DBCM 01 Mei 2021 Awal Shift I

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PT.

LANGGENG DAYA AGRINDO


PLANT DEPARTEMENT
JOBSITE: BGG
DAILY BREAKDWON CONDITION MONITORING

Periode : Saturday, May 01, 2021 Time 04:00:00

BD Start Estimasi RFU


NO Type Unit Code Unit Status Delay Time Trouble Description Activities Location PIC Tot BD AU
Date Time Date Time

BULLDOZER Populasi : 5 unit

check steering system, transmission & repair, check pressure, proses check &
analysis, waiting mechanic UT, Steering brake problem, Indikasi : inner part
steering clutch & brake from UT's mechanic, remove engine to D85ESS -2 No.
1 BULLDOZER D85E SS 05 UB2 25-Mar-21 14:24 37Days13hours36Minutes tidak bisa maju mundur WS Baru Heli
06, lineboring & repair frame by KT, pekerjaan di cek oleh pak heli, remove
transmission for overhaul by ari h, masjito, agusman, johan, etc, waiting part
transmission

air bercampur oli lagi, oring


bongkar cylinder head, check oring linear, process analysis, canibal & install
2 BULLDOZER D85E SS 06 UB1 28-Mar-21 08:00 34Days20hours0Minutes linear broken, piston, camshaft, WS Baru Heli
engine from D85ESS -2 No. 05
bracket camshaft problem 2 60%

3 BULLDOZER CAT D 7 G 21 OK

4 BULLDOZER D85E SS 24 OK

5 BULLDOZER D85E SS 34 OK

MOTOR GREADER Populasi : 3 unit

MOTOR GREADER
1 02 OK
GD510

MOTOR GREADER 0 100%


2 03 OK
GD510

MOTOR GREADER
3 08 OK
GD510

VIBRO Populasi : 1 unit

1 VIBRO IR 110SD 06 UB1 12 May 2020 10:02 354Days17hours58Minutes pump problem evacuation unit to workshop (ok) WS Baru Supriyanta 1 0%

EXCAVATOR Populasi : 14 unit

1 EXCAVATOR ZX 850 02 UB1 28-Apr-21 14:20 3Days13hours40Minutes AC Loading Area Ari W

check regulator (ok), travel unit to ws masih mencari & cek untuk kendala ini,
check sensor angle By azmee, adjust angle pump 1 & 2 , angle pump 2 masih
error, indikasi di regulator, tukar regulator pompa 2 dari ZX850H No. 02 ke 10,
hasilnya antara parameter 1 & 2 in & out sama dan stabil, efek miss track lh rh
(normal). Untuk engine masih drop, di coba manual connector di cabut, cek
Rpm rendah CZ ensor boom
2 EXCAVATOR ZX 850 10 UB2 02-Feb-21 10:05 88Days17hours55Minutes permasalahan di motor gas tetap engine drop, continue check compression in WS Baru Apin/Heli
raise broken
engine, check nozzle, check main pump, add oil hydraulic, check performance
main pump, test, telah di cek semuanya, engine nya bermasalah, indikasi di ring
piston by azmee, Aries hexindo, waiting part oring& ring piston, regulator part,
install ring piston, fan raditor sdh datang, tinggal shaft indent japan, canibal
hose radiator to ZX850H No. 02

3 EXCAVATOR SK200 15 OK
Check component fuel system, groundtest, masih muncul E11 tambah rpm
muncul E15 dan mesin tetap drop, check by mekanik UT, check pcv assy,
check supply pump assy, indikasi fuel pump abnormal, continue check
hose2 & recomendation fuel pump, waiting analysis from UT, waiting part
feed pump , etc , part recommendation from UT, process assembling part
like as fuel pump, etc by UT's mechanic cs mekanik LDA, test, masih low
4 EXCAVATOR PC400 16 UB2 10-Apr-21 08:40 21Days19hours20Minutes Low power Loading Area Masjito
power, check pressure common rail ternyata low di sensornya, waiting part
sensor common rail ETA 2days, sensor sudah datang, continue for install to 57%
unit, check performance unit & running test, ac problem, note : motor
blower ac, groundtest, low power tanpa ada error di display, indication 6
pressure hyd, ppm clinic by UT, groundtest for pressure hyd low (ok), many
leaking, temuan geram

Cek engine kompresi dan hasilnya kompresi hilang, rencana dilakukan


EXCAVATOR EC460 penarikkan ke ws, tap oil engine & hyd, ECU dilepas, remove engine &
5 20 UB0 06-Apr-21 13:35 25Days14hours25Minutes Engine problem WS Baru Maulana
BLC travell to ws, bongkar engine, cek bareng2 antara bms & LDA, recom
bareng-bareng, baru engine di bawa ke ws BMS

6 EXCAVATOR PC300 23 OK

shaft & pedal main pump


7 EXCAVA ZX 450 LC 25 UB2 21-Apr-21 07:11 10Days20hours49Minutes check data, check part, Main pump dikirim ulang ke jakarta Loading Area Ari W
broken

8 EXCAVATOR PC200 -8 26 UB2 28-Apr-21 10:25 3Days17hours35Minutes air radiator mix with oil check cooler & repair, waiting part gasket oil cooler WS Baru Ari W

EXCAVATOR ZX 470 LC
9 27 OK
- 5G

10 EXCAVATOR EC480DL 28 OK

EXCAVATOR ZX 350H -
11 29 OK
5G

12 EXCAVATOR EC480DL 30 OK

13 EXCAVATOR EC480DL 31 OK

14 EXCAVATOR ZX870LC 32 OK

ADT Populasi : 16 unit


ADT A 35 D/E
Engine in cannibal to ADT-41,
1 VOLVO ADT A35D 24 UB1 01-Jul-19 07:00 670Days21hours0Minutes waiting part & mechanic WS Baru -
etc

Bongkar tire & wheel brake tire, replace seal AXL 3 RH, ETA tanggal 22
2 VOLVO ADT A35D 25 SBD 07-Apr-21 13:45 24Days14hours15Minutes Seal brake Axl 3 RH WS Baru Maulana
hari ini dikirim seal brake dari jakarta

3 VOLVO ADT A35D 41 SB0 28-Apr-21 11:38 3Days16hours22Minutes MIP washing, moving to ws, action MIP WS Baru Maulana

Bongkar tire & wheel brake tire, ETA seal brake hari ini dikirim dari
4 VOLVO ADT A35D 42 SBD 07-Apr-21 10:00 24Days18hours0Minutes Seal piston brake bocor tire 1 rh WS Baru Maulana
jakarta, unit dischedulekan program MIP

5 VOLVO ADT A35E 43 OK

unit sudah di schedulekan penurunan transmisi oleh kak maulana dkk, unit
6 VOLVO ADT A35E 44 SB0 12-Apr-21 16:48 19Days11hours12Minutes Keluar info transmisi moving to ws for check torque converter, remove torqoue converter, waiting WS Baru Maulana
part torqoue converter

check & repair, service I (Ok), gear, axle shaft , bearing broken, etc, waiting
Gorong -
7 VOLVO ADT A35E 45 UB2 21-Apr-21 21:54 10Days6hours6Minutes Indo : middle finaldrive ngejim analysis & tindak lanjut ITU, process tindaklanjut warranty, compressor & Maulana
gorong
receiver drier canibal to A35E No. 47

7 56%
8 VOLVO ADT A35E 46 OK 7 56%

9 VOLVO ADT A35E 47 OK

10 VOLVO ADT A35E 48 UB2 19-Apr-21 02:02 12Days1hours58Minutes npise in engine, camshaft crack check & try for repair by bms, recomendation part WS Baru Maulana

ADT A 40 G OB.
check & replace hise, check electrical system lamp, lama di fabrikasi hose,
1 VOLVO ADT A40G 49 UB0 30-Apr-21 03:51 1Days0hours9Minutes hose brake oil leak WS Baru Maulana 01-May-21 17:00
install hose, add oil brake

2 VOLVO ADT A40G 50 OK

3 VOLVO ADT A40G 51 OK

4 VOLVO ADT A40G 52 OK

2 VOLVO ADT A40G 53 OK

3 VOLVO ADT A40G 54 OK

4 VOLVO ADT A40G 55 OK

OB Populasi : 3 unit

SCANIA. P 360 -
NISSAN CWE OB

DT NISSAN CWE 370


1 39 OK 0 100%
QUESTER UD

2 DT SCANIA P. 360 40 OK

3 DT SCANIA P. 360 41 OK

Hauling Populasi : 13 unit

DT NISSAN CWB / CWE HAULING

1 DT NISSAN CWB 520 19 UB1 02-Jun-20 15:00 333Days13hours0Minutes Transmission problem turun transmisi, repair transmission component WS Baru Jauhari delete soon

2 DT NISSAN CWB 520 20 OK

ENGINE NOTHING, TRANMSISSION NOTHING, SHAFT PTO NOTHING, PROPELLER


SHAFT TO GARDAN NOTHING, PROPELLER SHAFT FROM TRANMISSION TO
BANYAK PART SUDAH TIDAK GARDAN NOTHING, HYD DUMP PUMP NOTHING, AKI NOTHING, HANDLE GIGI UP
3 DT NISSAN CWB 520 21 - 15-Nov-19 15:00 533Days13hours0Minutes ADA TO DOWN NOTHING, ACCELERATOR NOTHING, SEALING DUMP NOTHING,
WS Baru delete soon
MATAHARI NOTHING, FLYWHEEL NOTHING, PRODO NOTHING, BOOSTER
COUPLING NOTHING

dinamo cas canibal to DT 20,


4 DT NISSAN CWB 520 22 UB2 08-Aug-20 15:00 266Days13hours0Minutes shaft PTO canibal to DT 20, WS Baru
booster canibal to DT 20

DT NISSAN CWB 520 (


5 33 OK
Tangki Siram )

6 DT NISSAN CWB 520 34 OK


replace seal oil cranshaft, completed, tinggal groundtest, groundtest, masih leaking,
process check, analysis & repair again, waiting seal cranshaft, remove engine,
7 DT NISSAN CWB 520 35 UB0 07-Apr-21 16:50 24Days11hours10Minutes seal oil cranshaft problem replace engine yang sudah di assembling & o/h punya DT 19 ke unit DT 35, WS Baru Agus S
completed, waiting terompet, part sdh tiba, install to tm, continue install 2 85%
transmission to unit, completed, running test

8 DT NISSAN CWB 520 36 OK

DT NISSAN CWE 370


9 37 OK
QUESTER UD

DT NISSAN CWE 370


10 38 OK
QUESTER UD

recomendation for overhaul, process analysis, bongkar & pelepasan


transmission & engine dari unit untuk di overhaul, pembongkaran, shaft,
metal duduk, jalan dll rusak, block machine di bawa ke palembang, tgl
11 DT HINO JD 260 42 UB0 10-Mar-21 11:00 52Days17hours0Minutes engine noise 17/3/21 meeting dgn produksi & investigasi mengenai hal ini, proses report WS Baru Agus S
mechanical & cost, block machine dibawa ke palembang, susun reporting,
cranshaft bengkok, block machine standar, final report, waiting part, BO +1
bulan cranshaft, part sdh dtg, cek, assembling or overhaul

12 DT HINO JD 260 43 OK

13 DT HINO JD 260 44 OK

14 DT HINO JD 500 45 OK

15 DT HINO JD 500 46 OK

16 DT HINO JD 500 47 OK

SARANA PENUNJANG OPERASIONAL

MOBIL LV ( LIGHT VEHICLE )

BD Start
NO NAMA UNIT NOMOR POLISI NO UNIT Delay Time Trouble Description Activity Location PIC STATUS REMARKS
Date Time

1 HILUX DOBEL KABIN B 9031 NBA LV 001 JULIARDI OK

noise in area front cabin,


travel to palembang, check machine, check foot, repair body, lantai cabin, AHMAD
2 HILUX DOBEL KABIN B 9038 NBA LV 002 nothing double, brake OK UB0
etc SYAFII
abnormal, etc

3 TRITON DOBEL KABIN BE 9492 JM LV 003 AFUI OK

Bongkar mesin untuk overhoul, Sebagian part sdh datang, part sdh dtg, assembling,
shaft balance sdh ad di palembang tetapi masih mau di tsnyakan ke mekanik jika ADJI
4 STRADA DOBEL KABIN BE 8694 DE LV 004 timing shaft balance problem BD UB2 & UB0
pakai merk ini ketahanan berapa lama, waiting shaft balance ori, assembling part yg ALAMSYAH
ada dulu, yg gak ada seperti tube

5 TRITON DOBEL KABIN B 9533 NBA LV-005 SUYANTO OK

AJI
6 TRITON DOBEL KABIN B 9540 NBA LV 006 OK
ALAMSYAH

SUHARNO
7 TRITON DOBEL KABIN B 9417 IC LV 007 DAN ENDI OK
MUSAROM

TEAM
8 HILINE PICK UP BE 9952 DF LV 008 OK
MEKANIK
TOYOTA DYNA
9 BE 9094 E - LOGISTIK OK
(TANGKI BBM SOLAR)

TEAM
10 TOYOTA TRUCK B 9134 NDB OK
MEKANIK
TEAM
11 STRADA MEGA KABIN BG 9176 LR - OK
MEKANIK
ARDI (PT.
12 BUS KARYAWAN B 7266 CAA MA-001 OK
ARYA
PUTRA

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