USER MANUAL

GEAR HEAD 1. Reading Part numbers (Model names)

< INDEX >
1. Reading Part numbers (Model names) P. 16 SHAFT GEAR BEARING SHAFT SPECIAL
MAKER SIZE TYPE OUTPUT RATIO TYPE IMPACT TYPE TYPE
2. Confirmation with receiving the products P. 17
3. Precaution for Operation (Characteristic, Caution)
5. Installation and Assembly
P. 19
P. 23 S 9 K C 36 B H - S
8. Assembly with Option items P. 28
9. Trouble shooting P. 29 S : Flange Type

10. Formalities of A/S P. 30 S : Straight Type

D: D-Cut Type Reduction Ratio H : Heavy Impact (40W Over )
How are you? my name is SPG. S: SPG Co., Ltd. K: Key Type (36:1/36)
L : Light Impact
Thanks for using SPG motors.
Please read the manual in detail before use the
products to be well aware of knowledge of the T: 3W B : Ball bearing-Metal bearing (6W~40W)
products, information to be safe, handling with 6: 60(mm) A: 6W~25W All Ball bearing (60W Over)
B: 40W
care and using correctly. Also keep the manual 7: 70(mm) C: 60W~120W B1 : All Ball bearing (6W~40W)
in fixed place after reading for your reference in 8: 80(mm) D: 60W~120W M : Metal bearing (6W~40W)
any time. 9: 90(mm) H: 150W~200W M1 : All Metal bearing (6W~40W)

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 http://www.spg.co.kr

2. Confirmation with receiving the products 2.3 Charts for mounting bolts size.
MODEL NAME
2. 1 Confirmation of Products 60, 3W
S6DT3B~18B M4*P0.7*L45
S6DT20B~250B M4*P0.7*L55
Please check if all items in below are included in the package. S6DA3B~18B M4*P0.7*L50
If there are any lack of items, or any damages, 60, 6W S6DA20B~250B M4*P0.7*L60
S6GX10B M4*P0.7*L80/90
please contact to the sales department in head office or local agent. S7KA3B~18B M5*P0.8*L55
Gear Head 1 pcs 70, 15W S7KA20B~200B M5*P0.8*L65
S7GX10B M5*P0.8*L90/100 BOLT
Mounting bolts, Nuts, Spring washers each 4 pcs S8KA3B~18B M5*P0.8*L55
Straight Key 1 pcs 80, 25W S8KA20B~200B M5*P0.8*L65
(Only for Key-hole shaft type) S8GX10B M5*P0.8*L90/100
Manual introduction 1pcs S9KB3B~18B M6*P1.0*L75
90, 40W S9KB20B~200B M6*P1.0*L85
2. 2 Confirmation of model name Very Important! S9GX10B M6*P1.0*L112/122
S9KC3B~200B M6*P1.0*L95
Check the model name refers to 90 S9KC3B-S~200B-S M6*P1.0*L25
"1.Reading Part numbers" and contact to your 60~120W S9KD3B~200B M6*P1.0*L20 LENCH
purchasing place if there is any difference. S9GX10B-S M6*P1.0*L65/130 BOLT
90, 150~200W S9KH3B~200B M6*P1.0*L20

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2. 4 Key & Key hole(Unit mm)
1 60 HEAD 3 90 60~200W ¿ºHEAD

-0.03
0.2 0 0.2 0
12 3 -0.025 27.5 5

0
-0.03

1.8+0.1

5
0
+0.025
3 0
3 -0.025
0

+0.1
+0.03

0
5 0

3
2 70, 80, 90 40W HEAD
0.2 0
25 4 -0.03
+0.1
0

+0.03
4 0 Please check the KEY which should be fit
2.5

with the goods we provide. If there is not

the KEY or something wrong, please
-0.03

contact and ask the shop where you buy the

0

goods. sed can be ccircumstances. ity ng

4

18 TP, t provided.ow to mount

 http://www.spg.co.kr

3. Precautions for Operation (Characteristic, Caution)

3. 1 Characteristic of products Use inter-decimal gear head (1:10) for necessary of
3.1.1 What is the Gear Head? more than 1:200.
A speed reducer used gears in it. A mechanical equipment to have bigger 3. 2 Precaution of using
torque with reduces speed from motors. 3.2.1 Condition of using
3.1.2 Characteristic of gear head Ambient temperature on -10~ 40 C, Humidity Max.85%
Compact but has large transmission value Avoid the place has a lot amount of straight sunlight, water and oil.
Keep on the gear ratio without sliding Avoid the place has amount of dusty, inflammable gas,
Big range of gear ratio. or corrosive gas.
Has durability
3.1.3 Gear ratio
The gear ratio in the engaging gear is a value obtained by dividing the
number of teeth in the driving gear, and SPG has gone through precision
process for the motor shaft and helical gears, and as a result, we could make a
remarkable reduction of noise level to 10~15dB. We also have various
standard gear ranges from 1:3 thru 1:200. (for 6W, 1:3 thru 1:250). 19
3.2.2 Overhang Load and Thrust Load Do not exceed the torque of overhang load and thrust load at the
same time in case of uses of Helical gear or Worm gear is employed
THRUST LOAD as transmission equipments.
Also, place the load to close in gear head in case of connecting the
GEAR load to output shaft directly to avoid it loaded in one side.
HEAD OVERHANG LOAD

Install the structure as (picture, 3-1) in case of

overhang load is over the torque in chart.
(Refer to catalogue for calculation of
overhang load)
GEAR
BELT HEAD
UNIVERSAL
JOINT

20 (Picture, 3-1)
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Chart for permissible overhang load and thrust load 3.2.3 Max. Permissible Torque of Gear Head
MAX. PERMISSIBLE PERMISSIBLE
GEAR PERMISSIBLE OVERHANG THRUST 300
MODEL TORQUE
S9KH B
RATIO (kg cm) LOAD(kg) LOAD(kg)
S9KD B
250
3~18 0.5~3 5 3
S6DT B 20~250 3~15 200
S9KC B
3~18 1~6 6 S9KC B-S
S6DA B 3 T 150
20~250 6~30 15
O
3~18 3~18 10 4 R 100 S9KB B
S7KA B 20~200 20~50 20 Q S8KA B
3~18 2~25 12 U
S8KA B 5 E 50 S7KA B
20~200 30~80 24 S6DA B
(kg. cm) S6DT B
3~18 4~40 30
S9KB B() 37 10 0 50 100 150 200 250
20~200 40~100
3~10 8~40 45 GEAR RATIO (Picture, 3-2)
S9KC () 12.5~20 40~80 52 Permissible torque is limited by material although the output torque
S9KC B()-S 25~60
50~200 60 15 of the gear head is in proportion to gear ratio. It calls Max.
75~200
S9KD B 3~200
permissible torque and determined by size of
18~300 55
S9KH B gear head and gear ratio. 21
 For example, 40W induction motor combined with 1:40 TG : OUTPUT TORQUE OF GEAR HEAD
TM : MOTOR TORQUE
gear ratio,Rated torque of S9I40GB is 2.5Kg cm i : GEAR RATIO OF GEAR HEAD
: TRANSMISSION EFFICIENCY OF GEAR HEAD
TG = TM * i * = 2.5*100*0.66
=165Kg cm The Max. permissible torque of S9KB100B stipulates 100Kg cm as
(Picture 3-2) although, the calculation is 165Kg cm

GEAR RATIO 3~10 12.5~18 20 25~40 50 60 75~200 250

MODEL Transmission efficiency of
S6DA(T) B Interdecimal gear head is 81%
S7KA B
81% 73% 66%
S8KA B
S9KB B()
S9KC B()
S9KC B-S
S9KD B 81% 73% 66% 59%
22 S9KH B
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4. Installation of products and assembly

4. 1 Motor assembly with Gear Head
GENERAL TYPE OUTPUT SHAFT FLANGE HEAD OUTPUT SHAFT
OF GEAR HEAD GEAR HEAD (Caution)
GEAR HEAD
Gears in gear head can get damage,
like scratches or chopping during
assembling motor and gear head
SHAFT
if it forced to be assembled.
SHAFT
Then it can be caused abnormal
MOTOR MOTOR noise or shorter life of gear head.
LEAD WIRE LEAD WIRE

Place motor to output shaft directs to up. Choose direction of gear head with
considering direction of out-coming lead wire.
Needs to be careful between motor shaft and gear trails of inside gearbox during mounting.
Turning right and left slightly to do not crush hardly and make easy of assembling
Use the provided mounting screws for set mounting of gear head & motor.
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4. 2 Precaution of assembly SCREWS THAT PROVIDED
Make holes in mounting plate and use bolts, provided with In case of assembling only WITH GEAR HEAD
gearbox to fix a motor and gear head on the mounting plate also, General gear head
be sure there is nogab between motor flange,
MOTOR
gear head surface and the mounting surface. FLAT WASHER
Use provided bolts to assemble gear head & motor sets.
GEAR HEAD
Use mounting plate Max.5mm thickness to conclude
MOUNTING PLATE
assembly properly

Caution
SPRING WASHER
Use extra bolts for assembling
mounting plates with S9KC B-S,
S9KD B, S9KH B. Because NUT
these gear heads provides only mm
.5
bolts for mounting with motors. MAX

24
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SCREWS THAT PROVIDED

In case of assembling General gear WITH GEAR HEAD
MOTOR
head plus Inter-decimal gear head.
GEAR HEAD Needs extra bolts upon the thickness
of gear head because only one size of
FLAT WASHER
bolt, for high-gear ratio is provided
MOUNTING PLATE

SPRING WASHER

INTER-DECIMAL GEAR HEAD

NUT Recommended screw-in torque for mounting bolts
mm
.5 Initial of motor model name Screw type Recommended Torque for screw-in
MAX
S6 M4 2.0N m(20Kg cm)
S7 M5 2.5N m(25Kg cm)
S8 M5 2.5N m(25Kg cm)
S9 M6 3.0N m(30Kg cm) 25
 4. 3 Assembly components of transmission
There are Key-cut type output shaft of
gear head for assemble with transmission
BOLTS FOR FIXING components which has outer diameter
tolerance h7, and D-cut shaft. Caution
Incase of using D-cut, fix the bolt Do not impact on shaft during
TRANSMISSION properly on D-cut shaft to do not slip.
COMPONENTS fixing the transmission
Incase of using Key-cut shaft, fix the key on components.
transmission equipments such as, It can be caused damage or
Chain, Pulley and Sprocket. shorter life on gear heads.
BOLT
TRANSMISSION KEY
COMPONENTS
KEY GEAR
HEAD
TRANSMISSION
COMPONENTS
26
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4. 4 Shaft Direction of rotations on gear head.

Direction of rotations
GEAR RATIO 3~10 12.5~18 20 25~40 50 60 75~200 250
MODEL
S6DA B
S7KA B
S8KA B
Output direction is same in case of
S9KB B()
S9KC B() using inter-decimal gear head.
S9KC B-S
S9KD B
S9KH B

Same direction Opposite

with Motor direction with
Motor

27
 5. Assembly with Option items SCREWS THAT PROVIDED
WITH GEAR HEAD
5. 1 Assembly mounting plate
5.1.1 Installation mounting plate 5.1.2 Assembly with Gear Motor
MOTOR

GEAR HEAD
MOUNTING BOLT
MOUNTING PLATE
SPRING WASHER

Caution)Please be
careful when you assemble motor.
MOUNTING PLATE There must be no gap between Motor
FLANGE side and Gear Box. Please
assemble softly SHAFT and GEAR BOX.
28 Gear teeth may be affected by strong press.
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6. Trouble shooting
When your motor does not operate normally, check the following Sounds Are motor and gear head mounted correctly?
points and take the necessary steps. If the motor still does not work abnormal Did you use same type of gear head shafts as
even all result are normal after checking, please contact to head office noise motor shaft?
or local agent but do not disassemble the motor.
PHENOMENON CHECK POINT Is the motor TP (Thermal Protector) type?
Is proper voltage applied to the motor? Did transmission components get damaged
Output shaft does Are lead wires connected correctly? or did not connect properly?
not rotate, or runs Is the load too large? Does motor or gear head end the life
in slow Is capacitors connected as diagram and
same value as written on name plate? Output shaft expectation?
stops suddenly Does output shaft break down?
Is wiring correct as instructed in the connecting
diagram? Confirm the diagram again. Gears can get damaged if only motor runs
The direction of rotation of output shaft may be (if so, it may over loaded, please check
Motor rotates in reserved due to the reduction ratio of gear head
a wrong direction (refer to Gear head manual)? permissible torque refer to
Did you view of the motor from the wrong "3.2.3 Permissible Torque of Gear Head"
direction? (Instructed CW and CCW from the
view of motor output shaft side) 29
 7. Formalities of A/S
Agents information
- Can find each local agent at our homepage,
www.spg.co.kr
Occurrence complaints
or damages of products.

Management and Anyone needs CAD drawings can

Completion of A/S Acceptance download at our home page.
(After Service) complaints or A/S
SPG can exchange and compensate The specification or out-looking of motors can be changed for developing products
inferior motors according to each case without a report to customers.
of inferior motors’status which are Further details are required, contact to R&D or Sales dept. of head office.
after serviced. We can claim the cost
domestic agents or based on the inferior motors’status.
overseas agents
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Head office
67 B/L 12LOT, 628-11, GOJAN-DONG,NAMDONG-KU, INCHON, KOREA
TEL : 82-32-812-7091~5 FAX : 82-32-821-0383
30
Head office