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    Lifting Analysis - Trunnion

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    Mudasir Mughal
    The document evaluates the load on a vessel under erection conditions. It calculates lifting forces for various angles of lifting from 0 to 90 degrees. The maximum lifting force is 17,070 kg at 90 degrees. It also summarizes the stresses on the trunnion lug, which connects the vessel to the lifting trunnion. The maximum bending stress of 6.391 kg/mm^2 is below the allowable stress. Weld sizes for connecting the trunnion lug to the pad and pad to the shell are sufficient based on strength calculations.

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    Lifting Analysis - Trunnion

    Uploaded by

    Mudasir Mughal
    366 views3 pages
    The document evaluates the load on a vessel under erection conditions. It calculates lifting forces for various angles of lifting from 0 to 90 degrees. The maximum lifting force is 17,070 kg at 90 degrees. It also summarizes the stresses on the trunnion lug, which connects the vessel to the lifting trunnion. The maximum bending stress of 6.391 kg/mm^2 is below the allowable stress. Weld sizes for connecting the trunnion lug to the pad and pad to the shell are sufficient based on strength calculations.

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    Lifting analysis_Trunnion

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    Lifting analysis_Trunnion

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    The document evaluates the load on a vessel under erection conditions. It calculates lifting forces for various angles of lifting from 0 to 90 degrees. The maximum lifting force is 17,070 kg at 90 degrees. It also summarizes the stresses on the trunnion lug, which connects the vessel to the lifting trunnion. The maximum bending stress of 6.391 kg/mm^2 is below the allowable stress. Weld sizes for connecting the trunnion lug to the pad and pad to the shell are sufficient based on strength calculations.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    366 views3 pages

    Lifting Analysis - Trunnion

    Uploaded by

    Mudasir Mughal
    The document evaluates the load on a vessel under erection conditions. It calculates lifting forces for various angles of lifting from 0 to 90 degrees. The maximum lifting force is 17,070 kg at 90 degrees. It also summarizes the stresses on the trunnion lug, which connects the vessel to the lifting trunnion. The maximum bending stress of 6.391 kg/mm^2 is below the allowable stress. Weld sizes for connecting the trunnion lug to the pad and pad to the shell are sufficient based on strength calculations.

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    © All Rights Reserved
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    of 3

    ITEM No : 871-V-001 - 239 -

    EVALUATION OF LOAD UNDER ERECTION CONDITION

    1] CALCULATION OF LIFTING FORCES


    - BASE PLATE MATERIAL SA516-60N
    - WT : TOTAL ERECTION WEIGHT 8,535 kg
    - R : OUTSIDE RADIUS SKIRT C.L TO TAILING LUG C.L 708.0 mm
    - Hc : LENGHT FROM TAILING LUG TO C.O.G 3,961.2 mm
    - Ht : LENGTH FROM LIFTING LUG TO C.O.G 1,813.8 mm
    - HL : LENGTH FROM TAILING LUG TO LIFTING TRUNNION (Hc + Ht) 5,775.0 mm
    - LA : THE LENGTH OF TRUNNION FROM VESSEL WALL 164.0 mm
    - F : DYNAMIC LOAD FACTOR (SPEC. : 1.25) 2.00
    - W : LIFTING WEIGHT (W = F x WT) 17,070 kg
    - LL = W ( HcxCosα + RxSinα ) / ( HLxCosα + RxSinα )
    - TL = W ( HtxCosα ) / ( HLxCosα + RxSinα )
    - LV = LL x Cosα LL
    LV
    - TV = TL x Cosα
    - LH = LL x Sinα
    - TH = TL x Sinα LH

    - MOMENT ON THE TRUNNION


    Mc = ( LV / 2 ) x LA TV TL
    C.O.G
    ML = ( LH / 2 ) x LA TH

    Ht
    R

    Hc HL

    R*sin Hc * cos Ht * cos

    2] SUMMARY OF LIFTING FORCES IN VARIOUS ANGLES OF LIFTING (UNIT : kg, kg-mm)


    DEG. LL LV LH TL TV TH Mc ML
    0 11,709 11,709 - 5,361 5,361 - 960,113 -
    5 11,766 11,721 1,025 5,304 5,284 462 961,107 84,086
    10 11,822 11,643 2,053 5,248 5,168 911 954,687 168,337
    15 11,879 11,474 3,075 5,191 5,014 1,343 940,903 252,114
    20 11,938 11,218 4,083 5,132 4,823 1,755 919,857 334,801
    25 11,999 10,874 5,071 5,071 4,596 2,143 891,704 415,808
    30 12,063 10,447 6,032 5,007 4,336 2,503 856,649 494,587
    35 12,133 9,938 6,959 4,937 4,045 2,832 814,948 570,633
    40 12,209 9,352 7,848 4,861 3,724 3,125 766,902 643,507
    45 12,294 8,693 8,693 4,776 3,377 3,377 712,851 712,851
    50 12,392 7,966 9,493 4,678 3,007 3,583 653,173 778,421
    55 12,508 7,174 10,246 4,562 2,617 3,737 588,270 840,136
    60 12,648 6,324 10,953 4,422 2,211 3,830 518,557 898,167
    65 12,825 5,420 11,623 4,245 1,794 3,847 444,440 953,104
    70 13,060 4,467 12,272 4,010 1,372 3,769 366,263 1,006,301
    75 13,392 3,466 12,935 3,678 952 3,553 284,214 1,060,700
    80 13,908 2,415 13,696 3,162 549 3,114 198,031 1,123,091
    85 14,837 1,293 14,781 2,233 195 2,224 106,039 1,212,031
    90 17,070 0 17,070 0 0 0 0 1,399,740

    3] MAX. FORCE SUMMARY AT TRUNNION AND TAILING LUG (kg)


    LL LV LH TL TV TH Mc ML
    MAX. 17,070 11,721 17,070 5,361 5,361 3,847 961,107 1,399,740
    ANGLE 90 5 90 0 0 65 5 90
    ITEM No : 871-V-001 - 240 -
    STRENGTH OF TRUNNION LUG

    USED MATERIAL ; SA312-TP316L

    TOTAL LIFTING LOAD (MAX. AT VERTICAL COND.) LL = 17070.00 kg

    YIELD STRESS Sy1 = 22.498 ㎏/㎟

    OUT DIA. OF TRUNNION LUG Do = 168.275 mm

    THICKNESS OF TRUNNION LUG TL = 10.9728 mm

    IN DIAMETER OF TRUNNION LUG Di = 146.33 mm

    PAD OUT DIAMETER Dp = 300.00 mm

    PAD THICKNESS Tp = 15.00 mm

    ACTING POINT LENGTH OF FORCE FROM VESSEL WALL (MAX.) e = 150.00 mm

    ELASTIC MODULUS E = 19896.87 ㎏/㎟

    WELD LEG AT PAD OUTSIDE-DIAMETER h2 = 10.00 mm

    WELD LEG AT PAD UPPER SIDE h3 = 12.00 mm

    PL'
    4-1 GEOMETRIC AND MECHANICAL PROPERTIES OF TRUNNION

    *** CROSS-SECTIONAL AREA, A


    A = π * (Do^2 - Di^2) / 4 = 5422.532 ㎟
    270.00

    *** 2nd MOMENT OF INERTIA, Iz


    Iz = π * (Do^4-Di^4) / 64 = 16853490.41 mm^4

    *** MODULUS OF CROSS-SECTION, ZL


    ZL = π*(Do^4-Di^4)/(32*Do)= 200308.904 mm^3

    *** MAX. BENDING MOMENT AT THE MOST SEVERE CONDITION, ML 1214


    ML = PL' * e = 1280250 kg-mm

    Where, PL' = LL / 2 = 8535 kg (MAX. AT VERTICAL COND.)


    ITEM No : 871-V-001 - 241 -
    STRENGTH OF TRUNNION LUG

    4-2 STRESS CALCULATIONS


    *** MAX. BENDING STRESS, SbL
    SbL = ML / ZL = ± 6.391 ㎏/㎟ < 0.66 Sy1 = 14.85 ㎏/㎟

    *** MAX. SHEAR STRESS, SsL


    SsL = PL' / A = 1.574 ㎏/㎟ < 0.4 Sy1 = 9.00 ㎏/㎟

    *** MAX. COMBINE STRESS, Scomb


    Scomb = SbL/2 + [ (SbL/2)^2 + SsL^2 ]^0.5
    = 6.758 ㎏/㎟ < 0.66 Sy1 = 14.85 ㎏/㎟

    4-4 WELDMENT STRENGTH (AT TRUNNION TO PAD)


    Zw = ( / 4) * Do^2 = 22239.71 mm2
    L =  * Do = 528.65 mm
    Unit force due to F
    a) Bending ; f1 = PL' * e / Zw = 57.566 kg/mm
    b) Shear ; f2 = PL' / L = 16.145 kg/mm

    Combined Unit Force, f


    2 2
    f = [ f1 + f2 ]^0.5 = 59.787 kg/mm

    Required Weld Size, w


    w = f / (0.707 * 0.4 * Sy) = 9.397 mm

    ACTUAL WELD SIZE, W = (h3 + TL) = 22.97 mm O.K. !!

    4-5 WELDMENT STRENGTH (AT PAD TO SHELL)


    Zw = ( / 4) * Dp^2 = 70685.83 mm2
    L =  * Dp = 942.48 mm
    Unit force due to F
    a) Bending ; f1 = PL' * (e + tp) / Zw = 18.112 kg/mm
    b) Shear ; f2 = PL' / L = 9.056 kg/mm

    Combined Unit Force, f


    2 2
    f = [ f1 + f2 ]^0.5 = 20.250 kg/mm

    Required Weld Size, w


    w = f / (0.707 * 0.4 * Sy) = 3.183 mm

    ACTUAL WELD SIZE, W = h2 = 10.00 mm O.K. !!

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