40 - 55-PDF - Genlyon Repair Manual (Part I)

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Powertech

Figure 9

Section A-A
Section C-C
1. Fuel outlet pipe 2 fuel outlet pipe 3
outlet union (to common rail)
1. Fuel supply passage 2 lubrication passage, 3 fuel
supply passage 4 main fuel supply pipe 5 regulator
Figure 10 illustrates the high-pressure fuel passage
6 fuel supply pipe 7outlet pipes of the regulator 8
pressure (5bars) release valve 9 outlet pipe (from inside the pump.
the regulator intake)
Operation
Figure 9 illustrates the low-pressure fuel passage When the fuel supply pressure reaches a value high
inside the pump and shows, in particular, the enough to open the outlet valve on the pump (about
following components: Main fuel supply pipe (4), 2 bars), the high-pressure cavum will be filled up
fuel supply pipe (1-3-6), lubrication pipe (2), through the excessive fuel valve.
regulator (5), 5 bars pressure release valve (8), The fuel volume delivered to the high-pressure
outlet pipe (7) cavum is controlled by the regulator. The regulator is
The pump shaft is lubricated by fuel from lubrication mounted in the low-pressure system and is
pipe (2). controlled by the EDC7 through PWM signal.
The regulator (5) determines the fuel volume to be When the fuel is delivered into the high-pressure
delivered to the piston. Excessive fuel will be cavum, the piston starts downward movement (fuel
discharged through the outlet pipe (9). intake stroke)When the piston stroke changes, the
The 5 bar pressure release valve is used to intake valve closes, the fuel inside the cavum
discharge the excessive fuel and to maintain the (unable to be discharged) is compressed, the
pressure at the intake port of the regulator at 5 bars. pressure is higher than the present supply pressure
in the common rail.
Then the outlet valve is forced open and the
compressed fuel flows into the high-pressure circuit.
The piston continues to compress the fuel until it
reaches the top dead center (TDC) (fuel supply
stroke).Thereafter, the pressure falls until the outlet
valve closes.
The piston returns to the bottom dead center and the
residual fuel will be decompressed.
When the cavum pressure is lower than the supply
pressure, the intake valve will open again and repeat
Figure 10
the above-described circulation process.
The movement of the outlet valve must always be
smooth. No foreign matter can be in the outlet valve
and it must be free from oxidation.

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