Keeping the Customer First

Tungaloy Report No. 377-E

Range of drills from ø12.5 ~ 54 mm

L/D = 2xD, 3xD, 4xD, 5xD Extended
version with
new items!

New chipbreaker and chamfering tools for increased power!

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 Excellent surface finish and
stable chip evacuation with
newly developed drill body!

Features
Range of drills from ø12.5 ~ 54 mm, L/D = 2xD, 3xD, 4xD, 5xD
Power
Up
1 Highly economic
= TDX concept 2 Excellent chip
evacuation!
Stable and efficient machining can be The new twisted coolant hole in
achieved by using four corners of the the drill body increases fluid flow
proven parallelogram shaped insert. by 1.5 times. Creating excellent
surface finishes!

Peripheral
insert

Insert changing

Center
insert
25
New TDX type
Suitable for various
3 20 Conventional
Coolant: (r/min)

applications
15
Now with new DG type chipbreaker,
9 ypes of inserts are available for all 10
types of machining on a variety of
materials and machines. 5

0
ø12.5 ø22.0
Drill - ø (mm)
DG type
Machine : Vertical machining center
Oil pressure : 2 MPa

DJ type DS type DW type Power Power

Up Up
Ideally-balanced with a strong Improved drilling
4 and rigid design 5 durability!
= TDX concept Long tool life credit to specialised
The drill body shape further enhances stable drill body coating that is hardened
cutting. As a result, exceptional balance can to improve rigidity.
be obtained and chatter can be constrained.

2
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 New TDX type drills machining comparisons
High quality surface finishes New TDX type
Competitor A
Both high efficiency and high quality are
obtained.

By dramatically increasing oil, improved chip

evacuation, stability and surface finish can
be achieved when compared to conventional
products.

Stabilization of spindle power

Work material : SCM440 / 42CrMo4
Drill : ø22 mm, L/D = 3xD
New TDX type Competitor A Chip packing
Cutting speed : Vc = 180 m/min
25 25
Stable Unstable Feed : f = 0.13 mm/rev
Drilling depth : 3D (Blind)
Spindle power (A)

Spindle power (A)

22 22
Machine : Vertical machining center
15 15
Cutting fluid : Water soluble type
10 10

5 5

0 10 20 30 40 50 0 10 20 30 40 50
Cutting time (S) Cutting time (S)

Comparison of chip shape (the central and peripheral cutting edges)

Tungaloy’s TDX enables excellent chip control in various work materials. Surface finish is affected
Work
SCM440 / 42CrMo4 SUS304 / X5CrNi18-10 SS400 / st42-1 S55C / C55
by chip shapes produced
material
Cutting Vc = 100 m/min Vc = 150 m/min Vc = 200 m/min Vc = 200 m/min with the central insert.
Speed
Feed f = 0.1 mm/rev f = 0.12 mm/rev f = 0.06 mm/rev f = 0.2 mm/rev
Good
Peripheral Center
TDX type

DJ type DS type DS type DW type

New TDX type + DS

Unstable
Peripheral Center
Competitor A
Peripheral Center
Competitor B

Competitor C
Peripheral Center
Competitor C

Work material: SUS316L

X5CrNi18-9
Drill : ø22 mm, L/D = 3xD
Cutting speed : Vc = 100 m/min
Feed : f = 0.08 mm/rev
Machine : NC lathe

3
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 New The new AH725 PVD coated grade now offers
all chipbreakers! Well-
balanced
fracture
AH725 for standard to high speed cutting resistance
Flat and smooth coated surface by adopting
“Triple Force Technology”
Dramatically improved resistance to chip Excellent
Chip Control
welding and insert edge chipping
Excellent
Newly improved coating layer wear
features great adhesion strength resistance
between coating and substrate.
Features
Well-balanced micro alloy Improved chip evacuation by reducing the friction between
insert and chip
substrate is effective for plastic Cutting applications extended to high speed machining
deformation resistance and
toughness.
Super flash coating Highly efficient machining with
“Triple Force Technology” improves newly modified drill body
droplets on the coating surface. Conventional AH725
Conventional AH725

Chip shape is flat and smooth demonstrating

stable surface machining (stainless steels)

Cutting performance
For steels / high cutting speed
5m 10 m
0.10
Competitor A
DJ type
Flank wear VB max. (mm)

0.08
AH725
Center
0.06
DJ type AH725 insert

0.04 Competitor A
Wear
0.02

5m 10 m
0 5 10 15
Drilling length (m) DJ type
Drill : ø21 mm, L/D = 3xD
AH725 Chipping
Insert : XPMT06X308R-DJ Peripheral
Work material : S55C / C55
generation
insert
Cutting speed: Vc = 200 m/min
Feed : f = 0.1 mm/rev
Cutting fluid : Water soluble type Competitor A
(Internal supply)

Dramatically improved wear resistance by adopting “Triple Force Technology ”

Improved chipping resistance and stable machining when high speed cutting

4
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 Stainless steels processing / high cutting speed
0.4
1m 3m 5m
Corner flank wear width VBc (mm)

Competitor A

0.3
DS type
AH725
0.2

Peripheral
DS type AH725 insert Chip welding
0.1 Chipping
Competitor A

0 2 4 6
Machining length (m)

Improved wear resistance in high speed machining of Drill : ø21 mm, L/D = 3xD
stainless steels Insert : XPMT06X308R-DS
Work material : SUS304 / X5CrNi18-10
Edge welding is reduced with the AH725 Cutting speed : Vc = 200 m/min
Excellent chipping resistance that is improved by the chip Feed : f = 0.08 mm/rev
Cutting fluid : Wet (Internal supply)
evacuation and characteristics of the new grade

Stainless steels processing / general cutting speed

0.15
7m DS type AH725 Competitor A
Competitor A
Corner flank wear width VBc (mm)

0.10 Center
insert
DS type AH725

0.05

Peripheral
insert

0 3 6 9
Machining length (m)

Prevention of damage on Drill : ø21 mm, L/D = 3xD Cutting speed : Vc = 120 m/min
Insert : XPMT06X308R-DS Feed : f = 0.08 mm/rev
cutting edge in general Work material : SUS304 / X5CrNi18-10 Cutting fluid : Wet
cutting area (Internal supply)

Prevents burrs
DS type AH725 Competitor A

Excellent chip control Causing burrs

prevents burrs due at the point of
to combination with engagement
TungdrillTwisted.

Provides more stable Drill : ø21 mm, L/D = 3xD Cutting speed : Vc = 120 m/min
cutting performance. Insert : XPMT06X308R-DS Feed : f = 0.08 mm/rev
Work material : SUS304 / X5CrNi18-10 Cutting fluid : Wet
(Internal supply)

5
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 Comparison of cutting resistance of TungdrillTwisted
The charts below show a guideline for cutting 14 Competitor C
forces. Use TungdrillTwisted drills on a machine
12 Competitor B
with ample power and sufficient rigidity.
Competitor A

Torque (N・m)
10

Work material : SCM400 8

42CrMo4
Drill : Ø18 6
Cutting speed : Vc = 100 m/min
4
Cutting fluid : Wet
0.07 0.10 0.13
Feed: f (mm/rev)
Net power consumption (kW)

16 5 100
14 LOAD
4 80
Thrust force (kN)

12

Torque (N・m)
10 3 60
8
6 2 40
Feed: f Feed: f Feed: f
0.13 mm/rev 0.13 mm/rev 0.13 mm/rev
4 1 20
0.10 mm/rev 0.10 mm/rev 0.10 mm/rev
2 0.07 mm/rev 0.07 mm/rev 0.07 mm/rev

10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60
Drill diameter Ø (mm) Drill diameter Ø (mm) Drill diameter Ø (mm)

Applications of insert grades

NEW First choice: for steels and stainless steels NEW New grade for cast irons

AH725 PVD coated carbide T1115 CVD coated carbide

Improved wear and fracture resistance combined with new By combining specially designed hard carbide substrate with
(Ti, AI)N coating and well-balanced substrate. newly developed multilayer compound coatings, this grade
provides excellent wear resistance in machining cast irons.

AH120 PVD coated carbide AH740 PVD coated carbide

For stainless steels General purpose grade
By combining highly reliable carbide substrate with By combining ultra fine grain cemented carbide with “Flash-
“Flashcoat”, this grade provides superior impact resistance coat”, this grade provides both wear resistance and impact
and wear resistance in high-speed machining. Suitable for resistance. Can be used for a wide range of applications.
drilling stainless steels.

Application area of each insert

T1115 T1115
Cast iron Cast iron
AH725 AH725

AH740 AH740
Steel Steel

AH120 AH120
Stainless Stainless
0.05 0.10 0.15 0.20 100 150 200 250 300
Feed: f (mm/rev) Cutting speed: Vc (m/min)

6
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 Chipbreakers

NEW DG chipbreaker for mild steel

Wavy cutting
edge Applicable for low to high speed machining
Creates wavy chips that
Prevents long chips from tangling around the
are easily controlled tool body, even when the cutting speed is low
and broken. on heavy machines with a low-rpm spindle

Chips with low cutting speed, Vc = 80 m/min

Chipbreaker for making

short chips Work material：SS400 /
Controls the direction of chip st42-1
flow to break chips with cracks. 50 mm 50 mm
Drill：ø42 mm
This prevents long chips from Feed：f = 0.08 mm/rev
tangling around the tool body. DG type Competitor

DJ type DW type
General purpose chipbreaker for almost all applications. In comparison with conventional inserts, this chipbreaker
Features low cutting forces and allows stable drilling. allows higher feeds and produces superior surface finishes.

Chipbreaker for Wiper design

peripheral edge Can improve surface finish at nor-
Deeply formed chip groove per- mal feeds and minimizes surface
forms exceptionally free cutting degradation at high feeds.
action and effective chipbreaking.

Chipbreaker for
central edge Extraordinarily
Relatively shallow chip groove
strengthened corner
prevents chips from packing. Increased land width plus a two
step relief angle strengthens the
Strong chipbreaker for corner section.
Low cutting forces and long tool life high feeds
Bumps and grooves formed on the rake face reduce the contact area Can forcibly curl thick chips
with chips reducing cutting forces and delivering longer tool life. produced at high feeds, causing
them to break into short sections.
It also allows for large volume
chip removal.

DS type Application area of each chipbreaker type

Performs excellent chip control for gummy materials such
as stainless steels and low carbon steels.
+1

Entirely new rake Cast iron

face design
Can effectively form gummy ma-
terial chips into short sections.

Steel

+>
Strengthened corner
Strengthened corner geometry
minimizes insert breakage even
Sharp cutting edges when drilling stainless steels. +:
Stainless
Exceptionally free cutting action
0.05 0.10 0.15 0.20
improves chip control.
Feed: f (mm/rev)

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 Inserts
DJ chipbreaker Stocked grades Dimensions (mm) Applicable
Cat. No. A B T ød rε drill
NEW AH725 AH740 GH730 NEW T1115 diameters
11°
XPMT040104R-DJ 䊉 䊉 䉱 䊉 4.3 4.5 1.59 2.3 0.4 ø12.5 ~ ø14.5
rε
XPMT050204R-DJ 䊉 䊉 䉱 䊉 5.2 5.4 2.38 2.3 0.4 ø15.0 ~ ø17.0
XPMT06X308R-DJ 䊉 䊉 䉱 䊉 6.0 7.0 3.00 2.5 0.8 ø17.5 ~ ø21.5
Ød
B

XPMT07H308R-DJ 䊉 䊉 䉱 䊉 7.0 8.2 3.60 2.8 0.8 ø22.0 ~ ø26.0

A T XPMT08T308R-DJ 䊉 䊉 䉱 䊉 8.5 9.9 3.97 3.4 0.8 ø27.0 ~ ø32.0
XPMT110412R-DJ 䊉 䊉 䉱 䊉 11.2 12.5 4.76 4.4 1.2 ø33.0 ~ ø41.0
XPMT150512R-DJ 䊉 䊉 䉱 䊉 15.0 16.1 5.56 5.5 1.2 ø42.0 ~ ø54.0

DS chipbreaker
Stocked grades Dimensions (mm) Applicable
Cat. No. AH120 GH730 A B T ød rε drill
NEW AH725 diameters
XPMT040104R-DS 䊉 䊉 䉱 4.3 4.5 1.59 2.3 0.4 ø12.5 ~ ø14.5
11°

rε
XPMT050204R-DS 䊉 䊉 䉱 5.2 5.4 2.38 2.3 0.4 ø15.0 ~ ø17.0
XPMT06X308R-DS 䊉 䊉 䉱 6.0 7.0 3.00 2.5 0.8 ø17.5 ~ ø21.5
Ød
B

XPMT07H308R-DS 䊉 䊉 䉱 7.0 8.2 3.60 2.8 0.8 ø22.0 ~ ø26.0

T
A
XPMT08T308R-DS 䊉 䊉 䉱 8.5 9.9 3.97 3.4 0.8 ø27.0 ~ ø32.0
XPMT110412R-DS 䊉 䊉 䉱 11.2 12.5 4.76 4.4 1.2 ø33.0 ~ ø41.0
XPMT150512R-DS 䊉 䊉 䉱 15.0 16.1 5.56 5.5 1.2 ø42.0 ~ ø54.0

DW chipbreaker Stocked grades Dimensions (mm) Applicable

Cat. No. drill
NEW AH725 AH740 AH120 GH730 A B T ød rε diameters
XPMT040104R-DW 䊉 䊉 䊉 䉱 4.3 4.5 1.59 2.3 0.4 ø12.5 ~ ø14.5
11°

rε

XPMT050204R-DW 䊉 䊉 䊉 䉱 5.2 5.4 2.38 2.3 0.4 ø15.0 ~ ø17.0

䊉 䊉 䊉 䉱
Ød
B

XPMT06X308R-DW 6.0 7.0 3.00 2.5 0.8 ø17.5 ~ ø21.5

XPMT07H308R-DW 䊉 䊉 䊉 䉱 7.0 8.2 3.60 2.8 0.8 ø22.0 ~ ø26.0
A T
XPMT08T308R-DW 䊉 䊉 䊉 䉱 8.5 9.9 3.97 3.4 0.8 ø27.0 ~ ø32.0
XPMT110412R-DW 䊉 䊉 䊉 䉱 11.2 12.5 4.76 4.4 1.2 ø33.0 ~ ø41.0
XPMT150512R-DW 䊉 䊉 䊉 䉱 15.0 16.1 5.56 5.5 1.2 ø42.0 ~ ø54.0

DG chipbreaker Stocked grade Dimensions (mm) Applicable

Cat. No. A B T ød rε drill
NEW NEW AH725 diameters
XPMT08T308R-DG 夹 8.5 9.9 3.97 3.4 0.8 ø27.0 ~ ø32.0
11°

rε

夹
Ød
B

XPMT110412R-DG 11.2 12.5 4.76 4.4 1.2 ø33.0 ~ ø41.0

T
A
XPMT150512R-DG 夹 15.0 16.1 5.56 5.5 1.2 ø42.0 ~ ø54.0

O：Stocked items
V：To be discontinued
夹：Available in autumn 2011

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 Recommended inserts
Troubleshooting
Work materials First choice High feed High speed
Breakage Wear Surface finish Chip control
Low carbon steels (C < 0.3)
SS400, SM490, S25C etc. DS, AH725 DW, AH725 DW, AH120 DG, AH725
(st42-1, St52-3, C25 etc.)
Carbon steels (C > 0.3)
S45C, S55C etc. (C45, C55 etc.) DJ, AH725 DW, AH725 DS, AH120 DW, AH725 DJ, T1115 DW, AH725
Low alloy steels
SCM415 etc. DS, AH725 DW, AH725 DW, AH725
Alloy steels
SCM440, SCr420 etc. DJ, AH725 DW, AH725 DS, AH120 DW, AH725 DJ, T1115 DW, AH725
(42CrMo4, 20Cr4 etc.)
Stainless steels (Austenitic)
SUS304, SUS316 etc. DS, AH725 DS, AH120 DW, AH120 DG, AH725
(X5CrNi18-9, X5CrNiMo17-12-2 etc.)
Stainless steels (Martensitic and ferritic)
SUS430, SUS416 etc. DS, AH725 DS, AH120 DW, AH120
(X5CrNi18-9, X5CrNiMo17-12-2 etc.)
Stainless steels (Precipitation hardening)
SUS630 etc. (X5CrNiCuNb16-4 etc.) DS, AH725 DS, AH120 DW, AH120
Grey cast irons
FC250 etc. (GG25 etc.) DJ, T1115 DJ, AH725 DJ, AH725 DW, AH740
Ductile cast irons
FCD700 etc. (GGG70 etc.) DJ, T1115 DJ, AH725 DJ, AH725 DW, AH740
Aluminium alloys
A2017, ADC12 etc. DW, AH725

Standard cutting conditions

Cutting Series Feed: f (mm/rev)
Work materials Speed
Vc (m/min) L/D ø12.5 ~ ø14.5 ø15.0 ~ ø17.0 ø17.5 ~ ø26.0 ø27.0 ~ ø32.0 ø33.0 ~ ø54.0
Low carbon steels (C < 0.3) 2D, 3D 0.04 (0.02-0.06) 0.04 (0.02-0.06) 0.07 (0.04-0.10) 0.07 (0.04-0.10) 0.07 (0.04-0.10)
SS400, SM490, S25C etc. 240 (160 - 320)
(st42-1, St52-3, C25 etc.) 4D, 5D 0.04 (0.02-0.06) 0.04 (0.02-0.06) 0.07 (0.04-0.10) 0.07 (0.04-0.10) 0.07 (0.04-0.10)

Carbon steels (C > 0.3) 2D, 3D 0.07 (0.04-0.10) 0.08 (0.04-0.12) 0.10 (0.06-0.13) 0.11 (0.06-0.15) 0.13 (0.08-0.18)
S45C, S55C etc. (C45, C55 etc.)
140 (80 - 250)
4D, 5D 0.06 (0.04-0.08) 0.06 (0.04-0.08) 0.08 (0.06-0.10) 0.09 (0.06-0.12) 0.11 (0.08-0.14)
Low alloy steels 2D, 3D 0.06 (0.04-0.08) 0.06 (0.04-0.08) 0.09 (0.06-0.12) 0.09 (0.06-0.12) 0.10 (0.06-0.14)
SCM415 etc. 210 (160 - 250)
4D, 5D 0.06 (0.04-0.08) 0.06 (0.04-0.08) 0.09 (0.06-0.12) 0.09 (0.06-0.12) 0.10 (0.06-0.14)
Alloy steels 2D, 3D 0.07 (0.04-0.10) 0.08 (0.04-0.12) 0.10 (0.06-0.13) 0.11 (0.06-0.15) 0.13 (0.08-0.18)
SCM440, SCr420 etc. 140 (80 - 200)
(42CrMo4, 20Cr4 etc.) 4D, 5D 0.06 (0.04-0.08) 0.06 (0.04-0.08) 0.08 (0.06-0.10) 0.09 (0.06-0.12) 0.11 (0.08-0.14)
Stainless steels (Austenitic) 2D, 3D 0.05 (0.02-0.08) 0.05 (0.02-0.08) 0.07 (0.04-0.10) 0.08 (0.04-0.12) 0.08 (0.04-0.12)
SUS304, SUS316 etc. 150 (100 - 200)
(X5CrNi18-9, X5CrNiMo17-12-2 etc.) 4D, 5D 0.05 (0.02-0.08) 0.05 (0.02-0.08) 0.07 (0.04-0.10) 0.08 (0.04-0.12) 0.08 (0.04-0.12)
Stainless steels (Martensitic and ferritic) 2D, 3D 0.05 (0.02-0.08) 0.05 (0.02-0.08) 0.07 (0.04-0.10) 0.08 (0.04-0.12) 0.08 (0.04-0.12)
SUS430, SUS416 etc. 160 (100 - 220)
(X5CrNi18-9, X5CrNiMo17-12-2 etc.) 4D, 5D 0.05 (0.02-0.08) 0.05 (0.02-0.08) 0.07 (0.04-0.10) 0.08 (0.04-0.12) 0.08 (0.04-0.12)

Stainless steels (Precipitation hardening) 2D, 3D 0.06 (0.04-0.08) 0.06 (0.04-0.08) 0.06 (0.04-0.08) 0.07 (0.04-0.10) 0.08 (0.06-0.10)
SUS630 etc. (X5CrNiCuNb16-4 etc.) 100 (80 - 120)
4D, 5D 0.06 (0.04-0.08) 0.06 (0.04-0.08) 0.06 (0.04-0.08) 0.07 (0.04-0.10) 0.08 (0.06-0.10)
Grey cast irons 2D, 3D 0.09 (0.06-0.12) 0.09 (0.06-0.12) 0.11 (0.06-0.15) 0.12 (0.06-0.18) 0.14 (0.08-0.20)
FC250 etc. (GG25 etc.) 170 (80 - 250)
4D, 5D 0.08 (0.06-0.10) 0.08 (0.06-0.10) 0.09 (0.06-0.12) 0.10 (0.06-0.14) 0.12 (0.08-0.16)

Ductile cast irons 2D, 3D 0.08 (0.04-0.12) 0.08 (0.04-0.12) 0.11 (0.06-0.15) 0.12 (0.06-0.18) 0.14 (0.08-0.20)
FCD700 etc. (GGG70 etc.) 140 (80 - 200)
4D, 5D 0.07 (0.04-0.10) 0.07 (0.04-0.10) 0.09 (0.06-0.12) 0.10 (0.06-0.14) 0.12 (0.08-0.16)

Aluminium alloys 2D, 3D 0.11 (0.10-0.12) 0.12 (0.10-0.15) 0.18 (0.15-0.20) 0.18 (0.15-0.20) 0.20 (0.15-0.25)
A2017, ADC12 etc. 300 (200 - 400)
4D, 5D 0.10 (0.08-0.12) 0.10 (0.08-0.12) 0.14 (0.12-0.16) 0.14 (0.12-0.16) 0.16 (0.12-0.20)

NEW Standard cutting conditions for DG type chipbreaker

Cutting Series Feed: f (mm/rev)
Work materials Speed
Vc (m/min) L/D ø27.0 ~ ø32.0 ø33.0 ~ ø54.0
Low carbon steels (C < 0.3) 2D, 3D 0.07 (0.04-0.10) 0.07 (0.04-0.10)
SS400, SM490, S25C etc. 100 (60 - 180)
(st42-1, St52-3, C25 etc.) 4D, 5D 0.07 (0.04-0.10) 0.07 (0.04-0.10)

•When using the smaller side of the diameter range, the feed rate •For high-feed machining, apply a feed rate that is approximately 1.5
should be set lower. times the standard feed conditions.
•For work materials of 40 HRC, the feed rate should be set below •High speed machining means cutting speeds over 150 m/min.
50%. •When using DW insert for troubleshooting, use it within the range of
•For difficult-to-cut materials (heat-resistant alloys, etc.), the cutting standard cutting conditions.
speed should be set 25% below that of carbon steels. •DG type chipbreaker is suitable for heavy machines that have low-rpm
spindles. If chatter occurs, a lower feed rate is recommended.

9
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 Drills L
- -s

L/D = 2xD Max.

drilling depth

øDsh6
øDc

øD
Please take note that the new TDX type differs from the
older TDX type in the total length (L) of drill.

Drill dia. Dimensions (mm) Max Clamping screw Torx driver

Cat. No. Stock offset Applicable inserts
ØDc ØDs ØD r rs L
12.5 TDX125W20-2 O 25 87.5 0.8
13.0 TDX130W20-2 O 26 89.0 0.7
13.5 TDX135W20-2 O 25
27 90.5 0.5 XPMT040104R-D* CSTB-2 T-6D
14.0 TDX140W20-2 O 28 92.0 0.4
14.5 TDX145W20-2 O 20
29
43
93.5 0.3
15.0 TDX150W20-2 O 30 95.0 0.9
15.5 TDX155W20-2 O 31 96.5 0.8
16.0 TDX160W20-2 O 32 98.0 0.6 XPMT050204R-D* CSTB-2L040 T-6D
16.5 TDX165W20-2 O 33 99.5 0.5
17.0 TDX170W20-2 O 34 101.0 0.4
17.5 TDX175W25-2 O 35 109.5 1.2
18.0 TDX180W25-2 O 36 111.0 1.1
18.5 TDX185W25-2 O 32
37 112.5 0.9
19.0 TDX190W25-2 O 38 114.0 0.8
19.5 TDX195W25-2 O 39 115.5 0.7 XPMT06X308R-D* CSTB-2.2R T-7D
20.0 TDX200W25-2 O 40 117.0 0.5
20.5 TDX205W25-2 O 41 118.5 0.4
21.0 TDX210W25-2 O 42 120.0 0.3
21.5 TDX215W25-2 O 25
43
50
121.5 0.2
22.0 TDX220W25-2 O 44 123.0 1.2
22.5 TDX225W25-2 O 45 124.5 1.1
23.0 TDX230W25-2 O 46 126.0 0.9
23.5 TDX235W25-2 O 47 127.5 0.8
24.0 TDX240W25-2 O 37
48 129.0 0.7 XPMT07H308R-D* CSTB-2.5 T-8D
24.5 TDX245W25-2 O 49 130.5 0.5
25.0 TDX250W25-2 O 50 132.0 0.4
25.5 TDX255W25-2 O 51 133.5 0.3
26.0 TDX260W25-2 O 52 135.0 0.2
27.0 TDX270W32-2 O 54 143.0 1.5
28.0 TDX280W32-2 O 56 146.0 1.2
29.0 TDX290W32-2 O 32 40
58
55
149.0 1.0
XPMT08T308R-D* CSTB-3 T-9D
30.0 TDX300W32-2 O 60 152.0 0.7
31.0 TDX310W32-2 O 62 155.0 0.4
32.0 TDX320W32-2 O 64 158.0 0.2
33.0 TDX330W40-2 O 66 171.0 2.3
34.0 TDX340W40-2 O 68 174.0 2.1
35.0 TDX350W40-2 O 70 177.0 1.8
36.0 TDX360W40-2 O 72 180.0 1.5
37.0 TDX370W40-2 O 50 74 183.0 1.3 XPMT110412R-D* CSTB-4 T-15D
38.0 TDX380W40-2 O 76 186.0 1.0
39.0 TDX390W40-2 O 78 189.0 0.7
40.0 TDX400W40-2 O 80 192.0 0.5
41.0 TDX410W40-2 O 82 195.0 0.2
42.0 TDX420W40-2 O 84 198.0 3.1
43.0 TDX430W40-2 O 40
86
65
201.0 2.9
44.0 TDX440W40-2 O 88 204.0 2.6
45.0 TDX450W40-2 O 90 207.0 2.3
46.0 TDX460W40-2 O 92 210.0 2.1
47.0 TDX470W40-2 O 94 213.0 1.8
48.0 TDX480W40-2 O 55 96 216.0 1.5 XPMT150512R-D* CSTB-5 T-20D
49.0 TDX490W40-2 O 98 219.0 1.3
50.0 TDX500W40-2 O 100 222.0 1.0
51.0 TDX510W40-2 O 102 225.0 0.7
52.0 TDX520W40-2 O 104 228.0 0.5
53.0 TDX530W40-2 O 106 231.0 -
54.0 TDX540W40-2 O 108 234.0 -
● : Stocked items
10
ISO TOOL AB / TEL: 044 - 24 55 70 / FAX: 044 - 24 55 40 / WWW.ISOTOOL.SE
L/D = 3xD L
-s
-
Max. drilling depth

øDsh6
øD
øDc
Please take note that the new TDX type differs from the
older TDX type in the total length (L) of drill.

Drill dia. Dimensions (mm) Max Clamping screw Torx driver

Cat. No. Stock offset Applicable inserts
ØDc ØDs ØD r rs L
12.5 TDX125W20-3 O 37.5 100 0.8
13.0 TDX130W20-3 O 39 102 0.7
13.5 TDX135W20-3 O 25
40.5 104 0.5 XPMT040104R-D* CSTB-2 T-6D
14.0 TDX140W20-3 O 42 106 0.4
14.5 TDX145W20-3 O 20
43.5
43
108 0.3
15.0 TDX150W20-3 O 45 110 0.9
15.5 TDX155W20-3 O 46.5 112 0.8
16.0 TDX160W20-3 O 48 114 0.6 XPMT050204R-D* CSTB-2L040 T-6D
16.5 TDX165W20-3 O 49.5 116 0.5
17.0 TDX170W20-3 O 51 118 0.4
17.5 TDX175W25-3 O 52.5 127 1.2
18.0 TDX180W25-3 O 54 129 1.1
18.5 TDX185W25-3 O 32
55.5 131 0.9
19.0 TDX190W25-3 O 57 133 0.8
19.5 TDX195W25-3 O 58.5 135 0.7 XPMT06X308R-D* CSTB-2.2R T-7D
20.0 TDX200W25-3 O 60 137 0.5
20.5 TDX205W25-3 O 61.5 139 0.4
21.0 TDX210W25-3 O 63 141 0.3
21.5 TDX215W25-3 O 25
64.5
50
143 0.2
22.0 TDX220W25-3 O 66 145 1.2
22.5 TDX225W25-3 O 67.5 147 1.1
23.0 TDX230W25-3 O 69 149 0.9
23.5 TDX235W25-3 O 70.5 151 0.8
24.0 TDX240W25-3 O 37
72 153 0.7 XPMT07H308R-D* CSTB-2.5 T-8D
24.5 TDX245W25-3 O 73.5 155 0.5
25.0 TDX250W25-3 O 75 157 0.4
25.5 TDX255W25-3 O 76.5 159 0.3
26.0 TDX260W25-3 O 78 161 0.2
27.0 TDX270W32-3 O 81 170 1.5
28.0 TDX280W32-3 O 84 174 1.2
29.0 TDX290W32-3 O 32 40
87
55
178 1.0
XPMT08T308R-D* CSTB-3 T-9D
30.0 TDX300W32-3 O 90 182 0.7
31.0 TDX310W32-3 O 93 186 0.4
32.0 TDX320W32-3 O 96 190 0.2
33.0 TDX330W40-3 O 99 204 2.3
34.0 TDX340W40-3 O 102 208 2.1
35.0 TDX350W40-3 O 105 212 1.8
36.0 TDX360W40-3 O 108 216 1.5
37.0 TDX370W40-3 O 50 111 220 1.3 XPMT110412R-D* CSTB-4 T-15D
38.0 TDX380W40-3 O 114 224 1.0
39.0 TDX390W40-3 O 117 228 0.7
40.0 TDX400W40-3 O 120 232 0.5
41.0 TDX410W40-3 O 123 236 0.2
42.0 TDX420W40-3 O 126 240 3.1
43.0 TDX430W40-3 O 40
129
65
244 2.9
44.0 TDX440W40-3 O 132 248 2.6
45.0 TDX450W40-3 O 135 252 2.3
46.0 TDX460W40-3 O 138 256 2.1
47.0 TDX470W40-3 O 141 260 1.8
48.0 TDX480W40-3 O 55 144 264 1.5 XPMT150512R-D* CSTB-5 T-20D
49.0 TDX490W40-3 O 147 268 1.3
50.0 TDX500W40-3 O 150 272 1.0
51.0 TDX510W40-3 O 153 276 0.7
52.0 TDX520W40-3 O 156 280 0.5
53.0 TDX530W40-3 O 159 284 -
54.0 TDX540W40-3 O 162 288 -
● : Stocked items
11
ISO TOOL AB / TEL: 044 - 24 55 70 / FAX: 044 - 24 55 40 / WWW.ISOTOOL.SE
 L/D = 4xD
L
-s
-（Max. drilling depth）

øDsh6
øDc

øD
Drill dia. Dimensions (mm) Max Clamping screw Torx driver
Cat. No. Stock offset Applicable inserts
ØDc ØDs ØD r rs L
12.5 TDX125W20-4 O 50 116 0.8
13.0 TDX130W20-4 O 52 118 0.7
13.5 TDX135W20-4 O 25
54 121 0.5 XPMT040104R-D* CSTB-2 T-6D
14.0 TDX140W20-4 O 56 123 0.4
14.5 TDX145W20-4 O 20
58
43
125 0.3
15.0 TDX150W20-4 O 60 128 0.9
15.5 TDX155W20-4 O 62 130 0.8
16.0 TDX160W20-4 O 64 132 0.6 XPMT050204R-D* CSTB-2L040 T-6D
16.5 TDX165W20-4 O 66 135 0.5
17.0 TDX170W20-4 O 68 137 0.4
17.5 TDX175W25-4 O 70 148 1.2
18.0 TDX180W25-4 O 72 150 1.1
18.5 TDX185W25-4 O 32
74 152 0.9
19.0 TDX190W25-4 O 76 154 0.8
19.5 TDX195W25-4 O 78 157 0.7 XPMT06X308R-D* CSTB-2.2R T-7D
20.0 TDX200W25-4 O 80 160 0.5
20.5 TDX205W25-4 O 82 162 0.4
21.0 TDX210W25-4 O 84 164 0.3
21.5 TDX215W25-4 O 25
86
50
166 0.2
22.0 TDX220W25-4 O 88 169 1.2
22.5 TDX225W25-4 O 90 171 1.1
23.0 TDX230W25-4 O 92 173 0.9
23.5 TDX235W25-4 O 94 175 0.8
24.0 TDX240W25-4 O 37
96 178 0.7 XPMT07H308R-D* CSTB-2.5 T-8D
24.5 TDX245W25-4 O 98 181 0.5
25.0 TDX250W25-4 O 100 183 0.4
25.5 TDX255W25-4 O 102 185 0.3
26.0 TDX260W25-4 O 104 187 0.2
27.0 TDX270W32-4 O 108 198 1.5
28.0 TDX280W32-4 O 112 203 1.2
29.0 TDX290W32-4 O 32 40
116
55
208 1.0
XPMT08T308R-D* CSTB-3 T-9D
30.0 TDX300W32-4 O 120 213 0.7
31.0 TDX310W32-4 O 124 217 0.4
32.0 TDX320W32-4 O 128 222 0.2
33.0 TDX330W40-4 O 132 238 2.3
34.0 TDX340W40-4 O 136 243 2.1
35.0 TDX350W40-4 O 140 248 1.8
36.0 TDX360W40-4 O 144 252 1.5
37.0 TDX370W40-4 O 50 148 258 1.3 XPMT110412R-D* CSTB-4 T-15D
38.0 TDX380W40-4 O 152 262 1.0
39.0 TDX390W40-4 O 156 267 0.7
40.0 TDX400W40-4 O 160 272 0.5
41.0 TDX410W40-4 O 164 277 0.2
42.0 TDX420W40-4 O 168 282 3.1
43.0 TDX430W40-4 O 40
172
65
287 2.9
44.0 TDX440W40-4 O 176 292 2.6
45.0 TDX450W40-4 O 180 296 2.3
46.0 TDX460W40-4 O 184 302 2.1
47.0 TDX470W40-4 O 188 306 1.8
48.0 TDX480W40-4 O 55 192 311 1.5 XPMT150512R-D* CSTB-5 T-20D
49.0 TDX490W40-4 O 196 316 1.3
50.0 TDX500W40-4 O 200 320 1.0
51.0 TDX510W40-4 O 204 325 0.7
52.0 TDX520W40-4 O 208 330 0.5
53.0 TDX530W40-4 O 212 335 -
54.0 TDX540W40-4 O 216 339 -

● : Stocked items
12
ISO TOOL AB / TEL: 044 - 24 55 70 / FAX: 044 - 24 55 40 / WWW.ISOTOOL.SE
L/D = 5xD
L
-s
-（Max. drilling depth）

øDsh6
øDc

øD
Drill dia. Dimensions (mm) Max Clamping screw Torx driver
Cat. No. Stock offset Applicable inserts
ØDc ØDs ØD r rs L
12.5 TDX125W20-5 O 62.5 128 0.8
13.0 TDX130W20-5 O 65.0 131 0.7
13.5 TDX135W20-5 O 25
67.5 134 0.5 XPMT040104R-D* CSTB-2 T-6D
14.0 TDX140W20-5 O 70.0 137 0.4
14.5 TDX145W20-5 O 20
72.5
43
140 0.3
15.0 TDX150W20-5 O 75.0 143 0.9
15.5 TDX155W20-5 O 77.5 146 0.8
16.0 TDX160W20-5 O 80.0 148 0.6 XPMT050204R-D* CSTB-2L040 T-6D
16.5 TDX165W20-5 O 82.5 152 0.5
17.0 TDX170W20-5 O 85.0 154 0.4
17.5 TDX175W25-5 O 87.5 165 1.2
18.0 TDX180W25-5 O 90.0 168 1.1
18.5 TDX185W25-5 O 32
92.5 171 0.9
19.0 TDX190W25-5 O 95.0 173 0.8
19.5 TDX195W25-5 O 97.5 176 0.7 XPMT06X308R-D* CSTB-2.2R T-7D
20.0 TDX200W25-5 O 100.0 180 0.5
20.5 TDX205W25-5 O 102.5 182 0.4
21.0 TDX210W25-5 O 105.0 185 0.3
21.5 TDX215W25-5 O 25
107.5
50
188 0.2
22.0 TDX220W25-5 O 110.0 191 1.2
22.5 TDX225W25-5 O 112.5 193 1.1
23.0 TDX230W25-5 O 115.0 196 0.9
23.5 TDX235W25-5 O 117.5 199 0.8
24.0 TDX240W25-5 O 37
120.0 202 0.7 XPMT07H308R-D* CSTB-2.5 T-8D
24.5 TDX245W25-5 O 122.5 205 0.5
25.0 TDX250W25-5 O 125.0 208 0.4
25.5 TDX255W25-5 O 127.5 211 0.3
26.0 TDX260W25-5 O 130 213 0.2
27.0 TDX270W32-5 O 135 225 1.5
28.0 TDX280W32-5 O 140 231 1.2
29.0 TDX290W32-5 O 32 40
145
55
237 1.0
XPMT08T308R-D* CSTB-3 T-9D
30.0 TDX300W32-5 O 150 243 0.7
31.0 TDX310W32-5 O 155 248 0.4
32.0 TDX320W32-5 O 160 254 0.2
33.0 TDX330W40-5 O 165 271 2.3
34.0 TDX340W40-5 O 170 277 2.1
35.0 TDX350W40-5 O 175 283 1.8
36.0 TDX360W40-5 O 180 288 1.5
37.0 TDX370W40-5 O 50 185 295 1.3 XPMT110412R-D* CSTB-4 T-15D
38.0 TDX380W40-5 O 190 300 1.0
39.0 TDX390W40-5 O 195 306 0.7
40.0 TDX400W40-5 O 200 312 0.5
41.0 TDX410W40-5 O 205 318 0.2
42.0 TDX420W40-5 O 210 324 3.1
43.0 TDX430W40-5 O 40
215
65
330 2.9
44.0 TDX440W40-5 O 220 336 2.6
45.0 TDX450W40-5 O 225 341 2.3
46.0 TDX460W40-5 O 230 348 2.1
47.0 TDX470W40-5 O 235 353 1.8
48.0 TDX480W40-5 O 55 240 359 1.5 XPMT150512R-D* CSTB-5 T-20D
49.0 TDX490W40-5 O 245 365 1.3
50.0 TDX500W40-5 O 250 370 1.0
51.0 TDX510W40-5 O 255 376 0.7
52.0 TDX520W40-5 O 260 382 0.5
53.0 TDX530W40-5 O 265 388 -
54.0 TDX540W40-5 O 270 393 -
● : Stocked items
13
ISO TOOL AB / TEL: 044 - 24 55 70 / FAX: 044 - 24 55 40 / WWW.ISOTOOL.SE
 NEW New chamfering tool "TDXCF Series"
The TDXCF Series with the TungdrillTwisted completes
both drilling and chamfering at the same time.
This reduces machining processes by chamfering and
drilling simultaneously.

Features
High productivity with two inserts (TDXCF can be used with only one insert)
Optimum space between the drill body and chamfering inserts prevents
cutting edges from fracture.

Max. chamfering
Chamfering tool width: C 2.5 mm
Chamfering angle: 45º
Two inserts type

Optimum clearance prevents

chipping on edge

Insert

Flute for chip

evacuation

Space for drill Clamping

body screw of
chamfering tool

Cutting edge of
Insert grade is GH130 which has TiCNO chamfer insert
coating for steels.
Steel, stainless steels and cast irons.

14
ISO TOOL AB / TEL: 044 - 24 55 70 / FAX: 044 - 24 55 40 / WWW.ISOTOOL.SE
 Cutting performance
Surface finish
Feed: f (mm/rev)
Tool Tool : TDXCF220L25
0.1 0.13
Work material : Carbon steel
S55C / C55 (245HB)
TDX220W25-3

Machine : Vertical M/C, BT40

(L/D = 3)

Coolant : Wet
Cutting condition : Vc = 140 m/min
Chamfering width : C = 2.0 mm
New chamfering tools TDXCF provides stable
surface finish.

Cutting force

 
Sharp cutting edge decreases
cutting forces by 50%!  
Thrust force (kN)

Thrust force (kN)

Tool : TDXCF220L25  
Work material : Carbon steel
S55C / C55 (245HB)  
Machine : Vertical M/C, BT40
Coolant : Wet  
Cutting condition : Vc = 140 m/min
Feed : f = 0.10 m/rev  
     
Chamfering width : C = 2.0 mm
Drilling time (min) Drilling time (min)

Chip control

TDXCF Conventional Tool : TDXCF220L25

Work material : Carbon steel
S55C / C55 (245HB)
Machine : Vertical M/C, BT40
Coolant : Wet
Cutting condition : Vc = 140 m/min
Chamfering width : C = 2.0 mm
Continuous spiral chips prevent them from
wrapping around the body or work piece.

Chamfering tool insert & part list

Grade, Insert Ring
Stock clamping Torque clamping Torque Wrench Wrench
Cat. No. Insert
GH130 screw (N·m) screw (N·m) for insert for ring
TDXCF130L25
CM6X16 7.0
~

TDXCF250L25
TDXCF260L30
XHGX090700R-45A 䊉 CSPB-4S 3.5 T-15D P-5
CM8 x 20 8.0
~

TDXCF540L30
● : Stocked items

15
ISO TOOL AB / TEL: 044 - 24 55 70 / FAX: 044 - 24 55 40 / WWW.ISOTOOL.SE
 Chamfering ring (TDXCF Series)
L
øDs

øDc
** Max. drilling depth with chamfering ring
Dimensions (mm) ** Length (mm)
Cat. No. Stock
øDs øDc L Tool Dia.
Application drill
L/D = 2 L/D = 3 L/D = 4 L/D = 5
12.5 TDX125W20-* 7.3 19.8 32.3 44.8
TDXCF130L25 12.55 49 25
13.0 TDX130W20-* 8.4 21.4 34.4 47.4
13.5 TDX135W20-* 9.6 23.1 36.6 50.1
TDXCF140L25 13.25 49 25
14.0 TDX140W20-* 10.7 24.7 38.7 52.7
14.5 TDX145W20-* 11.9 26.4 40.9 55.4
TDXCF150L25 14.25 49 25
15.0 TDX150W20-* 13.0 28.0 43.0 58.0
15.5 TDX155W20-* 14.2 29.7 45.2 60.7
TDXCF160L25 15.25 49 25
16.0 TDX160W20-* 15.3 31.3 47.3 63.3
16.5 TDX165W20-* 16.5 33.0 49.5 66.0
TDXCF170L25 16.25 49 25
17.0 TDX170W20-* 17.6 34.6 51.6 68.6
17.5 TDX175W25-* 18.8 36.3 53.8 71.3
TDXCF180L25 䊉 17.3 49 25
18.0 TDX180W25-* 19.9 37.9 55.9 73.9
18.5 TDX185W25-* 21.1 39.6 58.1 76.6
TDXCF190L25 䊉 18.1 49 25
19.0 TDX190W25-* 22.2 41.2 60.2 79.2
19.5 TDX195W25-* 23.4 42.9 62.4 81.9
TDXCF200L25 䊉 19.1 49 25
20.0 TDX200W25-* 24.5 44.5 64.5 84.5
20.5 TDX205W25-* 25.7 46.2 66.7 87.2
TDXCF210L25 䊉 20.1 49 25
21.0 TDX210W25-* 26.8 47.8 68.8 89.8
21.5 TDX215W25-* 28.0 49.5 71.0 92.5
TDXCF220L25 䊉 21.1 49 25
22.0 TDX220W25-* 29.1 51.1 73.1 95.1
22.5 TDX225W25-* 30.3 52.8 75.3 97.8
TDXCF230L25 䊉 22.1 49 25
23.0 TDX230W25-* 31.4 54.4 77.4 100.4
23.5 TDX235W25-* 32.6 56.1 79.6 103.1
TDXCF240L25 䊉 23.1 49 25
24.0 TDX240W25-* 33.7 57.7 81.7 105.7
24.5 TDX245W25-* 34.9 59.4 83.9 108.4
TDXCF250L25 䊉 23.95 49 25
25.0 TDX250W25-* 36.0 61.0 86.0 111.0
25.5 TDX255W25-* 32.2 57.7 83.2 108.7
TDXCF260L30 䊉 24.95 64 30
26.0 TDX260W25-* 33.3 59.3 85.3 111.3
TDXCF270L30 䊉 25.9 64 30 27.0 TDX270W32-* 35.6 62.6 89.6 116.6
TDXCF280L30 䊉 26.9 64 30 28.0 TDX280W32-* 37.9 65.9 93.9 121.9
TDXCF290L30 䊉 27.9 64 30 29.0 TDX290W32-* 40.2 69.2 98.2 127.2
TDXCF300L30 䊉 28.9 64 30 30.0 TDX300W32-* 42.5 72.5 102.5 132.5
TDXCF310L30 䊉 29.9 64 30 31.0 TDX310W32-* 44.8 75.8 106.8 137.8
TDXCF320L30 䊉 30.9 64 30 32.0 TDX320W32-* 47.1 79.1 111.1 143.1
TDXCF330L30 31.8 64 30 33.0 TDX330W40-* 49.4 82.4 115.4 148.4
TDXCF340L30 32.8 64 30 34.0 TDX340W40-* 51.7 85.7 119.7 153.7
TDXCF350L30 33.8 64 30 35.0 TDX350W40-* 54.0 89.0 124.0 159.0
TDXCF360L30 34.8 85 30 36.0 TDX360W40-* 57.3 93.3 129.3 165.3
TDXCF370L30 35.8 85 30 37.0 TDX370W40-* 58.6 95.6 132.6 169.6
TDXCF380L30 36.8 85 30 38.0 TDX380W40-* 60.9 98.9 136.9 174.9
TDXCF390L30 37.8 85 30 39.0 TDX390W40-* 63.2 102.2 141.2 180.2
TDXCF400L30 38.8 85 30 40.0 TDX400W40-* 65.5 105.5 145.5 185.5
TDXCF410L30 39.8 85 30 41.0 TDX410W40-* 67.8 108.8 149.8 190.8
TDXCF420L30 40.6 85 30 42.0 TDX420W40-* 70.1 112.1 154.1 196.1
TDXCF430L30 41.6 85 30 43.0 TDX430W40-* 72.4 115.4 158.4 201.4
TDXCF440L30 42.6 85 30 44.0 TDX440W40-* 74.7 118.7 162.7 206.7
TDXCF450L30 43.6 85 30 45.0 TDX450W40-* 77.0 122.0 167.0 212.0
TDXCF460L30 44.6 85 30 46.0 TDX460W40-* 80.3 126.3 172.3 218.3
TDXCF470L30 45.6 85 30 47.0 TDX470W40-* 81.6 128.6 175.6 222.6
TDXCF480L30 46.6 85 30 48.0 TDX480W40-* 83.9 131.9 179.9 227.9
TDXCF490L30 47.6 85 30 49.0 TDX490W40-* 86.2 135.2 184.2 233.2
TDXCF500L30 48.6 85 30 50.0 TDX500W40-* 88.5 138.5 188.5 238.5
TDXCF510L30 49.6 85 30 51.0 TDX510W40-* 90.8 141.8 192.8 243.8
TDXCF520L30 50.6 85 30 52.0 TDX520W40-* 93.1 145.1 197.1 249.1
TDXCF530L30 51.6 85 30 53.0 TDX530W40-* 95.4 148.4 201.4 254.4
TDXCF540L30 52.6 85 30 54.0 TDX540W40-* 97.7 151.7 205.7 259.7
● : Stocked items
16
ISO TOOL AB / TEL: 044 - 24 55 70 / FAX: 044 - 24 55 40 / WWW.ISOTOOL.SE
 Points of caution when mounting the chamfering ring on drill body
Place the ring on the drill body and match the ring
flute with the drill flute. Temporarily clamp the ring
OK Match the ring flute
with the drill flute
on the body by lightly tightening the ring screw. (Insert will be automatically
Place the inserts on the ring and lightly tighten the set to the right position)

insert screws. The ring flute does

Adjust the ring to the right position with a Presetter, not match the drill
height gauge or Vernier caliper. flute
Securely tighten the ring screw and then the insert
screw.

Insert is in the wrong

position due to
incorrectly placed ring

Adjustable drilling diameter holder

Enables diameter of TungdrillTwisted to adjust easily
Specification
BT / DIN69871 type L HSK type L
L1 L1
S.s.
S.s.

ød
ød
øD

øD
G
J L2 J L2

Dimensions (mm) Tool Dia.

Cat. No. Stock S.s. ød øD L L1 L2 J G (mm)
TUNGBORE BT40 EM20 䊉 40 20.00 72.0 123.50 96.5 71.0 M10 M16 ø12.5 - ø17.0
TUNGBORE BT40 EM25 䊉 40 25.00 72.0 123.50 96.5 71.0 M10 M16 ø17.5 - ø26.0
TUNGBORE BT40 EM32 䊉 40 32.00 72.0 123.50 96.5 71.0 M10 M16 ø27.0 - ø32.0
TUNGBORE BT40 EM40 䊉 40 40.00 72.0 123.50 96.5 71.0 M10 M16 ø33.0 - ø54.0
TUNGBORE BT50 EM20 䊉 50 20.00 72.0 134.50 96.5 71.0 M10 M24 ø12.5 - ø17.0
TUNGBORE BT50 EM25 䊉 50 25.00 72.0 134.50 96.5 71.0 M10 M24 ø17.5 - ø26.0
TUNGBORE BT50 EM32 䊉 50 32.00 72.0 134.50 96.5 71.0 M10 M24 ø27.0 - ø32.0
TUNGBORE BT50 EM40 䊉 50 40.00 72.0 134.50 96.5 71.0 M10 M24 ø33.0 - ø54.0
TUNGBORE HSK A 63 EM25 䊉 63 25.00 72.0 142.00 116.0 71.0 M10 - ø17.5 - ø26.0
TUNGBORE HSK A 63 EM32 䊉 63 32.00 72.0 142.00 116.0 71.0 M10 - ø27.0 - ø32.0
TUNGBORE HSK A 63 EM40 䊉 63 40.00 72.0 142.00 116.0 71.0 M10 - ø33.0 - ø54.0
TUNGBORE DIN69871 40 EM20 40 20 72 135.6 116.5 71 M10 M16 ø12.5 - ø17.0
TUNGBORE DIN69871 40 EM25 40 25 72 135.6 116.5 71 M10 M16 ø17.5 - ø26.0
TUNGBORE DIN69871 40 EM32 40 32 72 135.6 116.5 71 M10 M16 ø27.0 - ø32.0
TUNGBORE DIN69871 40 EM40 40 40 72 135.6 116.5 71 M10 M16 ø33.0 - ø54.0
TUNGBORE DIN69871 50 EM20 50 20 72 115.6 96.5 71 M10 M24 ø12.5 - ø17.0
TUNGBORE DIN69871 50 EM25 50 25 72 115.6 96.5 71 M10 M24 ø17.5 - ø26.0
TUNGBORE DIN69871 50 EM32 50 32 72 115.6 96.5 71 M10 M24 ø27.0 - ø32.0
TUNGBORE DIN69871 50 EM40 50 40 72 115.6 96.5 71 M10 M24 ø33.0 - ø54.0
● : Stocked items
øDc -0.3

Drill
shank
Min.

The bore section is actually made from two shifted

circular sections. The clamping screw pushes the
drill shank through a narrow opening, forcing
øDc +1.3

elastic deformation of the holder. Contact is made

Max.

around more than 180°, providing a high clamping

force.

Constraint
surface
17
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 Adjustable range of TungdrillTwisted combined with
TungBore
Tool diameter Adjustable range (mm) Tool diameter Adjustable range (mm) Tool diameter Adjustable range (mm)
ø (mm) Min. dia. ø Max. dia. ø ø (mm) Min. dia. ø Max. dia. ø ø (mm) Min. dia. ø Max. dia. ø
12.5 12.5 14.1 22 22 24.4 37 37 39.6
13 13 14.4 22.5 22.5 24.7 38 38 40
13.5 13.5 14.5 23 23 24.8 39 39 40.4
14 14 14.8 23.5 23.5 25.1 40 40 41
14.5 14.5 15.1 24 24 25.4 41 41 41.4
15 15 16.8 24.5 24.5 25.5 42 42 44.6
15.5 15.5 17.1 25 25 25.8 43 43 45.6
16 16 17.2 25.5 25.5 26.1 44 44 46.6
16.5 16.5 17.5 26 26 26.4 45 45 47.6
17 17 17.8 27 27 29.6 46 46 48.6
17.5 17.5 19.9 28 28 30.4 47 47 49.6
18 18 20.2 29 29 31 48 48 50.6
18.5 18.5 20.3 30 30 31.4 49 49 51.6
19 19 20.6 31 31 31.8 50 50 52
19.5 19.5 20.9 32 32 32.4 51 51 52.4
20 20 21 33 33 35.6 52 52 53
20.5 20.5 21.3 34 34 36.6 53 53 53
21 21 21.6 35 35 37.6 54 54 54
21.5 21.5 21.9 36 36 38.6
Regarding adjustment, please refer to the operating instructions in the TungBore leaflet for the TungHold (No. 389-E)

EZ sleeve (Eccentric sleeves for TungdrillTwisted)

Use EZ sleeves for the following purposes

Hole diameter adjustment on the milling machine Adjusting cutting edge height on lathe

Adjusting the finishing diameter when milling

Adjusting the finishing diameter in tool-rotating Adjusting of the cutting edge height in work rotat-
applications such as on machining centres and ing applications such as on lathes:
milling machines:

By using EZ sleeve, the finishing diameter can be By using EZ sleeve, the cutting
adjusted in the range from +0.6 mm to -0.2 mm. edge height can be adjusted in the
range from +0.3 mm to -0.2 mm.
It results in eliminating troubles
caused by improper cutting-edge
height.

Scale for adjusting finishing diameter Scale for adjusting cutting edge height
in milling (Periphery of sleeve) in turning (Front face of sleeve)

18
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 Setting of EZ sleeve

Adjusting finishing diameter in milling Adjusting cutting edge height on lathe

As shown in the Figure Flat As shown in the Figure

Fixing bolt “A”
below, set the EZ sleeve below, set the EZ sleeve
Flat
between the drill shank between the drill shank Fixing bolt “B”
and the toolholder. and the toolblock.
EZ sleeve
Flange EZ sleeve Flange

Align the graduated Align the graduated

scale on the periphery scale on the front face
of the EZ sleeve with the Fixing bolt “A”
of the Esleeve with the （＋）

X - ac
center of the flat of the center of the flat of the

m
ax hi
is ne
drill flange. drill flange.

of
+0.4

In the Figure shown In the Figure shown

below, the sleeve is set below, the sleeve is set
+0.2

so that the finishing Fixing bolt “B” so that the center of the （−）
diameter will be drill will shift by 0.1 mm
increased by 0.4 mm. to the plus (+) direction.

When rotating the EZ sleeve, insert the wrench into the hole Cautious points
at the flange periphery and rotate the EZ sleeve. ●Can not be used for collect chuck holders.
Screws A + B have to be loosened. ●Over L/D 4 or bigger adjustment, please reduce feed rate.
Secure the drill by screw A. Secure the EZ sleeve by lightly ●For smaller adjustment, the drill itself will interfere with the
tightening screw B. hole diameter. It is recommended that hole diameter should be
Tighten screw B only lightly otherwise EZ sleeve can be adjusted to a larger diameter than the drill diameter.
damaged!

Specifications
L1
L3 Sleeve Adjusting range of Adjusting range of
L4 Cat. No. Stock øD1 øD2 øD3 L1 L2 L3 L4 finishing diameter cutting edge height

EZ2025 O 20 25 46 49 5 32.5 4 +0.4 ~ -0.2 +0.2 ~ -0.15

EZ2532 O 25 32 51 52 5 38 4 +0.4 ~ -0.2 +0.2 ~ -0.15
øD1
øD2
øD3

EZ3240 O 32 40 54 62 5 43 4 +0.4 ~ -0.2 +0.2 ~ -0.15

L2 EZ4050 O 40 50 69 63 5 55 4 +0.6 ~ -0.2 +0.3 ~ -0.2

※Note: Select the sleeve so that the D1 of the sleeve will be same as the diameter of
the drill shank.

Cautious points
Using TungdrillTwisted Cautionary points for setting inserts
●Ensure that the drilling machine to be used has sufficient rigidity ●Before installing the insert in the drill
and motor output.
body, remove all foreign matter from
●Not recommended for drilling stacked plates.
●Be sure to carry out proper alignment when drilling is to be the insert pocket.
performed on a rotating workpiece. ●When clamping and unclamping the
Proper handling of wrench
insert, the center-line of the wrench
Cutting fluid
should be aligned with the center-line of the screw. Misalignment
●Be sure to supply cutting fluid through the tool.
may result in deformation of the socket of the screw head or the tip
●A water soluble emulsifiable type cutting fluid should be used.
of the wrench.
●Fluid pressure of 1 MPa or higher and fluid quantity of 7R/min or
●When installing the insert, eliminate all play between the insert
more are essential. For 4D and 5D type, a fluid pressure of 1.5 MPa
pocket and the bottom face of the insert.
or higher and fluid quantity of 10R/min or more is recommended.
●Replace the screw before it will be excessively deformed or worn
out by long term use.

19
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 Practical examples
Workpiece type Machine part Machine part
Drill TDX290W32-2 (ø29) TDX200W25-3 (ø20)
Insert XPMT08T308R-DS XPMT06X308R-DJ
Grade AH120 AH740
Alloy steel S45C / C45

m
m m
9
ø2 0m
Work material ø2

m
m 50 m
m 0 mm
40 m 0 ø6
m ø6
70 m
m

Cutting speed: Vc (m/min) 135 140

conditions

Feed: f (mm/rev) 0.11 0.1

Cutting

Drilling depth : (mm) 40 mm, blind hole 50 mm, through hole

Machine NC lathe NC lathe
Coolant Wet Wet
Efficiency increase with twisted
Improves machining efficiency by 70 % ! coolant hole !
The conventional drill can often stop machine operation The conventional drill was optimally used at a cutting speed
due to poor chip control and chip removal. The machining of Vc = 100 m/min and feed rate of f = 0.05 mm/rev. The
Results efficiency of the TungdrillTwisted can improve chip TungdrillTwisted can improve metal removal rates with its
control, cutting speed and feed rate by 70%, through the twisted coolant hole. As a result, cutting speed is increased
combination of the AH120 grade and the DS chipbreaker. to Vc = 140 m/min and the feed rate can be increased to f
= 0.1 mm/rev.

Workpiece type Machine part Machine part

Drill TDX215W25-2 (ø21.5) TDX200W25-3 (ø20)
Insert XPMT06X308R-DW XPMT06X308R-DS
Grade AH740 AH725
S45C / C45 SUS303 / X10CrNiS18-9

m
m

m
1 .5

0
Work material ø2

ø2
m

m
m

m
8 20 m
ø3

0
m
37 m
m 50 m ø4
m

Cutting speed: Vc (m/min) 90 200

Feed: f (mm/rev) 0.07 0.08
conditions
Cutting

Drilling depth : (mm) 37 mm, through hole 20 mm, blind hole

Machine Machining center Vertical machining center
Coolant Wet Wet
Corner change: (pcs/corner) 500 550
Tool life improved 1.2 times compared
Reduced cutting costs ! to previous tool !
The conventional brazed drill delivered poor productivity Previously, the conventional tool could not improve tool life
levels and additional tooling costs. When using the and also caused unexpected tool failure. To deal with this
Results TungdrillTwisted , productivity was increased due to the issue, the TungdrillTwisted utilise its new “PremiumTec”
high accuracy level of the prepared hole. In addition, the special surface technology that uses the AH725 grade as
tool life was dramatically improved with use of the multi- a coating. As a result, the tool life is drastically improved by
corner inserts. up to 120% due to excellent adhesion resistance as well as
resistance to wear and fracture.

Distributed by:
http://www.tungaloy.co.jp/

ISO 9001 certified ISO 14001 certified

QC00J0056 EC97J1123
Tungaloy Corporation Tungaloy Group
Japan site and Asian
production site
18/10/1996 26/11/1997
Produced from recycled paper Aug. 2011 (TJ)

ISO TOOL AB / TEL: 044 - 24 55 70 / FAX: 044 - 24 55 40 / WWW.ISOTOOL.SE