MODEL

90-01KO
Anti-Cavitation
Pressure Reducing Valve
• Virtually Cavitation Free Operation
• Sensitive and Accurate Pressure Control
• Easy Adjustment and Maintenance
• Optional Check Feature
• Fully Supported Frictionless Diaphragm
The Cla-Val Model 90-01KO Anti-Cavitation Hytrol Pressure Reducing
Valve automatically reduces a higher inlet pressure to a steady lower down-
stream pressure, regardless of changing flow rate and/or varying inlet pres-
sure. This valve is an accurate, pilot-operated regulator capable of holding
downstream pressure to a pre-determined limit. When downstream pres-
sure exceeds the pressure setting of the control pilot, the main valve and
Schematic Diagram pilot valve close drip-tight.
Item Description
1 100-01KO Hytrol Main Valve If a check feature is added, and a pressure reversal occurs, the down-
2 X58 Restriction Fitting stream pressure is admitted in the main valve cover chamber, closing the
3 CRD Pressure Reducing Control valve to prevent return flow.

Optional Features
Item Description
A X46A Flow Clean Strainer
B CK2 Isolation Valve
C CV Flow Control (Closing)*
D Check Valves with Isolation Valve
P X141 Pressure Gauge
S CV Speed Control (Opening)
V X101 Valve Position Indicator
Y X43 "Y" Strainer
H X43H Strainer For space savings, see
Cla-Val Model 90-48 or
90-99 with integral Low
*The closing speed control (optional) on this valve should Flow Bypass Pressure
always be open at least three (3) turns off its seat. Regulator.

Typical Applications
Typical applications include pressure reducing valve station using Cla-Val Model 90-01KO provides optimum downstream pressure
Model 90-01BYKO and Model 90-01ASKO in parallel to handle wide control while reducing noise and eliminating damage associated
range of flow rates. Larger valve meets requirements of peak loads. with cavitation. See Cavitation Guide to determine if the valve is a
The smaller valve handles low flows. A downstream pressure relief candidate for the KO Anti-Cavitation Trim. A downstream pressure
relief valve is recommended for this type of application.
valve is recommened for this type of application.
Upper Isolation
High Gauge Zone Valve

Pressure Gauge

X43H Strainer
CLA-VAL 90-01BYKO/ CLA-VAL Model
690-01BYKO 50-01/650-01
Pressure Relief/
Pressure Reducing Valve Pressure Sustaining Valve
X43H Strainer

X43H Strainer Gauge CLA-VAL Model Isolation

90-01KO/690-01KO Valves
Anti-Cavitation Trim
CLA-VAL 90-01ASKO/ for Excess Pressure Drop
690-01ASKO Consult Cavitation Chart
Pressure Reducing Valve
Constant
Area Of
Downstream Pressure
Heavy Demand
Model 90-01KO (Uses 100-01KO Hytrol Main Valve) Operating Temp. Range
Pattern Globe Angle Grooved End Fluids
Size 1" - 36" 1 1/4" - 16" & 24" 1 1/4" - 8" -40° to 180° F

Pressure Ratings (Recommended Maximum Pressure - psi) Materials

Pressure Class Component Standard Material Combinations
Valve Body & Cover
Flanged Grooved Threaded Body & Cover Ductile Iron Cast Steel Bronze
ANSI 150 300 300 End‡ 100-01KO Available Sizes 1" - 36" 3" - 16" 3" - 16"
Grade Material
Standards* Class Class Class Details Disc Retainer & Cast Iron Cast Steel Bronze
ASTM A536 Ductile Iron B16.42 250 400 400 400 Diaphragm Washer
ASTM A216-WCB Cast Steel B16.5 285 400 400 400 Trim: Disc Guide, Stainless Steel is Standard
Seat & Cover Bearing
UNS 87850 Bronze B16.24 225 400 400 400
Disc Buna-N® Rubber
Note: * ANSI standards are for flange dimensions only. Diaphragm Nylon Reinforced Buna-N® Rubber
Flanged valves are available faced but not drilled. Stem, Nut & Spring Stainless Steel
‡ End Details machined to ANSI B2.1 specifications.
For material options not listed, consult factory.
Valves for higher pressure are available; consult factory for details
Cla-Val manufactures valves in more than 50 different alloys.

100G-01KO ANTI-CAVITATION VALVE CURVES

SOLID LINE IS FULL OPEN FLOW CURVES FOR 18 FT/SEC CONTINUOUS DUTY APPLICATIONS
DASHED LINE IS FULL OPEN FLOW CURVE FOR 25 FT/SEC INTERMITTENT DUTY APPLICATIONS
400
300

100
PRESSURE DROP (psi)

20"
1 1/2" 36"
4" 8" 12" 18" 30"
24"
2" 2 1/2" 3" 6" 10" 14"16"
1 1/4"
10

1"

1
10 100 1000 10000 100000
FLOW RATE (gpm)
Notes: On Operating Differential
1. For atmospheric discharge, the maximum inlet pressure cannot exceed 150 psi.
2. For pressure differentials greater than 300 psi, the maximum flow velocity should not exceed 18 ft/sec.
3. Flow velocities greater than 25 ft/sec are not recommended.
4. Recommended minimum flow velocity is 1 ft/sec.
5. Consult factory for conditions exceeding these recommendations.
SELECTION GUIDELINE FOR KO ANTI-CAVITATION VALVES
400

350
Cavitation
Zone
300
INLET PRESSURE (psi)

250

200

150

100

50

100-01KO Hytrol Main Valve

0
0 10 20 30 40 50 60 70 80 90 100
OUTLET PRESSURE (psi)
Model 90-01KO Dimensions (Uses 100-01KO Hytrol Main Valve)

B (Diameter)
J
100-01KO
Threaded &
Flanged K
X
H
C
(MAX)

Inlet Outlet

G E F
GG FF
GGG
Inlet D
DD

Model 100-01KO Full

A DDD
AA

Port Hytrol Main Valve

AAA

B (Diameter)
J
100-01KO
Grooved
K X
H CC
(MAX)
Y
Inlet Outlet

EE
GGGG Note:
Consult Factory on 10",12",
Z
Inlet DDDD 16" angle pattern
AAAA

Model 90-01KO Dimensions (In inches)

Valve Size (Inches) 1 1 1⁄ 4 1 1⁄ 2 2 2 1⁄ 2 3 4 6 8 10 12 14 16 18 20 24 30 36
A Threaded 7.25 7.25 7.25 9.38 11.00 12.50 — — — — — — — — — — — —
AA 150 ANSI — — 8.50 9.38 11.00 12.00 15.00 20.00 25.38 29.75 34.00 39.00 41.38 46.00 52.00 61.50 63.00 72.75
AAA 300 ANSI — — 9.00 10.00 11.62 13.25 15.62 21.00 26.38 31.12 35.50 40.50 43.50 47.64 53.62 63.24 64.50 74.75
AAAA Grooved End — — 8.50 9.00 11.00 12.50 15.00 20.00 25.38 — — — — — — — — —
B Diameter 5.62 5.62 5.62 6.62 8.00 9.12 11.50 15.75 20.00 23.62 28.00 32.75 35.50 41.50 45.00 53.16 56.00 66.00
C Maximum 5.50 5.50 5.50 6.50 7.56 8.19 10.62 13.38 16.00 17.12 20.88 24.19 25.00 39.06 41.90 43.93 54.60 59.00
CC Maximum Grooved End — — 4.75 5.75 6.88 7.25 9.31 12.12 14.62 — — — — — — — — —
D Threaded 3.25 3.25 3.25 4.75 5.50 6.25 — — — — — — — — — — — —
DD 150 ANSI — — 4.00 4.75 5.50 6.00 7.50 10.00 12.69 14.88 17.00 19.50 20.81 — — 30.75 — —
DDD 300 ANSI — — 4.25 5.00 5.88 6.38 7.88 10.50 13.25 15.56 17.75 20.25 21.62 — — 31.62 — —
DDDD Grooved End — — — 4.75 — 6.00 7.50 — — — — — — — — — — —
E 1.12 1.12 1.12 1.50 1.69 2.06 3.19 4.31 5.31 9.25 10.75 12.62 15.50 12.95 15.00 17.75 21.31 24.56
EE Grooved End — — 2.00 2.50 2.88 3.12 4.25 6.00 7.56 — — — — — — — — —
F 150 ANSI — — 2.50 3.00 3.50 3.75 4.50 5.50 6.75 8.00 9.50 10.50 11.75 15.00 16.50 19.25 22.50 28.50
FF 300 ANSI — — 3.06 3.25 3.75 4.13 5.00 6.25 7.50 8.75 10.25 11.50 12.75 15.00 16.50 19.25 24.00 30.00
G Threaded 1.88 1.88 1.88 3.25 4.00 4.50 — — — — — — — — — — — —
GG 150 ANSI — — 4.00 3.25 4.00 4.00 5.00 6.00 8.00 8.62 13.75 14.88 15.69 — — 22.06 — —
GGG 300 ANSI — — 4.25 3.50 4.31 4.38 5.31 6.50 8.50 9.31 14.50 15.62 16.50 — — 22.90 — —
GGGG Grooved End — — — 3.25 — 4.25 5.00 — — — — — — — — — — —
H NPT Body Tapping 0.375 0.375 0.375 0.375 0.50 0.50 0.75 0.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 2.00 2.00
J NPT Cover Center Plug 0.25 0.25 0.25 0.50 0.50 0.50 0.75 0.75 1.00 1.00 1.25 1.50 2.00 1.00 1.00 1.00 2.00 2.00
K NPT Cover Tapping 0.375 0.375 0.375 0.375 0.50 0.50 0.75 0.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 2.00 2.00
Stem Travel 0.40 0.40 0.40 0.60 0.70 0.80 1.10 1.70 2.30 2.80 3.40 4.00 4.50 5.10 5.63 6.75 7.50 8.50
Approx. Ship Weight (lbs) 15 15 15 35 50 70 140 285 500 780 1165 1600 2265 2982 3900 6200 7703 11720
Approx. X Pilot System 11 11 11 13 14 15 17 29 31 33 36 40 40 43 47 68 79 85
Approx. Y Pilot System 9 9 9 9 10 11 12 20 22 24 26 29 30 32 34 39 40 45
Approx. Z Pilot System 9 9 9 9 10 11 12 20 22 24 26 29 30 32 34 39 42 47

Cla-Val Control Valves with KO ANTI-CAVITATION Trim operate with maximum efficiency when mounted in horizontal piping with the main valve cover Up. We recommend isolation valves
be installed on inlet and outlet for maintenance. Adequate space above and around the valve for service personnel should be considered essential. A regular maintenance program should
be established based on the specific application data. However, we recommend a thorough inspection be done at least once a year. Consult factory for specific recommendations.
90-01KO 100-01KO Pattern: Globe (G), Angle (A), End Connections: Threaded (T), Grooved (GR), Flanged (F) Indicate Available Sizes

Valve Inches 1 11⁄4 11⁄2 2 21⁄2 3 4 6 8 10 12 14 16 18 20 24 30 36

Selection mm 25 32 40 50 65 80 100 150 200 250 300 350 400 450 500 600 750 900
Pattern G G, A G, A G, A G, A G, A G, A G, A G, A G, A G, A G, A G, A G G G, A G G
MainValve
100-01KO T, F, T, F, T, F, T, F, F, F, F,
End Detail T T F F F F F F F F F
Gr* Gr Gr* Gr Gr Gr* Gr*
Max. Continuous 84 84 115 190 270 410 710 1620 2810 4420 6280 7590 9920 12550 14900 22600 37700 52450
Suggested
Flow Max. Intermittent 120 120 160 260 370 580 990 2250 3900 6150 8720 10540 13700 17500 21700 31300 48000 62500
(gpm)
Min. Continuous 10 10 10 15 20 30 50 115 200 300 400 500 650 560 1073 1577 2650 3150
Max. Continuous 5.3 5.3 7.3 12 17 26 45 102 177 279 397 479 694 792 940 1427 2379 3309
Suggested
Flow Max. Intermittent 7.6 7.6 10 16 23 37 62 142 246 387 549 664 863 1104 1369 1972 3028 3940
(Liters/Sec)
Min. Continuous .6 .6 .6 .9 1.3 1.9 3.2 7.2 13 19 25 32 41 41 57 110 132 180
100-01KO Series is the full internal port Hytrol. For Lower Flows Consult Factory *Globe Grooved Only

Functional Data
Inches 1 11⁄4 11⁄2 2 21⁄2 3 4 6 8 10 12 14 16 18 20 24 30 36
Valve Size
mm. 25 32 40 50 65 80 100 150 200 250 300 350 400 450 500 600 750 900
Gal./Min. (gpm.) 14 14 14 25 37 52 90 218 362 660 810 1100 1200 1550 1950 3900 6100 9150
Globe
CV Pattern Litres/Sec. (l/s.) 3.4 3.4 3.4 6.0 8.9 12.5 21.6 52 87 159 194 264 288 360 469 938 1466 2199
Factor Gal./Min. (gpm.) — 15 15 26 39 55 95 232 388 479 790 1075 1175 — — — — —
Angle
Pattern Litres/Sec. (l/s.) — 3.6 3.6 6.2 9.4 13.2 22.8 56 93 115 190 258 282 — — — — —
Feet (ft.) 196 196 196 237 277 416 572 858 1315 2444 2118 1937 3022 3537 4199 4532 3897 3954
Equivalent Globe
Length of Pattern Meters (m.) 60 60 60 72 84 127 174 262 401 745 646 590 921 1078 1280 1381 1188 1205
Pipe Feet (ft.) — 171 171 219 250 372 514 757 1145 2133 2226 2021 3152 — — — — —
Angle
Pattern Meters (m.) — 52 52 67 76 113 157 231 349 650 678 616 961 — — — — —
Globe Pattern 30.6 30.6 30.6 26.1 24.3 29.3 29.0 25.5 27.7 41.0 27.7 22.8 31.4 30.2 29.5 28.9 17.6 15.1
K Factor
Angle Pattern — 26.7 26.7 24.1 21.8 26.2 26.0 22.5 24.1 35.8 29.1 23.8 32.8 — — — — —
Liquid Displaced from
U.S. Gal. 0.2 0.2 0.2 .03 .04 .08 .17 .53 1.26 2.5 4.0 6.5 9.6 11 12 29 65 90
Cover Chamber When
Valve Opens Litres 0.8 0.8 0.8 .12 .16 .30 .64 2.0 4.8 9.5 15.1 25.6 36.2 41.6 45.4 110 246 340
For assistance in selecting appropriate valve options or valves manufactured with special design requirements, please contact our Regional Sales Office or Factory.

C V Factor Where:
Formulas for computing CV Factor, Flow (Q) and Pressure Drop ( P): C V = U.S. (gpm) @ 1 psi differential at 60 F water
2 or
Q Q = (l/s) @ 1 bar (14.5 PSIG) differential
CV = Q = CV P P= C at 15 C water
P V
d = inside pipe diameter of Schedule 40 Steel Pipe (inches)
K Factor (Resistance Coefficient) 4
The Value of K is calculated from the formula: K = 894d f = friction factor for clean, new Schedule 40 pipe
(U.S. system units) Cv 2 (dimensionless) (from Cameron Hydraulic Data,

Equivalent Length of Pipe 18th Edition, P 3-119)

Equivalent lengths of pipe (L) are determined from the formula: L = Kd K = Resistance Coefficient (calculated)
(U.S. system units) 12 f
L = Equivalent Length of Pipe (feet)

Fluid Velocity Q = Flow Rate in U.S. (gpm) or (l/s)

.4085 Q
Fluid velocity can be calculated from the following formula: V= V = Fluid Velocity (feet per second) or (meters per second)
(U.S. system units) d2 = Pressure Drop in (psi) or (bar)
P

Pilot System Specifications When Ordering, Specify:

Adjustment Ranges Materials
1. Catalog No. 90-01KO
Standard Pilot System Materials
2 to 30 psi Pilot Control: Low Lead Bronze 2. Valve Size
15 to 75 psi 3. Pattern - Globe or Angle
Trim: Stainless Steel Type 303
20 to 105 psi Rubber: Buna-N® Synthetic Rubber 4. Pressure Class
30 to 300 psi* Tubing & Fitting: Cooper and Bronze 5. Threaded, Flanged or Grooved End
*Supplied unless otherwise specified
Optional Pilot System Materials 6. Trim Material
Other ranges available, please consult factory
7. Adjustment Range
Pilot Systems are available with optional
Temperature Range Aluminum, Stainless Steel or Monel materials. 8. Desired Options
Water: to 180°F 9. When Vertically Installed
Note: Available with remote sensing control.

CLA-VAL 1701 Placentia Ave • Costa Mesa CA 92627 • Phone: 949-722-4800 • Fax: 949-548-5441 • E-mail: [email protected] • www.cla-val.com
© CopyrightCla-Val 2019 • Printed in USA • Specifications subject to change without notice. E-90-01KO (R-03/2019)