KCC Brochure Silicone LSR

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KCC is a precision chemical corporation that produces various silicone products through state-of-the-art technology and research. They have production facilities and sales offices around the world.

KCC produces and distributes various silicone products including silicone rubber, sealants for construction and industrial use, silane, silicone oil, silicone emulsion, and silicone dispersion products.

LSR is non-toxic, heat resistant up to 200°C, flexible down to -50°C, has good mechanical and electrical properties, is ozone resistant, flame retardant, and chemically resistant. It also has excellent gas permeability and is water repellent.

KCC Silicone I Introduction

A precision chemical corporation growing


About KCC
rapidly based on customer's confidence
With state-of-the-art technology and ultra-modern production
facilities, KCC seeks perfection in the quality of its products
and customer services. Each product that KCC introduces to
the marketplace is the result of creative and intensive R&D
activities benefiting the diverse need of every customer.
KCC continues to remain deeply committed to improving the
living environment and does this by leading the building and
industrial materials industry through continuous research
and development.

KCC Worldwide Service Network

Germany
Russia
Greece
Turkey
Dubai, UAE
Beijing, China
Kunshan, China
Korea
Japan
Guangzhou, China
Hong kong
Vietnam
Malaysia
Singapore
India
Indonesia
KCC Silicone I Introduction

We are reaching out to the world


with quality and technology
We produce and distribute various silicone products including silicone
rubber, sealants for construction and industrial use, silane, silicone oil,
silicone emulsion, and silicone dispersion products.
Today’s building materials are essential blends or composites of organic and inorganic chemical products.
KCC takes pride in being a market leader in these particular chemical fields. In the past, the two divisions
within KCC operated separately, but they are now merged together to provide enhanced synergy, cost
efficiency, and service to our multitude of highly valued customers. Korea Chemical Co. Ltd., that specialized
in organic chemical products (mainly paints and resins for paints) has merged with Kumgang Chemical Co. Ltd.,
into a single legal entity entitled Kumgang Korea Chemical Co. Ltd. The company is known as KCC for short.
The technical integration of the organic and inorganic chemistry business under the same roof ensures better
products, better technical service, and more competitive prices. KCC continues to be a worldwide industrial
player in the 21st century and continues to invest in innovative R&D activities.

Introduction to KCC Silicone Business


KCC constructed the first silicone monomer production plant in Korea in 2003. KCC has made
great R&D advances for the silicone industry with researchers specialized in the field of silicone
monomer, polymer synthesis, and the development of applicable products. Thus, KCC has completed
the development in the silicone-related field successfully. KCC is ready to produce and provide silicone
products including silicone sealant for construction, industrial RTV, silane, fluids, emulsion and
dispersion, as well as rubber.
Moreover, KCC makes contributions to promote the competitive power of our
customers by supplying products corresponding to their needs and by concentrating
our energies on R&D activities.
LSR Introduction
KCC Silicone
KCC Corporation KCC Silicone
KCC Corporation

LSR LSR
Liquid Silicone Rubber Liquid Silicone Rubber

LSR LSR

Liquid Silicone Rubber (LSR) consists mainly of silicone polymer and fumedsilica
being non-toxic and temperature resistant.
It has the characteristics as follows.

Contents • Heat resistant : Usable over 200 ºC for a long period of time
• Cold resistant : Flexible at -50 ºC ~ -90 ºC
• Good mechanical properties : At high temperature condition
LSR introduction • Good electrical properties : Less affected by temperature change
• Ozone resistant & Good weatherability
LSR advantages • Flame retardant : Low-toxic gas & good flame retardant
LSR manufacturing process • Good chemical resistant : Low swelling in acid, base & polar organic compound
• Excellent gas permeability : Usable for medical devices by optional gas permeability
Liquid injection molding • Water repellent & releaseability
General purpose grades
Coating grades
Highly transparent grades
Silicone Elastomers
Self lubricating LSR
LSR for insulators & cable
accessories High Temperature Vulcanisation Room Temperature Vulcanisation

Specialty grades
Primer
Solid Silicone Liquid Silicone Two Component One Component
HTV LSR RTV-2 RTV-1

Addition Condensation
Pt-Cat. Sn-Cat.

Peroxide Addition Addition Condensation


Curing Pt-Cat. Pt-Cat. Sn-Cat.

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LSR advantages Liquid Injection Molding
KCC Silicone
KCC Corporation KCC Silicone
KCC Corporation

LSR LSR
Liquid Silicone Rubber Liquid Silicone Rubber

LSR LSR

There are several kinds of silicone rubber and among them is LSR. Liquid silicone rubber is cured automatically in liquid injection molding machines.
LSR enables the customer to increase productivity. Since it is in a liquid phase, Two Components (part A and B) are supplied at a regular ratio by dosing pumps.
it is ready to use in Liquid Injection Molding machines. Due to this powerful Part A and B are then mixed together in a mixing block and a static mixer. At this
advantage, large volumes of surge amestors, very delicate seals, and silicone time, if color paste is necessary, it is then mixed.
adhesives for plastic materials are produced readily and in a large scale. This mixed compound is measured by volume using some mechanical tools in
These advatages are as follows. the injection unit. Finally heat curing is done very quickly in a hot mold. After the
fixed cure time, de-molding is completed and the cured articles are taken from
• Ready-to-use material the mold.
• Very short cycle times above 110 °C mold temperature Injection unit
• Fully automated injection molding process
• No by-products because of addition-cure system Mold
• Flash free articles with high precision
Plunger
• Good hot-tear properties
• Easily Pigmentable
Static mixer Cycle
Measure
Comparison of LSR and HTV Mix
Measure
HTV Cure
Classification LSR Color paste Mixing block Demold
Peroxide cure Addition cure
Cure system Addition cure Peroxide cure Addition cure
Process Automation Manual Partly automation
By-product none A little None
Cure rate Very fast Slow Fast
Law material Liquid Solid
Material loss Little Many
Large volume articles &
possible Difficult
Delicate articles production
Cycle time
Small quantities production
Short
Not suitable
Long
Suitable A B

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Part A Part B
General Purpose Grades
KCC Silicone
KCC Corporation

LSR
Liquid Silicone Rubber

LSR

Liquid silicone rubber is heat resistant at high temperatures, such as 200 ºC. Applications
In addition, the cure system includes being cured by platunum catalyst so • Baby products (nipple, etc.)
therefore, it is physiologically inert. • Cake molds
These properties make LSR applicable to baby nipples, swimming bands, • Kitchen wares
mouthpiece for health care, food contact products for home appliances, • Keypads
• Parts for electronic devices
and parts for electronics devices. • Medical parts
(evacuators, etc.)

Product SL7220 SL7901 SL7230 SL7240 Product SL7250 SL7260 SL7270 SL7270-M SL8070 SL7280(H)
Mixing ratio A:B = 1:1 A:B = 1:1 A:B = 1:1 A:B = 1:1 Mixing ratio A:B = 1:1 A:B = 1:1 A:B = 1:1 A:B = 1:1 A:B = 1:1 A:B = 1:1
translucent, translucent,
Appearance translucent translucent translucent translucent Appearance translucent translucent translucent translucent
white gray
Viscosity (Pa s) 210 / 210 290 / 290 260 / 260 330 / 330 Viscosity (Pa s) 350 / 350 330 / 330 300 / 300 300 / 300 225 / 225 400 / 400
Hardness (Shore A) 20 25 30 39 Hardness (Shore A) 49 59 67 65 70 79
Tensile strength(MPa) 6 6 8 8 Tensile strength(MPa) 10 9 9 9 8.5 8.5
Elongation (%) 900 800 800 750 Elongation (%) 600 500 400 400 200 350
Tear strength (N/mm) 25 20 35 36 Tear strength (N/mm) 27 40 40 40 40 11
Food contact * (FDA, BfR) √ √ √ √ Food contact * (FDA, BfR) √ √ √ √
Medical * (USP Class VI) Medical * (USP Class VI) √ √
Caution) Typical property data values should not be used as specifications
* Having technical files based on the defined test methods

10
Coating Grades
KCC Silicone
KCC Corporation

LSR
Liquid Silicone Rubber

LSR

LSR is applied in many coating applications. Applications


This is because LSR has good adhesion to textiles and glass fabrics. • Label / Logo
These LSR coated textiles and fabrics have non-slip and excellent mechanical • Silk-screen coating
properties. • Trouser waistbands
• Sports / Leisure fabrics
• Stocking tops / Non-slip Socks
• Shoes
• Conveyor Belts
• Electrical Sleeve
• Protective Clothing / Gloves
• Glass-fiber coating

Product SL7220 SL7740 SL3331 SL3358 SL9200 Product SL9300A SL9415 SL9903 SL9909 SL9503 SL9504
Mixing ratio A:B = 1:1 A:B = 1:1 A:B = 10:1 A:B = 10:1 A:B = 10:1 Mixing ratio A:B = 100:0.3 A:B = 1:1 A:B = 10:1 A:B = 1:1 A:B = 10:1 A:B = 10:1
Light Highly Highly
Appearance Translucent Off-white Transparent Translucent Translucent Appearance Translucent Translucent Translucent
yellow transparent transparent
Viscosity (Pa s) 220 130 40 / 10 25 / 75 40 / 6.5 Viscosity (Pa s) 80 / 0.2 90 / 75 24 / 0.38 45 / 45 3 / 0.05 3 / 0.05
Hardness (Shore A) 20 38 35 22 33 Hardness (Shore A) 40 16 40 45 50 38
Tensile strength(MPa) 7 4.5 3 6 4 Tensile strength(MPa) 7 6.5 4 6 5.5 2
Elongation (%) 900 380 250 900 300 Elongation (%) 400 1000 250 450 100 80
Tear strength (N/mm) 35 15 - - 20 Tear strength (N/mm) 23 - 20 15 14 4
<5min@ <5min@ <5min@ <5min@ <5min@ <5min@ <5min@ <5min@ <5min@ <5min@ <5min@
Curing time* Curing time
150 ºC 150 ºC 120 ºC 120 ºC 150 ºC 150 ºC 150 ºC 150 ºC 150 ºC 150 ºC 150 ºC

Curing time* : for thickness 2mm


Caution) Typical property data values should not be used as specifications

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Highly transparent grades
KCC Silicone
KCC Corporation

LSR
Liquid Silicone Rubber

LSR

Transparent LSR has high transparency. Applications


Silicone MQ resin is used for this product as a replacement of fumed silica. • Nose pad
Transparent LSR is applied to nose pads, light guides, and various parts of • Light guides
electronic devices. • Various parts of electronic devices

Product SL8150 SL8160 SL9503 SL9504 Transmittance according to thickness


Mixing ratio A:B = 1:1 A:B = 1:1 A:B = 10:1 A:B = 10:1 transmittance (%)

Highly Highly Highly Highly


Appearance
transparent transparent transparent transparent
Viscosity (Pa s) 45 / 45 100 / 40 3 / 0.05 3 / 0.05
Hardness (Shore A) 55 65 50 38
Tensile strength(MPa) 6.5 6 5.5 2
Elongation (%) 350 300 100 80
Tear strength (N/mm) 30 28 14 4
<10min@ <10min@ <10min@ <10min@
Curing time
150 ºC 150 ºC 150 ºC 150 ºC
Refractive index 1.41 1.41 1.41 1.41 wavelength (nm)

Caution) Typical property data values should not be used as specifications

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Self lubricating LSR
KCC Silicone
KCC Corporation

LSR
Liquid Silicone Rubber

LSR

There are many seals used for automotive. Just a few examples are connector Applications
seals, wire seals, and O-rings. Automotive parts are going to become smaller • Connector seals
and lighter. • Wire seals
Therefore, very precise articles and produced by the LIM process. Also, in order • O-rings
to insert cable into complicated connectors, these seals must have very low
friction energy using lubricant oils from the articles.
After curing is completed and several hours have past, it starts to bleed.
These grades are milky white. These LSR coated textiles and fabrics have non-slip
and excellent mechanical properties.

Product SL8534 SL8543 SL8544 Product SL8551 SL8552 SL8554


Oil contents (%) 4 3 4 Oil contents (%) 1 2 4
Hardness (Shore A) 31 41 42 Hardness (Shore A) 50 50 54
Specific gravity 1.11 1.12 1.12 Specific gravity 1.13 1.12 1.13
Viscosity (Pa·s) 330 / 330 320 / 320 380 / 340 Viscosity (Pa·s) 380 / 370 330 / 330 380 / 330
Tensile strength (MPa) 7 7 7.5 Tensile strength (MPa) 8 7 7
Elongation (%) 800 650 640 Elongation (%) 650 600 600
Tear strength (N/mm) 30 35 34 Tear strength (N/mm) 38 38 35
Compression set (%) 22 20 201) Compression set (%) 18 22 19
1) Post cure (4hrs at 200℃)
Caution) Typical property data values should not be used as specifications

16
LSR for insulators &
KCC Silicone
KCC Corporation

LSR
Liquid Silicone Rubber

LSR Cable accessories

Insulators Cable accessories


Silicone is non-conductive because of its chemical nature. Power transmission and distribution need cable joints to connect
It is a good electrical insulator and has powerful hydrophobicity. between cables.
In addition, LSR is easy to make and handle, This cable joint needs high elongation, because the cable must
and is lighter than porcelain. be inserted easily.
Even in cold conditions the cable joint is very durable.
Applications
• Insulators
Applications
• Surge arrester • Cable joint (cold shrink, etc.)
• Cable terminators
• Switch gear

Product SL8601 SL8609 Product SL8640 SL7230


Mixing Ratio 1:1 1:1 Mixing Ratio 1:1 1:1
Appearance white , gray, light gray gray, light gray Appearance translucent translucent
Viscosity (mPa.s) 65 185 Viscosity (mPa.s) 70 260
Hardness (Shore A) 44 49 Hardness (Shore A) 40 30
Specific gravity 1.08 1.11 Specific gravity 1.08 1.11
Tensile strength (MPa) 7 8 Tensile strength (MPa) 6 8
Elongation (%) 500 450 Elongation (%) 550 800
Tear strength (N/mm) 23 40 Tear strength (N/mm) 18 35
Caution) Typical property data values should not be used as specifications
For the additional data, please contact our sales office.

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Specialty grades
KCC Silicone
KCC Corporation

LSR
Liquid Silicone Rubber

LSR

Airbags OA rollers
LSR as a coating material brings the unique properties Many roller materials are replaced with liquid silicone
to airbag fabrics. rubber.
LSR coated fabrics have thermal resistance, This is because LSR has a high temperature resistance
flame resistance, high tear strength and good adhesive for long periods of time and low compression set.
properties
Applications
Applications • Pressure rollers
• Airbags (cut &sewn type)
• Airbags (one piece woven)

Product SL9051 SL9055 Product SL8305 SL8312


Mixing ratio A:B = 10:1 A:B = 1:1 Mixing ratio A:B = 1:1 A:B = 1:1
Appearance Light Yellow Translucent Appearance Reddish brown Reddish brown
Viscosity (Pa·s) 20 / 20 1) 120 / 150 2) Hardness (Asker C) 17 (C) 26 (C)
Hardness (Shore A) 28 10 Viscosity 90 90
Tensile strength (MPa) 2.5 4.2 Specific gravity 1.27 1.27
Elongation (%) 300 1450 Tensile strength (MPa) 0.8 1.4
Scrub (stroke) > 600 > 600 Elongation (%) 250 250
Airbag type Cut & Sewn One Piece Woven Compression set (%) 5 5
1) Rheometer shear rate 10 s-1 @ 25℃
2) Brookfield spindle 7 / 20 rpm @ 25℃
Caution) Typical property data values should not be used as specifications

20
Primer
KCC Silicone
KCC Corporation

LSR
Liquid Silicone Rubber

LSR

Since LSR is difficult to adhere to plastic such as TPU and PE, primer is necessary. Applications
First, primer is sprayed or coated onto the surface of substrate. • Keypads for mobile phones
This primer should be cured in an oven at relatively low temperature. • Gaskets for electronic devices
On the primer coated substrates, LSR is supplied and cured in the mold or • Insulators
oven. • Printing rollers

Product SL9800AB SL9801AB Product SL9805(T) SL9805(S)


Mixing Ratio 10 : 1 10 : 1 Mixing Ratio 1:1 9:1
Appearance (A / B) translucent / transparent translucent / transparent Appearance (A / B) yellowish / yellowish brown / transparent
Viscosity (mPa.s) 12000 / 22 12000 / 22 Viscosity (mPa.s) 3/3 450 / 8
Solvent Toluene Cyclosiloxane Solvent N-heptane Hydrocarbon base
Solid content 50% 50% Solid content 5% 33%
FRP, Al, Zn, Cu,
Substrate TPU, silicone rubber TPU, silicone rubber Substrate PFA
Fe, SUS 304, glass
Curing time 50min/70℃ 50min/55℃ Curing time 3min/90℃ 20min/80℃
Caution) Typical property data values should not be used as specifications

22
CHINA INDONESIA
KCC (Kunshan) Co., Ltd. (Factory) KCC (Indonesia) Co., Ltd. (Sales Office)
No.1 Wusongjiang Road, Qiandeng Zhen, Kunshan-Shi, Jiangsu-Sheng, Jl. Tebet Raya No.34 A, Tebet Timur, Tebet, Jakarta Selatan Indonesia
P.R. China (zip code : 215341). (zip code : 12820).
Tel : +86-512-5746-9004 Tel : +62-21-8397-0365
KCC (Shanghai) Co., Ltd. (Sales Office)
Room 1402, Block A, Far East International Plaza, No.319 Xianxia GERMANY
Road, Shanghai, P.R. China (zip code : 200051). KCC Hamburg Office
Tel : +86-512-5746-9004 Osterbek Str. 90c, Hamburg (zip code : 22083).
KCC (Beijing) Co., Ltd. (Factory & Sales Office) Tel : +49-40-2780-9267/68
No.51 West of shuntong Road, Renhe Town, Shunyi District, Beijing,
P.R. China (zip code : 101300).
Tel : +86-512-5746-9004 GREECE
KCC (Guangzhou) Co., Ltd. (Factory & Sales Office) KCC Greece Office
No.9 North of the Doutang Street, Yonghe Economic Zone, Guangzhou, 46, Poseidonos Avenue, Alimos, Greece (zip code : 17455).
P.R. China (zip code : 511356). Tel : +30-210-428-2424~5
Tel : +86-512-5746-9004 Neokem SA
KCC Qingdao Office Ag. Georgiou 95, Koropi, Attiki, Greece(zip code : 19400).
Huaren International B/D 9th floor, Shandong-Street 2, Shinan-District, Tel : +30-210-66-26-860
Qingdao, P.R. China (zip code : 266071).
Tel : +86-512-5746-9004
KCC Dalian Office
ITALY
No. B1007, Kerren International Mansion, 1Building, A section WuCai SAFE Nanotech
Cheng Developing Zone, Dalian, P.R. China (zip code : 116600). Via Gita Franco 43, 03017 Morolo (FR).
Tel : +86-512-5746-9004 Tel : +39-0775-806000

HONG KONG SPAIN


Europea de Pinturas Especiales, S. L.
KCC Hong Kong Office
Poligono de Salcedo - 33120 Pravia Princitado de Astrias, Spain.
Rm 807, 8th Floor, Tai Yau Building, 181 Johnston Road, Wan Chai,
Tel : +34-985-822139
Hong Kong.
Tel : +86-512-5746-9004
Y.CEE Marine Supplies Ltd. RUSSIA
Unit C2, 29/F, Tower 1, Admiralty Centre, 18 Harcourt Road, Hong
Kong. KCC Moscow Office
Tel : +86-512-5746-9004 920 Room, WTC 12 Krasnopresnenskaya nab. Moscow, Russia
(zip code : 123610).
Tel : +7-495-258-2410
SINGAPORE
KCC (Singapore) Pte Ltd. (Factory & Sales Office) NIGERIA
1 Tuas Avenue 2, Singapore (zip code : 639441). Berger Paints Nigeria PLC.
Tel : +65-6862-0100 Oba Akran Avenur, lkeja Industrial Estate, P.M.B Ikeja, Lagos
(zip code : 21052).
Tel : +01-280-5161
TAIWAN
Yung Chi Paint
26 Yen Hai 3 Road, Kaohsiung, Taiwan R.O.C NETHERLANDS
Tel : +886-7871-3181 Kroonint Protective Coating B.V.
Planckstraat 21 3316 GS Dordrecht, Netherlands.
Tel : +31-78-654-3750
JAPAN Zandleven Coatings
KCC Tokyo Office Snekertrekweg 57-59, 8912 AA Leeuwarden, Postbus 131 8900 AC
Yurakucho Denki Bldg, South wing 12F, 1-7-1, Yurakucho, Chiyoda-ku, Leeuwarden, Netherlands.
Tokyo, Japan (zip code : 100-0006). Tel : +31-58-212-9545
Tel : +81-3-6895-9361~3
Showa Tokyo Shokai Co., Ltd.
3510 Bldg, 2-48, Kanda Jinbo-cho Chiyoda-ku Tokyo, Japan
TURKEY
(zip code : 101-0051). KCC Boya Sanayi Ve Ticaret Ltd. Sti (Factory & Sales Office)
Tel : +81-3-3265-8951 Gebze Organize Sanayi Bolgesi (Tembelova mecki) 3100Cad, No.
3107, Gebze / Kocaeli, Turkey (zip code : 41400).
Tel : +90-262-645-0201~5

SOUTH AFRICA
Chemspec Exports U.A.E
P.O. Box 2359, Canelands, Verulam, 4340, KZN, South Africa KCC Dubai Office
Tel : +27-32-541-8600 No.801, JBC5, Plot No.W1, Jumeirah Lake Tower, Dubai, U.A.E
(zip code : 184453).
Tel : +971-4453-4115/6
MALAYSIA Chipmate FZC
P.O.Box : 121613, Sharjah, United Arab Emirates
KCC Paints Sdn. Bhd. Tel : +971-6-5576106
Lot13/No.1 Jalan Anggerik Mokara 31/54~55, Seksyen 31, Kota Ke-
muning, ShahAlam, Selangor, Malayia (zip code : 40460).
Tel : +603-5122-2900 EGYPT
Universal Paints Company
VIETNAM Universal for Building Materials & Chemicals 104 Al - Thawrah Street,
Heliopolis, Cairo, Egypt.
KCC (Vietnam) Co., Ltd. (Sales Office) Tel : +2-015-410-451
Room 3, Fl.12 194 Golden Building, 473 Dien Bien Phu Street., W.25,
Binh Thanh District, Hochimin
Tel : +84-8-3512-1140 INDIA
KCC (Vietnam) Co., Ltd. (Factory) KCC Paint(India) Pvt. Ltd.
Road 1, Long Thanh Industrial Zone, Long Thanh District, Dong Nai Plot No K-20 Sipcot Industrial Park, Phasell, Mambakkam, Sriperum-
Province, Vietnam. budur Tamil Nadu India (zip code : 602106).
Tel : +84-61-351-4678 Tel : +91-44-2741-2000

Sales Headquarters
344, Sapyeong-daero, Seocho-gu, Seoul, Korea
Tel) +82-2-3480-5360/5475, Fax) +82-2-3480-5438
Homepage : www.kccworld.co.kr / e-mail : [email protected]

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