T-1000 TSA 54404-1-PM Rev 4.4

Parts Manual
SB-210+
T-1000
Additional TSA
text information
to be placed here
TK 54404-1-PM (Rev. 4.4)
TK 5XXXX-X-PL
Ingersoll Rand’s Climate Solutions sector delivers energy-efficient HVACR solutions for
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy efficient heating, ventilating and air
conditioning systems, building and contracting services, parts support and advanced controls
for commercial buildings and homes.
Distributed by:
Thermo King Corporate

314 West
314 West 90th
90th Street
Street
Minneapolis, MN
Minneapolis, MN 55420
55420
Direct (952)
Direct (952) 887-2200
887-2200
TK 54404-1-PM
©2011 Ingersoll Rand Company

Printed in U.S.A.
T-1000 TSA
TK 54404-4.4
Printed: August 23, 2013

Copyright © 2010 - Thermo King Corp. - Minneapolis, MN U.S.A.
Printed in U.S.A.
1
General Information
Tables of Contents Assemblies and Subassemblies
When parts are indented in the description list, they are
This Parts Manual contains a numerical table of contents
preceded with an asterisk (*). This indicates that the
listing each assembly name, its associated Grid number
part(s) is available separately or included in an assembly.
and page number. The numerical table of contents is
arranged numerically by Grid number. There are GRID NO. 67D6
references in a parts list referring to other Grid numbers; SWITCH PANEL ASSEMBLY
the numerical table of contents is arranged to facilitate REF PART# DESCRIPTION QTY
finding the referenced illustrations. 45-1239 PANEL - assy, switch 1
1 99-1960 *PANEL 1
99-6280 **NAMEPLATE - panel 1
2 33-743 *GASKET 1
For example: The Switch Panel Nameplate (99-6280) is

available separately, available as part of the Switch Panel
(99-1960) and with the Panel Assembly (45-1239).
ABBREVIATIONS: The following abbreviations appear in Parts Manuals.

A AC .................alternating current E exp ................expansion P pcb ................printed circuit board
A/R ................as required ext .................external pkg ................package
accum............accumulator F F ....................Fahrenheit ph ..................phase
adj .................adjusting fill ...................fillister pos ................positive
al ...................aluminum fi ....................fuel injection psi .................pounds per square
alt ..................alternator fl ....................flare inch
A or amp ........ampere fpt ..................female pipe thread R rad .................radiator
assy ...............assembly ft ....................feet rcvr ................receiver
B bd ..................board ftg ..................fitting ref ..................reference
brg .................bearing G gal .................gallon reg .................regulator
brkr ................breaker H hex ................hexagon req .................required
brkt ................bracket hh ..................hexagon head rpm ................revolutions per
C C ...................Celsius hd ..................head minute
cw ..................clockwise hp ..................horsepower S sec.................second
ccw ................counter-clockwise hsg ................housing sld .................solder
cam ...............camshaft I id ...................inside diameter soc hd............socket head
cm .................centimeters in ...................inch (2.54 cm) sol .................solenoid
compr ............compressor incl .................includes spl .................special
cond ..............condenser inj ..................injection sq ..................square
conn ..............connecting, int ..................internal ss ..................stainless steel
connector int th ..............internal tooth std .................standard
cyl ..................cylinder stl ..................steel
K kW .................kiloWatt
D def .................defrost suct................suction
L L ....................Liter (Litre)
deg ................degree sw ..................switch
liq ..................liquid
dehyd ............dehydrator T term ...............terminal
lg ...................long
dia .................diameter temp ..............temperature
DC .................direct current
M M ...................Meter
thk .................thick
mm ................millimeter
disch ..............discharge TSA ...............Transport Solutions
mpt ................male pipe thread
diff .................differential Americas
mod ...............modulating
E EMI ................Extended U us ..................undersize
Maintenance Interval
N neg ................negative
No .................number V vib .................vibrasorber
EMEIA ...........Europe, Middle East, V ....................Volt
NS .................not supplied
India and Africa
NSS ...............not sold separately W W ...................watt
eng ................engine
os ..................oversized w/ ..................with
exch...............exchanger
od ..................outside diameter w/o.................without
2
Contents
Title Grid Page

T-1000 TSA REFERENCE SHEET............................................................................................................ 14U11 ........ 6
BATTERY BOX ASSEMBLY (TSA)........................................................................................................... 38B2 .......... 198
CONNECTORS - DEUTSCH IN-LINE....................................................................................................... 112D9 ........ 170
SOLENOID VALVE - NORMALLY CLOSED............................................................................................. 116G10 ...... 110
ENGINE BLOCK HEATER......................................................................................................................... 118B7 ........ 56
STARTER ASSEMBLY.............................................................................................................................. 132A8 ........ 34
NAMEPLATES........................................................................................................................................... 143D11 ...... 206
CLUTCH ASSEMBLY (107-349)............................................................................................................... 145F4 ........ 82
DOOR SWITCH......................................................................................................................................... 174E6 ........ 148
CYLINDER HEAD AND COVER (TK 376/376N)....................................................................................... 185F2 ........ 12
CAMSHAFT & DRIVING GEAR (TK 376/376N)........................................................................................ 185F4 ........ 18
OIL PUMP AND GEAR HOUSING GROUP (TK 376/376N)...................................................................... 185F5 ........ 20
OIL SUMP (TK 376/376N)......................................................................................................................... 185F6 ........ 22
WATER PUMP (TK 370/370N, 3TNV80)................................................................................................... 185F9 ........ 28
GASKET SET (TK 376/376N).................................................................................................................... 185G2 ........ 38
AMP MATE-N-LOCK CONNECTORS....................................................................................................... 193G5 ........ 174
CONTROLLER INTERFACE ASSEMBLY SR-2........................................................................................ 204E0 ........ 120
STATUS/TEMPERATURE/FUEL LEVEL DISPLAYS................................................................................ 226E6 ........ 152
FUEL & OIL FILTERS, HOSES & FITTINGS............................................................................................. 233H0 ........ 40
CONDENSER FRAME GROUP................................................................................................................ 233H7 ........ 176
AIR FILTER & MUFFLER GROUP............................................................................................................ 233H9 ........ 46
EVAPORATOR COMPARTMENT............................................................................................................. 235A3 ........ 190
THROTTLE SOLENOID GROUP.............................................................................................................. 235A4 ........ 44
ELECTRICAL COMPONENTS (Scroll units)............................................................................................. 235A7 ........ 112
CONTROL BOX......................................................................................................................................... 235F1 ........ 116
HIGH VOLTAGE TRAY.............................................................................................................................. 235F2 ........ 124
MAIN HARNESS & EVAPORATOR HARNESS........................................................................................ 235F3 ........ 130
FUEL TANK & PUMP GROUP.................................................................................................................. 235F4 ........ 200
FANSHAFT ASSEMBLY............................................................................................................................ 235H1 ........ 74
REFRIGERATION - EVAPORATOR (before 6/12).................................................................................... 235H3 ........ 92
COMPRESSOR GROUP........................................................................................................................... 235H4 ........ 96
RECEIVER TANK GROUP........................................................................................................................ 235H5 ........ 108
DEHYDRATOR GROUP............................................................................................................................ 235H6 ........ 106
FLUSH MOUNT CONTROLLER................................................................................................................ 235H8 ........ 150
DAS CONTROL BOX................................................................................................................................. 235H9 ........ 156
ENGINE MOUNTING GROUP (TK 376N, before 10/10).......................................................................... 236B1 ........ 58
ENGINE COOLING SYSTEM T-1000/1200............................................................................................... 236B2 ........ 48
MOTOR & COMPRESSOR MOUNTING (T-1000 30s)............................................................................. 236B3 ........ 66
BELTS, PULLEYS & FAN GROUP (T-1000)............................................................................................. 236B4 ........ 70
NAMEPLATES........................................................................................................................................... 236B5 ........ 202
JACKSHAFT ASSEMBLY T-1000/1200/1000R/1200R............................................................................. 236B6 ........ 76
REFRIGERATION - CONDENSER (T-1000)............................................................................................. 236B7 ........ 84
BATTERY CABLES & FUSE..................................................................................................................... 236D0 ........ 144
SENSOR HARNESSES............................................................................................................................. 236D1 ........ 134
COMMUNICATION HARNESSES (before 8/11)....................................................................................... 236D2 ........ 136
POWER RECEPTACLE & MOTOR HARNESS TSA................................................................................ 236D3 ........ 142
DOORS & COVERS (T-1000/1000R/1000M/1200R)................................................................................ 236D5 ........ 182
3
Contents
Title Grid Page

CONDENSER COVERS & GRILLES (T-1000/1000R/1000M/1200R)...................................................... 236D6 ........ 180
REFRIGERATION TUBES, CLAMPS & MOUNTING................................................................................ 236D9 ........ 102
SCROLL COMPRESSOR T-1000/1080.................................................................................................... 236F0 ........ 100
CYLINDER BLOCK (TK 376N).................................................................................................................. 236F2 ........ 10
HOSE MANAGEMENT.............................................................................................................................. 236H1 ........ 146
MOTOR & COMPRESSOR MOUNTING (T-1000 50s)............................................................................. 236H4 ........ 62
CRANKSHAFT & PISTON (TK 376N)....................................................................................................... 238B1 ........ 16
EXHAUST MANIFOLD (TK 376N)............................................................................................................. 238B2 ........ 24
OIL LUBRICATION SYSTEM (TK 376N)................................................................................................... 238B3 ........ 26
FUEL INJECTION GROUP (TK 376N)...................................................................................................... 238B4 ........ 30
FUEL INJECTION PUMP (TK 376N)......................................................................................................... 238B5 ........ 32
CAB HMI CONTROLLER & HARNESS..................................................................................................... 238B7 ........ 128
DAS II/TracKing CONTROL BOX.............................................................................................................. 238B8 ........ 160
EZ READ THERMOMETER....................................................................................................................... 238D5 ........ 154
LOW SOUND Ldb (T-1000 & T-1200)....................................................................................................... 240B1 ........ 186
EVAPORATOR COMPARTMENT (1/10 & after)....................................................................................... 242G5 ........ 194
IDLER PULLEY (before 2/11).................................................................................................................... 242G8 ........ 78
CONTROLLER INTERFACE ASSEMBLY SR-3........................................................................................ 250B2 ........ 122
ENGINE MOUNTING GROUP (TK 376N, 10/10 & after)......................................................................... 250B9 ........ 60
COMMUNICATION HARNESSES (8/11 & after)....................................................................................... 250F4 ........ 140
IDLER PULLEY (2/11 & after).................................................................................................................... 250F5 ........ 80
ENGINE COOLING SYSTEM T-1000/1200 (micro-channel coil)............................................................. 259E8 ........ 52
REFRIGERATION - CONDENSER (T-1000 w/ micro-channel coil).......................................................... 259F7 ........ 88
REFRIGERATION - EVAPORATOR (After 6/12)...................................................................................... 259F8 ........ 94
DAS IV/TracKing CONTROL BOX (5/12 & after)....................................................................................... 259G5 ........ 164
REFRIGERATION TUBES, CLAMPS & MOUNTING (Micro Channel cond coil)...................................... 259H4 ........ 104
4
Contents
Title Grid Page
5
14U11 T-1000 TSA REFERENCE SHEET
Revised
06/16/12
6
T-1000 TSA REFERENCE SHEET 14U11
Revised
06/16/12
B/M DESCRIPTION DATE

097691 System T-1000 30 TSA 7/11
901276 System T-1000 50 230/3/60 TSA 6/12
901277 System T-1000 50 460/3/60 TSA 4/12
088307 T-1000 30 TSA 7/11
088308 T-1000 50 230/3/60 TSA 6/12
088309 T-1000 50 460/3/60 TSA 4/12
088258 DAS datalogger 4/12
088334 Premium Coolant Hoses 4/12
088284 Mechanical Throttling Valve 6/12
088306 Electric Throttling Valve 4/12
088275 Evaporator Covers 4/12
088292 Heaters 4/12
088325 Remote HMI Display 4/12
097691 CONTROLLER - HMI (premium) 7/11
088296 Thermometer F 4/12
088297 Thermometer C 4/12
088302 TracKing w/ DAS 4/12
088320 LDB Covers & Fans 4/12
088333 Chrome Grille 4/12
088319 Top Screen 4/12
088562 Engine Block Heater 4/12
088837 Service Watch Port 4/12
088838 Belt Self Tensioner 1/11
088840 230V 50 amp Receptacle 6/12
088841 460V 20 amp Receptacle 4/12
097622 Control Box 30SR 7/11
097699 Oil Drain Valve 4/12
097739 CONTROLLER - HMI (premium) 4/12
700248 Door Switch 4/12
700955 Hose Management (straight) 4/12
700956 Hose Management (curved) 4/12
7
14U11 T-1000 TSA REFERENCE SHEET
Revised
06/16/12
8
T-1000 TSA REFERENCE SHEET 14U11
Revised
06/16/12
B/M DESCRIPTION DATE

701299 Remote Status Light Kit 6/12
701468 Fuel Tank 30 Gal 4/12
701651 Flush Mount Controller 4/12
718350 DAS Sensor 10 ft 4/12
718351 DAS Sensor 20 ft 4/12
718352 DAS Sensor 40 ft 4/12
719182 Hose Management Kit 4/12
702177 Snow Cover 4/12
800373 Installation Kit 4/12
810044 Battery Box 4/12
9
236F2 CYLINDER BLOCK (TK 376N)
Revised
05/23/13
10
CYLINDER BLOCK (TK 376N) 236F2
Revised
05/23/13
REF PART NO. DESCRIPTION QTY

8101-389 ENGINE ASSEMBLY (TK 376N, new exchange) 1
1 12-844 BLOCK - cylinder (assy) 1
2 55-4593 *PLUG (1/8) 1
3 11-5499 *PLUG (30 mm) 4
4 51-590 *PLUG (45 mm) 1
5 55-6176 *PLUG (1/4) 1
6 55-5779 *PLUG (25 mm) 3
7 13-843 *BUSHING - camshaft 1
8 11-6555 *PLUG (12 mm) 1
9 55-6178 *BOLT 8
10 13-844 *BEARING - main 4
13-846 *BEARING - main (0.25 us) 4
11 13-845 BEARING - thrust (set of 2) 1
12 51-625 SCREW - cylinder head 14
13 33-3818 GASKET - cylinder head 1
30-275 GASKET SET (see 185G2) 1
11
185F2 CYLINDER HEAD AND COVER (TK 376/376N)
Revised
06/13/13
12
CYLINDER HEAD AND COVER (TK 376/376N) 185F2
Revised
06/13/13

1 11-9658 COVER - cylinder head 1
2 13-339 *VALVE - diaphragm 1
3 33-4091 *O-RING - diaphragm 1
4 11-9662 *COVER - intake 1
5 33-3822 *GASKET - cover 1
6 51-599 SCREW - cover 2
7 11-5091 COVER - filler 1
8 33-1954 O-RING - oil filler 1
9 11-9655 SHAFT - rocker 1
10 11-6579 CIRCLIP 2
11 11-9657 ARM - rocker 6
12 55-8859 *SCREW - valve 6
13 55-8860 *NUT - adjust 6
14 41-6702 CONNECTOR - glow plug 1
15 41-6582 GLOW PLUG 3
16 13-431 VALVE - injection 3
17 33-1733 GASKET - nozzle 6
18 11-9646 PROTECTOR - nozzle 3
19 12-847 HEAD ASSEMBLY - cylinder 1
20 55-5806 *PLUG (35 mm) 2
21 11-9649 *VALVE - exhaust 3
22 13-848 *VALVE - intake 3
23 13-411 *GUIDE - valve 6
24 11-9653 *SEAL - valve stem (intake) 3
25 11-9654 *SEAL - valve stem (exhaust) 3
26 11-9650 *SPRING - valve 6
27 11-9651 *RETAINER - spring 6
28 11-9652 *KEEPER - valve 12
29 11-9647 CAP - valve 6
30 55-5803 PIN - roll 2
31 33-3824 GASKET - exhaust manifold 1
32 13-1028 MANIFOLD - exhaust 1
33 33-1907 GASKET - muffler 1
13
185F2 CYLINDER HEAD AND COVER (TK 376/376N)
Revised
06/13/13
14
CYLINDER HEAD AND COVER (TK 376/376N) 185F2
Revised
06/13/13

34 51-601 STUD - manifold 2
35 51-594 NUT - manifold 2
36 51-602 SCREW - manifold 4
37 55-6184 STUD - exhaust pipe 4
38 55-7478 LOCKWASHER 4
39 55-4606 NUT 4
15
238B1 CRANKSHAFT & PISTON (TK 376N)
Revised
05/23/13
16
CRANKSHAFT & PISTON (TK 376N) 238B1
Revised
05/23/13

1 11-9669 CRANKSHAFT - assembly 1
2 55-5816 *PIN - dowel (flywheel) 1
3 55-5813 *KEY - gear 1
4 77-2756 PULLEY - crankshaft 1
5 55-5818 SCREW - pulley 1
6 55-5819 WASHER 1
7 33-3819 SEAL - oil 1
8 12-941 FLYWHEEL - assembly 1
9 11-7031 *GEAR - ring 1
10 55-6382 SCREW - flywheel 5
11 11-9671 PISTON KIT (std, incl rings, pin & circlip) 3
12 11-9672 *RING SET (std) 3
11-9677 PISTON KIT (0.25 os, incl rings, pin & circlip) 3
11-9678 *RING SET (0.25 os) 3
13 11-9673 *PIN - piston 3
14 11-9674 *CIRCLIP 6
15 11-9675 ROD - connecting 3
16 13-413 *BUSHING - wrist pin 3
17 13-922 *BEARING - connecting rod 3
13-923 BEARING - connecting rod (0.25 us) 3
18 33-4123 SEAL - oil 1
17
185F4 CAMSHAFT & DRIVING GEAR (TK 376/376N)
Revised
05/23/13
18
CAMSHAFT & DRIVING GEAR (TK 376/376N) 185F4
Revised
05/23/13

1 11-6590 TAPPET 6
2 11-9664 ROD - push 6
3 11-9665 CAMSHAFT - gear & plate 1
55-5798 SCREW - plate 2
4 13-850 GEAR ASSEMBLY - idle 1
5 11-9666 SHAFT - idle gear 1
6 55-5770 SCREW - idle shaft 3
7 11-9668 GEAR - pump 1
8 55-9222 SCREW - gear 4
9 101-352 PUMP - fuel injection (TK 376, see 185F0) 1
101-372 PUMP - fuel injection (TK 376N, see 238B4) 1
10 13-422 FLANGE - pump 1
19
185F5 OIL PUMP AND GEAR HOUSING GROUP (TK
Revised
376/376N) 06/18/13
20
OIL PUMP AND GEAR HOUSING GROUP (TK 185F5
Revised
06/18/13
376/376N)

1 11-9638 CASE - gear 1
2 203-348 GASKET - liquid 1
3 33-1953 O-RING - fuel injection pump 1
4 33-3512 O-RING (12.3) 2
5 33-3820 O-RING (17.0) 3
6 55-5786 SCREW - gear case (M6 x 16) 4
7 55-5785 PIN - alignment 4
8 11-9705 COVER - gear case (assembly) 1
9 11-9639 COVER - pump (assembly) 1
10 11-9703 ROTOR - inner (replace as a set w/ item 23) 1
11 11-9704 ROTOR - outer (replace as a set w/ item 22) 1
12 33-3819 SEAL - oil 1
13 51-592 SCREW - oil pump (M6 x 16) 8
14 55-5788 SCREW - cover & case (M6 x 40) 4
15 55-5766 SCREW - cover & case (M6 x 60) 7
16 33-1954 O-RING - oil filler (32) 1
17 11-5091 COVER - filler 1
21
185F6 OIL SUMP (TK 376/376N)
Revised
06/02/13
22
OIL SUMP (TK 376/376N) 185F6
Revised
06/02/13

1 13-606 SUMP - oil 1
13-888 SUMP - oil (UTS-II) 1
2 51-1190 *PLUG (1/8) 1
3 55-5816 PIN - dowel (8 x 16) 2
4 33-3821 O-RING (16) 1
5 55-6245 SCREW - flange (M8 x 20) 30
6 51-596 SCREW - flange (M8 x 70) 3
7 203-348 GASKET - liquid 1
8 13-605 COVER - oil sump (incl item 20) 1
13-887 COVER - oil sump (UTS-II, incl item 20) 1
9 13-1029 DIPSTICK 1
10 13-1029 GUIDE - dipstick 1
11 55-8391 ADAPTER - oil return 1
12 55-665 TEE (see 233H0) 1
13 11-6182 FILTER - oil 1
14 51-605 STUD - oil filter 1
15 55-6557 ELBOW - drain 1
16 11-7067 HOSE - oil drain (23 in) 1
17 55-1042 CAP - oil hose 1
18 91-734 CLIP - hose 1
19 41-4470 SWITCH - oil level 1
33-4160 *O-RING - switch 1
20 51-1925 COUPLING 1
21 13-1036 VALVE - oil drain 1
22 13-1037 *CAP - valve 1
23 55-6557 ELBOW - drain hose 1
23
238B2 EXHAUST MANIFOLD (TK 376N)
Revised
04/17/13
24
EXHAUST MANIFOLD (TK 376N) 238B2
Revised
04/17/13

1 13-1028 MANIFOLD - exhaust 1
2 33-3824 GASKET - exhaust manifold 1
3 33-1907 GASKET - silencer 1
4 51-601 STUD - manifold 2
5 51-602 SCREW - manifold 4
7 55-6184 STUD - exhaust pipe 4
8 51-594 NUT - manifold 2
9 55-6186 NUT - exhaust pipe 4
25
238B3 OIL LUBRICATION SYSTEM (TK 376N)
Revised
07/12/10
26
OIL LUBRICATION SYSTEM (TK 376N) 238B3
Revised
07/12/10

1 13-1029 DIPSTICK - oil 1
4 33-1736 O-RING - dipstick guide 1
5 55-5822 SCREW - dipstick guide 1
6 55-8391 ADAPTER 1
7 41-7064 SWITCH - oil pressure 1
55-5763 PLUG (npt 1/8) 1
8 11-6182 FILTER - oil 1
9 51-605 STUD - oil filter 1
10 11-9682 PIPE - lubrication 1
11 55-4622 SEAL - washer 4
12 51-606 SCREW - banjo 2
13 11-9681 PIPE - oil inlet 1
14 55-8441 SCREW - pipe 3
15 33-3825 O-RING - oil pipe 1
27
185F9 WATER PUMP (TK 370/370N, 3TNV80)
Revised
06/13/13
28
WATER PUMP (TK 370/370N, 3TNV80) 185F9
Revised
06/13/13

1 13-1087 PUMP - water (w/gasket) 1
2 33-4159 *GASKET - water pump 1
51-623 *SCREW - cover 4
4 33-3827 *O-RING - pump 1
51-607 *PLUG (npt 3/8) 3
5 51-608 *STUD - pulley 4
6 55-5792 NUT (M6) 4
7 55-8854 SCREW (M8 x 12) 1
8 33-1524 GASKET - round 1
9 55-6193 SCREW - pump 3
10 11-8677 COCK - coolant drain 1
11 13-954 THERMOSTAT (151F / 71C, gasket is incorporated w/thermostat) 1
12 13-418 COVER - thermostat 1
13 51-1190 *PLUG (1/8) 1
14 55-6188 SCREW - cover (M8 x 20) 1
55-6239 SCREW - cover (M8 x 30) 1
15 77-2757 V-PULLEY 1
16 77-2752 SHIM - pulley (0.5 mm) A/R
77-1427 SHIM - pulley (1.0 mm) A/R
17 77-2758 SPACER - pulley 1
18 78-1736 BELT - water pump 1
19 204-427 GAUGE - belt tension 1
30-278 GASKET SET (TK 370/370N, see 214A1) 1
30-275 GASKET SET (TK 376/376N, see 185G2) 1
30-317 GASKET SET (3TNV80, see 267C8) 1
29
238B4 FUEL INJECTION GROUP (TK 376N)
Revised
07/16/13
30
FUEL INJECTION GROUP (TK 376N) 238B4
Revised
07/16/13

1 13-431 VALVE - injection (see 185F2) 3
2 11-9690 TUBE - fuel return 1
3 11-6115 NUT 3
4 33-3834 GASKET - return 3
5 13-435 HOSE - fuel return (includes two clamps) 1
6 NSS *CLAMP 2
7 13-434 JOINT - banjo 1
8 55-8620 WASHER - seal 4
9 13-436 VALVE - check 1
10 13-433 JOINT - banjo 1
11 11-6110 SCREW - banjo 1
12 11-9691 PIPE - fuel injection 1
15 11-6109 CLAMP - injection pipe 1
55-8626 *SCREW - clamp 2
16 101-372 PUMP - fuel injection (see 238B5) 1
17 11-9682 PIPE - lubrication 1
18 51-606 SCREW - banjo 2
19 55-4622 SEAL - washer 4
31
238B5 FUEL INJECTION PUMP (TK 376N)
Revised
06/13/13
32
FUEL INJECTION PUMP (TK 376N) 238B5
Revised
06/13/13

1 101-372 PUMP - fuel injection 1
2 33-4212 *O-RING - delivery 3
3 33-1753 *O-RING (S6) 4
4 33-3690 *WASHER - seal 1
5 33-1970 *O-RING 1
6 55-6254 *NUT - shaft 1
7 55-8863 *LOCKWASHER 1
8 33-4440 *GASKET - bottom cover 1
9 51-269 *SCREW - cover 8
10 33-3942 *GASKET - cover 1
11 55-6367 *STUD - cover 2
12 55-4750 *NUT 2
55-4608 *LOCKWASHER 2
13 33-3829 *GASKET - front cover 1
14 33-3833 *WASHER - seal 1
15 33-3831 *GASKET - case 1
16 13-430 *SPRING - governor 1
17 51-612 *SCREW - idle limit 1
18 55-5846 *LOCKNUT 1
19 13-592 *LEVER - control 1
20 55-5810 *NUT - lever 1
21 33-3832 *GASKET - cover 1
22 55-5822 *SCREW - cover 4
23 33-2230 *O-RING 1
24 42-100 *SOLENOID - stop 1
25 55-8448 *SCREW - solenoid 2
33
132A8 STARTER ASSEMBLY
Revised
01/12/13
34
STARTER ASSEMBLY 132A8
Revised
01/12/13

1 45-1718 STARTER 1.4 kW (see note) 1
845-2326 STARTER 1.4 kW (remanufactured, see note) 1
45-2326 STARTER (standard life plus) 1
2 44-5466 *ROLLER - clutch 5
3 55-6202 *SCREW 2
4 55-4681 *NUT 2
5 44-5469 *BALL 1
6 41-1589 *FIELD 1
7 41-1590 *ARMATURE 1
8 41-1591 **BEARING 1
9 41-1592 **BEARING 1
10 41-1593 *CLUTCH - assembly 1
11 44-5477 **NUT 1
12 44-5474 **RETAINER 1
13 41-1594 **SPRING 1
14 41-1595 **CLUTCH 1
15 NSS ***BEARING 1
16 NSS ***BEARING 1
17 41-1596 **SHAFT 1
18 41-1597 **SPRING 1
19 44-5476 **PINION 1
20 41-1598 **RING - snap 1
21 41-1599 *RETAINER 1
22 41-1600 *PINION 1
23 41-1601 *HOUSING 1
24 41-1602 *FRAME 1
25 41-1603 *HOLDER & BRUSH - assembly 1
26 NSS **SPRING 4
27 41-1604 *SWITCH - magnetic (assembly) 1
28 55-8627 *BOLT 2
29 55-8628 *BOLT 2
30 41-1605 *SPRING 1
31 33-2817 *O-RING 2
NOTE: Starter (45-1718 & 845-1718) replaces starter (45-1312 & 845-1312). See Grid 76C11 for replacement parts for
starter (45-1312).
35
132A8 STARTER ASSEMBLY
Revised
01/12/13
36
STARTER ASSEMBLY 132A8
Revised
01/12/13

32 55-8629 *DRAIN 1
33 41-1606 *CAP - terminal 1
34 91-7298 *BRACKET 1
NOTE: Starter (45-1718 & 845-1718) replaces starter (45-1312 & 845-1312). See Grid 76C11 for replacement parts for
starter (45-1312).
37
185G2 GASKET SET (TK 376/376N)
Revised
05/23/13
38
GASKET SET (TK 376/376N) 185G2
Revised
05/23/13

30-275 GASKET SET 1
1 33-3818 *GASKET - cylinder head 1
2 33-1953 *O-RING (fuel injection pump) 1
3 11-9646 *PROTECTOR - nozzle 3
4 11-9653 *SEAL - valve stem (intake) 3
11-9654 *SEAL - valve stem (exhaust) 3
5 33-1733 *GASKET - nozzle 6
6 33-3822 *GASKET - valve cover 1
7 33-3823 *GASKET - intake manifold 1
8 33-3824 *GASKET - exhaust manifold 1
9 33-1907 *GASKET - exhaust manifold 1
10 33-1954 *O-RING (P32) 2
33-3821 *O-RING (P16) 1
33-3512 *O-RING (P12) 1
33-3820 *O-RING (P17) 3
33-1736 *O-RING (P10) 1
33-3825 *O-RING (P16) 1
33-4091 *O-RING (P40) 1
11 55-4622 *WASHER - seal (8) 4
55-8620 *WASHER - seal (12) 4
12 33-3834 *GASKET - return 3
39
233H0 FUEL & OIL FILTERS, HOSES & FITTINGS
Revised
03/14/13
40
FUEL & OIL FILTERS, HOSES & FITTINGS 233H0
Revised
03/14/13

1 11-4380 ELBOW - hose fitting (3/8) 6
2 10-242 KIT - sleeve & eyelet (3/8) 10
3 11-4941 NUT (3/8) 10
4 11-4372 HOSE (3/8 od x 35 ft lg) A/R
5 11-6837 FITTING - hose fitting (1/4) 1
6 10-243 KIT - sleeve & eyelet (1/4) 4
7 11-4841 NUT (1/4) 4
8 11-5320 ELBOW - hose fitting (1/4) 1
9 11-9030 HOSE (1/4 od x 35 ft lg) A/R
10 55-2539 BUSHING 2
11 51-1479 TEE (with restrictor) 1
12 55-1519 ELBOW (45 degree) 1
13 11-9341 FILTER - fuel (EMI 2000 hour) 1
14 11-9321 FILTER - oil bypass (EMI 2000 hour) 1
11-9962 FILTER - oil bypass (EMI 1000 hour) 1
15 55-3168 ADAPTER - fuel filter 1
16 55-3164 ADAPTER - bypass oil filter 1
203-393 SEALER - thread A/R
17 11-5941 BRACKET - fuel filter 1
55-7343 SCREW - bracket 4
55-7069 FLATWASHER 8
55-7006 NUT 4
18 55-1004 PLUG - pipe 1
19 55-433 PLUG - pipe 3
20 11-6182 FILTER - oil (full flow) 1
21 51-1480 TEE (with restrictor) 1
22 41-7064 SWITCH - oil pressure 1
23 55-665 TEE 1
24 11-2886 VALVE - Schrader 1
25 55-4515 ADAPTER - 3/8 1
26 41-7059 PUMP - fuel (12V) 1
10-376 *KIT - filter (diesel) 1
41
233H0 FUEL & OIL FILTERS, HOSES & FITTINGS
Revised
03/14/13
42
FUEL & OIL FILTERS, HOSES & FITTINGS 233H0
Revised
03/14/13

10-378 *KIT - bowl & gasket 1
33-4256 *GASKET - bowl to body 1
27 204-1166 WRENCH - fuel bowl 1
28 92-5656 BRACKET - fuel pump 1
55-4953 NUT 2
29 11-9279 TUBE - fuel pickup 1
33-4402 *GASKET - fuel pickup (rubber) 1
43
235A4 THROTTLE SOLENOID GROUP
Revised
08/15/13
44
THROTTLE SOLENOID GROUP 235A4
Revised
08/15/13

1 92-7530 BRACKET - engine (T-570/600/800) 1
92-7659 BRACKET - engine (T-1000/1200) 1
2 55-3065 CLAMP - harness 1
3 41-9081 SOLENOID - throttle 1
4 44-8198 *PLUNGER - solenoid 1
5 91-3095 *BOOT - solenoid 1
55-5955 SCREW - solenoid 4
55-7478 LOCKWASHER 4
6 92-7662 NUTSTRIP - solenoid 2
7 55-315 NUT - ball joint 2
9 55-9567 NUT - ball joint (left hand thread) 1
10 13-996 ROD - fuel solenoid 1
11 11-9281 ADJUSTER 1
12 11-9282 JOINT - ball 1
55-4560 NUT - joint 1
13 13-1032 LINK - throttle 1
14 44-2756 DIODE 1
45
233H9 AIR FILTER & MUFFLER GROUP
Revised
01/28/13
46
AIR FILTER & MUFFLER GROUP 233H9
Revised
01/28/13

1 11-9068 FILTER - air cleaner (dry) 1
2 11-9059 *ELEMENT - air cleaner 1
3 11-9091 *CLIP - base 2
4 11-9092 *EJECTOR - dust 1
5 55-3364 *PLUG 1
6 55-5921 CLAMP - air cleaner 1
7 92-7534 BRACKET - air cleaner 1
8 13-998 HOSE - air intake (T-570/600/800) 1
13-1010 HOSE - air intake (T-1000/1200) 1
9 55-4979 CLAMP - hose A/R
10 13-997 HOSE - air cleaner (filter to engine, T-570/600/800) 1
11 33-1907 GASKET - muffler 1
12 13-983 MUFFLER 1
55-6184 STUD - muffler to manifold 4
55-6186 NUT 4
13 11-6173 TUBE - exhaust (TSA) 1
11-6291 TUBE - exhaust (EMEIA) 1
14 13-1034 HOSE - air cleaner (filter to engine, T-1000/1200) 1
15 13-1035 TUBE - air intake (T-1000/1200) 1
55-6215 SCREW - tube 2
16 13-1033 HOSE - air cleaner (tube to engine, T-1000/1200) 1
17 92-7645 SPACER - muffler (T-1000/1200) 1
55-6993 SCREW - spacer 2
18 13-1187 FLAP - exhaust (optional) 1
47
236B2 ENGINE COOLING SYSTEM T-1000/1200
Revised
04/14/12
48
ENGINE COOLING SYSTEM T-1000/1200 236B2
Revised
04/14/12

1 67-2433 COIL - condenser/radiator 1
51-1841 SCREW - coil 12
55-7144 WASHER - special 12
2 13-1016 HOSE - engine to radiator (upper, EPDM) 1
13-1012 HOSE - engine to radiator (upper, silicone) 1
3 55-2818 CLAMP - hose (EPDM) 4
55-3401 CLAMP - hose (silicone) 4
4 13-1018 HOSE - engine to radiator (lower, EPDM) 1
13-1014 HOSE - engine to radiator (lower, silicone) 1
5 13-1087 PUMP - water (see 185F9) 1
6 13-1017 HOSE - coil to coolant tank (EPDM) 1
13-1013 HOSE - coil to coolant tank (silicone) 1
7 55-5002 CLAMP - hose 2
8 10-433 KIT - coolant tank (includes items 9 - 11, 22 - 24) 1
13-1057 *TANK - coolant (replaces 13-984) 1
9 42-427 **SWITCH - coolant level 1
33-3007 **O-RING - switch 1
10 13-990 **CAP - tank (15 psi) 1
11 13-957 **CAP - overflow 1
55-5955 SCREW - tank 4
12 98-8282 HOSE - overflow A/R
13 92-7627 COVER - tank 1
51-718 SCREW - cover 4
14 13-1011 TUBE - coolant drain 1
15 55-7134 *COCK - drain 1
66-2672 *ADAPTER - drain cock 1
16 55-6388 CLAMP - tube 3
55-8464 SCREW - clamp (M6X35) 2
55-7029 SCREW - clamp (M6X65) 1
49
236B2 ENGINE COOLING SYSTEM T-1000/1200
Revised
04/14/12
50
ENGINE COOLING SYSTEM T-1000/1200 236B2
Revised
04/14/12

55-5929 SPACER 1
17 92-7531 BRACKET - connector 1
44-9906 TAB - connector 2
55-3065 CLAMP - harness (1/2 in) 1
55-731 SCREW - clamp 2
55-411 FLATWASHER 2
55-4118 NUT 2
18 41-6538 SENSOR - engine coolant 1
19 55-6789 COCK - drain 1
20 11-8041 HOSE - bleed (3/8 id EPDM, use w/ tank 13-984) A/R
12-538 HOSE - bleed (3/8 id silicone, use w/ tank 13-984) 1
21 51-1810 FITTING - hose (3/8 thread, 3/8 barb) 1
22 13-1054 HOSE - bleed (5/8 id EPDM, use w/ tank 13-1057) 1
13-1055 HOSE - bleed (5/8 id silicone, use w/ tank 13-1057) 1
23 55-4167 FITTING - hose (3/8 thread, 5/8 barb) 1
24 55-4552 CLAMP - hose 1
51
259E8 ENGINE COOLING SYSTEM T-1000/1200
Revised
(micro-channel coil) 06/13/13
52
ENGINE COOLING SYSTEM T-1000/1200 259E8
Revised
06/13/13
(micro-channel coil)

1 67-2726 COIL - condenser/radiator 1
55-8559 SCREW - coil 8
2 55-7134 COCK - drain 1
3 13-1242 HOSE - engine to radiator (upper, EPDM) 1
13-1246 HOSE - engine to radiator (upper, silicone) 1
4 51-1739 CLAMP - hose 6
5 13-1661 HOSE - tee to radiator (lower, EPDM) 1
99-1655 HOSE - tee to radiator (lower, silicone) 1
6 13-1145 TEE 1
7 13-1241 HOSE - coil to tee (EPDM) 1
13-1245 HOSE - coil to tee (silicone) 1
8 13-948 PUMP - water (see 213H6) 1
9 13-1148 CLAMP - hose 2
10 13-1054 HOSE - bleed (5/8 id EPDM) 1
13-1055 HOSE - bleed (5/8 id silicone) 1
11 13-1057 TANK - coolant 1
55-5955 SCREW - tank 4
12 42-427 SWITCH - coolant level 1
33-3007 O-RING - switch 1
13 13-990 CAP - tank (15 psi) 1
14 13-957 CAP - overflow 4
15 55-4167 FITTING - straight 1
16 55-4552 CLAMP - hose 1
17 51-1989 CLAMP - hose 2
18 13-1243 HOSE - bleed (EPDM) 1
13-1247 HOSE - bleed (silicone) 1
53
259E8 ENGINE COOLING SYSTEM T-1000/1200
Revised
(micro-channel coil) 06/13/13
54
ENGINE COOLING SYSTEM T-1000/1200 259E8
Revised
06/13/13
(micro-channel coil)

19 98-771 HOSE - overflow (cut to 100 in) A/R
20 92-7531 BRACKET - sensor 1
21 41-6538 SENSOR - engine coolant 1
22 503-349 CLAMP - hose 1
23 55-6789 COCK - drain 1
55
118B7 ENGINE BLOCK HEATER
Revised
12/17/12
56
ENGINE BLOCK HEATER 118B7
Revised
12/17/12

1 40-530 KIT - engine block heater (120VAC) 1
2 41-463 *HEATER - engine block 1
3 33-2509 *GASKET - heater 1
4 55-7726 *SCREW - heater 2
57
236B1 ENGINE MOUNTING GROUP (TK 376N, before
Revised
10/10) 05/04/13
58
ENGINE MOUNTING GROUP (TK 376N, before 236B1
Revised
05/04/13
10/10)

1 92-8833 BRACKET - engine (upper rear) 1
2 92-7644 BRACKET - engine (compressor side) 1
3 92-7659 BRACKET - engine (door side) 1
55-5957 SCREW - plate & bracket (socket head) 14
55-7122 WASHER - belleville 14
4 51-2438 SCREW - mount 3
5 55-5871 WASHER - special 8
6 92-8822 MOUNT - vibration (set of two) 3
7 55-3686 NUT 3
8 91-5645 STUD - snubber 1
9 55-8658 NUT 3
10 55-2641 FLATWASHER 5
11 55-3048 SCREW - chain 1
12 91-9453 CHAIN - 2 links 1
13 99-541 BOLT - eye 1
14 92-8831 BRACKET - snubber 1
55-9495 RIVET - bracket 4
15 92-7533 SPACER - spring 1
17 55-2640 NUT 1
59
250B9 ENGINE MOUNTING GROUP (TK 376N, 10/10 &
Revised
after) 05/04/13
60
ENGINE MOUNTING GROUP (TK 376N, 10/10 & 250B9
Revised
05/04/13
after)

1 92-8833 BRACKET - engine (upper rear) 1
2 92-7644 BRACKET - engine (compressor side) 1
3 92-7659 BRACKET - engine (door side) 1
55-5957 SCREW - plate & bracket (socket head) 14
55-7122 WASHER - belleville 14
4 51-2438 SCREW - mount 3
6 92-8822 MOUNT - vibration (set of two) 3
7 55-3686 NUT 3
8 55-3048 SCREW - chain 3
9 55-7122 WASHER - belleville 1
11 55-8658 NUT 2
12 91-9453 CHAIN - 2 links 1
13 99-541 BOLT - eye 1
14 92-8831 BRACKET - snubber 1
15 92-7533 SPACER - spring 1
17 55-2640 NUT 1
18 92-8832 PLATE - snubber 1
55-9495 RIVET - plate 4
61
236H4 MOTOR & COMPRESSOR MOUNTING (T-1000
Revised
50s) 09/11/12
62
MOTOR & COMPRESSOR MOUNTING (T-1000 236H4
Revised
09/11/12
50s)

1 98-8210 TRAY - power 1
55-7004 SCREW - tray 8
2 92-7549 BOLTSTRIP - compressor 1
4 102-951 COMPRESSOR - scroll (see 235H4) 1
55-7005 NUT - compressor 4
55-5667 WASHER 4
5 92-7762 BRACKET - compressor/alternator 1
55-8423 WASHER - Bellville 8
55-7792 NUT- compressor 4
6 92-7763 BRACKET - compressor/frame 1
7 45-2255 ALTERNATOR (37 amp) 1
45-2259 ALTERNATOR (120 amp, SPECTRUM units) 1
55-6215 SCREW - alternator (8M x 30) 1
55-7727 LOCKWASHER (8M) 1
55-7069 FLATWASHER (8M) 1
55-5579 SCREW - alternator (10M x 80) 1
55-7072 FLATWASHER (10M) 2
55-7005 NUT (10M) 1
8 92-7765 BRACKET - alternator 1
51-1867 SCREW - bracket to alternator 1
55-7006 NUT - lock 1
55-4621 NUT 1
63
236H4 MOTOR & COMPRESSOR MOUNTING (T-1000
Revised
50s) 09/11/12
64
MOTOR & COMPRESSOR MOUNTING (T-1000 236H4
Revised
09/11/12
50s)

9 51-1904 SCREW - alternator adjust 2
55-5427 SCREW - motor 4
55-7005 NUT 2
10 92-7756 BRACKET - clevis 1
55-7006 NUT - bracket 2
11 92-7766 BRACKET - alternator/motor 1
12 90-438 BRACKET - tension (before 2/11, see 242G8) 1
92-9513 BRACKET - tension (2/11 & after, see 250F5) 1
13 92-9228 BRACKET - arch support 1
14 92-7547 BRACKET - tension 1
55-6764 SCREW - bracket (M8 X 70) 2
55-7122 WASHER - Bellville 4
15 104-786 MOTOR - 12 hp 1
65
236B3 MOTOR & COMPRESSOR MOUNTING (T-1000
Revised
30s) 01/29/13
66
MOTOR & COMPRESSOR MOUNTING (T-1000 236B3
Revised
01/29/13
30s)

1 98-8210 TRAY - power 1
55-4666 SCREW - boltstrip 2
55-7007 NUT 2
55-7144 WASHER - Belleville 4
5 92-7762 BRACKET - compressor/alternator 1
55-7792 NUT- compressor 4
6 92-7763 BRACKET - compressor/frame 1
45-2259 ALTERNATOR (120 amp, SPECTRUM units) 1
55-6215 SCREW - alternator (M8 x 30) 1
55-7727 LOCKWASHER (M8) 1
55-7069 FLATWASHER (M8) 1
55-8586 SCREW - alternator (M10 x 80) 1
55-7005 NUT (M10) 1
8 92-7765 BRACKET - alternator 1
51-1959 SCREW - bracket to alternator 1
67
236B3 MOTOR & COMPRESSOR MOUNTING (T-1000
Revised
30s) 01/29/13
68
MOTOR & COMPRESSOR MOUNTING (T-1000 236B3
Revised
01/29/13
30s)

55-7006 NUT - lock 1
55-4621 NUT 1
9 51-1904 SCREW - alternator adjust 2
55-7005 NUT 2
10 92-7756 BRACKET - clevis 1
11 92-7764 BRACKET - alternator/jackshaft 1
12 90-438 BRACKET - tension (before 2/11, see 242G8) 1
92-9513 BRACKET - tension (2/11 & after, see 250F5) 1
55-5579 SCREW - bracket to tray 3
55-5424 SCREW - bracket to jackshaft 2
13 92-9228 BRACKET - arch support 1
14 92-7760 BRACKET - tension 1
55-5579 SCREW - bracket to jackshaft (M10 X 25) 1
15 78-1697 JACKSHAFT (see 236B6) 1
55-5427 SCREW - jackshaft 4
69
236B4 BELTS, PULLEYS & FAN GROUP (T-1000)
Revised
04/02/13
70
BELTS, PULLEYS & FAN GROUP (T-1000) 236B4
Revised
04/02/13

1 78-1307 FAN - evaporator (engine side) 1
2 78-1306 FAN - evaporator (compressor side) 1
3 77-2961 CLIP - hub (w/ screw) 2
4 77-1464 CLIP - hub 2
55-7042 NUT - fan 2
5 78-1682 FANSHAFT (see 235H1) 2
55-4680 SCREW - fanshaft 8
6 55-457 KEY - woodruff 2
7 78-1669 BELT - engine to motor 1
8 107-349 CLUTCH (see 132D14) 1
55-5022 SCREW - clutch 6
9 77-2953 PULLEY - evaporator fan (engine side) 1
10 77-3039 PULLEY - evaporator fan (compressor side) 1
51-1005 SCREW - pulley 4
11 77-3037 TENSIONER - belt (see 242G8) 1
12 77-2957 PULLEY - motor/jackshaft 1
13 78-1689 BELT - motor to compressor 1
14 77-2951 PULLEY - alternator 1
15 77-2956 PULLEY - compressor 1
16 55-5371 KEY - woodruff 1
18 104-786 MOTOR (12 hp) 1
19 78-1697 JACKSHAFT (see 236B6) 1
20 55-7555 KEY - square 1
21 77-2867 HUB - fan 1
55-6220 SCREW - hub 2
55-790 LOCKWASHER 2
55-371 FLATWASHER 2
71
236B4 BELTS, PULLEYS & FAN GROUP (T-1000)
Revised
04/02/13
72
BELTS, PULLEYS & FAN GROUP (T-1000) 236B4
Revised
04/02/13

22 78-1409 FAN - condenser 1
55-141 SCREW - fan 4
55-790 LOCKWASHER 4
23 78-1736 BELT - water pump (see 185F9) 1
24 92-7647 ORIFICE - condenser fan 1
25 98-8246 PLENUM - condenser fan 1
98-8953 PLENUM - condenser fan (micro channel coil) 1
55-6994 SCREW - orifice 2
51-1602 RIVET - bracket 10
55-9975 CLIP - retaining 2
51-1840 RIVET - clip (1/8) 2
92-9927 CLIP - retaining (micro channel coil) 2
55-3136 RIVET - clip (3/16) 2
26 92-7648 BRACKET - air diverter 1
27 45-2255 ALTERNATOR - 37 amp 1
28 55-7355 SCREW - fan 2
29 92-7758 SPACER - fan shaft housing (engine side) 1
30 204-1903 TOOL - belt tensioner 1
31 78-1636 TENSIONER ASSEMBLY (optional) 1
32 204-1915 TOOL - belt tensioner (for tensioner 78-1636) 1
73
235H1 FANSHAFT ASSEMBLY
Revised
01/25/13
74
FANSHAFT ASSEMBLY 235H1
Revised
01/25/13

78-1682 FANSHAFT - assembly 1
1 99-3264 *TUBE - splash guard 1
2 99-3262 *HOUSING 1
3 55-6418 *VENT - air 1
55-6416 **CAP - air vent 1
4 91-1203 *CAP 1
5 99-2901 *SHIM (0.005 thk) A/R
99-2902 *SHIM (0.007 thk) A/R
99-4231 *SHIM (0.020 thk) A/R
6 77-2955 *FANSHAFT 1
7 55-3350 *SCREW - oil plug 2
8 33-1009 *O-RING 2
9 55-3834 *SCREW - cap 4
70-135 *KIT - fanshaft repair 1
10 33-2134 **SEAL - oil 2
11 33-982 **O-RING 1
12 77-1070 **BEARING - roller 2
203-278 *GREASE (gallon) A/R
13 11-6863 SLEEVE - repair 1
75
236B6 JACKSHAFT ASSEMBLY T-
Revised
1000/1200/1000R/1200R 10/20/10
76
JACKSHAFT ASSEMBLY T- 236B6
Revised
10/20/10
1000/1200/1000R/1200R

1 78-1697 JACKSHAFT 1
2 77-2779 *BEARING 2
3 55-9958 *WASHER - wave 1
4 55-9957 *RING - external 2
5 77-2960 *SHAFT 1
6 55-7482 *KEY (2.5 in lg) 1
7 55-1108 *KEY (2.0 in lg) 1
8 NSS *HOUSING 1
9 92-7843 *BRACKET - condenser side 1
10 92-7663 *BRACKET - evaporator side 1
55-5579 *SCREW - bracket 8
55-7072 *FLATWASHER 8
77
242G8 IDLER PULLEY (before 2/11)
Revised
07/17/12
78
IDLER PULLEY (before 2/11) 242G8
Revised
07/17/12

1 90-438 BRACKET - tensioner (T-1000/1000R/1000M/1200R) 1
2 77-3037 *PULLEY - tensioner 1
3 92-8376 *BRACKET - adjuster 1
4 77-2996 *BUSHING - pulley 1
5 55-8471 *NUT - pulley 1
6 51-2023 *SCREW - adjuster 1
55-6573 *NUT 1
7 90-437 BRACKET - tensioner (T-570R/600/600R/600M/800/800R/800M) 1
79
250F5 IDLER PULLEY (2/11 & after)
Revised
03/06/13
80
IDLER PULLEY (2/11 & after) 250F5
Revised
03/06/13

1 92-9226 BRACKET - tensioner (T-570/600/800) 1
93-625 BRACKET - tensioner (T-580/680/880) 1
92-9229 BRACKET - tensioner (T-1000/1080/1200) 1
2 77-3037 PULLEY - tensioner 1
77-2778 *BEARING 1
3 92-9227 BRACKET - adjuster 1
4 77-2996 BUSHING - pulley 1
5 55-8471 NUT - pulley 1
6 51-2147 SCREW - adjuster 1
55-6573 NUT 1
7 92-9228 BRACKET - support 1
81
145F4 CLUTCH ASSEMBLY (107-349)
Revised
08/22/13
82
CLUTCH ASSEMBLY (107-349) 145F4
Revised
08/22/13

107-349 CLUTCH 1
107-348 CLUTCH (under mount units only) 1
1 70-189 *KIT - clutch repair 1
2 70-175 **KIT - bearing 1
3 70-190 **KIT - shoe 1
4 77-2608 ***SPRING 2
NOTE: Clutch 107-291 replaces clutch 107-257 & 107-204. See 132D14 for replacement parts for 107-257. See 94B1 for
replacement parts for 107-204.
83
236B7 REFRIGERATION - CONDENSER (T-1000)
Revised
03/12/13
84
REFRIGERATION - CONDENSER (T-1000) 236B7
Revised
03/12/13

2 61-4683 TUBE - compressor to strainer 1
3 61-4684 TUBE - strainer to swage (MTV) 1
61-4687 TUBE - strainer to swage (ETV) 1
4 61-4682 STRAINER - discharge 1
5 41-3847 SWITCH - hpco 1
6 11-2886 VALVE 1
7 61-4669 TUBE - joint to condenser valve 1
8 61-2950 VALVE - condenser inlet 1
9 61-4670 TUBE - valve to condenser 1
10 67-2433 COIL - condenser/radiator (T-1000, see 235A1) 1
11 61-4661 TUBE - condenser to check valve 1
12 66-5722 VALVE - check 1
13 61-4660 TUBE - check vale to receiver tank 1
14 67-2405 TANK - receiver 1
15 66-7392 VALVE - relief 1
16 61-4659 TUBE - tank to tee 1
17 55-3251 TEE 1
18 61-4662 TUBE - tee to drier 1
19 61-800 DEHYDRATOR 1
20 61-4705 TUBE - dehydrator to evaporator 1
21 61-4709 TUBE - evaporator to elbow 1
66-3570 *FITTING - saddle 1
22 11-5513 *VALVE - elbow 1
11-7777 *INSERT - valve 1
55-1983 CAP - valve 1
23 55-3682 ELBOW 2
24 67-2424 TANK - accumulator 1
25 61-4527 VALVE - pressure regulator (mechanical) 1
26 61-4679 TUBE - suction (mechanical valve) 1
27 66-3576 VALVE - suction 1
28 61-4525 VALVE - pressure regulator (electric) 1
40-1029 *KIT - valve repair 1
85
236B7 REFRIGERATION - CONDENSER (T-1000)
Revised
03/12/13
86
REFRIGERATION - CONDENSER (T-1000) 236B7
Revised
03/12/13

29 61-4686 TUBE - suction (electric valve) 1
30 61-4665 TUBE - joint to DPR valve 1
31 61-4526 VALVE - DPR 1
32 61-4685 TUBE - check valve to accumulator tank 1
33 61-4664 TUBE - DPR to defrost solenoid 1
34 61-3401 VALVE - defrost (see 116G14) 1
35 61-4706 TUBE - defrost valve to evaporator 1
36 61-4707 TUBE - tube to valve 1
37 66-8669 VALVE - check 1
38 61-4668 TUBE - check valve to receiver tank 1
39 61-2954 VALVE - liquid injection 1
40 61-4671 TUBE - valve to compressor 1
41 61-4663 TUBE - joint to solenoid 1
42 61-4680 TUBE - solenoid to check valve 1
43 66-5763 VALVE - check 1
44 66-6384 VALVE - purge 1
87
259F7 REFRIGERATION - CONDENSER (T-1000 w/
Revised
micro-channel coil) 03/12/13
88
REFRIGERATION - CONDENSER (T-1000 w/ 259F7
Revised
03/12/13
micro-channel coil)

2 61-4683 TUBE - compressor to strainer 1
3 61-4684 TUBE - strainer to swage (MTV) 1
61-4687 TUBE - strainer to swage (ETV) 1
4 61-4682 STRAINER - discharge 1
5 41-3847 SWITCH - hpco 1
6 11-2886 VALVE 1
7 61-4669 TUBE - joint to condenser valve 1
8 61-2950 VALVE - condenser inlet 1
9 61-6067 TUBE - valve to condenser 1
10 67-2726 COIL - condenser/radiator (see 259E8) 1
11 61-6068 TUBE - condenser to check valve 1
12 66-5722 VALVE - check 1
13 61-5954 TUBE - check vale to receiver tank 1
14 67-2706 TANK - receiver 1
15 66-7392 VALVE - relief 1
16 61-6069 TUBE - tank to tee 1
17 55-3251 TEE 1
18 61-4662 TUBE - tee to drier 1
19 61-800 DEHYDRATOR 1
20 61-5956 TUBE - dehydrator to evaporator 1
21 61-4709 TUBE - evaporator to elbow 1
66-3570 *FITTING - saddle 1
22 11-5513 *VALVE - elbow 1
11-7777 *INSERT - valve 1
55-1983 CAP - valve 1
23 55-3682 ELBOW 2
24 67-2424 TANK - accumulator 1
25 61-4527 VALVE - pressure regulator (mechanical) 1
26 61-4679 TUBE - suction (mechanical valve) 1
28 61-4525 VALVE - pressure regulator (electric) 1
89
259F7 REFRIGERATION - CONDENSER (T-1000 w/
Revised
micro-channel coil) 03/12/13
90
REFRIGERATION - CONDENSER (T-1000 w/ 259F7
Revised
03/12/13
micro-channel coil)

29 61-4686 TUBE - suction (electric valve) 1
30 61-4665 TUBE - joint to DPR valve 1
31 61-4526 VALVE - DPR 1
32 61-5718 TUBE - check valve to accumulator tank 1
33 61-4664 TUBE - DPR to defrost solenoid 1
34 61-3401 VALVE - defrost (see 116G14) 1
35 61-6070 TUBE - defrost valve to evaporator 1
36 61-4707 TUBE - tube to valve 1
37 66-8669 VALVE - check 1
38 61-5959 TUBE - check valve to receiver tank 1
39 61-2954 VALVE - liquid injection 1
40 61-6106 TUBE - valve to compressor 1
41 61-5960 TUBE - joint to solenoid 1
42 61-6071 TUBE - solenoid to check valve 1
43 61-5725 VALVE - check 1
44 66-6384 VALVE - purge 1
91
235H3 REFRIGERATION - EVAPORATOR (before 6/12)
Revised
07/17/12
92
REFRIGERATION - EVAPORATOR (before 6/12) 235H3
Revised
07/17/12

1 67-2422 COIL - evaporator 1
2 33-612 *GROMMET - heater cable 1
55-3009 *U-BOLT - distributor 1
55-4560 *NUT - u-bolt 2
55-6997 *NUT - captive 10
3 61-4715 VALVE - expansion (T-600/800) 1
61-4713 VALVE - expansion (T-570R/600M/600R/800R/800M) 1
61-4704 VALVE - expansion (T-1000/1000R/1000M) 1
61-4885 VALVE - expansion (T-1200R) 1
203-534 TAPE - insulating A/R
4 61-4656 TUBE - equalizer 1
5 61-4712 TUBE - valve to coil 1
6 61-4654 TUBE - defrost (joint to evap) 1
7 61-4655 TUBE - defrost (bulkhead to joint) 1
8 67-2431 HEAT EXCHANGER (T-600/600M/600R/1000M) 1
9 67-2430 HEAT EXCHANGER (T-800/800R/800M/1000/1000R/1200R) 1
10 92-7649 STRAP - heat exchanger 2
51-718 SCREW - strap 4
11 92-7542 BRACKET - expansion valve 1
12 91-445 CLAMP - tube 4
13 51-1179 CLAMP - expansion 1
55-7042 NUT 3
14 61-4657 TUBE - evaporator to accumulator (T-570R) 1
15 61-4658 TUBE - condenser to expansion valve (T-570R) 1
93
259F8 REFRIGERATION - EVAPORATOR (After 6/12)
Revised
02/20/13
94
REFRIGERATION - EVAPORATOR (After 6/12) 259F8
Revised
02/20/13

1 67-2422 COIL - evaporator 1
2 33-612 *GROMMET - heater cable 1
92-9858 *STRAP - distributor 1
55-9495 *RIVET - strap 2
55-6997 *NUT - captive 8
3 61-4591 VALVE - expansion (T-570R) 1
61-4715 VALVE - expansion (T-600/800) 1
61-4713 VALVE - expansion (T-600M/600R/800M/800R) 1
61-4704 VALVE - expansion (T-1000/1000R/1000M) 1
61-4885 VALVE - expansion (T-1200R) 1
203-534 TAPE - insulating A/R
4 61-4656 TUBE - equalizer 1
5 61-4712 TUBE - valve to coil 1
6 61-4654 TUBE - defrost (joint to evap) 1
7 61-6072 TUBE - defrost (bulkhead to joint) 1
8 67-2748 HEAT EXCHANGER (T-800/800M/800R/1000/1200R) 1
9 67-2756 HEAT EXCHANGER (T-600/600R/600M/1000R/1000M) 1
10 92-7649 STRAP - heat exchanger 2
51-718 SCREW - strap 4
11 92-7542 BRACKET - expansion valve 1
12 91-445 CLAMP - tubes 4
13 51-1179 CLAMP - expansion 1
55-7042 NUT 3
14 61-4657 TUBE - evaporator to accumulator (T-570R) 1
15 61-6191 TUBE - condenser to expansion valve (T-570R) 1
95
235H4 COMPRESSOR GROUP
Revised
08/13/13
96
COMPRESSOR GROUP 235H4
Revised
08/13/13

1 102-946 COMPRESSOR - scroll (T-600/800, see 236F6) 1
102-951 COMPRESSOR - scroll (T-1000, see 236F0) 1
203-516 *OIL - compressor (1 liter) A/R
4 55-1769 SCREW - pulley 1
5 77-2950 PULLEY - compressor (T-600/800) 1
77-2956 PULLEY - compressor (T-1000) 1
6 55-5371 KEY - pulley 1
7 33-1221 O-RING - adapter 1
8 66-1896 ADAPTER - suction valve (two 1/8 npt ports) 1
66-9941 ADAPTER - suction valve (one 1/8 npt port) 1
9 55-129 SCREW - adapter 4
55-375 LOCKWASHER 4
55-402 FLATWASHER 4
10 66-8928 ADAPTER - o-ring seal 1
33-1461 *O-RING (5/16 id) 1
66-9387 *CAP 1
11 41-5246 SWITCH - lpco 1
12 33-2541 GASKET - flange 1
14 66-3015 *CAP - valve (brass, incl gasket) 1
15 33-350 *GASKET - cap 1
16 11-2886 VALVE - access 1
17 11-7777 *CORE - valve 1
18 55-5672 CAP - valve 1
19 55-8650 SCREW - valve 2
97
235H4 COMPRESSOR GROUP
Revised
08/13/13
98
COMPRESSOR GROUP 235H4
Revised
08/13/13

55-895 FLATWASHER 2
20 92-7577 BRACKET - harness 1
21 41-7963 TRANSDUCER - suction (ETV & SR-3, 200 psi) 1
99
236F0 SCROLL COMPRESSOR T-1000/1080
Revised
11/08/11
100
SCROLL COMPRESSOR T-1000/1080 236F0
Revised
11/08/11

102-951 COMPRESSOR - scroll 1
1 22-1036 SLEEVE - oil pick-up screen 1
2 22-1035 SCREEN - oil pick-up 1
3 22-1034 SPRING - oil pick-up screen 1
4 33-2221 GASKET - oil pick-up screen 1
5 22-1033 COVER - oil pick-up screen 1
6 55-9022 SCREW - oil pick-up screen 2
7 66-9056 FITTING - liquid injection 1
33-2995 O-RING - liquid injection fitting 1
8 33-3496 GASKET - cover 1
9 22-1153 COVER - end 1
10 40-776 KIT - hpco switch 1
11 22-1040 CAP - switch 1
12 22-1100 SEAL - rotary head 1
13 33-2998 O-RING - end cover 1
14 22-1154 COVER - shaft end 1
15 22-1037 SEAL - dust 1
16 55-9020 SCREW - shaft seal cover 4
17 11-2886 VALVE (Schrader) 1
18 33-1221 O-RING - suction port 1
19 22-1030 FILTER - oil (incl o-ring) 1
20 33-2996 GASKET - oil filter 1
21 22-1032 SPRING - oil filter 1
23 55-9859 STUD - oil filter cover 1
22 22-1155 COVER - oil filter 1
24 55-3834 SCREW - oil filter plate (7/8 in long) 2
25 33-822 O-RING - sight glass 1
26 22-350 SIGHT GLASS 1
27 22-1098 BAFFLE & SCREEN - suction 1
28 55-9021 PLUG - oil drain 1
29 NSS PARTS - internal (scroll compressor) 1
30 55-9857 SCREW - cover 12
101
236D9 REFRIGERATION TUBES, CLAMPS &
Revised
MOUNTING 06/02/13
102
REFRIGERATION TUBES, CLAMPS & 236D9
Revised
06/02/13
MOUNTING

1 92-7655 CLAMP - accumulator tank 1
2 92-7656 BRACKET - ETV 1
3 92-7578 BRACKET - strainer 1
4 91-3886 CLAMP - tube (1.0 in. dia) 1
55-7018 SCREW - clamp (M6 X 55) 1
5 91-5143 CLAMP - tube (1.12 dia) 2
6 91-3157 PLATE - clamp 2
55-6209 SCREW - clamp (M6 X 65) 2
7 55-6544 CLAMP - tube (0.25 dia) 5
55-4605 SCREW - clamp (M6 X 40) 4
55-7802 SCREW - clamp (M6 X 60) 1
8 55-5929 SPACER - tubular (1.2 in lg) 1
9 55-6388 CLAMP (0.38 dia) 1
55-4605 SCREW - clamp (M6 X 40) 2
10 55-549 CLAMP (0.500 dia) 1
55-7546 SCREW - clamp (M6 X 50) 1
11 92-7786 BRACKET - valve 1
103
259H4 REFRIGERATION TUBES, CLAMPS &
Revised
MOUNTING (Micro Channel cond coil) 01/28/13
104
REFRIGERATION TUBES, CLAMPS & 259H4
Revised
01/28/13
MOUNTING (Micro Channel cond coil)

1 55-7072 SCREW - accumulator tank (M10 X 25) 3
2 92-7656 BRACKET - ETV 1
55-4506 SCREW - ETV to bracket (M6 X 12) 2
3 61-6129 BRACKET - strainer 1
4 91-3886 CLAMP - tube (1.0 in. dia) 1
51-2203 SCREW - clamp (M6 X 50) 1
5 55-6544 CLAMP - tube (0.25 dia) 2
6 55-6388 CLAMP - tube (0.38 dia) 3
55-4605 SCREW - clamp (M6 X 40) 5
55-9084 INSERT - threaded 5
55-1384 SCREW - valve 4
105
235H6 DEHYDRATOR GROUP
Revised
12/12/12
106
DEHYDRATOR GROUP 235H6
Revised
12/12/12

1 61-800 DEHYDRATOR (inc o-rings) 1
2 33-1015 *O-RING 2
3 55-8268 SHOULDER 2
4 55-8267 NUT - shoulder 2
5 33-4984 PAD - dehydrator 1
6 92-7545 CLAMP - dehydrator 1
107
235H5 RECEIVER TANK GROUP
Revised
02/03/13
108
RECEIVER TANK GROUP 235H5
Revised
02/03/13

1 67-2405 TANK - receiver (100mm dia) 1
67-2706 TANK - receiver (127mm dia, use w/ mc (micro channel coil, TSA) 1
67-2707 TANK - receiver (127mm dia, use w/ mc coil, EMEIA) 1
67-2708 TANK - receiver (152mm dia, use w/ mc coil, TSA SPECTRUM) 1
67-2709 TANK - receiver (152mm dia, use w/ mc coil, EMEIA SPECTRUM) 1
2 66-9257 *BALL - sight glass 1
3 33-2419 *O-RING 1
4 67-2668 *INDICATOR - liquid 1
5 66-7392 *VALVE - relief 1
6 55-7348 NUT - receiver tank 2
109
116G10 SOLENOID VALVE - NORMALLY CLOSED
Revised
04/04/13
110
SOLENOID VALVE - NORMALLY CLOSED 116G10
Revised
04/04/13

1 66-6102 VALVE - solenoid 1
5 60-181 *KIT - repair 1
6 41-3681 *COIL 1
55-3029 SCREW - valve 2
111
235A7 ELECTRICAL COMPONENTS (Scroll units)
Revised
08/17/13
112
ELECTRICAL COMPONENTS (Scroll units) 235A7
Revised
08/17/13

1 41-8698 HARNESS - sensor (see 236D1) 1
2 40-974 KIT - sensor (graded) 2
3 40-975 KIT - sensor (ungraded) 2
4 41-9081 SOLENOID - fuel (see 235A4) 1
5 41-8697 HARNESS - main (SR-2, before 8/11, see 235F3) 1
42-155 HARNESS - main (SR-3, 8/11 & after, see 235F3) 1
6 41-6538 SENSOR - temperature (engine coolant) 1
7 41-6582 GLOW PLUG (see 208F7) 3
9 41-7064 SENSOR - oil pressure 1
10 44-9298 SENSOR - rpm 1
11 45-1718 STARTER (see 132A8) 1
45-2326 STARTER (standard life plus) 1
12 41-3847 SWITCH - hpco (MTV & ETV units) 1
13 41-5246 SWITCH - lpco (MTV) 1
14 61-2950 SOLENOID - condenser inlet 1
15 61-3401 SOLENOID - hot gas (see 116G14) 1
16 61-2954 SOLENOID - liquid injection 1
17 66-6384 SOLENOID - purge (see 116G10) 1
45-2257 ALTERNATOR (65 amp) 1
19 104-801 MOTOR (T-600/800, 7.2 hp, see 235A5) 1
104-786 MOTOR (T-1000, 12 hp, see 236B3) 1
20 42-427 SWITCH - coolant level 1
21 41-8742 HARNESS - controller (standard, see 238B7) 1
41-5813 HARNESS - HMI controller (premium, see 238B7) 1
22 45-2376 CONTROLLER - cab (standard, HMI, see 238B7) 1
45-2385 CONTROLLER - cab (preimum, HMI) (see 238B7) 1
23 44-2823 SOLENOID - damper (see 235A3) 1
24 61-4525 VALVE - throttling (ETV, see 236B7) 1
25 41-7962 TRANSDUCER - discharge (ETV, 500 psi) 1
113
235A7 ELECTRICAL COMPONENTS (Scroll units)
Revised
08/17/13
114
ELECTRICAL COMPONENTS (Scroll units) 235A7
Revised
08/17/13

26 41-7963 TRANSDUCER - suction (ETV & SR-3, 200 psi) 1
27 41-2590 THERMOMETER - digital LED (F, optional, see 238D5) 1
41-2591 THERMOMETER - digital LED (C, optional, see 238D5) 1
28 44-5234 SENSOR - thermometer (120 in) 1
29 41-8871 CABLE - heater 1
33-572 GROMMET (3/4 id, 1/8 groove) 1
33-432 GROMMET (3/4 id, 1/16 groove) 1
30 44-7354 BOX - junction 1
55-7366 SCREW - box 2
55-7034 NUT 2
31 91-240 RETAINER - heater 12
32 45-1374 HEATER 3
33 41-7059 PUMP - fuel (12V) 1
34 41-3664 HARNESS - fuel pump 1
35 40-980 BOX - remote light (optional, see 226E6) 1
36 41-8292 BOX - power receptacle (NAD, see 236D3) 1
37 41-8695 HARNESS - evaporator (see 235F3) 1
38 41-8696 HARNESS - sensor (evaporator, see 236D1) 1
39 204-1916 TOOL - controller diagnostic 1
40 44-4695 PLUG - power (30 amp, T-600/800, 230/3/60, see 236D3) 1
41-1816 PLUG - power (20 amp, T-600/800/1000, 460/3/60, see 236D3) 1
44-4700 PLUG - power (50 amp, T-1000, 230/3/60, see 236D3) 1
41 41-8737 SWITCH - rocker 1
115
235F1 CONTROL BOX
Revised
03/18/13
116
CONTROL BOX 235F1
Revised
03/18/13

1 98-8222 BOX - control 1
2 55-4318 NUT - u 4
3 41-8737 SWITCH - on/off (rocker) 1
4 99-3281 MOUNT - cable tie 5
51-1851 SCREW - mount 5
55-2331 BANDWRAP (4.0 dia) A/R
5 45-2302 CONTROLLER - SR-2 (before 8/11, see 204E0) 1
51-1851 SCREW - controller 9
6 45-2275 BOARD - interface (SR-2, before 8/11, see 204E0) 1
51-1767 SCREW - interface board 9
7 45-2361 CONTROLLER - SR-3 (8/11 & after, 250B2) 1
8 41-8697 HARNESS - main (SR-2, before 8/11, see 235F3) 1
42-155 HARNESS - main (SR-3, 8/11 & after, see 235F3) 1
9 41-8698 HARNESS - sensor (see 236D1) 1
10 41-8700 HARNESS - communications (SR-2, before 8/11, see 236D2) 1
42-156 HARNESS - communications (SR-3, 8/11 & after, see 250F4) 1
11 41-8742 HARNESS - HMI controller (standard, see 238B7) 1
41-5813 HARNESS - HMI controller (premium, see 238B7) 1
12 41-8870 *PLUG - 8-pin (J14 & HMI) 2
41-5719 *SOCKET - gold (20 ga) 16
41-6256 *SEAL - wire 16
33-3908 *GASKET - plug 2
13 NSS TRAY - high voltage (see 235F2) 1
14 33-4503 FOAM - wire harness 1
15 92-7579 BRACKET - harness retaining 1
16 98-8024 DOOR - control box (see 236D5) 1
17 33-4504 GASKET - door 1
18 98-8742 BOX - control 1
19 98-8743 DOOR - control box 1
117
235F1 CONTROL BOX
Revised
03/18/13
118
CONTROL BOX 235F1
Revised
03/18/13

20 92-9308 HINGE - door 1
55-7407 SCREW - hinge 10
21 92-9309 PLATE - hinge 1
22 33-4828 GASKET - door 1
23 41-5786 FUSE (40 AMP) 1
119
204E0 CONTROLLER INTERFACE ASSEMBLY SR-2
Revised
08/16/13
120
CONTROLLER INTERFACE ASSEMBLY SR-2 204E0
Revised
08/16/13

1 45-2275 BOARD - interface (Version T4) 1
845-2275 BOARD - interface (reman, Version T4) 1
2 45-2302 BOARD - controller (Version T4) 1
845-2302 BOARD - controller (reman, Version T4) 1
3 41-8291 *BUZZER - warning 1
4 41-1932 *FUSE (1 amp) 1
41-2543 *FUSE (2 amp) 4
44-9524 *FUSE (3 amp) 3
44-9359 *FUSE (7.5 amp) 1
44-9758 *FUSE (10 amp) 1
44-9344 *FUSE (15 amp) 2
41-226 *FUSE (40 amp) 1
41-3666 *FUSE (60 amp) 1
5 51-1767 SCREW - interface board 6
6 41-8187 HARNESS - extension (CAN) 1
7 41-5709 *RECEPTACLE (8-pin) 1
41-5719 *PIN - gold (16-20 ga) 8
41-6256 *SEAL 8
33-3908 *GASKET 1
41-8739 *PIN - gold (16-20 ga) 16
41-6256 *SEAL 16
121
250B2 CONTROLLER INTERFACE ASSEMBLY SR-3
Revised
06/03/11
122
CONTROLLER INTERFACE ASSEMBLY SR-3 250B2
Revised
06/03/11

1 45-2361 BOARD - controller (SR-3) 1
2 41-8291 *BUZZER - warning 1
3 41-2543 *FUSE (2 amp) 3
41-1292 *FUSE (5 amp) 4
44-9359 *FUSE (7.5 amp) 1
44-9758 *FUSE (10 amp) 2
44-9344 *FUSE (15 amp) 3
41-226 *FUSE (40 amp) 1
41-3666 *FUSE (60 amp) 1
4 45-2387 RADIO EXPANSION BOARD - iBox (see 250D0/267F5) 1
45-2388 RADIO EXPANSION BOARD - iBox + cell (see 250D0) 1
123
235F2 HIGH VOLTAGE TRAY
Revised
06/01/13
124
HIGH VOLTAGE TRAY 235F2
Revised
06/01/13

1 92-7580 TRAY - high voltage 1
2 41-7934 CONTACTOR & TIMER 2
3 41-6096 ADAPTER - overload relay 1
4 41-6409 RELAY - overload (230/3/50-60, T-600/600R/600M/800/800R/800M) 1
41-6410 RELAY - overload (400-460/3/50-60, T-600/600M/600R/800/800R) 1
41-6094 RELAY - overload (230/3/50-60, T-1000/T1200R) 1
41-6315 RELAY - overload (460/3/50-60, T-1000/1000 M/T1200R) 1
5 42-792 SELECTOR - phase (before 12/12) 1
42-792 SELECTOR - phase (12/12 & after) 1
55-7862 SCREW - components (10mm) 5
55-9810 NUT - components 8
6 51-1879 STUD - ground 2
51-717 NUT 2
7 92-7630 BRACKET - shield 1
8 99-6093 MOUNT - cable tie 3
51-1602 RIVET - mount 3
9 41-8738 HARNESS - 50 units 1
10 41-5745 *PLUG - 6-pin (phase selector) 1
33-4015 *GASKET - plug 1
41-5719 *SOCKET - gold (18 ga) 5
41-6256 *SEAL - wire 5
11 41-7510 *RECEPTACLE - 9-pin 1
41-8739 *PIN - gold (18 ga) 6
12 44-7245 *TERMINAL - ring (red) 1
41-8868 *TERMINAL - ring (blue) 1
13 44-9888 *TERMINAL - pin 2
14 41-280 *TERMINAL - fork (red) 2
41-8869 *TERMINAL - fork (blue) 2
125
235F2 HIGH VOLTAGE TRAY
Revised
06/01/13
126
HIGH VOLTAGE TRAY 235F2
Revised
06/01/13

15 41-5629 CONTACTOR - heater (optional) 1
55-9763 NUT - contactor 2
16 92-7555 BRACKET - heater relay 1
127
238B7 CAB HMI CONTROLLER & HARNESS
Revised
03/06/13
128
CAB HMI CONTROLLER & HARNESS 238B7
Revised
03/06/13

1 45-2376 CONTROLLER - cab (standard, HMI) 1
2 92-8984 *COVER - harness 1
3 41-8742 HARNESS - HMI controller (10 M, standard) 1
42-644 HARNESS - HMI controller (12 M, standard) 1
4 41-8870 *CONNECTOR - interface board (8-pin) 2
5 45-2385 CONTROLLER - cab (premium, HMI) 1
6 41-5813 HARNESS - HMI controller (10 M, premium) 1
42-645 HARNESS - HMI controller (12 M, premium) 1
7 41-4858 *CONNECTOR - display (20-pin) 1
41-4859 *SOCKET 6
8 41-4734 *CONNECTOR - interface board (8-pin) 1
9 41-2411 *CONNECTOR - flash loading (D-sub) 1
41-1217 *COVER - connector 1
10 33-3927 *GROMMET (0.75 in) 1
11 33-2110 *GROMMET (1.0 in) 1
12 55-3484 CLAMP - harness (.312 dia) 5
55-6147 CLAMP - harness (.937 dia) 1
13 92-5199 BRACKET - din 1
14 92-8104 ENCLOSURE - HMI remote (optional) 1
15 33-282 *GROMMET 1
16 92-8106 *COVER - rear 1
17 51-1966 *CLIP - HMI controller 4
18 92-8105 *COVER - box 1
55-9905 *SCREW - cover 2
19 33-4541 *GASKET - cover 1
20 51-801 *SCREW - box 4
21 33-2110 GROMMET (1.0 in) 1
22 91-4308 BRACKET - in-cab controller 2
23 33-4799 GASKET - sealing 1
129
235F3 MAIN HARNESS & EVAPORATOR HARNESS
Revised
10/31/09
130
MAIN HARNESS & EVAPORATOR HARNESS 235F3
Revised
10/31/09

1 41-8697 HARNESS - main (SR-2, before 8/11) 1
42-155 HARNESS - main (SR-3, 8/11 & after) 1
2 44-9768 *RECEPTACLE - 36-pin (J7) 1
44-9769 *LOCK - receptacle 1
44-9855 *TERMINAL 28
3 44-5719 *CONNECTOR - 8-pin (J15) 1
44-5630 *TERMINAL 6
4 44-5087 *TERMINAL - fork (yellow #10, 10-12 ga) 3
5 41-8736 *PLUG - 4-pin (sensor & ETV) 2
41-8815 *WEDGE - 4-pin 2
41-8816 *SOCKET - gold (sensor connector, 18 ga) 4
44-9587 *SOCKET (18 ga) 4
6 44-2793 *TERMINAL - ring (1/4 yellow) 7
41-8817 *TERMINAL - ring (1/4 blue) 2
7 41-8758 *PLUG - 8-pin (sensor harness) 1
41-8759 *WEDGE - 8-pin 1
44-9593 *SOCKET (14-16 ga) A/R
44-9587 *SOCKET (18 ga) A/R
41-8819 *WEDGE - 2-pin 4
44-9597 *PIN - (14-16 ga) 4
44-9591 *TERMINAL - pin (16-18 ga) 2
41-8821 *PIN - gold (18 ga) 2
9 41-8733 *PLUG - 2-pin 6
41-8820 *WEDGE - 2-pin 6
44-9593 *SOCKET (14-16 ga) 2
44-9587 *SOCKET (18 ga) 10
10 41-7619 *COVER - terminal (starter) 1
41-7620 *TERMINAL 1
41-8822 *SEAL - connector 1
11 41-4857 *PLUG - 1-pin (glow plug) 1
44-9836 *SOCKET (12-14 ga) 1
12 41-8734 *PLUG - 3-pin (fuel solenoid) 1
131
235F3 MAIN HARNESS & EVAPORATOR HARNESS
Revised
10/31/09
132
MAIN HARNESS & EVAPORATOR HARNESS 235F3
Revised
10/31/09

41-8823 *WEDGE - 3-pin 1
44-9593 *SOCKET (14-16 ga) 3
13 44-2788 *TERMINAL - fork (22-16 ga red) 4
14 51-1768 *MOUNT - cable (fir tree) 8
15 44-9607 *CONNECTOR - alternator (sense & exc) 1
41-277 *TERMINAL - female 2
16 44-6381 *CONNECTOR - alternator (W wire) 1
44-5066 *TERMINAL - female (18-14 ga) 1
17 41-8695 HARNESS - evaporator 1
41-8827 *WEDGE - 8-pin 1
44-9597 *PIN (14-16 ga) 6
19 41-8824 *RECEPTACLE - 3-pin (door switch) 1
41-8825 *WEDGE - 3-pin 1
44-9597 *PIN (14-16 ga) 3
20 41-8734 *PLUG - 3-pin (sealing) 1
41-8823 *WEDGE - 3-pin 1
44-9602 *PIN - sealing 5
21 44-2789 *TERMINAL - ring (16-14 1/4) 1
41-9022 *TERMINAL - fork (16-14 #8) 2
133
236D1 SENSOR HARNESSES
Revised
06/02/13
134
SENSOR HARNESSES 236D1
Revised
06/02/13

1 41-8698 HARNESS - sensor (condenser) 1
2 41-2407 *PLUG - 35-pin 1
41-2457 *TERMINAL - socket 14
3 41-8735 *RECEPTACLE - 4-pin (main harness & suction transducer) 2
41-8833 *WEDGE - 4-pin 2
41-8821 *PIN - gold (18 ga) 7
4 41-7585 *PLUG - 12-pin (DAS) 2
41-7586 *WEDGE - 12-pin 2
44-9587 *SOCKET (18 ga) 12
5 41-8834 *RECEPTACLE - 12-pin (DAS) 1
41-8835 *WEDGE - 12-pin 1
44-9591 *TERMINAL - pin (16-18 ga) 12
6 41-8829 *PLUG - 6-pin (evap sensor harness) 1
41-8836 *WEDGE - 6-pin 1
41-8816 *SOCKET - gold (18 ga) 6
7 41-8818 *RECEPTACLE - 2-pin (water & compr temp sensor) 2
41-8819 *WEDGE - 2-pin 2
41-8821 *PIN - gold (18 ga) 4
8 41-8824 *RECEPTACLE - 3-pin (discharge pressure transducer) 1
41-8825 *WEDGE - 3-pin 1
41-8821 *PIN - gold (18 ga) 3
9 40-975 *KIT - sensor (ungraded) 1
10 51-1768 *MOUNT - cable (fir tree) 4
11 41-8696 HARNESS - sensor (evaporator) 1
41-8830 *WEDGE - 6-pin 1
41-8832 *PIN - gold (18 ga) 6
13 40-974 *KIT - sensor (graded) 2
14 40-975 *KIT - sensor (ungraded) 1
15 55-6388 CLAMP - sensor 3
135
236D2 COMMUNICATION HARNESSES (before 8/11)
Revised
02/13/12
136
COMMUNICATION HARNESSES (before 8/11) 236D2
Revised
02/13/12

1 41-8700 HARNESS - communications (SR-2, before 8/11) 1
2 41-5709 *RECEPTACLE - 8-pin (J13) 1
33-3908 *GASKET - 8-pin receptacle 1
3 41-5710 *RECEPTACLE - 4-pin (J8, J9, J10) 3
41-5719 *SOCKET - gold (16-20 ga) 16
41-6256 *SEAL - socket 16
4 44-5219 *CONNECTOR - 2-pin (J4) 1
44-5630 *TERMINAL - fingrip 2
41-8739 *PIN (16-20 ga) 6
41-6256 *SEAL - pin 6
6 41-8829 *PLUG - 6-pin (status light or thermometer) 1
41-8836 *WEDGE - 6-pin 1
44-9587 *SOCKET (18 ga) 3
7 41-8831 *RECEPTACLE - 6-pin (sealing) 1
41-8830 *WEDGE - 6-pin 1
8 41-8818 *RECEPTACLE - 2-pin (on-off switch) 1
41-8819 *WEDGE - 2-pin 1
44-9597 *PIN (14-16 ga) 2
9 41-8826 *RECEPTACLE - 8-pin (flush mount controller) 1
41-8827 *WEDGE - 8-pin 1
41-8832 *PIN - gold (20 ga) 8
10 41-8758 *PLUG - 8-pin (sealing) 1
41-8759 *WEDGE - 8-pin 1
11 41-9038 HARNESS - download 1
12 41-2405 RECEPTACLE - 5-pin (controller download) 1
44-9591 TERMINAL - pin (16-18 ga) 4
92-3067 CAP - dust 1
33-3865 GASKET - cap 1
137
236D2 COMMUNICATION HARNESSES (before 8/11)
Revised
02/13/12
138
COMMUNICATION HARNESSES (before 8/11) 236D2
Revised
02/13/12

13 92-7933 BOX - download 1
55-3272 RIVET - box 4
14 92-7934 COVER - download 1
15 55-6409 GRIP - harness 1
139
250F4 COMMUNICATION HARNESSES (8/11 & after)
Revised
08/10/11
140
COMMUNICATION HARNESSES (8/11 & after) 250F4
Revised
08/10/11

1 42-156 HARNESS - communications (SR-3, 8/11 & after) 1
2 41-5709 *RECEPTACLE - 8-pin (J13) 1
3 41-5710 *RECEPTACLE - 4-pin (J8, J9, J10) 3
41-5719 *SOCKET - gold (16-20 ga) 16
41-6256 *SEAL - socket 16
4 44-5219 *CONNECTOR - 2-pin (J4) 1
44-5630 *TERMINAL - fingrip 2
41-8739 *PIN (16-20 ga) 6
41-6256 *SEAL - pin 6
6 41-8829 *PLUG - 6-pin (status light or thermometer) 1
41-8836 *WEDGE - 6-pin 1
44-9587 *SOCKET (18 ga) 3
7 41-8831 *RECEPTACLE - 6-pin (sealing) 1
41-8830 *WEDGE - 6-pin 1
8 41-8818 *RECEPTACLE - 2-pin (on-off switch) 1
41-8819 *WEDGE - 2-pin 1
44-9597 *PIN (14-16 ga) 2
9 41-8826 *RECEPTACLE - 8-pin (flush mount controller) 1
41-8827 *WEDGE - 8-pin 1
41-8832 *PIN - gold (20 ga) 8
10 41-8758 *PLUG - 8-pin (sealing) 1
41-8759 *WEDGE - 8-pin 1
11 41-2405 *RECEPTACLE - 5-pin (controller download) 1
44-9591 *TERMINAL - pin (16-18 ga) 4
12 92-3067 *CAP - dust 1
33-3865 *GASKET - cap 1
141
236D3 POWER RECEPTACLE & MOTOR HARNESS
Revised
TSA 08/17/13
142
POWER RECEPTACLE & MOTOR HARNESS 236D3
Revised
08/17/13
TSA

1 41-8741 CABLE - power (TSA) 1
2 41-4407 *TERMINAL - fork (#8 yellow) 3
3 44-2792 *TERMINAL - ring (#8 yellow) 1
4 44-9891 *TERMINAL - pin (10 ga) 4
5 41-4188 *CONNECTOR - harness grip 2
55-2636 *NUT - lock 2
41-4189 *WASHER - sealing 2
6 41-8292 BOX - receptacle 1
7 41-8293 RECEPTACLE - power (30 amp, 230/3/60) 1
41-8294 RECEPTACLE - power (20 amp, 460/3/60) 1
41-8275 RECEPTACLE - power (50 amp, 230/3/60) 1
41-1817 RECEPTACLE - power (Japan, 50 amp, 230/3/60) 1
8 41-8740 CABLE - motor 1
9 44-2792 *TERMINAL - ring (#8 yellow) 1
10 44-2793 *TERMINAL - ring (1/4 yellow) 1
11 44-9891 *TERMINAL - pin (10 ga) 3
13 51-1853 *CONNECTOR - harness grip (90 degree) 1
55-2636 NUT - lock 2
41-4189 WASHER - sealing 2
14 41-1105 SLEEVE - crimp A/R
15 44-6646 CAP - sleeve A/R
16 44-4695 PLUG - power (30 amp, 230/3/60) 1
44-4700 PLUG - power (20 amp, 460/3/60) 1
41-1816 PLUG - power (50 amp, 460/3/60) 1
41-1817 PLUG - power (Japan, 50 amp, 230/3/60) 1
17 104-801 MOTOR (early units, 7.2 hp) 1
104-801 MOTOR (current units, 7.2 hp) 1
104-786 MOTOR (early units, 12 hp) 1
104-791 MOTOR (current units 12 hp) 1
143
236D0 BATTERY CABLES & FUSE
Revised
06/19/12
144
BATTERY CABLES & FUSE 236D0
Revised
06/19/12

1 41-3665 HOLDER - fuse 1
2 41-3666 FUSE (60 amp) 1
3 41-8596 TERMINAL (3/8) 1
4 41-3408 TERMINAL - splice 1
5 41-8699 CABLE - power (#2 wire, 12V) 1
6 41-8597 CABLE - battery (21 ft) 2
42-642 CABLE - battery (8.4 M) 1
7 41-8598 TERMINAL - battery cable 2
8 41-8701 CABLE - ground (96 in) 1
9 55-6994 SCREW - ground 1
10 51-1614 STUD - ground terminal 1
11 55-2640 NUT - ground 1
55-3996 LOCKWASHER (internal tooth) 1
55-2363 LOCKWASHER (spring) 1
12 92-7521 BRACKET - battery cable 1
92-9583 BRACKET - battery cable (T-500R, see 259F5) 1
13 55-6388 CLAMP - cable (3/8) 2
92-5563 CLAMP - cable (7/16) 2
14 33-1371 GROMMET 2
145
236H1 HOSE MANAGEMENT
Revised
01/26/12
146
HOSE MANAGEMENT 236H1
Revised
01/26/12

90-421 KIT - hose management 1
1 98-8213 *COVER - hose management 1
2 92-1111 *HOLDER - hose clip 6
3 92-1112 *COVER - straight 3
55-3015 *SCREW - holder & clip 6
4 92-1113 COVER - hose management (curved, TSA option) 1
5 92-1114 COVER - hose management (curved, TSA option) 1
147
174E6 DOOR SWITCH
Revised
06/26/11
148
DOOR SWITCH 174E6
Revised
06/26/11

1 40-1135 KIT - door switch (3 wire) 2
55-8421 *SCREW - switch (1.0 in) 2
51-1321 *SCREW - switch (3/4 in) 2
2 41-7281 HARNESS - door switch (single temp or zone 1) 1
83-257 *GROMMET (3/8 id) 1
3 55-2536 CLAMP - harness 15
55-9126 SCREW - harness 15
4 41-4753 HARNESS - door switch (zone 2) 1
41-7039 HARNESS - door switch (zone 3) 1
5 92-4772 NAMEPLATE - Door Switch 1
149
235H8 FLUSH MOUNT CONTROLLER
Revised
04/25/13
150
FLUSH MOUNT CONTROLLER 235H8
Revised
04/25/13

40-1061 KIT - flush mount controller (single temp) 1
40-1062 KIT - flush mount controller (muiti temp) 1
1 45-2401 *CONTROLLER - flush mount (single temp) 1
45-2404 *CONTROLLER - flush mount (muiti temp) 1
93-1032 **FACEPLATE 1
55-3443 *SCREW - controller 2
2 90-335 *KIT - box, remote controller 1
3 41-8702 *HARNESS - controller to evap 1
4 41-8765 **CONNECTOR - 8-pin 1
41-8872 **TERMINAL - gold (20 ga) 7
5 41-6586 *HARNESS - evaporator 1
6 44-9903 **PLUG - 8-pin 1
44-9902 **WEDGE - 8-pin 1
41-8816 **SOCKET - gold (18 ga) 8
7 41-124 **TERMINAL - splice 8
8 92-6682 *NAMEPLATE - Warning 1
9 92-4978 NAMEPLATE - Attention 1
151
226E6 STATUS/TEMPERATURE/FUEL LEVEL
Revised
DISPLAYS 11/05/12
152
STATUS/TEMPERATURE/FUEL LEVEL 226E6
Revised
11/05/12
DISPLAYS

1 40-1109 KIT - status/temp/fuel level display (left side, w/fuel gauge) 1
2 40-1110 KIT - status/temperature/fuel level display (left side) 1
3 40-1111 KIT - status/temperature/fuel level display (right side) 1
4 40-1112 KIT - status/temperature/fuel level display (flush mount) 1
5 40-1070 KIT - status/fuel level display (left side, w/fuel gauge) 1
6 40-1068 KIT - status/fuel level display (left side) 1
7 40-1069 KIT - status/fuel level display (right side) 1
8 40-1071 KIT - status/fuel level display (flush mount, w/fuel gauge) 1
9 40-1067 KIT - status/fuel level display (flush mount) 1
10 40-980 KIT - status display (left side) 1
40-984 KIT - status display (left side, SLX, Prececedent, T-Series Truck after 11/11) 1
350-4665 KIT - status display (Carrier units only) 1
11 40-981 KIT - status display (flush mount, SB) 1
40-989 KIT - status display (flush mount, SLX, Precedent) 1
12 40-996 KIT - status display (right mount, SB Australia) 1
40-985 KIT - status display (right side, SLX, Predcedent) 1
13 40-1119 KIT - temperature display (left side, degrees F) 1
40-1120 KIT - temperature display (left side, degrees C) 1
14 40-1121 KIT - temperature display (right side, degrees C) 1
15 41-9024 DISPLAY - face plate decal (status/temp/fuel level display) 1
16 41-9025 DISPLAY - face plate decal (status/fuel level display) 1
17 41-9023 DISPLAY - face plate decal (status display) 1
18 41-6742 HARNESS - fuse (multi temp units) 1
19 41-1932 FUSE (1 amp) 1
20 40-1160 KIT - fuel level (flushmount) 1
21 40-1165 KIT - fuel level (left side) 1
153
238D5 EZ READ THERMOMETER
Revised
09/08/09
154
EZ READ THERMOMETER 238D5
Revised
09/08/09

1 92-7931 BASE - thermometer 1
2 92-7932 COVER - thermometer 1
3 41-2590 THERMOMETER - F (EZ read LCD) 1
41-2591 THERMOMETER - C (EZ read LCD) 1
55-4222 SCREW - thermometer 3
55-2999 NUT 3
4 41-6950 GRIP - harness 1
5 33-4523 BUSHING 1
6 44-5234 SENSOR 120 in 1
55-547 CLAMP - sensor 1
7 41-9105 HARNESS - thermometer 1
155
235H9 DAS CONTROL BOX
Revised
12/15/12
156
DAS CONTROL BOX 235H9
Revised
12/15/12

1 40-1125 KIT - DAS (EMEIA, 1 zone, incl sensor and 20 ft harness) 1
2 45-2247 *DATALOGGER - DAS IV 1
203-439 **BATTERY 1
3 91-9305 *NAMEPLATE - DAS Sensor Grade 1
4 41-8743 *HARNESS - DAS communications 1
5 44-9904 **RECEPTACLE - 12-pin 1
44-9905 **WEDGE - 12-pin 1
44-9591 **PIN - terminal (18 ga) 18
44-9894 **PIN - sealing 3
6 41-5367 *BOX ASSEMBLY - DAS 1
7 91-9585 **BOX - DAS 1
8 41-2405 **CONNECTOR - receptacle (5-pin) 1
9 44-8329 **RECEPTACLE (6-pin) 1
10 55-3427 **SCREW - receptacle 8
55-2359 **FLATWASHER 16
11 55-2361 **NUT 8
12 55-6742 **CONNECTOR - harness grip 1
13 55-2635 **NUT 1
14 91-9586 **COVER - box 1
15 55-3025 **SCREW - cover 4
16 55-2001 **FLATWASHER 4
17 99-3685 **CHAIN 2
18 41-2406 **CAP - dust 1
19 44-8333 **CAP - dust 1
20 55-2332 *BANDWRAP 2
21 41-8703 *HARNESS - DAS 1
22 41-7585 **PLUG - 12-pin (to DAS remote box) 1
41-7586 **WEDGE - 12-pin 1
23 41-8736 **PLUG - 4-pin (J DAS IN) 1
41-8815 **WEDGE - 4-pin 1
24 41-8733 **PLUG - 2-pin (J DAS OUT) 1
41-8820 **WEDGE - 2-pin 1
44-9587 **SOCKET 18GA 6
NOTE: One Zone units use 40-1125; Two Zone units use 40-1125 & 40-1132; Three Zone units use 40-1125 & two 40-
1132.
157
235H9 DAS CONTROL BOX
Revised
12/15/12
158
DAS CONTROL BOX 235H9
Revised
12/15/12

25 44-2789 **TERMINAL - ring (ground) 1
26 41-5709 **PLUG - 8-pin (comm harness) 1
33-3908 **GASKET - 8-pin plug 1
41-2457 **SOCKET (18 ga) 8
41-6256 **SEAL - wire 5
27 41-3359 **PLUG - 35-pin (DAS) 1
41-2457 **SOCKET - terminal (18 ga) 29
28 41-8834 **RECEPTACLE - 12-pin (sensor harness) 1
41-8835 **WEDGE - 12-pin 1
44-9591 **PIN - terminal (18 ga) 12
29 40-1132 KIT - DAS SENSOR (2 zone & 3 zone, 10 ft & 40 ft sensor harnesses, does A/R
not include DAS module)
41-2985 *HARNESS - sensor (10 ft) 1
41-2986 *HARNESS - sensor (40 ft) 2
30 41-9657 *SENSOR (graded) A/R
NOTE: One Zone units use 40-1125; Two Zone units use 40-1125 & 40-1132; Three Zone units use 40-1125 & two 40-
1132.
159
238B8 DAS II/TracKing CONTROL BOX
Revised
04/30/12
160
DAS II/TracKing CONTROL BOX 238B8
Revised
04/30/12

1 40-974 KIT - sensor (graded) A/R
2 41-3015 HARNESS - sensor (10 ft) A/R
41-2985 HARNESS - sensor (20 ft) A/R
3 45-2247 DATALOGGER - DAS IV 1
203-439 *BATTERY 1
4 41-8743 HARNESS - DAS communications 1
44-9905 *WEDGE - 12-pin 1
44-9591 *TERMINAL - pin (16-18 ga) 18
41-5367 BOX ASSEMBLY - DAS 1
6 91-9585 *BOX - DAS 1
7 41-2405 *CONNECTOR - receptacle (5-pin) 1
9 55-3427 *SCREW - receptacle 8
10 55-2359 *FLATWASHER 16
11 55-2361 *NUT 8
13 55-2635 *NUT 1
14 91-9586 *COVER - box 1
15 55-3025 *SCREW - cover 4
17 99-3685 *CHAIN 2
18 41-2406 *CAP - dust 1
19 44-8333 *CAP - dust 1
20 55-2332 BANDWRAP 2
21 91-9305 NAMEPLATE - DAS Sensor Grade 1
22 41-8943 HARNESS - DAS w/ TracKing GPRS 1
23 41-7585 *PLUG - 12-pin (to DAS remote box) 1
41-7586 *WEDGE - 12-pin 1
41-2457 *SOCKET (18 ga) 9
24 41-8736 *PLUG - 4-pin (J DAS IN) 1
161
238B8 DAS II/TracKing CONTROL BOX
Revised
04/30/12
162
DAS II/TracKing CONTROL BOX 238B8
Revised
04/30/12

41-8815 *WEDGE - 4-pin 1
25 41-8733 *PLUG - 2-pin (J DAS OUT) 1
41-8820 *WEDGE - 2-pin 1
44-9587 *SOCKET 18GA 5
26 44-2789 *TERMINAL - ring (blue 1/4, 14-16 ga) 1
27 41-5709 *PLUG - 8-pin (communication harness) 1
33-3908 *GASKET - 8-pin plug 1
41-5719 *SOCKET - gold (18 ga) 5
41-6256 *SEAL - wire 5
28 41-3359 *PLUG - 35-pin (DAS) 1
41-2457 *SOCKET - terminal (18 ga) 29
29 41-8834 *RECEPTACLE - 12-pin (sensor harness) 1
41-8835 *WEDGE - 12-pin 1
44-9591 *TERMINAL - pin (16-18 ga) 12
30 41-8947 *PLUG 7-pin (TracKing module) 1
41-8949 *SOCKET - 20 ga 9
32 41-9517 MODULE - TracKing (EU SIM) 1
41-9516 MODULE - TracKing (TSA SIM) 1
55-4606 SCREW - module 4
33 41-9902 ANTENNA - GPS-GPRS (5M) 1
34 41-8755 ANTENNA - GPS-GPRS (1.5M) 1
35 92-7794 BRACKET - antenna 1
163
259G5 DAS IV/TracKing CONTROL BOX (5/12 & after)
Revised
06/18/13
164
DAS IV/TracKing CONTROL BOX (5/12 & after) 259G5
Revised
06/18/13

1 40-974 KIT - sensor (graded) A/R
2 41-3015 HARNESS - sensor (10 ft) A/R
3 45-2247 DATALOGGER - DAS IV 1
203-439 *BATTERY 1
4 41-8743 HARNESS - DAS sensors 1
44-9905 *WEDGE - 12-pin 1
44-9591 *TERMINAL - pin (16-18 ga) 18
41-5367 BOX ASSEMBLY - DAS 1
6 91-9585 *BOX - DAS 1
7 41-2405 *CONNECTOR - receptacle (5-pin) 1
9 55-3427 *SCREW - receptacle 8
11 55-2361 *NUT 8
13 55-2635 *NUT 1
14 91-9586 *COVER - box 1
15 55-3025 *SCREW - cover 4
17 99-3685 *CHAIN 2
18 41-2406 *CAP - dust 1
19 44-8333 *CAP - dust 1
20 55-2332 BANDWRAP 2
21 91-9305 NAMEPLATE - DAS Sensor Grade 1
22 41-8943 HARNESS - DAS w/ TracKing GPRS 1
41-9518 HARNESS TRACKING SR2 1
23 41-7585 *PLUG - 12-pin (to DAS remote box) 1
41-7586 *WEDGE - 12-pin 1
41-2457 *SOCKET (18 ga) 9
165
Revised
06/18/13
166
Revised
06/18/13

24 41-8736 *PLUG - 4-pin (J DAS IN) 1
41-8815 *WEDGE - 4-pin 1
25 41-8733 *PLUG - 2-pin (J DAS OUT) 1
41-8820 *WEDGE - 2-pin 1
44-9587 *SOCKET 18GA 5
26 44-2789 *TERMINAL - ring (blue 1/4, 14-16 ga) 1
27 41-5709 *PLUG - 8-pin (communication harness) 1
33-3908 *GASKET - 8-pin plug 1
41-5719 *SOCKET - gold (18 ga) 5
41-6256 *SEAL - wire 5
28 41-3359 *PLUG - 35-pin (DAS) 1
41-2457 *SOCKET - terminal (18 ga) 29
29 41-8834 *RECEPTACLE - 12-pin (sensor harness) 1
41-8835 *WEDGE - 12-pin 1
44-9591 *TERMINAL - pin (16-18 ga) 12
41-8949 *SOCKET - 20 ga 9
40-1167 KIT - TracKing (EU SIM) 1
40-1168 KIT - TracKing (UK SIM) 1
40-1166 KIT - TracKing (less SIM) 1
32 41-9517 MODULE - TracKing (EU & UK SIM) 1
41-9516 MODULE - TracKing (TSA SIM) 1
42-436 MODULAR TRACKING RAZOR T-MOB 1
55-4606 SCREW - module 4
33 92-9744 BRACKET - module 1
92-8524 BRACKET RAZOR TRACKING MODUL 1
34 41-9902 ANTENNA - GPS-GPRS (EU & UK, 5M) 1
41-8755 ANTENNA - GPS-GPRS (TSA, 1.5M) 1
41-9901 ANTENNA GPS-GPRS-WIFI 1.5 ME 1
167
Revised
06/18/13
168
Revised
06/18/13

169
112D9 CONNECTORS - DEUTSCH IN-LINE
Revised
11/27/12
170
CONNECTORS - DEUTSCH IN-LINE 112D9
Revised
11/27/12

1 44-9700 TERMINAL - socket (w/ 6 in wire lead) 2
44-9587 TERMINAL - socket (without wire) 2
2 44-9585 PLUG (2-pin, w/ seal) 1
3 33-2392 SEAL 1
4 44-9586 WEDGE 1
5 44-9590 WEDGE 1
6 44-9589 RECEPTACLE (2-pin) 1
7 44-9701 TERMINAL - pin (w/ 6 in wire lead) 2
44-9591 TERMINAL - pin (16-18 ga) 2
8 44-9631 PLUG (3-pin, w/ seal) 1
9 33-2393 SEAL 1
10 44-9536 WEDGE 1
11 44-9545 WEDGE 1
13 44-8935 PLUG (4-pin, w/ seal) 1
14 33-2394 SEAL 1
15 44-8936 WEDGE 1
16 44-8918 WEDGE 1
18 44-8920 PLUG (6-pin, w/ seal) 1
19 33-2395 SEAL 1
20 44-8921 WEDGE 1
21 44-8917 WEDGE 1
23 44-9903 PLUG (8-pin, w/ seal) 1
24 33-2396 SEAL 1
25 44-9902 WEDGE 1
26 44-9901 WEDGE 1
41-2628 RECEPTACLE (8-pin, brown) 1
28 44-9600 PLUG (12-pin, w/ seal) 1
29 33-2397 SEAL 1
30 44-9601 WEDGE 1
171
112D9 CONNECTORS - DEUTSCH IN-LINE
Revised
11/27/12
172
CONNECTORS - DEUTSCH IN-LINE 112D9
Revised
11/27/12

31 44-9905 WEDGE 1
33 41-2323 PLUG - assembly (w/ 6 in wires) 1
34 41-2322 RECEPTACLE - assembly (w/ 6 in wires) 1
39 41-4524 SOCKET (8-10 ga) 1
40 41-3073 PLUG (1 terminal, 8-10 ga) 1
41 41-3069 RECEPTACLE (1 terminal, 8-10 ga) 1
42 44-6850 PIN (8-10 ga) 1
43 44-9602 PIN - sealing A/R
44 44-9906 TAB - mounting (for all connectors except the 8-pin connector) A/R
45 44-9907 TAB - mounting (for 8-pin connector only) A/R
46 204-703 KIT - crimper (w/ terminals) 1
204-1038 *TOOL - crimper 1
204-799 *TOOL - wedge remover 1
173
193G5 AMP MATE-N-LOCK CONNECTORS
Revised
10/22/12
174
AMP MATE-N-LOCK CONNECTORS 193G5
Revised
10/22/12

1 41-6257 CONNECTOR (1-pin) 1
7 41-5719 SOCKET (20-16 gauge) A/R
41-5718 SOCKET (22-18 gauge) A/R
8 41-5710 CONNECTOR - sealed (4-pin) 1
9 33-3909 GASKET - 4-pin plug 1
14 41-6256 SEAL - wire A/R
204-737 TOOL - pin removal 1
204-1120 TOOL - pin removal 1
175
233H7 CONDENSER FRAME GROUP
Revised
06/01/13
176
CONDENSER FRAME GROUP 233H7
Revised
06/01/13

1 98-8290 FRAME - condenser 1
55-9084 INSERT (M6) 25
51-1880 INSERT (M8) 20
2 33-1371 GROMMET (1.7 id) 2
3 92-7522 MEMBER - bottom 1
4 92-7523 ARCH - support 1
55-6764 SCREW - arch 2
5 92-7524 BRACKET - front 1
92-9928 BRACKET - front (units w/ micro channel coil) 1
6 92-7525 BRACKET - fuel filter 1
7 92-7526 BRACE - condenser coil 1
55-6215 SCREW - bracket & support 15
8 92-7642 NUTSTRIP - unit lifting 2
55-9495 RIVET - nutstrip 4
9 92-7521 BRACKET - battery cable (see 236D0) 1
10 98-8204 STIFFENER - evaporator 1
55-5579 SCREW - stiffener (M10 x 25) 2
55-6280 SCREW - stiffener (M10 x 60) 6
11 98-8205 BULKHEAD 1
98-8905 BULKHEAD (heat option only) 1
12 30-290 GASKET - sill 1
13 99-630 T-BOLT (6.0 in lg) A/R
92-8703 T-BOLT (7.75 in lg) A/R
99-214 T-BOLT (9.6 in lg) A/R
55-3686 NUT 4
14 92-7527 BLOCK - filler (T-570/600/800) 2
15 92-9248 BOLTSTRIP 1
55-9495 RIVET - boltstrip 1
177
233H7 CONDENSER FRAME GROUP
Revised
06/01/13
178
CONDENSER FRAME GROUP 233H7
Revised
06/01/13

92-9654 BRACKET - valve (units w/ micro channel coil) 1
17 92-7784 BRACE - fanshaft 1
18 51-2026 BOLT - unit lifting 3
179
236D6 CONDENSER COVERS & GRILLES (T-
Revised
1000/1000R/1000M/1200R) 10/17/12
180
CONDENSER COVERS & GRILLES (T- 236D6
Revised
10/17/12
1000/1000R/1000M/1200R)

1 98-8022 CAP - top 1
51-2123 INSERT - threaded (M6) 8
51-2124 INSERT - threaded (M5) 1
51-718 SCREW - cap 8
2 98-8018 BAND - belly 1
51-718 SCREW - belly 8
3 98-8027 GRILLE - upper 1
98-8445 GRILLE - upper (chrome) 1
51-718 SCREW - grille 12
4 98-8017 PANEL - condenser (bottom) 1
5 98-8025 *GRILLE - lower 1
98-8442 GRILLE - lower (chrome) 1
55-9761 SCREW - panel 13
6 92-7032 BRACKET - coil (engine side) 1
51-718 SCREW - bracket to cap 2
7 92-7033 BRACKET - coil (control box side) 1
51-718 SCREW - bracket to cap 2
8 92-7034 BRACKET - band 1
51-718 SCREW - bracket to band 3
9 92-7805 PANEL - blockoff 1
51-718 SCREW - panel to band 4
10 92-7552 CAP - hose management (see 236D0) 2
11 33-4521 SOUNDFOAM 1
12 92-8668 NAMPLATE - TK logo 1
181
236D5 DOORS & COVERS (T-
Revised
1000/1000R/1000M/1200R) 06/13/13
182
DOORS & COVERS (T- 236D5
Revised
06/13/13
1000/1000R/1000M/1200R)

1 98-8023 DOOR - engine (curbside, incl item 2) 1
2 92-9610 *HINGE - door (with pin, 2 per door) 4
55-7407 *SCREW - hinge to door 8
3 51-1928 FASTENER - door 6
4 51-1117 RETAINER - fastener 6
5 55-4318 NUT - U 6
6 51-1927 SPRING - fastener (door) 4
7 98-8024 DOOR - control box (roadside, incl items 2 & 8) 1
8 92-7790 *WINDOW - sightglass 1
55-7409 SCREW - hinge to door 1
9 98-8247 COVER - engine 1
10 55-6544 CLAMP - cover 4
11 92-9129 BRACKET - screen 4
12 51-1926 FASTENER - cover 2
13 55-6023 SPACER - fastener 2
14 98-8248 SCREEN 1
15 98-8471 SCREEN - top (full cover, EMEIA) 1
16 55-6544 CLAMP - screen & cover 4
51-718 SCREW - screen 4
17 91-8726 HINGE - left (control box door) 2
18 91-8725 HINGE - right (engine door) 2
55-7407 SCREW - hinge to frame 8
Ref #15 (98-8471) ONLY for units built in Galway.
183
236D5 DOORS & COVERS (T-
Revised
1000/1000R/1000M/1200R) 06/13/13
184
DOORS & COVERS (T- 236D5
Revised
06/13/13
1000/1000R/1000M/1200R)

19 33-4504 GASKET - control box door 1
20 33-4522 GASKET - control box door (lower) 1
21 92-9119 COVER - snow (optional) 1
55-9428 WASHER 6
55-7007 NUT 3
22 51-1994 U-NUT 2
23 92-4480 BUMPER - screen 2
55-291 NUT 2
24 92-9945 BRACKET - bumper (engine side) 1
25 92-9944 BRACKET - bumper (control box side) 1
Ref #15 (98-8471) ONLY for units built in Galway.
185
240B1 LOW SOUND Ldb (T-1000 & T-1200)
Revised
06/19/13
186
LOW SOUND Ldb (T-1000 & T-1200) 240B1
Revised
06/19/13

1 78-1708 FAN - condenser (Ldb) 1
55-141 SCREW - fan (3/4 lg) 4
55-790 LOCKWASHER 4
2 77-2867 HUB - fan 1
55-141 SCREW - hub (3/4 lg) 2
55-8650 SCREW - hub (2 lg) 2
55-790 LOCKWASHER 2
55-371 FLATWASHER 2
3 55-7555 KEY 1
4 98-8366 ORIFICE - condenser fan 1
5 92-7953 PANEL - blockoff 1
6 92-7957 LOUVER - middle 1
7 92-7956 LOUVER - upper 1
8 33-4525 SOUNDFOAM - engine door 1
33-5077 SOUNDFOAM - engine door 1
51-2375 BUTTON - trim 4
9 33-4526 SOUNDFOAM - engine cover 1
51-1984 CLIP - foam retainer 5
10 98-8774 SCREEN - top 1
51-1929 SCREW - screen (16mm) 2
55-8782 WASHER 8
55-4318 U-NUT 2
11 92-9129 BRACKET - screen 6
12 55-2536 CLAMP - screen & control box cover 2
55-6544 CLAMP - engine cover 2
13 98-8775 COVER - control box 1
14 98-8247 COVER - engine (see 236D5) 1
51-1929 SCREW - cover (16mm) 5
15 92-9114 BARRIER - back channel 4
16 92-9115 BARRIER - back channel 2
17 92-9116 BARRIER - front channel 1
18 92-9117 FOAM - frame (rear) 1
19 92-9118 FOAM - frame (front) 1
187
240B1 LOW SOUND Ldb (T-1000 & T-1200)
Revised
06/19/13
188
LOW SOUND Ldb (T-1000 & T-1200) 240B1
Revised
06/19/13

20 92-9128 FOAM - sound (cover) 1
21 92-9130 FOAM - sound (front control box end) 1
22 92-9131 FOAM - sound (front engine end) 1
33-5078 FOAM - sound (front engine end) 1
23 93-1170 BRACKET - cover 1
189
235A3 EVAPORATOR COMPARTMENT
Revised
06/03/13
190
EVAPORATOR COMPARTMENT 235A3
Revised
06/03/13

1 98-8208 HOUSING - evaporator 1
55-9761 SCREW - housing (M6 X 25) 3
55-6997 NUT - captive 8
2 67-2422 COIL - evaporator (see 235H3) 1
3 203-534 SEALER - tape A/R
4 92-7539 COVER - curb side 1
5 92-7540 COVER - road side 1
51-718 SCREW - cover (M6 X 16) 20
6 91-1843 BLADE - damper (metal, plastic blade see 242G5) 1
7 92-9436 ROD - blade 1
55-9002 SCREW - rod to blade 3
55-7034 NUT 3
8 55-6534 WASHER - damper blade 2
9 91-3905 BEARING - damper 2
55-7407 SCREW - bearing 4
55-7034 NUT 4
10 44-2823 SOLENOID - damper 1
92-7541 NUTSTRIP - solenoid 2
11 55-2112 SCREW - solenoid rod 1
55-4560 NUT 1
12 55-2550 PIN - cotter 2
13 99-9953 ROD - damper solenoid 1
14 91-861 SPRING - damper blade 2
15 91-7812 BRACKET - housing support 1
16 92-8016 ANGLE - damper blade clamp 1
55-7172 SCREW - angle 2
191
235A3 EVAPORATOR COMPARTMENT
Revised
06/03/13
192
EVAPORATOR COMPARTMENT 235A3
Revised
06/03/13

55-7042 NUT 2
17 55-9976 CLAMP - damper blade 1
55-7042 NUT 1
18 92-7537 BRACKET - drain pan (roadside) 1
19 92-7536 BRACKET - drain pan (curbside) 1
51-718 SCREW - bracket (4 each bracket) 8
20 92-7538 BRACKET - evaporator (vertical) 1
21 92-8001 BRACKET - evaporator (horizontal) 1
22 98-8207 BASE - evaporator drain pan 1
23 98-8209 ORIFICE - evaporator fan 2
55-3045 WASHER - dome 8
24 92-7543 COVER - evaporator (bottom) 2
25 92-7650 SCREEN - evaporator 2
55-5635 SCREW - cover & screen 4
26 30-290 KIT - sill gasket 1
27 55-7375 SCREW - evaporator to frame (100 mm lg) 1
51-111 SCREW - evaporator to frame (140 mm lg) 5
55-7348 NUT 6
28 91-2434 HOSE - evaporator drain 2
29 66-1273 VALVE - check 2
30 92-7553 SCREEN - curbside 1
31 92-7554 SCREEN - roadside 1
193
242G5 EVAPORATOR COMPARTMENT (1/10 & after)
Revised
06/03/13
194
EVAPORATOR COMPARTMENT (1/10 & after) 242G5
Revised
06/03/13

1 98-8208 HOUSING - evaporator 1
2 67-2422 COIL - evaporator (see 235H3) 1
67-2730 COIL - evaporator (unit w/ coolant option, see 259C9) 1
3 203-534 SEALER - tape A/R
4 92-8272 COVER - curb side 1
5 92-8273 COVER - road side 1
51-718 SCREW - cover (M6 X 16) A/R
6 98-6687 BLADE - damper 1
7 92-8274 PIVOT - blade 2
8 44-2823 SOLENOID - damper 1
91-3095 *COVER - plunger 1
55-2762 *BOLT - eye 1
44-2847 *PLUNGER 1
44-2756 DIODE 1
92-7541 NUTSTRIP - solenoid 2
9 55-2550 PIN - cotter 2
10 99-9953 ROD - damper solenoid 1
11 91-861 SPRING - damper blade 2
12 92-8275 BRACKET - housing support 1
13 91-759 CLAMP - damper blade 1
55-7008 NUT 1
14 92-7537 BRACKET - drain pan (roadside) 1
15 92-7536 BRACKET - drain pan (curbside) 1
51-718 SCREW - bracket (4 each bracket) 8
16 92-7538 BRACKET - evaporator (vertical) 1
195
242G5 EVAPORATOR COMPARTMENT (1/10 & after)
Revised
06/03/13
196
EVAPORATOR COMPARTMENT (1/10 & after) 242G5
Revised
06/03/13

17 92-8610 BRACKET - evaporator (horizontal) 1
18 98-8207 BASE - drain pan (before 11/11) 1
98-8904 BASE - drain pan (11/11 & after) 1
98-8987 BASE - drain pan (coolant heat option) 1
19 98-8209 ORIFICE - evaporator fan 2
55-3045 WASHER - dome 8
20 92-9531 COVER - evaporator (bottom) 2
55-5635 SCREW - cover & screen 4
22 30-290 KIT - sill gasket 1
23 55-7375 SCREW - evaporator to frame (100 mm lg) 1
51-111 SCREW - evaporator to frame (140 mm lg) 5
55-7348 NUT 6
24 98-6722 HOSE - evaporator drain 2
51-1989 CLAMP - hose (24MM) 2
25 66-1273 VALVE - check 2
55-9495 RIVET - screen 4
27 33-2361 GROMMET 1
28 98-8908 GUARD - top 1
197
38B2 BATTERY BOX ASSEMBLY (TSA)
Revised
08/15/11
198
BATTERY BOX ASSEMBLY (TSA) 38B2
Revised
08/15/11

45-897 BOX - battery (does not include battery) 1
1 98-2011 *BOX - battery 1
2 98-1957 *COVER - battery box 1
3 99-5716 *ROD - battery holddown (13.5 lg) 2
99-7170 *ROD - battery holddown (11.25 lg) 2
4 91-1344 *ANGLE - battery holddown 1
5 55-2542 *NUT 2
7 33-1371 *GROMMET 2
8 55-4974 *NUT - captive 4
9 55-3018 *SCREW - cover 4
12 99-4490 NAMEPLATE - Warning 1
99-5714 NAMEPLATE - Corrosive 1
99-5715 NAMEPLATE - recommended batteries 1
203-339 BATTERY (480CCA) 1
203-340 BATTERY (625CCA) 1
203-774 BATTERY (640 CCA) 1
203-777 BATTERY - EON (880 CCA) 1
199
235F4 FUEL TANK & PUMP GROUP
Revised
08/21/11
200
FUEL TANK & PUMP GROUP 235F4
Revised
08/21/11

1 12-927 TANK - fuel (30 gal 18 dia) 1
2 11-7984 *CAP - fuel tank 1
3 11-5331 *TUBE - fuel 2
4 55-5617 *VENT - check 1
5 11-2593 *GAUGE - fuel 1
11-5450 **DIAL - fuel gauge 1
6 33-4818 **O-RING - gauge to tank 1
7 11-9134 *DRAIN - ball check 1
8 98-8077 BAND - fuel tank 2
55-3686 NUT 2
9 41-7059 PUMP - fuel 1
10-376 *KIT - filter (diesel) 1
10-378 *KIT - bowl & gasket 1
33-4256 *GASKET - bowl to body 1
10 204-1166 WRENCH - fuel bowl 1
11 92-5656 BRACKET - fuel pump 1
55-4953 NUT 2
201
236B5 NAMEPLATES
Revised
01/23/13
202
NAMEPLATES 236B5
Revised
01/23/13

1 92-8668 NAMEPLATE - TK Logo 1
2 92-7654 NAMEPLATE - Thermo King 1
3 92-7367 NAMEPLATE - IR Logo 1
4 92-7664 NAMEPLATE - T-600 1
5 92-7665 NAMEPLATE - T-800 1
6 92-7652 NAMEPLATE - T-1000 1
7 92-9247 NAMEPLATE - T-570R 1
8 92-8129 NAMEPLATE - T-600R 1
9 92-8130 NAMEPLATE - T-800R 1
10 92-8145 NAMEPLATE - T-1000R 1
92-9113 NAMEPLATE - T-1000R 1
11 92-7791 NAMEPLATE - T-1200R 1
12 92-9376 NAMEPLATE - T-600M 1
13 92-9245 NAMEPLATE - T-800M 1
14 92-9246 NAMEPLATE - T-1000M 1
15 92-9699 NAMEPLATE - T-500R 1
16 92-6772 NAMEPLATE - Green Tech 1
17 92-9112 NAMEPLATE - SPECTRUM 1
18 92-8726 NAMEPLATE - WHISPER (black) 1
92-9616 NAMEPLATE - WHISPER (white) 1
19 91-5886 NAMEPLATE - R404A 1
20 92-326 NAMEPLATE - Compressor Oil 1
21 91-5882 NAMEPLATE - R404A 1
22 99-9084 NAMEPLATE - Arrow 1
23 91-2368 NAMEPLATE - 220 VAC 50Hz 3 phase 1
24 91-1920 NAMEPLATE - 220-230 VAC 60Hz 3 phase 1
26 99-9700 NAMEPLATE - 380 VAC 50 Hz 3 phase 1
28 92-4322 NAMEPLATE - 400/460 VAC 50/60Hz 3 phase 1
29 91-5658 NAMEPLATE - LPCO Switch 1
30 92-7184 NAMEPLATE - Relay Board (SR-2) 1
92-8824 NAMEPLATE - Relay Board (SR-3) 1
203
236B5 NAMEPLATES
Revised
01/23/13
204
NAMEPLATES 236B5
Revised
01/23/13

31 92-1944 NAMEPLATE - Pressure Vessel (condenser) 1
92-1946 NAMEPLATE - Pressure Vessel (evaporator) 1
92-1947 NAMEPLATE - Pressure Vessel (accumulator) 1
91-7419 NAMEPLATE - Pressure Vessel (heat exchanger) 1
92-1945 NAMEPLATE - Pressure Vessel (receiver) 1
205
143D11 NAMEPLATES
Revised
05/30/12
206
NAMEPLATES 143D11
Revised
05/30/12

1 91-3357 NAMEPLATE - Caution Lifting 1
2 99-7834 NAMEPLATE - Caution 1
3 93-644 NAMEPLATE - Caution 1
4 91-4815 NAMEPLATE - Caution, Fan 1
5 99-9857 NAMEPLATE - Warning 1
6 91-4816 NAMEPLATE - Caution, High Voltage 1
7 91-8799 NAMEPLATE - Caution, Cycle Sentry 1
8 91-1739 NAMEPLATE - Warning, Not A Major Lifting Point 1
9 99-4806 NAMEPLATE - Warranty (TSA) 1
91-7989 NAMEPLATE - Warranty (EMEIA) 1
10 99-9954 NAMEPLATE - Belt Tension 1
11 91-4811 NAMEPLATE - Run hours 1
12 99-9526 NAMEPLATE - Bypass Oil Filter 1
13 91-4810 NAMEPLATE - Electric hours 1
14 99-8509 NAMEPLATE - Maintenance 1
92-176 NAMEPLATE - Maintenance (Japan) 1
15 91-4809 NAMEPLATE - Engine hours 1
16 99-9525 NAMEPLATE - Fuel Filter 1
17 91-9972 NAMEPLATE - Battery Terminal 1
18 91-9973 NAMEPLATE - Battery Terminal 1
19 99-4660 NAMEPLATE - Positive 1
20 99-4661 NAMEPLATE - Negative 1
21 92-4311 NAMEPLATE - Sound Power (101 Ldb) 1
24 91-8860 NAMEPLATE - Clean Fuel Pump 1
25 92-5947 NAMEPLATE - Tethers 1
207
Parts Manual
SB-210+
T-1000
Additional TSA
text information
to be placed here
TK 54404-1-PM (Rev. 4.4)
TK 5XXXX-X-PL
Ingersoll Rand’s Climate Solutions sector delivers energy-efficient HVACR solutions for
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy efficient heating, ventilating and air
conditioning systems, building and contracting services, parts support and advanced controls
for commercial buildings and homes.
Distributed by:
Thermo King Corporate

314 West
314 West 90th
90th Street
Street
Minneapolis, MN
Minneapolis, MN 55420
55420
Direct (952)
Direct (952) 887-2200
887-2200
TK 54404-1-PM
©2011 Ingersoll Rand Company

Printed in U.S.A.

T-1000 TSA 54404-1-PM Rev 4.4

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Parts Manual

Thermo King Corporate

©2011 Ingersoll Rand Company

Printed: August 23, 2013

For example: The Switch Panel Nameplate (99-6280) is

ABBREVIATIONS: The following abbreviations appear in Parts Manuals.

Title Grid Page

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