology Marine / shipbuilding
Stationary power generation
SUMMARY OF PRODUCTS/INDUSTRIES
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COUPLINGS
Flexible jaw and pin & bush couplings
ROTEX®
POLY-NORM®
POLY
REVOLEX® KX-D
Gear couplings
BoWex®
BoWex® HEW Compact
GEARex®
Backlash-free servo couplings
ROTEX® GS
ROTEX® GS P / HP
KTR-STOP® NC
TOOLFLEX®
RADEX®-NC
COUNTEX®
Steel laminae couplings
RADEX®-N
RIGIFLEX®-N
RIGIFLEX®-HP
Flange couplings for I. C.-engines
Pump mounting flange
BoWex® FLE-PA / FLE-PAC
MONOLASTIC®
BoWex-ELASTIC®
Magnetic couplings
MINEX®-S
TORQUE LIMITERS
RUFLEX®
KTR SI/KTR SI Compact
SYNTEX®/SYNTEX®-NC
CLAMPING SETS
CLAMPEX®
TORQUE MEASURING SHAFTS
DATAFLEX®
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Main
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286
268
256
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234
222
218
206
205
200
194
184
178
172
154
152
138
124
108
102
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SUMMARY OF PRODUCTS / SPECIFICATIONS
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COUPLINGS
ROTEX® 35,000 60 200
POLY-NORM® 67,000 35 280
POLY 6,100 35 145
REVOLEX® KX-D 1,350,000 60 650
Gear couplings
BoWex® 2,500 30 125
BoWex HEW Compact

®
8,400 125
GEARex® 2,750,000 – 520
ROTEX® GS 5,850 80 110
KTR-STOP NC ®
TOOLFLEX® 600 40 65
RADEX®-NC 300 35 55
COUNTEX ®
1 40 14
RADEX®-N 280,000 65 330
RIGIFLEX®-N 280,000 100 400
RIGIFLEX -HP ®
330,000 200 380
BoWex® FLE-PA / FLE-PAC 6,600 50 125
MONOLASTIC® 1,850 50 60
BoWex-ELASTIC ®
70,000 275
Magnetic couplings
MINEX®-S 1,000 90
TORQUE LIMITERS
RUFLEX® 12,000 140
KTR-SI 8,200 100
KTR-SI FRE 60,000 200
KTR-SI FRA 2,600 80
SYNTEX® 400 50
SYNTEX -NC ®
550 60
KTR-SI Compact 3,100 80
CLAMPING SETS
CLAMPEX® 7,394,000 1,000
DATAFLEX® 50,000 – –
For legend of certificate please refer to flapper on the cover
1010
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88
75
71
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336
286
281
276
268
258
257
256
250
234
222
218
206
200
194
184
178
172
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124
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INDEX OF SUBJECTS
A L
Mounting flanges P. 188 et seqq., 197 et seqq., 203 Stock programme of finish bores P. 36
Drop-out center design couplings P. 49 et seqq., 70, 73, 144 et seqq., Laminae couplings P. 172
205 et seqq., 226
External clamping sets P. 310 et seqq. M
B Magnetic couplings P. 230 et seqq.

Metal bellow-type couplings P. 152 et seqq.
Bellow-type couplings P. 154 et seqq. Miniature couplings P. 38, 132 et seqq., 154 et seqq.,
Basic programme P. 36 172, 178
Coatings P. 39 Miniature clamping sets P. 294 et seqq., 306 et seqq.
Curved-tooth gear couplings® P. 75 et seqq., 202
Shear pin couplings P. 60 N
D Flexible couplings P. 26 et seqq., 104, 120 et seqq.

Cam couplings P. 26 et seqq., 63 et seqq., 71 et seqq.,
Permanent-magnetic couplings P. 230 et seqq. 124 et seqq.
Distance couplings P. 49 et seqq., 53, 70, 73,
148 et seqq. P
Double-cardanic shaft couplings P. 49 et seqq., 146 et seqq.,
166, 168 et seqq., Permanent-magnetic couplings P. 230 et seqq.
188 et seqq., 197 et seqq. Precision couplings P. 150 et seqq., 172 et seqq.,
Torsionally flexible couplings P. 26 et seqq. 178 et seqq.
Shaft encoder couplings P. 132, 156, 178 Precision joints P. 322 et seqq.
Torque limiters P. 244 et seqq., 247 et seqq.
Torque measuring shafts P. 333 et seqq. R
Torsionally stiff couplings P. 84, 154 et seqq., 173 et seqq., Ratchet couplings P. 256 et seqq.
180 et seqq., 202 Torque limiters P. 250 et seqq.
Speed measuring shafts P. 333 et seqq.
Shear type couplings P. 48 et seqq., 71 et seqq. S
Fail-safe shaft couplings P. 26 et seqq., 63 et seqq.,
75 et seqq., 124 Shifting hubs P. 57
Servo couplings P. 154 et seqq., 172 et seqq., 178 et seqq.
E Servo laminae couplings P. 172 et seqq.
Safety couplings P. 256 et seqq.
Stainless steel couplings P. 40, 191, 230 et seqq. Spacer couplings P. 49 et seqq., 70, 73, 148 et seqq., 180 et seqq.
Elastomer couplings P. 26 et seqq., 63 et seqq., 71 et seqq., Clamping ring hubs P. 43, 136 et seqq., 162, 176
75 et seqq., 218 Clamping sets P. 284 et seqq.
Use in potentially explosive atmospheres P. 29, 93, 123, 230 et seqq. Safety couplings with retaining elements P. 256 et seqq.
Backlash-free couplings P. 154 et seqq., 172 et seqq.,
F 178 et seqq., 180 et seqq.
Flange couplings P. 52, 180 et seqq., 206 Steel laminae couplings P. 172
Idle rotation couplings P. 256 et seqq. Steel shaft couplings P. 180 et seqq., 158–162, 180 et seqq.
Rigid shaft couplings P. 318 et seqq.
G
T
All-steel gear couplings P. 108 et seqq.
Taper clamping sleeves P. 42, 66
H
U
Half shell drop-out center design couplings P. 46 et seqq., 49 et seqq.,
142, 146, 199 Overload couplings/Overload systems P. 244 et seqq., 247 et seqq.
Hermetic sealings P. 230 et seqq. Universal clamping sets P. 284 et seqq.
Highly flexible couplings P. 222
W
I Shaft-hub-connections P. 284 et seqq.
Internal clamping sets P. 292 et seqq. Precision joints P. 322 et seqq.
Shaft couplings P. 26 et seqq., 63 et seqq., 71 et seqq.,
K 75 et seqq., 124 et seqq.,
154 et seqq., 172–177
Jaw couplings P. 26 et seqq., 63 et seqq., 71 et seqq.,
124 et seqq. Z
Clamping hubs P. 44, 132, 134, 158, 156, 160, 173, 194
Clamping system P. 152 Spiders P. 32 et seqq., 63, 74, 82, 125
Taper clamping ring hubs P. 43, 136 et seqq., 162, 194 Spider hardness P. 32 et seqq., 63, 72, 82, 125
Taper clamping sleeves P. 42, 66 Gear couplings P. 84 et seqq., 108 et seqq., 202
Corrosion protection P. 39, 40 Intermediate shafts P. 53, 148–151, 170–171, 190
Ball ratchet couplings P. 256 et seqq.
1212 For continuously updated data please refer to our online catalogue at www.ktr.com
Summary of Products
Couplings
Flexible jaw and pin & bush couplings 26
Gear couplings 84
Backlash-free servo couplings 120
Steel laminae couplings 180
Flange couplings 202
Magnetic couplings 230
Hydraulic clamping system

Safety clamping and braking system 276
Torque limiters
Torque limiters 250
Overload systems 256
Backlash-free overload systems 268
Clamping elements and precision joints

Clamping sets 286
Clamping nut 320
Precision joints 322
Torque measuring technology

Torque measuring shafts 332
For continuously updated data please refer to our online catalogue at www.ktr.com 1313
COUPLING SELECTION ACCORDING TO
DIN 740 PART II
Coupling types
Flexible jaw couplings
ROTEX® Flexible coupling (see page 28)
– Flexible
– Maintenance-free
– Fail-safe
– Compact dimensions
– Axial plug-in
POLY-NORM® Flexible coupling (see page 28)
– Flexible
– Fail-safe
– Axial plug-in
POLY Flexible, shear type coupling (see page 28)
– Flexible
– Shear type
– Axial plug-in
Gear couplings
BoWex® Torsionally rigid curved-tooth gear coupling® (see page 86)
– Torsionally rigid
– Shear type
– Single-cardanic or double-cardanic
– Axial plug-in
BoWex® HEW Compact Highly flexible shaft coupling (see page 86)
– Highly flexible
– Shear type
– Single-cardanic
– Axial plug-in

BoWex-ELASTIC® Highly flexible flange coupling (see page 204)
– Flexible to highly flexible
– Shear type
– Single-cardanic
– Axial plug-in
MONOLASTIC® One-piece, flexible flange coupling (see page 204)
– Flexible
– Shear type
– Single-cardanic
– Axial plug-in
BoWex® FLE-PA/-PAC Torsionally rigid flange coupling (see page 204)
– Shear type
– Single-cardanic
– Axial plug-in
DIN 740 PART II
Terminology of coupling selection

Description Symbol Definition or explanation Description Symbol Definition or explanation
Rated torque of cou- TKN Torque that can be continuously transmitted over the Damping power of PW Damping power which is effective on the coupling due to
pling [Nm] entire permissible speed range machine [W] the load generated by the vibratory torque
Maximum torque of TK max Torque that can be transmitted as dynamic load ≥ 105 Engine power [kW] P Rated power of drive
coupling [Nm] times respectively 5 · 104 as vibratory load over the Speed [rpm] n Rated speed of engine
entire operating life of the coupling
Rotational inertia coeffi- MA Factor considering the mass distribution with shocks
Vibratory torque of TKW Torque amplitude of the permissible periodical torque cient of driving side and vibrations generated on the driving or load side
coupling [Nm] fluctuation with a frequency of 10 Hz and a basic load
of TKN respectively dynamic load up to TKN. Rotational inertia coeffi- ML
cient of load side
Damping power of PKW Permissible damping power with an ambient tempera-
coupling [W] ture of +30 °C Mass moment of inertia of JA Total of moments of inertia existing on the driving or
driving side [kgm²] load side referring to the coupling speed
Rated torque of machine TN Stationary rated torque on the coupling
[Nm] Mass moment of inertia of JL
load side [kgm²]
Rated torque of driving TAN Rated torque of machine, calculated on the basis of
side [Nm] rated power and rated speed Mass moment of inertia of JKA Mass mom. of inertia of the coupl. half on drive side
coupling [kgm²]
Rated torque of load TLN Maximum figure of the load torque calculated on the JKL Mass mom. of inertia of the coupl. half on load side
side [Nm] basis of power and speed
Starting factor SZ Factor considering the additional load caused by the
Peak torque of machine TS Peak torque on the coupling starting frequency per hour
[Nm]
Shock factor on driving side SA Factor considering the shocks arising depending on
Peak torque of driving TAS Peak torque with torque shock on driving side, e. g. the application (e. g. starting shocks)
Shock factor on load side SL
side [Nm] tilting moment of the electric motor
Temperature factor St Factor considering the lower loading capacity or larger
Peak torque of load TLS Peak torque with torque shock on load side, e. g.
deformation of an elastomer part under load particular-
side [Nm] braking
ly in case of increased temperatures
Vibratory torque of TW Amplitude of the vibratory torque effective on the
Operating factor SB Factor considering the different demands on the
machine [Nm] coupling
coupling dependent on the application
Screw tightening torque TA Tightening torque of screw
[Nm]
Temperature factor St
-50 °C -30 °C/+30 °C ≤ +40 °C ≤ +50 °C ≤ +60 °C ≤ +70 °C ≤ +80 °C ≤ +90 °C ≤ +100 °C ≤ +110 °C ≤ +120 °C
ROTEX®
T-PUR® 1.0 1.0 1.1 1.2 1.3 1.45 1.6 1.8 2.1 2.5 3.0
PUR – 1.0 1.2 1.3 1.4 1.55 1.8 2.2 – – –
POLY-NORM®
NBR 78 Shore A – 1.0 1.2 1.3 1.4 1.6 1.8 – – – –
POLY
NBR (cuboid) – 1.0 1.2 1.3 1.4 1.6 1.8 – – – –
BoWex®
PA 6.6 1.0 1.0 1.0 1.0 1.0 1.2 1.4 1.6 1.8 – –
PA-CF 1.0 1.0 1.0 1.0 1.0 1.1 1.2 1.4 1.6 1.9 2.2
BoWex® HEW Compact – 1.0 1.0 1.0 1.0 1.1 1.4 1.7 – – –
BoWex-ELASTIC®
Standard – 1.0 1.0 1.0 1.0 1.1 1.4 1.7 – – –
MONOLASTIC®
Standard – 1.0 1.0 1.0 1.0 1.1 1.4 1.7 – – –
BoWex® FLE-PA/-PAC
PA 6 GF 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.2 1.4 1.6 1.8
PA-CF 1.0 1.0 1.0 1.0 1.0 1.1 1.2 1.4 1.6 1.9 2.2
For the selection with PEEK spider a temperature factor is not necessary.
For temperature factors for PA spiders see page 32.
Starting factor SZ Operating factor SB

ROTEX®, POLY-NORM®, POLY, BoWex®, BoWex® HEW Compact Hydrostatic drives for BoWex® FLE-PA, MONOLASTIC®
Starting frequency per hour < 100 < 200 < 400 < 800 Applications SB
SZ 1.0 1.2 1.4 1.6 Wheel loaders 1.6
BoWex-ELASTIC® Compact loaders 1.6
Starting frequency per hour < 10 < 60 < 120 > 120 Hydraulic excavators 1.4
SZ 1.0 1.5 2.0 On request Mobile cranes 1.6
Graders 1.5
Vibration rollers 1.4
Shock factor SA/SL Forklift trucks 1.6
ROTEX®, POLY-NORM®, POLY, Concrete mixer trucks 1.3
SA/SL Concrete pumps 1.4
BoWex®, BoWex® HEW Compact, BoWex-ELASTIC®
Moderate shocks 1.5 Asphalt finishers 1.4
Average shocks 1.8 Concrete cutters 1.4
Heavy shocks 2.5 Road milling machines 1.4
Permissible load on feather keyway of the coupling hubs

The shaft-hub-connection needs to be reviewed by the customer.
Permissible surface pressure according to DIN 6892 (method C)
Cast iron (GJL) 225 N/mm² Powder metal steel 180 N/mm²
Nodular iron (GJS) 225 N/mm² Aluminium diecast (Al-D) 110 N/mm²
Steel 250 N/mm² Aluminium wrought products (Al-H) 200 N/mm²
Polyamide 30 N/mm2 (up to +40 °C) For other steel materials pperm. 0.9  Re (Rp0.2)
DIN 740 PART II
Coupling selection
The coupling selection is based on DIN 740 part 2. The coupling has to be dimensioned in that the permissible coupling load is not
exceeded during any operating condition. For this purpose the actual loads have to be compared to the permissible parameters of the
coupling. The torques specified TKN/TK max refer to the couplings. The shaft-hub-connection needs to be reviewed by the customer.
1. Drives without periodical torsional vibrations 2. Drives with periodical torsional vibrations
For example centrifugal pumps, fans, screw compressors, etc. The For drives subject to torsional vibrations, e. g. diesel engines, pis-
coupling selection is based on reviewing the rated torque TKN and ton compressors, piston pumps, generators etc. it is necessary to
the maximum torque TK max. perform a torsional vibration calculation for a selection ensuring a
safe operation. If requested, we will perform the torsional vibration
1.1 Loading generated by rated torque calculation and the coupling selection in our company. For the nec-
Considering the ambient temper- TN [Nm] = 9550  P [kW] essary details refer to KTR standard 20004.
n [rpm]
ature the permissible rated torque
TKN of the coupling must at least TKN ≥ TN  St 2.1 Loading generated by rated torque
equal the rated torque of the ma- Considering the ambient temper- TKN ≥ TN  St
chine TN. ature the permissible rated torque
TKN of the coupling must at least equal the rated torque of the
1.2 Loading generated by torque shocks machine TN.
The permissible maximum torque of T
K max ≥ TS  SZ  St + TN  St
the coupling TK max must at least 2.2 Passing through the resonance range
equal the sum of the peak torque TS Considering the temperature the TK max ≥ TS  St
and rated torque of the machine TN Shock on drive side peak torque TS arising when pass-
TS = TAS  MA  SA
taking into account the shock fre- ing through the resonance range must not exceed the maximum
quency SZ and the ambient temper- Shock on load side torque TK max of the coupling.
TS = TLS  ML  SL
ature St. This applies in case if the
rated torque of the machine TN is JL
2.3 Loading generated by vibratory torque shocks
MA =
superimposed by a shock process. (JA + JL) Considering the ambient tempera- TKW ≥ TW  St
Knowing the mass distribution, di- ML = JA ture the permissible vibratory torque
(JA + JL) PKW ≥ PW
rection and kind of shock it is possi- TKW of the coupling must not be
ble to calculate the peak torque TS. exceeded by the biggest periodical
For drives with A. C. motors and big masses on the load side we vibratory torque TW with operating speed. With higher operating
recommend to run a calculation of the peak starting torque by our frequencies f > 10 Hz the heat generated by damping in the elasto-
simulation program. mer is considered as damping power PW. The permissible damping
power PKW of the coupling depends on the ambient temperature
and must not be exceeded by the damping power generated.
With torsionally stiff couplings the damping power can be ignored.
Coupling selection of BoWex® FLE-PA and MONOLASTIC®

1. Loading generated by rated torque
For drives with small mass moments of inertia on the load side (hydrostatic drives) the selection can be simplified using operating factors.
TKN ≥ TN  SB  St
Please note:
For drives subject to torsional vibrations, e. g. diesel engines, piston compressors, piston pumps, generators etc. it is necessary to perform
a torsional vibration calculation for a selection ensuring a safe operation. This applies in particular with large mass moments of inertia on
the load side. If requested, we will perform the torsional vibration calculation and the coupling selection in our company.
DIN 740 PART II
Example of calculation
Requested: Axial plug-in coupling damping vibrations  ROTEX®
Application: Connection of IEC standard motor and screw compressor
 Coupling selection following page 16, item 1: Drives without periodical torsional vibrations
Given: Details of driving side

A. C. motor: Size 315 L  SA =1.8 (see page 15)
Motor power: P = 160 kW
Speed: n = 1485 rpm
Moment of inertia of driving side: JMotor = 2.9 kgm2
Starting frequency: 6 times per hour  SZ =1.0 (see page 15)
Ambient temperature: +70 °C  St =1.45 using T-PUR® (see page 15)
Peak torque (starting torque) TAS = 2  TAN
Given: Details of load side

Screw compressor
Rated torque of load side: TLN = 930 Nm
Moment of inertia of load side: JCompressor = 6.8 kgm2
Calculation
1.1 Loading generated by rated torque

z Rated torque of drive TAN
TAN = 9550  P [kW]  9550  160 kW = 1029 Nm
n [rpm] 1485 rpm
z Rated torque of load side TLN

TKN ≥ TLN  St  930 Nm  1.45 = 1348.5 Nm  TKN ≥ 1348.5 Nm
z Coupling selection
ROTEX® size 90 - spider 92 Shore A with: Mass moments of inertia of page 62
TKN = 2400 Nm JKA = 0.0673 kgm²
TK max = 4800 Nm JKL = 0.0673 kgm²
1.2 Loading generated by torque shocks

z Shock on driving side without load torque being superimposed
TK max ≥ TS  SZ  St + TN  St  TN = 0
Shock on drive side TS
= TAS  MA  SA
MA = JL  6.8673 kgm²  MA = = 0.7
(JA + JL) 2.9673 kgm² + 6.8673 kgm²
JA = JMotor + JKA  2.9 kgm² + 0.0673 kgm²  JA = 2.9673 kgm²
JL = JCompressor + JKL  6.8 kgm² + 0.0673 kgm²  JL = 6.8673 kgm²
Starting torque TAS = 2  TAN  2  1029 Nm= 2058 Nm
Shock on drive side TS


= 2058  0.7  1.8 = 2593.1 Nm
 TK max ≥ 2593.1 Nm  1  1.45 = 3760 Nm
TK max with 4800 Nm ≥ 3760 Nm 
Result
The coupling is sufficiently dimensioned.
Please note:
The shaft-hub-connection has to be verified by the customer separately!
COUPLING SELECTION BASED ON
OPERATING FACTORS
Coupling types
Laminae couplings
RADEX®-N Steel laminae coupling (see page 184)
– Backlash-free
– All-steel
RIGIFLEX®-N Steel laminae coupling (see page 184)
– Backlash-free
– Double-cardanic
– All-steel
– Coupling in accordance with API 610, API 671 optionally
RIGIFLEX®-HP High-performance steel laminae coupling (see page 184)
– Backlash-free
– Double-cardanic
– All-steel
– Coupling design as per API 671
Pin & bush couplings

REVOLEX® KX-D Flexible pin & bush coupling (see page 28)
– Flexible
– Fail-safe
– Axial plug-in
Gear couplings
GEARex® All-steel gear coupling (see page 86)
– Fail-safe
– Double-cardanic
– High power density
– All-steel

Rated torque of cou- TKN Torque that can be continuously transmitted over the Engine power [kW] P Rated power of drive
pling [Nm] entire permissible speed range Speed [rpm] n Rated speed of engine
Maximum torque of TK max Torque that can be transmitted as dynamic load ≥ 105 Starting factor SZ Factor considering the additional load caused by the
coupling [Nm] times respectively 5 · 104 as vibratory load over the starting frequency per hour
entire operating life of the coupling
Direction factor SR Considers the torsional direction
Vibratory torque of TKW Torque amplitude of the permissible periodical torque
coupling [Nm] fluctuation with a frequency of 10 Hz and a basic load Temperature factor St Factor considering the lower loading capacity particu-
of TKN respectively dynamic load up to TKN. larly in case of increased temperatures
Rated torque of machine TN Stationary rated torque on the coupling Operating factor SB Factor considering the different demands on the
[Nm] coupling dependent on the application
Peak torque of machine TS Peak torque on the coupling
[Nm]
OPERATING FACTORS
Factors
-30 °C/
≤ +40 °C ≤ +60 °C ≤ +80 °C ≤ +150 °C ≤ +200 °C ≤ +230 °C ≤ +270 °C
+30 °C
REVOLEX® KX-D 1.0 1.2 1.4 1.8 – – – –
GEARex® 1.0 1.0 1.0 1.0 – – – –
RADEX®-N, RIGIFLEX®-N, RIGIFLEX®-HP 1.0 1.0 1.0 1.0 1.0 1.10 1.25 1.43
Starting factor SZ Direction factor SR

Starting frequency per hour < 10 < 25 < 50 Same torsional direction 1.0
SZ 1.0 1.2 1.4 Alternating torsional direction 1.7
Operating factor SB
Application Application
Construction machines Mixers
Manoeuvre hoists 1.50 - 2.00 Constant density 1.75 - 2.25
Swing gears 1.50 - 2.00 Variable density 2.00 - 2.50
Miscellaneous winches 1.50 - 2.00 Grinders
Filters, cable winches 1.75 - 2.25 Centrifugal mills 1.75 - 2.00
Multi-bucket excavators 1.75 - 2.25 Beater mills 1.75 - 2.00
Running gears (caterpillars) 1.75 - 2.25 Autogenous mills 1.75 - 2.00
Impellers 1.75 - 2.25 Hammer and ball mills 2.00 - 2.50
Cutter drives 2.00 - 2.50 Food industry
Elevators 1.50 - 2.00 Sugarcane harvesters 1.25 - 1.50
Conveyors Sugar-beet harvesters 1.25 - 1.50
Bucket elevators 1.50 - 2.00 Sugar-beet washing 1.25 - 1.50
Elevators 1.75 - 2.25 Kneading machines 1.75 - 2.00
Hauling winches 1.50 - 2.00 Sugarcane breakers 1.75 - 2.00
Apron conveyors 1.25 - 1.75 Sugarcane mills 1.75 - 2.00
Rubber belt conveyors (bulk) 1.25 - 1.75 Oil industry
Boom plate bucket conveyors 1.25 - 1.75 Filter presses for paraffin 1.50 – 2.00
Rotary conveyors 1.50 - 1.75 Rotary furnaces 1.75 – 2.00
Steel plate conveyors 1.50 - 1.75 Paper machines
Worm conveyors 1.25 - 1.50 Couch rolls 1.75 - 2.25
Steel belt conveyors 1.75 - 2.00 Calanders 1.75 - 2.25
Conveyors 1.75 - 2.00 Wet presses 1.75 - 2.25
Rubber belt conveyors (bulk) 1.75 - 2.00 Pumps
Inclined lifts 1.75 - 2.00 Radial pumps 1.25 - 1.75
Shaking slides 2.00 - 2.25 Centrifugal pumps (light liquid) 1.50 - 2.00
Generators Centrifugal pumps (viscous liquid) 2.25 - 2.50
Frequency converters 1.75 - 2.00 Gear and vane pumps 1.50 - 1.75
Generators 1.50 - 2.00 Piston pumps, plunger pumps and press pumps 2.00 - 2.50
Rubber & nylon industry Agitators
Rubber calanders and rolling mills 1.25 - 2.00 Light liquid 1.25 - 1.50
Mixers 1.25 - 2.00 Viscous liquid 1.50 - 1.75
Extruders 1.25 - 2.00 Liquid with constant density 1.25 - 1.50
Lifters/cranes Liquid with variable density 1.50 - 2.00
Bridge cranes for steel industry 2.00 - 2.25 Textile industry
Cranes (heavy load operation) 2.00 - 2.25 Winders 1.25 - 1.75
Running gears 1.75 - 2.25 Printing and dyeing machines 1.25 - 1.75
Lifting gears 1.75 - 2.25 Shredders 1.50 - 2.00
Woodworking machinery Fans, ventilators and blowers
Planing machines 1.50 - 1.75 Light-weight fans 1.25 - 1.75
Barking machines 1.75 - 2.00 Large fans 1.75 - 2.50
Saw frames 1.75 - 2.00 Centrifugal fans 1.25 - 1.50
Compressors Industrial fans 1.25 - 1.50
Centrifugal compressors 1.50 - 2.00 Rotary blowers 1.25 -1.75
Rotary compressors 1.50 - 2.00 Fans (axial/radial) 1.25 -1.75
Turbo compressors 2.00 - 2.50 Fans for cooling towers 1.50 - 2.00
Piston compressors 2.50 - 3.00 Wastewater treatment plants
Metal industry Rakes 1.25 - 1.50
Wire pulls 1.25 - 1.50 Worm pumps 1.25 - 1.50
Winders 1.25 - 1.50 Concentrators 1.25 - 1.50
Winding drums 1.50 - 2.00 Mixers 1.25 - 1.75
Wire drawing machines 2.00 - 2.50 Aerators 1.75 - 2.00
Plate shears 2.00 - 2.50 Machine tools
Block pushers 2.00 - 2.50 Scissors 1.50 - 2.00
Blooming and slabbing 2.00 - 2.50 Dressing rollers 1.50 - 2.00
De-scalers 2.00 - 2.50 Bending machines 1.50 - 2.00
Hot-rolling mills 2.00 - 2.50 Hole punching machines 1.75 - 2.50
Cold-rolling mills 2.00 - 2.50 Levelling machines 1.75 - 2.50
Billet shears 2.00 - 2.50 Hammers 1.75 - 2.50
Plugging machines 2.00 - 2.50 Presses 1.75 - 2.50
Continuous casting machines 2.00 - 2.50 Forging presses 1.75 - 2.50
Shifting devices 2.00 - 2.50 Other
Application 2.00 - 2.50 Equipment for transport of persons 2.00 - 2.50
Roller tables (heavy-weight) 2.00 - 2.50 Rock crushers 2.50 - 3.00
Mixers Rolling mill drives 2.00 - 2.50
Constant density 1.75 - 2.25
Variable density 2.00 - 2.50
OPERATING FACTORS
Coupling selection
The coupling selection is based on operating factors. The coupling has to be dimensioned in that the permissible coupling load is not
exceeded during any operating condition. For this purpose the actual loads have to be compared to the permissible parameters of the
coupling. The shaft-hub-connection needs to be reviewed by the customer.
1. Drives without periodical torsional vibrations 2. Drives with periodical torsional vibrations
For example centrifugal pumps, fans, screw compressors, etc. The For drives subject to torsional vibrations, e. g. diesel engines, pis-
coupling selection is based on reviewing the rated torque TKN and ton compressors, piston pumps, generators etc. it is necessary to
the maximum torque TK max. perform a torsional vibration calculation for a selection ensuring a
safe operation. If requested, we will perform the torsional vibration
1.1 Loading generated by rated torque calculation and the coupling selection in our company. For the nec-
Considering the operating factor, TN [Nm] = 9550  P [kW] essary details refer to KTR standard 20004.
n [rpm]
the ambient temperature and the
torsional direction, the permissi- TKN ≥ TN  SB  St  SR
ble rated torque TKN of the cou-
pling must at least equal the rated torque of the machine TN.

Taking into account all relevant TK max ≥ (TN + TS)  SZ  St  SR
factors, the permissible maximum
torque of the coupling TK max must at least equal the sum of the
peak torque TS and rated torque of the machine TN. This applies
if the rated torque of the machine TN is superimposed by a shock
process. For drives with A. C. motors and big masses on the load
side we recommend to run a calculation of the peak starting torque
by our simulation program.
OPERATING FACTORS
Example of calculation
Requested: Double-cardanic steel laminae coupling for bridging a shaft distance dimension  RADEX®-N
Application: Connection of IEC standard motor and radial pump
 Coupling selection following page 20, item 1: Drives without periodical torsional vibrations

A. C. motor: Size 315 L
Motor power: P = 200 kW
Speed: n = 1500 rpm
Starting frequency: 6 times per hour  SZ =1.0 (see page 19)
Ambient temperature: +65 °C  St =1.0 (see page 19)
Peak torque (starting torque) TAS = 2  TAN
Diameter of motor shaft: 80 mm
Given: Details of load side

Radial pump  SB =1.5 (see page 19)
Rated torque of load side: TLN = 930 Nm
Diameter of pump shaft: 75 mm
Distance dimension of motor shaft - pump shaft (DBSE) = 250 mm
Direction of torque: same  SR =1.0 (see page 19)
Calculation
1.1 Loading generated by rated torque

z Rated torque of drive TAN
TAN = 9550  P [kW]  9550  200 kW = 1273 Nm
n [rpm] 1500 rpm
z Loading generated by rated torque

TKN ≥ TAN  SB  St  SR  1273 Nm  1.5  1  1= 1348.5 Nm  TKN ≥ 1909.5 Nm

z Shock on driving side without load torque being superimposed
TK max ≥ (TN + TS)  SZ  St  SR  TN = 0
Starting torque TAS = 2  TAN  2  930 Nm = 1860 Nm
 TK max ≥ 1860 Nm  1  1  1 = 1860 Nm
TKN = 2400 Nm
TK max = 4800 Nm
Result
Please note:
The shaft-hub-connection has to be verified by the customer separately!
DIN 740 PART II WITH SPECIFIC FACTORS
Coupling types
ROTEX® GS Backlash-free, flexible jaw coupling (see page 124)
– Backlash-free and flexible

– Fail-safe
– Compact dimensions, high power density
– Axial plug-in
– High speeds
TOOLFLEX® Backlash-free, torsionally stiff metal bellow-type coupling (see page 154)
– Backlash-free and torsionally stiff

– Shear type
– Double-cardanic
– Axial plug-in (as an option)
– All-metal coupling
RADEX®-NC Backlash-free, torsionally stiff servo laminae coupling (see page 172)

– All-metal coupling
COUNTEX® Backlash-free, torsionally stiff shaft encoder coupling (see page 179)

– Double-cardanic
– Axial plug-in
ROTEX® GS HP Backlash-free high-speed coupling (see page 140)
– Backlash-free and flexible

– Axial plug-in
– Severely high speeds

Rated torque of cou- TKN Torque which can be continuously transmitted over the Rotational inertia coeffi- MA Factor considering the mass distribution with shocks
pling [Nm] entire permissible speed range, taking into account cient of driving side and vibrations generated on the driving or load side
the factors Rotational inertia coeffi- ML
Maximum torque of TK max Torque which can be transmitted over the entire cient of load side
coupling [Nm] service life of the coupling as dynamic load ≥ 105 or Mass moment of inertia JA Total of moments of inertia existing on the driving or
vibratory load 5 · 104 taking into account the factors of driving side [kgm²] load side referring to the coupling speed
Rated torque of machine TN Stationary rated torque on the coupling Mass moment of inertia JL
[Nm] of load side [kgm²]
Rated torque of driving TAN Constantly occuring driving torque as per the data Mass moment of inertia JKA Mass mom. of inertia of the coupl. half on drive side
side [Nm] indicated by the motor manufacturer of coupling [kgm²]
JKL Mass mom. of inertia of the coupl. half on load side
Peak torque [Nm] TS Peak torque on the coupling
Peak torque of driving TAS Peak torque with torque shock on driving side, e. g. Mass moment of inertia Mass moment of inertia of the motor/mass moment
JMot/JSp/
side [Nm] starting torque of the servo motor as per the data [kgm²] of inertia of the spindle/mass moment of inertia of the
JHS
specified by the motor manufacturer main spindle
Peak torque of load TLS Peak torque with torque shock on load side, e. g. Temperature factor St Factor considering the lower loading capacity or larger
side [Nm] braking deformation of an elastomer part under load particular-
ly with increased temperatures
Screw tightening torque TA Tightening torque of screw
[Nm] Operating factor SB Factor considering the different demands on the
coupling dependent on the application
Friction torque [Nm] TR Torque that can be transmitted through the frictionally
engaged shaft-hub-connection
Factors
-20 °C/
-50 °C -40 °C -30 °C ≤ +40 °C ≤ +50 °C ≤ +60 °C ≤ +70 °C ≤ +80 °C ≤ +90 °C ≤ +100 °C ≤ +110 °C ≤ +120 °C ≤ +200 °C
+30 °C
ROTEX® GS
Polyurethane 80 ShA-GS 1.0 1.0 1.0 1.0 1.2 1.3 1.4 1.55 1.8 – – – – –
Polyurethane 92 ShA-GS – 1.0 1.0 1.0 1.2 1.3 1.4 1.55 1.8 2.2 – – – –
Polyurethane 98 ShA-GS – – 1.0 1.0 1.2 1.3 1.4 1.55 1.8 2.2 – – – –
Polyurethane 64 ShD-GS – – – 1.0 1.2 1.3 1.4 1.55 1.8 2.2 3.0 3.0 – –
Polyurethane 72 ShD-GS – – – 1.0 1.2 1.3 1.4 1.55 1.8 2.2 3.0 3.0 – –
Hytrel 64 ShD-H-GS 1.0 1.0 1.0 1.0 1.2 1.3 1.4 1.5 1.6 1.8 2.0 2.3 2.8 –
Hytrel 72 ShD-H-GS 1.0 1.0 1.0 1.0 1.2 1.3 1.4 1.5 1.6 1.8 2.0 2.3 2.8 –
TOOLFLEX®
Size 5 to 12 – – 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 – – –
Size 16 to 65 – – 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.1
RADEX-NC®
EK and DK – – 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.1
ROTEX® GS HP
Polyurethane 98 ShA-GS - - 1.0 1.0 1.2 1.3 1.4 1.55 1.8 2.2 - - - -
Operating factor SB
ROTEX® GS*
Backlash-free drives
Main spindle drive of machine tools 2.0 - 5.0
Moderate shocks Grinders, small milling machines/drills 1.5 - 2.5
Average shocks Milling machines/drills with interrupted cut 2.0 - 3.0
Heavy shocks Milling machines etc. 2.5 - 3.5
Positioning drives
Ball screw drive/toothed belt drive 2.5 - 4.0
i3-≤5 8.0
Gearbox i>5-≤7 5.0
i>7 3.0
Servo-hydraulic drives
With pulsating load 1) 1.2 - 1.3
With alternating load 2) 1.3 - 1.5
TOOLFLEX®, RADEX®-NC
Uniform motion 1.5
Unequal motion 2.0
Shock motion 2.5 - 4.0
For drives on machine tools (servo motors) values from 1.5 - 2.0 must be applied.
ROTEX® GS HP
Main spindle drive 2.0 - 3.0
Starting factor SZ
Starting frequency per hour * When using the spider 64 ShD-GS or 72 ShD-GS a minimum
< 20 1.0 factor of 4 or steel hubs have to be used.
< 60 1.2
1)
With dynamic load the use of aluminium is permissible.
< 120 1.4
2)
With vibratory load please make use of steel hubs.
< 180 1.6
Shaft encoder drives: Subject to the low torques to be transmitted
< 240 1.8 the coupling size for shaft encoder drives is selected according to the
> 240 2.0 shaft diameters to be connected.
Coupling selection
The coupling selection of the backlash-free servo couplings is based on DIN 740 part 2, but with specific factors. The coupling has to be
dimensioned in that the permissible coupling load is not exceeded during any operating condition. For this purpose the actual loads have
to be compared to the permissible parameters of the coupling. The shaft-hub-connection needs to be reviewed by the customer.
The size of the coupling must be selected such that the following conditions are met.
1. Backlash-free drives 2. Servo-hydraulic drives

TKN ≥ TN  St  SB and TKN ≥ TS  St  SB TKN ≥ TAS  St  SB
In case of load torque: TKN ≥ TS  St  SB + TN  St
Considering the ambient temperature and the operating factor, the
Considering the ambient temperature and the operating factor, the permissible rated torque TKN of the coupling must at least equal the
permissible rated torque TKN of the coupling must at least equal the peak torque of the driving side TAS.
rated torque of the machine TN.
Considering the ambient temperature and the operating factor, the St  SB with use of aluminium at least 1.5.
permissible rated torque TKN of the coupling must at least equal the
peak torque arising.
The following applies for the peak torque TS:
Shock on drive side MA = JL
TS = TAS  MA  SZ (JA + JL)
Please note:
For general applications (not backlash-free applications) please observe coupling selection according to DIN 740 part 2 (page 14 et seqq.).
Example of calculation for positioning drives

Requested: Backlash-free coupling damping vibrations  ROTEX® GS
Application: Connecting servo motor and ball screw drive for backlash-free positioning
 Coupling selection following page 23, item 1: Backlash-free drives

Servo motor
Rated torque TAN: 43 Nm
Max. driving torque TAS: 144 Nm
Moment of inertia JMot: 0.0108 kgm2
Diameter of motor shaft: 32 k6 without feather keyway
Ball screw
Ambient temperature: +40 °C  St = 1.2 (see page 23)
Starts per minute: 15  SZ = 1.0 (see page 23)
Given: Details of machine on driven side

Ball spindle JSP: 0.0038 kgm2
Spindle pitch s: 10 mm
Diameter of spindle shaft: 30 k6 without feather keyway
Mass of slide + workpiece mSl: 1030 kg
No load torque available
Required: High torsional stiffness  SB = 4 (see page 23)

Calculation
1. Backlash-free drives
z Loading by rated torque (pre-selection) TKN ≥ TAN  St  SB  43 Nm  1.2  4  TKN ≥ 206.4 Nm
z Coupling selection (pre-selection)

ROTEX® GS 38
Spider 98 Shore A with clamping ring hubs 6.0 light: Mass moments of inertia of page 136
TKN = 325 Nm JKA = 0.000517 kgm²
TK max = 650 Nm JKL = 0.000517 kgm²
z Load by maximum driving torque, not including load torque

TKN ≥ TS  St  SB
Shock on drive side

 = 144 Nm  0.379  1.0  TS= 54.58 Nm
TS = TAS  MA  SZ
MA = JL = 0.006917 kgm²  MA = 0.379

(JA + JL) (0.011317 kgm² + 0.006917 kgm²)
JL = JSp + JSl + JKL  0.0038 kgm² + 0.0026 kgm² + 0.000517 kgm²  JL = 0.006917 kgm²
(
s
) ( 20.01
2 2
π)
JSl =mSl   1030 kg   JSl = 0.0026 kgm²
2π
JA = JMot + JKA  0.0108 kgm² + 0.000517 kgm²  JA = 0.011317 kgm²
 TKN ≥ 54.58 Nm  1.2  4  TKN ≥ 261.9 Nm
TKN with 325 Nm ≥ 261.9 Nm
z Review of shaft-hub-connection: Friction torque for clamping ring hubs type 6.0 light
The coupling has to be dimensioned in that the permissible friction torque is not exceeded during any operating condition.
TR ≥ TAS values TR see page 136
Friction torque of ROTEX® GS 38 clamping ring hub 6.0 light Ø30 H7/k6 TR = 656 Nm > 144 Nm
Result
Example of calculation for main spindle drives

Requested: Backlash-free, axial plug-in coupling for high speeds  ROTEX® GS
Application: Connecting servo motor and ball screw drive in grinding machine
 Coupling selection following page 23, item 1: Backlash-free drives

Servo motor
max. continuous torque with machining TAN: 130 Nm
Max. driving torque TAS: 190 Nm
Max. speed: 6000 rpm
Moment of inertia JMot: 0.316 kgm2
38 k6 without feather key-
Diameter of motor shaft:
way
Ambient temperature: +60 °C  St = 1.4 (see page 23)

Starting factor SZ: < 20 rpm  SZ = 1.0 (see page 23)
Given: Details of machine on driven side

Moment of inertia of load side JHS: 0.1094 kgm²
30 k6 without feather key-
Diameter of main spindle shaft:
way
No load torque available
Required: Average shocks  SB = 2.4 (see page 23)
Calculation
1. Backlash-free drives
z Loading by rated torque (machining torque) TKN ≥ TAN  St  SB  130 Nm  1.4  2.4  TKN ≥ 436.8 Nm
ROTEX® GS 42
Spider 98 Shore A with clamping ring hubs 6.0 light: Mass moments of inertia of page 136
TKN = 450 Nm JKA = 0.001117 kgm²
TK max = 900 Nm JKL = 0.001117 kgm²
z Loading by maximum driving torque, without load torque (acceleration of spindle)

TKN ≥ TS  St  SB
Shock on drive side

 = 190 Nm  0.258  1.0  TS = 49.02 Nm
TS = TAS  MA  SZ
MA = JL = 0.110517 kgm²  MA = 0.258

(JA + JL) (0.317117 kgm² + 0.110517 kgm²)
JL = JHSt + JKL  0.1094 kgm² + 0.001117 kgm²  JL = 0.110517 kgm²
JA = JMot + JKL  0.316 kgm² + 0.001117 kgm²  JA = 0.317117 kgm²
TKN ≥ 49.02 Nm  1.4  2.4  TKN ≥ 164.7 Nm
TKN with 450 Nm ≥ 164.7 Nm
z Review of shaft-hub-connection: Friction torque for clamping ring hubs type 6.0 light
The coupling has to be dimensioned in that the permissible friction torque is not exceeded during any operating condition.
TR ≥ TAS values TR see page 136
Friction torque of ROTEX® GS 42 clamping ring hub 6.0 light Ø30 H7/k6 TR = 752 Nm > 190 Nm
Result
26
pin & bush couplings
Flexible jaw and

ROTEX®
Types and operating description 28
ROTEX® POLY-NORM®
Types of hubs 30 Technical data 63
Displacements 31 Selection of standard IEC motors 64
Standard spiders 32 Type AR, two-part 65
Special spiders 34 Type AR for taper clamping sleeve 66
Selection of standard IEC motors 35 Type ADR, three-part 67
Cylindrical bores and spline bores 36 Type BTA, SBA with brake drum, brake disk 68
Inch bores and taper bores 37 Type ADR-SB with brake disk 69
Standard type, material aluminium + cast + powder 38 for holding brake
metal / CDP Type AZR, standard drop-out center design coupling 70
Standard type, material steel / stainless steel / 40
DIN EN 10204 / marine / UL
Type with taper clamping sleeve 42
POLY
Type with clamping ring hubs 43
Selection of standard IEC motors 71
Type with clamping hubs 44
Type PKZ, two-part and PKD, three-part 72
POLY-NORM®
Type AFN, BFN flange programme 45
Type PKA, drop-out center design coupling 73
Type AH drop-out center design coupling 46
Displacements / elastomer sets / screws 74
Type SH drop-out center design coupling with SPLIT 47
hubs
Type SP single-cardanic 48
shaft coupling (Non Sparking) REVOLEX®
Type SP ZS-DKM-C double-cardanic 49 Technical data 75
shaft coupling (Non Sparking) Type KX-D, material cast 76
Type ZS-DKM-H double-cardanic shaft coupling 50
Type KX-D, material steel 77
Type DKM double-cardanic shaft coupling 51
Type KX-D with brake disk 78
Type CF, CFN, DF, DFN flange programme 52
Type KX-D with KTR 650 clamping set 80
Type ZR intermediate shaft programme 53
Technical data of pins 82
Type BTAN, SBAN with brake drum, brake disk 54
Assembly / other types 83
Type AFN-SB drop-out center design coupling with 56
brake disk
Type SD shiftable coupling shiftable at standstill 57
Type FNN for mounting of fan 58
Other types with clamping sets 59
Other types with torque limiters 60
Weights and mass moments of inertia 61
POLY
Please note: torque increase
Years of experience with applications at customer sites and additional test series in the KTR test field in Rheine enabled
us to determine potentials allowing for an increase of rated and maximum torques with some sizes of this series:
ROTEX® POLY-NORM® POLY REVOLEX®

REVOLEX®
27
FLEXIBLE JAW AND PIN & BUSH COUPLINGS
TYPES AND OPERATING DESCRIPTION
Properties of flexible jaw and pin & bush couplings
Product ROTEX® POLY-NORM® POLY REVOLEX®
Type Torsionally flexible jaw coupling Torsionally flexible pin & bush
coupling
Features
Torsionally flexible    
Damping vibrations    
Maintenance-free    
Axial plug-in    
Shear type 
Fail-safe   
Compensating for misalignment    
Types
Variant diversity very high average average high
extensive basic programme

extensive programme, ideal for
available from stock while basic programme available basic programme available
Special features customised solutions, for appli-
customised solutions can be from stock from stock
cations with high performances
realized
industrial gearboxes, conveyor

manifold applications, applica- pump industry, chemical pumps,
Applications / core industries systems, industrial fans, cable-
ble in all industries industrial gearboxes high-pressure pumps, ...
ways, agitators, generators, ...
allover machining, very good allover machining, good dynamic

surface shell surface machined shell surface machined
dynamic properties properties
Torque range TKN [Nm]

Min. 1 40 42 4300
Max. 35,000 67,000 6,100 1,350,000
Max. circumferential speed v [m/s]
Cast EN-GJL (dynamic balancing) 35 35 35 35
Steel + cast EN-GJS (dynamic balancing) 60 60
Hub materials available
Steel (semi-finished product)
 
» customised solutions available
Cast iron (GJL)
   
» subject to mould
Nodular iron (GJS)
  
» subject to mould
Aluminium wrought products (Al-H)

» customised solutions available
Aluminium diecast (Al-D) 
Stainless steel 
Corrosion-protected types    
Spiders / elastomers
NBR (up to size 180) NR, NBR
Material T-PUR®, PA, PEEK, Hytrel, ... NBR
T-PUR® (from size 200) NBR electrically insulating
Degree of hardness flexible to torsionally stiff flexible flexible flexible
Temperature range in °C, min. / max. (standard) - 50 / + 120 - 30 / + 80 - 30 / + 80 - 30 / + 80
Temperature range in °C, min. / max. (special) - 50 / + 250 - 30 / + 80 - 30 / + 80 - 50 / + 80
 ≈ Standard
 ≈ On request
FLEXIBLE JAW AND PIN & BUSH COUPLINGS
Flexible jaw and

Product finder of jaw and pin & bush couplings
ROTEX®
Product ROTEX® POLY-NORM® POLY REVOLEX®
Type Torsionally flexible jaw coupling Torsionally flexible pin & bush
coupling
Geometries
Design compact short short short
Mass moment of inertia low average high average
Shaft distance dimension low / average low low low
Types (extract)
Elastomers can be radially disassembled AFN, AH, SH, ZR, DF,
ADR, ADR-SB PKD Standard
» with no need of displacing driving/driven side DFN, CF-H
Intermediate shaft types
ZR, ZWN – – customised
POLY-NORM®
» bridging larger shaft distances
Standard spacers 100 mm to 250 mm ZS-DKM-H AZR PKA customised
Shaft-to-shaft connection Standard Standard Standard Standard
Flange-to-shaft connection CF, CFN – – customised
Flange-to-flange connection
DF, DNF – – customised
» particularly short mounting length
Double-cardanic
» compensating for big displacements, lower ZS-DKM-H, ZR, ZWN – – –
restoring forces
Certifications/type examinations
ATEX    
UL-listed 
GOST R/ GOST TR    
DNV/GL  
ABS  
Bureau Veritas  
POLY
LR  
RS CLASS  
CCS  
ClassNK 
 ≈ Standard
 ≈ On request
REVOLEX®
ROTEX®
Types of hubs
Since ROTEX® is used on many different applications and mounting conditions, this coupling system is available with various hub types.
These types mainly differ in that they provide either positive or frictionally engaged (backlash-free) connections, but mounting situations
like, for example, gear shafts with integrated transmission cams or similar applications are covered, too.
Type 1.0 hub Type 2.0 clamping hub

with feather keyway and setscrew single slot without feather keyway
Positive-locking power transmission, permissible torque Frictionally engaged, backlash-free shaft-hub-connection.
depending on the permissible surface pressure. Not suitable Transmittable torques depending on bore diameter
for backlash-free power transmission with heavily reversing (see page 44). (For ATEX category 3 only)
operation. Type 2.1 clamping hub
Type 1.1 hub single slot with feather keyway
without feather keyway, with setscrew Positive-locking power transmission with additional friction
Non-positive torque transmission for crimping connections fit. The friction fit avoids or reduces reverse backlash.
and adhesive bonds. (No ATEX approval) Surface pressure of the keyway connection is reduced.
with spline bore (see page 36) with spline bore (see page 36)
Type 4.2 hub Type 6.0 clamping ring hub

for CLAMPEX® clamping set KTR 250 (see ROTEX® GS series)
Frictionally engaged, backlash-free shaft-hub-connection for Integrated frictionally engaged shaft-hub-connection for
transmitting average torques. the transmission of higher torques. Screwing on elastomer
Type 4.1 for CLAMPEX® clamping set KTR 200 side. For details about torque and dimensions see page 43.
Type 4.3 for CLAMPEX® clamping set KTR 400 Suitable for high speeds.
Frictionally engaged, backlash-free shaft-hub-connection for Type 6.5 clamping ring hub
the transmission of high torques. (see ROTEX® GS series)
Design like 6.0, except for clamping screws externally. As an
example for radial disassembly of intermediate pipe (special
design).
Type 7.5 clamping hub type DH Type 7.8 clamping hub type H
without feather keyway for double-cardanic without feather keyway
connection
Frictionally engaged, backlash-free shaft-hub-connection for Frictionally engaged, backlash-free shaft-hub-connection for
radial assembly of coupling. Transmittable torques depend- radial assembly of coupling. Transmittable torques depend-
ing on bore diameter. (For ATEX category 3 only) ing on bore diameter. (For ATEX category 3 only)
Type 7.6 clamping hub type DH Type 7.9 clamping hub type H
with feather keyway for double-cardanic connection with feather keyway
Positive-locking power transmission with additional friction Positive-locking power transmission with additional friction
fit for radial assembly of coupling. The friction fit avoids or fit for radial assembly of coupling. The friction fit avoids or
reduces reverse backlash. Surface pressure of the keyway reduces reverse backlash. Surface pressure of the keyway
connection is reduced. connection is reduced.
FNN hub Type 7.1 SPLIT hub

with feather keyway
Coupling hub to be connected to an attachment such as Split hub made of cast iron. Positive-locking power trans-
brake drum, brake disk and fan. mission with additional friction fit. The friction fit avoids or
reduces reverse backlash. Surface pressure of the keyway
connection is reduced.
TB1 hub/TB2 hub SD hub shifting hub

Coupling hub for taper clamping sleeves TB1 screwed on Coupling hub for separating resp. switching on the driving/
cam side. TB2 screwed externally. driven machine with standstill of the machine. Can be
combined with slip ring and shiftable linkage.
Driving flange type 3b Type 3Na and 4N

Driving flange with flange type K
Driving flange to connect to customer’s component. For type AFN and BFN.
For dimensions see page 52 With type AFN the spider can be replaced when installed
without having to disassemble the driving and driven side.
Driving flange type 3Na

Driving flange to connect to customer’s component.
For dimensions see page 52
ROTEX®
Flexible jaw and

Displacements
ROTEX®
Axial displacement ∆Ka Radial displacement ∆Kr Angular displacement ∆Kw [degree]
Lmax. = L + ∆Ka ∆Kw [mm] = Lmax – Lmin
Displacements for spider 92 and 98 Shore A

ROTEX® size 14 19 24 28 38 42 48 55 65 75 90 100 110 125 140 160 180
POLY-NORM®
-0.5 -0.5 -0.5 -0.7 -0.7 -1.0 -1.0 -1.0 -1.0 -1.5 -1.5 -1.5 -2.0 -2.0 -2.0 -2.5 -3.0
Max. axial displacement ∆Ka [mm]
+1.0 +1.2 +1.4 +1.5 +1.8 +2.0 +2.1 +2.2 +2.6 +3.0 3.4 +3.8 +4.2 +4.6 +5.0 +5.7 +6.4
Max. radial displacement with
0.17 0.20 0.22 0.25 0.28 0.32 0.36 0.38 0.42 0.48 0.50 0.52 0.55 0.60 0.62 0.64 0.68
n=1500 rpm ∆Kr [mm]
Max. angular displacement with
1.2 1.2 0.9 0.9 1.0 1.0 1.1 1.1 1.2 1.2 1.2 1.2 1.3 1.3 1.2 1.2 1.2
n=1500 rpm ∆Kw [degree]
∆Kw [mm] 0.67 0.82 0.85 1.05 1.35 1.70 2.00 2.30 2.70 3.30 4.30 4.80 5.60 6.50 6.60 7.60 9.00
Displacements for spider 64 Shore D

ROTEX® size 14 19 24 28 38 42 48 55 65 75 90 100 110 125 140 160 180
-0.5 -0.5 -0.5 -0.7 -0.7 -1.0 -1.0 -1.0 -1.0 -1.5 -1.5 -1.5 -2.0 -2.0 -2.0 -2.5 -3.0
+1.0 +1.2 +1.4 +1.5 +1.8 +2.0 +2.1 +2.2 +2.6 +3.0 +3.4 +3.8 +4.2 +4.6 +5.0 +5.7 +6.4
0.11 0.13 0.15 0.18 0.21 0.23 0.25 0.27 0.30 0.34 0.36 0.37 0.40 0.43 0.45 0.46 0.49
1.1 1.1 0.8 0.8 0.9 0.9 1.0 1.0 1.1 1.1 1.1 1.1 1.2 1.2 1.1 1.1 1.1
∆Kw [mm] 0.57 0.76 0.76 0.90 1.25 1.40 1.80 2.00 2.50 3.00 3.80 4.30 5.30 6.00 6.10 7.10 8.00
Displacements for spider PA, PEEK

ROTEX® size 14 19 24 28 38 42 48 55 65 75 90 100 110 125 140
-0.5 -0.5 -0.5 -0.7 -0.7 -1.0 -1.0 -1.0 -1.0 -1.5 -1.5 -1.5 -2.0 -2.0 -2.0
+1.0 +1.2 +1.4 +1.5 +1.8 +2.0 +2.1 +2.2 +2.6 +3.0 +3.4 +3.8 +4.2 +4.6 +5.0
0.08 0.10 0.11 0.12 0.14 0.16 0.18 0.19 0.21 0.24 0.25 0.26 0.27 0.30 0.31
0.60 0.45 0.45 0.50 0.50 0.55 0.55 0.55 0.60 0.60 0.60 0.60 0.65 0.65 0.60
POLY
∆Kw [mm] 0.33 0.41 0.42 0.52 0.67 0.85 1.00 1.15 1.35 1.65 2.15 2.40 2.80 3.25 3.30
REVOLEX®
The above-mentioned permissible displacement figures of the flexible ROTEX® couplings are standard values taking into account the load
of the coupling up to the rated torque TKN and an operating speed n = 1500 rpm along with an ambient temperature of +30 °C.
The displacement figures may only be used one by one, if they appear simultaneously, they must be limited in proportion. Care should
be taken to maintain the distance dimension E accurately in order to allow for axial clearance of the coupling while in operation. Detailed
mounting instructions are shown on our homepage www.ktr.com.
ROTEX®
Properties of standard spiders

ROTEX® 14 ROTEX® 19 ROTEX® 24 - 65 ROTEX® 75 - 160 ROTEX® 180
Degree of hardness
Increasing hardness
Spider type (Shore hardness) 92 Shore A (T-PUR®) 92 Shore A
T-PUR®
Size 14 to 180 14 to 90
Material T-PUR® Polyurethane (PUR)
Permissible temperature range
Permanent temperature -50 °C to +120 °C -40 °C to +90 °C
Short-term temperature -50 °C to +150 °C -50 °C to +120 °C
– significantly higher service life expectancy

– very good temperature resistance
– good damping, average flexibility
Features – improved damping of vibrations
– suitable for all hub materials
– good damping, average flexibility
– suitable for all hub materials
Spider type (Shore hardness) 98 Shore A (T-PUR®) 1) 98 Shore A 1)
T-PUR®
Size 14 to 180 14 to 90
Material T-PUR® Polyurethane (PUR)
Permanent temperature -50 °C to +120 °C -30 °C to +90 °C
Short-term temperature -50 °C to +150 °C -40 °C to +120 °C

– transmission of high torques with average damping
– recommended hub material: steel, GJL and GJS
– transmission of high torques with average damping
– recommended hub material: steel, GJL and GJS
Spider type (Shore hardness) 64 Shore D (T-PUR®)
T-PUR®
Size 14 to 180
Material T-PUR®
Permanent temperature -50 °C to +120 °C
Short-term temperature -50 °C to +150 °C

– transmission of very high torques with low damping
– recommended hub material: steel and GJS
ROTEX®
Flexible jaw and

Technical data of standard spiders
ROTEX®
92 Shore A spider made of T-PUR® and PUR
Max. speed Torsion angle φ with Torque [Nm] Damping Torsion spring stiffness C dyn. [Nm/rad]
DIN 740 1) Relative Reso-
ROTEX® v=35 power
v=40 m/s damp- nance
size m/s cast TKN TK max Rated Max. Vibratory TK max 2)
PKW 1.0 TKN 0.75 TKN 0.5 TKN 0.25 TKN
steel ing ψ factor VR
material TKN TK max TKW [W] 3)
14 22200 25400 6.4° 10° 7.5 15 2.0 22.5 – 0.38x103 0.31x103 0.24x103 0.14x103
19 16700 19000 10 20 2.6 30 4.8 1.28x103 1.05x103 0.8x103 0.47x103
24 12100 13800 35 70 9.1 105 6.6 4.86x103 3.98x103 3.01x103 1.79x103
28 10100 11500 95 190 25 285 8.4 10.9x103 8.94x103 6.76x103 4.01x103
38 8300 9500 190 380 49 570 10.2 21.05x103 17.26x103 13.05x103 7.74x103
42 7000 8000 265 530 69 795 12.0 23.74x103 19.47x103 14.72x103 8.73x103
48 6350 7250 310 620 81 930 13.8 36.7x103 30.09x103 22.75x103 13.49x103
55 5550 6350 410 820 107 1230 15.6 50.7x103 41.59x103 31.45x103 18.64x103
65 4950 5650 625 1250 163 1875 18.0 0.80 7.90 97.1x103 79.65x103 60.2x103 35.7x103
3.2° 5°
75 4150 4750 1280 2560 333 3840 21.6 113.3x103 92.9x103 70.3x103 41.65x103
90 3300 3800 2400 4800 624 7200 30.0 190.1x103 155.9x103 117.9x103 69.9x103
100 2950 3350 3300 6600 858 9900 36.0 253.1x103 207.5x103 156.9x103 93x103
110 2600 2950 4800 9600 1248 14400 42.0 415.5x103 336.9x103 257.6x103 177.4x103
125 2300 2600 6650 13300 1729 19950 48.0 647.7x103 537.3x103 412.2x103 277.5x103
140 2050 2350 8550 17100 2223 25650 54.6 813.4x103 670.2x103 519.7x103 351.7x103
160 1800 2050 12800 25600 3328 38400 75.0 1298x103 1104x103 901.9x103 655.7x103
180 1550 1800 18650 37300 4849 55950 78.0 2327x103 1981x103 1618x103 1176x103
POLY-NORM®
98 Shore A spider made of T-PUR® and PUR
Max. speed Torsion angle φ with Torque [Nm] Damping Torsion spring stiffness C dyn. [Nm/rad]
ROTEX® v=35 power
size m/s cast TKN TK max Rated Max. Vibratory TK max 2) PKW 1.0 TKN 0.75 TKN 0.5 TKN 0.25 TKN
14 22200 25400 6.4° 10° 12.5 25 3.3 37.5 – 0.56x103 0.46x103 0.35x103 0.21x103
19 16700 19000 17 34 4.4 51 4.8 2.92x103 2.39x103 1.81x103 1.07x103
24 12100 13800 60 120 16 180 6.6 9.93x103 8.14x103 6.16x103 3.65x103
28 10100 11500 160 320 42 480 8.4 26.77x103 21.95x103 16.6x103 9.84x103
38 8300 9500 325 650 85 975 10.2 48.57x103 39.83x103 30.11x103 17.85x103
42 7000 8000 450 900 117 1350 12.0 54.5x103 44.69x103 33.79x103 20.03x103
48 6350 7250 525 1050 137 1575 13.8 65.3x103 53.54x103 40.48x103 24x103
55 5550 6350 685 1370 178 2055 15.6 95x103 77.9x103 58.88x103 34.9x103
65 4950 5650 940 1880 244 2820 18.0 0.80 7.90 129.5x103 106.2x103 80.3x103 47.6x103
3.2° 5°
75 4150 4750 1920 3840 499 5760 21.6 197.5x103 162x103 122.5x103 72.6x103
90 3300 3800 3600 7200 936 10800 30.0 312.2x103 256x103 193.6x103 114.7x103
100 2950 3350 4950 9900 1287 14850 36.0 383.3x103 314.3x103 237.6x103 140.9x103
110 2600 2950 7200 14400 1872 21600 42.0 805.9x103 663.1x103 515.3x103 360.5x103
125 2300 2600 10000 20000 2600 30000 48.0 1207x103 1003x103 787.6x103 552.5x103
140 2050 2350 12800 25600 3328 38400 54.6 1549x103 1283x103 979.8x103 674.1x103
160 1800 2050 19200 38400 4992 57600 75.0 2481x103 2137x103 1781x103 1275x103
180 1550 1800 28000 56000 7280 84000 78.0 4220x103 3635x103 3031x103 2170x103
64 Shore D spider made of T-PUR® and PUR

Max. speed Torsion angle φ with Torque [Nm] Torsion spring stiffness C dyn. [Nm/rad]
POLY
Damping
ROTEX® v=35 power
size m/s cast TKN TK max Rated Max. Vibratory TK max 2) PKW 1.0 TKN 0.75 TKN 0.5 TKN 0.25 TKN
14 22200 25400 4.5° 7.0° 16 32 4.2 48 9.0 0.76x103 0.62x103 0.47x103 0.28x103
19 16700 19000 21 42 5.5 63 7.2 5.35x103 4.39x103 3.32x103 1.97x103
24 12100 13800 75 150 19.5 225 9.9 15.11x103 12.39x103 9.37x103 5.55x103
28 10100 11500 200 400 52 600 12.6 27.52x103 22.57x103 17.06x103 10.12x103
38 8300 9500 405 810 105 1215 15.3 70.15x103 57.52x103 43.49x103 25.78x103
42 7000 8000 560 1120 146 1680 18.0 79.9x103 65.5x103 49.52x103 29.35x103
48 6350 7250 655 1310 170 1965 20.7 95.5x103 78.3x103 59.22x103 35.1x103
55 5550 6350 825 1650 215 2475 23.4 107.9x103 88.5x103 66.9x103 39.66x103
65 4950 5650 1175 2350 306 3525 27.0 0.75 8.50 151.1x103 123.9x103 93.7x103 55.53x103
2.5° 3.6°
75 4150 4750 2400 4800 624 7200 32.4 248.2x103 203.5x103 153.9x103 91.2x103
90 3300 3800 4500 9000 1170 13500 45.0 674.5x103 553.1x103 418.2x103 247.9x103
100 2950 3350 6185 12370 1608 18555 54.0 861.2x103 706.2x103 533.9x103 316.5x103
110 2600 2950 9000 18000 2340 27000 63.0 1230x103 1001x103 773.1x103 531.4x103
125 2300 2600 12500 25000 3250 37500 72.0 1749x103 1436x103 1149x103 832.1x103
140 2050 2350 16000 32000 4160 48000 81.9 2312x103 1929x103 1521x103 1082x103
160 1800 2050 24000 48000 6240 72000 112.5 3415x103 2961x103 2471x103 1830x103
180 1550 1800 35000 70000 9100 105000 117.0 5670x103 4917x103 4103x103 3038x103
1)
see catalogue page 15
2)
≤ 1000 load cycles
3)
with +30 °C
REVOLEX®
-30 °C
-50 °C +40 °C +50 °C +60 °C +70 °C +80 °C +90 °C +100 °C +110 °C +120 °C
+30 °C
T-PUR ®
1.0 1.0 1.1 1.2 1.3 1.45 1.6 1.8 2.1 2.5 3.0
PUR – 1.0 1.2 1.3 1.4 1.55 1.8 2.2 – – –
Unless the Shore hardness of spider is not explicitly specified in your order, we will supply spiders with Shore hardness 92 Shore A T-PUR®.
For circumferential speeds exceeding v = 30 m/s dynamic balancing is required. For circumferential speeds exceeding v = 35 m/s only steel or nodular iron.
ROTEX®
Technical data and properties of special spiders
Description PA PEEK
Material Polyamide Polyetheretherketone
Permanent temperature -20 °C to +130 °C 1) up to +180 °C
Short-term temperature -30 °C to +150 °C 1) up to +250 °C
– small twisting angle and high torsion spring stiffness

– small twisting angle and high torsion spring stiffness
– transmission of very high torques with very low damping
– transmission of very high torques with very low damping
– highly temperature-resistant, resistant to hydrolysis
Features – good resistance to chemicals 1)
– good resistance to chemicals
– recommended hub material: steel
– recommended hub material: steel
– high restoring forces with displacements
– high restoring forces with displacements
1)
different properties depending on compound
Torques
PA, PEEK
ROTEX size
®
TKN [Nm] TK max [Nm] TKW [Nm]
14 22 44 5.5
19 30 60 8.0
24 105 210 27.5
28 280 560 73
38 565 1130 147
42 785 1570 204
48 915 1830 238
55 1200 2400 312
65 1645 3290 427
75 2560 5130 667
90 6300 12600 1640
100 8650 17300 2250
110 10500 21000 2730
125 13000 26000 3380
-30 °C
-50 °C +40 °C +50 °C +60 °C +70 °C +80 °C +90 °C +100 °C +110 °C +120 °C +180 °C
+30 °C
PA – 1.0 1.15 1.25 1.4 1.6 1.9 2.3 3.0 – – –
PEEK – 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Installation of spider
Shaft ØDW with feather key (acc. to DIN 6885 sheet 1) protruding into the spider ØDI1
Assembly dimensions
ROTEX® size 14 19 24 28 38 42 48 55 65 75 90 100 110 125 140 160 180
Distance dimension E 13 16 18 20 24 26 28 30 35 40 45 50 55 60 65 75 85
Dimension DI1 10 18 27 30 38 46 51 60 68 80 100 113 127 147 165 190 220
Dimension DW 2) 7 12 20 22 28 36 40 48 55 65 80 95 100 120 135 160 185
2)
If the shaft diameter is smaller than or equal to dimension DI1, one shaft end or both shaft ends may protrude with the feather keyway into the spider.
ROTEX®
Flexible jaw and

Selection of standard IEC motors
ROTEX®
Standard or
large hub
Large hub lengthened
ROTEX® couplings for standard IEC motors, protection class IP 54/IP 55 (spider 92 Shore A)
A. C. motor 50 Hz
Motor power n= Motor power n= Motor power n= Motor power n=
Shaft end ROTEX® ROTEX® ROTEX® ROTEX®
POLY-NORM®
3000 rpm 2 poles 1500 rpm 4 poles 1000 rpm 6 poles 750 rpm 8 poles
DWxLW [mm] coupling coupling coupling coupling
Size size size size size
Power P Torque Power P Torque Power P Torque Power P Torque
2 poles 4, 6, 8 poles
[kW] T [Nm] [kW] T [Nm] [kW] T [Nm] [kW] T [Nm]
0.09 0.32 0.06 0.43 0.037 0.43
56 9 x 20 9 1) 9 1) 9 1)
0.12 0.41 0.09 0.64 0.045 0.52
0.18 0.62 0.12 0.88 0.06 0.7
63 11 x 23
0.25 0.86 0.18 1.3 0.09 1.1
14 14 14
0.37 1.3 0.25 1.8 0.18 2 0.09 1.4
71 14 x 30 14
0.55 1.9 0.37 2.5 0.25 2.8 0.12 1.8
0.75 2.5 0.55 3.7 0.37 3.9 0.18 2.5
80 19 x 40
1.1 3.7 0.75 5.1 19 0.55 5.8 19 0.25 3.5 19
19
90S 1.5 5 1.1 7.5 0.75 8 0.37 5.3
24 x 50
90L 2.2 7.4 1.5 10 1.1 12 0.55 7.9
2.2 15 0.75 11
100L 3 9.8 24 1.5 15 24 24
28 x 60 24 3 20 1.1 16
112M 4 13 4 27 2.2 22 1.5 21
5.5 18 5.5 36 2.2 30
132S 3 30
7.5 25
38 x 80 28 28 28 28
7.5 49 4 40 3 40
132M
5.5 55
11 36 11 72 4 54
160M 7.5 75
42 x 110 15 49 38 38 38 5.5 74 38
160L 18.5 60 15 98 11 109 7.5 100
180M 22 71 18.5 121
48 x 110
180L 22 144 15 148 11 145
42 42 42
POLY
30 97 42 30 196 18.5 181 15 198
200L 55 x 110
37 120 22 215
225S 37 240 48 18.5 244 48
55 x 110 60 x 140
225M 45 145 45 292 30 293 55 22 290 55
55
250M 60 x 140 65 x 140 55 177 48 55 356 37 361 30 392 65
65 2)
280S 75 241 75 484 65 2) 45 438 37 483 65 2)
75 x 140 55
280M 90 289 90 581 55 535 45 587
75
315S 110 353 110 707 75 75 727 75 55 712
315M 132 423 65 132 849 90 873 75 971
80 x 170
65 x 140 160 513 160 1030 110 1070 90 1170
90
315L 200 641 200 1290 132 1280 110 1420
90 90
75 160 1550 132 1710
85 x 170 250 802 250 1600 200 1930 160 2070
315
315 1010 315 2020 250 2410 100 200 2580 100
355 1140 355 2280 100
355 75 x 140 95 x 170 400 1280 90 400 2570 315 3040 110 250 3220 110
500 1600 500 3210 110 400 3850 315 4060 125
125
560 1790 560 3580 450 4330 355 4570
125
400 80 x 170 110 x 210 630 2020 630 4030 500 4810 400 5150 140
710 2270 100 710 4540 560 5390 140 450 5790
800 2560 800 5120 140 630 6060 500 6420
450 90 x 170 120 x 210 900 2880 900 5760 710 6830 560 7190 160
110 160
REVOLEX®
1000 3200 1000 6400 160 800 7690 630 8090
The coupling selection is based on an ambient temperature up to +30 °C. The selection is based on a minimum safety fac-
tor of 2 versus the max. coupling torque (TK max). A detailed selection is possible according to catalogue page 14 et seqq.
Drives with periodical torque curves must be selected according to DIN 740 part 2. If requested, KTR will perform the selection.
Torque T = rated torque according to Siemens catalogue M 11 · 1994/95.
1)
For dimensions see ROTEX® GS series
2)
For motor hub made of steel see page 40
ROTEX®
Cylindrical bores and spline bores

Stock programme of cylindrical finish bores [mm] H7 feather keyway acc. to DIN 6885 sheet 1 [JS9] and setscrew
ROTEX® size Un-
Material bored
Ø6 Ø8 Ø9 Ø10Ø11Ø12Ø14Ø15Ø16Ø17Ø18Ø19Ø20Ø22Ø24Ø25Ø28Ø30Ø32Ø35Ø38Ø40Ø42Ø45Ø48Ø50Ø55Ø60Ø65Ø70Ø75 Ø80 Ø85 Ø90 Ø100
Sint        
14
Al-H          
Sint       
19 Al-D             
St                
Sint      
24
Al-D               
St                 
Al-D              
28
St                 
GJL                
38
St             
GJL                
42
St             
GJL              
48
St            
GJL               
55
St            
GJL              
65
St            
GJL             
75
St             
GJL          
90
St       
Basic programme of SAE involute splines

Spline code Size Pitch circle Pitch No. of teeth Angle Spline code Size Pitch circle Pitch No. of teeth Angle
PH-S ⁵/₈” 14.28 16/32 9 30° PS-S 1 1/₂” 35.98 12/24 17 30°
PI-S 3
/₄” 17.46 16/32 11 30° PD-S 1 1/₂” 36.51 16/32 23 30°
PB-S ⁷/₈” 20.63 16/32 13 30° PE-S 1 3/₄” 42.86 16/32 27 30°
PB-BS 1” 23.81 16/32 15 30° PK-S 1 3/₄” 41.275 8/16 13 30°
PJ 1 1/₈” 26.98 16/32 17 30° PT-C 1) 2” 47.625 8/16 15 30°
PC-S 1 1/₄” 29.63 12/24 14 30° PQ-C 1) 2 1/₄” 53.975 8/16 17 30°
PA-S 1 3/₈” 33.33 16/32 21 30°
Basic programme of spline bores acc. to DIN 5482

Size Pitch circle Module No. of teeth Profile correction Size Pitch circle Module No. of teeth Profile correction
A 17 x 14 14.40 1.6 9 +0.600 2) A 35 x 31 31.50 1.75 18 +0.676
A 20 x 17 19.20 1.6 12 -0.2 A 40 x 36 38.00 1.9 20 +0.049
A 25 x 22 22.40 1.6 14 +0.550 A 45 x 41 44.00 2 22 +0.181
A 28 x 25 26.25 1.75 15 +0.302 A 50 x 45 48.00 2 24 +0.181
A 30 x 27 28.00 1.75 16 +0.327
Basic programme of spline bores acc. to DIN 5480

Spline code Pitch circle Module No. of teeth Spline code Pitch circle Module No. of teeth
20 x 1 x 18 x 8H 18.0 1 18 40 x 2 x 18 x 8H 36.0 2 18
20 x 1.25 x 14 x 8H 17.5 1.25 14 45 x 2 x 21 x 8H 41.0 2 21
25 x 1.25 x 18 x 8H 22.5 1.25 18 48 x 2 x 22 x 9H 44.0 2 22
28 x 1.25 x 21 x 8H 26.25 1.25 21 50 x 2 x 24 x 8H 48.0 2 24
30 x 2 x 14 x 8H 26.0 2 14 60 x 2 x 28 x 8H 56.0 2 28
32 x 2 x 14 x 8H 28.0 2 14 75 x 3 x 24 x 8H 72.0 3 24
35 x 2 x 16 x 8H 32.0 2 16 80 x 3 x 25 x 8H 75.0 3 25
Basic programme of spline bores acc. to DIN 9611 - ISO 500 (p.t.o. shaft connection)
Size Width of keyway No. of teeth Tip circle Root circle
1 3/₈” 8.69 6 34.93 29.65
1 3/₈” – 21 34.95 34.80 3
1 3/4” 11.07 6 44.45 37.74
1 3/4” – 20 45.20 40.20
1 ⅜“, 6 teeth 1 ¾“, 6 teeth 1 ¾ “, 20 teeth
Spline clamping hubs are often adapted to the shafts of hydraulic pump/hydraulic motor shafts. Please contact us for the respective hub length of the spline code!
1)
For clamping hubs only, with plug-in hubs use code PT or PQ.
2)
Profile correction different from DIN
3)
Similar to code PA-S
ROTEX®
Flexible jaw and

Inch bores and taper bores
ROTEX®
Stock programme of inch bores
Bore and keyway acc. to ANSI/AGMA 9002-C14 Size
Bore (clearance fit) Keyway (commercial class fit) 19 24 28 38 42 48 55 65 75 90
Keyway depth/
Width of Width of keyway
KTR code Ø bore ["] Ø bore [mm] Tolerance Steel Cast iron (GJL)
keyway ["] [mm]
+0.381 [mm]
Tb 3/8 1/8 9.525 +0.0254
3.175 +0.051
10.972
DNB 7/16 3/32 11.112 +0.0254 2.382 + 0.051 12.293
T 1/2 3/16 12.7 +0.0254 4.762 +0.051 14.757
Ta 1/2 1/8 12.7 +0.0254 3.175 +0.051 14.224  
DNC 17/32 1/8 13.495 +0.0254 3.175 +0.051 15.011
Do 9/16 1/8 14.287 +0.0254 3.175 +0.051 15.824
E 5/8 1/8 15.875 +0.0254 3.175 +0.051 17.424
Es 5/8 5/32 15.875 +0.0254 3.968 +0.051 17.729   
Ed 5/8 3/16 15.875 +0.0254 4.762 +0.051 18.008  
DNH 11/16 3/16 17.462 +0.0254 4.762 +0.051 19.634
Ad 3/4 1/8 19.05 +0.0254 3.175 +0.051 20.624
A 3/4 3/16 19.05 +0.0254 4.762 +0.051 21.259    
G 7/8 3/16 22.225 +0.0254 4.762 +0.051 24.485     
F 7/8 1/4 22.225 +0.0254 6.35 +0.051 25.069    
Gf 15/16 1/4 23.812 +0.0254 6.35 +0.051 26.695
H 1 3/16 25.4 +0.0254 4.762 +0.051 27.686
POLY-NORM®
Hs 1 1/4 25.4 +0.0254 6.35 +0.051 28.295    
R 1 1/16 3/16 26.987 +0.0254 4.762 +0.051 29.286
Sb 1 1/8 1/4 28.575 +0.0254 6.35 +0.051 31.521    
Sd 1 1/8 5/16 28.575 +0.0254 7.937 +0.051 32.105
Js 1 1/4 1/4 31.75 +0.0254 6.35 +0.051 34.721 
K 1 1/4 5/16 31.75 +0.0254 7.937 +0.051 35.331      
Ma 1 3/8 5/16 34.925 +0.0254 7.937 +0.051 38.557  
RH1 1 3/8 3/8 34.925 +0.0254 9.525 +0.063 39.141
Cb 1 7/16 3/8 36.512 +0.0254 9.525 +0.063 40.767
Ca 1 1/2 5/16 38.1 +0.0254 7.937 +0.051 41.783
C 1 1/2 3/8 38.1 +0.0254 9.525 +0.0635 42.392      
Nb 1 5/8 3/8 41.275 +0.0254 9.525 +0.0635 45.618  
Ls 1 3/4 3/8 44.45 +0.0254 9.525 +0.0635 48.818
L 1 3/4 7/16 44.45 +0.0254 11.112 +0.0635 49.428
Lu 1 7/8 1/2 47.625 +0.0254 12.7 +0.0635 53.238 
Da 1 15/16 1/2 49.212 +0.0254 12.7 +0.0635 54.864
Ds 2 1/2 50.8 +0.0254 12.7 +0.0635 56.464
Pa 2 1/8 1/2 53.975 +0.0381 12.7 +0.063 59.69 
U 2 1/4 1/2 57.15 +0.0381 12.7 +0.063 62.915
Ub 2 3/8 5/8 60.325 +0.0381 15.875 +0.076 67.335
Wd 3 3/8 7/8 85.725 +0.0381 22.225 +0.076 95.504
Wf 3 5/8 7/8 92.075 +0.0381 22.225 +0.076 101.955
POLY
Basic programme taper 1:8 Basic programme taper 1:5
Code D+0.05 (D2) BJS9 T2+0,1 LK Code D+0.05 (D2) BJS9 T2+0,1 LK
N/1 9.7 7.575 2.4+0.05 10.85 17.0 A-10 9.85 7.55 2JS9 1.0 11.5
N/1c 11.6 9.5375 3JS9 12.90 16.5 B-17 16.85 13.15 3JS9 1.8 18.5
N/1e 13.0 10.375 2.4+0.05 13.80 21.0 C-20 19.85 15.55 4JS9 2.2 21.5
N/1d 14.0 11.813 3JS9 15.50 17.5 Cs-22 21.95 17.65 3JS9 1.8 21.5
N/1b 14.3 11.8625 3.2+0.05 15.65 19.5 D-25 24.85 19.55 5JS9 2.9 26.5
N/2 17.287 14.287 3.2+0.05 18.24 24.0 E-30 29.85 23.55 6JS9 2.6 31.5
N/2a 17.287 14.287 4JS9 18.94 24.0 F-35 34.85 27.55 6JS9 2.6 36.5
N/2b 17.287 14.287 3JS9 18.34 24.0 G-40 39.85 32.85 6JS9 2.6 35.0
N/3 22.002 18.502 4JS9 23.40 28.0
N/4 25.463 20.963 4.78+0.05 27.83 36.0
N/4b 25.463 20.963 5JS9 28.23 36.0
N/4a 27.0 22.9375 4.78+0.05 28.80 32.5
N/4g 28.45 23.6375 6JS9 29.32 38.5
N/5 33.176 27.676 6.38+0.05 35.39 44.0
N/5a 33.176 27.676 7JS9 35.39 44.0
With code N/6 and N/6a keyway in parallel with taper.
Basic programme of taper 1:10

Code D+0.05 (D2) BJS9 T2+0,1 LK
REVOLEX®
CX 19.95 16.75 5JS9 22.08 32

DX 24.95 20.45 6JS9 26.68 45 Taper 1:5 Taper 1:8
EX 29.75 24.75 8JS9 31.88 50 Taper 1:10
ROTEX® Standard
Materials: aluminium + cast + powder metal
For legend of pictogram please refer to flapper on the cover
120
ROTEX® Powder metal steel (Sint)

Spider (component 2)
1) Dimensions [mm]
Compo- Rated torque [Nm]
Size Finish bore D General Setscrew
nent
92 ShA 98 ShA 64 ShD (min. - max.) L L1, L2 E B1 S DH DI1 DN N G T TA [Nm]
14 1a 7.5 12.5 — 0-16 35 11 13 10 1.5 30 10 30 – M4 5 1.5
19 1a 10 17 — 0-24 66 25 16 12 2.0 40 18 40 – M5 10 2
24 1a 35 60 — 0-28 78 30 18 14 2.0 56 27 56 – M5 10 2
ROTEX® Aluminium diecast (Al-D)

1 6-19 32
19 10 17 — 66 25 16 12 2 41 18 20 M5 10 2
1a 19-24 41
1 9-24 40
24 35 60 — 78 30 18 14 2 56 27 24 M5 10 2
1a 22-28 56
1 10-28 48
28 95 160 — 90 35 20 15 2.5 66 30 28 M8 15 10
1a 28-38 66
ROTEX® Aluminium (Al-H)

5 1a 0.5 0.9 - 0-6 15 5 5 4 0.5 10 - - - M2 2.5 -
7 1a 1.2 2.0 2.4 0-7 22 7 8 6 1.0 14 - - - M3 3.5 -
9 1a 3.0 5.0 6.0 0-11 30 10 10 8 1.0 20 7.2 - - M4 5 1.5
12 1a 5.0 9.0 12 0-12 34 11 12 10 1.0 25 8.5 - - M4 5 1.5
14 1a 7.5 12.5 16 0-16 35 11 13 10 1.5 30 10.5 - - M4 5 1.5
19 1a 10 17 26 0-24 66 25 16 12 2.0 40 18 - - M5 10 2
24 1a 35 60 75 0-28 78 30 18 14 2.0 55 27 - - M5 10 2
28 1a 95 160 200 0-38 90 35 20 15 2.5 65 30 - - M8 15 10
38 1a 190 325 405 0-45 114 45 24 18 3.0 80 38 - - M8 15 10
42 1a 265 450 560 0-55 126 50 26 20 3.0 95 46 - - M8 20 10
48 1a 310 525 655 0-62 140 56 28 21 3.0 105 51 - - M8 20 10
The coupling is provided with a ROTEX® GS spider as a standard (ROTEX® standard spider available, if requested).
ROTEX® Cast iron (GJL)

1 12-40 66
114 45 37
38 1a 190 325 405 38-48 24 18 3 80 38 M8 15 10
78
1b 12-48 164 70 62
1 14-45 75
126 50 40
42 1a 265 450 560 42-55 26 20 3 95 46 M8 20 10
94
1b 14-55 176 75 65
1 15-52 85
140 56 45
48 1a 310 525 655 48-62 28 21 3.5 105 51 M8 20 10
104
1b 15-62 188 80 69
1 20-60 98
55 410 685 825 160 65 30 22 4 120 60 52 M10 20 17
1a 55-74 118
65 1 625 940 1175 22-70 185 75 35 26 4.5 135 68 115 61 M10 20 17
75 1 1280 1920 2400 30-80 210 85 40 30 5 160 80 135 69 M10 25 17
90 1 2400 3600 4500 40-100 245 100 45 34 5.5 200 100 160 81 M12 30 40
ROTEX Nodular iron (GJS)

®
100 1 3300 4950 6185 50-115 270 110 50 38 6 225 113 180 89 M12 30 40
110 1 4800 7200 9000 60-125 295 120 55 42 6.5 255 127 200 96 M16 35 80
125 1 6650 10000 12500 60-145 340 140 60 46 7 290 147 230 112 M16 40 80
140 1 8550 12800 16000 60-160 375 155 65 50 7.5 320 165 255 124 M20 45 140
160 1 12800 19200 24000 80-185 425 175 75 57 9 370 190 290 140 M20 50 140
180 1 18650 28000 35000 85-200 475 195 85 64 10.5 420 220 325 156 M20 50 140
=Unless any material is specified in the order, it is defined with the calculation/order.
1)
Maximum torque of the coupling TK max = rated torque of the coupling TKN x 2. For selection please see page 14 et seqq.
ROTEX® 38 GJL 92 ShA 1a Ø45 1 Ø25

Ordering
example: Coupling size Material Spider hardness Component Finish bore Component Finish bore
Flexible jaw and
ROTEX®
ROTEX® with CDP coating 1)

Spider (component 2) Dimensions [mm]
Compo-
POLY-NORM®
Size Rated torque [Nm] Finish bore D (min. - General Setscrew
nent
92 ShA 98 ShA 64 ShD max.) L L1, L2 E B1 S DH DI1 DN N G T TA [Nm]
19 1a 10 17 21 0-25 66 25 16 12 2 40 18 40 – M5 10 2
24 1a 35 60 75 0-35 78 30 18 14 2 55 27 55 – M5 10 2
28 1a 95 160 200 0-40 90 35 20 15 2.5 65 30 65 – M8 15 10
38 1 190 325 405 0-48 114 45 24 18 3 80 38 70 27 M8 15 10
42 1 265 450 560 0-55 126 50 26 20 3 95 46 85 28 M8 20 10
48 1 310 525 655 0-62 140 56 28 21 3.5 105 51 95 32 M8 20 10
55 1 410 685 825 0-74 160 65 30 22 4 120 60 110 37 M10 20 17
65 1 625 940 1175 0-80 185 75 35 26 4.5 135 68 115 47 M10 20 17
75 1 1280 1920 2400 0-95 210 85 40 30 5 160 80 135 53 M10 25 17
90 1 2400 3600 4500 0-110 245 100 45 34 5.5 200 100 160 62 M12 25 40
100 1 3300 4950 6185 0-115 270 110 50 38 6 225 113 180 89 M12 30 40
110 1 4800 7200 9000 0-125 295 120 55 42 6.5 255 127 200 96 M16 35 80
125 1 6650 10000 12500 60-145 340 140 60 46 7 290 147 230 112 M16 40 80
1)
Corrosion protection class acc. to DIN EN ISO 12944: Min. C4, heavy-long
Components
1 2 1a 1 2 1a 1b
POLY
Al-D (thread opposite the keyway) GJL / GJS (thread on the keyway)
1 2 1a 1b
REVOLEX®
Standard hub Spider Large hub Large hub lengthened
ROTEX® Standard
Material steel/stainless steel
120
ROTEX® Steel (St)

Spider 1) (component 2) Dimensions [mm]
Size Finish bore D (min. General Setscrew
nent
92 ShA 98 ShA 64 ShD - max.) L L1, L2 E B1 S DH DI1 DN N G T TA [Nm]
1a 35 11
14 7.5 12.5 16 0-16 13 10 1.5 30 10 30 — M4 5 1.5
1b 50 18.5
1a 66 25
19 10 17 21 0-25 16 12 2 40 18 40 — M5 10 2
1b 90 37
1a 78 30
24 35 60 75 0-35 18 14 2 55 27 55 — M5 10 2
1b 118 50
1a 90 35
28 95 160 200 0-40 20 15 2.5 65 30 65 — M8 15 10
1b 140 60
1 114 45 70 27
38 190 325 405 0-48 24 18 3 80 38 M8 15 10
1b 164 70 80 —
1 126 50 85 28
42 265 450 560 0-55 26 20 3 95 46 M8 20 10
1b 176 75 95 —
1 140 56 95 32
48 310 525 655 0-62 28 21 3.5 105 51 M8 20 10
1b 188 80 105 —
1 160 65 110 37
55 410 685 825 0-75 30 22 4 120 60 M10 20 17
1b 210 90 120 —
1 185 75 115 47
65 625 940 1175 0-80 35 26 4.5 135 68 M10 20 17
1b 235 100 135 —
1 210 85 135 53
75 1280 1920 2400 0-95 40 30 5 160 80 M10 25 17
1b 260 110 160 —
1 245 100 160 62
90 2400 3600 4500 0-110 45 34 5.5 200 100 M12 30 40
1b 295 125 200 —
100 1 3300 4950 6185 0-115 270 110 50 38 6 225 113 180 89 M12 30 40
110 1 4800 7200 9000 0-125 295 120 55 42 6.5 255 127 200 96 M16 35 80
125 1 6650 10000 12500 60-145 340 140 60 46 7 290 147 230 112 M16 40 80
140 1 8550 12800 16000 60-160 375 155 65 50 7.5 320 165 255 124 M20 45 140
160 1 12800 19200 24000 80-185 425 175 75 57 9 370 190 290 140 M20 50 140
180 1 18650 28000 35000 85-200 475 195 85 64 10.5 420 220 325 156 M20 50 140
=Unless any material is specified in the order, it is defined with the calculation/order.
1)
ROTEX® Stainless steel

Size Material Rated torque [Nm] Finish bore D (min. General Setscrew
92 ShA 98 ShA 64 ShD - max.) L L1, L2 E B1 S DH DI1 DN N G T TA [Nm]
19 1.4305 10 17 21 0-25 66 25 16 12 2 40 18 40 - M5 10 2
24 1.4571 35 60 75 0-35 78 30 18 14 2 55 27 55 - M5 10 2
28 1.4305 95 160 200 0-40 90 35 20 15 2.5 65 30 65 - M8 15 10
38 1.4571 190 325 405 0-48 114 45 24 18 3 80 38 80 27 M8 15 10
42 1.4305 265 450 560 0-55 126 50 26 20 3 95 46 95 28 M8 20 10
48 1.4571 310 525 655 0-62 140 56 28 21 3.5 105 51 105 32 M8 20 10
ROTEX® 38 St 92 ShA 1 - Ø45 1 - Ø25

Ordering
example: Coupling size Material Spider hardness Component Finish bore Component Finish bore
ROTEX®
Flexible jaw and

DIN EN 10204 - 3.1 and 3.2 material test certificate
ROTEX®
Components
1 2 1
1 2 1a 1b
Standard hub Spider Large hub Large hub lengthened
Steel (thread on the keyway)
POLY-NORM®
ROTEX® Coupling hubs with test certificate 1)
Size Component Material 2) Inspection certificate acc. to DIN EN 10204 Notch impact strength
19 1a S355 2) 3.1 >=27 J
24 1a S355 2) 3.1 >=27 J
28 1a S355 2) 3.1 >=27 J
38 1a S355 2) 3.1 >=27 J
42 1 S355 2) 3.1 >=27 J
48 1 S355 2) 3.1 >=27 J
55 1 S355 2) 3.1 >=27 J
65 1 S355 2) 3.1 >=27 J
S355 2)
75 1 3.1/3.2 >=27 J
42CrMoS4+QT 3)
S355 2)
90 1 3.1/3.2 >=27 J
42CrMoS4+QT 3)
S355 2)
100 1 3.1/3.2 >=27 J
42CrMoS4+QT 3)
S355 2)
110 1 3.1/3.2 >=27 J
42CrMoS4+QT 3)
S355 2)
120 1 3.1/3.2 >=27 J
42CrMoS4+QT 3)
S355 2)
140 1 3.1/3.2 >=27 J
42CrMoS4+QT 3)
S355 2)
160 1 3.1/3.2 >=27 J
42CrMoS4+QT 3)
POLY
S355 2)
180 1 3.1/3.2 >=27 J
42CrMoS4+QT 3)
1)
S355 suitable for feather key connections, 42CrMoS4+QT for oil press-fits
2)
Notch impact strength with -40 °C
3)
Notch impact strength with -20 °C
Marine programme:
Hub materials S355J2+N and 42CrMo4+QT acc. to DIN EN 10204 - 3.1+3.2, size 75 - 180 available from stock.
UL
Use in fire pumps
ROTEX® couplings comply with the specifications of NFPA 20 standard for the installation of stationary pumps for fire protection and due to completion of the
endurance tests required they also comply with the specifications of UL 448A, flexible couplings and connection shafts for stationary fire pumps.
ROTEX® UL Listed
REVOLEX®
Sizes available:
Size Material
nent Finish bore D (min. - max.) L L1, L2 E DH
92 ShA
42 1 St 265 18-55 126 50 26 95
55 1 St 410 24-74 160 65 30 120
65 1 St 625 24-80 185 75 35 135
75 1 St 1280 24-95 210 85 40 160
90 1 St 2400 30-110 245 100 45 200
* for complete dimensions see table on page 40
ROTEX®
Taper clamping sleeve
Components
TB1 2 TB2 TB1 TB2
ROTEX® Shaft coupling for taper clamping sleeve

Taper Dimensions [mm] Fastening screws for taper clamping sleeves
Size clamping
sleeve L1, L2 E B1 S L N DH DN DI1 Size [Inch] 1) Length [mm] Number TA [Nm]
24 1008 22 18 14 2.0 62 – 55 55 27 1
/₄” 13 2 5.7
28 1108 23 20 15 2.5 66 – 65 65 30 1
/₄” 13 2 5.7
38 1108 23 24 18 3.0 70 15 80 78 38 1
/₄” 13 2 5.7
42 1610 26 26 20 3.0 78 16 95 94 46 3
/₈” 16 2 20
48 1615 39 28 21 3.5 106 28 105 104 51 3
/₈” 16 2 20
55 2012 33 30 22 4.0 96 20 120 118 60 7
/16” 22 2 31
65 2012 33 35 26 4.5 101 19 135 115 68 7
/16” 22 2 31
2517 1
/2” 25 49
75 52 40 30 5.0 144 36 160 158 80 2
 3020 5
/8” 32 92
90 3020 52 45 34 5.5 149 33 200 160 100 5
/8” 32 2 92
100 3535 90 50 38 6.0 230 69 225 180 113 1
/2” 49 3 113
125 4545 114 60 46 7.0 288 86 290 230 147 3
/4” 49 3 192
Taper clamping sleeve

Size Summary of bore dimensions D [mm], H7 fit - feather keyway acc. to DIN 6885 sheet 1
1008 Ø10 Ø11 Ø12 Ø14 Ø16 Ø18 Ø19 Ø20 Ø22 Ø24 Ø25
1108 Ø10 Ø11 Ø12 Ø14 Ø16 Ø18 Ø19 Ø20 Ø22 Ø24 Ø25 Ø28 2)
1610 Ø14 Ø16 Ø18 Ø19 Ø20 Ø22 Ø24 Ø25 Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42 2)
1615 Ø14 Ø16 Ø18 Ø19 Ø20 Ø22 Ø24 Ø25 Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42 2)
2012 Ø14 Ø16 Ø18 Ø19 Ø20 Ø22 Ø24 Ø25 Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42 Ø45 Ø48 Ø50
2517 Ø16 Ø18 Ø19 Ø20 Ø22 Ø24 Ø25 Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42 Ø45 Ø48 Ø50 Ø55 Ø60
3020 Ø25 Ø28 Ø30 Ø35 Ø38 Ø40 Ø42 Ø45 Ø48 Ø50 Ø55 Ø60 Ø65 Ø70 Ø75
3535 Ø35 Ø38 Ø40 Ø42 Ø45 Ø48 Ø50 Ø55 Ø60 Ø65 Ø70 Ø75 Ø80 Ø85 Ø90
4545 Ø55 Ø60 Ø65 Ø70 Ø75 Ø80 Ø85 Ø90 Ø95 Ø100 Ø105 Ø110
 Available for type TB2 only

1)
1. BSW thread
Coupling type TB1/TB2, TB1/TB1 and TB2/TB2 possible.
Please order our separate dimension sheet (M373054).
2)
Bores with feather keyway (flat design) acc. to DIN 6885 sheet 3
ROTEX® 38 92 ShA 1108 TB1 - Ø24 TB2 - Ø22

Ordering
example: Taper clamping
Coupling size Spider hardness Hub type Finish bore Hub type Finish bore
sleeve
ROTEX®
Flexible jaw and

Clamping ring hubs
ROTEX®
Components
POLY-NORM®
Extraction thread M1 between clamping screws.
Clamping ring hubs steel

Torques [Nm] 1) Mass moment of
Dimensions [mm] Clamping screws Weight per
92 ShA 98 ShA inertia per hub
Size hub with max.
Z= with max. bore
TKN TK max TKN TK max DH 2) DI1 L L1, L2 L3 E B1 S M T [Nm] M1 bore [kg]
number A [kgm²]
19 10.0 20 17 34 40 18 66 25 18 16 12 2.0 M4 6 4.1 M4 0.179 0.44 x 10-4
24 35.0 70 60 120 55 27 78 30 22 18 14 2.0 M5 4 8.5 M5 0.399 1.91 x 10-4
28 95.0 190 160 320 65 30 90 35 27 20 15 2.5 M5 8 8.5 M5 0.592 4.18 x 10-4
POLY
38 190.0 380 325 650 80 38 114 45 35 24 18 3.0 M6 8 14 M6 1.225 12.9 x 10-4
42 265 530 450 900 95 46 126 50 35 26 20 3.0 M8 4 35 M8 2.30 31.7 x 10-4
48 310 620 525 1050 105 51 140 56 41 28 21 3.5 M10 4 69 M10 3.08 52.0 x 10-4
55 375 750 685 1370 120 60 160 65 45 30 22 4.0 M10 4 69 M10 4.67 103.0 x 10-4
65 — — 940 1880 135 68 185 75 55 35 26 4.5 M12 4 120 M12 6.70 191.0 x 10-4
75 — — 1920 3840 160 80 210 85 63 40 30 5.0 M12 5 120 M12 9.90 396.8 x 10-4
90 — — 3600 4500 200 104 245 100 75 45 34 5.5 M16 5 295 M16 17.70 1136 x 10-4
Bore D and the respective transmittable friction torques TR of clamping ring hub in [Nm] 1)
Size Ø10 Ø11 Ø14 Ø15 Ø16 Ø19 Ø20 Ø24 Ø25 Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42 Ø45 Ø48 Ø50 Ø55* Ø60* Ø65* Ø70* Ø80* Ø90* Ø95* Ø100* Ø105*
19 27 32 69 84 57 94 110
24 70 87 56 97 114 116 133 192
28 108 131 207 148 253 285 315 382 330 433 503
38 208 353 395 439 531 463 603 593 689 793 776
42 445 495 595 526 678 671 775 718 872 1043 1061
48 616 704 899 896 1030 962 1160 1379 1222 1543
55 863 856 991 918 1119 1110 1247 1277 1665 1605 2008
65 1446 1355 1637 1635 1827 1887 2429 2368 2930
75 1710 2053 2059 2294 2384 3040 2983 3664 4293
90 3845 4249 4794 5858 5900 7036 8047 9247 9575 10845
REVOLEX®
For selection see page 14 et seqq.

1)
2)
ØDH + 2 mm with high speeds for expansion of spider
The transmittable torques of the clamping connection consider the max. fitting tolerance with shaft clearance k6/bore H7, from Ø55 G7/m6. The torque is reduced with bigger fitting tolerance.
For the strength calculation of shaft/hollow shaft see KTR standard 45510 on our homepage www.ktr.com.
ROTEX® GS 24 98 ShA 6.0 steel Ø24 6.0 steel Ø20

Ordering
example: Coupling size Spider hardness Hub type Finish bore Hub type Finish bore
ROTEX®
Clamping hubs
Components
ROTEX® 19 - 28 ROTEX® 38 - 90
ROTEX® as clamping hubs

Dimensions [mm] Screw DIN EN ISO 4762
Size
Dmax. L L1, L2 Lmin. E B1 S DH DN DI1 DK A1 A2 K M TA [Nm]
19 20 1) 66 25 20 16 12 2.0 40 - 18 46.0 12 — 14.5 M6 14
24 28 78 30 25 18 14 2.0 55 - 27 57.5 12 — 20.0 M6 14
28 38 90 35 30 20 15 2.5 65 - 30 73.0 14 2) — 25.0 M8 35
38 42 114 45 35 24 18 3.0 80 70 38 77.5 19 — 26.5 M8 35
42 50 126 50 42 26 20 3.0 95 85 46 93.5 18 2) — 32.0 M10 69
48 55 140 56 46 28 21 3.5 105 95 51 105.0 21 2) — 36.0 M12 120
55 68 160 65 50 30 22 4.0 120 110 60 119.5 26 51 2) 42.5 3) M12 120
65 70 185 75 55 35 26 4.5 135 115 68 132.5 33 61 2) 50.0 3) M12 120
75 80 210 85 65 40 30 5.0 160 135 80 158.0 36 68 2) 57.0 3) M16 295
90 90 245 100 80 45 34 5.5 200 160 100 197.0 40 80 2) 72.0 3) M20 580
Bore D and the respective transmittable friction torques TR [Nm] of ROTEX® clamping hubs type 2.0
Size Ø8 Ø10 Ø11 Ø14 Ø15 Ø16 Ø18 Ø19 Ø20 Ø22 Ø24 Ø25 Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42 Ø45 Ø48 Ø50 Ø55 Ø60 Ø65 Ø70 Ø75 Ø80 Ø85 Ø90
19 44 46 47 51 52 53 55 57 58
24 59 60 64 65 66 68 70 71 73 76 77 80
28 139 141 144 148 150 152 157 161 163 170 174 178 185 191
38 163 165 170 172 174 178 183 185 192 196 200 207 213 217 222
42 291 297 304 308 318 325 332 342 353 360 367 377 387 394
48 466 476 486 491 506 516 526 542 557 567 577 592 607 618 643
55 1185 1215 1245 1266 1286 1316 1347 1367 1417 1468 1519
65 1316 1347 1367 1387 1417 1448 1468 1519 1569 1620 1671
75 2869 2926 2983 3022 3117 3213 3309 3404 3500 3595
90 5220 5310 5400 5460 5610 5760 5910 6060 6210 6360 6510 6660
1)
With type 2.1 Dmax. Ø17 mm
2)
With reduced hubs dimension A1 varies or the number of screws changes from 2-off to 1-off
3)
A1 and A2 have a different dimension K
Type 2.0 Type 2.1 Type 2.3

Clamping hub single slot Clamping hub single slot with Clamping hub with spline
without feather keyway feather keyway bore (For a selection of our
programme of spline bores see
page 36)
ROTEX® 24 98 ShA 2.1 Ø24 2.0 Ø20

Ordering
ROTEX® AFN and BFN
Flexible jaw and

Flange programme
ROTEX®
Components
4N 3Na 2 3Na 4N 1a 1 2 3Na 4N
POLY-NORM®
Z = number
Z = number
Type AFN Type BFN
ROTEX® Type AFN and BFN

Component Cap screws 3) DIN EN ISO 4762
Dimensions [mm]
Pilot 4N - 12.9
Size
bore D max. finish
POLY
TA 1)
bore D1 DH DN2 D4 DI1 DBSE L1, L2 E B1 S L3 LAFN LBFN MxLM Z pitch 2)

[Nm]
24 27 55 36 45 27 33 30 18 15 2.0 30.5 94 86 M5x16 8 10
28 30 65 42 54 30 39 35 20 15 2.5 35.5 110 100 M6x20 8 8x45° 17
38 38 80 52 66 38 43 45 24 18 3.0 45.5 134 124 M8x22 8 41
Stock programme: page 36 and 37
42 45 95 62 80 46 48 50 26 20 3.0 51.0 150 138 M8x25 12 41

Jaw coupling: page 38 to 40
16x22.5°
48 50 105 70 90 51 50 56 28 21 3.5 57.0 164 152 M8x25 12 41
55 60 120 80 102 60 60 65 30 22 4.0 66.0 192 176 M10x30 8 8x45° 83
65 70 135 94 116 68 65 75 35 26 4.5 76.0 217 201 M10x30 12 16x22.5° 83
75 80 160 108 136 80 75 85 40 30 5.0 86.5 248 229 M12x40 15 120
90 105 200 142 172 100 82 100 45 34 5.5 101.5 285 265 M16x40 15 295
100 115 225 158 195 113 97 110 50 38 6.0 111.5 320 295 M16x50 15 295
110 130 255 178 218 127 103 120 55 42 6.5 122.0 347 321 M20x50 15 20x18° 580
125 150 290 206 252 147 116 140 60 46 7.0 142.0 400 370 M20x60 15 580
140 170 320 235 282 165 128 155 65 50 7.5 157.5 443 409 M20x60 15 580
160 200 370 270 325 190 146 175 75 57 9.0 177.5 501 463 M24x70 15 1000
180 230 420 315 375 220 159 195 85 64 10.5 198.0 555 515 M24x80 18 24x15° 1000
1)
Screw tightening torque TA [Nm].
2)
Thread in the driving flange between the cams.
3)
Coupling is delivered not assembled.
REVOLEX®
ROTEX® 24 AFN 92 ShA 4N Ø38 4N Ø35

Ordering
example: Coupling size Type Spider hardness Component Finish bore Component Finish bore
ROTEX® AH
Drop-out center design coupling
Components
7.8/7.9 2 7.8/7.9
Type AH
ROTEX® Type AH
Dimensions [mm] Cap screws DIN EN ISO 4762
Size Max. finish bore D
L L1, L2 E B1 S DH DN DK1 DK2 X1, X2 LA MxLM Tightening torque TA [Nm]
19 20 66 25 16 12 2.0 40 — 46 — 17.5 31 M6x16 14
24 28 78 30 18 14 2.0 55 — 57.5 — 22.5 33 M6x20 14
28 38 90 35 20 15 2.5 65 — 73 — 25.5 39 M8x25 35
38 45 114 45 24 18 3.0 80 — 83.5 — 35.5 43 M8x30 35
50 85 — 93.5 M10x30
42 126 50 26 20 3.0 95 39 48 69
55 — 97 — M10x35
55 95 — 105 M12x35
48 140 56 28 21 3.5 105 45 50 120
60 — 108.5 — M12x40
65 110 — 119.5 M12x40
55 160 65 30 22 4.0 120 50 60 120
70 — 122 — M12x45
70 115 — 123.5 M12x40
65 185 75 35 26 4.5 135 60 65 120
80 — 132.5 — M12x45
80 135 — 147.5
75 210 85 40 30 5.0 160 67.5 75 M16x50 295
90 — 158 —
90 160 — 176
90 245 100 45 34 5.5 200 81.5 82 M20x60 580
110 — 197 —
100 1)
110 270 110 50 38 6.0 225 180 — 185.5 84 102 M16x50 295
110 1) 120 295 120 55 42 6.5 255 200 — 208 90 115 M20x60 580
125 1) 140 340 140 60 46 7.0 290 230 — 242.5 105 130 M24x70 1000
CAUTION:
With maximum bore the feather keyways are offset to each other by approx. 5°!
Hub material up to size 90: steel, from size 100: GJS
7.8 = Half shell clamping hub without feather keyway max. circumferential speed of v = 35 m/s.
From a circumferential speed of v = 25 m/s the frictional torque of shaft/hub has to be reviewed. Please consult with KTR.
7.9 = Half shell clamping hub with feather keyway max. circumferential speed of v = 35 m/s. From a circumferential speed of v = 25 m/s dynamic balancing is required.
Speed: max. circumferential speed of 25 m/s on the outside diameter DH of the coupling
1)
From size 100: 4 clamping screws for each clamping hub
ROTEX® 38 AH 98 ShA 7.8 Ø38 7.8 Ø30

Ordering
example: Coupling size Type Spider hardness Hub type Finish bore Hub type Finish bore
ROTEX® SH
Flexible jaw and

Landing page
Drop-out center design coupling with SPLIT hubs
ROTEX®
Components
7.1 2 7.1
POLY-NORM®
Displacement of hub = = Displacement of hub
Type SH
ROTEX® Type SH Powder metal steel (Sint)

Finish bore D Dimensions [mm] Cap screws DIN EN ISO 4762
Size
Min. Max. L L1, L2 E B1 S DH DN1 DK N K A1 T G MxLM Tightening torque TA [Nm]
24 0 24 78 30 18 14 2.0 55 - 57.5 - 20 15 10 M5 M6x20 14
28 0 38 90 35 20 15 2.5 65 - 73 - 25 17.5 15 M8 M8x25 34
ROTEX® Type SH Cast iron (GJL)
POLY
Finish bore D Dimensions [mm] Cap screws DIN EN ISO 4762
Size
Min. Max. L L1, L2 E B1 S DH DN1 DK N K A1 T G MxLM Tightening torque TA [Nm]
38 24 45 114 45 24 18 3.0 80 78 83.5 37 30 22.5 15 M8x30 34
42 24 55 126 50 26 20 3.0 95 94 97 40 30 25 M8 M10x35 67
48 24 60 140 56 28 21 3.5 105 104 108.5 45 35 28 M12x40 115
55 24 70 160 65 30 22 4.0 120 118 122 52 40 32.5 20 M12x45 115
28 70 115 123.5 45 M12x40
65 185 75 35 26 4.5 135 61 37.5 115
70 80 135 132.5 50 M10 M12x45
40 80 135 147 51
75 210 85 40 30 5.0 160 69 42.5 25 M16x50 290
80 90 160 158 57
40 90 160 176 60
90 245 100 45 34 5.5 200 81 50 30 M12 M20x60 560
90 110 200 197 72
7.1 = SPLIT hub with feather keyway

REVOLEX®
ROTEX® 38 SH 98 ShA 7.1 Ø38 7.1 Ø30

Ordering
ROTEX® SP GN and EN
Single-cardanic shaft coupling (Non Sparking)
NEW
Components 1a 1 2 1c 1a 1 2 5c
ROTEX® Standard (St) 3) ROTEX® SP Type GN ROTEX® SP Type EN

Compo- Dimensions [mm] Compo- Dimensions [mm]
Spider 1) (component 2) Component ROTEX® SP component 1c ROTEX® SP component 5c
Size nent nent
Rated torque [Nm] steel (St)
SP Max. D1 2) L2 DH1 G1 T1 LSP1 SP Max. D3 2) L3 L4 DH2 G2 T2 LSP2
1a 78 70
24 35 1c 28 30 61 M5 10 5c 19 36 22 61 M5 6
1b 98 90
1a 90 81
28 95 1c 32 35 72 M8 15 5c 22 42 26 72 M8 7
1b 115 106
1 114 99
38 190 1c 42 45 87 M8 15 5c 28 50 30 87 M8 7
1b 139 124
1 126 110
42 265 1c 48 50 103 M8 20 5c 35 56 34 103 M8 10
1b 151 135
1 140 120
48 310 1c 55 56 114 M8 20 5c 40 60 36 114 M8 10
1b 164 124
1 160 135
55 410 1c 65 65 130 M10 20 5c 45 66 40 130 M10 17
1b 185 160
1 185 154
65 625 1c 75 75 146 M10 20 5c 55 75 44 146 M10 17
1b 210 179
ROTEX® Standard (GJL) 4) ROTEX® SP Type GN ROTEX® SP Type EN

Component Compo- Dimensions [mm] Compo- Dimensions [mm]
Spider 1) (component 2) ROTEX® SP component 1c ROTEX® SP component 5c
Size cast iron nent nent
Rated torque [Nm]
(GJL) SP Max. D1 2) L2 DH1 G1 T1 LSP1 SP Max. D3 2) L3 L4 DH2 G2 T2 LSP2
1
1c 114 99
38 190 1a 42 45 87 M8 15 5c 28 50 30 87 M8 7
1b 139 124
1
1c 126 110
42 265 1a 48 50 103 M8 20 5c 35 56 34 103 M8 10
1b 151 135
1
140 120
48 310 1a 1c 55 56 114 M8 20 5c 40 60 36 114 M8 10
1b 164 144
1
55 410 1c 65 65 130 M10 20 160 5c 45 66 40 130 M10 17 135
1a
65 625 1 1c 75 75 146 M10 20 185 5c 55 75 44 146 M10 17 154
1)
Maximum torque of the coupling TK max = rated torque of the coupling TKN x 2. Transmittable torque according to 92 ShA.
2)
Bores H7 with keyway to DIN 6885 sheet 1 [JS9] and setscrew
3)
For dimensions of standard ROTEX® hubs (St) 1, 1a, 1b see catalogue on page 40.
4)
For dimensions of standard ROTEX® hubs (GJL) 1, 1a, 1b see catalogue on page 38.
= Available from stock
ROTEX® SP 38 GJL 92 ShA 1a Ø45 1c Ø42

Ordering
example: Material
Coupling size Spider hardness Component Finish bore Component Finish bore
Components 1, 1a, 1b
ROTEX® SP ZS-DKM-C
Flexible jaw and

Double-cardanic shaft coupling (Non Sparking)
ROTEX®
NEW
Components
7.5/7.6 2 6c 2 7.5/7.6 7.5/7.6 2 6c 2 7.5/7.6
POLY-NORM®
ROTEX® SP Type ZS-DKM-C
Dimensions [mm] Dimensions [mm]
Drop-out
Spider 1) (component 2) General component 7.5/7.6 steel ROTEX® SP Type 6c Al-H 3)
Size center
Rated torque [Nm] Max. finish
length LA LZS-DKM-C L1, L2 X1, X2 E B1 S DH DH1 DI1 M TA [Nm] DI L11
bore D 2)
100 145 49
24 35 28 30 22.5 18 14 2.0 55 61 27 M6 14 14
140 185 89
100 151 41
28 95 38 35 25.5 20 15 2.5 65 72 30 M8 35 16
140 191 81
100 171 33
38 190 45 45 35.5 24 18 3.0 80 87 38 M8 35 22
140 211 73
POLY
100 178 26
42 265 55 50 39 26 20 3.0 95 103 46 M10 69 30
140 218 66
48 140 310 60 230 56 45 28 21 3.5 105 114 51 M12 120 35 62
140 240 50
55 180 410 70 280 65 50 30 22 4.0 120 130 60 M12 120 35 90
200 300 110
140 260 40
65 625 80 75 60 35 26 4.5 135 146 68 M12 120 48
180 300 50
Type 7.5 clamping hub type DH

without feather keyway for double-cardanic connection
Type 7.6 clamping hub type DH

with feather keyway for double-cardanic connection
REVOLEX®
1)
Maximum torque of the coupling TK max = rated torque of the coupling TKN x 2. Transmittable torque according to 92 ShA-GS.
2)
Hub type 7.5 = without keyway; hub type 7.6 = with keyway acc. to DIN 6685 sheet 1 [JS9]
3)
Size 42 with drop-out center length L=100 mm made of steel
= Available from stock
ROTEX® SP 38 ZS-DKM-C 140 98 ShA-GS 7.5 Ø38 7.5 Ø30

Ordering
example: Drop-out center
Coupling size Type Spider hardness Hub type Finish bore Hub type Finish bore
length LA
ROTEX® ZS-DKM-H
Double-cardanic shaft coupling
7.6 2 6x 2 7.6
Type ZS-DKM-H
ROTEX® Type ZS-DKM-H

Drop-out Screws Max. displacements
Spider 1)
center Max. finish Dimensions [mm] DIN EN ISO 4762 Weight
Size (component 2) Axial with n = 1500 rpm with n = 3000 rpm
length LA bore D - 12.9 2)
[kg]
TKN [Nm]
[mm] DH DI1 L1, L2 X1, X2 L11 E LZS-DKM-H M TA [Nm] [mm] Radial [mm] Angular [°] Radial [mm] Angular [°]
100 49 145 1.17 0.87 1.40
24 28 35 55 27 30 22.5 18 M6 14 1.4
140 89 185 1.87 1.40 1.60
100 41 151 1.06 0.80 1.90
28 38 95 65 30 35 25.5 20 M8 35 1.5
140 81 191 1.76 1.32 2.20
100 33 171 0.99 0.74 3.90
38 45 190 80 38 45 35.5 24 M8 35 1.8
140 73 211 1.69 1.27 4.10
100 26 178 0.91 0.68 5.10
42 55 265 95 46 50 39.0 26 M10 69 2.0
140 66 218 1.60 1.20 5.70
100 22 190 0.87 0.65 7.10
48 60 310 105 51 56 45.0 28 M12 120 2.1
140 62 230 1.57 1.18 7.90
100 10 200 0.70 0.52 9.50
140 50 240 1.40 1.05 0.75 11.20
55 70 410 120 60 65 50.0 30 M12 120 2.2
180 90 280 2.09 1.57 12.30
200 110 300 2.44 1.0 1.83 12.80
140 40 260 1.31 0.98 16.10
65 80 625 135 68 75 60.0 35 M12 120 2.6
180 80 300 2.00 1.50 16.80
140 25 275 1.13 0.85 23.60
180 65 315 1.83 1.37 26.00
75 90 1280 160 80 85 67.5 40 M16 295 3.0
200 85 335 2.19 1.64 27.00
250 135 385 3.05 2.29 29.50
180 53 343 1.71 1.28 48.90
90 110 2400 200 100 100 81.5 45 M20 580 3.4
250 123 413 2.93 2.19 52.60
100 250 110 3300 225 105 110 84 98 50 418 M16 295 3.4 2.6 - - 60
110 250 120 4800 255 115 120 88 76 55 426 M20 580 3.4 2.3 - - 90
125 250 140 6650 290 133 140 105 60 60 460 M24 1000 3.4 1.6 - - 120
1)
Maximum torque of coupling TK max = rated torque of coupling TKN x 2.
Size 24 to 90 spider type 98 ShA-GS / transmittable torque acc. to 92 ShA-GS.
2)
Referring to maximum bore / finish bore acc. to ISO fit H7, feather keyway acc. to DIN 6885 sheet 1 – JS9
7.6 = Half shell clamping hub with feather keyway for a double-cardanic connection
PLEASE NOTE: The standard series can be used with horziontal mounting only. Vertical assembly on request.
ROTEX® 38 ZS-DKM-H 140 98 ShA-GS 7.6 Ø 38 7.6 Ø30

Ordering
example: Drop-out center Spider
Coupling size Type Hub type Finish bore Hub type Finish bore
length LA hardness
ROTEX® DKM
Flexible jaw and

Double-cardanic shaft coupling
ROTEX®
Components
1a 1 2 6 2 1 1a
POLY-NORM®
Type DKM
ROTEX® Type DKM

Spider 1) (component 2) Max. displacements with
Dimensions [mm]
Rated torque [Nm] n = 1500 rpm
Size D, DN, DN1
Radial
92 ShA 98 ShA DH DI1 L1, L2 L11 DBSE E B1 S LDKM Angular [°] Axial [mm]
[mm]
19 10 17 40 18 25 10 42 16 12 2.0 92 0.45 1.0 +1.2/-1.0

24 35 60 55 27 30 16 52 18 14 2.0 112 0.59 1.0 +1.4/-1.0

28 95 160 65 30 35 18 58 20 15 2.5 128 0.66 1.0 +1.5/-1.4
POLY
38 190 325 80 38 45 20 68 24 18 3.0 158 0.77 1.0 +1.8/-1.4
42 265 450 95 46 50 22 74 26 20 3.0 174 0.84 1.0 +2.0/-2.0
48 310 525 105 51 56 24 80 28 21 3.5 192 0.91 1.0 +2.1/-2.0
55 410 685 120 60 65 28 88 30 22 4.0 218 1.01 1.0 +2.2/-2.0
65 625 940 135 68 75 32 102 35 26 4.5 252 1.17 1.0 +2.6/-2.0
75 1280 1920 160 80 85 36 116 40 30 5.0 286 1.33 1.0 +3.0/-3.0
90 2400 3600 200 100 100 40 130 45 34 5.5 330 1.48 1.0 +3.4/-3.0
1)
Finish bore according to ISO fit H7, feather keyway according to DIN 6885, sheet 1 [JS9].
REVOLEX®
ROTEX® 38 DKM GJL 98 ShA 1 Ø38 1 Ø30

Ordering
example: Spider
Coupling size Type Material Component Finish bore Component Finish bore
hardness
ROTEX® CF, CFN, DF and DFN
Flange programme
Components
1a 1 2 3b 1a 1 2 3Na 3b 2 3b 3Na 2 3Na
Z = number
Z = number
Z = number
Z = number
Type CF Type CFN Type DF Type DFN
ROTEX® Type CF, CFN and DF, DFN

D, DN, Dimensions general [mm] Dimensions CF and DF [mm] Dimensions CFN and DFN [mm]
Size
DN1 DH DI1 L1 E B1 S L5 L7 DA D4 D5 Z DL LCF LDF D4 D5 M Z Pitch LCFN LDFN
24 55 27 30 18 14 2.0 1.5 8 80 65 55 5 4.5 56 34 45 36 M5 8 56 34
28 65 30 35 20 15 2.5 1.5 10 100 80 65 6 6.6 65 40 54 44 M6 8 8x45° 65 40
38 80 38 45 24 18 3.0 1.5 10 115 95 80 6 6.6 79 44 66 54 M8 8 79 44
42 95 46 50 26 20 3.0 2.0 12 140 115 95 6 9.0 88 50 80 65 M8 12 88 50

16x22.5°
48 105 51 56 28 21 3.5 2.0 12 150 125 105 8 9.0 96 52 90 75 M8 12 96 52
55 120 60 65 30 22 4.0 2.0 16 175 145 120 8 11.0 111 62 102 84 M10 8 8x45° 111 62
65 135 68 75 35 26 4.5 2.0 16 190 160 135 10 11.0 126 67 116 96 M10 12 16x22.5° 126 67
75 160 80 85 40 30 5.0 2.5 19 215 185 160 10 13.5 144 78 136 112 M12 15 144 78
90 200 100 100 45 34 5.5 3.0 20 260 225 200 12 13.5 165 85 172 145 M16 15 165 85
100 225 113 110 50 38 6.0 4.0 25 285 250 225 12 13.5 185 100 195 165 M16 15 185 100
110 255 127 120 55 42 6.5 4.0 26 330 290 255 12 17.5 201 107 218 180 M20 15 20x18° 201 107
125 290 147 140 60 46 7.0 5.0 30 370 325 290 16 17.5 230 120 252 215 M20 15 230 120
140 320 165 155 65 50 7.5 5.0 34 410 360 320 16 22.0 254 133 282 245 M20 15 254 133
160 370 190 175 75 57 9.0 5.0 38 460 410 370 16 22.0 288 151 325 280 M24 15 288 151
180 420 220 195 85 64 10.5 5.5 40 520 465 420 16 26.0 320 165 375 330 M24 18 24x15° 320 165
For other flange programmes see page 45.
Other types: ROTEX® CF-H

Flange drop-out center design coupling
Please order our separate dimension sheet
(M412069).
ROTEX® 38 CF 92 ShA 1 GJL Ø20

Ordering
example: Hub side,
Coupling size Type Spider hardness Material Finish bore
component
ROTEX® ZR
Flexible jaw and

Intermediate shaft programme
ROTEX®
Components 7.5/7.6 2 2.0 9 2.0 2 7.5/7.6

1a 2 2.0 9 2.0 2 1a
POLY-NORM®
Type ZR
Type ZR (with GS spider and clamping hubs type DH for a double-cardanic
(with GS spider) connection 7.5 or 7.6)
ROTEX® Type ZR
Clamping screw
Cone bore DB
Locking screw
Intermediate pipe Clamping screw
displacement
displacement
Max. finish bore D Dimensions [mm] component
[degree]
Torsional stiffness/m component 2.0
Angular
[mm]
[mm]
7.5/7.6
Axial
G1
Size Com-
Compo- C 2)
ponent DH L1, L2 X1, X2 E B1 S RA M1 TA [Nm] M2 TA [Nm] LZR, Min. Min.
nent 1a [Nm²/rad] LZH DBSE LA
7.5/7.6
19 25 20 40 25 17.5 16 12 2.0 Ø20x3 954.9 M6 14 M6 10 110 97 M6 4.0 1.2 0.9
LZH = LA + 2  X1/X2
LZR = DBSE + 2  L1
24 35 28 55 30 22.5 18 14 2.0 Ø30x4 4522 M6 14 M6 14 128 111 M8 5.5 1.4 0.9

28 40 38 65 35 25.5 20 15 2.5 Ø35x4 7611 M8 35 M8 35 145 129 M10 7.0 1.5 0.9
38 48 45 80 45 35.5 24 18 3.0 Ø40x4 11870 M8 25 M8 35 180 157 M12 8.5 1.8 1.0
42 55 55 95 50 39.0 26 20 3.0 Ø45x4 17487 M10 49 M10 69 198 174 M12 8.5 2.0 1.0
48 62 60 105 56 45.0 28 21 3.5 Ø50x4 24648 M12 86 M12 120 217 190 M16 12 2.1 1.1
55 74 70 120 65 50.0 30 22 4.0 Ø55x4 33544 M12 120 M12 120 242 220 M16 12 2.2 1.1
POLY
65 80 80 135 75 60.0 35 26 4.5 Ø65x5 68329 M12 120 M12 120 281 250 M16 12 2.6 1.2
75 95 90 160 85 67.5 40 30 4.0 Ø75x5 108000 M16 295 M16 295 318 285 M16 12 3.0 1.2
For inquiries and orders please specify the shaft distance dimension DBSE/LA along Diagramme for coupling selection:
with the maximum speed to review the critical bending speed.
2)
Torsion spring stiffness with an intermediate pipe length of 1 m Size 42 ZR Size 48 ZR
Finish bore according to ISO fit H7, feather keyway according to DIN 6885, sheet Size 19 Size 38 ZR Size 55 ZR
1 [JS9]. ZR Size 28 ZR Size 65 ZR
Friction torques of clamping hubs have to be considered. Size 24 ZR Size 75 ZR
Please order dimension sheet M583613.
Not permissible for crane and hoist drives

Speed [rpm]
REVOLEX®
Pipe length [mm]

ROTEX 38 ®
ZR 1200 98 ShA-GS 7.5 Ø38 7.5 Ø30
Ordering
example: Shaft distance dimen- Spider hard-
Coupling size Type Hub type Finish bore Hub type Finish bore
sion DBSE/LA ness
ROTEX® BTAN and SBAN
With brake drum/with brake disk
ROTEX® Type BTAN and SBAN

Pilot bore, D, Max. finish bore D1 Dimensions [mm]
Size
DN, DN1 GJS Steel DH DI1 DI2 D4 Z pitch 1) M TA [Nm] L1, L2 E L
38 — 35 80 38 50 66 8 8 x 45° M8 35 45 24 114
42 — 45 95 46 60 80 12 M8 41 50 26 126
16 x 22.5°
48 — 50 105 51 68 90 12 M8 41 56 28 140
55 — 58 120 60 78 102 8 8 x 45° M10 83 65 30 160
65 — 68 135 68 92 116 12 16 x 22.5° M10 83 75 35 185
75 — 78 160 80 106 136 15 M12 120 85 40 210
90 — 100 200 100 140 172 15 M16 295 100 45 245
100 100 — 225 113 156 195 15 20 x 18° M16 295 110 50 270
110 110 — 255 127 176 218 15 M20 580 120 55 295
125 130 — 290 147 204 252 15 M20 580 140 60 340
Type BTAN Type SBAN

ROTEX® BTAN dimension „C“ Speed ROTEX® SBAN dimension “N1” Speed
Brake
rpm [V] Brake disk rpm [V]
drum 38 42 48 55 65 75 90 100 110 125 38 42 48 55 65 75 90 100 110 125
(30 m/s) (30 m/s)
160x60 14 3550 200x12.5 31.25 2800
200x75 9 12 17 24 2800 250x12.5 31.25 34.25 39.25 2240
250x95 1 4 9 16 25 33 2240 315x16 32.5 37.5 44.5 53.5 61.5 1800
315x118 -5 0 7 16 24 36 1800 400x16 37.5 44.5 53.5 61.5 73.5 81.5 88.5 1400
400x150 -18 -13 -6 3 11 23 31 38 1400 500x16 44.5 53.5 61.5 73.5 81.5 88.5 104.5 1120
500x190 -12 -4 8 16 23 39 1120 630x20 51.5 59.5 71.5 79.5 86.5 102.5 900
630x236 -22 -10 -2 5 21 900 710x20 51.5 59.5 71.5 79.5 86.5 102.5 800
710x265 -13 -6 10 800 800x25 69 77 84 100 710
800x300 -4 710 900x25 84 100 630
1)
Thread in the hub between the cams.
Other sizes on request according to dimension sheet:
BTAN: M380821
SBAN straight: M380822; cranked: M 370065
FNN hub: M 380823
ROTEX® 38 BTAN Ø200x75 98 ShA 1Nd Ø34 1 Ø30

Ordering
example: Brake drum Ø Spider
Coupling size Type Component Finish bore Component Finish bore
x width hardness
Flexible jaw and
ROTEX®
Components
1a 1 2 7N 1Nd
Z = number
POLY-NORM®
Brake drum
Type BTAN
1a 1 2 15N 1Nd
POLY
Z = number
Brake disk
Type SBAN
REVOLEX®
ROTEX® AFN-SB special
Drop-out center design coupling with brake disk
Components 4Nv 3Na 2 15Nx 3Na 4Nx

Z = number
Motor side
ROTEX® Type AFN-SB special

Finish bore D Dimensions [mm]
Size
Min. Max. DH DN2 DI2 H7/h7 D4 DI1 DBSE E M Z Pitch TA [Nm]
65 22 70 135 94 96 116 68 65 35 M10 12 16x22.5° 83
75 30 80 160 108 112 136 80 75 40 M12 15 120
90 40 105 200 142 145 172 100 82 45 M16 15 295
100 46 115 225 158 165 195 113 97 50 M16 15 295
110 60 130 255 178 180 218 127 103 55 M20 15 20x18° 580
125 60 150 290 206 215 252 147 116 60 M20 15 580
140 60 170 320 235 245 282 165 128 65 M20 15 580
160 80 200 370 270 280 325 190 146 75 M24 15 1000
180 85 230 420 315 330 375 220 159 85 M24 18 24x15° 1000
ROTEX® Type AFN-SB special

Torque with 98 ShA 1) Max. speed Max. braking Dimensions [mm]
Size
TKN TK max [rpm] torque 2) [Nm] L1 L2 L5 L6 L7 N L
65 940 1880 3450 1880 113.5 166.0 112.5 135 16 150 344.5
75 1920 3840 3250 3840 133.0 166.5 131.5 135 19 150 374.5
90 3600 7200 3000 7200 165.5 206.5 164.0 175 20 190 454.0
100 4950 9900 2800 9900 155.0 206.5 153.5 175 25 190 458.5
110 7200 14400 2600 14400 203.5 212.0 201.5 180 26 195 518.5
125 10000 20000 2250 20000 200.5 212.0 198.5 180 30 195 528.5
220 235
140 12800 25600 1800 25600 247.0 252.5 244.5 34 627.5
210 3) 230 3)
220 235
160 19200 38400 1500 38400 229.0 252.5 226.5 38 627.5
210 3) 230 3)
180 28000 56000 1350 56000 198.0 252.5 195.0 220 40 235 609.5
ROTEX® Selection of coupling/brake disk

Brake disk ØDA2 x B3
Size
355x30 400x30 450x30 500x30 560x30 630x30 710x30 800x30 900x30 900x40 1000x40
65 x x x
75 x x x
90 x x x x
100 x x x
110 x x x x
125 x x x
140 x x x x x
160 x x x x x
180 x x x x x
1)
For selection see page 14 et seqq. 2)
The maximum braking torque must not exceed the maximum torque of the coupling. 3)
Dimensions with a width of brake disk B3 of 40 mm.
ROTEX® 90 AFN-SB special Ø450x30 98 ShA 4Nv Ø90 4Nx Ø90

Ordering
example: Brake disk Ø Spider hard-
x width ness
ROTEX® SD
Flexible jaw and

Shiftable coupling shiftable at standstill
ROTEX®
Components
1a 1 2 1e 11 Shiftable linkage
POLY-NORM®
Slip ring
Engaged
Shifting
travel
Disengaged
Type SD Type SD with slip ring and shiftable linkage
Upon request: Shiftable linkage available with locking pin, locking device and retrieval of shift position.
ROTEX® Type SD
Shifting Shift-
D, DN, Finish bore D1 Dimensions [mm] force Slip ring able
Size
DN1 set in size linkage
Min. Max. DH DI2 D5 D6±0,1 L L1, L2 L3 L5 L6±0,1 LSD E E1 B1 S W [N] size
24 8 20 55 27 30 41 78 30 51.5 6.0 6.0 98 18 16.5 14 2.0 16.0 110 — —
28 10 24 65 30 36 58 90 35 60.0 8.0 8.0 113 20 18.0 15 2.5 17.5 130 — —

38 12 30 80 38 45 70.5 114 45 73.0 8.0 12.5 140 24 22.0 18 3.0 21.0 150 1.1 1
POLY
42 14 35 95 46 50 70.5 126 50 82.0 8.0 12.5 156 26 24.0 20 3.0 23.0 180 1.1 1
48 15 42 105 51 60 89.5 140 56 90.5 6.0 17.5 172 28 25.5 21 3.5 24.5 200 2.2 2
55 18 50 120 60 70 112.5 160 65 103.0 6.0 18.0 195 30 27.0 22 4.0 26.0 250 3.3 3
65 20 55 135 68 80 112.5 185 75 120.0 7.0 18.0 227 35 32.0 26 4.5 30.5 280 3.3 3
75 25 65 160 80 95 130.5 210 85 135.0 6.0 20.5 257 40 37.0 30 5.0 35.0 350 4.4 3
90 28 75 200 100 110 164.5 245 100 152.0 8.0 25.5 293 45 41.0 34 5.5 39.5 350 5.5 4
100 30 80 225 113 115 164.5 270 110 169.0 14.0 25.5 325 50 46.0 38 6.0 44.0 380 5.5 4
110 35 85 255 127 125 164.5 295 120 184.0 18.5 25.5 355 55 51.5 42 6.5 48.5 450 5.5 4
125 40 100 290 147 145 210.5 340 140 208.5 18.5 30.5 404 60 55.5 46 7.0 53.0 500 6.6 5
Slip ring and shiftable linkage

Size of Dimensions [mm] Max. speed
Size shiftable [rpm] of slip
linkage DS1 DS2 DS3 LS1min. LS1max. LS2 LS3 LS4 LS5 LS6 LS7 LS8 LS9 LS10 LS11 LS12 LS13 ring
38 1
20 12 11 180 190 320 55 50 25 30 70 400 90 114 75 110 18 3280
42 1
48 2 25 240 270 430 60 27 97.5 450 111 151 2550
55 3
17 40 140 180 100 140 2120
65 3 30 280 310 490 32.5 120 600
75 3 170 210 1710
13.5 70 60 25
90 4
100 4 35 21 321 365 565 37.5 147.5 750 200 244 1360
REVOLEX®
50 120 160
110 4
125 5 40 25 365 410 630 80 46 190 1085 250 300 855
1)
With a through base plate dimension „LS6“ of the shiftable linkage size 5 to be increased by at least 10 mm.
ROTEX® 38 SD With 1.1 and 1 98 ShA 1 Ø38 11 Ø28

Ordering
example: With slip ring 1.1 and Spider hard-
shiftable linkage 1 ness
ROTEX® FNN
For mounting of fan
Components
1a 1 2 1Nd
Z = number
Type FNN Type FNN with fan (type 1)
ROTEX® Type FNN

Max. finish Dimensions [mm]
Size D, DN, DN1
bore D1
DH D2 D4 dH E B1 S L1, L2 L7 M Z Pitch LFNN
28 28 65 40 54 30 20 15 2.5 35 6.5 M6 8 90
8x45°
38 35 80 50 66 38 24 18 3.0 45 7.5 M8 8 114
Stock programme:
page 36 and 37
page 38 to 40
42 42 95 60 80 46 26 20 3.0 50 9.5 M8 12 126

Jaw coupling:
16x22.5°
48 50 105 68 90 51 28 21 3.5 56 10.5 M8 12 140
55 55 120 78 102 60 30 22 4.0 65 12.5 M10 8 8x45° 160
65 65 135 92 116 68 35 26 4.5 75 13.5 M10 12 16x22.5° 185
75 75 160 106 136 80 40 30 5.0 85 15.5 M12 15 210
20x18°
90 100 200 140 172 100 45 34 5.5 100 18.5 M16 15 245
Other sizes on request.
Type 1: Fan screwed on Type 2: Fan injection-moulded

The ROTEX® hub can be supplied with the fan screwed on. Cus- Low prices due to optimisation of production with bigger
tomised connection dimensions such as pitch circle of threads, size volumes.
of threads and number or centering of fans must be specified in your
inquiry.
ROTEX® 38 FNN 92 ShA 1 Ø38 1Nd Ø30

Ordering
example: Coupling size Type Spider hardness Component Finish bore Component Finish bore
ROTEX®
Flexible jaw and

Other types with clamping sets
ROTEX®
1 2 1
Assembly 1
Assembly 2
Components
POLY-NORM®
ROTEX® with clamping set CLAMPEX® KTR 200
CLAMPEX® KTR 200
Transmittable torque and Dimensions [mm]
Size D, DN Hub material Max. size of KTR
clamping set axial force
DIxDA T [Nm] FAX [kN] L2 L1 E B1 S DH DN DI1 L
42 30x55 790 53 48 50 26 20 3.0 95 — 46
Length = L1 + E + L2 (clamping set)

Component 1
48 35x60 1300 74 48 56 28 21 3.5 105 — 51

55 45x75 2200 98 59 65 30 22 4.0 120 — 60

Steel
65 45x75 2200 98 59 75 35 26 4.5 135 115 68

75 50x80 3330 132 59 85 40 30 5.0 160 135 80
90 65x95 4300 132 59 100 45 34 5.5 200 160 100
100 65x95 4300 132 59 110 50 38 6.0 225 180 113
Component 1
110 70x110 7500 214 70 120 55 42 6.5 255 200 127

125 80x120 8500 213 70 140 60 46 7.0 290 230 147
GJS
140 95x135 12600 265 70 155 65 50 7.5 320 255 165

160 110x155 16500 300 80 175 75 57 9.0 370 290 190
180 120x165 22500 375 80 195 85 64 10.5 420 325 220
Type 4.2 with CLAMPEX® clamping set KTR 250 Type 4.3 with CLAMPEX® clamping set KTR 400
Frictionally engaged, backlash-free Frictionally engaged, backlash-free
POLY
shaft-hub-connection for transmitting shaft-hub-connection for transmit-
average torques. ting bigger torques. Maximum size
of clamping set depends on the hub
collar diameter. Clamping set screw
fitting possible both internally and
externally. For details of calculation see
CLAMPEX® catalogue.
For CLAMPEX® programme see page 280 to 315.

REVOLEX®
ROTEX®
Other types with torque limiters

ROTEX® BKN - Overload coupling, type BKN
 Torsionally flexible coupling ROTEX® with shear pin

 Load-separating with blockage/overload
 Easy replacement of shear pin
 Fracture torque to be defined individually depending on the application
Customer variant from the stock programme.

Please specify the fracture torques with your order!
For further details see dimension sheet No. 5020/000/009-760313
ROTEX® - RUFLEX® - Overload coupling
 High power density

 Large wear volume with long service life
 Easy assembly and torque setting
For further details see catalogue page 250
ROTEX® - KTR-SI - Overload coupling
 Available in a ratchet, synchronous, idle rotation and fail-safe design

 High response accuracy, even after a long operating period
 Maintenance-free
ROTEX® - KTR-SI FRE - idle rotation overload coupling
 Idle rotation overload system for high torques

 High repeatability
 Intelligent further development towards the shear pin coupling
and hydraulic clamping sets
ROTEX®
Flexible jaw and

Weights and mass moments of inertia
ROTEX®
1 1a 2 3b 3Na 4N 6
ROTEX® individual components

Coupling DKM
Standard hub Large hub Spider Driving flange
flange spacer
Compo- Component Component Component
Component 1 Component 1a Component 3Na
nent 2 3b 4N 6
Size
Polyurethane
Aluminium GJL GJS St Aluminium GJL St GJS St GJS St Aluminium
(Vulkollan)
[kg] [kg] [kg] [kg] [kg] [kg] [kg] [kg] [kg] [kg] [kg] [kg]
[kg]
[kgm²] [kgm²] [kgm²] [kgm²] [kgm²] [kgm²] [kgm²] [kgm²] [kgm²] [kgm²] [kgm²] [kgm²]
POLY-NORM®
[kgm²]
— — — — 0.020 — — 0.0044 — — — — —
14
— — — — 0.000003 — — 0.0000005 — — — — —
0.064 — — — 0.074 — 0.25 0.0057 — — — — —
19
0.00001 — — — 0.00002 — 0.00006 0.000001 — — — — —
0.123 — — — 0.174 — 0.55 0.014 0.028 0.145 — 0.30 0.14
24
0.00004 — — — 0.00008 — 0.00023 0.000006 0.00023 0.00007 — 0.00009 0.00006
0.200 — — — 0.264 — 0.89 0.024 0.54 0.232 — 0.49 0.22
28
0.00010 — — — 0.00019 — 0.00053 0.00001 0.0007 0.00017 — 0.0002 0.00013
0.44 1.16 — 1.6 0.470 1.32 1.74 0.042 0.73 — 0.313 0.87 0.35
38
0.00033 0.00086 — 0.00151 0.00046 0.00135 0.00155 0.00004 0.001 — 0.00038 0.0005 0.00035
0.69 1.75 — 2.44 0.772 2.05 2.74 0.065 1.26 — 0.608 1.4 0.47
42
0.00067 0.00178 — 0.00281 0.00111 0.00291 0.00343 0.00008 0.0032 — 0.00089 0.0011 0.00068
0.80 2.44 — 3.34 1.01 2.78 3.72 0.086 1.45 — 0.755 1.92 0.62
48
0.0012 0.00308 — 0.00473 0.00174 0.00484 0.00570 0.00013 0.0043 — 0.001358 0.0018 0.0011
— 3.68 — 5.05 — 4.08 5.57 0.11 2.58 — 1.243 2.93 0.90
55
— 0.00615 — 0.00948 — 0.00926 0.01193 0.00023 0.0105 — 0.002920 0.0037 0.0021
— 5.67 — 6.79 — 6.04 8.22 0.17 3.10 — 1.635 4.36 1.31
65
— 0.01240 — 0.01516 — 0.01789 0.02079 0.00043 0.0149 — 0.004891 0.0069 0.0039
— 8.72 — 10.5 — 9.53 14.3 0.32 4.46 — 2.511 6.80 1.97
75
— 0.02644 — 0.03269 — 0.03946 0.05069 0.001166 0.0281 — 0.01050 0.0151 0.0082
— 14.8 — 18.7 — 18.2 24.0 0.57 6.94 — 4.151 12.84 3.45
90
— 0.06730 — 0.08742 — 0.15086 0.13151 0.00326 0.0651 — 0.02723 0.0448 0.0224
— — 19.7 — — — — 0.82 10.2 — 6.350 16.16 —
100
— — 0.11694 — — — — 0.00592 0.1165 — 0.05273 0.0798 —
POLY
— — 27.4 — — — — 1.14 — — 8.578 21.35 —
110
— — 0.20465 — — — — 0.01048 — — 0.09121 0.2824 —
— — 42.3 — — — — 1.56 — — 12.598 34.33 —
125
— — 0.40727 — — — — 0.01878 — — 0.17469 0.3229 —
— — 58.1 — — — — 2.02 — — 17.271 48.69 —
140
— — 0.67739 — — — — 0.02989 — — 0.29247 0.4917 —
— — 84.2 — — — — 3.08 — — 26.305 71.08 —
160
— — 1.31729 — — — — 0.06049 — — 0.59436 0.9693 —
— — 118.5 — — — — 5.04 — — 33.076 109.43 —
180
— — 2.30835 — — — — 0.13295 — — 0.97394 1.9650 —
REVOLEX®
Weight and mass moment of inertia each refer to the average finish bore without feather keyway.
ROTEX®
ROTEX® Complete coupling types

Standard AFN BFN CF DF SD
Size Mass moment Mass moment Mass moment Mass moment Mass moment Mass moment
Weight Weight Weight Weight Weight Weight
of inertia J of inertia J of inertia J of inertia J of inertia J of inertia J
[kg] [kg] [kg] [kg] [kg] [kg]
[kgm²] [kgm²] [kgm²] [kgm²] [kgm²] [kgm²]
19 0.51 0.000121 — — — — 0.44 0.00016 0.38 0.00020 0.42 0.00008
24 1.1 0.000466 0.98 0.00036 1.1 0.00041 0.84 0.00047 0.57 0.00047 1.1 0.00046
28 1.8 0.00107 1.6 0.00083 1.7 0.00095 1.5 0.00124 1.1 0.00141 1.9 0.00106
38 2.5 0.00171 2.8 0.00209 2.6 0.00193 1.9 0.00217 1.5 0.00259 3.0 0.00435
42 3.9 0.00476 4.5 0.00472 4.1 0.00419 3.1 0.00513 2.6 0.00662 4.4 0.00804
48 5.3 0.00805 5.9 0.00736 5.5 0.00684 3.9 0.00755 3.0 0.00881 6.2 0.00223
55 7.9 0.01564 8.9 0.01480 8.3 0.01369 6.4 0.01692 5.3 0.02131 9.8 0.0166
65 11.9 0.03071 12.9 0.0266 12.3 0.0259 8.9 0.02780 6.4 0.003037 14.9 0.0326
75 18.6 0.06706 20.6 0.0601 19.3 0.0572 13.5 0.0557 9.2 0.05741 23.2 0.0706
90 33.6 0.22139 37.8 0.1718 34.2 0.1551 22.3 0.1356 14.5 0.1333 40.5 0.1891
100 40.2 0.23976 49.6 0.3068 45.2 0.2737 30.9 0.2401 21.2 0.2394 46.7 0.2467
110 56.0 0.42027 67.5 0.5385 61.7 0.4793 42.9 0.4324 29.8 0.4446 61.5 0.4186
125 86.2 0.83426 102.6 1.0485 94.4 0.9413 64.4 0.8187 42.2 0.8031 96.8 0.8497
140 118.3 1.38607 141.2 1.743 129.7 1.564 90.4 1.4221 62.5 1.4580 127.8 1.368
160 171.6 2.69781 210.3 3.517 190.9 3.107 127.6 2.589 83.6 2.4805 190.3 2.723
180 242.25 4.75449 306.6 6.582 274.4 5.668 175.1 4.448 107.9 4.141 262.2 4.810
BTAN/SBAN without drum/disk Brake drum for BTAN 1) Brake disk for SBAN 1)
Weight Mass moment of Brake drum Weight Mass moment of Brake disk Weight Mass moment of
Size
[kg] inertia J [kgm²] ØDB x B [kg] inertia J [kgm²] ØA x GS [kg] inertia J [kgm²]
28 0.90 0.0004 160 x 60 2.12 0.01 200 x 12.5 2.928 0.015367
38 2.10 0.0014 200 x 75 3.45 0.03 250 x 12.5 4.662 0.037584
42 3.24 0.0031 250 x 95 6.87 0.08 315 x 16 8.618 0.111829
48 4.41 0.0053 315 x 118 14.95 0.28 400 x 16 15.230 0.315206
55 6.60 0.0105 400 x 150 31.20 0.89 500 x 16 23.964 0.769963
65 10.1 0.0209 500 x 190 60.00 2.70 630 x 20 47.716 2.426359
75 15.4 0.0442 630 x 236 112.00 8.01 710 x 20 60.934 3.915100
90 27.6 0.1224 710 x 265 161.00 14.9 800 x 25 94.913 7.878998
100 36.9 0.2074 800 x 300 202.00 27.2 900 x 25 118.954 12.609089
110 50.9 0.3665 1000 x 25 148.240 19.234941
125 79.1 0.7349
140 109.0 1.2292
160 161.9 2.4569
180 232.9 4.4967
POLY-NORM®
Flexible jaw and

Flexible couplings
Technical data
ROTEX®
POLY-NORM® Technical data
Torque [Nm] Torsion angle with Torsion spring stiffness C dyn. [Nm/rad] Max. perm. displacement [mm] 1)
Max. speed
Size Maximum [rpm] with
Rated torque Vibratory
torque TK TKN TK max 1.0 TKN 0.75 TKN 0.5 TKN 0.25 TKN Axial ∆Ka Radial ∆Kr Angular ∆Kw
TKN torque TKW v = 35 m/s
max
28 40 80 16 9650 0.52x104 0.332x104 0.187x104 0.09x104 ± 1.0 0.20 1.2
32 60 120 24 8550 0.782x104 0.499x104 0.282x104 0.135x104 ± 1.0 0.25 1.4
4.5 6.0
38 90 180 36 7650 1.35x104 0.864x104 0.489x104 0.234x104 ± 1.0 0.25 1.5
42 150 300 60 6950 2.63x104 1.68x104 0.947x104 0.453x104 ± 1.0 0.25 1.7
48 220 440 88 6300 2.99x104 1.91x104 1.08x104 0.516x104 ± 1.5 0.30 1.8
55 300 600 120 5650 3.85x104 2.46x104 1.39x104 0.664x104 ± 1.5 0.30 2.0
60 410 820 164 5150 6.76x104 4.31x104 2.32x104 1.17x104 ± 1.5 0.30 2.2
4.0 5.5
65 550 1100 220 4750 8.18x104 5.22x104 2.7x104 1.41x104 ± 1.5 0.35 2.4
75 850 1700 340 4200 12.29x104 7.84x104 4.06x104 2.12x104 ± 1.5 0.40 2.7
85 1350 2700 540 3650 24.31x104 15.51x104 7.49x104 4.19x104 ± 1.5 0.40 3.0
90 2000 4000 800 3300 36.16x104 23.07x104 11.14x104 6.24x104 ± 1.5 0.45 3.4
100 2900 5800 1160 2950 54.82x104 34.98x104 16.89x104 9.46x104 ± 3.0 0.50 3.9
110 3900 7800 1560 2650 79.23x104 50.55x104 24.4x104 13.67x104 ± 3.0 0.60 4.3
125 5500 11000 2200 2350 2.5 3.5 102.3x104 65.28x104 31.52x104 17.65x104 ± 3.0 0.60 4.8
140 7200 14400 2880 2100 164x104 104.7x104 50.85x104 28.3x104 ± 3.0 0.60 5.5
160 10000 20000 4000 1900 209.1x104 133.4x104 64.82x104 36.07x104 ± 3.0 0.65 6.1
180 13400 26800 5360 1650 267.1x104 170.4x104 82.79x104 46.07x104 ± 3.0 0.65 6.0
POLY-NORM®
200 19000 38000 7600 1450 159.5x104 126.2x104 96.24x104 60.2x104 ± 4.0 0.65 7.8
220 30000 60000 12000 1300 218.8x104 174x104 128.7x104 77.84x104 ± 4.0 0.70 8.7
240 43000 86000 17200 1200 1.5 2.1 567.9x104 438.3x104 301.6x104 161.9x104 ± 4.0 0.70 9.6
260 55000 110000 22000 1000 663.8x104 539.4x104 382.2x104 195.5x104 ± 4.0 0.85 11.3
280 67000 134000 26800 950 773.1x104 628.1x104 467.9x104 266.2x104 ± 4.0 0.95 12.2
1)
Displacement with n = 1500 rpm
Radial and angular displacements may occur simultaneously. The combined sum of displacements must not exceed the values listed in the table. If requested, coupling is dynamically balanced
(semi-key balancing G 6.3 with 1500 rpm). For circumferential speeds exceeding v = 20 m/s dyn. balancing is recommended.
Axial displacement ∆Ka Radial displacement ∆Kr Angular displacement ∆Kw
[degree]
POLY
Lmax./min. = L + ∆Ka [mm] ∆Kw = Emax. - Emin. [mm]
Advice for assembly

With assembly the coupling halves must be mounted in that coupling and shaft are flush. Alignment must be made in that radial and angular
displacement is as small as possible. The service life of coupling and bearings is extended by accurate alignment. Steps must be taken to
ensure that the alignment condition does not change during any operating condition. Shaft displacement which cannot be avoided should
not exceed the figures specified in the table. Angular and radial displacement may occur simultaneously. The combined sum of displace-
ments must not exceed the values listed in the table above. See KTR assembly instructions, KTR standard 49510 on our homepage www.
ktr.com.
General information about the elastomer

Material/hardness Perbunan [NBR]/78 Shore A
Permanent temperature range [°C] -30 to +80
Max. temperature (short time) [°C] -50 to +120
Operating range General engineering
Pump industry
ATEX applications
Chemical industry
Standard applications with average elasticity
REVOLEX®
Resistant to Gasoline, diesel

Acids, bases
Tropics
(Salt) water (hot/cold)
Oils, greases Elastomer ring NBR 78 Shore A
Propane, butane
Natural gas, city gas
Elastomer ring Viton [FKM] 60 Shore A for the high-temperature range on request.
POLY-NORM®
Flexible couplings
coupling
POLY-NORM® couplings for standard IEC motors, protection class IP 54/IP 55 (elastomer ring 78 Shore A)
A. C. motor 50 Hz Motor power n= POLY- Motor power n= 1500 POLY- Motor power n= 1000 POLY- Motor power n= POLY-
Shaft end dxl [mm] 3000 rpm 2 poles NORM® rpm 4 poles NORM® rpm 6 poles NORM® 750 rpm 8 poles NORM®
Size Power P Torque coupling Power P Torque coupling Power P Torque coupling Power P Torque coupling
2 poles 4, 6, 8 poles size size size size
0.09 0.32 0.06 0.43 0.037 0.43
56 9 x 20
0.12 0.41 0.09 0.64 0.045 0.52
0.18 0.62 0.12 0.88 0.06 0.7
63 11 x 23
0.25 0.86 0.18 1.3 0.09 1.1
0.37 1.3 0.25 1.8 0.18 2 0.09 1.4
71 14 x 30
0.55 1.9 0.37 2.5 0.25 2.8 0.12 1.8
0.75 2.5 28/32 0.55 3.7 28/32 0.37 3.9 28/32 0.18 2.5 28/32
80 19 x 40
1.1 3.7 0.75 5.1 0.55 5.8 0.25 3.5
90S 1.5 5 1.1 7.5 0.75 8 0.37 5.3
24 x 50
90L 2.2 7.4 1.5 10 1.1 12 0.55 7.9
2.2 15 0.75 11
100L 3 9.8 1.5 15
28 x 60 3 20 1.1 16
112M 4 13 4 27 2.2 22 1.5 21
5.5 18
132S 5.5 36 3 30 2.2 30
7.5 25
38 x 80 38 38 38 38
4 40
132M 7.5 49 3 40
5.5 55
11 36 4 54
160M 11 72 7.5 75 42 42
42 x 110 15 49 42 42 5.5 74
160L 18.5 60 15 98 11 109 7.5 100
180M 22 71 48 18.5 121 48 48
48 x 110 48
180L 22 144 15 148 11 145
30 97 18.5 181 55 15 198
200L 55 x 110 30 196 55 55
37 120 55 22 215
225S 37 240 60 18.5 244
55 x 110 60 x 140 60 60
225M 45 145 45 292 30 293 22 290
250M 60 x 140 65 x 140 55 177 60 55 356 65 37 361 65 30 392 65
280S 75 241 75 484 45 438 37 483
75 x 140 75 75 75
280M 90 289 65 90 581 55 535 45 587
315S 110 353 110 707 75 727 55 712 85
85 85
315M 132 423 132 849 90 873 75 971
80 x 170 75
65 x 140 160 513 160 1030 110 1070 90 1170 90
90
315L 200 641 200 1290 90 132 1280 110 1420
85 160 1550 132 1710
100 100
85 x 170 250 802 250 1600 200 1930 160 2070
315 100
315 1010 315 2020 250 2410 110 200 2580 110
355 1140 90 355 2280 315 3040 125 250 3220
110 125
355 75 x 140 95 x 170 400 1280 400 2570 400 3850 315 4060
500 1600 500 3210
125 140 140
560 1790 100 560 3580 450 4330 355 4570
400 80 x 170 110 x 210 630 2020 630 4030 500 4810 400 5150
710 2270 110 710 4540 140 560 5390 450 5790 160
160
800 2560 800 5120 630 6060 500 6420
160
450 90 x 170 120 x 200 900 2880 125 900 5760 710 6830 560 7190
180 180
1000 3200 1000 6400 800 7690 630 8090
The coupling selection is based on an ambient temperature up to +30 °C. The selection is based on a minimum safety factor of 2 versus
the max. coupling torque (TK max). A detailed selection is possible according to catalogue page 15 et seqq. Drives with periodical torque
curves must be selected according to DIN 740 part 2. If requested, KTR will perform the selection.
POLY-NORM® AR
Flexible jaw and

Flexible couplings
Two-part
ROTEX®
80
Components
POLY-NORM®
1 2 1
Size 28 - 125
Size 140 - 280

Components of type AR:
POLY
1 = Standard hub (GJL)
2 = Elastomer ring (up to size 180: NBR 78 ShA; from size 200: T-PUR® 84 ShA)
POLY-NORM® Type AR
Elastomer ring 1) Dimensions [mm] Mass moment
Size component 2) Torque [Nm] Max. finish General Setscrew 2) of inertia 3)
Weight 3)
bore d 2) [kg]
TKN TKmax. LAR l1 E DH D dH N G t [kgm²]
28 40 80 30 59 28 3 69 46 36.5 12 M5 7 0.0004 0.9
32 60 120 35 68 32 4 78 53 41.5 14 M8 7 0.0008 1.4
38 90 180 40 80 38 4 87 62 50 19.5 M8 10 0.0016 2.0
42 150 300 45 88 42 4 96 69 55.5 20 M8 10 0.0026 2.7
48 220 440 50 101 48 5 106 78 64 24 M8 15 0.0042 3.7
55 300 600 60 115 55 5 118 90 73 29 M8 14 0.0070 5.5
60 410 820 65 125 60 5 129 97 81 33 M8 15 0.0112 6.9
65 550 1100 70 135 65 5 140 105 86 36 M10 20 0.0174 8.8
75 850 1700 80 155 75 5 158 123 100 42.5 M10 20 0.028 13.5
85 1350 2700 90 175 85 5 182 139 116 48.5 M10 25 0.052 19.5
90 2000 4000 95 185 90 5 200 148 128 49 M12 25 0.090 23.2
100 2900 5800 110 206 100 6 224 165 143 55 M12 25 0.160 31.9
110 3900 7800 50-120 226 110 6 250 185 158 60 M16 30 0.317 38.0
125 5500 11000 55-140 256 125 6 280 210 178 70 M16 35 0.570 55.2
140 7200 14400 65-155 286 140 6 315 235 216 76.5 M20 35 1.030 92.6
160 10000 20000 75-175 326 160 6 350 265 246 94.5 M20 45 1.746 126.9
REVOLEX®
180 13400 26800 75-200 366 180 6 400 300 290 111.5 M20 50 3.239 181.8
200 19000 38000 85-200 408 200 8 450 335 - 126 M24 50 5.728 263.7
220 30000 60000 95-220 448 220 8 500 370 - 140 M24 50 9.489 355.9
240 43000 86000 105-240 488 240 8 550 405 - 154 M24 50 14.963 466.3
260 55000 110000 115-260 530 260 10 650 440 - 158 M24 60 29.504 672.2
280 67000 134000 125-280 570 280 10 700 475 - 172 M24 60 42.451 836.6
1)
Standard material Perbunan [NBR] 78 Shore A, size 140 - 280 double tooth elastomers, for selection see page 14 et seqq.
2)
Bores H7 with keyway to DIN 6885 sheet 1 [JS9] and setscrew on the keyway
3)
Referring to average bore
POLY-NORM® AR
Flexible couplings
For taper clamping sleeve
Components
TB1 TB2
POLY-NORM® for taper clamping sleeve

Fastening screws 1) Fastening screws 1)
Taper Dimensions [mm] Taper Dimensions [mm]
for taper clamping sleeve for taper clamping sleeve
Size clamping Size clamping
Max. Size Length SW TA Max. Size Length SW TA
sleeve sleeve
d1, d2 l1, l2 [Inch] [mm] [mm] [Nm] d1, d2 l1, l2 [Inch] [mm] [mm] [Nm]
32 1108 25 25.5 1
/₄” 13 3 5.7 75 2517 60 52.5 1
/₂” 25 6 49
42 1210 32 31.0 3
/₈” 16 5 20 2517 60 46.5 1
/₂” 25 6 49
85
1610 40 30.0 3
/₁₆” 16 5 20 3030 75 82 ⁵/₈” 32 8 90
48
1615 40 42.5 3
/₈” 16 5 20 90 3020 75 52.0 ⁵/₈” 32 8 92
60 2012 50 38.5 ⁷/₁₆” 22 6 31 100 3535 90 98.0 1
/₂” 38 10 115
65 2517 60 62.5 1
/₂” 25 6 49 125 4040 100 111.5 ⁵/₈” 45 12 172
Each 2 fastening screws, with 3535/4040 3-off

1)
For coupling type TB1 screwing on cam side - TB2 screwing on collar side
Combination possible! Please order our separate dimension sheet (M407045).
POLY-NORM® 38 AR Ø38 Ø30

Ordering
example: Coupling size Type Finish bore Finish bore
POLY-NORM® ADR
Flexible jaw and

Flexible couplings
Three-part
ROTEX®
Components 1 2 4D 3D
POLY-NORM®
Size 38 - 125 Size 140 - 280
Components of type ADR (three-part):

= Displacement
1 = Standard hub* (GJL)
of hub
2 = Elastomer ring (up to size 180: NBR 78 ShA; from size 200: T-PUR® 84 ShA)
3D = Flange hub (GJS); 4D = Cam ring (GJL)
* To be used preferably on driving side
POLY-NORM® Type ADR

Elastomer ring 1) Dimensions [mm]
(component 2)
Size Torque [Nm] Max. finish bore 2) General Setscrew
TKN TK max d1 d2 LADR l1, l2 E DH D D1 dH N M W G t t1 TA [Nm]
38 90 180 40 34 80 38 4 87 62 48 50 19.5 11.0 12 M8 10 7 10
42 150 300 45 38 88 42 4 96 69 54 55.5 20 12.0 16 M8 10 7 10
48 220 440 50 44 101 48 5 106 78 62 64 24 13.7 16 M8 15 7 10
55 300 600 60 50 115 55 5 118 90 72 73 29 18.7 15 M8 14 14 10
60 410 820 65 56 125 60 5 129 97 80 81 33 22.2 14 M8 15 15 10
65 550 1100 70 60 135 65 5 140 105 86 86 36 26.7 11 M10 20 20 17
75 850 1700 80 68 155 75 5 158 123 98 100 42.5 27.8 16 M10 20 20 17
POLY
85 1350 2700 90 78 175 85 5 182 139 112 116 48.5 33.7 18 M10 25 25 17
90 2000 4000 95 85 185 90 5 200 148 122 128 49 31.5 26 M12 25 25 40
100 2900 5800 110 95 206 100 6 224 165 136 143 55 37.5 28 M12 25 25 40
110 3900 7800 50-120 105 226 110 6 250 185 150 158 60 39.5 30 M16 30 30 80
125 5500 11000 55-140 115 256 125 6 280 210 168 178 70 48.0 35 M16 35 35 80
140 7200 14400 65-155 55-135 286 140 6 315 235 195 216 76.5 47.0 59 M20 35 35 140
160 10000 20000 75-175 65-155 326 160 6 350 265 225 246 94.5 65.0 43 M20 45 45 140
180 13400 26800 75-200 65-175 366 180 6 400 300 255 290 111.5 79.0 33 M20 50 50 140
200 19000 38000 85-200 73-200 408 200 8 450 335 290 320 126 95 7 M24 50 50 240
220 30000 60000 95-220 83-220 448 220 8 500 370 320 354 140 103 8 M24 50 50 240
240 43000 86000 105-240 93-240 488 240 8 550 405 350 388 154 119 1 M24 50 50 240
260 55000 110000 115-260 103-260 530 260 10 650 440 380 445 158 109 34 M24 60 60 240
280 67000 134000 125-280 113-280 570 280 10 700 475 410 478 172 109 29 M24 60 60 240
Selection of cap screws DIN EN ISO 4762 - 12.9

Pitch Pitch
Size M x l [mm] z = number D4 [mm] TA [Nm] 3) Size M x l [mm] z = number D4 [mm] TA [Nm] 3)
z x angle z x angle
38 M6x16 5 5x72 62 10 110 M16x40 8 8x45 183 210
42 M8x16 5 5x72 69 25 125 M20x40 8 8x45 202 410
48 M8x20 6 6x60 78 25 140 M20x50 8 8x45 237 410
55 M8x20 6 6x60 88 25 160 M20x55 9 9x40 267 410
60 M8x20 6 6x60 98 25 180 M20x60 10 10x36 304 410
65 M10x20 6 6x60 104 49 200 M20x60 10 10x36 342 580
REVOLEX®
75 M10x25 6 6x60 120 49 220 M24x70 10 10x36 378 1000

85 M12x25 6 6x60 138 86 240 M27x70 10 10x36 416 1500
90 M16x30 6 6x60 149 210 260 M30x90 10 10x36 480 2000
100 M16x30 6 6x60 163 210 280 M30x90 10 10x36 520 2000
1)
Standard material Perbunan [NBR] 78 Shore A, size 140 - 280 double tooth elastomers, for selection see page 14 et seqq.
2)
Bores H7 with keyway to DIN 6885 sheet 1 [JS9] and setscrew 3)
Screw tightening torques acc. to 8.8
POLY-NORM® 65 ADR d1 = Ø55 d2 = Ø60

Ordering
example: Coupling size Type Finish bore Finish bore
POLY-NORM® BTA and SBA
Flexible couplings
With brake drum/brake disk for brake stop
Components 1Nd 7N 4D 3D 2 z = number 1Nd 15N 4D 3D 2 1

z = number
Flange hub 3D+4D interchangeable with

standard hub 1
With standard hub

Brake drum type ADR-BTA Brake disk type ADR-SBA type AR-BTA or AR-SBA
POLY-NORM® Type AR-BTA, AR-SBA, ADR-BTA and ADR-SBA

Elastomer ring 1) Dimensions [mm]
(component 2)
Size Torque [Nm] Max. finish bore
D, D1 DH D2 D3 z M1 l1, l2 E L
TKN TK max d1 d2 d3
38 90 180 40 34 38 87 61 75 5 x 72° M6 38 4 80
For dimensions D, D1 please refer to our compa-
42 150 300 45 38 42 96 68 82 5 x 72° M8 42 4 90

48 220 440 50 44 48 106 77 92 6 x 60° M8 48 5 101
ny catalogue on page 61 and 63
55 300 600 60 50 55 118 88 104 6 x 60° M8 55 5 115

60 410 820 65 56 60 129 96 114 6 x 60° M8 60 5 125
65 550 1100 70 60 65 140 104 122 6 x 60° M10 65 5 135
75 850 1700 80 68 75 158 121 140 6 x 60° M10 75 5 155
85 1350 2700 90 78 85 182 137 160 6 x 60° M12 85 5 175
90 2000 4000 95 85 90 200 146 174 6 x 60° M16 90 5 185
100 2900 5800 110 95 100 224 164 195 6 x 60° M16 100 6 206
110 3900 7800 50-120 105 50-110 250 184 218 8 x 45° M16 110 6 226
125 5500 11000 55-140 115 55-125 280 208 245 8 x 45° M20 125 6 256
140 7200 14400 65-155 55-135 65-140 315 233 276 8 x 45° M20 140 6 286
160 10000 20000 75-175 65-155 75-160 350 263 308 9 x 40° M20 160 6 326
180 13400 26800 75-200 65-175 75-180 400 298 349 10 x 36° M20 180 6 366
POLY-NORM® Type BTA POLY-NORM® Type SBA

POLY- Max. POLY- Max.
NORM® 38 42 48 55 60 65 75 85 90 100 110 125 140 160 180 speed NORM® 38 42 48 55 60 65 75 85 90 100 110 125 140 160 180 speed
size size
[rpm] [rpm]
ØDBxB with ØAxG with
Brake Dimensions C [mm] v = 60 Brake Dimensions N [mm] v = 60
drum 2) m/s 3) disk 2) m/s 3)
160x60 4 7150 200x12.5 13.75 5725
200x75 9 8 4 5725 250x12.5 13.75 14.75 18.75 4575
250x95 17 16 20 7 3 0 4575 315x16 13 17 22 26 29 35.5 3625
315x118 25 21 16 12 9 2.5 -3.5 3625 400x16 17 22 26 29 35.5 41.5 42 48 2850
400x150 34 28 25 22 15.5 9.5 9 3 2850 500x16 22 26 29 35.5 41.5 42 48 54 64 2275
500x190 18 12 -2 2275 630x20 46 52 62 69 86 1800
630x236 20 13 -4 1800 710x20 46 52 62 69 86 104 1600
710x265 24 7 -11 1600 800x25 43.5 49.5 59.5 66.5 83.5 101.5 1425
900x25 49.5 59.5 66.5 83.5 101.5 1250
1)
Standard material Perbunan [NBR], for selection see page 14 et seqq.
2)
Steel 3) Dynamic balancing required Other sizes on request
POLY-NORM 38 ®
ADR-BTA Ø200 x 75 d2 = Ø32 NnD d3 = Ø25 NnD
Ordering
example: Component with Component with
Coupling size Type Brake drum Ø
finish bore finish bore
POLY-NORM® ADR-SB
Flexible jaw and

Flexible couplings
With brake disk for brake stop
ROTEX®
Components
4Nx 15Nx 3N 2 4D 3D
POLY-NORM®
Components of type ADR-SB:
2 = Elastomer ring
3D = Flange hub
4D = Cam ring
3N = Driving flange
15Nx = Brake disk
Type ADR-SB with brake disk 4Nx = Coupling flange
POLY-NORM® Type ADR-SB

Elastomer ring 1)
(component 2) Max. finish bore Dimensions [mm] Setscrew
Size Torque [Nm]
TKN TK max d2 d3 DH N l2 E l11 l12 DF l7 l20 LADR-SB D1 ESB G t1, t2 TA [Nm]
55 300 600 50 65 118 150 55 5 54.7 136.5 88 24.0 135 249.0 72 57.8 M8 15 10
60 410 820 56 70 129 150 50 5 59.2 136.5 97 25.0 135 255.0 80 59.3 M8 20 10
65 550 1100 60 75 140 150 65 5 63.7 136.5 105 26.5 135 261.5 86 61.3 M10 20 17
POLY
75 850 1700 68 90 158 150 75 5 74.0 136.5 123 31.5 135 276.5 98 66.0 M10 20 17
85 1350 2700 78 100 182 150 85 5 84.7 136.5 139 35.0 135 290.0 112 68.8 M10 25 17
90 2000 4000 85 110 200 150 90 5 89.5 136.5 148 39.5 135 299.5 122 73.5 M12 25 40
100 2900 5800 95 120 224 190 100 6 95.5 177.0 165 43.0 175 354.0 136 81.5 M12 25 40
110 3900 7800 105 135 250 190 110 6 105.5 177.0 185 48.0 175 369.0 150 86.5 M16 30 80
125 5500 11000 115 155 280 195 125 6 120.5 182.0 210 53.0 180 394.0 168 91.5 M16 35 80
140 7200 14400 135 170 315 195 140 6 130.0 182.0 235 60.5 180 416.5 195 104.5 M20 35 140
160 10000 20000 155 195 350 195 160 6 150.0 182.0 265 62.5 180 438.5 225 106.5 M20 45 140
Selection of brake disks and cap screws

Cap screws DIN EN ISO 4762 for brake disk Cap screws DIN EN ISO 4762 for flange hub/cam ring
ØA brake disk [mm]/
Size Tightening torque TA Tightening torque TA
30 mm thick 2) 3) M1 x l z1 = number M2 x l z2 = number
[Nm] [Nm]
55 250 - 450 M8x20 6 10 M8x20 6 25
60 250 - 500 M8x20 6 10 M8x20 6 25
65 315 - 500 M8x55 6 35 M10x20 6 49
75 315 - 560 M10x60 6 69 M10x25 6 49
85 355 - 560 M10x60 6 69 M12x25 6 86
90 400 - 710 M12x65 6 120 M16x30 6 210
100 400 - 800 M12x65 6 120 M16x30 6 210
110 450 - 900 M16x75 8 295 M16x40 8 210
125 450 - 900 M16x75 8 295 M20x40 8 410
REVOLEX®
140 500 - 900 M20x80 8 410 M20x50 8 410

160 560 - 900 M20x90 9 410 M20x55 9 410
Standard material Perbunan [NBR], for selection see page 14 et seqq.
1)
Steel
2)
For circumferential speeds exceeding v = 20 m/s, dynamic balancing is required (referring to outside diameter ØDH).
3)
Maximum circumferential speed v = 60 m/s (referring to the diameter of brake disk ØA). Other sizes on request
POLY-NORM 75 ADR-SB ®
Ø500 x 30 3D d2 = Ø60 keyway acc. to DIN 4Nx d3 = Ø70 keyway acc. to DIN
Ordering
example: Brake disk ØA/ Component with Component with
Coupling size Type
width finish bore finish bore
POLY-NORM® AZR
Flexible couplings
Standard drop-out center design coupling
Components 4N 3N 2 3N 4N
Components of type AZR:

2 = Elastomer ring (NBR 78 ShA)
3N = Driving flange (GJL)
4N= Coupling flange (steel)
POLY-NORM® Type AZR

Drop-out Elastomer ring 1) Dimensions [mm]
(component 2) Mass moment
center Weight 3)
Size Torque [Nm] Max. finish bore General Setscrew of inertia 3)
length* L [kg]
d1 2) [kgm²]
[mm] TKN TK max LAZR l2 l3 E l4 DH DF M Mxl TA [Nm] G t
28 100 40 80 34 170 35 49.5 3 1 69 46 26 M6x18 14 M5 7 0.0020 2.4
100 170 49 0.0042 3.2
32 60 120 38 35 4 1 78 53 26 M6x18 14 M8 7
140 210 69 0.0062 3.9
100 184 49 0.0048 4.3
38 90 180 45 42 4 1 87 62 33 M6x20 14 M8 10
140 224 69 0.0068 5.1
100 190 49 0.0094 5.1
42 150 300 50 45 4 1 96 69 35 M6x20 14 M8 10
140 230 69 0.0128 6.0
100 204 49 0.0170 6.6
48 220 440 55 52 5 1.5 106 78 41.5 M6x20 14 M8 15
140 244 69 0.0216 7.5
100 210 49 0.0188 9.4
55 140 300 600 65 250 55 69 5 1.5 118 88 43.5 M8x25 35 M8 14 0.0240 10.8
180 290 89 0.0232 12.2
100 220 49 0.0326 11.2
60 140 410 820 70 260 60 69 5 1.5 129 97 47.5 M8x25 35 M8 15 0.0414 13.0
180 300 89 0.0504 14.6
100 230 49 0.0564 14.0
65 140 550 1100 75 270 65 69 5 1.5 140 105 51.5 M8x25 35 M10 20 0.0730 15.8
180 310 89 0.0894 17.5
140 290 69 0.0824 23.2
75 180 850 1700 90 330 75 89 5 1.5 158 123 60.5 M10x30 69 M10 20 0.1008 25.6
250 400 124 0.1332 29.8
140 310 69 0.1570 32.1
85 180 1350 2700 100 350 85 89 5 1.5 182 139 69.5 M10x30 69 M10 25 0.1658 35.2
250 420 124 0.1812 40.7
140 320 69 0.2466 38.2
90 180 2000 4000 110 360 90 89 5 1.5 200 148 73.5 M12x35 120 M12 25 0.2880 42.2
250 430 124 0.3566 49.3
140 340 69 0.3988 50.0
100 180 2900 5800 120 380 100 89 6 2 224 165 83 M12x35 120 M12 25 0.4450 54.8
250 450 124 0.5465 63.2
1)
Standard material Perbunan [NBR] 78 Shore A, for selection see page 14 et seqq.
2)
Bores H7 with keyway to DIN 6885 sheet 1 [JS9] and setscrew on the keyway
3)
*For other extendable lengths (L = 120/160/195/215) it is possible to combine two driving flanges 3N with various lengths. (As an example: driving flanges POLY-NORM® 85 for extendable
length 140 and 250 produce an extendable length of 195 mm (140 mm + 250 mm = 390 mm; 390 mm/2 = 195 mm)
POLY-NORM® 42 AZR 140 Ø38 Ø42

Ordering
example: Coupling size Type Drop-out center length L Finish bore Finish bore
POLY
Flexible jaw and

Flexible couplings
ROTEX®
POLY couplings for standard IEC standard motors, protection class IP 54/IP 55
A. C. motor 50 Hz Motor power n= Motor power n= 1500 Motor power n= 1000 Motor power n=
POLY POLY POLY POLY
Shaft end dxl [mm] 3000 rpm 2 poles rpm 4 poles rpm 6 poles 750 rpm 8 poles
coupling coupling coupling coupling
POLY-NORM®
Size Power P Torque size Power P Torque size Power P Torque size Power P Torque size
2 poles 4, 6, 8 poles
0.09 0.32 0.06 0.43 0.037 0.43
56 9 x 20
0.12 0.41 0.09 0.64 0.045 0.52
0.18 0.62 0.12 0.88 0.06 0.7
63 11 x 23
0.25 0.86 0.18 1.3 0.09 1.1
8 8 8 8
0.37 1.3 0.25 1.8 0.18 2 0.09 1.4
71 14 x 30
0.55 1.9 0.37 2.5 0.25 2.8 0.12 1.8
0.75 2.5 0.55 3.7 0.37 3.9 0.18 2.5
80 19 x 40
1.1 3.7 0.75 5.1 0.55 5.8 0.25 3.5
90S 1.5 5 1.1 7.5 0.75 8 0.37 5.3
24 x 50
90L 2.2 7.4 1.5 10 1.1 12 0.55 7.9
3 9.8 9 2.2 15 9 9 0.75 11 9
100L 1.5 15
28 x 60 3 20 1.1 16
112M 4 13 4 27 2.2 22 1.5 21
5.5 18 2.2 30
132S 5.5 36 3 30
7.5 25
38 x 80 10 10 10 10
4 40 3 40
132M 7.5 49
5.5 55
11 36 4 54
160M 11 72 7.5 75
42 x 110 15 49 12 5.5 74
12
160L 18.5 60 15 98 11 109 14 7.5 100 14
180M 22 71 18.5 121
48 x 110 14
180L 22 144 15 148 11 145
30 97 18.5 181
POLY
200L 55 x 110 30 196 15 15 15 198 15
37 120 15 22 215
225S 37 240 17 18.5 244 17
55 x 110 60 x 140
225M 45 145 45 292 30 293 20 22 290
20 20
250M 60 x 140 65 x 140 55 177 17 55 356 37 361 30 392
280S 75 241 75 484 45 438 37 483
75 x 140 20 20 20
280M 90 289 20* 90 581 55 535 45 587
315S 110 353 110 707 22 75 727 22 55 712 22
315M 132 423 132 849 90 873 75 971
80 x 170 20* 25 25 25
65 x 140 160 513 160 1030 110 1070 90 1170
315L 200 641 132 1280 110 1420
200 1290 28 28
22* 28 160 1550 132 1710
85 x 170 250 802 250 1600 200 1930 160 2070
315 30
315 1010 315 2020 250 2410 30 200 2580
355 1140 355 2280 30
35
355 75 x 140 95 x 170 400 1280 400 2570 315 3040 250 3220
500 1600 500 3210 400 3850 35 315 4060
560 1790 560 3580 35 450 4330 355 4570
400 80 x 170 110 x 210 630 2020 630 4030 500 4810 400 5150
40
710 2270 710 4540 560 5390 40 450 5790
800 2560 800 5120 630 6060 500 6420
40
450 90 x 170 120 x 210 900 2880 900 5760
1000 3200 1000 6400
REVOLEX®
The coupling selection is based on an ambient temperature up to +30 °C. The coupling was selected for normal operation. The couplings
selected have a minimum operating factor fmin. = 1.35. Drives with periodical torque curves must be selected according to DIN 740 part
2. If requested, KTR will perform the selection.
* Dynamic balancing required
POLY PKZ and PKD
Flexible couplings
PKZ (two-part) and PKD (three-part)
80
Components
1 2Z 1 3D 2D
Components of type PKZ (Z): Components of type PKD (D):

1 = Cam section (GJL) 1 = Cam section * (GJL)
2Z = Pocket element * (GJL) 2D = Flange hub (steel)
* To be used preferably on 3D = Cam ring (GJL)
driving side * To be used preferably on driving side
Type PKZ (Z) – (Size 8 to 30) Type PKD (D) – (Size 15 to 35)
POLY Type PKZ and PKD

Max. finish bore d Dimensions [mm] Setscrew
Rated
Max. speed Com- Com- Com- Weight 3)
Size torque 1) 2)
n [rpm] ponent ponent ponent DH D DZ DD l1, l2 MZ MD N E D2 D4 (H7/h7) LPKZ/LPKD G t TA [Nm] [kg]
TKN [Nm]
1 2Z 2D
8 (Z) 42 5000 20 28 — 86 43 50 — 35 25 — 3 3 — — 73 M5 18 2 1.7
9 (Z) 72 5000 28 38 — 97 55 65 — 41 30 — 7 3 — — 85 M8 23 10 2.7
10 (Z) 100 5000 32 42 — 107 60 70 — 45 35 — 10 4 — — 94 M8 27 10 3.5
12 (Z) 170 5000 38 48 — 131 70 80 — 55 43 — 12 4 — — 114 M8 30 10 5.4
14 (Z) 210 4800 45 55 — 142 80 93 — 60 46 — 17 4 — — 124 M8 10 10 7.6
15 (Z;D) 320 4300 50 60 50 157 90 100 74.5 65 52 33 21 4 90 75 134 M8 15 10 8.6
17 (Z;D) 400 3800 60 65 60 176 100 110 87 70 56 43.5 26 4 106 90 144 M8 15 10 12
20 (Z;D) 820 3300 65 75 70 205 115 127 104 80 65 45 23 4 123 105 164 M8 15 10 20
22 (Z) 1100 3000 85 85 — 224 140 140 — 90 75 — 38 4 — — 184 M10 20 17 25
25 (Z;D) 1600 2700 90 90 95 257 150 150 138 100 84 67 43 5 162 140 205 M12 20 40 35
28 (Z) 2500 2350 100 100 110 288 165 165 158 110 90 65 44 5 178 160 225 M12 20 40 53
30 (Z;D) 3950 2200 110 110 110 308 180 180 165 130 108 89 58 5 202 170 265 M16 20 80 66
35 (D) 6100 1850 130 — 145 373 210 — 209 160 — 102 70 5 240 210 325 M16 25 80 125
1 3D 2D
1)
Maximum torque TK max = TKN x 2; elastomer: standard material Perbunan [NBR] 92 Shore A; hub: standard material GJL
2)
Speeds for v = 30 m/s. For circumferential speeds exceeding v = 30 m/s, we recommend dynamic balancing
3)
POLY PKD 28 d1 = Ø90 d2 = Ø80

Ordering
example: Finish bore Finish bore
Coupling type Type Size
component 1 component 2
POLY PKA
Flexible jaw and

Flexible couplings
ROTEX®
Components
1A 1B 2B 2A
POLY-NORM®
Components of type PKA:
1A/2A = Coupling flange (steel)
1B = Spacer (GJL)
2B = Driving flange (GJL)
1A and 1B to be used preferably on driving side
POLY Type PKA

Max. finish
Rated Dimensions [mm] Setscrew
Max. speed bore d Weight
Size torque TKN
n [rpm] component [kg]
[Nm] DH DF D2 D3 l1, l2 b MA E L LPKA LZ G t TA [Nm]
1A/2A
8 42 5000 40 86 55 70 60 35 1.5 25.5 3 100 170 66 M5 15 2 3.04
100 182 63 4.26
9 72 5000 50 97 70 85 70 41 1.5 30.5 3 M8 15 10
POLY
140 222 103 4.66
100 192 61 5.42
10 100 5000 55 107 78 93 80 46 1.5 35.5 4 M8 20 10
140 232 101 5.88
100 210 55 9.49
12 170 5000 70 131 95 113 90 55 1.5 43.0 4 M8 20 10
140 250 95 10.15
100 220 54 11.46
14 210 4800 75 142 105 125 100 60 1.5 48.0 4 M8 25 10
140 260 94 12.23
140 270 93 15.63
15 320 4300 80 157 110 135 110 65 1.5 49.5 4 M8 25 10
180 310 133 16.50
140 280 93 19.60
17 400 3800 90 176 125 150 110 70 1.5 54.5 4 M8 25 10
180 320 133 20.41
140 300 81 30.96
20 820 3300 110 205 150 175 130 80 2.0 61.0 4 M8 30 10
180 340 121 32.18
REVOLEX®
POLY PKA 15 140 Ø38 Ø40

Ordering
example: Drop-out center Finish bore Finish bore
Coupling type Type Size
length component 1A component 2A
POLY
Flexible couplings
Displacements / elastomer sets / screws
Axial displacement Radial displacement Angular displacement
∆Kw = Emax. - Emin. [mm]
Radial and angular displacements may occur simultaneously.

The combined sum V = ∆Kr [mm] + (Emax. [mm] - Emin. [mm]) should not exceed the values listed in the table.
Displacements [mm]
Coupling size 8 9 10 12 14 15 17 19 20 22 25 28 30 35
Max. axial displacement ∆Ka [mm] ±1 ±1 ±1 ±2 ±2 ±2 ±2 ±2 ±2 ±2 ±2 ±2 ±2 ±3
Max. radial displacement ∆Kr or n=750 rpm 0.8 0.8 0.8 0.8 0.8 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.2 1.2
max. angular displacement ∆Kw n=1000 rpm 0.7 0.7 0.7 0.7 0.7 0.9 0.9 0.9 0.9 0.9 0.9 0.9 1.1 1.1
or sum V n=1500 rpm 0.5 0.5 0.5 0.5 0.5 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.9
Elastomer sets NBR (cuboid)

Coupling size 8 9 10 12 14 15 17 19 20 22 25 28 30 35
Size of set 1 2 3 3a 4 3b 4Ü 5 6Ü 7Ü
Number of sets 8 10 10 10 10 12 12 12 12 16 16 16 16 20
Dimensions of b 18.4 24.9 27.2 27.7 34.9 29.6 34.8 40 43.3 45.7
elastomer set t 10 15.3 16.1 18.4 19.6 18.4 20.1 22.2 28.6 25.0
w x d x h [mm] h 18.9 23.9 24.6 26.8 34.6 29.6 35 40.6 41.1 60.0
Type PKD - Dimensions of cap screws acc. to DIN EN ISO 4762

Coupling size 8 9 10 12 14 15 17 19 20 22 25 28 30 35
M — — — — — M8 M8 M8 M10 M8 M10 M10 M12 M12
Screw size
l — — — — — 30 25 25 30 30 30 40 40 55
Number — — — — — 6 6 6 6 8 8 8 8 10
Tightening torque TA [Nm] — — — — — 25 25 25 49 25 49 49 86 86
Type PKA - Dimensions of cap screws acc. to DIN EN ISO 4762
M M6 M6 M6 M8 M8 M10 M10 — M10 — M10 — — —
Screw size
l 16 18 18 20 20 25 25 — 30 — 30 — — —
Number 4 5 5 5 5 6 6 — 6 — 8 — — —
Tightening torque TA [Nm] 10 10 10 25 25 49 49 — 49 — 49 — — —
REVOLEX®
Flexible jaw and

Flexible pin & bush coupling
Technical data
ROTEX®
REVOLEX® KX-D Technical data
Torque [Nm] NBR 80 ShA Cast iron Steel Torsion spring stiffness C dyn. [Nm/rad]
Size Max. speed Max. speed
Rated Max. Vibratory
[rpm] with Max. bore [mm] [rpm] with Max. bore [mm] 0.25 TKN 0.50 TKN 0.75 TKN 1.00 TKN
TKN TK max TKW
v = 35 m/s v = 60 m/s
KX-D 75 4300 8600 1720 – – 4500 100 6.73x105 1.04x106 1.54x106 2.17x106
KX-D 85 5500 11000 2200 – – 4175 110 8.66x105 1.32x106 1.95x106 2.73x106
KX-D 95 7200 14400 2880 – – 3845 125 1.11x106 1.70x106 2.49x106 3.47x106
KX-D 105 9400 18800 3760 2000 110 3475 130 1.45x106 2.21x106 3.23x106 4.51x106
KX-D 120 15200 30400 6080 1800 125 3100 150 1.78x106 2.48x106 3.54x106 4.85x106
KX-D 135 20000 40000 8000 1600 140 2725 170 2.34x106 3.27x106 4.65x106 6.36x106
KX-D 150 25000 50000 10000 1450 160 2500 190 2.94x106 4.12x106 5.87x106 8.06x106
KX-D 170 41000 82000 16400 1250 180 2150 220 4.36x106 7.91x106 1.14x107 1.50x107
KX-D 190 54000 108000 21600 1100 205 1900 245 5.78x106 1.05x107 1.52x107 1.98x107
KX-D 215 67500 135000 27000 1000 230 1725 275 7.21x106 1.30x107 1.89x107 2.47x107
KX-D 240 98000 196000 39200 900 250 1550 310 1.19x107 2.52x107 3.84x107 5.17x107
KX-D 265 134000 268000 53600 800 285 1375 350 1.62x107 3.44x107 5.26x107 7.07x107
KX-D 280 170000 340000 68000 720 315 1225 385 2.05x107 4.36x107 6.66x107 8.97x107
KX-D 305 205000 410000 82000 675 330 1150 405 2.49x107 5.27x107 8.05x107 1.08x108
KX-D 330 265000 530000 106000 625 355 1075 435 3.20x107 6.78x107 1.04x108 1.40x108
KX-D 355 350000 700000 140000 575 380 975 450 4.26x107 8.99x107 1.37x108 1.85x108
KX-D 370 430000 860000 172000 535 450 900 530 4.92x107 1.04x108 1.59x108 2.14x108
POLY-NORM®
KX-D 470 520000 1040000 208000 – – 855 520 6.25x107 1.33x108 2.03x108 2.74x108
KX-D 520 810000 1620000 324000 – – 740 According 9.83x107 2.08x108 3.18x108 4.28x108
KX-D 590 1000000 2000000 400000 – – 660 to customer 1.21x108 2.56x108 3.91x108 5.26x108
KX-D 650 1350000 2700000 540000 – – 590 specification 1.63x108 3.47x108 5.30x108 7.14x108
= Years of experience with applications at customer sites and additional test series in the KTR test field in Rheine enabled us to determine potentials allowing for an increase of the rated
and maximum torques with some sizes of this series.
If requested, coupling is dynamically balanced (semi-key balancing G 6.3 with speed on request of customer). For circumferential speeds exceeding v = 30 m/s dyn. balancing is recommended.
Axial displacement ∆Ka Radial displacement ∆Kr Angular displacement ∆Kw
POLY
Lmax./min. = L + ∆Ka [mm] ∆Kw = Emax. - Emin. [mm]
Displacements
Size (KX and KX-D) 75 85 95 105 120 135 150 170 190 215 240 265 280 305 330 355 370 470 520 590 650
Max. axial displacement ∆Ka [mm] ±1.5 ±1.5 ±1.5 ±2 ±2 ±2 ±2 ±2.5 ±2.5 ±2.5 ±2.5 ±2.5 ±2.5 ±2.5 ±4 ±4 ±4 ±4 ±4 ±4 ±4
250 rpm 0.95 1.1 1.1 1.2 1.3 1.4 1.5 1.7 1.9 2.0 2.2 2.5 2.7 2.9 3.1 3.3 3.5 3.8 4.4 4.9 5.4
500 rpm 0.70 0.80 0.80 0.9 0.9 1.0 1.1 1.2 1.3 1.4 1.6 1.7 1.9 2.0 2.2 2.3 2.5 2.8 3.1 3.5 3.8
Max. radial displacement ∆Kr [mm] or 750 rpm 0.60 0.65 0.65 0.7 0.8 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.6 1.7 1.8 1.9 2.0 2.2 2.4 – –
max. angular displacement ∆Kw [mm] 1000 rpm 0.50 0.55 0.55 0.6 0.7 0.7 0.8 0.9 0.9 1.0 1.1 1.2 1.4 1.4 1.5 1.7 1.8 – – – –
with speed n 1500 rpm 0.40 0.45 0.45 0.5 0.5 0.6 0.6 0.7 0.8 0.8 0.9 1.0 – – – – – – – – –
2000 rpm 0.35 0.40 0.40 0.4 0.5 0.5 0.5 0.6 0.7 – – – – – – – – – – – –
REVOLEX®
3000 rpm 0.30 0.35 0.35 0.4 0.4 – – – – – – – – – – – – – – – –
Advice for assembly

The permissible displacement figures of the flexible REVOLEX® KX couplings specified are general standard values taking into account the load of the coupling up to the rated torque TKN of the
coupling and an ambient temperature of +30 °C. The displacement figures may only be used one by one, if they appear simultaneously, they must be limited in proportion. Care should be taken to
maintain the distance dimension E accurately in order to allow for axial clearance of the coupling while in operation. See KTR assembly instructions, KTR standard 49410 on our homepage www.
ktr.com.
REVOLEX® KX-D
Material cast
80
Components
5 3 6 5
Components of type KX-D:

5 = Hub part 5
3 = Pins complete
6 = KX-D sleeve (hardened and corrosion-resistant)
REVOLEX® Type KX-D

Finish bore Mass moment
Torque 1)
[Nm] Max. speed 2) Dimensions [mm] Weight 3)
Size (min. - max.) of inertia 3)
[rpm] [kg]
TKN TKmax. d1, d2 L l1, l2 E DH D1, D2 N1, N2 M* [kgm²]
KX-D 105 9400 18800 2000 38-110 237 117 3 330 180 56 76 0.907 68
KX-D 120 15200 30400 1800 45-125 270 132 6 370 206 76 100 1.867 108
KX-D 135 20000 40000 1600 75-140 300 147 6 419 230 76 100 3.144 145
KX-D 150 25000 50000 1450 85-160 336 165 6 457 256 76 100 4.573 180
KX-D 170 41000 82000 1250 95-180 382 188 6 533 292 92 130 10.259 291
KX-D 190 54000 108000 1100 110-205 428 211 6 597 330 92 130 16.601 385
KX-D 215 67500 135000 1000 125-230 480 237 6 660 368 92 130 25.495 498
KX-D 240 98000 196000 900 140-250 534 264 6 737 407 122 170 50.147 760
KX-D 265 134000 268000 800 160-285 590 292 6 826 457 122 170 80.796 997
KX-D 280 170000 340000 720 180-315 628 311 6 927 508 122 170 129.979 1301
KX-D 305 205000 410000 675 180-330 654 324 6 991 533 122 170 170.016 1509
KX-D 330 265000 530000 625 200-355 666 330 6 1067 572 122 170 227.451 1755
KX-D 355 350000 700000 575 225-380 721 356 9 1156 610 164 220 415.259 2263
KX-D 370 430000 860000 535 225-450 773 382 9 1250 720 164 220 586.686 2701
* Drop-out center dimension required

1)
2)
Higher speeds on request.
3)
Referring to max. bore
If requested, coupling is dynamically balanced (semi-key balancing G 6.3 with speed on request of customer). For circumferential speeds exceeding v = 30 m/s dyn. balancing is recommended.
= Pilot bored available from stock
REVOLEX® KX-D 170 GJL Ø120 Ø150

Ordering
example: Type and size of coupling Material Finish bore Finish bore
REVOLEX® KX-D
Flexible jaw and

Material steel
ROTEX®
80
Components
5 3 6 5
POLY-NORM®
Components of type KX-D:
5 = Hub part 5
3 = Pins complete
6 = KX-D sleeve (hardened and corrosion-resistant)
REVOLEX® Type KX-D

Finish bore Mass moment
Torque 1)
[Nm] Max. speed 2) Dimensions [mm] Weight 3)
Size (min. - max.) of inertia 3)
POLY
[rpm] [kg]
TKN TKmax. d1, d2 L l1, l2 E DH D1, D2 N1, N2 M* [kgm²]
KX-D 75 4300 8600 4500 0-100 193 95 3 255 136 56 76 0.325 39
KX-D 85 5500 11000 4175 0-110 213 105 3 274 152 56 76 0.440 46
KX-D 95 7200 14400 3825 0-125 227 112 3 298 168 56 76 0.624 56
KX-D 105 9400 18800 3475 0-130 237 117 3 330 180 56 76 0.907 80
KX-D 120 15200 30400 3100 0-150 270 132 6 370 206 76 100 1.867 124
KX-D 135 20000 40000 2725 75-170 300 147 6 419 230 76 100 3.144 165
KX-D 150 25000 50000 2500 85-190 336 165 6 457 256 76 100 4.573 205
KX-D 170 41000 82000 2150 95-220 382 188 6 533 292 92 130 10.259 322
KX-D 190 54000 108000 1900 110-245 428 211 6 597 330 92 130 16.601 431
KX-D 215 67500 135000 1725 125-275 480 237 6 660 368 92 130 25.495 559
KX-D 240 98000 196000 1550 140-310 534 264 6 737 407 122 170 50.147 833
KX-D 265 134000 268000 1375 160-350 590 292 6 826 457 122 170 80.796 1099
KX-D 280 170000 340000 1225 180-385 628 311 6 927 508 122 170 129.979 1436
KX-D 305 205000 410000 1150 180-405 654 324 6 991 533 122 170 170.016 1669
KX-D 330 265000 530000 1075 200-435 666 330 6 1067 572 122 170 227.451 1954
KX-D 355 350000 700000 975 225-450 721 356 9 1156 610 164 220 415.259 2451
KX-D 370 430000 860000 900 225-530 773 382 9 1250 720 164 220 584.686 2925
KX-D 470 520000 1040000 855 240-520 4) 969 4) 480 4) 9 1340 705 4) 164 220 785.489 3631
KX-D 520 810000 1620000 760 240-520 4) 1089 4) 540 4) 9 1540 780 4) 164 220 1264.725 5155
KX-D 590 1000000 2000000 680 260-590 4) 1212 4) 600 4) 12 1735 885 4) 164 220 2081.885 6895
KX-D 650 1350000 2700000 610 280-650 4) 1332 4) 660 4) 12 1935 975 4) 164 220 3228.297 8893
REVOLEX®
* Drop-out center dimension required 1) Standard material Perbunan [NBR] 80 Shore A, for selection see page 18 et seqq.
2)
Higher speeds on request. 3) Referring to max. bore 4) Variable according to customer’s requests
Finish bore according to ISO fit H7, feather keyway according to DIN 6885, sheet 1 [JS9]. If requested, coupling is dynamically balanced (semi-key balancing G 6.3 with speed on request of
customer). For circumferential speeds exceeding v = 30 m/s dyn. balancing is recommended.
= Pilot bored available from stock
REVOLEX® KX-D 170 Steel Ø120 Ø150
Ordering
example: Type and size of coupling Material Finish bore Finish bore
REVOLEX® KX-D SB
With brake disk
REVOLEX® KX-D Type SB

Finish bore KX-D
Torque 1)
[Nm] KX-D Dimensions [mm]
Size (min. - max.)
TKN TK max GJL d1, d2 Steel d1, d2 L l1, l2 E DH D1 N1 N2 N3 M*
105 9400 18800 34-110 0-130 237 117 3 330 180 56 29 55 76
120 15200 30400 50-125 0-150 270 132 6 370 206 76 45 75 100
135 20000 40000 70-140 70-170 300 147 6 419 230 76 45 75 100
150 25000 50000 82-160 82-190 336 165 6 457 256 76 45 75 100
170 41000 82000 95-180 95-220 382 188 6 533 292 92 62 91 130
190 54000 108000 110-205 110-245 428 211 6 597 330 92 62 91 130
215 67500 135000 125-230 125-275 480 237 6 660 368 92 62 91 145
240 98000 196000 140-250 140-310 534 264 6 737 407 122 75 121 167
Selection of coupling/brake disk dimension N

Brake disk ØA x b 2)
Size Ø560 x 30 Ø630 x 30 Ø710 x 30 Ø800 x 30 Ø900 x 30 Ø1000 x 30
KX-D KX-D KX-D KX-D KX-D KX-D
105 47 47
120 42 42
135 57 57
150 75 75
170 82 82
190 105 105
215 131 131 131
240 128 128 128
* Drop-out center dimension required

1)
2)
Maximum circumferential speed v = 60 m/s referring to the maximum outside diameter.
If requested, coupling is dynamically balanced (semi-key balancing G 6.3 with speed on request of customer). For circumferential speeds exceeding v = 30 m/s dynamic balancing is necessary
(referring to outside diameter ØA).
REVOLEX® KX 170 SB Ø710 x 30 1 - Ø120 2SB - Ø150

Ordering
example: Type and size
Type Brake disk Finish bore Finish bore
of coupling
Flexible jaw and
ROTEX®
Components
5 8b 5SB
POLY-NORM®
POLY
REVOLEX®
REVOLEX® KX-D with KTR 650 clamping set
Material steel
REVOLEX® KX-D CLAMPEX® KTR 650

Dimensions [mm] Screws
Transmittable
Size DH L1, L2 N E TKN 1) [Nm] Max. perm.
TK Size Length Number TA [Nm] torque T [Nm]
size d x D
105 330 123 56 3 9400 100 x 197 156 M16 75 14 250 18800
120 370 149 76 6 15200 110 x 215 166 M20 90 10 490 22400
135 419 157 76 6 20000 120 x 230 186 M20 90 14 490 35200
150 457 168 76 6 25000 140 x 290 216 M20 100 16 490 46700
170 533 205 92 6 41000 180 x 340 276 M24 130 16 840 85800
190 597 214 92 6 54000 220 x 405 320 M27 140 18 1250 148600
215 660 232 92 6 67500 260 x 460 356 M27 160 21 1250 192900
240 737 254 122 6 98000 240 x 430 340 M27 150 20 1250 175400
265 826 280 122 6 134000 320 x 550 402 M27 180 24 1250 248900
280 927 313 122 6 170000 390 x 630 486 M30 200 24 1700 368300
305 991 321 122 6 205000 440 x 700 534 M30 220 28 1700 472100
330 1067 321 122 6 265000 440 x 700 534 M30 220 28 1700 472100
1)
If requested, coupling is dynamically balanced (semi-key balancing G 6.3 with speed on request of customer). For circumferential speeds exceeding v = 30 m/s dynamic balancing is necessary
(referring to outside diameter ØA).
CLAMPEX® KTR 650

Dimensions [mm] Screws
Transmittable
dxD
torque T [Nm]
B1/B2 TK Size Length Number TA [Nm]
100 x 215 73 166 M20 90 10 490 22400

110 x 230 81 186 M20 90 14 490 33600
120 x 290 92 216 M20 100 16 490 42100
130 x 290 92 216 M20 100 16 490 46700
140 x 320 102 234 M24 110 14 840 63600
150 x 320 102 234 M24 110 14 840 63600
160 x 340 113 276 M24 130 16 840 85800
170 x 340 113 276 M24 130 16 840 85800
180 x 370 117 290 M27 140 16 1,250 119700
190 x 370 117 290 M27 140 16 1,250 119700
200 x 405 122 320 M27 140 18 1,250 148600
210 x 405 122 320 M27 140 18 1,250 148600
220 x 430 132 340 M27 150 20 1,250 175400
230 x 430 132 340 M27 150 20 1,250 175400
240 x 460 140 356 M27 160 21 1,250 192900
250 x 460 140 356 M27 160 21 1,250 192900
260 x 485 147 360 M27 180 21 1,250 195000
270 x 485 147 360 M27 180 21 1,250 195000
280 x 520 150 380 M27 180 21 1,250 205900
290 x 520 150 380 M27 180 21 1,250 205900
300 x 550 158 402 M27 180 24 1,250 248900
310 x 550 158 402 M27 180 24 1,250 248900
320 x 570 164 424 M27 180 24 1,250 262500
330 x 570 164 424 M27 180 24 1,250 262500
340 x 610 171 454 M30 190 24 1,700 344000
350 x 610 171 454 M30 190 24 1,700 344000
REVOLEX® KX-D 170 Steel KTR 650 Ø120 KTR 650 Ø150
Ordering
example: KTR 650 KTR 650
Type and size of coupling Material
for shaft diameter for shaft diameter
Flexible jaw and
ROTEX®
Components
KTR 650 6a 6a KTR 650
POLY-NORM®
Other types
Type AB with limitation of axial Intermediate shaft type with RADEX®-N Backlash-free type
backlash
POLY
Type KX-D SD Type KX-D Type KX-D

shiftable with shiftable linkage with cardan shaft connection with KTR-SI FRE
engaged
REVOLEX®
disengaged
REVOLEX® KX-D
Technical data of pins
Coated
sleeve Taper pin design B
KX-D
Technical data
Pin
Elastomer ring NBR 80 Shore A Pin Screw DIN EN ISO 4014/4017 Tightening
Size Number
Size torque TA [Nm]
KX-D D l1 l2 d1 L2 M1 SW1
75 10
85 12
3 50 25.5 129 M10 16 67
95 14
105 16
120 14
135 4 16 63 30.7 178 M12 18 115
150 18
170 14
190 5 16 85.5 43.2 220 M16 24 290
215 18
240 14
265 16
280 6 18 113.7 58.4 290 M24 36 970
305 20
330 24
355 16
370 7 20 150 75 393 M30 46 1350
470 22
520 18
590 8 20 200 95 523 M36 55 2250
650 24
General information on the elastomer rings

Material Perbunan [NBR] Natural rubber [NR] Perbunan [NBR]
Hardness 80 Shore A 80 Shore A 80 Shore A
Permanent temperature range [°C] -30 to +80 -50 to +70 -30 to +80
Max. temperature (short time) [°C] -50 to +120 – –
Colour black black blue
electrically insulating and backlash-free,
Operating range STANDARD sub-zero temperatures
e. g. cableway drives
Flexible jaw and
Assembly/disassembly
ROTEX®
1 Unscrew screw
2 Seal the screw in this space with sealing tape (e. g. Loctite® 55)
POLY-NORM®
3 Fill the tapped hole with standard grease for 3/4
4 Screw in the screw (no special tools required)
POLY
5 The hydraulic pressure is transmitted onto the pin pressing it

out of the taper fit.
REVOLEX®
84
Gear couplings
couplings
Gear
BoWex®
Technical data 88
Displacements 89
Cylindrical and taper bores
and selection of standard IEC motors 90
Type junior and junior M plug-in couplings
made of nylon 91
Type M, type I and type M…C with explosion protection 92
Type AS and type Spec.-I 94
Type SG, type SSR and type Spec.-I/CD 95
Type SD / SD-D 96
Type SD1 with slip ring and shiftable linkage 98
Type GT 100
Type ZR with a long PA sleeve 101
Type HEW Compact 102
Type M made of corrosion-resistant materials 104
Taper bores 106
Spline hubs and inch bores 107
GEARex®
Type FA, FB and FAB 108
Type DA, DB and DAB 110
Type FBR and DBR 112
Type FH and DH 114
Type FR and DR 116
Displacements 118
Flange dimensions in accordance with
AGMA 9008-B00 119

us to determine potentials allowing for an increase of rated torques with some sizes of this series.
BoWex® GEARex®
85
GEAR COUPLINGS
Properties of gear couplings
Product BoWex® GEARex®

Type Curved-tooth gear coupling® All-steel gear coupling
Features
AGMA 
Torsionally stiff  
Damping vibrations HEW Compact
Maintenance-free 
Axial plug-in 
Compensating for misalignment  
Fail-safe 
Shear type 
Electrical insulation  
Special features
very high average
Variation extensive basic programme available from stock while extensive basic programme available from stock while
customised solutions can be realized customised solutions can be realized
pump drives, general engineering & hydraulics,
Applications / core industries heavy engineering transport, logistics, cement industry, …
food industry, …
Max. 2,500 2,750,000
Speed range n [rpm] *
Max. 14,000 8,500
Hub materials available
Nylon 
Quality steel (C45) Size 65 - 125 up to size 85
Alloyed Q & T steel (42CrMo4V) from size 90
Powder metal steel
Size 14 - 65
» subject to mould
Stainless steel 
Other special materials possible  
Corrosion-protected types  
Sleeve (standard and special)
Material polyamide, polyamide with carbon fibre share –
natural rubber highly flexible –
Temperature range [°C] min./max.
Standard -25/+100 -20/+80
Special -50/+120 -40/+120
 ≈ Standard
 ≈ On request
* ≈ Depending on size
In KTR's Power Transmission Center the performance of our products

is subjected to testing. Great emphasis is put on quality assurance.
GEAR COUPLINGS
Product finder of gear couplings
couplings
Gear
Product BoWex® GEARex®
BoWex®
Type Curved-tooth gear coupling® All-steel gear coupling
Geometries
Design compact short/compact
Mass moment of inertia low average
Shaft distance dimension very low very low
Types (extract)
Shiftable coupling type SD, SD-1, SD-D, SD-D3 SD
Flange type - FA, FB, FAB, FH, FR
Cover type - DA, DB, DAB, DH, DR
Suitable for horizontal assembly Standard Standard
Suitable for vertical assembly Standard VD
Sleeve can be disassembled radially
GT –
» with no need of displacing driving/driven side
ZR FH, DH
Single-cardanic HEW Compact FR, DR
Double-cardanic
» compensating for big displacements Standard Standard
» lower restoring forces
ATEX  
DNV/GL  
Bureau Veritas 
ABS 
GOST R/GOST TR 
Curved-tooth gear
 
principle
 ≈ Standard
Details on spline
Based on the operating principle of the renowned crowned gear,
Hub with crowned spline (BoWex® and GEARex®)
edge pressure in the spline is avoided with angular and radial
displacements.
GEARex®
Sleeve
Hub
BoWex®:
The smooth and hard surface of the BoWex® sleeve (crystalline
Sleeve structure) and the high thermal stability and resistance to lubricants,
fuels, hydraulic liquids, solvents, etc. make polyamide an ideal ma-
terial for components stressed by sliding, particularly for coupling
manufacture.
Hub with spur toothing
GEARex®:
Sleeve In order to ensure regular and controlled lubrication in assembled
condition, two connections for hydraulics are arranged opposite to
Hub each other radially on each coupling sleeve. Accordingly a complete
GEARex® coupling has four connections being offset to each other
Sleeve
by 90°.
BoWex®
Curved-tooth gear coupling®
Technical data
Power, torque and speed
Power P [kW] / n [rpm] Torque [Nm] Max. speed
Type and size
[rpm]
Rated Max. TKN TK max. TKW
Type junior 14 / M-14 0.0005 0.010 5 10 2.5
plug-in coupling/ junior 19 / M-19 0.0008 0.0017 8 16 4 6000
junior M
junior 24 / M-24 0.0013 0.0025 12 24 6
Type 14 0.0010 0.003 10 30 5 14000
M 19 0.0017 0.005 16 48 8 11800
l
AS 24 0.0021 0.006 20 60 10 10600
Spec.-I 28 0.0047 0.014 45 135 23 8500
SG 32 0.0063 0.019 60 180 30 7500
SSR
38 0.0084 0.025 80 240 40 6700
42 0.010 0.031 100 300 50 6000
45 / 48 0.015 0.044 140 420 70 5600
65 0.040 0.119 380 1140 190 4000
80 0.073 0.22 700 2100 350 3150
100 0.13 0.38 1200 3600 600 3000
125 0.26 0.78 2500 7500 1250 2120
Type 14 0.0015 0.0047 15 45 7.5 14000
M...C 19 0.0025 0.0075 24 72 12 11800
GT
24 0.003 0.009 30 90 15 10600
28 0.007 0.022 70 210 35 8500
32 0.009 0.028 90 270 45 7500
38 0.013 0.038 120 360 60 6700
48 0.021 0.063 200 600 100 5600
65 0.058 0.18 560 1680 280 4000
80 0.105 0.311 1000 3000 500 3150
Type T50 Sh 0.0236 0.0471 200 400 50
HEW Compact 42-130 T65 Sh 0.0283 0.0565 270 540 68 7300
T70 Sh 0.0330 0.0660 320 640 80
T50 Sh 0.0628 0.1257 550 1100 138
5500
65-180 T65 Sh 0.0785 0.1571 740 1500 185
T70 Sh 0.0890 0.1780 860 1700 215 5500
T50 Sh 0.1414 0.2827 1250 2500 313
80-225 T65 Sh 0.1728 0.3455 1600 3200 400 4400
T70 Sh 0.2042 0.4084 1900 3800 475
T50 Sh 0.3141 0.6283 2750 5500 688
100-305 T65 Sh 0.4084 0.8168 3900 7800 975 3200
T70 Sh 0.4712 0.9424 4500 9000 1125
T50 Sh 0.6283 1.2565 5500 11000 1375
125-365 T65 Sh 0.7853 1.5707 7500 15000 1875 2900
T70 Sh 0.8901 1.7801 8400 16800 2100
Setscrews
Thread dimensions for setscrews, BoWex® coupling hubs with cylindrical bore.
Position of the setscrew BoWex®

M-14 to M-24 opposite the
Position of thread with BoWex®
keyway
junior plug-in coupling and
junior M coupling
BoWex® M-28 to I-125 on the
keyway
BoWex® coupling hubs BoWex® junior coupling hubs

14 28 42
Size Size
19 32 45 65 80 100 125 14 19 24
Dimensions Dimensions
24 38 48
Thread G M5 M8 M10 M10 M12 M16 Thread G M5 M5 M5
15 1) Hub 1b - Distance t 6 6 6
Distance t 6 10 20 30 40
20 Plug-in sleeve 2b - Distance t 8 10 10
Tightening torque TA [Nm] 2 10 17 17 40 80 Tightening torque TA [Nm] 1.4 1.4 1.4
1)
Length of hub 55 mm t = 15 mm, 70 mm t = 20 mm
BoWex®
Types of hubs
with feather keyway and setscrew single slot without feather keyway
Positive-locking power transmission, permissible torque Frictionally engaged, backlash-free shaft-hub-connection.
depending on the permissible surface pressure. Not suitable Transmittable torques depending on bore diameter.
couplings
for backlash-free power transmission with heavily reversing Type 2.1 clamping hub
Gear
operation. single slot with feather keyway
Type 1.1 hub Positive-locking power transmission with additional friction
without feather keyway, with setscrew fit. The friction fit avoids or reduces reverse backlash. Sur-
Non-positive torque transmission for crimp connections and face pressure of the keyway connection is reduced.
adhesive bonds. (No ATEX approval) Type 2.3 clamping hub
Type 1.3 hub with spline bore (see page 107)
with spline bore (see page 107)
BoWex®
Other hub types on request.
Displacements
BoWex® couplings are double-cardanic compensating for axial, radial and angular shaft displacements in addition to transmitting the power
so that damage on the driving or driven machine is prevented.
Axial displacement Radial displacement Angular displacement Radial and angular

displacement
Displacements – type junior couplings

Type junior plug-in coupling Type junior M
BoWex® size
14 19 24 14 19 24
Max. axial displacement ΔKa [mm] ±1 ±1 ±1 ±1 ±1 ±1

± 0.1 ± 0.1 ± 0.1 ± 0.3 ± 0.3 ± 0.4
± 0.1 ± 0.1 ± 0.1 ± 0.3 ± 0.3 ± 0.4
± 1.0 ± 1.0 ± 0.9 ± 1.0 ± 1.0 ± 0.9
± 0.7 ± 0.7 ± 0.6 ± 0.7 ± 0.7 ± 0.6
Displacements – type M, M..C, I, AS, Spec.-I, SG and SSR

BoWex® size 14 19 24 28 32 38 42 48 65 80 100 125
Max. axial displacement ΔKa [mm] ±1 ±1 ±1 ±1 ±1 ±1 ±1 ±1 ±1 ±1 ±1 ±1

± 0.30 ± 0.30 ± 0.35 ± 0.35 ± 0.35 ± 0.40 ± 0.40 ± 0.40 ± 0.45 ± 0.45 ± 0.45 ± 0.45
± 0.20 ± 0.20 ± 0.23 ± 0.23 ± 0.23 ± 0.25 ± 0.25 ± 0.25 ± 0.28 ± 0.28 ± 0.28 ± 0.28
± 1.0 ± 1.0 ± 0.9 ± 0.9 ± 0.9 ± 0.9 ± 0.9 ± 0.9 ± 0.7 ± 0.6 ± 0.6 ± 0.4
GEARex®

± 0.7 ± 0.7 ± 0.6 ± 0.6 ± 0.6 ± 0.6 ± 0.6 ± 0.6 ± 0.5 ± 0.4 ± 0.4 ± 0.3
Displacements – type GT Displacements – type HEW Compact

BoWex® size 28 38 48 65 42-130 65-180 80-225 100-305 125-365
T50 T65 T70 T50 T65 T70 T50 T65 T70 T50 T65 T70 T40 T52 T65
Max. axial displacement ΔKa [mm] ±1 ±1 ±1 ±1 ±2 ±2 ±2 ±2 ±2

±1 ±1 ± 1.4 ± 1.4 ± 1.1 ±1 ± 0.5 ± 1.6 ± 1.5 ± 0.7 ± 1.8 ± 1.7 ± 2.2 ± 2.2 ±2 ±1 ± 2.5 ± 2.3 ± 1.1
± 0.6 ± 0.6 ±1 ±1 ± 0.55 ± 0.5 ± 0.25 ± 0.8 ± 0.75 ± 0.35 ± 0.9 ± 0.85 ± 1.1 ± 1.1 ±1 ± 0.5 ± 1.25 ± 1.15 ± 0.55
±1 ±1 ± 0.9 ± 0.9 ± 1 ± 0.75 ± 0.5 ±1 ± 0.75 ± 0.5 ±1 ± 0.75 ±1 ±1 ± 0.75 ± 0.5 ±1 ± 0.75 ± 0.5
± 0.7 ± 0.7 ± 0.6 ± 0.6 ± 0.5 ± 0.4 ± 0.25 ± 0.5 ± 0.4 ± 0.25 ± 0.5 ± 0.4 ± 0.25 ± 0.5 ± 0.25 ± 0.25 ± 0.5 ± 0.4 ± 0.25
The permissible displacement figures of the BoWex® couplings specified are general standard values taking into account the load of the coupling up to the rated torque TKN of the coupling.
With different operating conditions please order our data sheet for displacements of BoWex® KTR-N 20140.
The displacement figures may only be used one by one, if they appear simultaneously, they must be limited in proportion. Care should be taken to maintain the distance dimension E accurately in
order to allow for axial clearance of the coupling while in operation. Detailed mounting instructions are shown on our homepage www.ktr.com.
BoWex®
For cylindrical bores, taper/inch bores see selection of standard IEC motors
Stock programme of cylindrical finish bores [mm] H7 feather keyway acc. to DIN 6885 sheet 1 [JS9] and setscrew
BoWex® un/pilot
Size bored Ø8 Ø10 Ø11 Ø12 Ø14 Ø15 Ø16 Ø17 Ø18 Ø19 Ø20 Ø22 Ø24 Ø25 Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42 Ø45 Ø48 Ø50 Ø55 Ø60 Ø65 Ø70 Ø75
14       
19           
24              
28             
32           
38             
42              
48            
65             
80        
 Standard length  Standard lengthened
Stock programme of taper and inch bores

Taper 1:5 Taper 1:8 Inch bores
Code Ta DNC Ed A G F Bs Hs K
A-10 B-17 C-20 D-25 E-30 N/1 N1d N/2 N/2a N/3
d +0,05 12.7 13.45 15.87 19.05 22.22 22.22 25.38 25.4 31.75
9.85 16.85 19.85 24.85 29.85 9.7 14 17.28 17.28 22
b JS9 3.17 3.17 4.75 4.78 4.75 6.38 6.37 6.35 7.93
2 3 4 5 6 2.4 3 3.2 4 3.99
t +0.2 14.3 14.9 18.1 21.3 24.7 25.2 28.3 28.7 35.4
14   
19   
24        
28        
32  
38    
42        
48
65 
Other dimensions on request.
BoWex® couplings for standard IEC motors, protection class IP 54/IP 55

Motor power with 50 Hz Motor power with 50 Hz Motor power with 50 Hz Cylindrical shaft ends
A. C. motor n = 3000 [rpm] n = 1500 [rpm] n = 1000 [rpm] d x l [mm]
Size BoWex® BoWex® BoWex®
kW T [Nm] kW T [Nm] kW T [Nm] 3000 ≤ 1500
coupling coupling coupling
0.09 0.32 0.06 0.43 0.037 0.43 9 x 20
56
0.12 0.41 0.09 0.64 0.045 0.52
0.18 0.62 0.12 0.88 0.06 0.72 11 x 23
63 14 14 14
0.25 0.86 0.18 1.3 0.09 1.1
0.37 1.3 0.25 1.8 0.18 2.0 14 x 30
71
0.55 1.9 0.37 2.5 0.25 2.7
0.75 2.5 0.55 3.7 0.37 3.9
80 19 19 19
1.1 3.7 0.75 5.1 0.55 5.8 19 x 40
90 S 1.5 5.0 1.1 7.5 0.75 8.0
24 24 24 24 x 50
90 L 2.2 7.4 1.5 10 1.1 12
2.2 15
100 L 3 9.8 1.5 15
28 3 20 28 28 28 x 60
112 M 4 13 4 27 2.2 22
5.5 18
132 S 5.5 36 3 30
7.5 25
38 38 38 38 x 80
4 40
132 M 7.5 49
5.5 55
11 36
160 M 11 72 7.5 75
15 49 42 42 42 42 x 110
160 L 18.5 60 15 98 11 108
180 M 22 71 18.5 121
48 48 48 48 x 110
180 L 22 144 15 148
30 97 18.5 181
200 L 30 196 55 x 110
37 120 22 215
225 S 37 240 65 65
55 x 110 60 x 140
225 M 45 145 45 292 30 293
65
250 M 55 177 55 356 37 361 60 x 140 65 x 140
280 S 75 241 75 484 45 438
75 x 140
280 M 90 289 90 581 80 55 535 80
315 S 110 353 110 707 75 727
315 M 132 423 132 849 90 873
80 x 170
160 513 160 1030 110 1070 100 65 x 140
80 100
315 L 200 641 200 1290 132 1280
160 1550
250 801 250 1610 200 1930 125 85 x 170
315
315 1010 100 315 2020 250 2420
125
355 1140 355 2280
355 315 3040 - 75 x 140 95 x 170
400 1280 125 400 2560
Torque T ^
= rated torque according to Siemens catalogue.
BoWex® junior and junior M
Plug-in coupling made of nylon (two-part and three-part)
couplings
Gear
BoWex®
100
Components
1b 2b 1b 2 1b
Type junior plug-in coupling (two-part) Type junior M coupling (three-part)
BoWex® junior plug-in coupling (two-part) and BoWex® junior M (three-part)

Finish bore Dimensions [mm]
Torque
[Nm] Hub Plug-in sleeve Max. speed
Size
Component 1b 1) Component 2b 1) DH l1, l2 E1 L1 LH1 M1 F G E L LH M, N [rpm]
TKN TK max. d1 1)
D1 d2 1) D2
Ø6, Ø7,
22 Ø6, Ø7, Ø8 22
14 Ø8, Ø9
5 10 40 23 2 48 40 8 18.5 21.5 4 50 37 6.5 6000
M-14 Ø10, Ø11 25 Ø10, Ø11 25
Ø12, Ø14 26 Ø12, Ø14 26
Ø10, Ø11, Ø12, Ø14 27 Ø12, Ø14,
19 29
8 16 Ø15, Ø16 30 Ø15, Ø16 47 25 2 52 42 10 19.0 23.0 4 54 37 8.5 6000
M-19
Ø19 32 Ø19 35
Ø10, Ø11,
26
GEARex®
Ø12
Ø14, Ø16 32
Ø14, Ø15,
24 32
12 24 Ø16 53 26 2 54 45 9 21.5 23.5 4 56 41 7.5 6000
M-24
Ø18, Ø19,
36 Ø19, Ø20 36
Ø20
Ø24 38 Ø24 40
1)
Finish bore with tolerance +0.05/-0.1; feather keyway ±0.08
BoWex® junior 19 d1 Ø19 d2 Ø14

Ordering
example: Coupling size two-part type or BoWex®
Finish bore Finish bore
junior M-19 three-part type
BoWex® M, I
Compact and maintenance-free
100
Components
1 2 1 1 8 2a 1
Type M Type I
BoWex® type M, type I

Torque Finish bore Mass moment of inertia J
Dimensions [mm] Weight with max. bore [kg]
[Nm] d1, d2 with max. bore [kgcm2]
Size Tip circle Hub
Pilot Number of
TKN TK max. TKW Max. l1, l2 E L LH M, N l3 D DH ØDZ lengthened Sleeve Hub Total Sleeve Hub Total
bored teeth
hub max. l1, l2
M-14 10 30 5 - 15 23 4 50 37 6.5 10 25 40 33 20 40 0.03 0.07 0.1 0.08 0.09 0.26
M-19 16 48 8 - 20 25 4 54 37 8.5 10 32 47 39 24 40 0.03 0.1 0.23 0.15 0.16 0.47
M-24 20 60 10 - 24 26 4 56 41 7.5 14 36 53 45 28 50 0.04 0.14 0.32 0.21 0.36 0.93
M-28 45 135 23 - 28 40 4 84 46 19 13 44 65 54 34 55 0.08 0.33 0.74 0.65 1.22 3.09
M-32 60 180 30 - 32 40 4 84 48 18 13 50 75 63 40 55 0.09 0.43 0.95 1.14 2.17 5.48
M-38 80 240 40 - 38 40 4 84 48 18 13 58 83 69 44 60 0.13 0.55 1.23 1.58 3.55 8.68
M-42 100 300 50 - 42 42 4 88 50 19 13 65 92 78 50 60 0.14 0.68 1.5 2.32 5.98 14.28
M-48 140 420 70 - 48 50 4 104 50 27 13 68 95 78 50 60 0.23 0.79 1.81 3.9 7.22 18.34
M-65 380 1140 190 21 65 55 4 114 68 23 16 96 132 110 42 70 0.55 1.9 4.35 21.2 31.8 84.8
I-80 700 2100 350 31 90 90 6 186 93 46.5 20 124 178 145 46 - 1.13 5.2 11.53 68.9 150.8 370.5
I-100 1200 3600 600 38 100 110 8 228 102 63 22 152 210 176 48 - 1.78 9.37 20.52 158.6 401.3 961.2
I-125 2500 7500 1250 45 125 140 10 290 134 78 30 192 270 225 54 - 3.88 19.44 42.76 562.9 1362.3 3287.5
BoWex® M-28 d1 Ø20 d2 Ø28

Ordering
example: Finish bore H7 Finish bore H7
Size and type of coupling
keyway to DIN 6885 sheet 1 (JS9) keyway to DIN 6885 sheet 1 (JS9)
BoWex® M...C
couplings
Gear
BoWex®
120
1 2 Ex 1
Type M...C
BoWex® Type M...C

Torque Finish bore Mass moment of inertia J
Dimensions [mm] Weight with max. bore [kg]
[Nm] d1, d2 with max. bore [kgcm2]
Size Tip circle Hub
Pilot Number of
TKN TK max. TKW Max. l1, l2 E L LH M, N l3 D DH ØDZ lengthened Sleeve Hub Total Sleeve Hub Total
bored teeth
hub max. l1, l2
M-14C 15 45 7.5 - 15 23 4 50 37 6.5 10 25 40 33 20 40 0.03 0.07 0.1 0.08 0.09 0.26
M-19C 24 72 12 - 20 25 4 54 37 8.5 10 32 47 39 24 40 0.03 0.1 0.23 0.15 0.16 0.47
M-24C 30 90 15 - 24 26 4 56 41 7.5 14 36 53 45 28 50 0.04 0.14 0.32 0.21 0.36 0.93
GEARex®
M-28C 70 210 35 - 28 40 4 84 46 19 13 44 65 54 34 55 0.08 0.33 0.74 0.65 1.22 3.09

M-32C 90 270 45 - 32 40 4 84 48 18 13 50 75 63 40 55 0.09 0.43 0.95 1.14 2.17 5.48
M-38C 120 360 60 - 38 40 4 84 48 18 13 58 83 69 44 60 0.13 0.55 1.23 1.58 3.55 8.68
M-48C 200 600 100 - 48 50 4 104 50 27 13 68 95 78 50 60 0.23 0.79 1.81 3.9 7.22 18.34
M-65C 560 1680 280 21 65 55 4 114 68 23 16 96 132 110 42 70 0.55 1.9 4.35 21.2 31.8 84.8
M-80C 1000 3000 500 31 90 90 6 186 93 46.5 20 124 178 145 46 - 1.13 5.2 11.53 68.9 150.8 370.5
BoWex® M-28C d1 Ø20 d2 Ø28

Ordering
BoWex® AS and Spec.-I
100
Components
1 9 10 2c 10 9 1 1 9 10 8 2d 1
Type AS Type Spec.-l
BoWex® Type AS and type Spec.-I

Finish bore Mass moment of inertia J with
Pilot bore Dimensions [mm] Weight with max. bore [kg]
d1, d2 max. bore [kgcm2]
Size Hub
Pilot length.
Unbored Max. l1, l2 E L LH M, N D DH Sleeve Hub Total Sleeve Hub Total
bored max.
l1, l2
24 x - 24 26 4 56 51 2.5 36 58 50 0.11 0.14 0.39 0.38 0.36 1.10
For finish bores see stock
28 x - 28 40 4 84 56 14 44 70 55 0.16 0.33 0.82 1.54 1.22 3.98

32 x - 32 40 4 84 58 13 50 84 55 0.21 0.43 1.07 2.75 2.17 7.09
programme
45 x - 45 42 4 88 60 14 65 100 60 0.27 0.63 1.53 5.49 5.66 16.81

65 - 21 65 55 4 114 84 15 96 140 70 0.84 2.10 5.00 29.83 43.96 117.8
80 - 31 90 90 6 186 93 46.5 124 178 - 1.30 5.20 11.70 83.20 150.8 384.8
100 - 38 100 110 8 228 102 63 152 210 - 2.05 9.40 20.80 184.4 401.3 987.0
125 - 45 125 140 10 290 134 78 192 270 - 4.32 19.44 43.10 620.0 1362.3 3344.6
For performance data see page 88.
BoWex® 32 AS d1 Ø32 d2 Ø32

Ordering
example: Size and type of coupling Finish bore H7 Finish bore H7
AS or Spec.-I keyway to DIN 6885 sheet 1 (JS9) keyway to DIN 6885 sheet 1 (JS9)
BoWex® SG, SSR and Spec.-I/CD
Type with dust protection
couplings
Gear
BoWex®
100
BoWex® Type SG with dust protection circlips 15 16 1c 2e 1c 16 15

Pilot bore Finish bore Dimensions [mm]
Hub
Size Pilot length.
Unbored Min. Max. l1, l2 E L LH M, N D DH
bored max.
l1, l2
24 SG x - 10 24 36 4 76 51 12.5 36 58 50
28 SG x - 10 28 40 4 84 56 14 44 70 55
32 SG x - 12 32 40 4 84 58 13 50 84 55
45 SG x - 20 45 42 4 88 60 14 65 100 60
65 SG - 21 30 65 70 4 144 84 30 96 140 -
80 SG - 31 35 90 90 6 186 93 46.5 122 175 -
100 SG - 38 40 100 110 8 228 102 63 150 210 -
125 SG - 45 50 125 140 10 290 134 78 190 270 -
Setscrews with finish bored hubs only.
BoWex® Type SSR with Seeger circlips 1d 12 2e 1d 11

Hub
Size Pilot length.
Unbored Min. Max. l1, l2 E L LH M, N D DH
bored max.
l1, l2
24 SSR x - 10 22 26 4 56 51 2.5 35 58 50
28 SSR x - 10 26 40 4 84 56 14 42 70 55
32 SSR x - 12 30 40 4 84 58 13 48 84 55
45 SSR x - 20 42 42 4 88 60 14 63 100 60
65 SSR - 21 30 65 55 4 114 84 15 95 140 70
80 SSR - 31 35 90 90 6 186 93 46.5 120 175 -
100 SSR - 38 40 100 110 8 228 102 63 150 210 -
125 SSR - 45 50 125 140 10 290 134 78 190 270 -
BoWex® Type Spec.-I/CD 1 9 10 8 2d 1e

Size Un- Pilot
Min. Max. L L1 LH E E1 l2 l1 DH D M N
bored bored
GEARex®
24 CD x - 10 24 70 73.5 51 4 9.0 26 40 58 36 20 2.5

28 CD x - 10 28 94.5 98 56 4 8.5 40 50.5 70 44 28 14
32 CD x - 12 32 94.5 - 58 4 8.5 40 50.5 84 50 27 13
45 CD x - 20 45 101.5 - 60 4 8.5 42 55.5 100 65 32 14
65 CD - 21 30 65 123 - 84 4 10 55 64 140 96 28.5 15
80 CD - 31 35 90 179 - 93 6 13 90 83 178 124 44 46.5
Driven side Driving side
Please order dimension sheet for type Spec.-I/CDB with safety pins.
BoWex® 45 SG d1 Ø22 d2 Ø40

Ordering
example: Size and type of coupling Finish bore H7 Finish bore H7
SG, SSR or Spec.-I/CD keyway to DIN 6885 sheet 1 (JS9) keyway to DIN 6885 sheet 1 (JS9)
BoWex® SD/SD-D
Shiftable coupling (at standstill)
100
BoWex® Type SD
Finish bore Weight with max. bore Mass moment of inertia
Pilot bore Dimensions [mm]
d1, d2 [kg] J with max. bore [kgcm2] Shifting
Size force
Shifting Shifting [N]
Un- Pilot d1 d2
d1 E l1 l2 L LH l3 M W N D DH DA hub with Driving hub hub with Driving hub
bored bored max. max. sleeve sleeve
24 SD x - 24 24 4 26 50 80 52 31 10 19 18 36 58 78 1.08 0.14 8.23 0.36 140
28 SD x - 28 28 4 40 55 99 57 33 21.5 21.5 20.5 44 70 88 1.50 0.33 15.62 1.22 180

programme on page 86
32 SD x - 32 32 4 40 55 99 58 33 20.5 21.5 20.5 50 84 100 1.85 0.43 22.87 2.17 180

45 42 106 21.5 0.68
45 SD x - 45 4 60 63 37 22.5 21.5 65 100 125 2.56 46.07 5.66 250
48 50 114 29.5 0.79
65 SD - 21 65 65 4 55 70 129 77 37 28 25 24 95 140 156 5.07 2.30 158.99 43.96 350
80 SD - 31 90 90 6 90 90 186 96 47 56 35 34 124 175 195 10.60 5.20 523.7 150.8 350
100 SD - 38 100 100 8 110 110 228 113 55 72 43 43 152 210 235 18.87 9.37 1350 401.3 400
125 SD - 45 125 125 10 140 140 290 149 70 89 52 52 192 270 298 40.40 9.44 4919 1362.3 450
Connection dimensions of BoWex® SD shifting ring (comp. 17) for mounting of: slip ring SD1 (s. catalogue on p. 89), shifting disk etc.
Dimensions [mm]
Size
L1 L2 zxG s
24 SD 48 58 4 x M6 2
28 SD 48 58 4 x M6 2
32 SD 64 75 4 x M6 2
45 SD 75 90 4 x M8 2
65 SD 100 114 4 x M8 2
80 SD 130 145 4 x M8 3
100 SD 180 196 6 x M10 4
125 SD 220 236 6 x M10 4
Performance data/torques see type M (on page 88), max. circumferential speed v = 20 m/s, referring to ØDA
Other sizes on request
BoWex® 32 SD d1 Ø32 d2 Ø32

Ordering
Components
couplings
Gear
1 2f 17 1h
Engaged
BoWex®
Driving side Driven side
z = number
Disengaged
BoWex® SD
GEARex®
BoWex® SD-D BoWex® SD-D3
BoWex® SD1
Shiftable coupling with shiftable linkage (at standstill)
100
BoWex® Type SD1 and slip ring

Finish bore Dimensions [mm] Shifting
Size d1 d2 D2 ±0.1 n ±0,1 force
d1 E l1 l2 L LG l4 l5 M W t D DH DA D1 D5 [N]
max. max. (keyway) (keyway)
24 SD1 24 24 4 26 50 80 67 11 46 10 19 16 36 58 78 45 70.5 78 12.5 140
28 SD1 28 28 4 40 55 99 72 11 48 21.5 21.5 16 44 70 88 45 70.5 78 12.5 180

programme on page 86
32 SD1 32 32 4 40 55 99 78 13.5 53 20.5 21.5 21 50 84 100 60 89.5 100 17.5 180

45 42 106 21.5
45 SD1 45 4 60 84 14 58 22.5 22 65 100 125 70 112.5 125 18 250
48 50 114 29.5
65 SD1 65 65 4 55 70 129 103 16 61 26 25 25 96 140 156 96 130.5 145 20.5 350
80 SD1 90 90 6 90 90 186 124 18.5 75 56 35 29 124 175 195 125 164.5 182 25.5 350
100 SD1 100 100 8 110 110 228 152 28 94 72 43 39 152 210 235 174 210.5 230 30.5 400
125 SD1 125 125 10 140 140 290 193 30.5 114 89 52 44 192 270 298 214 250.5 275 35.5 450
BoWex® Type SD1 - Shiftable linkage

Dimensions
Dimensions [mm]
Shiftable Slip ring with m1 max.
Size
linkage size size m1 m1
a b c d d3 d4 e F g1 L2 L3 m A B m3 m4 m5
min. max.
24 SD1 1 1.1
110 50 18 20 11 16 30 70 55 320 400 75 180 190 90 114 55 16
28 SD1 1 1.1
32 SD1 2 2.2 25 97.5 60 430 450 240 270 111 151 20 80 34
45 SD1 3 3.3 140 20 40 100 140 180
30 120 490 600 280 310 90 44
65 SD1 3 4.4 70 170 210
60 25 13.5
80 SD1 4 5.5 35 50 147.5 565 750 321 365 200 244 100 54
100 SD1 5 6.6 160 30 120 365 250 300 30
40 50 1) 190 80 630 1085 410 110 62
125 SD1 5 7.7 - 300 350
1)
= With a continuous base plate dimension „e“ has to be increased by at least 10 mm. The brackets of the driving and driven side have to be adjusted accordingly.
Also available as type SD-D. Other sizes on request.
Performance data/torques see type M (on page 88), max. circumferential speed v = 20 m/s, referring to ØDA
BoWex® 65 SD1 d1 Ø32 d2 Ø32 4.4 3

Ordering
example: Size and type of cou- Finish bore H7 Slip ring Shiftable linkage
pling keyway to DIN 6885 sheet 1 (JS9) Size Size
couplings
Gear
Driving side Driven side
BoWex®
Shifting hub on the
disengaged side
Drive 1 Driven side Drive 2

(disengaged) (active)
Disengaged Engaged
GEARex®
BoWex® GT
Split CFK sleeve for high power density
120
BoWex® Type GT with split sleeve

Torque Finish bore Weight with Mass moment of inertia J
Dimensions [mm]
[Nm] dmax. max. bore [kg] with max. bore [kgcm2]
Size
M1, M2,
TKN TK max. TKW d1 d2 D DH LH l1 l2 l3 E L1 L2 Sleeve Hub Total Sleeve Hub Total
N1 N2
28 70 210 35 28 28 44 80 80 40 40 15 4 84 124 2 22 0.158 0.22 0.702 1.77 1.22 4.21
38 120 360 60 38 38 58 98 83 40 40 18 4 84 122 0.5 19.5 0.25 0.45 1.15 4.43 3.36 11.15
48 200 600 100 48 48 68 110 106 50 50 21 4 104 160 0 28 0.33 0.67 1.68 7.39 6.11 19.61
65 560 1680 280 65 65 96 150 111 55 55 27 4 114 160 1.5 24.5 0.69 1.54 3.77 28.9 31.80 92.5
l3 = Drop-out center dimension required
BoWex® GT-28 d1 Ø20 d2 Ø28

Ordering
BoWex® ZR
Bridging larger shaft distances
couplings
Gear
BoWex®
100
BoWex® Type ZR
Torque
[Nm]
Size Hub
d1 max. length.
l1, l2 LH E LZR tot. LR D DH di da TKN TK max. TKW
d2 max. max.
l1, l2
14 - 14 23 40 40 3 25 40 21 25 10 20 5
28 - 28 40 55 60 3 According to customer 44 66 30 26 45 90 23
specification
42 - 42 42 60 85 3 65 95 40 50 100 200 50
48 - 48 50 60 85 3 68 95 40 50 140 280 70
BoWex® ZR couplings are available up to a length of 2000 mm for serial applications only (nmax. = 1000 rpm)
GEARex®
 BoWex® Spec.-I with lengthened sleeve on request

 Bridging larger shaft distances
 Axial shifting of driving and driven shaft at standstill
 Maintenance-free
 Compensating for larger displacements
 Axial plug-in
 Application range from -25 °C to +100 °C
Type Spec.-I with a long PA-sleeve
BoWex® HEW Compact
Compensating for large displacements, very compact design
100
BoWex® Type HEW Compact

Finish bore Mass moment Mass moment Mass moment
Dimensions [mm] Weight with of inertia with of inertia with of inertia with
dmax.
Size pilot bored pilot bored pilot bored pilot bored
coupling [kg] coupling J1 coupling J2 coupling J3
d1 d2 D1 D2 D4 l1 l2 l3 l4 l5 E L L1 D5 D3 z M [kgm²] [kgm²] [kgm²]
42-130 42 42 90 65 131 42 42 45 37 42 34 118 98 65 78 6 M6 3.4 0.003 0.001 0.001

65-180 65 65 130 96 180 60 55 55 47 55 30 145 122 85 110 8 M10 9 0.014 0.006 0.006
80-225 75 90 145 124 225 70 90 77 51 70 50 210 158 100 120 10 M12 18.9 0.035 0.029 0.021
100-305 100 100 200 152 305 90 110 90 73 70 58 258 187 170 175 16 M12 40.2 0.152 0.087 0.068
125-365 125 125 235 192 365 120 140 105 90 100 68 328 240 170 205 12 M16 75 0.36 0.26 0.192
Technical data
Torque Dynamic
Perm. damping power
Elastomer [Nm] torsion spring Resonance Radial spring
Perm. speed Relative damp-
Coupling size hardness PKW stiffness factor stiffness Cr
with 10 Hz nmax. [rpm] ing ψ
[Shore A] TK TK max. Cdyn. VR≈2∏/ψ [N/mm]
TKW 60 °C 80 °C 90 °C [Nm/rad]
T50 200 400 50 780 0.8 7.9 178
BoWex® 42 HEW Compact T65 270 540 68 7300 30 18 12 2400 1.2 5.2 600
T70 320 640 80 2900 1.2 5.2 710
T50 550 1100 138 2850 0.8 7.9 379
T70 860 1700 215 9500 1.2 5.2 1240
T50 1250 2500 313 5000 0.8 7.9 420
BoWex 80 HEW Compact

®
T65 1600 3200 400 4400 90 54 36 13000 1.2 5.2 1090
T70 1900 3800 475 16500 1.2 5.2 1450
T50 2750 5500 688 17000 0.8 7.9 760
T70 4500 9000 1125 50000 1.2 5.2 2250
T50 5500 11000 1375 25000 0.8 7.9 750
T70 8400 16800 2100 70000 1.2 5.2 2300
torques with some sizes of this series.
BoWex® 65 HEW Compact T50 d1 Ø40 d2 Ø65

Ordering
example: Elastomer hard- Finish bore H7 Finish bore H7
ness keyway to DIN 6885 sheet 1 (JS9) keyway to DIN 6885 sheet 1 (JS9)
couplings
Gear
BoWex®
BoWex® HEW Compact with reduced hub
GEARex®
BoWex® M
Made of corrosion-resistant materials
100
BoWex® junior plug-in coupling (two-part) and BoWex® junior M (three-part)

Hub Plug-in sleeve
Size
Component 1b Component 2b DH l1, l2 E1 E LH1 LH L1 L M1 M, N
d1 D1 d2 D2
Ø6, Ø7, Ø8, Ø9 22 Ø8 22
14
Ø10, Ø11 25 Ø10, Ø11 25 40 23 2 4 40 37 48 50 8 6.5
M-14
Ø12, Ø14 26 Ø12, Ø14 26
Ø12, Ø14 27
19 Ø14, Ø15 29
Ø16 30 48 25 2 4 42 37 52 54 10 8.5
M-19
Ø19 32 Ø19 35
Ø10, Ø11, Ø12 26
Ø14, Ø16 32
24 Ø14, Ø15, Ø16 32
53 26 2 4 45 41 54 56 9 7.5
M-24 Ø18, Ø19, Ø20 36 Ø19, Ø20 36
Ø24 38 Ø24 40
BoWex® Type M
Size
d1 max., d2 max. DH D l1, l2 E LH L M, N
M-24 24 53 36 26 4 41 56 7.5
M-38 38 83 58 40 4 48 84 18
M-48 48 95 68 50 4 50 104 27
Other coupling sizes on request. Setscrews with BoWex® junior coupling are made of V4A as a standard.
Applications:
Food industry, print and paper industry, textile industry, sewage technology, wash-mobiles, chemical and pharmaceutical industry, offshore
units, etc. For use in aggressive environment (air, water, chemicals, etc.).
BoWex® M-24 V4A d1 Ø20 d2 Ø24

Ordering
couplings
Type junior plug-in coupling (two-part) 1b 2b
Gear
BoWex®
Type junior M coupling (three-part)
1b 2 1b
Type M (V4A)
1 2 1
GEARex®
BoWex®
Taper bores
BoWex® with taper bore
Tot.
LTot. = l1 + E + l2K see stock programme on page 90
Taper bores 1:5

Counterbore dK and hub length l2K [mm]
Dimensions [mm]
Recess on hub collar D1 x l [mm]
Details of bores 14 19 24 28 32 38 42 48 65
Code
d +0.05 b JS9 t2 +0.1 lK dK l2K dK l2K dK l2K dK l2K dK l2K dK l2K dK l2K dK l2K dK l2K
18 23 18 25 25 26 25 26 25 26 25 26
A-10 9.85 2 1.0 11.5
- 30 x 7 30 x 7 30 x 5 - 30 x 5
B-17 16.85 3 1.8 18.5 25 30 28 30 36 40 36 40 36 40 45 42 45 42 45 50
C-20 19.85 4 2.2 21.5 28 36 36 40 36 40 36 40 45 42 45 42 45 50
Cs-22 21.95 3 1.8 21.5 28 36 36 40 36 40 36 40 45 42 45 42
D-25 24.85 5 2.9 26.5 36 40 36 40 36 40 45 42 45 42 45 50
E-30 29.85 6 2.6 31.5 45 55 45 55 45 55 45 55
F-35 34.85 6 2.6 36.5 52 60 55 60
G-40 39.85 6 2.6 41.5 52 60 65 70
Taper bores 1:8

Counterbore dK and hub length l2K [mm]
Dimensions [mm]
Recess on hub collar D1 x l [mm]
Details of bores 14 19 24 28 32 38 42 48 65
Code
9.7 18 26 18 25 25 26 25 30 25 30 25 30
N/1 2.4 +0.05 10.85 17
± 0.015 23 x 8 23 x 8 23 x 8 23 x 8 - 23 x 8
N/1c 11.6 3 JS9 12.90 16.5 18 23 25 26 25 30
N/1e 13 2.4 +0.05 13.80 21 25 30 25 30 25 30
20 23 25 30 28 30 28 30 28 40
N/1d 14 3 JS9 15.50 17.5
- - - 28 x 10 -
28 35 36 40 36 40 36 40 45 42 45 42 45 50
N/2 17.287 3.2 +0.05
18.24 24
- 35 x 12 - - - - -
28 35 36 40 36 40 36 40 45 42 45 42 45 50
N/2a 17.287 4 JS9 18.94 24
- 35 x 12 - - - - -
28 35 36 40 45 42 45 42
N/2b 17.287 3 JS9 18.34 24
- - - -
36 40 36 40 36 40 45 42 45 42 45 50
N/3 22.002 4 JS9 23.40 28
- - - - - 48 x 14
36 50 36 50 36 50 45 50 45 50 45 62
N/4 25.463 4.78 +0.05 27.83 36
- - - 58 x 10 58 x 10 -
N/4b 25.463 5 JS9 28.23 36 36 50 45 50 45 50 45 62
N/4a 27 4.78 +0.05 28.80 32.5 36 50
N/4g 28.45 6 JS9 29.32 38.5 36 60 45 60 45 60
N/5 33.176 6.38 +0.05 35.39 44 45 60 45 60 45 60 45 62
N/5a 33.176 7 JS9 35.39 44 45 60 45 60 45 62
Taper bores 1:10

Dimensions [mm] Counterbore dK and hub length l2K [mm]
Details of bores 14 19 24 28 32 38 42 48 65
Code
CX-20 19.85 5 22.08 32 36 50 36 50 45 50 45 50
DX-25 24.95 6 26.68 45 36 50 45 60 45 60 45 60
EX-30 29.75 8 31.88 50 45 60 45 60 45 70
BoWex®
Spline hubs and inch bores

BoWex® spline hubs – basic programme
couplings
Spline hub (N) Clamping hub (K)
Gear
If it is not possible to fasten the hubs of pump shafts with involute
spline by means of an end plate and a screw, we recommend to use
BoWex®
our spline clamping hub.
Radial clamping ensures a backlash-free tight fit on the pump shaft.
Spline and clamping hubs to DIN 5480 Spline and clamping hubs to ANSI B92.1
Order Order
Dimensions [mm] designation Dimensions [mm] designation
Size specify Size specify
Type Spline size l1 l2 lS F f coupling Type Spline size l1 l2 lS F f coupling
size size
N 25x1.25x18 42 - - - - P000205 PH-S ⅝"
K 42 - - - - P558101
42 K 25x1.25x18 42 - - - - P500202 16/32DP, z=9
K 30x2x14 42 - - 60 6 P500203 PI-S ¾"
K - 35 - - - P559101
N 30x2x14 50 - - 60 6 P000206 16/32DP, z=11
48 42
K 30x2x14 50 - - 60 6 P500203 PB-S ⅞"
K 42 - - 60 3 P567101
N 35x2x16 55 - - 60 6 P000303 16/32DP, z=13
K 35x2x16 60 - - 60 6 P500301 PB-BS 1"
K 42 - 27 50 6 P660201
65 N 40x2x18 55 - - 78 6 P000304 16/32DP, z=15
K 40x2x18 60 - - 78 6 P500302 PA-S ⅜"
48 K 50 - 45 52 7 P663301
K 45x2x21 55 - - 78 6 P500401 16/32DP, z=21
PA-S ⅜"
K 55 - 48 52 5 P663301
16/32DP, z=21
65
PC-S 1¼"
K 55 - 44 52 5 P656201
12/24DP, z=14
Inch bores – see stock programme on page 86

Bore and keyway acc. to ANSI/AGMA 9002-C14 Bore and keyway acc. to ANSI/AGMA 9002-C14
Bore (clearance fit) Keyway (commercial class fit) Bore (clearance fit) Keyway (commercial class fit)
Keyway depth/ Keyway depth/
Width of key- Width of Width of key- Width of
KTR Code Bore Ø [Inch] Bore Ø [mm] Tolerance KTR Code Bore Ø [Inch] Bore Ø [mm] Tolerance
way [Inch] keyway [mm] way [Inch] keyway [mm]
+0.381 [mm] +0.381 [mm]
Tb 3/8 1/8 9.525 +0.0254 3.175 +0.05 10.972 Sd 1 1/8 5/16 28.575+0.0254 7.937 +0.051 32.105
DNB 7/16 3/32 11.112 +0.0254 2.382 +0.051 12.293 Js 1 1/4 1/4 31.75+0.0254 6.35 +0.051 34.721
T 1/2 3/16 12.7 +0.0254 4.762 +0.051 14.757 K 1 1/4 5/16 31.75+0.0254 7.937 +0.051 35.331
Ta 1/2 1/8 12.7+0.0254 3.175 +0.051 14.224 Ma 1 3/8 5/16 34.925+0.0254 7.937 +0.051 38.557
DNC 17/32 1/8 13.495 +0.0254 3.175 +0.051 15.011 RH1 1 3/8 3/8 34.925+0.0254 9.525 +0.063 39.141
Do 9/16 1/8 14.287 +0.0254 3.175 +0.051 15.824 Cb 1 7/16 3/8 36.512+0.0254 9.525 +0.063 40.767
E 5/8 1/8 15.875 +0.0254 3.175 +0.051 17.424 Ca 1 1/2 5/16 38.1+0.0254 7.937 +0.051 41.783
Es 5/8 5/32 15.875 +0.0254 3.968 +0.051 17.729 C 1 1/2 3/8 38.1 +0.0254 9.525 +0.0635 42.392
Ed 5/8 3/16 15.875 +0.0254 4.762 +0.051 18.008 Nb 1 5/8 3/8 41.275 +0.0254 9.525 +0.0635 45.618
DNH 11/16 3/16 17.462 +0.0254 4.762 +0.051 19.634 Ls 1 3/4 3/8 44.45 +0.0254 9.525 +0.0635 48.818
GEARex®
Ad 3/4 1/8 19.05 +0.0254 3.175 +0.051 20.624 L 1 3/4 7/16 44.45 +0.0254 11.112 +0.0635 49.428
A 3/4 3/16 19.05 +0.0254 4.762 +0.051 21.259 Lu 1 7/8 1/2 47.625 +0.0254 12.7 +0.0635 53.238
G 7/8 3/16 22.225 +0.0254 4.762 +0.051 24.485 Da 1 15/16 1/2 49.212 +0.0254 12.7 +0.0635 54.864
F 7/8 1/4 22.225 +0.0254 6.35 +0.051 25.069 Ds 2 1/2 50.8 +0.0254 12.7 +0.0635 56.464
Gf 15/16 1/4 23.812 +0.0254 6.35 +0.051 26.695 Pa 2 1/8 1/2 53.975 +0.0381 12.7 +0.063 59.69
H 1 3/16 25.4 +0.0254 4.762 +0.051 27.686 U 2 1/4 1/2 57.15 +0.0381 12.7 +0.063 62.915
Hs 1 1/4 25.4 +0.0254 6.35 +0.051 28.295 Ub 2 3/8 5/8 60.325 +0.0381 15.875 +0.076 67.335
R 1 1/16 3/16 26.987 +0.0254 4.762 +0.051 29.286 Wd 3 3/8 7/8 85.725 +0.0381 22.225 +0.076 95.504
Sb 1 1/8 1/4 28.575 +0.0254 6.35 +0.051 31.521 Wf 3 5/8 7/8 92.075 +0.0381 22.225 +0.076 101.955
The splines and inch bores specified are only a part of KTR’s options. Many other variants are available, too.
GEARex® FA, FB and FAB
All-steel gear couplings
Coupling in accordance with AGMA 9008-B00, high power density
80
Dimensions
Max. finish bore Dimensions [mm]
Size Pilot bore Hub lengthened
d1, d2 l1, l2 EFA EFB EFAB LFA LFB LFAB L3 D DA1 DA2 F 1) d3 1)
max. l1, l2 2)
10 26 50 43 105 3 21 12 89 107 98 55 67 111 83 74 52
15 26 64 50 115 3 15 9 103 115 109 59 87 152 106 84 68
20 31 80 62 130 3 31 17 127 155 141 79 108 178 129 104 85
25 38 98 76 150 5 29 17 157 181 169 93 130 213 157 123 110
30 44.5 112 90 170 5 33 19 185 213 199 109 153 240 181 148 130
35 46 133 105 185 6 40 23 216 250 233 128 180 280 213 172 150
40 52 158 120 215 6 42 24 246 282 264 144 214 318 249 192 175
45 80 172 135 245 8 50 29 278 320 299 164 233 347 273 216 190
50 80 192 150 295 8 56 32 308 356 332 182 260 390 308 241 220
55 90 210 175 300 8 70 39 358 420 389 214 283 425.5 333 275 250
60 100 232 190 305 8 84 46 388 464 426 236 312 457 364.5 316 265
70 100 276 220 310 10 76 43 450 516 483 263 371 527 424 360 300
Technical data
Torque [Nm] 3) Weight with max. bore [kg] Mass moment of inertia Dowel screw (10.9)
Size Max. speed [rpm]
TKN TKN (42CrMo4) Sleeve Hub Total with max. bore [kgm²] z M TA [Nm]
10 930 1580 8500 0.75 0.55 2.73 0.00436 6 M6 15
15 2000 3300 6400 1.88 1.12 6.38 0.01894 8 M8 36
20 3500 6300 5400 2.60 2.09 9.94 0.04000 6 M10 72
25 6500 11000 4500 4.43 3.56 16.83 0.09749 6 M12 125
30 10000 17400 4000 5.83 6.18 25.21 0.18080 8 M12 125
35 17000 28800 3500 9.71 9.87 41.25 0.41419 8 M14 200
40 28500 48500 3100 11.88 16.07 58.14 0.75535 8 M14 200
45 37000 62000 3000 15.72 21.42 77.08 1.17590 10 M14 200
50 51000 86000 2500 25.66 29.59 114.40 2.24991 8 M18 430
55 65000 110000 2300 31.52 40.30 150.41 3.45102 14 M18 430
60 85000 145000 2100 32.82 52.96 177.44 4.16734 14 M18 430
70 135000 240000 1850 43.52 85.77 268.20 9.32429 16 M20 610
= Standard
1)
Space required to align the coupling and replace the gasket
2)
Lengthened hubs as a standard available for type FA only. For type FB and FAB lengthened hubs are available on request only.
3)
GEARex® FA 10 d1 Ø50 d2 Ø50

Ordering
example: Finish bore with keyway to DIN 6885 Finish bore with keyway to DIN 6885
Type and size of coupling
sheet 1 sheet 1
Type FA
couplings
Gear
BoWex®
Type FB
Type FAB
GEARex®
GEARex® DA, DB and DAB
Easy to assemble, high power density
80
Dimensions
Max. finish
Dimensions [mm]
bore
Size Pilot bore
Hub lengthened
d1, d2 l1, l2 EDA EDB EDAB LDA LDB LDAB L3 D DA1 DA2 F 1) d3 1)
max. l1, l2 2)
20 31 80 62 130 3 31 17 133 155 144 79 108 187 146 105 85
25 38 98 76 150 5 29 17 157 181 169 93 130 220 172 115 105
30 44.5 112 90 170 5 33 19 185 213 199 109 153 248 194 140 120
35 46 133 105 185 6 40 23 216 250 233 128 180 285 228 165 145
40 52 158 120 215 6 42 24 246 282 264 144 214 335 270 180 160
45 80 172 135 245 8 50 29 278 320 299 164 233 358 294 195 185
50 80 192 150 295 8 56 32 388 356 332 182 260 390 332 215 205
55 90 210 175 300 8 70 39 358 420 389 214 283 425.5 354 240 220
60 100 232 190 305 8 84 46 388 464 426 236 312 457 380 260 245
70 100 276 220 310 10 76 43 450 516 483 263 371 527 445 300 290
80 140 300 280 - 10 50 30 570 610 590 310 394 545 475 340 310
85 160 325 292 - 13 53 33 597 637 617 325 430 585 515 352 330
90 180 350 305 - 13 83 48 623 693 658 353 464 640 560 365 360
100 220 390 330 - 13 93 53 673 753 713 383 512 690 612 390 400
110 220 420 350 - 20 296 158 720 996 858 508 560 765 665 410 420
120 260 450 420 - 25 421 223 864 1261 1063 643 608 825 720 480 470
130 300 500 440 - 25 415 220 905 1295 1100 660 684 950 805 520 520
140 380 550 460 - 20 430 225 940 1350 1145 685 750 1010 875 570 590
150 460 630 520 - 30 460 245 1070 1500 1285 765 850 1140 975 630 670
Technical data
Torque [Nm] 3) Weight with max. bore [kg] Mass moment of inertia Dowel screw (10.9)
Size Max. speed [rpm]
TKN TKN (42CrMo4) Sleeve Hub Total with max. bore [kgm²] z M TA [Nm]
20 3500 6300 5400 3.6 2.1 12.8 0.056 6 M10 72
25 6500 11000 4500 5.5 3.6 20.3 0.125 6 M12 125
30 10000 17400 4000 6.9 6.2 28.9 0.219 8 M12 125
35 17000 28800 3500 11.2 9.8 46.6 0.488 8 M14 200
40 28500 48500 3100 16.3 15.9 70.9 1.011 8 M14 200
45 37000 62000 3000 20.2 21.4 90.7 1.482 10 M14 200
50 51000 86000 2500 27.0 29.5 123.5 2.474 8 M18 430
55 65000 110000 2300 32.6 40.2 159.1 3.714 14 M18 430
60 85000 145000 2100 32.0 52.8 184.4 4.810 14 M18 430
70 135000 240000 1850 43.8 85.5 280 9.907 16 M20 610
80 175000 300000 1750 64 117 362 14.214 18 M20 610
85 225000 380000 1650 75 148 446 20.320 20 M20 610
90 290000 500000 1550 101 183 568 31.036 20 M24 1000
100 380000 650000 1500 117 232 698 45.358 24 M24 1000
110 480000 820000 1250 140 295 940 73.880 20 M30 1700
120 620000 1050000 1150 188 430 1312 118.40 24 M30 1700
130 - 1450000 1000 319 603 1954 226.732 20 M36 2800
140 - 1950000 950 373 758 2391 328.567 24 M36 2800
150 - 2750000 850 475 983 3069 540.298 30 M36 2800
= Standard
1)
2)
Lengthened hubs as a standard available for type DA only. For type DB and DAB lengthened hubs available on request only.
3)
GEARex® DA 80 d1 Ø300 d2 Ø300

Ordering
sheet 1 sheet 1
Type DA
couplings
Gear
BoWex®
Type DB
Type DAB
GEARex®
GEARex® FBR and DBR
All-steel gear coupling
All-steel gear coupling with brake disk
80
Dimensions
Size Pilot bore Hub lengthened
d1, d2 l1, l2 EA EB LA LB L3 N D DA1 4) DA2 4) F 2) d3 2) a
max. l1, l2 3)
10 1)
26 50 43 105 16 34 102 120 55 67 111 83 74 52 1.8
15 1) 26 64 50 115 23 35 123 135 63 87 152 106 84 68 2.3
20 31 80 62 130 20 48 144 172 83 108 178 129 104 85 2.3
N = LA  0.5 or LB  0.5
25 38 98 76 150 26 50 178 202 99 130 213 157 123 110 2.3
30 44.5 112 90 170 25 53 205 233 114 153 240 181 148 130 2.3
35 46 133 105 185 33 67 243 277 140 180 280 213 172 150 3.3
40 52 158 120 215 23 59 263 299 145 214 318 249 192 175 3.3
45 80 172 135 245 26 68 296 338 166 233 347 273 216 190 3.3
50 80 192 150 295 27 75 327 375 183 260 390 308 241 220 3.3
55 90 210 175 300 31 93 381 443 217 283 425.5 333 275 250 3.3
60 100 232 190 305 34 110 414 490 242 312 457 364.5 316 265 3.3
70 100 276 220 310 54 120 494 560 285 371 527 424 360 300 3.8
Technical data
Weight with max. bore
Torque [Nm] 5)
Dowel screw (10.9) Max. speed 6)
Size excluding brake disk [kg]
TKN TKN (42CrMo4) z M TA [Nm] FBR DBR ØA x b [mm] n [rpm]
10 1) 930 1580 6 M6 15 2.73 – 250 x 12.7 3900
15 1) 2000 3300 8 M8 36 6.38 – 300 x 12.7 3300
20 3500 6300 6 M10 72 9.94 12.8 315 x 12.7 3100
25 6500 11000 6 M12 125 16.83 20.3 350 x 12.7 2800
30 10000 17400 8 M12 125 25.21 28.9 400 x 12.7 2400
35 17000 28800 8 M14 200 41.25 46.6 460 x 12.7 2100
40 28500 48500 8 M14 200 58.14 70.9 515 x 12.7 1900
45 37000 62000 10 M14 200 77.08 90.7 610 x 12.7 1600
50 51000 86000 8 M18 430 114.40 123.5 710 x 12.7 1400
55 65000 110000 14 M18 430 150.41 159.1 810 x 12.7 1200
60 85000 145000 14 M18 430 177.44 184.4 915 x 12.7 1000
70 135000 240000 16 M20 610 268.20 280 915 x 12.7 1000
Recommended selection of coupling/brake disk

Coupling Coupling
Brake disk ØA x b 7) Brake disk ØA x b 7)
size size
10 1) 250 x 12.7 300 x 12.7 315 x 12.7 – 40 610 x 12.7 710 x 12.7 810 x 12.7
15 1) 300 x 12.7 315 x 12.7 350 x 12.7 – 45 610 x 12.7 710 x 12.7 810 x 12.7
20 315 x 12.7 350 x 12.7 400 x 12.7 460 x 12.7 50 610 x 12.7 710 x 12.7 810 x 12.7
25 400 x 12.7 460 x 12.7 515 x 12.7 610 x 12.7 55 710 x 12.7 810 x 12.7 915 x 12.7
30 460 x 12.7 515 x 12.7 610 x 12.7 710 x 12.7 60 710 x 12.7 810 x 12.7 915 x 12.7
35 515 x 12.7 610 x 12.7 710 x 12.7 – 70 810 x 12.7 915 x 12.7 –
= Standard
1)
Size 10 and 15 available as type F only.
2)
3)
Hubs lengthened as a standard available in connection with hub configuration A only.
4)
Dimensions of type F For dimensions of type D see page 110.
5)
Maximum torque of the coupling TK max. = rated torque of the coupling TKN x 2. For selection see page 14 et seqq.
6)
The maximum speed depends on the size of brake disk and the maximum perm. circumferential speed. Please observe specifications of the brake manufacturer.
7)
Other sizes of brake disks on request. Cranked brake disks are available on request of the customer, too.
GEARex®GEARex
FBR 10® FA 10 d1 Ø50 d2
1 Ø50 EA = 16 d2 Ø50Ø300 x 12.7
Ordering
example: Type and size of cou- Finish bore with keyway
Finish bore
Finishwith
borekeyway
with keyway
to DIN 6885
Configuration
Finishofbore
hubswith keyway
Braketodisk
DINØA
6885
pling to DIN 6885 sheet 1 to DIN sheet
6885 1sheet 1 with shaft distance E sheet 1x width b
Type FBR
with hub configuration A
couplings
Gear
BoWex®
Types:
Type FBR
Type FBR
with hub arrangement B
Type DBR
GEARex®
GEARex® FH and DH
Large shaft distance dimension, high power density
80
Dimensions
Torque Max. finish
Dimensions [mm] Dowel screw (10.9)
[Nm] 4) bore
Size 3) Pilot bore
Hub lengthened
TKN TKN (42CrMo4) d1, d2 l1, l2 D DA1 2)
DA2 2)
LH EH F 1)
d3 1)
z M TA [Nm]
max. l1, l2
10 930 1580 26 50 43 105 67 111 84 74 52 6 M6 15
15 2000 3300 26 64 50 115 87 152 107 84 68 8 M8 36
20 3500 6300 31 80 62 130 108 178 130 104 85 6 M10 72
25 6500 11000 38 98 76 150 130 213 158 123 110 6 M12 125
30 10000 17400 44.5 112 90 170 153 240 182 148 130 8 M12 125
35 17000 28800 46 133 105 185 180 280 214 172 150 8 M14 200
According to customer specification

40 28500 48500 52 158 120 215 214 318 250 192 175 8 M14 200
45 37000 62000 80 172 135 245 233 347 274 LH = EH + l1 + l2 216 190 10 M14 200
50 51000 86000 80 192 150 295 260 390 309 241 220 8 M18 430
55 65000 110000 90 210 175 300 283 425.5 334 275 250 14 M18 430
60 85000 145000 100 232 190 305 312 457 365.5 316 265 14 M18 430
70 135000 240000 100 276 220 310 371 527 425 360 300 16 M20 610
80 175000 300000 140 300 280 - 394 545 475 340 310 18 M20 610
85 225000 380000 160 325 292 - 430 585 515 352 330 20 M20 610
90 290000 500000 180 350 305 - 464 640 560 365 360 20 M24 1000
100 380000 650000 220 390 330 - 512 690 612 390 400 24 M24 1000
110 480000 820000 220 420 350 - 560 765 665 410 420 20 M30 1700
120 620000 1050000 260 450 420 - 608 825 720 480 470 24 M30 1700
130 - 1450000 300 500 440 - 684 950 805 520 520 20 M36 2800
140 - 1950000 380 550 460 - 750 1020 875 570 590 24 M36 2800
150 - 2750000 460 630 520 - 850 1140 975 630 670 30 M36 2800
= Standard
1)
2)
For dimensions of type F see page 108. For type D see page 110.
3)
Size 10 and 15 available as type F only. From size 80 available as type D only.
4)
GEARex® FH 10 d1 Ø50 d2 Ø50 250

Ordering
example: Finish bore with keyway to Finish bore with keyway to
Type and size of coupling Shaft distance dimension EH
DIN 6885 sheet 1 DIN 6885 sheet 1
Components
couplings
Gear
BoWex®
Types
Type FH Type DH
GEARex®
GEARex® FR and DR
Single-cardanic, high power density
80
Dimensions
Torque
Max. finish bore Dimensions [mm] Dowel screw (10.9)
[Nm] 4)
Size 3)
TKN Hub lengthened
TKN d1 d4 l1, l2 D DA1 2)
DA2 2)
DF LR F 1)
d3 1)
z M TA [Nm]
(42CrMo4) max. l1, l2
10 930 1580 50 60 43 105 67 111 84 84 88 74 52 6 M6 15
15 2000 3300 64 78 50 115 87 152 107 107 103 84 68 8 M8 36
20 3500 6300 80 95 62 130 108 178 130 130 127 104 85 6 M10 72
25 6500 11000 98 115 76 150 130 213 158 158 157 123 110 6 M12 125
30 10000 17400 112 135 90 170 153 240 182 182 185 148 130 8 M12 125
35 17000 28800 133 155 105 185 180 280 214 214 216 172 150 8 M14 200
40 28500 48500 158 185 120 215 214 318 250 250 244 192 175 8 M14 200
45 37000 62000 172 200 135 245 233 347 274 274 276 216 190 10 M14 200
50 51000 86000 192 225 150 295 260 390 309 309 305 241 220 8 M18 430
55 65000 110000 210 245 175 300 283 425.5 334 334 356 275 250 14 M18 430
60 85000 145000 232 265 190 305 312 457 365.5 365.5 386 316 265 14 M18 430
70 135000 240000 276 310 220 310 371 527 425 425 450 360 300 16 M20 610
80 175000 300000 300 340 280 - 394 545 475 462 570 340 310 18 M20 610
85 225000 380000 325 370 292 - 430 585 515 500 597 352 330 20 M20 610
90 290000 500000 350 400 305 - 464 640 560 546 623 365 360 20 M24 1000
100 380000 650000 390 440 330 - 512 690 612 594 673 390 400 24 M24 1000
110 480000 820000 420 480 350 - 560 765 665 647 710 410 420 20 M30 1700
120 620000 1050000 450 520 420 - 608 825 720 700 852 480 470 24 M30 1700
130 - 1450000 500 560 440 - 684 950 805 760 890 520 520 20 M36 2800
140 - 1950000 550 610 460 - 750 1020 875 835 930 570 590 24 M36 2800
150 - 2750000 630 690 520 - 850 1140 975 935 1055 630 670 30 M36 2800
= Standard
1)
2)
For dimensions of type F see page 108. For type D see page 110.
3)
Size 10 and 15 available as type F only. From size 80 available as type D only.
4)
GEARex® FR 10 d1 Ø50 d4 Ø60

Ordering
sheet 1 sheet 1
Components
couplings
Gear
BoWex®
Types
Type FR Type DR
GEARex®
GEARex®
Displacements
Displacements
Max. permissible displacements 1)
Size Max. axial displacement ΔKa [mm]
ΔKr [mm] ΔKw [°]
10 ± 0.4
15 ± 0.5
20 ± 0.6
25 ± 1.0 ± 0.8
30 ± 1.0
35 ± 1.0
40 ± 1.2
45 ± 1.4
50 ± 1.6
55 ± 1.5 ± 1.8
60 ± 2.0 0.5° each hub
70 ± 2.2
80 ± 2.5
85 ± 2.8
90 ± 2.0 ± 3.0
100 ± 3.2
110 ± 4.4
120 ± 5.5
130 ± 5.7
140 ± 2.5 ± 6.0
150 ± 6.6
1)
The displacement figures are maximum figures which must 100%
not arise in parallel. If radial and angular displacements arise in

90%
parallel, the figures need to be reduced (see examples of calcu-
lation and diagramme). 80%
Angular displacement ΔKw % 
70%
60%
50%
Example 1: 40%
ΔKr = 30%
ΔKw =70% 30%
20%
Example 2:
ΔKr = 60%
10%
ΔKw = 40%
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Radial displacement ΔKr % 
GEARex®
Flange dimensions in accordance with AGMA 9008-B00
couplings
Gear
z = number
BoWex®
Flange dimensions
Dimensions [mm]
Size
DA1 DA2 D2 D3 dl z = number l3 l5
10 111 84 82 95.25 6.35 6 14 3
15 152 107 105 122.24 9.52 8 19 3
20 178 130 130 149.23 12.70 6 19 3
25 213 158 153 180.97 15.87 6 22 4
30 240 182 178 206.38 15.87 8 22 4
35 280 214 205 241.30 19.05 8 28.5 5
40 318 250 243 279.40 19.05 8 28.5 4
45 347 274 265 304.80 19.05 10 28.5 5.5
50 390 309 302 342.90 22.22 8 38 6
55 425.5 334 320 368.30 22.22 14 38 6
60 457 365.5 353 400.05 22.22 14 26 6
70 527 425 412 463.55 25.40 16 28.5 8
Other types
Type SD Type BK Type VD (vertical assembly)
GEARex®
120
ROTEX® GS TOOLFLEX®
Structure and operation 124 Technical description 154
Technical data and displacements 126 Types of hubs 155
Types of hubs 130 Type S with setscrew 156
Basic programme 131 Type M with setscrew 157
Standard types 132 Type S with clamping hubs 158
Type Compact 134 Type M with clamping hubs 160
servo couplings
Backlash-free
Type clamping ring hubs light 136 Type KN 162
Type clamping ring hubs steel 137 Type PI 164
Type P according to DIN 69002 138 Type CF 166
Type HP 140 Type S-H / M-H 168
Type P with ETP® clamping set 142 Type ZR 170
Type with expansion hub for hollow shaft connections 143
Type A-H drop-out center design couplings 144
Type DKM (double-cardanic) 146 RADEX®-NC
Intermediate shaft coupling 148 Technical description 172
Standard types 173
Hub type 2.5 174
KTR-STOP® NC Hub type 3.5 175
Safety clamping and braking system 152 Hub type 6.5 176
COUNTEX®
Standard types 178
ROTEX® GS TOOLFLEX® RADEX®-NC COUNTEX®
121
BACKLASH-FREE SERVO COUPLINGS
Properties of backlash-free couplings
Product ROTEX® GS TOOLFLEX® RADEX®-NC COUNTEX®

Type Jaw coupling Metal bellow-type coupling Servo laminae coupling Shaft encoder coupling
Features
Backlash-free    
Torsionally rigid   
Damping vibrations 
Maintenance-free    
Axial plug-in  Optionally 
Compensating for misalignment    
Electrical insulation  
Fail-safe 
Shear type 
Special features
Applications Backlash-free drives
Machine tools, Drive technology, Automation technology,

automation technology, automation technology, drive technology, Automation technology,
Core industries drive technology, medical technology, packaging technology, drive technology,
medical technology, packaging technology, machine tools, medical technology
packaging technology machine tools medical technology
Main spindles
Control & positioning technology
Gearboxes Gearboxes (transmissions i < 7)
(screw drives with incline
(transmissions i < 7) Measuring & testing technology
s < 40, otherwise review by KTR) Measuring & control technology
Applications Miniature drives Miniature drives
Gearboxes (for average to high Miniature drives
Control & positioning technology Control & positioning technology
transmission i ≥ 7)
(screw drives with incline s ≥ 40) (screw drives with incline s ≥ 40)
Measuring and testing technology
Miniature drives
Variation of components very high average low low
Min. 0.2 0.1 2.5 0.3
Max. 5,850 600 2000 1.0
Max. circumferential speed v [m/s]
depending on hub type up to 40

Steel 80 (type P) 35 –
depending on hub type up to 40
175 (type HP)
Aluminium depending on hub type up to 50 depending on hub type up to 75 40
Torsion spring stiffness CT [Nm/rad]

Up to 1,308,850 322,740 240,000 235
Radial spring stiffness Cr [N/mm]
Up to 20,290 1,365 70
Spiders / bellow / laminas / spacer
Material Polyurethane, Hytrel Stainless steel Stainless steel PEEK
Elastomer hardness flexible to torsionally rigid - - torsionally rigid
-30/+100
(bonded)
Temperature range [°C] min./max. -50/+120 -30/+200 -40/+160
-30/+200
(flanged/welded)
Geometries
Design compact compact, short compact, short short
Mass moment of inertia low low low low
Shaft distance dimension average average average low
Shaft-hub-connection
Positive-locking  Optionally Optionally Optionally
Non-positive (frictionally engaged)    
 ≈ Standard
BACKLASH-FREE SERVO COUPLINGS
Product finder of backlash-free couplings
ROTEX® GS
Product ROTEX® GS TOOLFLEX® RADEX®-NC COUNTEX®
Type Jaw coupling Metal bellow-type coupling Servo laminae coupling Shaft encoder coupling
servo couplings
Types (extract)
Backlash-free
Elastomers can be radially disassembled
A-H - - -
» with no need of displacing driving/driven side
Intermediate shaft type
ZR1, ZR2, ZR3 - - -
Shaft-to-shaft connection Standard Standard Standard Standard
Flange-to-shaft connection CFN, DFN, CF-DKM CF - -
Flange-to-flange connection
Optionally Optionally - -
TOOLFLEX®
» particularly short mounting length
Single-cardanic Standard - EK -
Double-cardanic
» compensating for big displacements DKM Standard DK Standard
» lower restoring forces
Certifications
ATEX   
Clean room   
 ≈ Standard
Torsion angle
The diagramme alongside this text explains the influence of Torque
Sense of rotation left
ROTEX®, ROTEX® GS, RADEX®-NC and TOOLFLEX® couplings

ROTEX® ROTEX® GS TOOLFLEX®/RADEX®-NC
on backlash and torsion angle. Due to the high torsion spring stiff-
RADEX®-NC
ness of RADEX®-NC and TOOLFLEX® the torsion angle is very
low under torque. However, contrary to the flexible ROTEX® and

the backlash-free ROTEX® GS damping of torsional vibrations etc.
is not possible. 
Sense of rotation right
Backlash Backlash = 0 Backlash = 0
Torsion angle Torsion angle Torsion angle
The KTR-STOP® NC series is a passive clamping and braking system. It serves for generating
ou
r a clamping/braking force respectively a clamping/braking torque on a cylindrical piston rod
ow or shaft. This results in deceleration of the rotary motion respectively keeping at standstill.
kn
a dy For further details please refer to page 152/153.
e
alr
y ou
Do
COUNTEX®
ROTEX® GS
Backlash-free jaw couplings
Technical description
ROTEX® GS is a three-part, axial plug-in coupling backlash-free under prestress.
It impresses even with critical applications by its backlash-free power trans-
mission, its stiffness which is each adapted to the application and its optimum
damping of vibrations. Using this principle provides for significant options of
assembly optimizing the assembly times in production.
The straight spline of the spider mounted under prestress results in a lower surface pressure and consequently higher stiffness of the
coupling system. The flexible teeth compensating for misalignment are radially supported in the internal diameter by a web. This avoids too
high internal or external deformation with high acceleration or high speeds. This is vital for a smooth operation and long service life of the
coupling.
The pegs on the spider arranged reciprocally prevent a contact of the spider on the hubs over the full surface. Observing the distance
dimension E ensures the ability of the coupling to compensate for displacements.
Observing the gap dimension „s“ensures the electrical insulation as well as a long service life of the coupling. This mode is gaining more
and more importance, due to the increasing precision of shaft encoders and the existing demand for electromagnetic compatibility (EMC).
Limitation by concave cams with too high speeds/ Electrical insulation due to gap dimension „s“
centrifugal forces and prestress of elastomer parts
s
Support to the axis of rotation E
ROTEX® GS HP is a backlash-free, axial plug-in, flexible jaw coupling
developed for high-speed drives.
In contrast to the ROTEX® GS coupling this type has got individual

elastomers instead of a complete spider.
This allows to design the hubs as a completely enclosed shape so that
both the cam section and the pocket part feature higher stiffness against
loads in direction of rotation (torque shocks), but also in tangential direction
(centrifugal force). The elastomers are embedded in the pocket part so that
the high loads resulting from centrifugal forces do not have any negative
influence on them and consequently on the overall drive system.
Instead of torques with circumferential speeds of a maximum of 100 m/s for ROTEX® GS P couplings, circumferential speeds up to 175
m/s can be reached with the new ROTEX® GS HP system.
ROTEX® GS
Spiders
ROTEX® GS
The flexible spiders for the GS series are available in five different kinds of Shore hardness, injected in different colours, either as a torsion-
ally soft or hard material. These five spiders with different kinds of Shore hardness allow to easily adjust the ROTEX® GS to the individual
conditions of an application considering the torsional spring stiffness and the vibration behaviour. The flexible prestress varies depending
on the coupling size, the spiders/material and the production tolerances. Resulting from it is the axial plug-in force starting from low as
a close sliding fit or with torsionally soft spider to heavy with big prestress or torsionally rigid spider (see operating/assembly instruction
KTR-N 45510 at www.ktr.com).
Along with an increasing hardness of the spider the torques to be transmitted and the stiffness of the spider increase, too. Along with
reduced hardness of the spider the ability of compensating for displacements and damping the spider is increased.
Features
servo couplings
Backlash-free
Description Perm. temperature range [°C]
Marking Available for
of spider Material Permanent temper- Max. temperature Typical applications
Colour coupling size
Hardness [Shore] ature (short-time)
80 ShA-GS Polyurethane -50 to +80 -60 to +120 Size 5 to 24 – drives of electric measuring systems
– drives of electric measuring and control systems

92 ShA-GS Polyurethane -40 to +90 -50 to +120 Size 5 to 55
– Main spindle drives
TOOLFLEX®
– Positioning drives
98 ShA-GS Polyurethane -30 to +90 -40 to +120 Size 5 to 90 – Main spindle drives
– high load
Size 24 to 55
98 ShA-GS – HSC main spindle drives
Polyurethane -30 to +90 -40 to +120 (for ROTEX® GS
52 ShD-GS – test benches with severely high speeds
HP only)
– planetary gears/backlash-free gears

Hytrel -50 to +120 -60 to +150 Size 7 to 38
64 ShD-H-GS – higher torsion spring stiffness/high ambient temperatures
64 ShD-GS – higher load
Polyurethane -20 to +110 -30 to +120 Size 42 to 90
– higher torsion spring stiffness
– very high torsion spring stiffness/high ambient temperature

Hytrel -50 to +120 -60 to +150 Size 24 to 38
72 ShD-H-GS – very high load
72 ShD-GS – very high torsion spring stiffness
Polyurethane -20 to +110 -30 to +120 Size 42 to 90
– very high load
Degree of hardness
RADEX®-NC
Increasing hardness
Spider material Polyurethane Hytrel

Degree of hardness 92 Shore A 98 Shore A 64 Shore D 64 Shore D
Relative damping ψ [-] 1) 0.80 0.80 0.75 0.60
Resonance factor VR [-] 1) 7.90 7.90 8.50 10.5
1)
Special figures apply for ROTEX® GS HP, please contact us.
Advice
 Feather keyways available from a bore ≥Ø6. Feather keyways according to DIN 6885 sheet 1, tolerance JS9.
 Finish bore tolerance H7 (except for clamping hubs), from Ø55 G7 with clamping ring hubs
 Finish bore tolerance H6 for ROTEX® GS P and ROTEX® GS HP
 Recommended insertion dimension of shafts into coupling hubs: l1/l2; for clamping ring hubs the minimum insertion dimension l3
applies
 Spider with bore available on request. Please specify in the order as shown in the example on page 130.
Use in potentially explosive atmospheres
ROTEX® GS couplings are suitable for power transmission in drives in potentially explosive atmospheres. The couplings are assessed
COUNTEX®
and approved according to EU directive 2014/34/EU as units of category 2G/2D and thus suitable for the use in potentially explosive
atmospheres of zone 1, 2, 21 and 22. Please read through our information included in the respective type examination certificate and the
operating and assembly instructions at www.ktr.com.
Selection: If used in potentially explosive atmospheres the clamping ring hubs (clamping hubs without feather keyway only for use in cate-
gory 3) must be selected in that there is a minimum safety factor of s = 2 between the peak torque of the machine including all operating
parameters and the nominal torque and frictional locking torque of the coupling.
ROTEX® GS
Technical data
Shore hardness
Dynamic
Shore scale
Max. speed [rpm] Static tor- Radial tor- Mass moment of inertia
Spider GS
Torque [Nm] torsion Weight [kg]

for type sion spring sion spring J [kgm2]
Size spring
stiffness 1)
1) stiffness Cr
stiffness
2.0 / 2.1 2.8 1.0 6.0 [Nm/rad] [N/mm]
6.0 P 2) DKM TKN TK max [Nm/rad] Each hub 5) Spider Each hub 5) Spider
2.5 / 2.6 2.9 1.1 light 2)
70 A 0.2 0.3 1.78 5 43
80 A 0.3 0.6 3.15 10 82 0.2 0.015 0.002
5 38000 38000 47700 57300 0.001
92 A 0.5 1.0 5.16 16 154 x 10-3 x 10-6 x 10-6
98 A 0.9 1.7 8.3 25 296
80 A 0.7 1.4 8.6 26 114
92 A 1.2 2.4 14.3 43 219 0.7 0.085 0.01
7 27000 27000 34100 40900 0.003
98 A 2.0 4.0 22.9 69 421 x 10-3 x 10-6 x 10-6
64 D 2.4 4.8 34.3 103 630
80 A 0.7 1.4 8.8 27 117
0.5 0.117 0.0124
8 98 A 23800 2.0 4.0 23.5 71 433 0.003
x 10-3 x 10-6 x 10-6
64 D 2.4 4.8 35.3 106 648
80 A 1.8 3.6 17.2 52 125
92 A 3.0 6.0 31.5 95 262 1.7 0.48 0.085
9 19000 19000 23800 28600 0.01
98 A 5.0 10.0 51.6 155 518 x 10-3 x 10-6 x 10-6
64 D 6.0 12.0 74.6 224 739
80 A 3.0 6.0 84.3 252 274
92 A 5.0 10.0 160.4 482 470 2.3 1.5 0.139
12 15200 15200 19100 22900 0.02
98 A 9.0 18.0 240.7 718 846 x 10-3 x 10-6 x 10-6
64 D 12.0 24.0 327.9 982 1198
80 A 3.6 7.2 111 330 359
2.0 1.1 0.155
13 98 A 12700 38200 11.0 22.0 316 941 1109 0.01
x 10-3 x 10-6 x 10-6
64 D 14.5 29.0 430 1287 1570
80 A 4.0 8.0 60.2 180 153
92 A 7.5 15.0 114.6 344 336 4.7 2.8 0.509
14 12700 12700 15900 32000 47700 19100 0.02
98 A 12.5 25.0 171.9 513 654 x 10-3 x 10-6 x 10-6
64 D 16.0 32.0 234.2 702 856
80 A 5.0 10.0 157 471 400
3.6 2.8 0.435
16 98 A 12000 15.0 30.0 450 1341 1710 0.02
x 10-3 x 10-6 x 10-6
64 D 19.0 38.0 612 1835 2238
80 A 6.0 12.0 618 1065 582
92 A 24000 12.0 24.0 1090 1815 1120 7.6 19.5 1.35
19 9550 9550 11900 35800 14300 0.09
98 A 19000 4) 21.0 42.0 1512 2540 2010 x 10-3 x 10-6 x 10-6
64 D 26.0 52.0 2560 3810 2930
92 A 35 70 2280 4010 1480
98 A 17000 60 120 3640 5980 2560 81.9 6.7
24 6950 10400 8650 26000 10400 0.2 0.02
64 D 14000 4) 75 150 5030 10896 3696 x 10-6 x 10-6
72 3) D 97 194 9944 17095 5799
92 A 95 190 4080 6745 1780
98 A 15000 160 320 6410 9920 3200 184.2 14.85
28 5850 8800 7350 22000 8800 0.3 0.03
64 D 12000 4) 200 400 10260 20177 4348 x 10-6 x 10-6
72 3) D 260 520 21526 36547 7876
92 A 190 380 6525 11050 2350
98 A 12000 325 650 11800 17160 4400 542.7 39.4
38 4750 7150 5950 17900 7150 0.6 0.05
64 D 9600 4) 405 810 26300 40335 6474 x 10-6 x 10-6
72 3) D 525 1050 44584 71180 11425
92 A 265 530 10870 15680 2430
98 A 10000 450 900 21594 37692 5570 2802 85
42 4000 5000 15000 6000 2.4 0.08
64 D 8050 4) 560 1120 36860 69825 7270 x 10-6 x 10-6
72 3) D 728 1456 58600 93800 9766
92 A 310 620 12968 18400 2580
98 A 9100 525 1050 25759 45620 5930 4709 135
48 3600 4550 13600 5450 3.3 0.09
64 D 7200 4) 655 1310 57630 99750 8274 x 10-6 x 10-6
72 3) D 852 1704 80000 136948 11359
92 A 410 820 15482 21375 2980
98 A 685 1370 42117 61550 6686 9460 229
55 3150 3950 6350 4)
11900 4750 5.1 0.12
64 D 825 1650 105730 130200 9248 x 10-6 x 10-6
72 3) D 1072 2144 150000 209530 12762
98 A 940 1880 48520 71660 6418
15143 437
65 64 D 2800 3500 5650 4) 11000 1175 2350 118510 189189 8870 6.7 0.2
x 10-6 x 10-6
72 3) D 1527 3054 160000 310000 11826
98 A 1920 3840 79150 150450 8650
32750 1179
75 64 D 2350 2950 4750 4) 8950 2400 4800 182320 316377 11923 10.5 0.3
x 10-6 x 10-6
72 3)
D 3120 6240 360540 586429 16454
98 A 3600 7200 204500 302900 10700
87099 3362
90 64 D 1900 2380 3800 4) 7150 4500 9000 429450 908700 14700 18.2 0.6
x 10-6 x 10-6
72 3)
D 5850 11700 847440 1308852 20290
1)
Static and dynamic torsion spring stiffness with 0.5 x TKN
2)
For higher speeds see ROTEX® GS HP
3)
When using the spider 72 ShD, we recommend to use hubs made of steel
4)
Clamping ring hubs 6.0 made of steel
5)
Hubs with an average bore type 1.0
The coupling has to be dimensioned in that the permissible coupling load is not exceeded during any operating condition (see coupling selection on page 22 et seqq.).
The torques specified TKN/TK max refer to the spider. The shaft-hub-connection needs to be reviewed by the customer.
For technical data of type HP see page 140.
ROTEX® GS
Notes for displacements
ROTEX® GS
∆Kw
ROTEX® GS
ROTEX® GS
∆Kr
www.ktr.com
ROTEX® GS
www.ktr.com
www.ktr.com
L ∆Ka
servo couplings
Backlash-free
Due to its design the ROTEX® GS is able to absorb axial, angular and radial displacement, without causing any wear or premature failure
of the coupling. As the spider is only stressed under pressure it is ensured that the coupling will remain backlash-free even after a longer
operation period.
As an example, axial displacement may be generated by different tolerances of the connecting elements with assembly or by alteration of
the shaft lengths if temperature fluctuations occur. As the shaft bearings usually cannot be axially stressed to a big extent, it is the task of
the coupling to compensate for this axial displacement and keep the reaction forces low.
TOOLFLEX®
In case of pure angular displacement the imaginary bisecting lines of the shafts intersect in the center of the coupling. Within a permissible
range this displacement can be absorbed by the coupling without extensive restoring forces being generated.
Radial displacement results from parallel displacement of the shafts towards each other, caused by different tolerances on the centerings
or by mounting the power packs on different levels. Due to the kind of displacement the largest restoring forces are generated here, con-
sequently causing the highest stresses on adjacent components.
In case of larger displacements (especially radial displacements) the ROTEX® GS type DKM double-cardanic system should be used in
order to avoid excessive restoring forces.
The permissible displacement figures of the flexible ROTEX® GS couplings specified are general standard values taking into account the
load of the coupling up to the rated torque TKN of the coupling and an ambient temperature of +30 °C. The displacement figures may only
be used one by one, if they appear simultaneously, they must be limited in proportion. The ROTEX® GS couplings are able to compensate
for axial, radial and angular displacements. Careful and accurate alignment of the shafts increases the service life of the coupling.
RADEX®-NC

∆Kw
∆Kw
∆Kr
∆Ka
COUNTEX®
Shaft misalignment of ROTEX® GS type DKM

This design reduces the restoring forces arising with radial displacement to a minimum, due to the double-jointed operation, additionally
the coupling is able to compensate for higher axial and angular misalignment.
ROTEX® GS
Displacements
Displacements
Standard displacements DKM displacements
Size Spider GS
Axial ∆Ka 1)
[mm] Radial ∆Kr [mm] Angular ∆Kw [degree] Axial ∆Ka 1)
[mm] Radial ∆Kr [mm] Angular ∆Kw [degree]
70 ShA 0.14 1.2° 0.17 1.2°

80 ShA +0.4 0.12 1.1° +0.4 0.15 1.1°
5
92 ShA -0.2 0.06 1.0° -0.4 0.14 1.0°
98 ShA 0.04 0.9° 0.13 0.9°
80 ShA 0.15 1.1° 0.23 1.1°
92 ShA +0.6 0.10 1.0° +0.6 0.21 1.0°
7
98 ShA -0.3 0.06 0.9° -0.6 0.19 0.9°
64 ShD 0.04 0.8° 0.17 0.8°
80 ShA 0.15 1.1°
+0.6
8 98 ShA 0.08 0.9° — — —
-0.5
64 ShD 0.06 0.8°
80 ShA 0.19 1.1° 0.29 1.1°
92 ShA +0.8 0.13 1.0° +0.8 0.26 1.0°
9
98 ShA -0.4 0.08 0.9° -0.8 0.24 0.9°
64 ShD 0.05 0.8° 0.21 0.8°
80 ShA 0.20 1.1° 0.35 1.1°
92 ShA +0.9 0.14 1.0° +0.9 0.32 1.0°
12
98 ShA -0.4 0.08 0.9° -0.9 0.29 0.9°
64 ShD 0.05 0.8° 0.25 0.8°
80 ShA 0.20 1.1°
+0.9
13 98 ShA 0.08 0.9° — — —
-0.8
64 ShD 0.05 0.8°
80 ShA 0.21 1.1° 0.40 1.1°
92 ShA +1.0 0.15 1.0° +1.0 0.37 1.0°
14
98 ShA -0.5 0.09 0.9° -1.0 0.33 0.9°
64 ShD 0.06 0.8° 0.29 0.8°
80 ShA 0.21 1.1°
+1.0
16 98 ShA 0.10 0.9° — — —
-0.8
64 ShD 0.08 0.8°
80 ShA 0.15 1.1° 0.49 1.1°
92 ShA +1.2 0.10 1.0° +1.2 0.45 1.0°
19
98 ShA -0.5 0.06 0.9° -1.0 0.41 0.9°
64 ShD 0.04 0.8° 0.36 0.8°
92 ShA 0.14 1.0° 0.59 1.0°
98 ShA +1.4 0.10 0.9° +1.4 0.53 0.9°
24
64 ShD -0.5 0.07 0.8° -1.0 0.47 0.8°
72 ShD 0.04 0.7° 0.42 0.7°
92 ShA 0.15 1.0° 0.66 1.0°
98 ShA +1.5 0.11 0.9° +1.5 0.60 0.9°
28
64 ShD -0.7 0.08 0.8° -1.4 0.53 0.8°
72 ShD 0.05 0.7° 0.46 0.7°
92 ShA 0.17 1.0° 0.77 1.0°
98 ShA +1.8 0.12 0.9° +1.8 0.69 0.9°
38
64 ShD -0.7 0.09 0.8° -1.4 0.61 0.8°
72 ShD 0.06 0.7° 0.54 0.7°
92 ShA 0.19 1.0° 0.84 1.0°
98 ShA +2.0 0.14 0.9° +2.0 0.75 0.9°
42
64 ShD -1.0 0.10 0.8° -2.0 0.67 0.8°
72 ShD 0.07 0.7° 0.59 0.7°
92 ShA 0.23 1.0° 0.91 1.0°
98 ShA +2.1 0.16 0.9° +2.1 0.82 0.9°
48
64 ShD -1.0 0.11 0.8° -2.0 0.73 0.8°
72 ShD 0.08 0.7° 0.64 0.7°
92 ShA 0.24 1.0° 1.01 1.0°
98 ShA +2.2 0.17 0.9° +2.2 0.91 0.9°
55
64 ShD -1.0 0.12 0.8° -2.0 0.81 0.8°
72 ShD 0.09 0.7° 0.71 0.7°
98 ShA 0.18 0.9°
+2.6
65 64 ShD 0.13 0.8° — — —
-1.0
72 ShD 0.10 0.7°
98 ShA 0.21 0.9°
+3.0
75 64 ShD 0.15 0.8° — — —
-1.5
72 ShD 0.11 0.7°
98 ShA 0.23 0.9°
+3.4
90 64 ShD 0.17 0.8° — — —
-1.5
72 ShD 0.13 0.7°
1)
The Ka figures specified above have to be added to the length of the respective coupling type.
For technical data of type HP see page 140.
ROTEX® GS
Displacements of intermediate shaft coupling
ROTEX® GS
Displacements of intermediate shaft couplings Axial displacement
ROTEX® GS size
Axial ∆Ka [mm] Radial ∆Kr 1) [mm] Angular ∆Kw [degree]
(with 98 ShA-GS)
+1.0
14 15 0.9°
-1.0
+1.2
19 14 0.9°
-1.0
+1.4
24 14 0.9°
-1.0
+1.5
28 14 0.9° Radial displacement
-1.4
+1.8
38 14 0.9°
servo couplings
-1.4
Backlash-free
+2.0
42 14 0.9°
-2.0
+2.1
48 13 0.9°
-2.0
+2.2
55 13 0.9° ∆Kr = (LZR - 2  l1 - E) · tan ∆Kw
-2.0
+2.6
65 13 0.9°
-2.0
1)
Radial displacements based on a coupling length LZR = 1000 mm Angular displacement
TOOLFLEX®
Calculation of overall torsion spring stiffness:
[degree]
1
1 Lpipe
Ctot. = 2  C1 + C2 [Nm/rad]
with Lpipe = LZR - 2  L

1000 [m]
C1 = torsion spring stiffness for spider see page 132

C2 = from table on page 148 - 150
Chart of critical bending speeds for type ZR3

ROTEX® GS 14
ROTEX® GS 19
RADEX®-NC
ROTEX® GS 24
ROTEX® GS 28
ROTEX® GS 38
ROTEX® GS 42
ROTEX® GS 48
Example:
ROTEX® GS 19
Operating speed: 1500 rpm
Max. perm. shaft distance dimension: 1700 mm
Operating speed = ncrit/1.4
Operating speed [rpm]
COUNTEX®
Shaft distance dimension LR [mm]
ROTEX® GS
Types of hubs
Due to the numerous applications of ROTEX® GS for many different mounting situations, this coupling system is available with various hub
types. The different hub types can be combined optionally within one size.
Type 1.0 Type 1.1

with feather keyway and setscrew without feather keyway, with setscrew
Positive-locking power transmission, permissible torque Non-positive torque transmission. Suitable for backlash-free
depending on the permissible surface pressure. Not suitable transmission of very small torques.
for backlash-free power transmission with heavily reversing (For ATEX category 3 only)
operation.
Type 1.5
with hydraulic clamping system
Integrated frictionally engaged shaft-hub-connection for
transmitting high torques with easy assembly by means of
a screw.
Type 2.0 clamping hub Type 2.1 clamping hub

single slot without feather keyway single slot with feather keyway
Frictionally engaged, backlash-free shaft-hub-connection. Positive-locking power transmission with additional friction
Transmittable torques depending on bore diameter. Type 2.0 fit. The friction fit avoids or reduces reverse backlash.
up to size 14 as standard. Surface pressure of the keyway connection is reduced. Type
(For ATEX category 3 only) 2.1 up to size 14 as standard.

double slotted, without feather keyway double slotted, with feather keyway
Transmittable torques depending on bore diameter. Type 2.5 fit. The friction fit avoids or reduces reverse backlash.
from size 19 as standard. Surface pressure of the keyway connection is reduced. Type
(For ATEX category 3 only) 2.6 from size 19 as standard.
Type 2.8 short-type clamping hub C Type 2.8 short-type clamping hub C
with axial slot, without feather keyway with axial slot, with feather keyway
Frictionally engaged, backlash-free shaft-hub-connection, Positive-locking power transmission with additional friction
good properties of concentric running. Transmittable fit. Surface pressure of the keyway connection is reduced.
torques depending on bore diameter. Type 2.8 from size 24 Type 2.9 from size 24 as standard;
as standard; size 7 - 19 type 2.8 single slotted. size 7 - 19 type 2.9 single slotted.
(For ATEX category 3 only)
Type 6.0 clamping ring hub Type 6.0 precision clamping ring hub
Type 6.0 high-precision clamping ring hub
Integrated frictionally engaged shaft-hub-connection for the Operating principle equal to type 6.0, but highly accurate
transmission of higher torques. Screwing on elastomer side. machining with slight modifications of design. See page
For details about torque and dimensions see page 134/135 136/138.
and HP page 138. Suitable for high speeds.
Type 7.5 clamping hub type DH Type 7.6 clamping hub type DH
without feather keyway for double-cardanic connections with feather keyway for double-cardanic connections
Frictionally engaged, backlash-free shaft-hub-connection for Positive shaft-hub-connection with additional friction fit
radial assembly of coupling. Transmittable torques depend- for radial assembly of coupling. The friction fit avoids or
ing on bore diameter. For torques see page 146. reduces reverse backlash. Surface pressure of the keyway
Type 7.8 clamping hub type H Type 7.9 clamping hub type H
without feather keyway for single-cardanic connection with feather keyway for single-cardanic connection
Type 4.2 with CLAMPEX KTR 250 Type 9.0 expansion hub
Frictionally engaged shaft-hub-connection to transmit high Frictionally engaged connection for hollow shaft. Transmitta-
torques with clamping screws externally. ble torques depend on bore diameter and hollow shaft.
Special designs on request of customers

Type 6.5 clamping ring hub
Design equal to 6.0, but only clamping screws externally.

As an example for radial disassembly of intermediate pipe
(special design).
ROTEX® GS
Stock programme
ROTEX® GS
Finish bore [mm] according to ISO fit H7 / feather keyway with thread according to DIN 6885 sheet 1 - JS9
un/pilot
Size Hub type
bored Ø2 Ø3 Ø4 Ø5 Ø6 Ø6.35 Ø7 Ø8 Ø9 Ø9.5 Ø10 Ø11 Ø12 Ø14 Ø15 Ø16 Ø18 Ø19 Ø20 Ø22 Ø24 Ø25 Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42 Ø45
1.1    
7 2.0       
2.8 
8 2.8       
1.0     
1.1       
9 2.0            
2.1      
2.8     
servo couplings
Backlash-free
1.0  
1.1 
12 2.0          
2.1   
2.8 
13 2.8      
1.0          
1.1       
2.0               
TOOLFLEX®
14 2.1         
2.8        
6.0 light       
6.0 P 
16 2.8       
1.0            
2.5              1) 1)
2.6            1)
2.8             
19
6.0 light         
6.0 steel    
6.0 P37.5 
6.0 P 
1.0            
2.5             
2.6           
2.8         
24
6.0 light           
6.0 steel    
6.0 P 50 
6.0 P 
1.0          
2.5             
2.6
RADEX®-NC
          
28 2.8       
6.0 light           
6.0 steel        
6.0 P    
1.0          
2.5       
2.6         
2.8      
38
6.0 light            
6.0 steel        
6.0 P    
Taper bores for Fanuc motors:
GS 19 1:10 Ø11
GS 24 1:10 Ø16
1)
Type 2.0/2.1
Finish bores [mm]

Size Hub type
Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42 Ø45 Ø48 Ø50 Ø55 Ø60 Ø65 Ø70 Ø80
6.0 light       
42
6.0 steel          
6.0 light     
COUNTEX®
48
6.0 steel         
55 6.0 steel        
65 6.0 steel         
75 6.0 steel      
90 6.0 steel Bores on request
 = Pilot bored clamping hubs

 = Standard bore from stock
Unbored hubs up to size 65 available from stock
Other dimensions on request
ROTEX® GS
Standard types
90
ROTEX® GS 5 - 38 ROTEX® GS 42 - 90
Types of hubs:
Type 1.0 Type 1.1 Type 1.2
with feather keyway without feather keyway, without feather keyway

and setscrew with setscrew and without setscrew
ROTEX® GS standard types - For size 5 to 38 hub material aluminium/for size 42 to 90 hub material steel
Spider GS 1) dmax.
Dimensions [mm] Setscrew DIN EN ISO 4029
Size torque TKN [Nm] for hub type
for 98 ShA 1.0 1.1 1.2 D DH dH L l1, l2 M, N E b s a G t TA [Nm]
5 0.9 - 6 5 − 10 — 15 5 − 5 4 0.5 4.0 M2 2.5 0.35
7 2.0 7 7 7 − 14 — 22 7 − 8 6 1.0 6.0 M3 3.5 0.6
9 5.0 10 11 11 − 20 7.2 30 10 − 10 8 1.0 1.5 M4 5.0 1.5
12 9.0 12 12 12 − 25 8.5 34 11 − 12 10 1.0 3.5 M4 5.0 1.5
14 12.5 16 16 16 − 30 10.5 35 11 − 13 10 1.5 2.0 M4 5.0 1.5
19 21 24 - – – 40 18 66 25 – 16 12 2.0 3.0 M5 10 2.0
24 60 32 – – – 55 27 78 30 – 18 14 2.0 3.0 M5 10 2.0
28 160 38 – – – 65 30 90 35 – 20 15 2.5 4.0 M8 15 10
38 325 45 – – – 80 38 114 45 – 24 18 3.0 4.0 M8 15 10
42 450 55 – – 85 95 46 126 50 28 26 20 3.0 4.0 M8 20 10
48 525 62 – - 95 105 51 140 56 32 28 21 3.5 4.0 M8 20 10
55 685 74 – – 110 120 60 160 65 37 30 22 4.0 4.5 M10 20 17
65 940 80 – – 115 135 68 185 75 47 35 26 4.5 4.5 M10 20 17
75 1920 95 – – 135 160 80 210 85 53 40 30 5.0 5.0 M10 25 17
90 3600 110 – – 160 200 104 245 100 62 45 34 5.5 6.5 M12 30 40
1)
For selections see page 22 et seqq./other spiders see page 125 and following
ROTEX® GS 24 98 ShA-GS d 20 2.5 - Ø24 1.0 - Ø20

Ordering
example: Optional:
Bore in spider
ROTEX® GS
Types of hubs:
Type 2.0 Type 2.5
Type 2.1 Type 2.6
Size 5 to 14 from size 19

Type 2.0: single slotted clamping hub without feather keyway Type 2.5: double slotted clamping hub without feather keyway
(only for ATEX cat. 3), torque depending on bore Ø (only for ATEX cat. 3), torque depending on bore Ø
Type 2.1: single slotted clamping hub with feather keyway Type 2.6: double slotted clamping hub with feather keyway
servo couplings
Backlash-free
ROTEX® GS standard types - For size 5 to 38 hub material aluminium/for size 42 to 90 hub material steel
TOOLFLEX®
Spider GS 1) dmax. Clamping screws DIN EN ISO 4762
Dimensions [mm]
Size torque TKN [Nm] for hub type (ROTEX® GS 5 - DIN EN ISO 1207)
for 98 ShA
2.0 2.1 2.5 2.6 D DH dH L l1, l2 M, N E b s a M1 t1 e DK TA [Nm]
5 0.9 5 − − − − 10 — 15 5 − 5 4 0.5 4.0 M1.2 2.5 3.5 11.4 − 2)
7 2.0 7 7 − − − 14 — 22 7 − 8 6 1.0 6.0 M2 3.5 5.0 16.5 0.37
9 5.0 11 11 − − − 20 7.2 30 10 − 10 8 1.0 1.5 M2.5 5.0 7.5 23.4 0.76
12 9.0 12 12 − − − 25 8.5 34 11 − 12 10 1.0 3.5 M3 5.0 9.0 27.5 1.34
14 12.5 16 16 − − − 30 10.5 35 11 − 13 10 1.5 2.0 M3 5.0 11.5 32.2 1.34
19 21 − − 24 24 – 40 18 66 25 – 16 12 2.0 3.0 M6 11.0 14.5 46 10.5
24 60 − − 28 28 – 55 27 78 30 – 18 14 2.0 3.0 M6 10.5 20.0 57.5 10.5
28 160 − − 38 38 – 65 30 90 35 – 20 15 2.5 4.0 M8 11.5 25.0 73 25
38 325 − − 45 45 – 80 38 114 45 – 24 18 3.0 4.0 M8 15.5 30.0 83.5 25
42 450 − − 50 45 85 95 46 126 50 28 26 20 3.0 4.0 M10 18 32.0 93.5 69
48 525 − − 55 55 95 105 51 140 56 32 28 21 3.5 4.0 M12 21 36.0 105 120
55 685 − − 68 68 3) 110 120 60 160 65 37 30 22 4.0 4.5 M12 26 42.5 119.5 120
65 940 − − 70 70 3) 115 135 68 185 75 47 35 26 4.5 4.5 M12 33 45.0 124 120
75 1920 − − 80 80 135 160 80 210 85 53 40 30 5.0 5.0 M16 36 51.0 147.5 295
90 3600 − − 90 90 160 200 104 245 100 62 45 34 5.5 6.5 M20 40 60.0 176 580
1)
2)
No TA defined (slotted screw)
3)
From Ø60 keyway opposite the clamping screw
RADEX®-NC
Review of shaft-hub-connection: Friction torques TR [Nm] for hub type 2.0

Size Ø3 Ø4 Ø5 Ø6 Ø7 Ø8 Ø9 Ø10 Ø11 Ø12 Ø13 Ø14 Ø15 Ø16
7 0.7 0.9 1.1 1.2 1.4
9 1.6 1.9 2.2 2.6 2.9 3.2 3.5 3.8
12 2.4 2.9 3.4 3.9 4.4 4.9 5.4 5.8 6.3
14 3.1 3.6 4.2 4.7 5.2 5.7 6.2 6.7 7.1 7.6 8.0 8.5

19 19 23 25 31 33 35 39 41 42 46 4) 49 4)
24 24 26 33 35 37 41 43 45 48 52 54 59
28 63 67 71 79 82 86 94 101 105 115 122 129 139 148
38 67 71 79 83 87 95 102 106 117 124 131 142 152 158 165 175
42 188 197 214 231 240 264 281 297 320 343 358 373 395 417 431
48 356 394 418 442 478 513 536 558 592 624 646 699
55 456 493 529 553 577 611 646 668 724 778 830 882
65 499 536 560 584 620 655 677 734 789 842 895 946
COUNTEX®
75 1107 1175 1242 1287 1396 1503 1607 1709 1810 1908 2005
90 1764 1876 1985 2057 2235 2409 2579 2746 2911 3072 3231 3387
4)
Clamping hub single slotted with 2-off clamping screws M4 and dimension e = 15, TA = 2.9 Nm
ROTEX® GS Compact
Compact design
90
ROTEX® GS Compact - Hub material aluminium

Spider GS 1) torque TKN [Nm] Dimensions [mm] Clamping screws DIN EN ISO 4762
Size
80 ShA 92 ShA 98 ShA 64 ShD dmax. DH DK L l1, l2 E b s dH t e M TA [Nm]
Single slotted hub type 2.8/2.9
7 0.7 1.2 2.0 2.4 7 14 16.6 18 5 8 6 1 – 2.5 5 M2 0.37
8 0.5 – 2.0 2.4 8 15 17.3 20 7 6 5 0.5 6.2 4 5.4 M2 0.52
9 1.8 3.0 5.0 6 9 20 21.3 24 7 10 8 1 – 3.5 6.7 M2.5 0.76
12 3.0 5.0 9.0 12 12 25 26.2 26 7 12 10 1 – 3.5 8.3 M3 1.34
13 3.6 – 11 14.5 12.7 25 25.7 26 8 10 8 1 10 4 8 M3 1.9
14 4.0 7.5 12.5 16 16 2) 30 31.6 32 9.5 13 10 1.5 – 4.5 10 M4 2.9
16 5.0 – 15 19 16 30 32.5 32 10.3 11.4 9.4 1 14 5.3 10.5 M4 4.1
19 6.0 12.0 21.0 26.0 24 2) 40 45.5 50 17 16 12 2 – 9 14.0 M6 10
Axially slotted hub type 2.8/2.9
24 – 35 60 75 32 55 57.5 54 18 18 14 2 – 11 20.0 M6 10
28 – 95 160 200 35 65 69.0 62 21 20 15 2.5 – 12 23.8 M8 25
38 – 190 325 405 45 80 86.0 76 26 24 18 3 – 15 29.5 M10 49

Size Ø3 Ø4 Ø5 Ø6 Ø7 Ø8 Ø9 Ø10 Ø11 Ø12 Ø14 Ø15 Ø16 Ø18 Ø19 Ø20 Ø24 Ø25 Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42 Ø45
Single slotted hub type 2.8
7 0.7 0.9 1.1 1.2 1.4
8 1.0 1.2 1.5 1.8 2.0 2.3
9 1.5 1.8 2.1 2.4 2.7 3.0
12 2.3 2.8 3.3 3.8 4.3 4.7 5.2 5.6 6.0
13 3.1 3.9 4.6 5.2 5.9 6.5 7.1 7.8 8.4
14 5.0 5.9 6.8 7.7 8.5 9.4 10.2 11.0 7.2 2) 7.7 2) 8.1 2)
16 7.2 8.5 9.8 11.0 12.2 13.4 14.6 15.7 17.9 19.0 20.0
19 18.7 20.8 22.9 24.9 26.9 30.8 32.7 34.6 38.2 40.0 41.8 36.0 2)
Axially slotted hub type 2.8
24 34 37 41 48 51 54 61 64 68 81 85 95 102 109
28 87 93 100 112 118 124 149 156 174 187 199 218
38 148 158 178 188 198 237 247 277 296 316 346 375 395 415 444
1)
2)
Size 14 with screw M3 and dimension e = 10.4/DK = 30.5/TA = 1.34 Nm; size 19 with screw M5 and dimension e = 15.5/DK = 47mm/TA = 6 Nm
ROTEX® GS 38 Compact 98 ShA-GS d 28 2.8 - Ø28 2.8 - Ø45

Ordering
example: Optional:
Bore in spider
ROTEX® GS
ROTEX® GS 8, 13, 16
Compact
single slotted type 2.8
servo couplings
Backlash-free
ROTEX® GS 7, 9, 12, 14, 19
TOOLFLEX®
Compact
single slotted type 2.8
ROTEX® GS 24 - 38
Compact
axially slotted type 2.8
RADEX®-NC
Types of hubs
Type 2.8 Type 2.9
COUNTEX®
Short-type clamping hub C with axial slot, without feather keyway Short-type clamping hub C with axial slot, with feather keyway
Type 2.8 from size 24 as standard, size 7 - 19 type 2.8 single slotted Type 2.9 from size 24 as standard, size 7 - 19 type 2.9 single slotted
ROTEX® GS Clamping ring hubs light
Integrated clamping system made of aluminium
90
Extraction thread M1 between

clamping screws
Clamping ring hub light with

block mounting
(hub and clamping ring mount-
ed as a block)
ROTEX® GS clamping ring hubs light

Spider GS 1) Clamping screws
Dimensions [mm] Weight per Mass moment of
torque TKN [Nm] DIN EN ISO 4762
Size hub with max. inertia per hub with
z=
92 ShA 98 ShA 64 ShD dmax. DH 2)
dH L l1, l2 l3 E b s a M T [Nm] M1 bore [kg] max. bore [kgm2]
number A
13 - 11 14.5 13 25 10 34 12 9 10 8 1 - M2 6 0.37 M2 0.014 1.39 x 10-6
14 7.5 12.5 16.0 14 30 10.5 50 18.5 13.5 13 10 1.5 2.0 M3 4 1.34 M3 0.032 0.04 x 10-4
19 12 21 26 20 40 18 66 25 18 16 12 2.0 3.0 M4 6 3 M4 0.077 0.19 x 10-4
24 35 60 75 32 55 27 78 30 22 18 14 2.0 3.0 M5 4 6 M5 0.162 0.78 x 10-4
28 95 160 200 38 65 30 90 35 27 20 15 2.5 4.0 M5 8 6 M5 0.240 1.70 x 10-4
38 190 325 405 48 80 38 114 45 35 24 18 3.0 4.0 M6 8 10 M6 0.490 5.17 x 10-4
42 265 450 560 51 95 46 126 50 35 26 20 3.0 4.0 M8 4 25 M8 0.772 11.17 x 10-4
48 310 525 655 55 105 51 140 56 41 28 21 3.5 4.0 M10 4 49 M10 1.066 18.81 x 10-4
1)
2)
Review of shaft-hub-connection: Friction torques TR [Nm] for hub type 6.0 light
Size Ø3 Ø4 Ø5 Ø6 Ø8 Ø9 Ø10 Ø11 Ø14 Ø15 Ø16 Ø19 Ø20 Ø24 Ø25 Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42 Ø45 Ø48 Ø50 Ø55*
H7/k6 6.3 8.9 10.6
13 1.3 3)
2.3 3)
4.3 3)
5.4 3)
10 3)
H7/h6 2.4 4.8 5.4
H7/k6 8.2 13.1 18.7 20.5 25.9 36.2
14
H7/h6 5.8 9.5 15.7 16.6 21.6 24.7
H7/k6 33 41 59 71 51 80 92
19
H7/h6 27 35 52 65 39 68 81
H7/k6 84 99 93 139 157 160 177 232 177 4)
24
H7/h6 75 92 79 125 145 119 136 190 147 4)
H7/k6 140 207 188 289 316 355 414 324 404 422
28
H7/h6 121 187 157 263 293 318 381 245 324 343
H7/k6 290 439 480 567 656 617 759 733 825 922 808 937
38
H7/h6 247 403 447 530 626 499 636 606 696 792 678 809
H7/k6 651 752 747 916 1001 1115 1044 1218 1404 1432
42
H7/h6 574 681 613 774 881 1001 888 1058 1241 1295
H7/k6 765 822 927 1121 1220 1357 1318 1536 1768 1535 1823
48
H7/h6 678 760 837 1047 1085 1231 1128 1339 1566 1331 1475
* Standard bore tolerance H7, special tolerances on request * From Ø55 tolerance G7/m6
The friction torque is reduced with bigger fitting tolerances. Steel or nodular iron with a yield strength of approx. 250 N/mm2 or more can be used as shaft material. For strength calculation of
shaft/hollow shaft see KTR standard 45510 on our homepage www.ktr.com.
3)
Taper of hub with slot
4)
Clamping ring hub with screws M3, z = 8 and TA = 2.9 Nm
ROTEX® GS 24 98 ShA-GS d 20 6.0 light - Ø24 6.0 light - Ø20

Ordering
example: Optional:
Bore in spider
ROTEX® GS Clamping ring hubs made of steel
Integrated clamping system made of steel
ROTEX® GS
servo couplings
Backlash-free
90
TOOLFLEX®
Extraction thread M1 be-
tween clamping screws
ROTEX® GS clamping ring hubs steel

Spider GS 1) Clamping screws Mass moment of
Dimensions [mm] Weight per
torque TKN [Nm] DIN EN ISO 4762 inertia per hub
Size hub with max.
z= with max. bore
98 ShA 64 ShD 72 ShD dmax. DH 2) dH L l1, l2 l3 E b s a M T [Nm] M1 bore [kg]
number A [kgm2]
19 21 26 − 20 40 18 66 25 18 16 12 2.0 3.0 M4 6 4.1 M4 0.179 0.44 x 10-4
24 60 75 97 28 55 27 78 30 22 18 14 2.0 3.0 M5 4 8.5 M5 0.399 1.91 x 10-4
28 160 200 260 38 65 30 90 35 27 20 15 2.5 4.0 M5 8 8.5 M5 0.592 4.18 x 10-4
38 325 405 525 48 80 38 114 45 35 24 18 3.0 4.0 M6 8 14 M6 1.225 12.9 x 10-4
42 450 560 728 51 95 46 126 50 35 26 20 3.0 4.0 M8 4 41 M8 2.30 31.7 x 10-4
48 525 655 852 55 105 51 140 56 41 28 21 3.5 4.0 M10 4 69 M10 3.08 52.0 x 10-4
RADEX®-NC
55 685 825 1072 70 120 60 160 65 45 30 22 4.0 4.5 M10 4 69 M10 4.67 103.0 x 10-4
65 940 1175 1527 70 135 68 185 75 55 35 26 4.5 4.5 M12 4 120 M12 6.70 191.0 x 10-4
75 1920 2400 3120 80 160 80 210 85 63 40 30 5.0 5.0 M12 5 120 M12 9.90 396.8 x 10-4
90 3600 4500 5850 105 200 104 245 100 75 45 34 5.5 6.5 M16 5 295 M16 17.7 1136 x 10-4
1)
2)
Review of shaft-hub-connection: Friction torques TR [Nm] for hub type 6.0 steel
H7/k6 27 32 69 84 57 94 110
19
H7/h6 15 18 57 74 38 76 94
H7/k6 70 87 56 97 114 116 133 192
24
H7/h6 55 74 32 72 93 84 103 173
H7/k6 108 131 207 148 253 285 315 382 330 433 503
28
H7/h6 74 97 172 94 207 242 267 343 260 377 453
H7/k6 208 353 395 439 531 463 603 593 689 793 776
38
H7/h6 136 290 337 373 476 367 525 491 601 721 677
H7/k6 445 495 595 526 677 671 775 718 872 1043 1061
42
H7/h6 387 429 540 429 600 569 687 599 773 970 978
H7/k6 616 704 899 896 1030 962 1160 1379 1222 1543
48
H7/h6 513 590 806 775 924 822 1042 1290 1073 —
H7/k6 863 856 991 918 1119 1110 1247 1277 1665 1605 2008
55
H7/h6 750 710 863 750 976 934 1089 — — — —
H7/k6 1446 1355 1637 1635 1827 1887 2429 2368 2930
65
H7/h6 1275 1135 1447 1404 1619 — — — —
COUNTEX®
H7/k6 1710 2053 2059 2294 2384 3040 2983 3664 4293
75
H7/h6 1460 1836 1797 2056 — — — — —
H7/k6 3845 4249 4795 5859 5906 7036 8047 9247 9575 10845
90
H7/h6 3445 — — — — — — — — —
* From Ø55 tolerance G7/m6
The friction torque is reduced with bigger fitting tolerances. For the strength calculation of shaft/hollow shaft see KTR standard 45510 on our homepage www.ktr.com.
ROTEX® GS 24 98 ShA-GS d 20 6.0 steel - Ø24 6.0 steel - Ø20

Ordering
example: Optional:
Bore in spider
ROTEX® GS P
Highly accurate type P according to DIN 69002
90
ROTEX® GS P - hubs/clamping ring material steel

Spider GS 1)
Dimensions [mm] Clamping screws DIN EN ISO 4762 Mass moment
torque TKN [Nm] Weight per
of inertia per
hub dstandard
Size hub with bore
z= 3)
98 ShA 64 ShD dmax. DH 2) dH L l1, l2 l3 E b s a d3 M TA [Nm] M1 dstandard 3)
number [kg]
[kgm2]
14 P 12.5 16 15 32 10.5 50 18.5 15.5 13 10 1.5 2 — M3 4 1.89 M3 0.08 0.011 x 10-3

19 P 21 26 20 40 18 66 25 21 16 12 2 3 — M4 6 3.05 M4 0.19 0.046 x 10-3
24 P 60 75 28 55 27 78 30 25 18 14 2 3 — M5 4 8.5 M5 0.44 0.201 x 10-3
28 P 160 200 38 65 30 90 35 30 20 15 2.5 4 — M5 8 8.5 M5 0.64 0.438 x 10-3
38 P 325 405 48 80 38 114 45 40 24 18 3 4 — M6 8 14 M6 1.32 1.325 x 10-3
42 P 450 560 51 95 46 126 50 45 26 20 3 4 18.5 M8 4 35 M8 2.23 3.003 x 10-3
48 P 525 655 55 105 51 140 56 50 28 21 3.5 4 20.5 M10 4 69 M10 3.09 5.043 x 10-3
55 P 685 825 70 120 60 160 65 58 30 22 4 4.5 22.5 M10 4 69 M10 4.74 10.02 x 10-3
65 P 940 1175 70 135 68 185 75 55 35 26 4.5 4.5 30 M12 4 120 M12 6.70 191.0 x 10-4
75 P 1920 2400 80 160 80 210 85 63 40 30 5.0 5.0 40 M12 5 120 M12 9.90 396.8 x 10-4
90 P 3600 4500 105 200 104 245 100 75 45 34 5.5 6.5 50 M16 5 295 M16 17.7 1136 x 10-4
1)
2)
Ø DH + 2 mm with high speeds for expansion of spider
For the strength calculation of shaft/hollow shaft see KTR standard 45610 on our homepage www.ktr.com.
H6/k6 11 13 29
14
H6/h6 3 4 23
H6/k6 34 41 75 90 68 104 119
19
H6/h6 22 26 64 80 49 85 103
H6/k6 79 95 70 110 126 134 149 201
24
H6/h6 64 82 46 85 104 101 119 183
H6/k6 128 150 225 177 278 307 341 403 366 461 528
28
H6/h6 94 117 191 123 232 265 293 364 295 405 478
H6/k6 247 386 426 475 560 511 641 644 733 828 825 970
38
H6/h6 174 323 368 408 505 415 564 542 645 757 726 897
H6/k6 389 433 512 464 585 586 669 631 753 888 906
42
H6/h6 330 367 457 368 508 485 581 512 654 815 823
H6/k6 672 762 945 957 1082 1033 1219 1423 1296 1606
48
H6/h6 568 647 852 836 977 892 1101 1334 1148 -
H6/k6 920 929 1055 1002 1190 1198 1325 1388 1743 1722 2088
55
H6/h6 807 783 927 834 1047 1022 1168 - - - -
H6/k6 1532 1465 1731 1750 1931 2034 2534 2521 3038
65
H6/h6 1361 1245 1542 1520 1723 - - - -
H6/k6 1835 2161 2190 2413 2551 3161 3158 3789 4421
75
H6/h6 1585 1944 1928 2175 - - - - -
H6/k6 4046 4503 5057 6079 6181 7324 8398 9530 9892 11084
90
H6/h6 3645 - - - - - - - - -
* From Ø55 tolerance G6/m6.
Assignment for stub spindles according to DIN 69002

Dimensions according to DIN 69002
Standard Transmittable Weight per hub Mass moment of
Spindle drive ROTEX® GS P size
spindle shaft d1 d2 d3 DH l1, l2 L E torque TR with d with bore inertia with bore
diameter d [Nm] 3) dstandard 3) [kg] dstandard 3) [kgm2]
25 x 20 14 P 14 17 17 8.5 32 18.5 50 13 25 0.08 0.011 x 10-3
32k x 25 19 P37.5 16 20 19 9.5 37.5 25 66 16 60 0.16 0.037 x 10-3
32g x 30 19 P 19 23 22 9.5 40 25 66 16 71 0.19 0.046 x 10-3
40 x 35 24 P50 24 28 29 12.5 50 30 78 18 108 0.331 0.136 x 10-3
50 x 45 24 P 25 30 30 12.5 55 30 78 18 170 0.44 0.201 x 10-3
63 x 55 28 P 35 40 40 14.5 65 35 90 20 506 0.64 0.438 x 10-3
80 x 75 38 P 40 46 46 16.5 80 45 114 24 821 1.32 1.325 x 10-3
3)
Standard spindle shaft diameter
ROTEX® GS P 24 98 ShA-GS 6.0 - Ø25 6.0 - Ø25

Ordering
ROTEX® GS
Components
servo couplings
Backlash-free
TOOLFLEX®
Extraction thread M1 be-
tween clamping screws
RADEX®-NC
ROTEX® GS P with central coolant supply for stub spindles and multiple spindle heads
Driving side
Tool side
(gearbox or motor)
Spindle bearing
COUNTEX®
ROTEX® GS HP
Backlash-free shaft coupling
Highly accurate closed coupling system
NEW
90
ROTEX® GS HP - clamping ring hubs/clamping ring material steel

Spider GS 1)
Clamping screws Weight of Mass moment of
torque TKN [Nm] Max. Dimensions [mm]
DIN EN ISO 4762 coupling with inertia of coupling
Size for 98 ShA-GS/52 ShD-GS speed
max. bore with max. bore
[rpm] Max. z=
TKN TK max DH D L l1, l2 l3, l4 N E b s M T [Nm] [kg] [kgm2]
d1, d2 number A
24 100 200 59,000 25 55 48 73 24.5 18 15 24 20 2 5 5 7.7 0.74 0.000317
28 160 320 47,000 35 66 58 78 27 17 17 24 20 2 5 6 7.7 1.02 0.000653
38 400 800 39,000 45 80 76 82 29 18 18 24 20 2 5 8 7.7 1.54 0.001534
42 475 950 35,000 51 95 82 99 36 24 24 27 22 2.5 6 8 13 2.59 0.003441
48 550 1100 30,000 55 105 92 101 37 25 25 27 22 2.5 6 9 13 3.39 0.005481
55 725 1450 26,000 60 120 105 103 38 26 26 27 22 2.5 6 10 13 6.84 0.009172
1)
Size Ø12 Ø15 Ø18 Ø19 Ø20 Ø22 Ø25 Ø28 Ø32 Ø35 Ø38 Ø40 Ø42 Ø45 Ø48 Ø50 Ø55 * Ø60 *
24 H6/k6 55 102 165 115 133 172 241
28 H6/k6 125 199 226 158 202 280 246 340 432
38 H6/k6 216 274 376 374 508 635 586 666 752 649
42 H6/k6 665 830 1015 770 871 1035 1215 1153
48 H6/k6 957 1135 1330 1132 1424
55 H6/k6 1220 1440 1455 1604 1635 2026
* From Ø55 G6/m6.
The friction torque depends on the speed.
Technical data
Displacements Torsional stiffness [Nm/rad]
Size Spider GS
Axial ∆Ka [mm] Radial ∆Kr [mm] Angular ∆Kw [degree] CT stat. CT dyn.
24 98 ShA 3,780 10,950

28 98 ShA +1.0/-0.8 0.10 7,760 23,980
38 98 ShA 27,800 70,000
0.9
42 52 ShD 52,950 101,750
48 52 ShD +1.4/-1.0 0.14 64,140 128,530
55 52 ShD 87,500 198,900
ROTEX® GS 24 HP 98 ShA-GS d1 6.0 - Ø25 d2 6.0 - Ø25

Ordering
ROTEX® GS
Components
servo couplings
Backlash-free
TOOLFLEX®
RADEX®-NC
COUNTEX®
ROTEX® GS P ETP®
Integrated hydraulic clamping system
NEW
90
ROTEX® GS P ETP®
Spider GS 1)
Dimensions [mm] Screw Weight per
torque TKN [Nm]
hub with
Size
max. bore
92 ShA 98 ShA 64 ShD dmax. DH 2) dH L l1 l2 E b s a M TA [Nm] [kg]
24 35 60 75 24 55 27 78 30 16 18 14 2 3 M6 5 0.33
28 95 160 200 32 65 30 90 35 20 20 15 2.5 4 M6 5 0.53
38 190 325 405 40 80 38 114 45 29 24 18 3 4 M6 5 0.98
42 265 450 560 48 95 46 126 50 34 26 20 3.5 4 M6 5 1.51
1)
2)
Review of shaft-hub-connection: Friction torques TR [Nm] for hub type ROTEX® GS P ETP®
Bore diameter d/collar diameter D
Tolerance
Size Ø15/ Ø16/ Ø19/ Ø20/ Ø24/ Ø25/ Ø28/ Ø30/ Ø32/ Ø35/ Ø38/ Ø40/ Ø42/ Ø45/ Ø48/
fit
Ø24 Ø26 Ø30 Ø32 Ø39 Ø40 Ø44 Ø47 Ø50 Ø55 Ø59 Ø62 Ø65 Ø70 Ø74
24 42 50 70 80 125
28 50 60 80 95 150 160 210 230 250
F6/h6
38 220 230 310 350 380 450 570 610
42 270 360 410 440 540 660 730 820 940 1100
ETP® is a registered trademark by ETP® Transmission AB.
ROTEX® GS P ETP® 24 98 ShA-GS d 20 Ø24 Ø20

Ordering
example: Optional:
Coupling size Spider hardness Finish bore Finish bore
Bore in spider
ROTEX® GS expansion hubs
Clamping system for hollow shaft connection
ROTEX® GS
servo couplings
Backlash-free
90
TOOLFLEX®
ROTEX® GS expansion hub - Expansion hub material aluminium/clamp pin material stainless steel
Spider GS 2) torque TKN [Nm] Dimensions [mm] Friction torque 3)
Size
80 ShA 92 ShA 98 ShA 64 ShD 72 ShD D1 2) D2 DH l1 2) l2 l4 2) l5 2) l6 L E b s [Nm]
9 1.8 3.0 5.0 6.0 – 10 – 20 20 10 11 – 0 40 10 8 1.0 6.4
12 3.0 5.0 9.0 12.0 – 10 20 25 19 11 14 1.5 2 42 12 10 1.0 7.7
14 4.0 7.5 12.5 16.0 – 12 24 30 18.5 11 12.5 3 2 42.5 13 10 1.5 7.7
19 6.0 12.0 21.0 26.0 – 20 35 40 28 25 20 1 0 69 16 12 2.0 35.7
24 – 35 60 75 97 25 45 55 38 30 30 1 4 86 18 14 2.0 82.0
28 – 95 160 200 260 35 55 65 44 35 36 1 5 99 20 15 2.5 182.0
1)
RADEX®-NC
2)
Example: Other dimensions on customers' request.
3)
The friction torque applies for the figures D1, l1, l4 and l5 specified and a hollow shaft material steel.
ROTEX® GS expansion hub for axis of belt
Special types for hollow shaft connections

Shaft extension ROTEX® GS hub
with CLAMPEX®
KTR 150
COUNTEX®
ROTEX® GS 24 98 ShA-GS d 20 9.0 – Ø24 2.5 – Ø20

Ordering
example: Optional: Hub Hub
Coupling size Spider hardness Finish bore Finish bore
Bore in spider type type
ROTEX® GS A-H
90
ROTEX® GS type A-H - Hub material aluminium

Dimensions [mm] Cap screws DIN EN ISO 4762
Size
dmax. L l1, l2 E b s DH DK x1, x2 E1 M TA [Nm]
19 20 66 25 16 12 2.0 40 46 17.5 31 M6 10
24 28 78 30 18 14 2.0 55 57.5 22.0 34 M6 10
28 38 90 35 20 15 2.5 65 73 25.0 40 M8 25
38 45 114 45 24 18 3.0 80 83.5 33.0 48 M8 25
42 50 126 50 26 20 3.0 95 93.5 39 48 M10 49
Technical data
Torque [Nm] Static torsion
Spider Shore- Max. speed Mass moment of inertia J per hub
Size Shore scale spring stiffness Weight per hub with max. bore [kg]
GS 1) [rpm] with max. bore [kgm2]
TKN TK max [Nm/rad]
80 A 6.0 12.0 618
92 A 12.0 24.0 1090
19 9550 77 x 10-3 19.6 x 10-6
98 A 21.0 42.0 1512
64 D 26.0 52.0 2560
92 A 35 70 2280
24 98 A 6950 60 120 3640 161 x 10-3 77.3 x 10-6
64 D 75 150 5030
92 A 95 190 4080
28 98 A 5850 160 320 6410 240 x 10-3 173 x 10-6
64 D 200 400 10260
92 A 190 380 6525
38 98 A 4750 325 650 11800 470 x 10-3 496 x 10-6
64 D 405 810 26300
92 A 265 530 10870
42 98 A 4000 450 900 21594 1770 x 10-3 2409 x 10-6
64 D 560 1120 36860
1)
Static torsion spring stiffness with 0.5 x TKN

2)
To make sure that the coupling can be assembled/disassembled radially, please observe the insertion dimension x1/x2 of the shafts.

Size Ø8 Ø10 Ø11 Ø14 Ø15 Ø16 Ø18 Ø19 Ø20 Ø22 Ø24 Ø25 Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42 Ø45 Ø46 Ø48 Ø50
19 17 21 23 30 32 34 38 40 42
24 21 23 30 32 34 38 40 42 47 51 53 59
28 54 58 62 70 74 78 86 93 97 109 117 124 136 148
38 70 74 78 86 93 97 109 117 124 136 148 156 163 175
42 136 149 155 174 186 198 217 235 248 260 279 285 297 310
ROTEX® GS 38 A-H 98 ShA-GS 7.8 – Ø38 7.9 – Ø30

Ordering
ROTEX® GS
Type A-H
servo couplings
Backlash-free
TOOLFLEX®
Caution:
Feather keyways are offset to each other by approx. 5°!
Hub material: Al-H
RADEX®-NC
Types of hubs
Type 7.8 Type 7.9
COUNTEX®
clamping hub type H without feather keyway for clamping hub type H with feather keyway for
single-cardanic connection single-cardanic connection
ROTEX® GS DKM
Double-cardanic jaw coupling
90
ROTEX® GS DKM - Spacer material aluminium/hub material depends on hub type

Spider GS 1)
Dimensions [mm]
Size torque TKN [Nm]
98 ShA 64 ShD dmax. 2) D DH dH dH1 l1, l2 M, N l11 l12 LDKM E b s a
5 0.9 — 5 — 10 — — 5 — 3 13 23 5 4 0.5 4.0
7 2.0 2.4 7 — 14 — — 7 — 4 20 34 8 6 1.0 6.0
9 5.0 6.0 11 — 20 7.2 — 10 — 5 25 45 10 8 1.0 1.5
12 9.0 12.0 12 — 25 8.5 — 11 — 6 30 52 12 10 1.0 3.5
14 12.5 16.0 16 — 30 10.5 — 11 — 8 34 56 13 10 1.5 2.0
19 21.0 26.0 24 — 40 18.0 18 25 — 10 42 92 16 12 2.0 3.0
24 60 75 28 — 55 27.0 27 30 — 16 52 112 18 14 2.0 3.0
28 160 200 38 — 65 30.0 30 35 — 18 58 128 20 15 2.5 4.0
38 325 405 45 — 80 38.0 38 45 — 20 68 158 24 18 3.0 4.0
42 450 560 55 85 95 46 46 50 28 22 74 174 26 20 3.0 4.0
48 525 655 62 95 105 51 51 56 32 24 80 192 28 21 3.5 4.0
55 685 825 74 110 120 60 60 65 37 28 88 218 30 22 4.0 4.5
1)
2)
Dependent on hub type. Hub types can be freely selected, for summary see page 130.
ROTEX® GS 24 DKM 98 ShA-GS d 25 1.0 - Ø38 2.5 - Ø25

Ordering
example: Optional:
Bore in spider
ROTEX® GS
servo couplings
Backlash-free
TOOLFLEX®
Other types:
ROTEX® GS - CF - DKM
RADEX®-NC
ROTEX® GS DKM-H
COUNTEX®
ROTEX® GS ZR3
Backlash-free intermediate shaft couplings
Intermediate shaft coupling with aluminium pipe bonded
90
ROTEX® GS Type ZR3 - Hub material aluminium/intermediate pipe material aluminium

Dimensions [mm]
Cap screws
Size LR LZR = LR + 2  l3
dmax. DH l1 L l3 E dR DK t1 e DIN EN ISO 4762
Min. Max. Min. Max. M TA [Nm]
14 15 30 18.5 36.0 14.5 13 72 2971 101 3000 28 33.3 7.5 10.5 M4 2.9
19 20 40 25 49.0 17.5 16 98 2965 133 3000 40 46 8.0 14.5 M6 10
24 28 55 30 59.0 22.0 18 121 3456 165 3500 50 57.5 10.5 20 M6 10
28 38 65 35 67.0 25.0 20 137 3950 187 4000 60 73 11.5 25 M8 25
38 45 80 45 83.5 33.0 24 169 3934 235 4000 70 83.5 15.5 30 M8 25
42 50 95 50 93.0 36.5 26 180 3927 253 4000 80 93.5 18.0 32 M10 49
48 55 105 56 100.0 39.5 28 202 3921 281 4000 100 105 18.5 36 M12 86
Technical data of type ZR3

Spider GS 1) Moment of inertia Static torsion spring stiffness
Size torque TKN [Nm] [10-3 kgm2] [Nm/rad]
98 ShA 64 ShD Hub 2) ZR hub Pipe/meter ZW C2
14 12.5 16.0 0.00362 0.00238 0.088 858
19 21.0 26.0 0.02002 0.01304 0.329 3243.6
24 60.0 75.0 0.07625 0.04481 0.673 6631.8
28 160 200 0.17629 0.10950 1.199 11814.1
38 325 405 0.50385 0.2572 2.972 29290.4
42 450 560 1.12166 0.5523 4.560 44929.7
48 525 655 1.87044 1.1834 9.251 91158.2
1)
2)
With dmax.
3)
Torsion spring stiffness with a length of 1 m of intermediate pipe with Lpipe = LZR - 2 · L
For inquiries and orders please specify the shaft distance dimension LR along with the maximum speed to review the critical bending speed. See diagramme on page 129.
The intermediate pipe can be combined with other hub types, but in that case it can no longer be disassembled radially. Please specify the shaft distance dimension required in your order.
With vertical application a support washer has to be used (please specify in your order).
Insertion dimension of shaft l3, to make sure that the coupling can be assembled/disassembled radially.
Straightness/concentricity of pipes according to DIN EN 755-1.

Size Ø6 Ø8 Ø10 Ø11 Ø14 Ø15 Ø16 Ø18 Ø19 Ø20 Ø22 Ø24 Ø25 Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42 Ø45 Ø46 Ø48 Ø50 Ø55
14 5.5 7.4 9.2 10.1 12.9 13.8
19 17 21 23 30 32 34 38 40 42
24 21 23 30 32 34 38 40 42 47 51 53 59
28 54 58 62 70 74 78 86 93 97 109 117 124 136 148
38 70 74 78 86 93 97 109 117 124 136 148 156 163 175
42 136 149 155 174 186 198 217 235 248 260 279 285 297 310
48 199 217 226 253 271 290 317 344 362 380 407 416 434 452 498
ROTEX® GS 24 ZR3 1200 mm 98 ShA-GS 7.5 - Ø24 7.5 - Ø24

Ordering
example: Shaft distance
dimension (LR)
ROTEX® GS
servo couplings
Backlash-free
Shaft distance dimension
TOOLFLEX®
RADEX®-NC
Types of hubs
Type 7.5 Type 7.6
COUNTEX®
Clamping hub type DH without feather keyway for Clamping hub type DH with feather keyway for
double-cardanic connections double-cardanic connections
ROTEX® GS ZR1 and ZR2
Backlash-free intermediate shaft couplings
Intermediate shaft couplings with steel pipe/steel shaft
90
ROTEX® GS Type ZR1

Spider GS 1) Cap screws
Dimensions [mm]
torque TKN [Nm] DIN EN ISO 4762
Friction
Size Minimum torque TR
dimen- [Nm]
98 ShA 64 ShD dmax. 2) DH l1, l2 L E b s B LR1 LZR1 dR 3) M TA [Nm]
sion for
LR1
with inquiries and

14 ZR1 12.5 16.0 16 30 11 35 13 10 1.5 11.5 71 LR1+22 14x2.5 M3 1.34 6.1
Please specify
19 ZR1 21.0 26.0 24 40 25 66 16 12 2.0 14.0 110 LR1+50 20x3.0 M6 10.5 34
orders.
24 ZR1 60 75 28 55 30 78 18 14 2.0 16.0 128 LR1+60 25x2.5 M6 10.5 45
28 ZR1 160 200 38 65 35 90 20 15 2.5 17.5 145 LR1+70 35x4.0 M8 25 105
38 ZR1 325 405 45 80 45 114 24 18 3.0 21.0 180 LR1+90 40x4.0 M8 25 123
ROTEX® GS Type ZR2

Clamping
Clamping
Spider GS 1) screws
Dimensions [mm] Precision tube set size
torque TKN [Nm] DIN EN Tightening
KTR 250
Size ISO 4762 torque TA
Minimum [Nm]
dR 3)
C2 4)
98 ShA 64 ShD dmax. 2) DH l1, l2 l3 L E b s B LR2 dimension LZR2 dxD M
[mm] [Nm/rad]
for LR2
14 ZR2 12.5 16.0 16 30 11 26 50 13 10 1.5 11.5 109 LR2+22 10x2.0 68.36 10x16 M4 5.6
19 ZR2 21.0 26.0 24 40 25 26 67 16 12 2.0 14.0 120 LR2+50 12x2.0 130 12x18 M4 5.6
inquiries and orders.
Please specify with
24 ZR2 60 75 28 55 30 38 86 18 14 2.0 16.0 156 LR2+60 20x3.0 954.9 20x28 M6 17.0

28 ZR2 160 200 38 65 35 45 100 20 15 2.5 17.5 177 LR2+70 25x2.5 1811 25x34 M6 17.0
38 ZR2 325 405 45 80 45 45 114 24 18 3.0 21.0 192 LR2+90 32x3.5 5167 32x43 M6 17.0
42 ZR2 450 560 55 95 50 52 128 26 20 3.0 23.0 214 LR2+100 40x4.0 11870 40x53 M6 17.0
48 ZR2 525 655 62 105 56 70 154 28 21 3.5 24.5 261 LR2+112 45x4.0 17486 45x59 M8 41.0
55 ZR2 685 825 74 120 65 80 175 30 22 4.0 26.0 288 LR2+130 55x4.0 33543 55x71 M8 41.0
65 ZR2 940 1175 80 135 75 80 185 35 26 4.5 30.5 387 LR2+150 60x4.0 44362 60x77 M8 41.0
1)
2)
Dependent on hub type. Hub types can be freely selected, for summary see page 130.
3)
Has to be remachined, if necessary.
4)
Torsion spring stiffness with a length of 1 m of intermediate pipe.
For inquiries and orders please specify the shaft distance dimension LR1/LR2 along with the maximum speed to review the critical bending speed.
With vertical application a support washer has to be used (please specify in your order).
ROTEX® GS 24 ZR1 1000 mm 98 ShA-GS 1.0 - Ø24 2.5 - Ø24

Ordering
example: Shaft distance di-
mension (LR1/LR2)
ROTEX® GS
Type ZR1
servo couplings
Backlash-free
TOOLFLEX®
Type ZR2
RADEX®-NC
COUNTEX®
KTR-STOP® NC
Hydraulic clamping system
Safety clamping and braking system

r
ou
n ow
k
dy
a lrea
you
Do
Description of product:
The KTR-STOP® NC series is a passive clamping and braking system. It serves for generating a clamping/braking force respectively a
clamping/braking torque on a cylindrical piston rod or shaft. This results in deceleration of the rotary motion respectively keeping at standstill.
Applications: Product features:

Machine tool  Passive clamping and braking system with fail-safe func-
 Ball screws/positioning axes tion
 Rod guidances  System with hydraulic release
 Absorbing axial loads and torques
Drive technology  Reduction of vibrations subject to increased stiffness in
 Feed cylinders spindle drives
 Clamping bush replaceable
General engineering  To be used as an integrated solution or as a plug-in sys-
 Hoists, hydraulic presses tem
 Rod, piston, shaft clamping  Multifunctionally applicable (machine tool, general engi-
 Lifting tables/scissors lifts neering ...)
 Hydraulic lifts/hydraulic lifting devices  Clamping with an indefinite period of time due to the
spring pressure memory
General  Energy-saving due to weak locking in unpressurized con-
 Safety catches dition  spring pressure memory
 Blocking systems  No generation of heat
 Systems where additional safety devices are required  Operating principle of friction fit
Specifications of piston rod/ball screw

Steel, hard chromium plated Steel, hardened
Coating thickness Min. 20 µm -
Hardness - Min. HRC 60
Surface finish Ra < 0.4 µm
Yield strength Re > 400 N/mm²
Diameter tolerance k6
KTR-STOP® NC 32 - 20 100 bars

Ordering
example: Description Size Shaft diameter Opening pressure
ROTEX® GS
Oil connection
servo couplings
Backlash-free
Oil connection
TOOLFLEX®
KTR-STOP® NC 1)
Opening pressure Opening pressure Opening pressure
50 bars 70 bars 100 bars
Oil con- "Open oil
Dimensions [mm] Weight „Axial „Axial „Axial
Size nection filling" Holding Holding Holding
holding holding holding
torque 3) torque 3) torque 3)
force“ 3) force“ 3) force“ 3)
d 2) d1 B B1 L L1 L2 L3 L4 L5 [kg] [/] [dm3] [Nm] [N] [Nm] [N] [Nm] [N]
12 12.5 16.5 27.5
15 15.5 20.5 34.5
NEW 25 18 9 80x80 56.5 75 58 44.5 17.5 – 8.5 3.25 G 1/8 0.0055 18.5 2100 25 2750 41 4600
20 20.5 27.5 45
22 22.5 30 50
18 35.5 50 75
20 40 56 83
32 22 10.5 96x96 72 86 66.5 53 19 40.5 10 5.25 G 1/8 0.011 43.5 4000 62 5600 91.5 8400
24 47.5 67.5 100
25 50 70 105
22 60.5 97.5 120
RADEX®-NC
24 66 105 130
25 69 110 135
28 77 125 155
NEW 40 30 10.5 120x120 89 108 87.5 60 28 50 9.75 10 G 1/8 0.0137 82.5 5500 132.5 9000 165 11000
32 88 142.5 175
34 93.5 150 185
35 96.5 155 190
36 100 160 200
25 130 200 300
28 145 225 335
30 155 240 355
32 165 257.5 380
NEW 50 34 13.5 150x150 110 125 103.5 70 29 60 9.75 19 G 1/4 0.0311 175 10500 275 16250 405 24000
35 182.5 280 415
36 190 290 430
38 200 305 450
40 210 325 475
36 205 365 530
38 215 385 560
40 230 405 590
42 240 425 615
44 250 445 645
45 17.5 180x180 140 140 110 83.75 24.75 75 15 29.6 G 1/4 0.0498 255 11500 455 20500 660 29500
NEW 63
COUNTEX®
46 265 465 675

48 275 485 705
50 285 505 735
52 300 525 765
54 310 545 795
55 315 555 810
1)
All catalogue figures refer to a clearance combination of shaft k6; bush D8, for other specifications see page 152
2)
Other bores on request
3)
Referring to a coefficient of friction of µ =0.12
Apart from the standard programme customized solutions are available on request.
TOOLFLEX®
Metal bellow-type couplings
TOOLFLEX® is a metal bellow-type coupling, a coupling system which has proven in the field with numerous applications. The metal bellow
compensates perfectly for axial, radial and angular displacements. At the same time its geometric shape allows for high torsional stiffness
and a low mass moment of inertia. TOOLFLEX® is manufactured in twelve sizes for maximum torques up to 600 Nm.
Its main application ranges are both positioning drives, e. g. ball spindles with a high incline, and indexing tables or planetary and worm
gears with small gear ratios.
Subject to its proven bonding technique a non-positive, back-

lash-free connection of the aluminium hubs with the multilayer
bellows made of stainless steel is generated. The flanged insert
connection for sizes 16 to 55 ensures torque transmission of
every single bellow layer. Since TOOLFLEX® is a metal cou-
pling, it remains fatigue-endurable in the high-temperature range
up to a maximum of 200 °C. Apart from that it is resistant to
the effect of media or critical operating conditions, respectively.
The renowned shaft-hub-connection by means of clamping hubs Double slotted clamping hub
ensures an easy assembly by a radial clamping screw.
Subject to two slots in the hub there is no deformation of the bellow
when tightening the clamping screw.
For higher friction torques type KN with taper hubs can be used.
Types
Type with Type with

setscrew clamping hubs Type KN Type PI Type CF
Summary
Setscrew Clamping hubs
KN PI CF
(hub type 1.0/1.1) (hub type 2.5/2.6)
Bel-
Torque Torque Torque Torque Torque
Size Type low-hub-con- Torque Max. Torque Max. Torque Max. Torque Max. Torque Max.
of bellow of bellow of bellow of bellow of bellow
nection of bellow speed of bellow speed of bellow speed of bellow speed of bellow speed
TK max TK max T T T
TKN [Nm] [rpm] TKN [Nm] [rpm] TKN [Nm] K max [rpm] TKN [Nm] K max [rpm] TKN [Nm] K max [rpm]
[Nm] [Nm] [Nm] [Nm] [Nm]
S
5 0.1 0.15 47700
M
temperature 100 °C
Maximum ambient
S
7 1 1.5 31800 1 1.5 31800
Bonded
M
S
9 1.5 2.25 23800 1.5 2.25 23800
M
S
12 2 3 19000 2 3 19100
M
S
16 5 7.5 14900 5 7.5 14900
M
S
20 15 22.5 11900 15 22.5 11950 15 22.5 11950
M
S
temperature 200 °C
30 35 52.5 8700 35 52.5 15280 35 52.5 8700 35 52.5 8700

Maximum ambient
M
Flanged
S
38 65 97.5 7350 65 97.5 12600 65 97.5 7350 65 97.5 7350
M
S
42 95 142.5 6820 95 142.5 11580 95 142.5 6820 95 142.5 6820
M
S
45 170 255 5750 170 255 9300 170 255 5750 170 255 5750
M
S
55 Al 340 510 4800
M
S
temperature
55 340 510 4800 340 510 7870 340 510 4800

Maximum
Welded
ambient
200 °C
M
S
65 600 900 3850
M
TOOLFLEX®
Types of hubs
ROTEX® GS
Due to the use of TOOLFLEX® for many different applications and mounting situations, this coupling system is available with various hub
types and two different lengths of bellows. A combination of the components forms a type.
TOOLFLEX® is supplied as a complete unit; a supply of individual components is not possible.
Type 1.0 Type 1.1

Positive-locking power transmission. Permissible torque Non-positive torque transmission. Suitable for backlash-free
for backlash-free power transmission with heavily reversing
operation.
servo couplings
Backlash-free
Type 1.3 Type 1.2
with spline bore without feather keyway, without setscrew
Positive-locking power transmission. Spline on request of For low torques. Suitable for bonding or pressing onto the
customers (e. g. for shaft with flattening). shaft.
TOOLFLEX®
double slotted, without feather keyway double slotted, with feather keyway
Transmittable torques depending on bore diameter. fit. The friction fit avoids or reduces reverse backlash. Sur-
face pressure of the keyway connection is reduced.
Type 6.5 taper hub KN Flange
Integrated frictionally engaged shaft-hub-connection Flange to connect to customer’s component. Special

for the transmission of higher torques in the area of the dimensions on request.
shaft-hub-connection.
Type 7.5 clamping hub type DH Type 7.6 clamping hub type DH
without feather keyway for double-cardanic connection with feather keyway for double-cardanic connection
Frictionally engaged, backlash-free shaft-hub-connection for Positive-locking power transmission with additional friction
radial assembly of coupling. Transmittable torques depend- fit for radial assembly of coupling. The friction fit avoids or
ing on bore diameter. reduces reverse backlash. Surface pressure of the keyway
RADEX®-NC
Type 7.8 clamping hub type H Type 7.9 clamping hub type H
without feather keyway for single-cardanic connection with feather keyway for single-cardanic connection
Frictionally engaged, backlash-free shaft-hub-connection for Positive-locking power transmission with additional friction
radial assembly of coupling. Transmittable torques depend- fit for radial assembly of coupling. The friction fit avoids or
ing on bore diameter. reduces reverse backlash. Surface pressure of the keyway
Bellow type S Bellow type M
Bellow with 4 layers made of stainless steel; compact Bellow with 6 layers made of stainless steel; realizing large
design with high torsion spring stiffness. shaft distance dimensions and displacements.
Special designs on request of customers

Special bellows
Bellows with 1, 2 or 3 layers available on request.

COUNTEX®
TOOLFLEX® S
Type S: Hubs with setscrews
100 200
TOOLFLEX® S type 1.1
TOOLFLEX® S with setscrew (type 1.1) - Hub material aluminium/bellow material stainless steel
Dimensions [mm]
hub-connection
Perm. displacements Torsion

Torque of
Bellow-
Max. speed Finish bore d General Setscrew spring stiff- Weight 3)

Size bellow TKN
[rpm] z = num- Radial Angular ness CT [kg]
1)
[Nm] Min. Max. DH dH L l1, l2 M t Axial [mm]
ber 2) [mm] [degree] [Nm/rad]
5 0.1 47700 2 5 10 6 15 6 M2 1.8 1 ±0.30 0.10 0.7 97 0.0027
7 4)
1.0 31800 3 8 15 9 18 7 M3 2.0 1 ±0.30 0.10 0.7 390 0.005
9 1.5 23800 3 10 20 12 21 8 M3 2.2 2 ±0.35 0.15 1.0 750 0.010
12 2.0 19000 4 14 25 16 27.5 11 M4 2.8 2 ±0.40 0.15 1.0 1270 0.017
16 5)
5.0 14900 5 18 32 20 37 13 M5 4 2 ±0.30 0.15 1.0 4500 0.046
20 15 11900 6 25 40 27 42 15 M5 5 2 ±0.40 0.15 1.0 9600 0.076
1)
2)
Number each hub; from size 9: 2 x 120° offset.
3)
Figures refer to the complete coupling with max. bore.
4)
Bonded
5)
Flanged
Types of hubs
Type 1.0 Type 1.1
Hub with feather keyway and setscrew Hub without feather keyway, with setscrew
Type 1.2 Type 1.3
Hub without feather keyway, without setscrew Hub with spline bore
TOOLFLEX® 7 S 1.1 - Ø4 1.1 - Ø6

Ordering
example: Size and type of coupling Hub type Finish bore Hub type Finish bore
TOOLFLEX® M
Type M: Hubs with setscrews
ROTEX® GS
servo couplings
Backlash-free
100 200
TOOLFLEX® M type 1.1
TOOLFLEX®
TOOLFLEX® M with setscrew (type 1.1) - Hub material aluminium/bellow material stainless steel
Dimensions [mm]
hub-connection
Perm. displacements Torsion

Torque of
Bellow-
Max. speed Finish bore d General Setscrew spring stiff- Weight 3)

Size bellow TKN
[rpm] ness CT [kg]
RADEX®-NC
1)
[Nm] z = num- Radial Angular
Min. Max. DH dH L l1, l2 M t Axial [mm]
ber 2) [mm] [degree] [Nm/rad]
5 0.1 47700 2 5 10 6 17 6 M2 1.8 1 ±0.40 0.15 1.0 75 0.003
7 4)
1.0 31800 3 8 15 9 20 7 M3 2.0 1 ±0.40 0.15 1.0 300 0.006
9 1.5 23800 3 10 20 12 24 8 M3 2.2 2 ±0.50 0.20 1.5 580 0.011
12 2.0 19000 4 14 25 16 31 11 M4 2.8 2 ±0.60 0.20 1.5 980 0.019
16 5)
5.0 14900 5 18 32 20 41 13 M5 4 2 ±0.50 0.20 1.5 3050 0.049
20 15 11900 6 25 40 27 49 15 M5 5 2 ±0.60 0.20 1.5 6600 0.082
1)
2)
Number each hub; from size 9: 2 x 120° offset.
3)
4)
Bonded
5)
Flanged
Types of hubs
Type 1.0 Type 1.1
Hub with feather keyway and setscrew Hub without feather keyway, with setscrew
Type 1.2 Type 1.3

COUNTEX®
Hub without feather keyway, without setscrew Hub with spline bore
TOOLFLEX® 7 M 1.1 - Ø4 1.1 - Ø6

Ordering
example: Size and type of coupling Hub type Finish bore Hub type Finish bore
TOOLFLEX® S
Type S: with clamping hubs
100 200
TOOLFLEX® Type S with clamping hubs - Hub material aluminium (size 55/65 steel)/bellow material stainless steel
Dimensions [mm]
Size Finish bore d General Clamping screws DIN EN ISO 4762
Min. Max. L l1, l2 E DH dH M1 DK t1 e1 TA [Nm]
7 3 7 24 9 6 15 9 M2 16.5 3.2 5 0.37
9 3 9 29 11 7 20 12 M2.5 21.5 3.5 7.1 0.76
12 4 12 34.5 13 8.5 25 16 M3 26.5 4 8.5 1.34
16 5 16 45 17.0 11 32 20 M4 35.0 5 12.0 2.9
20 8 20 55 21.5 12 40 27 M5 43.5 6 14.5 6
30 10 30 63 23.0 17 55 33 M6 58.0 7 19 10
38 12 38 69 25.5 18 65 42 M8 72.6 9 25 25
42 14 42 84 30.0 24 70 46 M8 76.1 9 27 25
45 14 45 86.5 32.0 22.5 83 58 M10 89.0 11 30 49
55 Al 20 55 111 40.0 31 100 73 M12 106.0 14 37 86
55 3) 20 55 111 40.0 31 100 73 M12 106.0 14 37 120
65 3) 30 65 126 45.0 36 125 95 M14 127.2 15 45 185
Technical data
connection
Torque of Moment of Torsion spring Axial stiffness Radial stiff- Perm. displacements
Bellow-
Max. speed Weight 2)

hub-
Size bellow TKN 1) Hub material inertia 2) stiffness CT Ca ness Cr

[rpm] Angular [kg]
[Nm] [x10-6kgm2] [Nm/rad] [N/mm] [N/mm] Axial [mm] Radial [mm]
[degree]
7 1 31800 Aluminium 0.26 390 — — ±0.3 0.10 0.7 0.007
Bonded
9 1.5 23800 Aluminium 0.97 750 — — ±0.35 0.15 1.0 0.014

12 2 19100 Aluminium 2.6 1270 — — ±0.4 0.15 1.0 0.025
16 5 14900 Aluminium 9 4500 43 138 ±0.3 0.15 1.0 0.06
20 15 11950 Aluminium 30 9600 63 189 ±0.4 0.15 1.0 0.12
30 35 8700 Aluminium 114 17800 97 233 ±0.5 0.20 1.5 0.24
38 65 7350 Aluminium 245 37400 108 318 ±0.6 0.20 1.5 0.35
Flanged
42 95 6820 Aluminium 396 54700 120 499 ±0.6 0.20 1.5 0.49
45 170 5750 Aluminium 931 95800 132 738 ±0.9 0.20 1.5 0.82
55 Al 340 4800 Aluminium 1665 144100 160 894 ±1.1 0.25 1.5 1.50
55 3) 3)
340 4800 Steel 4996 144100 160 894 ±1.0 0.25 1.5 3.20
65 3) 600 3850 Steel 13318 322740 212 1365 ±1.0 0.30 1.5 5.50
1)
2)
3)
Hub made of steel welded with bellow.

7 0.84 0.91 0.97 1.04 1.10
9 1.87 1.98 2.09 2.20 2.31 2.41 2.52
12 3.48 3.65 3.81 3.98 4.14 4.31 4.48 4.64 4.81
16 8.5 8.8 9.1 9.4 9.7 9.9 10.2 10.5 11.1 11.4 11.7
20 17.6 18.1 18.6 19.1 19.5 20.5 21.0 21.4 22.4 22.9 23.3
30 33.1 33.8 35.1 35.8 36.5 37.8 38.5 39.2 41.9 42.5 44.6 45.9
38 79.2 80.4 81.7 84.2 85.4 86.6 91.6 92.8 96.5 99.0 102 105 109
42 84.2 85.4 86.6 89.1 90.3 91.6 96.5 97.8 102 104 106 110 114 116 119
45 157 165 167 173 177 181 187 193 197 200 206
55 Al 270 281 284 293 298 304 313 321 327 333 341 356 371
55 3) 397 401 413 421 429 442 454 462 470 482 502 523
65 3) 720 732 750 768 780 792 810 840 870 900 930
TOOLFLEX® 30 S 2.5 Ø25 2.5 Ø30

Ordering
example: Size and type of cou-
Hub type Finish bore Hub type Finish bore
pling
ROTEX® GS
Feather keyway according to DIN 6885
optionally
servo couplings
Backlash-free
TOOLFLEX®
Thread M1
Other types:
Type for FANUC motors
RADEX®-NC
Types of hubs
Type 2.5 Type 2.6
COUNTEX®
Clamping hub double slot without feather keyway Clamping hub double slot with feather keyway
TOOLFLEX® M
Type M: with clamping hubs
100 200
TOOLFLEX® Type M with clamping hubs - Hub material aluminium (size 55/65 steel)/bellow material stainless steel
Dimensions [mm]
Size Finish bore d General Clamping screws DIN EN ISO 4762
Min. Max. L l1, l2 E DH dH M1 DK t1 e1 TA [Nm]
7 3 7 26 9 8 15 9 M2 16.5 3.2 5 0.37
9 3 9 32 11 10 20 12 M2.5 21.5 3.5 7.1 0.76
12 4 12 38 13 12 25 16 M3 26.5 4 8.5 1.34
16 5 16 49 17.0 15 32 20 M4 35.0 5 12 2.9
20 8 20 62 21.5 19 40 27 M5 43.5 6 14.5 6
30 10 30 72 23.0 26 55 33 M6 58.0 7 19 10
38 12 38 81 25.5 30 65 42 M8 72.6 9 25 25
42 14 42 95 30.0 35 70 46 M8 76.1 9 27 25
45 14 45 103 32.0 39 83 58 M10 89.0 11 30 49
55 Al 20 55 125 400 45 100 73 M11 106.0 14 37 86
55 3) 20 55 125 40.0 45 100 73 M12 106.0 14 37 120
65 3) 30 65 142 45.0 52 125 95 M14 127.2 15 45 185
Technical data
connection
Torque of Moment of Torsion spring Axial stiffness Radial stiffness Perm. displacements
Bellow-

hub-
Size bellow TKN 1) Hub material inertia 2) stiffness CT Ca Cr

[rpm] Angular [kg]
[Nm] [x10-6kgm2] [Nm/rad] [N/mm] [N/mm] Axial [mm] Radial [mm]
[degree]
7 1 31800 Aluminium 0.3 300 — — ±0.4 0.15 1.0 0.008
Bonded
9 1.5 23800 Aluminium 1.0 580 — — ±0.5 0.20 1.5 0.015

12 2 19100 Aluminium 2.7 980 — — ±0.6 0.20 1.5 0.03
16 5 14900 Aluminium 10 3050 29 92 ±0.5 0.20 1.5 0.06
20 15 11950 Aluminium 32 6600 42 126 ±0.6 0.20 1.5 0.14
30 35 8700 Aluminium 123 14800 65 155 ±0.8 0.25 2.0 0.31
Flanged
38 65 7350 Aluminium 262 24900 72 212 ±0.8 0.25 2.0 0.45

42 95 6820 Aluminium 427 36500 80 333 ±0.8 0.25 2.0 0.52
45 170 5750 Aluminium 1020 64000 88 492 ±1.0 0.25 2.0 1.13
55 Al 340 4800 Aluminium 1706 96100 107 598 ±1.1 0.30 20 2.0
55 3) 3)
340 4800 Steel 5118 96100 107 598 ±1.0 0.30 2.0 3.3
65 3) 600 3850 Steel 13727 226550 135 910 ±2.0 0.35 2.0 5.6
1)
2)
3)

7 0.84 0.91 0.97 1.04 1.10
9 1.87 1.98 2.09 2.20 2.31 2.41 2.52
12 3.48 3.65 3.81 3.98 4.14 4.31 4.48 4.64 4.81
16 8.5 8.8 9.1 9.4 9.7 9.9 10.2 10.5 11.1 11.4 11.7
20 17.6 18.1 18.6 19.1 19.5 20.5 21.0 21.4 22.4 22.9 23.3
30 33.1 33.8 35.1 35.8 36.5 37.8 38.5 39.2 41.9 42.5 44.6 45.9
38 79.2 80.4 81.7 84.2 85.4 86.6 91.6 92.8 96.5 99.0 102 105 109
42 84.2 85.4 86.6 89.1 90.3 91.6 96.5 97.8 102 104 106 110 114 116 119
45 157 165 167 173 177 181 187 193 197 200 206
55 Al 270 281 284 293 298 304 313 321 327 333 341 356 371
55 3) 397 401 413 421 429 442 454 462 470 482 502 523
65 3) 720 732 750 768 780 792 810 840 870 900 930
TOOLFLEX® 30 M 2.5 - Ø25 2.5 - Ø30

Ordering
example: Size and type of cou-
pling
ROTEX® GS
Feather keyway according to DIN 6885
optionally
servo couplings
Backlash-free
TOOLFLEX®
Thread M1
Other types:
Type for FANUC motors
RADEX®-NC
Types of hubs
COUNTEX®
Type 2.5 Type 2.6
Clamping hub double slot without feather keyway Clamping hub double slot with feather keyway
TOOLFLEX® KN
Taper hubs for high friction torques
200
TOOLFLEX® Type S-KN - Hub material steel/bellow material stainless steel

Dimensions [mm]
Torque of Clamping screws
Max. speed Finish bore d L Ltotal Extraction thread Weight 4)
Size bellow TKN DIN EN ISO 4017
[rpm] l1, l2 DH D1 D2 [kg]
1)
[Nm] z= z= TA1 3)
Min. Max. 4 layers 4 layers M TA [Nm] M1
number number [Nm]
30 35 15280 12 22 48 54 22 50 43 47 M4 2.9 12 M4 6 1.2 0.4
38 65 12600 12 28 56 63 26 60.5 52 56 M5 6 12 M5 6 1.4 0.7
42 95 11580 14 35 64 71 29 66 60 63 M5 6 12 M5 6 1.4 0.8
45 170 9300 15 40 74.5 82.5 34 82 68 77 M6 14 12 M6 6 3 1.5
55 2) 340 7870 15 56 95.5 106 40 97 95 95 M8 35 12 M8 6 6 2.5
TOOLFLEX® Type M-KN - Hub material steel/bellow material stainless steel

Dimensions [mm]
Torque of Clamping screws
Max. speed Finish bore d L Ltotal Extraction thread Weight 4)
Size bellow TKN DIN EN ISO 4017
[rpm] l1, l2 DH D1 D2 [kg]
1)
[Nm] z= z= TA1 3)
Min. Max. 6 layers 6 layers M TA [Nm] M1
number number [Nm]
30 35 15280 12 22 57 63 22 50 43 47 M4 2.9 12 M4 6 1.2 0.4
38 65 12600 12 28 68 75 26 60.5 52 56 M5 6 12 M5 6 1.4 0.7
42 95 11580 14 35 75 82 29 66 60 63 M5 6 12 M5 6 1.4 0.8
45 170 9300 15 40 91 99 34 82 68 77 M6 14 12 M6 6 3 1.5
55 2) 340 7870 15 56 109 120 40 97 95 95 M8 35 12 M8 6 6 2.5
1)
2)
3)
After assembly of the clamping screws (M) tighten the extraction thread (M1) at the tightening torque TA1 specified.
4)

Size Ø14 Ø15 Ø16 Ø19 Ø20 Ø24 Ø25 Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42 Ø45 Ø48 Ø50 Ø55
30 50 58 66 71 79
38 81 92 130 103 149 161 202
42 105 117 168 131 164 189 215 257
45 230 332 230 288 331 376 451 531 589
55 4) 483 606 696 792 585 690 764 843 967 1101 1194 1445
TOOLFLEX® 38 S-KN 6.5 - Ø15 6.5 - Ø22

Ordering
example: Size and type of coupling Finish bore Finish bore
ROTEX® GS
TOOLFLEX® S-KN
servo couplings
Backlash-free
TOOLFLEX®
TOOLFLEX® M-KN
RADEX®-NC
Other types:
TOOLFLEX® KN for FANUC motors
COUNTEX®
Types of hubs
Type 6.5
Taper hub KN
TOOLFLEX® PI
Axial plug-in
200
TOOLFLEX® Type S-PI - Hub material aluminium/bellow material stainless steel

Dimensions [mm]
Size Type General Clamping screws DIN EN ISO 4762
Min. d1, d2 Max. d1 Max. d2 L 1) l1 l2 E DH H M1, M2 DK e t1, t2 TA [Nm]
20 S 8 20 20 67.0 21.5 33.5 12.0 40 0.5 - 1 M5 43.5 14.5 6 6
30 S 10 30 28 73.5 23.0 33.5 17.0 55 0.5 - 1 M6 58.0 19.0 7 10
38 S 12 38 32 87.5 25.5 44.0 18.0 65 0.5 - 1.5 M8 72.6 25.0 9 25
42 S 14 42 35 93.0 30 39.0 21.0 70 0.5 - 1.5 M8 76.1 25.0 9 25
45 S 14 45 42 96.0 32.0 41.5 22.5 83 0.5 - 1.5 M10 89.0 30.0 11 49
55 4) S 20 55 55 130.1 40 58.5 31.5 100 0.5 - 1.5 M12 106.0 37 14 120
Technical data of TOOLFLEX® S-PI

Moment of Torsion spring Radial stiffness Perm. displacements
Torque of bellow Axial stiffness Ca Weight 3)
Size Type Max. speed [rpm] inertia 3) stiffness CT Cr
TKN 2) [Nm] [N/mm] Radial [mm] Angular [degree] [kg]
[x10-6kgm2] [Nm/rad] [N/mm]
20 S 15 11950 37 6600 63 189 0.15 1.0 0.15
30 S 35 8700 140 11500 97 233 0.20 1.5 0.29
38 S 65 7350 329 21500 108 318 0.20 1.5 0.50
42 S 95 6820 396 31500 120 499 0.20 1.5 0.49
45 S 170 5750 1031 55000 132 738 0.25 1.5 0.93
55 4) S 340 4800 6150 144100 160 894 0.25 1.5 3.80
TOOLFLEX® Type M-PI - Hub material aluminium/bellow material stainless steel

Dimensions [mm]
Size Type General Clamping screws DIN EN ISO 4762
Min. d1, d2 Max. d1 Max. d2 L 1) l1 l2 E DH H M1, M2 DK e t1, t2 TA [Nm]
20 M 8 20 20 74.0 21.5 33.5 19.0 40 0.5 - 1 M5 43.5 14.5 6 6
30 M 10 30 28 82.5 23.0 33.5 26.0 55 0.5 - 1 M6 58.0 19.0 7 10
38 M 12 38 32 99.5 25.5 44.0 30.0 65 0.5 - 1.5 M8 72.6 25.0 9 25
42 M 14 42 35 104.0 30 39.0 32.0 70 0.5 - 1.5 M8 76.1 25.0 9 25
45 M 14 45 42 112.5 32.0 41.5 39.0 83 0.5 - 1.5 M10 89.0 30.0 11 49
55 M 20 55 55 143.6 40 58.5 45 100 0.5 - 1.5 M12 106.0 37 14 120
Technical data of TOOLFLEX® M-PI

Moment of Torsion spring Radial stiffness Perm. displacements
Torque of bellow Axial stiffness Ca Weight 3)
Size Type Max. speed [rpm] inertia 3) stiffness CT Cr
TKN 2) [Nm] [N/mm] Radial [mm] Angular [degree] [kg]
[x10-6kgm2] [Nm/rad] [N/mm]
20 M 15 11950 38 4900 42 126 0.20 1.5 0.16
30 M 35 8700 145 10200 65 155 0.25 2.0 0.31
38 M 65 7350 346 15100 72 212 0.25 2.0 0.52
42 M 95 6820 427 22000 80 333 0.25 2.0 0.52
45 M 170 5750 1127 41000 88 492 0.30 2.0 1.00
55 4)
M 340 4800 6270 96100 107 598 0.30 2.0 3.90
1)
When plugged in
2)
3)
4)
Review of shaft-hub-connection: Friction torques TR [Nm] for hub type 2.5 for Ød1/Ød2
Size Ø8 Ø9 Ø10 Ø11 Ø12 Ø14 Ø15 Ø16 Ø18 Ø19 Ø20 Ø24 Ø25 Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42
20 17.6 18.1 18.6 19.1 19.5 20.5 21.0 21.4 22.4 22.9 23.3
30 33.1 33.8 35.1 35.8 36.5 37.8 38.5 39.2 41.9 42.5 44.6 45.9
38 79.2 80.4 81.7 84.2 85.4 86.6 91.6 92.8 96.5 99.0 102
42 79.2 80.4 81.7 84.2 85.4 86.6 91.6 92.8 96.5 99.0 102 105
45 157 165 167 173 177 181 187 193 197 200
55 397 401 413 421 429 442 454 462 470
TOOLFLEX® 30 S-PI d1 - Ø22 d2 - Ø18

Ordering
example: Size and type of coupling Finish bore Finish bore
ROTEX® GS
TOOLFLEX® S-PI
Feather keyway acc. to
DIN 6885 optionally
Thread M2 Thread M1
servo couplings
Backlash-free
Prestress
TOOLFLEX®
TOOLFLEX® M-PI
RADEX®-NC
Feather keyway acc. to
DIN 6885 optionally
Thread M2 Thread M1
Prestress
COUNTEX®
TOOLFLEX® CF
Flange programme
200
TOOLFLEX® Type S-CF - Hub material aluminium (size 55 steel)/bellow material stainless steel
Finish bore d Dimensions [mm] Clamping screws DIN EN ISO 4762 Flange
Size
Min. Max. DH DB DF d2 H7 l3 l1 l2 E L DK e1 t1 M TA [Nm] DT M1
25 30
30 10 30 55 50 47 1.5 16 23.0 10.5 49.5 58.0 19 7 M6 10 M4
29 34
29 35
38 12 38 65 60.5 55.75 1.5 18 25.5 11.0 54.5 72.6 25 9 M8 25 M5
36 42
36 42
42 14 42 70 66 62.95 1.5 21 30.0 15.0 66.0 76.1 27 9 M8 25 M5
43 49
38 45
45 14 45 83 82 77 1.5 23 32.0 14.5 69.5 89.0 30 11 M10 49 M6
49 56
51 60
55 2) 20 55 100 97 95 1.5 28 40.0 23.5 91.5 106.0 37 14 M12 120 M8
68 78
Technical data
Torque of bellow Max. speed Torsion spring stiff- Axial stiffness Ca Radial stiffness Cr Perm. displacements
Size Type
TKN 1) [Nm] [rpm] ness CT [Nm/rad] [N/mm] [N/mm] Axial [mm] Radial [mm] Angular [degree]
30 S 35 8700 14800 97 233 ±0.5 0.20 1.5
38 S 65 7350 24900 108 318 ±0.6 0.20 1.5
42 S 95 6820 36500 120 499 ±0.6 0.20 1.5
45 S 170 5750 64000 132 738 ±0.9 0.25 1.5
55 2) S 340 4800 96100 160 894 ±1.0 0.25 1.5
TOOLFLEX® Type M-CF - Hub material aluminium (size 55 steel)/bellow material stainless steel
Finish bore Dimensions [mm] Clamping screws DIN EN ISO 4762 Flange
Size
d1 min. d1 max. DH DB DF d2 H7 l3 l1 l2 E L DK e1 t1 M TA [Nm] DT M1
25 30
30 10 30 55 50 47 1.5 16 23.0 19.5 58.5 58.0 19 7 M6 10 M4
29 34
29 35
38 12 38 65 60.5 55.75 1.5 18 25.5 23.0 66.5 72.6 25 9 M8 25 M5
36 42
36 42
42 14 42 70 66 62.95 1.5 21 30.0 26.0 77.0 76.1 27 9 M8 25 M5
43 49
38 45
45 14 45 83 82 77 1.5 23 32.0 31.0 86.0 89.0 30 11 M10 49 M6
49 56
51 60
55 2) 20 55 100 97 95 1.5 28 40.0 37.0 105.0 106.0 37 14 M12 120 M8
68 78
Technical data
Torque of bellow Max. speed Torsion spring stiff- Axial stiffness Ca Radial stiffness Cr Perm. displacements
Size Type
TKN 1) [Nm] [rpm] ness CT [Nm/rad] [N/mm] [N/mm] Axial [mm] Radial [mm] Angular [degree]
30 M 35 8700 14800 65 155 ±0.8 0.25 2.0
38 M 65 7350 24900 72 212 ±0.8 0.25 2.0
42 M 95 6820 36500 80 333 ±0.8 0.25 2.0
45 M 170 5750 64000 88 492 ±1.0 0.30 2.0
55 2) M 340 4800 96100 107 598 ±1.0 0.30 2.0
1)
2)

Size Ø10 Ø11 Ø12 Ø14 Ø15 Ø16 Ø18 Ø19 Ø20 Ø24 Ø25 Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42 Ø45 Ø50 Ø55
30 33.1 33.8 35.1 35.8 36.5 37.8 38.5 39.2 41.9 42.5 44.6 45.9
38 84.2 85.4 86.6 91.6 92.8 96.5 99.0 102 105 109
42 84.2 85.4 86.6 89.1 90.3 91.6 96.5 97.8 102 104 106 110 114 116 119
45 157 165 167 173 177 181 187 193 197 200 206
55 4) 397 401 413 421 429 442 454 462 470 482 502 523
TOOLFLEX® 38 M-CF Ø15 Ø29 - Ø35 - 6xM5

Ordering
example: Size and type of coupling Finish bore Dimensions flange (d2 - DT - M1)
ROTEX® GS
TOOLFLEX® S-CF
servo couplings
Backlash-free
TOOLFLEX®
TOOLFLEX® M-CF
RADEX®-NC
COUNTEX®
TOOLFLEX® S-H / M-H
Shell clamping hubs
200
TOOLFLEX® type S-H / shell clamping hubs - Hub material aluminium/bellow material stainless steel
Finish bore d Dimensions [mm]
Size General Clamping screws DIN EN ISO 4762
Min. Max. L l1, l2 E DH DK E1 t1 x1, x2 e M TA [Nm]
20 8 20 51 19.5 12.0 40 41.2 26.0 5.5 12.5 14.5 M4 5.0
30 10 28 68 25.5 17.0 55 57.7 34.0 7.5 17.0 19.0 M6 15.0
38 12 38 78 30.0 18.0 65 72.6 36.0 9.5 21.0 25.0 M8 40.0
45 14 45 94.5 36.0 22.5 83 88.8 46.5 11.0 24.0 30.0 M10 70.0
Technical data of TOOLFLEX S-H ®
Bel- Torque of Moment of Torsion spring Axial stiffness Radial stiffness Perm. displacements
Size low-hub-con- bellow TKN 1) inertia 2) stiffness CT Ca Cr Angular
[rpm] Axial [mm] Radial [mm] [kg]
nection [Nm] [x10-6kgm2] [Nm/rad] [N/mm] [N/mm] [degree]
20 15 9550 28 9600 63 189 ±0.4 0.15 1.0 0.110
Flanged
30 35 6950 132 17800 97 233 ±0.5 0.20 1.5 0.285

38 65 5850 292 37400 108 318 ±0.6 0.20 1.5 0.422
45 170 4750 1003 95800 132 738 ±0.9 0.20 1.5 0.897
TOOLFLEX type M-H / shell clamping hubs - Hub material aluminium/bellow material stainless steel
®

Size General Clamping screws DIN EN ISO 4762
Min. Max. L l1, l2 E DH DK E1 t1 x1, x2 e M TA [Nm]
20 8 20 58 19.5 19.0 40 41.2 33.0 5.5 12.5 14.5 M4 5.0
30 10 30 77 25.5 26.0 55 57.7 43.0 7.5 17.0 19.0 M6 15.0
38 12 38 90 30.0 30.0 65 72.6 48.0 9.5 21.0 25.0 M8 40.0
45 14 45 111 36.0 39.0 83 88.8 63.0 11.0 24.0 30.0 M10 70.0
Technical data of TOOLFLEX® M-H

Bel- Torque of Moment of Torsion spring Axial stiffness Radial stiffness Perm. displacements
Size low-hub-con- bellow TKN 1) inertia 2) stiffness CT Ca Cr Angular
[rpm] Axial [mm] Radial [mm] [kg]
nection [Nm] [x10-6kgm2] [Nm/rad] [N/mm] [N/mm] [degree]
20 15 9550 29 6600 42 126 ±0.6 0.20 1.5 0.115
Flanged
30 35 6950 138 14800 65 155 ±0.8 0.25 2.0 0.304

38 65 5850 310 24900 72 212 ±0.8 0.25 2.0 0.445
45 170 4750 1069 64000 88 492 ±1.0 0.25 2.0 0.947
1)
2)
To make sure that the coupling can be assembled/disassembled radially, please observe the insertion dimension x1/x2 of the shafts.
20 12.5 14.1 15.7 17.2 18.8 21.9 23.5 25.1 28.2 29.8 31.3
30 31.8 35.0 38.2 44.5 47.7 50.9 57.3 60.4 63.6 76.3 79.5 89.1
38 74.9 87.4 93.7 99.9 112.4 118.6 124.9 149.9 156.1 174.8 187.3 199.8 218.5 237.3
45 123.4 132.2 141.0 158.6 167.4 176.2 211.5 220.3 246.7 264.4 282.0 308.4 334.9 352.5 370.1 396.5
TOOLFLEX® 30 S-H 7.8 - Ø25 7.9 - Ø30

Ordering
example: Size and type
of coupling
ROTEX® GS
TOOLFLEX® S-H
servo couplings
Backlash-free
TOOLFLEX®
TOOLFLEX® M-H
RADEX®-NC
Types of hubs
Type 7.8 Type 7.9
COUNTEX®
clamping hub type H without feather keyway for clamping hub type H with feather keyway for
single-cardanic connection single-cardanic connection (on request)
TOOLFLEX® ZR
Intermediate shaft coupling with aluminium pipe bonded
200
TOOLFLEX® type ZR / shell clamping hubs - Hub material aluminium/bellow material stainless steel
General Clamping screws DIN EN ISO 4762
Size
Min. Max. LR LZR = LR + 2  l3
DH L l3 dR DK t1 e M TA [Nm]
Min. Max. Min. Max.
20 8 20 40 40 12.5 80 2975 105 3000 40 41.2 5.5 14.5 M4 5
30 10 28 55 58.5 17.0 114 3466 148 3500 50 58.0 7.5 19 M6 15
38 12 38 65 61 21.0 129 3958 171 4000 60 72.6 9.5 25 M8 40
45 14 45 83 78.5 25.0 149 3950 199 4000 80 89.0 11.0 30 M10 70
Technical data of TOOLFLEX® ZR

Moment of inertia
Torque of bellow Static torsion spring stiffness [Nm/rad]
Size [10-3 kgm2]
TKN 1) [Nm]
ZR hub 2)
Pipe/meter ZW C2 3)
20 15 0.024378 0.329 1935
30 35 0.121256 0.673 3800
38 65 0.253162 1.199 7240
45 170 0.961451 4.560 23183

1)

2)
Torsion spring stiffness with a length of 1 m of intermediate pipe with Lpipe = LZR - 2 · L
3)
For inquiries and orders please specify the shaft distance dimension LR along with the maximum speed to review the critical bending speed.
20 12.5 14.1 15.7 17.2 18.8 21.9 23.5 25.1 28.2 29.8 31.3
30 31.8 35.0 38.2 44.5 47.7 50.9 57.3 60.4 63.6 76.3 79.5 89.1
38 74.9 87.4 93.7 99.9 112.4 118.6 124.9 149.9 156.1 174.8 187.3 199.8 218.5 237.3
45 123.4 132.2 141.0 158.6 167.4 176.2 211.5 220.3 246.7 264.4 282.0 308.4 334.9 352.5 370.1 396.5
TOOLFLEX® 30 ZR 1200 mm 7.5 - Ø24 7.6 - Ø24

Ordering
example: Size and type Shaft distance dimen-
Type Hub type Finish bore Hub type Finish bore
of coupling sion (LR)
ROTEX® GS
TOOLFLEX® ZR
servo couplings
Backlash-free
TOOLFLEX®
Shaft distance dimension LR
TOOLFLEX® 20
TOOLFLEX® 30
TOOLFLEX® 38
TOOLFLEX® 45
RADEX®-NC
Operating speed [rpm]
Shaft distance dimension LR [mm]
Types of hubs
Type 7.5 Type 7.6
COUNTEX®
Clamping hub type DH without feather keyway for Clamping hub type DH with feather keyway for
double-cardanic connection double-cardanic connection (on request)
RADEX®-NC
Servo laminae couplings
RADEX®-NC is a line specifically developed for servo technology. With
this coupling a set of torsionally rigid steel laminas that are soft in bend-
ing ensure a reliable compensation for axial, angular and radial shaft
displacements. As an all-metal coupling - the laminas are made of stain-
less steel - RADEX®-NC can even be used with high temperatures (up
to 200 °C) and under aggressive ambient conditions. RADEX®-NC is
manufactured in 10 sizes from size 5 to 75 for max. torques up to 4800
Nm. In addition to the two different designs (EK = single-cardanic and
DK = double-cardanic) it is available in five different hub types.
A typical application of RADEX®-NC are backlash-free worm gear pairs

with low gear ratios. For reason of the gear ratio of the gearbox the
rigidity of the coupling must be converted from the drive side into the
driven side. Here the gear ratio itself has a decisive influence because it
is included in the calculation by square. This converted rigidity is added
in line with the gearbox stiffness in order to obtain the total rigidity.
In case of gear ratios that are smaller than i = 8 we recommend to use
RADEX®-NC due to the loss of rigidity of the total system arising with
the use of flexible couplings.
Engine Coupling Gearbox

RADEX®-NC couplings are suitable for power transmission in drives
in potentially explosive atmospheres. The couplings are assessed and
approved according to EU directive 2014/34/EU as units of category
2G/2D and thus suitable for the use in potentially explosive atmos-
pheres of zone 1, 2, 21 and 22. Please read through our information
included in the respective type examination certificate and the operating
and assembly instructions at www.ktr.com.
Selection:
If used in potentially explosive atmospheres, the clamping hubs without
feather keyway only for use in category 3 (with feather keyway for cat.
2) must be selected in that there is a minimum safety factor of s = 2
between the peak torque (including all operating parameters) and the
nominal torque and frictional torque of engagement of the coupling.
RADEX®-NC DK and EK
Laminae sets
ROTEX® GS
servo couplings
Backlash-free
TOOLFLEX®
Size 5 to 26 Size 36 to 75
(laminae with 4 holes) (laminae with 6 holes)
RADEX®-NC
Size 5 to 10 Size 16 to 75
(cylindrical sleeve) (taper sleeve)
Types of hubs
double slotted, without feather keyway triple slotted, without feather keyway
Frictionally engaged, backlash-free shaft-hub-connection. Frictionally engaged, backlash-free shaft-hub-connection,
Transmittable torques depending on bore diameter. good properties of concentric running and reduced imbal-
ance. Transmittable torques depending on bore diameter.
Type 3.5 standard from size 43
double slotted, with feather keyway triple slotted, with feather keyway
Positive-locking power transmission with additional friction Positive-locking power transmission with additional friction
fit. The friction fit avoids or reduces reverse backlash. Sur- fit. The friction fit avoids or reduces reverse backlash.
face pressure of the keyway connection is reduced. Surface pressure of the keyway connection is reduced. Type
3.6 standard from size 43

COUNTEX®
Integrated frictionally engaged shaft-hub-connection for the

transmission of higher torques. Suitable for high speeds.
Double- and single-cardanic types
200
Hub type 2.5/2.6
Type DK Type EK
RADEX®-NC Types DK and EK - Hub and spacer material aluminium/laminas made of stainless steel
Clamping screws Mass moment of inertia
Dimensions [mm]
Size DIN EN ISO 4762 [kgm2]
dmax. DH DK l1, l2 LDK EDK LEK dh s t M TA [Nm] DK EK
5 12 26 26 12 34 10 26.5 12 2.5 3.5 M2.5 0.8 0.000004 0.000003
10 15 35 35 16 44 12 35 14.5 3 5 M4 3 0.000016 0.000012
16 20 46 49 22 58 14 47 19.5 3 6.8 M6 10 0.000063 0.00005
21 30 58 59 25 69 19 53.5 24 3.5 6.8 M6 10 0.00018 0.00014
26 38 69 73 32 88 24 69 30 5 9 M8 25 0.00046 0.00036
36 45 84 87 35 93.6 23.6 74.8 48 4.8 10.5 M10 49 0.0011 0.00091
Technical data
Torsion spring stiffness
Displacements of type DK Displacements of type EK
TKN 1) TK max 1) Max. speed [Nm/rad]
Size Laminae type
[Nm] [Nm] [rpm] Angular each laminae Angular each laminae
EK DK Radial [mm] Axial [mm] Radial [mm] Axial [mm]
[degree] [degree]
5 2.5 5 18,300 2,400 1,200 4 holes 0.13 ± 0.4 1 - ± 0.2 1
10 7.5 15 13,600 5,600 2,800 4 holes 0.16 ± 0.8 1 - ± 0.4 1
16 35 53 10,500 20,000 10,000 4 holes 0.19 ± 1.0 1 - ± 0.5 1
21 70 105 8,500 40,000 20,000 4 holes 0.27 ± 1.2 1 - ± 0.6 1
26 120 180 7,000 84,000 42,000 4 holes 0.33 ± 1.6 1 - ± 0.8 1
36 340 510 5,700 280,000 140,000 6 holes 0.32 ± 2.0 1 - ± 1.0 1
1)

Size Pilot bored Ø3 Ø5 Ø8 Ø10 Ø12 Ø14 Ø15 Ø16 Ø19 Ø20 Ø22 Ø24 Ø25 Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42 Ø45
5 2.5 1.1 1.8 2.8 3.4 4
10 4.5 5 7.7 9.5 11.1 12.7 13.5
16 5.5 23 27 31 33 35 41 43
21 7.5 28 32 34 36 42 44 48 52 54 59 63
26 9.5 66 70 81 85 92 100 103 114 121 127 137 147
36 11.5 129 135 147 159 165 182 194 199 221 237 247 258 273
RADEX®-NC 21 DK 2.5 - Ø20 2.5 - Ø25

Ordering
example: Coupling size Type Hub type Finish bore Hub type Finish bore
ROTEX® GS
servo couplings
Backlash-free
200
Hub type 3.5/3.6
Type DK Type EK
TOOLFLEX®
RADEX®-NC Types DK and EK - Hub and spacer material aluminium up to size 61, steel with size 75 / laminas made of stainless steel
Clamping screws Mass moment of inertia
Dimensions [mm]
Size DIN EN ISO 4762 [kgm2]
dmax. DH DK l1, l2 LDK EDK LEK dh s t M TA [Nm] DK EK
43 55 104 104 40.5 115 34 89 61 8 10.5 M10 49 0.0033 0.0025
RADEX®-NC
51 70 124 130 50 138 38 108 73 8 14 M14 135 0.0082 0.006
61 80 144 148.5 54 150 42 118 88 10 16 M16 210 0.016 0.012
75 90 170 181.1 70 189 49 152 104 12 21.5 M20 610 0.099 0.077
Technical data
Size Laminae type
[Nm] [Nm] [rpm] Angular each laminae Angular each laminae
Type EK Type DK Radial [mm] Axial [mm] Radial [mm] Axial [mm]
[degree] [degree]
43 600 900 8,100 510,000 255,000 6 holes 0.45 ± 2.20 1 — ± 1.10 1
51 1,300 1,950 6,700 920,000 460,000 6 holes 0.52 ± 2.50 1 — ± 1.25 1
61 2,000 3,000 6,100 1,500,000 750,000 6 holes 0.56 ± 2.60 1 — ± 1.30 1
75 3,200 4,800 5,100 2,100,000 1,050,000 6 holes 0.64 ± 2.90 1 ± 1.45 1
1)

Size Pilot bored Ø24 Ø25 Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42 Ø45 Ø48 Ø50 Ø55 Ø58 Ø60 Ø65 Ø70 Ø75 Ø80 Ø85 Ø90
43 15.0 238 248 258 297 317 347 377 397 416 446 476 496 545
51 28.0 594 633 693 752 792 831 891 950 990 1089 1148 1188 1286 1385
61 30.0 1039 1093 1148 1230 1312 1367 1503 1585 1640 1777 1913 2050 2187
75 35 3129 3192 3630 3755 4068 4381 4694 5006 5319 5632
COUNTEX®
RADEX®-NC 43 DK 3.5 - Ø25 3.5 - Ø35

Ordering
RADEX®-NC DK and EK with clamping ring hubs
200
RADEX®-NC Types DK and EK - Hub and spacer material aluminium/laminas made of stainless steel
Clamping screws
Dimensions [mm] Mass moment of inertia [kgm2]
DIN EN ISO 4017
Size
z=
dmax. DH l1, l2 l3 LDK LDK1 EDK LEK LEK1 dh s M TA [Nm] DK EK
number
16 20 46 24 18 62 68 14 51 57 19.5 3 M5 4 6 0.000075 0.000063
21 28 58 28 22 75 81.2 19 59.5 65.7 24 3.5 M6 4 10 0.000218 0.000177
26 35 69 36 28 96 100.8 24 77 81.8 30 5 M5 8 6 0.000565 0.000467
36 42 84 43 35 109.6 118.3 23.6 90.8 99.5 48 4.8 M8 6 25 0.001581 0.001294
43 60 104 46 35 126 135.9 34 100 109.9 61 8 M8 6 25 0.004051 0.003250
51 70 124 50 38 138 150.5 38 108 120.5 73 8 M10 6 49 0.008981 0.007096
61 80 144 55 43 152 165.5 42 120 133.5 88 10 M12 6 85 0.024188 0.020678
Technical data
Size Laminae type
[Nm] [Nm] [rpm] Angular each Angular each
Type EK Type DK Radial [mm] Axial [mm] Radial [mm] Axial [mm]
laminae [degree] laminae [degree]
16 35 53 31,150 20,000 10,000 4 holes 0.19 ± 1.00 1.00 — ± 0.50 1
21 70 105 24,700 40,000 20,000 4 holes 0.27 ± 1.20 1.00 — ± 0.60 1
26 120 180 20,800 84,000 42,000 4 holes 0.33 ± 1.60 1.00 — ± 0.80 1
36 340 510 17,100 280,000 140,000 6 holes 0.32 ± 2.00 1.00 — ± 1.00 1
43 600 900 13,800 510,000 255,000 6 holes 0.45 ± 2.20 1.00 — ± 1.10 1
51 1300 1950 11,600 920,000 460,000 6 holes 0.52 ± 2.50 1.00 — ± 1.25 1
61 2000 3000 10,000 1,500,000 750,000 6 holes 0.56 ± 2.60 1.00 — ± 1.30 1
1)

Tolerance
Size Ø10 Ø12 Ø14 Ø15 Ø16 Ø19 Ø20 Ø24 Ø25 Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42 Ø45 Ø48 Ø50 Ø55* Ø60* Ø65* Ø70* Ø75* Ø80*
fit
H7/h6 29 33 57 70 50 83 97
16
H7/k6 34 42 64 76 62 96 109
H7/h6 27 45 75 91 79 125 145 127 144 201
21
H7/k6 36 56 83 99 93 139 157 169 187 245
H7/h6 104 126 194 169 279 311 338 404 273 357
26
H7/k6 124 145 214 200 305 334 382 444 355 441
H7/h6 241 395 438 521 616 523 664 647 741 841
36
H7/k6 284 430 471 558 646 640 779 778 875 974
H7/h6 595 705 647 814 946 1073 980 1163 1360 1200 1072 1372
43
H7/k6 684 789 784 916 1096 1219 1144 1332 1534 1376 1370 1669
H7/h6 750 818 1020 1085 1228 1166 1377 1605 1450 1607 2283 2255 2704
51
H7/k6 822 927 1117 1254 1392 1348 1568 1803 1652 1960 2387 2447 2842
H7/h6 880 1074 1211 1264 1480 1597 1750 1911 2097 2542 2669 2718 3168
61
H7/k6 951 1131 1258 1333 1534 1668 1810 2032 2239 2635 2785 2855 3252
* From Ø55 tolerance G7/m6
RADEX®-NC 26 DK 6.5 - Ø24 6.5 - Ø35

Ordering
ROTEX® GS
Hub type 6.5
Type DK
servo couplings
Backlash-free
TOOLFLEX®
Type EK
RADEX®-NC
COUNTEX®
Types of hubs
Type 6.5
Clamping ring hub
COUNTEX®
Backlash-free shaft encoder couplings
Double-cardanic for measuring drives
160
COUNTEX® - Hub material aluminium/spacer PEEK

Torque [Nm] Finish bore d Dimensions [mm] Displacements Torsion
Radial stiff- Axial restor-
spring
Size Radial ∆Kr Axial ∆Ka Angular ∆Kw stiffness C ness Cr ing force
TKN TK max Min. Max. D l1, l2 E L T [N/mm] FA [N]
[mm] [mm] [degree] [Nm/rad]
6 0.3 0.6 2 6 15 4 4 12 0.05 -0.3/+0.6 0.36 48 26 10
12 0.5 1.0 2 12 22 6 3.5 15.5 0.10 -0.5/+1.0 0.45 120 65 25
14 1.0 2.0 5 14 31 8 4 20 0.12 -0.5/+1.0 0.57 235 70 27
General description
COUNTEX® is a three-part, backlash-free and torsionally stiff coupling specifically developed for the demands in measuring and control
technology.
Its axial plug-in ability combined with the geometry of hubs results in a coupling system with short dimensions, easy to assemble. The ma-
terial of the spacer is resistant to high temperatures ensuring almost continuous properties of the coupling system even with temperatures
up to 160 °C.
Applications
The measuring and control technology demands for high torsion
spring stiffness of the coupling in order to implement reproducible
positioning. At the same time the coupling has to compensate for
displacements without any big forces causing stresses on the adja-
cent filigree components.
With its spacer made of high-temperature resistant nylon our
COUNTEX® ensures almost constant torsion spring stiffness even
with high temperatures. The double-cardanic principle of COUN-
TEX® reduces the restoring forces to a minimum. Nevertheless it
has very compact dimensions which make it excellently suitable for
tight mounting spaces.

COUNTEX® couplings are suitable for positioning transmission in drives
used in potentially explosive atmospheres. The couplings are assessed
and approved according to EU directive 2014/34/EU as units of cate-
gory 2G/2D and thus suitable for the use in potentially explosive atmos-
pheres of zone 1, 2, 21 and 22. Please read through our information
included in the respective type examination certificate and the operating
COUNTEX® 14 1.1 - Ø6.35 1.1 - Ø10

Ordering
example: Coupling size Hub type Finish bore d1 Hub type Finish bore d2
ROTEX® GS
servo couplings
Backlash-free
TOOLFLEX®
RADEX®-NC
Types of hubs
Type 1.0 Type 1.1
Positive-locking power transmission. Permissible torque Non-positive torque transmission. Suitable for backlash-free
COUNTEX®
for backlash-free power transmission with heavily reversing Standard

operation.
Type 1.3 Type 1.2

with spline bore without feather keyway, without setscrew
Positive-locking power transmission. Spline on request of For low torques. Suitable for bonding or pressing onto the
customers (e. g. for shaft with flattening). shaft.
180
RADEX®-N
General information and hub types 184
Types and applications 185
Technical data 186
Standard types 188
Customised types 190
Corrosion-resistant type for 191
large shaft distances
Standard series NANA 3 for 192
Pump drives in accordance with API 610
RIGIFLEX®-N
General information and hub types 194
Technical data 195
Type A 197
couplings
Laminae
Type A-J 198
Type A-H 199
RIGIFLEX®-HP
Type C 200
Type L 201

.Years of experience with applications at customer sites and additional test series in the KTR test field in Rheine enabled
us to determine potentials allowing for an increase of rated and maximum torques with some sizes of this series:
RADEX®-N RIGIFLEX®-N RIGIFLEX®-HP
181
STEEL LAMINAE COUPLINGS
Properties of laminae couplings
Product RADEX®-N RIGIFLEX®-N RIGIFLEX®-HP

Type Steel laminae coupling High-performance steel laminae coupling
Features
Torsionally stiff z z z
Backlash-free z z z
Maintenance-free z z z
Compensating for misalignment z z z
Special features
For customised solutions,
Basic programme available from stock, Basic programme available from stock,
Stock programme applications in high performance ranges
customised solutions available customised solutions available
and on high-speed drives
Applications / core industries Pumps, compressors, fans Pumps, compressors, fans Pumps, turbo compressors, turbines
API 610 610 & 671 610 & 671
Performance data
Max. rated torque TKN [Nm] 280,000 280,000 330,000
Max. speed n [rpm] 20,000 23,000 17,300
Max. operating temperature T [°C] 280 280 280
Standard materials
Hubs
Steel (S355J2) z z
Q & T steel (C45N) z z
Q & T steel (42CrMo4V) z
Q & T steel (30CrNiMo8) z
Spacers
Steel (S355J2) z z
Q & T steel (C45N) z z
Q & T steel (42CrMo4V) with torsion shafts z
Q & T steel (30CrNiMo8) with torsion shafts z
Special materials (corrosion-resistant)
Hubs
Steel (1.4305) z
 
Steel (1.4404) z
Spacers
Steel (1.4305) z
Steel (1.4404) z
 
Spacer made of Composite GRP (fibre glass) z
Spacer made of Composite CFRP (carbon fibre) z
Painting, phosphating, zinc-plating and Painting, phosphating, zinc-plating and Painting, phosphating, zinc-plating and
Surface coating
passivating, Geomet, Tenifer Q passivating, Geomet, Tenifer Q passivating, Geomet, Tenifer Q
z ≈ Standard
 ≈ On request
STEEL LAMINAE COUPLINGS
Product finder of laminae couplings
RADEX®-N
Product RADEX®-N RIGIFLEX®-N RIGIFLEX®-HP
Type Steel laminae coupling High-performance steel laminae coupling
Geometries
Design Single- and double-cardanic Double-cardanic Double-cardanic
Max. shaft diameter [mm] 330 400 380
Radial assembly z z z
ATEX z z –
GOST R/ GOST TR z z z
couplings
DNV GL
Laminae
z z z
ABS z z –
z ≈ Standard
Details on laminae couplings
RIGIFLEX®-N
Laminas - laminae shape optimized by FEM
The steel laminae sets made of high-strength, stainless spring steel were
developed based on FEM calculations. Considering the necessary options of
displacement of the coupling, the optimum shape with regard to torque trans-
mission and torsional stiffness was aimed at. The waisted shape of the steel
laminas on the outside diameter resulted from this optimization calculation.
RADEX®-N - laminae sets with dowel screws
Dowel screw (combination of friction Laminae set with

fit and positive locking) screws
The heart of the steel laminae coupling are the laminae sets and their connection
to hubs and spacers. High-strength special dowel screws that are alternately
screwed to hubs and spacer allow for a combination of friction fit and positive
locking. Thus a high power density with at the same time ease of displacement
and low restoring forces are ensured.
Spacer Hub
RIGIFLEX®-N - protecting the spacer
Laminae set Special pins

RIGIFLEX®-HP
Since our main idea with the development of RIGIFLEX®-N was to comply with
the standards of API 610 and API 671, the spacer is secured by a safety catch,
too. In case if the laminas break the spacer remains inside the coupling.
In general the spacer is supplied along with laminae sets pre-assembled by the
manufacturer. These are connected with the spacers or flanges fully free from
backlash via positive-locking special pins.
Safety catch
RADEX®-N
General advice
Advice on assembly and operation
See our mounting instructions KTR standard 47110 at www.ktr.com. With the assembly it is impor-
tant to make sure that the laminae sets are assembled free from distortion in axial direction. If the finish
bore is machined by the customer, the concentricity and axial running tolerances have to be adhered to
(see sketch).
Installation
RADEX®-N couplings are designed for horizontal installation. With vertical installation the spacer might
have to be supported (see sketch). Please consult with us.
Delivery condition
RADEX®-N couplings are delivered as individual components (can be delivered
assembled on request). The hubs can be supplied unbored or with finish bore and feather
keyway or with a frictionally engaged shaft-hub-connection. The shaft-hub-connection
needs to be inspected by the customer (consult with KTR, if necessary).
Balancing
On request of the customer the RADEX®-N couplings can be balanced. For standard applications this is not necessary due to accurate
machining of the coupling. Please consult with us, if necessary.
Safety regulations
The coupling has to be dimensioned in that the permissible coupling load is not exceeded during any operating condition. For this purpose
the actual loads have to be compared to the permissible parameters of the coupling. The customer has to protect rotating parts from
accidental contact (Safety of Machinery DIN EN 292 part 2). Please take precautions to make sure there is sufficient coupling protection
in case of fracture of the coupling caused by overload.
Types of hubs

with feather keyway and setscrew double slotted, without feather keyway
Positive locking torque transmission, permissible torque Frictionally engaged, backlash-free shaft-hub-connection.
depending on the permissible surface pressure. Not suitable Transmittable torques depending on bore diameter. For
for backlash-free torque transmission with heavily reversing ATEX category 3 only.
operation.
without feather keyway, with setscrew double slotted, with feather keyway
Non-positive torque transmission for crimp connections and Positive shaft-hub connection with additional friction fit. The
adhesive bonds. (No ATEX approval) friction fit prevents respectively reduces reverse backlash.
Type 1.2 hub
without feather keyway, without setscrew
Non-positive torque transmission for crimp connections and
adhesive bonds. (No ATEX approval)

transmission of higher torques. Clamping screws on laminae
side. Transmittable torques depending on bore diameter.
Suitable for high speeds.
transmission of higher torques. Clamping screws outside.
Transmittable torques depending on bore diameter. Suitable
for high speeds.
RADEX®-N
Types and applications

Features Applications
Type NN (see page 188)
z Single-cardanic design z Mixers
RADEX®-N
z Only angular and axial displace- z Agitators
ment permissible z Immersion pumps
z High torsional rigidity z Fans
z Compact dimensions z Applications with high
radial load
Type NANA 1/NANA 2 (see page 188)

z Double-cardanic type z Paper machines
z Compensating for high mis- z Printing and processing
alignment with low restoring machines
forces z Materials handling
z Standard spacers available from z Steel mills
stock z Generators
z Grinding machines
couplings
Laminae
Type NANA 3 (see page 192)
z Double-cardanic type z Process pumps
z Spacers adapted to standard z Water pumps
dimensions of pumps z Pumps according to API
z Radial assembly, no shifting of standard
the machine required z Turbines
z Available according to API 610 z Compressors
RIGIFLEX®-N
Type NANA 4 (see page 190)
z Customised spacers z Foil and paper machines
z Max. shaft distance dimension z Pallet and conveyor
up to approx. 6 m systems
z Welded intermediate pipes for z Robotic palletizers
high torsional rigidity z Test benches
z Cooling towers/blowers
Type NNW (see page 190) z Customised spacers z Low-speed drives with
z Coupling consisting of 2-off large shaft distance di-
type NN with intermediate shaft mensions
z For drives with relatively low z Agitators
speeds z Crushers
z Presses
z Packaging machinery
Type NNZ (see page 189)

z Compact double-cardanic z Robotics
coupling z Paper machines and
z Cannot be radially assembled inserters
z With intermediate disk z Machine tools
z Ideal for replacing curved-tooth z Packaging machinery
gear couplings made of steel z Test benches
RIGIFLEX®-HP
z Standard type up to size 70
Type NENE (see page 189)

z With reduced hubs z Applications with short
z Compact double-cardanic shaft distance dimen-
design sions
z Spacer cannot be radially as- z Replacement of curved-
sembled tooth gear couplings
z Variable spacer length made of steel
RADEX®-N
Technical data
The following laminae types are to be distinguished with RADEX®-N:
Size 20 – 50 Size 60 – 135 Size 136 – 336 Size 138 – 338

(laminae with 4 holes) (laminae with 6 holes) (laminae with 6 holes) (laminae with 8 holes)
Torques and displacements

Torques [Nm] 1) Perm. displacements 2)
Axial [mm] Radial [mm]
Size Laminae type Angular [°] each
TKN TK max TKW NANA 1/ NANA2/
laminae NN NANA 1 NANA 2/NNZ
NNZ
20 30 60 15 1.0 0.60 1.2 1.0 0.2
25 60 120 30 1.0 0.80 1.6 1.0 0.2
35 120 240 60 1.0 1.00 2.0 1.1 0.3
laminae with 4 holes
38 240 480 120 1.0 1.20 2.4 1.2 0.3
42 320 640 160 1.0 1.40 2.8 1.2 0.4
50 470 940 235 1.0 1.60 3.2 1.5 0.4
60 900 1800 450 1.0 1.00 2.0 1.5 0.8
70 1300 2600 650 1.0 1.10 2.2 1.8 1.0
80 1800 3600 900 1.0 1.30 2.6 2.1 1.2
85 2600 5200 1300 1.0 1.30 2.6 2.2 1.2
90 4600 9200 2300 1.0 1.00 2.0 2.2 1.1
105 5600 11200 2800 1.0 1.20 2.4 2.4 1.4
115 9900 19800 4950 1.0 1.40 2.8 2.5 1.5
135 laminae with 6 holes 13500 27000 6750 1.0 1.75 3.5 3.8 –
136 17500 35000 8750 0.7 1.85 3.7
156 25000 50000 12500 0.7 2.10 4.2
166 35000 70000 17500 0.7 2.25 4.5
186 42000 84000 21000 0.7 2.40 4.8
206 52500 105000 26250 0.7 2.60 5.2
246 90000 180000 45000 0.7 3.00 6.0
286 150000 300000 75000 0.7 3.35 6.7
336 210000 420000 105000 0.7 3.75 7.5 Depending on
138 23000 46000 11500 0.5 1.30 2.6 shaft distance dimension E
158 33000 66000 16500 0.5 1.40 2.8
168 45000 90000 22500 0.5 1.50 3.0
188 56000 112000 28000 0.5 1.60 3.2
laminae with 8 holes
208 70000 140000 35000 0.5 1.75 3.5
248 120000 240000 60000 0.5 2.00 4.0
288 200000 400000 100000 0.5 2.40 4.5
338 280000 560000 140000 0.5 2.50 5.0
Permissible speeds and torsional stiffness figures
Torsion spring stiffness x 106 Torsion spring stiffness x 106
Max. speed [rpm] Max. speed [rpm]
Size [Nm/rad] Size [Nm/rad]
(higher speeds on request) (higher speeds on request)
per laminae set per laminae set
20 20400 0.02 156 3500 17.00
25 16800 0.03 166 3300 19.00
35 13900 0.11 186 3000 25.00
38 12000 0.20 206 2800 31.00
42 11000 0.28 246 2300 55.00
50 9000 0.50 286 2000 79.00
60 8200 0.56 336 1800 125.00
70 7300 0.90 138 3800 20.00
80 6300 1.10 158 3500 26.00
85 5900 1.50 168 3300 30.00
90 5400 2.00 188 3000 39.00
105 5000 2.50 208 2800 49.00
115 4300 3.50 248 2300 83.00
135 3700 6.90 288 2000 125.00
136 3800 13.00 338 1800 200.00
1)
For selection of coupling see page 18 et seqq.
2)
The permissible displacement figures specified are maximum figures which must not arise simultaneously. If radial, axial and angular displacements arise in parallel, the figures need to be
reduced.
RADEX®-N
Technical data
Hub 1) Laminae set NN 1) complete NANA 1 1) complete NANA 2 1) complete NNZ 1) complete
Size
[kg] / [kgm2] [kg] / [kgm2] [kg] / [kgm2] [kg] / [kgm2] [kg] / [kgm2] [kg] / [kgm2]
RADEX®-N
20 0.13 / 0.000043 0.04 / 0.00002 0.3 / 0.00011 0.6 / 0.000204 – 0.4 / 0.000166
25 0.2 / 0.000116 0.08 / 0.00005 0.56 / 0.00028 0.9 / 0.000522 – 0.8 / 0.000414
35 0.6 / 0.00042 0.10 / 0.00010 1.2 / 0.00094 1.9 / 0.00158 – 1.6 / 0.00129
38 0.8 / 0.00073 0.20 / 0.00026 1.8 / 0.0017 2.8 / 0.00303 – 2.4 / 0.00247
42 1.1 / 0.00123 0.25 / 0.00040 2.4 / 0.0029 3.6 / 0.00482 – 3.1 / 0.00409
50 1.7 / 0.00291 0.46 / 0.0010 4.0 / 0.0068 6.2 / 0.0118 – 5.1 / 0.00932
60 1.9 / 0.00378 0.40 / 0.0012 4.2 / 0.0087 6.0 / 0.0141 5.8 / 0.0138 5.3 / 0.0120
70 2.8 / 0.00714 0.42 / 0.0016 6.0 / 0.016 8.6 / 0.0253 8.2 / 0.0242 7.5 / 0.0214
80 4.1 / 0.0134 0.72 / 0.0037 9.0 / 0.031 12.6 / 0.0476 12.0 / 0.0458 11.1 / 0.0410
85 5.1 / 0.0195 1.0 / 0.0065 11.2 / 0.046 16.2 / 0.0734 15.5 / 0.0711 14.8 / 0.0650
90 6.2 / 0.0282 2.3 / 0.0162 14.7 / 0.073 22.0 / 0.121 21.3 / 0.119 20.1 / 0.108
105 7.6 / 0.0414 2.2 / 0.0180 17.4 / 0.101 25.8 / 0.165 24.6 / 0.159 23.1 / 0.145
115 12.0 / 0.0899 4.0 / 0.0433 27.9 / 0.223 42.8 / 0.381 41.2 / 0.372 38.3 / 0.333
135 19.0 / 0.187 7.3 / 0.105 45.1 / 0.478 71.3 / 0.835 – –
136 16.8 / 0.153 7.9 / 0.113 41.4 / 0.419 –
156 20.2 / 0.217 11.9 / 0.200 52.2 / 0.634 –
166 30.0 / 0.373 12.3 / 0.255 72.3 / 1.001 –
186 42.0 / 0.629 12.7 / 0.318 96.7/ 1.576 –
206 55.1 / 1.004 18.2 / 0.548 128.3 / 2.556 –
246 85.9 / 2.229 31.2 / 1.304 203.1 / 5.762 –
couplings
Laminae
286 145.1 / 4.977 44.4 / 2.495 334.4 / 12.449 –
336 223.9 / 10.486 64.2 / 4.74 512.0 / 25.712 Depending on Depending on –
138 16.2 / 0.145 9.9 / 0.143 42.3 / 0.433 shaft distance dimension E shaft distance dimension E –
158 19.5 / 0.205 14.9 / 0.252 54.0 / 0.662 –
168 29.4 / 0.360 15.2 / 0.318 74.0 / 1.038 –
188 41.7/ 0.611 15.6 / 0.396 99.0 / 1.618 –
208 54.1 / 0.971 22.4 / 0.680 130.5 / 2.622 –
248 84.0 / 2.144 38.2 / 1.605 206.2 / 5.893 –
288 142.5 / 4.823 53.8 / 3.056 338.8 / 12.702 –
338 220.1 / 10.18 78.0 / 5.817 518.2 / 26.177 –
RIGIFLEX®-N
1)
Hubs with max. bore
Cylindrical bores
Standard hub 1.0 with feather keyway according to DIN 6885 sheet 1
Size dmax. G t TA [Nm] Size dmax. G t TA [Nm]
20 20 M5 6 2.0 105 110 M12 30 40.0
25 25 M5 8 2.0 115 120 M12 30 40.0
35 38 M6 15 4.8 135 135
38 42 M6 15 4.8 136 / 138 135
42 50 M8 20 10.0 156 / 158 150
50 55 M8 20 10.0 166 / 168 170
60 65 M8 20 10.0 186 / 188 190 According to customer specification
70 75 M10 20 17.0 206 / 208 210
80 85 M10 20 17.0 246 / 248 245
85 90 M10 25 17.0 286 / 288 290
90 100 M12 25 40.0 336 / 338 340
Backlash-free shaft-hub connections without feather key
Selection: If used in potentially explosive atmospheres the clamping ring hubs must be selected in that there is a minimum safety factor of
s = 2 between the peak torque of the machine including all operating parameters and the nominal torque and frictional locking torque of
the coupling.
Clamping ring hub type 6.5 Clamping ring hub type 6.0 Type with CLAMPEX® element type 603
(clamping screws outside) (clamping screws inside)
RIGIFLEX®-HP
RADEX®-N NN, NANA 1 and NANA 2
Standard types
280
Components
Type NN Type NANA 1 Type NANA 2
RADEX®-N Types NN, NANA 1, NANA 2

Size
d1, d2 D DA l1, l2 LG1 E1 LG2 E2 LG3 E3
20 20 32 56 20 45 5 100 60 – –
25 25 40 68 25 56 6 110 60 – –
35 38 54 82 40 86 6 150 70 – –
38 42 58 94 45 98 8 170 80 – –
42 50 68 104 45 100 10 170 80 – –
50 55 78 126 55 121 11 206 96 – –
60 65 88 138 55 121 11 206 96 170 60
70 75 102 156 65 141 11 246 116 200 70
80 85 117 179 75 164 14 286 136 233 83
85 90 123 191 80 175 15 300 140 246 86
90 100 132 210 80 175 15 300 140 251 91
105 110 147 225 90 200 20 340 160 281 101
115 120 163 265 100 223 23 370 170 309 109
135 135 184 305 135 297 27 520 250 – –
136 135 180 300 135 293 23
156 150 195 325 150 327 27
166 170 225 350 165 361 31
186 190 250 380 185 401 31
206 210 275 420 200 437 37
246 245 320 500 240 524 44
286 290 383 567 280 612 52
336 340 445 660 330 718 58 According to customer specification
138 135 180 300 135 293 23
158 150 195 325 150 327 27
168 170 225 350 165 361 31
188 190 250 380 185 401 31
208 210 275 420 200 437 37
248 245 320 500 240 524 44
288 290 383 567 280 612 52
338 340 445 660 330 718 58
RADEX®-N 60 NANA 1 Ø50 Ø60

Ordering
example: Coupling size Type Finish bore d1 Finish bore d2
RADEX®-N NENA 1, NENA 2, NENE and NNZ
Standard types
RADEX®-N
280
Components
couplings
Laminae
RIGIFLEX®-N
Type NENA 1 Type NENE
Type NNZ Type NENA 2
RADEX®-N Types NENA 1, NENE, NENA 2, NNZ

Size
d1, d2 d3, d4 D D1 DA l1, l2 LG4 E4 LG5 E5 LG6 E6 LG9 E9
20 20 – 32 – 56 20 – – – – – – 58 18
25 25 – 40 – 68 25 – – – – – – 70 20
35 38 – 54 – 82 40 – – – – – – 102 22
38 42 – 58 – 94 45 – – – – – – 118 28
42 50 – 68 – 104 45 – – – – – – 124 34
RIGIFLEX®-HP
50 55 – 78 – 126 55 – – – – – – 144 34
60 65 55 88 77 138 55 160 50 114 4 124 14 144 34
70 75 65 102 90 156 65 190 60 134 4 144 14 166 36
80 85 75 117 104 179 75 220 70 154 4 167 17 – –
85 90 80 123 112 191 80 232 72 164 4 178 18 – –
90 100 85 132 119 210 80 233 73 166 6 184 24 – –
105 110 90 147 128 225 90 263 83 186 6 204 24 – –
115 120 100 163 145 265 100 288 88 206 6 227 27 – –
RADEX®-N 60 NENA 1 Ø50 Ø60

Ordering
example: Coupling size Type Finish bore d1 Finish bore d2
RADEX®-N NANA 4 and NNW
Customised types
280
Components
Type NANA 4 Type NNW
RADEX®-N Types NANA 4, NNZ and NNW

Size
d1, d2 D DA l1, l2 LG7 E7 LG8 E8
20 20 32 56 20
25 25 40 68 25
35 38 54 82 40
38 42 58 94 45
42 50 68 104 45
50 55 78 126 55
Intermediate shaft dimension according to customer specification
Intermediate shaft dimension according to customer specification

60 65 88 138 55
70 75 102 156 65
80 85 117 179 75
85 90 123 191 80
90 100 132 210 80
105 110 147 225 90
115 120 163 265 100
LG7 = E7 + l1 + l2
LG8 = E8 + l1 + l2
135 135 184 305 135

136 135 180 300 135
156 150 195 325 150
166 170 225 350 165
186 190 250 380 185
206 210 275 420 200
246 245 320 500 240
286 290 383 567 280
336 340 445 660 300
138 135 180 300 135
158 150 195 325 150
168 170 225 350 165
188 190 250 380 185
208 210 275 420 200
248 245 320 500 240
288 290 383 567 280
338 340 445 660 300
RADEX®-N 60 NANA 4 Ø50 Ø60 2500

Ordering
example: Coupling size Type Finish bore d1 Finish bore d2 Shaft distance dimen-
sion
RADEX®-N Composite
Corrosion-resistant type for large shaft distances
RADEX®-N
80
Components
couplings
Laminae
RIGIFLEX®-N
RADEX®-N Type NANA 4 CFK
Torque [Nm] 1) Dimensions [mm]
Size Composite Max. DBSE 2)
TKN TK max DA d1, d2 max. D l1, l2 E1 DBSE Ltotal
tube DR with 1500 rpm
70 800 1600 149 75 102 65 11 95 3500

As specified
customer
l1 + l2 +
DBSE
85 1800 3600 184 90 123 80 15

by the
117 3900
90 2500 5000 200 100 135 80 15 128 4100
115 4500 9000 253 120 163 100 23 160 4600
1)
For selection of coupling see page 18 et seqq.
2)
For higher speeds or bigger shaft distance dimensions please consult with KTR (+49 5971 798-484). The above-mentioned characteristic figures (e. g. max. DBSE) can be varied by compos-
ite tubes optimized for the application, if necessary.
Particularly the steel laminae couplings are well suited for applications with especially large distance dimensions between the drive and the
driven side (e. g. cooling towers, fans etc.) due to their design. In order to be able to generate high speeds with large distance dimensions,
RADEX®-N couplings with intermediate shafts made of glass fibre or carbon fibre reinforced nylon (GRP or CFRP) are used, if necessary.
RIGIFLEX®-HP
RADEX®-N 85 NANA 4 CFK Ø60 Ø70 3000

Ordering
sion
RADEX®-N NANA 3
Pump drives in accordance with API 610
280
610
RADEX®-N Type NANA 3

Max. finish bore Dimensions [mm] Perm. displacements
Size
d D DA Estandard 1) l1, l2 Angular [°] each laminae Axial [mm]
42 50 68 104 100 45 1.0 2.8
50 55 78 126 140/180 55 1.0 3.2
60 65 88 138 100/140/180/250 55 1.0 2.0
70 75 102 156 100/140/180 65 1.0 2.2
80 85 117 179 100/140/180/250 75 1.0 2.6
85 90 123 191 100/140/180/250 80 1.0 2.3
90 100 132 210 140/180/250 80 1.0 2.0
105 110 147 225 250 90 1.0 2.4
115 120 163 265 250 100 1.0 2.8
135 135 184 305 250 135 1.0 3.5
136 135 180 300 135 0.7 3.7
156 150 195 325 150 0.7 4.2
166 170 225 350 165 0.7 4.5
186 190 250 380 185 0.7 4.8
206 210 275 420 200 0.7 5.2
246 245 320 500 240 0.7 6.0
286 290 383 567 280 0.7 6.7
336 340 445 660 As specified by the 330 0.7 7.5
138 135 180 300 customer 135 0.5 2.6
158 150 195 325 150 0.5 2.8
168 170 225 350 165 0.5 3.0
188 190 250 380 185 0.5 3.2
208 210 275 420 200 0.5 3.5
248 245 320 500 240 0.5 4.0
288 290 383 567 280 0.5 4.5
338 340 445 660 330 0.5 5.0
1)
Other distance dimensions E available on request.
RADEX®-N 60 NANA 3 Ø50 Ø60 140

Ordering
sion
Components
RADEX®-N
couplings
Laminae
RIGIFLEX®-N
Detail “X”
Safety catch of the spacer:

The laminae sets are provided with a sleeve in order to fasten the
spacer if the laminas break.
RIGIFLEX®-HP
RIGIFLEX®-N
General advice
Advice on assembly and operation
See our mounting instructions KTR standard 47410 at www.ktr.com. With the assembly it is important to make sure that the laminae sets
are assembled free from distortion in axial direction.
If the finish bore is machined by the customer, the tolerances for concentricity and axial run-out have to be observed (see illustrations below).
Installation
RIGIFLEX®-N couplings are designed for horizontal installation. With vertical installation the spacer has to be supported, if necessary.
Please consult with us.
Delivery condition
RIGIFLEX®-N-couplings are supplied as individual components (assembled on request), with the subassembly of spacers (flanges, laminae
sets and spacer) being fully assembled. The hubs can be supplied unbored or with finish bore and feather keyway or with a frictionally
engaged shaft-hub-connection. The shaft-hub-connection needs to be inspected by the customer (consult with KTR, if necessary).
Balancing
On request of the customer the RIGIFLEX®-N couplings can be balanced. Please consult with us, if necessary.
Safety regulations
The coupling has to be dimensioned in that the permissible coupling load is not exceeded during any operating condition. For this purpose
the actual loads have to be compared to the permissible parameters of the coupling. The customer has to protect rotating parts from
accidental contact (Safety of Machinery DIN EN 292 part 2). Please take precautions to make sure there is sufficient coupling protection
in case of fracture of the coupling caused by overload.
Types of hubs
Type 1.0 hub with feather keyway and setscrew Type with KTR 620 or 603 clamping set
Positive locking torque transmission, permissible torque Frictionally engaged torque transmission with external
depending on the permissible surface pressure. clamping set KTR 620 or KTR 603. Transmittable torques
depending on bore diameter.
Type 6.0 and 6.5 hub
Integrated frictionally engaged shaft-hub-connection.

Transmittable torques depending on bore diameter. Suitable
for high speeds.
RIGIFLEX®-N
Technical data
The following laminae types are to be distinguished with RIGIFLEX®-N:
RADEX®-N
Size 35 – 65 Size 75 – 160 Size 166 – 406 Size 168 – 408
(laminae with 4 (laminae with 6 holes) (laminae with 6 holes) (laminae with 8 holes)
holes)
Torques and displacements

Torques [Nm] Perm. displacements
Size Laminae type Angular dis- Axial displace- Radial ± Kr [mm]
couplings
TKN TK max TKW placement ment
Laminae
± Kw 1) [°] ± Ka [mm] E=100 E=140 E=180 E=200 E=250
35 130 260 65 0.7 1.2 0.90 1.40 – – –
50 laminae with 4 holes 270 540 135 0.7 1.4 0.77 1.26 – – –
65 550 1100 275 0.7 1.5 0.75 1.23 1.72 – –
75 1100 2200 550 0.7 1.8 0.73 1.22 1.71 – –
85 1900 3800 950 0.7 2.1 – 1.14 1.62 1.87 2.48
110 3500 7000 1750 0.7 2.4 – 1.05 1.54 1.78 2.39
120 5750 11500 2875 0.7 2.6 – 1.00 1.49 1.73 2.35
140 10500 21000 5250 0.7 3.3 – – – 1.55 2.16
RIGIFLEX®-N
160 16000 32000 8000 0.7 3.8 – – – – 1.99
166 laminae with 6 holes 19000 38000 9500 0.7 3.7
196 22500 45000 11250 0.7 4.2
216 32000 64000 16000 0.7 4.5
256 52500 105000 26250 0.7 5.2
306 86000 172000 43000 0.7 6.0
346 135000 270000 67500 0.7 6.7
406 210000 420000 105000 0.7 7.5 Depending on shaft distance dimension E
168 25000 50000 12500 0.5 2.6
198 30000 60000 15000 0.5 2.8
218 42500 85000 21500 0.5 3.0
258 laminae with 8 holes 70000 140000 35000 0.5 3.5
308 115000 230000 57500 0.5 4.0
348 180000 360000 90000 0.5 4.5
408 280000 560000 140000 0.5 5.0
1)
Angular displacement each laminae set
If axial, angular and radial shaft displacement arises in parallel please note the following table:
Permissible angular displacement

Size 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
Permissible axial displacement
35 1.20 1.00 0.85 0.74 0.60 0.40 0.20 0.00
50 1.40 1.20 1.00 0.80 0.60 0.40 0.20 0.00
65 1.50 1.29 1.07 0.86 0.64 0.43 0.22 0.00
75 1.80 1.54 1.29 1.03 0.77 0.52 0.26 0.00
85 2.10 1.80 1.50 1.20 0.90 0.60 0.30 0.00
110 2.40 2.06 1.71 1.37 1.03 0.69 0.34 0.00
120 2.60 2.23 1.86 1.48 1.11 0.74 0.37 0.00
140 3.30 2.83 2.36 1.88 1.41 0.94 0.47 0.00
160 3.80 3.26 2.71 2.17 1.63 1.09 0.54 0.00
RIGIFLEX®-HP
166 3.70 3.17 2.64 2.12 1.59 1.06 0.53 0.00

196 4.20 3.60 3.00 2.40 1.80 1.20 0.60 0.00
216 4.50 3.86 3.21 2.57 1.93 1.29 0.64 0.00
256 5.20 4.46 3.71 2.97 2.23 1.49 0.74 0.00
306 6.00 5.14 4.29 3.43 2.57 1.72 0.86 0.00
346 6.75 5.79 4.82 3.86 2.89 1.93 0.96 0.00
406 7.50 6.43 5.36 4.28 3.21 2.14 1.07 0.00
168 2.60 2.08 1.56 1.04 0.52 0.00 – –
198 2.80 2.24 1.68 1.12 0.56 0.00 – –
218 3.00 2.40 1.80 1.20 0.60 0.00 – –
258 3.50 2.80 2.10 1.40 0.70 0.00 – –
308 4.00 3.20 2.40 1.60 0.80 0.00 – –
348 4.50 3.60 2.70 1.80 0.90 0.00 – –
408 5.00 4.00 3.00 2.00 1.00 0.00 – –
RIGIFLEX®-N
Technical data
Permissible speeds and stiffness
Max. speed each laminae set ct [Nm/rad] for complete coupling with mounting length E
Size
[rpm] cw [Nm/rad] ct x 106 [Nm/rad] E=100 E=140 E=180 E=200 E=250
35 23000 170 0.056 65020 56700 – – –
50 18000 490 0.27 73953 63990 – – –
65 13600 260 0.5 146022 129938 117046 – –
75 12400 1000 0.67 306145 278381 255234 – –
85 11000 1500 0.9 – 406641 369429 353265 318433
110 9000 1500 1.5 – 664284 637587 625028 595693
120 8000 3000 2.0 – 1798018 1637553 1567602 1416348
140 6400 10000 3.5 – – – 2363340 2226630
160 5600 10350 6.9 – – – – 2654894
166 5600 26800 13.0
196 5200 35800 17.0
216 4600 41500 19.0
256 3900 65000 31.0
306 3300 112000 55.0
346 2900 205000 79.0
406 2500 276000 125.0 Mounting dimension E as specified by the customer
168 5600 44300 20.0
198 5200 82200 26.0
218 4600 90000 30.0
258 3900 138000 49.0
308 3300 234000 83.0
348 2900 416000 125.0
408 2500 562000 200.0
cw = angular stiffness
ct = torsion spring stiffness

Hub (max. bore) Spacer complete [kg] Spacer complete [kgm2]
Size
[kg] [kgm2] E=100 E=140 E=180 E=200 E=250 E=100 E=140 E=180 E=200 E=250
35 0.60 0.0007 1.030 1.120 – – – 0.00040 0.00050 – – –
50 0.92 0.001019 2.262 2.442 – – – 0.00256 0.00263 – – –
65 2.7 0.00541 3.922 4.183 4.445 – – 0.00810 0.00830 0.00828 – –
75 2.4 0.00566 4.482 4.842 5.202 – – 0.01143 0.01191 0.01239 – –
85 3.7 0.01135 – 7.154 7.548 7.746 8.239 – 0.02364 0.02427 0.02459 0.02538
110 6.7 0.03222 – 12.492 13.478 13.972 15.205 – 0.06291 0.06540 0.06665 0.06976
120 9.2 0.05238 – – 17.324 17.842 19.137 – – 0.10314 0.10458 0.10818
140 18.2 0.15175 – – – 32.530 34.325 – – – 0.31901 0.32845
160 29.9 0.33890 – – – – 52.458 – – – – 0.68640
166 28.0 0.32
196 37.0 0.554
216 50.0 0.85
256 95.0 2.35
306 138.0 4.55
346 215.0 9.75
406 310.0 18.95 Mounting dimension E as specified by the customer
168 30.0 0.33
198 40.0 0.56
218 52.0 0.88
258 99.0 2.43
308 142.0 4.78
348 222.0 9.83
408 325.0 19.22
RIGIFLEX®-N
Standard type A
RADEX®-N
280
610
671
Components
Size 35 Size 50 - 408
couplings
Laminae
RIGIFLEX®-N
RIGIFLEX®-N type A
Torques [Nm] Max. finish bore Dimensions [mm] Screws DIN EN ISO 4762
Size
TKN TK max TKW d1, d2 D DA l1, l2 l3 G t1 t2 E1 E 1) Mxl TA [Nm]
35 130 260 65 50 – 75 38.5 8.5 M6 15 – 6 100 140 – – – M4x45 4.1
50 270 540 135 50 70 95 50 12 M6 10 – 9 100 140 – – – M6x22 14
65 550 1100 275 70 100 126 63 12 M8 20 – 11 100 140 180 – – M6x25 14
75 1100 2200 550 75 105 138 62.5 12 M8 20 – 11 100 140 180 – – M8x30 35
85 1900 3800 950 90 120 156 72.5 15 M10 20 – 12 – 140 180 200 250 M8x30 35
110 3500 7000 1750 110 152 191 87 18 M10 25 – 12 – 140 180 200 250 M10x35 69
120 5750 11500 2875 120 165 213 102 20 M12 25 – 12 – – 180 200 250 M12x40 120
140 10500 21000 5250 150 200 265 126 25 M12 30 – 15 – – – 200 250 M16x50 295
160 16000 32000 8000 165 230 305 145 31 M12 30 – 15 – – – – 250 M16x55 295
166 19000 38000 9500 165 230 305 155 31 M16 30 70 17 M20x50 560
196 22500 45000 11250 195 260 330 185 32 M16 40 90 24 M20x50 560
216 32000 64000 16000 210 285 370 205 32 M20 50 110 26 M20x65 560
256 52500 105000 26250 260 350 440 245 38 M20 70 130 31 M24x80 970
306 86000 172000 43000 305 400 515 295 43 M24 70 130 36 M27x100 1450
346 135000 270000 67500 350 460 590 335 55 M24 95 175 45 M30x110 1950
406 210000 420000 105000 405 530 675 395 58.5 M24 95 175 50 According to customer specification M36x130 3300
168 25000 50000 12500 165 230 305 155 31 M16 30 70 17 M20x50 560
198 30000 60000 15000 195 260 330 185 32 M16 40 90 24 M20x50 560
218 42500 85000 21500 210 285 370 205 32 M20 50 110 26 M20x65 560
RIGIFLEX®-HP
258 70000 140000 35000 260 350 440 245 38 M20 70 130 31 M24x80 970
308 115000 230000 57500 305 400 515 295 43 M24 70 130 36 M27x100 1450
348 180000 360000 90000 350 460 590 335 55 M24 95 175 45 M30x110 1950
408 280000 560000 140000 405 530 675 395 58.5 M24 95 175 50 M36x130 3300
Other shaft distance dimensions available on request.

1)
For selection of coupling see page 18 et seqq. Assembly instructions KTR standard 47410 available at www.ktr.com.
RIGIFLEX®-N 120 A Ø 100 Ø 120 200

Ordering
example: Shaft distance dimen-
Coupling size Type Bore d1 Bore d2
sion E
RIGIFLEX®-N
Standard type A-J
280
610
671
Components
Size 50 - 140
RIGIFLEX®-N type A-J

Max. finish
Torques [Nm] Dimensions [mm] Screws DIN EN ISO 4762
Size bore
TKN TK max TKW d1 dJ D DA l1 DJ DAJ lJ G1 t1 GJ tJ E1 E1) M1 TA [Nm] MJ TAJ [Nm]
50 270 540 135 50 70 70 95 50 100 126 63 M6 10 M8 20 9 100 140 – – – M6 14 M6 14
65 550 1100 275 70 90 100 126 63 120 156 72.5 M8 20 M10 20 11 100 140 180 – – M6 14 M8 35
75 1100 2200 550 75 100 105 138 62.5 140 180 83 M8 20 M10 20 11 100 140 180 – – M8 35 M8 35
85 1900 3800 950 90 110 120 156 72.5 152 191 87.5 M10 20 M10 25 12 – 140 180 200 250 M8 35 M10 69
110 3500 7000 1750 110 150 152 191 87 200 265 127 M10 25 M12 30 12 – 140 180 200 250 M10 69 M16 295
120 5750 11500 2875 120 165 165 213 102 230 305 147 M12 25 M12 30 12 – – 180 200 250 M12 120 M16 295
140 10500 21000 5250 150 195 200 265 126 260 330 186 M12 30 M16 40/90 15 – – – 200 250 M16 295 M20 560
Other shaft distance dimensions available on request.

1)
For selection of coupling see page 18 et seqq. Assembly instructions KTR standard 47410 available at www.ktr.com.
Other types:
For RADEX®-N with integrated slipping unit For RIGIFLEX®-N with integrated slipping unit
see dimension sheet 699206 see dimension sheet 698869
RIGIFLEX®-N 85 A-J Ø 80 Ø 120 200

Ordering
example: Shaft distance dimen-
Coupling size Type Bore d1 Bore dJ
sion E
RIGIFLEX®-N
Standard type A-H
RADEX®-N
280
610
671
Components
couplings
Laminae
RIGIFLEX®-N
RIGIFLEX®-N type A-H
Dimensions
Torques [Nm] Max. finish bore [mm]
[mm]
Size
Standard shaft distance dimension Perm. angular displacement
TKN TK max d1, d2 DA l1, I2 Perm. axial displacement
DBSE 1) (each laminae set [°])
46 90 180 42 69 45 +/- 1.4 1.0
56 255 510 55 85 55 100 +/- 1.2 0.7
66 450 900 65 105 65 140 +/- 1.6 0.7
180 250
76 975 1950 75 124 75 +/- 1.8 0.7
86 1500 3000 85 145 85 - +/- 2.2 0.7
106 2400 4800 105 168 105 - +/- 2.4 0.7
1)
Other shaft distance dimensions (DBSE) available on request
Benefits of type A-H:

z Hub type 7.6 - half shell hub
z Easy and quick radial assembly and disassembly
z Type according to API 610 and 671
(please observe exceptions)
z Drop-out protection of spacer with fracture of laminas following
API 671
RIGIFLEX®-N 66 A-H Ø 42 Ø 48 140

Ordering
example: Shaft distance dimension
DBSE
RIGIFLEX®-HP C
High-performance steel laminae couplings
Flange connection
280
671
671
Components
RIGIFLEX®-HP type C
Max. finish
Torques [Nm] Dimensions [mm]
Size bore
TKN TK max d1, d2 D DA DZ DR E1 E Emin. CG1, CG2 2) l1, l2 l3, l4 l5, l6
158 20000 26000 85 119 220 195 135 17 335 46 85 189 130
According to customer
168 30000 39000 100 139 255 220 155 23 395 55 100 229 155
188 38000 49400 105 147 265 235 165 23 375 55 105 229 155
specification
208 50000 65000 120 168 298 245 186 23 350 57 120 229 155
228 59000 76700 125 178 315 270 199 33 425 65 125 265 175
248 72000 93600 140 196 335 300 217 33 395 67 140 265 175
278 115000 149500 160 225 380 335 248 33 355 70 160 265 175
318 180000 234000 180 252 445 370 280 48 495 88 180 348 225
358 253000 328900 210 295 500 415 326 48 435 93 210 348 225
388 330000 429000 235 330 545 464 362 48 400 97 235 348 225
Technical data
Perm. displacements Stiffness figures
Max. speed
Size Angular 1) Axial Radial 2) each laminae set Spacer Coupling complete 2)
[rpm]
± Kw [°] ± Ka [mm] ± Kr [mm] ct [Nm/rad] ctR [Nm · mm/rad] ctE = 457.2 [Nm/rad]
158 17300 0.25 3.0 2.30 13.0 106 839 106 1.04 106
168 14900 0.25 3.0 2.32 18.0 106 1535 106 1.79 106
188 14400 0.25 3.3 2.37 28.0 106 1974 106 2.23 106
208 12800 0.25 3.8 2.50 35.0 106 2876 106 3.15 106
228 12100 0.25 4.0 2.44 39.5 106 4123 106 5.06 106
248 11400 0.25 4.2 2.58 60.0 106 5410 106 5.51 106
278 10000 0.25 4.5 2.75 80.0 106 8592 106 7.94 106
318 8500 0.25 5.2 2.70 105.0 106 14724 106 13.00 106
358 7600 0.25 6.0 2.96 155.0 106 26258 106 20.30 106
388 7000 0.25 6.5 3.18 225.0 106 37596 106 27.70 106
1)
Each laminae set 2)
with E=457.2 mm and cylindrical maximum finish bore
Coupling 2) Spacer
Size
m [kg] J [kgm²] mR [kg/mm] JR [kgm²/mm]
158 45 0.274 20.28 10-3 81 10-6
168 69 0.577 27.282 10-3 149 10-6
188 78 0.711 30.975 10-3 191 10-6
208 97 1.081 35.118 10-3 279 10-6
228 123 1.561 44.397 10-3 400 10-6
248 144 2.109 48.614 10-3 524 10-6
278 190 3.542 58.694 10-3 833 10-6
318 306 7.792 79.311 10-3 1427 10-6
358 405 12.869 104.041 10-3 2545 10-6
388 525 19.257 120.151 10-3 3644 10-6
ct total = 1 / ((1/ctE = 457.2) + ((E - 457.2 mm) / ctR))

mtotal = m + mR  (E - 457.2 mm)
Jtotal = J +JR  (E - 457.2 mm)
RIGIFLEX®-HP L
High-performance steel laminae couplings
Type with flange hubs
RADEX®-N
280
671
Components
couplings
Laminae
RIGIFLEX®-N
RIGIFLEX®-HP type L
Max. finish
Size bore
TKN TK max d1, d2 D DA DZ DR E1 E Emin. CG1, CG2 2) l1, l2 l3, l4 l5, l6
158 20000 26000 150 210 310 220 135 17 265 140 150 163.5 37.5
According to customer
168 30000 39000 165 230 320 255 155 23 340 148 165 168.5 48.0
188 38000 49400 180 250 335 265 165 23 340 156 180 183.5 48.0
specification
208 50000 65000 200 280 362 298 186 23 340 165 200 203.5 48.0
228 59000 76700 220 310 390 315 199 33 390 179 220 223.5 54.5
248 72000 93600 240 340 420 334 217 33 390 185 235 238.5 54.5
278 115000 149500 270 380 455 380 248 33 390 202 270 273.5 54.5
318 180000 234000 315 445 550 445 280 48 510 246 315 318.5 71.5
358 253000 328900 350 490 600 500 326 48 510 263 350 353.5 71.5
388 330000 429000 380 535 650 545 362 48 510 277 380 383.5 71.5
Technical data
Perm. displacements Stiffness figures
Max. speed
Size Angular 1) Axial Radial 2) each laminae set Spacer Coupling complete 2)
[rpm]
± Kw [°] ± Ka [mm] ± Kr [mm] ct [Nm/rad] ctR [Nm · mm/rad] ctE = 457.2 [Nm/rad]
158 13800 0.25 3.0 1.56 13.0 106 839 106 1.70 106
168 12300 0.25 3.0 1.45 18.0 106 1535 106 3.00 106
188 11400 0.25 3.3 1.45 28.0 106 1974 106 4.08 106
208 10500 0.25 3.8 1.45 35.0 106 2876 106 5.61 106
228 9700 0.25 4.0 1.34 39.5 106 4123 106 7.77 106
248 9000 0.25 4.2 1.34 60.0 106 5410 106 10.70 106
278 8300 0.25 4.5 1.34 80.0 106 8592 106 15.60 106
318 6900 0.25 5.2 1.13 105.0 106 14724 106 26.90 106
358 6300 0.25 6.0 1.13 155.0 106 26258 106 41.20 106
388 5800 0.25 6.5 1.13 225.0 106 37596 106 61.30 106
1)
Each laminae set 2)
with E=457.2 mm and cylindrical maximum finish bore
Coupling 2) Spacer
Size
m [kg] J [kgm²] mR [kg/mm] JR [kgm²/mm]
RIGIFLEX®-HP
158 80 0.717 20.28 10-3 81 10-6

168 115 1.327 27.282 10-3 149 10-6
188 135 1.759 30.975 10-3 191 10-6
208 175 2.771 35.118 10-3 279 10-6
228 235 4.525 44.397 10-3 400 10-6
248 285 6.417 48.614 10-3 524 10-6
278 375 10.381 58.694 10-3 833 10-6
318 642 24.810 79.311 10-3 1427 10-6
358 812 38.404 104.041 10-3 2545 10-6
388 1016 57.062 120.151 10-3 3644 10-6
RIGIFLEX®-HP 188 L Ø 160 Ø 180 457.2

Ordering
example: Shaft distance
dimension E
202
Flange couplings
BoWex®
BoWex® FLE-PA 206
BoWex® FLE-PAC 208
Selection according to SAE standard 210
Mounting dimensions according to SAE standard 211
Programme of special flanges 212
deviating from SAE standard
Flange couplings in KUBOTA engines 214
Flange couplings in Perkins engines 215
Flange couplings in DEUTZ engines 216
MONOLASTIC®
Type with 3 holes 218
SAE type 219
Examples of application 220
BoWex-ELASTIC®
Type HE1 - HE4 222
Type HE3, HE4 and HE-D 224
Type HE-ZS and HEW 226
Type HEG 228
couplings
Flange
us to determine potentials allowing for an increase of rated torques with some sizes of this series.
BoWex® FLE-PA BoWex® FLE-PAC MONOLASTIC® BoWex-ELASTIC®
203
FLANGE COUPLINGS
Properties of flange couplings
Product BoWex® FLE-PA/-PAC MONOLASTIC® BoWex-ELASTIC®

Type Torsionally stiff flange coupling Flexible flange coupling Highly flexible flange coupling
Features
Torsionally rigid 
Torsionally flexible 
Highly flexible 
Damping vibrations  
Maintenance-free   
Axial plug-in   
Special features/applications
Variant diversity very high high very high
type 3/4 hole, SAE standard, special
Flange dimension SAE standard and special dimensions SAE standard and special dimensions
dimensions
Internal spline see standard programme of BoWex® hubs for SAE or DIN pump shafts see standard programme of BoWex® hubs
generators, splitterboxes, water pumps,
hydrostatic drives of construction ma- hydrostatic drives of construction ma-
Applications piston compressors, agricultural machines,
chines, agricultural machines, … chines, agricultural machines, …
gensets, mill drives, separator drives, …
Performance data
Max. rated torque TKN [Nm] 6,600 1,850 70,000
Max. speed n [rpm] 6,000 6,000 6,200
Flange (standard and special)
fibre-glass reinforced polyamide (PA)
Material combination of polyamide with carbon natural rubber natural rubber
fibre share and steel flange (PAC)
"various kinds of hardness for vibration
Elastomer hardness torsionally rigid 65, 70 Shore A
adaptation of drives"
Flange (standard)
-25/+130 (PA)
Temperature range [°C] min./max. -40/+100 -40/+100
-25/+130 (PAC)
Engine power [kW]
Max. 800 250 5,000
 ≈ Standard
 ≈ On request
* ≈ Depending on size
FLANGE COUPLINGS
Product finder of flange couplings
BoWex® FLE-PA/-PAC
Product BoWex® FLE-PA/-PAC MONOLASTIC® BoWex-ELASTIC®
Type Torsionally stiff flange coupling Flexible flange coupling Highly flexible flange coupling
Geometries
Design extremely short short short
Max. radial displacement 0.5 mm 1 mm 9.5
Shaft diameter min./max. [mm] 20 / 125 20/60 21 / 275
Types (extract)
– – HE-ZS
Shaft-to-shaft connection – HEW1 and HEW2, HEW-ZS
Flange-to-shaft connection Standard Standard HE1, HE2, HE3 and HE4, HE-ZS
For cardan shafts
– – HEG1 and HEG2
» Connecting couplings for I. C.-engines
Combination with pump mounting flange   
ATEX 
Bureau Veritas  
MONOLASTIC®
DNV/GL 
couplings
Flange
GOST R/ GOST TR   
 ≈ Standard
Please note: Pump mounting flanges

For connecting hydraulic pumps to the diesel engine KTR supplies mounting flanges according
to SAE connection dimensions sizes SAE 6 to SAE 1. These flanges are made of steel and EN-
GJL-250 (GG25) for hydraulic pumps with flange connections according to SAE-A, -B, -C, -D
and -E as types with 2 and 4 holes.
Pump connection housings made of EN-GJL-250 (GG 25) to be mounted directly to the back
plate of the engine.
BoWex-ELASTIC®
BoWex® FLE-PA
Torsionally stiff flange couplings
Axial plug-in, maintenance-free, torsionally stiff

our
with
age
pack
as a
Ava ilabe
130
BoWex® FLE-PA – Dimensions/nominal dimension acc. to SAE

Finish bore Special Max. axial
Pilot Dimensions [mm] Nominal size acc. to SAE (D3)
Size d length displacement
bore
Min. Max. D D1 l1 l3 l7 l8 l10 l11 l1 max. 6 ½" 7 ½" 8" 10" 11 ½" 14" [mm]
48 - 20 48 68 100 50 41 50 20 13 48 up to 60     ±2
T 48 13 15 48 68 100 50 38 45 20 13 46 -     ±1
T 55 17 20 55 85 115 50 37 48 24 13 48 -     ±2
65 / T 65 21 30 65 96 132 55 45 54 27 21 51 up to 70    ±2
T 70 26 30 70 100 153 60 48 56 30 21 57 -  ±2
80 / T 80 31 35 90 124 170 90 78 87 30 21 87 -   ±2
100 / T 100 38 40 100 152 265 110 78 108 35 21 110 -   ±2
125 / T 125 45 50 125 192 250 140 113 140 50 28 97 -   ±2
Special flange dimensions see page 212 et seqq. and on request
Technical data of BoWex® FLE-PA – Torques/weights/mass moments of inertia/torsion spring stiffness

Dynamic torsion spring stiffness with
Torque TK [Nm] Weight/mass FLE-PA flanges according to SAE
Hub with +60 °C/ψ = 0.4 [Nm/rad]
Size moment of
max. bore
TKN TK max. TKW inertia J 6 ½" 7 ½" 8" 10" 11 ½" 14" 0.30 TKN 0.50 TKN 0.75 TKN 1.00 TKN
[kg] 0.79 0.32 0.43 0.51 0.64

48 240 600 120 – – 35 x 103 75 x 103 105 x 103 125 x 103
[kgm2] 0.0007 0.0021 0.0035 0.0049 0.0085
[kg] 0.79 0.32 0.43 0.51 0.64
T 48 300 750 150 – – 40 x 103 86 x 103 120 x 103 143 x 103
[kgm2] 0.0007 0.0021 0.0035 0.0049 0.0085
[kg] 1.20 0.34 0.62 0.45 0.646
T 55 450 1125 225 – – 90 x 103 140 x 103 170 x 103 195 x 103
[kgm2] 0.0016 0.0022 0.0053 0.0044 0.0086
[kg] 1.50 0.63 0.64 0.89
65 650 1600 325 – – – 110 x 103 160 x 103 200 x 103 230 x 103
[kgm2] 0.0027 0.0064 0.0065 0.012
[kg] 1.60 0.63 0.64 0.89
T 65 800 2000 400 – – – 130 x 103 190 x 103 240 x 103 280 x 103
[kgm2] 0.0035 0.0064 0.0065 0.012
[kg] 2.60 0.941
T 70 1000 2500 500 – – – – – 165 x 103 315 x 103 345 x 103 368 x 103
[kgm2] 0.0059 0.0132
[kg] 5.20 1.05 1.12
80 1200 3000 600 – – – – 200 x 103 410 x 103 580 x 103 700 x 103
[kgm2] 0.0151 0.015 0.022
[kg] 5.20 1.05 1.12
T 80 1500 3750 750 – – – – 240 x 103 450 x 103 638 x 103 770 x 103
[kgm2] 0.0151 0.015 0.022
[kg] 9.37 1.16 8.45
100 2050 5150 1025 – – – – 500 x 103 700 x 103 856 x 103 950 x 103
[kgm2] 0.0401 0.021 0.234
[kg] 9.37 1.16 8.45
T 100 2500 6250 1250 – – – – 600 x 103 830 x 103 960 x 103 1070 x 103
[kgm2] 0.0401 0.021 0.234
[kg] 19.73 2.09 9.85
125 4250 10700 2125 – – – – 1280 x 103 1885 x 103 2280 x 103 2665 x 103
[kgm2] 0.1359 0.043 0.306
[kg] 19.73 2.09 9.85
T 125 5300 13250 2650 – – – – 1600 x 103 2250 x 103 2700 x 103 3200 x 103
[kgm2] 0.1359 0.043 0.306
Mounting procedure, screw type with property class, tightening torques as per KTR assembly instructions (see www.ktr.com).
BoWex® FLE-PA/-PAC
Short mounting version Long mounting version
z = number
z = number
Flange dimensions
according to SAE J620 [mm]
Size D3 D2 z dL
MONOLASTIC®
couplings
6 ½" 215.9 200.02 6 9
Flange
7 ½" 241.3 222.25 8 9
8" 263.52 244.47 6 11
10" 314.32 295.27 8 11
11 ½" 352.42 333.37 8 11
14" 466.72 438.15 8 13
Example of installation
BoWex® FLE-PA
For diesel engines with SAE connection,
axial fixing of hub by means of end plate
and screw.
BoWex-ELASTIC®
BoWex® FLE-PAC
Axial plug-in, extremely short design, carbon-fibre reinforced material

our
with
age
pack
as a
Ava ilabe
130
BoWex® FLE-PAC – Dimensions/nominal dimension to SAE

Finish bore Max. axial dis-
Pilot Dimensions [mm] Special length Nominal size acc. to SAE (D3)
Size d placement
bore l1 max.
Min. Max. D D1 l1 l3 l7 l8 l10 6 ½" 7 ½" 8" 10" 11 ½" 14" [mm]
48 / T 48 13 15 48 68 110 50 35 46 25 3 up to 60     ±3
T 55 17 20 55 85 148 50 32 42 28 3 -     ±3
65 / T 65 21 30 65 96 165 55 36 46 32 4 up to 70      ±3
80 / T 80 31 35 90 124 220 90 72 76 35 4 -    ±3
100 / T 100 38 40 100 152 280 110 85 102 47 5 -   ±3
125 / T 125 45 50 125 192 250 140 113 140 50 28 -   ±3
Special flange dimensions deviating from SAE standard are also available.
Technical data of BoWex® FLE-PAC – Torques/weights/mass moments of inertia/torsion spring stiffness

Weight/mass Dynamic torsion spring stiffness with
Torque TK [Nm] Hub with FLE-PAC flanges according to SAE
Size moment of +60 °C/ψ = 0.45 [Nm/rad]
max. bore
TKN TK max. TKW inertia J 6 1/2" 7 1/2" 8" 10" 11 1/2" 14" 0.30 TKN 0.50 TKN 0.75 TKN 1.00 TKN
[kg] 0.79 0.77 0.98 1.19 1.73
48 300 600 150 64 x 103 95 x 103 114 x 103 132 x 103
[kgm2] 0.0007 0.0049 0.0077 0.0109 0.0221
[kg] 0.79 0.77 0.98 1.19 1.73
T 48 370 740 185 91 x 103 129 x 103 155 x 103 182 x 103
[kgm2] 0.0007 0.0049 0.0077 0.0109 0.0221
[kg] 1.20 0.74 0.95 1.16 1.7
T 55 550 1100 275 181 x 103 258 x 103 312 x 103 358 x 103
[kgm2] 0.0016 0.0049 0.0077 0.0109 0.0222
[kg] 1.50 0.93 1.2 1.48 2.20 2.83
65 800 1600 400 214 x 103 329 x 103 397 x 103 451 x 103
[kgm2] 0.0027 0.0065 0.0101 0.0145 0.0294 0.0467
[kg] 1.60 0.93 1.2 1.48 2.20 2.83
T 65 1000 2000 500 256 x 103 381 x 103 461 x 103 516 x 103
[kgm2] 0.0035 0.0065 0.0101 0.0145 0.0294 0.0467
[kg] 5.20 2.27 2.90 5.20
80 1500 3000 750 486 x 103 713 x 103 923 x 103 1156 x 103
[kgm2] 0.0151 0.0312 0.0485 0.1462
[kg] 5.20 2.27 2.90 5.20
T 80 1850 3700 925 556 x 103 815 x 103 1065 x 103 1329 x 103
[kgm2] 0.0151 0.0312 0.0485 0.1462
[kg] 9.37 3.35 6.22
100 2550 5100 1275 679 x 103 929 x 103 1218 x 103 1457 x 103
[kgm2] 0.0401 0.0606 0.1828
[kg] 9.37 3.35 6.22
T 100 3100 6200 1550 767 x 103 1030 x 103 1343 x 103 1594 x 103
[kgm2] 0.0401 0.0606 0.1828
[kg] 19.73 2.09 9.85
125 5350 10700 2675 1538 x 103 2098 x 103 2528 x 103 2980 x 103
[kgm2] 0.1359 0.043 0.306
[kg] 19.73 2.09 9.85
T 125 6600 13200 3300 1887 x 103 2495 x 103 3035 x 103 3629 x 103
[kgm2] 0.1359 0.043 0.306
BoWex® FLE-PA/-PAC
Short mounting version Long mounting version
z = number
z = number
MONOLASTIC®
couplings
Flange
Flange dimensions
Size D3 D2 z dL
6 ½" 215.9 200.02 6 9

7 ½" 241.3 222.25 8 9
8" 263.52 244.47 6 11
10" 314.32 295.27 8 11
11 ½" 352.42 333.37 8 11
14" 466.72 438.15 8 14
BoWex® FLE-PAC
For diesel engines with SAE connection.
Coupling having extremely short dimen-
sions with clamping hub.
BoWex-ELASTIC®
Selection according to SAE standard
Determination of coupling
Determination of coupling size Table 1
Connection dimension of coupling Table 2
Hub type/mounting length Table 3
SAE pump mounting flange
Flange size according to SAE 617 Table 4
Connection flange of hydraulic pump Table 5
Short mounting version of coupling (l3) Long mounting version of coupling (l7)
z = No.
z = No.
z = bore No.
z = bore No.
hole
hole
hole
hole
Marking on PA flange Marking on PA flange
Spline hub Clamping hub
Determination of mounting length l3 or l7

SAE shaft l3 / l7 = G + LF – LW + lS If axial fixing of the hub by means of an end plate and a screw is not
possible for a pump shaft with involute spline, we recommend to use
DIN shaft l3 / l7 = G + LF – lX
a clamping hub.
Mounting instructions:
Screw tightening torque Screw tightening torque
The flange can be fastened to the engine flywheel by means of
of FLE-PA flange on the of spline clamping hubs
socket head cap screws according to DIN EN ISO 4762 quality flywheel DIN EN ISO 4762
8.8 or by hexagon head screws quality 8.8. We recommend screws
M8 25 Nm 42/48 M10 49 Nm
are loctited in position.
M10 49 Nm T55 / 65 / T70 M12 86 Nm
M12 86 Nm 80 / 100 / 125 M16 210 Nm
Mounting dimensions according to SAE standard

1. Selection of coupling for diesel engine 4. Housing dimensions according to SAE 617 [mm]
BoWex® FLE-PA/-PAC
Flywheel to Pump mounting SAE size A B C Z TH
Diesel engine power Driving
Coupling SAE flange SAE-1 511.18 552 530.2 12 M10 3
/8"
shaft of
size SAE-2 447.68 489 466.7 12 M10 3
/8"
pump
kW PS G LF
SAE-3 409.58 451 428.6 12 M10 3
/8"
6 1/2" 30.15 1.19"
SAE-4 361.95 403 381.0 12 M10 3
/8"
7 1/2" 30.15 1.19"
up to 40 up to 55 48 FLE-PA SAE-5 314.33 356 333.4 8 M10 3
/8"
8 62 2.44"
For dimensions to SAE see tables 3 and 4

SAE-6 266.7 308 285.7 8 M10 3
/8"
10 54 2.12"
9.5 0.375“
6 1/2" 30.15 1.19"
7 1/2" 30.15 1.19" 5. Mounting flange for hydraulic pump acc. to SAE [mm]
SAE J 498 /DIN 5480

up to 75 up to 100 T55 FLE-PA SAE flange with 2 holes SAE flange with 4 holes
8 62 2.44"
SAE size
10 54 2.12" A1 K-2 M Z A1 S-4 R Z
See Table 3
hub type
8 62 2.44" A 82.55 106.4 M10 3
/8“ 2 82.55 104.6 M10 3
/8" 4
9.5 0.375"
up to 90 up to 120 65 FLE-PA 10 54 2.12" B 101.6 146.0 M12 1
/2" 2 101.6 127.0 M12 1
/2" 4
11 1/2" 39.6 1.56" 12.7 0.5" C 127.0 181.0 M16 5
/8“ 2 127.0 162.0 M12 1
/2" 4
up to 150 up to 200 T70 FLE-PA 10 54 2.12" 9.5 0.375" D 152.4 228.6 M16 5
/8" 2 152.4 228.6 M16 5
/8" 4
10 54 2.12" 9.5 0.375" E - - - - - 165.1 317.5 M20 3
/4" 4
up to 180 up to 240 80 FLE-PA
11 1/2" 39.6 1.56"
11 1/2" 39.6 1.56"
up to 285 380 100 FLE-PA
14 25.4 1" 12.7 0.5"
11 1/2" 39.6 1.56"
up to 540 720 125 FLE-PA
14 25.4 1"
2. Dimensions of coupling flange according to SAE J620 [mm]

Nominal size D3 D2 z = number dL
6 1/2" 215.90 200.02 6 9
7 1/2" 241.30 222.25 8 9
8" 263.52 244.47 6 11
10" 314.32 295.27 8 11
11 1/2" 352.42 333.37 8 11
14 " 466.72 438.15 8 14
3. Selection of coupling hubs - Determination of mounting length l3 or l7

Mounting length of coupling l3 or l7
Spline clamping
Spline hub
BoWex® Pump shaft to Dimensions of coupling hub Flange size Flange size Flange size Flange size Code to order coupling hub
MONOLASTIC®
hub
coupling SAE J 498 and [mm] 6 1/2" and 7 1/2" 8" 10" 11 1/2"
couplings
size DIN 5480 Specify coupling size
Flange
K L K L K L K L
l1 l2 lS l3 l7 l3 l7 l3 l7 l3 l7
SAE-16/32 DP
42 PI-S 3/4" x 42 - 33 33 42 P559101
z = 11
SAE-16/32 DP
42 PB-S 7/8" x 42 - - 33 42 P567101
z = 13
SAE-16/32 DP
42 PB-BS 1" x 42 - 27 33 42 P660201
z = 15
48 SAE-16/32 DP x 50 - 45 41 50 50 41 50 P663301
65 PA-S 1 3/8" x 50 - 48 54 45 54 41 P663301
z = 21
SAE-12/24 DP
65 PC-S 1 1/4" x 55 - 44 54 45 54 41 P656201
z = 14
SAE-16/32 DP
65 PD-S 1 1/2" x - 49 45 53 41 P664301
z = 23
SAE-16/32 DP
80 PE-S 1 3/4" x 55 - - 33 44 P565402
z = 27
42 25 x 1.25 x 18 x 42 - - 33 42 P000205
42 DIN 5480 x 42 - - 33 42 P500202
42 x 42 - - 33 42 P500203
30 x 2 x 14
48 x 50 - - 41 50 P000206
DIN 5480
48 x 50 - - 41 50 50 50 P500203
48 x 46 - - 37 46 P000303
35 x 2 x 16
65 x 55 - - 54 39 P000303
DIN 5480
65 x 60 - - 50 59 50 59 39 P500301
65 40 x 2 x 18 x 55 - - 54 39 P000304
65 DIN 5480 x 55 - - 54 45 54 39 P500302
BoWex-ELASTIC®
65 45 x 2 x 21 x - 64 - 60 69 60 69 39 P000403
65 DIN 5480 x 55 - - 54 45 54 39 P500401
50 x 2 x 24
80 x 55 - - 37 42 P500405
DIN 5480
Shown above is a small overview of splines available, other SAE or DIN splines are also available.
Ordering example: Coupling FLE-PA/FLE-PAC SAE pump mounting flange

BoWex® 48 FLE-PA 7 1/2" P663301 SAE-4 B-2L
SAE connection of Code of coupling Pump mounting flange Pump flange acc. to SAE 2 holes/4 holes
Coupling size
coupling hub for engine housing standard metric fastening thread
Table 1 Table 2 Table 3 Table 4 Table 5
BoWex® FLE-PA
Special flange programme, deviations from the SAE standard

Fitting to
diesel engines:
Hatz
centering
centering
BoWex® 48 FLE-PA, Ø165 BoWex® 28 FLE-PA, Ø105 BoWex® 48 FLE-PA, Ø96 BoWex® T55 FLE-PA
Coupling size
Hatz Hatz Hatz Hatz
2L/3L/4L41C 2M/3M/4M41 1D81 / 1D90 Z788 / Z789 / Z790 2-4 H50
Engine type
4M42,4L42C
Fitting to
diesel engines:
VW
Mitsubishi
centering by means of centering pins
centering by means of centering pins
Coupling size BoWex® 48 FLE-PA, Ø279 BoWex® 48 FLE-PA, Ø252 BoWex® 48 FLE-PA BoWex® 48 FLE-PA, Ø130
VW VW Mitsubishi Mitsubishi
Engine type 028.B / M344 062.2 / 068.5 / 6 / A / D Ø338-32 Series L / Series K
Fitting to
diesel engines:
Perkins
Lombardini
centering
Coupling size BoWex® 65 FLE-PA, Ø338 BoWex® 48 FLE-PA, Ø128 BoWex® 48 FLE-PA, Ø140
Perkins 1104C-44T Lombardini Lombardini
Engine type Flywheel No. D0014 FOCS series LDW
BoWex® FLE-PA
Special flange programme, deviations from the SAE standard

Fitting to
BoWex® FLE-PA/-PAC
diesel engines:
Perkins
Isuzu
Cummins
centering
centering
centering
centering
Coupling size BoWex® 48 FLE-PA, BoWex® 65 FLE-PA, BoWex® 70 FLE-PA, BoWex® 80 FLE-PA,
Ø155 Ø178 Ø200 Ø220
Engine type 3 holes, Ø125 3 holes, Ø140 4 holes, Ø165 4 holes, Ø180
Fitting to
diesel engines:
Caterpillar
Daimler
MONOLASTIC®
couplings
Cummins
Flange
John Deere
Coupling size BoWex® T100 FLE-PA, 14” BoWex® T65 FLE-PA, Ø395 BoWex® 80 FLE-PA, 11 1/2” BoWex® 80 FLE-PA 11 1/2”
Caterpillar Daimler Cummins John Deere
Engine type C 10 / C 12 OM904 QSX/QSB
Fitting to
shaft motors:
Hatz
Honda
Briggs & Stratton
Yanmar
BoWex-ELASTIC®
Kohler
Robin
Coupling size BoWex® M42 BoWex® shaft coupling type M28 and M32
Hatz 2G30 Housing connection according to SAE J609A
Engine type
BoWex® FLE-PA
Flange couplings and pump connection housings for KUBOTA engines

KUBOTA
Super MINI series
Z-400
Z-442-B
Z-482-B
D-600
D-662-B
ho le
D-902-B le ho
centering
V-800
BoWex® 48 FLE-PA Ø 150 / pump connection housings
KUBOTA
Super 3 series
D 1403/1703
Flywheel
No. 190027991
V 1903/2203
ho
le
Flywheel hole centering
No. 190002369
V 2003-T
BoWex® 48 FLE-PA Ø 188 / pump connection housings
KUBOTA
Super 5 series
D 905
D 1005
D 1105
D 1105-T
V 1205
V 1305 hol le
e ho
V 1505
MONOLASTIC® 28 Ø 124 / pump connection housings
BoWex® FLE-PA
Flange couplings and pump connection housings for Perkins engines
BoWex® FLE-PA/-PAC
ho
le hole
Perkins 403D - 10/11 Perkins 403D - 13/15
MONOLASTIC®
couplings
Flange
ho
le
hole
Perkins 404D - 20 Perkins 404D - 22
Other
selections
on request for
Yanmar
Mitsubishi
etc.
BoWex-ELASTIC®
Mitsubishi SL series Yanmar TNV series
BoWex® FLE-PA
Selection of DEUTZ engines FL/M 1011 and FL/M 2011, TCD/TD/D 2.9 L4, TDC/T 3.6 L
BoWex® FLE-PA
Selection of DEUTZ engines BFM 1012/1013/2012/2013/1015
BoWex® FLE-PA/-PAC
MONOLASTIC®
couplings
Flange
BoWex-ELASTIC®
MONOLASTIC®
One-piece, flexible flange couplings
Type with 3 holes (EP 0853203/U.S. Patent 6,117,017)

our
with
age
pack
as a
Ava ilabe
100
z = number
MONOLASTIC®
Elastomer hardness Torque [Nm] Dimensions [mm]
Size
[Shore A] TKN TK max. TKW d D D1 D2 z dL D3 l1 l2 l3 l4 l5
22 T65 40 100 20 20 34 93 80 3 8.10 100 33 1.5 32 34 30
T65 70 175 35
28 25 42 115 100 3 10.10 124 40 2 32 40 38
T70 100 250 50
T65 160 400 80
32 32 50 140 125 3 12.10 150 42 2 42 43 38
T70 225 562 112
50-140 T70 260 650 130 32 50 167 140 3 14.10 175 46 3 35 46 43
50-165 T70 300 750 150 32 50 175 165 3 16.15 200 46 3 35 46 43
50-170 T70 300 750 150 32 50 175 170 3 16.15 200 46 3 35 46 43
60-165 T70 400 1000 200 48 68 191 165 3 16.15 205 50 3 40 55 46
Technical data
Perm. damping Perm. angular Mass moment of inertia [kgm2]
Cdyn. Max. displacement Radial spring Perm. operating
Elastomer hardness power with displacement with
Size with 60 °C with 2200 rpm stiffness Cr speed nmax.
[Shore A] 60 °C 2200 rpm JA JL
[Nm/rad] ΔKr [mm] [N/mm] [rpm]
PKW [W] ΔKw [°]
22 T65 600 10 0.6 200 0.00017 0.00010 6000
T65 900 0.6 300
28 15 0.00054 0.00033 6000
T70 1300 0.5 400
T65 1800 0.6 400
32 25 0.00120 0.00081 6000
T70 2400 0.5 1 500
50-140 4200 35 1365 0.00210 0.00130 6000
50-165 T70 0.5
5600 40 1550 0.00250 0.00130 6000
50-170
60-165 T70 7800 40 0.5 1500 0.00599 0.00358 6000
T = Temperature-stable rubber compound. The technical data specified apply for an ambient temperature of T = 60 °C.
* Expiring as a standard
MONOLASTIC®
Type SAE (EP 0853203/U.S. Patent 6,117,017)

our
BoWex® FLE-PA/-PAC
with
age
pack
as a
Ava ilabe
100
z = number
MONOLASTIC®
couplings
Flange
Flange dimensions
Size D3 D2 z dL
6 ½" 215.9 200.02 6 9

7 ½" 241.3 222.25 8 9
8" 263.52 244.47 6 11
10" 314.32 295.27 8 11
11 ½" 352.42 333.37 8 11
MONOLASTIC®
Elastomer hardness Torque [Nm] Dimensions [mm] MONOLASTIC® flanges according to SAE
Size
[Shore A] TKN TK max. TKW dmax. D D1 l1 l2 l3 l4 l5 6 ½" 7 ½" 8" 10" 11 ½"
T65 200 400 100
30 25 42 120 39 2 21 30 36 X X
T70 250 500 125
T65 350 700 175
50 32 50 167 42 2 24 30 38 X X X X
T70 450 900 225
G50 T70 600 1200 300 32 50 178 42 2 24 36 38 X X X
T65 750 1500 375
65 48 68 200 45 3 32 45 42 X X
T70 1000 2000 500
T65 1500 3000 750
75 60 90 265 58 3 35 50 54 X X
T70 1850 3700 925
Technical data
Perm. damping Perm. angular Mass moment of inertia [kgm2]
Cdyn. Max. displacement Radial spring Perm. operating
Elastomer hardness power with displacement with
Size with 60 °C with 2200 rpm stiffness Cr speed nmax.
[Shore A] 60 °C 2200 rpm
BoWex-ELASTIC®
[Nm/rad] ΔKr [mm] [N/mm] JA JL [rpm]

PKW [W] ΔKw [°]
T65 3750 1150 6 ½" 0.0038
30 25 0.5 1 0.00030 6000
T70 4875 1500 7 ½" 0.0057
T65 9000 1300 8" 0.0078
50 35 0.5 1 0.00120 6000
T70 12000 1700 10" 0.0153
7 ½” 0.0060
G50 T70 17500 40 0.5 1 1910 8" 0.0080 0.00120 6000
10" 0.0162
T65 14000 1900 10" 0.0238
65 45 0.5 1 0.00380 6000
T70 18000 2450 11 ½" 0.0368
T65 34000 1850 10" 0.0272
75 80 0.5 1 0.01450 6000
T70 42000 2400 11 ½" 0.0402
MONOLASTIC®
Examples of installation for type with 3 holes (EP 0853203/U.S. Patent 6,117,017)
z = bore No.
hole
hole
hole
hole
hole
hole
z = bore No.
MONOLASTIC® 28 MONOLASTIC® 28 MONOLASTIC® 28

with spline shaft with taper shaft KUBOTA - Mini
hole
hole
hole
hole
hole
hole
MONOLASTIC® 32 - 188 MONOLASTIC® 32 S MONOLASTIC® 28

KUBOTA Super Three Series KUBOTA Super Mini
hole
hole
hole
hole
MONOLASTIC® 50 - 140 MONOLASTIC® 50 - 165 MONOLASTIC® 60 - 165
MONOLASTIC®
Examples of installation for SAE type (EP 0853203/U.S. Patent 6,117,017)
BoWex® FLE-PA/-PAC
z = bore No.
z = bore No.
hole
hole
MONOLASTIC® 30 MONOLASTIC® 30
with spline shaft with taper shaft
MONOLASTIC®
couplings
Flange
hole
hole
hole
hole
MONOLASTIC® 50 - 10“ MONOLASTIC® 50 - 270 MONOLASTIC® 50

KUBOTA engine Perkins engine
D1803, V2403, V2403T 403-13/403-15
hole
hole
hole
hole
BoWex-ELASTIC®
MONOLASTIC® 65 - 10“ MONOLASTIC® 65 / T48 MONOLASTIC® 75 - 395
BoWex-ELASTIC® HE1 - HE4
Highly flexible flange couplings
Axial plug-in, available in different kinds of hardness
100
BoWex-ELASTIC® Type HE1 - HE4

Type HE1 / HE2 Type HE3 / HE4
Mass moment of Weight Mass moment of
Bore d [mm] Flange connection acc. to SAE - J620 Dimensions [mm] Weight inertia with max.
with inertia with max.
Size with max. bore [kgm2] bore [kgm2]
max.
bore
Pilot l3 HE1/ l3 HE3/ bore
Max. 6 ½" 7 ½" 8" 10" 11 ½" 14" D5 l2 D4 D l1 LHE1 LHE2 LHE3 LHE4 [kg] JA JL [kg] JA JL
bored HE2 HE4
  1.8 0.0074 0.0016 1.8 0.0071 0.0021
42 HE - 42 4 2 180 33 145 65 42 70 50 55 40
 2.8 0.0172 0.0016 - - -
  2.3 0.0119 0.0021 1.9 0.0070 0.0022
48 HE - 48  4 2 198 37 163 68 50 78 50 68 42 2.6 0.0170 0.0021 2.1 0.0103 0.0022
 3.4 0.0342 0.0021 2.5 0.0201 0.0022
 4.9 0.0424 0.0069
65 HE 21 65 5 - 244 55 205 96 55 85 62 - - - - -
 5.7 0.0647 0.0069
 3.9 0.0147 0.0075
G 65 HE 21 65  - 3 - 45 205 96 55 - - 73 50 - - - 4.1 0.0281 0.0075
 4.6 0.0423 0.0075
 3.8 0.0163 0.0093
GG 65 HE 21 65  - 3 - 48 220 96 55 - - 73 50 - - - 4.4 0.0294 0.0093
 4.9 0.0439 0.0093
 - 126 74 8.1 0.0239 0.0307 9.1 0.0414 0.0305
80 HE 31 90 4 316 56 265 124 90
132 112 60
 6 80 10.2 0.0765 0.0307 - - -
 - 136 80 9.7 0.0426 0.0471 11.1 0.0713 0.0472
G 80 HE 31 90 4 356 66 300 124 90 142 122 70
 6 84 14.7 0.2851 0.0471 - - -
GG 80 HE 31 90  - 4 - 71 302 124 90 - - 130 80 - - - 11.9 0.0768 0.0498
100 HE 38 100  - 4 - 80 350 152 110 142 90 150 82 - - - 18.3 0.2028 0.1104
G 100 HE 38 100  - 4 - 76 350 152 65 - - 102 85 - - - 16 0.2172 0.1013
Other flange connections on request
Technical data
Elastomer Torque [Nm] Perm. damping power Dynamic torsion
PKW [W] Perm. operating Resonance factor Radial spring stiff-
Size hardness with 10 Hz spring stiffness Relative damping ψ
TKN TK max. speed nmax. [rpm] VR ≈ 2  π / ψ ness Cr [N/mm]
[Shore A] TKW 60 °C 80 °C 90 °C Cdyn. [Nm/rad]
T40 130 390 39 550 0.6 10.5 142
42 HE T50 150 450 45 26 13 6.5 6200 850 0.8 7.9 219
T65 180 540 54 2700 1.2 5.2 697
T40 200 600 60 850 0.6 10.5 176
48 HE T50 230 690 69 36 18 9 5600 1300 0.8 7.9 269
T65 280 840 84 3500 1.2 5.2 724
T40 350 1050 105 1600 0.6 10.5 209
65 HE T50 400 1200 120 60 30 15 4500 2200 0.8 7.9 288
T65 500 1500 150 6000 1.2 5.2 784
T40 430 1290 129 2350 0.6 10.5 294
G65 HE T50 500 1500 150 68 34 17 4300 3000 0.8 7.9 375
T65 620 1860 186 8500 1.2 5.2 1063
T40 600 1800 180 3650 0.6 10.5 420
GG 65 HE T50 700 2100 210 76 38 19 4000 4800 0.8 7.9 550
T65 850 2550 255 13500 1.2 5.2 1550
T40 750 2250 225 4500 0.6 10.5 351
80 HE T50 950 2850 285 120 60 30 3600 6500 0.8 7.9 507
T65 1200 3600 360 18000 1.2 5.2 1404
T40 1250 3750 375 7500 0.6 10.5 476
G 80 HE T50 1600 4800 480 180 90 45 3000 12000 0.8 7.9 762
T65 2000 6000 600 32000 1.2 5.2 2031
T40 1550 4650 465 9200 0.6 10.5 660
GG 80 HE T50 2000 6000 600 196 98 49 3000 14200 0.8 7.9 1020
T65 2500 7500 750 39600 1.2 5.2 2800
T40 2000 6000 600 12000 0.6 10.5 460
100 HE T50 2500 7500 750 212 106 53 2700 19000 0.8 7.9 730
T65 3200 9600 960 48000 1.2 5.2 1840
T40 2350 7050 705 14200 0.6 10.5 584
G 100 HE T50 2975 8925 893 235 118 59 2700 22600 0.8 7.9 935
T65 3800 11400 1140 57000 1.2 5.2 2350
Ordering BoWex-ELASTIC® 42 HE1 40 8 70 U

example: Elastomer Flange Ø DA according to SAE Mounting length Unbored or with finish
Coupling size Type
hardness or special LHE bore
BoWex® FLE-PA/-PAC
z = number
z = number
Flange dimensions
Nominal
DA D3 z d1
size
6 ½" 215.90 200.02 6 9
7 ½" 241.30 222.25 8 9
8" 263.52 244.47 6 11
10" 314.32 295.27 8 11
11 ½" 352.42 333.37 8 11
14" 466.72 438.15 8 13
Type HE1 Type HE2
MONOLASTIC®
couplings
Flange
z = number
z = number
Type HE3 Type HE4
Displacements
65 HE 80 HE
Size 42 HE 48 HE G65 HE G80 HE 100 HE
BoWex-ELASTIC®
GG65 HE GG80 HE
Elastomer hardness [Shore A] T40 T50 T65 T40 T50 T65 T40 T50 T65 T40 T50 T65 T40 T50 T65
n=1500
Perm. radial displace- 1.1 1.0 0.5 1.2 1.1 0.5 1.6 1.5 0.7 1.8 1.7 0.8 2.2 2.0 1.0
rpm
ment ΔKr [mm]
max. 1) 3.6 3.3 1.5 3.8 3.5 1.7 5.1 4.7 2.2 5.7 5.3 2.4 6.5 6.0 3.0
n=1500
1.0 0.75 0.5 1.0 0.75 0.5 1.0 0.75 0.5 1.0 0.75 0.5 1.0 0.75 0.5
Perm. angular displace- rpm
ment ΔKw [°] n=3000
0.5 0.4 0.25 0.5 0.4 0.25 0.5 0.4 0.25 0.5 0.4 0.25 0.5 0.4 0.25
rpm
Perm. angular displace-
max. 1) 1.5 1.5 1.5 1.5 1.5
ment ΔKw [°]
Perm. axial displacement ΔKa [mm] ±2 ±2 ±2 ±2 ±3
1)
For short-term start-up operation
BoWex-ELASTIC® HE3 / HE4 / HE-D
Axial plug-in, available in different kinds of hardness
100
BoWex-ELASTIC® Type HE3, HE4 and HE-D

Mass moment of inertia with max.
Bore d [mm] Flange connection acc. to SAE - J620 Dimensions [mm]
Weight with bore [kgm2]
Size
max. bore [kg]
Pilot bored Max. 14" 16" 18" 21“ 24“ Ø800 Ø885 l3 l2 D4 D l1 LHE3 LHE4 JA JL
 186 103 33.1 0.3142 0.2750

125 HE 45 125 6 92 416 192 140
 192 109 34.8 0.4231 0.2750
 36.6 0.4634 0.3264
G125 HE 45 125 6 89 440 192 140 179 91
 39.5 0.6812 0.3264
 46.8 0.7277 0.5414
150 HE 44 160 6 140 470 225 150 205 160
 51.5 1.2120 0.5414
 113 3.0045 1.0738
150 HE-D 44 160 - 286 470 225 275 291 -
 155 6.4399 1.0738
 51.9 0.8164 0.6500
G150 HE 44 160 6 140 504 225 150 205 160 56.6
 1.3007 0.6500
 123 3.1820 1.291
G150 HE-D 44 160 - 286 504 225 275 291 -
 165 6.6173 1.291
 76.8 1.4880 1.2952
200 HE 46 180 6 149 568 250 175 240 160 81.2
 2.0390 1.2952
 228 11.80 2.4672
200 HE-D 46 180 - 325 568 250 298 310 -
 216 10.66 2.4672
 81.6 1.6272 1.5409
G200 HE 46 180 6 149 600 250 175 240 160 86.0
 2.1782 1.5409
 238 12.00 3.0387
G200 HE-D 46 180 - 325 600 250 298 310 -
 230 10.92 3.0387
240 HE 80 240  8 172 772 326 200 270 205 138 4.2414 4.0410
275 HE 80 275  10 185 810 372 240 312 215 206 7.3696 7.6845
Technical data
Torque [Nm] Perm. damping power
PKW [W] Dynamic torsion
Elastomer Perm. operating Resonance Radial spring
spring stiffness Relative damp-
Size hardness TK max. TK max. speed nmax. factor VR ≈ 2 stiffness
Cdyn. [Nm/rad] ing ψ
[Shore A] TKN [Nm] 10.000 LW 50.000 LW TKW [Nm] [rpm] π/ψ Cr [N/mm]
60 °C 80 °C 90 °C 60 °C
[Nm] [Nm]
T50 4300 12900 6450 1075 30000 0.8 7.9 617
125 HE 221 133 88 2300
T70 7500 22500 11250 1875 54000 1.2 5.2 2434
T50 6100 18300 9150 1525 51000 0.8 7.9 560
G125 HE 240 144 96 2250
T70 9750 29250 14625 2438 98000 1.2 5.2 1915
T50 8000 24000 12000 2000 67500 0.8 7.9 714
150 HE 262 157 105 2200
T70 14000 42000 21000 3500 140000 1.2 5.2 2500
T50 16000 48000 24000 4000 134000 0.8 7.9 1428
150 HE-D 524 314 210 2200
T70 28000 84000 42000 7000 279000 1.2 5.2 5000
T50 10000 30000 15000 2500 85000 0.8 7.9 1485
G150 HE 278 167 111 2100
T70 18000 54000 27000 4500 160000 1.2 5.2 5874
T50 20000 60000 30000 5000 170000 0.8 7.9 2970
G150 HE-D 556 334 222 2100
T70 36000 108000 54000 9000 320000 1.2 5.2 11748
T50 14500 43500 21750 3625 119000 0.8 7.9 1720
200 HE 308 185 123 1900
T70 25000 75000 37500 6250 241000 1.2 5.2 6769
T50 29000 87000 43500 7250 238000 0.8 7.9 3440
200 HE-D 616 370 246 1900
T70 50000 150000 75000 12500 482000 1.2 5.2 13538
T50 17500 52500 26250 4375 139000 0.8 7.9 1952
G200 HE 324 194 130 1800
T70 30000 90000 45000 7500 281500 1.2 5.2 7708
T50 35000 105000 52500 8750 278000 0.8 7.9 3904
G200 HE-D 648 388 260 1800
T70 60000 180000 90000 15000 563000 1.2 5.2 15416
T50 29000 87000 43500 7250 259000 0.8 7.9 2326
240 HE 372 223 149 1500
T70 49000 147000 73500 12250 521000 1.2 5.2 9160
T50 42000 126000 63000 10500 375000 0.8 7.9 2950
275 HE 410 246 164 1500
T70 70000 210000 105000 17500 758000 1.2 5.2 11785
Other elastomer hardness on request.
BoWex-ELASTIC® 80 HE3 40 10 112 U

Ordering
example: Elastomer Flange Ø DA according to SAE Mounting length Unbored or with finish
Coupling size Type
hardness or special LHE bore
BoWex® FLE-PA/-PAC
Type HE3 Type HE4 Type D
z = number
z = number
z = number
Type HE4 with taper clamping sleeve
Flange dimensions
z = number
MONOLASTIC®
couplings
Nominal
Flange
DA D3 z d1
size
14" 466.72 438.15 8 13
16" 517.50 489.00 8 13
18" 571.50 542.90 6 17
21“ 673.10 641.35 12 17
24“ 733.42 692.15 12 21
Ø800 1) 800 770 32 17
Ø885 1) 885 855 36 17
1)
lange connection differing from SAE standard,
F
dimensions in mm.
Displacements
For different operating speeds or higher oper- Radial displacement ΔKr Angular displacement Axial displacement
ΔKw ΔKa
ating temperatures the permissible radial dis-
placement is calculated as follows:
ΔKr perm. = ΔKr  St  1500 / nx
nx = speed / St = temperature factor
Displacements
125 HE 150 HE 200 HE
Size 240 HE 275 HE
G125 HE G150 HE G200 HE
BoWex-ELASTIC®
Elastomer hardness [Shore A] T40 T50 T70 T40 T50 T70 T40 T50 T70 T40 Sh T50 T70 T40 T50 T70
n=1500
Perm. radial displace- 2.5 2.3 1.1 2.8 2.5 1.3 3.0 2.7 1.5 3.2 2.9 1.6 3.4 3.1 1.8
ment ΔKr [mm] rpm
max. 2) 7.5 6.9 3.3 8.0 7.5 4.0 8.5 8.0 4.5 9.0 8.5 5.0 9.5 9.0 5.5
n=1500
1.0 0.75 0.5 1.0 0.75 0.5 1.0 0.75 0.5 1.0 0.75 0.5 1.0 0.75 0.5
Perm. angular displace- rpm
ment ΔKw [°] n=3000
0.5 0.4 0.25 – – – – – – – – – – – –
rpm
Perm. angular displace-
max. 2) 1.5 1.5 1.5 1.5 1.5
ment ΔKw [°]
Perm. axial displacement ΔKa [mm] ±3 ±4 ±4 ±4 ±4
2)
For short-term start-up operation
BoWex-ELASTIC® HE-ZS and HEW
With drop-out center part for pump drives, highly flexible shaft-to-shaft coupling
100
BoWex-ELASTIC® Type HE-ZS

Drop-out center part HE-ZS Mass moment of
Max. finish Flange connection acc. to SAE - J620 DA for HE-ZS Dimensions [mm] Weight with
LZ [mm] inertia [kgm2]
Size bore max. bore
d4 11 [kg]
6 ½" 7 ½" 8" 10" 14" 16" 18“ 21“ 24“ D1 D4 D5 D7 D8 l1 l2 l3 l6 100 120 140 180 250 JA JL
½"
 48 10   2.9 1) 0.0026 0.0033
   3.6 1) 0.0106 0.0033
48 3) 28 160 164 200 78 45 40 37
 37 4   3.9 1) 0.0148 0.0033
   4.6 1) 0.0298 0.0033
   7.3 1) 0.0242 0.0129
G65 3) 45 205 110 72 60 48 3 56
   8.9 2) 0.0372 0.0150
 11   13.7 2) 0.0211 0.0497
80 3)
65 265 266 318 145 100 80 70 76
 6   15.9 2) 0.0726 0.0497
 11   14.6 2) 0.0402 0.0634
G80 3) 65 300 302 358 145 100 80 80 76
 6   19.5 2) 0.2251 0.0634
100 3) 95  350 202 148 110 80 4 106   29.8 2) 0.1951 0.1779
   41.7 2) 0.3013 0.3363
125 4) 100 416 225 165 120 99 6 116
   43.6 2) 0.4123 0.3363
   45.6 2) 0.4781 0.3700
G125 4) 120 440 225 165 120 95 6 116
   47.7 2) 0.6380 0.3700
  63.2 0.6918 0.6647
150 4) 135 470 245 185 140 140 6 136
  67.9 1.1410 0.6647
  68.3 0.7540 0.7677
G150 4)
135 504 245 185 140 140 6 136
  73.0 1.2460 0.7677
  98.7 1.5348 1.4109
200 4) 150 568 270 205 160 149 6 156
  101.7 1.9138 1.4109
  103.5 1.7270 1.6401
G200 4)
150 600 270 205 160 149 6 156
  106.6 2.1060 1.6401
1)
with Lz 120
2)
with Lz 100
3)
For technical data see page 220
4)
BoWex-ELASTIC® Type HEW

Weight with Mass moment of
Size max. bore inertia [kgm2]
d2 d3 D D2 zxM D4 D5 D6 l1 l2 l3 l4 l5 E E1 LHEW1 LHEW2 [kg] JA JL
42 48 50 68 162 6 M6 146 180 85 50 45 15 50 42 4 32 132 104 4.3 0.0121 0.0015
48 3) 48 55 68 180 8 M6 164 200 92 50 45 17 55 45 4 32 137 109 5.5 0.0204 0.0019
65 3) 65 75 96 224 8 M8 205 245 125 70 55 28 75 63 5 42 187 150 13.2 0.0752 0.0071
80 3) 90 80 124 295.27 8 M10 266 318 130 90 70 17 80 70 5 45 215 160 19.7 0.1449 0.0285
G80 3) 90 95 124 333.4 8 M10 302 358 145 90 80 22 90 78 5 55 235 185 25.9 0.2748 0.0422
100 3) 100 110 152 438.15 8 M12 350 478 158 110 80 14 111.5 113 26 57 278 207 48.5 0.8356 0.1050
125 4) 125 125 192 438.15 8 M12 416 478 175 140 99 14 170 158 - 45 335 - 67.2 0.9498 0.2617
G125 4) 125 125 192 489 8 M12 440 530 175 140 95 14 170 158 - 45 335 - 76.6 1.4492 0.3034
150 4) 160 160 225 542.9 6 M16 470 585 225 150 100 18 160 145 - 70 380 - 110 2.7206 0.5303
G150 4) 160 160 225 542.9 6 M16 504 585 225 150 108 18 160 145 - 70 380 - 113.4 2.7809 0.5861
200 4) 180 200 250 641.35 12 M16 568 683 280 175 149 26 220 214 - 85 480 - 195 6.6418 1.1406
G200 4) 180 200 250 641.35 12 M16 600 683 280 175 149 26 220 214 - 85 480 - 200 6.6099 1.3419

3)

4)
Other sizes available. Please consult with us.
BoWex® FLE-PA/-PAC
Type HE-ZS
z = number
z = number
MONOLASTIC®
couplings
Flange
Type HEW1
z = number
BoWex-ELASTIC®
Type HEW2
BoWex-ELASTIC® HEG
Cardan shaft connecting coupling
100
BoWex-ELASTIC® Type HEG1 and type HEG2

Flywheel connection acc. to MECHANICS cardan shaft connection HEG2 Mass moment
Metric flange connection HEG1 dimensions [mm] Dimensions [mm]
SAE-J620 dimensions [mm] Weight of inertia
Size
[kg] JA JL
8" 10" 11 ½" 14" 16" 58 65 75 90 100 120 150 180 l4 L 2 C 4 C 5 C 6 C 7 C 8,5 C 8 C L1 D4 l2 l3
[kgm2] [kgm2]
    7 0.03 0.006
48 1) 8 58.5 163 43.5 8
    8 0.06 0.006
       12 0.07 0.02
G65 1) 8 66 71 205 48.0 10
       14 0.10 0.02
        23 21 0.11 0.06
80 1)
10 88.5 104 265 68.5
        12 23 0.17 0.06
        23 26 0.18 0.09
G80 1) 10 96 110 302 74.0
        12 33 0.48 0.09
100 1)      12 98   128 350 78.0 16 41 0.63 0.19
       18 56 0.74 0.42
125 2) 12 111 135 416 96.0
       12 59 0.97 0.42
1)
2)
Metric flange connection MECHANICS cardan shaft connection

Flywheel connection to SAE-J620
HEG1 [mm] HEG2 [mm]
Size DA D1 z1 d1 Size D2 l1 D3 z2 d2 Size D5 l5 l6 l7 l8 z3
8" 263.52 244.47 6 11 58 30 1.0 47.0 4 M5 2C 79.35 33.3 59.5 9.50 3.8 M8
65 35 1.0 52.0 4 M6 4C 107.92 36.5 87.3 9.50 3.8 M8
10" 314.32 295.27 8 11 75 42 1.5 62.0 6 M6
5C 115.06 42.9 88.9 14.26 5.1 M10
90 47 2.0 74.5 4 M8
11 ½" 352.42 333.37 8 11 6C 140.46 42.9 114.3 14.26 5.1 M10
100 57 2.0 84.0 6 M8
7C 148.39 49.2 117.5 15.85 6.0 M12
14" 466.72 438.15 8 14 120 75 2.0 101.5 8 M10
150 90 2.5 130.0 8 M12 8,5 C 165.08 71.4 123.8 15.85 6.0 M12
16" 517.50 489.00 8 14 180 110 3.0 155.5 8 M14 8C 206.32 49.2 174.6 15.85 6.0 M12
BoWex-ELASTIC® type HEG has a maintenance-free plain bearing compensating for the radial loads generated by the cardan shaft.
Moreover, the coupling has a friction disk which is axially prestressed by the elastomer part. The elastomer part is made of natural rubber
via vulcanizing.
The permanent friction provides the coupling with excellent damping properties reducing the high vibratory torques arising in the coupling
during the starting process and running through resonance considerably.
BoWex® FLE-PA/-PAC
Type HEG1
MONOLASTIC®
couplings
Flange
Type HEG2
BoWex-ELASTIC®
230
Magnetic couplings
MINEX®-S
Containment shroud – material stainless steel 234
Containment shroud – material Hastelloy 236
Containment shroud – material PEEK 238
Containment shroud – material oxide ceramics 240
Conversion kits and customised subassemblies 242
Other types 243
MINEX®-H
Hysteresis coupling 244
Please note: Higher pressure resistance
couplings
Magnetic
us to determine potentials allowing for an increase of pressure resistance with some sizes of this series.
MINEX®-S MINEX®-H
231
MAGNETIC COUPLINGS
General information
General description
MINEX®-S magnetic couplings transmit the torque without contact through m agnetic
forces between the internal and external rotor. They ensure hermetic s eparation
between driving and driven side in pumps and agitators sealing hazardous liquids
and gases reliably. As a result they prevent serious leakages operating as a reliable
alternative to usual dynamic shaft seals.
Operation/structure
Internal rotor External rotor The coupling consists of an external and an internal rotor. The external rotor has got
high-quality, permanent magnets of changing polarity on the inner side while the
internal rotor has got them on the outside.
The external rotor is normally fixed on the drive side and the magnets are glued in the
keyways. The magnets of the internal rotor on the driven side are fully encapsulated.
Torque transmission
Run of flux lines In their non-operative states the north and south poles of the rotors face each other
and the magnetic field is completely symmetric. It is only when the rotors are twisted
that the magnetic field lines are moved, hence the torque is transmitted through the
air gap. Then there is a synchronous operation under a constant torsion angle.
If the maximum coupling torque and the maximum torsion angle are exceeded, the
power transmission is interrupted.
Containment shroud Sealing function

The containment shroud that is fixed to the housing separates internal and external
rotor from each other.
It ensures a completely leak-proof separation of product and atmosphere.
The sealing is achieved statically, e. g. with a flat seal or an O-ring, thus eliminating
the need to use dynamically loaded sealing elements.
As a standard KTR supplies both metallic and non-metallic containment shrouds.
The metallic types cover the widest application range, yet causing eddy current
losses which might require cooling measures. If eddy current losses can be entirely
excluded, the energy-efficient alternative materials PEEK and ceramics are available.

MINEX® couplings are suitable for power transmission in drives in potentially
explosive atmospheres. The types with metallic, ceramic and PEEK containment
shrouds are assessed and approved as components of category II according to
EU directive 2014/34/EU and thus suitable for the use in potentially explosive
atmospheres of zone 2G.
Please read through our information included in the respective type examination
certificate and the operating and assembly instructions at www.ktr.com.
MAGNETIC COUPLINGS
Properties of magnetic couplings
Product Type with metallic Type with containment shroud Type with containment shroud
MINEX®-S
containment shroud made of PEEK CFK made of oxide ceramics
Type Permanent-magnetic synchronous coupling
Features
Permanent-magnetic z z z
Contactless z z z
Maintenance-free z z z
Torsionally flexible z z z
Low vibrations z z z
Special features/applications
Most common type No eddy current losses
Covering the widest performance range Energy-efficient and economic
Particularly suitable for pump drives/ Particularly suitable for dry running
Applications with liquids For average requirements on tmax [°C] High tmax [°C] and pmax [bar]
High tmax [°C] and pmax [bar] and pmax [bar]
Max. 1,000 370 550
Max. pressure resistance [bar]
pmax. Up to 90 bars depending on size Up to 16 bars with 130 °C Up to 25 bars depending on size
Geometries
Shaft diameter min./max. [mm] Ø5 pilot bored Ø5 pilot bored Ø5 pilot bored
Max. temperature resistance [°C]
tmax. 150/300 depending on magnet material 130 300
CFRP reinforce- GRP reinforce-
ATEX z ment ment z
z
For further details For further details For further details
see catalogue pages 232 - 235 see catalogue pages 236 - 237 see catalogue pages 238 - 239
couplings
Magnetic
Torque reduction with temperature increase
110 %
105 %
100 %
Tmax. referring to nominal value
95 % Material combination SmCo/SmCo

(see table) in per cent [%]
90 %
MINEX®-H
Material combination SmCo/NdFeB

85 %
80 %
75 %
70 %
20 50 100 150 200 250 300
Temperature [°C]
Temporary torque reduction with increased temperature for alternative material combinations [%].
Please note:
KTR recommends to use NdFeB magnets for the external rotor, provided that the operating temperature falls below 150 °C.
MINEX®-S
Magnetic couplings
Containment shroud – material stainless steel
300
External rotor
Containment shroud
Internal rotor
Technical data – Internal rotor and containment shroud

Dimensions [mm]
TK max [Nm] Internal rotor Containment shroud
Size
with 20 °C Finish bore 1) di SI
Min. Max. DI1 LI1 GI Min. Max. DS1 DS2 DS3 DS4 ZS LS
SA 22/4 0.15 5 9 20 20 M3 2.0 2.0 21.5 38 46 4.5 8 29
SA 34/10 1 5 12 20 22 M3 2.0 5.5 34 46 55 4.5 4 30.5
SA 46/6 3 8 16 28 33 M4 6.5 7.0 46 64 78 4.5 8 45
SA 60/8 7 35 36.3 M5 1.7 5.5 50
12 22 59 75 89 5.5 8
SB 60/8 14 36 56 M5 0.0 4.0 70.3
Technical data – External rotor and general

Dimensions [mm]
External rotor General
Size
Finish bore 1) da Ltotal
Min. Max. DA1 DA2 GA LA1 LA2 LA3 ΔS Min. Max.
SA 22/4 5 11 18 38 M4 35 8.5 11 5 42 42
SA 34/10 5 14 22 53 M4 38.8 10.5 13 5.3 46 49.5
SA 46/6 5 24 40 69.5 M5 53 16 22 9 69 69.5
SA 60/8 9 32 M6 66 19 28 80 83.3
50 94.5 12
SB 60/8 9 38 M8 93.3 15 30 105.2 109.2
1)
Bores H7 with keyway to DIN 6885 sheet 1 [JS9]
MINEX® SA 60/8 NdFeB di Ø20 mm da Ø24 mm

Ordering
example: NdFeB – tmax. = 150 °C Finish bore (H7), feather keyway acc. to
Coupling size
Sm2Co17 – tmax. = 300 °C DIN 6885 sheet 1 (JS9)
Examples of application
MINEX® couplings with containment shroud made of stainless steel are the most common type for pump drives and other applications with
liquids in the lower performance range. Subject to their high resistance to pressure and temperature they cover a wide application range.
The magnetic rotors are available from stock in an unbored or pilot bored design. If requested, the parts can be finish bored according to
ISO fit H7 and provided with feather keyway to DIN 6885 sheet 1 [JS9].
Inside the rotating magnetic field metallic containment shrouds generally cause losses of eddy current which are converted into heat and
which may require cooling measures. On applications with pumps the heat generated can basically be dissipated by the medium to be
pumped. If higher pressure resistance than covered by the KTR standard is required, KTR provide for customised special solutions.
MINEX®-S
Typical applications: gear pumps, centrifugal pumps, screw spindle pumps, agitators, PU foaming lines
MINEX® couplings with containment shroud made of stainless steel are suitable for power transmission in drives
in potentially explosive atmospheres. They are assessed and approved as components of category II according
to EU directive 2014/34/EU and thus suitable for the use in potentially explosive atmospheres of zone 2G.
If the couplings operate in potentially explosive atmospheres, the user has to provide for special measures.
Please read through our information included in the respective type examination certificate and the operating
couplings
Magnetic
Technical data – Materials, temperature and pressure resistance
Internal rotor Containment shroud External rotor (+ flange hub optionally)
TK max [Nm]
Size Standard material Max. temperature Standard material Max. pressure Standard material Max. temperature
with 20 °C
Hub Magnets tmax. [°C] Hub Cont. shroud PN/Pmax. [bar] Hub Magnets tmax. [°C]
SA 22/4 0.15 1.4462 NdFeB 150 1.4571 1.4571 60/90 S355J2 NdFeB 150
SA 34/10 1 1.4462 NdFeB 150 1.4571 1.4571 16/24 S355J2 NdFeB 150
SA 46/6 3 1.4571 Sm2Co17 300 1.4571 1.4571 16/24 S355J2 Sm2Co17 300
SA 60/8 7 1.4571 Sm2Co17 300 1.4571 1.4571 40/60 S355J2 Sm2Co17* 300
MINEX®-H
SB 60/8 14 1.4571 Sm2Co17 300 1.4571 1.4571 40/60 S355J2 Sm2Co17* 300
*) External rotor alternatively available with magnets made of NdFeB (tmax. = 150 °C)
MINEX®-S
Magnetic couplings
Containment shroud – material Hastelloy
300
Optional flange hub

with bore df
External
rotor Containment
shroud
Internal rotor
Technical data – Materials, temperature and pressure resistance

TK max [Nm]
with 20 °C
SA 75/10 10 1.4571 Sm2Co17 300 1.4571 2.4602** 25/37.5 S355J2 Sm2Co17* 300
SB 75/10 24 1.4571 Sm2Co17 300 1.4571 2.4602** 25/37.5 S355J2 Sm2Co17* 300
SC 75/10 40 1.4571 Sm2Co17 300 1.4571 2.4602** 25/37.5 S355J2 Sm2Co17* 300
SA 110/16 25 1.4571 Sm2Co17 300 1.4571 2.4856 25/37.5 S355J2 Sm2Co17* 300
SB 110/16 60 1.4571 Sm2Co17 300 1.4571 2.4856 25/37.5 S355J2 Sm2Co17* 300
SC 110/16 95 1.4571 Sm2Co17 300 1.4571 2.4856 25/37.5 S355J2 Sm2Co17* 300
SB 135/20 100 1.4571 Sm2Co17 300 1.4571 2.4856 25/37.5 S355J2 Sm2Co17* 300
SC 135/20 145 1.4571 Sm2Co17 300 1.4571 2.4856 25/37.5 S355J2 Sm2Co17* 300
SD 135/20 200 1.4571 Sm2Co17 300 1.4571 2.4856 25/37.5 S355J2 Sm2Co17* 300
SC 165/24 210 1.4571 Sm2Co17 300 1.4571 2.4856 25/37.5 S355J2 Sm2Co17 300
SD 165/24 280 1.4571 Sm2Co17 300 1.4571 2.4856 25/37.5 S355J2 Sm2Co17 300
SE 165/24 370 1.4571 Sm2Co17 300 1.4571 2.4856 25/37.5 S355J2 Sm2Co17 300
SD 200/30 430 1.4571 Sm2Co17 300 1.4571 2.4856 16/24 S355J2 Sm2Co17 300
SE 200/30 550 1.4571 Sm2Co17 300 1.4571 2.4856 16/24 S355J2 Sm2Co17 300
SD 250/38 670 1.4571 Sm2Co17 300 1.4571 2.4856 16/24 S355J2 Sm2Co17 300
SE 250/38 820 1.4571 Sm2Co17 300 1.4571 2.4856 16/24 S355J2 Sm2Co17 300
SF 250/38 1000 1.4571 Sm2Co17 300 1.4571 2.4856 16/24 S355J2 Sm2Co17 300
*) External rotor alternatively available with magnets made of NdFeB (tmax. = 150 °C)
**) Containment shroud size 75 alternatively available made of stainless steel 1.4571 (PN/Pmax = 16/24 bar)
MINEX® SB 75/10 NdFeB di Ø20 mm da Ø24 mm Hastelloy

Ordering
example: NdFeB – tmax. = 150 °C Finish bore (H7), feather keyway Containment shroud type
Coupling size
Sm2Co17 – tmax. = 300 °C acc. to DIN 6885 sheet 1 (JS9) stainl. steel 1.4571 or Hastelloy
MINEX® couplings with containment shroud made of Hastelloy are the most common type for pump drives and other applications with
liquids in the average and higher performance range. Subject to their high resistance to pressure and temperature they cover a wide
application range.
Inside the rotating magnetic field metallic containment shrouds generally cause losses of eddy current which are converted into heat and
which may require cooling measures. On applications with pumps the heat generated can basically be dissipated by the medium to be
pumped. If higher pressure resistance than covered by the KTR standard is required, KTR provide for customised special solutions.
MINEX®-S
Typical applications: gear pumps, centrifugal pumps, screw spindle pumps, agitators, PU foaming lines
MINEX® couplings with containment shroud made of Hastelloy are suitable for power trans-
mission in drives used in potentially explosive atmospheres. They are assessed and approved as
components of category II according to EU directive 2014/34/EU and thus suitable for the use
in potentially explosive atmospheres of zone 2G.
If the couplings operate in potentially explosive atmospheres, the user has to provide for special
measures. Please read through our information included in the respective type examination
certificate and the operating and assembly instructions at www.ktr.com.
couplings
Magnetic
Technical data – External rotor and general
Dimensions [mm]
Internal rotor Containment shroud External rotor Flange hub General
Size Total length 2)
Finish bore 1) SI
DI1 LI1 GI DS1 DS2 DS3 DS4 ZS LS DA1 DA2 DA3 LA1 GA df max. DF1 DF2 LF1 LF2 GF ΔS (with flange hub)
di min. di max. Min. Max. Min. Max.
SA 75/10 39.5 46.5 41.3 140
12.2 164.5
SB 75/10 12 32 45 58 M6 4 26.5 75 100 118 9 8 102 90 100 110 61.3 M6 42 60 114 64.5 35.5 M8 142
SC 75/10 80 4.0 83.8 14.2 166.5 166.5
SA 110/16 45 55.0 41.3 177.5
SB 110/16 14 55 80 65 M8 4 35.0 110 133 153 9 12 115 126 135 145 61.3 M6 55 85 150 99.5 59.5 M10 18.7 183.5 214.5
MINEX®-H
SC 110/16 85 15.0 81.3 203.5

SB 135/20 65 50.5 70.3
18.2 190.5
SC 135/20 20 70 90 85 M10 4 30.5 135 158 178 9 16 139 150 160 170 90.3 M6 70 100 170 65.5 48.5 M12 204.5
SD 135/20 110 8.0 110.3 20.7 200.5
SC 165/24 85 61.5 90.3 18.2
233
SD 165/24 24 80 110 110 M12 6 39.0 163.5 192 218 11 12 170 180 188 198 110.3 M6 75 110 198 77 60 M16 247
20.7
SE 165/24 130 19.0 130.3 234
SD 200/30 135 24.0 130.3
200 252 278 11 12 180 212 222 232 M6 80 120 232 120 98 M12 25.7 282 300
SE 200/30 38 90 130 M16 6
SD 250/38 115 46.0 110.3 282
SE 250/38 38 100 165 135 M16 6 26.0 255 285 315 13.5 12 182 272 282 292 130.3 M6 100 150 300 140 93 M16 25.7 302 322
SF 250/38 155 6.0 150.3 322
1)
2)
Total length without flange hub = LS
MINEX®-S
Magnetic couplings
Containment shroud – material PEEK
130

Dimensions [mm]
Size
Min. Max. DI1 LI1 GI Min. Max. DS1 DS2 DS3 DS4 ZS LS = Ltotal
SA 75/10 10 39.5 30.5 54.5
SB 75/10 24 12 32 45 58 M6 8.5 35.5 - 100 118 9 8 108
SC 75/10 40 80 5.5 13.5
SA 110/16 30 45 17.9 45
SB 110/16 70 14 55 80 65 M8 4 25 140 151 168 9 12 115
SC 110/16 100 85 2 5
SB 135/20 110 65 38.5 48
SC 135/20 155 20 70 90 85 M10 18.5 28 157 167 180 6.6 12 144
SD 135/20 210 110 4 4
SC 165/24 220 85 32
4 156
SD 165/24 300 24 80 110 110 M12 8 196 210 228 9 12
SE 165/24 390 130 -6 -6 165
Technical data – External rotor, flange hub and general

Dimensions [mm]
External rotor Flange hub General
DA1 DA2 DA3 LA1 GA Max. finish bore 1) df DF1 DF2 LF1 LF2 GF ΔS (with flange hub)
Min. Max.
SA 75/10 41.3 148.5 172.5
12.2
SB 75/10 90 100 110 61.3 M6 42 60 114 64.5 35.5 M8 148.5 172.5
SC 75/10 83.8 14.2 168 172.5
SA 110/16 41.3 165.5 193.5
SB 110/16 130 138 150 61.3 M6 55 85 153 87.5 45.5 M10 18.7 172.5 193.5
SC 110/16 81.3 191.5 193.5
SB 135/20 70.3 216 225.5
18.2
SC 135/20 158 167 176 90.3 M6 70 100 176 89 67 M12 216 225.5
SD 135/20 110.3 20.7 224 224
SC 165/24 90.3 18.5 231 234.8
SD 165/24 186 195 204 110.3 M6 75 110 204 94 70 M16 231 233.3
21
SE 165/24 130.3 254.3 254.3
1)
Bores H7 with keyway to DIN 6885 sheet 1 [JS9] 2)
Technical data
External rotor
TK max Internal rotor Containment shroud
(+ flange hub optionally)
Size [Nm] with
20 °C Standard material Standard material Max. pressure Max. temperature Standard material
Hub Magnets Clamping ring Cont. shroud PN [bar] tmax. [°C] Hub Magnets
SA 75/10 10 1.4571 Sm2Co17 - PEEK 16 130 S355J2 NdFeB
SB 75/10 24 1.4571 Sm2Co17 - PEEK 16 130 S355J2 NdFeB
SC 75/10 40 1.4571 Sm2Co17 - PEEK 16 130 S355J2 NdFeB
SA 110/16 30 1.4571 Sm2Co17 Aluminium PEEK 16 130 S355J2 NdFeB
SB 110/16 70 1.4571 Sm2Co17 Aluminium PEEK 16 130 S355J2 NdFeB
SC 110/16 100 1.4571 Sm2Co17 Aluminium PEEK 16 130 S355J2 NdFeB
SB 135/20 110 1.4571 Sm2Co17 Aluminium PEEK 16 130 S355J2 NdFeB
SD 135/20 210 1.4571 Sm2Co17 Aluminium PEEK 16 130 S355J2 NdFeB
SD 165/24 300 1.4571 Sm2Co17 Aluminium PEEK 16 130 S355J2 NdFeB
SE 165/24 390 1.4571 Sm2Co17 Aluminium PEEK 16 130 S355J2 NdFeB
= Years of experience with applications at customer sites and additional test series in the KTR test field in Rheine enabled us to determine potentials allowing for an increase of the pressure
resistance with some sizes of this series.
MINEX® SB 75/10 NdFeB di Ø20 mm da Ø24 mm PEEK
Ordering
example: Finish bore (H7), feather keyway acc.
Coupling size NdFeB – tmax. = 150 °C Containment shroud type
to DIN 6885 sheet 1 (JS9)
MINEX® couplings with countainment shroud made of PEEK are an economic, energy-efficient alternative to the
metallic types. They do not generate any eddy current losses and as a result do not generate any heat so that
usually expensive cooling measures can be done without. Moreover, they are characterized by low susceptibility
to fracture, low weight and easy handling.
They are ideally suitable for applications with low demands on temperature and pressure resistance.
Typical applications: vacuum pumps, fan drives, compressors, agitators, PU foaming lines
MINEX®-S
SA = Sl + ΔS
Optional flange hub with bore df
External rotor
Containment shroud with
clamping ring 3)
Internal rotor
couplings
Magnetic
3)
Containment shroud size 75 also available as a one-piece design!

MINEX®-H
MINEX® couplings with containment shrouds made of carbon fibre reinforced PEEK are suitable for power
transmission in drives in potentially explosive atmospheres. They are assessed and approved as components
of category II according to EU directive 2014/34/EU and thus suitable for the use in potentially explosive
atmospheres of zone 2G.
If the couplings operate in potentially explosive atmospheres, the user has to provide for special measures.
Please read through our information included in the respective type examination certificate and the operating and
assembly instructions at www.ktr.com.
MINEX®-S
Magnetic couplings
Containment shroud – material oxide ceramics
300

Dimensions [mm]
Size
Min. Max. DI1 LI1 GI Min. Max. DS1 DS2 DS3 DS4 ZS LS = Ltotal
SA 110/16 30 45 48.0
SB 110/16 70 14 55 72 65 M8 4 28.0 132 151 168 9 12 115
SC 110/16 100 85 9.0
SB 135/20 110 65 46.5
SC 135/20 155 20 70 90 85 M10 4 26.5 157 167 180 6.6 12 143
SD 135/20 210 110 4.0
SC 165/24 220 85 28.0
150
SD 165/24 300 24 90 110 110 M12 4 4.0 196 210 228 9 12
SE 165/24 390 130 17.0 185
SD 200/30 430
38 90 130 135 M16 4 4.0 229 246 265 9 12 185
SE 200/30 550
Technical data – External rotor, flange hub and general

Dimensions [mm]
External rotor Flange hub General
DA1 DA2 DA3 LA1 GA Max. finish bore 1) df DF1 DF2 LF1 LF2 GF ΔS (with flange hub)
Min. Max.
SA 110/16 41.3 165.5 195.5
SB 110/16 130 138 150 61.3 M6 55 85 153 87.5 45.5 M10 18.7 171.5 195.5
SC 110/16 81.3 191.5 196.5
SB 135/20 70.3 215 224
18.2
SC 135/20 158 167 176 90.3 M6 70 100 176 89 67 M12 215 224
SD 135/20 110.3 20.7 220 220
SC 165/24 90.3 18.5 225 230.5
SD 165/24 186 195 204 110.3 M6 75 110 204 94 70 M16 229 229
20.7
SE 165/24 130.3 260 260
SD 200/30
212 222 232 130.3 M6 80 120 240 120 88 M16 25.7 280 280
SE 200/30
1)
2)
Technical data
TK max [Nm]
with 20 °C
SA 110/16 25 1.4571 Sm2Co17 300 Aluminium ZrO2MgO 25/37.5 S355J2 Sm2Co17 300
SB 110/16 60 1.4571 Sm2Co17 300 Aluminium ZrO2MgO 25/37.5 S355J2 Sm2Co17 300
SC 110/16 95 1.4571 Sm2Co17 300 Aluminium ZrO2MgO 25/37.5 S355J2 Sm2Co17 300
SB 135/20 100 1.4571 Sm2Co17 300 Aluminium ZrO2MgO 25/37.5 S355J2 Sm2Co17 300
SD 135/20 200 1.4571 Sm2Co17 300 Aluminium ZrO2MgO 25/37.5 S355J2 Sm2Co17 300
SE 165/24 370 1.4571 Sm2Co17 300 Aluminium ZrO2MgO 25/37.5 S355J2 Sm2Co17 300
SE 200/30 550 1.4571 Sm2Co17 300 Aluminium ZrO2MgO 25/37.5 S355J2 Sm2Co17 300
MINEX® SB 135/20 NdFeB di Ø20 mm da Ø24 mm Oxide ceramics ZrO2MgO

Ordering
example: NdFeB – tmax. = 150 °C Finish bore (H7), feather keyway acc.
Coupling size Containment shroud type
Sm2Co17 – tmax. = 300 °C to DIN 6885 sheet 1 (JS9)
Like with the types with containment shroud made of PEEK, MINEX® couplings with containment shroud made of ceramics are an eco-
nomic, energy-efficient alternative to the metallic types. Again they do not generate any eddy current losses and as a result do not generate
any heat so that usually expensive cooling measures can be done without. Compared to PEEK, the containment shrouds made of ceramics
are characterized by higher resistance to pressure and an excellent temperature resistance.
Typical applications: vacuum pumps, fan drives, compressors, agitators, PU foaming lines
MINEX®-S
Optional flange hub with bore df
External rotor
Containment shroud with
clamping ring Internal rotor
couplings
Magnetic
MINEX®-H
MINEX® couplings with containment shrouds made of oxide ceramics are suitable for power transmission in
drives in potentially explosive atmospheres. They are assessed and approved as components of category II
according to EU directive 2014/34/EU and thus suitable for the use in potentially explosive atmospheres of
zone 2G.
Please read through our information included in the respective type examination certificate and the operating
MINEX®-S
Magnetic couplings
Conversion kits and customised subassemblies
Containment Distance
shroud External rotor Flange hub rings
Adapter flange KTR bellhousing Internal rotor
On request KTR provide customised special solutions in combination with KTR hydraulic components, allowing to easily retrofit
existing systems by MINEX®-S.
Conversion kits for PUR foaming processes

When conveying and proportioning the media polyol and isocyanate in the processing
plants for PUR, ambient air has to be prevented from penetrating into the process, since
otherwise adverse reactions may be generated.
For a reliable sealing of such drives KTR provides standard conversion kits, among
others for axial piston pumps type REXROTH A2VK and ROTARY POWER C series
offering the following benefits:
z Maintenance-free operation
z Standstill periods are considerably reduced Maintenance-free sealing of proportioning pumps for polyde
and isocyanate in high-pressure reaction moulding machines
z No more problems with sealing
z Better efficiency and process reliability
z
The subassemblies are available for all motor-pump-combinations and in
various materials.
Pump data Motor data (4 poles, n=1500 rpm) Coupling data

Power Torque Max. torque
Pump Type Engine Size Bellhousing
[kW] TN TK max
132 S 5.5 35 Nm SB 110/16 60 Nm
A2VK-12 132 M 7.5 48 Nm SC 110/16 95 Nm PL 300/13/…
160 M 11 70 Nm SC 135/20 145 Nm
160 M 11 70 Nm SC 135/20 145 Nm
A2VK-28 160 L 15 96 Nm SD 135/20 200 Nm PL 350/7…
REXROTH A2VK 180 M 18.5 118 Nm SD 135/20 200 Nm
160 L 15 96 Nm SC 165/24 210 Nm
PL 350/7/…
180 M 18.5 118 Nm SC 165/24 210 Nm
A2VK-55 180 L 22 144 Nm SD 165/24 280 Nm PL350/7/…
200 L 30 196 Nm SE 165/24 280 Nm PL400/5/…
225 S/M 37/45 240/292 Nm SE 165/24 370 Nm PL450/3/…
A2VK-107 225 S/M 37/45 240/292 Nm SE 165/24 370 Nm PL400/5/…
C 01 100L 2.2 14 Nm SB 75/10 24 Nm PK 250/13/…
C 04 132 M 7.5 48 Nm SC 110/16 95 Nm PL300/13/…
132 S 5.5 35 Nm SB 110/16 60 Nm PL300/13/…
ROTARY POWER C-Range C 07
132 M 7.5 48 Nm SC 110/16 95 Nm PL300/13/…
160 L 15 96 Nm SD 135/20 200 Nm PL 350/7/…
C20
180 M 18.5 118 Nm SD 135/20 200 Nm PL 350/7/…
MINEX®-S
Magnetic couplings
Other types
Disk coupling
With this type the magnets are arranged opposite each other in axial direction.
Thus this type is able to transmit the torque through plane walls.
Furthermore it provides the following benefits:
z Short dimensions
z Drive of applications in closed liquid containers.
z Torque setting via air gap
MINEX®-S
Applications: Pumps, agitators, compressors, fans, swivel drives
Hysteresis coupling MINEX®-H
Different from the MINEX®-S magnetic coupling this type switches to

slipping operation once the maximum transmittable torque has been
achieved, while it continues to transmit Tmax as a holding torque.
z wear-free torque limitation

z maintenance-free & load-holding
z very good repeatability of torque
z applicable as coupling or brake
MINEX-Hysteresekupplung
Applications:
Drehmomentverlauf beiroller
Überlast conveyors, winder drives, capping machines, etc.
MINEX-H
T [Nm]
Tmax.
t [s]
Hysterese-Prinzip
couplings
Magnetic
MINEX®-S fully made of stainless steel
If requested, KTR supplies MINEX®-S fully made of stainless steel. The

magnets of the external rotor are encapsulated just like with the internal
rotor.
Applications: offshore, marine, etc.

MINEX®-H
Customised special solutions
If requested, KTR supplies MINEX®-S in combination with the plain

bearing required for the driven shaft.
MINEX®-H
Magnetic couplings
Hysteresis coupling
120
Technical data
Overload torque Finish bore Dimensions [mm] Allowed power loss Max. speed Max. temperature
Size
Tmax. 20 °C [Nm] da/di max. [mm] DA1 DA2 LA1 LA2 LA3 Dl1 Ll1 LI2 GA Gl PV perm. 20 °C [W] nmax. [rpm] tmax. [°C]
HA 48/12 1.2 16 82 35 80 7 35 35 41 7 M4 M4 80 1800 120
HB 48/12 2.4 16 82 35 100 7 35 35 61 7 M4 M4 88 1800 120
HA 60/16 2 22 94 45 80 7 35 45 41 7 M5 M5 87 1800 120
HB 60/16 4 22 94 45 100 7 35 45 61 7 M5 M5 96 1800 120
HA 71/20 3 32 114 55 80 7 35 55 41 7 M8 M8 98 1800 120
HB 71/20 6 32 114 55 100 7 35 55 61 7 M8 M8 110 1800 120
Technical selection:
Tmax. 20 °C * nSlip PV = Power loss

PV = * Z ≤ PV perm. 20 °C Tmax. 20 °C = Transmittable torque [Nm]
9.55 PV all. 20 °C = Allowed power loss [Nm]
nSlip = Slip speed [1/min]
tSlip Z = Cycle factor (continuous slip operation Z=1)
Z= tSlip = Slip time [s]
tCycle tCycle = Cycle time [s]
MINEX® HB 60/16 di Ø18 mm da Ø20 mm

Ordering
example: Coupling size Finish bore (H7), feather keyway acc. to DIN 6885 sheet 1 (JS9)
Torque curve for overload
The MINEX®-H transfers the torque contact-free by means of magnetic force
and serves as a wear-free torque limiter in overload.
Function normal mode:

The torque is transferred from the drive to the output element contact-free by
means of magnetic forces. The speed is transferred synchronously as long as
MINEX®-S
the operating torque lies below the selection torque (slip torque).
Function overload mode:

As soon as the operating torque exceeds the selection torque, the coupling slips and a relative speed is set between the drive and output
side. During this, the hysteresis material is continuously reversed and heats up. The selection torque is almost constant in an overload. As
the relative speed increases, the slip torque increases due to the eddy current effect.
Torque curve for overload

T [Nm]
Tmax.
t [s]
couplings
Magnetic
Characteristics:
• Contactless torque transfer by means of magnetic force • Load-holding
• Wear-free torque limitation • Very good repeatability of torque
• Maintenance-free • Applicable as coupling or brake
Examples of application:
MINEX®-H
Filling systems Film winder Materials handling
Medicine technology Unwinding and winding equipment
246
Torque limiters

Selection of torque limiters 249
RUFLEX® SYNTEX®
Structure and operation 250 Structure and operation 268
Standard 251 Operating principles 269
With sprocket 252 Flange type 270
Max. type 253 With sprocket 272
With torsionally flexible ROTEX® 254 With toothed belt pulley 274
With torsionally stiff BoWex® 255 With backlash-free ROTEX® GS 275
KTR-SI SYNTEX®-NC / KTR-SI Compact

Structure and operation 256 Structure and operation 276
Operating principles 259 Operating principle 277
KTR-SI flange type 260
KTR-SI with torsionally flexible ROTEX® 261 SYNTEX®-NC
KTR-SI FRE flange type 262 Hub type 278
KTR-SI FRE with torsionally flexible ROTEX® 263 With backlash-free ROTEX® GS 279
KTR-SI FRE flange type 264 With torsionally stiff TOOLFLEX® S 280
KTR-SI FRE special types 265
KTR-SI FRA flange type FT 266
KTR-SI FRA with torsionally flexible POLY-NORM® 267 KTR-SI Compact
Flange type 281
With backlash-free ROTEX® GS 282
Special types 283
limiters
Torque
RUFLEX® KTR-SI KTR-SI FRA SYNTEX® SYNTEX®-NC KTR-SI Compact
247
TORQUE LIMITERS
Properties of torque limiters
Product RUFLEX® KTR-SI KTR-SI FRE KTR-SI FRA SYNTEX® SYNTEX®-NC KTR-SI
Compact
Type Torque limiter Overload system Overload system Overload system Backlash-free overload system
Torque limitation
Friction (load-retaining) z
Ratchet coupling z z z z z z
Synchronous ratching SK/SR
z z z z
(load-separating)
Ratching DK
z z z z
(load-separating)
Idle rotation FR/FRE/FRA
z z z
(load-separating)
Fail-safe SGR
z
(no mechanical separation)
Features
Backlash-free z z z
High repeatability z z z z z z
Quick separation with overload z z
Signal by limit switch/sensor z z z z z z
Torque setting while in place z z z z z z z

1,000 - 60,000
min. - max. 0.5 - 12,000 2.5 - 8,200 5 - 3,000 6 - 400 2 - 550 3 - 3,100
(and above)
Max. bore [mm]
140 100 200 (and above) 80 50 60 80
Shaft-hub-connection
Positive locking z z z z z z z
Frictionally engaged z z z z
Speed nmax. [rpm]
10,000 6,000 3,300 3,600 1,500 3,500 4,000
Special features
For tailor-made
Re-engagement
solutions, low High power den-
High power densi- Hardened surfac- Modular design, by reversing Hardened surfac-
cost, ideally sity, light-weight
ty, low price es, solid design for high torques the direction of es, solid design
suitable for bigger design
rotation
quantities
Applications
Slowly rotating
Dynamic drives, Packaging
drives such Customised
Rugged drive Shredders, ex- Shredders, packaging ma- machines, special
as sprocket or design, packaging
situations, e. g. truders, steel mills, extruders, materials chines, machine purpose machines,
toothed belt drives, machines, linear
crushers, … test benches handling, ... tools, linear conveyor technol-
conveyors, rotary drives, …
drives, … ogy, …
feeders, …
z ≈ Standard
TORQUE LIMITERS
RUFLEX®
Product finder of torque limiters
Product RUFLEX® KTR-SI KTR-SI FRE KTR-SI FRA SYNTEX® SYNTEX®-NC KTR-SI Compact
Type Torque limiter Overload system Overload system Overload system Backlash-free overload system
Types (extract)
Combined with:
» Sprocket/toothed belt
z z z z z z z
pulley/flange
KTR-SI
» ROTEX ®
z z z
torsionally flexible jaw coupling
» BoWex®
torsionally stiff curved-tooth gear z
coupling®
» TOOLFLEX®
torsionally stiff metal bellow-type z
coupling
» ROTEX® GS
z z z
backlash-free jaw coupling
» POLY-NORM®
z
torsionally flexible jaw coupling
» RADEX -N ®
z z z
torsionally stiff steel laminae coupling
» RADEX®-NC
z
torsionally stiff servo laminae coupling
» GEARex ®
z
all-steel gear coupling
SYNTEX®
Integrated ball bearing z z z
z≈ Standard
z≈ On request
Information on selection of torque limiters

To make sure that the torque limiter is not released with process-related torque peaks, the switching torque of the coupling should at least be 30 % above the maximum operating torque (see
diagramme).
Torque limiters and overload systems that re-engage automatically should be used with reduced speed only after having applied higher release torques.
Frequent or continuous slipping or ratching increases the wear on the torque limiter.
After the torque limiter separated driving from driven side in case of overload, it may take some time before the drive stops due to large inertias in the drive train. This may generate higher wear on
the torque limiter and the overload system re-engaging automatically. That is why we recommend to use the overload system KTR-SI as an idle rotation type (page 246 et seqq.) for drives with
larger inertias or higher speeds.
We basically recommend electronic monitoring of the torque limiters to disconnect the drive immediately in case of overload.
We will be pleased to assist you with technical questions about the selection of torque limiters.
For that purpose we dispose of state-of-the-art simulation and calculation programs. Here the principle applies: The more detailed the data provided, the more accurate the calculation results.
SYNTEX®-NC
Unless otherwise specified, our feather keyways are designed acc. to DIN 6885 Bl.1 [JS9]. The shaft-hub-connection needs to be reviewed by the customer.
A smooth operation is only ensured if the overload torque set exceeds the maximum operating torque of the machine (see diagramme).
limiters
Torque
T [Nm]
X = at least 30 % of the max. operating torque



KTR-SI Compact
t [с]
 Torque curve of the machine
 Max. operating torque arising on the machine
 Torque set on the coupling
RUFLEX®
Torque limiters
Structure and operation

z Load-retaining overload protection up to 12.000 Nm z Protection of the nut by locking in 12 different posi-
(standard) tions
z Available with various drive components z Easy assembly and torque setting
(e. g. sprocket) and combinations (e. g. ROTEX®) z Coupling components made of steel, large safety re-
z Asbestos-free and rust-proof friction lining for serves
dry running (ATEX available on request ) z Corrosion protection by zinc-coated and passivated
z High wear capacity, long service life surfaces
z High-quality slide bush with dry lubricant z Rust-proof and acid-proof type on request
z Torque setting while in place z High power density due to high-quality disk springs
and friction linings
The RUFLEX® modular system provides solutions for your drive, too.
The combination with the proven KTR couplings and the integration of customised drive components (e. g. sprockets) allows for an overload
protection optimally adapted to the respective application.
Various disk spring layerings and high-quality friction linings ensure a high power density even with only small mounting space.
RUFLEX® consists of the following components:
8 1 7 6 10 6 2 5 9 3 4
List of components:
1 Hub 6 Friction lining
2 Pressure ring 7 Slide bush
3 Setting nut 8 Setscrew
4 Torque setting screws 9 Lock washer
5 Disk spring 10 Drive component (e. g. sprocket)
Disk spring layerings:

1TF 1TFD
z Small specific load on friction linings z Small specific load on friction linings
z For small to average torques z Torques like with type 1TF
z Long service life of friction linings z Only small decrease of torque even with
a longer period of friction
z Precision torque adjustment due to double
spring excursion
2TF
z Average specific load on friction linings
z Average wear and decrease of torque with
longer slipping periods 2TFD
z Double torque due to double disk spring z Average specific load on friction linings
layering z Torques like with type 2TF
z Only small decrease of torque even with
a longer period of friction
3TF z Precision torque adjustment due to double
z High specific load on friction linings spring excursion
z High wear and decrease of torque with longer
slipping periods
z Suitable only in special cases for designs with
only limited dimensions
RUFLEX®
Torque limiters
RUFLEX®
Standard width of drive component
KTR-SI
SYNTEX®
Size 00 Size 0 - 5 Size 6 - 9
Technical data – dimensions

Dimensions [mm]
Max. speed 4) Torques [Nm] Drive component
Size Bore d Setscrew
[rpm] D 2)
D1 DA B b1 s1 L
1TF 2TF 3TF 3) Pilot bore Max. Min. Max. t G
00 10000 (0.5) 5) 1-3 2-5 – – 10 21 - 30 8.5 2 6 2.5 31 3 M4
0 8500 2-10 4-20 – – 19 (20) 1) 35 45 45 8.5 2 6 2.5 33 3 M4
01 6600 5-35 10-70 – – 22 40 40 58 16 3 8 3 45 4 M5
1 5600 20-75 40-150 130-200 – 25 44 45 68 17 3 10 3 52 5 M5
2 4300 25-140 50-280 250-400 – 35 58 58 88 19 4 12 3 57 5 M6
3 3300 50-300 100-600 550-800 – 45 72 75 115 21 5 15 4 68 5 M6
4 2700 90-600 180-1200 1100-1600 – 55 85 90 140 23 6 18 4 78 5 M8
5 2200 400-800 800-1600 1400-2100 – 65 98 102 170 29 8 20 5 92 8 M8
6 1900 300-1200 600-2400 – 38 80 116 120 200 31 8 23 5 102 8 M8
SYNTEX®-NC
7 1600 600-2200 1200-4400 – 45 100 144 150 240 33 8 25 5 113 8 M10

8 1300 900-3400 1800-6800 – 58 120 170 180 285 35 8 25 5 115 8 M10
9 1000 2500-6000 6000-12000 – 65 140 237 225 350 53 16 28 6 162 11 M12
limiters
Torque
1)
The figure in brackets specifies the max. bore with keyway to DIN 6885 sheet 3 (low-rise design)
2)
Bore tolerance (drive component): F8 with size 00 - 4, H8 with size 5 - 9
3)
With clamping setting nut to be used on types limited in dimensions only
4)
See comments on page 249
5)
With special disk spring
On request:
KTR-SI Compact
z With clamping setting nut for size 0 - 5 (standard with 3TF) z With taper bush (hub type 4.5)
z For radial torque setting z Frictionally engaged shaft-hub-connection
RUFLEX® 1 2TF b1 10 d Ø20

Ordering
example: Width of drive component
Type/size Disk spring layering Finish bore
b1
RUFLEX®
Torque limiters
With sprocket

Max. Dimensions [mm]
Torques [Nm]
Size 4) speed 3) Max. bore Setscrew
[rpm] D1 DA B s1 L Standard sprocket 2)
1TF 2TF 3TF 1) d t G
01 6600 5-35 10-70 – 22 40 58 16 3 45 4 M5 06 B-1 (3/8 x 7/32) z = 23
1 5600 20-75 40-150 130-200 25 45 68 17 3 52 5 M5 08 B-1 (1/2 x 5/16) z = 22
2 4300 25-140 50-280 250-400 35 58 88 19 3 57 5 M6 08 B-1 (1/2 x 5/16) z = 27
3 3300 50-300 100-600 550-800 45 75 115 21 4 68 5 M6 12 B-1 (3/4 x 7/16) z = 22
4 2700 90-600 180-1200 1100-1600 55 90 140 23 4 78 5 M8 16 B-1 (1 x 17.02) z = 21
1)
2)
Review minimum number of teeth required / Other sprockets available on request.
3)
4)
Special type:
z If requested, available with needle bearing instead

of slide bush
z For high radial load on the sprocket
z For high speeds or long slipping periods
RUFLEX® 1 2TF d Ø20 08 B -1 (1/2 x 5/16), z = 29 100 Nm

Ordering
example: Disk spring lay-
Type/size Finish bore Sprocket Torque set
ering
RUFLEX®
Torque limiters
RUFLEX®
Max. type
KTR-SI
SYNTEX®
Dimensions [mm]
Max. speed 3) Torques [Nm]
Size Max. bore Max. Max.
[rpm] D1 DA B D 1)
1TF 2TF 3TF 2) d b L
01 6600 5-35 10-70 – 22 40 58 16 33 40 70
1 5600 20-75 40-150 130-200 25 45 68 17 43 44 85
2 4300 25-140 50-280 250-400 35 58 88 19 54 58 100
3 3300 50-300 100-600 550-800 45 75 115 21 62 72 115
4 2700 90-600 180-1200 1100-1600 55 90 140 23 91.5 85 154
SYNTEX®-NC
1)
Bore tolerance (drive component): F8
2)
3)
limiters
Torque
Example:
z RUFLEX® max. with sprocket assembled

z Available as a complete subassembly
with torque preset
KTR-SI Compact
RUFLEX® max. 1 2TF b 35 d Ø20

Ordering
example: Type/size Disk spring layering Width of drive component b Finish bore
RUFLEX®
Torque limiters
With torsionally flexible ROTEX®
120

ROTEX® 3)
RUFLEX® Dimensions [mm]
RUFLEX® ROTEX® Torques [Nm]
Torques [Nm]
size size 98 Shore A Bore d Max. bore
DH DA l1 l2 E L LG
1TF 2TF 3TF 2) TKN TK max Pilot bore Max. d1
00 14 (0.5)4) 1-3 2-5 – 12.5 25 – 10 16 30 44 11 35 13 31 59.5
0 19 2-10 4-20 – 17 34 – 19 (20) 1) 25 40 63 25 37 16 33 78
01 24 5-35 10-70 – 60 120 – 22 35 55 80 30 50 18 45 98
1 28 20-75 40-150 130-200 160 320 – 25 40 65 98 35 58 20 52 113
2 38 25-140 50-280 250-400 325 650 – 35 48 80 120 45 64 24 57 133
3 48 50-300 100-600 550-800 525 1050 – 45 62 105 162 56 82 28 68 166
4 75 90-600 180-1200 1100-1600 1920 3840 – 55 95 160 185 85 80 40 78 205
5 90 400-800 800-1600 1400-2100 3600 7200 – 65 110 200 260 100 114 45 92 259
6 100 300-1200 600-2400 – 4950 9900 38 80 115 225 285 110 130 50 102 290
7 110 600-2200 1200-4400 – 7200 14400 45 100 125 255 330 120 142 55 113 317
8 140 900-3400 1800-6800 – 12800 25600 58 120 160 320 410 155 152 65 115 372
9 160 2500-6000 6000-12000 – 19200 38400 65 140 185 370 460 175 199 75 161 449
1)
2)
3)
See selection of ROTEX® couplings on page 14 et seqq.
4)
RUFLEX® 1 2TF d Ø20 ROTEX® 28 98 ShA d1 Ø25 100 Nm

Ordering
example: Disk spring lay- RUFLEX® ROTEX®
Type/size Type/size Spider Torque set
ering bore bore
RUFLEX®
Torque limiters
RUFLEX®
With torsionally stiff BoWex®
100
KTR-SI
SYNTEX®
SYNTEX®-NC

RUFLEX® BoWex® 3) Dimensions [mm]
RUFLEX® Torques [Nm] Torques [Nm]
BoWex® size Max. bore
size DA l1 L E LG
limiters
Torque
1TF 2TF 3TF 2) TKN TK max d d1

00 19 (0.5) 1-3
4)
2-5 – 16 32 10 19 48 25.0 31 2.5 58.5
0 28 2-10 4-20 – 45 90 19 (20) 1) 28 66 40.0 33 2.5 75.5
01 38 5-35 10-70 – 80 160 22 38 83 35.5 45 1.0 81.5
1 48 20-75 40-150 130-200 140 280 25 48 95 45.5 52 1.0 98.5
2 65 25-140 50-280 250-400 380 760 35 65 132 64.0 57 1.0 122
1)
2)
3)
See selection of BoWex® couplings on page 14 et seqq.
4)
KTR-SI Compact
RUFLEX® 1 1TF d Ø20 BoWex® 48 d1 Ø25 50 Nm

Ordering
example: RUFLEX ®
BoWex®
Type/size Disk spring layering Type/size Torque set
bore bore
KTR-SI
Overload systems
z Overload protection up to 8,200 Nm z Available in various designs

z Available as a ratchet, synchronous, (e. g. with needle bearing) and
idle rotation and fail-safe design with combinations (e. g. with torsionally
the same dimensions flexible ROTEX®)
z Reduction of torque peaks z Easy assembly and torque setting
z High response accuracy, even after a z Maintenance-free
long operating period z Insensitive to oil and grease
z Disconnection of the drive with z Long service life due to
overload by retrieving limit switch high-quality materials
z Automatically operative (DK, SR, SGR)
In case of overload the ratchet components (balls or rollers) leave their indentations, and a relative motion between the driving and
driven side is generated. Damages caused by overload are reliably prevented in this way. The shift ring (3) makes an axial motion to the
engagement travel „H“ activating the limit switch or proximity initiator. The signal can be used for controlling or disconnecting the drive.
For restarting we would recommend to bypass the limit switch or proximity switch electrically for a short time.
Component Description
1 Hub
2 Flange ring
3 Shifting ring
4 Setting nut
5 Disk spring
6 Ball bearing cage
7 Slide bush
8 Axial disk
9 Axial needle bearing
10 Setscrew
11 Lock washer
1 8 9 7 2 6 3 5 11 4 10
No signal with normal operation Signal with overload
Engaged Disengaged
Limit switch Limit switch
KTR-SI FRE
Idle rotation overload system
RUFLEX®
z Setting range up to 60,000 Nm z Flange type to connect toothed belt

(higher torques available on request) pulleys or sprockets
z Idle rotation overload system z Combination with ROTEX®, GEARex®
(load-separating) or RADEX®-N as a shaft-to-shaft
z High repeatability connection
z The intelligent further development
of shear pin couplings and hydraulic
clamping sets
KTR-SI
The core of the overload system is formed by the idle rotation elements. They uncouple the driving and driven side in case of overload while
protecting the drive train from damages. After eliminating the overload, the idle rotation segments are manually re-engaged so that the
drive is released again. In order to set the coupling to the requested release torque, a defined pre-stress is generated on the disk springs
in each idle rotation element via the setting nut. The number of idle rotation elements varies depending on the release torque specified.
If requested, the coupling can be preset by the manufacturer. It is also possible to adapt the coupling while in place.
Component Description 14
SYNTEX®
1 Hub
2 Bearing flange
3 Cap screw
4 Angular ball bearing
5 O-ring
6 KTR-SI FRE connection flange
7 Groove ball bearing
8 NILOS ring
9 Supporting disk
10 Safety plate
11 Groove nut
12 Adjusting washer
13 Idle rotation element
11 10 9 8 4 6 7 2 3 5 1 12 13
SYNTEX®-NC
14 Setscrew limiters
Torque
KTR-SI Compact
KTR-SI FRA
Idle rotation overload system with automatic NEW
re-engagement when reversing the direction of rotation
z Overload protection up to 3,000 Nm z Flange type to connect toothed

z Idle rotation overload system belt pulleys or sprockets
(load-separating) z Combination with torsionally
z Re-engagement by reversing the flexible POLY-NORM® as
direction of rotation, thus optimally a shaft-to-shaft connection
suitable for positions difficult
to accesss
Component Description
1 Connection flange
2 Slide bearing
3 Axial disk
4 Hub
5 Axial bearing
6 Bearing flange
7 Flange ring
8 Balls
9 Shifting ring
10 Disk springs
11 Pressure ring
12 Lock washer
13 Setting nut
1 2 3 4 5 6 7 8 9 10 11 12 13
KTR-SI / KTR-SI FRE / KTR-SI FRA
Overload systems
RUFLEX®
Operating principles
1. Idle rotation design FR/FRE/FRA
Torque set
T [Nm]
Operating principle of KTR-SI idle rotation couplings:
When achieving the torque set, the coupling rotates. Subject to the idle rotation mech-
Torque curve
anism driving and driven side remain separated. The resulting flywheel mass can slow
down in idle state. After eliminating the overload, the coupling can be re-engaged. The
re-engagement is effected manually or via a device respectively automatically.
No residual torque
KTR-SI
t [s]
Re-engagement of FR Re-engagement of FRE

Disengaged
1 1
Disengaged Engaged 3
2
3 2
Engaged
SYNTEX®
Re-engagement of the idle rotation coupling: Re-engagement of idle rotation elements:
Re-engagement is generated by axial pressure on the shifting After eliminating the overload, driving and driven side are aligned
ring (1). Dependent on the existing resources, accessibility etc., to each other. By means of a plastic hammer (2) or a tyre lever
re-engagement can be effected in different ways: By several (3) the idle rotation elements (4) are manually re-engaged.
blows of a plastic hammer (2) axially on the shifting ring (see Re-engagement can be heard loudly. The overload coupling is
above), via assembly levers (3) or a pneumatic or hydraulic en- ready for use again.
gagement device (automated engagement procedure).
Re-engagement of FRA
After eliminating the overload the KTR-SI FRA can be re-engaged by reversing the direction of rotation with slow speed (>50 rpm).
2. Ratchet design DK 3. Synchronous design SR 4. Fail-safe design SGR

SYNTEX®-NC
limiters
Torque
Any engagement after an overload. After Synchronous engagement after an over- The fail-safe design is purely intended for
eliminating the overload, the balls engage load. After eliminating the overload, the torque measurement without any ratchet
automatically with the next following ball balls re-engage automatically with the disk operation. In case of overload a signal
indentation. springs after a rotation of 360°. Driving and is generated by a limit switch along with
KTR-SI Compact
driven side are always placed in the same mechanical separation of driving and driven
position to each other. Other degrees of side = ratching is not possible.
re-engagement, for example 180°, are also
possible.
KTR-SI
Overload systems
system
Flange type
X° 360° ± 15
Type FT Type KT Type LT
Size 0 - 5 Size 0 - 5 Size 0 - 5

z = number
Size 6 - 7 Size 6 - 7 Size 6 - 7

H=stroke
Technical data
Torques [Nm]
Weight with
Size Type DK Type SR and SGR Type FR
max. bore [kg]
T1 T2 T3 T4 T1 T2 T3 T4 T1 T2 T3 nmax. 3) [rpm]
0 2.5-5 5-20 – 20-40 5-10 10-40 – – 5-10 10-20 20-40 6000 0.41
1 6-12 12-25 25-55 55-100 12-25 25-50 50-100 – 12-25 25-50 50-100 5000 1.30
2 12-25 25-50 50-120 120-200 25-50 50-100 100-200 – 25-50 50-100 100-200 4000 2.27
3 25-50 50-100 100-250 200-450 50-100 100-200 200-450 – 50-100 100-200 200-450 3500 3.88
4 50-100 100-200 200-500 500-1000 100-200 200-400 400-800 800-2000 100-200 200-400 400-800 3000 8.34
5 85-250 230-600 300-1000 600-2000 170-450 350-900 600-1800 1200-3400 170-450 350-900 600-1800 2300 13.51
6 180-480 360-960 720-1950 1600-3300 300-750 600-1500 1200-3000 2900-5800 – – – – 21
7 250-520 500-1050 1000-2100 2000-3600 550-1100 1100-2200 2200-4400 3000-8200 – – – – 37
Dimensions [mm]
Bore d H=stroke
Size d1 D D1 D2 DA l1 l2 l3 l4 l5 l6 l7 L L1 L2 z
Pilot bore Max. DK SR SGR FR
0 7 20 41.0 28 38 48 55 4.0 6.5 3.0 7.5 9 8 27.5 38.5 51.0 66.0 6xM5 1.4 1.2 0.6 1.6
1 10 25 60.0 38 50 70 82 4.0 8.0 6.0 11.5 9 10 33.0 52.0 70.0 85.0 6xM5 2.3 1.8 0.8 2.3
2 14 35 78.0 52 60 89 100 5.0 10.0 5.0 12.0 9 12 39.0 61.0 78.0 100.0 6xM6 2.4 2.0 1.1 3.0
3 18 45 90.5 65 80 105 120 5.0 12.0 8.5 21.0 10 12 47.0 78.0 96.0 125.0 6xM8 2.7 2.2 1.2 3.5
4 24 55 105.0 78 100 125 146 6.5 15.0 11.0 27.0 9 16 52.5 100.0 124.5 152.5 6xM10 1) 3.7 2.5 1.2 3.8
65
5 30 120.5 90 120 155 176 6.5 17.0 12.0 33.0 9 18 57.5 113.5 140.0 171.0 6xM12 1)
4.6 3.0 1.6 4.5
(70)4)
6 2) 40 80 136.0 108 130 160 200 7.0 20.0 14.0 39.0 9 20 64.0 119.0 150.0 183.0 6xM12 1) 5.0 3.5 2.5 –
100
7 2) 50 168.0 135 160 200 240 8.0 25.0 15.0 46.0 9 25 72.0 141.0 175.0 213.0 6xM16 1) 5.5 4.0 2.7 –
(110) 4)
1)
Type T4 SR and SGR: tightening torques according to 12.9
2)
Size 6: dimension l8 = 15 mm, size 7: dimension l8 = 21 mm
3)
4)
KTR-SI 2 FR FT T2 d Ø20 40 Nm
Ordering
example: Type
Type/size Type Disk spring layering Bore Torque set
(DK/SR/SGR/FR)
KTR-SI
Overload systems
RUFLEX®
120
KTR-SI
SYNTEX®
H=stroke
Technical data
Torques [Nm]
KTR-SI size Type DK Type SR and SGR Type FR
T1 T2 T3 T4 T1 T2 T3 T4 T1 T2 T3
0 2.5-5 5-20 – 20-40 5-10 10-40 – – 5-10 10-20 20-40
1 6-12 12-25 25-55 55-100 12-25 25-50 50-100 – 12-25 25-50 50-100
2 12-25 25-50 50-120 120-200 25-50 50-100 100-200 – 25-50 50-100 100-200
3 25-50 50-100 100-250 200-450 50-100 100-200 200-450 – 50-100 100-200 200-450
4 50-100 100-200 200-500 500-1000 100-200 200-400 400-800 800-2000 100-200 200-400 400-800
5 85-250 230-600 300-1000 600-2000 170-450 350-900 600-1800 1200-3400 170-450 350-900 600-1800
6 180-480 360-960 720-1950 1600-3300 300-750 600-1500 1200-3000 2900-5800 – – –
7 250-520 500-1050 1000-2100 2000-3600 550-1100 1100-2200 2200-4400 3000-8200 – – –
SYNTEX®-NC

ROTEX® 1)
H=stroke
KTR-SI ROTEX® Torque [Nm] Max. bore Dimensions [mm]
limiters
98 ShA Type
Torque
size size
TKN TK max d d2 dH DH DA l9 l10 E L LG DK SR FR
19 17 34 25 18 40 25 22 16 85.5
0 20 55 38.5 1.4 1.2 1.6
28 160 320 40 30 65 35 28.5 20 102
24 60 120 35 27 55 30 24 18 106
1 25 82 52 2.3 1.8 2.3
38 325 650 48 38 80 45 32.5 24 129.5
28 160 320 40 30 65 35 28 20 124
2 35 100 61 2.4 2.0 3.0
48 525 1050 62 51 105 56 38 28 155
38 325 650 48 38 80 45 32 24 155
3 45 120 78 2.7 2.2 3.5
55 685 1370 74 60 120 65 43 30 186
48 525 1050 62 51 105 56 38 28 194
4 55 146 100 3.7 2.5 3.8
75 1920 3840 95 80 160 85 56.5 40 241.5
55 685 1370 65 70 60 120 65 44 30 222.5
5 (70) 2) 176 113.5 4.6 3.0 4.5
90 3600 7200 110 100 200 100 62 45 275.5
6 100 4950 9900 80 115 113 225 200 110 72 50 119 301 5.0 3.5 –
KTR-SI Compact
100
7 110 7200 14400 125 127 255 240 120 78 55 141 339 5.5 4.0 –
(110) 2)
1)
2)
KTR-SI 2 DK T2 d Ø20 ROTEX® 28 98 ShA d2 Ø25 40 Nm

Ordering
example: Type Disk spring KTR-SI ROTEX®
(DK/SR/SGR/FR) layering bore bore
KTR-SI FRE
Flange type
+/- 15
H=stroke
z = number
Torques [Nm]
3 idle rotation elements 6 idle rotation elements 9 idle rotation elements
Size Type of element
Min. Max. Min. Max. Min. Max.
1T1 800 2600 – – – –
9 1T2 1000 4000 2000 8000 – –
1T3 2400 5500 4800 11000 – –
1T2 1300 5000 2600 10000 3900 15000
12
1T3 2900 6700 5800 13400 8700 20100
1T2 1700 6000 3400 12000 5100 18000
15
1T3 3500 8200 7000 16400 10500 24600
2T2 5000 15000 10000 30000 15000 45000
20
2T3 13100 20000 26300 40000 39400 60000

Max. permissible
forces on
Max. bore Dimensions [mm] the flange Weight
Speed 3)
Size 1) connection 2) with max.
[rpm]
[kN] bore [kg]
d D D1 D2 D3 DA l1 l2 l3 l4 l5 l6 G t t1 L dM z Pitch H=stroke Radial Axial
9 90 135 185 200 225 260 120 110 56.7 197 2.5 17.5 M12 25 75 213.5 12 12 12x30° 5.2 18 13 3300 38
12 120 173 225 215 252 290 140 128 56.7 224 4.5 27.5 M16 30 100 246 20 15 20x18° 5.2 26 18 2300 57
15 150 215 270 245 282 324 170 160 56.7 258 4.5 27.5 M20 40 120 281 20 15 20x18° 5.2 30 20 2050 81
20 200 285 370 330 375 460 220 200 89.4 341 5 33.0 M20 50 150 366 24 18 24x15° 8.9 50 40 1550 211
1)
2)
Larger forces on request
3)
Higher speeds on request, see comments on page 249
Special type:
z KTR-SI FRE with sprocket

z Available as a complete subassembly with torque preset
KTR-SI FRE 12 1T2 9 d Ø85 7500 Nm

Ordering
example: Number of idle rotation KTR-SI FRE
Type/size Type of element Torque set
elements bore
KTR-SI FRE
RUFLEX®
120
KTR-SI
H=stroke
SYNTEX®
Torques [Nm]
3 idle rotation elements 6 idle rotation elements 9 idle rotation elements
Min. Max. Min. Max. Min. Max.
1T1 800 2600 – – – –
9 1T2 1000 4000 2000 8000 – –
1T3 2400 5500 4800 11000 – –
1T2 1300 5000 2600 10000 3900 15000
12
1T3 2900 6700 5800 13400 8700 20100
1T2 1700 6000 3400 12000 5100 18000
15
1T3 3500 8200 7000 16400 10500 24600
2T2 5000 15000 10000 30000 15000 45000
20
2T3 13100 20000 26300 40000 39400 60000
SYNTEX®-NC

ROTEX® Max. bore
Dimensions [mm] Weight
Torque 3) [Nm] TA Speed 2)
limiters
Torque
Size 1) with max.

Size 64 ShD d d1 [Nm] [rpm]
bore [kg]
TKN TK max D D1 DH DA l1 l2 l3 l7 l8 l9 E LG H=stroke
9 90 4500 9000 90 110 135 185 200 260 120 110 56.7 100 133 217 45 362 5.2 117 3300 59
12 125 12500 25000 120 145 173 225 290 290 146 130 56.7 140 165 254 60 454 5.2 560 2300 106
15 140 16000 32000 150 160 215 270 320 324 170 160 56.7 155 176 292 65 512 5.2 560 2050 147
20 180 35000 70000 200 200 285 370 420 460 220 200 88.4 195 227 381 85 661 8.9 970 1550 349
1)
2)
Higher speeds on request, see comments on page 249
3)
Special type:
z KTR-SI FRE with torsionally flexible pin & bush coupling REVOLEX® KX-D and limitation of
axial backlash
KTR-SI Compact
z KTR-SI FRE with torsionally stiff all-steel gear coupling GEARex® and integrated brake disk
z KTR-SI FRE with torsionally stiff laminae coupling RADEX®-N and integrated brake disk
KTR-SI FRE 12 1T3 9 d Ø85 ROTEX® 125 98 ShA d1 Ø85 12000 Nm

Ordering
example: Type of ele- Number of idle KTR-SI FRE ROTEX®
ment rotation elements bore bore
KTR-SI FRE
Customised type (on request)
+/- 15
H=stroke
Torques [Nm]
3 idle rotation elements 6 idle rotation elements 9 idle rotation elements 12 idle rotation elements
Min. Max. Min. Max. Min. Max. Min. Max.
1T1 1200 3800 2400 7600 3600 11400 – –
00-1 1T2 1700 6000 3400 1200 5100 18000 – –
1T3 3500 8200 7000 16400 10500 24600 – –
2T1 – – 6800 17200 10200 25800 13600 34400
00-2 2T2 – – 11700 31900 17550 47850 23400 63800
2T3 – – 21200 43000 32400 64500 42400 86000
3T1 – – 23000 78000 34500 117000 46000 156000
00-3
3T2 – – 47000 108000 70500 162000 94000 216000

GEARex® RADEX®-N Max. bore
Dimensions [mm]
Size Torque [Nm] Torque [Nm]
Size Size d2, d3 d4 d5
TKN TKmax. TKN TKmax. d, d1 D, D1 D2 D3, D4 D5 D6 DA l1, l2 l3 l4 E E1 L LG LG1 H=stroke
00-1 35 17000 34000 136 17500 35000 133 135 140 270 280 300 324 105 135 126 256 466 5.2
E+l7+l8
custom-
custom-
custom-
custom-
custom-
ised
ised
ised
ised
ised
00-2 55 65000 130000 208 70000 140000 210 200 250 410 425.5 425.5 500 175 200 245 373 723 8.9
00-3 85 225000 450000 288 200000 400000 325 290 350 540 585 567 655 292 280 335 416 1000 13.6
KTR-SI FRE 00-2 T2 6 Ø350 Ø400 349 25000 Nm

Ordering
example: Number of idle Flange diameter Flange diameter
Type/size Type of element Total length L Torque set
rotation elements ØD3 ØD4
RUFLEX®
Other types and combinations available on request.
Type 00 with GEARex®
KTR-SI
SYNTEX®
Type 00 with RADEX®-N
SYNTEX®-NC
limiters
Torque
KTR-SI Compact
KTR-SI FRA
Idle rotation overload system with automatic
Flange type FT
NEW
+/- 15
H=stroke
z = number
Torques [Nm]
Size T1 T2 T3 T4
2 5-20 15-70 40-135 80-260
3 24-104 57-360 110-540 245-730
4 45-210 145-435 340-960 465-1320
5 90-415 240-640 490-1880 1060-3000

Bore d Dimensions [mm] Weight
Speed 1)
Size with max.
[rpm]
Pilot bore Max. D j7 D1 D2 D3 D4 DA l1 l2 l3 l4 l5 L z H=stroke bore [kg]
2 22 35 75 92 70 98 114 140 63 45 4.7 14 - 108 6xM8 2.8 3600 5

3 22 45 95 114 77 131 149 184 69 42 4.7 15 3.5 111 7xM10 3.5 3600 10
4 25 55 122 144 88 147 166 203 75 46 4.7 15 4.0 121 8xM12 3.5 2000 13
5 30 80 155 184 152 196 223 279 94 70 6.3 23 2.3 164 8xM16 4.4 2000 32
1)
KTR-SI FRA 3 FT T3 d Ø35 300 Nm

Ordering
example: Torque setting KTR-SI FRE
Type/size Type Torque set
range bore
KTR-SI FRA
Idle rotation overload system with automatic
RUFLEX®
With torsionally flexible POLY-NORM®
NEW
80
KTR-SI
H=stroke
SYNTEX®
Torques [Nm]
KTR-SI FRA
T1 T2 T3 T4
size
2 5-20 15-70 40-135 80-260
3 24-104 57-360 110-540 245-730
4 45-210 145-435 340-960 465-1320
5 90-415 240-640 490-1880 1060-3000
SYNTEX®-NC

limiters
Torque
POLY-NORM ®
Max. bore Dimensions [mm] Weight
KTR-SI FRA Speed 1)
TA [Nm] with max.
size Torque [Nm] [rpm]
bore [kg]
Size
TKN TK max d d1 D D3 D4 DH DA l1 l2 l5 l6 s LG L H=stroke
2 55 300 600 35 60 90 98 114 118 140 108 45 55 27 5 189.3 108 2.8 23 3600 9
3 75 850 1700 45 70 123 131 149 158 184 111 42 75 33.8 5 218.8 111 3.5 46 3600 18
4 85 1350 2700 55 80 139 147 166 182 203 121 46 85 52.6 5 257.6 121 3.5 79 2000 25
5 100 3900 7800 80 90 165 196 223 224 279 164 70 100 63.2 6 326.2 164 4.4 195 2000 51
1)
KTR-SI Compact
KTR-SI FRA 3 T3 d Ø35 POLY-NORM® 75 AR d1 Ø45 300 Nm

Ordering
example: Torque setting KTR-SI FRA POLY-NORM®
Type/size Type/size Type Torque set
range bore bore
SYNTEX®
Backlash-free overload systems
z Backlash-free, torsionally rigid z Low-cost protection even for

overload protection up to 400 simple drives
Nm, suitable for reversing
z Easy assembly and torque setting
operation
z Maintenance-free
z Disconnection of the drive in case
of overload z Insensitive to oil and grease
z Reduction of torque peaks z Long service life due to small
internal loads
z High response accuracy, even
after a long operating period z Backlash-free shaft-hub-
connections
z Easy integration of customer
components z Any or synchronous
re-engagement
z Compact design, low mass
moment of inertia z Automatically operative
z Variable due to modular system
z Special disk springs available for

special applications
e flow
Torqu
SYNTEX® is an overload system with positive locking operation.

The punched disk spring is a component serving for transmitting
the torque.
SYNTEX® SYNTEX® SYNTEX®

Overload system with mounting flange Overload system with sprocket Overload system with ROTEX® GS
SYNTEX®
RUFLEX®
Operating principles
Ratchet design DK Synchronous design SK
KTR-SI
If the torque set is exceeded, a relative movement is generated If the torque set is exceeded, a relative movement is generated
between the driving and driven side. The transmittable torque is between the driving and driven side. The transmittable torque is
reduced to a minimum. reduced to a minimum.
The balls leave the indentations of the disk springs. After eliminating The balls leave the indentations of the disk springs. After elimi
the overload, the balls engage automatically with the next following nating the overload, the balls re-engage automatically with the
ball indentation of the disk springs. disk springs after a rotation of 360° subject to their special pitch.
Driving and driven side are always placed in the same position to
each other (other degrees of re-engagement, for example 180°, are
also possible).
Signal by limit switch or sensor in case of overload
SYNTEX®
Sensor
Shifting ring Shifting ring
z Shifting ring
displaces axially
SYNTEX®-NC
z (Stroke
H=2 mm)
limiters
Torque
Mech. limit switch

KTR-SI Compact
Normal operation: In case of overload:

No signal by sensor or mechanical limit The axial motion of the shifting ring activates the
switch. sensor or mechanical limit switch, respectively. The
resulting signal can be used for control operation
(e. g. motor stop).
SYNTEX®
Flange type
X° +/- 10

Max.
Synchronous design
Size Ratchet design DK speed 1) Max. bore
SK D D1 D2 D3 D4 DA l1 l2 l3 l4 l5 dL L z H=stroke
[rpm]
DK1 DK2 SK1 SK2 d
20 6-20 15-30 10-20 20-65 1500 20 48 54 61.5 65 71 80 8 2 16 6 35 4.5 45 8 2
25 20-60 45-90 25-65 40-100 1500 25 60 68 80 81 89 98 8 2 17 8 39 5.5 50 8 2
35 25-80 75-150 30-100 70-180 1000 35 75 78 91 102 110 120 10 2 21 10 42 5.5 60 12 2
50 60-180 175-300 80-280 160-400 1000 50 105 108 121 142 152 162 12 2 25 13 56 6.6 70 12 2
Dimensions – Hub type 4.5

Dimensions [mm] Tightening torque
Size
d1 max. l6 l7 l8 L1 s Clamping screws TA [Nm]
20 20 9 3.5 23 54 3 4 x M5 8.5
25 25 11 4.0 28 61 4 4 x M6 14
35 35 10 4.0 31 70 4 4 x M6 14
50 50 12 4.0 37 82 6 4 x M6 14
Transmittable friction torques TR [Nm] (fitting tolerance H7/h6) of hub type 4.5
Size Ø12 Ø14 Ø15 Ø16 Ø17 Ø18 Ø19 Ø20 Ø22 Ø23 Ø24 Ø25 Ø28 Ø30 Ø32 Ø35 Ø38 Ø40 Ø42 Ø45 Ø48 Ø50
20 45 62 71 81 92 103 115 127
25 72 83 95 107 120 133 148 179 196 213 231
35 127 139 152 165 207 237 270 323
50 238 281 311 343 394 448 486
1)
Special type:
z SYNTEX® 35 spec. with integrated flange

z Performance range up to 360 Nm
z Adjustment of flange to ambient components possible
SYNTEX® 25 d Ø20 DK1 1.0 45 Nm

Ordering
example: Type
Type/size Bore Hub type Torque set
(DK/SK)
RUFLEX®
Hub type 1.0
H=stroke
z = number
KTR-SI
SYNTEX®
Hub type 4.5
SYNTEX®-NC
limiters
Torque
KTR-SI Compact
SYNTEX®
With sprocket
X° +/- 10

Torque [Nm] Max. Dimensions [mm]
Size Ratchet design DK Synchronous design SK speed 2) Max. bore
[rpm] Standard sprocket 1) D D1 D2 l1 l3 l5 L H=stroke
DK1 DK2 SK1 SK2 d
20 6-20 15-30 10-20 20-65 1500 20 06 B-1 (3/8 x 7/32) z = 25 48 54 61.5 8 14 33 45 2
25 20-60 45-90 25-65 40-100 1500 25 08 B-1 (1/2 x 5/16) z = 24 60 68 80 8 15 37 50 2
35 25-80 75-150 30-100 70-180 1000 35 08 B-1 (1/2 x 5/16) z = 29 75 78 91 10 19 41 60 2
50 60-180 175-300 80-280 160-400 1000 50 12 B-1 (3/4 x 7/16) z = 27 105 108 121 12 23 52 70 2

Dimensions [mm] Tightening torque
Size
d1 max. l6 l7 l8 L1 s Clamping screws TA [Nm]
20 20 9 3.5 23 54 3 4 x M5 8.5
25 25 11 4.0 28 61 4 4 x M6 14
35 35 10 4.0 31 70 4 4 x M6 14
50 50 12 4.0 37 82 6 4 x M6 14
20 45 62 71 81 92 103 115 127
25 72 83 95 107 120 133 148 179 196 213 231
35 127 139 152 165 207 237 270 323
50 238 281 311 343 394 448 486
1)
z = min. number of teeth required / Other sprockets available on request
2)
Special type:
z Standard SYNTEX® with integrated belt drive or sprocket
z Available ready for assembly with the torque set
z Reduction of components by integration of components
z Available both as a ratchet and synchronous design
z Torque setting possible while in place
z Finish bore according to ISO fit H7, feather keyway according to DIN 6885,
sheet 1 [JS9]
z Also available with a frictionally engaged shaft-hub-connection (hub type 4.5)
SYNTEX® 25 DK1 1.0 d Ø20 08 B-1 (1/2 x 5/16), z = 29 45 Nm

Ordering
example: Type
Type/size Hub type Bore Sprocket Torque set
(DK/SK)
RUFLEX®
Hub type 1.0
H=stroke
KTR-SI
SYNTEX®
Hub type 4.5
SYNTEX®-NC
limiters
Torque
KTR-SI Compact
SYNTEX®
With toothed belt pulley
X° +/- 10
Hub type 1.0 Hub type 4.5

H=stroke

Torques [Nm] Max. Dimensions [mm]
Size Ratchet design DK Synchronous design SK speed 2) Max. bore Toothed belt pulley
[rpm] D D1 D2 l1 l3 l5 L H=stroke
DK1 DK2 SK1 SK2 d T10 1) AT10 1)
20 6-20 15-30 10-20 20-65 1500 20 T10, z = 24 AT10, z = 24 48 54 61.5 8 14 35 45 2
25 20-60 45-90 25-65 40-100 1500 25 T10, z = 30 AT10, z = 30 60 68 80 8 15 39 50 2
35 25-80 75-150 30-100 70-180 1000 35 T10, z = 36 AT10, z = 36 75 78 91 10 19 42 60 2
50 60-180 175-300 80-280 160-400 1000 50 T10, z = 48 3) AT10, z = 48 3) 105 108 121 12 23 56 70 2

Max. bore Dimensions [mm] Tightening torque
Size
d1 l6 l7 l8 l9 L1 s Clamping screws TA [Nm]
20 20 9 3.5 23 10 54 3 4 x M5 8.5
25 25 11 4.0 28 11 61 4 4 x M6 14
35 35 10 4.0 31 13 70 4 4 x M6 14
50 50 12 4.0 37 14 82 6 4 x M6 14
20 45 62 71 81 92 103 115 127
25 72 83 95 107 120 133 148 179 196 213 231
35 127 139 152 165 207 237 270 323
50 238 281 311 343 394 448 486
1)
z = min. number of teeth required / Other sizes available on request
2)
3)
Without flanged wheel
SYNTEX® 25 DK1 1.0 d Ø20 AT10, z = 24 32 45 Nm

Ordering
example: Type Toothed belt Width of toothed
Type/size Hub type Bore Torque set
(DK/SK) pulley belt pulley
SYNTEX®
RUFLEX®
With backlash-free ROTEX® GS
90
KTR-SI
Hub type 1.0 Hub type 1.0 Hub type 6.0 Hub type 4.5
H=stroke
SYNTEX®
Max.
SYNTEX® ROTEX® GS Synchronous ROTEX® GS 1)
Ratchet design DK speed 2) Max. bore
size size design SK 98 ShA-GS D2 DH DA l1 l2 l10 E L LG LG1 H=stroke
[rpm]
DK1 DK2 SK1 SK2 TKN TK max d d1 d2 d3
20 24 6-20 15-30 10-20 20-65 60 120 1500 20 20 28 28 3) 61.5 55 80 30 70 83 18 45 100 113 2
25 28 20-60 45-90 25-65 40-100 160 320 1500 25 25 38 38 3) 80 65 98 35 78 91 20 50 113 126 2
SYNTEX®-NC
35 38 25-80 75-150 30-100 70-180 325 650 1000 35 35 45 48 3) 91 80 120 45 91 105.5 24 60 136 150.5 2
50 48 60-180 175-300 80-280 160-400 525 1050 1000 50 50 62 55 3) 121 105 162 56 111 126 28 70 167 182 2
limiters
Torque
20 45 62 71 81 92 103 115 127
25 72 83 95 107 120 133 148 179 196 213 231
35 127 139 152 165 207 237 270 323
50 238 281 311 343 394 448 486
1)
See selection of ROTEX® GS couplings on page 22 et seqq.
2)
3)
For transmittable friction torques TR [Nm] of ROTEX® GS hub type 2.8 or 6.0 refer to mounting instructions of ROTEX® GS
KTR-SI Compact
SYNTEX® 25 DK1 1.0 d Ø20 ROTEX® GS 28 98 ShA-GS 1.0 d2 Ø25 50 Nm

Ordering
example: ROTEX® GS
Type/size Type Hub type Bore Type/size Spider Hub type Torque set
bore
SYNTEX®-NC / KTR-SI Compact
The design of the backlash-free overload systems SYNTEX®-NC and KTR-SI Compact is based on a spring-preloaded and positive-locking
ball-ratchet-principle allowing for high repeating accuracy and short reaction times. Moreover, an integrated groove ball bearing provides
for the option of direct assembly of toothed belt pulleys, special flanges or other components. Main applications are latest machine tools,
control and positioning technology as well as packaging machines and special purpose machinery.
Both systems make use of disk springs with a declining spring characteristic curve the preset prestress of which drops during the dis-
engaging process. As a result driving and driven end are reliably separated from each other within some milliseconds with the wear on the
components being reduced to a minimum simultaneously.
Spring characteristic curve What does backlash-free mean?
Sense of rotation
Movement up to
right
F operating range The backlash-free overload
systems are operated in the KTR-SI KTR-SI
declining area of the disk Standard Compact /
spring. That is why the torque
decreases immediately with
SYNTEX®-NC
overload.
Operating range Sense of rotation Torsion angle Torsion angle = 0

left Backlash-free!
Ratchet design DK
Any engagement after an overload. After eliminating the overload, the balls engage automatically with the next following ball indentation.
Synchronous design SK
Synchronous engagement after an overload. After eliminating the overload, the balls re-engage automatically with the disk springs after
a rotation of 360°. Driving and driven side are always placed in the same position to each other. Other degrees of re-engagement, for example
180°, are also possible.
= The core of the backlash-free overload systems
List of components:
1. Hub with keyway to DIN
(type 1.0) or with clamping
ring (type 6.1)
2. Flange ring
3. Shifting ring
4. Disk spring
5. Setting nut
6. Clamping ring
7. Balls
8. Groove ball bearing
9. Circlip
9 8 2 7 1 3 4 5 6
SYNTEX®-NC / KTR-SI Compact
RUFLEX®
Operating principle
SYNTEX®-NC
z Overload protection up to 550 Nm z Clamping ring design easy to assemble
z Backlash-free torque transmission z Available both as a ratchet (DK)

and synchronous design (SK)
z Light-weight design
z Backlash-free shaft-hub-connection
z Declining spring characteristic
z In combination with the backlash-free
z Low mass moment of inertia ROTEX® GS or backlash-free, torsionally
z Large bore diameters rigid TOOLFLEX®
KTR-SI
z Short reaction times z Direct assembly of toothed belt pulley, as
an example, possible (integrated groove
z High power density ball bearing)
KTR-SI Compact
SYNTEX®
z Overload protection up to 3,100 Nm z Easy torque setting by torque scale
on the coupling
z Backlash-free overload system with a
declining spring characteristic z Connection flange with ball bearing
z Solid design z Hardened ratchet surfaces for a long

service life
z Accurate disengagement with high
repeating accuracy z Backlash-free shaft-hub-connection via
taper bush
z Accurate backlash-free torque trans-
mission even in case of wear z Can be used with the proven ROTEX®
GS as a shaft-to-shaft connection
z Shifting ring with setting scale
for accurate torque setting
SYNTEX®-NC
limiters
Torque
KTR-SI Compact
SYNTEX®-NC
Hub type
X° 360° ± 10
Hub type 1.0 (keyway acc. to DIN 6885) Hub type 6.1 (clamping ring)
z = number
H=stroke

Max. speed 3) Torques [Nm] Max. bore Dimensions [mm]
Size
[rpm] T1 T2 T3 d D h5 D1 D2 D3 DA l1 l2 l3 l4 l5 l6 L z x dM H=stroke
15 3500 2-3.5 3.5-7 7-14 12 32 33 37 42 42 5.0 7.0 9.2 2 4 18.8 28 12xM3 0.8
25 3000 9-15 20-35 40-65 20 (22) 1) 42 50 48 56 61 5.5 11.5 9.1 2 5 23.9 33 8xM4 1.2
32 3000 25-38 50-75 100-150 27 (30) 1) 52 60 60 67 74 6 12.5 9.9 2 5 25.1 35 8xM4 1.5
42 2500 30-65 60-135 120-265 36 (38) 1) 65 72 75 83 90 7 16 11.2 2 6 31.8 43 8xM5 1.5
60 4) 2000 70-140 120-180 220-550 50 90 96 100 113 116 8 21 11.8 2 7 38.2 52 12xM6 1.8

Bore d1 Dimensions [mm]
Size Weight with max. bore [kg] Mass moment of inertia 2) Jtotal [kgm2]
Pilot bore Max. D4 DK L1 e M TA [Nm]
15 7.5 15 40 43 38 15 M4 1.7 0.124 0.029 x 10-3
25 9.5 25 55 - 45 21 M6 14 0.282 0.14 x 10-3
32 13.5 32 70 - 53 27 M8 34 0.471 0.35 x 10-3
42 18.5 42 86 91.2 63 33 M10 67 0.815 0.95 x 10-3
60 4) 24 60 112 119.4 75 45 M12 115 3.04 5.9 x 10-3
15 8 12 14 16 22 24
25 30 35 42 55 62 69 48 53 58 69 80 86
32 74 83 104 114 125 148 116 125 153 172 192
42 149 178 209 225 275 310 264 309 324 356 389 422
60 4) 247 310 356 405 485 513 571 633 394 452 514 558 675 803
1)
2)
With max. bore
3)
4)
Material steel
SYNTEX®-NC 32 SK 6.1 T3 d1 Ø25 120

Ordering
example: Type
Type/size Hub type Disk springs Bore Torque set
(DK/SK)
SYNTEX®-NC
RUFLEX®
90
KTR-SI
LG1 = Hub type 2.8 from size 60 6.0 light Hub type 6.1
LG2 = Hub type 2.5/2.6
SYNTEX®
LG = Hub type 2.9 from size 60 1.0 Hub type 1.0
LG3 = Hub type 2.5/2.6
SYNTEX®-NC

Torques [Nm] Max. Max. bore Dimensions [mm]
limiters
ROTEX®
Torque
speed 2) TA T
GS size 1) T1 T2 T3 [rpm] d d1 d2 D5 DH DK DK1 DA l1 l2 l3 E e e1 LG L1 LG1 LG2 LG3 M M1 A1
Size [Nm] [Nm]
15 19 2-3.5 3.5-7 7-14 3500 12 15 24 3) 45 40 - 46.7 42 17 40 30 16 15 15.5 63 38 73 81 71 M4 1.7 M5 6
25 24 9-15 20-35 40-65 3000 20 (22)4) 25 32 3) 58 55 - 57.5 61 18 47.5 35.5 18 21 20 71.5 45 83.5 95.5 83.5 M6 14 M6 10
32 28 25-38 50-75 100-150 3000 27 (30)4) 32 35 3) 70 65 - 69 74 21 55 37 20 27 23.8 78 53 96 110 92 M8 34 M8 25
42 38 30-65 60-135 120-265 2500 36 (38)4) 42 45 3) 88 80 91.2 86 90 26 66 46 24 33 30.5 96 63 116 135 115 M10 67 M10 49
60 5) 48 70-140 120-280 220-550 2000 50 60 55 3) 113 105 119.4 - 116 56 83 60 28 45 - 144 75 167 167 144 M12 115 M10 49
15 8 12 14 16 22 24
25 30 35 42 55 62 69 48 53 58 69 80 86
32 74 83 104 114 125 148 116 125 153 172 192
42 149 178 209 225 275 310 264 309 324 356 389 422
60 5) 247 310 356 405 485 513 571 633 394 452 514 558 675 803
KTR-SI Compact
1)
2)
3)
For transmittable friction torques TR [Nm] of ROTEX® GS hub type 2.8 or 6.0 refer to mounting instructions of ROTEX® GS
4)
5)
Material steel
SYNTEX®-NC 32 SK 6.1 T3 d1 Ø25 28 2.8 d2 Ø20 120
Ordering
example: SYNTEX®-NC ROTEX® GS ROTEX® GS
Type/size Type Hub type Disk springs Hub type Torque set
bore size bore
SYNTEX®-NC
With torsionally stiff TOOLFLEX® S
90

Torques [Nm] Max. bore Dimensions [mm]
TOOLFLEX® Speed 2)
Size TA TA1
size 1) T1 T2 T3 [rpm] d1 d2 D4 DH DA DK DK1 l1 L1 E e e1 LG M M1
[Nm] [Nm]
15 20 2-3.5 3.5-7 7-14 3500 15 20 3) 40 40 52 43 43.5 21.5 38 16.5 15 14.5 76 M4 1.7 M5 6
25 38 9-15 20-35 40-65 3000 25 38 3) 55 65 61 - 72.6 25.5 45 18 21 25 88 M6 14 M8 25
32 42 25-38 50-75 100-150 3000 32 42 3) 70 70 74 - 76.1 30 53 24 27 27 107 M8 34 M8 25
42 45 30-65 60-135 120-265 2500 42 45 3) 86 83 90 91.2 89 32 63 22.5 33 30 114 M10 67 M10 49
60 4) 65 70-140 120-280 220-550 2000 60 65 3) 112 125 140 119.4 127.1 45 84 36 45 45 165 M12 115 M14 185
15 8 12 14 16 22 24
25 30 35 42 55 62 69 48 53 58 69 80 86
32 74 83 104 114 125 148 116 125 153 172 192
42 149 178 209 225 275 310 264 309 324 356 389 422
60 4) 247 310 356 405 485 513 571 633 394 452 514 558 675 803
1)
See selection of TOOLFLEX couplings on page 22 et seqq.
®
2)
3)
For transmittable friction torques TR [Nm] of TOOLFLEX® hub type 2.5 refer to mounting instructions of TOOLFLEX®
4)
Material steel
Special type:
z SYNTEX®-NC with RADEX®-NC
SYNTEX®-NC 32 SK 6.1 T3 d1 Ø25 42-S 2.5 d2 Ø20 120

Ordering
example: Disk SYNTEX®-NC TOOLFLEX® TOOLFLEX®
Type/size Type Hub type Hub type Torque set
springs bore size bore
KTR-SI Compact
RUFLEX®
Flange type
KTR-SI
X° 360° ± 10
Hub type 1.0 Hub type 4.5

with taper bush
Size 01 - 3 Size 4 Size 01 - 3 Size 4
SYNTEX®
H=stroke
H=stroke

Torque [Nm] Dimensions [mm]
Speed 1)
Size Bore H=
[rpm] T1 T2 T3 D h5 D1 D2 DA l1 l2 l3 l4 l5 l6 L dM SW
d stroke
SYNTEX®-NC
01 4000 3-14 6-28 13-56 8-20 47 56 65 70 8 5 7.5 7 12 - 40 8xM4 7 1.2

0 3000 9-35 18-70 40-140 10-25 (30) 3) 62 71 80 85 11 7 8.0 8 14 - 48 8xM5 7 1.5
1 2500 19-65 38-130 78-260 14-30 (35) 3) 75 85 95 100 14 9 10.5 9 16 - 59 8xM6 8 1.8
limiters
Torque
2 2000 35-110 80-220 160-440 18-40 (45) 3) 90 100 110 115 16 10 12 10 17 - 64 8xM6 10 2.0
3 1200 80-200 160-400 320-800 24-50 100 116 130 135 18 10 12 12 21 - 75 8xM8 10 2.2
4 400 230-730 460-1590 960-3100 40-75 145H7 160 186 220 7 - 24 9 38.5 46.5 119 6xM12 13 3.5

Bore 2) Dimensions [mm]
Size
d1 D3 l7 l8 l9 l10 L1 SW1 TA [Nm]
10-20 40.5
01 26 40 42 2.8 47 7 3
19-25 42.0
0 19-30 57 31 46 49 4.0 56 10 10
19-30 57 40 4.0 10 10
1 57 60 67
32-40 64 31 3.5 8 5.9
2 32-50 73.5 29 63 66.5 4.0 73 10 10
32-50 73.5 29 78.5 85
3 75 4.0 10 10
55-60 89 44 78.0 86
KTR-SI Compact
4 60-80 123 62 119 126 7 138 16 35

1)
2)
For transmittable friction torques TR [Nm] of hub type 4.5 please refer to assembly instructions
3)
KTR-SI Compact 2 DK 4.5 T2 d1 Ø40 150 Nm

Ordering
example: Type
Type/size Hub type Disk springs Bore Torque set
(DK/SK)
KTR-SI Compact
90
Hub type 1.0 Hub type 1.0 Hub type 6.0 Hub type 4.5

Max. speed 1) Torques [Nm] ROTEX® GS Max. bore Dimensions [mm]
Size
[rpm] T1 T2 T3 size 2) d d1 d2 d3 DH DA l11 l12 l13 l14 E LG LG1
01 4000 3-14 6-28 13-56 24 20 25 28 20 55 70 47 30 30 47 18 95 102
0 3000 9-35 18-70 40-140 28 25 30 38 38 65 85 56.5 35 35 54.5 20 111.5 119.5
1 2500 19-65 38-130 78-260 38 30 40 45 48 80 100 69 45 45 67 24 138 146
2 2000 35-110 80-220 160-440 42 40 (45) 3) 50 55 51 95 115 74 50 50 73 26 150 159
3 1200 80-210 160-400 320-800 48 50 60 62 55 105 135 87 56 56 87 28 171 182
4 400 230-730 460-1590 960-3100 75 75 80 80 80 160 220 158.5 85 85 139.5 40 283.5 302.5
1)
2)
3)
KTR-SI Compact 1 DK T2 4.5 d1 Ø25 6.0 / d3 Ø25 150 Nm

Ordering
example: Type Disk KTR-SI KTR-SI ROTEX® GS
Type/size Torque set
(DK/SK) spring hub type bore hub type/bore
RUFLEX®
Special types
Other types and combinations available on request.
z KTR-SI Compact with IEC flange
KTR-SI
SYNTEX®
SYNTEX®-NC
limiters
Torque
KTR-SI Compact
283
284
Clamping elements and precision joints
CLAMPEX® KTR Clamping nuts

Types of clamping elements 286 Large screw connections
Selection 288 for easy and quick assembly 320
Selection guide 290
Calculation of hubs 291
KTR 100 292 KTR Precision joints
KTR 105 294 Series and selection criteria 322
KTR 130 and KTR 131 296 Instructions for correct assembly 323
KTR 150 298 Selection and sizing 324
KTR 200 and KTR 201 300 Type G and GD with plain bearing 326
KTR 203 and KTR 206 302 Type H and HD with needle bearing 327
KTR 225 304 Type GA and HA plain and needle bearing
KTR 250 306 (extendable) 328
KTR 400 308 Type X and XD with plain bearing
KTR 603 310 made of stainless steel 329
KTR 620 314 Type GR and HR with quick locking 330
KTR 700 318 Accessories (protection bushings) 331
Internal clamping ele- External clamping Shaft couplings Precision joints

ments elements
Clamping sets
285
CLAMPEX® CLAMPING ELEMENTS
Properties of clamping elements
Centering of hub to Centering between Axial displacement of

Shaft diameter Transmittable Details
Type Series shaft via the hub and shaft hub during assembly
[mm] torque T [Nm] on page
clamping element required of clamping element
KTR 100
292
17 — 1,000 260 — 3,017,100 
293
KTR 105
294
5 — 50 5 — 1,900  
295
KTR 130
296
5 — 50 10 — 2,320  
297
Internal clamping elements
KTR 131
296
5 — 35 10 — 836  
297
KTR 150
298
6 — 440 2 — 215,000  *
299
KTR 200
300
20 — 200 530 — 68,000  
301
KTR 201
300
20 — 200 320 — 48,800 
301
* Depending on mounting position
CLAMPEX® CLAMPING ELEMENTS
Centering of hub to Centering between Axial displacement of
CLAMPEX®
Shaft diameter Transmittable Details
Type Series shaft via the hub and shaft hub during assembly
[mm] torque T [Nm] on page
clamping element required of clamping element
KTR 203
302
18 — 400 370 — 487,000  
303
KTR 206
302
18 — 400 290 — 342,000 
303
Internal clamping elements
KTR 225
304
14 — 50 287 — 1,796 
305
Clamping nuts
KTR 250
306
6 — 130 11 — 25,000 
307
KTR 400
308
24 — 600 700 — 1,640,000  
309
KTR 603
310
External clamping elements
10 — 420 28 — 1,460,000  -
313
KTR Precision joints
KTR 620
314
Clamping sets
13 — 700 70 — 7,394,000  -
317
Shaft couplings
KTR 700
318
10 — 100 62 — 8,350 
319
CLAMPEX®
Clamping elements
Guide for selection

1. Which properties of a clamping set are required?
a. Shall shaft and hub be centered to each other through the clamping set?
b. Is axial displacement of hub permissible during assembly of the clamping set?
For an explanation of the properties specified above see CLAMPEX® selection guide on page 290.
2. Which dimensions of clamping sets are required?

a. Internal diameter of clamping set = shaft diameter
b. External diameter of clamping set = diameter of hub bore
c. Length of clamping set
For dimensions of clamping sets see catalogue on page 292 et seqq.
3. How much torque and/or axial force needs to be transmitted?

The following safety factors are recommended by KTR:
≥ 1.5 between the maximum torque of machine/axial force and the transmittable torque/axial force of clamping set.
≥ 2.0 between the rated torque of machine/axial force and the transmittable torque/axial force of clamping set.
4. Is the wall thickness of the hubs sufficient?

Calculation of wall thickness of the hubs is possible via the following methods:
a. For formula for calculating the necessary outside diameter of hubs see page 289.
b. For calculating the necessary outside diameter of hub via correction factor see page 291.
5. Other selection criteria

Please consult with KTR.
- The clamping set is to be mounted on a shaft with a feather keyway.
- Simultaneous transmission of torque and axial force.
- The clamping set is radially loaded.
- The clamping set is subject to bending.
- High circumferential speeds (from 30 m/s).
- High operating temperatures.
- Shaft with bore (hollow shaft).
- Clamping set in a corrosion-protected design.
Selection
The power transmission of CLAMPEX® clamping elements is based on the principle of two taper rings twisted into each other. Axial force
generated on the rings (by means of several screws) produces surface pressure inside the shaft and outside the hub which allows for
frictionally engaged transmission of the torque. Considering all operating data (intended use), there is no potential source of ignition. That
is why clamping elements do not come within the scope of directive 2014/34/EU.
Due to the aforementioned design of CLAMPEX® clamping elements a failure of components does not have to be expected. A risk only
arises if friction heat is generated with slipping of a clamping connection (improper assembly/tightening torques).
Concentricity
The concentricity of the self-centering CLAMPEX® clamping elements is between 0.02 mm and 0.08 mm. This concentricity is not re-
producible due to the slotted individual components of the clamping elements. As a result this figure merely serves for supporting with
designing.
Table of screws
Preload force FV and tightening torque TA with µtotal = 0.14
Dimension M Preload force FV [N] Tightening torque TA [Nm]
8.8 10.9 12.9 8.8 10.9 12.9
M3 2210 3110 3730 1.34 1.89 2.25
M4 3900 5450 6550 2.9 4.1 4.9
M5 6350 8950 10700 6 8.5 10
M6 9000 12600 15100 10 14 17
M8 16500 23200 27900 25 35 41
M10 26200 36900 44300 49 69 83
M12 38300 54000 64500 86 120 145
M14 52500 74000 88500 135 190 230
M16 73000 102000 123000 210 295 355
M18 88000 124000 148000 290 405 485
M20 114000 160000 192000 410 580 690
M22 141000 199000 239000 550 780 930
M24 164000 230000 276000 710 1000 1200
M27 215000 302000 363000 1050 1500 1800
M30 262000 368000 442000 1450 2000 2400
CLAMPEX®
Clamping elements
Selection
Symbol Definition or explanation Symbol Definition or explanation
σN0,2 Yield point of hub material [N/mm2] L/L1 Hub length [mm]
σW0,2 Yield point of shaft material [N/mm2] PN Surface pressure generated on the clamping element/hub [N/mm2]
CLAMPEX®
C Specific heat capacity C of hub type (see illustration on page 269) PW Surface pressure generated on the clamping element/shaft [N/mm2]
d Internal diameter of clamping element [mm] CW diW/d -> Ratio of internal diameter of hollow shaft/clamping element
diw Internal diameter of hollow shaft [mm] CN D/DN -> Ratio of external diameter of clamping element/hub
D External diameter of clamping element [mm] Fa Axial force generated during operation [kN]
DN External diameter of hub required [mm] Fax Transmittable axial force [kN]
T Transmittable torque [Nm] FV Preload force [N]
TS Peak torque to be transmitted [Nm] PO Setting force for clamping element [N]
TA Screw tightening torque [Nm] PS Clamping force for clamping element [N]
B2/B3 Length of clamping element [mm] PA PO + PS = Total force for clamping element [N]
The transmission data are parameters found out by calculations. Subject to the friction coefficient variation which is subjected to physical
properties, small deviations with the transmission figures may arise.
1. Fatigue strength and shape stability of components subjected to torsion and bending load
The stress concentration figures βk for the clamping elements press fittings are worked out similarly to those of hydraulic fittings. Stress
concentration factors on request.
2. Transmittable torque T
The transmittable torque T always has to be above the biggest torque peak TS, which may arise on T≥ TS [Nm] 2 + (Fa [kN] 
d [mm]
)2
2
the joints. The torque peaks occurring with acceleration of electric motors as well as additional axial
forces Fa have to be considered.
3. Transmittable axial force Fax

The maximum transmittable axial force Fax specified in the tables has to be reduced accordingly with T [Nm]
Fax [kN]= 2  d [mm]
additional torque transmission.
Clamping nuts
4. Calculation of external diameter of hub DN
The external diameter of hub DN required depends on the hub geometry, the yield point of the hub DN [mm] ≥ D  correction value x
material and the surface pressure between clamping element and hub. In order to simplify the calcula-
tion, the table on page 291 specifies correction values which allow to calculate DN.
Those external diameters of hubs which cannot be calculated based

on the table are calculated via the following formula: Tangential stress on the internal diameter of hub
σN0.2 + PN  C (1 + C ²)
DN ≥ D  σN0.2 - PN  C
σtiN ≈ PN  (1 - C N²)  C
N
For clamping connections with hollow shafts the required internal

diameter of the hollow shaft diW is calculated based on the follow- Tangential stress on the internal diameter of shaft
ing formula: 2  PW
σtiW ≈ (CW² - 1)
σW0.2 - 2  PW  0.8
diw ≤ d  σW0,2
Selection of hub material with external clamping sets KTR 603 and KTR 620
The hub material should have a yield strength Re of ≥ 350 N/mm2. For applications with additional bending load, Q + T steel such as
42CrMo4 should be used.
Clamping sets
CLAMPEX®
Clamping elements
Selection guide
Selection guide for CLAMPEX® clamping elements

1 2 3
Internal clamping sets External clamping sets Shaft couplings

Positioned between shaft and hub. Positioned on the hub/hollow Positioned on two opposing shaft
Frictional fit is generated between internal clamping set and shaft and between internal clamping set and hub. shaft. Frictional fit is generated ends. Frictional fit is generated
between shaft and hub/hollow between shaft coupling and
shaft. shaft ends.
Hub
Hub/
hollow
shaft

Shaft Shaft Shaft 1 Shaft 2
1 2
Self-centering Not
Shaft and hub are centered to each other via an internal clamping set. self-centering
Additional centering of hub is not required. Centering between shaft and hub
required.
Centering 
1 2
With axial shifting Without axial shifting

of hub of hub
Axial shifting of hub during as- No axial shifting of hub during
sembly of the internal clamping assembly of the internal clamping
set. Hub axially shiftable to meet set. Hub is axially fixed during
the catalogue data is required. 1) assembly via the internal
clamping set.
Before assembly Before assembly
After assembly, hub axially After assembly, no axial

displaced displacement of hub
Selection of the series of Selection of the series of Selection of the series of Selection of the series of Selection of the series of
clamping elements based on its clamping elements based on its clamping elements based on its clamping elements based on its clamping elements based on its
geometry and performance data geometry and performance data geometry and performance data geometry and performance data geometry and performance data
KTR 105 KTR 201 KTR 100 KTR 603 KTR 700
KTR 130 KTR 206 KTR 150 KTR 620
KTR 131 KTR 225
KTR 200 KTR 250
KTR 203
KTR 400
1)
Does not apply for KTR 400
CLAMPEX®
Clamping elements
Calculation of hubs
Mounting conditions of clamping elements with specific heat capacity C of hub type
CLAMPEX®
C = 0.6 position of clamping element centrally to the hub C = 0.8 position of clamping element eccentrically to the hub C = 1.0
Selection table for the calculation of the external diameter of hub DN required (correction value x)
Average yield point of material σ 0.2 in N/mm2 (more accurate stiffness figures depending on diameter as specified by the manufacturer)
Surface pressure between
150 180 200 220 250 270 300 350 400 450 600
clamping element and hub
Hub materials
Specific heat GJS 400-15 GJS 500-7
GJL 250 GJL 300 E295 GJS 600-3 GJS 700-2
PN [N/mm2] capacity C of GJL 200 GE 240 GE 260 GE 300 Q & T steel Q & T steel
GE 200 GJMB-350 C 35 C 45 C 60
hub type AW-2007 S355J2
C = 0.6 1.30 1.25 1.22 1.20 1.18 1.15 1.13 1.11 1.10 1.09 1.07
65 C = 0.8 1.44 1.35 1.30 1.28 1.24 1.22 1.20 1.16 1.14 1.12 1.09
C = 1.0 1.60 1.45 1.40 1.35 1.30 1.28 1.24 1.20 1.18 1.16 1.12
C = 0.6 1.34 1.26 1.24 1.22 1.18 1.16 1.15 1.12 1.11 1.10 1.07
70 C = 0.8 1.48 1.38 1.34 1.30 1.25 1.23 1.20 1.18 1.15 1.13 1.10
C = 1.0 1.65 1.50 1.45 1.40 1.34 1.30 1.26 1.22 1.20 1.17 1.13
C = 0.6 1.30 1.28 1.25 1.23 1.20 1.18 1.16 1.14 1.12 1.11 1.08
75 C = 0.8 1.52 1.42 1.36 1.32 1.28 1.25 1.22 1.18 1.16 1.14 1.11
C = 1.0 1.74 1.55 1.48 1.42 1.36 1.33 1.30 1.25 1.20 1.18 1.13
C = 0.6 1.39 1.31 1.28 1.25 1.21 1.20 1.18 1.15 1.13 1.11 1.08
80 C = 0.8 1.58 1.45 1.39 1.35 1.30 1.27 1.24 1.20 1.18 1.15 1.11
C = 1.0 1.81 1.61 1.53 1.46 1.39 1.36 1.31 1.26 1.22 1.20 1.14
C = 0.6 1.42 1.34 1.30 1.27 1.23 1.21 1.19 1.16 1.14 1.12 1.09
85 C = 0.8 1.63 1.49 1.42 1.38 1.32 1.29 1.26 1.22 1.19 1.16 1.12
C = 1.0 1.90 1.67 1.57 1.50 1.42 1.39 1.34 1.28 1.24 1.21 1.15
C = 0.6 1.46 1.36 1.32 1.28 1.25 1.22 1.20 1.17 1.15 1.13 1.09
90 C = 0.8 1.69 1.53 1.46 1.40 1.34 1.31 1.28 1.23 1.20 1.18 1.13
Clamping nuts
C = 1.0 2.00 1.73 1.62 1.54 1.46 1.41 1.36 1.30 1.26 1.22 1.16
C = 0.6 1.49 1.39 1.34 1.30 1.26 1.24 1.21 1.18 1.15 1.14 1.10
95 C = 0.8 1.75 1.57 1.49 1.43 1.37 1.34 1.30 1.25 1.21 1.19 1.14
C = 1.0 2.11 1.80 1.68 1.59 1.49 1.44 1.39 1.32 1.27 1.24 1.17
C = 0.6 1.53 1.41 1.36 1.32 1.28 1.25 1.22 1.19 1.16 1.14 1.11
100 C = 0.8 1.81 1.61 1.53 1.46 1.39 1.36 1.31 1.26 1.22 1.20 1.14
C = 1.0 2.24 1.87 1.73 1.63 1.53 1.48 1.41 1.34 1.29 1.25 1.18
C = 0.6 1.56 1.44 1.39 1.34 1.29 1.27 1.24 1.20 1.17 1.15 1.11
105 C = 0.8 1.88 1.66 1.56 1.50 1.42 1.38 1.33 1.28 1.24 1.21 1.15
C = 1.0 2.38 1.95 1.79 1.68 1.56 1.51 1.44 1.36 1.31 1.27 1.19
C = 0.6 1.60 1.47 1.41 1.36 1.31 1.28 1.25 1.21 1.18 1.16 1.12
110 C = 0.8 1.96 1.71 1.60 1.53 1.44 1.40 1.35 1.29 1.25 1.22 1.16
C = 1.0 2.55 2.04 1.86 1.73 1.60 1.54 1.47 1.38 1.33 1.28 1.20
C = 0.6 1.64 1.50 1.43 1.36 1.33 1.30 1.26 1.22 1.19 1.17 1.12
115 C = 0.8 2.04 1.76 1.64 1.56 1.47 1.43 1.37 1.31 1.26 1.23 1.17
C = 1.0 2.75 2.13 1.93 1.79 1.64 1.58 1.50 1.41 1.34 1.30 1.21
C = 0.6 1.69 1.53 1.46 1.40 1.34 1.31 1.28 1.23 1.20 1.18 1.13
120 C = 0.8 2.13 1.81 1.69 1.60 1.50 1.45 1.39 1.33 1.28 1.24 1.18
C = 1.0 3.00 2.24 2.00 1.84 1.69 1.61 1.53 1.43 1.36 1.31 1.22
C = 0.6 1.73 1.56 1.48 1.43 1.36 1.33 1.29 1.24 1.21 1.18 1.13
125 C = 0.8 2.24 1.87 1.73 1.63 1.53 1.48 1.41 1.34 1.29 1.25 1.18
C = 1.0 3.32 2.35 2.08 1.91 1.73 1.65 1.56 1.45 1.38 1.33 1.24
C = 0.6 1.78 1.59 1.51 1.45 1.38 1.35 1.30 1.25 1.22 1.19 1.14
130 C = 0.8 2.35 1.93 1.78 1.67 1.56 1.50 1.44 1.36 1.30 1.27 1.19
C = 1.0 3.74 2.49 2.17 1.97 1.78 1.69 1.59 1.48 1.40 1.35 1.25
C = 0.6 1.83 1.62 1.54 1.47 1.40 1.36 1.32 1.27 1.23 1.20 1.15
135 C = 0.8 2.48 2.00 1.83 1.71 1.59 1.53 1.46 1.38 1.32 1.28 1.20
C = 1.0 4.36 2.65 2.27 2.04 1.83 1.73 1.62 1.50 1.42 1.36 1.26
C = 0.6 1.88 1.66 1.56 1.50 1.42 1.38 1.33 1.28 1.24 1.21 1.15
140 C = 0.8 2.63 2.07 1.88 1.75 1.62 1.55 1.48 1.39 1.33 1.29 1.21
C = 1.0 5.39 2.83 2.38 2.12 1.88 1.78 1.66 1.53 1.44 1.38 1.27
C = 0.6 1.94 1.69 1.59 1.52 1.44 1.40 1.35 1.29 1.25 1.22 1.16
Clamping sets
145 C = 0.8 2.80 2.15 1.94 1.80 1.65 1.58 1.50 1.41 1.35 1.30 1.22
C = 1.0 7.68 3.05 2.50 2.21 1.94 1.82 1.69 1.55 1.46 1.40 1.28
C = 0.6 2.00 1.73 1.62 1.54 1.46 1.41 1.36 1.30 1.26 1.23 1.16
150 C = 0.8 3.00 2.24 2.0 1.84 1.69 1.61 1.53 1.43 1.36 1.31 1.23
C = 1.0 – 3.32 2.65 2.30 2.00 1.87 1.73 1.58 1.48 1.41 1.29
C = 0.6 2.06 1.77 1.65 1.57 1.48 1.43 1.38 1.31 1.27 1.24 1.17
155 C = 0.8 3.25 2.33 2.06 1.89 1.72 1.65 1.55 1.45 1.38 1.33 1.23
C = 1.0 – 3.66 2.80 2.40 2.06 1.92 1.77 1.61 1.51 1.43 1.30
C = 0.6 2.13 1.81 1.69 1.60 1.50 1.45 1.39 1.33 1.28 1.24 1.18
160 C = 0.8 3.55 2.43 2.13 1.94 1.76 1.67 1.58 1.47 1.39 1.34 1.24
C = 1.0 – 4.12 3.00 2.52 2.13 1.98 1.81 1.64 1.53 1.45 1.31
C = 0.6 2.21 1.86 1.72 1.62 1.52 1.47 1.41 1.34 1.29 1.25 1.18
165 C = 0.8 3.96 2.55 2.21 2.00 1.80 1.71 1.60 1.49 1.41 1.35 1.25
C = 1.0 – 4.80 3.23 2.65 2.21 2.04 1.86 1.67 1.55 1.47 1.33
CLAMPEX® KTR 100
Clamping elements
Not self-centering, suitable for large shaft and hub tolerances
1)
Dimension DN: for calculation see page 289. Centering required
Example of application of hub type
 Sizes of clamping elements available from stock.

1)
These are the maximum screw tightening torques. They can be reduced by a maximum of 40 % of the above-mentioned figures with T, Fax, PW and PN decreasing proportionately.
KTR 100 50 x 80
Ordering
example: Series Size of internal diameter d Size of external diameter D
CLAMPEX® − KTR 100
Clamping screws DIN EN ISO 4762 - 12.9 Transmittable torque or Surface pressure between
Dimensions [mm]
µtotal=0.14 axial force clamping element Weight Stock pro-
CLAMPEX®
d x D [mm]
Shaft PW Hub PN [~kg] gramme
B B1 B2 M Length z = number TA [Nm] 1) T [Nm] Fax [kN]
[N/mm2] [N/mm2]
17 x 47 26 20 17 M6 18 8 16 260 31 281 102 0.2
18 x 47 26 20 17 M6 18 8 16 280 31 270 103 0.2
19 x 47 26 20 17 M6 18 8 16 290 31 251 101 0.2 
20 x 47 26 20 17 M6 18 8 16 310 31 242 103 0.2 
22 x 47 26 20 17 M6 18 8 16 340 31 219 103 0.2 
24 x 50 26 20 17 M6 18 8 16 370 31 200 96 0.3 
25 x 50 26 20 17 M6 18 8 16 390 31 195 97 0.3 
28 x 55 26 20 17 M6 18 12 16 650 46 259 132 0.3 
30 x 55 26 20 17 M6 18 12 16 700 47 243 132 0.3 
32 x 60 26 20 17 M6 18 12 16 750 47 229 122 0.3 
35 x 60 26 20 17 M6 18 12 16 820 47 209 122 0.3 
38 x 65 26 20 17 M6 18 15 16 1100 58 238 139 0.4 
40 x 65 26 20 17 M6 18 15 16 1170 59 228 140 0.3 
42 x 75 32 24 20 M8 22 12 40 1670 80 251 141 0.6 
45 x 75 32 24 20 M8 22 12 40 1790 80 234 141 0.5 
48 x 80 32 24 20 M8 22 12 40 1900 79 219 131 0.6 
50 x 80 32 24 20 M8 22 12 40 1990 80 211 132 0.6 
55 x 85 32 24 20 M8 22 15 40 2740 100 240 155 0.6 
60 x 90 32 24 20 M8 22 15 40 2990 100 220 147 0.7 
65 x 95 32 24 20 M8 22 15 40 3240 100 203 139 0.8 
70 x 110 38 28 24 M10 25 15 78 5550 159 250 159 1.3 
75 x 115 38 28 24 M10 25 15 78 5950 159 234 152 1.2 
80 x 120 38 28 24 M10 25 15 78 6350 159 219 146 1.4 
85 x 125 38 28 24 M10 25 15 78 6740 159 206 140 1.4 
90 x 130 38 28 24 M10 25 15 78 7140 159 195 135 1.5 
95 x 135 38 28 24 M10 25 18 78 9000 189 220 155 1.6 
100 x 145 44 32 26 M12 30 15 135 11600 232 237 163 2.2 
110 x 155 44 32 26 M12 30 15 135 12750 232 215 153 2.3 
120 x 165 44 32 26 M12 30 16 135 14800 247 210 153 2.4 
130 x 180 50 38 34 M12 30 20 135 20150 310 186 134 3.5 
Clamping nuts
140 x 190 50 38 34 M12 30 22 135 23850 341 190 140 3.8 
150 x 200 50 38 34 M12 30 24 135 27850 371 193 145 4.0 
160 x 210 50 38 34 M12 30 26 135 32200 403 196 150 4.4 
170 x 225 58 44 38 M14 45 22 215 40300 474 195 147 5.7 
180 x 235 58 44 38 M14 45 24 215 46600 518 201 154 6.0 
190 x 250 66 52 46 M14 45 28 215 57300 603 183 139 8.0 
200 x 260 66 52 46 M14 45 30 215 71000 710 205 157 8.2 
220 x 285 72 56 50 M16 50 26 335 93200 847 204 158 11.0 
240 x 305 72 56 50 M16 50 30 335 117300 978 216 170 12.2
260 x 325 72 56 50 M16 50 34 335 144000 1108 226 181 13.2
280 x 355 84 66 60 M18 60 32 465 177700 1269 200 158 19.2
300 x 375 84 66 60 M18 60 36 465 214100 1427 210 168 20.5
320 x 405 98 78 72 M20 70 36 660 295800 1849 213 168 29.6
340 x 425 98 78 72 M20 70 36 660 314300 1849 200 160 31.1
360 x 455 112 90 84 M22 80 36 900 413300 2296 201 159 42.2
380 x 475 112 90 84 M22 80 36 900 436300 2296 191 153 44.0
400 x 495 112 90 84 M22 80 36 900 459300 2297 181 147 46.0
420 x 515 112 90 84 M22 80 40 900 535800 2551 192 156 50.0
440 x 545 130 102 96 M24 90 40 1130 647600 2944 185 149 64.6
460 x 565 130 102 96 M24 90 40 1130 677000 2943 177 144 67.4
480 x 585 130 102 96 M24 90 42 1130 741800 3091 178 146 71.0
500 x 605 130 102 96 M24 90 44 1130 809500 3238 179 148 72.6
520 x 630 130 102 96 M24 90 45 1130 861000 3312 176 145 80
540 x 650 130 102 96 M24 90 45 1130 894000 3311 169 141 82
560 x 670 130 102 96 M24 90 48 1130 989000 3532 174 146 85
580 x 690 130 102 96 M24 90 50 1130 1067000 3679 175 147 88
600 x 710 130 102 96 M24 90 50 1130 1103800 3679 169 143 91
620 x 730 130 102 96 M24 90 52 1130 1186200 3826 171 145 93
640 x 750 130 102 96 M24 90 54 1130 1271600 3974 172 146 96
660 x 770 130 102 96 M24 90 56 1130 1359900 4121 173 148 99
680 x 790 130 102 96 M24 90 56 1130 1401100 4121 167 144 102
700 x 810 130 102 96 M24 90 60 1130 1545400 4415 174 151 104
720 x 830 130 102 96 M24 90 60 1130 1589500 4415 169 147 107
Clamping sets
740 x 850 130 102 96 M24 90 62 1130 1688100 4562 170 148 110
760 x 870 130 102 96 M24 90 64 1130 1789700 4710 171 150 113
780 x 890 130 102 96 M24 90 65 1130 1865500 4783 169 149 116
800 x 910 130 102 96 M24 90 66 1130 1942700 4857 168 147 118
820 x 930 130 102 96 M24 90 68 1130 2051600 5004 169 149 121
840 x 950 130 102 96 M24 90 70 1130 2163500 5151 169 150 124
860 x 970 130 102 96 M24 90 72 1130 2278300 5298 170 151 127
880 x 990 130 102 96 M24 90 74 1130 2396000 5445 171 152 129
900 x 1010 130 102 96 M24 90 75 1130 2483600 5519 169 151 132
920 x 1030 130 102 96 M24 90 76 1130 2572600 5593 168 150 135
940 x 1050 130 102 96 M24 90 78 1130 2697700 5740 169 151 138
960 x 1070 130 102 96 M24 90 80 1130 2825800 5887 169 152 140
980 x 1090 130 102 96 M24 90 81 1130 2920700 5961 168 151 143
1000 x 1110 130 102 96 M24 90 82 1130 3017100 6034 167 150 146
CLAMPEX® KTR 105
Clamping elements
Self-centering clamping element in a compact design
1)
Dimension DN: for calculation see page 289.
KTR 105 8 x 18
Ordering
Transmittable torque or axial Surface pressure between
Dimensions [mm] Clamping screws DIN EN ISO 4762 - 12.9 µtotal=0.14
force clamping element Stock
CLAMPEX®
d x D [mm] Weight [~kg]
Shaft PW Hub PN programme
B B1 M Length z = number TA [Nm] 1) T [Nm] Fax [kN]
[N/mm2] [N/mm2]
5 x 16 13.5 11 M2.5 10 3 1.2 5 2 177 55 0.01
6 x 16 13.5 11 M2.5 10 3 1.2 6 2 147 55 0.01 
6.35 x 16 13.5 11 M2.5 10 3 1.2 6 2 132 52 0.01 
7 x 17 13.5 11 M2.5 10 3 1.2 8 2 144 59 0.01 
8 x 18 13.5 11 M2.5 10 3 1.2 10 3 138 61 0.02 
9 x 20 15.5 13 M2.5 12 4 1.2 15 3 140 63 0.02 
9.53 x 20 15.5 13 M2.5 12 4 1.2 15 3 125 60 0.02
10 x 20 15.5 13 M2.5 12 4 1.2 15 3 114 57 0.02 
11 x 22 15.5 13 M2.5 12 4 1.2 18 3 113 56 0.02 
12 x 22 15.5 13 M2.5 12 4 1.2 20 3 105 57 0.02 
14 x 26 20 17 M3 16 4 2.1 35 5 105 57 0.04 
15 x 28 20 17 M3 16 4 2.1 40 5 94 51 0.04 
16 x 32 21 17 M4 16 4 4.9 70 9 132 66 0.07 
17 x 35 25 21 M4 20 4 4.9 75 9 125 61 0.09 
18 x 35 25 21 M4 20 4 4.9 80 9 119 61 0.09 
19 x 35 25 21 M4 20 4 4.9 85 9 114 62 0.08 
20 x 38 26 21 M5 20 4 9.7 150 15 153 81 0.1 
22 x 40 26 21 M5 20 4 9.7 160 15 135 74 0.1 
24 x 47 32 26 M6 25 4 16.5 250 21 154 78 0.2 
25 x 47 32 26 M6 25 4 16.5 260 21 147 78 0.2 
28 x 50 32 26 M6 25 6 16.5 440 31 198 111 0.2 
30 x 55 32 26 M6 25 6 16.5 470 31 185 101 0.3 
32 x 55 32 26 M6 25 6 16.5 500 31 173 100 0.25 
35 x 60 37 31 M6 30 8 16.5 730 42 166 97 0.35 
38 x 65 37 31 M6 30 8 16.5 800 42 155 90 0.4 
40 x 65 37 31 M6 30 8 16.5 840 42 147 90 0.4 
42 x 75 44 36 M8 35 6 40 911 43 125 70 0.7 
45 x 75 44 36 M8 35 8 40 1300 58 155 93 0.6 
48 x 80 44 36 M8 35 8 40 1824 76 191 115 0.7
Clamping nuts
50 x 80 44 36 M8 35 8 40 1900 76 183 115 0.7 
1)
Clamping sets
CLAMPEX® KTR 130 and KTR 131
Clamping elements
Self-centering clamping elements with a central clamping nut for easy assembly/disassembly
KTR 130 KTR 131
1)
KTR 130 18 x 35
Ordering
Surface pressure between
Dimensions [mm] Hexagon nut Transmittable torque or axial force
clamping element Stock
CLAMPEX®
Width across Shaft PW Hub PN programme
B B1 TA [Nm] 1) T [Nm] Fax [kN]
flats SW [N/mm2] [N/mm2]
5 x 14 19 15 14 10 10.1 4.0 264 96 0.02 
6 x 14 19 15 14 10 12.1 4.0 220 96 0.02 
8 x 16 22 17 17 17 23.4 5.8 179 91 0.02 
9 x 20 24 19 22 35 43.2 9.7 248 112 0.04 
10 x 20 24 19 22 35 48.6 9.7 223 112 0.05 
12 x 22 24 19 22 44 65.3 10.9 206 117 0.05 
14 x 26 28 22 27 65 93.0 13.3 178 99 0.08 
15 x 26 28 22 27 65 99.0 13.3 166 99 0.08 
16 x 26 28 22 27 65 106 13.3 156 99 0.07 
18 x 35 36 27 36 161 223 24.8 224 125 0.2 
19 x 35 36 27 36 161 235 24.8 212 125 0.2 
20 x 35 36 27 36 161 248 24.8 201 125 0.2 
22 x 42 41 30 46 250 349 31.8 197 110 0.3 
24 x 42 41 30 46 250 381 31.8 180 110 0.3 
25 x 42 41 30 46 250 397 31.8 173 110 0.3 
30 x 47 44 33 50 355 605 40.4 162 110 0.4 
32 x 55 51 38 55 490 764 47.8 166 102 0.6
35 x 55 51 38 55 490 836 47.8 151 102 0.6 
40 x 62 58 43 65 800 1329 66.5 152 98 0.8 
45 x 65 63 48 65 900 1605 71.0 142 98 0.9 
48 x 75 73 58 75 1290 2227 92.0 121 77 1.5
50 x 75 73 58 75 1290 2320 92.0 116 77 1.4 
1)

Hexagon nut/ Transmittable torque or axial Surface pressure between
Dimensions [mm]
counter hexagon nut force clamping element Stock
Clamping nuts
Width across Shaft PW Hub PN programme
B B1 B2 TA [Nm] 1) T [Nm] Fax [kN]
flats SW [N/mm2] [N/mm2]
5 x 12 19 15 9 14 10 10.1 4.0 264 119 0.02 
6 x 12 19 15 9 14 10 12.1 4.0 220 119 0.02 
8 x 14 22 17 11 17 17 23.4 5.8 179 121 0.02 
10 x 18 24 19 12 22 35 48.6 9.7 221 127 0.04 
12 x 20 24 19 12 22 44 65.3 10.9 206 128 0.04 
14 x 24 28 22 15 27 65 93.0 13.3 178 107 0.08 
15 x 24 28 22 15 27 65 99.0 13.3 166 107 0.07 
16 x 24 28 22 15 27 65 106 13.3 156 107 0.07 
18 x 30 36 27 17 36 161 223 24.8 224 145 0.2 
19 x 30 36 27 17 36 161 235 24.8 212 145 0.2 
20 x 30 36 27 17 36 161 248 24.8 201 145 0.15 
22 x 38 41 30 20 46 250 349 31.8 197 122 0.35 
24 x 38 41 30 20 46 250 381 31.8 180 122 0.3 
25 x 38 41 30 20 46 250 397 31.8 173 122 0.3 
30 x 42 44 33 23 50 355 605 40.4 162 123 0.35 
32 x 50 51 38 28 55 490 764 47.8 166 112 0.55 
35 x 50 51 38 28 55 490 836 47.8 151 112 0.5 
1)
Clamping sets
CLAMPEX® KTR 150
Clamping elements
Not self-centering clamping element with minimum dimensions
1)
Dimension DN: for calculation see page 289. Centering required
Tolerances for d and D

d ≤ 38 mm = d h6/D H7
d > 38 mm = d h8/D H8
Up to four clamping elements can be installed in

a series.
The torques rise as follows:
1 clamping element T = Tcatalogue x 1.00
2 clamping elements T = Tcatalogue x 1.55
Pressure flanges Dimensions of pressure flanges recommended:
N1 [mm] ≥ 1.5  B
D2 [mm] = D + 12 +M
F1 [mm] = M  1.3 (with screws 8.8)
F1 [mm] = M  1.8 (with screws 10.9/12.9)
KTR 150 60 x 68
Ordering
Clamping force required for Transmittable torque or Surface pressure be-
Dimensions [mm] Distance dimension A [mm] Stock
clamping screws µtotal=0.14 axial force tween clamping element
CLAMPEX®
Weight
d x D [mm] Clamping elements pro-
PA = Shaft PW Hub PN [~kg]
B B1 PO [kN] PS [kN] T [Nm] Fax [kN] gramme
1 2 3 4 PO+PS [kN] [N/mm2] [N/mm2]
6x9 4.5 3.7 3 3 3 4 0** 3 3 2 0.6 80 53 0.0015 
7 x 10 4.5 3.7 3 3 3 4 0** 5 5 4 1 117 82 0.0014 
8 x 11 4.5 3.7 3 3 3 4 0** 6 6 5 1 112 81 0.0015 
9 x 12 4.5 3.7 3 3 3 4 8 8 16 8 1 142 106 0.0017 
10 x 13 4.5 3.7 3 3 3 4 7 9 16 10 2 143 110 0.0018 
12 x 15 4.5 3.7 3 3 3 4 7 8 15 11 1 110 88 0.0022 
13 x 16 4.5 3.7 3 3 3 4 6 10 16 13 2 110 90 0.0023 
14 x 18 6.3 5.3 3 4 4 5 11 15 26 22 3 112 87 0.0049 
15 x 19 6.3 5.3 3 4 4 5 11 15 26 25 3 111 88 0.0053 
16 x 20 6.3 5.3 3 4 4 5 10 15 25 26 3 102 81 0.0055 
17 x 21 6.3 5.3 3 4 4 5 10 16 26 30 3 104 84 0.0058 
18 x 22 6.3 5.3 3 4 4 5 9 17 26 33 3 102 83 0.0061 
19 x 24 6.3 5.3 3 4 4 5 13 19 32 40 4 111 88 0.0078 
20 x 25 6.3 5.3 3 4 4 5 12 20 32 44 4 110 88 0.0082 
22 x 26 6.3 5.3 3 4 4 5 9 21 30 50 4 103 87 0.0072 
24 x 28 6.3 5.3 3 4 4 5 8 26 34 68 5 118 101 0.0079 
25 x 30 6.3 5.3 3 4 4 5 10 27 37 75 6 120 100 0.01 
28 x 32 6.3 5.3 3 4 4 5 7 30 37 90 6 115 101 0.009 
30 x 35 6.3 5.3 3 4 4 5 8 31 39 100 6 111 95 0.012 
32 x 36 6.3 5.3 3 4 4 5 8 34 42 120 7 117 104 0.01 
35 x 40 7 6.0 3 4 4 5 13 42 55 160 9 115 101 0.02 
36 x 42 7 6.0 4 5 5 6 15 43 58 170 9 116 99 0.02 
38 x 44 7 6.0 4 5 5 6 14 46 60 190 10 116 100 0.02 
40 x 45 8 6.6 4 5 5 6 14 53 67 230 11 116 103 0.02 
42 x 48 8 6.6 4 5 5 6 16 57 73 260 12 118 104 0.03 
45 x 52 10 8.6 4 5 5 6 26 80 106 390 17 119 103 0.05 
48 x 55 10 8.6 4 5 5 6 25 82 107 430 17 115 100 0.05 
50 x 57 10 8.6 4 5 5 6 24 86 110 470 18 116 102 0.05 
Clamping nuts
55 x 62 10 8.6 4 5 5 6 22 97 119 580 21 118 105 0.05 
56 x 64 12 10.4 4 5 5 6 29 122 151 740 26 120 105 0.07
60 x 68 12 10.4 4 5 6 7 27 129 156 840 28 119 105 0.07 
63 x 71 12 10.4 4 5 6 7 26 134 160 920 29 118 105 0.08 
65 x 73 12 10.4 4 5 6 7 25 142 167 1000 30 121 108 0.08 
70 x 79 14 12.2 4 5 6 7 31 171 202 1300 37 115 102 0.11 
71 x 80 14 12.2 4 5 6 7 31 181 212 1400 39 121 107 0.11
75 x 84 14 12.2 4 5 6 7 34 184 218 1500 40 116 104 0.12 
80 x 91 17 15.0 5 6 7 8 48 241 289 2100 52 116 102 0.12 
85 x 96 17 15.0 5 6 7 8 45 260 305 2400 56 117 104 0.2 
90 x 101 17 15.0 5 6 7 8 43 276 319 2700 60 118 105 0.2 
95 x 106 17 15.0 5 6 8 9 41 290 331 3000 63 118 105 0.22 
100 x 114 21 18.7 5 6 8 9 61 386 447 4200 84 119 105 0.4 
110 x 124 21 18.7 5 6 8 9 65 393 458 4700 85 110 98 0.4 
120 x 134 21 18.7 5 6 8 9 60 391 451 5100 85 100 90 0.5 
130 x 148 28 25.3 6 7 9 11 96 573 669 8100 124 101 88 0.85 
140 x 158 28 25.3 6 7 9 11 89 618 707 9400 134 101 89 0.91 
150 x 168 28 25.3 6 7 9 11 84 674 758 11000 146 103 92 0.97
160 x 178 28 25.3 6 7 9 11 79 833 912 14500 181 119 107 1.02
170 x 191 33 30.0 7 8 10 12 118 1054 1172 19500 229 119 106 1.5
180 x 201 33 30.0 7 8 10 12 112 1082 1194 21200 235 116 104 1.6
190 x 211 33 30.0 7 9 10 12 106 1166 1272 24100 253 118 106 1.7
200 x 224 38 34.5 7 9 11 13 133 1425 1558 31000 310 119 106 2.3
210 x 234 38 34.5 7 9 11 13 127 1532 1659 35000 333 122 110 2.5
220 x 244 38 34.5 7 9 11 13 122 1587 1709 38000 345 121 109 2.5
230 x 257 43 39.5 7 9 12 14 165 1579 1744 39500 343 100 90 3.4
240 x 267 43 39.5 7 9 12 14 158 1801 1959 47000 391 110 99 3.5
250 x 280 48 44.0 8 10 13 16 188 1912 2100 52000 416 100 90 4.7
260 x 290 48 44.0 8 10 13 16 181 1997 2178 56500 434 101 90 4.8
270 x 300 48 44.0 8 10 13 16 174 2077 2251 61000 451 101 91 4.9
280 x 313 53 49.0 9 11 14 17 205 2381 2586 72500 517 100 90 6.3
Clamping sets
290 x 323 53 49.0 9 11 14 17 221 2457 2678 77500 534 100 90 6.5
300 x 333 53 49.0 9 11 14 17 214 2544 2758 83000 553 100 90 6.7
320 x 360 65 59.0 10 15 20 25 291 3275 3566 114000 712 100 89 10.9
340 x 380 65 59.0 10 15 20 25 275 3474 3749 128500 755 100 89 11.5
360 x 400 65 59.0 10 15 20 25 261 3677 3938 144000 800 100 90 12.2
380 x 420 65 59.0 10 15 20 25 269 3870 4139 160000 842 100 90 12.8
400 x 440 65 59.0 10 15 20 25 256 4091 4347 178000 890 100 91 13.5
420 x 460 65 59.0 10 15 20 25 244 4290 4534 196000 933 100 91 14.1
440 x 480 65 59.0 10 15 20 25 234 4492 4726 215000 977 100 92 14.7
** Slotted type
PA = Total force
PO = Setting force
PS = Clamping force
Clamping elements
Self-centering clamping elements with a wide range of applications
KTR 200
1)
KTR 201
1)
KTR 200
105 40
8 x 65
18
Ordering
CLAMPEX® − KTR 200 and KTR 201
KTR 200 KTR 201
CLAMPEX®
Stock programme
Stock programme
Transmittable Surface pressure Transmittable Surface pressure
Clamping screws
Weight [~kg]
Weight [~kg]
Dimensions [mm] torque or axial between clamping torque or axial between clamping
DIN EN ISO 4762 - 12.9 µtotal=0.14
dxD force element force element
[mm] TA [Nm] 1) Shaft Hub Shaft Hub
z= T Fax T Fax
B B1 B2 B3 D1 M Length KTR KTR PW PN PW PN
number [Nm] [kN] [Nm] [kN]
200 201 [N/mm ] [N/mm2]
2
[N/mm ] [N/mm2]
2
20 x 47 48 42 31 26 53 M6 25 6 17 17 530 53 270 115 0.4  320 32 163 69 0.4 

22 x 47 48 42 31 26 53 M6 25 6 17 17 580 53 245 114 0.4  360 33 152 71 0.4 
24 x 50 48 42 31 26 56 M6 25 6 17 17 630 53 223 107 0.4  390 33 138 66 0.4 
25 x 50 48 42 31 26 56 M6 25 6 17 17 660 53 215 108 0.4  400 32 131 65 0.4 
28 x 55 48 42 31 26 61 M6 25 6 17 17 740 53 193 98 0.5  450 32 117 60 0.5 
30 x 55 48 42 31 26 61 M6 25 6 17 17 790 53 179 98 0.5  490 33 111 61 0.5 
32 x 60 48 42 31 26 66 M6 25 8 17 17 1150 72 229 122 0.6  690 43 137 73 0.6 
35 x 60 48 42 31 26 66 M6 25 8 17 17 1300 74 217 126 0.5  750 43 125 73 0.5 
38 x 65 48 42 31 26 71 M6 25 8 17 17 1300 68 184 107 0.6  820 43 116 68 0.6 
40 x 65 48 42 31 26 71 M6 25 8 17 17 1400 70 179 110 0.6  860 43 110 67 0.6 
42 x 75 59 51 35 30 81 M8 30 6 41 41 2000 95 200 112 1.0  1300 62 130 73 1.0 
45 x 75 59 51 35 30 81 M8 30 6 41 41 2200 98 192 115 1.0  1400 62 122 73 1.0 
48 x 80 59 51 35 30 86 M8 30 8 41 41 3200 133 246 147 1.1  1900 79 146 87 1.1 
50 x 80 59 51 35 30 86 M8 30 8 41 41 3300 132 233 146 1.1  2000 80 141 88 1.1 
55 x 85 59 51 35 30 91 M8 30 8 41 41 3600 131 210 136 1.2  2200 80 129 83 1.2 
60 x 90 59 51 35 30 96 M8 30 8 41 41 3900 130 192 128 1.2  2400 80 118 79 1.2 
65 x 95 59 51 35 30 101 M8 30 8 41 41 4300 132 180 123 1.3  2600 80 109 74 1.3 
70 x 110 71 61 46 40 119 M10 30 8 83 83 7500 214 203 129 2.2  4600 131 125 79 2.3 
75 x 115 71 61 46 40 124 M10 30 8 83 83 8000 213 189 123 2.3  5000 133 118 77 2.4 
80 x 120 71 61 46 40 129 M10 30 8 83 83 8500 213 176 117 2.4  5200 130 108 72 2.6 
85 x 125 71 61 46 40 134 M10 30 10 83 83 11400 268 209 142 2.6  7000 165 128 87 2.7 
90 x 130 71 61 46 40 139 M10 30 10 83 83 12000 267 196 136 2.7  7400 164 121 84 2.8 
95 x 135 71 61 46 40 144 M10 30 10 83 83 12600 265 185 130 2.8  7800 164 115 81 2.9 
100 x 145 80 68 52 45 155 M12 35 8 145 145 15000 300 177 122 3.9  9800 196 116 80 4.1 
110 x 155 80 68 52 45 165 M12 35 8 145 145 16500 300 161 114 4.2  10700 195 104 74 4.4 
Clamping nuts
120 x 165 80 68 52 45 175 M12 35 10 145 145 22500 375 184 134 4.5  14600 243 120 87 4.7 
130 x 180 80 68 52 45 188 M12 35 12 145 145 29000 446 202 146 5.5 19000 292 133 96 5.7
140 x 190 90 76 58 50 199 M14 40 10 210 230 32000 457 173 128 6.6 23000 329 125 92 6.9
150 x 200 90 76 58 50 209 M14 40 12 210 230 41000 547 193 145 6.9  30000 400 141 106 7.2
160 x 210 90 76 58 50 219 M14 40 12 210 230 44000 550 182 139 7.4 32000 400 133 101 7.8
170 x 225 90 76 58 50 234 M14 40 14 210 230 54500 641 200 151 8.6 39000 459 143 108 9.0
180 x 235 90 76 58 50 244 M14 40 14 210 230 57500 639 188 144 9.1 41000 456 134 103 9.5
190 x 250 90 76 58 50 259 M14 40 15 210 230 65000 684 191 145 10.6 46400 488 136 104 11.1
200 x 260 90 76 58 50 269 M14 40 15 210 230 68000 680 180 139 11.2 48800 488 129 100 11.7
1)
Clamping sets
Clamping elements
Self-centering clamping elements as a compact alternative to KTR 200/201
KTR 203
1)
KTR 206
1)
KTR 203 40 x 65
Ordering
CLAMPEX® − KTR 203 and KTR 206
KTR 203 KTR 206
CLAMPEX®
Stock programme
Stock programme
Clamping screws Transmittable Surface pressure Transmittable Surface pressure
Weight [~kg]
Weight [~kg]
Dimensions [mm] DIN EN ISO 4762 - 12.9 torque or axial between clamping torque or axial between clamping
dxD µtotal=0.14 force element force element
[mm] z= TA [Nm] 1) Shaft Hub Shaft Hub
T Fax T Fax
B B1 B2 B3 D1 M Length num- KTR KTR PW PN PW PN
[Nm] [kN] [Nm] [kN]
ber 203 206 [N/mm ] [N/mm2]
2
[N/mm ] [N/mm2]
2
18 x 47 34 28 22 17 53 M6 20 6 14 17 370 41 356 136 0.3 290 32 279 107 0.3

19 x 47 34 28 22 17 53 M6 20 6 14 17 390 41 337 136 0.3 300 32 259 105 0.3
20 x 47 34 28 22 17 53 M6 20 6 14 17 410 41 320 136 0.3  320 32 250 106 0.3 
22 x 47 34 28 22 17 53 M6 20 6 14 17 450 41 290 136 0.3  350 32 226 106 0.3 
24 x 50 34 28 22 17 56 M6 20 6 14 17 490 41 265 127 0.3  390 33 211 101 0.3 
25 x 50 34 28 22 17 56 M6 20 6 14 17 510 41 255 127 0.3  400 32 200 100 0.3 
28 x 55 34 28 22 17 61.4 M6 20 6 14 17 570 41 227 116 0.3  450 32 179 91 0.4 
30 x 55 34 28 22 17 61.4 M6 20 6 14 17 610 41 212 115 0.3  490 33 170 93 0.3 
32 x 60 34 28 22 17.5 67 M6 20 8 14 17 880 55 261 139 0.4  700 44 207 111 0.3 
35 x 60 34 28 22 17.5 67 M6 20 8 14 17 960 55 238 139 0.3  760 43 188 110 0.4 
38 x 65 34 28 22 17.5 72 M6 20 8 14 17 1000 53 210 123 0.4  820 43 172 101 0.5 
40 x 65 34 28 22 17.5 72 M6 20 8 14 17 1100 55 208 128 0.4  870 44 165 101 0.4 
42 x 75 41 33 25 20 84 M8 25 8 35 41 2200 105 331 185 0.6  1700 81 256 143 0.7 
45 x 75 41 33 25 20 84 M8 25 8 35 41 2400 107 314 189 0.6  1800 80 236 141 0.7 
48 x 80 41 33.5 24 20 89 M8 25 8 35 41 2500 104 288 173 0.7 1900 79 219 131 0.8 
50 x 80 41 33.5 24 20 89 M8 25 8 35 41 2600 104 276 172 0.7  2000 80 212 133 0.8 
55 x 85 41 33.5 24 20 94 M8 25 8 35 41 2900 105 254 165 0.7  2200 80 193 125 0.9 
60 x 90 41 33.5 24 20 99 M8 25 8 35 41 3100 103 228 152 0.8  2400 80 177 118 0.9 
65 x 95 41 33.5 24 20 104 M8 25 8 35 41 3400 105 213 146 0.8  2600 80 163 112 0.9 
70 x 110 50 40 29 24 119 M10 30 8 70 83 6000 171 271 172 1.5  4600 131 208 132 1.6 
75 x 115 50 40 29 24 124 M10 30 8 70 83 6400 171 252 164 1.6  5000 133 196 128 1.7 
80 x 120 50 40 29 24 129 M10 30 8 70 83 6800 170 235 157 1.7  5300 133 183 122 1.9 
85 x 125 50 40 29 24 134 M10 30 10 70 83 9000 212 275 187 1.8  7000 165 214 146 2.0 
90 x 130 50 40 29 24 139 M10 30 10 70 83 9600 213 262 181 1.9  7400 164 202 140 2.0 
95 x 135 50 40 29 24 144 M10 30 10 70 83 10200 215 250 176 2.0 7800 164 191 134 2.3
Clamping nuts
100 x 145 56 44 31 25.5 154 M12 30 8 115 145 12000 240 250 172 2.6  9700 194 202 139 2.8 
110 x 155 56 44 31 25.5 164 M12 30 8 115 145 13000 236 224 159 2.8 10700 195 184 131 3.1 
120 x 165 56 44 31 26 174 M12 30 9 115 145 16000 267 227 165 3.6 13100 218 186 135 3.2 
130 x 180 64 52 39 34 189 M12 30 12 115 145 23000 354 212 153 4.4 19000 292 175 127 4.6 
140 x 190 68 54 39 34 199 M14 40 9 185 230 25000 357 199 147 4.9 20500 293 163 120 5.0
150 x 200 68 54 39 34 209 M14 40 10 185 230 30000 400 208 156 5.2 24500 327 170 127 5.2
160 x 210 68 54 39 34 219 M14 40 12 185 230 38800 485 236 180 5.6 31300 391 191 145 5.6
170 x 225 78 64 49 44 234 M14 40 12 185 230 41300 486 172 130 6.9 33200 391 139 105 6.5
180 x 235 78 64 49 44 244 M14 40 12 185 230 43700 486 163 125 8.5 35000 389 130 100 8.5
190 x 250 78 64 49 43.5 259 M14 40 15 185 230 57700 607 195 148 9.0 46500 489 157 119 9.0
200 x 260 78 64 49 43.5 269 M14 40 15 185 230 60700 607 185 142 9.6 49000 490 149 115 9.6
220 x 285 88 72 57 50 294 M16 40 12 290 360 77300 703 169 131 13.4 57100 519 125 97 14.0
240 x 305 88 72 57 50 314 M16 40 15 290 360 105400 878 194 153 14.5 77800 648 143 113 15.1
260 x 325 88 72 57 50 334 M16 40 18 290 360 137000 1054 215 172 16.1 101200 778 159 127 16.2
280 x 355 102 84 66 60 364 M18 50 16 400 480 160300 1145 181 143 23.4 113300 809 128 101 25.6
300 x 375 102 84 66 60 384 M18 50 18 400 480 193200 1288 190 152 25.3 136500 910 134 107 25.5
320 x 405 121 101 81 74 414 M20 50 18 580 690 269300 1683 189 149 36.9 191000 1194 134 106 37.9
340 x 425 121 101 81 74 434 M20 50 21 580 690 333800 1964 207 166 39.0 237000 1394 147 118 38.3
360 x 455 138 116 93 86 464 M22 60 18 780 930 375700 2087 179 141 54.0 264000 1467 126 99 53.3
380 x 475 138 116 93 86 484 M22 60 21 780 930 462700 2435 198 158 56.2 325000 1711 139 111 57.6
400 x 495 138 116 93 86 504 M22 60 21 780 930 487000 2435 188 152 58.9 342000 1710 132 107 60.3
1)
Clamping sets
CLAMPEX® KTR 225
Clamping elements
Self-centering, combination of a hub Ø with various shaft Ø
1)
To fasten one size of hub on different shaft diameters
KTR 225 28 x 65
Ordering
Clamping screws DIN EN ISO 4762 - 12.9 Transmittable torque or Surface pressure be-
Dimensions [mm]
µtotal=0.14 axial force tween clamping element Weight Stock
CLAMPEX®
d x D [mm]
z= Shaft PW Hub PN [~kg] programme
B B1 B2 B3 D1 M Length TA 1) [Nm] T [Nm] Fax [kN]
number [N/mm2] [N/mm2]
14 x 55 38 30 22 17 62 M8 25 4 41 287 41 457 116 0.5
16 x 55 38 30 22 17 62 M8 25 4 41 329 41 401 117 0.5 
18 x 55 38 30 22 17 62 M8 25 4 41 370 41 356 117 0.5 
19 x 55 38 30 22 17 62 M8 25 4 41 390 41 337 116 0.5 
20 x 55 38 30 22 17 62 M8 25 4 41 410 41 320 116 0.5 
22 x 55 38 30 22 17 62 M8 25 4 41 451 41 291 116 0.5 
24 x 55 38 30 22 17 62 M8 25 4 41 492 41 267 116 0.4 
25 x 55 38 30 22 17 62 M8 25 4 41 513 41 256 116 0.4 
28 x 55 38 30 22 17 62 M8 25 4 41 575 41 229 117 0.4 
30 x 55 38 30 22 17 62 M8 25 4 41 616 41 214 117 0.4 
24 x 65 38 30 22 17 72 M8 25 5 41 616 51 334 123 0.7 
25 x 65 38 30 22 17 72 M8 25 5 41 641 51 320 123 0.7 
28 x 65 38 30 22 17 72 M8 25 5 41 718 51 286 123 0.6 
30 x 65 38 30 22 17 72 M8 25 5 41 770 51 267 123 0.6 
32 x 65 38 30 22 17 72 M8 25 5 41 821 51 250 123 0.6 
35 x 65 38 30 22 17 72 M8 25 5 41 898 51 229 123 0.5 
38 x 65 38 30 22 17 72 M8 25 5 41 975 51 211 123 0.5 
40 x 65 38 30 22 17 72 M8 25 5 41 1026 51 200 123 0.5 
30 x 80 41 33 25 20 88 M8 25 7 41 1077 72 317 119 1.1
32 x 80 41 33 25 20 88 M8 25 7 41 1150 72 298 119 1.1
35 x 80 41 33 25 20 88 M8 25 7 41 1257 72 272 119 1.0
38 x 80 41 33 25 20 88 M8 25 7 41 1364 72 251 119 1.0
40 x 80 41 33 25 20 88 M8 25 7 41 1436 72 238 119 0.9 
42 x 80 41 33 25 20 88 M8 25 7 41 1509 72 227 119 0.9
45 x 80 41 33 25 20 88 M8 25 7 41 1616 72 212 119 0.9
48 x 80 41 33 25 20 88 M8 25 7 41 1723 72 198 119 0.8
50 x 80 41 33 25 20 88 M8 25 7 41 1796 72 191 119 0.8 
1)
Clamping nuts
Clamping sets
CLAMPEX® KTR 250
Clamping elements
Self-centering clamping element, particularly suitable for thin-walled hubs
1)
KTR 250 28 x 39
Ordering
Clamping screws DIN EN ISO 4762 - 12.9 Transmittable torque or Surface pressure be-
Stock pro-
Dimensions [mm]
gramme
µtotal=0.14 axial force tween clamping element
CLAMPEX®
dxD Weight
[mm] Shaft PW Hub PN [~kg]
B B1 B2 B3 D1 M Length z = number TA [Nm] 1) T [Nm] Fax [kN]
[N/mm2] [N/mm2]
6 x 14 24.5 21.5 18.5 10 25 M3 10 4 2.6 11 4 162 69 0.05 
8 x 15 29 25 21.5 11.5 27 M4 10 3 5.6 26 7 187 100 0.05 
9 x 16 30 26 22.5 14 28 M4 10 4 5.6 37 8 173 97 0.06 
10 x 16 30 26 22.5 14 29 M4 10 4 5.6 42 8 159 99 0.16 
11 x 18 30 26 22.5 13.5 32 M4 10 4 5.6 50 9 162 99 0.18 
12 x 18 30 26 22.5 13.5 32 M4 10 4 5.6 55 9 150 100 0.18 
14 x 23 30 26 22.5 14 38 M4 10 6 5.6 100 14 193 118 0.20 
15 x 24 42 36 28.5 16 44 M6 18 4 15 145 19 214 134 0.2 
16 x 24 42 36 28.5 16 44 M6 18 4 15 155 19 201 134 0.3 
17 x 25 42 36 28.5 16 45 M6 18 4 15 162 19 186 126 0.2
17 x 26 44 38 31 18 47 M6 18 4 17 180 21 184 120 0.2
18 x 26 44 38 31 18 47 M6 18 4 17 200 22 182 126 0.2 
19 x 27 44 38 31 18 48 M6 18 4 17 210 22 171 121 0.3 
20 x 28 44 38 31 18 49 M6 18 4 17 220 22 162 116 0.2 
22 x 32 51 45 38 25 54 M6 18 4 17 250 23 110 75 0.3 
24 x 34 51 45 38 25 56 M6 18 4 17 270 23 99 70 0.3 
25 x 34 51 45 38 25 56 M6 18 4 17 280 22 95 70 0.3 
28 x 39 51 45 38 25 61 M6 18 6 17 480 34 130 93 0.4 
30 x 41 51 45 38 25 62 M6 18 6 17 510 34 120 88 0.4 
32 x 43 51 45 38 25 65 M6 18 8 17 730 46 151 113 0.5 
35 x 47 56 50 43 30 69 M6 18 8 17 800 46 115 86 0.5 
38 x 50 56 50 43 30 72 M6 18 8 17 860 45 105 80 0.6 
40 x 53 56 50 43 30 75 M6 18 8 17 900 45 99 75 0.6 
42 x 55 65 57 49 32 78 M8 22 8 41 1800 86 169 129 0.9 
45 x 59 73 65 57 40 85 M8 22 8 41 1900 84 124 95 1.0 
48 x 62 78 70 62 45 87 M8 22 8 41 2000 83 102 79 1.0 
50 x 65 78 70 62 45 92 M8 22 10 41 2600 104 123 94 1.3 
55 x 71 83 75 67 50 98 M8 22 10 41 2900 105 102 79 1.5 
Clamping nuts
60 x 77 83 75 67 50 104 M8 22 10 41 3100 103 91 71 1.7 
65 x 84 83 75 67 50 111 M8 22 10 41 3400 105 85 66 1.9 
70 x 90 101 91 80 60 119 M10 25 10 83 5800 166 105 81 2.9 
75 x 95 101 91 80 60 126 M10 25 10 83 6200 165 97 77 2.3 
80 x 100 106 96 85 65 131 M10 25 12 83 8000 200 102 82 3.3 
85 x 106 106 96 85 65 137 M10 25 12 83 8500 200 96 77 3.6 
90 x 112 106 96 85 65 143 M10 25 15 83 11200 249 113 91 3.9 
95 x 120 106 96 85 65 153 M10 25 15 83 11800 248 107 84 4.5
100 x 125 114 102 89 65 162 M12 30 12 145 14600 292 119 95 5.5 
110 x 140 140 128 114 90 180 M12 30 12 145 16000 291 78 61 8.0 
120 x 155 140 128 114 90 198 M12 30 12 145 17400 290 71 55 10.5
130 x 165 140 128 114 90 208 M12 30 16 145 25000 385 87 69 11.9
1)
Clamping sets
CLAMPEX® KTR 400
Clamping elements
Self-centering clamping element with highest transmission performance
1)
Formula to calculate space x for disassembly:

B1-B2
x = 2
KTR 400 100 x 145

Ordering
Standard applications in industry Applications with components subjected to bending and torsion stress
Stock programme
Clamping screws Transmittable Surface pressure Clamping screws Transmittable Transmit- Surface pressure
CLAMPEX®
Weight [~kg]
Dimensions [mm] DIN EN ISO 4762 - 12.9 torque or axial between clamp- DIN EN ISO 4762 - 12.9 torque or axial table between clamp-
d x D 1) µtotal=0.14 force ing element µtotal=0.14 force bending ing element
[mm] z= Shaft z= moment Shaft
TA 2) Fax Hub PN TA Fax Hub PN
B B1 B2 B3 M num- Length T [Nm] PW M num- Length T [Nm] Mb perm. PW
[Nm] [kN] [N/mm2] [Nm] [kN] [N/mm2]
ber [N/mm2] ber [Nm] [N/mm2]
24 x 50 51 45 41 16 M6 6 35 17 700 58 202 92 M6 6 35 14 460 38 420 230 93 0.5 
25 x 50 51 45 41 16 M6 6 35 17 730 58 194 92 M6 6 35 14 470 38 430 222 94 0.5 
28 x 55 51 45 41 16 M6 8 35 17 1100 79 233 112 M6 8 35 14 740 53 490 257 110 0.5 
30 x 55 51 45 41 16 M6 8 35 17 1180 79 217 112 M6 8 35 14 790 53 520 243 112 0.5 
32 x 60 51 45 41 16 M6 8 35 17 1270 79 206 103 M6 8 35 14 830 52 560 230 104 0.8 
35 x 60 51 45 41 16 M6 8 35 17 1390 79 188 104 M6 8 35 14 890 51 610 214 106 0.7 
38 x 65 51 45 41 16 M6 10 35 17 1880 99 216 119 M6 10 35 14 1250 66 660 240 119 1.1 
40 x 65 51 45 41 16 M6 10 35 17 1980 99 205 119 M6 10 35 14 1300 65 700 230 120 1.1 
40 x 75 51 45 41 16 M8 8 35 41 2850 143 296 149 M8 8 35 35 2030 102 700 320 142 1.1 
42 x 75 51 45 41 16 M8 8 35 41 3000 143 282 149 M8 8 35 35 2120 101 730 307 142 1.2 
45 x 75 51 45 41 16 M8 8 35 41 3250 144 266 151 M8 8 35 35 2260 100 780 289 145 1.1 
48 x 80 70 62 58 23 M8 8 55 41 3450 144 173 98 M8 8 55 35 2160 90 1700 202 101 1.5 
50 x 80 70 62 58 23 M8 8 55 41 3600 144 166 98 M8 8 55 35 2220 89 1770 196 102 1.4 
55 x 85 70 62 58 23 M8 8 55 41 3950 144 151 92 M8 8 55 35 2350 85 1950 182 98 1.5 
60 x 90 70 62 58 23 M8 10 55 41 5400 180 173 109 M8 10 55 35 3380 113 2130 202 113 1.6 
65 x 95 70 62 58 23 M8 10 55 41 5850 180 160 103 M8 10 55 35 3560 110 2310 190 109 1.7 
70 x 110 86 76 70 28 M10 10 60 83 10200 291 197 118 M10 10 60 69 6620 189 3650 222 120 3.1 
75 x 115 86 76 70 28 M10 10 60 83 10950 292 184 113 M10 10 60 69 6970 186 3920 210 117 3.3 
80 x 120 86 76 70 28 M10 12 60 83 14000 350 207 130 M10 12 60 69 9210 230 4180 231 131 3.5 
85 x 125 86 76 70 28 M10 12 60 83 15000 353 197 126 M10 12 60 69 9710 228 4440 220 129 3.6 
90 x 130 86 76 70 28 M10 12 60 83 15800 351 185 121 M10 12 60 69 10000 222 4700 210 124 3.8 
95 x 135 86 76 70 28 M10 12 60 83 16800 354 176 117 M10 12 60 69 10500 221 4960 201 122 4.0 
100 x 145 110 98 92 35 M12 12 80 145 26000 520 197 121 M12 12 80 120 16850 337 8580 219 124 6.1 
110 x 155 110 98 92 35 M12 12 80 145 28600 520 179 114 M12 12 80 120 18000 327 9440 203 118 6.6 
120 x 165 110 98 92 35 M12 14 80 145 36300 605 191 124 M12 14 80 120 23350 389 10300 214 128 7.1 
130 x 180 128 114 108 41 M14 12 90 230 46000 708 176 114 M14 12 90 190 29950 461 15300 201 119 10.0 
Clamping nuts
140 x 190 128 114 108 41 M14 14 90 230 57800 826 191 126 M14 14 90 190 37200 531 16500 214 129 10.6 
150 x 200 128 114 108 41 M14 16 90 230 70800 944 204 136 M14 16 90 190 46400 619 17700 226 139 11.2 
160 x 210 128 114 108 41 M14 16 90 230 75500 944 191 130 M14 16 90 190 48600 608 18800 214 133 11.9 
170 x 225 162 146 136 52 M16 14 110 355 95900 1128 169 114 M16 14 110 295 59100 695 32000 196 119 17.6 
180 x 235 162 146 136 52 M16 15 110 355 108800 1209 171 117 M16 15 110 295 67500 750 33900 198 122 18.5 
190 x 250 162 146 136 52 M16 16 110 355 122500 1289 173 117 M16 16 110 295 76100 801 35800 199 122 21.4 
200 x 260 162 146 136 52 M16 16 110 355 128900 1289 164 113 M16 16 110 295 78600 786 37700 192 118 22.4 
220 x 285 162 146 136 52 M16 18 110 355 171800 1562 181 120 M16 18 110 295 105000 955 41400 195 126 26.6 
240 x 305 162 146 136 52 M16 20 110 355 208000 1733 184 125 M16 20 110 295 128000 1067 45200 198 130 28.7 
260 x 325 166 150 134 55 M16 21 110 355 237000 1823 169 117 M16 21 110 295 142000 1092 51000 187 123 31.2
280 x 355 197 177 165 66 M20 18 130 690 340000 2429 174 119 M20 18 130 580 208000 1486 81300 192 125 46.8
300 x 375 197 177 165 66 M20 20 130 690 405000 2700 181 125 M20 20 130 580 252000 1680 87100 198 130 69.7
320 x 405 197 177 165 66 M20 21 130 690 453000 2831 178 121 M20 21 130 580 280000 1750 92900 196 127 60.5
340 x 425 197 177 165 66 M20 22 130 690 504900 2970 176 121 M20 22 130 580 311000 1829 98700 193 127 63.9
360 x 455 224 203 190 76 M22 21 150 930 626000 3478 169 115 M22 21 150 780 381000 2117 138500 189 121 86.8
380 x 475 224 203 190 76 M22 22 150 930 692000 3642 167 115 M22 22 150 780 420000 2211 146000 188 122 91.0
400 x 495 224 203 190 76 M22 24 150 930 795000 3975 173 121 M22 24 150 780 489000 2445 154000 194 127 95.3
420 x 515 224 203 190 76 M22 24 150 930 835000 3976 165 116 M22 24 150 780 505000 2405 161500 186 123 100
440 x 535 224 203 190 76 M22 24 150 930 875000 3977 158 112 M22 24 150 780 517000 2350 169000 178 120 105
460 x 555 224 203 190 76 M22 24 150 930 914000 3974 151 108 M22 24 150 780 530000 2304 177000 172 117 109
480 x 575 224 203 190 76 M22 28 150 930 1113000 4638 169 121 M22 28 150 780 678000 2825 184500 189 128 114
500 x 595 224 203 190 76 M22 28 150 930 1160000 4640 162 117 M22 28 150 780 692000 2768 192000 182 125 119
520 x 615 224 203 190 76 M22 30 150 930 1292000 4969 167 122 M22 30 150 780 780000 3000 200000 186 129 122.5
540 x 635 224 203 190 76 M22 30 150 930 1342000 4970 161 118 M22 30 150 780 799000 2959 207500 180 126 128
560 x 655 224 203 190 76 M22 32 150 930 1484000 5300 165 122 M22 32 150 780 893000 3189 215500 184 129 131
580 x 675 224 203 190 76 M22 32 150 930 1537000 5300 159 118 M22 32 150 780 912000 3145 223000 179 127 136
600 x 695 224 203 190 76 M22 33 150 930 1640000 5467 159 118 M22 33 150 780 972000 3240 231000 179 127 139
1)
External ring from size 400 x 495 without slot.
2)
Clamping sets
CLAMPEX® KTR 603
Clamping elements
Three-part external clamping set for applications on hollow shafts
Tolerances for dw
For dw from 10 to 30 mm H6 / j6
For dw from 31 to 50 mm H6 / h6
For dw from 51 to 80 mm H6 / g6
For dw from 81 to 500 mm H7 / g6
Bigger tolerances are generally possible! Please contact us!
KTR 603 44 x 80
Ordering
Surface pressure
Shaft Transmittable torque or Clamping screws DIN EN ISO 4014 - 10.9
Dimensions [mm] of clamping ele- Weight Stock
CLAMPEX®
d x D [mm] diameter dw axial force µtotal=0.10
ment/hollow shaft [~kg] programme
[mm]
T [Nm] Fax [kN] B B1 B2 d1 M Length z = number TA [Nm] PH [N/mm2]
10 28 6
14 x 38 11 38 7 14.5 11 9 24 M5 10 4 3.5 388 0.1 
12 50 8
12 50 8
16 x 41 13 70 11 18.5 15 11 26 M5 14 5 4 310 0.2 
14 90 13
19 180 19
24 x 50 20 210 21 22.5 19 14 36 M5 18 6 5 286 0.2 
21 250 24
24 310 26
30 x 60 25 340 27 24.5 21 16 44 M5 18 6 6 233 0.3 
26 380 29
28 460 33
36 x 72 30 590 39 27 23 18 52 M6 20 5 12 307 0.4 
31 630 41
32 630 39
44 x 80 35 780 45 29 25 20 61 M6 22 7 12 317 0.6 
36 860 48
38 940 49
50 x 90 40 1100 55 31 27 22 70 M6 22 8 12 289 0.8 
42 1300 62
42 1200 57
55 x 100 45 1500 67 34 30 23 75 M6 25 8 12 252 1.1 
48 1900 79
48 1800 75
62 x 110 50 2200 88 34 30 23 86 M6 25 10 12 279 1.3 
52 2400 92
50 2000 80
Clamping nuts
68 x 115 55 2500 91 34 30 23 86 M6 25 10 12 255 1.4 
60 3100 103
55 2500 91
75 x 138 60 3200 107 37.5 32 25 100 M8 30 7 30 273 1.8 
65 3900 120
60 3200 107
80 x 145 65 3900 120 37.5 32 25 100 M8 30 7 30 256 2.6 
70 4600 131
65 4800 148
85 x 155 70 6100 174 44.5 39 30 114 M8 35 10 30 285 3.9
75 7400 197
65 4700 145
90 x 155 70 6000 171 44.5 39 30 114 M8 35 10 30 217 3.8 
75 7200 192
70 6900 197
100 x 170 75 7500 200 49.5 44 34 124 M8 35 12 30 227 4.7 
80 9000 225
75 7200 192
110 x 185 80 9000 225 56.5 50 39 136 M10 40 9 59 215 6.0 
85 11000 259
80 8500 213
115 x 188 85 10000 235 56.5 50 39 141 M10 40 9 59 209 5.0
90 12000 267
80 10500 263
120 x 215 85 13200 311 58.5 52 42 160 M10 40 12 59 271 5.9
90 14400 320
85 11000 259
125 x 215 90 13000 289 58.5 52 42 160 M10 40 12 59 222 8.5 
95 15000 316
90 13700 304
130 x 215 95 15800 333 58.5 52 42 160 M10 40 12 59 227 9.0
Clamping sets
100 18200 364

95 15000 316
140 x 230 100 17000 340 67.5 60 46 175 M12 45 10 100 209 11
105 20000 381
CLAMPEX® KTR 603
Clamping elements
Three-part external clamping set for applications on hollow shafts

Surface pressure
[mm]
105 20000 381
155 x 265 110 23000 418 71.5 64 50 192 M12 50 12 100 212 15
115 26000 452
110 22500 409
160x 265 115 25500 443 71.5 64 50 192 M12 50 12 100 204 14
120 28600 477
115 36000 626
165 x 290 120 39000 650 81 71 56 210 M16 60 8 250 269 24
125 44000 704
120 31700 528
170 x 290 125 35800 573 81 71 56 210 M16 60 8 250 216 24
130 40000 615
125 40000 640
175 x 300 130 44000 677 81 71 56 220 M16 60 8 250 253 16
135 49000 726
130 36800 566
180 x 300 135 42000 622 81 71 56 220 M16 60 8 250 211 16
140 46000 657
135 55000 815
185 x 330 140 60000 857 96 86 71 236 M16 65 10 250 231 35
145 65000 897
140 53300 761
190 x 330 145 58500 807 96 86 71 236 M16 65 10 250 201 35
150 63500 847
140 66000 943
195 x 350 150 76000 1013 96 86 71 246 M16 65 12 250 259 38
155 82000 1058
150 73700 983
200 x 350 155 79800 1030 96 86 71 246 M16 65 12 250 240 41
160 85800 1073
160 95000 1188
220 x 370 165 102000 1236 114 104 88 270 M16 80 15 250 216 54
170 110000 1294
170 120000 1412
240 x 405 180 140000 1556 121.5 109 92 295 M20 80 12 490 239 67
190 160000 1684
180 160000 1778
250 x 405 190 180000 1895 120.5 108 92 295 M20 85 14 490 263 64
200 200000 2000
190 165000 1737
260 x 430 200 185000 1850 132.5 120 103 321 M20 90 14 490 225 82
210 204000 1943
Surface pressure
CLAMPEX®
[mm]
210 216000 2057
280 x 460 220 245000 2227 146.5 134 114 346 M20 100 16 490 217 102
230 270000 2348
230 274000 2383
300 x 485 240 296000 2467 154.5 142 122 364 M20 100 18 490 209 118
245 316000 2580
240 311000 2592
320 x 520 250 340000 2720 154.5 142 122 386 M20 100 20 490 219 131
260 375000 2885
250 352000 2816
330 x 520 260 385000 2962 154.5 142 122 386 M20 100 22 490 224 126.1
270 420000 3111
250 389000 3112
340 x 570 260 422000 3246 168.5 156 134 408 M20 110 24 490 227 186
270 459000 3400
270 443000 3281
350 x 580 280 480000 3429 174.5 162 140 432 M20 110 24 490 212 195
285 500000 3509
280 462000 3300
360 x 590 290 500000 3448 174.5 162 140 432 M20 110 24 490 204 204
300 530000 3533
290 570000 3931
380 x 645 300 610000 4067 183 168 144 458 M24 120 20 840 224 239
310 660000 4258
300 625000 4167
390 x 660 310 670000 4323 183 168 144 468 M24 120 21 840 229 260
320 720000 4500
315 671000 4260
Clamping nuts
400 x 680 320 695000 4344 183 168 144 480 M24 120 21 840 222 280
330 745000 4515
330 782000 4739
420 x 690 340 841000 4947 203 188 164 504 M24 130 24 840 211 316
350 902000 5154
340 805000 4735
440 x 750 350 861000 4920 217 202 177 527 M24 140 24 840 190 408
360 920000 5111
360 1000000 5556
460 x 770 370 1073000 5800 217 202 177 547 M24 140 28 840 210 420
380 1141000 6005
380 1175000 6184
480 x 800 390 1250000 6410 228 213 188 570 M24 140 30 840 206 505
400 1312000 6560
400 1314000 6570
500 x 850 410 1382000 6741 230 213 188 590 M27 150 24 1250 205 575
420 1460000 6952
Clamping sets
CLAMPEX® KTR 620
Clamping elements
Two-part external clamping set for applications on hollow shafts
Tolerances for dw
dw ≤ Ø 160 = h6/H7
dw > Ø 160 = g6/H7
Bigger tolerances are generally possible! Please contact us!
KTR 620 55 x 100

Ordering
Weight [~kg]
Surface pressure
Stock pro-
Shaft Transmittable torque or Clamping screws DIN EN ISO 4017 - 12.9 1)
gramme
CLAMPEX®
Dimensions [mm] of clamping ele-
ment/hollow shaft
[mm]
13 70 11
16 x 41 19.5 15.3 13.5 28 M6 12 3 13 254 0.1
14 90 13
15 80 11
18 x 44 19.5 15.3 13.5 30 M6 12 4 13 222 0.1
16 110 14
17 150 18
20 x 47 19.5 15.3 13.5 32 M6 12 4 13 274 0.1 
18 175 19
19 165 17
24 x 50 20 215 22 22 18.22 16 36 M6 16 5 13 243 0.2 
22 280 25
20 200 20
26 x 51.5 22 260 24 22 18.05 16 38 M6 16 5 13 238 0.2
24 330 28
24 370 31
30 x 60 25 420 34 24 20.26 18 44 M6 16 6 13 255 0.3 
26 465 36
27 480 36
36 x 72 30 650 43 27.5 22.1 20 52 M8 20 5 30 250 0.5 
33 835 51
27 480 36
38 x 72 30 645 43 27.5 22.1 20 54 M8 20 5 30 240 0.5 
33 765 46
40 x 80 34 830 49 29.5 24.22 22 61 M8 20 6 30 209 0.6 
35 770 44
44 x 80 29.5 24.22 22 61 M8 20 6 30 192 0.6 
37 880 48
38 1130 59
50 x 90 40 1260 63 31.5 26.1 23.5 68 M8 20 8 30 212 0.8 
42 1400 67
42 1300 62
Clamping nuts
55 x 100 45 1600 71 34.5 29 26 72 M8 20 8 30 195 1.1 
48 1900 79
48 1700 71
60 x 110 50 1950 78 34.5 29.25 26 80 M8 20 9 30 191 1.3 
52 2160 83
48 1700 71
62 x 110 50 1950 78 34.5 29.25 26 80 M8 20 9 30 189 1.3 
52 2160 83
50 1900 76
68 x 115 55 2500 91 35 29.4 26 86 M8 20 9 30 206 1.3 
60 3150 105
55 2700 98
75 x 138 60 3400 113 37.5 30.7 27 100 M10 25 10 60 211 2.3 
65 4100 126
60 3300 110
80 x 141 65 4100 126 37.5 31.1 27 104 M10 25 10 60 215 2.3 
70 4950 141
65 5500 169
85 x 155 70 6400 183 44.5 38.2 34 114 M10 25 11 60 216 3.2
75 7300 195
65 5500 169
90 x 155 70 6600 189 44.5 38.2 34 114 M10 25 11 60 223 3.2 
75 7900 211
70 6200 177
95 x 170 75 7400 197 50 43.45 39 124 M10 30 14 60 182 4.3
80 8600 215
70 6200 177
100 x 170 75 7400 197 50 43.45 39 124 M10 30 14 60 176 4.3 
80 8600 215
80 10500 263
105 x 185 85 11800 278 56.5 49.1 43.5 136 M12 35 12 100 208 5.8
Clamping sets
90 13700 304
80 10500 263
110 x 185 85 11800 278 56.5 49.1 43.5 136 M12 35 12 100 202 5.8 
90 13700 304
85 12500 294
115 x 197 90 14100 313 60.5 53 48 147 M12 35 14 100 193 6.9
95 16000 337
85 12500 294
120 x 197 90 14100 313 60.5 53 48 147 M12 35 14 100 189 6.9
95 16000 337
1)
DIN EN ISO 4017-10.9 for size 16 x 41 to 20 x 47
CLAMPEX® KTR 620
Clamping elements
Two-part external clamping set for applications on hollow shafts
Weight [~kg]
Surface pressure
Stock pro-
gramme
dxD Dimensions [mm] of clamping ele-
diameter dw axial force µtotal=0.10
[mm] ment/hollow shaft
[mm]
90 14500 322
125 x 215 95 16600 349 61 53.4 48 158 M12 35 14 100 196 8.7 
100 18800 376
95 17000 358
130 x 215 100 18400 368 61 53.4 48 158 M12 35 14 100 187 9.4
110 22000 400
95 18400 387
130 x 230 100 20800 416 66.5 57.5 51 165 M14 40 12 160 213 10.8 
110 26200 476
95 18400 387
135x 230 100 20800 416 66.5 57.5 51 165 M14 40 12 160 209 10.8
110 26200 476
100 19900 398
140 x 230 105 22200 423 67 57.8 51 172 M14 40 12 160 207 10.3
115 27800 483
110 27000 491
150 x 263 120 32000 533 71 62.2 55 186 M14 40 14 160 202 15.2
125 36200 579
110 27000 491
155 x 263 120 32000 533 71 62.2 55 186 M14 40 14 160 199 15.2
125 36200 579
120 39000 650
160 x 290 130 48000 738 78.5 68.5 61 198 M16 45 12 250 215 21.5
135 51000 756
120 39000 650
165 x 290 130 48000 738 78.5 68.5 61 198 M16 45 12 250 212 21.5
135 51000 756
130 46500 715
170 x 300 140 53000 757 79 68.9 61 208 M16 50 14 250 212 22.5
145 59000 814
130 46500 715
175 x 300 140 53000 757 79 68.9 61 208 M16 50 14 250 209 22.5 
145 59000 814
140 66000 943
180 x 320 150 76000 1013 95 85 77.5 222 M16 50 16 250 210 32.7
155 83000 1071
140 66000 943
185 x 320 150 76000 1013 95 85 77.5 222 M16 50 16 250 207 32.7
155 83000 1071
150 82000 1093
190 x 340 160 91000 1138 98 87.7 77.5 238 M16 50 16 250 225 36.3
165 102000 1236
150 82000 1093
195 x 340 160 91000 1138 98 87.7 77.5 238 M16 50 16 250 222 36.3
165 102000 1236
150 82000 1093
200 x 340 160 91000 1138 98 87.7 77.5 238 M16 50 16 250 219 36.3
165 102000 1236
Weight [~kg]
Surface pressure
programme
Shaft Transmittable torque or Clamping screws DIN EN ISO 4017 - 12.9 2)
CLAMPEX®
Dimensions [mm] of clamping ele-
Stock
dxD axial force µtotal=0.10
diameter dw ment/hollow shaft
[mm]
[mm]
160 105000 1313
220 x 370 170 122000 1435 120 107.55 96.5 268 M20 60 15 480 205 53
180 138000 1533
170 125000 1471
240 x 405 180 145000 1611 123.5 111.1 98 288 M20 60 16 480 214 66
200 182000 1820
190 165000 1737
260 x 430 200 190000 1900 138 125.3 110.5 312 M20 60 16 480 202 82
220 238000 2164
210 220000 2095
280 x 460 220 245000 2227 152.5 140 121 334 M20 60 18 480 193 103
240 300000 2500
220 297000 2700
300 x 485 230 330000 2870 159 139.8 124 360 M24 70 16 840 205 120
250 399000 3192
240 331000 2758
320 x 520 250 365000 2920 160.5 141.6 124 380 M24 70 18 840 190 138
270 437000 3237
250 429000 3432
340 x 570 260 469000 3608 177.5 158.4 139 402 M24 70 18 840 195 189
280 556000 3971
270 545000 4037
360 x 590 280 592000 4229 182 163 143 424 M24 70 20 840 216 207
290 694000 4786
290 704000 4855
390 x 650 300 760000 5067 191 169.2 148 454 M27 70 18 1250 216 249
320 879000 5494
320 827000 5169
Clamping nuts
420 x 670 330 876000 5309 208.4 186.4 166 486 M27 70 20 1250 184 285
350 1000000 5714
340 1117000 6571
440 x 710 350 1190000 6800 220 198 179 506 M27 70 21 1250 222 343
370 1345000 7270
360 1306000 7256
460 x 750 370 1386000 7492 223 201 179 534 M27 70 21 1250 230 387
390 1554000 7969
370 950000 5135
470 x 705 380 1000000 5263 241.6 219.6 200 538 M27 70 21 1250 151 340
400 1150000 5750
380 1557000 8195
480 x 770 390 1648000 8451 247 223 201 552 M30 100 21 1650 223 449
410 1818000 8868
400 1653000 8265
500 x 820 410 1725000 8415 241 217 198 572 M30 100 24 1650 214 515
430 1915000 8907
430 2048000 9526
530 x 850 440 2154000 9791 262.3 238.3 216 606.5 M30 100 24 1650 208 585
460 2374000 10322
450 2306000 10249
560 x 885 460 2419000 10517 266 242 220 632 M30 100 24 1650 212 636
480 2654000 11058
470 2735000 11638
590 x 950 480 2863000 11929 281.5 257.5 236 664 M30 100 28 1650 211 805
500 3128000 12512
500 3150000 12600
620 x 960 520 3396000 13062 307 283 258 706 M30 100 28 1650 201 853
540 3689000 13663
530 3636000 13721
660 x 1020 550 3942000 14335 319 293 267 748 M33 130 28 2250 199 993
Clamping sets
570 4261000 14951

560 4189000 14961
700 x 1085 580 4520000 15586 318.5 292.5 263 788 M33 130 28 2250 187 1112
600 4863000 16210
600 5281000 17603
750 x 1100 620 5672000 18297 346 320 280 850 M33 130 32 2250 202 1111
650 6287000 19345
640 6091000 19034
800 x 1230 660 6511000 19730 359 333 296 900 M33 130 32 2250 202 1589
700 7394000 21126
2)
DIN EN ISO 4014-12.9 for size 660 x 1020 to 800 x 1230
CLAMPEX® KTR 700
Clamping elements
Rigid shaft coupling to connect two shaft ends
Example of application
Type on request
KTR 700 35 x 75
Ordering
Surface pressure of
Clamping screws DIN EN ISO 4762 - 12.9
Dimensions [mm] Transmittable torque or axial force clamping element/ Weight Stock
CLAMPEX®
d x D [mm] µtotal=0.14
shaft [~kg] programme
B B1 B2 B3 M Length z = number TA [Nm] T [Nm] Fax [kN] PW [N/mm2]
10 x 35 42 38 36 15 M4 30 6 5.5 62 12 219 0.2
11 x 35 42 38 36 15 M4 30 6 5.5 66 12 193 0.2
12 x 35 42 38 36 15 M4 30 6 5.5 72 12 177 0.2
14 x 35 42 38 36 15 M4 30 6 5 76 11 137 0.2
15 x 45 56 50 47 15 M6 45 4 17 160 21 252 0.4
16 x 45 56 50 47 15 M6 45 4 17 170 21 235 0.4
17 x 45 56 50 47 15 M6 45 4 17 180 21 220 0.4 
18 x 50 56 50 47 15 M6 45 4 17 190 21 207 0.5
19 x 50 56 50 47 15 M6 45 4 17 200 21 196 0.4
20 x 50 56 50 47 15 M6 45 4 17 220 22 195 0.4 
22 x 55 66 60 57 18 M6 55 6 17 360 33 219 0.5
24 x 55 66 60 57 18 M6 55 6 17 390 33 200 0.6
25 x 55 66 60 57 18 M6 55 6 17 400 32 189 0.6 
28 x 60 66 60 57 18 M6 55 6 17 390 28 147 0.8
30 x 60 66 60 57 18 M6 55 6 17 420 28 138 0.7 
32 x 75 83 75 72 20 M8 70 4 41 610 38 158 0.1
35 x 75 83 75 72 20 M8 70 4 41 670 38 145 1.3 
38 x 75 83 75 72 20 M8 70 4 41 730 38 134 1.2
40 x 75 83 75 72 20 M8 70 4 41 760 38 126 1.2 
42 x 85 93 85 81 22 M8 80 6 41 1170 56 160 1.8
45 x 85 93 85 81 22 M8 80 6 41 1260 56 150 1.7
48 x 90 93 85 81 22 M8 80 6 41 1360 57 142 1.9
50 x 90 93 85 81 22 M8 80 6 41 1400 56 135 1.8 
55 x 95 93 85 81 22 M8 80 8 41 2000 73 159 2.0
60 x 100 93 85 81 22 M8 80 8 41 2260 75 151 2.2 
65 x 105 93 85 81 22 M8 80 8 41 2500 77 143 2.6
70 x 115 110 100 96 35 M10 80 8 83 3300 94 102 4.1
75 x 120 110 100 96 35 M10 80 8 83 3500 93 94 4.3
Clamping nuts
80 x 125 110 100 96 35 M10 80 7 75 3900 98 92 4.5
90 x 136 110 100 96 35 M10 80 8 75 5100 113 95 5.2
100 x 158 132 120 116 40 M12 100 8 130 8350 167 111 6.0
Clamping sets
KTR Clamping nuts
Large screw connections for easy and quick assembly
KTR Clamping nuts

Property class 8.8, Property class 10.9,
Dimensions [mm] Pressure screw pos. 2
screw pos. 1 screw pos. 1
Size
Tightening torque * Tightening torque *
D DT B B1 s k DIN EN ISO 4762 z = number Preload force [N] Preload force [N]
[Nm] [Nm]
M24 x 3.0 52 39 36.0 20 3.0 1-2 M8 8 21 174000 30 249000
M27 x 3.0 57 42 41.0 25 3.0 1-2 M8 9 24 224000 30 280000
M30 x 3.5 65 48 43.0 25 3.0 1-2 M10 8 41 274000 60 401000
M33 x 3.5 68 51 48.0 30 3.0 1-2 M10 9 45 338000 60 451000
M36 x 4.0 80 58 50.0 30 3.0 1-2 M12 8 71 396000 105 586000
M42 x 4.5 86 64 55.0 35 3.0 1-2 M12 10 78 544000 105 732000
M48 x 5.0 90 72 60.0 40 3.0 1-2 M12 11 94 721000 105 806000
M52 x 5.0 100 79 66.5 42 4.5 1-2 M12 13 95 862000 105 952000
M56 x 5.5 108 83 75.5 45 4.5 1-2 M16 9 210 1001000 250 1192000
M60 x 5.5 112 86 80.5 48 4.5 1-2 M16 10 215 1139000 250 1325000
M64 x 6.0 120 92 84.0 52 8.0 1-2 M16 11 225 1311000 250 1457000
M72 x 6.0 142 107 98.0 58 8.0 1-2 M20 10 400 1696000 490 2077000
M80 x 6.0 164 122 103.0 64 8.0 1-2 M20 12 420 2137000 490 2493000
* each screw pos. 2
KTR clamping nut M33 x 3.5

Ordering
example: Description Size
Used on 100 kNm test bench flanges Used on couplings for wind turbines
CLAMPEX®
Clamping nuts
Available as a complete unit including
dowel screw
Clamping sets
Precision joints with plain and needle bearing series G and H according to DIN 808
Series G is provided with plain bearings, series H with needle bearings. Series H requires neither lubrication nor maintenance, since its
bearings are permanently lubricated.
For low-speed applications (max. 1,000 rpm) precision joints with plain bearings (series G) are recommended.
They are able to absorb shock loads, irregular rotation and relatively high torques. With high speeds, relatively low torques, reversing
operation or big diffraction angles precision joints with needle bearings (series H) should be preferred. Considering the diffraction angle
they can be used up to a speed of 4,000 rpm.
The maximum diffraction angle is 45° for single joints and 90° for double joints.
Joints made of stainless steel series X according to DIN 808

Joints series X are fully made of stainless steel 1.4301. The maximum diffraction angle is 45° for single joints and 90° for double joints.
The maximum permissible speed for series X is 300 rpm.
Selection criteria
The permissible torque transmission of a joint over a more or less long period considering constant and shock-free load mainly depends
on the number of revolutions per minute and the diffraction angle.
The diagrammes on pages 324 - 325 were created based on such criteria.
The figures in the diagramme shall be considered as reference values referring to single joints only. With the selection of a double joint it
must be made sure that it is able to transmit a torque falling below that of a single joint of the same size by about 10 %. Every application
has got special properties, e. g. shock loads, change of direction of rotation, mass moment of inertia, start/stop operation, start-up
characteristics etc. that have to be considered with the selection of the joint.
Instructions for correct assembly
CLAMPEX®
Illustration 1 Illustration 2
In order to obtain consistent rotation between driving and driven shaft two single joints or one double joint have to be used. The bearing of
the two shafts to be combined should be positioned as close as possible to the joints (see illustration 1 and 2).
Clamping nuts
Illustration 3 (correct) Illustration 4 (not correct)
When using two opposing single joints the identical fork position has to be observed. When using extendable joints it must be made sure
that the markings applied are flush (see illustration 3 and 4).
Clamping sets
Illustration 5 (correct)
The diffraction angles α° must be identical (see illustration 5). The shafts may only be arranged in parallel or symmetrically to one another.
Selection and sizing according to DIN 808 with plain/needle bearing

Size
Type
G [kW]
GD
GA
For plain bearing nmax. = 1000 rpm GR
Torque selected T [Nm]
Speed n [rpm]
Selection of type G, GD, GA, GR (max. 1000 rpm) 1)
The selection of precision joints with plain bearing is based on the driving torque considering a correction factor which depends on the
diffraction angle α and the operating speed.
For extendable joints the overall length and the speed need to be additionally considered for sizing (please consult with KTR).
Power [kW]
Driving torque Mt [Nm] = 9550 
Speed [rpm]
Torque selected T [Nm] = driving torque  correction factor

Additional review:
1)
Diffraction angle [°]  speed [rpm] ≤ 40,000
Diffraction angle [α] 5° 10° 15° 20° 25° 30° 35° 40° 45°
Correction factor 0.8 1.00 1.25 1.5 1.8 2.2 2.6 3.3 4.0
Details given:
Driving torque Mt 63 Nm
Diffraction angle 30°  Correction factor for diffraction angle 2.2
Operating speed 400 rpm
Torque selected T [Nm] = 63 Nm  2.2  138.6 Nm
Selection based on table: joint size 6
Size
Type
H [kW]
CLAMPEX®
HD
HA
HR
For needle bearing nmax. = 4000 rpm
Torque selected T [Nm]
Clamping nuts
Speed n [rpm]
Selection of type H, HD, HA, HR (max. 4000 rpm) 1)
The selection of precision joints with needle bearing is based on the driving torque considering a correction factor which depends on the
diffraction angle α and the operating speed.
For extendable joints the overall length and the speed need to be additionally considered for sizing (please consult with KTR).
Power [kW]
Driving torque Mt [Nm] = 9550 
Speed [rpm]
Torque selected T [Nm] = driving torque  correction factor

Additional review:
1)
Diffraction angle [°]  speed [rpm] ≤ 40,000
Clamping sets
Diffraction angle [α] 5° 10° 15° 20° 25° 30° 35° 40° 45°
Correction factor 0.8 1.00 1.1 1.25 1.4 2.0 2.5 3.3 4.0
Details given:
Driving torque Mt 8.8 Nm
Diffraction angle 20°  Correction factor for diffraction angle 1.25
Operating speed 2000 rpm
Torque selected T [Nm] = 8.8 Nm  1.25  11 Nm
Selection based on table: joint size 03
KTR Precision joints type G and GD
According to DIN 808 with plain bearing
nmax.
1000 rpm
Precision single joint G Precision double joint GD
Finish bores:
Type G and GD
Types and size Weight [kg]
d a Q SW
Size G DIN designation G Size GD DIN designation GD D L2 L1 C L4 L3 b G GD
(H7) (JS9) (H10) (H10)
01 G E6 x 16-G 01 GD D6 x 16-G 6 16 34 17 8 22 56 2 7.0 6 6 0.05 0.08
02 G E8 x 16-G 02 GD D8 x 16-G 8 16 40 20 11 22 62 2 9.0 8 8 0.05 0.08
03 G E10 x 22-G 03 GD D10 x 22-G 10 22 48 24 12 26 74 3 11.4 10 10 0.10 0.15
04 G E12 x 25-G 04 GD D12 x 25-G 12 25 56 28 13 30 86 4 13.8 12 12 0.16 0.25
05 G E14 x 28-G 05 GD D14 x 28-G 14 28 60 30 14 36 96 5 16.3 14 14 0.20 0.40
1G E16 x 32-G 1 GD D16 x 32-G 16 32 68 34 16 37 105 5 18.3 16 16 0.30 0.45
2G E18 x 36-G 2 GD D18 x 36-G 18 36 74 37 17 40 114 6 20.8 18 18 0.45 0.70
3G E20 x 42-G 3 GD D20 x 42-G 20 42 82 41 18 47 129 6 22.8 20 20 0.60 1.00
4G E22 x 45-G 4 GD D22 x 45-G 22 45 95 47.5 22 50 145 6 24.8 22 22 0.95 1.55
5G E25 x 50-G 5 GD D25 x 50-G 25 50 108 54 26 55 163 8 28.3 25 25 1.20 2.00
6G E30 x 58-G 6 GD D30 x 58-G 30 58 122 61 29 68 190 8 33.3 30 30 1.85 2.90
6 G1 E32 x 58-G 6 GD1 D32 x 58-G 32 58 130 65 33 68 198 10 35.3 30 30 2.00 3.00
7G E35 x 70-G 7 GD D35 x 70-G 35 70 140 70 33 72 212 10 38.3 - - 3.15 4.75
8G E40 x 80-G 8 GD D40 x 80-G 40 80 160 80 38 85 245 12 43.3 - - 4.60 7.20
9G E50 x 95-G 9 GD D50 x 95-G 50 95 190 95 46 100 290 14 53.8 - - 7.60 12.0
04 G Ø12 Ø12 keyway to DIN

Ordering
example: Finish bore (H7), feather keyway
Size and type of joint Finish bore (H7)
acc. to DIN 6885 sheet 1 (JS9)
KTR Precision joints type H and HD
According to DIN 808 with needle bearing
CLAMPEX®
nmax.
4000 rpm
Precision single joint type H Precision double joint type HD
Clamping nuts
Finish bores:
Type H and HD
Types and size Dimensions [mm] Weight [kg]
d a Q SW
Size H DIN designation H Size HD DIN designation HD D L2 L1 C L4 L3 b H HD
(H7) (JS9) (H10) (H10)
03 H E10 x 22-W 03 HD D10 x 22-W 10 22 48 24 12 26 74 3 11.4 10 10 0.10 0.15
04 H E12 x 25-W 04 HD D12 x 25-W 12 25 56 28 13 30 86 4 13.8 12 12 0.16 0.25
05 H E14 x 28-W 05 HD D14 x 28-W 14 28 60 30 14 36 96 5 16.3 14 14 0.20 0.40
1H E16 x 32-W 1 HD D16 x 32-W 16 32 68 34 16 37 105 5 18.3 16 16 0.30 0.45
2H E18 x 36-W 2 HD D18 x 36-W 18 36 74 37 17 40 114 6 20.8 18 18 0.45 0.70
3H E20 x 42-W 3 HD D20 x 42-W 20 42 82 41 18 47 129 6 22.8 20 20 0.60 1.00
4H E22 x 45-W 4 HD D22 x 45-W 22 45 95 47.5 22 50 145 6 24.8 22 22 0.95 1.55

Clamping sets
5H E25 x 50-W 5 HD D25 x 50-W 25 50 108 54 26 55 163 8 28.3 25 25 1.20 2.00

6H E30 x 58-W 6 HD D30 x 58-W 30 58 122 61 29 68 190 8 33.3 30 30 1.85 2.90
6 H1 E32 x 58-W 6 HD1 D32 x 58-W 32 58 130 65 33 68 198 10 35.3 30 30 2.00 3.00
7H E35 x 70-W 7 HD D35 x 70-W 35 70 140 70 33 72 212 10 38.3 - - 3.15 4.75
8H E40 x 80-W 8 HD D40 x 80-W 40 80 160 80 38 85 245 12 43.3 - - 4.60 7.20
9H E50 x 95-W 9 HD D50 x 95-W 50 95 190 95 46 100 290 14 53.8 - - 7.60 12.0
1H Ø16 Ø16 keyway to DIN

Ordering
KTR Precision joints type GA and HA
According to DIN 808 with plain and needle bearing (extendable)
GA HA
HA
nmax. nmax.
1000 rpm 4000 rpm
Preferred lengths
Dimensions [mm]
Size
Lmin. / Lmax.
140 160 180 230
03
170 200 240 330
160 180 200 220 250 280 300
04
190 225 270 300 355 420 450
170 180 200 220 250 280 300 350 400
05
200 220 260 300 350 420 450 550 650
190 210 240 250 275 300 380 400
1
220 250 320 350 390 430 590 630
230 250 270 290 300 400 500
Finish bores: 2
280 320 370 400 415 620 820
250 270 290 320 380 420 500
3
300 340 380 440 560 640 800
250 270 290 330 350 470
4
280 320 350 430 470 710
295 310 350 380 420 460 500
5
345 375 450 500 590 660 745
330 350 370 400 450 500 540
6
380 420 455 510 620 720 795
Type GA with plain bearing nmax. = 1000 rpm and type HA with needle bearing nmax. = 4000 rpm
Size Dimensions [mm]
d1, d2 a Q SW Spline shaft D1
GA HA D L2 C Lmin. / Lmax. / X B b
(H7) (JS9) (H10) (H10)
01 GA - 6 16 34 8   25 2 7.0 6 6 SW8 16
02 GA - 8 16 40 11   25 2 9.0 8 8 SW8 16
03 GA 03 HA 10 22 48 12   30 3 11.4 10 10 11 x 14 Z6 22
04 GA 04 HA 12 25 56 13   40 4 13.8 12 12 13 x 16 Z6 26
05 GA 05 HA 14 28 60 14   40 5 16.3 14 14 13 x 16 Z6 29
1 GA 1 HA 16 32 68 16  As specified  40 5 18.3 16 16 16 x 20 Z6 32
2 GA 2 HA 18 36 74 17  by the customer  40 6 20.8 18 18 18 x 22 Z6 37
3 GA 3 HA 20 42 82 18  Lmin. / Lmax.  45 6 22.8 20 20 21 x 25 Z6 42
4 GA 4 HA 22 45 95 22   45 6 24.8 22 22 23 x 28 Z6 47
5 GA 5 HA 25 50 108 26   45 8 28.3 25 25 26 x 32 Z6 52
6 GA 6 HA 30 58 122 29   50 8 33.3 30 30 32 x 38 Z8 58
7 GA 7 HA 35 70 140 33   70 10 38.3 - - 36 x 42 Z8 70
8 GA 8 HA 40 80 160 38   80 12 43.3 - - 42 x 48 Z8 80
9 GA 9 HA 50 95 190 46   90 14 53.8 - - 46 x 54 Z8 95
Calculation of mounting lengths L and X (stroke)

Lmax. - 2  L2 - B
Stroke X ≥ Lmin. ≥ Lmax. + 2  L2 + B Minimum size Lmin. = L2 + B + X + L2
2 2
3 GA d1 = Ø20 d2 = Ø20 keyway to DIN 550/650

Ordering
Size and type of joint Finish bore (H7) Mounting length Lmin./Lmax.
KTR Precision joints type X and XD
According to DIN 808 with plain bearing made of stainless steel 1.4301
CLAMPEX®
nmax.
300 rpm
Precision single joint X Precision double joint XD
Clamping nuts
Finish bores:
Type X and XD
Types and size Dimensions [mm] Weight [kg]
d a Q SW
Size X DIN designation X Size XD DIN designation XD D L2 L1 C L4 L3 b X XD
(H7) (JS9) (H10) (H10)
01 X E6 x 16-G 01 XD D6 x 16-G 6 16 34 17 8 22 56 2 7.0 6 6 0.05 0.08
02 X E8 x 16-G 02 XD D8 x 16-G 8 16 40 20 11 22 62 2 9.0 8 8 0.05 0.08
03 X E10 x 22-G 03 XD D10 x 22-G 10 22 48 24 12 26 74 3 11.4 10 10 0.10 0.15
04 X E12 x 25-G 04 XD D12 x 25-G 12 25 56 28 13 30 86 4 13.8 12 12 0.16 0.25
1X E16 x 32-G 1 XD D16 x 32-G 16 32 68 34 16 37 105 5 18.3 16 16 0.30 0.45

Clamping sets
3X E20 x 42-G 3 XD D20 x 42-G 20 42 82 41 18 47 129 6 22.8 20 20 0.60 1.00

5X E25 x 50-G 5 XD D25 x 50-G 25 50 108 54 26 55 163 8 28.3 25 25 1.20 2.00
6X E30 x 58-G 6 XD D30 x 58-G 30 58 122 61 29 68 190 8 33.3 30 30 1.85 2.90
04 X Ø12 Ø12 keyway to DIN

Ordering
KTR Precision joints type GR and HR
Plain and needle bearing with quick locking
GR HR
HR
nmax. nmax.
1000 rpm 4000 rpm
Type GR with plain bearing nmax. = 1000 rpm and type HR with needle bearing nmax. = 4000 rpm
Size Dimensions [mm]
Weight [kg]
GR HR d1, d2 (H7) D L2 L1 C Y e f a (JS9) b SW (H10)
02 GR - 8 16 52 26 14 9.5 3.5 6.3 2 9.0 8 0.05
03 GR 03 HR 10 22 62 31 17 11.5 4.0 8.7 3 11.0 10 0.12
04 GR 04 HR 12 25 74 37 21 13.5 4.0 11.0 4 13.3 12 0.19
05 GR 05 HR 14 25 74 37 21 13.5 4.0 13.0 5 15.3 14 0.17
1 GR 1 HR 16 32 86 43 24 14.0 6.35 14.8 5 18.3 16 0.34
2 GR 2 HR 18 36 96 48 28 19.0 8.0 16.0 6 20.8 18 0.48
3 GR 3 HR 20 42 108 54 31 19.0 8.0 18.0 6 22.8 20 0.76
4 GR 4 HR 22 45 120 60 34 20.5 10.0 20.0 6 24.8 22 0.97
5 GR 5 HR 25 50 132 66 38 20.5 10.0 23.0 8 28.3 25 1.3
6 GR 6 HR 30 58 166 83 49 25.0 10.0 28.0 8 33.3 30 2.13
03 HR d1 = Ø10 d2 = Ø10 keyway to DIN

Ordering
KTR Precision joints accessories
Protection bushings
CLAMPEX®
Clamping nuts
Protection bushings
Size Precision joints A B C
M 01 01 G, 01 X 28 34 15
M 02 02 G, 02 X, 02 GR 32 40 16.5
M 03 03 G, 03 H, 03 GA, 03 HA, 03 X, 03 GR, 03 HR 40 45 20.5
M 04 04 G, 04 H, 04 GA, 04 HA, 04 X, 04 GR, 04 HR 48 50 24.5
M 05 05 G, 05 H, 05 GA, 05 HA, 05 GR, 05 HR 52 56 27.5
M1 1 G, 1 H, 1 GA, 1 HA, 1 X, 1 GR, 1 HR 56 65 30.5
M2 2 G, 2 H, 2 GA, 2 HA, 2 GR, 2 HR 66 72 35.5
M3 3 G, 3 H, 3 GA, 3 HA, 3 X, 3 GR, 3 HR 75 82 40.0
M4 4 G, 4 H, 4 GA, 4 HA, 4 GR, 4 HR 84 95 45.0
M5 5 G, 5 H, 5 GA, 5 HA, 5 X, 5 GR, 5 HR 92 108 50.0
M6 6 G, 6 G1, 6 H, 6 H1, 6 GA, 6 HA, 6 X, 6GR, 6 HR 100 122 56.0
Clamping sets
332
Torque measuring technology
Torque measuring shafts

DATAFLEX®
Type 16/10, 16/30, 16/50 336
Type 32/100, 32/300, 32/500 338
Type 42/1000 340
Type 70/3000, 70/5000 342
Type 110/10000, 110/20000 344
Connection accessories 345
DATAFLEX®
DATAFLEX® 16 DATAFLEX® 32 DATAFLEX® 42 DATAFLEX® 70 DATAFLEX® 110

333
TORQUE MEASURING TECHNOLOGY
Properties of torque measuring shafts

DATAFLEX® 16, 32, 42, 70, 110 - High precision with each revolution
With the new size of DATAFLEX® 110 KTR extend their range of precision measur-
ing shafts for bigger torques. Along with the renowned sizes of DATAFLEX® 16 to
DATAFLEX® 110 measuring ranges from 10 Nm to 20,000 Nm are covered.
With the new series the torque is measured using the approved technology of wire
strain gauges DMS while processing contactlessly with a revolution of 24 bits. Thus,
the inaccuracy of torque measuring is reduced to less than 0.1 % of the measuring
range. By integrating a high-resolution speed sensor the new series combines four
measurements in one: Measuring the torque, speed, rotation angle and rotation
direction is part of the standard equipment.
Customised solutions and special designs
KTR manufactures customised measuring shafts for high torques (20 kNm - 100
kNm). In this context key parameters such as measuring range, size, length and
coupling type can be adjusted to the specifications. The torque is measured con-
tactlessly so that bearings are not required.
Apart from customised torque sensors KTR provides special solutions with cou-
plings being equipped with torque measuring technology so that the design does
not have to be modified.
Couplings adjusted to any application
Matching with all series of DATAFLEX® we recommend to use the servo laminae
coupling RADEX®-NC and the steel laminae coupling RADEX®-N. Together they
form a compact solution which is easy to integrate while having a high stiffness.
Basically it is also possible to use backlash-free, plug-in types of couplings such
as ROTEX® GS or to fit an overload coupling.
TORQUE MEASURING TECHNOLOGY
Product finder of torque measuring shafts
Product DATAFLEX® 16 DATAFLEX® 32 DATAFLEX® 42 DATAFLEX® 70 DATAFLEX® 110 customised

Maintenance-free      
For rotating applications      
Torque range TKN [Nm] 10, 30, 50 100, 300, 500 1000 3000, 5000 10000, 20000 20000 - 100000
Measuring inaccuracy [% of final value] 0.1 0.1 0.1 0.1 0.1 0.2
-10 ... 10 V,
Torque output -10 … 10 V -10 … 10 V -10 … 10 V -10 … 10 V -10 … 10 V
4 … 20 mA
Speed output
Square-wave signal [pulses/rev.] 2 x 360 2 x 720 2 x 720 2 x 450 2 x 720 –
DC - direct voltage signal [0 ... 10V]      –
Direction signal      –
Maximum speed [rpm] 10,000 7,500 6,500 4,000 3,000 miscellaneous
Coupling recommended RADEX®-NC 20, 25 RADEX®-N 42, 60 RADEX®-N 80 RADEX®-N 90, 115 as specified as specified
Connection housing DF2      –
DATAFLEX®
Connection housing DF2 - All inclusive
The connection housing DF2 can easily be combined with all DATAFLEX® torque meas-
uring shafts disposing of a retainer for top hat rail assembly as well as terminal screws for
an easy connection of external devices.
The following features save the purchase of expensive measuring amplifiers and con-
verters:
 The torque output can be filtered over 5 steps so that short torque peaks in the dis-
play can be reduced.
 The pulsed outputs of the speed signals can be configured both for 5V (TTL) and
24V (HTL) controls. This makes the outputs compatible with data logging boards
and SPS controls.
 In parallel with the pulse signal an integrated frequency voltage converter supplies a
DC voltage from 0 – 10 V proportionally to the speed, the scaling of which can be
individually adapted. This makes an expensive counter superfluous so that the signal
can either be processed as a voltage or displayed.
 A direction signal indicates the rotational direction of the drive (with DATAFLEX® 16,
32, 42, 70 and 110).
DATAFLEX® 16/10, 16/30, 16/50
For torques from 10 to 50 Nm
0.1
General properties
DATAFLEX® type Rated torque TKN [Nm] Supply voltage [V] Current consumption [mA] Operating temperature range [°C]
16/10 -10 ... +10

16/30 -30 ... +30 24 ±4 <100 0 ... 55
16/50 -50 ... +50
Technical data of torque signal Technical data of speed signal

Influence of Square-wave Direct voltage Direction
Inaccuracy 1, 2)
Output voltage Band width Resolution Number of
DATAFLEX® type temperature 1) signal 3) signal 3) signal 3)
[%] [V] [kHz] [pulses/rev.] channels
[%/10 °C] [Vss] [V] [V]
16/10
0 ... 10,
16/30 <0.1 -10 ... 10 2 0.05 360 2, 90° offset 5/24 5/24
scalable
16/50
Mechanical data of torque measuring shaft

Static load Breaking load Max. bending Max. radial Max. axial Torsion spring Torsion angle Mass moment
Weight Max. speed
DATAFLEX® type limit 1) TK break 1) torque force force stiffness CT with of inertia
[kg] [rpm]
TK max [%] [%] [Nm] [N] [kN] [Nm/rad] TKN [°] [kgmm2]
16/10 1.07 12 1.1 910 0.63
16/30 150 300 3.2 37 2.3 0.7 2840 0.61 22.6 10000
16/50 5.3 61 3.1 4100 0.7
Mechanical data of combination of DATAFLEX® 16 and RADEX®-NC

Coupling Mechanical data of combination
DATAFLEX® type Clamping screw M Mass moment of Torsion spring stiffness Max. speed 4)
RADEX®-NC size Weight [kg]
M TA [Nm] inertia [kgmm2] CT [Nm/rad] [rpm]
16/10 870
21 M6 10 323 1.30
16/30 2500 7500
16/50 26 M8 25 800 3600 1.80
1)
Referring to rated torque TKN
2)
Error in linearity incl. hysteresis
3)
See page 335: with connection housing DF2
4)
Higher speed on request; with high speeds please use coupling hubs that are balanced
DATAFLEX® 16/30 DF2 2 m, 5 m and 10 m RADEX®-NC 21 EK Ø16/20-Ø16/30

Ordering Type of measuring shaft
example: Connection housing If any accessories are requested: coupling type,
with Connection cable
(is required) finish bores D/DW
measuring range
Components
DATAFLEX® 16
DATAFLEX®
Combination of DATAFLEX® 16 with RADEX®-NC
Dimensions [mm] of torque measuring shaft and coupling combination with RADEX®-NC HT
DATAFLEX type
®
DW D3 LD L2 L3 L4 L5 L6 H X RADEX®-NC size DH Dmax DBSE L L1 L11 E
16/10 21 58 30 149 201 26 142 3.5

16/30 16 52 140 25 90 85 3.5 50 67 12
26 69 38 166 232 33 156 5.0
16/50
DATAFLEX® 32/100, 32/300, 32/500
0.1
General properties
32/100 -100 ... +100
32/300 -300 ... +300 24 ±4 <100 0 ... 55
32/500 -500 ... +500

Inaccuracy 1, 2)
[%/10 °C] [Vss] [V] [V]
32/100
0 ... 10,
32/300 <0.1 -10 ... 10 2 0.05 720 2, 90° offset 5/24 5/24
scalable
32/500

Static load Breaking load Max. bending Max. radial Max. axial Torsion spring Torsion angle Mass moment
Weight Max. speed
DATAFLEX® type limit 1) TK break 1) torque force force stiffness CT with of inertia
[kg] [rpm]
TK max [%] [%] [Nm] [N] [kN] [Nm/rad] TKN [°] [kgmm2]
32/100 11 110 5.0 18000 0.32 219
32/300 150 300 32 320 10.4 1.9 46000 0.37 221 7500
32/500 53 530 14.6 60000 0.48 224
Mechanical data of combination of DATAFLEX® 32 and RADEX®-NC

DATAFLEX® type Setscrew Mass moment of Torsion spring stiff- Max. speed 4)
RADEX® size Weight [kg]
G T TA [Nm] inertia [kgmm2] ness CT [Nm/rad] [rpm]
32/100 RADEX®-NC 36 M10 – 49 1097 15800 3.80 7500
32/300 40000 11.65
RADEX -N 60
®
M8 20 10 17900 6700
32/500 49000 11.70
1)
2)
3)
4)
Higher speed on request
DATAFLEX® 32
RADEX®-N 60 NN Ø32/50 keyway to

DATAFLEX® 32/300 DF2 2 m, 5 m and 10 m
Ordering DIN Ø32/60 keyway to DIN
example: Type of measuring shaft with Connection housing If any accessories are requested:
Connection cable
measuring range (is required) coupling type, finish bores D/DW
Components
Combination of DATAFLEX® 32 with RADEX®-NC
Combination of DATAFLEX® 32 with RADEX®-N DATAFLEX®
Dimensions [mm] of torque measuring shaft and coupling combination with RADEX®-NC size
DATAFLEX type
®
DW D3 LD L2 L3 L4 L5 L6 H X RADEX®-NC size DH Dmax DBSE L L1 L11 E
32/100 32 75 175 40 95 88 4.5 50 77.3 15 36 84 45 184.6 256.6 36 175 4.8

Dimensions [mm] of torque measuring shaft and coupling combination with RADEX®-N size
DATAFLEX® type DW D3 LD L2 L3 L4 L5 L6 H X RADEX®-N size DH DN Dmax DBSE L L1 L11 E
32/300
32 75 175 40 95 88 4.5 50 77.3 15 60 138 88 60 227 337 55 205 11
32/500
DATAFLEX® 42/1000
For torques up to 1000 Nm
0.1
General properties
42/1000 -1000 ... +1000 24 ±4 <100 0 ... 55

Inaccuracy 1, 2) Output voltage Band width Resolution Number of
[%/10 °C] [Vss] [V] [V]
0 ... 10,
42/1000 <0.1 -10 ... 10 2 0.05 720 2, 90° offset 5/24 5/24
scalable

Static load Breaking load Max. bending Torsion spring Torsion angle
Max. radial force Max. axial force Mass moment of Max. speed
DATAFLEX® type limit 1) TK break 1) torque Weight [kg] stiffness CT with
[N] [kN] inertia [kgmm2] [rpm]
TK max [%] [%] [Nm] [Nm/rad] TKN [°]
42/1000 150 300 107 780 24 3.43 132000 0.43 710 6500
Mechanical data of combination of DATAFLEX® 42 and RADEX®-N

DATAFLEX® type Setscrew Mass moment of Torsion spring stiff- Max. speed
RADEX -N size
®
Weight [kg]
G T TA [Nm] inertia [kgmm2] ness CT [Nm/rad] [rpm] 4)
42/1000 80 M10 20 17 61000 107000 23.1 5100
1)
2)
3)
4)

example:
Type of measuring shaft with Connection housing If any accessories are requested:
Connection cable
Components
DATAFLEX® 42
DATAFLEX®
Combination of DATAFLEX® 42 with RADEX®-N
Dimensions [mm] of torque measuring shaft and coupling combination

DATAFLEX type
®
DW D3 LD L2 L3 L4 L5 L6 H X RADEX®-N size DH DN Dmax DBSE L L1 L11 E
42/1000 42 88 212 55 102 95 5 50 84.7 18.5 80 179 117 80 250 400 75 222 14
DATAFLEX® 70/3000, 70/5000
0.1
General properties
70/3000 -3000 … +3000
24 ±4 <100 0 ... 55
70/5000 -5000 … +5000

Inaccuracy 1)
[%/10 °C] [Vss] [V] [V]
70/3000 0 ... 10,
< 0.1 -10 ... 10 2 0.05 450 2, 90° offset 5/24 5/24V
70/5000 scalable

Static load Breaking load Max. bending Torsion spring Torsion angle
Max. radial force Max. axial force Mass moment of Max. speed
DATAFLEX® type limit 1) TK break 1) torque Weight [kg] stiffness CT with
[N] [kN] inertia [kgmm2] [rpm]
TK max [%] [%] [Nm] [Nm/rad] TKN [°]
70/3000 320 1700 48 12.30 395000 0.44 7200
150 300 4000
70/5000 520 2800 66 12.45 500000 0.57 7300
Mechanical data of combination of DATAFLEX® 70 and RADEX®-N

DATAFLEX® type Setscrew Mass moment of Torsion spring stiff- Max. speed
RADEX -N size
®
Weight [kg]
G T TA [Nm] inertia [kgmm2] ness CT [Nm/rad] [rpm] 4)
70/3000 90 25 155200 283000 44.7 4000
M12 40
70/5000 115 30 470000 389000 77.6 3400
1)
2)
3)

example: Type of measuring shaft with Connection housing If any accessories are requested:
Connection cable
Components
DATAFLEX® 70
DATAFLEX®
Combination of DATAFLEX® 70 with RADEX®-N
Dimensions [mm] of torque measuring shaft and coupling combination

DATAFLEX® type DW D3 LD L2 L3 L4 L5 L6 H X RADEX®-N size DH DN Dmax DBSE L L1 L11 E
70/3000 90 210 132 90 360 520 80 15
70 130 330 100 130 118 6 50 107.35 23 330
70/5000 115 265 163 115 376 576 100 23
DATAFLEX® 110/10000, 110/20000
TORQUE MEASURING SHAFT
SHAFTS
NEW
0.1
DATAFLEX® 110
General properties
110/10000 - 10000 ... + 10000
24 ±4 <100 0 ... 55
110/20000 - 20000 ... + 20000

Inaccuracy 1) Output voltage Band width Resolution Number of
DATAFLEX type
®
temperature 1) signal 2) signal 2) signal 2)
[%/10 °C] [Vss] [V] [V]
110/10000 0 ... 10,
< 0.1 -10 ... +10 2 0.05 720 2, 90° offset 5/24 5/24
110/20000 scalable

Static load Breaking load Max. bending Torsion spring Torsion angle Mass moment
Max. radial Max. axial Max. speed
DATAFLEX® type limit 1) TK break 1) torque Weight [kg] stiffness CT with of inertia
force [N] force [kN] [rpm]
TK max [%] [%] [Nm] [Nm/rad] TKN [°] [kgmm2]
110/10000 1033 4700 106 35.72 2270000 0.25 0.0562
150 300 3000
110/20000 2037 9300 166 36.20 3550000 0.32 0.0569
Dimensions [mm] of torque measuring shaft

DATAFLEX® type DW D3 LD L2 L3 L4 L5 L6 H X
110/10000
110 196 393 120 153 138 7.5 50 141.4 34
110/20000
1)
2)
3)

Ordering
example: Type of measuring shaft with measuring
Connection housing (is required) Connection cable
range
DATAFLEX® CONNECTION ACCESSORIES
TORQUE MEASURING SHAFT
SHAFTS
Connection housing DF2 and connection cable
DATAFLEX®
Connection cable and connection housing DF2
Description Function DATAFLEX® 16 DATAFLEX® 32 DATAFLEX® 42 DATAFLEX® 70 DATAFLEX® 110
Connections DF2
Input of operating voltage
24V Supply voltage + 24 V DC ± 4V / 100mA max.
GND Supply voltage -
Torque output
M-U Voltage output + -10 V … 10V
GND Mass of torque output
M-I Current output - - - - -
Speed output pulse signal
Pulsed output HTL, TTL (24V, 5V, HTL, TTL (24V, 5V, HTL, TTL (24V, 5V, HTL, TTL (24V, 5V, HTL, TTL (24V, 5V,
N1
speed track 1 360 pulses/rev.) 720 pulses/rev.) 720 pulses/rev.) 450 pulses/rev.) 720 pulses/rev.)
GND Mass of pulsed output
Pulsed output HTL, TTL (24V, 5V, HTL, TTL (24V, 5V, HTL, TTL (24V, 5V, HTL, TTL (24V, 5V, HTL, TTL (24V, 5V,
N2
speed track 2 360 pulses/rev.) 720 pulses/rev.) 720 pulses/rev.) 450 pulses/rev.) 720 pulses/rev.)
Speed of direct voltage output
R/L Direction signal speed HTL, TTL (24V, 5V, CW = 1)
GND Mass of direct voltage output speed
N-U Voltage output speed 0 V ... 10 V (scalable)
Other connections / operating devices
T1 Sensor T1 - connection External push button connection T1
L1, L2 Signal LEDs Condition monitoring
T1, T2 Sensor T1, T2 Sensor for programming
TP Switch low pass Filter for torque signal to be set in four stages
Connection cable
Lengths of connection cable 2, 5, 10 m, other lengths on request
Summary of literature
No matter if a perfect drive, a brake that takes effect, space-saving cooling or accurate hydraulics is required, if on land, by
sea or at an airy height - KTR’s product portfolio is just as manifold as its applications. The following catalogues and leaflets
provide an overview. Available at www.ktr.com
Product catalogues
ATEX leaflet Company leaflet
346
347
KTR Germany:
Headquarters: Schleswig-Holstein, Nord-Niedersachsen, Berlin, Mecklenburg-Vorpommern
KTR Systems GmbH Hamburg, Bremen Südost, Sachsen-Anhalt, Brandenburg
Carl-Zeiss-Straße 25 Martin Lau, Maschinenbautechniker Thüringen Nord, Sachsen
D-48432 Rheine KTR Ingenieurbüro Hamburg Norman Schlag, Tech. BW (IHK)
Phone: +49 5971 798-0 Geschwister-Scholl-Allee 44 KTR Ingenieurbüro Leipzig
Fax: +49 5971 798-698 oder 798-450 25524 Itzehoe Hauptstraße 101
E-Mail: [email protected] Phone: +49 4821 4050812 04416 Markkleeberg
Internet: www.ktr.com Mobile: +49 172 5310014 Phone: +49 341 35416467
E-Mail: [email protected] Mobile: +49 173 4716266
E-Mail: [email protected]
NRW: Großraum Düsseldorf, Köln, Aachen
KTR Brake Systems GmbH John Rischmüller, Baden-Württemberg Nord
Competence Center for Brake Systems B. Sc. Wirtschaftsingenieurwesen Eberhard Maier, Dipl.-Ing. (FH)
Zur Brinke 14
D-33758 Schloß Holte-Stukenbrock KTR Ingenieurbüro Hilden Hortensienweg 1
Phone: +49 5207 99161-0 Walder Str. 53 70374 Stuttgart, Sommerrain
40724 Hilden Phone: +49 71 16 5842957
Mobile: +49 175 2650033
Mobile +49 151 62489605 Mobile: +49 172 5355056
Fax: +49 5207 99161-11
E-Mail [email protected] E-Mail: [email protected]
Leiter Vertrieb Bremsen Wind
Jürn Edzards, Dipl.-Ing. (FH) Emsland, Mitte- und Süd-Niedersachsen, Baden-Württemberg Süd
Zur Brinke 14 Ostwestfalen Jochen Glöckler, Maschinenbautechniker
D-33758 Schloß Holte-Stukenbrock Rainer Lüttmann KTR Ingenieurbüro Balingen
Phone: +49 5207 99161-0 KTR Systems GmbH Hölzlestraße 44
Mobile: +49 175 2650033 Carl-Zeiss-Straße 25 72336 Balingen
E-Mail: [email protected] 48432 Rheine Phone: +49 7433 91381
Phone: +49 5971 798-340 Mobile: +49 172 5310049
Leiter Vertrieb Bremsen Industrie Mobile: +49 172 5322164 E-Mail: [email protected]
Thomas Wienkotte, Dipl.-Ing. (FH) E-Mail: [email protected]
Peter-Schumacher-Straße 102 Bayern-Nord, Thüringen Süd
D-50171 Kerpen Siegerland Alexander Ennulat, Dipl.-Ing.
Phone: +49 2237 971796 René Szabó, Maschinenbautechniker KTR Ingenieurbüro Römerstein
Mobile: +49 172 5859448 Waldstr. 67 Grabenstetter Str. 28
E-Mail: [email protected] 57080 Siegen-Niederschelden 72587 Römerstein
Phone: +49 5971 798 7777 Phone: +49 7382 9369226
Außendienst Norddeutschland für Hydraulik- Mobile: +49 175 81 64 844 Mobile: +49 162 4160354
Komponenten E-Mail: [email protected] E-Mail: [email protected]
Gunnar Ehlers
Finkenstieg 4b Ruhrgebiet, Hessen-Nord Bayern-Süd, Baden-Württemberg Ost
21629 Neu Wulmstorf René Pottmann, Maschinenbautechniker Peter Benkard, Dipl.-Ing. (FH)
Mobile: +49 174 3301536 KTR Ingenieurbüro Dortmund KTR Ingenieurbüro Adelsried
E-Mail: [email protected] Lindemannstraße 9 Am Mittelfeld 13
44137 Dortmund 86477 Adelsried
Außendienst Bayern, Baden-Württemberg Phone: +49 231 91259060 Phone: +49 8293 9605-04
und Österreich für Hydraulik-Komponenten Mobile: +49 162 2186045 Mobile: +49 172 5313059
Klaus-Peter Sprödhuber E-Mail: [email protected] E-Mail: [email protected]
Hussengutstr.55
95445 Bayreuth Hessen, Rheinland-Pfalz, Saarland
Phone: +49 921 16388991 Martin Dietrich, Ingenieur Maschinenbau
Mobile: +49 172 1096496 KTR Ingenieurbüro Frankfurt
E-Mail: [email protected] Schorbachstr. 9
35510 Butzbach
Phone: +49 6033 9248494
Mobile: +49 172 5329968
For all representatives and sales partners please refer to www.ktr.com.
348
KTR worldwide:
Algeria France Norway Switzerland

KTR Algèrie KTR France SAS KTR Systems Norge AS KTR Systems Schweiz AG
Algeria Business Center - 5 Chemin de la Brocardière Lahaugmoveien 81 Bahnstr. 60
Pins Maritimes CS 71359 N-2013 Skjetten CH-8105 Regensdorf
DZ-16130 Alger Mohammadia F-69573 DARDILLY CEDEX Phone: +47 64 83 54 90 Phone: +41 4 33 11 15 48
Phone: +213 661 92 24 00 Phone: +33 4 78 64 55 26 Fax: +47 64 83 54 95 Fax: +41 4 33 11 15 56
E-Mail: [email protected] Fax: +33 4 78 64 54 31 E-Mail: [email protected] E-Mail: [email protected]
Brazil Poland Taiwan
KTR do Brasil Ltda. India KTR Polska Sp. z.o.o. KTR Taiwan Ltd.
Rua Jandaia do Sul 471 - KTR Couplings (India) Pvt. Ltd., ul. Czerwone Maki 65 No.: 30-1, 36 Rd
Bairro Emiliano Perneta T-36 / 37 / 38, MIDC Bhosari PL–30-392 Kraków Taichung Industry Zone
Pinhais - PR - Cep: 83324-040 Pune 411026 Phone: +48 12 267 28 83 Taichung City
Phone: +55 41 36 69 57 13 Phone: +91 20 27 12 73 24 Fax: +48 12 267 07 66 407 Taiwan (R. O. C.)
E-Mail: [email protected] Fax: +91 20 27 12 73 23 E-Mail: [email protected] Phone: +886 4 23 59 32 78
E-Mail: [email protected] Fax: +886 4 23 59 75 78
Chile Russia E-Mail: [email protected]
KTR Systems Chile SpA Italy KTR RUS LLC
Calle Bucarest 17 KTR Systems GmbH 6 Verhnii Pereulok 12 Turkey
Oficina 33 Providencia Sede Secondaria Italia Litera A, Office 229 KTR Turkey
Santiago de Chile Via Giovanni Brodolini, 8 194292 St. Petersburg Güç Aktarma Sistemleri San. ve Tic. Ltd.
Phone: +56 23 22 46 674 I - 40133 Bologna (BO) Phone: +7 812 383 51 20 Sti.
Mobile: +56 9 44 75 57 02 Phone: +39 051 613 32 32 Fax: +7 812 383 51 25 Kayışdagı Cad. No: 117/2
E-Mail: [email protected] Fax: +39 051 298 55 77 E-Mail: [email protected] 34758 Atasehir -İstanbul
E-Mail: [email protected] Internet: www.ktr.ru Phone: +90 216 574 37 80
China Fax: +90 216 574 34 45
KTR Power Transmission Technology Japan South Africa E-Mail: [email protected]
(Shanghai) Co. Ltd. KTR Japan Co., Ltd. KTR Couplings SA (Pty) Ltd.
Building 1005, ZOBON Business Park Toei Bldg.2F, 6-1-8 Motomachi-dori 28 Spartan Road, Kempton Park, United Kingdom
999 Wangqiao Road Chuo-ku, Kobe Spartan Ext. 21 KTR U.K. Ltd.
Pudong 650-0022 Japan Phone: +27 11 281 3801 Robert House
Shanghai 201201 Phone: +81 7 89 54 65 70 Fax: +27 11 281 3812 Unit 7, Acorn Business Park
Phone: +86 21 58 38 18 00 Fax: +81 7 89 54 65 75 E-Mail: [email protected] Woodseats Close
Fax: +86 21 58 38 19 00 E-Mail: [email protected] Sheffield
E-Mail: [email protected] Spain United Kingdom, S8 0TB
Korea KTR Systems GmbH Phone: +44 11 42 58 77 57
Czech Republic KTR Korea Ltd. Estartetxe, n° 5–Oficina 322 Fax: +44 11 42 58 77 40
KTR CR, spol. s r.o. #604, Songwon bldg., 89-10, Gal- E-48940 Leioa (Vizcaya) E-Mail: [email protected]
Brněnská 559 maejungang-ro, Guri-si, Gyeonggi-do, Phone: +34 9 44 80 39 09
569 43 Jevíčko 11901 Korea Fax: +34 9 44 31 68 07 USA
Czech republic Phone: +82 3 15 69 45 10 E-Mail: [email protected] KTR Corporation
Phone: +420 461 325 014 Fax: +82 3 15 69 45 25 122 Anchor Road
E-Mail: [email protected] Sweden Michigan City, Indiana 46360
KTR Sverige AB Phone: +1 2 19 8 72 91 00
Denmark Netherlands Box 7010 Fax: +1 2 19 8 72 91 50
KTR Systems Danmark ApS KTR Benelux B. V. S-187 11 Täby E-Mail: [email protected]
Vejlsøvej 51, Bygning N Postbus 87 Phone: +46 86 25 02 90
8600 Silkeborg Oosterveldsingel 3 E-Mail: [email protected]
Phone: +45 39 39 10 50 NL-7558 PJ Hengelo (O)
E-Mail: [email protected] Phone: +31 74 2553680
Fax: +31 74 2553689
Finland E-Mail: [email protected]
KTR Finland OY
Tiistinniityntie 4
SF-02230 Espoo
Phone: +358 2 07 41 46 10
Fax: +358 2 07 41 46 19
Certificates and Approvals
Being one of the first companies in the field of drive technology, KTR was certified in accordance with
DIN EN ISO 9001 already in 1993, including the plants in Poland, China, India and USA.
Currently KTR products have been approved by numerous internationally renowned societies for standardi-
zation and classification. Individual approvals by other societies can be implemented on request without fail.
Legend of pictograms
Torsionally rigid Light-weight Maintenance-free
Torsionally flexible Axial Protected

compensation against corrosion
Angular Electrically
Highly flexible
compensation insulating
Damping Radial nmax

X.000 Maximum speed
vibrations compensation
rpm
Axial Shiftable No eddy

plug-in at standstill current losses
Torque limiter
Consider Double-cardanic slipping
shaft distance
˜X°
Radial disassembly Torque limiter

Relatively short
Ease of service with synchronous
shaft distance 360° ratching
Torque limiter
Maximum Standard drop-out
with idle rotation
operating center length
type
temperature
Available in Hardened
High speeds
accordance surface
with API
Complying with
ATEX Accuracy
Backlash-free
For details refer to X%
our ATEX leaflet X%
Shear type, Certified in accord- Consider

separating, ance with ABS axial displacement
slipping
Additional features
compared to stand-
ard version
04/21 - Subject to technical modifications, errors excepted.
Headquarters
KTR Systems GmbH
Carl-Zeiss-Straße 25
D-48432 Rheine
Phone: +49 5971 798-0
E-mail: [email protected]
Internet: www.ktr.com

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Stationary power generation

Flexible jaw and pin & bush couplings

BoWex® HEW Compact

Backlash-free servo couplings

Steel laminae couplings

Flange couplings for I. C.-engines

Pump mounting flange

BoWex® FLE-PA / FLE-PAC

KTR SI/KTR SI Compact

TORQUE MEASURING SHAFTS

Flexible jaw and pin & bush couplings

ROTEX® 35,000 60 200

POLY-NORM® 67,000 35 280

POLY 6,100 35 145

REVOLEX® KX-D 1,350,000 60 650

BoWex® 2,500 30 125

BoWex HEW Compact

GEARex® 2,750,000 – 520

Backlash-free servo couplings

ROTEX® GS 5,850 80 110

Steel laminae couplings

RADEX®-N 280,000 65 330

RIGIFLEX®-N 280,000 100 400

Flange couplings for I. C.-engines

BoWex® FLE-PA / FLE-PAC 6,600 50 125

RUFLEX® 12,000 140

KTR-SI 8,200 100

KTR-SI FRE 60,000 200

KTR-SI FRA 2,600 80

KTR-SI Compact 3,100 80

CLAMPEX® 7,394,000 1,000

TORQUE MEASURING SHAFTS

For legend of certificate please refer to flapper on the cover

B Magnetic couplings P. 230 et seqq.

D Flexible couplings P. 26 et seqq., 104, 120 et seqq.

Hydraulic clamping system

Clamping elements and precision joints

Torque measuring technology

POLY-NORM® Flexible coupling (see page 28)

POLY Flexible, shear type coupling (see page 28)

Flange couplings for I. C.-engines

Terminology of coupling selection

Starting factor SZ Operating factor SB

Permissible load on feather keyway of the coupling hubs

With torsionally stiff couplings the damping power can be ignored.

Coupling selection of BoWex® FLE-PA and MONOLASTIC®

Given: Details of driving side

Given: Details of load side

1.1 Loading generated by rated torque

z Rated torque of load side TLN

1.2 Loading generated by torque shocks

JA = JMotor + JKA  2.9 kgm² + 0.0673 kgm²  JA = 2.9673 kgm²

JL = JCompressor + JKL  6.8 kgm² + 0.0673 kgm²  JL = 6.8673 kgm²

Starting torque TAS = 2  TAN  2  1029 Nm= 2058 Nm

Shock on drive side TS