Hpi Work Description
Hpi Work Description
Hpi Work Description
Issue 5 en
Work Description
126 715
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Scania CV AB 2006, Sweden
1 712 534
Contents
Contents
General .................................................................................. 3
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General
General
! WARNING!
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Removing the unit injectors
Tools
118 214
1 Unscrew the retainer.
B117893
2 Remove the unit injector using crowbar
588 476.
B117894
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Fitting the unit injectors
118 386
3 Fit the unit injector by pressing it into
position by hand as far as possible.
4 Fit the retainer and press down the unit
injector to its correct position by tightening
the bolt.
5 Unscrew the bolt.
118 406
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Fitting the unit injectors
118 425
8 Adjust the valve clearances and the unit
injector closing force.
75
118 479
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Adjusting valve clearances and unit injector closing force
Specifications
Tightening torque
Adjusting screw lock nut on rocker arm for valves 35 Nm
Adjusting screw on the unit injector rocker arm 6 Nm +60°
Adjusting screw lock nut on the unit injector rocker arm 39 Nm
Special tools
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Adjusting valve clearances and unit injector closing force
Order of adjustment
1 Rotate the flywheel in the direction of
engine rotation using tool 99 309 so that the
mark on the flywheel is visible in the lower
window of the flywheel housing.
Mark on flywheel Valve overlap on Adjust intake and Adjust the unit
(degrees) cylinder exhaust valves on injector on cylinder
cylinder
TDC Down 0° 6 1 4
120°/480° 2 5 1
240°/600° 4 3 5
TDC Down 360° 1 6 3
120°/480° 5 2 6
240°/600° 3 4 2
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Adjusting valve clearances and unit injector closing force
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Checking pressure and flow in fuel system
Special tools
OIL
14 TURBO
115 102
12 TURBO
8 FUEL
126 716
i.e. the pressure produced by the feed pump.
User instructions for pressure gauge 99 362 can
be found in booklet 01:00-03. Connection of pressure gauge 99 362
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Checking pressure and flow in fuel system
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Checking pressure and flow in fuel system
There is no fuel pressure in the valve 3 Mount the overflow valve in a vice.
housing:
1 Measure the fuel pressure at the fuel filter.
2 If the fuel pressure at the fuel filter is OK,
there is probably a fault in the fuel shut-off
valve.
Check the fuel shut-off valve using Scania
Diagnos. 127 209
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Checking pressure and flow in fuel system
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Checking pressure and flow in fuel system
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Integrity check
Integrity check
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Cylinder balancing
Cylinder balancing
The following examples show how it is possible
to carry out troubleshooting on the fuel system
by looking at cylinder balancing in Scania
Diagnos.
The fault is generally found on a cylinder or
cylinders receiving more fuel than normal, so
start by looking for a fault on these cylinders.
127 207
-20
-12 -10 -13 4 11 20
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Cylinder balancing
127 208
-20
-2 -1 -8 -5 -5 20
127 285
-20
4 -2 -2 0 18 -19
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Renewing the fuel filter
Removal
Special tools
118 268
1 Open the bleeder nipple on the filter to
release any remaining pressure. It may be
difficult to unscrew the filter cover if the
system pressure has not fallen enough.
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Renewing the fuel filter
Fitting
Tightening torque
Special tools
118 268
1 Fit a new O-ring on the lid. Lubricate the
O-ring with O-ring grease 1 402 039.
25 Nm
2 Press a new filter element into the snap
fastener in the cover.
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Renewing the fuel filter
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Bleeding the fuel system
B 119 292
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Fuel manifold, valve housing and solenoid valves
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Fuel manifold, valve housing and solenoid valves
4 (6x)
7 (6x)
6 (5x) 13 (6x)
23 Nm
14
3 (2x) 17 18
5 (2x)
2 (2x) 8 (4x)
29
30
15 16 12 (4x)
25 (2x) 31 (2x)
32
28 (4x)
19
20
26 (2x)
21
36
35 27 (4x) 26 Nm
22
23 33 (12x)
11 (12x)
34 (4x)
24 (2x)
126 718
9 (2x) 10 (2x)
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Fuel manifold, valve housing and solenoid valves
Assembly
Assemble the component parts of the fuel shut-
off valve as illustrated.
The sealing rings A are identical.
118 351
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Fuel pipe
Fuel pipe
Removal
Special tools
! WARNING!
126 030
2 Blow it clean with compressed air.
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Fuel pipe
126 031
4 Place the tool around the fuel pipe.
126 032
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Fuel pipe
126 033
6 Pull out the pipe and tool from the pick-up
unit.
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Fuel pipe
Fitting
1 Check that the fuel pipe O-rings are intact
and lubricated. The O-rings can be
lubricated with diesel or red O-ring grease.
Check also that the snap ring in the fuel
pick-up unit is intact.
126 035
2 Press the fuel pipe into the pick-up unit until
a click can be heard.
126 036
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Connections on the control unit
Removal
You can make an aid from steel wire, see
illustration, to make it easier to remove the 42
connections. 2.5
60
127 210
15
127 211
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