SM Dedicated Outdoor Air Unit DOAS
SM Dedicated Outdoor Air Unit DOAS
SM Dedicated Outdoor Air Unit DOAS
Service Manual
SM-16006
Important Notice
●● Johnson Controls Inc. pursues a policy of continuing improvement in design and performance in its
products. As such, Johnson Controls Inc. reserves the right to make changes at any time without prior
notice.
●● Johnson Controls Inc. cannot anticipate every possible circumstance that might involve a potential
hazard.
●● This heat pump air conditioning unit is designed for standard air conditioning applications only. Do not
use this unit for anything other than the purposes for which it was intended for.
●● The installer and system specialist shall safeguard against leakage in accordance with local pipefitter
and electrical codes. The following standards may be applicable, if local regulations are not available.
International Organization for Standardization: (ISO 5149 or European Standard, EN 378). No part of
this manual may be reproduced in any way without the expressed written consent of Johnson Controls
Inc.
●● This heat pump air conditioning unit will be operated and serviced in the United States of America and
comes with a full complement of the appropriate Safety, Danger, and Caution, warnings.
●● If you have questions, please contact your distributor or dealer.
●● This manual provides common descriptions, basic and advanced information to maintain and service
this heat pump air conditioning unit which you operate as well for other models.
●● This heat pump air conditioning unit has been designed for a specific temperature range. For optimum
performance and long life, operate this unit within the range limits.
●● This manual should be considered as a permanent part of the air conditioning equipment and should
remain with the air conditioning equipment.
SM-16006-rev.1 i
Product Inspection upon Arrival
1. Upon receiving this product, inspect it for any damages incurred in transit. Claims for damage, either
apparent or concealed, should be filed immediately with the shipping company.
2. Check the model number, electrical characteristics (power supply, voltage, and frequency rating), and
any accessories to determine if they agree with the purchase order.
3. The standard utilization for this unit is explained in these instructions. Use of this equipment for
purposes other than what it designed for is not recommended.
4. Please contact your local agent or contractor as any issues involving installation, performance, or
maintenance arise. Liability does not cover defects originating from unauthorized modifications
performed by a customer without the written consent of Johnson Controls, Inc. Performing any
mechanical alterations on this product without the consent of the manufacturer will render your warranty
null and void.
ii SM-16006-rev.1
1. Introduction
This Service Manual concentrates on the heat pump air conditioning units.
Read this manual carefully before performing service.
This manual should be considered as a permanent part of the air conditioning equipment and should
remain with the air conditioning equipment.
(Transportation/Installation Work) > (Refrigerant Piping Work) > (Electrical Wiring Work) > (Ref. Charge Work) > (Test
Run) > (User)
General Precautions
To reduce the risk of serious injury or death, read these instructions
thoroughly and follow all warnings or cautions included in all manuals that
accompanied the product and are attached to the unit. Refer back to these
instructions as needed.
●● This system should be installed by personnel certified by Johnson Controls, Inc. Personnel must be
qualified according to local, state and national building and safety codes and regulations. Incorrect
installation could cause leaks, electric shock, fire or explosion. In areas where Seismic ‘’Performance
requirements are specified, the appropriate measures should be taken during installation to guard
against possible damage or injury that might occur in an earthquake if the unit is not installed
correctly, injuries may occur due to a falling unit.
●● Use appropriate Personal Protective Equipment (PPE), such as gloves and protective goggles and,
where appropriate, have a gas mask nearby. Also use electrical protection equipment and tools
suited for electrical operation purposes. Keep a quenching cloth and a fire extinguisher nearby during
brazing. Use care in handling, rigging, and setting of bulky equipment.
●● When transporting, be careful when picking up, moving and mounting these units. Although the
unit may be packed using plastic straps, do not use them for transporting the unit from one location
to another. Do not stand on or put any material on the unit. Get a partner to help, and bend with
your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air
conditioner can cut fingers, so wear protective gloves.
●● Do not touch or adjust any safety devices inside the indoor or outdoor units. All safety features,
disengagement, and interlocks must be in place and functioning correctly before the equipment is
put into operation. If these devices are improperly adjusted or tampered with in any way, a serious
accident can occur. Never bypass or jump-out any safety device or switch.
●● Johnson Controls will not assume any liability for injuries or damage caused by not following steps
outlined or described in this manual. Unauthorized modifications to Johnson Controls products are
prohibited as they…
◦◦ May create hazards which could result in death, serious injury or equipment damage.
◦◦ Will void product warranties.
◦◦ May invalidate product regulatory certifications.
◦◦ May violate OSHA standards.
SM-16006-rev.1 iii
Take the following precautions to reduce the risk of property damage.
●● Be careful that moisture, dust, or variant refrigerant compounds not enter the refrigerant cycle during
installation work. Foreign matter could damage internal components or cause blockages.
●● If air filters are required on this unit, do not operate the unit without the air filter set in place. If the air
filter is not installed, dust may accumulate and breakdown may result.
●● Do not install this unit in any place where silicon gases can coalesce. If the silicon gas molecules
attach themselves to the surface of the heat exchanger, the finned surfaces will repel water. As a
result, any amount of drainage moisture condensate can overflow from the drain condensate pan and
could run inside of the electrical box, possibly causing electrical failures.
●● When installing the unit in a hospital or other facility where electromagnetic waves are generated
from nearby medical and/or electronic devices, be prepared for noise and electronic interference
Electromagnetic Interference (EMI). Do not install where the waves can directly radiate into the
electrical box, controller cable, or controller. Inverters, appliances, high-frequency medical equipment,
and radio communications equipment may cause the unit to malfunction. The operation of the unit
may also adversely affect these same devices. Install the unit at least 10 ft. (approximately 3m) away
from such devices.
●● When a wireless controller is used, locate at a distance of at least 3.3 ft. (approximately 1m) between
the indoor unit and electric lighting. If not, the receiver part of the unit may have difficulty receiving
operation commands.
●● Do not install the unit in any location where animals and plants can come into direct contact with the
outlet air stream. Exposure could adversely affect the animals and plants.
●● Do not install the unit with any downward slope to the side of the drain boss. If you do, you may have
drain water flowing back which may cause leaks.
●● Be sure the drain hose discharges water properly. If connected incorrectly, it may cause leaks.
●● Do not install the unit in any place where oil can seep onto the units, such as table or seating areas in
restaurants, and so forth. For these locations or social venues, use specialized units with oil-resistant
features built into them. In addition, use a specialized ceiling fan designed for restaurant use. These
specialized oil-resistant units can be ordered for such applications. However, in places where large
quantities of oil can splash onto the unit, such as a factory, even the specialized units cannot be used.
These products should not be installed in such locations.
●● If the wired controller is installed in a location where electromagnetic radiation is generated, make
sure that the wired controller is shielded and cables are sleeved inside conduit tubing.
●● If there is a source of electrical interference near the power source, install noise suppression
equipment (filter).
●● During the test run, check the unit’s operation temperature. If the unit is used in an environment
where the temperature exceeds the operation boundary, it may cause severe damage. Check the
operational temperature boundary in the manual. If there is no specified temperature, use the unit
within the operational temperature boundary of 35 to 104°F (0 to 40°C).
●● Read installation and appropriate user manuals for connection with PC or peripheral devices. If a
warning window appears on the PC, the product stops, does not work properly or works intermittently,
immediately stop using the equipment.
iv SM-16006-rev.1
Installation Precautions
To reduce the risk of serious injury or death, the following installation
precautions must be followed.
SM-16006-rev.1 v
Refrigerant Precautions
To reduce the risk of serious injury or death, the following refrigerant
precautions must be followed.
●● As originally manufactured, this unit contains refrigerant installed by Johnson Controls. Johnson
Controls uses only refrigerants that have been approved for use in the unit’s intended home country
or market. Johnson Controls distributors similarly are only authorized to provide refrigerants that
have been approved for use in the countries or markets they serve. The refrigerant used in this unit
is identified on the unit’s faceplate and/or in the associated manuals. Any additions of refrigerant into
this unit must comply with the country’s requirements with regard to refrigerant use and should be
obtained from Johnson Controls distributors. Use of any non-approved refrigerant substitutes will void
the warranty and will increase the potential risk of injury or death.
●● If installed in a small room, take measures to prevent the refrigerant from exceeding the maximum
allowable concentration in the event that refrigerant gases should escape. Refrigerant gases can
cause asphyxiation (0.026 lbs/ft3 (0.42 kg/m3) based on ISO 5149 for R410A). Consult with your
distributor for countermeasures (ventilation system and so on). If refrigerant gas has leaked during the
installation work, ventilate the room immediately.
●● Check the design pressure for this product is 601 psi (4.15MPa). The pressure of the refrigerant
R410A is 1.4 times higher than that of the refrigerant R22. Therefore, the refrigerant piping for
R410A shall be thicker than that for R22. Make sure to use the specified refrigerant piping. If not, the
refrigerant piping may rapture due to an excessive refrigerant pressure. Besides, pay attention to
the piping thickness when using copper refrigerant piping. The thickness of copper refrigerant piping
differs depending on its material.
●● The refrigerant R410A is adopted. The refrigerant oil tends to be affected by foreign matters such
as moisture, oxide film, (or fat). Perform the installation work with care to prevent moisture, dust, or
different refrigerant from entering the refrigerant cycle. Foreign matter can be introduced into the cycle
from such parts as expansion valve and the operation may be unavailable.
●● To avoid the possibility of different refrigerant or refrigerant oil being introduced into the cycle, the
sizes of the charging connections have been changed from R407C type and R22 type. It is necessary
to prepare the appropriate tools before performing installation work.
●● Use refrigerant pipes and joints which are approved for use with R410A.
●● A compressor/unit comprises a pressurized system. Never loosen threaded joints while the system is
under pressure and never open pressurized system parts.
●● Before installation is complete, make sure that the refrigerant leak test has been performed. If
refrigerant gases escape into the air, turn OFF the main switch, extinguish any open flames and
contact your service contractor. Refrigerant (Fluorocarbon) for this unit is odorless. If the refrigerant
should leak and come into contact with open flames, toxic gas could be generated. Also, because the
fluorocarbons are heavier than air, they settle to the floor, which could cause asphyxiation.
●● When installing the unit, and connecting refrigerant piping, keep all piping runs as short as
possible, and make sure to securely connect the refrigerant piping before the compressor starts
operating. If the refrigerant piping is not connected and the compressor activates with the stop
valve opened, the refrigerant cycle will become subjected to extremely high pressure, which can
cause an explosion or fire.
●● Tighten the flare nut with a torque wrench in the specified manner. Do not apply excessive force to the
flare nut when tightening. If you do, the flare nut can crack and refrigerant leakage may occur.
●● When maintaining, relocating, and disposing of the unit, dismantle the refrigerant piping after the
compressor stops.
●● When pipes are removed out from under the piping cover, after the insulation work is completed,
cover the gap between the piping cover and pipes by a packing (field-supplied). If the gap is not
covered, the unit may be damaged if snow, rain water or small animals enter the unit.
●● Do not apply an excessive force to the spindle valve at the end of opening. Otherwise, the spindle
valve flies out due to refrigerant pressure. At the test run, fully open the gas and liquid valves,
otherwise, these devices will be damaged. (It is closed before shipment.)
●● If the arrangement for outdoor units is incorrect, it may cause flowback of the refrigerant and result in
failure of the outdoor unit.
●● The refrigerant system may be damaged if the slope of the piping connection kit exceeds +15o.
vi SM-16006-rev.1
Electrical Precautions
Take the following precautions to reduce the risk of electric shock, fire or
explosion resulting in serious injury or death.
●● Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram
and these instructions when wiring. Improper connections and inadequate grounding can cause
serious injury or death.
●● Perform all electrical work in strict accordance with this manual and all the relevant regulatory
standards.
●● Before servicing, open and tag all disconnect switches. Never assume electrical power is
disconnected. Check with meter and equipment.
●● Only use electrical protection equipment and tools suited for this installation.
●● Insulate a wired controller against moisture and temperature extremes.
●● Use specified cables between units.
●● The new air conditioner may not function normally in the following instances:
◦◦ If electrical power for the new air conditioner is supplied from the same transformer as the device*
referred to below.
◦◦ If the power source cables for this device* and the new air conditioner unit are located in close
proximity to each other.
Device*: (Example): A lift, container crane, rectifier for electric railway, inverter power device,
arc furnace, electric furnace, large-sized induction motor and large-sized switch.
Regarding the cases mentioned above, surge voltage may be inducted into the power supply
cables for the packaged air conditioner due to a rapid change in power consumption of the device
and an activation of a switch.
Check field regulations and standards before performing electrical work in order to protect the
power supply for the new air conditioner unit.
●● Communication cabling shall be a minimum of AWG18 (0.82mm2), 2-Conductor, Stranded Copper.
Shielded cable must be considered for applications and routing in areas of high EMI and other
sources of potentially excessive electrical noise to reduce the potential for communication errors.
When shielded cabling is applied, proper bonding and termination of the cable shield is required
as per Johnson Controls guidelines. Plenum and riser ratings for communication cables must be
considered per application and local code requirements.
●● The polarity of the input terminals is important, so be sure to match the polarity when using contacts
that have polarity.
●● Use an exclusive power supply for the air conditioner at the unit’s rated voltage.
●● Highly dangerous electrical voltages may be used in this system. Carefully refer to the wiring diagram
and these instructions when wiring. Improper connections and inadequate grounding can cause
serious injury or death.
●● Before installing the controller or remote devices, ensure that the indoor and outdoor unit operation
has been stopped. Further, be sure to wait at least five minutes before turning off the main power
switch to the indoor or outdoor units. Otherwise, water leakage or electrical breakdown may result.
●● Do not open the service cover or access panel to the indoor or outdoor units without turning OFF the
main power supply. Before connecting or servicing the controller or cables to indoor or outdoor units,
open and tag all disconnect switches. Never assume electrical power is disconnected. Check with a
meter and equipment.
●● This equipment can be installed with a Ground Fault Circuit Breaker (GFCI), which is a recognized
measure for added protection to a properly grounded unit. Install appropriate sized breakers / fuses
/ overcurrent protection switches, and wiring in accordance with local, state and NEC codes and
requirements. The equipment installer is responsible for understanding and abiding by applicable
codes and requirements.
SM-16006-rev.1 vii
viii SM-16006-rev.1
- Table of Contents -
1. Installation...............................................................................................................................1-1
1.1 Outdoor Unit.....................................................................................................................................1-2
1.2 Change-Over Box............................................................................................................................1-2
1.3 Indoor Unit .......................................................................................................................................1-3
1.3.1 DOAS Type.............................................................................................................................1-3
1.4 Control Device .................................................................................................................................1-41
1.4.1 Wired Controller......................................................................................................................1-41
1.4.2 Simplified Wired Controller......................................................................................................1-41
1.4.3 Wireless Controller..................................................................................................................1-41
1.4.4 Mini Central Controller............................................................................................................1-41
1.4.5 Large Central Controller..........................................................................................................1-41
1.4.6 Computerized Central Controller Management Software.......................................................1-41
1.4.7 Computerized Central Controller Software / Operation Ratio.................................................1-41
1.4.8 Computerized Central Controller Adapter...............................................................................1-41
2. Operation................................................................................................................................ 2-1
2.1 Indoor Unit .......................................................................................................................................2-2
2.1.1 DOAS Type.............................................................................................................................2-2
2.2 Control Device .................................................................................................................................2-23
2.2.1 Wired Controller......................................................................................................................2-23
2.2.2 Simplified Wired Controller......................................................................................................2-23
2.2.3 Mini Central Controller............................................................................................................2-23
2.2.4 Large Central Controller..........................................................................................................2-23
2.2.5 Computerized Central Controller Management Software.......................................................2-23
2.2.6 Computerized Central Controller Software / Operation Ratio.................................................2-23
SM-16006-rev.1 ix
- Table of Contents -
3. Troubleshooting...................................................................................................................... 3-1
3.1 Initial Troubleshooting......................................................................................................................3-2
3.1.1 Checking Electrical Wiring and Power Source........................................................................3-2
3.1.2 Location of Printed Circuit Boards (PCBs)..............................................................................3-6
3.1.3 Checking Rotary Switch and DIP Switch Settings..................................................................3-7
3.1.4 Checking Wired Controller......................................................................................................3-9
3.1.5 Checking Using 7-Segment Display.......................................................................................3-15
3.1.6 Checking Alarm Code History.................................................................................................3-15
3.1.7 Emergency Operation.............................................................................................................3-15
3.2 Troubleshooting Procedures............................................................................................................3-16
3.2.1 Alarm Code Table....................................................................................................................3-16
3.2.2 Troubleshooting Using Alarm Codes.......................................................................................3-17
3.2.3 Abnormalities of Devices.........................................................................................................3-33
3.3 Procedures for Checking..................................................................................................................3-43
3.3.1 Self-Checking of PCBs using Wired Controller.......................................................................3-43
3.3.2 Self-Checking of Wired Controller...........................................................................................3-43
3.4 Test Run...........................................................................................................................................3-44
3.4.1 Test Run Using Wired Controller.............................................................................................3-45
3.4.2 Test Run from Outdoor Unit Side...........................................................................................3-47
3.4.3 Checking the Test Run............................................................................................................3-47
4. Maintenance...........................................................................................................................4-1
4.1 Maintenance of Outdoor Unit...........................................................................................................4-2
4.2 Maintenance of Indoor Unit..............................................................................................................4-3
4.2.1 DOAS Type ((H,Y)DOA096B21S)...........................................................................................4-3
4.2.1.1 Removing Long Life Filter..................................................................................................4-3
4.2.1.2 Removing PCB..................................................................................................................4-3
4.2.1.3 Removing Fan and Fan Motor...........................................................................................4-5
4.2.1.4 Removing Thermistors for Liquid Pipe and Gas Pipe........................................................4-7
4.2.1.5 Removing Float Switch......................................................................................................4-8
4.2.1.6 Removing Drain Pump.......................................................................................................4-9
4.2.1.7 Removing Drain Pan..........................................................................................................4-10
4.3 Main Parts........................................................................................................................................4-11
4.3.1 for Outdoor Unit.......................................................................................................................4-11
4.3.2 for Change-Over Box..............................................................................................................4-11
4.3.3 for Indoor Units........................................................................................................................4-12
4.3.3.1 Printed Circuit Board..........................................................................................................4-12
4.3.3.2 Fan Motor...........................................................................................................................4-13
4.3.3.3 Thermistor..........................................................................................................................4-14
4.3.3.4 Electronic Expansion Valve................................................................................................4-16
x SM-16006-rev.1
- Table of Contents -
SM-16006-rev.1 xi
INSTALLATION
1. Installation
SM-16006-rev.1 1-1
INSTALLATION
1-2 SM-16006-rev.1
INSTALLATION
- Table of Contents -
1. Introduction.....................................................................................................................................................1-4
2. Safety Instructions...........................................................................................................................................1-4
3. Before Installation...........................................................................................................................................1-10
3.1 Control Mode ........................................................................................................................................1-10
3.2 Combination of Outdoor Unit and Indoor Unit........................................................................................1-10
3.3 Transportation and Handling..................................................................................................................1-10
3.4 Factory-Supplied Accessories................................................................................................................1-11
3.5 Necessary Tools and Instrument List for Installation..............................................................................1-11
4. Installation Location........................................................................................................................................1-12
5. Installation Work.............................................................................................................................................1-12
5.1 Suspension Bolts....................................................................................................................................1-12
5.2 Marking of Positions of Suspension Bolts and Piping Connections.......................................................1-13
5.3 Mounting Indoor Unit..............................................................................................................................1-13
5.4 Adjusting of Unit Level............................................................................................................................1-15
5.5 Connecting Supply Duct.........................................................................................................................1-15
5.6 Installation of Remote Sensor................................................................................................................1-16
5.7 Installation of Wired Controller (Optional Parts).....................................................................................1-17
5.8 Setting of Wired Controller and Remote Sensor....................................................................................1-17
7. Drain Piping....................................................................................................................................................1-21
8. Electrical Wiring..............................................................................................................................................1-23
8.1 General Check.......................................................................................................................................1-23
8.2 Electrical Wiring Capacity.......................................................................................................................1-24
8.2.1 Field Minimum Wire Sizes for Power Supply................................................................................1-24
8.2.2 Details of Electrical Wiring Connection.........................................................................................1-24
8.3 Position of Electrical Wiring Connection.................................................................................................1-26
8.4 Wiring Connection..................................................................................................................................1-30
8.5 DIP Switches Setting..............................................................................................................................1-32
8.6 Function Selection by Wired Controller..................................................................................................1-33
8.7 Setting of Control Mode..........................................................................................................................1-34
8.7.1 Setting of Indoor Unit by Optional Wired Controller......................................................................1-34
8.7.2 Function Selection and Input/Output Setting................................................................................1-35
8.7.3 Setting by DSW8 (Control Mode) on PCB....................................................................................1-36
8.7.4 Setting of Indoor Unit....................................................................................................................1-36
8.7.5 Setting of Outdoor Unit ................................................................................................................1-37
8.8 Setting of Connected Outdoor Unit Type................................................................................................1-37
9. Test Run..........................................................................................................................................................1-38
9.1 Before Test Run......................................................................................................................................1-38
9.2 Test Run.................................................................................................................................................1-38
9.3 Alarm Code............................................................................................................................................1-40
SM-16006-rev.1 1-3
INSTALLATION
1. Introduction
Read over the "Installation and Maintenance Manual" for the outdoor unit as well.
Provide this information and the warranty must be provided to all installers and users.
Ask end users to maintain copies for future reference.
(Refrigerant Piping Work) (Electrical Wiring Work) (Ref. Charge Work) (Test Run) (User)
● For details on wiring between the indoor unit and the outdoor unit, refer to the "Installation and Maintenance
Manual" for the outdoor unit.
● For details on the optional controller, refer to the "Installation and Maintenance Manual" for that optional
controller module.
● For details on each optional part, refer to the "Installation and Maintenance Manual" for each optional part.
● For central station, refer to the "Installation and Maintenance Manual" for the central station.
2. Safety Instructions
Signal Words
Indicates a hazardous situation that, if not avoided, could result in death
or serious injury.
General Precautions
To reduce the risk of serious injury or death, read these instructions
thoroughly and follow all warnings or cautions included in all manuals
that accompanied the product and are attached to the unit. Refer back to
these safety instructions as needed.
● This system should be installed by personnel certified by Johnson Controls, Inc. Personnel must be
qualified according to local, state and national building and safety codes and regulations. Incorrect
installation could cause leaks, electric shock, fire or explosion. In areas where Seismic ‘’Performance
requirements are specified, the appropriate measures should be taken during installation to guard
against possible damage or injury that might occur in an earthquake if the unit is not installed
correctly, injuries may occur due to a falling unit.
● Use appropriate Personal Protective Equipment (PPE), such as gloves and protective goggles and,
where appropriate, have a gas mask nearby. Also use electrical protection equipment and tools
suited for electrical operation purposes. Keep a quenching cloth and a fire extinguisher nearby during
brazing. Use care in handling, rigging, and setting of bulky equipment.
● When transporting, be careful when picking up, moving and mounting these units. Although the
unit may be packed using plastic straps, do not use them for transporting the unit from one location
to another. Do not stand on or put any material on the unit. Get a partner to help, and bend with
your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air
conditioner can cut fingers, so wear protective gloves.
1-4
P00860Q-rev.2
SM-16006-rev.1
1
INSTALLATION
● Do not touch or adjust any safety devices inside the indoor or outdoor units. All safety features,
disengagement, and interlocks must be in place and functioning correctly before the equipment is put
into operation. If these devices are improperly adjusted or tampered with in any way, a serious accident
can occur. Never bypass or jump-out any safety device or switch.
● Before servicing, turn-OFF the power supply and use accepted lockout and tag out procedures at all
main switches.
● This unit is the pressurized system. Never loosen threaded joints while the system is under pressure
and never open pressurized system parts.
● Johnson Controls will not assume any liability for injuries or damage caused by not following steps
outlined or described in this manual. Unauthorized modifications to Johnson Controls products are
prohibited as they…
◦ May create hazards which could result in death, serious injury or equipment damage;
◦ Will void product warranties;
◦ May invalidate product regulatory certifications;
◦ May violate OSHA standards;
● Be careful that moisture, dust, or variant refrigerant compounds not enter the refrigerant cycle during
installation work. Foreign matter could damage internal components or cause blockages.
● If air filters are required on this unit, do not operate the unit without the air filter set in place. If the air
filter is not installed, dust may accumulate and breakdown may result.
● Do not install this unit in any place where silicon gases can coalesce. If the silicon gas molecules
attach themselves to the surface of the heat exchanger, the finned surfaces will repel water. As a
result, any amount of drainage moisture condensate can overflow from the drain pan and could run
inside of the electrical box, possibly causing electrical failures.
● When installing the unit in a hospital or other facility where electromagnetic waves are generated
from nearby medical and/or electronic devices, be prepared for noise and electronic interference
Electromagnetic Interference (EMI). Do not install where the waves can directly radiate into the
electrical box, controller cable, or controller. Inverters, appliances, high-frequency medical equipment,
and radio communications equipment may cause the unit to malfunction. The operation of the unit
may also adversely affect these same devices. Install the unit at least 10 ft. (3m) away from such
devices.
● When a wireless controller is used, locate at a distance of at least 3.3 ft. (1m) between the indoor
unit and electric lighting. If not, the receiver part of the unit may have difficulty receiving operation
commands.
● Do not install the unit in any location where animals and plants can come into direct contact with the
outlet air stream. Exposure could adversely affect the animals and plants.
● Do not install the unit with any downward slope to the side of the drain adaptor. If you do, you may
have drain water flowing back which may cause leaks.
● Be sure the drain hose discharges water properly. If connected incorrectly, it may cause leaks.
● Do not install the unit in any place where oil can seep onto the units, such as table or seating areas in
restaurants, and so forth. For these locations or social venues, use specialized units with oil-resistant
features built into them. In addition, use a specialized ceiling fan designed for restaurant use. These
specialized oil-resistant units can be ordered for such applications. However, in places where large
quantities of oil can splash onto the unit, such as a factory, even the specialized units cannot be used.
These products should not be installed in such locations.
Installation Precautions
To reduce the risk of serious injury or death, the following installation
precautions must be followed.
▫ Damp or uneven areas: Use a raised concrete pad or concrete blocks to provide a solid, level
foundation for the unit to prevent water damage and abnormal vibration.
▫ An area with high winds: Securely anchor the outdoor unit down with bolts and a metal frame.
Provide a suitable air baffle.
▫ A snowy area: Install the outdoor unit on a raised platform that is higher than drifting snow. Provide
snow vents.
● Do not install the unit in the following places. Doing so can result in an explosion, fire, deformation,
corrosion, or product failure.
▫ Explosive or flammable atmosphere
▫ Where a fire, oil, steam or powder can directly enter the unit, such as nearby or above a kitchen
stove.
▫ Where oil (including machinery oil) may be present.
▫ Where corrosive gases such as chlorine, bromine, or sulfide can accumulate, such as near a hot
tub or a hot spring.
▫ Where dense, salt-laden airflow is heavy, such as in coastal regions.
▫ Where the air quality is of high acidity.
▫ Where harmful gases can be generated from decomposition.
● Do not position the drain pipe for the indoor unit near any sanitary sewers where corrosive gases
may be present. If you do, toxic gases can seep into breathable air spaces and can cause respiratory
injuries. If the drain pipe is installed incorrectly, water leakage and damage to the ceiling, floor,
furniture, or other possessions may result. If the drain pipe becomes clogged, water may drip from the
indoor unit. Do not install the indoor unit where such dripping can cause moisture damage or uneven
locations: Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the unit
to prevent water damage and abnormal vibration.
● Before performing any brazing work, be sure that there are no flammable materials or open flames
nearby.
● Perform a test run to ensure normal operation. Safety guards, shields, barriers, covers, and protective
devices must be in place while the compressor/unit is operating. During the test run, keep fingers and
clothing away from any moving parts.
● Clean up the site when finished, remembering to check that no metal scraps or bits of wiring have
been left inside the unit being installed.
After installation work for the system has been completed, explain the “Safety Precautions,” the proper use
and maintenance of this unit to the customer according to the information in all manuals that came with the
system. All manuals and warranty information must be given to the user or left near the Indoor Unit.
P00860Q-rev.2
1-6 3
SM-16006-rev.1
INSTALLATION
Refrigerant Precautions
● As originally manufactured, this unit contains refrigerant installed by Johnson Controls. Johnson
Controls uses only refrigerants that have been approved for use in the unit’s intended home country
or market. Johnson Controls distributors similarly are only authorized to provide refrigerants that
have been approved for use in the countries or markets they serve. The refrigerant used in this unit
is identified on the unit’s faceplate and/or in the associated manuals. Any additions of refrigerant into
this unit must comply with the country’s requirements with regard to refrigerant use and should be
obtained from Johnson Controls distributors. Use of any non-approved refrigerant substitutes will void
the warranty and will increase the potential risk of injury or death.
● If installed in a small room, take measures to prevent the refrigerant from exceeding the maximum
allowable concentration in the event that refrigerant gases should escape. Refrigerant gases can
cause asphyxiation (0.026 lbs/ft3 (0.42 kg/m3) based on ISO 5149 for R410A). Consult with your
distributor for countermeasures (ventilation system and so on). If refrigerant gas has leaked during the
installation work, ventilate the room immediately.
● Before installation is complete, make sure that the refrigerant leak test has been performed. If
refrigerant gases escape into the air, turn OFF the main switch, extinguish any open flames and
contact your service contractor. Refrigerant (Fluorocarbon) for this unit is odorless. If the refrigerant
should leak and come into contact with open flames, toxic gas could be generated. Also, because the
fluorocarbons are heavier than air, they settle to the floor, which could cause asphyxiation.
● When installing the unit, and connecting refrigerant piping, keep all piping runs as short as possible,
and make sure to securely connect the refrigerant piping before the compressor starts operating. If
the refrigerant piping is not connected and the compressor activates with the stop valve opened, the
refrigerant cycle will become subjected to extremely high pressure, which can cause an explosion or fire.
● Tighten the flare nut with a torque wrench in the specified manner. Do not apply excessive force to the
flare nut when tightening. If you do, the flare nut can crack and refrigerant leakage may occur.
● A compressor/unit comprises a pressurized system. Never loosen threaded joints while the system is
under pressure and never open pressurized system parts.
● When maintaining, relocating, and disposing of the unit, dismantle the refrigerant piping after the
compressor stops.
Electrical Precautions
Take the following precautions to reduce the risk of electric shock, fire or
explosion resulting in serious injury or death.
● Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and
these instructions when wiring. Improper connections and inadequate grounding can cause serious
injury or death.
● Before servicing, open and tag all disconnect switches. Never assume electrical power is
disconnected. Check with meter and equipment.
● Only use electrical protection equipment and tools suited for this installation.
● Use specified cables between units.
● Communication cable shall be a minimum of AWG18 (0.82mm2), 2-Conductor, Stranded Copper.
Shielded cable must be considered for applications and routing in areas of high EMI and other
sources of potentially excessive electrical noise to reduce the potential for communication errors.
When shielded cable is applied, proper bonding and termination of the cable shield is required as per
Johnson Controls guidelines. Plenum and riser ratings for communication cables must be considered
per application and local code requirements.
● Use an exclusive power supply for the air conditioner at the unit’s rated voltage.
● Be sure to install circuit breakers (ground fault interrupter, isolating switch, molded case circuit
breaker and so on), with the specified capacity. Ensure that the wiring terminals are tightened
securely to recommended torque specifications. If a circuit breaker or fuse is frequently activated,
shut down the system and contact your service contractor.
4
SM-16006-rev.1 P00860Q-rev.2
1-7
INSTALLATION
● Clamp electrical wires securely with a cable clamp after all wiring is connected to the terminal block.
In addition, run wires securely through the wiring access channel.
● When installing the power lines, do not apply tension to the cables. Secure the suspended cables at
regular intervals, but not too tightly.
● Make sure that the terminals do not come into contact with the surface of the electrical box. If the
terminals are too close to the surface, it may lead to failures at the terminal connection.
● Turn OFF and disconnect the unit from the power supply when handling the service connector. Do not
open the service cover or access panel to the indoor or outdoor units without turning OFF the main
power supply.
● After stopping operation, be sure to wait at least five minutes before turning off the main power
switch. Otherwise, water leakage or electrical breakdown may result. Disconnect the power supply
completely before attempting any maintenance for electrical parts. Check to ensure that no residual
voltage is present after disconnecting the power supply.
● Do not clean with, or pour water into, the controller as it could cause electric shock and/or damage the
unit. Do not use strong detergent such as a solvent. Clean with a soft cloth.
● Check that the ground wiring is securely connected. Do not connect ground wiring to gas piping,
water piping, lighting conductor, or telephone ground wiring.
● If a circuit breaker or fuse is frequently activated, shut down the system and contact your service
contractor.
P00860Q-rev.2
1-8 5
SM-16006-rev.1
INSTALLATION
● Proper handling of this unit requires two-people. Safe handling and installing the indoor unit requires the
strength of two people. Mounting the unit alone may cause injury due to fall of the unit. Although the unit
may be girded with steel banding, do not use it for transportation. Avoid contact with finned surfaces of
the heat exchanger as sharp edges can cause severe injury to hands and fingers. Use appropriate work
gloves for the job.
NOTICE
● Check to ensure that the drain hose discharges moisture properly. If connected incorrectly, it can result
in leakage and damage to furniture.
● Make sure to use the factory-supplied drain hose and hose clamp. Other makes can cause moisture
leakage.
● Do not bend or twist the factory-supplied drain hose. This could compromise the seal and result in
moisture leakage.
● Do not apply an excessive force to the drain pipe connection. This can also compromise the seal
properties of the connection.
● Verify that the installed unit is level with floor and ceiling surfaces. Any variance or inclination can cause
moisture to back up into the drain pan, overflow, and seepage onto ceiling or wall surfaces, and cause
damage to carpeted surfaces or furniture below.
● Do not install this system in close proximity to septic sewer lines where flammable and toxic gases can coalesce.
● Inspect the drain pan before the onset of winter to drain away all accumulated moisture in the pan.
● The heat exchanger of indoor unit overheats whenever there is a slight amount of refrigerant circulating
during slowdown or stoppage. As a result, moisture in the drain pan evaporates where it can condense
on ceiling or wall surfaces.
● After the drain check is completed, insert the rubber plug again and seal the gap with a silicon sealant.
Electrical Installation
In some cases, the packaged air conditioner may not be operated normally under the following cases:
● When electrical power for the packaged air conditioner is supplied from the same power transformer
as the device*.
● When the power supply wiring for the device* and the packaged air conditioner are located close to
each other:
Device*: (Example): Lift, container crane, rectifier for electric railway, inverter power device, arc
furnace, electric furnace, large-sized induction motor, and large-sized switch.
It consumes large quantities of electrical power.
Regarding that mentioned above, surge voltage may be inducted into the power supply wiring for the crated
air conditioner due to a spike in power consumption for this device and an activation of the switch. Check
the field regulations and standards before performing any electrical work in order to safeguard the power
supply for the crated air conditioner unit.
6
SM-16006-rev.1 P00860Q-rev.2
1-9
INSTALLATION
3. Before Installation
3.1 Control Mode
(1) This unit has two types of control mode which can keep either the Indoor temperature or the discharge
temperature to be more or less the temperature setpoint determined by wired controller. Choose a
suitable control mode according to the installation location and purposes. Refer to Section 8.7 “Setting
of Control Mode” for details about setting.
Perform installation work and the setting of the units according to the table below.
DOAS only Total capacity of DOAS is 100%~145% of the outdoor unit .*2)
1-10
P00860Q-rev.2
SM-16006-rev.1
7
INSTALLATION
Washer (M10)
8 For Unit Suspension
Hose Clamp
1 For Drain Pipe Connection
Pipe Insulation
For Refrigerant Liquid Piping Connection
1
ID 1 inch (26mm)
Cord Clamp
5 For Fixing PVC Tube
Cord Clamp
8 For Refrigerant Piping Thermal Insulation
Vibration-proof
Rubber 8 For Unit Suspension
NOTICE
The controller and branch piping are optional accessories which are not included with the indoor unit.
If necessary, please contact your contractor.
SM-16006-rev.1
8 1-11
P00860Q-rev.2
INSTALLATION
4. Installation Location
(1) Install the indoor unit, allowing for proper clearance for operation and maintenance access, as shown in
Figure 4.1.
Unit: inch [mm]
Min. 39-3/8
Electrical Control Box
[1000]
Service Access Door
(Min. 23-5/8 [600]
5-7/8 to 7-7/8
[150 to 200]
Min. 39-3/8
Min. 23-5/8 [1000] Min. 31-1/2
[600] [800] If the ceiling board can not be detected
for servicing, prepare a service access door below
the indoor unit for removing the indoor unit.
(2) Consider the air distribution from the indoor unit to the space of the room, and select a suitable location
so that uniform air temperature in the room can be obtained.
(3) Do not leave combustible materials inside the service space of the indoor unit.
(4) Avoid obstacles which may hamper the intake airflow or the discharge airflow.
(5) Do not install the indoor unit in a machine shop or kitchen where vapor from oil or its mist flows to the
indoor unit.
The oil will deposit on the heat exchanger, thereby reducing the indoor unit performance, and may
deform and in the worst case, break the plastic parts of the indoor unit.
(6) Pay attention to the following points when the indoor unit is installed in a hospital or other facilities
where there are electronic waves from medical equipment.
(a) Do not install the indoor unit where the electromagnetic wave is directly radiated to the electrical
box, communication cable or wired controller.
(b) Install the indoor unit and components as far away as practical or at least 9.8ft (3m) from any
electromagnetic wave radiator.
(c) Prepare a steel box and install the wired controller in it. Prepare a steel conduit tube and wire the
controller cable in it. Then, connect the ground wiring with the box and the tube.
(d) Install a noise filter when the power supply emits harmful noises.
(7) To avoid any corrosive action to the heat exchangers, do not install the indoor unit in an acid or alkaline
environment.
(inch)
5. Installation Work For Concrete Slab For Steel Beam
Square Washer
Nut
Wooden Beam Suspension Bolt
15/16 [24]
1-1/8 [28]
39-3/8 [1000] 5-7/16
1/2 [13]
56-φ1/8 [3] 1-15/16 [50] [138]
Around the Flange
9-15/16 [252]
42-1/16 [1069]
Drain Pipe Connection
5/8 [16]
1 [25]
7/8 [23]
60-φ1/8 [3] 1-15/16 [50]
Around the Flange
41-5/16 [1050] 4-7/16
[113]
Field-Supplied Parts
* Suspension Bolts: 4-M10 or W3/8
* Nut: 8-M10 or W3/8 Unit
Nut & Washer
(8-M10 or W3/8)
Suspension
Bracket False Ceiling Side
Vibration-proof
Rubber
(Accessory)
SM-16006-rev.1
10 1-13
P00860Q-rev.2
INSTALLATION
1-15/16 inches
(50mm)
Indoor Unit
Approx.
Vibration-proof
Rubber Nut
Washer
Suspension Bolt
Suspension Bracket
Left Side
Suspension
Vibration-proof Bracket
Rubber
Nut and
Washer Indoor Unit
Right Side
(Service Cover Side)
(3) Install the indoor unit with sufficient space between the unit and the ceiling or wall as shown below.
Do not use any duct made of flammable materials.
B
A
inch (mm)
Material of Wall, Frame
Indoor Unit Flammable Nonflammable
A Min. 39-3/8 (1,000) Min. 3-15/16 (100)
Air Intlet
B Min. 23-5/8 (600) Min. 1-15/16 (50)
Air Outlet
1-14
P00860Q-rev.2 SM-16006-rev.1
11
INSTALLATION
3/16 inch
(5mm)
Figure 5.6 Adjusting of Unit Level
(2) The unit should be installed so that the rear side of the unit is slightly (0 to 3/16 inch (0 to 5mm)) lower
than the front side, to allow for proper drainage.
(3) Tighten the bolts of the nuts with the suspension brackets after adjustment is completed.
Adhesive must be applied to the bolts in order to prevent them from loosening.
NOTE:
During position the installation process, keep the unit well covered with vinyl cover and related
components covered until it is time to hoist into position.
SM-16006-rev.1
12 1-15
P00860Q-rev.2
INSTALLATION
(12) The DOAS unit is designed to process outdoor air intake and should not be used as a standard indoor
unit. If the internal load is higher, additional indoor units need to be added.
(13) The DOAS unit is designed to intake outdoor air only.
Indoor air is not recommended to be returned to the DOAS unit.
(14) Install the ducts with the its air inlet being a lower level than the indoor unit to protect the unit from rain.
Thermal
Damper for
Insulation
Adjusting Air Volume
DOAS
Unit Outdoor Air
(with Air Filter)
Damper for
Air Outlet Adjusting Air Volume Static Pressure
Level Ceiling
Voltage Model
An alternative opening Service Access Panel in.W.G.(Pa)
(17-11/16 inches x 17-11/16 inches)
208V 1.06 (265)
(H,Y)DOA096B21S
230V 1.24 (310)
1-1/4
(32)
1-1/4
(32)
2-M4
- Cut out the wiring holes in the sensor box and lead the wires for the sensor through the holes.
- Secure the sensor box on the wall with the two screws.
- If the sensor box cannot be secured on the wall with the screws, use double-sided tapes.
Switch Box
(4-3/4 [120])
(Field-Supplied)
1-1/4
[32]
- Make the holes for securing the sensor box on the metal plate (field-supplied) as shown in the figure
on the right, and secure the sensor box to the plate with screws.
- Make sure that the hole for air intake on the sensor box remains unobstructed.
1-16
P00860Q-rev.2 SM-16006-rev.1
13
INSTALLATION
Do not install the wired controller and remote sensor in following places.
- Places where the average temperature of indoor rooms can not be detected.
- Places where are directly subject to the sunlight.
- Places where is near heat sources.
- Places where are subject to air directly flows from air outlet.
- Places where are subject to the outdoor air by opening door etc.
Determine how to detect indoor temperature as follows, paying attention the installation location.
(3) Combination of Remote Sensor and Remote Thermistor Built in Optional Wired Controller
Connect remote sensor and optional wired controller to this unit. Select “Function Selection” menu by
optional wired controller and follow as shown below.
Item Code Optional Function Setting Condition
C8 Thermistor of Wired Controller 02
NOTES:
1. When the function of Indoor temperature control is set and the operation without optional wired
controller or remote sensor is tried, alarm “16” and “17” will be indicated and operation will be not available.
(Even if the function of Outlet Air Temperature Control is set without them, alarms are not indicated)
2. Refer to “Installation and Maintenance Manual” of the optional wired controller for details.
SM-16006-rev.1
14 1-17
P00860Q-rev.2
INSTALLATION
Use the specified non-flammable refrigerant (R410A) to the outdoor unit in the refrigerant cycle.
Do not charge the unit with materials other than R410A, such as hydrocarbon refrigerants (propane
and isobutan), oxygen, flammable gases (acetylene, ammonia, etc.) or poisonous gases when
installing, maintaining and moving the unit. These flammables are extremely dangerous and may
cause explosion, a fire, or injury.
For details on refrigerant piping work, vacuum pump, and refrigerant charge, refer to the "Installation and
Maintenance Manual" for the outdoor unit.
In Case of Getting the Pipe Do not lay the pipe In Case of Rain
Through a Hole in the Wall directly on the ground. Correct Incorrect
Hole Hole
Rubber Band
Attach a cap or put a plastic bag Attach a cap or put a plastic Attach a cap or put a plastic
over the pipe end. bag over the pipe end. bag over the pipe end.
1-18
P00860Q-rev.2
SM-16006-rev.1
15
INSTALLATION
8-5/16
[211]
7-1/16
[179]
6-1/2
[165]
2-7/8 [72]
(Drain Pipe Connection)
9-15/16 [252]
4-15/16 [126]
13-5/8 [346] (Refrigerant Gas and Liquid Pipe Connection)
18-7/16 [469]
● Cut the pipe end before brazing to remove the cap, and discharge gas inside the pipe.
If not discharged, brazing material will be blown off.
Cut
Release the gas before removing
the cap from the pipe.
● Pay attention so that the flame does not come into contact with the unit.
(2) Both the liquid refrigerant pipe and the gas refrigerant pipe have a thermistor for temperature
detection. When brazing them to the indoor unit, cover and cool the pipes with a wet cloth so that the
pipes will not be affected by the heat.
Because the thermistor is attached near the side panel shown as the figure below, be careful not to
affect the heat of brazing to the thermistor when brazing the gas refrigerant pipe. (If the gas refrigerant
pipe is affected by the heat, it may cause malfunction.)
Liquid Pipe
Gas Thermistor After brazing the pipes, check for leakage
Gas Pipe
Take care to ensure that and then insulate the pipes. Wrap the
the flame does not come
Cool by a wet cloth. into contact with the main connection between the pipe on the unit and
body itself. the field-installed pipe with tape.
SM-16006-rev.1
16 1-19
P00860Q-rev.2
INSTALLATION
(3) After brazing, insulate the pipes after checking that there is no leakage.
At that time, be sure to cover the space between two insulating piece by insulation pipe (factory-supplied
accessory).
Gas Pipe
Thermal Insulation
Field Installation Pipe
Long Band
(4) Evacuation and refrigerant charging procedures should be performed according to “Installation &
Maintenance Manual” of the outdoor unit.
Make sure that the refrigerant leak test has been performed. Refrigerant (fluorocarbon) for this unit
is non-flammable, non-toxic and odorless. However if the refrigerant should leak and contact with
fire, toxic gas will be generated. Also because the fluorocarbon is heavier than air, it settles near
the floor, which could cause suffocation.
1-20
P00860Q-rev.2 SM-16006-rev.1
17
INSTALLATION
7. Drain Piping
Do not put the drain pipe for the indoor unit into the drainage trench where corrosive gases occur.
Otherwise, poisonous gases flow into the room, which may cause poisoning.
NOTICE
● Ensure that the drain pipe discharges water properly. If connected incorrectly, it may cause leaks leading
to property damage.
● Do not provide an upward slope or a rising part for the drain pipe. Otherwise, the drain water will flow
back into the unit and it may cause the water leakage when the unit operation is stopped.
● Do not connect the drain pipe with a sanitary or sewage pipe or any other drainage pipe.
● When the common drain pipe is connected with other indoor units, the connected position of each indoor
unit must be higher than the common pipe. The pipe size of the common drain pipe must be large
enough according to the unit size and number of units.
● After performing drain piping work and electrical wiring, ensure to ensure that water flows smoothly as in
the following procedures.
Perform drain piping work and attach the insulations before refrigerant piping work.
(1) The position of the drain pipe connection is shown in Figure 7.1.
(2) Prepare a polyvinyl chloride (PVC) pipe with 1-1/4 inches (32mm) outer diameter.
(3) Fasten the tube to the drain hose with the adhesive agent and the field-supplied clamp. The drain
piping must be performed with a DOWN-SLOPE pitch of 1/100.
(4) Insulate the drain pipe after connecting the drain hose.
Rising Part
(58)
1-15/16 (50) to
Drain Piping
Drain Hose Connection
Indoor Unit (L: 11-13/16 (300))
(Accessory) 1/25 to 1/100 Down-Slope
Correct
11-1/2 (292)
Drain
Rubber Boss
Pan
This drain pipe should be
separated from other pipes.
Drain Pump 8-9/16 (217)
14-1/4 (362) 1 (25)
To the Atmosphere
NOTICE
After performing drain piping work and electrical wiring, verify that water flows smoothly as in the
following procedure.
Checking with the Float Switch
a. Turn ON the power supply.
b. Pour 68 to 84oz (2 to 2.5 liters) of water into the drain pan.
c. Ensure that the water flows smoothly and no water leakage occurs. When water cannot be found at
the end of the drain piping, check for leaks in main drain line if none are found repeat test until water is
observed at end of main drain line.
1-22
P00860Q-rev.2 19
SM-16006-rev.1
INSTALLATION
8. Electrical Wiring
● All electrical work must be done as outlined in this manual and in accordance with this manual.
Substandard work can result in fire and damage to the unit.
● Use specified cables between units and choose the cables correctly. If not, an electrical shock or
fire may occur.
● Do not open the service cover or access panel for the indoor or outdoor units without turning OFF
the main power supply. It can result in an electrical shock.
● Turn OFF the main power switch of the indoor unit and the outdoor unit before attempting any electrical
wiring work or a periodical check is performed. If not, it will result in an electric shock or a fire.
● Check to ensure that the indoor fan and the outdoor fan have stopped before attempting any
electrical wiring work or for any scheduled electrical work that is being performed.
● Tighten screws according to the following torque.
M3.5: 0.9 ft·lbs (1.2 N·m)
M5: 1.5 to 1.8 ft·lbs (2.0 to 2.4 N·m)
● Secure all cables together with zip-ties and seal the connecting hole against the onslaught of
moisture and insects.
● Run the electrical wiring through the connecting hole in the side cover when using conduit.
● Secure the wired controller cable using the cable clamp inside the electrical box.
SM-16006-rev.1
20 1-23
P00860Q-rev.2
INSTALLATION
• This equipment can be installed with a Ground Fault Circuit Interrupter (GFCI), which is a recognized
measure for added protection to a properly grounded unit. Install appropriate sized breakers /
fuses / overcurrent protection switches and wiring in accordance to local, state and NEC codes and
requirements. The equipment installer is responsible for understanding and abiding by applicable codes
and requirements. Failure to use a GFCI can result in electrical shock or fire.
• Do not operate the system until all the check points have been cleared.
(A) Verify that electrical resistance is more than one megaohm by measuring the resistance between
ground and the terminals of the various electrical components. If less than one megaohm, do not
activate the system until the electrical current drain is found and repaired.
(B) Check to ensure that the stop valves for the outdoor unit are fully opened, and then start the system.
(C) Check to see that the main power has been switched ON for longer than 12 hours prior activating
the system. Power to the crankcase heater needs this time interval to warm the compressor oil up to
operating temperature.
• Do not touch any of the parts by hand at the discharge gas side, since the compressor chamber and the
pipes at the discharge side are heated higher than 194oF (90oC).
Outdoor
Unit
Outdoor Unit
Power Supply
GFCI Main
Switch
Indoor Indoor Indoor
Unit Unit Unit
Indoor Unit
Power Supply
GFCI Main Switchbox
Switch
1-24
P00860Q-rev.2 SM-16006-rev.1
21
INSTALLATION
NOTES:
1) Follow local codes and regulations when selecting field wires.
2) Select a GFCI with an activation speed of 0.1 sec. or less.
3) Total operating current is less than 12A.
NOTICE
● Check for the recommended size GFCI shown in the table 8.1.
● Between indoor and outdoor units, use dual-conductor, AWG18 (0.82mm2) stranded copper cable
for communication cable. Do not use any cable with more than two conductors. Twisted pair or
shielded cable can be used in environments with excessive electrical noise to reduce the possibility of
communication errors between system components. Total cable length should not exceed 3281 ft (1000m).
● Select the wiring size, GFCI (Ground Fault Circuit Interrupter) in accordance with the regulations for each
region, the "Installation and Maintenance Manual", and the dedicated electrical circuit that must be used.
● Outside of the indoor unit, installation of the power supply wiring, communication cable, and wired
controller cable should be spaced as far apart as possible.
SM-16006-rev.1
22 1-25
P00860Q-rev.2
INSTALLATION
Terminal Block for Power Source Cable Terminal Block for Control Cable
TB1 TB2
L1 L2 1 2 A B
NOTICE
● Do not connect the main power supply wiring to the communication (C)
line (Terminals A, B, 1 and 2 of TB2). If these are connected, the
printed circuit board (PCB) will be destroyed.
● Note the following for wire connections at TB1 and TB2: Screw
1-26
P00860Q-rev.2 SM-16006-rev.1
23
INSTALLATION
(1) Connect the cable for the optional controller or the optional extension cable to the terminals inside the
electrical box through the connecting hole of the cabinet.
(2) Connect the power supply and the ground wiring to the terminals in the electrical box.
(3) Connect the cables between the indoor unit and the outdoor unit to the terminals inside the electrical box.
(4) Connect cables to their corresponding terminal number and the similarly marked band.
(5) Connect the communication cable between those indoor units connected to the same outdoor unit.
(6) Do not connect the main power supply wiring to the communication line (Terminals A, B, 1 and 2 of
TB2). If connected, the printed circuit board (PCB) will be destroyed.
(7) Tightly clamp the power supply wiring and communication cables using the cable clamp inside the
electrical box.
(8) All electrical work should be performed in strict accordance with electrical schematics in the "Installation
and Maintenance Manual".
(9) If Power Supply Voltage (208V/230V) is introduced into the Communication Line:
If 208V/230V are applied to the communication line at (Terminals 1 and 2 of TB2) by mistake, the fuse
on the PCB for the communication line will blow. In this case, perform the recovery work as shown in
the diagrams below.
(a) Reconnect the wirings correctly.
(b) Set the No.1 pin at DSW7 (on the PCB) to ON.
Upon PCB recovery after the fuse has been replaced, if 208V / 230V is reintroduced into the
communication line, the PCB will be seriously damaged and will not recover.
R S R S PCB
L1 L2 A B 1 2 L1 L2 A B 1 2
DSW7
ON
AC 208V/230V AC 208V/230V OFF
1 2
5V 5V
Set No.1 Pin
at ON side.
Incorrect Wiring Reconnect wirings correctly.
SM-16006-rev.1
24 1-27
P00860Q-rev.2
INSTALLATION
● VRF Systems
(a) Wired Controllers at each unit for individual operation setting
DOAS DOAS
Unit Unit
Outdoor Unit A B A B
Wired Wired
Controller Controller
NOTE:
DOAS unit must be operated with single wired controller only.
Failure to do so can affect comfort and control.
NOTE:
DOAS unit must be operated using single wired controller (CIW01) (individual) only.
Failure to do so can affect the comfort and control.
Thermo-ON: The outdoor unit and some indoor units are running.
Thermo-OFF: The outdoor unit and some indoor units stay on, but don’t run.
NOTICE
1. The DIP switch settings for the outdoor unit should be performed in accordance with the "Installation and
Maintenance Manual" for the outdoor unit.
2. Be aware that communication cable for the wired controller is required in these instances:
a. The following functions are set to the sub unit which is not installed with the wired controller.
● Remote ON/OFF function settings, (No.1, 2, and 3), (External Input / Output Function)
● Power supply ON/OFF functions, (No.1 and 2), (Function Selection)
● Prohibiting the wired controller after manual stoppage (External Input / Output Function)
● Group setting by the centralized controller
b. The combination of twin, triple, or quad is controlled by single wired controller.
c. The address for the indoor unit is changed from the wired controller.
1-28
P00860Q-rev.2 SM-16006-rev.1
25
INSTALLATION
R S Mp R S Mp R S Mp
L1 L2 N L1 L2 N L1 L2 N
G
F S
C
I
R S Mp R S Mp R S Mp
L1 L2 N L1 L2 N L1 L2 N
G
F S
C
I
Switchbox
SM-16006-rev.1
26 1-29
P00860Q-rev.2
INSTALLATION
2-1/4
2-3/8
[57]
[81]
[61]
6-5/16 [160]
7-11/16 [195]
φ1-1/8 [27.8] Wiring Hole
for Conduit Tube
φ1-1/8 [27.8] Wiring Hole
with Rubber Bush
TB1 TB2
L1 L2 1 2 A B
Cord Clamp
PVC Tube (Accessory)
Cord Clamp
Ground Wiring
Wired Controller Cable
Power Supply Wiring Communication Cable
1-30
P00860Q-rev.2 SM-16006-rev.1
27
INSTALLATION
6-15/16
[177] φ1-1/8 [27.8] Wiring Hole with Rubber Bush
8-9/16
[217] φ1-1/8 [27.8] Wiring Hole for Conduit Tube
TB2
TB1
Cord Clamp
Cord Clamp
Ground Wiring Wired Controller Cable
NOTE
• Insert the communication cables and wired controller cable into the PVC tube “VW-1 600V” (Accessory)
to separate them from the power supply wirings in the indoor unit.
• Fix the both ends of the PVC tube by cable clamp (Accessory).
• If shielded cable is used, terminate at the ground terminal.
SM-16006-rev.1
28 1-31
P00860Q-rev.2
INSTALLATION
23
78
45 6
the unit No. can be set for Max. 64 indoor units
cycle can be connected to an H-LINK ll System. (No.0~63). Set at "6"
Though the available numbers range from zero
to 63, the applicable number for the 64th indoor
unit in theory supplants the number "zero".
For the centralized control, this setting is
required.
1 2 3 4
OFF
1-32
P00860Q-rev.2 SM-16006-rev.1
29
INSTALLATION
(6) Refrigerant Cycle No. Setting (RSW2 & DSW5) Refrigerant Cycle No. Setting
DSW5 (Tens Digit) RSW2 (Units Digit)
This setting is required. The unit arrives with all Ex.) Set at No.5 Cycle
Setting Set by inserting DSW5
settings in the OFF position. ON
Position slotted screwdriver
ON
into the groove.
901
1 2 3 4 5 6 OFF 1 2 3 4 5 6 OFF
23
78
45 6
Set All Pins OFF
23
78
45 6
the ref. cycle No. can be set for Max. 64 cycles.
(No. 0~63) Set at "5"
NOTES:
● The “■” mark indicates setting for DIP switches. Figures show setting before shipment.
● When the unit number and the refrigerant cycle are set, record the unit number and refrigerant cycle to
facilitate service and maintenance thereafter.
NOTICE
Turn OFF all power supply of the indoor units and the outdoor units before DIP switch settings.
Otherwise, the setting will be invalidated and not take effect.
NOTE:
Because this mode is for constant airflow volume, a cold draft may discharge especially in a season when
the Heating Operation is often used (defrosting operation and hot start is performed).
Be careful of airflow direction when selecting the installation location. Consult with your customer.
30
SM-16006-rev.1 1-33
P00860Q-rev.2
INSTALLATION
DOAS cannot set Outlet Air Temperature Control when combined with other standard indoor units.
The Indoor Temperature Control mode has been set at factory. It can be changed to Outlet Air Temperature
mode, so comply with the following instructions according to the installation conditions and purposes.
And the settings are necessary for both the indoor and outdoor unit. If either is failed to set, the Outlet Air
Temperature mode is not available. Make sure to complete both settings. (Even if either is failed to set, the
alarm does not go off.)
1-34
P00860Q-rev.2 SM-16006-rev.1
31
INSTALLATION
5. Press “ ” and change the setting from "00" to "01". Function Selection:01-03
Item Setting
Item Setting Cb 00 01
Code Condition CC --
/
Indoor Temperature Control 00 Cd 01
Cd CE 00 23
8. Press “Back/Help” on the Test Run menu to return to the Sel. OK Entr Back Rtrn
normal mode.
(Figure for Function Selection)
To set other units, press “Back/Help” at "4" and "5" so that the screen will return to "3".
(If the number of an indoor unit connected with the controller is "1", the screen will return to "1".)
SM-16006-rev.1
32 1-35
P00860Q-rev.2
INSTALLATION
Turn OFF all the power supply (mains) of indoor units and outdoor units before DIP switch setting.
If not, the setting will be invalid.
(1) Remove the electrical box cover according to Section 8 “Electrical Wiring”, and Section 8.4 “Wiring
Connection”.
Refer to Section 8.5 ”DIP Switches Setting” for the location of DSW8 (Control Mode).
(2) Set DSW8 (Control Mode) on PCB according to the installation conditions and purposes, following the
figure as shown below.
If the Outlet Air Temperature Control Mode is set by DSW8, the setting of optional wired controller
automatically changes to the Outlet Air Temperature Control Mode (“Cd:01“) as well. However, after
that process, even if the change to Indoor Temperature Control mode is carried out by setting DSW8,
the setting of optional wired controller still keeps the Outlet Air Temperature Control Mode. Therefore,
setting of the Indoor Temperature Control mode (“Cd:00”) by wired controller is necessary separately.
1-36
P00860Q-rev.2 SM-16006-rev.1
33
INSTALLATION
The setting of outdoor units for the control modes shall be performed by the function setting " " of outdoor
unit.
(1) Turn on "DSW4-No.4" and "DSW7-No.4" on the outdoor PCB (Printed Circuit Board).
The function setting mode " " will be indicated on the 7-segment display.
(2) Move to selecting of the function setting stage by pressing "PSW1".
(3) Press "PSW4" or "PSW2" and select the item " ".
(4) Press "PSW5" or "PSW3" and change the setting from " " to " ".
7-Segment Display
Setting Item Contents
SEG2 SEG1
Initial Setting
Outlet Air Temperature Control for DOAS
Outlet Air Temperature Control
(5) Turn off "DSW7-No.4" during indicated the function setting mode.
Then, turn off "DSW4-No.4".
NOTE:
The setting should be performed during the outdoor unit stoppage.
For a combination of outdoor units, set it to outdoor unit A.
(The setting cannot be performed to outdoor unit B, C, and D.)
Outdoor unit A is the unit to which the communication cable between the outdoor unit and indoor unit is
connected.
Function Selection by
Outdoor Unit
Wired Controller
Contents
Setting
Type Model Item Code
Condition
- - 00 Initial Setting
b1
Top Flow (H,Y)VAHP_B(3,4)1S 01
NOTE:
Make sure to set “b1”. If not, it may cause a failure of the unit.
SM-16006-rev.1
34 1-37
P00860Q-rev.2
INSTALLATION
9. Test Run
9.1 Before Test Run
Verify that there are no problems with the installation, and do not perform Test Run until all the following
conditions have been resolved.
Refer to the "Installation and Maintenance Manual" for the outdoor unit for details on Test Run operations
from the outdoor unit.
Verify that refrigerant piping and the communication cable are connected to the same refrigerant cycle
system. If not, it will cause an abnormal operation and damage to instrumentation.
(1) Verify that electrical resistance is more than one megaohm, by measuring the resistance between
ground and the terminal the terminus for electrical components. If the electrical resistance is less than
one megaohm, do NOT operate the system until the electrical current outflow to ground is detected and
repaired. Do not introduce any high voltage to the terminals of the communication cables
(TB2 [A, B, 1 and 2]).
(2) Verify that each wire is connected correctly at the correct phase for the power supply. If it is incorrectly
connected, the unit will not operate and the wired controller will display the alarm code “05”. In this
case, check the phase for the primary power supply according to the “Attention” label affixed to the back
side of the service cover. Then, with the power supply turned OFF at the power supply, remake the
necessary connections.
(3) Check to ensure that the main power supply has been turned ON for more than 12 hours, to warm up
the compressor oil by the crankcase heater.
(4) Verify that all DIP Switch settings are correct. Refer to Section 8.5 “DIP Switches Setting”.
● The total number of connected indoor units is indicated on the LCD (Liquid Crystal Display). In
the case of a twin combination (set of two indoor units), the total number of the connected indoor
units is displayed as “2 units”, and where there is a triple combination (set of three indoor units),
the total number of the connected indoor units are displayed as "3 units".
1-38
P00860Q-rev.2 SM-16006-rev.1
35
INSTALLATION
● If the number indicated is not equal to the actual number of connected indoor units, the auto-
address function is not performing correctly due to incorrect wiring or electrical interference. Turn
OFF the power supply, and resolve the wiring issue after verifying the following items; (Do not
repeat turning ON and OFF within a 10 second timespan.)
◦ The power supply to the indoor unit is not turned ON or there is an incorrect wiring issue.
◦ Incorrect connection of the interconnecting cable between indoor units or a poorly connected
controller cable.
◦ Incorrect setting of the rotary switch and DIP switch for the indoor unit printed circuit board (PCB).
(The setting is overlapped.)
● Press “ On/Off” to start the Test Run.
● Press “ ” and set each item.
(b) Press “ On/Off”.
The RUN indicator turns ON and the operation starts. At this time, a two-hour OFF timer will be set
automatically.
(c) Though temperature recordings by the thermistors are invalid during the Test Run phase, the
protection devices are valid.
● Required Condition of Cooling Thermo-OFF:
Temperature Set by Wired Controller > Outdoor Temperature
● Required Condition of Heating Thermo-OFF:
Temperature Set by Wired Controller < Outdoor temperature
(d) For VRF System
According to the label; “Checking Method by 7-Segment Display” affixed to the inside of the front
cover of the outdoor unit, check temperature, pressure, and operation frequency, and interconnected
indoor unit numbers by 7-Segment displays.
(e) To complete Test Run, press “ On/Off” again or wait for the Test Run: 2 units
set Test Run time to pass.
MODE COOL
When changing the Test Run time, press “ ” or “ ” to select
“TEST TIME”. Then, set the test run time (30 to 600 minutes) SPEED AUTO
by pressing “ ” or “ ”.
Test Time 120min
Inverter 60Hz
Sel. Adj. OFF
● The RUN indicator on the wired controller for the indoor unit will flash orange (0.5 second ON/ 0.5
second OFF), indicative of a fault or error having been generated with activation of protection devices
during the Test Run phase. Alarm code, unit model code, and the number of interconnected indoor
units will be displayed on the LCD as shown below. If the RUN indicator on the wired controller
flashes for two seconds ON and two seconds OFF, the source of the problem could be a failure in the
communication cable between the indoor unit and the wired controller (a loose or severed connection).
In this case, verify Section 9.3 “Alarm Code” and perform the appropriate troubleshooting measures.
Consult with an authorized service engineer if the problem cannot be resolved at your end.
36
SM-16006-rev.1 1-39
P00860Q-rev.2
INSTALLATION
● When the RUN indicator flashes every four seconds, there is a communication failure between the indoor
unit and the wired controller (loose connector, disconnected or incorrect wiring, or a severed connection).
● The indication of the alarm code “EE” means serious abnormality to burn out the compressor.
Refer to the "Installation and Maintenance Manual" for the indoor/outdoor unit connections.
NOTICE
Do NOT operate the air conditioning just to run checks on electrical wiring until preparations for the Test Run
phase is completed.
P00860Q-rev.2
1-40 37
SM-16006-rev.1
INSTALLATION
The above contents are described in the Service Manual No. SM-15001.
SM-16006-rev.1 1-41
OPERATION
2. Operation
SM-16006-rev.1 2-1
OPERATION
- Table of Contents -
1. Introduction.....................................................................................................................................................2-3
2. Safety Instructions..........................................................................................................................................2-3
3. Before Operation.............................................................................................................................................2-8
3.1 Working Range.......................................................................................................................................2-8
3.2 Efficient Use of Indoor Unit.....................................................................................................................2-8
3.3 Control Mode..........................................................................................................................................2-9
4. Names of Parts...............................................................................................................................................2-10
4.1 Indoor Unit (DOAS)................................................................................................................................2-10
4.2 Wired Controller (CIW01).......................................................................................................................2-11
5. Operation Method...........................................................................................................................................2-12
5.1 Basic Operation......................................................................................................................................2-12
5.2 Cooling / Heating / Fan Operation..........................................................................................................2-13
5.3 Temperature Setting...............................................................................................................................2-14
5.4 Operation................................................................................................................................................2-15
6. Automatic Control...........................................................................................................................................2-16
7. Maintenance...................................................................................................................................................2-17
7.1 Cleaning Air Filter ..................................................................................................................................2-17
7.2 Maintenance...........................................................................................................................................2-18
8. Troubleshooting..............................................................................................................................................2-19
8.1 This is Not Abnormal..............................................................................................................................2-19
8.2 Before Contacting a Contractor..............................................................................................................2-20
8.3 Contact Distributor..................................................................................................................................2-21
8.4 Alarm Code............................................................................................................................................2-22
2-2 SM-16006-rev.1
OPERATION
1. Introduction
2. Safety Instructions
Signal Words
Indicates a hazardous situation that, if not avoided, could result in death or
serious injury.
General Precautions
To reduce the risk of serious injury or death, read these instructions
thoroughly and follow all warnings or cautions included in all manuals that
accompanied the product and are attached to the unit. Refer back to these
safety instructions as needed.
● This system should be installed by personnel certified by Johnson Controls, Inc. Personnel must be
qualified according to local, state and national building and safety codes and regulations. Incorrect
installation could cause leaks, electric shock, fire or explosion. In areas where Seismic Performance
requirements are specified, the appropriate measures should be taken during installation to guard
against possible damage or injury that might occur in an earthquake if the unit is not installed
correctly, injuries may occur due to a falling unit.
● Use appropriate Personal Protective Equipment (PPE), such as gloves and protective goggles and,
where appropriate, have a gas mask nearby. Also use electrical protection equipment and tools
suited for electrical operation purposes. Keep a quenching cloth and a fire extinguisher nearby during
brazing. Use care in handling, rigging, and setting of bulky equipment.
● When transporting, be careful when picking up, moving and mounting these units. Although the
unit may be packed using plastic straps, do not use them for transporting the unit from one location
to another. Do not stand on or put any material on the unit. Get a partner to help, and bend with
your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air
conditioner can cut fingers, so wear protective gloves.
● Do not touch or adjust any safety devices inside the indoor or outdoor units. All safety features,
disengagement, and interlocks must be in place and functioning correctly before the equipment is
put into operation. If these devices are improperly adjusted or tampered with in any way, a serious
accident can occur. Never bypass or jump-out any safety device or switch.
SM-16006-rev.1
P00861Q-rev.2
2-31
OPERATION
● Before servicing, turn-OFF current at the power source and use accepted lockout and tag out
procedures at all main switches.
● This unit is the pressurized system. Never loosen threaded joints while the system is under pressure
and never open pressurized system parts.
● Johnson Controls will not assume any liability for injuries or damage caused by not following steps
outlined or described in this manual. Unauthorized modifications to Johnson Controls products are
prohibited as they…
◦ May create hazards which could result in death, serious injury or equipment damage;
◦ Will void product warranties;
◦ May invalidate product regulatory certifications;
◦ May violate OSHA standards;
Refrigerant Precautions
To reduce the risk of serious injury or death, the following refrigerant
precautions must be followed.
● As originally manufactured, this unit contains refrigerant installed by Johnson Controls. Johnson
Controls uses only refrigerants that have been approved for use in the unit’s intended home country
or market. Johnson Controls distributors similarly are only authorized to provide refrigerants that
have been approved for use in the countries or markets they serve. The refrigerant used in this unit is
identified on the unit’s faceplate and/or in the associated manuals. Any additions of refrigerant into this
unit must comply with the country’s requirements with regard to refrigerant use and should be obtained
from Johnson Controls distributors. Use of any non-approved refrigerant substitutes will void the
warranty and will increase the potential risk of injury or death.
● If installed in a small room, take measures to prevent the refrigerant from exceeding the maximum
allowable concentration in the event that refrigerant gases should escape. Refrigerant gases can cause
asphyxiation (0.026 lbs/ft3 (0.42 kg/m3) based on ISO 5149 for R410A). Consult with your distributor for
countermeasures (ventilation system and so on). If refrigerant gas has leaked during the installation
work, ventilate the room immediately.
● Before installation is complete, make sure that the refrigerant leak test has been performed. If
refrigerant gases escape into the air, turn OFF the main switch, extinguish any open flames and contact
your service contractor. Refrigerant (Fluorocarbon) for this unit is odorless. If the refrigerant should leak
and come into contact with open flames, toxic gas could be generated. Also, because the fluorocarbons
are heavier than air, they settle to the floor, which could cause asphyxiation.
● When installing the unit, and connecting refrigerant piping, keep all piping runs as short as possible,
and make sure to securely connect the refrigerant piping before the compressor starts operating. If
the refrigerant piping is not connected and the compressor activates with the stop valve opened, the
refrigerant cycle will become subjected to extremely high pressure, which can cause an explosion or
fire.
● Tighten the flare nut with a torque wrench in the specified manner. Do not apply excessive force to the
flare nut when tightening. If you do, the flare nut can crack and refrigerant leakage may occur.
● A compressor/unit comprises a pressurized system. Never loosen threaded joints while the system is
under pressure and never open pressurized system parts.
● When maintaining, relocating, and disposing of the unit, dismantle the refrigerant piping after the
compressor stops.
2
2-4 P00861Q-rev.2
SM-16006-rev.1
OPERATION
Electrical Precautions
Take the following precautions to reduce the risk of electric shock, fire or
explosion resulting in serious injury or death.
● Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and
these instructions when wiring. Improper connections and inadequate grounding can cause serious
injury or death.
● Before servicing, open and tag all disconnect switches. Never assume electrical power is disconnected.
Check with meter and equipment.
● Only use electrical protection equipment and tools suited for this installation.
● Use specified cables between units.
● Communication cable should be a minimum of AWG18 (0.82mm2), 2-Conductor, Stranded Copper.
Shielded cable must be considered for applications and routing in areas of high EMI and other sources
of potentially excessive electrical noise to reduce the potential for communication errors. When
shielded cable is applied, proper bonding and termination of the cable shield is required as per Johnson
Controls guidelines. Plenum and riser ratings for communication cables must be considered per
application and local code requirements.
● Use an exclusive power supply for the air conditioner at the unit’s rated voltage.
● Be sure to install circuit breakers (ground fault interrupter, isolating switch, molded case circuit breaker
and so on), with the specified capacity. Ensure that the wiring terminals are tightened securely to
recommended torque specifications. If a circuit breaker or fuse is frequently activated, shut down the
system and contact your service contractor.
● Clamp electrical wires securely with a cable clamp after all wiring is connected to the terminal block. In
addition, run wires securely through the wiring access channel.
● When installing the power lines, do not apply tension to the cables. Secure the suspended cables at
regular intervals, but not too tightly.
● Make sure that the terminals do not come into contact with the surface of the electrical box. If the
terminals are too close to the surface, it may lead to failures at the terminal connection.
● Turn OFF and disconnect the unit from the power supply when handling the service connector. Do not
open the service cover or access panel to the indoor or outdoor units without turning OFF the main
power supply.
● After stopping operation, be sure to wait at least five minutes before turning off the main power switch.
Otherwise, water leakage or electrical breakdown may result. Disconnect the power supply completely
before attempting any maintenance for electrical parts. Check to ensure that no residual voltage is
present after disconnecting the power supply.
● Do not clean with, or pour water into, the controller as it could cause electric shock and/or damage the
unit. Do not use strong detergent such as a solvent. Clean with a soft cloth.
● Check that the ground wiring is securely connected. Do not connect ground wiring to gas piping, water
piping, lighting conductor, or telephone ground wiring.
● If a circuit breaker or fuse is frequently activated, shut down the system and contact your service
contractor.
● This equipment can be installed with a Ground Fault Circuit Breaker (GFCI), which is a recognized
measure for added protection to a properly grounded unit. Install appropriate sized breakers / fuses
/ overcurrent protection switches, and wiring in accordance with local, state and NEC codes and
requirements. The equipment installer is responsible for understanding and abiding by applicable codes
and requirements.
P00861Q-rev.2
SM-16006-rev.1 3
2-5
OPERATION
Operation
● Do not insert fingers or objects into air inlet/outlet. Injury can result from rotating fan blades or energized
electrical components.
● Do not touch the wired controller with wet hands. It can result in failure of the wired controller or an
electrical shock.
● Hair spray, insecticides, lacquers, and other pressurized substances should not be used within 3.3ft (1m)
of any air conditioning unit. It can react with energized electrical components and cause fire.
● Do not install the indoor unit anywhere discharge airflow can pass directly toward nearby heating
appliances (space heaters). It may interfere with the combustion process in these units.
● Air circulation should be optimized so as to achieve the best distribution pattern and not settle into
isolated pockets that can make people uncomfortable.
● When the indoor unit is operated with heating appliances, ventilate a room sufficiently. Any leaked
refrigerant gases that happen to come into contact with any heat source can become toxic on contact
which can cause suffocation in the immediate area.
● Shut down at the main power source if the GFCI (Ground Fault Circuit Interrupter) activates frequently.
Contact your distributor or contractor immediately. Failure to act accordingly can result in serious injury
and damage to the unit.
● CAUTION! If you smell anything burning, shut down the unit and turn OFF the power at the main power
source. Contact the fire department and your installer or electrical contractor.
● Make sure that a test for leakage of refrigerant gases has been performed. The refrigerant used for this
unit (HFC R410A), is a non-flammable, non-toxic, and odorless gas. However if refrigerant should leak
and make contact with sparks, fire; toxic gas will be generated. Also, because the fluorocarbon is heavier
than air, the floor surface will be filled with it, which can cause suffocation.
● If fluorocarbon gas should leak, turn OFF all heating appliances and ventilate the room immediately. Mop
down or vacuum floor areas of residual toxic particulate.
● CAUTION! Do not operate indoor units with the electrical box and switch panel open and exposed.
Incidental contact with energized components can prove fatal.
2-6
4 SM-16006-rev.1
P00861Q-rev.2
OPERATION
Repair / Relocation
● When the air conditioner is to be repaired or transported to a new location, contact your distributor or
contractor. If the repair and the installation are not completed, it may cause an electric shock or fire.
Others
● Turn OFF all power at the main power source before performing maintenance work. Failure to do so can
result in damage to internal components with severe or fatal electrical shock.
● Insulate all electrical components and connections from exposure to moisture. Failure to do so can result
in an electrical short, fire.
● Do not tamper with or attempt to "repair" electrical wiring or connections. Call your installer or electrical
contractor. Serious or fatal injury can occur.
● Perform all maintenance work on a firm and stable platform to minimize the risk of injury.
● Do not attempt to "clean" indoor unit components with liquid or powdered cleaning agents during
maintenance. Electric shock, sparks, flame, and serious or fatal injury can occur.
● Inside piping is charged with refrigerant and highly pressurized.
● Hold the air filter and the air inlet grille securely when attaching or removing it. Carelessness can result in
accident or injury.
SM-16006-rev.1
P00861Q-rev.2 2-7
5
OPERATION
3. Before Operation
NOTICE
Power is turned on. Apply power to the outdoor unit(s) at least 12 hours prior to operation of the
system for preheating of the compressor oil. Make sure that the outdoor unit is not covered with
snow or ice. If it is, remove it by using hot water that is approximately 122oF (50oC).
If the water temperature is higher than 122oF (50oC), it will cause damage to plastic parts.
● Turn OFF the main power switch when the system is stopped for a long period of time.
If the main switch is not turned OFF, electricity is consumed because the oil heater is always energized
during compressor stopping.
● When the system is started after a shutdown longer than approximately three months, it is recommended
that the system be checked by your service contractor.
Temperature
Maximum Minimum
2-8
6
SM-16006-rev.1
P00861Q-rev.2
OPERATION
This function controls operation to keep the indoor This function controls operation to keep the
temperature almost at the set temperature on the discharge temperature almost at the set
wired controller. The set temperature on the wired temperature on the wired controller. The set
controller is as follows. temperature on the wired controller is as follows.
COOL / FAN 66oF to 86oF (19oC to 30oC) COOL / FAN 56oF to 77oF (13oC to 25oC)
HEAT 62oF to 86oF (17oC to 30oC) HEAT 66oF to 86oF (19oC to 30oC)
NOTICE
NOTE
If the difference between the indoor temperature and the set temperature is too large or too small, the
indoor temperature might not be close to the set temperature.
SM-16006-rev.1
P00861Q-rev.2 2-9
7
OPERATION
4. Names of Parts
4.1 Indoor Unit (DOAS)
Air Outlet
Gas Piping
Connection
Liquid Piping
Connection
Drain Piping
Connection
Electrical Box
Wired Controller
(Optional)
The operating condition
is displayed on the LCD
Air Inlet
Air Filter
(Field-Supplied)
Air Outlet In some cases, it could
be placed at other
places depending on
the installation work.
Wired Controller
(Optional)
8
2-10 P00861Q-rev.2
SM-16006-rev.1
OPERATION
LOUV. Adj.
Menu
Run Indicator Menu Switch (*)
It lights while the unit is To display Menu.
On/Off
operated, and it flashes OK Back/Help ECO
in abnormal conditions.
On/Off Switch
Directional Key Enter Key Back/Help Switch
To return to the previous
screen.
Operation Part
NOTE
● This manual shows example CIW01 is utilized. If other models of the controller are utilized, operate the
unit according to the manual for that controller.
● Press the switches lightly to control the wired controller. Do not press the wired controller with a sharp
object such as a pen. It may cause damage to the control part.
● (*) : For details description, refer to the operation manual for the wired controller.
SM-16006-rev.1
P00861Q-rev.2 2-11
9
OPERATION
5. Operation Method
2-12
10
SM-16006-rev.1
P00861Q-rev.2
OPERATION
Heating Operation is for VRF system only and is not available for other systems.
<Function>
* Cooling Operation: To decrease the room temperature.
* Heating Operation: To increase the room temperature.
* Fan Operation: To circulate the air in the room.
● The control of humidity is unavailable with this unit. If you require dehumidification and the control of
humidity, choose specialized equipments.
Operation
Do not turn OFF the main power of the
indoor unit during season of heating or
cooling.
1 OK Back/Help
2 OK Back/Help
SM-16006-rev.1
P00861Q-rev.2 2-13
11
OPERATION
1 OK Back/Help
2-14
12 SM-16006-rev.1
P00861Q-rev.2
OPERATION
5.4 Operation
Press “ ” (On/Off).
The RUN indicator will be turned ON and
the operation will start.
Operation On/Off
OK
Start
● The indoor unit fan may continue to operate for up to two minutes following the heating cycle to dissipate
residual heat from the indoor unit.
SM-16006-rev.1
P00861Q-rev.2 2-15
13
OPERATION
6. Automatic Control
This air conditioner automatically starts the following operations according to the indoor conditions.
▪ Enforced Stoppage:
The compressor remains off for at least three minutes once it has
stopped. If the system is started within approximately three minutes
after it has stopped, the RUN indicator is activated.
However, the cooling operation or the heating operation remains off
and does not start until after three minutes has elapsed.
Three-Minute Guard ▪ Enforced Operation:
If all indoor units of the system are Thermo-OFF within approximately
three minutes after the compressor has started, the compressor is
operated during three minutes continuously.
However, if all indoor units of the system are stopped by a controller,
compressor has stopped.
When the indoor unit is operated at a low discharge air temperature,
Cooling Frost Prevention the cooling operation may be changed to fan operation for a while to
avoid frost formation on the indoor heat exchanger.
and
The expansion valve self-cleaning when the cooling operation has
Dry Self-Cleaning of
stopped. The sound of which the refrigerant flows may be heard from
Expansion Valve the indoor unit during the self-cleaning. This is not abnormal.
To prevent cold air discharge in the room, the fan speed is
automatically changed according to the discharge air temperature.
Hot Start At this time “HOT-START” is displayed on the LCD of the wired
controller.
Heating The indoor unit fan operation is stopped to prevent cold air discharge
Defrost Operation during the defrost operation.
When the heating operation is stopped, the indoor fan operation may
Residual
be kept at the slow position for a maximum of two minutes to lower
Heat Removal temperature of the inside of the indoor unit.
To prevent heat exchanger of the indoor unit from freezing, the
operation mode automatically switches to heating operation if the
outdoor temperature drops down to 32oF (0oC). Moreover, the
operation automatically stops if the outdoor temperature drops to 20oF
Freeze Protection (-7oC) or the heat exchanger temp. drops abnormally.
* Display of the wired controller does not change even in this case.
* If the unit is not simultaneous cooling/heating unit, the operation does
not switch to heating operation, but automatically stops when the
outdoor temperature drops to 32oF (0oC).
NOTE
● This air conditioner adopts a hot air circulation system for the heating operation.
If the space is large or the room temperature is excessively low, it takes time to heat the entire room.
If the room has been heated enough and discharged air reaches a required temperature, the indication
“HOT-START” will be turned OFF after heating the room.
● The indication “HOT-START” may be displayed during, or right after, the defrosting operation.
“HOT-START” is activated during defrost to ensure comfort by reducing the delivery of cold air in the
heating cycle. This is NOT abnormal.
2-16
14
SM-16006-rev.1
P00861Q-rev.2
OPERATION
7. Maintenance
● Turn OFF the power source before the maintenance work. If the power source is not turned OFF, the
result may be an electric shock or fire.
● Perform the maintenance work with a stable foothold or foundation. This may prevent falling or injury.
● Hold the air filter and the air inlet grille securely by hand when attaching or removing it. If not, it may
cause the product to fall, resulting in an injury.
A/C
MODE
Meeting Room
TEMP
FLTR
Filter Sign
COOL
LOUV. Adj.
Menu
On/Off
OK Back/Help ECO
NOTICE
● Do not operate the system without the air filter to protect the indoor unit heat exchanger from being
clogged.
(2) The indication "FLTR" is shown on the LCD of wired controller after the time is set on the wired
controller. (Default filter time for the ducted units is 1200 hours.)
SM-16006-rev.1
P00861Q-rev.2
2-17
15
OPERATION
NOTE
If the accumulated operation time is shorter than the filter sign setting, the indication “ ” is turned ON and
“Setting Disabled” will be displayed.
• Press “Menu”.
Select “Reset Filter Sign Time” from the menu and press “OK”.
The confirmation screen will be displayed.
Menu 15:10(Fri)
Simple Timer
Reset Filter Sign Time 01
Operation Schedule /
Elevating Grille 05
Power Saving Setting
Sel. OK Entr Back Rtrn
7.2 Maintenance
• Remove obstacles around the air inlet and the air • Clean on regular basis the air filter, the air inlet
outlet of the indoor unit and outdoor unit. grille to maintain the system's peak performance
• Check that the air filter is not clogged with dust and efficiency.
and dirt.
2-18
16 SM-16006-rev.1
P00861Q-rev.2
OPERATION
8. Troubleshooting
8.1 This is Not Abnormal
Phenomenon Cause
All indication lights on the The micro-computer is activated to protect the
wired controller are turned device from electromagnetic waves. Restart the
OFF. operation.
Restart the operation. If the instantaneous power
Operation Stopped After Power Failure failure is within two seconds, the operation restarts
automatically.
The heat exchanger stops operating at low
Freeze Protection outdoor temperature. If the temperature rises,
the operation automatically restarts
White Steam This might occur during the defrosting operation in
During Heating Operation
from Indoor Unit the heating operation.
White Smoke At Beginning of Heating This might occur when dust attached to the heat
from Indoor Unit Operation Season exchanger has been dried.
This might occur when oil attached to the fins might
In Restaurant or Kitchen
decrease the heat exchange efficiency.
Mist from Indoor Unit This might occur when the air outlet temperature
During Cooling Operation
becomes lower.
in Humid Environment
Raise the set temperature.
This is the sound made when the components are
A grating sound is heard
rubbing against each other due to the extension
when starting or stopping the
and contraction of the resin parts caused by the
operation.
temperature change.
This is the sound made when the refrigerant flows
or the operation of the drain pump. The sound may
Sound from Indoor Unit Sound of water flowing or
be heard especially when starting the operation
bubbling during the operation.
or stopping the compressor (for approx. three
minutes).
Cracking sound is heard This is the temporary sound made when water
when starting and during the attached to the heat exchanger has been frozen or
operation. melted during the cooling operation.
Condensation on Air Outlet This might occur when the operation is performed
Condensation on
Grille or Cabinet or Dew in humid place (relative humidity is approx. 80%)
Cabinet
Drops for a long time.
This might occur because the operation
Cooling and Heating Only fan operation is
mode automatically switches to fan operation
Operation Unavailable available.
depending on the outdoor temperature.
“HOT-START” on LCD Turned ON This might occur according to the operation mode
Operation Mode on LCD Flashing or operation conditions.
SM-16006-rev.1
P00861Q-rev.2
2-19
17
OPERATION
2-20
18 SM-16006-rev.1
P00861Q-rev.2
OPERATION
If an abnormality such as a burnt odor or something similar occurs, stop the operation and turn
OFF the main power source immediately. If the power source is not turned OFF, there may be
damage of the product, an electric shock or a fire.
Contact your distributor or contractor.
01-02
Alarm Code: 23 Chek
SM-16006-rev.1
P00861Q-rev.2 2-21
19
OPERATION
01 Indoor Unit Activation of Protection Device 35 Incorrect Setting of Indoor Unit No.
21 High Pressure Sensor Failure 57 Outdoor Fan Activation of Fan Controller Protection
2-22
20 SM-16006-rev.1
P00861Q-rev.2
OPERATION
The above contents are described in the Service Manual No. SM-15001.
SM-16006-rev.1 2-23
TROUBLESHOOTING
3. Troubleshooting
SM-16006-rev.1 3-1
TROUBLESHOOTING
Check the following items for any abnormalities in the activation of the system.
No. Check Situation Check Method
1 Is any power source breaker or Check the voltage (secondary side) of the breaker and also
fuse open? check the continuity of the fuse with a tester.
2 Is the voltage at the secondary Disconnect at the secondary side of the transformer and measure
side of the transformer correct? voltage with a tester.
3 Is the wiring firmly secured and Check that the following wiring connection on O.U./I.U. printed circuit
correctly connected? boards (PCBs) is not loose.
• The connection for thermistors
• The connection for the wired controller cable
• The connection for communication cable
• Each connection for power source line
Check that the wiring connection on O.U./I.U. PCBs is not loose or
misconnected on the site according to the “Electrical Wiring Diagram” of
the Engineering Manual.
NOTE:
If the fuse(s) on an I.U. PCB blow out, diagnose the cause of overcurrent and recover the fuse(s).
In addition, check the power source of optional parts because the fuse may blow out because of the power
source failure.
3-2 SM-16006-rev.1
TROUBLESHOOTING
Select wiring capacity according to Table 1.1 below. This equipment can be installed with a Ground Fault
Circuit Interrupter (GFCI), which is a recognized measure for added protection to a properly grounded unit.
Install appropriate sized breakers / fuses / overcurrent protection switches, and wiring in accordance with
local, state and NEC codes and requirements. The equipment installer is responsible for understanding and
abiding by applicable codes and requirements.
Outdoor
Unit
Outdoor Unit
Power Supply
GFCI Main
Switch
Indoor Indoor Indoor
Unit Unit Unit
Indoor Unit
Power Supply
GFCI Main Switchbox
Switch
NOTE:
DOAS unit cannot be connected with Heat Recovery System.
SM-16006-rev.1 3-3
TROUBLESHOOTING
NOTICE
● This equipment can be installed with a Ground Fault Circuit Interrupter (GFCI), which is a recognized
measure for added protection to a properly grounded unit. Install appropriate sized breakers/ fuses/
/ overcurrent protection switches, and wiring in accordance with local, state and NEC codes and
requirements. The equipment installer is responsible for understanding and abiding by applicable codes
and requirements. Check the recommended size of ELB shown in Table 1.1.
Select high-sensitive high speed ELB or GFCI when the rated sensitive current is less than 30mA. (The
motion time should be within 0.1 second.)
● Between indoor and outdoor units, use dual-conductor, AWG18 (0.82mm2) stranded copper cable for
communication cable. Do not use any cable with more than two conductors. Twisted pair or shielded cable
can be used in environments with excessive electrical noise to reduce the possibility of communication
errors between system components. Total cable length should not exceed 3281 ft (1000m).
● Select the wiring size, GFCI (Ground Fault Circuit Interrupter) in accordance with the regulations for each
region, the “Installation and Maintenance Manual”, and the dedicated electrical circuit that must be used.
● Outside of the indoor unit, installation of the power supply wiring, communication cable, and wired
controller cable should be spaced as far apart as possible.
NOTES:
1) Follow local codes and regulations when selecting field wires.
2) This equipment can be installed with a Ground Fault Circuit Interrupter (GFCI), which is a recognized measure for
added protection to a properly grounded unit. Install appropriate sized breakers / fuses / overcurrent protection
switches, and wiring in accordance with local, state and NEC codes and requirements. The equipment installer is
responsible for understanding and abiding by applicable codes and requirements.
3) Total operating current should be less than 12A.
4) Fuse should be slow blowing capability.
3-4 SM-16006-rev.1
TROUBLESHOOTING
DOAS DOAS
Unit Unit
Outdoor Unit A B A B
Wired Wired
Controller Controller
NOTE:
Each DOAS unit must have it’s own wired controller.
NOTE:
Each DOAS unit must have it’s own wired controller.
Thermo-ON: The outdoor unit and some indoor units are running.
Thermo-OFF: The outdoor unit and some indoor units stay on, but don’t run.
SM-16006-rev.1 3-5
TROUBLESHOOTING
TB2
CA1 CA2
PCB1
PCB2
TB1
CFC
EF3 TF NF
EF4
3-6 SM-16006-rev.1
TROUBLESHOOTING
● DOAS
PCB1
DSW6 (Indoor Unit No. Setting)
DSW8
DSW7 DSW8 (Unit Model Code Setting)
(Fuse Recover) ON
DSW6 1 2 3 RSW1
DSW7
ON
RSW1 (Indoor Unit No. Setting)
ON
1 2 3 4 5 6 90 1
DSW5
78
23
45 6
1 2
ON
RSW2
1 2 3 4 5 6
90 1
DSW3 DSW4
78
23
45 6
ON ON
1 2 3 4 1 2 3 4 RSW2
(Refrigerant Cycle No. Setting)
DSW5
(Refrigerant Cycle No. Setting)
DSW4 (Unit Model Code Setting)
45 6
is recommended to assign a number to each Factory settings for DSW6 and RSW1 are set at "0". RSW1
901
indoor unit beginning with “1.” Though a For the units supporting H-LINK II, the unit numbers can
23
78
45 6
be set for a maximum of 64 indoor units (No.0 to 63).
maximum of 64 indoor units per refrigerant Set at "6"
system can be connected to the H-LINK ll
System, available numbers range from 0 to 63.
Therefore, the applicable number for the 64th
indoor unit will be “0.”
For centralized control, this setting is required.
SM-16006-rev.1 3-7
TROUBLESHOOTING
(6) Refrigerant Cycle Number Settings (RSW2 and Refrigerant Cycle Number Setting
DSW5 (Tens Digit) RSW2 (Units Digit)
DSW5) Setting is required. Factory settings Ex.) Set at No.5 Cycle
Setting Set by inserting DSW5
are all OFF. ON
Position slotted screwdriver
ON
into the groove.
901
1 2 3 4 5 6 OFF 1 2 3 4 5 6 OFF
23
78
45 6
Set All Pins OFF
Factory settings for DSW5 and RSW2 are set at "0". RSW2
901
For the units supporting H-LINK II, the refrigerant cycle
23
78
45 6
numbers can be set for a maximum of 64 cycles.
(No. 0 to 63) Set at "5"
1 2 3 4
OFF
3-8 SM-16006-rev.1
TROUBLESHOOTING
l Setting Method
< Normal Mode Display > < Check Menu Display >
Check Menu
A/C Meeting Room FLTR
MODE SPEED LOUV. TEMP Check 1
Check 2
Avoid
COOL
01
Motion Sensor ON Alarm History Display /
LOUV. Adj. Model Display 02
Function 5
Menu
Sel. OK Entr Back Rtrn
On/Off
OK Back/Help ECO
SM-16006-rev.1 3-9
TROUBLESHOOTING
3-10 SM-16006-rev.1
TROUBLESHOOTING
Yes No
SM-16006-rev.1 3-11
TROUBLESHOOTING
(4) The indoor unit PCB and the outdoor unit PCB
checks are started. I.U./O.U. PCB: Check 01-01
* If “Menu“ is pressed during the check, the
check is canceled and the screen will return to Check 1: Checking
(2).
* If “Back/Help” is pressed during the check, the Check 2: Checking
check is canceled and the screen will return to Check 3: Checking
(3) above.
Zero Cross Input Failure Abnormality of Comp. Discharge Gas Temp. Thermistor
3-12 SM-16006-rev.1
TROUBLESHOOTING
(4) Self-Checking
Self-Checking checks the wired controller and clears EEPROM (storage cell inside of the wired
controller).
(1) Press and hold “Menu” and “ECO” simultaneously
for three seconds during the normal mode (when Check Menu
unit is not operating).
I. U./O. U. PCB Check
The Check Menu is displayed.
Self Checking 02
/
(2) Select “Self Checking” from the Check Menu and
02
press “OK”.
P-3400
ARF-8Y050 2008.11.06 12:34
at the right.
02:000
SM-16006-rev.1 3-13
TROUBLESHOOTING
(9) No Function
This function is not used. 07: No Function
Press “OK” to proceed. 08: Transmission Test
Self Checking
10:000
2008.01.01 00:00
EEPROM Process
(14) Clear EEPROM
The wired controller will automatically start the Self Checking
EEPROM clearing process.
13:000
(15) After several seconds pass, the self checking is completed and the wired controller is automatically
restarted.
3-14 SM-16006-rev.1
TROUBLESHOOTING
(1) Press and hold “Menu” and “Back/Help” simultaneously for at least three seconds during the normal
mode (when unit is not operating). The Test Run Menu will be displayed.
(2) Select “Contact Information” from the Test Run Menu and press “OK”.
Contact Information 1 will be displayed.
(7) Repeat (3) through (5) to register contact information and continue.
Select “Fin.” and press “OK”, the confirmation screen will be displayed.
(Also, press “Menu” and the confirmation screen will be displayed.)
(8) Select “Yes” and press “OK”. The Test Run Menu
will be displayed after the setting is confirmed. Contact Information
If “No” is pressed, the screen will return to (3) Electric Corp.
above.
SM-16006-rev.1 3-15
TROUBLESHOOTING
(*1): If two or more indoor units having trouble are connected to the wired controller, the indicated indoor
unit is selectable.
(*2): The initial of model names are indicated as “T”. These “T” shall be replaced with “H” or “Y”.
(Except for the wall mount model.)
When there is a combination of outdoor units, ODU indication is the model of the main outdoor unit
(Unit A).
(*3): The model names are not indicated depending on the unit type.
3-16 SM-16006-rev.1
TROUBLESHOOTING
Alarm
Activation of Protection Device (Float Switch) in Indoor Unit
Code
H This alarm code is displayed when the contact between #1 and #2 of CN14 on the I.U. PCB is opened
for over 120 seconds during the cooling, dry, fan, or heating operation.
I.U. PCB: Indoor Unit PCB
Turn OFF power supply and remove No
connectors A *2 and CN14 on I.U. PCB.
Failure of I.U. PCB
Then turn ON power supply. Is DC12.5~
13.5V applied between A *2 terminals?
Yes Make sure short circuit does not occur between A *2 terminals
when measuring the voltage. Short circuit will lead to I.U. PCB
malfunction.
Turn OFF power supply and connect No
connector CN14 on I.U. PCB. Then Activation of Float Switch FS
turn ON power supply. Is voltage applied or Failure of Float Switch.
between A *2 terminals less than 12.5V?
Failure of Condensate
Failure Pump
of Drain Pump
Alarm Code
Unit No.
of Malfunctioning Indoor Unit
SM-16006-rev.1 3-17
TROUBLESHOOTING
Action
Event Cause Check Item (Turn OFF Main Switch)
Measure
Measurevoltage
voltage Replace drain
condensate
Replace pump
Failure between
betweenCN36 terminals
CN36/PCN6
with a tester. ifpump
faulty.if faulty.
terminals with a tester.
Check PCB in
Failure of Indoor Unit PCB Replace it if faulty.
Self-Checking Mode *1).
3-18 SM-16006-rev.1
TROUBLESHOOTING
Alarm
Abnormal Communication between Indoor Units and Outdoor Units
Code
H When fuses are blown, or the circuit breakers are activated, check the cause of overcurrent and take
necessary action.
H This alarm code is displayed when an abnormal condition continues for three minutes after normal
communication between indoor units and outdoor units. The abnormal condition continues for 30
seconds even after the micro-computer is automatically reset. If communication failure occurs from the
beginning, the alarm code is displayed after 30 seconds from start up.
Is DSW10-1P No
(Terminating Resistance) Set it correctly.
on O.U. PCB ON?
Yes
No Is the voltage between No Check the fuses of
Is LED1 (red) faston terminal "R1" outdoor unit power
on O.U. PCB ON? and “S1”of O.U. PCB supply.
correct*2?
Yes Yes
Yes
*2): Correct Voltage
Reconnect connector
CN2 on O.U. PCB. Faston Terminal
Power Supply
Voltage
208-230V/60Hz 208-230V
To Next Page
460V/60Hz 220V
SM-16006-rev.1 3-19
TROUBLESHOOTING
Yes
3-20 SM-16006-rev.1
TROUBLESHOOTING
Action
Event Cause Check Item (Turn OFF Main Switch)
Remove cause of
Check for breakage short circuit.
Short Circuit between Wires
of insulation. Replace fuse and/or
I.U./O.U. PCB if faulty.
Remove cause of
Short Circuit to Ground Measure insulation short circuit to ground.
Blown Fuse for
resistance. Replace fuse and/or
Power Source
or Activation of I.U./O.U. PCB if faulty.
Breaker
(Outdoor
(OutdoorUnit)
Unit Replace comp. and
Measure resistance
and CH Box) fuse. (O.U.) Replace
Faulty Comp. Motor between wires and
insulation resistance. inverter PCB and/or
PCB if faulty. (O.U.)
Remove cause of
Check for breakage
Short Circuit between Wires short circuit and
of wire insulation.
replace fuse.
Remove cause of
Short Circuit to Ground Measure insulation
short circuit and
Blown Fuse resistance.
replace fuse.
on PCB
(Outdoor Unit) Faulty Solenoid Coil for
Measure resistance Replace magnetic
Magnetic Switch (CMC)
of coil. switch (CMC) and fuse.
for Comp. Motor
Measure resistance
Faulty Outdoor Unit Replace fan motor
between wires and
Fan Motor and fuse.
insulation resistance.
Disconnected Wires to
Check connection. Correctly connect wires.
I.U./O.U. PCB
PCB Failure
(Outdoor Unit,
Indoor Unit)
Faulty I.U./O.U.PCB Replace it if faulty.
SM-16006-rev.1 3-21
TROUBLESHOOTING
*1): If the end terminal resistance (DSW10) is set to OFF for H-LINK connection, set the end terminal
resistance to ON when CN2 is disconnected. Set the end terminal resistance to OFF when CN2 is
reconnected.
3-22 SM-16006-rev.1
TROUBLESHOOTING
H This alarm code is displayed when a short circuit (0.24kΩ or less) or disconnection (840kΩ or more) of
the thermistor is detected during a heating or cooling operation. The operation automatically restarts
when the malfunction is removed.
Is thermistor THM1 No
(for inlet air temp.) Connect them.
connected to THM1
of I.U. PCB?
Yes
No
Is resistance of THM1 Failure of
between 0.24kΩ and Thermistor
840kΩ?
Yes
Action
Event Cause Check Item
(Turn OFF Main Switch)
Replace thermistor
Failure Check resistance.
Failure of if faulty.
Inlet Air
Thermistor
Incorrect Connection Check connection. Correctly connect wires.
90
82
80
70
61
60
Thermistor 50 46
Resistance
(kΩ) 40 35
NOTE:
This figure is applicable to the following thermistors.
1. Inlet Air Thermistor (THM1), 2. Liquid Pipe Thermistor (Freeze Protection) (THM3), 3. Gas Pipe Thermistor (THM5),
4. Outlet Air Thermistor (THM2), 5. Outside Air Thermistor or Remote Thermistor (THM4)
SM-16006-rev.1 3-23
TROUBLESHOOTING
H This alarm code is displayed when a short circuit (0.24kΩ or less) or disconnection (840kΩ or more) of
the thermistor is detected during a heating or cooling operation. The operation automatically restarts
when the malfunction is removed.
Is resistance of THM2 No
between 0.24kΩ and Failure of
840kΩ? Thermistor
Action
Event Cause Check Item
(Turn OFF Main Switch)
Replace thermistor
Failure Check resistance.
Failure of if faulty.
Outlet Air
Thermistor Check wiring to
Incorrect Connection Correctly connect wires.
I.U. PCB.
3-24 SM-16006-rev.1
TROUBLESHOOTING
H This alarm code is displayed when a short circuit (0.24kΩ or less) or disconnection (840kΩ or more) of
the thermistor is detected during a heating or cooling operation. The operation automatically restarts
when the malfunction is removed.
Is thermistor THM3 No
(for freeze protection)
Connect them.
connected to THM3 of
I.U. PCB?
Yes
Is resistance of THM3 No
between 0.24kΩ and Failure of
840kΩ? Thermistor
Action
Event Cause Check Item
(Turn OFF Main Switch)
Replace thermistor
Failure Check resistance.
Failure of if faulty.
Freeze Protection
Thermistor Check wiring to
Incorrect Connection Correctly connect wires.
I.U. PCB.
SM-16006-rev.1 3-25
TROUBLESHOOTING
H This alarm code is displayed when a short circuit (0.24kΩ or less) or disconnection (840kΩ or more) of
the thermistor is detected during a heating or cooling operation. The operation automatically restarts
when the malfunction is removed.
Is thermistor THM5 No
(for gas pipe) connected Connect them.
to THM5 of I.U. PCB?
Yes
Is resistance of THM5 No
between 0.24kΩ and Failure of
840kΩ? Thermistor
Refer to "Alarm Code 11"
Yes for thermistor resistance.
Action
Event Cause Check Item (Turn OFF Main Switch)
*1): The heating operation is available only during the test run.
3-26 SM-16006-rev.1
TROUBLESHOOTING
H This alarm code is displayed when a short circuit (0.24kΩ or less) or disconnection (840kΩ or more) of
the thermistor is detected during a heating, cooling or fan operation.
Remote Thermistor
Is thermistor THM4 No
connected to THM4 of Connect them.
I.U. PCB?
Yes
Is resistance of THM4 No
between 0.24kΩ and Failure of
840kΩ? Thermistor
Action
Event Cause Check Item
(Turn OFF Main Switch)
Replacethermistor
Replace remote
Failure Check resistance.
Failure of ifthermistor
faulty. if faulty.
Outlet Air
Remote
Thermistor Check wiring to
Incorrect Connection Correctly connect wires.
I.U. PCB.
SM-16006-rev.1 3-27
TROUBLESHOOTING
H This alarm code is displayed when a short circuit (0.24kΩ or less) or disconnection (840kΩ or more) of
the thermistor is detected during a heating or cooling operation.
No
Is resistance of Thermistor for Controller Failure of Thermistor for Controller
between 0.24kΩ and 840kΩ?
Action
Event Cause Check Item
(Turn OFF Main Switch)
Failure of
Check short-circuit and Replace controller
Thermistor for Failure
disconnection wiring. if faulty.
Controller
NOTE:
The DOAS is able to operate while utilizing the Remote Thermistor and the Controller Thermistor
under certain mode.
While operating in this mode:
● if one of the thermistors fail, operation can be continued by using the value measured from the
only thermistor working,
● if both of thermistors fail, this alarm code is displayed.
This alarm code will only appear when both thermistors are being used and both have failed.
For checking follow the previous page “Alarm Code 16”.
3-28 SM-16006-rev.1
TROUBLESHOOTING
H This alarm code is displayed when over approximately 1A is applied to the indoor unit fan motor.
Yes
No Is there continuity No No
Does indoor fan
at the internal thermostat Is fan motor hot? Replace motor.
run?
of indoor fan motor?
Yes Yes
Yes
Is connection bad Repair wiring and
at connector? connection.
No
No
Is coil resistance
Replace motor.
of fan motor normal?
Yes
Action
Event Cause Check Item
(Turn OFF Main Switch)
Measure coil
Faulty Indoor Unit
resistance and Replace motor if faulty.
Fan Motor
insulation resistance.
Incorrect
Check connection. Repair connection.
Connection
SM-16006-rev.1 3-29
TROUBLESHOOTING
Alarm
Incorrect Capacity Setting of Indoor Unit and Outdoor Unit
Code
H This alarm code is indicated when the capacity setting DIP switch, DSW2, on the outdoor unit PCB,
is not set (all the settings from #1 to #6 are OFF) or set incorrectly.
H This alarm code is displayed when the total indoor unit capacity exceed the connectable indoor unit
capacity ratio of outdoor unit.
O.U. PCB: Outdoor Unit PCB
I.U. PCB: Indoor Unit PCB
Yes
Are #1-#6 of DSW2 on
Set capacity of O.U. PCB.
O.U. PCB set incorrectly?
No
Yes
Are #1-#4 of DSW3 on
Set capacity of I.U. PCB.
I.U. PCB set incorrectly?
No
Action
Event Cause Check Item
(Turn OFF Main Switch)
Check combination of
Incorrect Capacity Setting of Indoor Unit indoor units and capacity Correctly set DIP switch,
setting of I.U. PCB. DSW3.
OFF 456
ON 901 Set by inserting 1 2 3 4 5 6
OFF slotted screwdriver
23
78
3-30 SM-16006-rev.1
TROUBLESHOOTING
Alarm
Incorrect Indoor Unit No. Setting
Code
H This alarm code is displayed five minutes after power-on of the outdoor unit, if the indoor unit number
set by DSW6 and RSW1 duplicates in the same refrigerant group.
Alarm
Incorrect Indoor Unit Combination
Code
SM-16006-rev.1 3-31
TROUBLESHOOTING
Alarm
Incorrect Setting of Unit Model Code
Code
H This alarm code is displayed in the following condition. Check the unit model code setting (DSW4) of I.U.
PCB after turning OFF the power source.
Condition Action
The unit model code setting (DSW4) is not set (all pins
Set DSW4 correctly.
are “OFF”), or is set for the incorrect indoor unit type.
Alarm
Incorrect Setting of Unit and Refrigerant Cycle Number
Code
H This alarm code is displayed in the following condition. Check the settings of the DIP switch (DSW) and
the rotary switch (RSW) after turning OFF the power source.
Condition Action
a) Unit No. Setting / Ref. Cycle No. Setting Starting
from “1” (recommended)
The unit No. setting (DSW6 and RSW1) or the Set the unit No. and the refrigerant cycle No. from “1”
refrigerant cycle No. setting (DSW5 and RSW2) to “63”. (Setting No. for the 64th unit shall be “0”.)
is set as “64” or more, or more than 2 pins of b) Unit No. Setting / Ref. Cycle No. Setting Starting
DSW5 or DSW6 are set. from “0”
Set the unit No. and the refrigerant cycle No. from “0”
to “63.” (Setting No. for the 64th unit shall be “63”.)
3-32 SM-16006-rev.1
TROUBLESHOOTING
3.2.3 Abnormalities of Devices
Other
Abnormalities
Abnormalities of Devices
If there is no abnormality (Alarm Code) indicated on the wired controller, and normal operation is not
available, take necessary action according to the following procedures.
Action
Event Cause Check Item
(Turn OFF Main Switch)
Failure of
Failure of Thermistor
Check it in
Air Inlet
Check Mode *2).
The Comp. Thermistor Disconnection Replace or correctly
does not Stop of Thermistor connect wires
or Start even if abnormal.
if the temperature
setpoint Abnormality
Abnormality of of
on the LCD is Wired Controller Cable Check it in Run
Test Test.
Run.
Wired Zone Controller Cord
Changed *3)
Check it in
Failure of Indoor Unit PCB Replace PCB if faulty.
self-checking mode *1).
SM-16006-rev.1 3-33
TROUBLESHOOTING
Other
Abnormalities
Abnormalities of Devices
Action
Event Cause Check Item
(Turn OFF Main Switch)
Check Setting
Check Setting Condition
Condition
of "Thermistor of
of "Thermistor of
Wired Zone Controller"
Wired Controller"
with Optional Setting
with Optional Setting
* Setting and Control
* Setting and Control
"00": Control by Indoor
"00": Control by Indoor
Thermistor for
Thermistor
Suction Air for
"01": Suction If the thermistor of
Incorrect Optional Control Air
by wired zone
controller
controller
Setting Thermistor
"01": Control by of is not used, set it at "00".
Wired Zoneof
Thermistor
The Comp. Controller
Wired Controller
does not stop "02": Control by
"02": Control by
or start even Average Value of
if the temperature Average Value of
Indoor Thermistor
setpoint on the Indoor Thermistor
for Suction Air
LCD is for
andSuction Air of
Thermistor
changed. *3) and Thermistor
Wired Zone of
Wired Controller
Controller
3-34 SM-16006-rev.1
TROUBLESHOOTING
Other
Abnormalities
Abnormalities of Devices
Action
Event Cause Check Item
(Turn OFF Main Switch)
Failure of
Failure of Thermistor Replace or correctly
Discharge Check
Check Thermistor in
thermistor in
connect wires
Air Temp. Disconnected self-checking mode
Self-Checking mode*2).*2).
if abnormal.
Thermistor Wire of
Indoor Fan Thermistor
Speed is
Not Changed Failure of
Failure of Replace wired
Wired
Wired Zone Controller
Controller controller if faulty.
Check itit in
Check in
self-checking mode
Self-Checking mode*1).
*1).
Failure of
Replace PCB if faulty.
Indoor Unit PCB
Failure of Failure of
Thermistor Thermistor
for Outdoor Replace or correctly
Evaporating Disconnected connect it if abnormal.
Temp. during Wire of
Heating Thermistor
Disconnected
Measure resistance
Reversing
of coil.
Failure of Valve Coil
Reversing Incorrect Replace reversing valve.
Valve Activation of
Supply power forcibly.
No Defrosting Reversing
Operation Mode Valve
is Available
while Heating Disconnected Control Wires
Correctly connect
Operation or between Indoor Unit and Check connectors.
wires.
Defrosting Outdoor Unit
Operation is
Continued
Disconnected Correctly connect
Check connectors.
Failure of Wire to PCB wires.
Outdoor Unit
PCB Failure of Check itit in
Check in Replace it when check
PCB self-checking mode
Self-Checking mode*1).
*1). mode is not available.
Check
Check PCB
PCB in
in
Light and self-checking mode
Self-Checking mode*1).
*1). Replace PCB if faulty.
LCD Indication
Failure of PCB in Indoor Unit
on Wired Zone
Zone Controller
or Wired Controller
Controller
are Kept ON
SM-16006-rev.1 3-35
TROUBLESHOOTING
Other
Abnormalities
Abnormalities of Devices
Action
Event Cause Check Item
(Turn OFF Main Switch)
Check connection
Replace connector.
cord and connector.
Failure or
Malfunction Is there operation
Replace coil.
of Electronic sound from coil?
Expansion
Insufficient Valve
Cooling Is thermistor on
Replace thermistor.
Operation Excessively compressor normal?
Low Suction
Pressure Is thermistor
installed correctly on Correctly install it.
compressor?
Clogged
Strainer in
Indoor Unit Check temp. difference
Replace strainer in
Clogging at at inlet and outlet of
indoor unit.
Low Pressure strainer.
Piping
Clogging at
Low Pressure Check temp. difference. Remove clogging.
Piping
3-36 SM-16006-rev.1
TROUBLESHOOTING
Other
Abnormalities
Abnormalities of Devices
Action
Event Cause Check Item
(Turn OFF Main Switch)
Check clogging of
outdoor unit Remove clogging.
heat exchanger.
Obstacles at inlet or
Insufficient outlet of outdoor unit Remove obstacles.
Airflow to heat exchanger?
Outdoor Unit
Heat Is service space for Secure sufficient
Exchanger outdoor unit sufficient? service space.
Is thermistor installed
correctly on Correctly install it.
compressor?
Failure of
Solenoid Check leakage from
Valve solenoid valve. Replace solenoid valve.
for Bypass
Excessively
Low Suction Malfunction
Pressure or Internal Check temp. difference
Leakage from between inlet and Replace reversing valve.
Reversing outlet of reversing valve.
Valve
SM-16006-rev.1 3-37
TROUBLESHOOTING
Other
Abnormalities
Abnormalities of Devices
Action
Event Cause Check Item (Turn OFF Main Switch)
Communication
Transmission
Check indoor unit
Failure Repair it according
indicating alarm code
between to alarm code “03”.
“03” on wired controller.
I.U. and O.U.
3-38 SM-16006-rev.1
TROUBLESHOOTING
Other
Abnormalities
Abnormalities of Devices
Action
Event Cause Check Item
(Turn OFF Main Switch)
Is thermistor
installed correctly Correctly install it.
on compressor?
Insufficient
Clogging of
Heating Check temp. difference Replace strainer for
Excessively Indoor Unit/
Operation between inlet and outlet outdoor unit or indoor
Low Outdoor Unit
of strainer. unit.
Suction Strainer
Pressure
Clogging
Check temp. difference
of Suction Remove clogging.
of each part.
Piping
Excessively
Low
Air Temp. to Checkfor
Check forany
any Remove cause of
Outdoor Unit short-circuited
short-circuits short circuit.
Heat tooutdoor
outdoorunit
unit.
air.
Exchanger
Defrosting is
Check thermistor for Replace thermistor
Insufficiently
Completed defrosting. for defrosting.
SM-16006-rev.1 3-39
TROUBLESHOOTING
Other
Abnormalities
Abnormalities of Devices
Action
Event Cause Check Item (Turn OFF Main Switch)
Communication
Transmission
Check indoor unit
Failure Repair it according
indicating alarm code
between to alarm code “03”.
“03” on wired controller.
I.U. and O.U.
3-40 SM-16006-rev.1
TROUBLESHOOTING
Other
Abnormalities
Abnormalities of Devices
Action
Event Cause Check Item
(Turn OFF Main Switch)
Excessively
High Air
Excessively Temp. to Check whether short Remove cause of
High Indoor Unit circuit exists. short circuit.
Discharge Heat
Pressure Exchanger
Excessively
Check expansion valve Correctly charge
Charged
opening. refrigerant.
Refrigerant
Non-
Condensable Check refrigerant Recharge refrigerant
Gas in Ref. quantity. after vacuum pumping.
Insufficient Cycle
Heating Clogging of
Operation Discharge Check for clogging. Remove clogging.
Piping
Failure of
Check for refrigerant
Solenoid
leakage from solenoid Replace solenoid valve.
Valve
valve.
for Bypass
Excessively
High Suction Malfunction
Pressure or Internal Check temp. difference
Leakage from between inlet and outlet Replace reversing valve.
Reversing of reversing valve.
Valve
SM-16006-rev.1 3-41
TROUBLESHOOTING
Other
Abnormalities
Abnormalities of Devices
Action
Event Cause Check Item
(Turn OFF Main Switch)
3-42 SM-16006-rev.1
TROUBLESHOOTING
SM-16006-rev.1 3-43
TROUBLESHOOTING
Before the test run, check that the unit is appropriately installed according to the Installation and Maintenance
Manual. After that, inspect the following items.
3-44 SM-16006-rev.1
TROUBLESHOOTING
On/Off
(1) Turn ON the power source of the indoor and outdoor units. OK Back/Help ECO
(2) Set the TEST RUN mode with the wired zone
(2) controller.
controller.
On/Off
Button Back/Help
Press and hold the "Menu" and the "Back/Help" buttons
switches Button
simultaneously for more than three seconds.
Select “Test Run” by pressing “ ” and press “OK”. Test Run Setting: 2 units
The Test Run screen will be displayed.
NOTE: MODE : COOL
For other controllers, SPEED : AUTO
refer to the “Installation Manual” for each controller.
Normal
IfIf"TEST
"TESTRUN"
RUN"and andthe
thetotal
totalnumber
numberofofthe
theunits
unitsconnected
connected
tothe
to thewired
wiredzone
controller (for example
controller "2 units")
(for example are indicated
"2 units") are indicated
onthe
on thewired
wiredzone
controller, the connection
controller, of theofcontroller
the connection the remotecable
control
is correct.
cable is correct. Sel. Adj. ON Back Rtrn
* The total number of indoor units connected is indicated
on the liquid crystal display (LCD). NOTE:
* If the indicated number is not equal to the actual number of connected indoor units, When “00 unit” is indicated,
the auto-address function is not performed correctly due to incorrect wiring, or the auto-address function
electromagnetic interference.Turn OFF the power supply, and correct the wiring after may be performing.
checking the following points. (Do not repeat turning ON and OFF within 10 seconds.) Cancel “Test Run” mode
(a) The power supply for the indoor unit is NOT turned ON or incorrect wiring. and set it again.
(b) Loose connection between Indoor Units or Wired
(b) Wired Zone Controller.
Controller.
(c) Incorrect Setting of Indoor Unit Address (The indoor unit address is duplicated.)
Abnormal
If no indication or "00" appears, or the number of units indicated is less than the actual
number of units, there is an abnormality.
SM-16006-rev.1 3-45
TROUBLESHOOTING
DSW7 DSW10
ON ON
OFF OFF
1 2 1 2
3-46 SM-16006-rev.1
TROUBLESHOOTING
Cover the air inlet of outdoor unit Cover the air inlet of indoor unit
during cooling operation. during heating operation.
(b) When the high pressure retry control is activated, alarm code “ ” will be indicated on the
7-segment display of the outdoor unit PCB. If the high pressure retry control occurs three times or
more within 30 minutes, alarm code “ ” will be indicated on the LCD of the wired controller or the
7-segment display of the outdoor unit PCB.
< For CIW01 >
01-02
Alarm Code: 22 Chek
NOTE:
High pressure may not increase until the high pressure switch is activated because of the
temperature condition.
SM-16006-rev.1 3-47
MAINTENANCE
4. Maintenance
SM-16006-rev.1 4-1
MAINTENANCE
4-2 SM-16006-rev.1
MAINTENANCE
(DOAS Type)
4.2 Maintenance of Indoor Unit
Use the specified non-flammable refrigerant (R410A) to the outdoor unit in the refrigerant cycle.
Do not charge the unit with materials other than R410A, such as hydrocarbon refrigerants (propane,
etc.), oxygen, flammable gases (acetylene, etc.) or poisonous gases when installing, maintaining and
moving the unit. Contamination of these are extremely dangerous and may cause an explosion, a
fire, and an injury.
Screws
Screws
SM-16006-rev.1 4-3
MAINTENANCE
(DOAS Type)
(2) There are three PCBs. PCB1 (Control PCB), PCB2 and PCB3 are secured with four PCB tabs. Clamp
the center of the PCB tabs using a long-nose plier and pull out the PCB.
TB1
Transmission /R.C.S
B
CN2 THM1 THM2 THM3 THM4 THM5 CN1925 PCN2 PCN3
EF2
A
2
CN401
CN402
CN403
CN404
1
DSW7
DSW6
CA2
PCN6
RSW1
DSW5
X5
YX5
PCN1
DSW3 DSW4 RSW2
X4
YX4
L2
EFR1
EFS1
X3
CN8 CN11
YX3
L1
PCN7
X2
CA1
R
PCB3
NOTE:
Do not touch any components on the PCB.
Do not apply excessive force to the PCB or it will cause a malfunction.
4-4 SM-16006-rev.1
MAINTENANCE
(DOAS Type)
Inlet Flange
M4 Screws (×4)
(2) Remove the lower M4 screws that secure the back bottom side.
Lower Cover
M4 Screws for Product Produced in 2017 or earlier (×11)
M4 Screws for Product Produced in 2018 or later (×13)
SM-16006-rev.1 4-5
MAINTENANCE
(DOAS Type)
M4 Screws (×8)
(6) Loosen the screws securing the fan motor shaft and the fan runner using the hexagonal wrench (for
M8 screw), and remove the fan runner.
Tool Hexagonal Wrench
Hexagonal Wrench
Motor Shaft
Fan Runner
4-6 SM-16006-rev.1
MAINTENANCE
(DOAS Type)
Service Cover
M4 Screws (×4)
(2) Remove the cork tape, pipe insulation, and thermistor clamps. Then remove the liquid pipe and gas
pipe thermistors.
Tool Phillips Screwdriver
Expansion Valve
Thermistor for
Liquid Pipe
Thermistor for
Gas Pipe
SM-16006-rev.1 4-7
MAINTENANCE
(DOAS Type)
M4 Screws (×2)
Float Switch
NOTE:
When assembling the float switch, handle carefully.
(Tightening Torque: Approx. 0.2lbf·ft (0.3N·m). Overtightening damages the nut.)
If the float switch is dropped, it will be damaged and should be replaced.
4-8 SM-16006-rev.1
MAINTENANCE
(DOAS Type)
Service Cover
Drain Connection
Indoor Unit
SM-16006-rev.1 4-9
MAINTENANCE
(DOAS Type)
M4 Screws (×14)
Lower Cover
4-10 SM-16006-rev.1
MAINTENANCE
(Main Parts)
4.3 Main Parts
4.3.1 for Outdoor Unit
Refer to the Service Manual No. SM-15001
SM-16006-rev.1 4-11
MAINTENANCE
(Main Parts)
4.3.3 for Indoor Units
4.3.3.1 Printed Circuit Board
● DOAS
PCN6
PCN1
CN404 PCB1-CN17
SLO YX5 LO YX4 ME YX3 HI YX2
CN401 INPUT
CN402 OUTPUT1
R
PI001Q H7C00344 A 54
CN403 OUTPUT2 R
SLO X5 LO X4 ME X3 HI X2
X5 X4 X3 X2
4-12 SM-16006-rev.1
MAINTENANCE
(Main Parts)
4.3.3.2 Fan Motor
● DOAS
13-13/16 (351)
φ 5-11/16 (144)
φ 9/16 (15)
φ 9/16 (14)
φ 9/16 (15)
13/16
(20)
1-11/16
Y
(43)
Z
X
CAP 1- 1
CAP 1-2
X5
X2
Motor B Motor A
Dimension X Y Z
39-3/8 33-7/16 43-5/16
Motor A
(1000) (850) (1100)
57-1/16 51-3/16 61
Motor B
(1450) (1300) (1550)
SM-16006-rev.1 4-13
MAINTENANCE
(Main Parts)
4.3.3.3 Thermistor
(1) Position of Thermistor
● DOAS
Thermistor for
Air Outlet Temperature (THM2)
Thermistor for
Air Inlet Temperature (THM1)
Thermistor for
Indoor Heat Exchanger
Liquid Pipe Temperature
(For Freeze Protection)
(THM3)
Thermistor for
Indoor Heat Exchanger
Gas Pipe Temperature
(THM5)
4-14 SM-16006-rev.1
MAINTENANCE
(Main Parts)
When the temperature of the heat exchanger is below 32oF (0oC), Prevention from freezing
unit becomes thermo-OFF automatically and over 57oF (14oC), onto the heat exchanger in
unit becomes thermo-ON again. COOL and DRY operation.
When the temperature of the heat exchanger is below 32oF (0oC), Prevention from freezing
unit becomes thermo-OFF automatically and over 57oF (14oC), onto the heat exchanger in
unit becomes thermo-ON again. COOL and DRY operation.
SM-16006-rev.1 4-15
MAINTENANCE
(Main Parts)
4.3.3.4 Electronic Expansion Valve
Magnet
Micro-Computer
Coil
Pulse Signal Pulse Motor
2-2 Phase Permanent Magnetic Pulse Motor
Opening of Expansion Valve is Controlled
by the indoor unit PCB1. Gear
Driver
4-16 SM-16006-rev.1
MAINTENANCE
(Main Parts)
● Specifications
Working Temperature Range -22oF to 158oF (-30oC to 70oC)
Refrigerant Used R410A
Insulation Resistance Min. 100MΩ (at 500VDC Megger)
Rated Voltage DC12V+1.2V
100 - 250 PPS
Drive Condition
2-2 Phase Excitation
Coil Resistance 150+15Ω (68oF (20oC))
White
φ1
Red (COM) M
φ3
Orange
φ2 φ4
Wiring Diagram,
Yellow Brown Blue
Drive Circuit and (COM)
Activation Mode
Phase 1 2 3 4
f1 ON OFF OFF ON
f2 ON ON OFF OFF
f3 OFF ON ON OFF
f4 OFF OFF ON ON
OPEN: 4 3 2 1 4
CLOSE: 1 2 3 4 1
Locked
(Fully Open)
Unit Other
Under Units
Checking
SM-16006-rev.1 4-17
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
SM-16006-rev.1 5-1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
5.3 External Input/Output and Function Setting Mode for Outdoor Unit
Refer to the Service Manual No. SM-15001.
5-2 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
5.4 External Input/Output and Function Setting Mode for Indoor Unit
● Setting Method from Wired Controller
The function selection and the input/output setting can be set from the test run menu.
< Normal Mode Display > < Test Run Menu Display >
On/Off
OK Back/Help ECO
SM-16006-rev.1 5-3
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
5. Press “ ” and change the setting. 5. Press “ ” and change the setting.
Function Selection:01-03 Input/Output:01-03
Item Setting Item Setting Connector
b1 00 01 Input 1 00 CN3 1-2
b2 00 Input 2 00 CN3 2-3
/
b3 01 Output1 01 CN7 1-2
b4 00 23 Output2 00 CN7 1-3
b5 00 Output3 00 CN8 1-2
Sel. Adj. OK Entr Back Rtrn Sel. Adj. OK Entr Back Rtrn
8. Press “Back/Help” on the Test Run menu to return to the Sel. OK Entr Back Rtrn
normal mode.
(Figure for Function Selection)
To set other units, press “Back/Help” at "4" and "5" so that the screen will return to "3".
(If the number of an indoor unit connected with the controller is "1", the screen will return to "1".)
5-4 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
NOTES:
1. Change the optional setting after waiting at least three minutes elapsed time after start-up.
2. Do not set the elevating grille for the total heat exchanger.
3. Record the setting conditions for each input and output in the “Setting” column of the table.
SM-16006-rev.1 5-5
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
(1) Remote ON/OFF 1 (Level Signal Input) [ Input Setting: Code (03) ]
This is an ON/OFF function from a remote place by using level signals (ON/OFF). An example of
basic wiring and time chart is shown below.
NOTE:
Indoor Unit PCB When the unit is started by the remote ON/OFF switch,
the fan speed is subject to the mode memorized in
CN3 the wired controller.
3
2
1 SS3: Remote ON/OFF
X1 SS3
Power
2 Source
1
X1
Control Circuit
3P Connector
Wiring Diagram Example of Remote ON/OFF
(Example: Remote ON/OFF is set to terminals 1 and 2 of CN3)
ON
Signal to terminals 1 & 2 of CN3
OFF
Press the ON/OFF switch.
Unit Operation ON
OFF
NOTE: Time
Operation priority is given to the remote
ON/OFF signal or wired controller
signal which is given last.
Time Chart
(Example: Remote ON/OFF is set to terminal 1 and 2 of CN3)
NOTES:
1. Picking up signal within 10 seconds after power supply is turned ON is not possible due to initialization of
the components.
Do not change the signal (ON/OFF) in this period.
2. Wired Controller is required for this function.
3. If multiple indoor units are connected to the same communication cable for wired controller, input the
signal to any of these indoor units.
4. When the communication cable is not used in the twin, triple and quad combinations for simultaneous
operation, input the signal to the main indoor unit.
5-6 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
(2) Remote ON/OFF 2 (Pulse Signal Input) [ Input Setting: Code (04) ]
This is an ON/OFF function from a remote place by using pulse signals. An example of basic wiring
and time chart is shown below.
X1 ON OFF
Power
3 Source
2
1 X1 X2
X2 Control Circuit
3P Connector
Wiring Diagram Example of Remote ON/OFF 2
Unit Operation
NOTE: Time
Operation priority is given to the remote
ON/OFF signal or wired controller
signal which is given last.
Time Chart
SM-16006-rev.1 5-7
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
(3) Remote ON/OFF 3 (Pulse Signal Input) [ Input Setting: Code (05) ]
The setting for Remote ON/OFF 3 shall be the same as that for Remote ON/OFF 2. By using the
signal from a building management system, the air conditioners can be stopped.
If a signal is input during the stoppage of the air conditioner, the air conditioner remains unchanged.
An example of basic wiring and time chart is shown below.
OFF Power
2 Source
1 X1 X1
Control Circuit
3P Connector
Wiring Diagram Example of Remote ON/OFF 3
(Example: Stoppage Input is set to terminals 1 and 2 of CN3.)
Unit Operation
Time
Time Chart
(Example: Stoppage Input is set to terminals 1 and 2 of CN3.)
NOTES:
1. Picking up signal within 10 seconds after power supply is turned ON is not possible due to initialization
of the components.
Do not change the signal (ON/OFF) in this period.
2. Wired Controller is required for this function.
3. If multiple indoor units are connected to the same communication cable for wired controller, input the
signal to any of these indoor units.
4. When the communication cable is not used in the twin, triple and quad combinations for simultaneous
operation, input the signal to the main indoor unit.
5-8 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
(4) Prohibiting Remote Control after Manual (Forced) Stoppage (Level Signal Input)
[ Input Setting: Code (06) ]
By using the signal from a building management system, the indoor units can be stopped and the
individual commands from the wired controller are canceled. An example of basic wiring and time
chart is shown below.
3P Connector
Unit Operation
Time
Time Chart
Example: Forbidding Remote Control after Manual (Forced) Stoppage
is set to terminals 2 and 3 of CN3.
This function can be used for B contacts if using “Selection of Forced Stoppage Logic” in the section
5.4.2.1 “Function Selection Item.” An example of time chart is shown below.
Unit Operation
Time
Time Chart
(Example: Setting for B Contacts)
NOTES:
1. Picking up signal within 10 seconds after power supply is turned ON is not possible due to initializing of
components.
Do not change the signal (ON/OFF) in this period.
2. Wired Controller is required for this function.
3. The following ON/OFF functions are not available after the manual (forced) stoppage because commands
from the wired controller are cancelled.
a. ON/OFF function from a remote place
b. ON/OFF function by the centralized controller while the wireless wired controller is being used.
SM-16006-rev.1 5-9
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
NOTE:
1. Make the wires CN3 as short as possible. Do not install the wires with the 220V power line. Install them
more than 12 in. (30cm) away from each other. (Intersecting them is acceptable.)
If the wires are installed along the power line, comply with the following points to prevent noise.
a. Pass either of the low voltage wire and 220V power line through a metal conduit tube and ground one
end.
b. Use a shielded wire for a low voltage wire and ground one end.
The maximum wiring length is 230 ft. (70m).
2. When using this function, it is recommended that safety devices such as an electric leakage breaker or
smoke detector, etc. be used because this is an unattended operation.
5-10 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
5.4.1.2 Power Supply ON/OFF 1 (Automatic Operation When Power Supply Is ON)
This function is utilized to run/stop the unit by turning ON/OFF the power supply. When this function
is utilized in the condition that there is no person to operate the unit, monitor the system for disaster
prevention. When using this function, refer to operation for Wired Controller item (30) “Power Supply ON/
OFF (Automatic Operation When Power Supply Is ON) (d1) for the setting.
NOTE:
1. The unit will be stopped even when the power supply is turned ON/OFF due to power failure. If power
failure occurs during the stoppage of the unit, the operation is restarted after the power supply is
restored.
2. Wired Controller is required for this function.
3. When the communication cable is not used in the twin, triple and quad combinations for simultaneous
operation, set this function only to the main indoor unit.
NOTE:
1. If power failure occurs during the stoppage of the unit, the unit remains stopped after the power supply is
restored.
2. Wired Controller is required to be connected for setting this function.
3. When the communication cable is not used in the twin, triple and quad combinations for simultaneous
operation, set this function only to the main indoor unit.
SM-16006-rev.1 5-11
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
3P Connector
3
2
1 Thermostat
NOTE:
3 CN3 The contact capacity of a thermostat
2 shall be DC12V and several mA. Select a
1 Temperature thermostat which makes and breaks the
Increase contact with this capacity.
( Example: Room Thermostat Input (for Cooling) is set to terminals 2 and 3 of CN3
Room Thermostat Input (for Heating) is set to terminals 1 and 2 of CN3 )
Operation
Cooling Operation: Compressor is ON by closing terminals 2 and 3 of CN3
Compressor is OFF by opening terminals 2 and 3 of CN3
Heating Operation: Compressor is ON by closing terminals 1 and 2 of CN3
Compressor is OFF by opening terminals 1 and 2 of CN3
NOTE:
1. Make the wires CN3 as short as possible. Do not install the wires along the 220V power line. Install
them more than 12 in. (30cm) away from each other. (Intersecting them is acceptable.)
If the wires are installed along the power line, comply with the following points to prevent noise.
a. Pass either of the low voltage wire and 220V power line through a metal tube and ground one end.
b. Use a shielded wire for a low voltage wire and ground one end.
The maximum wiring length is 230 ft. (70m).
2. When using this function, it is recommended that safety devices such as an electric leakage breaker or
smoke detector, etc. be used because this is an unattended operation.
3. For a thermostat, do not use a thermostat which uses mercury for switch, because chattering is likely to
occur at ON/OFF.
4. Use a thermostat with a differential of 2oF (1.5oC) or more.
5. Comply with the following points. If not, a high-voltage circuit breaker will be activated or the unit will
repeat ON/OFF operation.
a. Install a thermostat where air inlet temperature can be detected correctly.
b. Install a thermostat where discharge air from the unit does not blow directly against it.
6. When using a room thermostat, set each room thermostat (for cooling and heating) correctly. If any of
them is set incorrectly, the other room thermostat does not operate.
5-12 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
3P Connector
Time Chart
(Example: Remote Cooling/Heating Change is set to terminals 1 and 2 of CN3.)
NOTES:
1. Wired Controller is required for this function.
2. Refer to the table 5.1 for details of the required components.
3. If multiple indoor units are connected to the same communication cable for wired controller, input the
signal to any of these indoor units.
4. When the communication cable is not used in the twin, triple and quad combinations for simultaneous
operation, set this function only to the main indoor unit.
SM-16006-rev.1 5-13
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
CN7
Auxiliary Relay
RYa
2 1
RY
3 P Connector
CN7
Auxiliary Relay
RYa
3 1
RY
3 P Connector
5-14 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
CN7
Auxiliary Relay
RYa
3 1
RY
3 P Connector
CN7
Auxiliary Relay
RYa
3 1
RY
3 P Connector
CN7
Auxiliary Relay
RYa
3 1
RY
3 P Connector
SM-16006-rev.1 5-15
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
CN8
Auxiliary Relay
RYa
2 1
RY
3 P Connector
(7) Picking Up Total Heat Exchanger Signal [ Output Setting: Code (07) ]
This function is utilized to pick up total heat exchanger signal during the ventilation mode selected with
a wired controller. An example of basic wiring is shown below.
CN7
Auxiliary Relay
RYa
3 1
RY
3 P Connector
NOTE:
These are examples using general-purpose relay.
5-16 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
Individual Setting
No. Items Optional Function Contents
Setting Condition
00 -
01 VRF
Setting of Connected
1 b1
Outdoor Unit Type × 02 -
03 -
04 -
00 Not Available
2 b2 Constant Air Volume Mode ○ 01 Available
3 b3 Not Prepared - - Not Used (Use as 00 conditions)
00 Standard 1,200 hrs (Factory-Setting)
01 100 hrs
4 b4 Change of Filter Cleaning Time ○ 02 1,200 hrs
03 2,500 hrs
04 No Indication
00 Standard
5 b5 Fixing of Operation Mode × 01 Fixed
00 Standard
6 b6 Fixing of Setting Temperature × 01 Fixed
Fixing of Operation as 00 Standard
7 b7
Exclusive Cooling Unit × 01 Fixed
00 Not Available
8 b8 Automatic COOL/HEAT Operation × 01 Available
00 Standard
9 b9 Fixing of Fan Speed × 01 Fixed
10 bA Not Prepared - - Not Used
00 Standard (No Compensation)
Cooling Temperature Compensation
11 bb
due to Uneven Heat Load ○ 01 Set Temp. –2oF (–1oC)
02 Set Temp. –3oF (–2oC)
12 bC Not Prepared - - Not Used (Use as 00 conditions)
13 bd Not Prepared - - Not Used (Use as 00 conditions)
14 bE Not Prepared - - Not Used (Use as 00 conditions)
15 C1 Not Prepared - - Not Used (Use as 00 conditions)
16 C2 Not Prepared - - Not Used
17 C3 Not Prepared - - Not Used (Use as 00 conditions)
18 C4 Not Prepared - - Not Used (Use as 00 conditions)
Operation Mode for
00 Cooling and Heating
Outlet Air Temperature Correction
19 C5
(Only for Outlet Air Temperature ○ 01 Cooling
02 Heating
Control Mode)
20 C6 Not Prepared - - Not Used (Use as 00 conditions)
Canceling of Enforced 3 Minutes
00 Standard
21 C7 Minimum Operation Time of ○ 01 Cancelation
Compressor
00 Remote Sensor
Selection of Thermistor for 01 Thermistor of Wired Controller
22 C8
Indoor Temperature ○ 02 Average Value of Remote Sensor and
Thermistor of Wired Controller
23 C9 Not Prepared - - Not Used
24 CA Not Prepared - - Not Used
00 Forced Stoppage Input: A Contact
25 Cb Selection of Forced Stoppage Logic × 01 Forced Stoppage Input: B Contact
26 CC Not Prepared - - Not Used (Use as 00 conditions)
SM-16006-rev.1 5-17
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
Individual Setting
No. Items Optional Function Contents
Setting Condition
00 Indoor Temperature Control
27 Cd Change of Control Mode × 01 Outlet Air Temperature Control
28 CE Not Prepared - - Not Used (Use as 00 conditions)
Temperature Correction for
00 0oF (0oC)
Thermo-ON/OFF
29 CF
(Only for Outlet Air Temperature ○ 01 3oF (2oC)
02 9oF (5oC)
Control Mode)
30 d1 Not Prepared - - Not Used
31 d2 Not Prepared - - Not Used
00 Not Available
32 d3 Power Supply ON/OFF 2 ○ 01 Available
Prevention for Cooling Discharge Air 00 Not Available
33 d4
Temperature Decrease ○ 01 Available
34 d5 Not Prepared - - Not Used (Use as 00 conditions)
35 d6 Not Prepared - - Not Used (Use as 00 conditions)
o
00 0 F (0oC)
01 +3 F (+2oC)
o
02 +7 oF (+4oC)
Outlet Air Temperature Correction
03 +11 oF (+6oC)
36 d7 (Only for Outlet Air Temperature ○ 04 -3 o
F (-2oC)
Control Mode)
05 -7 F (-4oC)
o
06 -11 oF (-6oC)
07 -11 oF (-6oC)
Thermo-ON/OFF Control 00 Inlet Temperature
37 E1 (Only for Indoor Temperature ○ 01 Inlet and Indoor Temperature
Control Mode) 02 Indoor Temperature
Performance Restraint Control
00 Not Available
38 E2 (Only for Indoor Temperature ○ 01 Available
Control Mode)
00 Not Available
39 E3 Hot-Start Control ○ 01 Available
40 E4 Not Prepared - - Not Used (Use as 00 conditions)
41 E5 Not Prepared - - Not Used (Use as 00 conditions)
00 Not Available
Indoor Fan Operation Time After
42 E6
Cooling Operation Stoppage ○ 01 60 min.
02 120 min.
43 E7 Not Prepared - - Not Used (Use as 00 conditions)
44 E8 Not Prepared - - Not Used (Use as 00 conditions)
45 E9 Not Prepared - - Not Used (Use as 00 conditions)
46 EA Not Prepared - - Not Used (Use as 00 conditions)
00 Not Available
Fan Operation Control during
47 Eb
Cooling Thermo-OFF ○ 01 SLOW
02 SLOW
48 EC Not Prepared - - Not Used (Use as 00 conditions)
49 Ed Not Prepared - - Not Used (Use as 00 conditions)
50 EE Not Prepared - - Not Used (Use as 00 conditions)
51 EF Not Prepared - - Not Used (Use as 00 conditions)
52 F0 Not Prepared - - Not Used
5-18 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
Individual Setting
No. Items Optional Function Contents
Setting Condition
00 No Function
01 OFF Timer by 1 hr
02 OFF Timer by 2 hrs
• •
Automatic OFF Timer Setting •
•
23 OFF Timer by 23 hrs
53 F1
* Do not set the functions “0C”~“0F” × 24 OFF Timer by 24 hrs
0A OFF Timer by 30 min.
when 2 (two) wired controllers are OFF Timer by 90 min.
0B
used in the same controller group OFF Timer by 40 min.
0C
}
0D OFF Timer by 45 min. Do not set them when
0E OFF Timer by 50 min. two wired controllers
0F OFF Timer by 55 min. are used.
00 Main
54 F2 Wired Controller Main-Sub Setting × 01 Sub
Automatic Reset of Setting 00 Not Available
55 F3
Temperature (*1) × 01 Available
00 30 min. (Factory-Setting)
01 15 min.
56 F4 Automatic Reset Time × 02 60 min.
03 90 min.
66 (19) 66oF (19oC)
68 (20) 68oF (20oC)
70 (21) 70oF (21oC)
72 (22) 72oF (22oC)
74 (23) 74oF (23oC)
Automatic Reset Temperature 76 (24) 76oF (24oC)
57 F5
for Cooling (*2) × 77 (25) 77oF (25oC) (Factory-Setting)
78 (26) 78oF (26oC)
80 (27) 80oF (27oC)
82 (28) 82oF (28oC)
84 (29) 84oF (29oC)
86 (30) 86oF (30oC)
62 (17) 62oF (17oC)
64 (18) 64oF (18oC)
66 (19) 66oF (19oC)
68 (20) 68oF (20oC)
70 (21) 70oF (21oC) (Factory-Setting)
72 (22) 72oF (22oC)
Automatic Reset Temperature 74 (23) 74oF (23oC)
58 F6
for Heating (*3) × 76 (24) 76oF (24oC)
77 (25) 77oF (25oC)
78 (26) 78oF (26oC)
80 (27) 80oF (27oC)
82 (28) 82oF (28oC)
84 (29) 84oF (29oC)
86 (30) 86oF (30oC)
Operation Stoppage Prevention by
00 Not Available
59 F7 Wired Controller Operational Error × 01 Available
(*4)
Lock Function for Operation Mode 00 Not Available
60 F8
Selection × 01 Available (Factory-Setting)
Lock Function for Temperature 00 Not Available
61 F9
Setting × 01 Available (Factory-Setting)
62 FA Not Prepared - - Not Used (Use as 00 conditions)
63 Fb Not Prepared - - Not Used (Use as 00 conditions)
SM-16006-rev.1 5-19
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
Individual Setting
No. Items Optional Function Contents
Setting Condition
o o
00 66 F (19 C)
01 68oF (20oC)
02 70oF (21oC)
03 72oF (22oC)
04 74oF (23oC)
Cooling Lower Limit for Setting
64 FC
Temperature (*2) × 05 76oF (24oC)
06 77oF (25oC)
07 78oF (26oC)
08 80oF (27oC)
09 82oF (28oC)
10 84oF (29oC
00 86oF (30oC)
01 84oF (29oC)
02 82oF (28oC)
03 80oF (27oC)
04 78oF (26oC)
05 77oF (25oC)
Heating Upper Limit for Setting
65 Fd
Temperature (*3) × 06 76oF (24oC)
07 74oF (23oC)
08 72oF (22oC)
09 70oF (21oC)
10 68oF (20oC)
11 66oF (19oC)
12 64oF (18oC)
66 FE Not Prepared - - Not Used (Use as 00 conditions)
67 FF Not Prepared - - Not Used (Use as 01 conditions)
68 H1 Not Prepared - - Not Used (Use as 00 conditions)
00 Indication
69 H2 Indication of Hot Start × 01 No Indication
70 H3 Not Prepared - - Not Used (Use as 00 conditions)
71 H4 Not Prepared - - Not Used (Use as 00 conditions)
72 J1 Not Prepared - - Not Used (Use as 00 conditions)
73 J2 Not Prepared - - Not Used (Use as 01 conditions)
00 Green
74 J3 Run Indicator Color × 01 Red
75 J4 Not Prepared - - Not Used (Use as 00 conditions)
76 J5 Not Prepared - - Not Used (Use as 00 conditions)
77 J6 Not Prepared - - Not Used (Use as 00 conditions)
78 J7 Not Prepared - - Not Used (Use as 00 conditions)
00 Not Available
79 J8 Eco-operation (*5) × 01 Available
80 J9 Not Prepared - - Not Used (Use as 00 conditions)
81 JA Not Prepared - - Not Used (Use as 00 conditions)
82 Jb Not Prepared - - Not Used (Use as 00 conditions)
83 K1 Not Prepared - - Not Used (Use as 00 conditions)
84 K2 Not Prepared - - Not Used (Use as 00 conditions)
85 K3 Not Prepared - - Not Used (Use as 00 conditions)
86 K4 Not Prepared - - Not Used (Use as 00 conditions)
87 K5 Not Prepared - - Not Used (Use as 00 conditions)
88 K6 Not Prepared - - Not Used (Use as 00 conditions)
89 K7 Not Prepared - - Not Used (Use as 00 conditions)
90 K8 Not Prepared - - Not Used (Use as 00 conditions)
91 K9 Not Prepared - - Not Used (Use as 00 conditions)
92 KA Not Prepared - - Not Used (Use as 00 conditions)
93 L1 Not Prepared - - Not Used (Use as 00 conditions)
94 L2 Not Prepared - - Not Used (Use as 00 conditions)
5-20 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
Individual Setting
No. Items Optional Function Contents
Setting Condition
95 L3 Not Prepared - - Not Used (Use as 00 conditions)
96 L4 Not Prepared - - Not Used (Use as 00 conditions)
97 L5 Not Prepared - - Not Used (Use as 00 conditions)
98 L6 Not Prepared - - Not Used (Use as 00 conditions)
99 L7 Not Prepared - - Not Used (Use as 00 conditions)
100 L8 Not Prepared - - Not Used (Use as 00 conditions)
101 L9 Not Prepared - - Not Used (Use as 00 conditions)
102 LA Not Prepared - - Not Used (Use as 00 conditions)
103 Lb Not Prepared - - Not Used (Use as 00 conditions)
00 Every 1oF (0.5oC)
104 P1 Setting Temperature × 01 Every 2oF (1oC)
105 P2 Not Prepared - - Not Used (Use as 00 conditions)
00 Inlet Air Thermistor
01 Outlet Air Thermistor
106 P3 Thermistor Selection × 02 Thermistor of Wired Controller
03 Remote Sensor
00 Not Available
107 P4 Display of Thermistor Temperature × 01 Available
Setting Temperature Display during 00 Displayed
108 P5
Fan Operation × 01 Undisplayed
00 Available
109 P6 ECO Button Operation × 01 Not Available
00 Not Available
110 P7 Menu Button Operation × 01 Available
111 P8 Not Prepared - - Not Used (Use as 00 conditions)
112 P9 Not Prepared - - Not Used (Use as 00 conditions)
113 PA Not Prepared - - Not Used (Use as 00 conditions)
114 Pb Not Prepared - - Not Used (Use as 00 conditions)
115 PC Not Prepared - - Not Used (Use as 00 conditions)
*1): In case that the set temperature is changed and the temperature is kept for a specific time set by “F4”, it
automatically changes to the temperature set by “F5” or “F6.” (In case that the set temperature of “F5” and
“F6”is out of range, the upper or lower limit temperature is applied.)
*2): Applicable to fan, cooling and dry operation modes.
*3): Applicable to heating operation mode.
*4): Operation is stopped by pressing the “ ” (On/Off) button for 3 seconds.
*5): When the unit is restarted by the wired controller, the temperature automatically changes to the setting
temperature of “F5” or “F6”.
NOTES:
1. Wait at least 3 minutes from initial power ON to change the optional setting.
2. Record the setting conditions for each optional setting in the "Setting" column of the table.
3. The above optional functions with “X” mark at the individual setting can change the condition only when “All
Rooms” is selected in the Test Run Menu > Function Selection Menu.
SM-16006-rev.1 5-21
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
NOTES:
1. Set "00" or "01" according to the connected outdoor unit to avoid malfunction.
2. The setting condition "02" to "04" is for preliminary setting.
Do not use the setting numbers.
NOTES:
1. The cold air may be discharged especially in the heating season during defrosting operation and
hot start is performed. Pay attention to the direction of the air outlet at the time of installation and
explain to the customer why this is necessary.
2. The function of (b2) is different from (b9) " Fixing of Fan Speed".
Pay attention to this difference when you set the function.
NOTE:
While “Control by External Input” is valid, the filter sign will be “No Indication” if the external input is
disconnected.
(5) Fixing of Operation Mode (b5)
This function is utilized when the operation mode is not required to be changed.
When this function is valid, the set operation mode cannot be changed by the wired controller.
(6) Fixing of Setting Temperature (b6)
This function is utilized when setting temperature is not required to be changed.
When this function is valid, the setting temperature cannot be changed by the wired controller.
(7) Fixing of Operation as Exclusive Cooling Unit (b7)
This function is utilized when exclusive cooling operation is required.
This function invalidates the heating operation and the automatic COOL/HEAT operation, as the
operation of exclusive cooling unit.
5-22 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
(19) Operation Mode for Outlet Air Temperature Correction (Only for Outlet Air Temperature Control
Mode) (C5)
This function is utilized to control B actual outlet air temperature closer to setting temperature by C
wired controller based on detected temperature by A outlet air thermistor.
The detected temperature by A outlet air thermistor is slightly adjusted at the time of shipping
assuming thermal loss at D outlet air side duct to bring B actual outlet air temperature closer to
setting temperature by C wired controller.
However B actual outlet air temperature may be intervened by actual installation condition ( D outlet
air side duct length, material, etc.). In this case B actual outlet air temperature is correctable.
Ceiling
C Wired Controller
B Actual Outlet Air Temperature
SM-16006-rev.1 5-23
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
Setting Example
Operation Mode: Cooling
C Wired Controller Setting Temperature: 72oF (22oC)
B Actual Outlet Air Temperature: 78oF (26oC)
Phenomenon: Temperature B is 7oF (4oC) below the temperature C
Assumed Cause: The temperature in the D Outlet Air Side Duct may increase because
the temperature above the ceiling increases during summer time.
Setting: Set "01" for item code "C5" and set "05" at item code "d7"
NOTES:
1. This function may not be effective due to outside temperature and operation condition.
2. The Detected Temperature by A Outlet Air Thermistor is slightly adjusted so that the equation
B Actual Outlet Air Temperature = Detected Temperature by A Outlet Air Thermistor
is not always the case. Pay attention where and when you check the data.
5-24 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
(c) Combination of Remote Sensor and Remote Thermistor Built in Optional Wired Controller
Connect remote sensor and optional wired controller to the unit. Select “Function Selection” menu
by optional wired controller as shown below.
Item Code Setting
C8 02
NOTE:
It works by calculating the average of the two different temperatures between the remote thermistor
built in optional wired controller and remote sensor.
Indoor Forced
00 A Contact Normal
PCB Stoppage
Indoor Forced
01 B Contact Normal
PCB Stoppage
Setting Contents
Indoor Temperature Control
Unit Outlet Air Temperature Control
(Factory Setting)
Wired Controller Wired Controller
Function Selection Function Selection
Cd : 00 Cd : 01
Indoor Unit
and or
Indoor Unit DIP Switch Indoor Unit DIP Switch
8-3 : OFF 8-3 : ON
Outdoor Unit Outdoor Unit
DOAS Only Function Selection Function Selection
Outdoor FT : 0 FT : 2
Unit DOAS
+ No Setting Required Not Available
Other Standard Indoor Unit
NOTE:
If the setting combination between indoor unit and outdoor unit is not correct, the operation fail.
SM-16006-rev.1 5-25
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
(29) Temperature Correction for Thermo-ON/OFF (Only for Outlet Air Temperature Control Mode) (CF)
The correction for Thermo-ON/OFF temperature is available for each usage condition.
This function is utilized to prevent easy shift to thermo-ON operation at the time of inlet temperature
getting closer to the wired controller setting temperature and avoid inefficient operation.
CF 01 3oF (2oC)
02 9oF (5oC)
CF Setting Thermo-On/OFF
Thermo-OFF
00
Fan Thermo-ON
68 70 74 110
(20) (21) (23) (43)
Inlet Air Temperature ( F ( C))
o o
Thermo-OFF
Fan Thermo-ON
01
68 74 78 110
(20) (23) (25) (43)
Inlet Air Temperature (oF (oC))
Thermo-OFF
Fan Thermo-ON
02
68 78 82 110
(20) (26) (28) (43)
Inlet Air Temperature (oF (oC))
NOTE:
Even if the function is set, thermo-OFF or stoppage may happen if the temperature exceeds the range limit for
operation.
5-26 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
(32) Power Supply ON/OFF 2 (Restarting Function After Power Failure) (d3)
This function is utilized to restart the unit operation automatically when the power supply is restored
after the power failure over 2 seconds. In case of the power failure for 2 seconds or less, the standard
unit retains all the operation functions and restarts the operation automatically. (The compressor
restarts operation after 3 minutes guard in addition to power failure time for up to 2 seconds.)
When this function is utilized in the condition that there is no person to operate the unit, monitor the
system for potential unit failure.
NOTES:
1. If power failure occurs during the stoppage of the unit, the unit remains stopped after the power
supply is restored.
2. When the compressor does not reach the fixed temperature, the system may not restart
automatically after turning on the power supply by hot-start control.
*Hot-start Control: The control program that does not operate the compressor even after the
power is turned ON if the compressor does not reach the fixed temperature.
(33) Prevention for Cooling Discharge Air Temperature Decrease (d4)
This function is utilized to prevent discharge air temperature decrease during the cooling operation by
controlling Thermo-ON/OFF according to the discharge air temperature.
● Thermo-ON:
COOL/DRY operations continue for 3 minutes when discharge air temperature at 52oF (11oC) or lower.
● Thermo-OFF:
The room temperature reaches the setting temperature when discharge air temperature at 56oF (13oC)
or higher.
(34) Not Prepared (d5)
(35) Not Prepared (d6)
(36) Outlet Air Temperature Correction (Only for Outlet Air Temperature Control Mode) (d7)
Refer to Section 5.4.2.2 "(19) Operation Mode for Outlet Air Temperature Correction (C5)" for details.
SM-16006-rev.1 5-27
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
(37) Thermo-ON/OFF Control (Only for Indoor Temperature Control Mode) (E1)
Thermo-ON/OFF control is available for each installation situation and usage situation.
(a)
Item Code Setting
E1 00 (Factory Setting)
(b)
Item Code Setting
E1 01
Thermo-ON Thermo-ON
Thermo-OFF Thermo-OFF
Setting Temp. Setting Temp. Inlet Temp. Setting Temp. Setting Temp. Inlet Temp.
+ 9 (5) (oF (oC)) - 24 (15) (oF (oC))
(c)
Item Code Setting
E1 02
Cooling Detected Indoor Temp. ≥ Setting Temp. Detected Indoor Temp. ≤ Setting Temp.
Heating Detected Indoor Temp. ≤ Setting Temp. Detected Indoor Temp. ≥ Setting Temp.
5-28 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
NOTES:
1. The "Detected Indoor Temperature" mentioned above indicates either one of the detected
temperature of "Remoter Sensor", "Remote Thermistor Built in Optional Wired Controller" or average
of "Remoter Sensor" and "Remote Thermistor Built in Optional Wired Controller" form (22) "Selection
of Thermistor for Indoor Temperature (C8)"
2. The frequent compressor ON/OFF may happen depending on the installation position of the sensor
especially when set E1 "02". Attention should be payed for the installation location
3. Outside air from air inlet is directly blow during thermo-OFF. Attention should be payed for the
installation position of air outlet and direction of airflow.
4. Even if the function is set, thermo-OFF (fan) or stoppage may happen if exceed operation range limit.
(38) Performance Restraint Control (Only for Indoor Temperature Control Mode) (E2)
Control the output transmitting to outdoor unit and restrain cooling operation (operate in lower
frequency)*1.
(
Detected Indoor Temp.+
Outlet Air Temp.
) Refrigerating Cycle,
Compressor Frequency = - Setting Temp. x Indoor Unit Capacity,
2 Setting Air Volume
(*1): The compressor frequency may not be lower because of refrigerating cycle condition or other factor.
NOTE:
The wired controller checking data does not change even the "Performance Restraint Control" is set.
However the outdoor unit seven segment checking data or the service checker data changes. Pay
attention at the time of service.
SM-16006-rev.1 5-29
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
NOTES:
1. If set (2) "Constant Air Volume Mode" (b2) "01", the outlet air volume is always "HIGH".
(Even if the inlet air temperature becomes lower than the heating operation lower limit
(20oF (-7oC).)
2. Air volume does not change even after the outlet air temperature decreases to SLOW or HIGH.
5-30 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
SM-16006-rev.1 5-31
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
Operation Mode
* HEAT Setting Return to (58) Automatic Reset
Temperature Change Temperature for Heating
A/C Meeting Room FLTR A/C Meeting Room FLTR A/C Meeting Room FLTR
MODE SPEED LOUV. TEMP MODE SPEED LOUV. TEMP MODE SPEED LOUV. TEMP
5-32 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
Each switch operation becomes unavailable by pressing “ ” and “Back/Help” (return) buttons
simultaneously for more than 3 seconds when these functions are set as “01”. The indication “ ” (operation
lock indicator) is indicated on the wired controller. If “ ” and “Back/Help” (return) switches are pressed
simultaneously for more than 3 seconds during “ ” (operation lock indicator) is indicated, “ ” indication
is turned OFF and each switch operation is available. These functions are to restrict the operations of
the wired controller only. If operation is performed from the centralized controller, the command from the
centralized controller is given priority.
SM-16006-rev.1 5-33
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
77oF 86oF
(25oC) (30oC)
Setting Condition: "06" Temperature Setting Temperature Setting
(Lower Limit 66+11=77oF (19+6=25oC)) : Not Available : Available
<Example>
64oF Setting Temperature at Wired Controller 86oF
(18oC) (30oC)
Factory-Setting: "00"
(Upper Limit 86-0=86oF (30-0=30oC)) Temperature Setting: Available
64oF 70oF
(18oC) (21oC)
Setting Condition: "09" Temperature Setting Temperature Setting
(Upper Limit 86-16=70oF (30-9=21oC)) : Available : Not Available
Operation Mode
* HEAT Setting Return to (58) Automatic Reset
Temperature Change Temperature for Heating
SM-16006-rev.1 5-35
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
5-36 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
without
Power Saving Setting Power Saving
Consumption
Set Value
It can be selected from
Maximum Capacity Operation 100%, 90%, 80%, 70%,
Power
Operation Time
NOTES:
1. The power set value (%) is just a criterion. The power set value for this function is different from the
actual power value in precision. Use the demand controller (option) when it is necessary to manage
the maximum power correctly.
2. The cooling capacity will be decreased according to the power saving setting value for the reducing of
compressor motor revolution.
3. The actual electrical power consumption may be higher than the value displayed on the screen under
certain operating condition such as protective control.
4. This function is used to inhibit power consumption of the operating. Do not use it for minimize the
capacity of current and the voltage for the power circuit, power source wiring, GFCI, transformer, etc.
It may cause actuation of interrupter and equipment fault.
without
Moderate Control Setting
Consumption
Power
Operation Time
NOTES:
1. The moderate control setting value can be set from 40% to 100% of regular capacity at 10% intervals.
2. The setting value is just a criterion. It might be different according to the actual service condition and
operating condition.
SM-16006-rev.1 5-37
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
Order of Fan
Operation
1
Fan
Cooling Operation
Operation*1
Indoor Unit 1
Order of Fan
Operation
2
Fan
Cooling Operation Operation*1
Indoor Unit 3
Time
NOTES:
1. The fan mode time can be selected in the interval of three minutes, five minutes and ten minutes.
2. It is possible to change the rotation assigned number according to the minimum differential between
the setting temperature and indoor temperature.
30 Minutes 30 Minutes
Time
NOTE:
The fan mode will be repeated in the interval of five minutes (SAV: LOW), ten minutes (SAV: MED) and
fifteen minutes (SAV: HIGH) during heating operation.
5-38 SM-16006-rev.1
EXTERNAL INPUT/OUTPUT AND FUNCTION SETTING
NOTE:
The power consumption for outdoor unit compressor will be displayed.
SM-16006-rev.1 5-39
FIELD WORK INSTRUCTIONS
SM-16006-rev.1 6-1
FIELD WORK INSTRUCTIONS
6-2 SM-16006-rev.1
FIELD WORK INSTRUCTIONS
DANGER
Johnson Controls’ air conditioners are designed and manufactured based on using specified refrigerants.
The applicable refrigerants are specified for each unit’s models.
Using any refrigerants besides the specified refrigerants may cause mechanical problems, malfunction, and
failure, and in the worst case, it endangers safety seriously and may cause a fire or an explosion.
Therefore, Do not charge non-specified refrigerants or any of the following in the refrigerant system
of a unit.
The types of refrigerants are indicated in the Installation and Maintenance Manuals, Engineering Manuals,
Service Manuals, and the specification label for each unit. Be aware that Johnson Controls does not take
any responsibility for unit failure, malfunction, or any accidents caused by charging non-specified
refrigerants or others as noted above.
SM-16006-rev.1 6-3
FIELD WORK INSTRUCTIONS
6-4 SM-16006-rev.1
FIELD WORK INSTRUCTIONS
FAN 20B 20C 20F1 20F2 20CHG X1 X2 FAN 20B 20C 20F1 20F2 20CHG X1 X2
Inverter Frequency H1
Compressor Running Quantity CC
Outdoor Fan Step Fo
Outdoor Expansion Valve Opening E1
Eb
Discharge Pressure Pd
Suction Pressure Ps
Outdoor Temperature To
Discharge Gas Temperature Td1
Td2
Heat Exchanger Liquid Temperature TE
Heat Exchanger Gas Temperature TG
Automatic Refrigerant Charge Temperature TCH
Gas Bypass Temperature TbG
Inverter Fin Temperature TFi
Fan Controller Temperature TFF
Compressor Running Current A1
A2
Fan Running Current AF
Accumulated Operation Time of Compressor UJ1
UJ2
Accumulated Operation Time of Compressor cU1
(Available for Timer Reset) cU2
Inverter Stoppage Cause Code iT
Fan Controller Stoppage Cause Code FT
Indoor Unit Information
Indoor Capacity CA
Indoor Expansion Valve Opening iE
Heat Exchanger Liquid Temperature TL
Heat Exchanger Gas Temperature TG
Intake Air Temperature Ti
Outlet Air Temperature To
Indoor Unit Stoppage Cause Code d1
SM-16006-rev.1 6-5
FIELD WORK INSTRUCTIONS
6-6 SM-16006-rev.1
FIELD WORK INSTRUCTIONS
Client: Result
Installation Date:
System No.:
Date Checked:
Checked by:
SM-16006-rev.1 6-7
FIELD WORK INSTRUCTIONS
6-8 SM-16006-rev.1
FIELD WORK INSTRUCTIONS
400
R410A
350
300
Saturation Pressure (Liquid) [psi (G)]
250
200
150
100
50
0
‐50 ‐25 0 25 50 75 100 125 150
Saturation Temperature (Liquid) [oF]
SM-16006-rev.1 6-9
FIELD WORK INSTRUCTIONS
ft3 /lb
6-10 SM-16006-rev.1
SERVICE PARTS LIST
SM-16006-rev.1 7-1
SERVICE PARTS LIST
7-2 SM-16006-rev.1
SERVICE PARTS LIST
● DOAS
(H,Y)DOA096B21S
No. Part Name Remarks
Draw. No. Part No.
SM-16006-rev.1 7-3
SERVICE PARTS LIST
$h
7-4 SM-16006-rev.1
SERVICE PARTS LIST
(H,Y)DOA096B21S
No. Part Name Remarks
Draw. No. Part No.
*: The shape of the electrical box and electrical box cover are different according to the manufacturing year.
The service parts of the electrical box and electrical box cover change to the service parts for the product produced in 2018 or later.
Order both service parts of the electrical box and electrical box cover as a set when ordering the service parts of the electrical box
or electrical box cover.
SM-16006-rev.1 7-5
SERVICE PARTS LIST
7-6 SM-16006-rev.1
© 2016 Johnson Controls, Inc.
SM-16006-rev.1