A New Aluminum-Based Metal Matrix Composite Reinforced With Cobalt Ferrite Magnetic Nanoparticle
A New Aluminum-Based Metal Matrix Composite Reinforced With Cobalt Ferrite Magnetic Nanoparticle
A New Aluminum-Based Metal Matrix Composite Reinforced With Cobalt Ferrite Magnetic Nanoparticle
DOI 10.1007/s10853-012-6724-4
123
J Mater Sci
by mechanical milling [14]. In the present study, we nanopowders were the starting materials. The cobalt ferrite
focused on the possibility of improving the magnetic and nanopowders of size 20–30 nm were prepared by a method
mechanical properties of aluminum by dispersing CoFe2O4 previously reported by us [18, 21] and its purity was better
nanoparticle of size 20–30 nm into the aluminum matrix. than 99.5 %. The studies of microstructural and mechani-
Aluminum matrix composites are wear resistant and are cal properties were carried out on samples prepared in the
among the most promising material for structural applica- form of pellets from mixtures of pure cobalt ferrite and Al
tion due to its lightweight, durability, ductility, malleabil- powder of appropriate ratios prepared in a KBr-pelletizing
ity, and low cost [15, 16]. It is also weakly magnetic machine at ambient temperature under a pressure of
(paramagnetic). On the other hand, cobalt ferrite nanopar- 20 MPa. Before compaction, the sample was ball milled
ticle is a well-known hard magnetic material, which has using a planetary ball-milling machine under argon atmo-
been studied in detail due to its high coercivity, moderate sphere for 15 min with ball to powder ratio of 10:1 and no
magnetic saturation, remarkable chemical stability, and process control was used. Following compaction, the
mechanical hardness [17]. CoFe2O4 nanoparticle prepared samples were sintered at 773 K under argon atmosphere for
by sonochemically assisted reverse co-precipitation method 5 h in a custom made muffle furnace at a heating rate of
is a new reinforcement agent with good structural, mag- 2 K/min. Four composite specimens were prepared con-
netic, and mechanical properties which is a prerequisite in taining 1, 2.5, 5, and 10 wt% cobalt ferrite, respectively.
developing metal matrix composites with remarkably good The indentation tests were done using a hardness tester
magnetomechanical properties for advanced applications (VM-50) with a diamond Vickers indenter under ambient
[18]. A study of such magnetic metal matrix composites conditions. The samples prepared in the form of disks of
with remarkably good mechanical and magnetic properties 10-mm diameter and 1-mm thick were mounted on epoxy
yet light-weight due to its aluminum base material may resin and polished for microhardness measurement. The
help in developing new fuel efficient engineering devices indentation was done using a Vickers diamond pyramid
for aircrafts, ships, automobiles, and sensitive measuring with a load of 100 N(F) applied on the surface for 15 s.
instruments. The diagonal (d) crack length was measured by the FESEM
The method of fabrication of such composites and post (Carl Zeiss, Sigma). The hardness value (Hv) was calcu-
fabrication processes such as mixing, pressing, and sin- lated by the relation [22].
tering have significant affect on the physical, chemical,
Hv ¼ 1:8544 F=d 2 ð1Þ
thermal, and mechanical properties of the MMCs. There
are two well-known methods for fabricating particulate The compressive properties of the samples were
MMCs, namely the solid state and liquid state processes measured at a constant strain rate under ambient
[19, 20]. In the present study, we have chosen a simple and conditions using a Digitally controlled closed loop Servo
cost-effective method by premixing reinforcement nano- Hydraulic 100 KN (Maximum) Dynamic Universal Testing
particles with the metal matrix by the ball-milling tech- Machine (INSTRON, Model 8801) under a maximum
nique followed by compaction and sintering. The powder compressive load of 1KN, in which the size of the test
metallurgy route has several attractive features as it allows specimens was 10 mm (diameter) 9 30 mm (height). The
essentially any alloy for the matrix. It also allows a much load was applied on the sample up to the point of
wider variety of reinforcement as the reaction between the mechanical failure.
matrix and the reinforcements can be reduced considerably The microstructure of the samples was examined using
by using solid state processing. Moreover, the difficulty in field emission scanning electron microscope (FESEM:
wetting cobalt ferrite particles with molten aluminum Carl-Zeiss Sigma) in the back-scattered mode. For
makes powder metallurgy route more appropriate. It is microscopy observation, the samples were etched using
expected that the metal matrix composites reinforced by kellers solution for 1 min. The crystalline nature of the
cobalt ferrite nanoparticles would have high strength and synthesized cobalt ferrite and cobalt ferrite-reinforced
good magnetism. The main aim of the present work is to aluminum sample was investigated by X-ray diffrac-
investigate the effect of nanoparticle concentration on tion(XRD) pattern recorded on a Bruker AXS D8 using Cu-
structural, mechanical, and magnetic properties of cobalt Ka radiation (k = 1.54178 Å) [23]. The weight percentage
ferrite-reinforced aluminum composite. of cobalt ferrite was calculated using the recorded weights
of cobalt ferrite and aluminum in the mixture and was
verified with the experimental results of weight percentage
Materials and methods obtained from SEM/EDX analysis. The relative densities
were measured by Archimedes principle which involved
Aluminum powder (obtained from Merck Corporation, weighing of polished discs of pure aluminum and
99.7 % pure) of size 5–10 lm and cobalt ferrite the composites in air and when immersed in water. The
123
J Mater Sci
samples were weighed using a Sartorius TE153S electronic Structural and thermal analysis
balance having an accuracy of ±0.001 g. The densities and
porosity derived from the recorded weights were also Figure 1 shows the XRD pattern of pure aluminum and
compared with those obtained by using the theoretic rule of cobalt ferrite-reinforced aluminum samples. The diffrac-
mixtures [24, 25]. The fracture surface characterization tion peaks and relative intensities of all patterns match well
studies on the fractured surfaces were carried using Con- with a cubic spinel structure of cobalt ferrite (JCPDS—
focal Laser Scan Microscope (Zeiss, LSM 510 meta). The International center diffraction data, PDF cards 3-864 and
differential scanning calorimetry/thermogravimetric ana- 22-1086) and aluminum (JCPDS—International center
lyzer (DSC/TGA) measurements of the samples were diffraction data, PDF cards 030932 and 040787). As indi-
recorded on a NETZSCH 449 F3 Jupiter under nitrogen cated earlier, all samples were ball milled for 15 min,
atmosphere at a heating rate of 10 °C/min. For studying the consolidated, and sintered at 773 K for 12 h before testing.
magnetic properties of the composites the M-H loops were Representative XRD scans (for pure aluminum, 1, 2.5, 5,
measured using a Vibrating Sample Magnetometer (Lake- and 10 wt% of cobalt ferrite) in Fig. 1 do not reveal the
shore 7400 series) at room temperature with a maximum presence of any other phase in the samples. However, a
applied field of ±2T. close comparison of the XRD patterns of pure cobalt ferrite
and cobalt ferrite-aluminum matrix composite revealed that
there is an asymmetric broadening of (311) peak of cobalt
Results and discussion ferrite present in the composite (Fig. 2). This may possibly
be due to the formation of a small amount of cobalt-alu-
Sintering density measurements and porosity minum ferrite because of grain boundary diffusion at the
interface of cobalt ferrite and aluminum caused by the ball
The relative densities and porosity versus the weight per- milling and annealing during the fabrication of the com-
centage of cobalt ferrite-aluminum composites are calcu- posite. The asymmetric broadening toward higher angle
lated based on the theoretic densities of aluminum and with the increasing concentration of cobalt ferrite shows
cobalt ferrite using the rule of mixtures (ROM) which are that Al atoms have entered substitutionally into the spinel
presented in Table 1. The relative density of pure alumi- structure of cobalt ferrite [26]. However, the peaks of
num and cobalt ferrite-reinforced aluminum was found to cobalt ferrite and cobalt-aluminum ferrite in the XRD scans
be approximately 98 % up to the sample with 2.5 wt% of could not be resolved which indicates that the interfacial
cobalt ferrite which is an indication of high interfacial bond reaction was probably not detected in the XRD pattern due
strength of cobalt ferrite in the aluminum matrix. The small to the limited resolution of the instrument at this smaller
decrease in relative density may be due to the formation a cobalt ferrite content. It is important to note that due to the
hydrated oxide film on the surface the metal powders as small diameters and large surface areas of the cobalt
observed in the earlier studies [6], which is responsible for ferrite employed here; the chances of their reaction with
the formation of gas porosity during the process of con- the aluminum matrix may increase. Nevertheless, the
solidation and sintering. Again, at the higher concentration
(10 wt%) of cobalt ferrite, the relative density dropped
further to 96 % which may be due to clustering of cobalt
ferrite nanoparticles due to high particle aspect ratio
leading to formation of defects such as porosity.
123
J Mater Sci
Fig. 2 XRD pattern of the pure cobalt ferrite and cobalt ferrite-
reinforced aluminum pellets (Al-10 wt% CoFe2O4)
123
J Mater Sci
Mechanical properties
123
J Mater Sci
123
J Mater Sci
aluminum samples (Fig. 7) indicates the increased brittle- load, the fracture those are originally present at the inter-
ness of the sample which can be attributed to the presence face of the phase starts initiating within void clusters. This
of a harder and brittle phase in the matrix [32]. The change kind of macrostructural difference in fracture mechanism
in the fracture mode can also be explained on the basis of results in a sequence of void nucleation, void growth, and
thermal stresses that are generated due to mismatch of void annihilation in the matrix. However, the presence of
thermal expansion coefficients between the aluminum strong constraints against deformation and crack propaga-
matrix and the inclusions when the composite is cooled tion provided by the hard inclusions results in crack
down from a sintering temperature. Since the thermal defection making the fracture mechanism unique.
expansion coefficient of aluminum (24.66 9 10-6 °C-1)
[33] is different than that of ferrites [34], compressive Magnetic analysis
stresses are produced in the aluminum matrix [35]. Taya
et al. [36] have indicated that the thermal stresses are It is well known that the magnetic properties of CoFe2O4
proportional to the amount of inclusions. As the thermal depend on the chemical nature of Co2? since Fe3? species
stresses in the sample increase with the amount of inclu- distributed in the structure at tetrahedral and octahedral
sions, the sample becomes brittle and under compressive interstices and are antiferromagnetically coupled. Such
123
J Mater Sci
Fig. 8 Magnetization-hysteresis loops of pure aluminum and cobalt where A is the (8 K21/105l2oM2S), MS is the saturation
ferrite-reinforced aluminum composite magnetization after taking into consideration the magnetic
packing fraction of cobalt ferrite in the aluminum matrix,
coupling cancels the moment contribution from Fe3? and H is the applied field, vp is the high field susceptibility
hence the moment contribution is solely dependent on originating from the increase in the number of spins, which
Co2? [37, 38]. It is expected that incorporation of ferro- has the same direction in a domain, and K1 is the first order
magnetic cobalt ferrite in the Al matrix may cause changes cubic anisotropy coefficient. The magnetic anisotropy
in the magnetic properties of the material. From our pre- value calculated for the sample with 1 wt% cobalt ferrite
vious studies, the saturation magnetization of CoFe2O4 was was found to be 0.45 9 105 Jm-3 which increased to
found to be 64.9 emu/g with a coercivity of 539 Oe [18]. In 1.82 9 105 Jm-3 for the sample with 10 wt% of cobalt
the present study, both saturation magnetization and coer- ferrite in the matrix. These anisotropy values are less than
civity values were extracted from the hysteresis loops in the reported values of anisotropy for cobalt ferrite at
Fig. 8. The magnetization and coercivity value were found 300 K, which ranges from 2.1 9 105 to 3.9 9 105 Jm-3.
to be 3.51 emu/g and 967 Oe, respectively, for the com- This may be caused by lowering of anisotropy energy
posite with 1 wt% of cobalt ferrite which change to a barrier resulting in small anisotropy density as observed in
magnetization value of 17.07 emu/g and coercivity of 583 the case of cobalt-aluminum ferrite with higher Al content
Oe with an increase of ferrite content (10 wt% cobalt fer- [41]. Figure 9 shows the magnetization-temperature (MT)
rite) in the Al matrix (Fig. 8). The low saturation curve obtained from VSM studies on pure cobalt ferrite
Fig. 9 a MT of pure cobalt ferrite. b MT of cobalt ferrite (10 wt%) in aluminum matrix
123
J Mater Sci
sample and the sample with 10 wt% of cobalt ferrite in the 3. Cohen JB (1992) Early stages of solute distribution below a
aluminum matrix under argon atmosphere. transition temperature. Metall Trans A: Phys Metal Mater Sci 23:
2685–2697
For pure cobalt ferrite curie temperature was observed at 4. Arzt E (1998) Size effects in materials due to microstructural and
510 °C. The MT curve of the sample containing 10 wt% of dimensional constraints: a comparative review. Acta Mater 46:
cobalt ferrite in aluminum matrix shows ferromagnetic to 5611–5626
paramagnetic transition at 307.06 and 510.36 °C corre- 5. Birringer R (1989) Nanocrystalline materials. Mater Sci Eng A
117:33–43
sponding to curie temperatures of CoAlxFe1-xO4 (cobalt- 6. Lloyd DJ (1994) Particle reinforced aluminum and magnesium
aluminum ferrite) and CoFe2O4 (Cobalt ferrite), respectively matrix composites. Int Mater Rev 39:1–23
[41]. It is noteworthy that, although the magnetocrystalline 7. Song JI, Bong HD, Han KS (1995) Characterization of
anisotropy increases with increasing concentration of cobalt mechanical and wear properties of Al/Al2O3/C hybrid metal
matrix composites. Scripta Metal Mater 33:1307–1313
ferrite in the aluminum matrix, the coercivity value of the 8. Guo MLT, Tsao C-YA (2000) Tribological behavior of self-
samples follows an opposite trend. We observed about 60 % lubricating aluminium/SiC/graphite hybrid composites synthe-
drop of coercivity value for the sample containing 10 wt% sized by the semi-solid powder-densification method. Compos
cobalt ferrite compared to that for the aluminum matrix Sci Technol 60:65–74
9. Gurcan AB, Baker TN (1995) Wear behaviour of AA6061 alu-
containing 1 wt% of cobalt ferrite. These results suggest the minium alloy and its composites. Wear 188:185–191
contribution of other anisotropies apart from magnetocrys- 10. Gao X, Rodriguez BJ, Liu L, Birajdar B, Pantel D, Ziese M,
talline anisotropy which may be playing important role in Alexe M, Hesse D (2010) Microstructure and properties of well-
determining the coercivity of the closely packed cobalt fer- ordered multiferroic Pb(Zr, Ti)O3/CoFe2O4 nanocomposites.
ACS Nano 4:1099–1107
rite powder in the aluminum matrix. For a densely packed 11. Zhai C, Li Y, Wang X, Xu L, Wei S (2010) Fabrication of Fe-
system, the effects of interparticle interactions upon the based Al2O3-TiC ceramic/steel composite by self-propagation
magnetic properties cannot be neglected. In this case, the high-temperature synthesis. Adv Mater Res 105–106
contributions from surface effects and exchange interactions 12. Shen X, Zhou Z, Song F, Meng X (2010) Synthesis and magnetic
properties of nanocomposite Ni12xCoxFe2O4–BaTiO3 fibers by
significantly influence the exchange anisotropy of the organic gel-thermal decomposition process. J Sol-Gel Sci Tech-
material [42–46]. This magnetic behavior is the collective nol 53:405–411
effect of the fluctuations in magnetocrystalline anisotropy 13. Zhen L, Gong YX, Jiang JT, Xu CY, Shao WZ, Liu P, Tang J
and exchange anisotropy. (2011) Synthesis of CoFe/Al2O3 composite nanoparticles as the
impedance matching layer of wideband multilayer absorber.
J Appl Phys 109:07A332
14. Flores-Campos R, Mendoza-Ruiz DC, Amézaga-Madrid P,
Estrada-Guel I, Miki-Yoshida M, Herrera-Ramı́rez JM, Martı́nez-
Conclusions Sánchez R (2010) Microstructural and mechanical characteriza-
tion in 7075 aluminum alloy reinforced by silver nanoparticles
dispersion. J Alloys Compd 495:394–398
A aluminum-based magnetic metal matrix composite has 15. Gupta M, Lai MO, Lim CYH (2006) Development of a novel
been prepared by incorporating very low volume contents hybrid aluminum-based composite with enhanced properties.
(1, 2.5, 5, and 10 wt%) of cobalt ferrite into aluminum J Mater Proc Technol 176:191–199
16. Ganesh VV, Lee CK, Gupta M (2002) Enhancing the tensile
matrix via powder metallurgy technique. The magnetic modulus and strength of an aluminum alloy using interconnected
composite thus prepared exhibit excellent mechanical and reinforcement methodology. Mater Sci Eng A 333:193–198
magnetic properties including high yield strength, elastic- 17. El-Okr MM, Salem MA, Salim MS, El-Okr RM, Ashoush M,
ity, hardness, magnetization, and coercivity. Significant Talaat HM (2011) Synthesis of cobalt ferrite nano-particles and
their magnetic characterization. J Magn Magn Mater 323:920–
improvement in microhardness, elasticity, and ultimate 926
compressive strength could be achieved by incorporating a 18. Borgohain C, Senapati KK, Mishra D, Sarma KC, Phukan P
low amount of cobalt ferrite into the aluminum matrix. (2010) A new CoFe2O4–Cr2O3–SiO2 fluorescent magnetic nano-
composite. Nanoscale 2:2250–2256
Acknowledgments Financial support from DST, India (Grant 19. Chawla N, Chawla KK (2006) Metal matrix composites.
No.SR/NM/NS-18/2011), is gratefully acknowledged. The authors Springer, New York
would also like to acknowledge the support from IIT Guwahati for 20. Rohatgi PK, Guo R, Keshavarnam BN, Golden DM (1995) Cast
analytical facilities during the course of investigations. aluminum-fly ash composites for engineering applications. Am
Foundry Soc Trans 10:575–586
21. Senapati KK, Borgohain C, Phukan P (2011) Synthesis of highly
stable CoFe2O4 nanoparticles and their use as magnetically sep-
arable catalyst for Knoevenagel reaction in aqueous medium.
References J Mol Catal A: Chem 339:24–31
22. Farges G, Degout D (1989) Interpretation of the indentation size
1. Meyers MA, Mishra A, Benson DJ (2006) Mechanical properties effect in vickers microhardness measurements-absolute hardness
of nanocrystalline materials. Prog Mater Sci 51:427–556 of materials. Thin Solid Films 181:365–374
2. Suryanarayana C (1995) Nanocrystalline material. Intl Mat Rev 23. Cullity BD (1978) Elements of X-ray diffraction, reading.
40:41–64 Addision-Wesly Publishing Company, Massachusetts
123
J Mater Sci
24. Kientzl I, Orbulov IN, Dobránszky J, Németh A (2006) 36. Taya M, Hayashi S, Kobayashi S, Yoon HS (1990) Toughening
Mechanical behaviour Al-matrix composite wires in double of a particulate reinforced ceramic matrix composite by thermal
composite structures. Adv Sci Technol 50:147–152 residual stress. J Am Cer Soc 73:1382–1391
25. Bruck HA, Rabin BH (1999) Evaluating microstructural and 37. Nakagomi F, da Silva SW, Garg VK, Oliveira AC, Morais PC,
damage effects in rule of mixtures predictions of the mechanical Júnior AF, Lima ECD (2007) The influence of cobalt population
properties of Ni-Al2O3 composites for use in modeling func- on the structural properties of CoxFe3-xO4. J Appl Phys 101:
tionally graded materials. J Mater Sci 34:2241–2251. doi:10. 09M514–09M517
1023/A:1004509220648 38. Limaye MV, Singh SB, Date SK, Kothari D, Reddy VR, Gupta
26. Singhal S, Barthwal SK, Chandra K (2006) XRD, magnetic and A, Sathe V, Choudhary RJ, Kulkarni SK (2009) High coercivity
Mössbauer spectral studies of nano size aluminum substituted of oleic acid capped CoFe2O4 nanoparticles at room temperature.
cobalt ferrites (CoAlxFe2-xO4). J Magn Magn Mater 306: J Phys Chem B 113:9070–9076
233–240 39. Gubin SP (2009) Magnetic nanoparticle. Wiley-VCH Verlag
27. Callej FJB, Fakirov S (2007) Microhardness of polymers. Cam- GmbH & Co, Germany
bridge University Press, Cambridge 40. Chikazumi S (1977) Physics of ferromagnetism. Oxford Uni-
28. Li G-J, Ren R-M, Huang X–X, Guo J-K (2004) Microstructure versity Press, Oxford
and mechanical properties of Al2O3/Ni composites. Cer Int 30: 41. Raghavender AT, Kulkarni RG, Jadhav KM (2010) Magnetic
977–982 properties of mixed cobalt-aluminum ferrite nanoparticles. Chi-
29. Lee IS, Hsu CJ, Chen CF, Ho NJ, Kao PW (2011) Particle- nese J Phys 48:512–522
reinforced aluminum matrix composites produced from powder 42. Vestal CR, Song Q, Zhang ZJ (2004) Effects of interparticle
mixtures via friction stir processing. Comp Sci Technol 71: interactions upon the magnetic properties of CoFe2O4 and
693–698 MnFe2O4 nanocrystals. J Phys Chem B 108:18222–18227
30. Shen Y-L, Chawla N (2001) On the correlation between hardness 43. Hansen MF, Mørup SJ (1998) Models for the dynamics of
and tensile strength in particle reinforced metal matrix compos- interacting magnetic nanoparticles. J Magn Magn Mater 184:
ites. Mater Sci Engg A297:44–47 L262–L274
31. Li HQ, Ebrahimi F (2005) Ductile-to-brittle transition in nano- 44. Fiorani D (2005) Surface effects in magnetic nanoparticle.
crystalline metals. Adv Mater 17:1969–1972 Spinger Science-Buisness Media, Boston
32. Wei RP (2010) Fracture mechanics. Cambridge University Press, 45. Kumar L, Kar M (2011) Influence of Al3? ion concentration on
New York the crystal structure and magnetic anisotropy of nanocrystalline
33. Davis JR (1993) Aluminum and aluminum alloys. In: Davis JR & spinel cobalt ferrite. J Magn Magn Mater 323:2042–2048
Associates (eds) Handbook Committee, ASM International 46. Aghav PS, Dhage VN, Mane ML, Shengule DR, Dorik RG,
34. Mohan KS, Venudhar YC (1999) Thermal expansion of Li-Co Jadhav KM (2011) Effect of aluminum substitution on the
mixed ferrites. J Mat Sci Letts 18:299–301 structural and magnetic properties of cobalt ferrite synthesized by
35. Korhonen MA, LaFontaine WR, Børgesen P, Li C-Y (1991) sol-gel auto combustion process. Phys B Condens Matter 406:
Stress induced nucleation of voids in narrow aluminum-based 4350–4354
metallization on silicon substrates. J Appl Phys 70:6774–6781
123