Hammer Crusher User Manual

Installation,
HAMMER CRUSHER Operation and

Maintenance manual
TABLE OF CONTENT.
1 PREFACE ...................................................................................................... 2
2 WARRANTY. ................................................................................................. 3
3 SERVICE AND CONTACT. ........................................................................... 4
4 MACHINE APPLICATION.............................................................................. 5
5 TECHNICAL PARAMTERS. .......................................................................... 6
6 STRUCTURE BRIEF DESCRIPTION. ........................................................... 7
7 LUBRICATION OF THE MACHINE. .............................................................. 8
8 INSTALLATION AND ADJUSTMENT OF THE MACHINE. ........................... 8
9 THE COMMISSIONING OF THE MACHINE ................................................. 8
10 OPERATING PROCEDURES OF THE MACHINE ........................................ 9
1
1 PREFACE
Dear customer,
This manual contains instructions for the Safety, Installation, Testing and Maintenance of
a Hammer Crusher and components as manufactured by SATAREM. The reliability and
good service life of this equipment depends to a very large extent on the care taken in
installing and otherwise preparing this equipment for its intended use.
Read all instructions in this manual BEFORE installing, testing and maintaining the
equipment.
Hammer Crusher are purchased with the requirement that assembly and detailed
drawings are needed in order to produce the unit to accommodate a specific application.
The drawings therefore serve the purpose of describing to the buyer or installer exactly
what is being furnished and this enables the buyer or installer to determine more
specifically what other equipment is needed to connect to the inlet of the Hammer Crusher
as well as connect to the discharge from it. Drawings are not however considered design
drawings for the concept of a process or system.
2
2 WARRANTY.
SATAREM guarantees the quality for twelve (12) months from commissioning, without
exceeding eighteen months (18) from the delivery of equipment at the delivery port.
SATAREM will repair or replace, at SATAREM's option, any product of SATAREM's
manufacture which is shown to SATAREM's satisfaction to have been defective at the time
it was shipped, provided the product claimed defective is made available for SATAREM's
inspection within ten days (10) after the Purchaser gains knowledge of the purported
defect. Re-shipping method shall be at SATAREM's option.
SATAREM shall not be responsible for the cost of disassembly or assembly at the job site
if there is a claim made under this limited warranty. This warranty will terminate upon the
earlier of:
1) Damage or deterioration due to use or misuse, exposure, alteration, or

negligence.
2) Products that have been altered or repaired by others without SATAREM's
express written consent.
3
3 SERVICE AND CONTACT.
Our Service dept. counts on expert professionals and would be pleased to be entrusted
with your tasks such as:
• All regular maintenance work.

• All required repair.
• Consulting, supervision and execution of assembly and retrofit/ conversion jobs.
Do you have any questions concerning our installations or this manual? Do you need
spare parts or assistance in any other respect?
Kindly contact the following addresses:

SATAREM EUROPE
Bundesstrasse 7, 6300 Zug
Switzerland
Tel: +41 (0) 41 729 49 29
[email protected]
SATAREM LATIN AMERICA

Calle 13 # 23D-24 Local 9
Colombia
Tel: +57 318 215 16 15
[email protected]
Also visit us at: www.satarem.co
4
4 MACHINE APPLICATION.
This machine is suitable for breaking a variety of rocks, such as clinker, limestone,
sandstone, granite, etc., because the machine has the characteristics of large size inlet,
big breaking ratio, so large pieces of ore can be broken at once. As decreases the inlet
size, the production capacity of the machine will increase.
5
5 TECHNICAL PARAMTERS.
Illustration 1 – Technical parameters.
6
6 STRUCTURE BRIEF DESCRIPTION.
The machine is driven by the motor through the coupling rotor part of the high-speed
rotation, the rotor part of the hammer constantly impacts, cut and collide the material,
5
6 3
2 7
7 Transmission shaft 1
6 Coupling 1
5 Hammer 24
4 Inlet flange 1
3 Motor 1
2 Crusher rotor 1
1 Crusher shell 1
No Name Qty.
Weight total (2850 Kg)
Illustration 2 – Crusher part list.
This machine is mainly composed of body (crusher shell), Crusher rotor, Motor,
sieve plate and the coupling. The body part is a box-shaped welding structure, the rotor
part is composed of various processing parts, and the sieve plate part is mainly composed
of sieve frame and sieve plate. The sieve plate is welded with 65Mn wear-resistant steel
plate, and the sieve plate is fitted with curved slides, thus facilitating the installation and
removal of the sieve plate.
7
7 LUBRICATION OF THE MACHINE.
The lubrication area of the body is the bearing, the bearing seat is equipped with oil
cup, it is recommended to use GB7324-87 universal lithium-based grease, No. 2# or 3#.
we shall ensure the quantity of oil in the bearing that the bearing chamber has 1/2-1/3 of
the oil volume, the first injection can be injected into the bearing empty 1/3-1/2 of the
grease, during the operation the oil quantity can be according to actual situation.
8 INSTALLATION AND ADJUSTMENT OF THE MACHINE.

8.1 The user shall carefully inspect the shipped equipment to identify and exclude the
problems caused by the transportation, if there is any problem shall notify the
manufacturer, so manufacturer will provide correctly resolution.
8.2. The user shall design and construct the foundation according to the position of the
equipment anchor bolt and the geological conditions on site.
8.3. The equipment installation shall ensure that the center of the two main housings is on
a horizontal surface (not greater than 1.5mm).
8.4. The axis of the drive section shall be coaxed with the rotor axis, and the two couplings
shall be guaranteed to be parallel to each other.
8.5. Check that each consumable is assembled reliably and bolt the fit of the consumables
shall be tightly fixed.
9 THE COMMISSIONING OF THE MACHINE

9.1. The electrical connection part shall be finished before the machine starts, and the
wiring of the circuit shall comply with the relevant technical requirements and safety
regulations.
9.2. All fasteners and special consumables shall be checked to be secure and reliable
before testing.
9.3. Check the inside of the body if there is metals or debris (shall be excluded).
9.4. Check that the lubrication conditions of the bearings are correct.
9.5. Move the inertial wheel with manpower to check if there is a stuck phenomenon (if
there is a stuck shall be excluded).
9.6. Check if all is normal before the non-load test.
9.7. The non-load test shall be taken 2-4 hours, if the abnormal sound in the non-load test,
equipment shall immediately turn off the power supply, stop to inspect, and adjust to the
normal situation before the test run.
9.8. During the non-load test operation, the radial run of the main bearing base is detected,
and the radial run shall not be greater than 0.5mm. In the operation of the test, each
bearing seat shall have no oil leakage.
9.9. After 2-4 hours of test operation, stop to check, the bearing temperature must not be
greater than 6°C.
8
9.10. Load testing can only be carried out under conditions where the non-load load is
operating normally.
9.11. Load test shall be evenly charged material, the quantity of feeding from very few and
then gradually increase, the addition of broken shall pay attention to observe the electrical
and mechanical control part of the current meter number, it is proper the current is 85% of
the full rated current during normal production.
9.12. Because the hammer wear at both ends of the actual production is more serious
wear than in the middle of the hammer, so we shall adjust to feed the material in the middle
of the crusher.
9.13. During load test and normal production, the inlet size shall meet the design
requirements of the machine (if continuously feed large size into the machine will cause
equipment overload and damage equipment).
9.14. The temperature of each bearing operated by load shall not exceed 70 ℃.
9.15. Load operation shall avoid metal and non-crushing materials entering the machine.
9.16. The load must not have abnormal sounds.
10 OPERATING PROCEDURES OF THE MACHINE

10.1. Check that the electrical system complies with the relevant electrical regulations
before starting.
10.2. Check that the machine is normal before starting, if the consumables parts are firmly
in place.
10.3. During the machine is in operation, if abnormal sound is found, it shall stop feeding
firstly, then stop to inspect, overhaul normal before re-running.
10.4. The machine must start with empty load and reach the rated rotation speed before
feeding.
10.5. The machine shall not be repaired in operation, and the machine case shall not be
accessed in running.
10.6. Maintenance people must not peep into the maintenance door during operation.

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What are the main components of a hammer crusher?

What are the steps involved in installing a hammer crusher?

Installation,

HAMMER CRUSHER Operation and

1) Damage or deterioration due to use or misuse, exposure, alteration, or

• All regular maintenance work.

Kindly contact the following addresses:

SATAREM LATIN AMERICA

Also visit us at: www.satarem.co

Illustration 1 – Technical parameters.

Illustration 2 – Crusher part list.

8 INSTALLATION AND ADJUSTMENT OF THE MACHINE.

9 THE COMMISSIONING OF THE MACHINE

10 OPERATING PROCEDURES OF THE MACHINE

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