KCC Brochure Silicone LSR
KCC Brochure Silicone LSR
KCC Brochure Silicone LSR
Germany
Russia
Greece
Turkey
Dubai, UAE
Beijing, China
Kunshan, China
Korea
Japan
Guangzhou, China
Hong kong
Vietnam
Malaysia
Singapore
India
Indonesia
KCC Silicone I Introduction
LSR LSR
Liquid Silicone Rubber Liquid Silicone Rubber
LSR LSR
Liquid Silicone Rubber (LSR) consists mainly of silicone polymer and fumedsilica
being non-toxic and temperature resistant.
It has the characteristics as follows.
Contents • Heat resistant : Usable over 200 ºC for a long period of time
• Cold resistant : Flexible at -50 ºC ~ -90 ºC
• Good mechanical properties : At high temperature condition
LSR introduction • Good electrical properties : Less affected by temperature change
• Ozone resistant & Good weatherability
LSR advantages • Flame retardant : Low-toxic gas & good flame retardant
LSR manufacturing process • Good chemical resistant : Low swelling in acid, base & polar organic compound
• Excellent gas permeability : Usable for medical devices by optional gas permeability
Liquid injection molding • Water repellent & releaseability
General purpose grades
Coating grades
Highly transparent grades
Silicone Elastomers
Self lubricating LSR
LSR for insulators & cable
accessories High Temperature Vulcanisation Room Temperature Vulcanisation
Specialty grades
Primer
Solid Silicone Liquid Silicone Two Component One Component
HTV LSR RTV-2 RTV-1
Addition Condensation
Pt-Cat. Sn-Cat.
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LSR advantages Liquid Injection Molding
KCC Silicone
KCC Corporation KCC Silicone
KCC Corporation
LSR LSR
Liquid Silicone Rubber Liquid Silicone Rubber
LSR LSR
There are several kinds of silicone rubber and among them is LSR. Liquid silicone rubber is cured automatically in liquid injection molding machines.
LSR enables the customer to increase productivity. Since it is in a liquid phase, Two Components (part A and B) are supplied at a regular ratio by dosing pumps.
it is ready to use in Liquid Injection Molding machines. Due to this powerful Part A and B are then mixed together in a mixing block and a static mixer. At this
advantage, large volumes of surge amestors, very delicate seals, and silicone time, if color paste is necessary, it is then mixed.
adhesives for plastic materials are produced readily and in a large scale. This mixed compound is measured by volume using some mechanical tools in
These advatages are as follows. the injection unit. Finally heat curing is done very quickly in a hot mold. After the
fixed cure time, de-molding is completed and the cured articles are taken from
• Ready-to-use material the mold.
• Very short cycle times above 110 °C mold temperature Injection unit
• Fully automated injection molding process
• No by-products because of addition-cure system Mold
• Flash free articles with high precision
Plunger
• Good hot-tear properties
• Easily Pigmentable
Static mixer Cycle
Measure
Comparison of LSR and HTV Mix
Measure
HTV Cure
Classification LSR Color paste Mixing block Demold
Peroxide cure Addition cure
Cure system Addition cure Peroxide cure Addition cure
Process Automation Manual Partly automation
By-product none A little None
Cure rate Very fast Slow Fast
Law material Liquid Solid
Material loss Little Many
Large volume articles &
possible Difficult
Delicate articles production
Cycle time
Small quantities production
Short
Not suitable
Long
Suitable A B
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Part A Part B
General Purpose Grades
KCC Silicone
KCC Corporation
LSR
Liquid Silicone Rubber
LSR
Liquid silicone rubber is heat resistant at high temperatures, such as 200 ºC. Applications
In addition, the cure system includes being cured by platunum catalyst so • Baby products (nipple, etc.)
therefore, it is physiologically inert. • Cake molds
These properties make LSR applicable to baby nipples, swimming bands, • Kitchen wares
mouthpiece for health care, food contact products for home appliances, • Keypads
• Parts for electronic devices
and parts for electronics devices. • Medical parts
(evacuators, etc.)
Product SL7220 SL7901 SL7230 SL7240 Product SL7250 SL7260 SL7270 SL7270-M SL8070 SL7280(H)
Mixing ratio A:B = 1:1 A:B = 1:1 A:B = 1:1 A:B = 1:1 Mixing ratio A:B = 1:1 A:B = 1:1 A:B = 1:1 A:B = 1:1 A:B = 1:1 A:B = 1:1
translucent, translucent,
Appearance translucent translucent translucent translucent Appearance translucent translucent translucent translucent
white gray
Viscosity (Pa s) 210 / 210 290 / 290 260 / 260 330 / 330 Viscosity (Pa s) 350 / 350 330 / 330 300 / 300 300 / 300 225 / 225 400 / 400
Hardness (Shore A) 20 25 30 39 Hardness (Shore A) 49 59 67 65 70 79
Tensile strength(MPa) 6 6 8 8 Tensile strength(MPa) 10 9 9 9 8.5 8.5
Elongation (%) 900 800 800 750 Elongation (%) 600 500 400 400 200 350
Tear strength (N/mm) 25 20 35 36 Tear strength (N/mm) 27 40 40 40 40 11
Food contact * (FDA, BfR) √ √ √ √ Food contact * (FDA, BfR) √ √ √ √
Medical * (USP Class VI) Medical * (USP Class VI) √ √
Caution) Typical property data values should not be used as specifications
* Having technical files based on the defined test methods
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Coating Grades
KCC Silicone
KCC Corporation
LSR
Liquid Silicone Rubber
LSR
Product SL7220 SL7740 SL3331 SL3358 SL9200 Product SL9300A SL9415 SL9903 SL9909 SL9503 SL9504
Mixing ratio A:B = 1:1 A:B = 1:1 A:B = 10:1 A:B = 10:1 A:B = 10:1 Mixing ratio A:B = 100:0.3 A:B = 1:1 A:B = 10:1 A:B = 1:1 A:B = 10:1 A:B = 10:1
Light Highly Highly
Appearance Translucent Off-white Transparent Translucent Translucent Appearance Translucent Translucent Translucent
yellow transparent transparent
Viscosity (Pa s) 220 130 40 / 10 25 / 75 40 / 6.5 Viscosity (Pa s) 80 / 0.2 90 / 75 24 / 0.38 45 / 45 3 / 0.05 3 / 0.05
Hardness (Shore A) 20 38 35 22 33 Hardness (Shore A) 40 16 40 45 50 38
Tensile strength(MPa) 7 4.5 3 6 4 Tensile strength(MPa) 7 6.5 4 6 5.5 2
Elongation (%) 900 380 250 900 300 Elongation (%) 400 1000 250 450 100 80
Tear strength (N/mm) 35 15 - - 20 Tear strength (N/mm) 23 - 20 15 14 4
<5min@ <5min@ <5min@ <5min@ <5min@ <5min@ <5min@ <5min@ <5min@ <5min@ <5min@
Curing time* Curing time
150 ºC 150 ºC 120 ºC 120 ºC 150 ºC 150 ºC 150 ºC 150 ºC 150 ºC 150 ºC 150 ºC
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Highly transparent grades
KCC Silicone
KCC Corporation
LSR
Liquid Silicone Rubber
LSR
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Self lubricating LSR
KCC Silicone
KCC Corporation
LSR
Liquid Silicone Rubber
LSR
There are many seals used for automotive. Just a few examples are connector Applications
seals, wire seals, and O-rings. Automotive parts are going to become smaller • Connector seals
and lighter. • Wire seals
Therefore, very precise articles and produced by the LIM process. Also, in order • O-rings
to insert cable into complicated connectors, these seals must have very low
friction energy using lubricant oils from the articles.
After curing is completed and several hours have past, it starts to bleed.
These grades are milky white. These LSR coated textiles and fabrics have non-slip
and excellent mechanical properties.
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LSR for insulators &
KCC Silicone
KCC Corporation
LSR
Liquid Silicone Rubber
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Specialty grades
KCC Silicone
KCC Corporation
LSR
Liquid Silicone Rubber
LSR
Airbags OA rollers
LSR as a coating material brings the unique properties Many roller materials are replaced with liquid silicone
to airbag fabrics. rubber.
LSR coated fabrics have thermal resistance, This is because LSR has a high temperature resistance
flame resistance, high tear strength and good adhesive for long periods of time and low compression set.
properties
Applications
Applications • Pressure rollers
• Airbags (cut &sewn type)
• Airbags (one piece woven)
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Primer
KCC Silicone
KCC Corporation
LSR
Liquid Silicone Rubber
LSR
Since LSR is difficult to adhere to plastic such as TPU and PE, primer is necessary. Applications
First, primer is sprayed or coated onto the surface of substrate. • Keypads for mobile phones
This primer should be cured in an oven at relatively low temperature. • Gaskets for electronic devices
On the primer coated substrates, LSR is supplied and cured in the mold or • Insulators
oven. • Printing rollers
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CHINA INDONESIA
KCC (Kunshan) Co., Ltd. (Factory) KCC (Indonesia) Co., Ltd. (Sales Office)
No.1 Wusongjiang Road, Qiandeng Zhen, Kunshan-Shi, Jiangsu-Sheng, Jl. Tebet Raya No.34 A, Tebet Timur, Tebet, Jakarta Selatan Indonesia
P.R. China (zip code : 215341). (zip code : 12820).
Tel : +86-512-5746-9004 Tel : +62-21-8397-0365
KCC (Shanghai) Co., Ltd. (Sales Office)
Room 1402, Block A, Far East International Plaza, No.319 Xianxia GERMANY
Road, Shanghai, P.R. China (zip code : 200051). KCC Hamburg Office
Tel : +86-512-5746-9004 Osterbek Str. 90c, Hamburg (zip code : 22083).
KCC (Beijing) Co., Ltd. (Factory & Sales Office) Tel : +49-40-2780-9267/68
No.51 West of shuntong Road, Renhe Town, Shunyi District, Beijing,
P.R. China (zip code : 101300).
Tel : +86-512-5746-9004 GREECE
KCC (Guangzhou) Co., Ltd. (Factory & Sales Office) KCC Greece Office
No.9 North of the Doutang Street, Yonghe Economic Zone, Guangzhou, 46, Poseidonos Avenue, Alimos, Greece (zip code : 17455).
P.R. China (zip code : 511356). Tel : +30-210-428-2424~5
Tel : +86-512-5746-9004 Neokem SA
KCC Qingdao Office Ag. Georgiou 95, Koropi, Attiki, Greece(zip code : 19400).
Huaren International B/D 9th floor, Shandong-Street 2, Shinan-District, Tel : +30-210-66-26-860
Qingdao, P.R. China (zip code : 266071).
Tel : +86-512-5746-9004
KCC Dalian Office
ITALY
No. B1007, Kerren International Mansion, 1Building, A section WuCai SAFE Nanotech
Cheng Developing Zone, Dalian, P.R. China (zip code : 116600). Via Gita Franco 43, 03017 Morolo (FR).
Tel : +86-512-5746-9004 Tel : +39-0775-806000
SOUTH AFRICA
Chemspec Exports U.A.E
P.O. Box 2359, Canelands, Verulam, 4340, KZN, South Africa KCC Dubai Office
Tel : +27-32-541-8600 No.801, JBC5, Plot No.W1, Jumeirah Lake Tower, Dubai, U.A.E
(zip code : 184453).
Tel : +971-4453-4115/6
MALAYSIA Chipmate FZC
P.O.Box : 121613, Sharjah, United Arab Emirates
KCC Paints Sdn. Bhd. Tel : +971-6-5576106
Lot13/No.1 Jalan Anggerik Mokara 31/54~55, Seksyen 31, Kota Ke-
muning, ShahAlam, Selangor, Malayia (zip code : 40460).
Tel : +603-5122-2900 EGYPT
Universal Paints Company
VIETNAM Universal for Building Materials & Chemicals 104 Al - Thawrah Street,
Heliopolis, Cairo, Egypt.
KCC (Vietnam) Co., Ltd. (Sales Office) Tel : +2-015-410-451
Room 3, Fl.12 194 Golden Building, 473 Dien Bien Phu Street., W.25,
Binh Thanh District, Hochimin
Tel : +84-8-3512-1140 INDIA
KCC (Vietnam) Co., Ltd. (Factory) KCC Paint(India) Pvt. Ltd.
Road 1, Long Thanh Industrial Zone, Long Thanh District, Dong Nai Plot No K-20 Sipcot Industrial Park, Phasell, Mambakkam, Sriperum-
Province, Vietnam. budur Tamil Nadu India (zip code : 602106).
Tel : +84-61-351-4678 Tel : +91-44-2741-2000
Sales Headquarters
344, Sapyeong-daero, Seocho-gu, Seoul, Korea
Tel) +82-2-3480-5360/5475, Fax) +82-2-3480-5438
Homepage : www.kccworld.co.kr / e-mail : [email protected]