Model D Tech Unit 1367 Rev.

E
Issue Date: May 1998
Revision Date: May 2004

TEXAS OIL TOOLS

"DSA6" Side Door Stripper Packer
4.06" 15M

Texas Oil Tools

A Varco Company
P. O. Box 2327
Conroe, Texas 77305-2327
Phone: (936) 523-2700
Fax: (936) 756-8102
Email: [email protected]
www.tot.com
Texas Oil Tools, a Varco Company

Texas Oil Tools is a registered trademark of Varco International, Inc.

All rights reserved. This publication is the property of, and contains information proprietary to
Varco International, Inc. No part of this publication may be reproduced or copied in any form or
by any means, including electronic, mechanical, photocopying, recording or otherwise, without
the prior written permission of Varco International, Inc.

Information in this manual is subject to change without notice.

 TABLE OF CONTENTS

1.0 FEATURES

2.0 SERVICE

3.0 PACKER WEAR

4.0 PACKER REPLACEMENT

5.0 DISASSEMBLY/ASSEMBLY

6.0 SPECIFICATIONS

7.0 MAINTENANCE

8.0 PARTS LISTS & DRAWINGS

9.0 PACKER AND BUSHING CONVERSION KITS

10.0 SEALS KIT

11.0 BUSHING EXTENSION

 UNIT 1367 Rev. E
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4.06" 15,000 PSI "DSA6" SIDE DOOR STRIPPER PACKER

1.0 FEATURES

• The Texas Oil Tools DSA6 Side Door Stripper Packer is designed to pack-off on coiled tubing as
it is stripped in and out of the well, at working pressures up to 15,000 psi. This design permits the
replacement of the packing elements and bushings through the open "window" below the injector.
Changing packers is always easier, but it is particularly advantageous when changing packers with
tubing in the well.

• The side door design permits replacement of the packer, energizer and non-extrusion rings by
hydraulically exposing an open portal through which these elements may be changed with tubing
in the well.

2.0 SERVICE

H2S SERVICE - All well fluid wetted alloy components to NACE MR-01-75, with Viton and
Poly-Myte seals. Hydraulic seals are Nitrile. Operating temperature range -20°F. to +200°F. Note:
seals and pack- off elements are available for higher temperatures.

NORTH SEA SERVICE - In addition to the NACE Specification s and API requirements additional
Charpy Impact and NDE are carried out. A Design Review and Certificate of Compliance by DNV,
Lloyds, or Bureau Veritas are furnished with the Data Book.

ARCTIC -50°F H2S SERVICE - All well fluid wetted alloy components to NACE MR-01-75, with low
temperature o-rings and special Poly-Myte seals. Charpy Impact Tests at -50°F and NDE on all
parts required by API 6A. Operating temperature range -50°F. to +200°F.

3.0 PACKERS - Reference Drawing DSA6-T002

PREMATURE PACKER WEAR - The internal wear bushings above the packers are extra long, for
better centering of the coiled tubing and longer wear life. The single most frequent cause of
premature packer wear or failure, is worn bushings. At very low well and hydraulic pressures, worn
bushings may be useable. At higher pressures, it is essential that the non-extrusion rings and
packer bushings fit closely around the tubing to prevent packer extrusion. Bushings must be
replaced frequently to minimize any extrusion gaps.

4.0 PACKER REPLACEMENT

Close BOP pipe rams to control well pressure and vent residual well pressure that may remain
between the DSA6 stripper and the BOP. Back out the two lock screws and open wide both doors
(26). Pressure up the retract port and fully retract piston (8) exposing packers and seal (12).
Remove upper non-extrusion ring (14) while supporting packer bushing (13). Remove both halves
of energizer (16) to expose packer (15). Remove packer, lower non-extrusion ring (14) and packer
bushing (13). Inspect packer bushing and lower bushing (30) for wear and seal for damage.
Replace as necessary.
UNIT 1367 Rev. E
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Re-install lower bushing and non-extrusion ring. Install packer bushing into piston and support while
installing new packer, energizer and upper non-extrusion ring. Pressure up on upper pack-off port
and extend piston down over pack-off and seal until doors can be closed around piston above step
ring (17). Rotate the lock screws to the locked position. Pressurize pack-off port to energize packer
as necessary. Equalize well pressure above the rams in the BOP and open rams.

5.0 DISASSEMBLY/ASSEMBLY - Reference Drawing DSA6-T002

DISASSEMBLY - Repeat disassembly portion of packer replacement procedure as described

previously. Remove retainer ring (19), washer (18) and step ring (17). Clamp body (21) in a vise
and remove both cap screws (24). Remove bushing clamp (1), to expose hydraulic cap (2) and top
bushing (3). Pull out top bushing (3) with both guide bushings (4) and bottom spacer bushing (5).
Drain any remaining hydraulic fluid from pack-off port and remove hydraulic cap (2) using spanner
wrench holes to back out thread. Take care not to damage sealing surfaces of sleeve. Drain
remaining hydraulic fluid from retract port in body and remove cylinder (6). Remove o-rings and
seals (9,10 & 11). Remove lower body (21) from upper body (29) and remove seals (12). Remove
head (22) from lower body (21) and o-rings and seals (20, 23 & 31). While supporting end of piston
(8), press piston from body (21), taking care not to damage any external sealing surfaces. Remove
o-ring (32) from piston and seals (10) from body. Clean and lubricate all parts.

ASSEMBLY - Reverse above Disassembly Procedure in same sequence and complete second
portion of Packer Replacement Procedure.

A bushing installation tool (43) is available to aid in installing the interlocking bushings.

6.0 SPECIFICATIONS

Working Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15,000 psi

Hydraulic Pressure
Pack-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,000 psi
Retract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,000 psi
Hydraulic Volume to Actuate Window
Close . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290 in3
Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 in3
Hydraulic Volumes to Actuate the Piston
Pack-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 in3
Retract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 in3
Torque
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 ft. lbs.
Weight (approx.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 775 lbs.
Overall Dimensions
O.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.38 in.
I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.06 in.
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.00 in.
 UNIT 1367 Rev. E
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7.0 SUGGESTED MAINTENANCE SCHEDULE

After every job, remove the packer and inspect all accessible seals. Remove all trace of well fluids.

Once a month, remove the packers and bushings. Thoroughly clean all of the items. Grease and
assemble to proper technical manual.

Once a year, disassemble completely and replace all of the seals.

After two years strip down and perform NDE on parts exposed to well fluids, replace any worn parts.

Every four years in service strip down perform NDE on all critical items. Replace any worn parts.
Two Year NDE requirements:
All parts exposed to the well fluids will have to be inspected by NDE methods. The preferred NDE
test would be a wet magnetic particle testing. Not all parts can be tested in this method. If the parts
can not be inspected with MPI then a dye penetrant test will have to be conducted.

Four Year NDE requirements:

All parts exposed to the well fluids, loaded by well pressure or pressure containing will have to be
inspected by NDE methods. The preferred NDE test would be a wet magnetic particle testing. Not
all parts can be tested in this method. If the parts can not be inspected with MPI then a dye
penetrant test will have to be conducted.
UNIT 1367 Rev. E
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8.0 PARTS LISTS & DRAWING

4.06", 15M, "DSA6" SIDE DOOR STRIPPER PACKER

(Segmented Bushings)
Reference Drawing DSA6-T002

Item Part Name Qty. H2S Service Arctic -50°F Service H2S North Sea -32°C
1 Bushing Clamp 1 9109-0323 9109-0323 9109-0323
2 Hydraulic Cap 1 9710-1922 9710-1922B 9710-1922L
3 Top Bushing 1
1.50 Coil 9109-2041 9109-2041 9109-2041
1.75 Coil 9109-2044 9109-2044 9109-2044
2.00 Coil 9109-2051 9109-2051 9109-2051
2.37 Coil 9109-2061 9109-2061 9109-2061
2.87 Coil 9109-2073 9109-2073 9109-2073
4 Guide Bushing 2
1.50 Coil 9109-2141 9109-2141 9109-2141
1.75 Coil 9109-2144 9109-2144 9109-2144
2.00 Coil 9109-2151 9109-2151 9109-2151
2.37 Coil 9109-2161 9109-2161 9109-2161
2.87 Coil 9109-2173 9109-2173 9109-2173
5 Bottom Spacer Bushing 1
1.50 Coil 9109-2241 9109-2241 9109-2241
1.75 Coil 9109-2244 9109-2244 9109-2244
2.00 Coil 9109-2251 9109-2251 9109-2251
2.37 Coil 9109-2261 9109-2261 9109-2261
2.87 Coil 9109-2273 9109-2273 9109-2273
6 Hydraulic Cylinder 1 9710-1923 9710-1923B 9710-1923L
7 O-Ring 1 7813-3369 7813-A369 7813-3369
8 Piston 1 9705-1023 9705-1023B 9705-1023L
9 T-Seal 1 7951-3444 7951-A444 7951-3444
10 Seal 3 7821-55A2 7821-55A2P 7821-55A2
11 Seal 1 7821-7752 7821-7752P 7821-7752
12 M-Seal 2 7954-5509 7953-5509B 7954-5509
13 Packer Bushing 1
1.50 Coil 9705-1141 9705-1141 9705-1141
1.75 Coil 9705-1144 9705-1144 9705-1144
2.00 Coil 9705-1151 9705-1151 9705-1151
2.37 Coil 9705-1161 9705-1161 9705-1161
2.87 Coil 9705-1173 9705-1173 9705-1173
 UNIT 1367 Rev. E
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Item Part Name Qty. H2S Service Arctic -50°F Service H2S North Sea -32°C
14 Non-Extrusion Ring 2
1.50 Coil 8412-2441 8412-2441 8412-2441
1.75 Coil 8412-2444 8412-2444 8412-2444
2.00 Coil 8412-2451 8412-2451 8412-2451
2.37 Coil 8412-2461 8412-2461 8412-2461
2.87 Coil 8412-2473 8412-2473 8412-2473
15 Packer 1
1.50 Coil 8412-6041 8412-6041 8412-6041
1.75 Coil 8412-6044 8412-6044 8412-6044
2.00 Coil 8412-6051 8412-6051 8412-6051
2.37 Coil 8412-6061 8412-6061 8412-6061
2.87 Coil 8412-6073 8412-6073 8412-6073
16 Energizer 1 8412-3750 8412-3750 8412-3750
17 Step Ring 1 9705-1029 9705-1029 9705-1029
18 Washer 1 9705-1031 9705-1031 9705-1031
19 Retainer Ring 1 7824-7507 7824-7507 7824-7507
20 Wiper 1 7962-436B 7962-436B 7962-436B
21a Body, Lower 1 9705-1021 9705-1021B 9705-1021L
21b Body, Lower 1 2003-0319 2003-0319B 2003-0319L
22 Head 1 9705-1026 9705-1026 9705-1026G
23 T-Seal 1 7951-4360 7951-A360 7951-4360
24 Cap Screw 2 7916-0808 7916-0808 7916-0808
25 SHCS 8 7935-0804 7935-0804 7935-0804
26 Door Assembly 2 9705-1039 9705-1039 9705-1039
27 Nut Hex 4 9705-1033 9705-1033B 9705-1033L
28 Rod 4 9705-1032 9705-1032B 9705-1032L
29 Body, Upper 1 9710-1921 9710-1921B 9710-1921L
30 Lower Bushing 1
1.50 Coil 9705-1741 9705-1741 9705-1741
1.75 Coil 9705-1744 9705-1744 9705-1744
2.00 Coil 9705-1751 9705-1751 9705-1751
2.37 Coil 9705-1761 9705-1761 9705-1761
2.87 Coil 9705-1773 9705-1773 9705-1773
31 O-Ring 1 7813-3364 7813-A364 7813-3364
32 T-Seal 1 7951-3363 7951-A363 7951-3363
43 Bushing Installation Tool 1 7940-1121 7940-1121 7940-1121
UNIT 1367 Rev. E
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 UNIT 1367 Rev. E
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9.0 PACKER AND BUSHING CONVERSION KITS - Reference Drawing DSA6-T002

Item Part Name Qty. H2S & H2S North Sea -32°C Arctic -50°F Service
Conversion Kit - 1.50 Coiled Tubing DSA6-SC41 DSA6-SC41B
3 Top Bushing 1 9109-2041 9109-2041
4 Guide Bushing 2 9109-2141 9109-2141
5 Bottom Spacer Bushing 1 9109-2241 9109-2241
14 Packer Bushing 1 9705-1141 9705-1141
15 Non-Extrusion Ring 2 8412-2441 8412-2441
16 Packer 1 8412-6041 8007-2841
32 Lower Bushing 1 9705-1741 9705-1741
Conversion Kit - 1.75 Coiled Tubing DSA6-SC44 DSA6-SC44B
3 Top Bushing 1 9109-2044 9109-2044
4 Guide Bushing 2 9109-2144 9109-2144
5 Bottom Spacer Bushing 1 9109-2244 9109-2244
14 Packer Bushing 1 9705-1144 9705-1144
15 Non-Extrusion Ring 2 8412-2444 8412-2444
16 Packer 1 8412-6044 8007-2844
32 Lower Bushing 1 9705-1744 9705-1744
Conversion Kit - 2.00 Coiled Tubing DSA6-SC51 DSA6-SC51B
3 Top Bushing 1 9109-2051 9109-2051
4 Guide Bushing 2 9109-2151 9109-2151
5 Bottom Spacer Bushing 1 9109-2251 9109-2251
14 Packer Bushing 1 9705-1151 9705-1151
15 Non-Extrusion Ring 2 8412-2451 8412-2451
16 Packer 1 8412-6051 8007-2851
32 Lower Bushing 1 9705-1751 9705-1751
Conversion Kit - 2.37 Coiled Tubing DSA6-SC61 DSA6-SC61B
3 Top Bushing 1 9109-2061 9109-2061
4 Guide Bushing 2 9109-2161 9109-2161
5 Bottom Spacer Bushing 1 9109-2261 9109-2261
14 Packer Bushing 1 9705-1161 9705-1161
15 Non-Extrusion Ring 2 8412-2461 8412-2461
16 Packer 1 8412-6061 8007-2861
32 Lower Bushing 1 9705-1761 9705-1761
Conversion Kit - 2.87 Coiled Tubing DSA6-SC73 DSA6-SC73B
3 Top Bushing 1 9109-2073 9109-2073
4 Guide Bushing 2 9109-2173 9109-2173
5 Bottom Spacer Bushing 1 9109-2273 9109-2273
14 Packer Bushing 1 9705-1173 9705-1173
15 Non-Extrusion Ring 2 8412-2473 8412-2473
16 Packer 1 8412-6073 8007-2873
32 Lower Bushing 1 9705-1773 9705-1773
UNIT 1367 Rev. E
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10.0 SEALS KITS

Seals Kit DSA6-SK01 DSA6-SK02

Item Part Name Qty. H2S & North Sea -32°C Service Arctic -50°F Service
7 O-Ring 1 7813-3369 7813-A369
9 T-Seal 1 7951-3444 7951-A444
10 Seal 3 7821-55A2 7821-55A2P
11 Seal 1 7821-7752 7821-7752P
12 M-Seal 2 7954-5509 7953-5509B
19 Retainer Ring 1 7824-7507 7824-7507
20 Wiper 1 7962-436B 7962-436B
23 T-Seal 1 7951-4360 7951-A360
31 O-Ring 1 7813-3364 7813-A364
32 T-Seal 1 7951-3363 7951-A363

11.0 BUSHING EXTENSION ASSEMBLY - Reference Drawing DSA6-T005

The bushing extension assembly is designed to extend the top of the stripper packer closer to the
chains. This will reduce the unsupported length of the coiled tubing and thereby reduce the risk of
buckling the coiled tubing above the Stripper Packer. This extension will extend the top of the
stripper packer approximately 2.75".

Item Part Name Qty. All Services

Bushing Extension Assembly 1.50 Coiled Tubing DSA6-SB41
4 Guide Bushing 1 9109-2141
33 Bushing Extension Clamp 1 9109-0325
34 Socket Head Cap Screw 2 7947-0808
Bushing Extension Assembly 1.75 Coiled Tubing DSA6-SB44
4 Guide Bushing 1 9109-2144
33 Bushing Extension Clamp 1 9109-0325
34 Socket Head Cap Screw 2 7947-0808
Bushing Extension Assembly 2.00 Coiled Tubing DSA6-SB51
4 Guide Bushing 1 9109-2151
33 Bushing Extension Clamp 1 9109-0325
34 Socket Head Cap Screw 2 7947-0808
Bushing Extension Assembly 2.375 Coiled Tubing DSA6-SB61
4 Guide Bushing 1 9109-2161
33 Bushing Extension Clamp 1 9109-0325
34 Socket Head Cap Screw 2 7947-0808
Bushing Extension Assembly 2.875 Coiled Tubing DSA6-SB73
4 Guide Bushing 1 9109-2173
33 Bushing Extension Clamp 1 9109-0325
34 Socket Head Cap Screw 2 7947-0808
UNIT 1367 Rev. E
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UNIT 1367 Rev. E
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