DOCUMENT HAZARD IDENTIFICATION & RISK ASSESSMENT

DEPARTMENT MMD
TITLE SPRAY INSULATION
REV. NO :

Hazard Identification Existing Risk Assessment

Risk Level
Business
Basic Steps of the Job in logical order Hazards associated Available Control Measures / Safe Probability (P) Severity Risk ( R ) =P x S Concern/Legal (Low/
with the step Guards (S ) Medium/High/
Concern Extreme)

SCAFFOLDING ERECTION
Ensure isolation of all engery source electrical , Apply for PTW. Isolated all engery
Hot surface 4 1 4 Low
mechanical & hydrulic. source.
Ensure all air supply line required to operate the air impact to worker Apply for PTW. Isolated all engery
4 1 4 Low
valve are isolated body. source.

Leather Hand gloves. use portable

lifting trolley and shifting on trolley
only, Use crane hydra wherever
shifting of tools and scaffolding material by injury to people during required if material is heavy, Don't drop 2 1 2 Low
trolley from store to site material handling
material from height, use correct lifting
lowering devices Secure material
properly on trolley

Use safety full body harness with

1 2 2 Low
double lifelin and Anchoring point
Falling from height
Safety Helmet & Hand Gloves 1 2 2 Low
Ensure availability of Lights 1 2 2 Low
Ensure using of correct tools 1 2 2 Low
Slippage of Spanners Ensure quality & freeness of fastener 1 2 2 Low
Lifting & Erection of Scaffolding with Platform
Use Hand gloves 1 2 2 Low

For shifting scaffolding material to

Scaffolding pipe may fall height eg, use rope and pully 1 2 2 Low
while lifting
arrangement

DISMANTLING/INSPECTION AND BOX UP OF VALVE

Hazard due to exposure
of hot surface Proper use of safety PPEs 1 2 2 Low

Dismantling of valve/ Inspection/ Box up of valve Fall from height Proper use of safety PPEs 1 2 2 Low
Dismantling of valve/ Inspection/ Box up of valve

Slip of spanner Proper selection of spanners 1 2 2 Low

SCAFFOLDING DISMANTLING AND SHIFTING

Use safety full body harness with

double lifeline, Tools & Tackles are not
to be carried with hands while
Damage to workplace climbing, Use pouch, belt or other
due to hitting/climbing lifting device, Ladder must be free of
on pipes, injury due to Oil/ Grease, Do not use Scaffolding
sudden collapse of branches for climbing up, use ladders,
Dismantling of Scaffolding Pipes incomplete Scaffolding, Gloves with good grip must be used 1 2 2 Low
Injury due to fall & slip while climbing, Scaffolding Pipes should
while climbing up, injury not be manually shifted and do not shift
due to fall & slip from with hands alone, Do not keep planks
the work place, Physical loose at height. Area must be
Injury while working barricaded and no persons to be
allowed to stand under weight being
lifted, If Scaffolding errection is above
normal walkways, use safety net.

Leather Hand Gloves, Use trolley for

Injury due to improper shifing of scaffolding material, For
handling, Unwaunted shifting scaffolding material to height
Shifting of scaffolding materials from site to store materials laying on the eg, use rope and pully arrangement 1 2 2
walkway with sufficient manning and
barricading, Tie properly to avoid slips

Prepared By: (Team) Reviewd By SH( Section Head): HOD :

(Name & signature ) (Name & Signature) (Name & Sinature)
& RISK ASSESSMENT

Implementation
Reduced Risk

Status
Refer OCP
Remarks
Additional Control (SOP/SWI)
Measures Probability (P) Severity (S ) Risk ( R ) =
PxS
Recommended

Implementation of PTW
1 1 1 Implemented
& LOTOTO
Implementation of PTW
1 1 1 Implemented
& LOTOTO

Proper use of PPEs and

trolly to be checked 1 1 1 Implemented
properly before use

Safety PPEs 1 1 1 Implemented

Safety PPEs 1 1 1 Implemented
Training 1 1 1 Implemented
Training 1 1 1 Implemented
Training 1 1 1 Implemented
Safety PPEs 1 1 1 Implemented

Training 1 1 1 Implemented

P OF VALVE
Training 1 1 1 Implemented

Safety PPEs 1 1 1 Implemented

 Cleaning and checking of
1 1 1 Implemented
spanners before use

HIFTING

JSA training 1 1 1 Implemented

JSA training/ Safety PPEs 1 1 1 Implemented

 RISK ASSESSMENT MA
Cosecequences → Negligible
[1]
Probability ↓
Slight Injury or Health effect, Slight
FREQUENCY OF OCCURANCE (LIKELIHOOD / PROBABILITY OF
Damage, Slight Effect, Slight Impact or
OCCURANCE)
First Aid Case

Minimal
Similar Incident Never Happen
[1] 1
Possible
Similar Incident occured before
[2] 2
Probable
Similar Incidents occurs several times [3] 3
in year
Likely
Similar Incidents occurs weekly to [4] 4
Monthly
Imminent
Incidents will occur in the near Future [5] 5
if no action is taken
RISK ASSESSMENT MATRIX ( RAM )
Minor Moderate Major
[2] [3] [4]
Major Injury/ Health effect,
Loss of Body parts, Major
Minor Injury/Health Effect, Minor Damage, Minor Moderate Damage, Moderate
Damage, Major Reputation Impact
Reputation Effect or Medical Treatment Case Reputation Effect or Restricted
or Loss Time Injury
Work Case

2 3 4
4 6 8

6 9 12

8 12 16

10 15 20
 Catastrophic
[5]

Fatality or Fatalities

5
10

15

20

25
 HAZARD PROMPT CHECKLIST
SL NO HAZARD CATEGORY HAZARDS
1 Chemical

Dust
Particulates
Vapour/gas (toxic or flammable)
Liquid (toxic or flammable)
Solid
Explosion
Uncontrolled releases
2 Physical Noise
Ionising radiation
Slips, trips and falls (work at height,
scaffolding)
Compressed gas (cylinders)
Temperature
Manual handling
Explosion
Confined space

3 Mechanical Rotating machinery (hand & power

tools)
Mechanical lifting (cranes and hoists)
Operation of vehicles (road and driving
safety)
Lifting tools & tackles

4 Electrical
Static discharge
Voltage > 30 volts
5 Biological
Microbiological organisms
Viruses
6
Humidity
Temperature
Lighting
Population
Physical Environment Space
7
Exposure to harmful
radiation/lasers/microwaves/
Radiation electromagnetic radiations
8
Unsafe Act
Behavioural Creating unsafe conditions/ violations
9
Earthquake
Rain/ snow
Lightning
Natural Winds (hurricane)
10
Site surrounding
Scarcity of resources
Externalities Public and regulatory intervention
OMPT CHECKLIST
CONSEQUENCES /EFFECTS
Poisoning, oxygen deficiency, fire/explosion, burns
Dermatitis, poisoning, fire/explosion, burns
Fire/explosion, burns
Fatality, fire
Impacting surrounding environment, water bodies, flora, fauna,
etc.

Bruise, fractured bone, fatality

Eye damage, tissue damage, explosion, fire
Burns (cold and hot), sunstroke, fire
General injury
Fatality, fire
Oxygen deficiency, poisoning

Permanent disability
Cuts, bruising, abrasions
Fatality, damage to equipment
Fatalities, property damage

Shock, fire, explosion

Shock, burns, fatality
Illness
Illness, fatality

Fatigue Inability to work efficiently

Eye strain, headache
Fatigue
Inefficient work patterns

Adverse Health Effects

Injuries
Fire/ Explosion
Property damage etc.

Structural and equipment damage, fire / explosion

Structural and equipment damage
Business interruption
Industrial unrest – interruption in normal operation