Sikadur®-30: Product Data Sheet

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PRODUCT DATA SHEET

Sikadur®-30
THIXOTROPIC EPOXY ADHESIVE FOR BONDING REINFORCEMENT

DESCRIPTION CHARACTERISTICS / ADVANTAGES


Sikadur®-30 is a thixotropic, structural 2-component Sikadur®-30 has the following advantages:
adhesive, based on a combination of epoxy resins and ▪ Easy to mix and apply.
special filler, designed for use at normal temperatures ▪ No primer needed.
between +8 °C and +35 °C. ▪ High creep resistance under permanent load.
▪ Very good adhesion to concrete, masonry, stone-
USES work, steel, cast iron, aluminium, timber and Sika®
CarboDur® Plates.
Sikadur®-30 may only be used by experienced profes- ▪ Hardening is not affected by high humidity.
sionals. ▪ High strength adhesive.
Adhesive for bonding structural reinforcement, partic- ▪ Thixotropic: non-sag in vertical and overhead applica-
ularly in structural strengthening works. Especially for tions.
the following uses: ▪ Hardens without shrinkage.
▪ Sika® CarboDur® Plates to concrete, brickwork and ▪ Different coloured components (for mixing control).
timber (for details see the Sika® CarboDur® Product ▪ High initial and ultimate mechanical resistance.
Data Sheet, the “Method Statement for Sika® Car- ▪ High abrasion and shock resistance.
boDur® Externally Bonded Reinforcement” Ref: 850 ▪ Impermeable to liquids and water vapour.
41 05 and the “Method Statement for Sika® Car-
boDur® Near Surface Mounted Reinforcement” Ref: APPROVALS / CERTIFICATES
850 41 07).
▪ Steel plates to concrete (for details see the relevant ▪ IBMB, TU Braunschweig, test report No. 1871/0054,
Sika Technical information). 1994: Approval for Sikadur®-30 Epoxy adhesive.
▪ IBMB, TU Braunschweig, test report No. 1734/6434,
1995: Testing for Sikadur®-41 Epoxy mortar in com-
bination with Sikadur®-30 Epoxy adhesive for bond-
ing of steel plates.
▪ Adhesive for structural bonding tested according to
EN 1504-4, provided with the CE-mark

PRODUCT INFORMATION
Composition Epoxy resin
Packaging 6 kg (A+B) Pre-batched unit
40 kg (A+B) Pre-batched unit

Colour Component A White


Component B Black
Component A + B Light grey

Shelf life 24 months from date of production

Product Data Sheet


Sikadur®-30
September 2016, Version 02.02
020206040010000001

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Storage conditions Store in original, unopened, sealed and undamaged packaging in dry condi-
tions at temperatures between +5 °C and +30 °C. Protect from direct sun-
light.
Density components A + B mixed (at +23 °C) 1.65 kg/L ±0.1 kg/L

TECHNICAL INFORMATION
Compressive Strength Curing Time Curing Temperature (EN 196)
+10 °C +35 °C
12 hours - ~85 N/mm2
1 day ~55 N/mm2 ~90 N/mm2
3 days ~70 N/mm2 ~90 N/mm2
7 days ~75 N/mm2 ~90 N/mm2

Modulus of Elasticity in Compression at 23 °C ~9 600 N/mm2 (ASTM D 695)

Tensile Strength Curing Time Curing Temperature (DIN EN ISO 527-3)


+15 °C +35 °C
1 day ~20 N/mm2 ~26 N/mm2
3 days ~23 N/mm 2 ~27 N/mm2
7 days ~26 N/mm2 ~29 N/mm2

Modulus of Elasticity in Tension +23 °C ~11 200 N/mm2 (ISO 527)

Tensile Adhesion Strength Curing Time Substrate Curing Adhesion (EN ISO 4624, EN
Temperat- Strength 1542, EN 12188)
ure
7 days Concrete +23 °C > 2 N/mm2 *
dry
7 days Steel +23 °C >21 N/mm2
*100% concrete failure

Shear Strength Curing Time Curing Temperature (FIP 5.15)


+15 °C +23 °C +35 °C
1 day ~4 N/mm2 - ~17 N/mm2
3 days ~15 N/mm2 - ~18 N/mm2
7 days ~16 N/mm2 18 N/mm2 ~18 N/mm2
(1)

Concrete failure (~15 N/mm2)


(1) (DIN EN ISO 4624)

Shrinkage 0.04 % (FIP: Fédération Internationale de la Précontrainte)

Coefficient of Thermal Expansion 2.5 x 10−5 per °C (Temperature range: −20 °C to +40 °C) (EN 1770)

Glass Transition Temperature Curing Time Curing Temper- TG (EN 12614)


ature
30 days +30 °C +52 °C

Heat Deflection Temperature Curing Time Curing Temper- HDT (ASTM-D 648)
ature
3 hours +80 °C +53 °C
6 hours +60 °C +53 °C
7 days +35 °C +53 °C
7 days +10 °C +36 °C

Service Temperature −40 °C to +45 °C (when cured at +23 °C)

Product Data Sheet


Sikadur®-30
September 2016, Version 02.02
020206040010000001

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APPLICATION INFORMATION
Mixing Ratio Component A : Component B = 3 : 1 by weight or volume
When using bulk material the exact mixing ratio must be safeguarded by
accurately weighing and dosing each component.
Layer Thickness 30 mm max.
Sag Flow On vertical surfaces it is non-sag up to 3 − (FIP: Fédération Internationale de
5 mm thickness at 35 °C la Précontrainte)

Squeezability 4 000 mm2 at +15 °C at 15 kg (FIP: Fédération Internationale de la Précontrainte)


Product Temperature Sikadur®-30 must be applied at temperatures between +8 °C and +35 °C.
Ambient Air Temperature +8 °C min. / +35 °C max.
Dew Point Beware of condensation.
Substrate temperature during application must be at least 3 °C above dew
point.
Substrate Temperature +8 °C min. / +35 °C max.
Substrate Moisture Content Max. 4 % pbw
When applied to mat damp concrete, brush the adhesive well into the sub-
strate.
Pot Life Temperature Potlife Open Time (FIP: Fédération In-
+8 °C ~120 minutes ~150 minutes ternationale de la
+20 °C ~90 minutes ~110 minuets Précontrainte)
+35 °C ~20 minutes ~50 minutes
The potlife begins when the resin and hardener are mixed. It is shorter at high temperatures and longer at
low temperatures. The greater the quantity mixed, the shorter the potlife. To obtain longer workability at
high temperatures, the mixed adhesive may be divided into portions. Another method is to chill compon-
ents A+B before mixing them (not below +5 °C).

APPLICATION INSTRUCTIONS APPLICATION METHOD / TOOLS

SUBSTRATE QUALITY See the “Method Statement for Sika® CarboDur® Ex-
ternally Bonded Reinforcement” Ref: 850 41 05 and
See the Product Data Sheet of Sika® CarboDur® Plates the “Method Statement for Sika® CarboDur® Near Sur-
and Sika® CarboDur® BC rods. face Mounted Reinforcement” Ref: 850 41 07.

SUBSTRATE PREPARATION CLEANING OF EQUIPMENT

See the “Method Statement for Sika® CarboDur® Ex- Clean all tools and application equipment with Sika®
ternally Bonded Reinforcement” Ref: 850 41 05 and Colma Cleaner immediately after use. Hardened /
the “Method Statement for Sika® CarboDur® Near Sur- cured material can only be removed mechanically.
face Mounted Reinforcement” Ref: 850 41 07.
IMPORTANT CONSIDERATIONS
MIXING
Sikadur® resins are formulated to have low creep un-
Pre-batched units: der permanent loading. However, due to the creep be-
Mix componentss A+B together for at least 3 minutes havior of all polymer materials under load, the long
with a mixing spindle attached to a slow speed electric term structural design load must account for creep.
drill (max. 300 rpm) until the material becomes Generally the long term structural design load must be
smooth in consistency and a uniform grey colour. lower than 20−25 % of the failure load.
Avoid aeration while mixing. Then, pour the whole mix A structural engineer must be consulted for load cal-
into a clean container and stir again for approx. 1 more culations for the specific application.
minute at low speed to keep air entrapment at a min-
imum. Mix only that quantity which can be used with- BASIS OF PRODUCT DATA
in its potlife.
Bulk packing, not pre-batched: All technical data stated in this Data Sheet are based
First, stir each component thoroughly. Add the com- on laboratory tests. Actual measured data may vary
ponents in the correct proportions into a suitable mix- due to circumstances beyond our control.
ing pail and stir correctly using an electric low speed
mixer as above for pre-batched units.

Product Data Sheet


Sikadur®-30
September 2016, Version 02.02
020206040010000001

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LOCAL RESTRICTIONS
Note that as a result of specific local regulations the
declared data and recommended uses for this product
may vary from country to country. Consult the local
Product Data Sheet for the exact product data and
uses.

ECOLOGY, HEALTH AND SAFETY


For information and advice on the safe handling, stor-
age and disposal of chemical products, users shall refer
to the most recent Safety Data Sheet (SDS) containing
physical, ecological, toxicological and other safety-re-
lated data.

LEGAL NOTES
The information, and, in particular, the recommenda-
tions relating to the application and end-use of Sika
products, are given in good faith based on Sika's cur-
rent knowledge and experience of the products when
properly stored, handled and applied under normal
conditions in accordance with Sika's recommenda-
tions. In practice, the differences in materials, sub-
strates and actual site conditions are such that no war-
ranty in respect of merchantability or of fitness for a
particular purpose, nor any liability arising out of any
legal relationship whatsoever, can be inferred either
from this information, or from any written recom-
mendations, or from any other advice offered. The
user of the product must test the product’s suitability
for the intended application and purpose. Sika re-
serves the right to change the properties of its
products. The proprietary rights of third parties must
be observed. All orders are accepted subject to our
current terms of sale and delivery. Users must always
refer to the most recent issue of the local Product Data
Sheet for the product concerned, copies of which will
be supplied on request.

PT. Sika Indonesia Head Office and


Jl. Raya Cibinong-Bekasi Km.20
Limusnunggal-Cileungsi
Bogor 16820-Indonesia
Tel. +62 21 8230025, Fax +62 21 8230026
Web: idn.sika.com
Email: [email protected]

Sikadur-30-en-ID-(09-2016)-2-2.pdf

Product Data Sheet


Sikadur®-30
September 2016, Version 02.02
020206040010000001

4/4

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